User Man ual - Four Seasons Fuel
Contents
1. AN 97461 3 pc Electric appliances Check gt Operation of the machine i REIS ERE S Safety devices Check fx o 6 1 Lubrication points 36 37 The machine has three bearings which require lubrication at regular intervals The bearings on the blade shaft 1 and the bearing 2 at the lower end of the discharge conveyor 6 2 Storing Execute the daily service on the machine before putting it into storage Apply a thin film of oil on the crosscut blade e g oil spray to prevent corrosion Change the oil before you start using the machine anew as water may condense into the oil when in storage Keep the firewood processor covered against rain Translation 21 v 1 2010 JA A E A 00 User Manual 7 Fault finding Fat Reason Remedy Splitting is not operational 1 Protective net for chute is 1 Close the protective net open 2 No oil or too little oil 2 Stop the machine top up oil 4 Debris inside the launch 4 Clean up the launch system system 5 The oil is too cold 5 Allow the oil to circulate freely for a few minutes 6 A hydraulic hose has burst 6 Replace the hose or is leaking 7 The splitting system does 7 Always clean the machine after not move due to freezing stopping work The protective net forthe 1 The in feed deck is not 1 Pull the in feed deck to its rear chute does not open pulled to its rear position position The splitting movement 1 The locking device has 1 Adj2. 00TR TRE TR Tractor driven TRE Tractor electricity driven TABLE OF CONTENTS 1 A RO 2 1 1 intended use OF the Machi aria 2 1 2 Declaration OR CONDOMINIO eae 3 1 3 Warnings and other markings affixed to the Machine ococoncncconcncccncnncnncnnnnncnnonncnnnnncnnnnnrnnonncnnnnnrnnnnncnnnnnnos 4 1 4 Naimeplates Of the machine 11000 A A A AAA A cones der dies 5 1 5 Machine Modelo tas 6 1 6 Sale ly LEQUIALIONS ii O IE 6 1 7 moi o a rea neon ES 7 1 8 Respons by Or Le Ope O osea 7 1 9 WOKING CONGIUONS sacrata a iaeei ti A dd td Ss 7 1 10 Waran TOUS oe te nenietaninianmcnnna ia 7 Inspection and installation of the Machine uni esa ced eaub ae uhaneaivaeate ue eavereeetes 10 2 1 Delivery INSPECTION OF THE MACHINE sica dos 10 2 2 Main parts of the machine A chats ce ceased casas ccc eect ace Ka EEA AEEA EAA EA ERARA REE KATE EAA AA AANEEN EEA ede 10 2 9 Lifting and transporting the machine 2 ococonnncconnnnccncncnoncnononcnononcnonnncnnnnncnnnoncnnnnnrnnrnnrnrnnnrnnronrnnrnnrnnnncnns 10 2 4 FlecrC Mor S laee a di ic tao a 11 25 The work and transport positions of the discharge conveyor c cscccccseeeeeeeeeeeeeeeeeaeeeeeseueeesaeeesseeesseeesaaaes 11 2 6 Bringing the in feed deck into the work position 7 8 and 9 oooocccocccccoccccccncnnnoncnonononononnnnnoncnnnnncnonnncnonannnos 12 25 Bringing the in feed deck into the transport position 7 8 and D ooncccconcncconcnnconcncnnncnnnnncnnnonenononenononcnono
3. TRE 5 6T Powered by tractor PTO or electric motor 7 5 kW The following standards and instructions have been applied in manufacturing the machine The Machine Directive 2006 42 EY being put into effect through the Government decree no 400 2008 SFS EN 609 1 Agricultural and forestry machinery Safety of log splitters Part 1 Wedge splitters SFS EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs SFS EN 1870 6 Safety of woodworking machines Circular sawing machines Part 6 Circular sawing machines for firewood and dual purpose circular sawing machines for firewood circular saw benches with manual loading and or unloading Notified body nr 0504 MTT Mittaus ja standardisointi Vakola Vakolantie 55 FI 03400 Vihti Laitilan Rautarakenne Oy E A T Henri Nurminen Managing Director Translation 3 v 1 2010 JAPA 700 1 3 Warnings and other markings affixed to the machine Use eye guards and hearing protectors Check the oil level before starting the operation Beware of the rotating crosscut blade Do not walk under the conveyor Safe distance 5 m Translation Use clothing gloves and shoes that are suitable for the work Using the emergency stop lever See point 2 9 Risk of getting squashed Stay away from moving parts of the machine Revolutions of the PTO shaft are limited to 400 r p m U
4. V belts by undoing the tightening nuts 3 3 Remove the blade shaft bearings 4 from the machine frame so that the blade shaft 5 and the pump 6 can be removed 4 Replace the V belts 3 pieces and tighten them 3 5 Visually inspect that the pump is parallel to the blade shaft and reassemble in reverse order 3 1 de PA TE 5 4 Replacing the V belts TR model 32 1 Remove the rear cover plate 1 and the upper cover 2 of the machine Slacken the V belts by undoing the tightening nuts 2 Remove the blade shaft bearings 4 from the machine frame so that the blade shaft 5 and the pump 6 can be removed 3 Remove the angular gear 7 4 Remove the locking screw 8 for the journal bearing of the V belt pulley 5 Remove the angular gear with its V belt pulley 9 by pulling 6 Replace the V belts 3 pieces and tighten them 3 7 Visually inspect that the pump is parallel to the blade shaft and reassemble in reverse order 3 1 Translation 1 9 JAPA A 00 User Manual 5 5 Adjusting the emergency stop 34 35 If the blade does not stop in 10 seconds the emergency stop must be adjusted A N This operation requires special caution 1 Remove the rear cover plate 1 and the upper cover 2 of the machine 27 2 Start the firewood processor and switch on the emergency stop as soon as the blade reaches the operating speed 3 Ifthe blade continues to rotate slowly try to s
5. equipped with an electric motor 2 5 The work and transport positions of the discharge conveyor Bringing the conveyor into the work position 4 5 and 6 1 The conveyor in the transport position 2 Release the locking pin 2 by means of which the conveyor is fixed to the cover of the splitting area The locking device is located at the rear of the conveyor 3 Lower the conveyor to the ground using the winch and slacken the wire 4 Remove the cotter for the locking device 4 and carefully turn down the upper part of the conveyor 5 Remove the conveyor belt support and lift up the conveyor by means of the winch 6 Complete the installation by putting the cotter for the locking device back in place yj Y y HP Bringing the conveyor into the transport position 4 5 and 6 7 Put the conveyor belt support 5 into place 8 Open the locking device 4 9 Lower the conveyor to the ground using the winch 10 Lift up the upper end of the conveyor and lower it on top of the lower end 11 Lift the conveyor to the transport position using the winch 12 Lock the conveyor to the protective net for the splitting area 2 by means of the locking pin 13 The machine is now ready for transport Fig 4 Translation 11 v 1 2010 JAPA 700 User Manual 2 6 Bringing the in feed deck into the work position 7 8 and 9 1 Close the protective net for the splitting area 1 The locking for the in feed deck
6. first place entitled to repair the fault if this can be done within a reasonable period of time considering the nature and scope of the fault provided that this can be done without causing expense or essential inconvenience to the Buyer If repairing the fault cannot be carried through within a reasonable period of time the repair work can be carried out in a workshop recommended by the Dealer and authorised by the Guarantor or by some other means for example the Buyer doe the repairs himself In this case moderate disbursement may be made for the work carried out as agreed upon with the Guarantor In the first place this reasonable disbursement will be submitted in the form of product delivery No discount will be granted from the purchase price The reasonable expense incurred as a result of repairing the fault will be disbursed to the Dealer in accordance with the written agreement between the Dealer and the Guarantor To be disbursed with this reasonable compensation for the repair work requires that the work be carried out following the manufacturer s instructions the Guarantor s consent be obtained and the broken component be returned Resolving any disputes Any disputes between the Guarantor and the Buyer shall in the first place be resolved by mediation of the Dealer As required negotiations without the Dealer participating are also possible If disputes cannot be resolved by negotiation between the parties the Buyer with consumer
7. 2 will be released simultaneously 2 Pull out the extension until the Max decal 3 comes into view Lock the table extension in this position 3 The in feed deck is now ready for use 2 7 Bringing the in feed deck into the transport position 7 8 and 9 1 Release the locking of the support extension 4 push the support in and lock it 2 Pull out the in feed deck and lift the cover for the splitting area 1 into the transport position 3 The locking lever for the in feed deck 2 locks up the deck in its rear position and after that the machine is ready for transport 2 8 Checking the hydraulic oil level and topping up the oil 10 Check the level of the hydraulic oil daily using the dipstick The oil level must be visible on the stick 1 At oil change the volume is 20 litres The oil and the filter shall be changed once a year The oil filter is located under the cover 2 The oil type can be e g Teboil 46 S ore hy gt SPARE PARTS CODE OF THE FILTER ELEMENT 94134 Translation 12 v 1 2010 JAPA 700 User Manual 2 9 Connecting to the tractor or to the electric motor Connecting the machine to the tractor 11 1 For tractor powered operation hitch the machine to the tractor s three point linkage 24 1 centre it and lock it to the lifting arms Installing the PTO shaft 2 Verify the shaft s length and cut the shaft to the correct length as required The maximum allowed rotational speed of t
8. JA A E YA 00 User Manual 1 5 Machine models JAPA 700 TR 4T Powered by tractor connection to three point linkage of the tractor Splitting force 4T JAPA 700 TR 5 6T Powered by tractor connection to three point linkage of the tractor Splitting force 5 6 T JAPA 700 TRE 5 6T Powered by tractor or electric motor 7 5 kW connection to three point linkage of the tractor Splitting force 5 6 T As standard feature in all models All models are equipped as standard with a hydraulically driven discharge conveyor of 3 5 metres which can be turned mechanically into three different positions In addition a hard metal saw blade of 700 mm in diameter and a wedge splitting in 2 4 ways 1 6 Safety regulations These safety regulations are of a general nature Also all other relevant health and safety related instructions traffic regulations concerning transportation and the requirements of the general legislation must be observed while handling the machine Following the instructions helps prevent accidents in advance Familiarise yourself carefully with the safety and installation instructions as well as with the operation and control functions before you install the machine or put it into operation The machine may only be operated by a person who is familiar with use of the machine and its operating instructions The operator must never be under the influence of alcohol or drugs Observe the requirements imposed on the operator General reg
9. Manual 1 Overview Laitilan Rautarakenne Oy JAPA is a Finnish company with extensive product development Our goal is to produce simple but reliable and durable machines with a long service life If you operate your JAPA machine in a due manner and maintain it following the instructions in this manual your machine will serve you efficiently for a long time If there is anything that you would like to discuss in greater detail please contact your dealer or us here directly at the JAPA factory WE CONGRATULATE YOU FOR THE PURCHASE OF YOUR NEW JAPA FIREWOOD PROCESSOR This manual is intended for professional users The operator must have ordinary knowledge and skills Familiarize yourself with these operating instructions before starting the installation work or the operation Familiarise yourself carefully with the properties and the safety related equipment of the machine before starting the operation Keep this manual with the machine at all times At the time of printing all instructions descriptions and technical specifications were based on the latest data of the machine s construction The manufacturer however develops and updates the machine continuously and therefore reserves the right for alterations on properties and safety of the machine without prior notice We at JAPA are confident that you will be satisfied with your new firewood processor It complies with all the safety requirements of the European Union and as a sign of thi
10. am pushes the billet against the splitting wedge and makes it split After that the discharge conveyor loads the ready piece of firewood onto the trailer or heap 3 5 Adjusting the height of the splitting wedge 19 The height of the splitting wedge is adjusted using the pedal 1 under the in feed deck Translation 1 5 JAPA 700 User Manual 3 6 Swinging the discharge conveyor and tightening its belt 20 1 The machine is equipped with hydraulic swinging of the discharge conveyor This feature allows the discharge conveyor to be swung into three different positions Lift up the catch 1 and turn the conveyor either to the left or to the right The conveyor locks into position as soon as the hook is pressed down 2 The tightness of the discharge conveyor belt can be adjusted by means of the mechanism 2 at the top end of the conveyor After the adjustment remember to check that the belt is still running at the centre of the roller 3 3 7 Discharge conveyor hydraulics 21 22 1 The hydraulic motor of the conveyor is equipped with a pressure relief valve 2 The valve protects the hydraulic motor in case the discharge conveyor belt stops as a result of overloading or some mechanical obstruction 2 The valve is ready adjusted at the factory and the operator needs not readjust it The valve is not used for adjusting the conveyor belt speed 3 If you adjust the pressure of the valve to the lower setting the conveyor may
11. arranty only applies to the JAPA product manufactured by Laitilan Rautarakenne Oy This warranty is valid in Finland and in every country covered by the export plan of Laitilan Rautarakenne Oy Validity period of the warranty The warranty lasts for one 1 year from the date of delivery of the JAPA product The warranty becomes void if the product including related safety equipment gets modified is used for another purpose than that intended or disabled Scope of the warranty The Guarantor warrants that the applicability and quality of the JAPA product remain as standard throughout the warranty period If not the product is deemed to be defective Defects are considered to include for example any shortcomings in workmanship or construction as well as any other faults or deficiencies observed during the warranty period that impair the usability of the product The Guarantor however will not be responsible for any defect if the discrepancy from the standard level in terms of quality or usability is caused by something for which the Buyer is accountable Such a cause might be for example an accident or not following the operating and maintenance instructions when using the machine or using it in any other inappropriate way The warranty covers neither the liquids required nor the consumables that need to be changed from time to time such as filters blades belts or tyres The warranty does not cover transport damages or any related con
12. bration According to the standard EN ISO 3744 2009 is 100 6 dB the A weighted sound power level of the JAPA 700 firewood processor and the avarage sound pressure level is 80 6 dB The vibration emission values do not exceed the limit 2 5m s Where the machine is powered by a tractor the sound of the tractor may dominate the work site Always wear appropriate hearing protection earmuffs or ear plugs We recommend using a logger s helmet 1 8 Responsibility of the operator JAPA is a safe machine provided that it is operated according to the instructions in this manual The machine must be serviced and cleaned regularly The machine is intended exclusively for processing firewood and may only be operated by one person All the safety devices are required to be in place in order to ensure a sufficient level of safety during working The operator of the machine is responsible for the flawless operation of the safety related devices The operator himself is responsible for all accidents occuring if any of the safety related devices have been removed from the machine The machine s construction must not be modified in any way that affects its safety The operator is also responsible for the safety of all outsiders 1 9 Working conditions Bring the machine to as level position as possible and make sure that the surface near the machine is not slippery Keep the surroundings of the machine in good order and make sure that there are no
13. ce it Translation 22 v 1 2010 JA A E A 00 User Manual The electric motor stops 1 Incorrect setting of the 1 Call an electrician easily and the thermo relay thermo relay trips The electric motor is 1 Two phase conductors are 1 Switch the positions of two of the rotating in the wrong in the wrong order conductors in the plug Leave the work direction to specialist The oil gets very warm 1 Too little oil 1 Top up the oil 2 The cylinder hits the bottom 2 Adjust the cylinder stroke and swing and the pressure stays on the 3 Check the oil pump oil circulates via the relief valve Translation 23 v 1 2010
14. e it must be adjusted Open the protective cover 2 for the valve cartridge Under the cover there is a hexagon socket screw To adjust turn the screw either clockwise high speed mode or counter clockwise high force mode one round at a time 5 If the cylinder even after it has been adjusted does not change speed at the splitting moment contact the factory for additional information Translation 17 v 1 2010 JAPA 700 User Manual 4 4 Replacing the splitting wedge 28 29 Remove the lock up cotter 1 and pull the locking pin 2 at the lower part of the splitting wedge out of its loop Now you can lift the splitting wedge out from the splitting chute side and put a new wedge in place Translation 18 v 1 2010 JA A 700 User Manual 5 Changing and tightening the V belts 5 1 Overview 30 1 In tractor powered models the blade shaft 1 is rotated through three 3 V belts 2 2 In tractor and electrically powered models the power is transmitted from the electric motor to the angular gear through two 2 V belts 3 The operation of the emergency stop must always be checked in connection with replacement of the firewood processor s V belts 5 2 Tightening 31 4 The V belts are tightened by means of the threaded bars 4 The belts tighten up when the nuts are wrenched inward 5 3 Replacing the V belts TR model 32 1 Remove the rear cover plate 1 and the upper cover 2 of the machine 2 Slacken the
15. he shaft is 400 r p m For safety reasons this speed must not be exceeded 3 If the drive shaft is not connected to the tractor you can put it in the holder on the firewood processor 2 4 The PTO shaft is not a standard piece of equipment General regulations for use of the PTO drive shaft The power take off must be switched off when connecting the PTO drive shaft to the tractor Never connect the shaft using only the clutch The power take off must be switched off when the motor is started The power take off must be switched off unless it is not in use Only use protected and approved drive shafts in good condition Always shorten the PTO shaft following the manufacturer s instructions Check that after connection the lock bolt of the drive shaft is in the locked position Fix the locking chain of the shaft guard so as to prevent the guard from rotating Never hang the drive shaft in the chain of the guard Before connecting or using the drive shaft check that there are no people inside the danger zone Operation powered by electricity TRE 12 e Depending on the country of delivery the machine may be equipped with a 7 5 kW three phase motor of either 230 V or 380 V e The electric motor must be fitted with fuses of at minimum 3x20A e For your own safety only connect the firewood processor to a power supply equipped with a fault current protective switch e The electric motor bears a sticker indicating its rotatio
16. nal direction 1 Check that the motor rotates in the correct direction e Stop the electric motor immediately if it is rotating in the wrong direction Assign an electrician authorised by TUKES for changing the direction of rotation Translation 13 v 1 2010 JA A 700 User Manual 2 10 Emergency stopping of the machine 13 The machine is equipped with a hydraulic brake which stops the crosscut saw blade in less than 10 seconds Push the lever 1 forward to engage the hydraulic brake as indicated by the arrow Pull the lever 1 to the rear to deactivate the emergency stop Always ensure that the emergency stop feature is operational before starting to work with the firewood processor Always switch off the electric motor or stop the rotation of the tractor PTO shaft before deactivating the emergency stop device If the blade does not stop within the time mentioned above the emergency stop must be readjusted point 5 5 Translation 14 v 1 2010 JA A 700 User Manual 3 Functions of the firewood processor 3 1 Preparations before starting the work Place the firewood processor on an even and firm surface so that working with the machine and the access route to and from it are unobstructed Before starting up check that all the attachment bolts are tightened and the protective covers are in place Also check the hydraulic hoses and connectors as well as operation of the control and safety devices Repair possible faults bef
17. nenos 12 2 8 Checking the hydraulic oil level and topping Up the Oil 10 ooccccoccncconcncccncnnconcnnnoncnnnnncnnnnncnnonncnnnnnnnnnas 12 2 9 Connecting to the tractor or to the electric MoOtoF oocccconcncconcncnoncnnonncnnonncnnonncnnnnncnnnnncnnonncnnnnnrnnnnnrnnnnnnnnnns 13 2 10 Emergency stopping of the machine 13 cccccsecccssseeceeeeeceeeeecseneecseueecseueesseusessaeeesseesessueesseeeessensesseeeess 14 FUNCTIONS Of the firewood processor ud dd 15 3 1 Preparations before starting the Work oocccconcccooonocooococonococonncnnonncnconncnnnnnrnnnnncnnnnnrnnnnnrnnnnnrnrnnrnrnnnncennnins 15 3 2 Adjusting the toglenai Asia 15 3 3 Feeding the log to the blade 15 16 17 for cutting occcooccococococonocononanononncnconacoconacononarononncncnnncnconanoss 15 3 4 Starting up the hydraulic Splitting 18 ooocccconcnccoonnnnoncnnnnncnnnoncnnnnncnnnnnrnnnnncnnnnnrnnnnnrnnnnnrnnnnnrnnrnncnnnnnnnnnas 15 3 5 Adjusting the height of the splitting Wedge 19 ococoncccconcccccccnnnoncnccnncnnnnncnnnoncnonnncnnnoncnononrnnnnnrnnnonanenonens 15 3 6 Swinging the discharge conveyor and tightening its belt 20 ooncccconcncconcncconcnnnoncncnnncnnnnacnnnnncnnnnnonnas 16 3 7 Discharge conveyor hydraulics 21 22 A a 16 3 8 Replacing the crosscut blade 23 24 ooncccconcccoconococococonococonacnconnrnconncncnnnrnnnncncnnnrnnnnnrnrnnnrnnnnnrnennnncnnnens 16 The splitting mecha
18. nism and how to adjust it ooccooncoocnconccnnanconanconancnnncnnanrrnanrrnnnrnnnrrnnnrrnnnrennnrrnnrrnaarenanes 17 4 1 Splitting mechanism 23 a te edad bnants 17 4 2 Adjusting the splitting mechanism 25 26 ccooncccconnncocccoconocononacoconacononacononncnnonnrnnonnrnnonnrnnnnnrnnnnrncnnnrnnenanes 17 4 3 Automatic acceleration of the splitting Operation 27 ococoncccconcncnoncnnconnnonnnenonnncnnnnncnonnncnonnncnonnnrnonnncnnnnnoos 17 4 4 Replacing the splitting wedge 28 29 oooooconoccconcccconcnncononononononononononcnnnnncnnnnnrnnnnnrnnnnnrnnrrnrnrrnnrnnrnnrnrrnnernnnnns 18 Changing and tightening the V belts csceeeeeeeeeeeee essen eeeeeeeesaeeeeeaeaeesaaaeesaaaessaaa esses eseaaneseasneseaaessaneessaaes 19 5 1 OWS V IS WO crc eet cer ce cated tape beac do a ds dy o 19 5 2 TIA a a O a a a E a a ES 19 5 3 Replacing the V belts TR model 32 isdinics db iso 19 5 4 Replacing the V belts TR model 32 ooccccooocccocccococococonococonacoconncononncnnonnrnnnoncnnnnnrnnnnnrnnnnnrnnnnnrnnnnnnennneness 19 5 5 Adjusting the emergency stop 34 35 occcooncnccnccoconococonacoconncncnncncnnncnnnoncnnnnnrnnnnnrnnnnnrnnnnnrnnnnnrnnnnrnnenancnnnrns 20 Maimtenance Schequie coran ind ll ada 21 6 1 EubricatonDoMiS 36 3 aia 21 6 2 SONO EPA o oa E o o o o ae eect eee naan ae 21 A A A A A A A nen ne oneaRetO 22 lado ao IA on uu a coaueiocadaueea Miiauniaceigusideauaieteianeues 22 JA A E A 00 User
19. ore starting the work With electric drive always check before the operation that neither the cord the appliance inlet nor the protection switch for the engine is damaged During the work always use protective gloves eye guards safety shoes and hearing protectors 3 2 Adjusting the log length 14 The length of the cut off log is adjusted by shifting the mechanical log length limiter located in front of the splitting chute Choose the desired maximum length for the log on the scale and lock the limiter 2 in this position 3 3 Feeding the log to the blade 15 16 17 for cutting 1 The log is fed to the blade by means of the in feed deck 1 The bearing supported in feed deck moves in the horizontal position which makes working with it so effortless Pull the in feed deck to the rear and place the log that you intend to cut onto the deck and push it to the side against the log length limiter After this execute the cutting by pushing the in feed deck forward Always complete the crosscut operation to ensure that the splitting operation starts without a problem 2 You can keep the log in position during cutting by means of the log clamp 2 3 4 Starting up the hydraulic splitting 18 When the log is cut off and the in feed deck 1 is pulled to the rear the cut off billet falls into the splitting chute The splitting ram is launched as soon as the in feed deck reaches its extreme position in the rear The splitting r
20. outsiders in the work area Keep the access routes to and from the machine clear of unnecessary objects during working Never use the machine indoors owing to the risk of dust generation The manufacturer requires that general lighting in the workplace is sufficient Do not lift logs onto the in feed conveyor using a grapple lift Avoid unnecessary lifting by using a suitable log stand This helps you save time effort and your back When starting the machine in severe frost allow it idle for about 5 10 minutes 1 10 Warranty terms Roles Guarantor Manufacturer of the JAPA product Laitilan Rautarakenne Oy Kusnintie 44 Fl 23800 LAITILA Tel 358 0 2 857 1200 Fax 358 2 857 1201 Email aftersales japa fi Dealer The Dealer is an enterprise that is authorised by Laitilan Rautarakenne Oy to sell JAPA products in its area The Dealer is the customer s contact point in matters related to the warranty for those JAPA products that the Dealer has sold and delivered Buyer The Buyer is any person or entity that has obtained a JAPA product for its use The Buyer is obliged to notify the Dealer of any defect that is observed during the warranty period and to keep the receipt as evidence of the place and time of purchase of his JAPA product As required the Buyer is obliged to also submit the data given on the nameplate to the Dealer Translation F v 1 2010 JA A E YA 00 User Manual Scope and territory of the warranty The w
21. s the machine bears the CE sign To ensure rapid and efficient service when ordering spare parts or in the possible event of malfunction you should give the information on the nameplate of the machine to the sales person or the mechanic Write down the data from the nameplate in the area reserved for it on this page so it is always available whenever needed If you cannot solve the problem on your own contact the dealer who will settle the matter together with the manufacturer A N FILL IN THE NAMEPLATE WITH THE MACHINE S DATA AND WRITE DOWN THE DEALER S CONTACT INFORMATION Serial No Year of manufacture Salesperson Dealer Address Telephone 1 1 Intended use of the machine The JAPA 700 is an efficient safe and easy to operate firewood processor for cutting and splitting of firewood The efficient hard metal saw blade 700 mm in diameter safely cuts logs up to 26 cm in diameter The cutting length can be adjusted between 25 cm and 60 cm Use of the machine for purpose other than processing firewood is prohibited A N The firewood processor is intended for operation by one person only Translation 2 v 1 2010 JA A E f 00 User Manual 1 2 Declaration of Conformity Manufacturer Laitilan Rautarakenne Oy Kusnintie 44 FI 23800 Laitila Finland Tel 358 2857 1200 Fax 358 2857 1201 Web www japa fi The declaration is valid for the following models JAPA 700 TR 4T JAPA 700 TRE 4T JAPA 700 TR 5 6T JAPA 700
22. sequential expense incurred What to do in case of a defect The Buyer shall notify the Dealer of the defect within a reasonable time of the defect being first observed When reporting the defect the Buyer shall either present the warranty certificate the purchase receipt or any other reliable evidence of where and when the product was purchased Such evidence does however not have to be presented if the place and time of purchase can be established from a register kept by the Dealer The Dealer shall submit the claim to the Guarantor The Guarantor is responsible either for correcting the fault or for exchanging the product for a fault free one The Guarantor shall correct the fault or deliver a fault free part within a reasonable period of time after the Dealer has reported the fault The substitute can also be a component repaired under the warranty Repair under the warranty does not extend the warranty period of the entire product or any individual component The warranty covers any part that gets damaged during normal operation due to defects in material or workmanship If the component is a part of for example the hydraulic system the electric system or the transmission the Guarantor requires that the damaged part be returned to the factory before the replacement part will be sent to the dealer without debiting Translation 8 v 1 2010 JA A E YA 00 User Manual Reasonable expense of repairing the fault The Guarantor is in the
23. ser Manual Read the instruction manual before starting the operation Location of the emergency stop lever The machine may only be operated by one person Starting the electric motor v 1 2010 JAPA 700 Log length scale Lifting point A TARKISTA OLJYMAARA deck forks STOP 2 1 START CONTROL OILLEVEL KONTROLLERA OLJEMANGDEN 2 BACK OLS STAND KONTROLLIEREN Check the oil level splitting 1 4 Nameplates of the machine Max length of the in feed Places for the forklift Stopping and reversing the User Manual Direction of rotation of the power source Mobil Flowrex 46 Shell Tellus 46 Shell Polyhydraulic 46 Recommended oil type Height adjustment of the splitting wedge The nameplate of the machine is located behind the machine on the right side of the splitting chute Nameplate of the machine 1 Translation Serial number of the machine Designation of the machine type Year and date of manufacture Machine s weight Voltage machine powered by electric motor Max speed of the power take off Max hydraulic pressure Diameter of crosscut blade blade hole Name and address of the manufacturer SanaNro htan utact Nr htalli todel Pym Date Paino Weight J nnite Voltage Raviin Blade MOT sarjanro Enaine Serial Nr JAPA MACHINE LAITILAN RAUTARAKENNE OY wav japa fi 02 6571 200 FINLAND v 1 2010
24. status can forward the dispute to the Consumer Complaint Board for handling If the dispute has to be brought to court the proceedings shall take place in the district court of the Guarantor s place of business Translation 9 v 1 2010 JAPA E A 00 User Manual 2 Inspection and installation of the machine 2 1 Delivery inspection of the machine Inspect the machine immediately after having taken delivery If it shows signs of transport damage or any parts are missing contact immediately the carrier and the dealer 2 2 Main parts of the machine 2 Firewood processor Cover for splitting area Log clamp In feed deck Adjustment pedal for the splitting wedge Lifting point for fork Lifting point Blade wrench Control lever for splitting Oil filter Starter Emergency stop Discharge conveyor 1 Hinges 2 Winch 3 Swing lock 2 3 Lifting and transporting the machine 2 The firewood processor may only be lifted by the marked places see 1 3 using the forks 8 or the sling or equivalent 9 Lifting by any other point may damage the firewood processor The firewood processor is also equipped with a three point hitch for the lift arms of the tractor Translation 10 v 1 2010 JAPA 700 User Manual 2 4 Electric motor 3 The electric motor 1 of the firewood processor is located inside the frame The motor is easiest to locate from the sign expressing its direction of rotation 1 3 Only the TRE models are
25. stop If you increase the pressure the hydraulic motor may become damaged It is best to adjust the valve using a pressure gauge as an aid Undo the lock nut for the valve 3 adjust the operating pressure to 80 bars by turning the hexagon socket screw then lock the nut 4 The hoses of the hydraulic motor are fitted with quick connectors 4 Check that the connectors do not leak oil 5 Do not operate the machine if the hoses of the hydraulic motor are not in place 3 8 Replacing the crosscut blade 23 24 1 First remove the cover from the in feed side 1 as well as the overhead cover of the crosscut blade 2 than open the lock nut for the moving blade cover 3 2 Undo the blade nut 4 using a wrench and the locking tool behind the blade cover 3 Remove the used blade and put the new one in place Make sure that the blade is correctly positioned with respect to the blade shaft 4 Lock the blade nut 4 and put the overhead cover 2 for the crosscut blade and the cover 1 on the in feed side back in place A N NOTE The blade nut has a left handed thread Translation 16 v 1 2010 JAPA 700 User Manual 4 The splitting mechanism and how to adjust it The splitting mechanism has been adjusted at the factory but depending on the wearing of certain parts readjustment may be necessary after the machine has been in use for some time 4 1 Splitting mechanism 25 26 Intermediate rod for the splitting mechanism La
26. top the shaft by pressing the mechanical friction brake using for example a hammer shaft of rubber etc Do not touch the shaft with your hands 4 Ifthe blade stops switch off the firewood processor and slacken the V belts point 5 2 5 Start the firewood processor and switch on the emergency stop anew as instructed in point 2 6 If the blade still continues to rotate check the adjustment of the brake valve Switch on the emergency stop and tighten the screw 1 so that it will push the valve 2 to its extreme position Loosen a half round and lock After this switch the stopper on and off and check the adjustment manually 7 Switch on the emergency stop and check that the screw 3 pushes the valve 2 back to its centre position If the screw 3 does not centre the valve the hydraulic oil may heat up during operation 8 Start the firewood processor and switch on the emergency stop anew If the blade still does not stop contact your dealer service workshop The unit must not be used if the emergency stop is not operational Translation 20 v 1 2010 JAPA A 00 User Manual 6 Maintenance schedule Service object Task Daily interval interval Material he h 500 h change a oo conditions change Oil filter filter change MA x 94134 1 pc Ball bearing oaa e to be greased 6 1 re oo ae Splitting valve valve lubrication Lubrication oil oil A blade Cleaning As required aa 1 pc
27. ulations Select a sufficiently firm and even workplace The machine is exclusively intended for processing firewood The machine is intended for operation by one person only Make sure that all other people stay outside the operating range Always ensure that the electric conductors if any are intact Always use approved eye guards and hearing protectors Clean and service the machine regularly Always stop the machine before servicing and if powered by electricity TRE disconnect the power cord Workplace Keep the working space clean and clear of foreign objects Ensure that the surface near the machine is not slippery Do not wear loose clothing Never use the machine indoors risk of dust generation Only operate the machine in an adequately lit space During working Exercise particular caution when cutting knotty or crooked trees As a result of faulty cutting the log may roll over and cause an injury or a machine failure Careless cutting or splitting may cause unexpected danger situations Never remove any safety related devices from the machine You are yourself responsible if any safety related devices have been removed from the machine Always bring both the machine and the conveyor into the work position before starting it up e Only use fault free power take off drive shafts and attach the chain for the shaft guard to the machine Translation 6 v 1 2010 JA A E YA 00 User Manual 1 7 Sound level and vi
28. unch lever Log stop Locking lever of the in feed deck Spring loaded limiter Adjustment nut St a 4 2 Adjusting the splitting mechanism 25 26 A N This operation requires special caution 1 Remove the cover plates from under the in feed deck 2 pcs 2 Check that there are no people inside the danger zone and start the firewood processor tractor or electricity 3 Check whether the launch lever 2 transmits a command to the intermediate rod 1 once the in feed deck is pulled to the rear 4 If this is not the case adjust the adjustment nut 6 for the spring loaded limiter so that the launch lever 2 will start transmitting a command to the intermediate rod 1 see arrow Check that the spring loaded limiter 5 can move freely Fix the cover plates back to under the in feed deck 2 pcs 4 3 Automatic acceleration of the splitting operation 27 1 The automatic acceleration valve 1 is a standard piece of equipment in all models and is ready adjusted at the factory 2 Thanks to the acceleration valve the splitting movement always starts and proceeds at maximum speed If greater force is required for splitting a knotty or large log the splitting movement will slow down temporarily 3 As soon as the log starts to split full speed will be resumed The log splits and the cylinder will return at its maximum speed 4 Ifthe cylinder does not automatically switch to the high force or high speed mod
29. ust the locking device or replace does not stop when the moved out of position or has _ the faulty part protective net is opened become damaged The splitting movementis 1 The oil is too cold 1 Allow the oil to circulate freely for a slow or effortless few minutes The log does not split up 1 Adjust the height of the wedge wedge 2 A large branch at the 2 Stop the machine open the splitting splitting point cover rotate the log and close the splitting cover the machine 4 Check the hydraulic system dropped 5 The splitting force is not 5 Adjust the high speed valve for the sufficient splitting cylinder 5 6 T machines The crosscut blade cuts 1 The blade is dull 1 Sharpen or replace the chain poorly 2 Pieces have broken off the 2 Replace the blade blade The conveyor belt runs 1 The setting has moved out 1 Adjust the return roller at the end of along the side of position the conveyor Test run after the adjustment The log gets stuck to the 1 Incorrect length of splitting 1 Extend the stroke splitting wedge stroke 2 Blunt splitting wedge 2 Sharpen the wedge The log rises up during 1 Crooked or knoity tree 1 Check the stroke length of the splitting pusher conveyor belt too upright Start been depressed 2 Wait for 1 2 minutes the tripped temperature switch then resets 3 Makes a loud noise but automatically does not start up 3 The fuse has blown repla
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