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A Complete IntelliCENTER Workshop

1. Regardless of the reason if the database s and documentation were installed in locations other than the defaults offered by the Intelli CENTER installation program this is where to make those changes If the file location on this tab is changed there had better be a database in the new location In order for changes in file location preferences to take effect one must exit and restart the software Publication 2100 RM003B EN P March 2003 9 2 Logging Events The settings on this window affect the operation of the event logger The event logger can automatically log Faults Warnings and Communication Losses Use this screen to choose which events to record and which events to ignore The event type of some events is hard wired into the logic of the device For example when an overload trips that event is considered a Fault When the E3 overload goes into Warning status e g Thermal Capacity Utilized warning level is exceeded that event is considered a warning These hard wired events cannot be changed Other events are preconfigured at the factory as a Fault or Warning For example when using a DSA to monitor a starter the input on the DSA that is connected to the auxiliary contact on the overload relay is configured as a Fault Device Changes Device specific events can also be captured If IntelliCENTER detects that a different device is present this can be logged as an event Not
2. Trip Status None INS Average ajo zz Im lTmeToTmp ass3Sec Parameters msn Trip Enable xx 00 50 00 40 00 30 00 20 00 10 0000 Advanced pnl JO 00 50 00 40 00 30 00 20 00 10 000 Therm Utilized 2 gt EA Im Publication 2100 RMO03B EN P March 2003 3 2 Monitor View To show trip status block right click on any block and select Parameter 14 TRIPSTATUS Publication 2100 RM003B EN P March 2003 3 Under the Parameters section of the Monitor View notice the Trip Status block is highlighted The fault will be listed in this area If the Trip Status block is not visible contact your instructor 4 Reset the ovetload trip press the blue button and observe the Trip Status 5 Now observe the I O status in the lower right hand quadrant of the Monitor View Operate the Hand Off Auto switch Note which input point on the E3 overload relay that the H O A switch is connected 6 Place the HOA switch into HAND mode and press the red push button Note which input point on the E3 that the auxiliaty contact of the 509 NEMA starter is connected 7 Notice the gauges and trend graphs on the Monitor View There are three analog gauges and two trend graphs on the Monitor View for all devices When the Monitor View is opened for the first time factoty default parameters for each
3. Security levels Add New Items Ability to add new users units sections events manuals CAD diagrams User manuals etc Write to Device Allows modification to all device parameters including FLA Warning levels etc This is the most important category of security to control Modify Device Configuration Modify unit configuration as stored in Intelli CENTER database This access level includes changing input and output descriptions location within the structure or nameplate data This setting does not allow the user to change parameters on a device e g full load amps Click Apply to save the new user and security profile Publication 2100 March 2003 Chapter 10 More Customization Editing User Defined Columns There are many Intelli CENTER Software preferences that can be specified for the user s convenience The default factory supplied values are acceptable for most installations But it is possible to modify them to a facility s specific requirements To find the Preferences section click on Edit Preferences in the menu bar In most of the views Lineup Spreadsheet Event Log Spare Parts Drawings and Manuals there are 4 user defined fields These fields can be used to define user specific information The fields ate static and are only for documentation purposes The default headings for the User Fields are User 1 User 2 User 3 and User 4 These field headings can be modified
4. operation Click Apply Reset the E3 blue button and press the START red pushbutton again The relay should pull in and stay in this time Stop the motor Change the Single Three Phase data field back to Enable Warning Parameter A unique feature of the is that it can give the user warnings of impending faults Publication 2100 RM003B EN P March 2003 1 Left click on the white box next to Warning Enable Assure that Bit 1 Overload is checked Click Apply or Cancel if there were no changes and close the window What is the Overload Warning se ting Le at what level will the warning appear The overload warning is not shown in the list of parameters To observe the warning level setting we must first be able to see the Overload Warning field Right click on Trip Class and select Change Parameter Monitored Select parameter 32 Overload Warning Level from the pull down menu Click Apply The factory default level of Overload Warning Level is 85 TCU Thermal Capacity Used Turn the motor back on and this time turn the rheostat up slowly until the Average Fla reaches 110 Observe the value in the Ol Electronic Overload Relay Configuration Using IntelliCENTER Software 7 3 overload time to Trip Field The number 9999 indicates that a trip is not immanent Turn the rheostat up just a little more and continue to observe the field OL Time
5. 3 150A 50 CIRCUIT BREAKER OP 4011643701 MEC 1504 FRAM CONTROLSTATION 2100H N9Q NDNE AVAILABLE FULLVOLTAGE NOM R 50980D CIF STARTER 1 5097 PILOT DEVICE 1 800T J2B SELECTOR SW 3 POS 1 RESET ASSEMBLY _ 4012941505 OLRESET 088 LON STAB ASSEMBLIES 4012041038 STAB ASSY 1 10WIR 38 List pice subject to change Show Hi See Help on how to update to the current list prices All n E een If desired other uset fields for other views may be edited and observed Note that Spares Manuals and Drawing views are found under documentation Spreadsheet and Event views are found on the main tool bar or under the Views pull down menu Note The User Fields in the Lineup Screen can only be viewed by selecting Edit Lineups from the Edit menu They are not available in any other View Publication 2100 RM003B EN P March 2003 Chapter 11 Saving Intelli CENTER Data Occasionally it is desirable to take the data from the IntelliCENTER program and analyze it in a different program or report It is also recommended that the database be backed up especially after significant changes and stored in a separate location Export The Export function of the InteliCENTER software will convert the specified data to a comma separated variable csv file that can be viewed in a spreadsheet or database application T
6. 611 0001 diagrams Y 278264_002 dwg ILL EEE Eee 2 Take the pencil and draw a circle around a device on the print that the first shift operator should look at when he she gets in the next day 3 There are two ways to annotate with the pencil Publication 2100 RM003B EN P March 2003 5 4 Additional IntelliCENTER Features a Click and drag for free form shapes b Click once and move not drag to draw straight line shapes At the end of your straight line shape double click to stop making lines Note You can also type in notations by choosing the AB Text tool from the tool bar IMPORTANT Notice when closing the wiring diagram drawing Volo View will ask to save the annotations For the benefit of later labs do not save annotations 4 Close the Volo View Express window Adding Drawings The user may modify this list of drawings by adding their own drawing modifying an existing drawing or deleting a drawing To add a new drawing 1 Right click on the white area of the drawing list and select Insert The a Drawing wizatd will appear 2 Follow the instructions in the wizard to tell IntelliCENTER Software where to find the new drawing Volo View requires the new drawing to be in dwg AutoCAD format Changing As Supplied Drawings To change a drawing follow the steps below 1 Browse the Data CD to find the drawing needing changes Drawings supplied with IntelliCENTE
7. troubleshooting However as the user becomes more familiar with the software it may be useful to customize it for maximum efficiency and ease of use Microsoft Windows users often customize their Windows environment to their own personal tastes IntelliCENTER Software allows similar modifications Workspace Definition One of the most time saving features of IntelliCENTER Software is the ability to configure a workspace When starting Intelli CENTER in Chapter 2 it was necessary to open a new IntelliCENTER workspace A number of options were specified to connect to the desired lineup Using a pre defined workspace it is possible to connect directly to a specific MCC with only one mouse click Ed New Workspace Open Cancel A workspace is defined as all the software settings created for the current Inteli CENTER session The software settings include e which lineup is being connected to e which communications device is being utilized e which windows are open and what size they are In this lab there is only one communication device and probably only one line up in the lab database These settings may seem superfluous in this directly connected scenario However in a plant wide multilevel network it Publication 2100 RM003B EN P March 2003 8 2 Workspaces 15 possible to connect from a remote location The user could connect to one or more MCC s via Ethernet or ControlNet A Workspace could be created for each conne
8. E3 can also be remotely reset by a command from the network If the E3 starter unit is operating and this button is pushed then the E3 will execute a test trip Some models of the E3 require the reset button to be held for three seconds before tripping There is a trip contact inside the that breaks the coil circuit in case of an overload or test This contact 15 an addition to the two remote control contacts See page 2 20 of the E3 User Manual for a simple diagram of a control circuit using the E3 overload Unit 2 MCS Contactor with SMP 1 and DSA in 1 2 space factor unit The SMP 1 is a solid state overload relay connected in series with the 100 MCS contactor and the motor load Notice how T2 from the overload is connected to L3 of the Contactor This is necessary for single phase operation The SMP 1 does not have built in communication so a DSA DeviceNet Starter Auxiliary was added to monitor contact status and to provide control The has four input points In this lab demo the Hand Off Auto switch is connected to one of the inputs on the DSA The auxiliary contact on the SMP 1 solid state overload relay is connected to a separate input The DSA also has two output contacts These contacts are rated for the inductive load of up to NEMA 5 starter Note For this lab the starter will not be controlled via the network The outputs on the DSA will not be used to control the starter Publication 2100
9. EN P March 2003 If the DeviceNet Power supply is turned off after communication has been established the PCIDS card in the computer may lock up IntelliCENTER Lab Kit 1 3 Load There are four parts to the load section located in the bottom left hand side of the demo e Selector Switch 9 Rheostat e Ammeter e o Motor The selector switch determines which unit is connected to the motor The leftmost position of the selector switch is OFF The next three positions select units in a clockwise rotation starting with the single E3 unit on the left side of the demo case The rheostat is in parallel with the motor The purpose of the rheostat is to divert current in increasing amounts until the overload trips The capacity of the power supply is 5A 24VAC The ammeter measures the total current through the motor and rheostat The motor is a 24V AC single phase motor DeviceNet Power Supply Next to the load there is a power supply providing the 24 volts DC needed for DeviceNet In a real MCC there would be a large 8A power supply This demo kit uses a 1A FLEX I O power supply Publication 2100 RM003B EN P March 2003 1 4 IntelliCENTER Lab Kit DeviceNet Connections There is a white metal plate with four ports located on the right side of both halves of the demo unit This plate represents the vertical wireway in a teal motor control center A flat DeviceNet cable runs behind the wireway and all of
10. RM003B EN P March 2003 It has been discovered that the demo kits were built with at least 2 different models trip ranges of SMP 3 The LED 1 top should turn from red to green with movement of the selector switch LED 2 will turn to green when the starter is energized These LEDs correspond to the inputs on the GK61 Wr rd LH I a NEMA BULL 509 Starter SMP 3 Unit 4 3 NEMA Contactor with SMP 3 overload and GK61 communication module The SMP 3 is a solid state overload relay with dip switch settable parameters This overload is connected in series with the contactor and the motor load As in the SMP 1 unit above we have routed one of the phases twice through the SMP 3 The SMP 3 has communications capability but does not have DeviceNet capability Turn the H O A selector switch to AUTO and note the change in the input LEDs The GK61 module also has inputs built in to pick up status contacts local to the unit Turn the HOA selector switch to AUTO and note the change in the input LED Note that the GK61 does not have output contacts as do the E3 and DSA To remotely control this starter you would send a DeviceNet command over Publication 2100 RM003B EN P March 2003 It is important to follow the reset procedure under the setup instructions or this step will not make sense IntelliCENTER Lab Kit 1 7 the network to the GK61 The GK61 would then tell the SMP 3 to
11. are defined in Chapter 2 The default Connection Style when logging in and a Connection Style for a particular Workspace can be specified here Language Intelli CENTER software supports English French Portuguese and Spanish It looks like there are more language selections on this menu because all four of these languages are listed in each language For example a French speaking person would look for the English menu selection as Anglais the Spanish speaker would look for Ingles Note that information from the EDS files parameters such as L1 Current will only be in English This is a function of the EDS file not InteliCENTER Software Also the help screens are not yet available in languages other than English Toolbar These options are very similar to the same options on web browser The user can select large menu buttons with descriptions Choosing tool tips reveals a descriptive pop up when the mouse pointer is over a button Monitor Status Colors In the Monitor Tab of the Preferences dialog box the color of the Status Indicators can be changed to better represent the user s needs The status indicators appear in the Elevation view and also the Spreadsheet view and show the status of the units To change the color click on the color bar and choose a different colot from the selections offered External Applications There is a button on the Monitor View below the Trend Graphs which is titled Advanced Clicking on
12. file to create a spreadsheet Publication 2100 RM003B EN P March 2003 11 2 Saving IntelliCENTER Data Maintaining Event Log Database The Event Log will continue to record events as long as there is space on the hard drive It is suggested that this data be periodically exported and saved After exporting this event data the events in the Event Log can be deleted The user must be logged into the Intelli CENTER Software as the Administrator The Elevation View of the MCC for which the events are to be deleted must be open and selected To delete old events Export the Event Log if not already done as described above e Navigate to the Event Deletion Tool o From the menu bar Tools Delete Events e Select a date all events prior to this date will be deleted e Click OK is Event Deletion Tool E xj All events must be previously saved with the Export tool Deleted events cannot be recovered Select Date All events before this date will be deleted 171 2002 X Backup and Restore Data IntelliCENTER uses two files ic mdb and icsetup mdb to store all the configuration information for the IntelliCENTER software Do not confuse this configuration for the device data such as Full Load Amps The software configuration data file includes all the parameters that are selected for display in the monitor view unit locations nameplate data etc The Backup Data command will create a zip file o
13. has never been set up choose Intelli CENTER under the NEW tab and click Open Workspaces are defined in chapter 8 IntelliCENTER Software uses Rockwell Automation s exclusive NetLinx architecture This means that with a single software package the user can connect at vatious levels within the facility s network architecture and navigate to a desired device in this case a motor control center It is possible to use Intelli CENTER Software to view multiple MCC lineups within a facility The scope of this lab does not simulate all possible network levels in a facility A direct connection will be made to the MCC via DeviceNet In spite of this direct connection it is necessary specify which MCC the IntelliCENTER Software is connecting to Selecting the MCC is a two step process specifying which MCC and then specifying where to look for this MCC on the network To select the MCC use the drop down menu to choose the MCC lineup called AF2000 Lab or Hands on Demo Cases Step 1 Select the Lineup Name Selectthe lineup name from the dropdown list Hands On Demo Cases Connecting to the Motor Control Center MCC 2 3 Desktop 1784 PCIDS or 1770RFD The next window allows the user to specify where on the network to look for Laptop 1784 PCD or 1770KFD the AF2000 Lab Choose the correct device and click OK Step 2 Select the DeviceNet Network Paths Lineup Name Hands On Select the DeviceNet network path
14. open or close the SMP 3 contacts via ScanPort Why is it important that the DeviceNet devices have inputs Suppose there were no inputs and the status of contacts in the units needed to be monitored The user would have to install an I O chassis and run wires back to the chassis for each contact desired One premise of using DeviceNet 15 to eliminate this control wiring When inputs are provided on the devices control wires can be eliminated in favor of a single communication cable Power Distribution Motor circuits are all 24 supplied by a 750V AC transformer behind the black barrier DeviceNet power is supplied by the 1A 24VDC Flex I O power supply Note that the disconnect to a unit can be turned off but the DeviceNet device will still have power ATTENTION The SMP 3 requires 120VAC which is supplied to terminals 50 and 60 of the SMP 3 The coil circuit uses triacs that supply 120VAC to the coils There is an interposing relay so that the NEMA Contactor uses 24V AC coil The terminals on the SMP 3 are finger safe however a determined person may still contact 120V AC Please be careful Main powet is provided by a 120V AC wall plug This supply is switched where the power cable connects to the demo case Leave this switch on at all times 1 Turn the selector switch to Unit 2 Activate the unit disconnect switch black handle for Unit 2 and press the green lighted button Observe the full load motor current on
15. sure to lay the winged latch tabs flat to avoid accidentally catching clothing on them 2 Locate the black power cord Plug this cord into the switched outlet on the side of the demo case and into a 120VAC power source 3 The DeviceNet cable that connects the demo case to the computer should be curled up in the left hand side of the box Uncoil this cable and plug it into the matching port at the back of the computer a Be sure to engage at least one of the screws if the cable pops out Publication 2100 RM003B EN P March 2003 10 11 12 A Complete IntelliCENTER Hands On Lab Demo Setup Instructions iii communication will be lost and you may have to reboot the PC to establish DeviceNet communication Connect the keyboard mouse and power cords to the appropriate ports at the back of the computer Depending on which computer you ate using there may be two ports on the back of the computer One is on the mother board along the edge of the chassis The other pott is on a card in one of the mother board slots a Use the port that is on the card in one of the slots b Plug in the powet cord into the back of the monitor Turn on the computer and the monitor The Windows user ID is Administrator There is no password Do not change the password setup Turn on the power switch located on the outside of the demo case Turn on the two F100 circuit breakers on the lower left hand side o
16. the ammeter with the rheostat turned to zero 2 Turn up the rheostat and observe the ammeter Do not use more than 5A in the load current Reset the rheostat to zero 3 Use the selector switch to select Unit 3 Turn the motor from Unit 3 and note the motor current is approximately the same as for Unit 2 4 Unit 1 has been configured for 3 phase operation Attempting to operate this unit will cause the E3 to trip because it has detected a loss of phase In a later part of this exercise the will be reconfigured to operate in single phase mode Publication 2100 RM003B EN P March 2003 1 8 IntelliCENTER Lab Kit Publication 2100 RMO003B EN P March 2003 Chapter 2 It is possible to cancel out of this log in screen and skip directly to the next step However users who do this will find they have no right to make changes Connecting to the Motor Control Center MCC The purpose of this lab is to establish communication between the computer and the Intelli CENTER demo Intelli CENTER software provides a window into the setup operation and troubleshooting of the Inteli CENTER MCC This software is designed to be intuitive Meaning The customer does not have to call his or her networking expert usually an engineer to provide maintenance and troubleshooting for an Intel amp CEINTER MCC As will be shown a novice computer user can quickly access critical information and easily change operational parameters
17. this button will start an associated program depending on which type of device drives Power Monitor and other is displayed Some of these programs e g DriveTools RSPower offer a greater degree of device management and programming than is available with Inteli CENTER To configure which program starts when clicking the Advanced button click the Browse button The External Applications window appears Note that it is possible to specify a separate program for three types of devices Click the box with the three dots to locate the specific program the user wants to open when clicking the Advanced button in Monitor View Publication 2100 RM003B EN P March 2003 9 5 The lab computers probably do not have RSPower or DriveTools32 loaded However if it is desired to experiment with this feature e Click the three dot button next to the All Others field e Navigate to the Paint program in windows Usually My Computer o C drive o Windows or WINNT System32 o Mspaint exe e Click Open Click OK Now when the uset clicks on the Advanced button in Monitor View Windows Paint opens To return to the next Preferences tab Click Edit Preference Security Security changes in Intelli CENTER Software can only be made at the Administrator level It is the software Administrator s responsibility to establish security clearance for all users of the software Without the security in p
18. to Trip At approximately 114 of Full Load Current the begins to calculate time to trip At first the time to trip number seems unstable as the E3 seeks to determine a trend However as current increases and percent thermal capacity begins to rise the time to trip becomes more exact Turn the rheostat up until the load cutrent is about 5A Watch the Thermal Utilized gauge climb Notice that when the TCU reaches 85 the trip warning indicator activates When the TCU reaches 100 the E3 will trip and stop the motor Note that the E3 cannot be manually reset immediately after a trip on thermal overload the motor must be allowed to cool If time allows find and display Parameters 13 and 31 Time to Reset and Overload Reset Level Observe these values as the E3 allows the motor to cool If desired display parameter 30 Overload Reset Mode on the Monitor View This parameter allows the user to configure whether the ovetload will reset automatically at the Reset Level or whether manual intervention will be required Publication 2100 RM003B EN P March 2003 Notes Publication 2100 RM003B EN P March 2003 Chapter 8 Workspaces The next several labs investigate the configurable features of the Intelli CENTER Software The Intelli CENTER MCC was pre tested and pre configured at the factory The software utilizes preconfigured screens so that the user is quickly able to connect to the MCC and begin configuring or
19. to more describe the information in the field To modify the heading information select Edit User Fields from the Edit menu Setup User Fields x Drawings Manuals Lineup Spreadsheet Events Spares User 1 User 1 User2 User 2 User 3 User 3 User 4 User 4 Choose the Spares Parts Tab to change the User headings Enter ACME Part No in field 1 Bin Loc in field 2 e Aisle in field 3 e Buyer Name in field 4 Click OK to apply these changes Publication 2100 RM003B EN P March 2003 10 2 More Customization Lineup Spreedshost Events Spares User 1 Part User2 er Loc User 3 aisle User 4 fs we Namd To view the modifications to the User Fields in the Spare Parts View open the Spare Parts View under documentation Use the horizontal scroll bar if necessary to scroll over to these columns If these columns are not visible select Show Hide Columns buttonat the bottom left of the view screen Scroll down until the User Fields are shown Check the box corresponding to the User Field s to be viewed and select OK Note that the check boxes show the heading values typed in earlier Spare Parts Hands On Demo Cases SMP3 Unit 2D Select Soit Select Fiter m None Ascending C Descending C None AUXILIARY CONTACTS 595 48 AUX CONTACT INO CIRCUIT BREAKER HA 40116 43802 HANDLE ASSY
20. using the RSWho button Network 1 USMKEGKPUGHI1784 PCD 1 Connection Type Express C Intermediate Previous Cancel C Full Desktop Computers On a desktop computer it is possible to use the 1784 PCIDS card or the 1770 KFD module to communicate to DeviceNet The PCIDS is mounted inside the computer The KFD module is a grey box connected to serial port If there is uncertainty about which device is being used check with the instructor Laptop Computers A laptop computer may be using the 1784 PCD card or the 1770 KFD module The PCD card is plugged into one of the credit card slots in the side of the computer The KFD module is a gray box connected to an open serial port If unsure check with the instructor to determine which connection method is being used Connection Types Express Express communication type assumes that no changes have taken place in the lineup since the last time the computer was connected That is it is assumed that the database on the computer is correct Intelli CENTER Software will quickly load the Elevation View and start polling devices This is the fastest connection Intermediate The Intermediate type of connection checks all the units as they appear in the computer s database against what is found in the network Only those units that are expected to be on the network are polled This type of connection takes longer than the Express connection When
21. Appendix B DeviceNet Inf 8 Appendix Explosive Ert Appendix D Accessories L Publication Number Bm E3 and E3 Plus Overload Relays A Bulletins 193 and 592 m Publication 2100 RM003B EN P March 2003 5 2 Additional IntelliCENTER Features Close Acrobat and return to the Manuals list In the left hand side of this window click on unit 2D The right hand side now lists documents pertaining to the SMP 3 unit If desired select and view the SMP 3 Overload manual Adding Manuals Publication 2100 RM003B EN P March 2003 1 Sometimes it is desirable to add a new document to the list of documents associated with a unit This new document could be a Product Update notice from Rockwell Automation Or the new document could be an internal document such as a standard operating procedure or engineering notes It is very easy to add documents to the database Right click on the white space below the document list Select insert to add a manual The Insert Manual Wizard pops up to guide the user through the process of adding documentation to the InteliCENTER document database Step 1 Tell Us About the Manual 18 Publication Name Publication Description Publication Date 26 February 2001 Filename Note It is possible to add any type of document that the computer knows how to open As there are no d
22. DlTimeToTnp s388Sec tt Parameters Fla Setng 35Amps Wiptlssf T pEnablefdutiple Wal WamingEnable Dveload amp pply 3 The parameters monitored should be Fla Full Load Amperage Setting 3 5A Trip Class 10 Trip Enable Overload Phase Loss Comm Fault Warning Enable Overload 4 The Data and Parameters shown should agree with the illustration above To change the data right click in the window white box for that item and change the parameter shown Left click on the appropriate window and change parameter values as needed Publication 2100 RM003B EN P March 2003 7 2 Electronic Overload Relay Configuration Using IntelliCENTER Software This will only happen if you properly reset the lab between sessions 5 10 11 12 Turn on Unit 1 put the selector in Hand and press the red button Notice that the contactor pulls in for a moment then drops out Why did it do that Examine the Monitor View observe which field is highlighted and note the message in that field It seems there is a phase loss trip This unitis operating on 24V AC single phase The E3 configuration must be changed so that single phase operation is recognized At Trip Enable under parameters right click the white box Change parameter monitored to Single Three Phase 27 Click Apply Left click on this same box and change the parameter to Single Phase
23. Integrate Architecture Value Ad Complete Services amp Global Automation Expertise Supply amp Local World Class Products Z so e e A Complete IntelliCENTER Workshop Introduction to Intelli CENTER Instructor Lab Manual Rockwell Automation Table of Contents Introduction to IntelliCENTER A Complete IntelliCENTER Hands On Lab Demo Setup Instructions Equipment Req ired iia asus i SEID INSILUGHONS sae Cerea bote ate e reco cosa ee So ec i Take Down Instructions n e DP re EE Dita ee x ex a iV Chapter 1 IntelliCENTER Lab Kit B CRI AM EE 1 1 Chapter 2 Connecting to the Motor Control Center 2 1 Chapter 3 Monitor VIEW ee ooo epe pda oor nisse 3 1 Chapter 4 Monitoring a Starter with Electronic Overload 4 1 Chapter 5 Additional IntelliCENTER 5 5 1 Chapter 6 Spreadsheet 6 1 Chapter 7 IntelliCENTER Advanced Features Configuration 7 1 Publication 2100 March 2003 ii Table of Contents Chapter 8 WOIKSDAGOS esee erraten 8 1 Chapter 9 Preferentes coe ee ee ee 9 1 Chapter 10 More Customization 10 1 Chapter 11 Saving IntelliCENTER 11 1 Publicati
24. R Software can be edited with AutoCAD Once the changes are made the modified drawing can be added to the list of available drawings using the procedure above for adding drawings If the original drawing is no longer needed its entry can be deleted from the drawing list by right clicking on the document and selecting DELETE Note that this action does not delete the drawing file Only the list is modified There are no drawings to add Publication 2100 RM003B EN P March 2003 Additional IntelliCENTER Features 5 5 PART 3 Spare Parts InteliCENTER software comes with a list of spare parts for each unit Note This list is not a complete bill of materials for the unit 1 Select Unit 2 on the Elevation View by single clicking Click on Documentation then Spare Parts on the menu bar Notice the spare parts for Unit 2 are listed 2 Close the Spare Parts window Deselect Unit 2 by clicking somewhere in the Elevation View but not on a unit Re open the spare parts list Documentation Spare Parts and note that the spare parts for all the units are shown 3 Observe all the columns in the spare parts view Notice that the A B part number is listed How much time could this save when calling the distributor 4 Note the four User fields The user may enter data here For example some large customets keep a supply of spares on hand The bin number or the stockroom s part number can be entered in
25. SMP 3 Detach the DeviceNet cable from the back of the computer and curl it up inside the case Assure that the KFD module is propetly stored Store the power cable inside the case Make sure all disconnect handles are in the OFF position or the case will not close Close the cases making sure to fully engage both latches Make sure the winged latch tabs are folded flat after latching to prevent breakage Exit the Intelli CENTER program and Windows in the usual manner do not just turn off the computers Chapter 1 Intelli CENTER Lab Kit Overview IntelliCENTER Lab Kit Intelli CENTER Software allows the novice computer user to configure collect data and troubleshoot an intelligent Motor Control Center without requiring extreme expertise in industrial networks As motor control devices become more complex the traditional industrial electrician is challenged to maintain these devices Intelli CENTER Software meets this challenge head on by providing an intuitive pre configured interface to make this transition to higher technologies as simple as a few mouse clicks The purpose of this chapter is to familiarize the user with the various parts of the Demo The major elements within the lab kit are DeviceNet Power Supply e DeviceNet Connections Unit 1 NEMA Starter with Solid state overload relay Unit 2 MCS Contactor with SMP 1 and DSA in 1 2 space factor unit Unit 3 NEMA Conta
26. Spreadsheet view also allows some powerful management of the IntelliCENTER Software database such as moving units within the MCC lineup 1 The Spreadsheet view can be opened by clicking the spreadsheet icon in the Tool Bar or by clicking view then spreadsheet from the Menu Bat default spreadsheet view will open Maximize this window by clicking on the Full size window icon in the upper right corner Select Sort Select Filter state x None C Ascending Descending C None _ DNet Device State Node Section Unit Loc Factors Unit Rating Catalog Number DSA Ready 4 2 15 FVNR 12HP 24128 3 7 2113B BABD 3 7FEC 2113B BABD 3 7FC1 2100 DPS8KB 30CT Show Hid E BE Edit IVO 2 Note that this is a live view information is updated as changes occur The status lights are identical to the status lights in the elevation view Create a test trip on the E3 and observe the status light 3 If the Inputs column is not visible use the horizontal scroll bar to scroll to the column labeled Inputs If the Inputs column is still not visible click the Show Hide Columns button and check the box next to Inputs Operate the H O A selector switch on one of the units and observe the input values 4 The Spreadsheet view can be customized to the uset s specific needs Change location of Column For example to move the Inputs column closer to t
27. Suppose a fault is observed on Unit 1 on the Elevation View 1 Press and hold if needed the TEST RESET button on the E3 overload to create a test trip condition Observe the red fault light on both the E3 status LED and the corresponding unit on the Elevation View Inteli CENTER software is intuitive Given the scenario of a red fault light on a unit and having some Internet experience what would the user do to get more information on this unit Answer Double click on that unit 2 Double click on Unit 1 in the Elevation View to see the Monitor View screen Note the four quadrants of the Monitor View screen Part Description Trend Graphs Gauges I O and Parameters All monitor views regardless of unit type will have this same basic four quadrant type of layout This is a pre configured screen Monitor View AF2000 Lab Unit Solid State Overload Real Time Data Parameters gt Builtin DeviceNet gt 4 inputs 2 outputs gt Protective functions Overload Underload Stall Phase loss imbalance _ Zero sequence ground fault Programmable alarm trip and delay Information 3 i re i i Percent thermal capacity Average Current Current Imbal A Therm Utilized 1 ime to teset LL A ti IO Parameters Real Time Data Trend Inputs 7 Outputs Data Average Current Amps 0 IN1 m M Coil Aux Waming Status None E gt IN2
28. cation 2100 RM003B EN P March 2003 Workspaces 8 3 Saving the Custom Workspace Click File Workspace Save As Give the workspace a unique name Notice that the workspace file names end in wsp Savein 3 Intelic ENTER e File name m New Workspace Save as WorkSpace Files wsp z Cancel Open aztead only Using the Custom Workspace On the menu bar click File Workspace Open Click the Existing tab Find the unique file name that assigned to the workspace Select it and click OK In simple systems such as this lab the workspace concept may not appear useful But as the number of different Intelli CENTER in a facility increases this feature can save some confusion It is important to understand the things that are related to the InteliCENTER Software Wotkspace and the things that are not For example the size and position of the Elevation View window are purely Intelli CENTER software related The number and types of units in an MCC are part of the database Publication 2100 RM003B EN P March 2003 8 4 Workspaces not part of the workspace The FLA setting of the E3 is part of the configuration and is neither a part of the workspace nor the database Which items are Workspace related and which are not ITEM Description Saved with workspace 1 Which lineup is being connected toYesNo Location of Size 1 starter in lineupYesNo State open or closed of elevation viewY
29. ction ate chosen click FINISH In a few seconds a graphical view of the MCC will appear EJ InteliCENTER No Workspace Open Eile Edt View Tools Documentation Window Help 22180 sal a Elevation View AF2000 Lab funnin Alarming zl 4 Communication 1 The elevation view can be resized by clicking and dragging a corner of the window This is a useful feature when viewing multiple lineups Point to the lower right hand corner of the Elevation View screen with the mouse and click and drag to scale this view Notice that if the proportions of the view become too narrow only one section of the MCC is visible however it is possible to use the scroll bar to scroll through the views Also note that when the units become too small the fault light is replaced with the door changing to the color of the fault light 2 Without clicking move the mouse over various units of the MCC The nameplate data which is shown on the elevation view is now more visible in a pop up box The pop up box also reports the unit status 3 Single click do not double click on a unit in the MCC Selecting a single unit in a lineup tells InteliCENTER Software that the user only wants data for the selected unit This selection feature is useful when looking up spare parts events in the event logger and documentation To select the entire MCC click inside the Elevation View window but not on any particula
30. ction type desired e g local or remote connection single or multiple lineups Setting up a workspace is a step saving operation A Possible Scenario for Using Workspaces Suppose that a production manager wants to monitor two MCCs from his office These MCCs control the motors for the bottle filling line and the product packaging line There other MCCs such as the HVAC MCC but the production manager is not interested in them This user could create wotkspace with the Elevation Views of these two MCCs A single click after logging into the software would bring up both MCCs Another benefit Using a pre defined workspace can simplify using Intelli CENTER software for users who are not skilled with computers All the selections made after logging on communications device which line up etc can be simplified into a selection of a single icon with a descriptive name Making a Custom Workspace In this lab exercise because of the direct connection to the MCC it is possible to only choose the one lineup and one connection available Howevet it is still possible to create a workspace by choosing which screens views ate open and what size they are Design some unique window selections that are different from the defaults and easily recognized For example open a Monitor View and then open an Elevation View Shrink the Elevation view so that it fits the remaining portion of the screen not occupied by the Monitor View Publi
31. ctor with SMP 3 overload and GK61 module e Power Distribution Each unit contains the following hardware e Disconnect switch e Hand Off Auto selector switch lluminated Start Stop pushbuttons Publication 2100 RM003B EN P March 2003 1 2 IntelliCENTER Lab Kit Some of the disconnect switches have shown a tendency to fall into the OFF position under their own weight A rubber band is the easy solution to this Disconnect Switch The disconnect switch is the large black handle which is prominent on all three starter units On a teal motor control center the disconnect switch will be connected to all three phases of incoming power This switch is typically connected to a 3 phase circuit breaker or a fusible disconnect On the demo only the hot side of the 24VAC single phase circuit is disconnected via a limit switch connected to the disconnect handle Selector Switch There is a Hand Off Auto Selector switch in each unit As the units will not be operated via remote control Intelli CENTER software does control devices place the selector switch in Hand whenever it is necessary to operate a unit In a later exercise the position of this switch will be monitored via the software Illuminated Push Buttons There is one red and one green illuminated push button on each unit Notice the small unit 1 2 space factor unit has 800E small buttons and the other units have 800T standard buttons Publication 2100 RMO03B
32. e that two E3 ovetloads with exactly the same hardware and firmware revisions and the exact same configuration will still have different serial numbers So a direct device replacement would be logged if this box is checked Parameter changes can be recorded in the Event Logger when they are initiated by the Intelli CENTER Software In an earlier exercise in Chapter 6 device parameter changes were observed in the Event Log Parameter changes made via other devices such as a PLC or a HIM module are not recorded Every type of event that is checked will be automatically added to the Event Log whenever the IntelliCENTER Software is connected and running xong Communications IV Enable Auto Logging Events Iv Log Wamings Iv Log Faults Log Communication Losses Devices Iv Log Device Changes Iv Log Parameter Changes Communications Publication 2100 RM003B EN P March 2003 9 3 Scan Times or Polling Rates Itis possible to set some communications parameters here but do not confuse this tab with setting up DeviceNet communications e g baud rates node addresses etc Language Toolbar Monitor Security Eie Locations Logging Communications Polling Rates in at least 1 0 seconds Spreadsheet Status f 0 f 5 Monitor Trend 1 Trend 2 fi f 0 fi 1 Connection Style C Ful Devices added or replaced C Intermediate Devices replaced f Express No devices added or re
33. esNo Number of units in lineupYesNo Size of Spreadsheet View windowYesNo Full Load Amp setting in unit 32YesNo Location of Elevation View in main windowYesNo Trend graph on or offYesNo The answer to the every odd question is yes The answer to every even question is no Ask the instructor to explain if there are questions Publication 2100 RMO003B EN P March 2003 Chapter 9 Preferences About Preferences There are many Inteli CENTER Software preferences that can be specified for the user s convenience The default factory supplied values are acceptable for most installations But it is possible to modify them to a facility s specific requirements To find the Preferences section click on Edit Preferences in the menu bar File Locations Tab These two settings guide where the database data and the documentation data are stored If the default file locations were accepted when installing InteliCENTER software the files are in the locations shown Logging Communications Language Toobar Monitor File Locations InteliC ENTER Databases C Program Files Inteli ENTERS Documentation C Program Files IntelliC ENTERS There may be reasons to not use these default settings The documentation may require more drive space than is available It is possible to put the documentation on a network drive It may be desirable to keep the database s separate from the other files so they can easily be backed up
34. f all configuration files on the computer To facilitate this process a compression tool is included in the installation of the IntelliCENTER software The zip file can be transferred to other PCs or stored for archive purposes To Backup the IntelliCENTER database files select Backup Data from the Tools menu Publication 2100 RM003B EN P March 2003 Saving IntelliCENTER Data 11 3 The Backup Data dialog box will appear allowing the selection of the directory to which the backup will be placed the default is C IntelliCENTER Backup To select a different location for the zip file select the icon and chose the desired directory from the directory structure The file name will automatically be created The File name is based on the date and time of the backup All of the configuration files that are located in the Intelli CENTER software directory will be included in the zip file After the directory is specified click OK and the zip file will be created A status indicator at the bottom of the Backup Data dialog box will indicate when the backup is complete It is suggested that the user keep a second backup file of a working configuration in a secure location i e separate directory or different physical location If someone creates an undesirable configuration and then backs it up both files are then useless The Restore Data function allows the data that was backed up with the Back Up function to be restored to a PC
35. f the case As you turn on the disconnect switches you should see the lights on the pushbutton stations illuminate Note During this lab whenever a student needs to operate a unit he or she will press the lighted pushbutton Turn the rheostat down to zero Turn the selector switch to the OFF position Before starting the IntelliCENTER Software reset the database by clicking on the RESETDB shortcut icon on the desktop Resetting the database will remove all the changes from software defaults made by the last user After resetting the software configurations start Intelli CENTER software and check hardware configurations Most often it will be necessary to open the monitor view and reset the parameters monitored to those shown in chapter 7 e Also it will be necessary to change the default configuration so that the E3 is attempting to operate in 3 phase mode 0 Pick a parameter field change parameter shown to Parameter 27 Single Three Ph o Change this parameter to 3 phase o Click Apply Publication 2100 RM003B EN P March 2003 iv A Complete IntelliCENTER Hands On Lab Demo Setup Instructions Take Down Instructions Publication 2100 RMO003B EN P March 2003 13 o If unsure how to make these changes work through Chapter 7 Optional Change the FLA setting on the dip switches on the SMP 3 from 2 0 A to 3 5A Make sure all the manuals are returned back to the envelopes DSA E3 and
36. far such as when the SMP 3 tripped in chapter 4 ot when a parameter was changed in Chapter 3 Add an event 1 Choose a single unit and view the Event Log for only that unit 2 Right click on the event log and choose Insert The Insert a New Event Wizard appears Note The device name node number DeviceNet address and serial number are automatically entered Also the current date and time are pre entered but can be changed if needed Publication 2100 RM003B EN P March 2003 Additional IntelliCENTER Features 5 7 3 Type Added new event under the Description header then click Next Add information under the user fields if desired then click Finish Note the new entry in the Event log This manual event entry can be useful for recording periodic maintenance or other significant events 4 Click Apply to save the data 5 Close the Event Log window Publication 2100 RM003B EN P March 2003 5 8 Additional IntelliCENTER Features Publication 2100 RM003B EN P March 2003 Chapter 6 Spreadsheet View The purpose of this lab is to explain the features and demonstrate the functionality of the Spreadsheet View In addition to the Elevation View and the Monitor View there is a third view that gives the user a concise overview of the operations of the MCC called the Spreadsheet View The Spreadsheet View is a composite of information from all the units in tabular form The
37. gauge and graph are displayed What is a Parameter All DeviceNet components can store and report data We refer to the individual pieces of data as parameters The data can be divided into three categories as noted below Process data e g o Amperes on Line 2 Ground fault Current o Time until trip occurs e Configuration data e g o Trip Class o Motor Full Load Amps FLA o Delay before trip e Device specific data e g o Firmware revision o DeviceNet Node address o Network Baud rate InteliCENTER Software will allow the user to change configuration data in the second group above The E3 has more than 70 parameters For more information refer to the E3 manual chapters 5 7 for a complete description of these parameters Monitor View 3 3 Changing Parameters Shown in Monitor View 1 Observe the middle analog gauge in the Monitor View The gauge is displaying the ground fault current measured by the E3 ovetload relay 2 Right click on this gauge selection window will appear Click on Change Parameter Monitored and the Edit Parameter window will appear 3 Click on Change Parameter Monitored The Edit Parameter window will appear 4 Click the down arrow under Parameter Name Use the slider to scan the all the parameters stored by the Edit Parameter Edit Parameter Select a new parameter to display Please select a parameter for this control Name Current Imbal OL Time To Tri
38. he information that can be exported could include Device Unit information spare parts or Event data The exported data can be for an individual unit or for the entire lineup To Export data select Export from the Tools menu In the Export Data dialog box that appears select the data to be exported and then the lineup containing the data If exporting Device Unit data the entire lineup will be exported If Event data or Spare Parts will be exported either the entire lineup or individual units can be selected When the selections are complete select OK Next the location and file name of the exported information needs to be specified Choose a recognizable name and convenient location for the file and select Open To view the csv file that was saved open a spreadsheet application i e Microsoft Excel and browse for the file to open and then open the file Be sure the File Open menu on the spreadsheet program is not set to only look for xls files If spreadsheet software is not available the data can be observed using Notepad or WordPad from the WINDOWS PROGRAMS ACCESSORIES menu Be sure to set up to search for csv files instead of txt rtf or files these programs normally look for Note The default location of the csv file is the InteliCENTER program folder Note When the csv file is opened in a spreadsheet program it may need to be formatted for ease of reading Excel has Wizards that assist in opening a CSV
39. he left hand side of the Spreadsheet View to better identify which unit is being observed click and drag the Publication 2100 RM003B EN P March 2003 6 2 Spreadsheet View Title Block of the Inputs column to the left It may be necessary to scroll the view between multiple clicks and drags to get the column to the desired position e Change Column Width The width of the individual columns in the spreadsheet view can be adjusted Move the mouse to the right hand side of the title block of the column to be re sized When the mouse pointer changes to a double arrow click and drag on the title block to change the column size e Change which Columns are Displayed Click on the Show Hide Columns button in the lower left corner of the window A new window will appear for selecting or de selecting the data shown in the Spreadsheet View Sort the order of the units Most of the time it is convenient to have the units appear on the spreadsheet in the order that they appear in the MCC There is a button that will allow sorting the Spreadsheet View in location order in one click To sort the view in another order such as DeviceNet address order choose the order using sort selection windows at the top of this view 5 Select Unit 3 and turn on the motor Observe the Current and Thermal Capacity columns The current shown in this table is average current The average current may differ from the phase current on the ammeter in the
40. ine 1 The software will not allow the user to attempt to change the value of a process data parameter 1 Left click on the white box next to FLA Setting Note the information given for the minimum and maximum allowable values This exercise shows how devices can be configured using Intelli CENTER Software Notice that there are some attributes that Inteli CENTER software cannot change such as network baud rate or device address RSNetworx would be required for these changes 2 Close the Monitor View for this unit Click on the X in the upper right hand corner Students will typically trip the SMP 3 and then note that they cannot immediately reset it That is because the SMP 3 requires time for the motor to cool The SMP 3 should be ready to reset within 90 seconds of tripping See step 9 Chapter Monitoring a Starter with Electronic Overload The purpose of this lab is to utilize Intelli CENTER software to monitor the operation of the SMP 3 solid state overload relay Unlike the E3 which can be configured on line the SMP 3 is configured with dip switches Demo Settings Both 10A breakers next to the power supply should be on The four position selector switch should be fully clockwise to select unit 3 The rheostat should be set on zero The disconnect switch on Unit 3 should be ON The selector switch on Unit 3 should be in the Hand position If the red tripped LED 15 blinking on the SMP 3 press the b
41. ion has 12 half space factors that are designated A through M 1 is not used A B C D E F G H J K L M The 71 high sections being represented on the demo have 9 half space factors A B C D E F G H J In Section 2 there are two units Unit 2 is located in position A in section 2 Unit 3 is located in position D of section 2 To swap Units 2 amp 3 perform the following steps Publication 2100 RM003B EN P March 2003 6 4 Spreadsheet View Publication 2100 RM003B EN P March 2003 Go back to the Spreadsheet View On the line for Unit 3 SMP3 change the value in the Unit Loc column to 8 Click Apply An error message should appear stating that another unit already occupies this location Click OK To move Unit 2 out of the way change its Unit Loc value to Cr Click Apply Observe the changes in the Spreadsheet View Reverse the unit by putting Unit 2 back at the top of Section 2 Close the Spreadsheet View Chapter E3 Electronic Overload Relay Configuration Using Intelli CENTER Software purpose of this lab is to configure advanced features on the solid state overload relay 1 Double click on Unit 1 to bring up the Monitor View for that unit 2 The Data monitored should be Warning Status Trip Status Average Fla Percentage Full Load Amps Overload Time To Trip Data WemmngStauslNoe 7 Status None Average o 7
42. lace for all users of the Intelli CENTER software changes could be made to the settings of the InteliCENTER components resulting in down time or personal injury Important The Administrator can be deleted from the User List If this happens there will be NO access to the Security features in the InteliCENTER software To regain the Security feature after the Administrator is deleted the Data CD will need to be reinstalled All changes since installing the software will be lost As an option the databases on the hard drive can also be sent to tech support for repair InteliCENTER Software features a secure logon screen that appears when the software is started and the security option is enabled When the software is first installed the security option is enabled The default User Name is Administrator and the default password is password both fields are case sensitive 1A Login Lx User Name Password Publication 2100 RM003B EN P March 2003 9 6 Preferences Note the Timeout Option When set to some number other than 0 the software will log the user out All screens will be available but the user s rights to change settings will be removed To log back in Click File Login from the main menu After logging in for the first time the Administrator the person who installed the software and or has complete access to all device settings should change the Administrator password and then setup user names and password
43. lue RESET tab SMP 3 Settings Refer to pages 3 32 through 3 35 of SMP 3 User Manual if needed Never use a pencil to set dip switches Pencil lead is conductive and the dust will eventually work its way inside the switch 1 Set the FLC Setting to 2 0A by setting the second bank of switches as appropriate See Chapter 3 page 36 of the SMP manual be L There may be one of two SMP models used Check the ampere designation of SW1 against the table on page 3 36 The sum of the switches turned on should equal 2 0 2 Monitor the motor via the SMP 3 overload From the Elevation View double click on Unit 3 to get to the Monitor View A picture of the SMP overload should appear in the upper left hand quadrant Publication 2100 RM003B EN P March 2003 4 2 Monitoring a Starter with Electronic Overload You must click the blue right arrow to start the trend graph Publication 2100 RM003B EN P March 2003 5 Using the method described earlier to select which parameter is displayed set the two trend graphs to monitor Average Current and Percent Thermal Capacity Used Be sure to set the scales to the appropriate ranges Thermal capacity should be set for 0 100 and FLC should be set to 0 5A Once the graphs are set up it is possible to operate the motor and observe the data from the SMP 3 Start recording on the trend graphs by clicking once on the right arrow Notice that the bottom scale changes immediately to minu
44. nual to check the operation of the RESET button It takes 90 seconds for the SMP3 to reset when the trip class is set to 10 The SMP 3 relay is an older generation product While it provides a broad range of motor protection it has a rather limited amount of information available for network access Pages 4 9 through 4 12 of the User Manual show the parameters available to the IntelliCENTER software On page 4 12 note that though the SMP 3 will indicate faults it will not specify which fault has occurred On page 6 4 there is another description of process data that is available This description does not indicate the nature of the fault A PLC can be programmed to capture this data But since IntelliCENTER Software is preconfigured and uses DeviceNet Parameters this information is not available to IntelliCENTER Monitoring a Starter with Electronic Overload 4 3 10 Verify that the overload will reset after 90 seconds 11 Close the Monitor Screen for this unit Publication 2100 RM003B EN P March 2003 Notes Publication 2100 RM003B EN P March 2003 Chapter 5 Additional Intelli CENTER Features The purpose of this lab is to provide additional information to aid in setting up and troubleshooting the MCC In addition to the monitoring charting and configuration capability demonstrated in Labs 1 through 4 Intelli CENTER software provides mote useful information From the Elevation View single click
45. ocuments to add at this time cancel out of the Add Manual Wizard In the left hand column of this screen at the top of the directory notice MCC as an entry Click on this entry to see documents pertaining to the MCC in general 3 Close the Manuals window Additional IntelliCENTER Features 5 3 PART 2 Drawings Optional Locating Drawings 1 At the Elevation View sing e click Unit 3 so that its border is bold Click on Documentation then select Drawings The wiring diagrams for the SMP 3 are listed Double click on sheet 1 of the wiring diagram A program called Volo View Express which is a CAD document viewet starts and the wiring diagram appears Note Volo View is not a full CAD program it is only a viewer 2 Maximize this Volo View window Note that the drawing is still too small to read There are two options here a Press Page Up to zoom in ot b Select one of the magnifiers from the tool bar The second magnifier selects and zooms in on a particular area of the print c If the default colors of Volo View are hard to read click VIEW then Black and White on the menu bar hand tool will move the wiring diagram within the window so that desired parts of the diagram can be viewed Adding Notations to Drawings with VoloView Express 1 Select the notation tool the pencil with the red line from the tool bar and make notations on the drawing Program Files IntelliCEN TER XS
46. on 2100 RM003B EN P March 2003 Equipment Required Computer Requirements Software Required A Complete IntelliCENTER Hands On Lab Demo Setup Instructions MCC Demo Cases CAOTM IntelliCENTER Demo Demo Demo I P N 2100 ES10 SUITCASE 850SHK This demo case features three units and will support all lab exercises This is the demo primarily used with CAOTM events and GMS Training This demo is heavy 120 an usually comes crated in a wooden crate Operating system Windows 98 NT4 2000 XP Processor PIII 650 MHz minimum Video 1024 x 768 resolution w 65535 colors Disk space 250MB Mouse Microsoft compatible RAM Windows 98 64Mb 128Mb recommended RAM Windows 2000 NT4 XP 128Mb 256Mb recommended Network Interface Requirements This lab exercise requires a direct DeviceNet connection InteliCENTER software is capable of connecting via Ethernet ControlNet or DeviceNet DeviceNet Interface Hardware Laptop Computer 1784 PCD PCMCIA or 1770 KFD serial Desktop Computer 1784 PCIDS PCI or 1770 KFD serial A working copy of InteliCENTER software is required This software includes Adobe Acrobat Reader AutoDesk Volo View Express Microsoft Internet Explorer Rockwell Software RSLinx Lite IntelliCENTER Software Note that Inteli CENTER Software will not overwrite installed versions of Acrobat or Volo View Express regardless of revision level release number Also Volo View Express
47. on Unit 1 the unit Notice this unit now has a darker border around it PART 1 Manuals Locating the Proper Manual 1 Click Documentation from the menu bar and then select Manuals The Manuals window will appear and because the E3 unit was selected this unit is highlighted in the left window and all the E3 related documents appear in the right side of the window Click on the last item in the list the E3 User Manual then click the View File button below Adobe Acrobat Reader will start and a copy of the E3 manual will be displayed This manual should be the same as the hard copy at the workstation Sometimes the hard copy at the work station will be a later revision when manuals get lost they are replaced with the newest revision The benefit of Intelli CENTER software is that the manual that directly applies to the version of the installed device is always available Acrobat Reader File Edit Document View Window AY d amp BRYA B id 4 0 GORA Chapter 9 Troublesh Appendix A Specificat Appendix B DeviceNe Appendix C Explosive Appendix D Accessor L Tahtes apter 1 Product Overvii Chapter 2 Installation anc Chapter 3 Protective Trip Chapter 4 DeviceNet Noc _ Chapter 5 Programmable Chapter 6 Current Monito Chapter 7 Diagnostic Par Chapter 8 Logic Controlle _ Chapter 9 Troubleshootir Appendix A Specifications L
48. on the intelligent MCC InteliCENTER softwate is also pre configured for ease of use The advantage to using pre configured software is that there is no need to program screens animate push buttons assign tag numbers etc Creating an interface between network data and the PC can be an expensive task Maintaining this interface when changing units can cause delays IntelliCENTER uses pre configured screens for each type of device in the MCC Adding a unit is as simple as using the configuration CD that is provided with the new unit 1 Double click on the Intelli CENTER Software icon on the desktop Temm oe InteliCENTER Demo 2 InteliCENTER software will start and the Login window will appear It is possible to have several levels of security from a user who can only monitor the MCC to a user who can use all of the features of the software For the purposes of this lab log in at highest uset level as shown in step 3 3 Type in gt User Name Administrator gt Password password Note Observe case sensitivity only the A in Administrator is capitalized Publication 2100 RM003B EN P March 2003 2 2 Connecting to the Motor Control Center MCC Publication 2100 RM003B EN P March 2003 Connecting the PC to the MCC After logging into the software a window appears asking which Workspace to use A Workspace defines what screens to open which MCC is connected etc Since workspace
49. one of these fields 5 Note also that the list price is shown Please see disclaimer at the bottom of the page 6 Close the Spare Parts window Select Soit Select Filter None None ly E C Ascending CC Descending None ae 72 1 BUL 100 104 CONTACT 100 C16D10 CONTACTOR BUL 100 0 00 psa In DEVICENETSTARTER 1O00NVA2R DEVICE NET ALX osa Ir fa conac fiora AUX CONTACT mnoz jsnm 2 G DSA 1 SOLID STATE OVERLOD 193 EA4EB OVERLOAD MCS 1 6 61 00 DSA 1 DISCONNECT SWITCH 194R NJO30P3 DISC 304 600V UF 241 00 DSA 1 STAB ASSEMBLIES 40120 410 43 STAB ASSY 1 10WIR 31 00 G DSA 1 RESET ASSEMBLY 40129 415 01 OL RESET 3 14 LON G DSA 1 PILOT DEVICE 1 40129 829 07 NONE AVAILABLE 2 CONTROL STATION 2100H N8 Q NONE AVAILABLE 3 CIRCUIT BREAKER OP 40116 437 01 OPER MEC 1504 FRAM 14 00 3 CIRCUIT BREAKER HA 40116 43802 HANDLE ASSY 3 1504 50 00 A 1 ELI IL TAGE MON D DON ven IO TAR TED C1 mi 14024 90 PG EU update tothe _ Aga current list prices prices are US Publication 2100 RM003B EN P March 2003 PART 4 Event Logger When IntelliCENTER software is running it has the capability to automatically record certain events such as trips wa
50. or network If transferring the database from one PC or network to another the Restore Data function is used to restore or unzip the zip file that was created using the Back Up function To Restore Data select Restore Data from the Tools menu Browse to the database that is to be restored in the Open Database dialog With the database highlighted select Open The status indicator at the bottom of the Restore Database dialog box will show the progress of the restore procedure This procedure may take a few moments When the database s are restored exit and restart the IntelliCENTER software to be able to use the restored database s Publication 2100 RM003B EN P March 2003 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2100 RMOO3B EN P N March 2003 Copyright 2003 Rockwell Automation Inc All rights reserved Printed in USA Supersedes Publication 2100 RMOO3A EN P N April 2001
51. p 13 OL Time To Reset 14 Trip Status 15 Warning Status 16 Trip Log 0 Trip Log 1 Trip Log 2 Mas Value Uri er Scaing May fio Select No Parameter 5 Pick parameter 5 L1 fla Line 1 percent full load amps Change Scaling Max Value to 100 and click Apply Notice the new legend on the analog gauge Note also the new meter range In the bottom right quadrant of the Monitor View next to the I O there is a group of parameters with their corresponding values This list is divided into two parts Data and Parameters There are places to display eight more of the E3 s Parameters The division between Data and Parameters is simply a way for the user to organize the data shown Data could be information on the process e g percent thermal capacity used Parameters could be information on how the is configured e g delay before the trip It is possible to use a data field for a parameter or vice versa if necessary Publication 2100 RM003B EN P March 2003 Publication 2100 RM003B EN P March 2003 Changing a Parameter Value Intelli CENTER Software will allow the user to change configuration data of the device Note that it is not possible to change the value of a parameter that is created by the based on what E3 is measuring such as Line 1 Current Line 1 Current is process data and can only be changed by changing the amount of current actually passing through L
52. placed ES Polling Rates From this screen it is possible to specify how frequently InteliCENTER polls the network for information on the different views or graphs listed It is import to understand the effect of changing these values There are two main effects that must be balanced 1 The more frequently the network is polled to update the associated values in the different views the more traffic there is on the network 2 The less frequently the network is polled the more likely that sudden changes of data will not be recorded For example Suppose Trend Graph 1 is monitoring Line 1 current Also suppose that the polling rate is set to the maximum time between updates i e lowest frequency of 9 9 seconds There is roughly a 70 chance of not recording a 3 second surge in Line 1 current The smaller the number down to 1 0 second the more frequently the InteliCENTER software updates these indicated views Note that the trend graphs store up to 5000 data entries Once this data area is full new data forces the oldest information out At 1 second per update it is possible to store approximately 83 minutes of data At 9 9 seconds per update 13 hours and 45 minutes of data will be recorded When troubleshooting with the Trend Graphs it is important to consider the total time span desired when specifying frequency Publication 2100 RM003B EN P March 2003 9 4 Connection Style Connection Styles
53. r unit 4 OObserve the status lights on all units If the power to all the units is on the lights should all be blue indicating that they are ready to run On Unit 2 turn the selector switch to Hand operation Make sure the motor selector switch is on unit 2 Press the red start button and observe the change in the status light on the Elevation view Press the green stop button to stop the motor Publication 2100 RM003B EN P March 2003 2 6 Connecting to the Motor Control Center Publication 2100 RM003B EN P March 2003 Causing a Fault 1 Press the blue TEST RESET button on the E3 solid state overload relay in Unit 1 to simulate an overload trip Note the color of the indicator on this unit now Depending on which release of E3 firmware the device has it may be necessary to press and hold the Test Reset button for 3 seconds in order to create a test trip condition 2 Press the blue TEST RESET button again to reset the overload Conclusion So far it has been shown how easy it is to connect and establish communications with an MCC using Intelli CENTER software Even a novice user can log into an MCC and see critical process date with a few clicks of the mouse and without being a networking expert Chapter J Monitor View purpose of this chapter is to explain the features and functionality of the Monitor View From the Monitor View the user can observe process data and configure device settings
54. rnings and parameter changes manual event may also be entered to record important actions T lolx Select Sort Select Fiter x None Ascending C Descending None Bates Sel Bate oeetun lico User 2 E 02 15 2001 14 58 51 Serial number changed on DeviceNet 02 16 2001 15 00 13 02 16 2001 15 00 36 02 16 2001 15 02 33 E 537105572 0272872001 081335 1 537105572 02 26 2001 09 14 32 Device Parameter changed Single Thr E3 Fault E3 Device Parameter changed FLA Fault E3 Device Parameter changed Pr FI E3 12 04 2000 12 58 26 F Device Attribute changed Unit Loc F None 12 04 2000 12 59 07 F Device Attribute changed Space Fact None 02 26 2001 08 32 56 No Communication DSA 02 26 2001 08 32 56 A No Communication 02 26 2001 09 14 46 Device Parameter changed Pr Fl Device Parameter changed Pr FI 02 26 2001 03 15 21 2001 03 15 31 Fault Beal Select View from the menu bar Then select EVENTS Scan the event log to see the activities that have already been performed during this lab If a unit is selected on the Elevation View only the events associated with the unit are displayed If there is no unit selected all events will be shown Look for events related to the lab activity so
55. s for all other persons using the software To change a password select Change Password from the File menu on the main Intelli CENTER screen Please do not change the Administrator password Add a New User Click on User Manager in the Security Tab Preferences The User Manager window will appear The only user who can log into the InteliCENTER Security screens is the Administrator This tab is not visible except when the Administrator is logged in Right click in the white atea table of the User Manager window Select Insert in the pop up window User Manager The Add a New User Window appears Publication 2100 March 2003 Preferences 9 7 Add a New User Wizard Click Next and the New User information window appears Step 1 Tell Us About the New User Give the new User a user name and a user description Assign a unique password to this user Leave the Access Rights field blank right now Click Finish The User Manager window should now display the new entry Notice that no Access rights are defined for this user Publication 2100 RMO03B EN P March 2003 9 8 Preferences User Manager 5 08 15 2000 07 49 00 SecondShittlec Lecwocue 08 15 2002 10 41 05 Left click on the Access rights field A window will pop up to allow selection of the access rights of this user A Security Options
56. single phase system 6 Notice the acrylic nameplates located in each unit in the demo case They will typically look like this UNIT 1 NEMA FNVR W E3 PLUS Publication 2100 RM003B EN P March 2003 Spreadsheet View 6 3 Adding Nameplate Data The Spreadsheet View can be used to add Nameplate data for the individual units which will show up on the Elevation View 1 Reveal the nameplate data columns The unit nameplates have three lines of text so reveal fields for Nameplate 1 2 and 3 2 Click on the Show Hide columns 3 Scroll down to the fields for Nameplates 1 through 3 4 Check the three boxes in the visible column next to Nameplates 1 through 3 then click OK 5 Scroll over the spreadsheet until the new columns are visible 6 Just for reference go back and look at the Elevation View Notice there is minimal information on each unit basically horsepower and unit type 7 Go back to the Spreadsheet View and enter the nameplate data for Unit 1 as it appears line for line on the nameplates in your demo e g Unit 1 NEMA FVNR W E3 PLUS Type each line in a separate field starting with the top line in the Nameplate 1 field Moving a Unit Swapping Units 2 amp 3 in Section 2 Unit locations are defined first by the vertical section number and then the alphanumeric location within that section Each half space factor is assigned a letter value starting with A A typical 90 high sect
57. tes and seconds after the hour as determined by the computer clock in the lower right hand corner of the screen Press the red push button to start the motor Observe the data on the gauges and the trend graphs Notice that the Thermal Capacity used gently begins to climb Real Time Data Trend Average Curent AMPS 0219 0220 02 30 0240 0250 0300 Thermal Cap Used 0210 0220 02 30 0240 0250 0309 Carefully turn the rheostat up until the load current is 4A or 2x the full load current Observe the corresponding change in the average current Also note the change in slope of the Thermal Cap Used graph While waiting for the TCU to reach 100 turn to page 4 3 in the SMP manual and estimate the amount of time it will take the SMP 3 to trip at the multiple of full load current 2A for this operating condition Compare the number from the chart on page 4 3 to the time elapsed on the trend graph since the motor current was doubled Does this correspond with the time indicated on the trend graph After the trip has occurred and the motor stops notice that the TCU begins to fall Also note the red Trip LED is flashing See page 9 6 of the SMP 3 manual and compare the Fault Code to the table The Fault Code table is also printed on the front of the SMP 3 overload Press the blue RESET button on the overload Note that the electronic overload does not reset See the table on page 4 6 of the ma
58. the instructor sets up an Publication 2100 RM003B EN P March 2003 2 4 Connecting to the Motor Control Center If the student does not see the devices as shown refer to the network troubleshooting guide Publication 2100 RM003B EN P March 2003 InteliCENTER hands on lab with multiple workstations it is hard to assure that the same computer is connected to the same demo case The Intermediate connection is used Note that even though all the labs are the same there may be minor differences in the communicating device s E3 or DSA s hardware or firmware release revision These minor differences must be resolved before continuing to run the software Full Full connection polls all possible devices 64 on the network This method is useful when adding a new unit to a lineup Note that even if a new device is found it still may not be recognized if the new device has not been properly added to the Intelli CENTER database Full connection takes the most time to connect It is assumed that the lab instructor has already connected to all the demo cases at least once so use the Express connect method t may take a few seconds or the status lights to reflect the current operating condition of the MCC If more than 60 seconds elapses and the fault lights do not indicate the proper status start the network troubleshooting procedure Connecting to the Motor Control Center MCC 2 5 Once the MCC and the method of conne
59. the ports are connected to the flat cable There is a round cable that connects the top port of the two wireways together In a real Inteli CENTER MCC this cable would also be flat and would run behind the structure Note Each unit has a cable running from a DeviceNet component to the wireway pott The Out A and Out B coils are only Unit 1 NEMA Starter with Solid state overload relay activated via network command Operating the unit manually will not The solid state overload relay is connected in series with the NEMA energize either of these contacts contactor and the load Notice the input LEDs located on the front of the E3 These LEDs illuminate when there is a 24V signal on the input Input 1 is connected to the auxiliary contact on the starter Operate the Hand Off Auto HOA switch and observe which input is energized Notice the output lights on the E3 There are two output contacts that can be operated by remote control on the E3 These contacts are typically used to energize the coil on the contactor In a reversing starter both contacts are used These outputs are labeled OUT A and OUT B on the overload These outputs will not be energized during this lab because the E3 will not be operated by remote control Publication 2100 RM003B EN P March 2003 IntelliCENTER Lab Kit 1 5 The blue button is a combination TEST RESET button If the E3 trips it can be manually reset by pressing this button The
60. will not be installed if the computer already has a registered program such as AutoCAD to open dwg files Publication 2100 RM003B EN P March 2003 ii Complete IntelliCENTER Hands On Lab Demo Setup Instructions Setup Instructions The following setup instructions apply to CAOTM supplied equipment only CAOTM equipment includes Allen Bradley Industrial computers monitors keyboards mice KFD interface modules and the DEMO suitcase Setting up the smaller demos set up in 2003 with another type of computer should be intuitively similar In a typical Complete InteliCENTER Workshop lab setup there will be two students working at each lab station The hands on lab suitcase demo will be set on top of the worktable with the mouse keyboard and monitor The computer will usually be placed under the table It is a two person job to transport the demo case for placement onto a table top ATTENTION Be sure to lift demo cases with the legs not the back to avoid risk of injury Connect the KFD module to COMI on the desktop computer Be sure to tighten the connector into the port Connect the cable from the demo case to the KFD module Engage the connector screws from the DeviceNet cable into the KFD Module ATTENTION DO NOT JERK THE DEMO CASES BY THE HANDLES Use the handles gently to avoid breaking them Once the handles are broken moving the case will be very difficult 1 Open the cases on the tabletop Be

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