gs-edrv(100) - AutomationDirect
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1. GS EDRV 100 USER MANUAL CONTENTS Manual Overview a RR RR s 2 Overview of this Publication 14442000 euo 9 9 MR AR RE EER RE 0 Roc EE 2 Who Should Read This Manual iss 06 ER SERE BEE ew Ca RAD DA ENE SR 2 Supplemental Publications iss ss ses DEE ow 3 4L 908 Oe et NE BE ME a 2 Technical SUPPONE misica saree Rol OE RE dca 3 29 Re CORR OE eo d 2 vele ep se 2E msgre Ta EE N EE EE EE OOR qos 2 GS EDRV Overview cc RR Re ar 3 Package CONTENUS aea casa we Ghee Oe NESE ERP EN Awa COR OD RC 4 GS EDRV Board Layout ies ass ke dada el E o REOR RE DR ead 5 Power Terminals lee RR RR RR RR rra 5 Communication POMS xac soe xor E RC RR REDE GRACE bei Ee e o EE 6 DIP Switches TET ee oe he RUE LAE SEE ee Ped eed ee eee ee eee 6 LED IMO E cerana sene tea TU CT ETT TC TR CIT TT 6 Setting the GS EDRV Address 0 0 es se ss ee es 7 Setting Module ID with DIP Switches 0 0 00 SS SS ees 7 Setting TCP IP Address with NetEdit 0 cc cece eee eee 8 GS EDRV Network Connections eee eee ee eee 9 GS EDRV100 Overview 000 ee ee e ns 10 Package Contents Prem 11 GSEDRVIOQO LAVOUL iee sese ER RAAR RR a Dedi ie Tie ES pisa Es 12 Power Terminals oue couse tS oon Nc b Sa cedi 59 eee eee ee ne e cs 12 Communication PONS 2263 24 0 ea 1 3c oad dw cb o9 RC en Dee we ee ees 12 Be ea RA tacit ere sewed Sad RE EE N aos 13 LED el as ve AO OO Swe eo oa RE oe ts Sod 13 Setting the GS EDR2. 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 17 GS EDRV 100 Ethernet Interface WEE EE EE EE EE EE eee GS EDRV 100 to ERM Module Connection The G S ED RV 100 interface card can be added to any H2 4 ERM module using the ERM Workbench Utility For more details on selecting and configuring slaves for the ERM module see CHAPTER 4 of the H24 ERM M Reserved PLC Memory for the GS EDRV 100 Once the GS EDRV 100 is added the ERM module 16 WORD inputs and 11 WORD outputs are mapped back to the PLC The assigned PLC addresses are shown in the ERM Workbench U tility O x Osh est PER Ethernet Remote Master H2 ERM Ethernet Address OOEF062200F SE IP 192 168 26 101 Module ID 101 CPU Slave Status 1 Configure ERM Interface PLC CPU 260 P 2 3 4 3 5 l 2 2 Select Slaves Last ERM no error PLC Mode Program 8 10 E 12 13 14 15 16 Ey 3 Write to ERM i Click on slave above Slave 1 no error Ti T to see its Last Error last read P Clear Last Error Slave 1 Slave 1 s Error List Detailed ERM Status 1 0 Module WO Points PLC Start PlCEnd VMap Notes N lt reserved gt Slave Status Bits X300 X317 V40414 ERM Status Word x320 x337 VAD415 Disable Slave Comm Y300 Y317 V40514 Slave 1 GS EDRY Ethernet Address 00 EO 62 40 00 11 on IPX Slave 1 Slot 0 4 Word Input 16 bit Binary Slave 1 Slot 1 10 Word Input Es 16 Input WORDS Slave 1 Slot 2 2 Word Input 16
3. 42331 03005 5225 E Choose the desired drive parameters to monitor 42331 Speed Reference 42332 Run Command If you wish to write a value to the drive from this page double click the address you wish to change and a Write Register window will appear Enter the new value and select U pdate Modbus Addresses Read Write Speed reference Run command Direction External fault Frequency command Output frequency Output current DC bus voltage Output voltage Motor RPM Scale frequency low Scale frequency high Percent load Firmware version 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 27 GS EDRV 100 Ethernet Interface Lie MM M odScan gives you the ability to build custom interface forms like the one below that can be used to display and control GS DU RApulse drive parameters Custom Form Default Comments 480 Motor nameplate voltage setting Motor nameplate amps setting Motor base frequency Motor base RPM Motor maximum RPM Coast to stop Acceleration time Volts hertz set to fans and pumps RS485 operation control enabled RS485 speed reference control RPM display Communication address dependent on drive 1 8 9600 baud rate Modbus RTU 8 data bits odd parity 1 stop bit To build a new form select File gt Custom Form gt Create and a blank form will ope
4. A Productivity3000 CPU using the onboard Ethernet port A PC running Entivity s ThinknDo software a PC using a custom device driver that was developed using our Ethernet SDK or a PC running KEPDirect EBC or OPC Server e Any independent I O controller with a M odbus TCP IP driver The GS ED RV mounts on DIN rail and utilizes cable connections and if needed Ethernet switches or hubs to communicate to the AC drive The functions of the interface are as follows process input signals from the AC drive format these signals to conform to the Ethernet standard transmit converted signals to the control system receive and translate output signals from the control system sends the output signals to the drive The control function is NOT performed by the interface The control function is performed by one of the control systems mentioned above The I O mapping function is performed by an H2 4 ERM module purchased separately The H2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSO FT PLC programming software 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 3 GS EDRV 100 Ethernet Interface LM Package Contents After receiving the G S ED RV please check for the following Make sure that the part number indicated on the package corresponds with the part number of your order e Make sure that the package includes a GS AC Drive Ethernet Interface card G S
5. ED RV one piece of SNAPTRACK two DIN mounting clips and one serial connection cable Inspect the contents to insure they were not damaged during shipment 4 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface GS EDRV Board Layout DIP Switches Communication Ports 07 05 06 SERIAL ETHERNET 2 Nr NEL f j RTS TXD RXD w Terre EP v 5 1A 0602 lene ee ED FAST SLEW RATE 2 AP Eig in uy Bes z en EO uoi E E k MiMi LL D lt O x N O Oo LU e e TS S on A Fut EE GS EDRV SE VFGIES D COM NCC SCREWS THIS SIDE gt 3 1 HH t ci J To Sf ZI ost Auto Products OES yo hoi Petes c m n ie ia rds m E E O N N UT ET m a7 3 3V 5V GND 1 i Power Terminals LED Indicators Chassis or system Ground connection Negative connection or OVDC Positive connection or 24VDC Power Terminals Power for the GS EDRV is connected directly to the card using a nominal 24VDC supply 24VDC OVDC The GNDC terminal is for a chassis or system Ground Input Voltage 18 33 VDC with a 24VDC nominal supply Input Current 90 135 mA 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 5 GS EDRV 100 Ethernet Interface LM Communication Ports Two comm ports are provided to make the connection from a GS Series AC drive Serial port to an Ethernet device or network Ethernet po
6. the value is stored here If Input Word 15 is an Error response the error code is stored here Error Codes 0x8010 HEIE INVALID REQUEST 0x8090 HEIE NOT INITIALIZED 0x8096 HEIE INVALID OPERATION 0x006F HEIE INVALID TYPE 0x0091 HEIE INVALID MODE 0x008C HEIE INVALID ADDRESS 0x0085 HEIE RANGE ERROR 0x006D HEIE SIZE ERROR Output WORD Map Function I P9 27 RUN Command P9 26 RS 485 Speed Reference P9 28 Direction Command 0 Forward 1 Reverse P9 30 Serial Comm Fault Reset 0 no action 1 Reset Fault P9 11 Block Transfer Parameter 1 user defined write value P9 12 Block Transfer Parameter 2 user defined write value P9 13 Block Transfer Parameter 3 user defined write value P9 14 Block Transfer Parameter 4 user defined write value o o N OU BU N P9 15 Block Transfer Parameter 5 user defined write value Hi e Read W rite Request Bit 00 07 Memory Reference 08 11 2 M emory type number i e 0 to A for PO to P10 12 13 Operation 00 N OP 01 Read 102W rite 11 U ndefined 14 zUndefined for request 3rd Ed Rev A 12 2011 Write Request Value If O utput Word 10 is a Write request the value to be written is placed here GS Series AC Drive Ethernet Interface User Manual 21 GS EDRV 100 Ethernet Interface ET Examples VO Word Mapping 1 Read P9 29 Serial Comm External Fault Write value 0x191D int
7. DF OFF AAR ARRAS 765 43 2 1 0 1 L 252 93 92 91 20 n Not NOE 82 16 8 4 2 1 Binary value position For example if you set slide switches 1 2 and 3 to the ON position the ID will be 14 This is found by adding 8 4 2 14 The maximum value you can set on the DIP switch is 32 16 8 4 2 1 63 This is achieved by setting switches 0 through 5 to the ON position 12 2011 GS Series AC Drive Ethernet Interface User Manual 7 GS EDRV 100 Ethernet Interface Li MM Setting TCP IP Address with NetEdit N etEdit is a free utility that can be used to configure the GS EDRV s IP address This utility is included with the DirectSO FT software or it can be downloaded from http support automationdirect com dow nloads html Connect your PC to the Ethernet network that the GS EDRV is currently on and open the N etEdit utility If it is not already selected select the TCP IP tab as seen below E Neon b gt c gt P aoe lo a Fle Network View Heb TOE never 2 Exhernet Address F 8 C Module Ty IP Address D Name Description 00 0 62 40 48 00 EOrve 100 192 168 35 2 6 New GS EORV100 New GS EDRV100 on Station 00 E062401F00 EN EN EN TUE 192 168 3563 11 GSFDRY G Module info General into Ethernet Stats Reset Stats i Fare Rew 50198 PWB Rev 2A Missed Fr 7250 Bod Phis 0 Bouter Rev 5076 PLD Rev 0A TX Cot 0 Unknown 0 Swatch Setting 00000000 CPU Rev 201 Lott Pht 0 TX Eme
8. from AutomationD irect and may be useful for your application Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com O ur technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note W hen you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a WARNING This information could prevent injury loss of property or even death in extreme cases 2 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface GS EDRV Overview The GS EDRV provides a low cost high performance 10BaseT Ethernet link between a control system and a GS Series AC Drive The control system can be any of the following e DL205 CPU DL405 CPU or aWinPLC with the appropriate Ethernet Remote Master module H2 ERM or H4 ERM
9. w H2 ERM Cim ie GS EDRV100 GS EDRV100 SE SW5U DURA z DURA SE E is is GS3 Drive f GS3 Drive 10 100M bps Connections The GS EDRV100 Ethernet port has an eight pin modular jack that accepts RJ45 connector plugs UTP Unshielded Twisted Pair cable is rated according to its data carrying ability bandwidth and is given a category number We strongly recommend using a category 5 cable for all Ethernet 10 100M bps connections For convenient and reliable networking we recommend that you purchase commercially manufactured cables cables with connectors already attached To connect an GS EDRV100 or PC to a hub switch or repeater use a patch cable sometimes called a straight through cable The cable used to connect a PC or an H2 4 ERM directly to an GS EDRV100 or to connect two hubs is referred to as a crossover cable Patch Straight through Cable Crossover Cable OR WHT OR WHT HUB EDRV on WHT GRNwut PC 1 RD TDs 1 1 TD SENET SERE ARD HE EE 3 TD RD 3 3 RD 3 BLU BLU 1 BLU WHT BLU WHT GRN GRN 2 3 BRN WHT BRN WHT A RD i BRNAWHT BRN WHT RD BRN BRN BRN BRN i RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector We recommend all Ethernet 10 100Mbps cables to be Category 5 UTP cable 16 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100
10. 1 GS EDRV 100 Ethernet Interface eee eee Examples 1 O Word Mapping continued 3 Read P0 00 Motor Nameplate Voltage Write value 0x1000 into Output Word 10 and the parameter address 0x9000 will come back into Input Word 15 The value read from P0 00 will be stored in Input Word 16 OW 10 Read Request Read from drive parameter 0 00 operation parameter group parameter memory reference 7 16 5143 0 010 071070 0 0 parameter 0 00 error operation parameter group parameter memory reference 13 12 11 8 71615143 0 0 1 0 010 0101010 0 0 Decimal Meaning successful parameter 0 00 3rd Ed RevA 122011 GS Series AC Drive Ethernet Interface User Manual 23 GS EDRV 100 Ethernet Interface LM Built in Web Server The GS ED RV 100 interface card has a built in Web Server that allows you to access AC drive data with your favorite Web browser In order to access the internal Web Server you must first assign an IP address to the G S ED RV 100 card The IP address can be assigned by using the N etEdit utility You can then access the GS ED RV 100 card by typing the IP address into your Web browser Example If the IP address of your GS ED RV 100 is 192 168 36 2 just enter http 192 168 36 2 into the address field of your browser and press the Enter key E GS EDrive 100 Windows Internet Ex
11. AC Drive Ethernet Interface User Manual 29
12. Ethernet Interface GS EDRV 100 to GS Series AC Drive Connection A serial connection cable 2ft in length is provided with the GS ED RV 100 to make an RS 485 connection with a GS Series AC Drive When using the GS2 Series AC Drive DIP Switch 2 and 3 SW2 and SW3 on the drive must be set to RS485 RS485 B B Switches SW2 and SW3 on the drive fe must be set to RS485 for an RS 485 ws Em connection GS2 Series Only 232 Setting the GS Series AC Drive Parameters The following parameters need to be set in the GS Series AC Drive in order to operate properly with the GS EDRV 100 interface card P3 00 03 or 04 Operation D etermined by RS232C RS485 interface Keypad STOP is enabled 03 or disabled 04 P4 00 05 Frequency determined by RS232 RS485 communication interface P9 00 01 Must be setto 1 in order for the EDRV to communicate to the GS drive NOTE P9 01 will be automatically changed to a value of 2 19200 baud by the EDRV and it cannot be changed to anything else P9 02 will be automatically changed to a value of 5 Modbus RTU mode 8 data bits odd parity 1 stop bit gt by the EDRV and it cannot be changed to anything else GS Series AC Drive through a GS EDRV 100 interface card There may be other E The previous list of parameter settings is the minimum required to communicate with a parameters that need to be set to meet the needs of your application
13. RXD The green RXD LED flashes to indicate that the card sees data traveling from the AC drive During heavy communication loads this LED will be steady ON 6 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface Setting the GS EDRV Address AN Each GS EDRV must have an identification ID or address in order to be recognized on the network and each ID must be unigue WARNING Duplicate IDs on the same network will cause unpredictable results and must be avoided Setting Module ID with DIP Switches 3rd Ed Rev A You can use the DIP switch to set the ID to a number from one to sixty three Do not use ID 0 for communication If the DIP switch is set to a number greater than 0 the software tools are disabled from setting the ID Again the software tools will only allow changes to the ID if the DIP switch setting is 0 zero all switches O FF The DIP switch settings are read only at power up You must cycle power if you change the DIP switches The GS EDRV contains eight individual DIP switches but only six of these are active You will find that the switches on the printed circuit board are labeled 0 zero through 7 The numbers on the printed circuit board indicate the power of 2 represented by each individual switch For example switch 0 represents 2 or 1 switch 1 is 2 or 2 switch 2 is 2 or 4 and so on BMEaMFGIES 0602 1A DIP Switches 00 E0 62 40 0A
14. V100 Address 0 00 e eee 14 Setting Module ID with DIP Switches llle 14 Setting TCP IP Address with NetEdit 0 0 ce eee eee eee 15 GS EDRV 100 USER MANUAL CONTENTS GS EDRV100 Network Connections 0 0000 cee ee 16 GS EDRV 100 to GS Series AC Drive Connection 17 Setting the GS Series AC Drive Parameters SS SS SE EE EE EE eee 17 GS EDRV 100 to ERM Module Connection asasan aasa ss ee 18 Reserved PLC Memory for the GS EDRV 100 se Se se ese 18 Reading Writing From To the Drive SEE ss EE ese ee 19 Input Output Word Map os ed ss cd p or uaa He we eae ed p Qo ara 19 Examples I O Word Mapping iss mi aor ds i dio NOR SI at dA 0 ed Wau wan 22 Built in Web Server sssee RR I hh 24 Troubleshooting H24 ERM M eene 24 Refer to Ethernet Remote Master User Manual H24 ERM M 24 Application Example Modbus TCP IP 00 cece eens 25 GS EDRV 100 Ethernet Interface LM Manual Overview Overview of this Publication The GS AC Drive Ethernet Interface U ser M anual describes the installation configuration and operation of GS AC Drive Ethernet Interface cards Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any GS Series AC Drive Ethernet Interface card Supplemental Publications The Ethernet Remote Master Module Manual H 24 ERM M is available
15. bit Binary Slave 1 Slot 3 4 Word Output 16 bit Binary Slave 1 Slat 4 5 Word Output mie 11 Output WORDS Slave 1 Slot 5 2 Word Output 15 bit Binary Ready Read ERM Status AUTO MODIFIED 18 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface Reading Writing From To the Drive The control function is NOT performed by the interface The control function is performed by the control system The I O mapping function is performed by an E H2 4 ERM module purchased separately The H2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSOFT PLC programming software Input Output Word Map The Input and Output WORDS for the GS ED RV 100 are mapped to specific parameters and functions in the GS Series AC Drives The Word Map tables on the following pages show the Input and Output WORDS and their functions Using the Input O utput Words Output Words 10 and 11 are used in conjunction with Input Words 15 and 16 to Read W rite AC drive parameters that are not mapped to other Input and Output Words By using Output Words 10 and 11 with Input Words 14 and 15 you have the ability to read write most AC drive parameters P9 29 is the only Communication Parameter P9 xx range that can be written to using the Read Write Input O utput Words IW 15 amp 16 OW 10 amp 11 However these Input O utput Words can be used to read values from all of the dr
16. ded Ethernet switches or hubs the GS EDRV100 will allow you to communicate with your AC drive over qualified Ethernet networks The functions of the interface are as follows process input signals from the AC drive format these signals to conform to the Ethernet standard transmit converted signals to the control system receive and translate output signals from the control system sends the output signals to the drive The control function is NOT performed by the interface The control function is performed by one of the control systems mentioned above The I O mapping function is performed by an H2 4 ERM module purchased separately The H 2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSO FT PLC programming software 10 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface eee eee Package Contents After receiving the GS EDRV100 please check for the following Make sure that the part number indicated on the package corresponds with the part number of your order Make sure that the package includes a GS AC Drive Ethernet Interface card GS EDRV100 one DIN rail mounting clip one 3 wire terminal block and one serial connection cable 2ft in length Inspect the contents to insure they were not damaged during shipment 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 11 GS EDRV 100 Ethernet In
17. e Block Transfer Parameter 8 U ser defined read value Block Transfer Parameter 9 U ser defined read value Block Transfer Parameter 10 U ser defined read value Block Transfer Parameter 11 U ser defined read value Block Transfer Parameter 12 U ser defined read value Block Transfer Parameter 13 U ser defined read value Block Transfer Parameter 14 U ser defined read value Block Transfer Parameter 15 U ser defined read value 20 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface eee eee Input Word Map continued Input Word Parameter Reference Input WORD Map continued Function Read W rite Response Response to a read write request O utput Word 10 Bit 00 07 Memory Reference 08 11 Memory type number i e 0 to A for PO to P10 12 13 Operation works in conjunction with bit 15 O NOP 9 Read accomplished A W rite accomplished Bit 12 set indicates a read operation Bit 13 set indicates a write operation Bit 15 set indicates the read or write op was accomplished Check bit 14 and Input Word 16 to see if an error occurred 14 Error status If set an error has occurred Error Code is stored in Word 16 15 Read Write Status If set the read or write operation was successful Read Request Value Output Word Map Output Word Parameter Reference If Input Word 15 is a Read response
18. e disabled from setting the ID Again the software tools will only allow changes to the ID if the DIP switch setting is O zero all switches OFF gelees EE The DIP switch settings are read only at power up You must cycle power if you c change the DIP switches The GS ED RV 100 contains eight individual DIP switches but only six of these are active You will find that the switches on the printed circuit board are labeled 0 zero through 7 The numbers on the printed circuit board indicate the power of 2 represented by each individual switch For example switch 0 represents 2 or 1 switch 1 is 2 or 2 switch 2 is 2 or 4 and so on DIP Switches OFF AAR BARES 3 wo 18s di V 76543210 de Ly 252 2 22 p Not 2 use 9206 8 4 2 1 Binary value The ID equals the sum of the binary values of the slide switches set in the ON position For example if you set slide switches 1 2 and 3 to the ON position the ID will be 14 This is found by adding 8 4 2 14 The maximum value you can set on the DIP switch is 32 16 8 4 2 1 63 This is achieved by setting switches 0 through 5 to the ON position 14 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 011 GS EDRV 100 Ethernet Interface Setting TCP IP Address with NetEdit N etEdit is a free utility that can be used to configure the GS EDRV100 s IP address This utility is included with the DirectSO FT software or it ca
19. et 0 Ready NUM Double click on the desired GS EDRV A General Settings popup will display allowing you to configure the IP address of the module you have selected General Settings pz Module ID gt Name GSEDRV Description GS GS Series Drive Controller IPAddress 192 168 36 3 Cancel Press the OK button to write the new configuration to the GS EDRV 8 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface GS EDRV Network Connections DL205 PLC w H2 ERM i Mas a LA 4 4 g d Wr B o o6 SE SW5U Boras GS EDRV Dum 7T NM GS EDRV DURA ae Duna p el sal Be is GS3 Drive f GS3 Drive f 10Base T Connections The GS EDRV Ethernet port has an eight pin modular jack that accepts RJ45 connector plugs UTP Unshielded Twisted Pair cable is rated according to its data carrying ability bandwidth and is given a category number We strongly recommend using a category 5 cable for all Ethernet 10Base T connections For convenient and reliable networking we recommend that you purchase commercially manufactured cables cables with connectors already attached To connect an GS EDRV or PC to a hub switch or repeater use a patch cable sometimes called a straight through cable The cable used to connect a PC or an H2 4 ERM directly to an GS EDRV or to connect two hubs is referred to asa crossove
20. ive Communication Parameters P9 xx range 3rd Ed RevA 122011 GS Series AC Drive Ethernet Interface User Manual 19 GS EDRV 100 Ethernet Interface Li eee Input Word Map Input Word Parameter Reference Input WORD Map Function N A Present O utput Frequency N A Present O utput Current Drive P9 29 amp EDRV Comm Fault Bit Bit 0 Drive Serial Comm External Fault bit P9 29 Bit 1 EDRV internal ED RV to D rive Comm Fault bit 00 0 no EDRV to drive comm fault no manual comm ext fault 01 1 no EDRV to drive comm fault manual comm ext fault triggered 10 2 EDRV to drive comm fault no manual comm ext fault 11 3 EDRV to drive comm fault manual comm ext fault triggered P6 31 Status Monitor 1 Error Codes from AC Drive No fault occurred Over current oc Hardware Protection Failure H PF Over voltage ov Over current during accel OCA Overheat oH Over current during decel O cd Overload oL Over current during steady state O cd Overload 1 oL1 Ground fault or fuse failure GFF Overload 2 oL2 Low voltage Lv External Fault EF Input power 3 phase loss CPU failure 1 CF1 External Base Block bb CPU failure 2 CF2 Auto adjust accel decel failure CFA CPU failure 3 CF3 Software protection code codE Block Transfer Parameter 6 U ser defined read value Block Transfer Parameter 7 U ser defined read valu
21. les A Stride Ethernet switch SE SW 5U ST A standard network PC with a Modbus TCP IP driver installed ModScan software available for download from Win Tech at http w w w win tech com html demos htm or any other M odbus TCP IP interfacing software Standard PC with Modscan Stride Ethernet Switch SE SW 5U ST GS EDRV100 GS EDRV100 ad ad od Y EL ii I iil an E cu IE DURApulse AC Drive DURApulse AC Drive 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual l 25 GS EDRV 100 Ethernet Interface Li MM eee To monitor drive parameters using M odScan set up the connection parameters as follows Connect Disconnect Auto Start QuickConnect 0001 Remote TCP IP server IP address of GS EDRV100 card Address 0001 Number af Potts 0 an m arc ee M Nata Seve Responses Service port 502 Reset Cus 856555555555 26 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface eee eee Once a connection to the interface has been established select the drive parameters that you wish to monitor See the table below for drive parameters and their modbus addresses Mopscan32 MODSCA 1 Ba File Connection Setup View Window Help Digg elil ERA slee aja mje aE Address Device Id Numher of Polls 16 MODBUS Point Type Valid Slave Responses 14 03 HOLDING REGISTER
22. n With your mouse select an area of the form and a Custom Display menu will appear as seen below Select object Select ltem to Insert Modbui Discrete Vanatle Modbus Regater Value Sole Rectange Sepie Biman Cure meow mas Select an object text charts shapes or data from the menu and ModScan will load the selection into the form When creating data objects such as Register and Discrete variables selecting the Write Enabled checkbox as seen on following page will allow the user to write values out to the drive from this form 28 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface nB Modbus Discrete Variable Properties Point Type Select if write to drive is desired C INPUT STATUS Use Bitmap COILSTATUS Iv Write Enabled Slave Address 0 Zero State 0 s One State t Point Address 2334 Display Dimensions M Use Default Select Height Width 49 Display Font Background Style M Transparent Select Delete Once a read write data object is created double click on the object and a Write Modbus Variable popup will appear allowing the user to enter a new value for the selected parameter Write Modbus Variable di Enter New Value 460 Cancel Enter the new value and select OK to write the new value to the drive 122004 GS Series
23. n be downloaded from http support automationdirect com dow nloads html Connect your PC to the Ethernet network that the GS EDRV 100 is currently on and open the NetEdit utility If it is not already selected select the TCP IP tab as seen below f Net 3 Fle Network view Hep EOD i dd Ethemet Address F B C Module Ty IP Address D Name Descrotion DO 0 62404800 Eprive 100 197 168 36 New GS EDRV100 GS EDRV100 on Statio 00 E0 62 40 1F 00 651 192 168 36 3 1 GSEORV GS GS Senes Orive Controller Module Info Gereal Into Ethernet Stats Reset Stats Fame Rer 50198 PWB Rev 2A Missed Fe 7250 Bad Phis 0 Booker Rev 5076 PLD Rev 0A TX Cok 0 Urknovwm 0 Sv ch Seting 00000000 CPU Rev 201 Lost Pli 0 TX Emoes 0 NUM J Double click on the desired GS EDRV100 A General Settings popup will display allowing you to configure the IP address of the module you have selected General Settings m Module ID 6 z i a Obtain an IP address automatically Use the following IP settings Name New GS EDRV100 IP Address 192 168 36 2 Description New GS EDRV100 on Station1 EMIL Subnet mask 265 255 0 0 Gateway Cancel Press the OK button to write the new configuration to the GS EDRV100 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual 15 GS EDRV 100 Ethernet Interface GS EDRV100 Network Connections olay DL205 PLC
24. o Output Word 10 and the parameter address 0x991D will come back into Input Word 15 The value read from P9 29 will be stored in Input Word 16 OW 10 Read Request Read from drive parameter 9 29 operation parameter group parameter memory reference 7 6 5 4 3 0 0 0 1 1 il 29 parameter 9 29 error operation parameter group parameter memory reference 13 12 11 8 7 6 5 4 3 0 1 1 0 0 0 1 1 1 0 1 1 Decimal 29 successful Meaning 2 parameter 9 29 Write to P9 29 Serial Comm External Fault Write value 0x291D into Output Word 10 and the parameter address 0xA91D will come back into Input Word 15 The value in Output Word 11 will be written to drive P9 29 OW 10 Write Request Write to drive parameter 9 29 operation parameter group parameter memory reference 7 6 5 4 3 0 0 0 1 1 1 29 parameter 9 29 operation parameter group parameter memory reference 13 11 87 654 413 0 1 0 0 0 1 1 1 1 Decimal 29 Meaning 22 GS Series AC Drive Ethernet Interface User Manual parameter 9 29 3rd Ed RevA 12 201
25. plorer amp amp http 192 168 36 2 File TP s Favorites Tools Help The browser will then access the built in Web Server as seen below The available parameter groups are shown with links to the parameter options EDrive 100 by Automation Direct com Module ID 6 016 Module Name New GS EDRV100 Mode Descripecn New GS EDRV10O os Station Drive 6 Ethernet Address 00 EO 62 40 48 00 IP Set Address 192 168 15 2 Subset 255 255 0 0 Gateway 192 168 16 201 Supphed bv DHCP Booter Venice 0 76 OS Veruon 50 198 Comm Link Searching for drive PO Mowitering parms 1 Ramps pares 2 Vels Hertz parmes 3 Digital parms Analog parmi S Presets parmi 6 Protection parms PID parms Display parm dad ER SPA SS i gt de 5 9 Comm parm P10 Encoder Feedback parme Firmware Updates Hog com Troubleshooting H24 ERM M Refer to Ethernet Remote Master User Manual H24 ERM M Troubleshooting help for the ERM module and its slaves is available in CHAPTER 6 of the Ethernet Remote Master User Manual H24 ERM M 24 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface Application Example Modbus TCP IP This application example shows how to use a GS EDRV 100 to access a GS1 GS2 or a DURApulse drive s parameters for monitoring and control via the Modbus TCP IP protocol Equipment and software used in example Two DURApulse Drives Two GS EDRV100 Ethernet interface modu
26. r cable Patch Straight through Cable Crossover Cable EDRV OR WHT OR WHT HUB EDRV op WHT GRNIWHT PC TD 1 1 RD TD 1 1 TD TD 2 OR OR 2 RD 4 2 TD GRN WHT GRN WHT RD 3 BLU BLU 3 TD 3 RD 4 4 4 4 BLU WHT BLU WHT 5 GEN GRN 2 2 2 nD BRN WHT BRN WHT HD BRN WHT BRN WHT p 1 BRN BRN 4 4 BRN BRN i RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector We recommend all Ethernet 10BaseT cables to be Category 5 UTP cable 3rd Ed RevA 12 2011 GS Series AC Drive Ethernet Interface User Manual l 9 GS EDRV 100 Ethernet Interface Be eee eee GS EDRV100 Overview The GS ED RV 100 provides a low cost high performance 10 100M bps Ethernet link between a control system and a GS Series AC Drive The control system can be any of the following DL205 CPU DL405 CPU ora WinPLC with the appropriate Ethernet Remote Master module H2 ERM or H 4 ERM A Productivity3000 CPU using the onboard Ethernet port A PC running Entivity s ThinknD o software a PC using a custom device driver that was developed using our Ethernet SDK or a PC running KEPDirect EBC or O PC Server Any independent I O controller with a Modbus TCP IP driver The GS ED RV 100 has an encapsulated compact DIN rail mounted design allowing for minimal space requirements With the appropriate cable connections and if nee
27. ritical error has occurred The error may be in the card itself or a network problem may be causing this symptom The ERROR indication can be caused by a faulty ground an electrical spike or other types of electrical disturbances Cycle power to the system to attempt clearing the error The ERROR LED will also flash once per second when a firmware update is in progress LK A The LK A or LINK GOOD ACTIVITY LED flashes to indicate that the card sees data traveling on the Ethernet network If any network device is sending or receiving data the LK A LED will be flashing During heavy communication loads this indicator will be steady ON If the LED is OFF then a problem with the Ethernet connection has been detected RXD The RXD or RECEIVE DATA LED flashes to indicate that the GS EDRV100 is receiving data through the serial port from the AC drive 3rd Ed RevA 122011 GS Series AC Drive Ethernet Interface User Manual 13 GS EDRV 100 Ethernet Interface Setting the GS EDRV100 Address Each GS EDRV100 must have an identification ID or address in order to be recognized on the network and each ID must be unique WarninG Duplicate IDs on the same network will cause unpredictable results and must be avoided Setting Module ID with DIP Switches You can use the DIP switch to set the ID to a number from one to sixty three Do not use ID 0 for communication If the DIP switch is set to a number greater than 0 the software tools ar
28. rt DIP Switches The DIP Switches are used to set the Module ID for the G S ED RV card LED Indicators STATU S Indicator The green STATU S LED is steady ON when the GS EDRV is connected to a GS Series AC drive and communication has been established LINK The green LINK LED is steady ON when the GS EDRV is correctly connected to an active device on the network The LINK LED verifies that the proper cables are connected and the card is functioning correctly If a mismatch with the 10BaseT connections occurs this LED will not be illuminated ACTIVE The green ACTIVE LED flashes to indicate that the card sees data travelling on the network If any network device is sending or receiving data the ACTIVE LED will be illuminated In idle mode no network traffic this LED is OFF During heavy communication loads this LED will be steady ON ERROR Indicator If the GS EDRV s red Error ERROR indicator is flashing or steady ON a fatal error has occurred The error may be in the card itself or a network problem may be causing this symptom The ERROR indication can be caused by a faulty ground an electrical spike or other types of electrical disturbances Cycle power to the system to attempt clearing the error RTS The green RTS LED indicates the GS EDRV is ready to send information to the AC drive TXD The green TXD LED flashes to indicate that the card sees data traveling to the AC drive During heavy communication loads this LED will be steady ON
29. terface EET GS EDRV100 Layout DIP Switches under cover LED Indicators Serial Port Ethernet Port Power Terminals Class 2 power recommended Positive connection or 10 36VDC t lt Negative connection or OVDC 3 X Chassis or system Ground connection Power Terminals Power for the GS EDRV100 is connected directly to the card using a 10 36VDC power supply a Class 2 power supply is recommended The Chassis terminal is for a chassis or system Ground Input Current and Voltage Ratings 220mA Q10VDC 70mA Q24VDC or 5 0mMA 36VDC Communication Ports Two comm ports are provided to make the connection from a GS Series AC drive Serial port to an Ethernet device or network Ethernet port 12 GS Series AC Drive Ethernet Interface User Manual 3rd Ed RevA 12 2011 GS EDRV 100 Ethernet Interface EE EE EE EE EE EE EE EE EE DIP Switches The DIP Switches are used to set the Module ID for the GS EDRV100 card LED Indicators STA The STA or STATUS LED is steady ON when the GS EDRV100 is connected to a GS Series AC drive and communication has been established SPD The SPD or SPEED LED is used to represent the Ethernet speed The LED will be ON when the Ethernet speed is 100Mbps and OFF when the speed is 10Mbps TXD The TXD or TRANSMIT DATA LED flashes to indicate that the GS EDRV100 is sending data through the serial port to the AC drive ERR If the GS EDRV100 s ERR ERROR indicator is ON a c
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