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GE 33 VSX

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1. A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION ITIS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine 68 SUPER SILENCED LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ADOA 30 03 00 M4GB CD CISA o ASSEMBLY MOSA REV2 05 CF AN ATTENTION The accessory CTL cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the accessory slow towing trolley can be towed up to a max
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3. 95 dB A 20 dB A 75 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 26 03 10 34340 GB CD MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIO
4. when assembled To re establish it see page M21 14 06 99 M20 GB MOSA MOSA CONTROLS LEGENDE REV 1 10 07 CF Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse opace for remote control Remote control opace for E A S opace for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil sy
5. REV 2 05 09 CF 0000344050141 GR TIMONE PIEDE x TRAINO LENTO A T SITE TOW 0000225100141 GR TIMONE PIEDE x TRAINO LENTO KT SITE TOW 0000305200141 GR TIMONE PIEDE x TRAINO LENTO KIT SITE TOW 344051051 342231051 102351750 305751150 305201150 0000305600142 305751160 105612030 344051080 305751062 PIEDE D APPOGGIO PIEDE DI STAZIONAMENTO PIEDE DI STAZIONAMENTO TIMONE TIMONE GR ASSALE RUOTE x TRAINO LENTO ASSALE RUOTA MORSETTO FISS RUOTA D APPOGGIO MANIGLIA BLOCC PIEDE STAZION PARKING STAND PARKING STAND PARKING STAND TOW BAR TOW BAR KIT SITE TOW AXLE WHEEL STANDING WHEEL JAW FIXING HANDLE PARKING STAND CTL 22 305200140 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 Fino a up to REV 0 12 02 Del 09 07 26 01 07 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 Fino a up to REV 0 12 02 Del 09 07 26 01 07 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 0 12 02 Del 09 07 26 01 07 era 305600142 10 12 02 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 11 12 02 KA TCM 5 5D 6 22 40 930150000 330100000 930300000 330200000 330400000 TCM 5D 22 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA EL
6. CONTROL TCM 5 The coupling of the TCM 5 with the generating set permits to work far from the set itself The remote control is connected to the front plate with a multiple connector The TCM 5 assures the following fonctions starting starting key Q1 stop starting key Q1 choke control L6 1 the position of the selector LOCAL START RE MOTE START 16 on the generating sets GE PUSH AND 4500 7000 7500 HSX and GE 4500 SX EAS L6 Q1 SCREW TIGHT must be on the position REMOTE START 2 The position of the key Q1 on the generating set GE 4500 SX EAS must be on the position ON USE OF THE REMOTE CONTROL TCM 5D The coupling of the TCM 5D with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 5D assures the following fonctions starting starting key Q1 acceleration selector 16 stop starting key Q1 indication of oil low pressure warning light O1 To stop the set move the accelerator lever 16 to the minimum position them turn the key to OFF position PUSH AND SCREW TIGHT USE OF THE REMOTE CONTROL TCM 6 The coupling of the TCM 5D with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 5D assures the fo
7. STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD Es A GS maintenance MOSA _ 100905 N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode m Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group
8. TECHNICAL DATA ENGINE DRIVEN WELDER M2 2 1 SYMBOLS AND SAFETY PRECAUTIONS M 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATIONS AND ADVICE M 2 7 INSTALLATION M 3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CT M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 34 USE AS A WELDER M 35 USE AS AN ENGINE STARTER M 36 USE AS A BATTERY CHARGE 37 USE ASA GENERATOR M 38 USE OF THE REMOTE CONTROL 39 USE OF THE ENGINE PROTECTION 40 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CAST OFF M 53 DIMENSIONS M 55 RECOMMENDED ELECTRODES M 60 ELECTRICAL SYSTEM LEGENDE 61 ELECTRICAL SYSTEM H 1 SPARE PARTS LIST SPARE PARTS K ACCESSORIES 11 01 01 M1 GB MOSA MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It
9. and the engine stopped HIGH TEMPERATURE M5 4 It signals through the temperature sensors a high tem perature anomaly The optical and acoustic signal is activated and the engine stopped Check the air duct there must be no obstruction the cooling liquid if engine is water cooled the oil level etc LOW OIL PRESSURE M5 5 It signals through the pressure sensors a low oil pressure anomaly The optical and acoustic signal is activated and the engine stopped Check the oil level and if it is correct call the Assistance Service FUEL STOCK M5 1 It signals the fuel state inside the tank running out acoustically with the siren and optically without stopping the engine the signal lasts until the cause is eliminated EP5 ENGINE PROTECTION BATTERY CHARGE M5 2 It signals the failed exicitation of the battery charge generator and therefore the battery recharging The visual signal will last without stopping the engine until the cause is eliminated FEEDING M5 6 The signal point out that the device is working c N B if the unitis used in hot climates and whit loads near to the maximum the protection can be triggered off please reduce the load of the engine In case of intervention of the device after having removed the cause of the problem it is sufficient to bring back the ignition key to the position OFF device not inserted them start again the new work cycle THE ENGINE PRO
10. fire r gt Wait for the AUTOMATIC preheating time before drawing the load OCCASIONAL USE OF THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our Engine Assistance Centres for specific interventions or our Technical Assistance Service If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes MACHINE WITH EMERGENCY BUTTON Before starting the engine make sure that the emergency button 32B is off turn the button clockwise for this operation GE MS_ TS_ RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently please follow the instructions on the engine use and maintenance manual 14 06 99 M20 GB CD OSA 1 0 10 00 MOSA r gt Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets stop to draw power from the welding sockets only for TS models O ENGINES WITH ACCELERATOR LEVER gt Make sure that the unit 1 not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Set the accelerator lever or the switch 16 to minimum position and wait for a few minutes to allow the engine to cool
11. in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER INTERVENTION ON 1 TEST or AUTOMATIC TEST cycle to keep the generating set constantly operative 2 Check all levels engine oil level battery electrolyte necessary top it up t Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB CD STORAGE 1 0 06 00 In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA 3 Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIES
12. is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE MS TS EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention gt gt In case you do not profit on these Services and some parts are replaced please ask an
13. 10 34340 l OVEVE 01 60 96 4 ASS N Va 47 b 2 D oi 22400 Let gel VAR GS wr VA Pj lt i dee GE 33 VSX 2 re lk zw A SA Y M N AA 0227277 7 A 7 EN e ja gt gt Cons NERETAS SA na Ki H 774 18 qm 32 33 48 1 3 0 icamb m y M E d A A f F a CAN Spare parts COR e B Y a e Ce N S z LLI ec gt lt O 00 M MOSA MOSA Tavola ricambi MOSA GB Spare parts table ewen rev o 03 10 Table pi ces de rechange Pos Rev Cod Descr Note 18 M102302280 GUARNIZIONE qm 29 M107301770 STAFFA 30 M342802125 FASCETTA 31 M342802130 FILTRO ARIA COMPLETO 32 M1229870 TUBO FLESSIBILE MT 1 qm 33 M325462131 INDICAT INTASAMENTO FILTRO ARIA 34 M342802132 ELEMENTO FILTRANTE 35 M764409150 BATTERIA 12V 100Ah 37 M343338221 PARATIA ASPIRAZIONE MOTORE 38 M107301890 TUBO SFIATO L MT 1 qm 39 M307402208 TUBO IN GOMMA L MT 1 qm 40 M256602228 FILTRO GASOLIO 42 M343337010 SCATOLA ELETTRICA 43 M343332050 SILENZIATORE DI SCARICO 44 M343332070 TUBO SCARICO 45 M343338225 PARATIA CAMERA SILENZ SCARICO 46 M342202026 TAPPO SERBATOIO 47 M764409975 SENSORE LIVELLO CARBUR
14. 7310 8 M105511810 9 M325507210 10 M744509770 11 M102042740 12 M102013290 13 M1291120 14 M307759045 15 M105191550 16 M105191560 17 M105191570 18 M343330162 19 M744507219 20 M307017240 21 M105111520 22 M220090070 23 M105111510 25 M343337020 26 M305027105 27 M219937036 28 M155307107 Descr Note COPERCHIO INTERRUT DIFFERENZ INTERRUTTORE MAGNETOTERMICO GUIDA PER MORSETTIERA qm COMMUTATORE VOLTMETRO AMPEROMETRO 60A FREQUENZIMETRO CONTAORE 230V 50Hz IP65 INDICATORE LIVELLO CARBURANTE UNITA CONTROLLO MOTORE CAPPUCCIO COMMUTATORE FUSIBILE PORTAFUSIBILE CUSTODIA PER PRESA EAS FRUTTO PRESA CONNETTORE COPERCHIO PER PRESA EAS KIT AVVISATORE ACUSTICO SH PULSANTE STOP D EMERGENZA PRESA 220V 16A PRESA CEE 220V MONOF 2P T KIT TRASF DA PRESA CEE AD UNEL PRESA CEE 380V TRIFASE PANNELLO FRONTALE INTERRUTTORE DIFFERENZIALE STAFFA DISGIUNTORE TERMICO 15A 250V Descr Note COVER GFI TERMINAL GUIDE qm COMMUTATOR VOLTMETER AMPEROMETER 60A FREQUENCYMETER HOURMETER 230V 50Hz IP65 FUEL LEVEL GAUGE PCB ENGINE CONTROL EP5 CAP COMMUTATOR FUSE FUSE HOLDER BOX EAS SOCKET SOCKET EAS BLIND PLATE EAS SOCKET ACOUSTIC ALARM SYSTEM SR EMERGENCY PUSH BUTTON STOP EEC SOCKET 16 220V 2P T EEC SOCKET SINGLE PH 220V 2P T KIT TRASF DA PRESA CEE AD UNELSCHUKO KIT EEC SOCKET THREE PHASE 380V FRONT PANEL GROUNDFAULT INTERRUPTOR GFI BRACKET THERMAL SWITCH 15A 250V GE 33 VSX 26 03
15. AGNETE ARRESTO MOTORE 58 M305779101 STAFFA Pos Rev Cod Descr Note 52 M102302280 GASKET L MT 1 qm 53 M343332040 ENGINE CONVEYOR 54 M6095030 PIPE qm 55 M342209058 TIE ROD 56 M105631146 BALL JOINT 57 M274009055 STOP SOLENOID 58 M305779101 BRACKET 26 03 10 34340 1 Ricambi MOSA Spare parts GE 33 VSX omosa REV0 0310 CF Pi ces de rechange 26 03 10 34340 1 Tavola ricambi MOSA Spare parts table GE 33 VSX MOSA rev o 03 10 Table pi ces de rechange Pos Rev Cod Descr 57 M343338035 CARENATURA POSTERIORE 58 M343331100 ROLL BAR 59 M343338021 COPERCHIO CARENATURA 60 M343338015 FIANCATA SX 61 M343401050 BASAMENTO 62 M107300180 CHIUSURA COMPL A LEVA 63 M343339601 MANIGLIA 64 M840952053 COPERCHIETTO PARAPIOGGIA 65 M343338010 FIANCATA CARENATURA 66 M343338100 COPERCHIO FRONTALE 67 M308102023 GUARNIZIONE 68 M308101262 TAPPO SCARICO SERBATOIO 69 M305718115 PISTONE SOSTEGNO 70 M744508140 CERNIERA PER FIANCATA 71 M343332212 TUBO SCARICO OLIO Pos Rev Cod Descr 57 M343338035 REAR COVER 58 M343331100 ROLL BAR 59 M343338021 FRONT COVER 60 M343338015 SIDE COVER 61 M343401050 BASE 62 M107300180 LATCH 63 M343339601 KNOB 64 M840952053 WATER CAP 65 M343338010 COVER SIDE 66 M343338100 FRONT COVER 67 M308102023 GASKET 68 M308101262 FUEL TANK CAP 69 M305718115 SUPPORT REAR COVER 70 M744508140 LATCH 71 M343332212 EXHAUST OIL PIPE 26 03 10 34340 MOSA 1 1 DD CO CD GB
16. ANTE L 225 48 M343408217 PARATIA SUPERIORE ALTERNATORE 49 M343408218 PARATIA INFERIORE ALTERNATORE 50 M343403100 ALTERNATORE LINZ 51 M105112270 GUARNIZIONE L MT 1 qm 52 M105612070 ANTIVIBRANTE 40x50 Pos Rev Cod Descr Note 18 M102302280 GASKET qm 29 M107301770 BRACKET 30 M342802125 CLAMP 31 M342802130 AIR FILTER ASSY 32 M1229870 FLEXIBLE PIPE MT 1 qm 33 M325462131 WARNING LIGHT 34 M342802132 AIR FILTER 35 M764409150 BATTERY 37 M343338221 BULKHEAD ENGINE AIR INLET 38 M107301890 PIPE BREATHER L MT 1 qm 39 M307402208 RUBBER PIPE qm 40 M256602228 FUEL FILTER 42 M343337010 ELECTRICAL BOX 43 M343332050 EXHAUST MUFFLER 44 M343332070 EXHAUST PIPE 45 M343338225 WALL x MUFFLER EXHAUST BOX 46 M342202026 CAP FUEL TANK 47 M764409975 FUEL LEVEL SENSOR 48 M343408217 ALTERNATOR TOP BULKHEAD 49 M343408218 ALTERNATOR LOWER BULKHEAD 50 M343403100 LINZ ALTERNATOR 51 M105112270 STRIP SEALING L MT 1 qm 52 M105612070 VIBRATION DAMPER 40x50 GE 33 VSX 26 03 10 34340 MOSA CD Ricambi M D SA Spare parts REv 0 03 10 CF Pi ces de rechange GE 33 VSX 26 03 10 34340 1 Tavola ricambi M Za A Spare parts table GE 33 VSX mosa revo 03 10 CF Table pi ces de rechange Pos Rev Cod Descr Note 52 M102302280 GUARNIZIONE L MT 1 qm 53 M343332040 CONVOGLIATORE ARIA MOTORE 54 M6095030 TUBO GOMMA qm 55 M342209058 TIRANTE SNODATO 56 M105631146 TESTINA SNODATA 57 M274009055 ELETTROM
17. ECTRISCH GEDEELTE ESQUEMA EL CTRICO 107509900 330109901 102042740 1302040 102013290 107302460 33010C060 6062050 33020C060 101091830 101091840 93015C060 259107055 307457055 930159901 COPERCHIO PER SCATOLA TCM CAPPUCCIO SPIA 12V COMMUTATORE STARTER A CHIAVE GRUPPO CAVI TC TAPPO GR CAVI TCM PULSANTE DI STOP CAPPUCCIO GRUPPO CAVI TCM STARTER A CHIAVE INTERRUTT ACCENSIONE A CHIAVE COPERCHIO PER SCATOLA TCM CASE BOTTOM HALF TCM COVER CAP WARNING LIGHT 12V COMMUTATOR STARTER KEY TC CABLE KIT CAP TCM CABLE KIT BUTTON STOP CAP TCM CABLE KIT KEY STARTER STARTER SWITCH TCM COVER TCM5D 6 TCM22 40 TCM5 TCM5 TCM5 TCM5 TCMAO TCM5 10 02 00 KD
18. EL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place GE MS TS In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6 30 00 00 M45GB gt Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off
19. GE 33 VSX 343409003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 26 03 10 34340M00 preparato da UPT approvato da DITE MOS A o DESCRIPTION OF THE MACHINE GE 33 VSX OMOSA REV0 03 010 CE Main Characteristics of the unit e T hree phase electric powe max 24 kW 400 V 50 Hz e Diesel engine VM MOTORI SUN 3105E2 e Synchronous alternator brushless e Tank of 681 with autonomy of 12 5 h e Dimensions weight 1940x850x1080 872 Kg e Noise level at 7m 70dB A e Prepared for automatic start unit e Prepared for remote start stop GE v cl 3 A s 990006 du MT A k FILTER EMERGENCY STOP CONNECTOR FOR EAS OR REMOTE START MUFFLER BATTERY The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by 4 elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the roll bar for a quick access to the engine to the air filter and to the battery The set is completed by a frontal panel where the sockets the protections and the measur ing instruments are mounted all this protected by a same sized cover a M D CA GB Quality system MOSA REV 3 02 09 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQiNet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbi
20. LLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di tratton macchine per agricoltura e manutenzione del verde motosaldalnc e gruppi elettrogeni Design production and servicing of tractors agricultura and green maintenance machines engine divan welders and generating sels erri 8 Marsa dela Quant pe eg abi des agunt dla orca 1550 OX LADDER Lr rp E m ul Lena reiege Lei pe a de regolamento pi is onec arua de Lien di pavone pavia posta dele arasda rm d El Far OB Fri ay De rt fe Dente plene Depa al re ilem The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB CD INDEX GE 5 TS EAS REV 1 10 07 CE M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 CE MARK M 1 5 TECHNICAL DATA M 1 6
21. MAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 so that each variation of 10 roughly corresponds to a variation of 596 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current ADO 12 06 03 M37GB_1500G_GE M D SA Using the generator MOSA 1 1 09 05 CF DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that i
22. MC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G EI relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 50 60 Hz switch Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP7 AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection 26 07 04 M60GB LOYEYE 01 60 96 QUOIZEZZIIO NE ens ezuss 1249 e OJIB9H
23. NS GE MS TS SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD MOSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explo
24. Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Check the cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 M401_1500G_GE CD GB 58 Troubleshooting GE REV 3 07 06 CF Diesel engine Problem Possible cause Solution 4 Water radiator or oil clogged where it 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check the sensor and electrical circuit GENERATOR Absence of output voltage 1 Voltage switch in position O 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for inte
25. S WITHOUT ACCELERATOR LEVER Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 OFF ON y START NB for safety reason the key must be kept by qualified personel Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts Letthe engine run for some minutes before drawing the load Open the fuel cock where it is assembled RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMERCENCY when the engine protection does not work In this case turn immediately to our Authorized Assistance Centers 14 06 99 M20 GB I MOS A o ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 ENGINE WITH PREHEATING GLOW PLUGS MOSA Turn the starter key Q1 on the position preheating glow plugs the glow plugs light will be on I4 when the light is off turn the starter key completely clockwise until the engine begins to fire Letthe engine run for some minutes before drawing the lood ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Turn the starter key Q1 completely clockwise until the engine begins to
26. TECTIONS OF THE EP TYPE DO NOT WORK WHEN OIL IS OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL M5 1 G Fuel stok COLORS M5 2 G Battery charge M5 3 R Overspeed G yellow M5 4 R High temperature V green M5 5 R Low oil pressure R red M5 6 V Feeding 18 07 97 M39GB O CA Troubleshooting GE MOSA REV 3 07 06 CE Diesel engine Problem Possible cause Solution The motor does not start 1 Start up switch 16 where it is 1 Check position up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Replace faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Battery cable terminals loose or Tighten and clean Replace if corroded corroded Q 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power c
27. UNVUIOI O o 1npoudu Ip 0jelAIp uoo oubasip Piaudoid el Ip IuiulJ9 IS VSOIN ET N XSA 39 y esou MWWJ dynu Seg o ATVLI IN ODWSNI 0600Z EIN ba peAo1ddV JeuDiseq QUIYDEIN 0JeA0Jddy eJoyeuasi 3oefoJd uoneuiuoueq abed 0 960 euoizeuiuoue Bed eq uon eoyipojy POLIPOIN eouioeds esald e ojeBej oo eu Bip jeos jeuondo uoo eujeuos EA I TN 90020160 syg upenb monu e oyenBepy ROMEO 70067071 ques aJojou 401 ayas oyuniBBY 1 3 130 uo 2 dos olininsos WY TN 90022002 13 ezues uoo dojs 06 T E B Y 5 pw aay 1 I I Opu GE 40 VSX SE Y CO e LU e O O Td I Y 8 i poa UA km Q 0 P Ea lt b gt 5 REN O C LL oo e 2 2 2 2 a E 0 b Im L e us VOL MOSZ Y SU O O ul FOOENL M ka IVNOILd o S 3 En TWNOILdO r e guo TT x oo m e Cs Se S o 9 ul Y 8L 000 L I 90 20 9 2 LE vc 2 E 0 CQ e i ig gt e 0669 519 dig 339 NO MOSA MOSA LOYEYE 01 60 96 90012222110 ens ezues 1219 e OLJLDIUNWOD o OJINPOIALI Ip
28. activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 696349 A AA e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable
29. acts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation of motor 2 Ask for intervention of Service 5 Department 9 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator 5 manual 5 Repair or replace e Ask for intervention of Service Department 8 OSA 58 MAINTENANCE 1 0 09 05 CF Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance
30. aks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER TS GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering com
31. anyway follow the instructions contained in the engine manual Pull the stop lever 28 until the engine stops where itis assembled OFF ON ee Remove the key Q1 turning it counter clockwise OFF position then take it out GG NB for safety reason the key must be kept by qualified personel ENGINES WITHOUT ACCELERATOR LEVER Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops STOPPING THE ENGINE DIESEL ENGINE GE_ MS_ TS_ where it is assembled Shut the fuel cock where it is assembled OFF ON y START c NB for safety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it Out ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops where it is assembled OFF ON v START cs NB for safety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it Out MACHINE WITH EMERGENCY BUTTON Pressing it it allows to stop the engine in any condition 32B
32. ategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 lssued on 2009 03 06 Validity date 2012 03 05 Registration Number T 3722 Foa i An gn Cl 5Q d i d Lett Ath 2 27 wr Ren Wasmer Gilanrenzo Prati President of IONET President af Iis et pariners AENOR Spain AFAQ AFNOR Froace Intemational Refgium ANCE Merico Portugal CIS ja UC Chia COM OOS Crech Republic Cro Cen Coana DOS Germany DS Denmark ELOT Greece FC AN FONDONORMA Ieaczmela HEQAA Kong Chi IOONTEC Colombia IMNE Mence Inspecta ere and RAM Argentina JOA Japos Koro MSZT Avago Nomko AS Norway NSAI fond Poland QMII Canada Quality Asaria Austria RE Rusa SAI Global dass SI bran SEQ Moves SIRIM CAS Inserrational SUS AuttGeriued SRAC Soest TEST 53 Petersbang ett Serbia KNet represented m the USA by AFAQ AFNOR ATB Vingoite International CES DOS NSAI lnc CAI and SAI Global af IC ei partners is valid at the time of issue of this certificate Updated information is available under www igne
33. cations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB Installazione MOSA 0 Installation MOSA REv 0 03 10 CF Installation D Luftzirculation ND SUPER GE 33 VSX LLI M1 4 26 03 10 34340 1 CD LISA unpacking GE Me TS MOSA 1 1 02 04 CE Ux Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country Gol I e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS O MOSA 1 0 03 00
34. d be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established GG The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the mach
35. e coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE _ Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the phase and Neutral ELECTRIC PROTECTIONS THER
36. ection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 CD INSTALLATION AND ADVICE REV 1 06 07 CF MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES B Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants X Maximum leaning of the machine in case of dislevel 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE US At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE A ATTENTION For a safer use from the operator DO NOT fit the machine in lo
37. g machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Www gt gt FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the do to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone gt person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular prot
38. gulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G EI and circuit breaker 42V EEC socket G EI resistor TE P engine protection Solenoid control PCBT Oil level transmitter Engine stop push button T C 1 Engine start push buttonT C 1 24V c a socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 1 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating g
39. h the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information ADO 12 06 03 M37GB_1500G_GE CD GS accessory USE REMOTE CONTROL OMOSA Rev o 09 08 CF TCM 5 5D 6 USE OF THE REMOTE
40. he apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires 1 start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machin
41. imum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing possessi A i GE33 415 GE40 I I I eg x 56 TS 400P 2 1 1565 o kur J J L P 4 lt lisina C SS E il PEA os NN I TE le as gt gt I N AW I d Ju e AN E e 1 2 a m ur 7 LS m A a3 7 WE L7 WARS CU MOOR I c d s 02 7 1 I VSS Sea To assemble the generating set on the trolley CTL 22 please keep to following instructions 1 Lift the generating set by means of a suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the screws 4V the nuts and the washers and tighten all parts 3 Open the jaw so as to let the foot sprag 4S go through 4 Introduce into the jaw 3 the upper part 4S of the foot and block momentaneously with the lever 4L the whole foot 6 Assemble on the machine the towbar 5 complete of foot with the screws nuts and washers 7 Assemble the axle 7 to the base of the machine with the screws and relative washers two per part so that their supports coincide 8 Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pump the tyre 9 fixing the pressure
42. ine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without pu
43. ing group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within O 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parame
44. ions in force in the place i 69 O1 30 03 00 M45GB 07676 01 60 96 66 33 5 3 7 2922229 7 76 hl e c Y Y e E 2 lt H E E o c E o T E gt LLI CD Dimensioni Dimensions cj UJ LESS 0 2 08 MOSA MOSA MOSA lt x N lt lt TANDO m m 9 O gt gt CD CISA o ELECTRICAL SYSTEM LEGENDE REV 7 10 09 CF Alternator Wire connection unit Capacitor El Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110V D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 48V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage re
45. ircuit 13 Check and repair on generator control panel The motor does not 1 Airfilter or fuel filter clogged 1 Clean or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of Service Department Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department L White smoke 1 Oil level too high 1 Eliminate excess oil 2 Motor cold or in prolonged operation 2 Insertload only with motor sufficiently with little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department e Too little power provided 1 Air filter clogged 1 Clean or replace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department E Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1
46. llowing fonctions starting starting key Q1 stop starting key Q1 indication of oil low pressure warning light O1 To stop the set turn the key to the position OFF O1 PUSH AND Per l arresto del motore portare la chiave sulla posi SCREW TIGHT zione OFF co O co gt 29 11 99 MOS A G use or THE PROTECTION 1 0 07 97 The electronic device EP 5 M5 ensures the protection of the engine in case of low oil pressure engine high temperature battery charge fuel stock overspeed MOSA Located on the front panel of the machine the EP 5 device enters in operation turning on the ignition key b device inserted and will signal it is working through the warning light M5 6 The feeding is visualized by winking light and the activation by fixed light In the lapse of time between the two lights winking and fixed the device will carry out a self control cycle To start the machine bring the ignition key to position c starting IGNITION KEY The ignition key has three operation positions a device not inserted OFF b device inserted C starting with automatic return STOP BUTTON It allows to stop the engine in any condition Push the button until the engine stops OVERSPEED M5 3 It signals the intervention of the overspeed device connected to the alternator frequency at 50 as well as at 60 Hz The optical and acoustic signal is activated
47. low plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAG Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument E
48. mpatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same c In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS Diesel engine There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page c During the use of the electricity generat
49. number EE 2 model of welder and or generating set 3 n table 4 position 5 quantity SJ Lac O A TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE 3 4 13 13 18 17 16 20 21 22 o CZECH 1 11 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986016M31 22 03 00 R1GB Ricambi MOSA o Spare parts GE 33 VSX omosa Rrevo 03 10 CF Pi ces de rechange 11 12 l Val al 7a Geh Il Y EE WE D CH ID Q e lt DI Y Y B 13 16 17 18 SR 23 21 26 03 10 34340 1 CI Tavola ricambi Spare parts table 0 03 10 CE Table pi ces de rechange MOSA MOSA Pos Rev Cod 1 M219937130 2 M105611380 3 M1243020 4 M305717315 5 M305717300 6 M343337305 7 M305717310 8 M105511810 9 M325507210 10 M744509770 11 M102042740 12 M102013290 13 M1291120 14 M307759045 15 M105191550 16 M105191560 17 M105191570 18 M343330162 19 M744507219 20 M307017240 21 M105111520 22 M220090070 23 M105111510 25 M343337020 26 M305027105 27 M219937036 28 M155307107 Pos Rev Cod 1 M219937130 2 M105611380 3 M1243020 4 M305717315 5 M305717300 6 M343337305 7 M30571
50. or Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GENERATOR Power three phase Stand by Power three phase PR P Power single phase Frequency Cos o ALTERNATOR Type Insulation class ENGINE Make Model Type Cooling system Cylinders Displacement Net power Stand by Net power PR P Speed Fuel consumption 75 of PR P Engine oil capacity Starter GENERAL SPECIFICATIONS Battery Tank capacity Running time 75 of PR P Protection Dimensions Lxwxh mm Weight GE 33 VSX 30 kVA 24 kW 400 V 43 3 A 27 kVA 21 6 kW 400 V 39A 10 230 V 43 5 A 50 Hz 0 8 Self excited self regulated brushless three phase synchronous H VM MOTORI SUN 3105E2 Diesel 4 Stroke air 3 2987 cm 21 5 kW 37 5 HP 25 kW 34 HP 1500 rpm 5 5 6 9 electric 12V 100Ah 68 12 5h IP 23 1940x850x1080 0 2 Kg Measured acoustic power LwA pressure LpA 95 dB A 70 dB A Q 7 m Guaranteed acoustic power LwA pressure LpA 96 dB A 71 dB A 7 m Dimensions and weight are inclusive of all parts OUTPUT Decla
51. or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE MS TS In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or disposit
52. plex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 8009 16 07 03 M20 R A GB CL MOS A G ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 MOSA Check daily 5 Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH MANUAL RECOIL Hold the starting handle firmly Pull the rope hard and fast Pull it all the way out Use two hands if necessary gt Ke Then returning it slowly ENGINES WITH ACCELERATOR LEVER Make sure that the accelerator lever or the switch 16 is at its minimum setting Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the engine starts OFF ON v START GG NB for safety reason the key must be kept by qualified personel Once the engine has started leave it running at a reduced speed for some minutes Accelerate the engine at max set lever on maximum position and then take up load GE MS_ TS ENGINE
53. red power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PR P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PR P Its admitted overload of 1096 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 4 meters
54. ringe Insulation monitoring Button indicating light 30 I 1 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EP5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pre
55. rvention of Service Department 7 Alternator defective 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department pRE 3 No load voltage toolowor 1 Incorrect motor running speed 1 Regulate speed to its nominal no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department C Egg gq q A I I LLLLLLLLLLLEXLALEAALAAZZTE S XA AELELLM EZZZT Corrected no load voltage 1 Incorrect motor running speed due to 1 Check the load connected and too low with load overload diminish 2 Load with cos less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department J CC A A Unstable tension 1 Cont
56. s higher than the nominal current or the set current it RESET intervenes by cutting off GH power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected c Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole ID mw i PRESS not keep the central pole on the thermic protection forcefully pressed to prevent its intervention GE Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination wit
57. sion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple PP P P DEl SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding M It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only
58. ssure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB s Comandi CD Bedienelemente MOSA Controls CD Instalaci n GE 33 VSX enen Revo o3 10 CE Commandes 0 Z2 H2 N D2 E M C2 M5 s d 000000 WE J e a STOP 59B 26 03 10 34340 1 CD CA Using the generator 1 1 09 05 CE It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are co
59. t certification com C 5 UNI ISO 9001 2000 ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality CERTIFICATO n CERTIFICATE No BI CERTIFICA CHE IL SISTEMA DI GESTIONE PER L QUALITA WE HERESY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERA TAE UNITE Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 18 42045 Luzzara RE Viale Europa 59 20080 Cusago MI haha E CONFORME ALLA HORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE BEGUENMTI ATTIVITA FOR THE FO
60. ter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 96 static or droop while under static conditions precision is maintained within 196 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load S frequency can be 62 5 63Hz POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos o 12 06 03 M37GB_150 L T a M SA Using the generator MOSA 1 1 09 05 CF In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS 9 The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power KW and Apparent Power kVA T
61. to four atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the suitable height ATTENTION Do not substitute the original tires with other types 10 06 00 M6GB w M SA Set up for operation Engine diesel 1 1 09 05 CF MOSA WW BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products usc ke AO Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no le
62. tting this manual uptodate immediately 10 10 02 M 1 1 GB CD CISA o ce mark MOSA REv 4 10 07 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B O gt Wee Europe 59 20090 CUSAGO ITALY 5 DJ CS LA tel 39 02903521 fax 39 0290390466 Vle Europa 59 20090 CUSAGO MI ITALY III Ill lU http www mosa it e mai infoemosa it 39 02903521 fax 39 0290390466 tel 48 in VESTALY TYPE http www mosait e mail infoemosa it LA A Vol Co ESTES TTA Ed n L n RPM PC nf RPM_ Pima CLE Furthermore on each model it is shown the noise level value the symbol used is the following Wi wi Ze d db Say Sal 10 10 02 M1 4 GB The indication is shown in a clear readable and indeleble way on a sticker CD MOSA SA Technical Data GE 33 VSX MOSA REV 0 03 10 The generating set GE 33 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternat
63. with safety protections specifically suitable It is advisable to use protections suitable for A the different welding works Use only with safety protections d It is advisable to use protections suitable for the different daily checking works CN 24 y 4 Va Wa 1 RK 27 Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or maintenance 26 11 99 M2 1GB CD MOS A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine a hut off fuel of tank when movin

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