Vault Series - Marathon Power Inc.
Contents
1. Connector Battery Packs MAX OPTIONAL DC BREAKER 3 MAINTENANCE SWITCH OPTIONAL AUTHORIZED PERSON ONLY 12 8kVA and 10kVA Tower 5 3 Rear Panel Views Cont d 12kVA Tower OPTIONAL o o o o o o e IN Battery Connector O _ Use 2 Battery Packs MAX OPTIONAL e oJ renace OPTIONAL o o ON on on ANI ANS NAD NICH 5 NUS y 9 OFF OFF OFF INPUT BREAKER BATTERY BREAKER o o mm o MAINTAINANCE SWITCH OPTIONAL gt e AUTHORIZED PERSON ONLY o o 6 13 5 3 Rear Panel Views Cont d INTERFACE OPTIONAL BREAKER RS232 EPO 4 5kVA Rack Mount NETWORK Battery Connector TERMINAL BLOCK OPTIONAL TRANSIENT Use 2 Battery Packs PROTECTOR OPTIONAL REMOTE USB CONTROL PORT INTERFACE OPTIONAL OPTIONAL OPTIONAL TERMINAL BLOCK 6 8kVA Rack Mount INPUT OUTPUT NETWORK EPO 5232 Battery Connector MAINTENANCE SWITCH OPTIONAL BREAKER BREAKER TRANSIE2. 3 The following options are available depending on application and load requirements a External Battery Packs EBP s for extended run times b Input Output transformer cabinets c Maintenance bypass switches d Connectivity and control options e g relay card SNMP WEB card 3 Safety Information PLEASE READ THIS SECTION TO AVOID RISK OF SHOCK OR OTHER HAZARDOUS SITUATIONS 1 Please handle the unit with extreme caution since the batteries contain large amounts of energy Always store the unit in the orientation marked on the packaging 2 Take extra care to avoid dropping the unit 3 If flammable substances are present or if any gases or fumes are being emitted or if there is no ventilation in the place of storage or installation a safety hazard exists and neither the unit or the extended battery packs should be operated in these environments 4 The instructions in this manual detail how to install the UPS safely and correctly Please read it thoroughly and keep this manual for future reference AN WARNING It is strongly advised that the UPS NOT be opened by anyone other than suitably qualified personnel Dangerously high voltages are present within regardless of whether the UPS is connected or not In addition the unit s output receptacles may contain live AC voltage even when not connected to the AC power supply since it contains its own energy source i e batteries User Allowable Operations The only UPS relat
3. S MARATHON P O WER Vault Series True On Line Double Conversion Uninterruptible Power Supply USER MANUAL For Models 4000VA 12000VA CONTENTS Introduction out Ea dudes ues 5 2 System Desctiption iere eere ia idas 5 2 4 General Description dte eU REED Orb iai ORE Db IM 5 2 2 System Configuration een se iaia iii 6 3 Safety NO MAIN ii isa 7 MA a ii 7 Installation A a a 8 5 1ENVIFONMENT sara 8 5 2 AC Power and Load Connection tite a pe ad aca 8 9 5 9 Rear Panel ii n dob ei e EPOR ese 10 14 5 4 Factory Default Settings ea rn Ra Pede deca sure rice 15 6 Computer Load Interface and Alarm Connections rin 15 OL H n 15 6 2 Connecting The UPS To A LO d nn aaa a ziali 15 6 3 RS 232 Interface Policial ins 16 64 USB Port o ot E ette Se ote ss toa lo dnd ridere msc o in shine 16 6 5 Emergency Power Off Port 16 6 6 Network Transient Protector leen rta 16 6 7 Load Segments 5 enne aa EH Do deed e Uie dde a ce tede tee 16 Ti Operational Instructioris c Lice eee inici 17 7 1 Starting Up and Shutting Down the UPS 17 7 2 Pushib ttori Operations et eei dd 17 7 3 Control Panel Indicators ito Real IN 18 14 LC D Panel Display Modes 2 22 22 ale tar CB DR ED 19 7 5 Manual UPS or Battery Test ui
4. 107 2 CE Per IEEE C 61000 4 5 level 3 24 Tower Models Capacity Input Connection I 2 8kW 5kVA 3 5kW Hardwire Terminal Block or Fixed 6KVA 4 2kW 8KVA 5 6kW 10kVA 7kW Hardwire Terminal Block 12 8 4kW Output Connection Options IEC 320 10A and 16A Hardwire Terminal Block and or various IEC Receptacles IEC and NEMA L6 30R Hardwire Terminal Block and or various NEMA Receptacles IEC and Shuko European Hardwire Terminal Block and or various European Receptacles Battery Type amp Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Rating 7 2Ah 12V 9Ah 12V 7 2Ah 12V 7 2Ah 12V 9Ah 12V 7 2Ah 12V Battery Quantity 10 10 20 20 20 40 Backup time 6 min 6 min 7 min 5 min 6 min 5 min Full load Recharge time lt 4 hours to 90 Dims ins mm 10 1x21 1x 17 3 10 2 x 27 6 x 27 6 10 1 x 27 2 x 28 13 5 x 27 x 34 6 WxDxH 257 x 537 x 440 258 x 700 x 700 257 x 690 x 715 342 x 690 x 878 Weight Ibs kg 95 43 176 80 189 86 286 130 19 Rack Mount Models Capacity 4kVA 2 8kW 5kVA 3 5kW 6kVA 4 2kW 8kVA 5 6kW 10kVA 7kW 12kVA 8 4kW Input Connection Hardwire Terminal Block or Fixed Output Connection Options Hardwire Terminal Block and various IEC Receptacles Hardwire Terminal Block and various NEMA Receptacles Hardwire Terminal Block and vario
5. SNMP WEB card which allows UPS management and power monitoring over a network or the internet and an AS 400 card which contains voltage free relay contacts Please contact tech support for more information on these options 6 2 Connecting the UPS to a Load Computer The communication cable that is supplied with the UPS is the ONLY one that should be used with it Other cables may not work and may cause improper operation or the unit to malfunction Some options may come as a complete package containing a different cable different power management software and additional hardware i e interface card Please ensure that your operating system is supported by the provided software Detailed software installation instructions are provided with or within the power management software 15 6 3 RS 232 Interface Port Standard The RS 232 interface uses a 9 pin female D sub connector This information consists of data regarding utility AC power the load and the UPS The interface port pins and their functions are identified in the following table 989890 O00 Signal Direction UPS Functions TxD Output TxD Output RxD Input RxD Inverter Off Input Common Common CTS Output AC Failure Output DCD Output Low Battery Output RI Output 8 24 VDC Power NOTE Maximum rating is 24VDC 50mA 6 4 USB Port Optional Connecting the UPS to the load is accomplished using a free USB port on the load
6. UPS has been turned on This symbol is accompanied by a green LED that illuminates when the UPS is in normal or static bypass mode and AC voltage is present at the output terminals This symbol is accompanied by a yellow LED that illuminates when the UPS is operating in battery mode This symbol is accompanied by a yellow LED that illuminates when the UPS is operating in bypass mode This symbol is accompanied by a red LED that illuminates if an internal UPS error occurs An audible alarm also sounds but can be muted by pressing any of the push buttons on the front panel Tower Models 19 Rack Mount Models ON OFF FUNC STATUS E 4 ON ON LINE ON BAT BYPASS FAULT ESCAPE ENTER FUNC STATUS ON OFF ENTER ESCAPE Fig 3 Control panel 18 7 4 LCD Panel Display Modes 1 Normal Display Mode UPS status is shown in this display mode From this mode the UPS data display mode and the setting display mode can be selected by pressing the appropriate push button 2 Data Display Mode Various data and measurements are shown in this display mode Pressing the STATUS push button for 2 seconds to activate scrolls through the following data Parameter Indicates O P VOLT xxx x V Output AC voltage O P FREQ xx x Hz Output Frequency VOL T xxx x V Input AC voltage FREQ xx x Hz Input Frequency BAT VOLT xx x V Battery Voltage O P LOAD xx 96 Load expressed as a percentage
7. at least 4 inches 100mm behind and 2 inches 50mm on each side of the UPS for ventilation 4 Ensure that the front of the UPS remains unobstructed for access to the control panel and LCD display 5 External Battery Packs must be installed next to or under the UPS 5 2 AC Power and Load Connections Various input and sometimes output cables are supplied with all models Ensure that the UPS is disconnected from the AC supply when connecting External Battery Packs 2 Use the battery cable that is supplied with the External Battery Pack when connecting it to the UPS Connect the second battery cabinet to the first and so forth assuming more than one is to be used 3 Take note of UPS parameters when adding external battery packs and adjust accordingly see Ch 7 4 Connect the input cable to the UPS and connect the other end to a grounded AC power supply The batteries will automatically begin to charge Please note that while the UPS may be used immediately maximum back up time may not be available until the batteries have been charged for a minimum of 8 hours 5 Ifthe unit displays Site Wiring Fault have the wiring fault corrected or alternately disable the related alarm on the UPS After initial charging is complete connect the loads to the UPS see Figs below 7 Donot connect any load that may overload the UPS such as equipment containing AC electric motors or loads that have a high inrush current 8 Make comp
8. further assistance Declaration of Conformity Request Units labeled with a CE mark comply with the following standards and directives 1 Harmonic Standards EN 50091 1 1 and EN 50091 2 2 EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark 10 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION UPS with Internal Batteries Risk of electric shock Hazardous live parts inside this unit are energized from the battery supply even when the input AC power is disconnected CAUTION No User Serviceable Parts Risk of electric shock do not remove cover No user serviceable parts inside Refer servicing to qualified service personnel CAUTION Non isolated Battery supply Risk of electric shock battery circuit is not isolated from AC input hazardous voltage may exist between battery terminals and ground Test before touching WARNING Fuses To reduce the risk of fire replace only with the same type and rating of fuse WARNING Intended for installation in a controlled environment CAUTION Do not dispose of batteries in a fire as they may explode CAUTION Do not open or damage the battery electrolyte may be
9. of the maximum load O P W xW Output Watts O P VA x VA Output VA O P CURR xA Output Current BACKUP TIME xx min Estimated Backup time in minutes BAT CHARG xx Approximate Battery capacity expressed as a percentage TEMPERATURE xx C Approximate ambient temperature BAT PACK NUM x External Battery Pack quantity RATING xxxx VA UPS Rating CPU VERSION xx x CPU Version 3 Configuration Setting Display Mode 1 The current UPS configuration settings are shown in this mode 2 To enter this press the FUNC push button for two seconds The first configuration parameter will be shown on the LCD display Press the FUNC push button to scroll through each parameter Press the ENTER push button to select the parameter Press the FUNC push button to scroll through the options for the selected parameter A Press ENTER push button to select the option You will be prompted to save the selection press the ENTER push button to confirm and save your selection See the table below for further details 7 If no action is taken within 10 seconds the display reverts to normal display mode 19 Setting LCD Display Detail Selection Option Default Output Voltage O P V Setting Nominal Voltage Selection 208 220 230 240 V 230V inb t Fraauend I P Settin Input frequency range selection when a 5 P en 9 UPS is in free run mode 79 ME Input Bypass Input Voltage ra
10. regulation is automatically set to either 50 or 60 Hz and is regulated to within within 0 25Hz Please refer to Chapter 7 for instructions on how to activate bypass mode while the UPS is in free run mode Diagnostic tests Whenever the UPS turned on a diagnostic test to check the status of the internal electronics and battery is activated Any errors or faults are displayed on the LCD panel An advanced battery management system continuously monitors the condition of the batteries and notifies the user in advance if replacement is needed In addition a battery discharge test is performed every 30 days in normal mode operation and any problems are displayed on the LCD panel Diagnostic tests can be performed manually from the LCD panel at any time except during the first 24 hours after startup while the UPS is in charging mode see Chapter 7 2 2 System Configuration and Sizing The internal electronics of the UPS plus the internal battery or batteries constitute the system Please make sure that the following factors have been taken into consideration 1 The total demand of the protected load determines the UPS power VA requirements Allow some margin or headroom for future expansion or power requirement calculation inaccuracies 2 Aside from power VA requirements backup time needs to be considered If the power consumed by the load is less than the nominal power rating of the UPS then the actual backup time will be longer
11. 8 within 30 days of the occurrence Be prepared to provide detailed information about the event any damage the UPS model number purchase date and location You will then be provided with a Return Authorization Number RAN and be instructed to forward your proof of purchase receipt an explanation of the event and your UPS If Marathon Power determines that the damage was due to a surge we may requestthat all connected equipment be submitted for evaluation Marathon Power is not responible for shipping costs In the event that the equipment has been damaged by a surge Marathon Power will reimburse you for repair or replacement at fair market value on a pro rata basis as indicated by the respective amounts above The warranty coverage is above and beyond only to the extent needed of that provided by any other source including but not limited to any connected equipment coverage any manufacturer s warranty or insurance policy To receive payment for repair to damage due to a surge the original purchaser should upon prior approval from Marathon Power have such equipment repaired by an authorized service center of such equipment s manufacturer The original purchaser will submit a repair bill along with a statement from the repair facility documenting the nature of the damage and how it was sustained to said equipment 26 27 Copyright Marathon Power Inc 2010 www marathon power com vault4 12kuserman2010
12. A USB compliant operating system is necessary as well as hardware and the installation of a UPS driver The serial port cannot be used when using the USB port The required USB cable comes with the UPS when this option is specified Connection is shown in Fig 2 6 5 EPO Port Emergency Power Off The EPO port allows an immediate emergency shutdown to be activated remotely by disconnecting and removing power from the UPS output Any manual or automatic shutdown procedures including those directed by power management software are overridden To activate make sure the UPS and loads are first turned off Remove the jumper from and connect an insulated dry contact NC 60VDC 30VAC 20mA max using 17 AWG 1mm dia wire to the port Power up the UPS and loads and test the EPO function 6 6 Network Transient Protector Standard The network transient protector located on the rear panel consists of both IN and OUT jacks housed on a separate RJ 45 10BaseT network card If used make sure that the input and the output are connected to the appropriate jack 6 7 Load Segments The power management software controls individual sets of output receptacles on the UPS called load segments which provide controlled and sequential startup and shutdown of loads Less critical equipment can be turned off during power outages saving battery power for more critical loads Load segment status can be viewed from the LCD display on the UPS and can be changed i
13. NT Use 2 Batory Packs MAX AUTHORIZED PERSON ONLY 30A 250V 30A 250V PROTECTOR OPTIONAL 10 12kVA Rack Mount attery Use 2 Battery Packs MAX PORT OPTIONAL 5 4 Factory Default Settings The following table shows the factory default settings for all UPS parameters as well as user selectable options It is recommended that changes be made shortly after installation but prior to connection of the load s Parameter Options Factory Default Setting Output Voltage 208 220 230 240 VAC 230V 110 Input Bypass Voltage Tolerance 10 15 10 15 15 20 12 Input Frequency Tolerance 5 5 7 High Efficiency Mode Setting On Off Off Free Run Mode On Off On Bypass In Free Run Mode Disable Enable Disable Alarm Silence On Off Off Site Wiring Fault Enable Disable Disable External Battery Pack Quantity 0 1 2 0 6 Computer Load Interface and Alarm Connections 6 1 Overview All models are available with various interfaces which allow direct communication with and control of the load There is a choice of an RS 232 serial data interface a USB data interface and an EPO Emergency Power Off connector NOTE The RS 232 port cannot be used when the USB interface is in use There is also an optional interface slot that allows for the installation of additional communications cards which can be used parallel with either the RS 232 or USB ports There are currently two cards available an
14. On line Mode Crest Factor ENVIRONMENTAL Ambient temperature range Optimum temperature range Storage temperature Cooling Humidity Elevation Audible noise STANDARDS Safety Emissions Immunity Conformity Transient Immunity 4kVA 5kVA 6kVA 8kVA 10kVA 12kVA with a power factor of 0 7 True on line double conversion topology with integral automatic bypass Single phase plus ground 184 265 VAC 15 to 20 of 230V nominal user selectable 120 140 160 180VAC 276 VAC 120V 276V 25 load 140V 276V 50 load 160V 276V 75 load 180V 276V 100 load 50 60 Hz Auto sensing 45 65 Hz 3Hz 4kVA 15A 5kVA 19A 6kVA 23A 8kVA 30A 10kVA 38A 12kVA 46A 0 97 208 220 230 240 VAC user selectable t 296 5 THD with non linear loads 396 THD with linear loads 0 25 Hz while on battery or in free run mode 9 96 max from 100 to 20 96 or from 20 to 100 96 linear load 100 125 for 1 min 126 150 for 10 sec Greater than 9596 Greater than 8896 3 1 32 F to 104 F 59 F to 77 F 5 F to 122 F Forced air cooling 0 95 non condensing 10 000 feet max operation 45 000 feet storage lt 55 db normal and battery mode 4000 8000 VA models lt 55 db normal and battery mode 10000 12000 VA models 0 C to 40 C 15 C to 25 C 15 C to 50 C EN50091 1 1 EN50091 2 class B EN50091 2 UL 1778 CSA 107 1
15. This warranty excludes labor for removal or reinstallation of this product This warranty is void if this product is installed improperly or in an improper environment overloaded misused opened abused or altered in any manner or is not used under normal operating conditions or not in accordance with all labels or instructions There are no other or implied warranties of any kind including merchantability and fitness for a particular purpose but if any implied warranty is required by the applicable jurisdiction the duration of any such implied warranty including merchantability and fitness for a particular purpose is limited to three years Marathon Power is not liable for incidental indirect special or consequential damages including damage to or loss of use of any equipment lost sales or profits or delay or failure to perform this warranty obligation 10 2 Limitations amp Claims This warranty does not cover any Marathon Power UPS or any properly connected electronic equipment which has been improperly installed overloaded abused or altered in any manner or is not used under normal operating conditions or in accordance with any labels or instructions and does not cover any damage to properly connected electronic equipment resulting from a cause other than a surge Damage caused by failure to provide a suitable installation environment for the product including but not limited to lack of a good ground will not be covered b
16. converter increases voltage to an appropriate level for the inverter An integral automatic bypass switch seamlessly circumvents the electronics in the event of a component failure ensuring continuous power to the load Fig 1 Block diagram Efficiency Optimizer The Efficiency Optimizer is a unique feature that reduces long term cost of ownership by minimizing power loss and reducing power consumption thereby making the entire system extremely efficient Simply put the UPS automatically alternates between bypass and on line modes depending upon the condition of the incoming AC power The UPS will remain in on line mode during any type of power disturbance but unlike traditional on line systems will switch to bypass mode when AC power is within acceptable limits in order to achieve greatest efficiency Power disturbances can be detected in less than a second and on line mode reactivated immediately Switching back to online mode occurs when the input voltage is outside of 10 of nominal 115 selectable when input frequency is outside of 3Hz or when no AC power is present While the default operation is on line mode bypass can be activated via the LCD panel The Efficiency Optimizer can be de activated and the unit can be run permanently in on line mode if preferred Free Run Mode Free run mode is defined as being when the output frequency is fixed and not synchronized with the input frequency When activated the output frequency
17. deo e Ree We te Le ed ec evene lia 20 Falle SAEI RARI GEA i a oa eau aaa 21 L Xroubleshootirg 5 eA EM etta dl li ni ne i 22 8 Maintenanhce 23 8 1 Battery rere Rense anne eisen 23 9 Eum 24 25 TOA a Tr er 26 EMC Statements CISPR 22 NOTICE Pursuant to CISPR 22 rules this product has been tested and thereby complies with the conditions of a Class A digital device which have been established for offering sufficient protection against dangerous interference for installation in a residential area Installation and use of the equipment should comply with the instructions provided in order to avoid such interference due to the amount of radio frequency energy that is radiated and generated by the equipment In spite of this we cannot assure that a certain amount of interference may not occur in some installations If by turning on and off it can be deduced that your radio or television reception is found to be influenced by harmful interference from the equipment it is recommended to use one of the following preventive measures e Place the receiving antenna in a separate location or orientation Ensure a greater distance is achieved between the receiver and the equipment Ensure that your equipment is connected to an outlet on a separate circuit than the receiver Contact a technician experienced with radio and TV or a dealer for
18. e located as close as possible to the AC supply Servicing and maintenance should only be carried out by qualified service personnel with the exception of battery replacement Before carrying out battery or fuse replacement or shipping the unit first ensure that the unit is turned off completely and all cables are disconnected For additional safety instructions please use the Safety Manual as reference Symbols The following symbols warn of precautions and provide directions or instruction regarding the unit A RISK OF ELECTRIC SHOCK Indicates that there is a risk of electric shock CAUTION REFER TO OPERATOR S MANUAL Indicates that the operators manual should be referred to for additional information such as operating and maintenance instructions SAFE GROUNDING TERMINAL Indicates primary safe ground LOAD ON OFF Indicates that the associated push button turns the unit and its output receptacles on or off RJ 45 CONNECTOR Indicates that this connector provides network interface connections and that telephone or telecommunications equipment should NOT be plugged into it DISPOSAL Indicates that the UPS and its batteries should be disposed of in the correct manner since the batteries are of the lead acid type It is recommended that the batteries be recycled i o6 1 Introduction The information provided in this manual refers to our single phase 4000VA through 12000VA true on line uninterruptible
19. ed operations that the user is allowed to perform are 1 Turning the unit on and off 2 Operating the user interface function push buttons and LCD panel 3 Connecting data interface cables 4 Changing the batteries All such operations are to be performed exactly as instructed in this manual Any deviation from these instructions may prove hazardous and even fatal or may cause damage to the unit 4 Storage Please adhere to the following storage instructions if the UPS is not to be installed shortly after delivery 1 Store the unit as is in its original packing and shipping container 2 Store the unit within the following temperature range 5 F to 122 F 5 C to 50 C 3 Ensure that the equipment is fully protected from wet or damp areas and from moisture 4 Ensure that the UPS is recharged every 6 months for at least 8 hours in order to maintain battery energy and maximize useable life 5 Installation 5 1 Environment Ensure that all environmental requirements are met otherwise the safety of installation personnel and users cannot be guaranteed In addition the unit may sustain damage or malfunction Please adhere to the following environmental instructions when locating the UPS and EBP s 1 Avoid temperature and humidity extremes The optimum operating temperature range is between 59 F and 77 F 15 C and 25 C 2 Provide protection against moisture or avoid altogether if possible 3 Ensure there is
20. ements To activate press it for at least 2 seconds There are 15 different functions that can be checked in this mode and pressing this push button once each time scrolls through each function If the push button is not pressed within 10 seconds the display reverts to its original mode This push button selects or enables various user selectable parameters There are 14 different parameters which can be scrolled through To activate press it for at least 2 secs After locating a setting or particular parameter press the Enter push button to select that parameter and view its current setting Press the Function push button once again to scroll through the setting options Once the desired setting is located press the Enter push button to enable the new setting and once again to save it you will be prompted to do so If no action is taken within 10 seconds the display reverts to its previous mode ENTER This push button is used to enter enable and or confirm a selected function ESCAPE This push button is used to exit a menu and return to the main display 17 7 3 Control Panel Indicators Status parameters and readings are displayed on the control panel via five LED indicators and or an LCD screen and audible alarms compliment the display ON ON LINE ON BAT BYPASS FAULT ON LINE ON BAT BYPASS FAULT 0 I This symbol is accompanied by a green LED that illuminates when the
21. essary in the for the installation 5 Should the optional Emergency Power Off EPO circuit on the rear on the unit be used the output of the UPS will shut down immediately as shown in figures 3 and 4 Note Local safety requirements may require a separate external Emergency Power Off that opens output circuit breakers Refer to local wiring regulations L N PE LSH Fig 3 L1 NI PE Fig 4 5 3 Rear Panel Views 4kVA 5kVA Tower S ggg 27 KE 10 5 3 Rear Panel Views Cont d 6kVA Tower fo em e o vol o E USB EPO RS232 OPTIONAL J INTERFACE OPTIONAL MAINTENANCE SWITCH OPTIONAL AUTHORIZED PERSON ONLY Battery Connector Use 2 Battery Packs MAX OPTIONAL OUT IN E o c o o u ON OFF AC BREAKER ON OFF DC BREAKER 11 5 3 Rear Panel Views Cont d ON OFF 9 5232 EPO AC BREAKER eer e 2 INTERFACE 2 OPTIONAL ON OFF Use2 USB OPTIONAL
22. est A manual UPS or battery test can be initiated from the UPS configuration settings display and can be carried out even when the UPS is not charging the battery To initiate scroll through the parameters until Manual Bat test is displayed on the LCD panel Press the Enter push button twice NOTE In order for the UPS and power management software to function correctly Manual Bypass should always be set to OFF as the load will not be protected by the UPS when Manual Bypass is ON NOTE The UPS should be turned off but kept connected to the AC power supply before activating the Generator Mode 20 7 6 Audible Alarms 1 If the UPS is on battery and the ON BATTERY LED is illuminated the unit will beep every 5 seconds If the battery capacity is low and the ON BATTERY LED is flashing the unit will beep twice every 5 seconds If the UPS is in bypass mode and the BYPASS LED is illuminated the unit will not beep If the UPS has an internal fault and the ALARM LED is illuminated the unit will emit a constant alarm tone and display the cause of the fault on the LCD panel To silence an alarm press any of the three push buttons on the front panel The alarm will be silenced under all conditions except when the battery is low under which condition the alarm cannot be silenced The audible alarm function can be de activated internally by selecting the appropriate parameter from the LCD panel 21 7 7 Trouble s
23. f necessary Load segments are usually controlled by the UPS management software 16 7 Operational Instructions 7 1 Starting Up and Shutting Down the UPS Start Up 1 4 5 Ensure that the unit has been correctly installed and that the input power cable is connected to a properly grounded AC outlet The unit is turned on by pushing the power push button on the front panel for more than 3 seconds The unit sequences through its functional check AC line synchronization and inverter startup Power is then applied to the outlets During this sequence the LCD panel displays Ready On An LED illuminates when output power is available and the LCD panel displays Line mode The loads can now be turned on Shut Down 1 2 Shut down and turn off all connected loads Push the power push button on the front panel for five seconds or more An audible alarm will sound and the unit will shut down The LCD panel displays UPS OFF for a few seconds In emergency situations or applications which require such the EPO located on the back of the unit should be used 7 2 Push button Operations There are five operational push buttons on the front panel 1 ON OFF This push button turns the unit on and off To initiate a start up or shut down press and hold this push button for 3 seconds STATUS This push button is used to check current UPS and load settings information and power FUNC measur
24. he original batteries Do NOT disconnect the batteries while the UPS is in Battery mode The following procedure applies to all Tower models 1 The right hand side panel of the UPS facing the front can be removed by unfastening all the appro priate screws and detaching the panel CAUTION Keep tools and hands away from the DC bus dangerously high voltage is present 2 Once the cover has been removed and placed out of the way disconnect the positive RED and neg ative BLACK bus wires from the battery string then the interconnecting cable between each battery Then remove the metal battery covers plates brackets and set them aside in a safe place Slowly slide each battery out from the UPS Take note of each battery s physical orientation polarity and mechanical connections Replace the batteries and reconnect them according to the details noted in step 5 N ha Carefully replace the metal battery covers plates brackets making sure to avoid a short circuit with a battery or the DC bus 8 Reinstall the side panel 23 9 Specifications GENERAL Rated power Technology INPUT Phase Input Bypass Voltage Input Voltage range Frequency AC Frequency range Synchronization range Input Current Input Power factor OUTPUT Output Voltage Voltage regulation Voltage distortion Frequency regulation Dynamic response Overload capacity Efficiency HE Mode Efficiency
25. hooting LCD Panel Display Audible Alarm Problem Description Corrective Action tone over charged Output Overload Two beeps per The UPS is overloaded in Reduce the load on the UPS by second Line Mode The power rating disconnecting less critical equipment of the connected equipment the total load is below the exceeds the capacity VA maximum specified by the UPS it will rating of the UPS The UPS switch from bypass back to normal operates in bypass mode mode Battery Test No audible tone The UPS is performing a No action required The UPS will battery test resume normal operation once the battery test has been successfully completed Over Charge Constant audible The batteries have been Turn off protected loads then turn off the UPS and contact tech support Low Battery Two beeps every 5 seconds The unit is operating on battery power but will shut down shortly due to low battery voltage Initiate a controlled shutdown of connected equipment immediately The UPS will restart automatically once AC power has been restored On Battery One beep every 5 seconds The unit is operating on battery power No action required A controlled shutdown of connected equipment can be initiated if necessary Charger Failure Constant audible tone Battery charger failure Turn off protected loads then turn off the UPS and contact tech support Over Temperature Constant aud
26. ible tone High ambient temperature Check that the UPS cooling fans and ventilation holes are not blocked Check that the ambient temperature surrounding the UPS is not above 104 F 40 C If these conditions do not exist but the problem persists contact tech support Output Short Circuit Constant audible tone Output short circuit Turn off protected loads then turn off UPS and contact tech support High Output Voltage Constant audible tone Output voltage too high Turn off protected loads then turn off UPS and contact tech support second high Low Output Voltage Constant audible Output voltage too low Turn off protected loads then turn off tone UPS and contact tech support Bus Fault Two beeps per Internal DC bus voltage too Turn off protected loads then turn off UPS and contact tech support Site Wiring Fault One beep per second Incorrect AC power connection polarity Ground connection missing or faulty Have the wiring fault corrected or alternately disable the related alarm on the UPS Line Abnormal One beep per second Incorrect AC Line backed up during auto restart Connect correct AC power line FOR ADDITIONAL ASSISTANCE PLEASE CONTACT US AT 310 689 2328 OR SUPPORT MARATHON POWER COM 22 8 Maintenance As long as all the installation environmental and operational requirements have been followed and met the UPS will require l
27. ittle or no maintenance for many years The batteries are the only component that should eventually need replacing Their useful life depends primarily on the following two factors the ambient temperature of the environment in which the UPS is located and the number of times they re called into use i e discharged In both cases the lower the number the longer they will last At an ambient temperature of 77 F 25 typical battery lifetime is 4 5 years A test of the UPS and batteries should be carried out at regular intervals every 6 to 12 months to verify that back up time is still adequate for the application The UPS should also be charged every six months if it is kept in storage and not used 8 1 Battery Replacement The batteries are all located on one side of the UPS behind a removable panel The UPS must be turned off completely and the loads disconnected A WARNINGS Batteries may cause electrical shock or burn from high short circuit currents Please observe the following precautions when working with them 1 Remove jewelry and metal objects such as watches and rings Use tools that have insulated handles 2 3 Prevent tools and other metal objects from coming into contact with the batteries 4 Batteries can pose an electric energy hazard Do not rewire modify or change any battery wiring or connections Such modifications can cause serious injury and or damage Replace with the same type rating and quantity as t
28. nge selection when 10 Voltage I P Bypass Set bypass is available 10 15 10 15 g yp 15 2096 Free Run Mode Free Run Set UPS run in Free mode selection ON OFF ON unsynchronized Bypass Enable Disable Bypass disable Allows the UPS to go into bypass mode Disable Enable Disable in Free run Mode when unsynchronized High Efficiency Mode HE Mode Set the UPS to run in high efficiency ON OFF OFF Manual Bypass Force Manual bypass Forces the URS Into ON OFF OFF For service only 10N amp 2ON Load Segment Group Outlet Settin Allows load group segments to be 1 OFF amp 2ON 10N amp Management 9 turned on and off from the front panel 1 OFF 8 2 OFF 20N 10N amp 20FF Initiate Battery Test Battery Test Detects Whether battery is in goon condition or not Alarm Silence Silence Set Enables or disables alarm silencing ON OFF OFF 0 only internal batteries External Battery Pack Quantity Bat Cabinet Set Allows me UES 19 MOAS accurately 1 one external cabinet 0 determine remaining backup time 2 two external cabinets Site Wiring Fault Alarm Site Fault Set or disables site wiring fault Eo Disable Disable English German French Language Language Selects load language Spanish Italian English Generator Mode Generator Places UPS in generator mode ON OFF OFF RS 232 communication RS232 Control Enables or disables RS 232 Enable Disable Enable communication capability 7 5 Manual UPS or Battery T
29. power supplies lt covers basic functions operating and installation instructions cautionary notes and detail on how to ship store and handle them Installation must be carried out in accordance with this manual as well as local electrical regulations and should only be performed by qualified personnel to avoid the risk of electric shock or damage to the unit Any warranties covering these units will become void if the unit is found to have been incorrectly connected or tampered with 2 System Description 2 1 General description Configured as a true on line double conversion unit this UPS is able to supply seamless pure single phase AC power to critical loads while keeping the batteries charged continuously In the event that a power interruption lasts longer than the UPS s backup time capability it will shut down to avoid complete battery discharge As soon as AC power is restored the UPS will automatically restart and begin recharging the batteries A block diagram of the UPS infrastructure is shown in Fig 1 An input filter reduces transients noise and surges on the incoming AC supply AC power is rectified and regulated by the rectifier supplying power to the inverter and battery converter Battery voltage and charge is maintained at optimum levels DC power is converted to AC power by the inverter which passes it on to the load e Power is supplied from the battery during a power failure or deep voltage sag The
30. released which is harmful to the skin and eyes CAUTION A battery can present a risk of electric shock and high short circuit current The following precautions should be taken when working with batteries a Remove watches rings and other jewelry or metal objects b Use tools with insulated handles To reduce the risk of electric shock disconnect the UPS from the AC input power supply before installing a communication interface cable Reconnect the power cord only after communication interconnections have been made Battery replacement should be performed or supervised by personnel with knowledge of batteries Keep unauthorized personnel away from the batteries The instructions contained within this safety manual are extremely important and should be closely followed at all times during installation and follow up maintenance of the UPS and batteries N CAUTION The unit contains dangerous voltage levels If the UPS is on but not connected to an AC power supply the unit s outlets may still be energized with voltage due to the presence of an internal power source i e the battery The unit should be installed indoors in an area free of electrically conductive contaminants The unit should be installed in a temperature and humidity controlled environment in order to reduce the risk of electric shock Only the power cord that is supplied with the unit should be used to connect it to the AC power supply The equipment should also b
31. us European Receptacles Battery Type amp Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Sealed lead acid Rating 5Ah 12V 5Ah 12V 7 2Ah 12V 7 2Ah 12V 9Ah 12V 9Ah 12V Battery Quantity 10 10 20 20 20 40 Backup time 4 min 3 min 7 min 5 min 6 min 5 min Full load Recharge time lt 4 hours to 90 Dims ins mm 16 9 x 25 9 x 10 3 16 9 x 23 6 x 10 3 16 9 x 25 9 x 10 3 WxDxH 428 x 657 x 260 428 x 597 x 260 428 x 657 x 260 Weight Ibs kg 88 40 189 86 203 92 4KVA and 5kVA models have internal batteries An external battery pack is available for longer run times 25 10 Warranty 10 1 Limited Three Year Warranty and Exclusions NOTE Forthis warranty to be valid completed registration information must be received within 30 days of original purchase Marathon Power warrants to the original purchaser who must have properly registered the product within 30 days of purchase and not for the benefit of anyone else that this product at the time of its sale by Marathon Power is free of defects in materials and workmanship for three 3 years batteries for 2 years within the USA Canada and Mexico otherwise 1 year from the original purchase date Marathon Power will correct such defects by repair or replacement at its option if within such three year period the product is returned prepaid and all warranty claim instructions are followed
32. uter and or alarm interface connections according to Chapter 6 of this user manual and that provided with the interface option These connections are made on the rear panel 9 Installation is now complete Only qualified technicians should carry out installation of this equipment The installation must further comply with all local legislation and regulations Follow all installation and safety instructions very carefully to avoid the existence of a hazardous situation and damage to the UPS and or loads The high voltage and current contained within this equipment can injure or be fatal to personnel and can damage associated equipment Additional Installation Information for 6000VA 12000VA Models 1 Ensure that all electrical connections have been correctly implemented for the installation site out Refer to figure 2 in section 5 2 for correct fuse and cable conductor sizing 2 Isolate and prevent the source from activating Both input and output circuit breakers located on the rear of the unit must be in the OFF position 3 Refer to figure 3 for single cable input connection and figure 4 for dual cable input connection If installing dual cables the interconnection jumper J shown in figure 3 needs to be removed 4 If during installation it cannot be determined that the neutral is grounded or identification of the status of the neutral in the AC supply is unrelable an additional two pole discomect device may be nec
33. y this warranty This warranty does not apply to damage caused by direct lightning strikes or damage caused by electrical disturbances that exceed published product specifications These products are intended to limit the maximum amplitude of transient voltage surges on power lines to specified values They are not intended to function as surge arrestors The UPS is intended to be installed on the load side of the service entrance and has been tested to verify that transient voltage surges are limited when subject to non repetitive transient voltage surge events This warranty excludes any incidental indirect special or consequential damages including without limitation labor for removal or reinstallation of the Marathon Power UPS or any connected electronic equipment data loss or alteration loss of equipment use lost sales or profits and any such damages for delay or failure to perform this warranty obligation This warranty is in lieu of and excludes all implied warranties of merchantability or fitness for use In addition the warranty does not cover restoration of lost data and reinstallation of software Some states may not allow the exclusion or limitation of incidental or consequential damages or other remedies so the above exclusions or limitations may not apply to you Take the following stps to file a warranty claim Contact us at Marathon Power Inc Attn Returns 2538 E 54th Street Huntington Park California 90255 or call 310 689 232
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