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AUGERMATIC

1. ec ceeeeeeeeeeeeeeeeeeees 102 10 8 4 Tube 45x1 25x3050 for Male Pan oo ecececececececceceeeeeeeceaeaeaeavavavavaeaees 103 VOB gO ENA WDO S ocre eierne EEEE EEEE EEEE EEEa 104 10 9 ASSCMDIY AM OFIVGiscsiccesdidicsesditinzendisiessnditiexsedaciarerdisisersdinteasrdzeieessiess 105 10 9 1 AM3 drive UNI ec ccccceeceeeeeeeeeeeeeseeteeeeeeteeeeeeesetaeeeeetaeeeeeseeteeeeaess 106 10 9 2 AM4 drive UNIt ccc cccc eee eeeeeeeeeeeeeseeteeeeeeteeeeeesseteeeeeetaeseeeeeeteeeaaess 108 10 9 3 AM9 drive UNE sc ctceuncaactansecostenaneatmansgstataunaessanaieeitasanaritdaaseeiiasaneeteasnansides 110 10 9 3 1 Description of drive unit AMD 0 00 eccecceecceeceeeeeeeeeteeeeseteeeseeees 111 10 10 Installing the HD AM Augel ccccceseceeeeeeeseeeeeeeesenecneseeeeneeeeseneees 113 10 10 1 Drawing in the HD AM Qu el c ccccecceceeeceeeeeeseeeeeeseeseeeeeeseeeeeeaeees 113 10 10 2 Tensioning the HD AM auger cccccccecceeceeeceeceeceeeceesaeeseeseeeseees 114 10 10 3 Welding the auger ccccccccccecceeceeseeseeeceeseecaeecuecaeeseeseesaeesenseneneees 117 10 10 4 Repairing the auger at the feed hopper or AM drive ccseceeeeeees 117 10 11 Installing the aAnti roOSt WIMC cscccsesseeeeeeeeeeeeeeeseneceeseeseneeeeseneees 119 10 11 1 Anti roost device for AM3 Crive ccccccecceeeseeceeeeeeeeeeeeaseeeeeeeeeeeenaes 120 10 11 2 Anti roost device for AM4 rive ccccccecceece
2. 0 2 JUBIOM jo o6uel 0 12kg only with 11 31 3569 feed saving collar height feed pan distance between l floor and upper edge pan edge mm height feed tube distance between floor and lower edge tube mm Y partially suitable v suitable consider range of weight Biq Dutchman User and assembly manual AUGERMATIC 11 2003 M 0742 GB Edition Page 23 4 1 1 Assemblies of Big Pan and Multi Pan 4 Introduction WP Bic Dutchman 7i iT moni A CON TE User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 4 Introduction Page 24 4 1 2 Single components of Big Pan and Multi Pan ps PEPE EPP PPP EEE o Single Components Cylinder inner for MP MalePan with shut off Cylinder inner for BP MP330 wo shut off f AFS Cylinder inner for BP MP330 with shut off f AF Guide ring for shut off MP MalePan Slide shut off BP MP330 Cylinder outer for BP MP RPM330 MalePan Cylinder inner for BP MP330 wo shut off Cylinder inner for BP MP330 with shut off Guide ring for shut off BP MP330 Volume reducing insert orange BP330 Plus Tube adapter for BP MP330 Volume reducing insert white MP RPM330 Sensor AFS 01 60sec 90 250V Guide ring for shut off f Sensor AFS SA ne A Soe amp fo O D gt p Oo D D Le oO O a A R ao QO oa a a 2 2 r co Parts Lists l oO A assemblies S ce ss Mees E wee S
3. 11 31 4502 Drive 0 37KW 230V 1PH 50Hz AM5 wo Sensor with switch box E Bi 230 31 125 00 00 00 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 5 General Planning instructions Seite 40 5 4 Planning instructions for AUGERMATIC Male Pan for broiler breeders and males 5 4 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 1 hole with feed pans feed 11 1 kg pc Basic unit tube 2 holes with feed pans feed 14 7 kg pc Basic unit tube 3 holes with feed pans feed 18 3 kg pc Drive all types 20 0 kg line Feed hopper 1 line feed 90 0 kg line Feed hopper 2 lines feed 90 0 kg line Hopper extension 32 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 4 2 Planning aid for evaluating the number of lines and pans 11 31 3585 Feed pan cpl Male Pan with shut off and BP dish 11 31 3590 Feed pan cpl Male Pan with shut off and RPM dish e for restricted feeding of broiler breeder males Number of birds per pan 7 9 Male Pan or 7 8 Male Pan plus Number of feed lines 1 line per 6 9 m house width User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 5 General Planning instructions Seite 41 5 4 3 Drives for AUGERMATIC Male Pan Male Pan with daily lowering of the filled feed pans Max Operating Code No Descriptio
4. 8 Parts lists for feed and control pans feeders Page 72 8 Parts lists for self feeders 8 1 Self feeder 301 Empa 2 Code No 20 00 3930 This self feeder is designed for manual or restricted feeding of adult males from 2 5 to 4 5 kg live weight in broiler breeder production houses laying Turkeys of 5 to 6 weeks of age with a live weight of 2 to 2 5 kg can be fed up to their maximum weight as well Recommended number of birds per Empa 2 self feeder Broiler breeder males production phase from week 16 18 16 restricted onwards Turkeys up to 12 kg ad libitum Turkeys up to 20 kg ad libitum In case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical data Contents approx 30 Pan diameter 510 mm Height of pan rim 120 mm User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 8 Parts lists for feed and control pans feeders Page 73 20 00 3930 Self feeder 30 I Empa 2 1 20 00 3932 Upper part for Empa 2 3 2 20 00 3933 Shaft for Empa 2 3 3 20 00 3934 Bracket short for Empa 2 3 4 99 50 3808 Spring cotter 3mm 5 20 00 3935 Bracket long for Empa 2 3 6 99 20 1032 Hexagon nut M 12 galv DIN 555 7 20 00 3936 Cover PVC for Empa 2 8 20 00 3938 Washer flat for Empa 2 9 20003931 CN Dish Empa 2 dia 51cm depth 12cm 6 Fig 741 39 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 8 Part
5. Fig 741 11 11 31 3565 MP330 plus with shut off and RPM dish feed saving collar optional User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 6 Technical data Page 48 313 5 217 9 330 2 13 u _ m u cM oO Fee Fig 741 12 11 31 3585 Male Pan with shut off and BP dish LS 217 0 330 2 13 Fig 741 13 11 31 3590 Male Pan plus with shut off and RPM dish User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 49 T Parts lists for feed and control pans 7 141 Parts lists for Big Pan 330 7 1 1 11 31 3501 Feed pan cpl BP330 without shut off 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 3 11 31 3238 Auger HD AM 4 11313512 Grille BP330 5 11313513 Cylinder inner for BP MP330 wo shut off 6 11 31 3568 Volume reducing insert white MP RPM330 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 1131 3511 Dish BP330 do not belong to feed pan cpl available as an optional extra Fig 741 14 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans 7 1 2 11 31 3530 Feed pan cpl BP330 with shut off a 6 11 313515 Tube adapter for BP MP330 11 31 3522 Tube 45x
6. cc ecccccceeeceeecececeeeeeeseeeseeseeeseeenes 39 5 4 Planning instructions for AUGERMATIC Male Pan 0008 40 5 4 1 Planning aids for evaluating the total lifting load for suspended lines 40 5 4 2 Planning aid for evaluating the number of lines and pans 6008 40 5 4 3 Drives for AUGERMATIC Male Pan cc cccceccccceccseeceeeeeeeeeeeeesseeeeeeeenes 41 IN CO iat rcs cere ere NERENN ERE OE AAEE EARE 42 7 PARTS LISTS FOR FEED AND CONTROL PANG cc cecceeeeeeeeeeeeeeeeees 49 7 1 Parts lists for Big Pan 330 cc cccceceeeeeeeeneeeeeenseneeeeseneeeesenseneeeesonees 49 7 1 1 11 31 3501 Feed pan cpl BP330 without shut off eee eeeee es 49 7 1 2 11 31 3530 Feed pan cpl BP330 with shut off ec eec eee eeeeeeees 50 7 1 3 11 31 3552 Control pan cpl BP330 incl sensor AFS ccceceeeeeeeees 51 7 1 4 11 31 3553 Control Pan cpl BP330 incl sensor MS45R cccceeeee 92 7 1 5 11 31 3701 Feed pan cpl BP330 Plus without shut off eee 99 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 1 6 7 1 7 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 2 6 1 Table of contents Page 3 11 31 3730 Feed pan cpl BP330 Plus with shut off eee eee 54 11 31 3732 Control pan cpl BP330 Plus incl sensor AFS lanea 55 Parts lists for Multi Pan 330 feed and control pans 0008 56 11 31 3570 Feed pan cpl
7. o Check its operation in general o In case of functional disorders check the possibility of an electrical short cut between the anti roost wire and the feed channel and remove it User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 14 Operating instructions Page 140 14 Operating instructions 14 1 Putting AUGERMATIC into operation Check whether the AM tubes are running exactly horizontally and the drive is correctly connected with the power supply Put the system into operation for a short time to be able to find out possible installation errors Pay attention to the right direction of the transport auger Let the transport auger run approx 15 20 minutes without feed so that burrs which possibly stick to the auger or to the outlet of the tubes are removed and the system is able to work smoothly This causes noise but that is absolutely normal All burrs and dirtyings must be removed out of the tubes If not keep a check upon heated points on the tubes Now remove all dirtyings out of the feed pans The new tubes and the auger are covered with a thin layer of oil This oil film will cause a certain friction when feed is conveyed for the first time First fill small amounts of feed into the feed hopper until the first feed pans are filled Continue filling in small steps until the entire system has been filled 14 2 AUGERMATIC feeding system Male Pan and Male Pan plus for
8. 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3hole Male Pan 11 03 3722 Tube 45x1 25 3050 2hole Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 0130 Guide ring for shut off Male Pan 11 31 3562 Grille MP330 83 00 0131 Cylinder inner for Male Pan with shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3711 Dish RPM330 do not belong to feed pan cpl Fig 741 34 User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB 7 Parts lists for feed and control pans Page 71 7 4 4 11 31 3595 Control pan cpl Male Pan w RPM dish incl sensor AFS 4 5 10 11 12 do not belong to feed pan cpl Fig 741 35 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 11 31 3587 Tube adapter PA for rigid Male Pan 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3hole Male Pan 11 03 3722 Tube 45x1 25 3050 2hole Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off for sensor AFS 11 31 3562 Grille MP330 83 00 9503 Cylinder inner for Male Pan with shut off for sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3711 Dish RPM330
9. 13 2 kg pc Basic unit tube 3 holes with feed pans feed 15 9 kg pc Basic unit tube 4 holes with feed pans feed 18 3 kg pc Feed hopper feed 90 0 kg line Drive 20 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 5 General Planning instructions Seite 34 5 1 2 Planning aid for evaluating the number of lines and pans 11 31 3501 Feed pan cpl BP330 without shut off 11 31 3530 Feed pan cpl BP330 with shut off e for ad libitum feeding of broilers weight range 0 3 5 kg Number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan e for rationed feeding of pullets and layers weight range 1 3 1 5 kgNumber of birds per pan 45 60 pullets weight range 1 8 2 2 kg Number of birds per pan 30 45 layers Number of feed lines 1 line per 4 6 m house width 11 31 3701 Feed pan cpl BP330 Plus without shut off 11 31 3730 Feed pan cpl BP330 Plus with shut off e for ad libitum feeding of broilers or rationed feeding of pullets and layers weight range 0 3 5 kg Number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan e for rationed feeding of pullets and layers weight range 1 3 1 5 kgNumber of birds per pan 45 60 pullets weight range 1 8 2 2 kgNumber of birds per pan 30 45 layers e
10. MP330 without shut off with MP dish 56 11 31 3560 Feed pan cpl BP330 with shut off and MP dish 57 11 31 3573 Control pan cpl MP330 incl sensor AFS nacca 58 11 31 3555 Feed pan cpl MP330 with shut off and BP dish 59 11 31 3557 Control pan cpl MP330 with BP dish incl Sensor AFS 60 11 31 3565 Feed pan cpl MP330 plus with shut off and RPM dish 61 7 2 7 11 31 3567 Control pan cpl MP330 plus w RPM dish inc sensor AFS 62 7 3 Parts lists for Fluxx 330 feed and control pans ssceeeeeeeees 63 7 3 1 11 31 4700 Feed pan cpl FLUXX 330 14 with BP dish cc eeeeeee ee 63 7 3 2 11 31 4710 Feed pan cpl FLUXX 330 14 plus with RPM dish 64 7 3 3 11 31 4750 Feed pan cpl FLUXX 330 5 with BP dish c eee eeee ee 65 1 3 4 11 31 4760 Feed pan cpl FLUXX 330 5 plus with RPM pan 66 7 3 5 11 31 4709 Control pan FLUXX 330 14 w BP dish incl sensor AFS 67 7 3 6 11 31 4719 Control pan FLUXX 330 14 w RPM dish incl sensor AFS 67 7 3 f 11 31 4759 Control pan FLUXX 330 5 w BP dish incl sensor AFS 67 7 3 8 11 31 4769 Control pan FLUXX 330 5 w RPM dish incl sensor AFS 67 7 4 Parts lists for Male pan feed and control pans c cccsseeeeeeeeenees 68 7 4 1 11 31 3585 Feed pan cpl Male Pan with shut off and BP dish 68 7 4 2 11 31 3588 Control pan cpl Male Pan with shut of
11. arst_ o oaoywarysyo yoy to N O O O OO O Q Ww Or ee ee a Se ee be ao eae je je GD GD GD Se ee ote ie Se ee SP ee ee be ao eae jae ee glS DO e ee e O O 11 31 3501 Feedpan cpl BP330 wo shut off 11 31 3530 Feedpan cpl BP330 A with shut off 11 31 3552 Control pan cpl BP330 incl sensor AFS 11 31 3701 Feedpan cpl BP330 Plus wo shut off 11 31 3730 Feedpan cpl BP330 Plus with shut off 11 31 3732 Contol pan cpl BP330 Plus incl sensor AFS 11 31 3570 Feedpan cpl MP330 without shut off with MP dish 11 31 3560 Feedpan cpl MP330 C with shut off and MP dish Big Pan 11 31 3573 Control pan cpl MP330 incl sensor AFS 11 31 3555 Feedpan cpl MP330 with shut off and BP dish 11 31 3557 Control pan cpl MP330 with BP dish 11 31 3565 Feedpan cpl MP330 plus with shut off with RPM dish 11 31 3567 Control pan cpl MP330 plus with RPM dish incl sensor AFS e standard option pe e fe fo je fo o e e 11 31 3515 P fe Je e mans oo dle e tt 81 3588 o de bf Je maes o o 88 00 0131 o oo C S S f eoa pe fe je Jef Marss oee i i e powa W Big Dutchman ee ee O p OO e e ee e e e B a a a e We le td eee User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 4 Introduction Page 25 Single components of Big Pan and Multi Pan Pos 1 Pos 5 Pos 9 Pos 13 11 31 3515 83 00 0131 11 31 3512 11 31
12. sensors There might be danger involved in the use of the system if it is used inappropriately by non trained personnel or for a non designated use Operation of the system may only be carried out by persons who are allowed to do so due to their training or qualification Moreover these persons have to be authorised by the owner Edition 11 2003 M 0742 GB 7 Biq Dutchman 2 Basic safety instructions Page 11 2 Electrical installations Electrical installations may only be carried out by technically trained personnel and under consideration of the regulations applied generally and locally If the control equipment is open dangerous electric tensions are bare Please be aware of the danger and keep workers of other professions away from the dangerous spot During operation all control units as well as switch gears and controllers have to be closed or installed in the switch box Fuses may only be replaced never repaired or bypassed Only use the fuses mentioned in the electric circuit diagram Check with a 2 pole voltage tester whether the devices are currentless To prevent damages due to ammonia vapours NH3 do not install control units directly in the house but in the service room Work on the electric components structural groups may only be carried out according to the electro technical regulations e g EN 60204 DIN VDE 0100 0113 0160 The farmer or owner further has to ensure that the electric
13. 0742 GB WP Bic Dutchman 4 Introduction Page 29 Space for notes User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 4 Introduction Page 3 4 3 Assembling a feed line Fig 741 02 Feed line with feed hopper 2 lines central 1 Feed hopper with extension 5 AM drive 2 Tube with auger 6 Anti roost wire 3 Feed pan 7 Suspension 4 Feed pan with sensor User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 0 4 Introduction Page 31 4 4 System description The BIG DUTCHMAN AUGERMATIC with its different feed pans is a special pan feeding system meeting the requirements of day old chicks as well as grown up broilers layers ducks or turkeys Since the birds on the one hand have the genetic predisposition to realise enormous weight gains while on the other hand the production of brooder eggs is an important factor as well special demands are made regarding the feeding procedure 4 5 Everyday operation During daily operation the quality of a feeding system becomes obvious Daily work in the house should be restricted to the most important and most necessary work Feeding should only be a marginal occupation to keep control times for the feeding system as short as possible e Rapid height adjustment of the feeding system must be possible Optimum height adjustment of the feed pans is extremely important for the birds A too low adjustment of the feed pa
14. 1163 D 49360 Vechta Germany Phone 49 0 4447 801 0 Telex 25510 big d Fax 49 0 4447 801 237 E Mail big bigdutchman de Internet www bigdutchman de User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 3 Special safety instructions Page 16 3 Special safety instructions 3 1 Personal safety instructions These safety instructions are intended to make you familiar with all information regarding the system that are important for your safety and that of the system Maintenance may only be carried out by specially trained and briefed users Keep with the safety instructions in this manual 3 2 Clothing and procedures for personal safety 3 2 1 Clothing and footwear e Wide fluttering clothes increase the risk of an accident e Wide pieces of clothing ties scarves etc can get caught in the moving or rotating system parts e High heels are a safety risk e If you stumble you can knock against sharp edged moving or rotating system parts and get severely injured Secure wide fluttering clothes or take them off When working at or on the system only wear slip free footwear and safety shoes when replacing heavy system parts 3 2 2 Jewellery e Loose or large jewellery increases the risk of an accident e The large or loose parts of jewellery can get caught in components of the installation Take off all jewellery particularly necklaces bracelets and rings User and assemb
15. 20 00 3950 The Empa 4 self feeder is designed for manual or restricted feeding of adult males from 2 5 to 4 5 kg live weight in broiler breeder production houses laying Turkeys aged 5 to 6 weeks of 2 to 2 5 kg live weight can be fed up to their maximum weight as well Recommended number of birds ee Empa 4 self feeder Birds feeder Feeding method aaa O O O breeder males restricted production phase from week 16 18 onwards Turkeys up to 12 kg LW zen tonto emery OOO ad libitum Turkeys up to 20 kg LW 33 ad libitum LW live weight Due to its shallow feed plate the Empa 4 self feeder can also be used for layers up to 2 2 kg live weight and for rearing broiler breeder males up to week 16 18 Recommended number of birds per Empa 4 self feeder Birds feeder Feeding method SS breeder males restricted rearing phase up to week 16 18 Layers up to 1 5 kg LW D T E A ad libitum Layers up to 2 2 kg LW a 92 ad libitum LW live weight In case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical data Contents approx 30 Pan diameter 410 mm Height of pan rim 80 mm User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 8 Parts lists for feed and control pans feeders Page 77 20 00 3950 Self feeder 301 Empa 4 1 20 00 3932 Upper part for Empa 2 3 2 20 00 3933 Shaft for Empa 2 3 3 20 00 3934 Bracket short
16. 250V 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 1131 3561 Dish MP330 do not belong to feed pan cpl Fig 741 22 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 8 7 Parts lists for feed and control pans 7 2 4 11 31 3555 Feed pan cpl MP330 with shut off and BP dish eg 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 1131 3536 Slide shut off BP MP330 5 83000130 Guide ring for shut off Male Pan 6 11 31 3569 Feed saving collar MP330 7 1131 3562 Grille MP330 8 83000131 Cylinder inner for Male Pan with shut off 9 11 31 3568 Volume reducing insert whiteMP RPM330 10 1131 3514 Cylinder outer for BP MP RPM330 MalePan 11 11 31 3511 Dish BP330 do not belong to feed pan cpl available as an optional extra Fig 741 23 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Page 5 9 7 Parts lists for feed and control pans Page 6 7 2 5 11 31 3557 Control pan cpl MP330 with BP dish incl Sensor AFS 2 3 10 11 11 313515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off for sensor AFS 11 31 3569 Feed saving collar MP330 11 31 3562 Grille
17. 3711 S Pos 3 Pos 7 Pos 11 11 31 3533 11 31 3536 11 31 3511 lt a J ha Pos 4 11 31 3537 11 31 3569 Pos 8 11 31 3514 l j Sf User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 4 Introduction Page 26 4 2 Survey of Fluxx feed and control pans Parts Lists with Big Pan dish with RPM dish assemblies Control pan Fluxx 330 14 with BP dish incl sensor Control pan Fluxx 330 14 with RPM dish incl Feedpan cpl Fluxx 330 5 sensor AFS plus with RPM dish Control pan Fluxx 330 5 with RPM dish incl Feedpan cpl Fluxx 330 sensor AFS 14 plus with RPM dish Feedpan cpl Fluxx 330 5 with BP dish incl sensor with BP dish Control pan Fluxx 330 5 Feedpan cpl Fluxx 330 14 with BP dish Field of Application broiler growing turkey rearing pre finishing and final growing period turkeys duck rearing pre finishing and final growing period dicks let emptying at times only with 11 31 3568 volume reducing insert white height feed pan distance between floor and upper edge pan edge mm height feed tube in floodposition 1 distance between floor and lower edge tube mm height feed tube in floodposition 7 distance between floor and lower edge tube mm consider range of weight v suitable Y partially suitable User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 4 Introduction Page 27 4
18. 45 50 8 Tube clamp riveted cpl for tube d45 0 sensor AFS 01 60sec 90 250V sensor MS 45R 220V Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mountin Page 124 10 11 4 Installing the end anchor anti roost AM and the tension springs After approx 25 AM tubes 75 m install an end anchor cpl anti roost AM Between two end anchors cpl anti roost AM install two tension springs 2 0x14x134 C at a distance of approx 25 m Tension the wire rope 2 mm so that the tension springs 2 0x14x134 C are pulled approx 60 mm longer Pos Code No Description 1 Tube AM 2 99501260 Wire rope 2mm galv 3 99500014 Cable clamp 3mm 1 8 galv DIN 741 4 39003096 Tension spring 2x14x134 C DIN 17223 galv 5 11311155 End anchor cpl anti roost AM 6 99201033 Self locking counter nut M 5 DIN 985 6 galv 99101152 Hexagon head screw M 5x 50 DIN 558 galv 8 00000032 Insulator porcelain anti roost cable ee 11311158 Bracket for insulator AM355 10 11311157 Clamp half for end anchor AM355 11 99101067 Hexagon head screw M 6x 16 DIN 558 galv 12 99101045 Hexagon nut M 6 galv DIN 934 8 Fig 741 74 User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB 10 Notes for mounting Page 125 10 12 Connecting the anti roost device Carefully unroll the wire rope 2 mm Prevent kinks and knots upon unrolling the wire rope 2 mm All tensions springs 2x14x134 C should be extended approx 60 mm upon tensioning At each feeding l
19. 741 30 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 67 7 3 5 11 31 4709 Control pan FLUXX 330 14 w BP dish incl sensor AFS 7 3 6 11 31 4719 Control pan FLUXX 330 14 w RPM dish incl sensor AFS 7 3 7 11 31 4759 Control pan FLUXX 330 5 w BP dish incl sensor AFS a 3 do not belong to feed pan cpl 83 00 8718 Tubeadapter for FLUXX 330 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 11 31 3238 Auger HD AM 83 00 8530 Grille 5 arm BP FLUXX 330 or 83 00 8545 Grille 14 arm BP FLUXX 330 pictured 83 00 8717 Cylinder outer for FLUXX 330 83 00 8779 Cylinder inner for FLUXX 330 for sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3711 Dish RPM330 or 11 31 3511 Dish BP330 pictured Fig 741 31 User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB 7 Parts lists for feed and control pans Page 68 7 4 Parts lists for Male pan feed and control pans 7 4 1 11 31 3585 Feed pan cpl Male Pan with shut off and BP dish 4 5 9 10 11 do not belong to feed pan cpl Fig 741 32 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 11 31 3587 Tube adapter PA for rigid Male Pan 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723
20. 741 79 has to be red Each time button A is pushed the time delay is increased by 1 minute each time button B is pushed the time delay is increased by 1 second Example A time delay of 10min and 5 sec means that button A has to be pushed 10 times and button B 5 times User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mountin Page 134 Adjustment of the sensitivity of sensor MS 45R The sensor s distinct reactivity ensures that varying moistness of the feed changes the set time For the adjustment the feed should be as dry as possible The drier the feed the more secure the switching function of the sensor MS 45R The sensitivity can be activated by pushing and releasing buttons A and B fig 741 79 simultaneously The mode indicator fig 741 79 has to be green When pushing button A the sensitivity is decreased when pushing button B it is increased If sensor MS 45R in the control pan does not interrupt the power supply of the AM drive the sensitivity has to be increased lf sensor MS 45R in the control pan does not react and the motor of the AM drive is not started the sensitivity has to be decreased For more detailed information about handling of sensor MS 45R please take a look at the documentation that comes with the sensor Reset to factory settings To reset to manufacturers settings 30 seconds buttons A and B have to be pushed simultaneously fo
21. AM drive This is important so that cleaning water does not stay in the lower part of the feed hopper thus possibly destroying the bearing of the tension shaft Only one feed hopper 5 is required for both tube diameters 45 mm 1 and 50 8 mm 2 A sleeve 3 is used to achieve this The sleeve 3 is installed as a transition at the Augermatic drive 4 for the tube dia 45 mm 1 and at the feed hopper 5 for the tube dia 47 6 mm or 50 8 mm 2 The sleeve dia 48x1 5 50 long for tube dia 45 and 47 6 Code No 11 31 3547 and the sleeve 50x2 5 40 for tube dia 45 50 8 Code No 83 00 4914 are comprised in the volume of delivery of the Augermatic drive Fig 741 48 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mounting Page 91 10 5 1 Assembling the upper part on the lower part of the feed hopper Pos Code No Description 1 Upper part for feed hopper 115L AM BP 2 Lower part for feed hopper BP AM for tube dia 45 and 47 6 Fig 741 49 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 92 Space for notes User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman Page 93 10 Notes for mountin 10 5 2 Feed hopper 115L 1 2 lines Feed hopper 115L 2 lines central with suspension Fig 741 50 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mount
22. MP330 83 00 9503 Cylinder inner for Male Pan with shut off for sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 Dish BP330 do not belong to feed pan cpl available as an optional extra Fig 741 24 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 0 7 Parts lists for feed and control pans Page 61 7 2 6 11 31 3565 Feed pan cpl MP330 plus with shut off and RPM dish 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 1131 3536 Slide shut off BP MP330 5 83000130 Guide ring for shut off Male Pan 6 1131 3569 Feed saving collar MP330 7 1131 3562 Grille MP330 8 83000131 Cylinder inner for Male Pan with shut off 9 1131 3568 Volume reducing insert whiteMP RPM330 10 1131 3514 Cylinder outer for BP MP RPM330 MalePan 11 11 31 3711 Dish RPM330 do not belong to feed pan cpl available as an optional extra Fig 741 25 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 62 7 2 7 11 31 3567 Control pan cpl MP330 plus w RPM dish incl sensor AFS 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 1131 353
23. RPM dish e for ad libitum feeding of broilers turkeys and ducks weight range 0 2 0 kgNumber of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan weight range 2 0 7 0 kgNumber of birds per pan 95 5x desired final weight e g 95 5x5kg bird 70 birds pan weight range 7 0 12 0 kgNumber of birds per pan 205 desired final weight 25 e g 250 10 00 kg bird 25 50 birds pan e for rationed feeding calculate approx 25 30 less birds per pan Number of feed lines 1 line per 4 6 m house width 5 3 3 Drives for Augermatic Multi Pan The permissible operating voltage has to be complied with If voltage AN fluctuation or particularly low voltage is to be expected choose the next higher power stage Max Operating Code No Description conveying voltage length m V 11 31 4552 Drive 0 37KW 230 400V 50Hz AM5 wo Sensor with switch box Alternatives for Drive 11 31 4552 11 31 4512 Drive 0 37KW 230 400V 60Hz AM5 wo Sensor with switch box 11 31 4652 Drive 0 55KW 230 400V 50Hz AM5 wo Sensor with 360 400 switch box Alternatives for Drive 11 31 4652 ee 44 31 4602 Drive 0 55KW 230V 1PH 50Hz AM5 wo Sensor with 120 220 240 switch box 11 31 4612 Drive 0 55KW 230 400V 60Hz AM5 wo Sensor with 150 360 400 switch box 11 31 4613 Drive 0 55KW 200V 3PH 60Hz AM5 wo Sensor with 145 2 switch box 145 11 31 4653 Drive 0 55KW 200V 3PH 50Hz AM5 wo Sensor with 2 switch box
24. The AM drived already comes with an anti perch fixture so that additional installation works are not necessary Motor with integrated thermal contacts 1 The thermal contacts for overheating protection are integrated in the motor coils The contacts provide reliable protection from high temperatures thus preventing stalling and burning through of the motor This overheating protection does NOT replace the normal protective motor switch Tube adaptor for 45 mm and 50 8 mm tubes The AM drived can be used with 50 8 mm or 45 mm tubes When using a 45 mm tube a reducing bush 31 for the tube adaptor has to be installed at the drive Suspension eye By means of the suspension eye that is integrated in the motor housing the AM drived can easily be secured at the suspension cords of the feed circuit Gear aereation The vent of the gear has to be opened before initiation of the drive by pulling off the plug User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 113 10 10 Installing the HD AM auger 10 10 1 Drawing in the HD AM auger Keep the HD AM auger in a dry place to prevent it from rusting Remove all wire parts thread remains and other foreign matter before starting to install the HD AM auger Do not bend nor damage the HD AM auger during installation Remove all kinks and damages from the HD AM auger If required weld the HD AM auger anew Round off the ends
25. a first aid kit must always be available at the place of work Material taken out and used is to be replaced immediately If you need help describe the accident as follows e where it happened e what happened e the number of persons injured e what danger of injury e whois passing the message your data 2 14 Waste disposal After finishing the assembly or repair of this installation dispose of the packing material and remains which do not need to be further used according to the legal provisions for recycling After putting out of action of the installation dispose of the component parts according to the legal provisions for recycling 2 15 Copyright This manual is subject to copyright The information and drawings included in this manual shall not be copied without the manufacturer s consent nor shall it be used for anything other than the designated use It shall also not be given to third parties The contents of this manual can be altered without prior notice If you find mistakes or unclear information in this manual please do not hesitate to let us know User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 15 All trade marks mentioned or shown in the text are trade marks of their respective owners and are recognised as patented Copyright 2003 by Big Dutchman For further information please contact Big Dutchman International GmbH P O Box
26. adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut off BP MP330 11 31 3512 Grille BP330 11 31 3533 Cylinder inner for BP MP330 with shut off 11 31 3518 Volume reducing insert orangeBP330 Plus 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3711 Dish RPM330 7 Parts lists for feed and control pans Page 55 7 1 7 11313732 Control pan cpl BP330 Plus incl sensor AFS 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 11313512 Grille BP330 5 11313516 Cylinder inner for BP MP330 without shut off for sensor AFS 6 9100 3905 Sensor AFS 01 60sec 90 250V 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 11313711 Dish RPM330 do not belong to feed pan cpl Fig 741 19 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 56 7 2 Parts lists for Multi Pan 330 feed and control pans 7 2 1 11 31 3570 Feed pan cpl MP330 without shut off with MP dish 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 1131 3562 Grille MP330 5 11313513 Cylinder in
27. chain galv 5mm DIN 766 S hook 2 no 60 6x55 Pulley 4 1 8 105mm plastic Pulley 3 1 2 89mm U bolt galv 8x25 W34 H48 Self locking counter nut M 8 DIN 985 6 galv Bracket for cable winch 340kg and hopper suspended AM BP Feed hopper suspended AM BP Thimble 6mm for cable 5mm DIN 6899 Cable clamp 5mm 3 16 galv Wire rope 5mm galv Pictograph Hopper Type plate Big Dutchman 265mm x 50mm W Big Dutchman 10 Notes for mountin Page 95 Feed hopper 115L 1 line cpl AA n T gt K 24 1 HAN 25 20 ee a 26 18 S lt 9 6 5 Fig 741 51 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 96 10 5 2 2 Parts list Feed hopper 115L 2I central BP AM for tube dia 45 and 47 6 Pos OoonrF WNhNM CO N 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Code No 11 03 3540 11 31 1311 11 31 1304 99 10 1067 99 50 1147 99 20 1043 11 31 1315 11 31 1314 99 10 1602 99 10 3953 99 50 1420 11 31 3238 11 05 1082 11 31 3547 83 00 4914 11 31 1155 99 50 1260 99 50 0014 99 50 0003 99 50 0005 00 00 3006 00 00 3005 99 50 3003 99 20 1064 11 31 3581 99 50 1077 99 50 0120 99 50 3700 00 00 1188 00 00 1173 Description Hopper 115l 2lines centric BP AM for tube Dia 45 and 47 6 Upper part for hopper 115 AM BP Traverse f suspens
28. feed in feed hopper Fill silo or repair supply system noise User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 15 Troubles and their remedies Page 148 Auger causes an excessive Auger broken Repair auger See chap Installing the auger Not enough feed in feed Feed jam in silo Fill silo Silo empty Install protective switch sensor in the silo funnel so that feed supply is switched off as soon as the silo is empty Check adjustment of feed level Install sensor anew switch sensor in the last feed hopper User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 16 List of spare parts Pagee 149 16 List of spare parts For ordering spare parts please use the code numbers or position numbers of the respective component parts listed in the individual sections of the assembly User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 16 List of spare parts Pagee 150 Space for notes User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman
29. for Empa 2 3 4 99 50 3808 Spring cotter 3mm 5 20 00 3935 Bracket long for Empa 2 3 S4 p 6 9920 1032 SSA Hexagon nut M 12 galv DIN 555 L 8 7 20 00 3936 _ _ _ ___ 6 Cover PVC for Empa 2 8 99 20 1150 Washer A 13 0x37x3 0 9 20 00 3941 Dish Empa 4 plastic dia 41cm depth 8cm User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 8 Parts lists for feed and control pans feeders Page 78 8 4 Self feeder 121 Picorett FRC Code No 11 31 3080 The Picorett FRC self feeder 12 is suitable for rearing birds particularly poults in a poult ring After rearing in the poult ring the Picorett FRC self feeder 12 can be connected to the Augermatic system instead of a feed pan and thus filled automatically The Picorett FRC self feeder 12 has the following advantages e Less poult losses The low pan rim even allows day old poults easy access to the feed e Less feed losses The feed level can be adapted to the birds age and the flowability of the feed e Increased feed conversion The poults do not stand nor sleep in the pans The feed does not get soiled A cover protects the feed against dust preventing the birds from entering the feed hopper Technical data Contents approx 12 Pan diameter 360 mm Height of pan rim 45 mm Total height without cover 280 mm Total height with cover 370 mm User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 8 Par
30. for rationed feeding of broilers calculate 25 30 less birds per pan Number of feed lines 1 line per 4 6 m house width User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 5 General Planning instructions Seite 35 5 1 3 Drives for Augermatic Big Pan The permissible operating voltage has to be complied with If voltage fluctuation or particularly low voltage is to be expected choose the next higher power stage Max Operating aas conveying voltage m o T Drive 0 37KW 230 400V 50Hz AM5 wo Sensor with 120 400 switch box Alternatives for Drive 11 31 4552 rr 44 31 4502 Drive 0 37KW 230V 1PH 50Hz AM5 wo Sensor with 230 switch box 11 31 4512 Drive 0 37KW 230 400V 60Hz AM5 wo Sensor with 125 400 switch box a a Drive 0 55KW 230 400V 50Hz AM5 wo Sensor with 360 400 switch box Alternatives for Drive 11 31 4652 41 31 4602 Drive 0 55KW 230V 1PH 50Hz AM5 wo Sensor with 120 220 240 switch box 11 31 4612 Drive 0 55KW 230 400V 60Hz AM5 wo Sensor with 150 360 400 switch box 11 31 4613 Drive 0 55KW 200V 3PH 60Hz AM5 wo Sensor with 145 200 switch box 11 31 4653 Drive 0 55KW 200V 3PH 50Hz AM5 wo Sensor with 145 200 switch box User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 5 General Planning instructions Seite 36 5 2 Planning instructions for AUGERMATIC Fluxx 330 For broilers pullets and layers 5 2 1 Planning aids fo
31. of short circuits Immediately disconnect main water supply Disconnect main power supply and then enter the house compartment If you have to carry out maintenance cleaning or repair work get the information beforehand where the main electric switch Warning is located Put main switch to Off and indicate maintenance or repair work by a sign fixed to the main switch User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 3 Special safety instructions Page 20 3 3 2 3 Electrical components High electric tension If touching live parts severe injuries due to electric shocks are possible During repair or maintenance work live elements can be bare Never touch bare electrical components Staff members must not use machines with bare electrical components 3 3 2 4 Ventilation system e Rotating fans can lead to severe injuries e Fans can start due to their automatic control units Never reach through the protective grills or blade flaps into a fan even if it is not in operation Warning Before carrying out repair or maintenance work disconnect power supply and indicate this by a sign fixed to the main switch User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 3 Special safety instructions Page 21 Space for notes User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman Page 22 4 Introduc
32. of the HD AM auger cut to size Start inserting the HD AM auger 1 at the lower part of the feed hopper 2 Make sure that there is a distance of approx 5 mm between the last winding of the HD AM auger 1 and the wall of the drive bracket 3 4 tirs nine e ara F a Nie rm x AA Ay 4 4 K t4 KY tr 4 Ay Ay A fi AN t x a AN 4 Ay Ay Wy Fig 741 66 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 114 10 10 2 Tensioning the HD AM auger Pull out the HD AM auger 3 from the lower part of the feed hopper 1 until it is under tension Let the HD AM auger 3 go back into slackened state Mark the HD AM auger 3 at the outlet of the lower part of the feed hopper 1 For tensioning pull out the HD AM auger 3 for 10 cm 0 6 of the entire auger length out of the lower part of the feed hopper 1 e g 80 m auger length auger length to be pulled out 10 cm 8000 cm x 0 6 58 cm Fix the HD AM auger 3 at the outlet of the lower part for feed hopper 1 by means of a vise grip wrench 8 Cut off the HD AM auger 3 at the marked point and round off the edges Push the tension shaft cpl 19 mm AM 5 into the HD AM auger 3 so that the end of the HD AM auger 3 is at a distance of approx 5 mm from the bearing of the tension shaft cpl 19 mm AM 5 Fix the HD AM
33. or replaced parts have been removed from the system components before the system is taken into operation again Make yourself familiar with the construction of the system in sufficient light If this is not possible at site get all available information on the remaining dangers in connection with this system Caution When working under the installation always wear a safety helmet Before carrying out repair or maintenance work disconnect power supply and indicate this by a sign fixed to the main switch User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 3 Special safety instructions Page 19 3 3 2 Individual components 3 3 2 1 AM drive and Feed hopper e Rotating or sliding parts of the feeding system can lead to injuries Always disconnect power supply before working on the AM drive and the feed hopper Indicate this by a sign fixed to the main switch The AM drive can start automatically if controlled by a sensor Never reach for the spiral connected to the drive shaft when the drive console is open Warning Always keep the protective cover closed Never touch rotating or powered system parts drive shaft spiral Never reach into opened feed hopper when drive is switched on 3 3 2 2 Water supply e Leaky hoses seals or nipple drinkers can cause water damage in the house and destroy the installation and electrical systems e Danger of electric shock e Danger
34. systems and equipment are operated and maintained according to the electro technical regulations For the respective connections please see the enclosed connecting plan of the system parts delivered All kind of work going beyond the maintenance scope of the equipment are to be carried out only by a specialist Carry out all kinds of work at the device with disconnected electric power supply cable Check the electrical wiring and cables for recognisable damage before putting the device into operation Replace damaged wiring and cables before that do not take the device into operation again Let damaged or broken plugs be replaced by an electrician Do not pull the plug from a socket at the flexible cable User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 12 Covering electrical motors can cause high temperatures so that fire results and the working means can break down 2 8 Assembly and maintenance A Before working on the electrical installation always disconnect power supply Assemblies and repairs may only be carried out by persons who are competent and can guarantee proper assembly because of special training or their knowledge and practical experiences with the unit Repair maintenance and cleaning operations as well as the removal of functional disorders may generally only be carried out when the drive is turned off and the motor is in a stand
35. the Augermatic switches the Augermatic conveying auger off when the complete weighed in quantity has been distributed 5 If the maximum sensor of the last but one feed pan switches off before the height adjustment at the outer cylinder of all feed pans has to be modified so that the complete daily ration can be taken up 6 Only a very small from day to day same rest quantity of feed should remain in the feed hopper 7 The Augermatic conveying auger is switched currentless and is lowered automatically or manually to bird level for feeding In this lowered position there is generally no refill of the Male Pans 8 After that the system is raised again and filled for the next day User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 15 Troubles and their remedies Page 145 15 Hooked bolt M 6x35 bro ken Warm place in tube or cor rosion in tube User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Troubles and their remedies Foreign matter in the tube outlet Jam in the auger Jam Congestion Auger broken Auger welded wrongly Tap the tube until you find the place where it is empty Look for foreign matter Reduce auger tension Turn back auger at the motor Remove foreign matter Localise place where the tube is empty or warm Disassemble the tube at this place and remove jam Disassemble and repair it auger R
36. 1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut off BP MP330 11 31 3512 Grille BP330 11 31 3533 Cylinder inner for BP MP330 with shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 Dish BP330 do not belong to feed pan cpl available as an optional extra Fig 741 15 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Page 5 0 7 Parts lists for feed and control pans Page 5 7 1 3 1131 3552 Control pan cpl BP330 incl sensor AFS 11 31 3515 Tube adapter for BP MP330 2 1131 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 3 11 31 3238 Auger HD AM 4 11313512 Grille BP330 5 11313516 Cylinder inner for BP MP330 wo shut off for sensor AFS 6 91003905 Sensor AFS 01 60sec 90 250V 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 1131 3511 Dish BP330 do not belong to feed pan cpl Fig 741 16 a User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 1 7 Parts lists for feed and control pans Page 52 7 1 4 11 31 3553 Control Pan cpl BP330 incl sensor MS45R Ar 3 8 9 do not belong to feed pan cpl 11 31 3515 Tube adapter
37. 1 4502 11 31 4512 11 31 4552 11 31 4602 11 31 4612 11 31 4613 11 31 4652 11 31 4653 91 00 3905 60 40 0654 99 50 0005 99 50 1077 99 50 0120 99 50 3700 00 00 3006 99 50 3003 11 31 3581 99 20 1064 99 50 0014 99 50 1260 39 00 3096 99 10 1152 00 00 0032 99 10 1067 11 31 1158 99 20 1033 11 31 1157 99 10 1045 11 31 3248 99 10 3947 99 20 1043 83 00 4914 11 31 3211 Description Drive 0 37KW 230V 1PH 50Hz AM5 wo sensor w switch box Drive 0 37KW 230 400V 60Hz AM5 wo sensor w switch box Drive 0 37KW 230 400V 50Hz AM5 wo sensor w switch box Drive 0 55KW 230V 1PH 50Hz AM5 wo sensor w switch box Drive 0 55KW 230 400V 60Hz AM5 wo sensor w switch box Drive 0 55KW 200V 3PH 60Hz AM5 wo sensor w switch box Drive 0 55KW 230 400V 50Hz AM5 wo sensor w switch box Drive 0 55KW 200V 3PH 50Hz AM5 wo sensor w switch box Anti roost wire for drive AM 5 Guard wire mesh single for bracket of AM drived Drive bracket AM4 Terminal box with integrated On Off switch sensor AFS 01 60sec 90 250V sensor MS 45R 220V S hook 2 no 60 6x55 Thimble 6mm for cable 5mm DIN 6899 NG 6 RW7 Cable clamp 5mm 3 16 galv Wire rope 5mm galv Pulley 4 1 8 105mm plastic mit Aufhangestreifen U bolt galv 8x25 W34 H50 Bracket for cable winch 340kg and hopper suspended AM BP Self locking counter nut M 8 DIN 985 6 galv Cable clamp 3mm 1 8 galv DIN 741 Wire rope 2mm galv Tension spring 2x14x134 C DIN 17223 galv Hexagon head screw M 5x 50 DIN 558 galv
38. 1 Screw union PG 36 9 11313002 Fixing 1 x1 1 2 15mm Fig 741 77 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman Page 129 10 Notes for mountin Installing the sensor Fig 741 78 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB WP Bic Dutchman 10 Notes for mounting Page 130 10 13 2 Mounting of sensor AFS 01 60 for control pan Fluxx The sensor AFS is integrated into the inner cylinder of the Fluxx feed pan After folding down the feed pan the cable of the AFS sensor has to be inserted from the bottom of the cylinder and guided through the boring atop of the central cylinder The cable has to be pulled through the boring until it reaches the sensor As can be seen in the below figure the sensor has to be inserted in the relief of the inner cylinder The control pan has to be assembled in such a way that the boring for the sensor cable lies towards the AM drive when seen from above User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 131 10 13 3 Mounting of the sensor AFS 01 for control pan BigPan 330 MultiPan 330 and MalePan 330 The sensor AFS of these pans has to be place in the inner cylinder as well The control pan should be the penultimate pan before the drive The sensor cable is guided to the drive along the Augermatic tube and is fixed with cable clamps For BP 330 MP 330 and
39. 1 Tube 45x1 25 3050 for Big Pan 330 plus Pos Code No Description 1 11313522 Tube 45x1 25 3050 2hole BP330 2 11313523 Tube 45x1 25 3050 3hole BP330 3 11313524 Tube 45x1 25 3050 4hole BP330 Fig 741 55 Matching feed pans 11 31 3501 Feed 11 31 3530 Feed 11 313 701 Feed 11 31 3730 Feed pan cpl BP330 pan cpl BP330 with pan cpl BP330 pan cpl BP330 without shut off shut off Plus without shut Plus with shut off off User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB T Big Dutchman 10 Notes for mounting Page 101 10 8 2 Tube 45x1 25 3050 for Fluxx 330 5 330 14 Pos Code No Description 11313522 Tube 45x1 25 3050 2hole BP330 2 11313523 Tube 45x1 25 3050 3hole BP330 3 11313524 Tube 45x1 25 3050 4hole BP330 Fig 741 57 Matching feed pans 11 31 47 11 31 4760 11 31 4700 11 31 4710 Feed pan cpl Feed pan cpl Feed pan cpl Feed pan cpl FLUXX 330 5 with FLUXX 330 5 plus FLUXX 330 14 FLUXX 330 14 BP dish with RPM dish with BP dish plus with RPM dish Fig 741 58 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 102 Tube 45x1 25 3050 for Multi Pan 330 plus Pos Code No Description 1 11313522 Tube 45x1 25 3050 2hole BP330 2 11313523 Tube 45x1 25 3050 3hole BP330 3 11313524 Tube 45x1 25 3050 4hole BP330 Fig 741 59 Matching feed pans 11 31 3570 Feed 11 31 3560 Feed 11 31 3555 Feed 11313565 Feed pan cpl BP330 pan cpl BP330 wit
40. 2 1 Single components of Fluxx feed and control pans Single components Cylinder inner for FLUXX 330 fur Sensor AFS Protective hose 1500mm for Sensor AFS 01 at TRU PAN Parts lists assemblies Feedpan cpl Fluxx 330 5 with 11 31 4750 BP dish Feedpan cpl Fluxx 330 14 with 11 31 4700 BP dish Control pan Fluxx 330 5 with 11 31 4759 Bp dish incl sensor AFS Control pan Fluxx 330 14 with 11 31 4709 BP dish incl sensor AFS 11 31 4710 41 31 4769 ater e neo with Big Pan dish with RPM dish e e e e 1 00 3805 Sensor AFS 01 60see 90 250v pe oe fe el p950 375 Strap 290mm plt3s cs Ss peones cate sam erro ele pep el pomo el e e e 83 00 8716 Cylinder inner for FLUXX 330 e e e e ef e o e 83 00 8717 Cylinder outer for FLUXX 330 e je ef e 83 00 8545 Grille 14 arm BP FLUXX 330 e e e e f1313511 DishBP330 DODOODDD OE pels ete peor pet et ete MBIT dish Remss0 e Standard User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 4 Introduction Page 28 Single components Fluxx feed and control pans Pos 1 Pos 2 Pos 3 Code No 83 00 8718 Code No 83 00 8716 Code No 83 00 8779 Z Ni Pos 5 Pos 6 Code No 83 00 8545 Code No 83 00 8530 Pos 8 Pos 9 Code No 11 31 3511 Code No 11 31 3711 Code No 91 00 3905 User and assembly manual AUGERMATIC Edition 11 2003 M
41. 50 4hole BP330 3 11 31 3238 Auger HD AM 4 83 00 8545 Grille 14 arm BP FLUXX 330 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Cylinder inner for FLUXX 330 7 11 31 3711 Dish RPM 330 do not belong to feed pan cpl Fig 741 28 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 65 7 3 3 11 31 4750 Feed pan cpl FLUXX 330 5 with BP dish 1 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x11 25 3050 2hole BP330 11 31 3523 Tube 45x11 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 3 11 31 3238 Auger HD AM 4 83 00 8530 Grille 5 arm BP FLUXX 330 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Cylinder inner for FLUXX 330 T 1T 11 31 3511 Dish BP330 do not belong to feed pan cpl Fig 741 29 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 66 7 3 4 11 31 4760 Feed pan cpl FLUXX 330 5 plus with RPM pan 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 3 11 31 3238 Auger HD AM 4 83 00 8530 Grille 5 arm BP FLUXX 330 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Cylinder inner for FLUXX 330 7 11 31 3711 Dish RPM 330 do not belong to feed pan cpl Fig
42. 6 Slide shut off BP MP330 5 83009502 Guide ring for shut off forsensor AFS 6 1131 3569 Feed saving collar MP330 7 1131 3562 Grille MP330 8 8300 9503 Cylinder inner for Male Pan with shut off for sensor AFS 9 9100 3905 Sensor AFS 01 60sec 90 250V 10 11313514 Cylinder outer for BP MP RPM330 MalePan and drawing No 6 11 1773 11 11 31 3711 Dish RPM330 do not belong to feed pan cpl available as an optional extra Fig 741 26 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 63 7 3 Parts lists for Fluxx 330 feed and control pans 7 3 1 11 31 4700 Feed pan cpl FLUXX 330 14 with BP dish 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x11 25 3050 4hole BP330 3 11 31 3238 Auger HD AM 4 83 00 8545 Grille 14 arm BP FLUXX 330 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Cylinder inner for FLUXX 330 7 11 31 3511 Dish BP330 do not belong to feed pan cpl Fig 741 27 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 64 7 3 2 11 31 4710 Feed pan cpl FLUXX 330 14 plus with RPM dish 1 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 30
43. E PARTS stccatesireseceiasrceesenecereeceiersiavncesnnavetnseaneeievoneueiedversededeiee 149 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 6 2 Basic safety instructions Please take care of these instructions and always keep them in the same place for quick reference All persons operating cleaning or servicing the system have to be familiar with the contents of these instructions If these instructions should get damaged or lost Big Dutchman will be glad to provide you with a new copy These assembly and operating instructions contain all important notes for safe operation of the system 2 1 Obligations and liability Take into consideration the assembling and operating instructions A basic condition for safe operation and trouble free handling of this system is the knowledge of the basic safety instructions and regulations These assembling and operating instructions particularly the safety instructions have to be followed by everyone working with this system Moreover the regulations and instructions for the prevention of accidents valid at the respective place of use have to be taken into consideration 2 1 1 Dangers when operating the system The BIG DUTCHMAN AUGERMATIC system has been constructed according to the state of the art and all acknowledged regulations regarding technical safety Upon operation however dangers to life and limb of the
44. IN 558 galv Hexagon nut M 6 galv DIN 934 8 Wire rope 2mm galv Cable clamp 3mm 1 8 galv DIN 741 Bracket for cable winch 340kg and hopper suspended AM BP Feed hopper suspended AM BP Pulley 4 1 8 105mm plastic U bolt galv 8x25 W34 H48 Self locking counter nut M 8 DIN 985 6 galv Wire rope 5mm galv Cable clamp 5mm 3 16 galv W Big Dutchman 10 Notes for mountin Page 122 Anti roost device for AM3 drive Fig 741 73 10 11 2 Anti roost device for AM4 drive For mounting the anti roost device for AM drive4 see chapter 10 9 2 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mountin Page 123 10 11 3 Pos CONDO OF WN User and assembly manual AUGERMATIC Code No 99 50 1260 99 50 0014 39 00 3096 11 31 1155 99 20 1033 99 10 1152 00 00 0032 11 31 1158 11 31 1157 99 10 1067 99 10 1045 83 00 4914 11 31 3211 91 00 3905 60 40 0654 Anti roost device for AM5 drive Description Tube AM Wire rope 2mm verz Cable clamp 3mm 1 8 galv DIN 741 Tension spring 2x14x134 C DIN 17223 galv End anchor cpl anti roost AM Pos 6 12 Self locking counter nut M 5 DIN 985 6 galv Hexagon head screw M 5x 50 DIN 558 galv Insulator porcelain anti roost cable Bracket for insulator AM355 Clamp half for end anchor AM355 Hexagon head screw M 6x 16 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 AM drived Anti roost device for AM drived Sleeve 50x45 40 for tube dia
45. Insulator porcelain anti roost cable Hexagon head screw M 6x 16 DIN 558 galv Bracket f insulator AM355 Self locking counter nut M 5 DIN 985 6 galv Clamp half f end anchor AM355 Hexagon nut M 6 galv 934 8 Tube AM BP End tube BP330 Auger open core 35 4x45x19 6x4 3 right AM SA Shaft AM drive Hooked bolt galv M 6x35 Augermatic Self locking counter nut M 6 DIN 985 6 galv Sleeve 50x45 40 for tube dia 45 50 8 Tube clamp riveted cpl for tube d45 0 End anchor Pos 18 to 24 W Big Dutchman 10 Notes for mountin Page 111 10 9 3 1 Description of drive unit AM5 Terminal box 5 Integrated in the terminal box is a control relais and an On Off switch for the drive The drive is protected by means of a flap against unintentional operation by the animals Also included in the terminal box are a micro fuse for the sensor and an overheating protection for the motor This protective device does NOT replace the protective motor switch which has to be installed either externally on the gable wall or in a central control box as hitherto User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 112 Direct intervention well 4 The direct intervention well is dimensioned spaciously to allow for easy mounting of the Augermatic spiral It is closed with a plastic grid which can easily be opened by releasing the snap fasteners with a screw driver Anti perch fixture 2
46. Male Pan at feeding times 1 Possible grid positions of the Male Pan and the corresponding feed quantities Grid position at the outer 1 2 3 4 5 7 10 11 12 cylinder Feed volume 3 cm 1111 1162 1254 1384 1535 1703 1885 2078 2284 2502 2731 2973 Spec density glem Dran K He E C El a Ead Kasal Baad Kand a A i e a ne E a e faa aaa a fae aar er The calculated feed quantities should only be regarded as reference value Since the flowability of the feed in the pan also depends on the surface structure and a lot of other factors apart from the specific density the humidity and fat contents it is absolutely necessary to measure the feed quantities with the respective sort of feed used User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 14 Operating instructions Page 143 14 2 3 3 Feeding process in principle upon volume metering 1 The feed line is suspended inaccessible for the males 2 The feed hopper of the Augermatic is continually kept filled by an auger or a Flex Vey conveying spiral The daily ration is not weighed in 3 The Augermatic conveying auger is switched on The Male Pan feed pans are filled from the front feed hopper to the back drive unit The quantity of feed depends on the height adjusted at the outer cylinder and the adjusted feed volume 4 The maximum sensor of the last but one feed pan automatically switches off the Auge
47. Male Pan the cable of the AFS sensor is guided through the boring atop the central cylinder after folding down the feed pan The cable has to be pulled through the boring until it reaches the sensor The sensor is placed into the central cylinder according to the below figure The control pan has to be assembled in such a way that the boring for the sensor cable lies towards the drive when seen from above User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mounting Page 132 10 13 4 Electrical connection of Augermatic and sensor Work on the electric components structural groups may only be carried out according to electro technical regulations e g EN 60204 DIN VDE 0100 0113 0160 The farmer or owner further has to ensure that the electric systems and equipment are operated and maintained according to the electro technical regulations The electrical connection diagram is appended to the switch box of the AM drive and the sensor MS 45 R A safety switch as an external fuse is not included in the AM drive but can be obtained as an option or bought by the customer 10 13 5 Sensor MS 45R sensor MS 45R is a capacitive sensor for solid matters in the range of grain and feed Sensor MS 45R has an integrated relais switch as well as adjustable time delay and sensitivity An electrical terminal connecting plan is appended to every sensor ls activated individually for adjustment Pai Gre
48. NDO OBR WD User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB AM4 drive unit Code No 11 31 3950 11 31 3910 11 31 3900 90 00 4055 90 00 4065 99 10 1241 99 10 1088 99 50 1147 99 10 1045 99 10 3947 99 20 1043 99 10 1248 99 20 1026 99 10 1040 60 40 0654 39 00 3279 99 10 1152 99 20 3 706 99 10 1023 11 31 3744 99 20 1003 99 20 1033 99 50 1260 99 50 0014 99 50 0005 99 50 1077 39 00 3096 99 50 3 700 99 50 0120 00 00 3006 Description Drive 0 37KW 230 400V 50Hz AM4 with sensor Drive 0 37KW 230 400V 60Hz AM4 with sensor Drive 0 37KW 230V 1PH 50Hz AM4 with sensor Mot g 0 37 230 400 50 60 Hz 320r Shaft 19x122 AM4 Mot g 0 37 230 50 320r Shaft 19x122 AM4 Drive bracket AM4 Guard wire mesh single for bracket of AM drive4 Hexagon head screw M 5x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 galv Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv 934 8 Hooked bolt galv M 6x35 Augermatic Self locking counter nut M 6 DIN 985 6 galv Fixing clamp for tube clamp AM4 Hexagon head screw M 8x 35 DIN 558 galv Washer A 8 4 DIN 125 Hexagon nut M 8 galv DIN 934 8 Housing CI K 1 95TS cpl Contactor 4 kW DILOOM Cable screw union V M20 Fuse holder Fuse 5x20 G2A sensor MS 45R 220V Suspension bracket AM4 Insulator EV UV Hexagon head screw M 5x 50 DIN 558 galv Washer flat 5 5x25x1 5 galv Hexagon nut M 5 galv DIN 934 8 Insulator for corner 90deg RPM Challenger Washer flat A 5 3 DIN 9021 galv S
49. The tubes have one straight and one bulged end sleeve All the bulged ends have to point in the direction of the feed hopper Push all tubes with feed pans on the previous tube up to the limit stop The last tube of one line may be cut to a suitable size For this cutting must be carried out at least 100 mm in front of the last hole Make sure all tubes with feed pans are in line The grooves of the tube sleeves all have to point upwards Install the U bolts 8x25 W52 H69 tube 2 and the tube clamps riveted so that there still is a distance of approx 1 cm to the tube end The screws of the U bolts 8x25 W52 H69 tube 2 and the tube clamps riveted have to point upwards Pos Code No Description 3 11033721 Tube 45x1 25 3050 1hole Male Pan 4 11313211 Tube clamp riveted cpl Fig 741 53 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mounting Page 99 10 7 Installing the feed pans at the end tube The control pan with the sensor is always installed as the last but one pan in front of the drive Check all tubes for dents and deformations Do not install any damaged tubes Do not shorten end tubes Fix feed pans and a control pan to the end tube Pos Code No Description 1 End tube 2 Feed pan 3 Control pan Fig 741 54 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 100 10 8 Tubes for feed pans 10 8
50. Tube 45x1 25 3050 3hole Male Pan 11 03 3722 Tube 45x1 25 3050 2hole Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 0130 Guide ring for shut off Male Pan 11 31 3562 Grille MP330 Cylinder inner for Male Pan with shut off 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 Dish BP330 7 Parts lists for feed and control pans 7 4 2 11 31 3588 Control pan cpl Male Pan with shut off and BP dish 4 5 10 11 BP MP RPM330 MalePan 12 do not belong to feed pan cpl Fig 741 33 User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB 11 31 3587 Tube adapter PA for rigid Male Pan 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3hole Male Pan 11 03 3722 Tube 45x1 25 3050 2hole Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off for sensor AFS 11 31 3562 Grille MP330 83 00 9503 Cylinder inner for Male Pan with shut off for sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3514 Cylinder outer for 11 31 3511 Dish BP330 Page 6 9 7 Parts lists for feed and control pans Page 70 7 4 3 11 31 3590 Feed pan cpl Male Pan plus with shut off and RPM dish 4 5 10 11 12 11 31 3587 Tube adapter PA for rigid Male Pan 11 31 3596 Compression spring D 207 J 01
51. User and assembly manual AUGERMATIC Code No 99 97 0742 Edition 11 2003 M 0742 GB Thank you very much for your confidence You are now the proud owner of a new Big Dutchman AUGERMATIC We are convinced that you will be extremely satisfied with it CE EC Declaration of Conformity We declare that the design and model of the machine described above marketed by ourselves fully complies with the health and safety requirements of the relevant EC Directive Guarantee Declaration This machine is guaranteed in accordance with the Big Dutchman International GmbH General Conditions of Sale for customers in Germany and the Big Dutchman International GmbH International Conditions of Sale for customers not resident in Germany Note To ensure that your new equipment will always function properly and efficiently and to ensure your personal safety would you be kind enough to Study this manual thoroughly and take particular note of the warning and safety instructions before starting up the machine for the first time 1 Table of contents Page 1 1 Table of contents 1 FABLE OF CONTENU 9 wrsscescecececesesucocesessccovesrecssvessecerscereceressveserecseeseseceessecsesesesce 1 2 BASIC SAFETY INSTRUCTIONS ec ceeeceeeceeeeeeeeneeeneeaeseeeseeesaeseeesenesenes 6 2 1 Obligations and liability 00 ccceceeeeeeeeeeeeeeeeeeeeeseeeseneseneseeseeesenesees 6 2 1 1 Dangers when operating the system cccsccsc
52. and feed drops in the tubes for auger moves in the opposite foreign matter direction Remove foreign matter User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 15 Troubles and their remedies Page 147 Auger operates irregularly Bearing of tension shaft is Replace bearing stuck or damaged See chap Installing the auger Insufficient auger tension Shorten auger See chap Installing the auger Foreign matterin auger Remove foreign mater Too strong tension on auger Lengthen auger at feed hopper Auger is detached from Check whether the tension shaft tension shaft is fixed correctly Bearing of tension shaft is Cleaning water in the lower Remove water stuck part of the feed hopper Excessive wear at tube and Auger bent at wear point Replace respective piece of at the lower part of the feed tube and of auger hopper unusual noise from See chap Installing the auger Augermatic Auger climbs up at the AM Auger too long Check auger for bends and shorten it Tube kink at the tube outlet Outlet holes correctly Replace tube holes made _ does not switch No feed in feed hopper Check supply system remove possible mistakes Auger broken Repair auger See chap Installing the auger Delicacy of sensor in the Enlarge delicacy of sensor control pan is not sufficient See chap Installing the auger No
53. as to be offered to the males which cannot be reached by the smaller hens due to its raised position Since the males are fed extremely restrictively as are the females such a male feeding system has to fulfil special requirements in order to give each male its exact daily ration Here we distinguish different feeding procedures e according to the kind of quantity fixing e and even distribution of the feed to the males User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 14 Operating instructions Page 142 14 2 3 Distribution of the daily ration by daily lowering of the filled Male Pan at feeding times Here we have the possibility to fix the daily ration per male e only by the volume adjusted at the outer cylinder of the Male Pan e or to weigh the feed into the feed hopper additionally for a more exact fixing of the feed quantity 14 2 3 1 Advantages of Male Pan e The even distribution of the feed ration is possible independently of the conveying lengths and up to 150 m away from the house gable e Every male obtains exactly the same volume quantity of feed e Thanks to the mostly raised male feeding line the birds have more place in the scratching area Through this the insemination rate is improved The danger of misplaced eggs under the male pan is minimised e to9 males per feed pan 14 2 3 2 Technical details of the Male Pan feed pan daily lowering of the filled
54. assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mountin Page 88 10 4 3 Installing feed pan Fluxx all types The feed pan is pre assembled e Connect grille 4 with dish 7 e plug the inner 6 and outer Cylinder 5 together e Push both cylinders in the grille 4 from underneath and lock grill and pan See also chapter 10 4 2 Assembly of feed pans Big Pan Multi Pan and Male Pan Connect the pre assembled feed pan with the tube adaptor 1 to the tube 2 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mountin Page 89 Important information There are numbers 1 to 7 on the upper side of the grille 4 They indicate the different feed level positions of the pan The arrowhead on the outer cylinder detail A has to be positioned directly across from the arrowhead on the grille detail B feed level position 7 The cylinders are arrested by means of turning the grill in the direction of feed level position 1 Please note The feed level positions can only be changed when the pan is floating According to experience feed level position 3 is the optimum position for the start User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mounting Page 90 10 5 Feed hopper When erecting the feed hopper make sure it is slightly inclined towards the
55. auger 3 with the hex socket set screw M 6x6 6 on the tension shaft cpl 19 mm AM 5 Carefully remove the vise grip wrench 8 from the lower part of the feed hopper 1 and let the tension shaft cpl 19 mm AM 5 slide back into the lower part for feed hopper 1 Fix the tension shaft cpl 19 mm AM 5 with a U bolt cpl 8x25 W52 H69 tube 2 4 at the lower part for feed hopper 1 Put a cap plastic for lower part of feed hopper 7 on the protruding end of the tension shaft cpl 19 mm AM 5 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 115 Pos CONDO FP WN gt Code No 11 31 3545 11 31 1314 11 31 3238 99 50 1420 11 05 1082 99 10 1190 11 31 3546 Description Lower part for hopper BP AM for tube dia 45 and 47 6 Guard wire mesh for Lower part of hopper BP AM Auger HD AM U bolt cadm cpl 8x25 W52 H69 Pipe 2 Tension shaft cpl 19mm AM w Seeger ring bearing housing Hex socket set screw 6x 6 DIN 916 45H Cap plastic for lower part for hopper BP GPN 275 54 Vise grip wrench Fig 741 67 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mounting Page 116 Pos Code No 11 05 1082 11 31 3019 99 10 1190 99 50 1286 11 31 1108 A UO N gt 11 00 1052 99 50 1300 99 50 1301 99 20 1125 11 31 3546 O CO N OD O1 Description Tension shaft cpl 19mm AM w Seeger ring bearing hou
56. bling the feed pans with Shut off cc cecceccceeeseeeeeeeeees 85 10 4 2 3 Assembling the volume reducing insert into the cylinder inner 86 10 4 2 4 Assembling the feed Saving COllar ec ccccceecceecceeeceeeeeeeaeeeaeeeeees 86 10 4 2 5 Installing the Male Pan to the tube cc cceccccceecseeceeeaeeeeeeeeenees 87 10 4 3 Installing feed pan Fluxx all tyP S ccc ccecceccceeeseeeeeeeeeeseeeseeeseeeseeeaees 88 10 5 FEGA NODDED sacsecsccnctenntocstccntweatcesteseiensdceatanndeusieundenslacatensteesdensiegsteentannies 90 10 5 1 Assembling the upper part on the lower part of the feed hopper 91 10 5 2 Feed hopper 115L 1 2 lINCGS 20 0 ccc ccc ccc seceeeeeeeeeeeeeeceeseeseesseseesenaes 93 10 5 2 1 Parts list Feed hopper 115L 1 line cpl for tube dia 45 and 47 6 94 10 5 2 2 Parts list Feed hopper 115L 2I central BP AM for tube WA ANNO isco ven eevsdine E E EER 96 10 6 Connecting the CUO Suess sets a case sew eececceoeseceuseseeeenteeneesneceneces 98 10 7 Installing the feed pans at the end tube ccccseeeeeeeeeeeeeeeeeeeenees 99 10 8 Tubes for feed Ppalrn ccccccsccseeeeeeeeeeeeeeeeenecnesenseneseesonsenssensoneseesonees 100 10 8 1 Tube 45x1 25 3050 for Big Pan 330 pIUS cc cccecceccseeeeeeeeeseeeeeeneees 100 10 8 2 Tube 45x1 25 3050 for Fluxx 330 5 330 14 0 ccc ceccceeeseeeeeeeeeeee eens 101 10 8 3 Tube 45x1 25 3050 for Multi Pan 330 pIUS
57. broiler breeder males Male Pan Male Pan plus Code No 11 31 3585 Code No 11 31 3590 Fig 741 81 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Biq Dutchman 14 Operating instructions Page 141 14 2 1 Description of Male Pan and Male Pan plus Fixed non swinging tube connection by means of a pressure spring and a holding pin e Slide shut off for uniform distribution of the total restricted feed quantity to all males within the flock with decreasing number of birds mortality selection Stable 5 arm grill e Deep feed plate to prevent feed losses and for complete reception of the required daily ration for all males o Scale for precise and easy volume adjustment of all feed pans on a feeder line 14 2 2 Introduction In broiler breeder houses separate sex feeding still has a very high production technical status This is important e to give a relatively small feed quantity to the males in comparison to the hens e to control the males sexual development e and to avoid an uncontrolled increase in weight as well as premature obesity On the other hand a feed recipe deviating from that of the hens shall also be offered in individual cases Separate male female feeding separate sex feeding can be put into practice as follows e The males must be denied access to the feed of the females by means of a relatively narrow eating grille e At the same time a feeding place h
58. cal details of the Male Pan plus feed pan distribution during the eating time without daily lowering of the feed pans Feeding process in principle 1 The complete daily ration for the males of this feeding line is weighed into the feed hopper 2 The Augermatic conveying auger is switched on for feeding The Male Pan plus feed pans are all filled simultaneously with the feed quantity located in the conveying tube between two feed pans 3 The maximum sensor of the last but one feed pan controls the Augermatic conveying auger according to the actual eating performance of the birds 4 The minimum sensor at the bottom of the feed hopper of the Augermatic switches off feeding In this way the conveying tube is still filled with feed and is therefore prepared for the next day 14 2 4 2 Advantages of Male Pan plus e The feed pans dot not need to be raised and lowered every day e Every male obtains exactly the same quantity of feed e A low feed level in the basin shaped feed dish reduces feed losses e 7 to8 males per feed pan 14 2 4 3 Feeding process in principle upon weight metering 1 The feeding line is raised inaccessible for the males 2 The complete daily ration of the males in this feeding line is weighed into the feed hopper 3 The Augermatic conveying auger is switched on The Male Pan feed pans are filled from the front feed hopper to the back drive unit 4 The minimum sensor at the bottom of the feed hopper of
59. ceeeceeseeeceeseesaeeseeseeeseees 6 2 1 2 Warranty and liability 2 0 ccc cecceeceeeeeeseeeeeeseeeeeeseeseeeseeseeeeeeseeeeeeaeees T 2 2 Safety symbols a nasnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 7 2 3 Special safety instructions cece ccceeeeeeeeeeeeeeeeneeeeeeeeseneseeseeeeenesenesees 8 2 4 Warnings and safety instructions ccccceeeeeeeeeeeeneeeeeeeeeeeeeeeeseneeenes 8 2 4 1 Information and signification of pictographS annennennennennennennnnnnnnnnnnnne 8 2 5 Designated USe iese case crdnertecnsuersuersunesneiucstasusaetsannsaatiansiaatnaraaansanniaadianntians 9 2 6 NOLS TOP US Caos tes tse toe EEEE eee eseneveneves 10 2 1 Electrical installations cagsscecscrstcednesstcesossntceceusctnetneantsnieusatencienctnssnedeteuien 11 2 8 Assembly and maintenance cccccceeceseeeeeceeseeeeneeeesenseeeseneeneseesones 12 2 9 Employing outside personnel cccccseseeeeeseeeceeseeseneeeesenseneeeesenees 12 2 10 Clothing and devices for personal Safety ccccsseeseeeeeeeeeeeeeeeees 13 2 11 Ordering spare parts cccceeeeseeeeeeeeceeeeeesenecneeeesonecnesensoneeeeseneseeseneens 13 2 12 Disorders due to power failure cccscceeceeeceeeeeeeeesneceeseneeneeeesenees 14 2 13 FUE SG a ste ccec de ecac onhccee gen ceee spect E 14 2 14 WV ASLO CISD OS AN errn 14 2 15 COPY 9 eee eee een eee ee ee 14 3 SPECIAL SAFETY INSTRUCTIONS 0 e
60. d line ccccceeeeeeeeeeeeeeeeseeeeeseeeseneseneseneseesenesenesans 30 4 4 System COSCON recor ce cece a EAEE EAEEREN EREE 31 4 5 Everyday operation ssssassnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmn 31 4 6 Cleaning maintenance AN CaLe ccscceeeceeeeseeeeeeeeeeeeeeeeeseeesenesees 31 4 7 System layout cases pew ee ele cin pale ee gale e esate see ecine eseseee eee ene 32 5 GENERAL PLANNING INSTRUCTIONS lee cceeeeeeeeeeeeeeeeeseeeeeeeseneeenes 33 5 1 Planning instructions for AUGERMATIC Big Pan 330 Plus 33 5 1 1 Planning aids for evaluating the total lifting load for suspended lines 33 5 1 2 Planning aid for evaluating the number of lines and pans 06008 34 5 1 3 Drives for Augermatic Big Pan cccccccceccsecceeeceeeceeeseeeeeeeseesaeeseeeaeeeaes 30 5 2 Planning instructions for AUGERMATIC Fluxx 330 nnnnnnnnnnnnnnn 36 5 2 1 Planning aids for evaluating the total lifting load for suspended lines 36 5 2 2 Planning aid for evaluating the number of lines and pans 00008 36 ILo DIVEST AJET F UNK eerten renen E EEEE EE 37 5 3 Planning instructions for AUGERMATIC Multi Pan 330 0 37 5 3 1 Planning aids for evaluating the total lifting load for suspended lines 38 5 3 2 Planning aid for evaluating the number of lines and pans 6608 38 5 3 3 Drives for Augermatic Multi Pan
61. e ceecceeeeeeeeeeeeeeeeeseeeseeeseeesenesenes 16 3 1 Personal safety INStruCtiONns ccccseceseeeeeeeeeseeeseeeeeneeeneeseeeeeseneeees 16 3 2 Clothing and procedures for personal Safety cccssceeeeeeeeeeees 16 3 2 1 Clothing and fOOtWEAP ccc ccccc cece ececeeeeeeeeeeeeeeeeeeceeeseeeseeeseeseeeseeeaeesaes 16 B22 SOWN UO Y ceca a E E TA E 16 IAL F E EA Oe ce ee 17 3 3 System safety instructions assaunnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne 18 ee TEINS GY SUC a E E E E A E E 18 3 3 2 Individual components anoneanennnnnnnnnnnnnnnnnnrnrerrrrnrnrnrrrrnrnrrrrnrnrrrrnrernene 19 3 3 2 1 AM drive and Feed Noppel ccccccccccceeceeceeeeeeeeeceeceeceeeeeseeseees 19 Doe NAT I eea E E 19 S20 EICCTICAl COMMON GING snerrancannsrcnirsccarncaseae race enecneg SE 20 Se 2 VGMMMAION ay Sle E TE E TET 20 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 1 Table of contents Page 2 4 INTRODUC HON crores 22 4 1 Survey of Big Pan and Multi Pan feed and control pans 22 4 1 1 Assemblies of Big Pan and Multi Pan ccc cecceeeceeeseeeeeeeaeeeeees 23 4 1 2 Single components of Big Pan and Multi Pan cc cccccceceeeeeeeeee ees 24 4 2 Survey of Fluxx feed and control pans cccceeseeeeeeeeeeeeeeeeeeenes 26 4 2 1 Single components of Fluxx feed and control Pans cccceeceeee scene es 2 4 3 Assembling a fee
62. eeceeeeeeeeeeeeeaseteeeaeeeeeenees 122 10 11 33 Anti roost device for AM5 Crive ccccccecceeceeeceeeeeeseeteeeaseteeeeeeeeeenees 123 10 11 4 Installing the end anchor anti roost AM and the tension springs 124 10 12 Connecting the anti roost device cccceeeceeeeeeeeeeeeeeeseneeeneseneeeeees 125 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 1 Table of contents Page 5 10 13 NSAMNO Ne SENSO ceine circa E EE 128 10 13 1 Installing the sensor MS45 R laterally in the control pan 6 128 10 13 2 Mounting of sensor AFS 01 60 for control pan FIUXX cccceeeeee sees 130 10 13 3 Mounting of the sensor AFS 01 for control pan BigPan 330 MultiPan 330 ama MAEPA S O aree E E E E E EE E E R 131 10 13 4 Electrical connection of Augermatic and Sensor cccceceeeeeeeeeeeees 132 TTo SENSOR MoAA OPS eerren AE EEE A Rr 132 19 126 SESO AFS OT enorer e rE N E OE EO EOE 135 11 INSTALLING THE SUSPENSION cece eee eeeeeeeeeeeeeeseneenesenseneseesonees 136 12 INSTALLING THE CABLE WINCHEG ccc cccecccccseeeeeeeeeeeeeneeeeseneeneseesenees 138 13 FINALCINSPEC TION paciicreiicecSctre ewe hcne eee esate Geen a a iA 139 13 1 Conveying system for AUGERMATIC ee ececeeeceeeeeeeeeeneeeneeeees 139 13 2 OC DANa EEE ene ameaneameneaneenaeneenuemesseornauncsusadwsneameemmane 139 13 3 ANnti roOSt device 1 00 ccc cccccee eee eeeeeeeeeeeeeeeeeeseeseesensens
63. elf locking counter nut M 5 DIN 985 6 galv Wire rope 2mm galv Cable clamp 3mm 1 8 galv DIN 741 S hook 2 no 60 6x55 Thimble 6mm for cable 5mm DIN 6899 Tension spring 2x14x134 C DIN 17223 galv Wire rope 5mm galv Cable clamp 5mm 3 16 galv Pulley 4 1 8 105mm plastic W Big Dutchman 10 Notes for mounting Page 109 Pos 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Code No 11 31 3581 99 50 3003 99 20 1064 11 31 3547 11 31 1155 99 10 1152 00 00 0032 11 31 1158 11 31 1157 99 10 1067 00 00 1186 00 00 1187 Description Bracket for cable winch 340kg and hopper suspended AM BP U bolt galv 8x25 W34 H50 Self locking counter nut M 8 DIN 985 6 galv Sleeve 48x1 5 40 for tube dia 45 47 6 End tube BP330 Tube AM BP End anchor cpl anti roost AM Hexagon head screw M 5x 50 DIN 558 galv Insulator porcelain anti roost cable Bracket f insulator AM355 Clamp half f end anchor AM355 Hexagon head screw M 6x 16 DIN 558 galv Pictograph Before maintenance work main switch OFF Pictograph shielding pO LF Pos 49 Pos 48 N ESS Fig 741 65 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB ig SS 10 Notes for mounting Page 110 10 9 3 Pos 1 OonrH W ND T 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 29 30 31 32 33 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB AM5 drive unit Code No 11 3
64. emove approx 3 m of auger and insert a new piece by welding See chapter Welding the auger Localise place where the tube is empty or warm Disassemble the tube at this place and remove jam Disassemble and correct weld joint auger If required cut the auger remove bent piece and weld anew W Big Dutchman 15 Troubles and their remedies Page 146 The entire Augermatic sys No or too low supply voltage Damaged fuse replace fuse tem does not start Check whether thermal protec tion is correctly adjusted Normally the thermal protection switches off the motor in case of too high intensity of current Check electric mains to the house for correct tension Sensor does not switch Control fuse in switch box faulty Time switch or time switch Replace damaged time switch motor faulty or motor of time switch ee Delicacy of sensor is too high Reduce delicacy Protective motor switch Oil film on auger and inside of Remove oil film from auger Fill on motor upon first putting into that all feed pans are filled operation of Augermatic Insufficient power supply to Check clamped tension at motor motor and compare with rating plate Too small cross section of connecting cable Check whether the motor 380 V has to be connected to 3 phases but is only supplied by 2 phases Foreign matter in auger Motor Check feed hopper control pan starts than stands still and the
65. en Sensitivity _ S fellow Switch on off Switch on Switch off Constant ag ra hs Adjustments completed Sensor MS45R Abb 741 79 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 10 Notes for mounting Page 133 Functioning of sensor MS 45R The motor of the AM drive is controlled by the sensor MS 45R through an adjustable time delay of 0 240 When the feed reaches the sensor MS 45R in the control pan the motor of AM drive is turned off automatically When the feed level drops and the sensor MS 45R is no longer touched by the feed the motor of the AM drive is turned on again after a certain time delay As the feed level constantly changes because of the feed consumption of the animals the spiral would have to be turned on and off frequently To avoid this the sensor MS 45R is equipped with a time delay mechanism The parameter that can now be worked on is indicated by the colour of the LED colour parameter sensitivity time delay switch OFF ON set up finished Adjustment of the time delay mechanism of sensor MS 45R sensor MS 45R has an adjustable time delay of 0 240 minutes The standard time delay of sensor MS 45R set by the manufacturer is 30 seconds We recommend NOT to shorten the set time delay The duration of the time delay can be activated by pushing and releasing buttons A and B fig 741 79 simultaneously The mode indicator fig
66. ensonsonsonsonseneaeesaes 139 14 OPERATING INSTRUCTIONS sisicssicestensicesdeneiventcwcivectensdwesGencdwestensdwustensdunsdenst 140 14 1 Putting AUGERMATIC into operation ccccseeeseeeeeeeeeeeeeeeeeeeeees 140 14 2 AUGERMATIC feeding system Male Pan and Male Pan plus for broiler breeder males ccecccseeeeeeeeeeeeeeeeeeseneeeeseneeees 140 14 2 1 Description of Male Pan and Male Pan pluS cccsecceeeeeeseeeeeeaeees 141 T2 MOUCHO erea EE T EA EE mn anmanenaements 141 14 2 3 Distribution of the daily ration by daily lowering of the filled Male Pan at TOCON ON UMOS sen A A A A A AA A A E T 142 14 2 3 1 Advantages of Male Pain ccccccceccsecceeeseeseeeeceseeeeeeeeeeeeeeenes 142 14 2 3 2 Technical details of the Male Pan feed pan ccccecceeeeeeeeeees 142 14 2 3 3 Feeding process in principle upon volume metering 06 143 14 2 4 Distribution of the daily ration during the eating time without daily lowering of the Male Pan Plus feed pans ccccceccseeeeeeeeeeeeeeeeees 143 14 2 4 1 Technical details of the Male Pan plus feed pan 144 14 2 4 2 Advantages of Male Pan pluS cccccceccecceceeeeeeeeeeeeeeeneeeeeeneeees 144 14 2 4 3 Feeding process in principle upon weight metering 06 144 15 TROUBLES AND THEIR REMEDIEG ccc cceceeeeeneeneeeneeeeseneeeeeeneones 145 16 LIST OF SPAR
67. f the AM drive Pos Code No Description 1 AM drive with sensor 2 Feed pan 3 Control pan 4 End tube 5 11313547 Sleeve 48x1 5 40 for tube dia 45 47 6 83 00 4914 Sleeve 50x45 40 for tube dia 45 50 8 Fig 741 63 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 106 10 9 1 Pos CON DOO FW DN 11 12 13 14 Pos 15 16 17 18 19 20 21 22 23 24 25 26 User and assembly manual AUGERMATIC Code No 11 31 3650 11 31 3660 11 31 3600 90 00 3955 90 00 3965 90 00 3975 99 10 1023 99 10 3947 99 20 1043 11 31 3601 99 10 1046 99 50 1063 11 31 3603 99 10 3892 11 31 1054 91 00 3312 60 40 0654 11 31 3613 11 31 3614 15 to 17 11 31 3615 99 30 1023 11 31 3617 11 31 3616 11 31 3602 11 31 3604 99 10 1248 99 10 1040 99 20 1083 11 31 3529 11 31 3547 11 31 3581 00 00 3006 AM3 drive unit Description Drive 0 55KW 230 400V 50Hz AM3 with sensor Drive 0 55KW 230 400V 60Hz AM3 with sensor Drive 0 55KW 240V 1PH 50Hz AM3 with sensor Mot g 0 55 230 400 50 326r Shaft 19x122 AM3 Mot g 0 55 215 240 50 326r Shaft 19x122 AM3 Mot g 0 55 230 400 50 257r Shaft 19x122 AM3 326r 60Hz Suspension drive 2 hole for AM drive3 Hexagon nut M 5 galv DIN 934 8 Hooked bolt galv M 6x35 Augermatic Self locking counter nut M 6 DIN 985 6 galv Bracket cpl with fastening for switch box AM3 Hexagon head screw M 8x 16 DIN 558 galv Spring wa
68. f and BP dish 69 7 4 3 1131 3590 Feed pan cpl Male Pan plus with shut off and RPM dish 70 7 4 4 11 31 3595 Control pan cpl Male Pan w RPM dish incl sensor AFS 71 8 PARTS LISTS FOR SELF FEEDERG cccsscsssssscssecsreccusecssecessesensecsnecsuss 72 8 1 Self feeder 30 1 Empa 2 Code No 20 00 3930 ce eeeeeeeeeee ee 72 8 2 Self feeder 30 1 Empa 3 Code No 20 00 3940 eee eee 74 8 3 Self feeder 30 I Empa 4 Code No 20 00 3950 cc eeeeeeeeeeeees 76 8 4 Self feeder 12 Picorett FRC Code No 11 31 3080 78 J TOOCNG ospe E er O E E i 80 10 NOTES FOR MOUNTING a aanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne 81 10 1 Explanation on the lay out of the assembly instructions 81 10 2 Before starting to assemble the System ccccsecssseeseeeseeeeeseeeeees 81 10 3 Assembly order acdcsisoecree rep esnccs re secsnnsecssctenedanctecansesteseceuatescusuctecaceusse 82 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 1 Table of contents Page 4 10 4 installing feed pans ec cscs sere es ee sees eee cess ee eee eee 83 10 4 1 Fixing the feed pans to the Conveying tUDeS ccccccceeeceeeceeeseeeeeeeees 83 10 4 2 Installing feed pans Big Pan Multi Pan and Male Pan c 0ccee 84 10 4 2 1 Assembling the feed pans without Shut off ccccceccseeeeeeeeeeees 84 10 4 2 2 Assem
69. for BP MP330 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3524 Tube 45x1 25 3050 4hole BP330 11 31 3238 Auger HD AM made from 11 31 3512 Grille BP330 made from 11 31 3513 Cylinder inner for BP MP330 wo shut off 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 Dish BP330 11 31 3572 Support cpl for sensor DOL 33R BP330 60 40 0754 Sensor MS 45R 220V threaded Fig 741 16 b User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 53 7 1 5 11 31 3701 Feed pan cpl BP330 Plus without shut off 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 11313512 Grille BP330 5 11313513 Cylinder inner for BP MP330 wo shut off 6 11313518 Volume reducing insert orange BP330 Plus 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 11313711 Dish RPM330 do not belong to feed pan cpl Fig 741 17 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB E a dA G KKE 7 Parts lists for feed and control pans Page 54 7 1 6 11 31 3730 Feed pan cpl BP330 Plus with shut off Pi 3 10 do not belong to feed pan cpl Fig 741 18 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 11 31 3515 Tube
70. g and the lighting system in the house are completely installed User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 82 10 3 Assembly order Start the assembly at the house walls working your way from the outside to the inside from the outside to the inside so that the inner space may be used for placing your material User and assembly manual AUGERMATIC Install the feed pans without tube adapter Fix the feed pans to the tubes by means of a tube adapter Distribute these units in the house at the predetermined places See to it that the bulged tube ends are pointing in the direction of the feed hopper Fix the feed pans and one control pan as the last but one pan in front of the drive to the end tube by means of a tube adapter Distribute one unit per line at the drive side in the house See to it that the non bulged tube ends are pointing in the direction of the drive Connect all tubes and the end tube with the feed pans of one line At the feed supply side install the lower part of the feed hopper to the last tube of the line Install the drive at the other end of the line at the end tube Fix the sensor to the control pan Insert the auger pre tension it and fix it Install the anti roost wire Place the upper part of the feed hopper on the lower part of the feed hopper Install the suspension system and connect it to the feeder lines Install the ant
71. h pan cpl MP330 pan cpl MP330 without shut off with shut off with MP with shut off with Plus with shut off MP pan pan BP pan and RPM pan Fig 741 60 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 10 Notes for mounting Page 103 10 8 4 Tube 45x1 25x3050 for Male Pan Pos Code No Description 1 11033721 Tube 45x1 25 3050 1hole Male Pan 2 11033722 Tube 45x1 25 3050 2hole Male Pan 3 11033723 Tube 45x1 25 3050 3hole Male Pan Fig 741 61 Matching feed pans 11 31 3585 11 31 3590 Feed pan cpl Male Pan with shut off and Feed pan cpl Male Pan with shut off and BP pan RPM pan Fig 741 62 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 10 Notes for mountin Page 104 10 8 5 End tubes E Control pans are always installed as the last but one pans in the end tube in front of the AM drive Pos X Pos Code No Description 1 83 00 3589 End tube 2775mm 2hole dia45 0 TRU PAN 83 00 4615 End tube 2650mm 2hole dia50 8 TRU PAN 2 11 03 3729 End tube 27 5mm 3hole dia45 0 Male Pan 3 11 31 3529 End tube 27 5mm 4hole dia45 0 BP330 Fig 741 62a User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mountin Page 105 10 9 Assembly AM drive Push the AM drive onto the end of the end tube of the line up to the limit stop With a tube diameter of 45 mm put a sleeve into the clamping mechanism o
72. i roost device with the electric fencer Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mounting Page 83 10 4 Installing feed pans Installing the feed pans and fixing them to the conveying tubes is done in the same order with all different types of feed pans Feed pans are fixed to the conveying tubes either fixed or swinging freely The standard method of fixing for Big Pan Fluxx and Multi Pan is swinging and for Male Pan is fixed The type of fixing has to be agreed with the customer if it has not yet been determined upon start of installation 10 4 1 Fixing the feed pans to the conveying tubes Fig 741 42 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Big Dutchman 10 Notes for mountin Page 84 10 4 2 Installing feed pans Big Pan Multi Pan and Male Pan 10 4 2 1 Assembling the feed pans without shut off Insert cylinder inner and outer 3 4 into Fix the pre assembled feed pan A to the plate 1 with grill 2 and lock grill into tubes 6 by means of the tube adapter place in plate arrow Fig 741 43 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB hi Big Dutchman 10 Notes for mountin Page 85 10 4 2 2 Assembling the feed pans with shut off Insert assembled cylinder A into the grill 3 Place a guide ring for slide shut off 4 on top a _ Lock pre assembled unit C into place Fix the pre assembled feed pa
73. ility of the drive motors and the winch system 4 7 System layout Keeping to and taking into consideration of the layout parameters ensures optimum adaptation of the feeding system to the respective building This will avoid to the biggest possible extent a short supply of feed to certain areas of the house e The maximum length of a feed line depends on the type of installation e The distance between two feed lines is max 6 meters The optimum distance for the birds is approx 2 5 m on each side of the feed line e number of birds per feed pan The number of birds feed pan depends on the management system and on the birds final weight User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 5 General Planning instructions Seite 33 5 General planning instructions E Calculation of the respective feed pans Number of tubes x number of holes tube less one control pan per line Passage height with raised feeding system ANAU NAAU MUUN KAA ANA AA AAA SAA SANA AAA AAA AAA AA ACA AA SAA ANY Fig 741 03 All dimensions in mm The dimension 1500 is an approximate value and depends on the hook length X passage height ceiling height 1500 mm Y ceiling height 5 1 Planning instructions for AUGERMATIC Big Pan 330 Plus For broilers pullets and layers 5 1 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 2 holes with feed pans feed
74. ine at the feed hopper place a dolue connector on each wire rope 2 mm where current is supplied Install the cross rope 2 mm twice per house 1 for current supply to the anti roost device 2 for earthing the feeding line The cross rope 2 mm additionally has to be suspended from the ceiling every 4m Connect each feeding line and the cross rope 2 mm for current supply of the anti roost device by means of a cable NYL 4 7 kV yellow 1 5 e atthe anti roost wire of the feeding line by means of a dolue connector e atthe cross rope 2 mm by means of an adjustable collar Connect each feeding line and the cross rope 2 mm for current supply of the anti roost device by means of a cable NYL 4 7 kV yellow 1 5 e at the end anchor cpl anti roost AM by means of a hexagon head screw M 6x16 and a hex nut M 6 e atthe cross rope 2 mm by means of an adjustable collar A Consider the General instructions for mounting and connecting an electric fencer Warning against dangerous electric tension User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 126 Connecting the anti roost device Pos NOOB WD gt 10 11 12 13 14 15 Code No 11 31 3710 11 31 1155 99 50 1260 99 30 3401 91 00 1263 91 00 1013 99 50 0014 39 00 3096 99 98 3781 11 00 9072 99 98 5050 99 30 3104 99 10 1067 99 10 1045 Description Feed hopper Feed pan cpl RPM330 for BB rearing and produc
75. ing maintaining and cleaning the system 2 11 Ordering spare parts Operational safety is the prime necessity For you own safety only use original Big Dutchman spare parts For foreign products that have not been released or recommended or for modifications carried out e g software control units we cannot judge whether there is a safety risk in connection with the Big Dutchman systems You can find the exact description of the parts for ordering spare parts by means of the pos no in the spare parts list Indicate the following for ordering spare parts e Code No and description of the spare part or Pos No with description and manual no in case of parts that are not encoded e Invoice No of original invoice e Current supply e g 220 380V 3 Ph 50 Hz User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 14 2 12 Disorders due to power failure We recommend the installation of warning systems for a better control of your production units By this you protect the birds and thus your own economical health In case of power failure an emergency power generating set should automatically supply the system with power Emergency power units with universal transmission for connection to a tractor are also suitable For further information please contact your property insurance 2 13 First aid For the case of an accident unless specified otherwise
76. ing Page 94 10 5 2 1 Pos oor WN 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Code No 11 31 3540 11 31 1311 11 31 1304 11 31 3545 99 10 1067 99 50 1147 99 20 1043 11 31 1315 11 31 1314 99 10 1602 99 10 3953 99 50 1420 11 31 3238 11 05 1082 11 31 3547 83 00 4914 11 31 1155 99 50 1260 99 50 0014 99 50 0003 99 50 0005 00 00 3006 00 00 3005 99 50 3003 99 20 1064 11 31 3581 99 50 1077 99 50 0120 99 50 3 700 00 00 1188 00 00 1173 Parts list Feed hopper 115L 1 line cpl for tube dia 45 and 47 6 Description Hopper 115l 1line cpl BP AM for tube dia 45 and 47 6 Upper part for hopper 115 AM BP Traverse f suspension Hopper AM BP Lower part for hopper BP AM for tube dia 45 and 47 6 Hexagon head screw M 6x 16 DIN 558 galv Washer B 6 4 DIN 125 galv Self locking counter nut M 6 DIN 985 6 galv Guard wire mesh cpl for lower part of hopper BP AM consists of Pos 7 to 9 Guard wire mesh for Lower part of hopper BP AM Mushroom head square neck bolt M 6x 16 DIN 603 galv Washer flat 6 4x30x1 5 galv U bolt cadm cpl 8x25 W52 H69 Pipe 2 Auger HD AM Tension shaft cpl 19mm AM w Seeger ring bearing housing Sleeve 48x1 5 40 for tube dia 45 47 6 Sleeve 50x2 5 40 for tube dia 45 50 8 Tube d45 Tube d50 8 End anchor cpl anti roost AM Wire rope 2mm galv Cable clamp 3mm 1 8 galv DIN 741 Ship
77. ion Hopper AM BP Lower part for feed hopper BP AM for tube dia 45 and 47 6 2 lines Hexagon head screw M 6x 16 DIN 558 galv Washer B 6 4 DIN 125 galv Self locking counter nut M 6 DIN 985 6 galv Guard wire mesh cpl for lower part of hopper BP AM consists of Pos 7 to 9 Guard wire mesh for Lower part of hopper BP AM Mushroom head square neck bolt M 6x 16 DIN 603 galv Washer flat 6 4x30x1 5 galv U bolt cadm cpl 8x25 W52 H69 Pipe 2 Auger HD AM Tension shaft cpl 19mm AM w Seeger ring bearing housing Sleeve 48x1 5 40 for tube dia 45 47 6 Sleeve 50x2 5 40 for tube dia 45 50 8 Tube d45 Tube d50 8 End anchor cpl anti roost AM Wire rope 2mm galv Cable clamp 3mm 1 8 galv DIN 741 Ship chain galv 5mm DIN 766 S hook 2 no 60 6x55 Pulley 4 1 8 105mm plastic Pulley 3 1 2 89mm U bolt galv 8x25 W34 H48 Self locking counter nut M 8 DIN 985 6 galv Bracket for cable winch 340kg and hopper suspended AM BP Feed hopper suspended AM BP Thimble 6mm for cable 5mm DIN 6899 Cable clamp 5mm 3 16 galv Wire rope 5mm galv Pictograph Hopper Type plate Big Dutchman 265mm x 50mm W Big Dutchman Page 97 10 Notes for mountin Feed hopper 115L 2I central BP AM for tube dia 45 and 47 6 Fig 741 52 W Big Dutchman User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mounting Page 98 10 6 Connecting the tubes Check all tubes for dents and deformations Do not install damaged tubes
78. ions of feed pans 302 206 gt e aia es i z gt a i Wia oF Ti i Ts we a i eth ef a erie 330 2 13 Fig 741 04 11 31 3501 BP330 without shut off 313 5 21 9 A a es te i pete B oy A i ndi d T Tis 4 Si A teas LIT B 330 2 13 1 Fig 741 05 11 31 3530 BP330 with shut off User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 6 Technical data Page 45 287 191 Fig 741 06 11 31 3701 BP330 Plus without shut off A n r HESS z BS i in 298 5 202 5 d EE ap a T i E x x a 4 e a 4 4 ath z Ki Ps j iy coe SLES LEER PRP IID ADL ILS IL EIB PB PEILS AFA ELDER hatin ga h irna P 7 tra i Fy f H ahs vcard Mi ae 7 he QD 3 3 0 2 1 3 Fig 741 07 11 31 3730 BP330 Plus with shut off User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 6 Technical data Page 46 ne an l a net a IE T ee tae it EG 7 ES 28 Ta ts be Faz ND ae F 3 i a i n 302 206 Fig 741 08 11 31 3570 MP330 without shut off with MP dish f er AA 330 2 13 Fig 741 09 11 31 3560 MP330 with shut off and MP dish User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 6 Technical data Page 47 132 330 2 13 Fig 741 10 11 31 3555 MP330 with shut off and BP dish feed saving collar optional 330 2 13
79. ity for damages resulting from other uses the user alone has to bear the risk The designated use also includes the exact following of the operation maintenance and repair conditions as prescribed by the manufacturer All established safety precautions and other generally accepted safety regulations and medical references have to be followed Please check safety and function control devices to ensure safe and accurate operation e before putting into operation e at adequate time intervals e after modifications or repairs Follow the directions of the electric and water supply company User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 10 2 6 Notes for use User and assembly manual AUGERMATIC We reserve the right to modify the construction and technical data for reasons of further development Therefore no claims can be derived from the information pictures and drawings and the descriptions Subject to correction Get the information on mounting adjusting operating and maintaining before taking the system into operation Besides the operating instructions and the safety precautions valid in the country of use please also consider the generally acknowledged technical regulations safe and appropriate working according to UVV VBG VDE etc In addition to these operating instructions please also consider the instructions of the producers of components e g
80. l lifting load for suspended lines Basic unit tube 2 holes with feed pans feed 14 7 kg pc Basic unit tube 3 holes with feed pans feed 18 3 kg pc Basic unit tube 4 holes with feed pans feed 21 6 kg pc Feed hopper feed 90 0 kg line Drive 20 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 3 2 Planning aid for evaluating the number of lines and pans 11 31 3570 Feed pan cpl MP330 without shut off with MP dish 11 31 3560 Feed pan cpl MP330 with shut off with MP dish e for ad libitum feeding of turkeys and ducks weight range 0 2 5 kg Number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan 11 31 3555 Feed pan cpl MP330 with shut off and BP dish e for ad libitum feeding of broilers turkeys and ducks weight range 0 2 0 kgNumber of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan weight range 2 0 7 0 kgNumber of birds per pan 95 5x desired final weight e g 95 5x5kg bird 70 birds pan weight range 7 0 12 0 kgNumber of birds per pan 205 desired final weight 25 e g 250 10 00 kg bird 25 50 birds pan Number of feed lines 1 line per 4 6 m house width User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 5 General Planning instructions Seite 39 11 31 3565 Feed pan cpl MP330 Plus with shut off and
81. ly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 3 Special safety instructions Page 17 3 2 3 Hair e Long hair increases the risk of an accident e Long hair can get caught in moving or rotating system parts Secure long hair by tying it back or wearing a bandanna or cap User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 3 Special safety instructions Page 18 3 3 System safety instructions The different areas of the Big Dutchman Augermatic system are characterised by different types of construction There are several system parts that run out rotate or slide that can increase the risk of an accident when you are unaware of the type of construction Therefore It is essential to take into consideration the following instructions during maintenance repair or operation of the system 3 3 1 Entire system e Parts lying about on the system or around it can cause you to stumble or fall so that you can get injured by the constructional parts of the system e Ignorance of the constructional structure of the system can lead to injuries e Parts lying about in on the components e g in the feed trough on the egg belt in the nests etc can severely damage the system After repair or maintenance work never place any objects e g spare parts replaced parts tools cleaning implements etc in the accessible areas of the system or around it Make sure that all loose
82. mounting Do not put these instructions aside before reading them Even if you have already installed similar systems there may always be things and alterations you do not yet know Being properly informed will help you to avoid unnecessary work troubles and abnormal expenses The instructions facts and data contained in this manual have been compiled to cover the various existing types of the Augermatic feeding system We therefore request you to select and apply those paragraphs of this manual that are in relation to your specific system 10 1 Explanation on the lay out of the assembly instructions In the table of contents you can find and select the subjects to be treated The instructions are compiled in a chronological order The position numbers used in the text refer to the position of the parts in the drawings and exploded views In the mounting instructions the parts are marked with position numbers and an abbreviated description They also appear together with the code number and the name in the parts list Indicate the following for ordering spare parts e Code No and description of the spare part e Invoice No of original invoice e Incase of electric parts current supply e g 220 380V 3 Ph 50 Hz 10 2 Before starting to assemble the system Before starting to assemble the system check whether e house dimensions installation drawing and order are corresponding to one another e the ventilation the waterin
83. n D to the arrow in plate 6 tube 8 by means of a tube adapter 7 Fig 741 44 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Big Dutchman 10 Notes for mounting Page 86 10 4 2 3 Assembling the volume reducing insert into the cylinder inner Fig 741 45 Insert the volume reducing insert 1 into the cylinder inner 2 Make sure that the hooks of the volume reducing insert 1 hook into the seats of the cylinder inner 2 10 4 2 4 Assembling the feed saving collar Fig 741 46 Place a feed saving collar 1 over the grill 2 of the feed pan Make sure that the openings of the feed saving collar 1 are seated in the hooks of the grill 2 and close the lock User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mountin Page 87 10 4 2 5 Installing the Male Pan to the tube Fig 741 47 e Place a tube 4 on the cylinder inner 5 of the pre assembled feed pan A Make sure the feed pan A is fixed swinging See point Fixing the feed pans to the conveying tubes e Insert a support bolt for tube adapter 3 and a pressure spring 4 into the tube adapter 5 e Push the tube adapter 5 with support bolt for tube adapter 3 and pressure spring 4 on the tube 4 and insert it into the tube adapter 5 of the feed pan A Make sure the support bolt for tube adapter 3 locks into place in the drill hole of the tube 4 User and
84. n conveying voltage length m V Drive 0 37KW 230 400V 50Hz AM5 wo Sensor with switch box pe For central alignment 2x per line a ae 11 31 4552 Drive 0 37KW 230 400V 50Hz AM5 wo Sensor with 2x120 400 _ a E box a D E EKG aa Drive 11 31 4552 11 31 4502 Drive 0 37KW 230V 1PH 50Hz AM5 wo Sensor with switch box 11 31 4512 Drive 0 37KW 230 400V 60Hz AM5 wo Sensor with switch box Drive 0 55KW 230 400V 50Hz AM5 wo Sensor with 360 400 switch box __ For central alignment 2x per line ee 41 31 4652 Drive 0 55KW 230 400V 50Hz AM5 wo Sensor with 2x145 360 400 E box Alternatives for Drive 11 31 4652 Eon naaa o Drive 11 31 4652 11 31 4602 Drive 0 55KW 230V 1PH 50Hz AM5 wo Sensor with switch box 41 31 4612 Drive 0 55KW 230 400V 60Hz AMS wo Sensor with switch box 11 31 4613 Drive 0 55KW 200V 3PH 60Hz AM5 wo Sensor with 145 P switch box 11 31 4653 Drive 0 55KW 200V 3PH 50Hz AM5 wo Sensor with 145 Ban switch box Male Pan without daily lowering of the filled feed pans with Rapid Rooster Drive Max Operating Code No Description conveying voltage ee m me 44 03 3750 ane Se 55KW 230 400V 50Hz AM4 Rapid Rooster with Eran aw ieee ees For central alignment 2x per line 44 03 3750 T 55KW 230 400V 50Hz AM4 Rapid Rooster with ale User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 6 Technical data Page 42 6 Technical data Lower part and upper part of feed hopper Extensio
85. n for feed hopper Drive unit with gear motor Conveying capacity Size of pellets BIG PAN 330 and BIG PAN PLUS Material Rim height BIG PAN 330 Rim height BIG PAN Plus Pan diameter Fluxx Material Rim height with BIG PAN BP dish Rim height Repromatic RPM dish Pan diameter MULTI PAN and MULTI PAN PLUS Material Rim height MULTI PAN with MP dish Rim height MULTI PAN and BP dish Rim height MULTI PAN and BP dish with collar Rim height MULTI PAN and RPM dish Rim height MULTI PAN and RPM dish with collar Pan diameter without collar Pan diameter with collar User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB content approx 1151 75 kg content approx 38 25 kg 0 37 0 55 kW 230 400 V 50 Hz 3 phases 325 rom approx 450 kg h up to 4 mm polypropylene recyclable 76mm 61 mm 330 mm polypropylene recyclable 76mm 51 mm 330 mm polypropylene recyclable 46 mm 76mm 132 mm 46 mm 102 mm 330 mm 430 mm W Big Dutchman 6 Technical data Page 43 MALE PAN and MALE PAN PLUS Material polypropylene recyclable Rim height MALE PAN with BP dish 76 mm Rim height MALE PAN PLUS and RPM dish 46 mm Pan diameter without collar 330 mm During feeding the BIG DUTCHMAN Augermatic system creates a sound level lt 70 dB A User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 6 Technical data Page 44 General plan Dimens
86. ner for BP MP330 wo shut off 6 11 31 3568 Volume reducing insert whiteMP RPM330 7 11313514 Cylinder outer for BP MP RPM330 MalePan 8 1131 3561 Dish MP330 do not belong to feed pan cpl available as an optional extra Fig 741 20 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Parts lists for feed and control pans Page 57 7 2 2 11313560 Feed pan cpl BP330 with shut off and MP dish a 3 do not belong to feed pan cpl available as an optional extra Fig 741 21 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 11 31 3515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut offBP MP330 11 31 3562 Grille MP330 11 31 3533 Cylinder inner for BP MP330 with shut off 11 31 3568 Volume reducing insert whiteMP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3561 Dish MP330 7 Parts lists for feed and control pans Page 5 7 2 3 11 31 3573 Control pan cpl MP330 incl sensor AFS 1 11313515 Tube adapter for BP MP330 2 11 31 3522 Tube 45x1 25 3050 2hole BP330 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3238 Auger HD AM 4 11 31 3562 Grille MP330 5 11313516 Cylinder inner for BP MP330 wo shut off for sensor AFS 6 91003905 Sensor AFS 01 60sec 90
87. ns leads to increased feed losses and feed soiling If feed pans are adjusted too high birds are impeded during feed consumption which can lead to deformations of the skeleton For the height of the feed pans the following rule of thumb generally applies Height of the birds backs height of the pan rim 4 6 Cleaning maintenance and care e For cleaning the feeding system has to be brought into an optimum working position For fast and efficient cleaning with a high pressure cleaner the feeding system has to be brought to an optimum working height by means of a winch e The feed pans should have a cleaning position When the feed pans are in their cleaning position make sure that the holes in the Augermatic tubes are closed so that water cannot intrude The feed pans and the entire feeding system is so stable that cleaning with a high pressure cleaner is possible without any damages e The expenditure for maintenance and care of the feeding system has to be as small as possible User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 4 Introduction Page 32 Drives are equipped with good solid gear motors which hardly need any maintenance A possible oil change has to be carried out according to the producers instructions see sticker on gear motor Further measures of maintenance and care except for cleaning have to be restricted to some checks as the adjustment of the control sensors practicab
88. o be replaced ensure that it will be fixed at the new part as well Except for the pictographs listed here other signs can also be fixed at the machine or system Follow the instructions indicated on them 2 4 1 Information and signification of pictographs The warning signs fixed to the machine or system are illustrated by pictographs Persons in charge of the operation and maintenance of the system or machine have to be familiar with the symbols on the pictographs Representation and meaning are given in the following User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 2 Basic safety instructions Page 9 Pictograph ISO 11684 General danger Installation automatically starts working Before starting repair maintenance or cleaning work put main switch to OFF Danger due to rotating machine parts Close protective devices before taking the system into operation Danger due to operating auger chain or cable discs Never reach into or climb into a feed hopper while the motor is running 2 5 Designated use The BIG DUTCHMAN AUGERMATIC system may only be used according to its designated use The BIG DUTCHMAN AUGERMATIC with its different feed pans is a special pan feeding system meeting the requirements of both day old chicks as well as grown up broilers layers ducks or turkeys Every other use is considered as non designated use The manufacturer does not accept liabil
89. onal injury Check for proper ratchet operation on each use of the winch Do not use if damaged Seek immediate repairs Never pull on the winch handle against a locked ratchet Never exceed rated capacity Excess load may cause premature failure and could result in serious personal injury Never apply load on winch with cable of rope fully extended Keep at least three full turns of cable or rope on the reel Winches should not be operated with a motor of any kind User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 13 Final inspection Page 139 13 Final inspection PLEASE CHECK THE ENTIRE SYSTEM BY MEANS OF THIS CHECKLIST AT THE BEGINNING AND AT THE END OF EACH REARING OR PRODUCTION PERIOD TICK EACH POSITION YOU CHECKED 13 1 Conveying system for AUGERMATIC o Align the entire feed circuit with the cable locks of the individual suspension ropes which ensures an absolutely straight chain operation over the entire circuit length o Make sure that the AM feed hopper and the AM drive are in line with the tubes 13 2 Feed pan Oo Check the slide shut offs and open them if required o Check whether the sensor in the control pan is correctly installed and operating o Adjust the cylinders for adjusting the feed level to the same position in all feed pans The feed level generally has to be kept as low as possible during the entire period of restricted feeding 13 3 Anti roost device
90. p wrench e Release the auger from the drive and carry out repair e lf repairs have to be carried out at the feed hopper proceed the same way User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman Page 118 10 Notes for mountin Description Tube 11 31 3238 Auger HD AM Pos Code No 2 Tube clamp Vise grip wrench Fig 741 70 WP Bic Dutchman User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mountin Page 119 10 11 Installing the anti roost wire The anti roost wire is particularly recommended for pullet and turkey rearing The anti roost wire 3 is tensioned over one row length from the drive 1 to the feed hopper 2 and hooked into the tube adapters 4 of the feed pans Carefully unroll the wire rope 2 mm upon installation Prevent kinks and knots upon unrolling A ei ears oe FE SK AA AD A AA L3 AA 2 N 0 x 4 AG x YY 4 re sa YNN ANA Ry O 4e Fig 741 71 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 10 Notes for mounting Page 120 10 11 1 Anti roost device for AM3 drive The AM3 drive can be installed including an anti roost device The anti roost wire above the AM3 drive is connected to the wire above the Augermatic tube and supplied with current if an electric fencer is used Replace
91. pension material is required for raising the chain feeding when moving birds out and when the house is cleaned Suspension material consists of e acable winch with fixing material e pulley with fixing material e cable with cable clamp e suspension material for corner feed trough feed hopper and AM drive When selecting the suspension material take the carrying capacity of the support material and the permissible charges of cable winches and fixing material into account During planning or before start of assembly evaluate the weights of the material to be suspended For the weight of the system components please refer to the manual of the system to be installed For the description of the assembly of the suspension system please refer to the manual M 1011 GB Suspension systems The fixing material for suspension is not comprised in the volume of delivery of the system but has to be provided by the customer or is available as an optional extra For standard calculation of the points of suspension ceiling height is assumed as 3 m and a distance of the suspension points of 3 m Pos Code No Description 1 AM drive 2 Feed hopper 3 End tube BP330 4 Tube AM7BP 5 99500003 Ship chain galv 5mm DIN 766 6 99500005 Shook 2 no 60 6x55 7 99501077 Thimble 6mm for cable 5mm DIN 6899 8 99500120 Cable clamp 5mm 3 16 galv 9 99503700 Wire rope 5mm galv 10 00003006 Pulley 4 1 8 105mm plastic User and assembly manual AUGERMATIC Edi
92. perating instructions you will come across the following symbols WARNING AGAINST GENERAL DANGERS WARNING AGAINST DANGEROUS ELECTRIC TENSION User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Biq Dutchman 2 Basic safety instructions Page 8 2 3 Special safety instructions The following signs are used for certain dangers in these assembly and operating instructions This symbol indicates an imminent danger for life and health of people AN Danger Non observance of these instructions can cause severe health problems up to perilous injuries This symbol indicates a possible danger for life and health of people or can lead to material damage Caution Non observance of these instructions can cause severe health problems or lead to severe material damage This sign indicates notes leading to an effective economic CP and environmentally conscious handling of the installation Non observance of these instructions can cause troubles with the system or in the environment 2 4 Warnings and safety instructions On your installations you will find the following pictographs They indicate technically remaining dangers when handling the system and give information on how to avoid these dangers These signs always have to be visible and must not be damaged If they are soiled by dust manure feed remains oil or grease clean them by means of a water detergent mixture If a sign is fixed at a part t
93. r at least 15 seconds User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 135 10 13 6 Sensor AFS 01 The Sensor AFS 01 is a small capacitive sensor for detection of grain feed and granulates It is used for feed hoppers and feed pans The sensor has been especially developed for the use in Augermatic feeding systems The compact sensor AFS 01 is 82 mm long and 18 mm wide All control electronics parts are cast in in the plastic housing thus well protected against outside influences Operating principle As soon as the sensor is no longer in contact with the feed in the feed pan the sensor activates the AM drive after a time delay of 60 seconds The time delay is preset at 60 seconds This prevents that the drive is turned on and off too fast and for a too short time As soon as the feed pan is filled with feed again the sensor AFS deactivates the AM drive An integrated LED on the sensor shows the current status of the sensor Lamp OFF Drive switched OFF Lamp flashing Drive switched OFF but delay is running Lamp ON Drive switched ON Assembly The AFS 01 sensor is secured in the control pan No further screwing works are necessary The two wire design of the feeder assures a correct assembly User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 11 _ Installing the suspension Page 136 11 Installing the suspension The sus
94. r evaluating the total lifting load for suspended lines With Big Pan dish BP at maximum feed filling Basic unit tube 2 holes with feed pans feed 15 2 kg pc Basic unit tube 3 holes with feed pans feed 18 5 kg pc Basic unit tube 4 holes with feed pans feed 22 0 kg pc Feed hopper feed 90 0 kg line Drive 20 0 kg line With Repromatic RPM at maximum feed filling Basic unit tube 2 holes with feed pans feed 14 0 kg pc Basic unit tube 3 holes with feed pans feed 16 7 kg pc Basic unit tube 4 holes with feed pans feed 19 4 kg pc Feed hopper feed 90 0 kg line Drive 20 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 2 2 Planning aid for evaluating the number of lines and pans 11 31 4700 Feed pan cpit Fluxx 330 14 with BP dish 11 31 4750 Feed pan cpit Fluxx 330 5 with BP dish 11 31 4710 Feed pan cplit Fluxx 330 14 plus with RPM dish 11 31 4760 Feed pan cplit Fluxx 330 5 plus with RPM dish e for ad libitum feeding of broilers weight range 0 3 5 kg Number of birds per pan 100 birds up to 1 5 kg desired final weight User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB T Big Dutchman 5 General Planning instructions Seite 37 85 birds up to 2 0 kg desired final weight 70 birds up to 2 5 kg desired final weight 66 birds up to 3 0 kg desired final weight 55 birds up to 3 5 kg desired final weight e for
95. rationed feeding of pullets and layers weight range 1 3 1 5 kgNumber of birds per pan 45 60 pullets weight range 1 8 2 2 kg Number of birds per pan 30 45 layers Number of feed lines 1 line per 4 5 m house width 5 2 3 Drives for Augermatic Fluxx The permissible operating voltage has to be complied with If voltage AN fluctuation or particularly low voltage is to be expected choose the next higher power stage Max Operating Code No Description conveying voltage length m V Drive 0 37KW 230 400V 50Hz AM5 wo Sensor with switch box Alternatives for Drive 11 31 4552 41 31 4502 Drive 0 37KW 230V 1PH 50Hz AM5 wo Sensor with switch box SS 44 31 4512 Drive 0 37KW 230 400V 60Hz AM5 wo Sensor with 125 switch box EE EEE Alternatives for Drive 11 31 4652 ee 41 31 4602 Drive 0 55KW 230V 1PH 50Hz AM5 wo Sensor with switch box Drive 0 55KW 230 400V 50Hz AM5 wo Sensor with 360 400 220 240 l 120 11 31 4612 Drive 0 55KW 230 400V 60Hz AM5 wo Sensor with 150 360 400 switch box 11 31 4613 Drive 0 55KW 200V 3PH 60Hz AM5 wo Sensor with 145 2 switch box 145 11 31 4653 Drive 0 55KW 200V 3PH 50Hz AM5 wo Sensor with 2 switch box 5 3 Planning instructions for AUGERMATIC Multi Pan 330 for turkeys broilers and ducks 230 00 00 00 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 5 General Planning instructions Seite 38 5 3 1 Planning aids for evaluating the tota
96. rmatic conveying auger 5 The Augermatic conveying auger is switched currentless and is lowered automatically or manually to bird level for feeding In this lowered position there is generally no refill of the Male Pans 6 After that the system is raised again and filled for the next day 14 2 4 Distribution of the daily ration during the eating time without daily lowering of the Male Pan Plus feed pans The complete daily ration for the males is distributed during the feeding and eating time it is not necessary to lift or lower the feed pans in a daily change In order to guarantee an even distribution of the feed quantity to all birds the following techniques of Male Pan plus are described e A minimum sensor in the feed hopper keeps the Augermatic conveying auger between two feed pans filled so that feed will be available in all feed pans immediately after having switched on the drive unit e The conveying capacity of the Augermatic is increased by means of a special drive unit with 703 RPM to more than 1 t h e The installed volume reducing insert reduces the feed quantity in the pan through this the pans are quickly refilled after beginning of feeding e The basin shaped feed pan realises an extremely low feed level Through this the eating speed of all birds is adjusted to a low level User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 14 Operating instructions Page 144 14 2 4 1 Techni
97. s lists for feed and control pans feeders Page 74 8 2 Self feeder 301 Empa 3 Code No 20 00 3940 Due to its more shallow feed plate with a smaller diameter this self feeder is particularly suited for layers up to 2 2 kg live weight and for rearing broiler breeder males up to week 16 18 Recommended number of birds per Empa 3 self feeder Broiler breeder males 17 restricted rearing phase up to week 16 18 Layers up to 1 5 kg LW 104 ad libitum Layers up to 2 2 kg LW ad libitum LW live weight In case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical data Contents approx 30 Pan diameter 375 mm Height of pan rim 70 mm User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 8 Parts lists for feed and control pans feeders Page 75 20 00 3940 Self feeder 301 Empa 3 1 20 00 3932 Upper part for Empa 2 3 2 20 00 3933 Shaft for Empa 2 3 3 20 00 3934 Bracket short for Empa 2 3 4 99 50 3808 Spring cotter 3mm 5 20 00 3935 Bracket long for Empa 2 3 6 99 20 1032 Hexagon nut M 12 galv DIN 555 7 20 00 3946 Cover galv for Empa 3 8 20 00 3947 6 Washer conic for Empa 3 9 20 00 3941 Dish Empa 3 dia 37 5cm depth 7cm Fig 741 40 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 8 Parts lists for feed and control pans feeders Page 76 8 3 Self feeder 301 Empa 4 Code No
98. sher A 8 DIN 127 A2E Mounting plate for switch box at bracket AM3 Tapping screw B 4 8x19 DIN7981 Switch box 230 400 50 60Hz f sensor Contactor LC1 DO910 P7 230V 50 60Hz Sensor MS 45R 220V Protective covering of cables for drive 230 400V 3PH AM3 cpl Pos 15 to 17 Protective covering of cables for drive 240V 1PH AM3 cpl Protective hose UW PA6 10 0 4 m Screw union PG 16 PVC Cable lflex 4x1 5 0 4 m for 11 31 3613 Cable lflex 3x1 5 0 4 m for 11 31 3614 Mounting plate for guard wire mesh at bracket AM3 Guard wire mesh for bracket of AM drive3 Hexagon head screw M 8x 35 DIN 558 galv Hexagon nut M 8 galv DIN 934 8 Fan type lock washer A 8 4 DIN 6798 phr external End tube 2775mm 4hole dia45 BP330 Sleeve 48x1 5 40 for tube dia 45 47 6 Bracket for cable winch 340kg and hopper suspended AM BP Feed hopper suspended AM BP Pulley 4 1 8 105mm plastic Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mounting Page 107 Pos 2 28 29 30 31 32 Pos 32 Code No 99 50 3003 99 20 1064 99 50 3700 99 50 0120 00 00 1186 00 00 1187 Fig 741 64 User and assembly manual AUGERMATIC Description U bolt galv 8x25 W34 H48 Self locking counter nut M 8 DIN 985 6 galv Wire rope 5mm galv Cable clamp 5mm 3 16 galv Pictograph Before maintenance work main switch OFF Pictograph shielding Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mounting Page 108 10 9 2 Pos CO
99. sing Shaft 19mm f AM drive355 Hex socket set screw 6x 6 DIN 916 45H Spring type straight pin 5x30 Bearing housing f end piece Hopper AM355 Feed hopper AM355 Ball bearing 6203 2RS Retaining ring DIN471 17x1 Retaining ring DIN472 40x1 75 Washer A 17 DIN 125 galv Cap plastic for lower part for hopper BP GPN 275 54 Fig 741 68 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 7 Biq Dutchman 10 Notes for mounting Page 117 10 10 3 Welding the auger Cut off both ends of the auger round them and clean them so that they are smoothly lying side to side Place both auger ends into an appropriate template and fix them e g weld template universal Code No 99 98 3785 Weld the augers so that the feed cannot get jammed in the conveying direction of the auger Do not hook auger ends into each other but push them into each other and turn until they overlap approx 25 mm Weld the augers at the inside and outside After welding let the auger cool down slowly so that it does not become brittle Do not use water for cooling If required round off weld joints by grinding so that no points protrude from the auger 25mm B C Fig 741 69 10 10 4 Repairing the auger at the feed hopper or AM drive e lf repairs have to be carried out at the AM drive release the tube clamp between the last and last but one tube and pull both tubes apart e Fix the auger between the tubes by means of a vise gri
100. still Only work with appropriate tools in case of possible danger to hands use protective gloves After any repair works the user has to check the proper functioning of the unit or machine He may only take the device into operation when all protective systems have been put into place again Spare parts have at least to correspond to the technical requirements fixed by the producer of the device This requirement can be met for example by original spare parts 2 9 Employing outside personnel P As the supervisor you are responsible for the safety of outside personnel Maintenance and repair work is frequently carried out by non operating personnel which is not familiar with the special circumstances and the inherent dangers e Inform these people in detail on the dangers of their area of work e Check their method of working and intervene as soon as possible User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 2 Basic safety instructions Page 13 2 10 Clothing and devices for personal safety When operating maintaining and cleaning the system avoid wearing wide fluttering clothes rings and watches Make sure long hair is tied back when approaching moving system parts Hair can get caught in the parts in motion and thus result in severe injuries If required wear a safety helmet safety glasses protective gloves work shoes head screen and hearing protectors upon operat
101. the hexagon head screw M 5x50 of the end anchor cpl anti roost AM and the insulator for anti roost cable by a hexagon head screw M 5x 35 and an insulator at the AM3 drive The suspension eye 2 hole for AM3 drive has to be replaced by a suspension eye for AM3 drive Fig 741 72 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB W Big Dutchman 10 Notes for mounting Page 121 Anti roost device for AM3 drive Pos CONDO OO FP WN gt 23 24 25 26 2 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB Code No 11 31 3655 11 31 3606 99 20 1033 99 10 1097 99 50 1146 11 31 3608 11 00 0307 11 31 3611 99 10 1420 11 31 1155 99 10 1152 00 00 0032 11 31 1158 11 31 1157 99 10 1067 99 10 1045 99 50 1260 99 50 0014 11 31 3581 00 00 3006 99 50 3003 99 20 1064 99 50 3700 99 50 0120 Description Gear motor for Augermatic drive Anti roost for AM drive3 Anti roost wire f AM drive3 Self locking counter nut M 5 DIN 985 6 galv Hexagon head screw M 5x 16 DIN 558 galv Washer flat 5 3 DIN 433 ST galv Suspension eye for AM drive3 Insulator at AM drive3 Bracket for 2 insulators at AM drive Hexagon head screw M 5x 35 DIN 558 galv Suspension eye 2 hole for AM3 drive End tube BP 330 End anchor cpl anti roost AM Hexagon head screw M 5x 50 DIN 558 galv Insulator porcelain anti roost cable Bracket for insulator AM355 Clamp half for end anchor AM355 Hexagon head screw M 6x 16 D
102. tion Introduction 4 4 and control pans Pan feed Pan and Multi Ig Survey of Bi 1 O Ed IN 1109 BulAes pae S4vV Josues JOU YSIP Wdd YM SNid 0 EdIN dd ued o1 uog USIP INdY YIM JJO NYS YPM SNid O EdIN Id9 uedpssa4 O EdIN e109 BulAes pse SAV Josues JOU YSIP dg YUM OEEdIN Id9 ued jouyUOD YSIP dq pUe JJO NYs Y IM OSEdIN dd uedpse4 S4V J0SU S DUI OSEdIN dd ued joujuOg YSIP dIN pUe JjO NYs YM OCEdIN Hdd uedpee4 ysip diN YIM JJO NYsS JNOYM OSEdIN dd uedpse4 S4V JOSuas DUI SNid 0EEdg dd ued joujuOgD jJO NYS YUM SNid 0 Ed Hdd uedp 4 jjO NYS OM SNig 0 Edd Id9 uedp 4 SAV Josuas 9U OF dq Ido ued joujuog jjO NYS YM OEdg Idd uedpae4 JjJO NYS OM OEedg dd uedpas4 assemblies 69SE LE LL LOGE LE LL GOSE LE LL 69SE LE bLL LGGE LE LL GSSE LE LL ELGE LE LL O9SE LE LL OLSE LE bL CELE LE LL OEZE LE LL LOLE LE LL CGGE LE LL OESE LE LL LOSE LE LL Field of Application broiler growing turkey rearing pre finishing and final growing period duck rearing pre finishing and final growing period pullet rearing other goose pheasant guinea fowi etc ad libitum v 2 i z D o fey O 5 oO D Som v E O gt let emptying at times 31 3568 only with 11 controlled Buip in rations restrictively 0 only with 7kg 11 31 3569 feed saving collar
103. tion 11 2003 M 0742 GB T Big Dutchman 11 _ Installing the suspension Page 137 Pos Code No Description 11 11313581 Bracket for cable winch 340kg and hopper suspended AM BP Feed hopper suspended AM BP 12 99503003 U bolt galv 8x25 W34 H48 13 99201064 Self locking counter nut M 8 DIN 985 6 galv 14 Screw hook bent 15 00000313 Pulley 1 7 8 47 6mm 16 11003002 Cable lock AM 17 11000089 Hanger for tube BP AM 18 99500013 Wire rope 3mm galv 99501007 Suspension cord braided Perlon 6mm yellow re 19 10 Fig 741 80 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 12 Installing the cable winches Page 138 12 Installing the cable winches Before starting to assemble operate or maintain the cable AN winch read the enclosed leaflet and consider the following safety instructions After the assembly check all main traction ropes particularly Caution inthe area of the roller tube The farm personnel has to repeat this check after each grow out High forces are created when using a winch creating potential safety hazards It should be operated and maintained in accordance with instructions Never allow children or anyone who is not familiar with the operation of the winch to use it Maintain a firm grip on the winch handle at all times and never release the handle when ratchet lever is in unlocked position with a load on the winch Otherwise handle will spin violently which could cause pers
104. tion Tube AM BP End anchor cpl anti roost AM Wire rope 2mm galv Cable NYL 3 5kV yell 1 5 Electric fencer ES 20 60 with cable Electric fencer 50 60Hz 220V wo plug for 2000m cable Cable clamp 3mm 1 8 galv DIN 741 Tension spring 2x14x134 C DIN 17223 galv Dowel S 8 Insulator St D with thread for woodwork Dolue connector 12pcs 6qmm Adjustable collar black AK2 Hexagon head screw M 6x 16 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 Fig 741 75 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB 10 Notes for mountin Page 127 Connecting the anti roost device Fig 741 76 User and assembly manual AUGERMATIC Edition 11 2003 M0742 GB 10 Notes for mounting Page 128 10 13 Installing the sensor 10 13 1 Installing the sensor MS45 R laterally in the control pan Place the sensor into the fastening for sensor of the control pan and screw the union down The fastening for sensor depends on the type of system Fix the cable of the sensor to the end tube by means of 185 mm straps The sensor should protrude into the inner cylinder of the feed pan so that it is even with it at the inside The control pan has to be turned to ensure that the sensor does not point into the direction of the AM drive Pos Code No Description 1 Drive 2 End tube 3 Control pan 4 Feed pan 5 60400654 Sensor MS 45R 220V 6 38903809 Strap 185mm plt2s c 7 11313572 Fastening cpl for sensor DOL 33R BP330 8 9930300
105. ts lists for feed and control pans feeders Page 79 11313080 Self feeder 12 Picorett FRC 1 Cover 2 Feed bucket 3 Adjusting spindle 4 Lower part of self feeder 5 Plug Assembly e Insert square dog point of adjusting spindle 3 into the lower part of the self feeder 4 until it locks into place e Screw the feed bucket 2 onto the adjusting spindle 3 e Fix the joint of the cover 1 to the hinge of the feed bucket 2 e Insert the plug 5 into the square dog point of the adjusting spindle 3 Fig 741 41 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 9 Tooling Page 80 9 Tooling For the assembly of the Augermatic feeding system we recommend using the following tools each cross head screw driver size 2 and 3 each open ended ring socket spanner 8 mm 10 mm 13 mm each open ended ring spanner 17 mm and 19 mm pair of combination pliers pair of side cutters and pair of bolt cutters pair of pincers each sledge hammer 500 g and 250 g 1 1 1 1 1 1 1 1 electric drilling machine manually operated 1 electric disc grinder 1 each twist drill dia 6 8 and 10 mm 1 spirit level 1 metal cutting saw 1 vise grip wrench 250 350 mm long 1 electric screwdriver with fittings for hex head screws M5 M6 M8 User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 10 Notes for mounting Page 81 10 Notes for
106. user or third persons or impairments of the system or other material property are still possible The system may only be applied e for due use and e inanimpeccable state from the safety point of view Immediately remove any troubles possibly leading to safety dangers User and assembly manual AUGERMATIC Edition 11 2003 M 0742 GB T Big Dutchman 2 Basic safety instructions Page 7 2 1 2 Warranty and liability Warranty and liability claims regarding persons or material damage are excluded if they go back to one or several of the following causes no due use of the installation inappropriate mounting putting into operation operating and maintaining of the system operating the system with defective safety equipment or not duly fixed or not functioning safety or protective devices non observance of these operating instructions regarding transport stock keeping mounting putting into operation operation maintenance and upgrading of the system unauthorised constructional modifications to the system unauthorised modification of the AUGERMATIC e g drives power and speed the manufacturer is not responsible for any damages of the machine or the software resulting from unauthorised changes done by the user faulty surveillance of system parts subject to wear and tear inappropriate repairs in the event of a disaster by foreign matters or force majeure 2 2 Safety symbols Upon reading these assembly and o

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