DIGITAL B-RAD USER MANUAL
Contents
1. FELLD ime evel c Ay a DIGI TAL B RAD USER MANUAL 48 Volt Lithium Ion Power Extreme CEADING MANUFACTURER OF ADUANCED TORQUE SYSTEMS t IT PNEUMATIC BATTERY ELEC TRONIC ELECTRIC THE INDUSTRY STANDARD BECIEUE IT ELECTRIC SERIES V RAD Torque Range 100 2300 ft Ibs ELECTRONIC SERIES E RAD Torque Range 200 6000 ft Ibs BATTERY SERIES B RAD Torque Range 100 1300 ft Ibs PNEUMATIC SERIES Torque Range 50 8500 ft Ibs Y Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue an2. New World Technologies Inc Page 2 V2014 07 03 Digital B RAD USER MANUAL C 4 RAD Li Ion Battery Pack Safety Only use the RAD Li Ion Battery Pack with the Digital B RAD Tool System The use of other batteries with the Digital B RAD Tool System will cause damage to the tool The RAD Li Ion Battery Pack should only be charged on the RAD Battery Charger If an incompatible charger is used damage to the RAD Battery will occur Keep the RAD Li Ion Battery Pack away from any metal objects If the battery terminals are connected by a metal object the battery will short and will cause damage to the battery and injury to the operator Do not expose the RAD Li Ion Battery Pack to wet conditions This will cause damage to the RAD Battery and increase the risk of electric shock Do not use faulty or deformed RAD Batteries Do not attempt to open the RAD Battery Do not short circuit the RAD Battery Failure to comply will cause damage to the RAD Battery and injury to the operator If liquid is ejected from the RAD Battery avoid contact If contact occurs immediately flush with water If contact with eyes occurs immediately flush with water and seek medical aid Liquid from the RAD Battery may cause irritation and or burns RAD Li Ion Battery Packs cannot be disposed of with regular waste Return RAD Batteries to your RAD Distributor New World Technologies Inc Page 3 V2014 07 03 Digital B RAD USER MANUAL C 4 1 0 Gene
3. To view Maintenance Cycles 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 6 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 3 3 6 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Maint Cycles option 5 Press the Centre button to select the Maint Cycles option Result The Maintenance Cycles screen will be displayed Figure 3 3 6 3 258 336 4 1 8 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC Figure 3 3 6 1 Main Menu Screen E Figure 3 3 6 2 Info Menu Screen Figure 3 3 6 3 Example of Maintenance Cycles Screen RE xadtorque Com 3 3 7 Change the Target Torque This function allows the operator to change the Target Torque The Target Torque is the torque value at which the Digital B RAD will stop the Torque Cycle and the cycle will be considered a pass For more information on the Target Torque and Torque Cycle refer to Section 4 2 Torque Operation Note Refer to Section 1 2 1 Torque Ranges for more information New World Technologies Inc Page 14 V2014 07 03 Digital B RAD USER MANUAL CE To change the Target Torque 1 Use the Up Arrow button to increase the Target Torque
4. 3 3 2 Hard Joint Mode CAUTION Damage to the Digital B RAD and the joint may occur if the Joint Rate is less than 10 and Hard Joint Mode is not enabled The Digital B RAD is calibrated for a Joint Rate greater than 10 The Hard Joint Mode allows the Digital B RAD to operate on a joint with a Joint Rate of less than 10 To enable disable Hard Joint Mode 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 2 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Hard Joint option 3 Press the Centre button to select the Hard Joint option Result The LCD Display will return to the Main screen with Hard Joint displayed Figure 3 3 2 2 NEW WORLD TECHNOLOGIES INC t sadtorque co D NEW WORLD TECHNOLOGIES INC t w radtorque aN qs m Figure 3 3 2 1 Main Menu Screen 7 Figure 3 3 2 2 Main Screen Hard Joint Mode 3 3 3 View Tool Information This function allows the operator to view the Digital B RAD information including Date and Time Software Version Digital B RAD Model Serial Number Current Units Voltage Minimum Torque Maximum Torque To view the Tool Information 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 3 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre butt
5. and the Digital B RAD Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us The Digital B RAD Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Do not operate the Digital B RAD Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The Digital B RAD Tool System creates sparks which could ignite these substances Do not expose the Digital B RAD Tool System to wet conditions Water in the Digital B RAD Tool System will cause damage to the tool and increase the risk of electric shock After long durations of use the Digital B RAD Tool System will become hot It is recommended to use the tool in short intervals and allow for cooling between uses to prevent injury to the operator or damage to the Digital B RAD Tool System While operating the Digital B RAD Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the Digital B RAD Tool System Failure to comply will result in void warranty The Digital B RAD Tool System has been calibrated by a qualified Calibration Technician calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the tool and joint
6. and use the Down Arrow button to decrease the Target Torque 3 3 8 Save a Preset Result The Target Torque displayed on the Main screen will change Once the desired Target Torque is displayed the Digital B RAD is ready for a Torque Cycle This function allows the operator to modify any of the ten Presets Presets are pre defined Target Torques For more information on using Presets refer to Section 3 3 1 Select a Preset To save a Preset 1 New World Technologies Inc V2014 07 03 o x adtorque c Om Change the Target Torque to the desired torque value Figure 3 3 8 1 Refer to Section 3 3 7 Change the Target Torque Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 8 2 READY TARGET FTLB a amp H a pi Ig Wisma eset tml NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t gon radtorque co 0 Figure 3 3 8 1 Main Screen Figure 3 3 8 2 Main Menu Screen p Use the Up Arrow button and the Down Arrow button to highlight the Save options Press the Centre button to select the Save option Use the Up Arrow button and the Down Arrow button to highlight the Preset to be modified Figure 3 3 8 3 Note The Target Torque previously saved as this Preset will be overwritten by the new Target Torque Press the Centre button to select the Preset Result The Target Torque is n
7. at 50 of the Maximum Torque on a joint with a hardness of approximately 10 degrees Note The application torque joint hardness battery condition age and operating temperature will affect the actual number of Torque Cycles per charge 2 3 1 Insert Remove the RAD Li Ion Battery Pack To insert the RAD Battery 1 Ensure the On Off Trigger is in the Off Position not depressed 2 Align the RAD Battery with the bottom of the Tool Handle 3 Slide the RAD Battery into place until it is full seated Note A click will confirm that the RAD Battery is locked in place 4 Test that the RAD Battery is locked in place by trying to slide it out of place To remove the RAD Battery 1 Press and hold the Battery Release Button 2 Slide the RAD Battery away from the Tool Handle 2 3 2 Checking RAD Battery Charge To check the RAD Battery Charge 1 Press the Charge button on the RAD Battery Figure 2 3 2 1 Result The Red Bars will light up If all of the Red Bars are illuminated the Battery is fully charged If none of the Red Bars are illuminated the RAD Battery is completely discharged and needs charging refer to Section 2 4 1 Charging the RAD Li Ion Battery Pack New World Technologies Inc Page 6 V2014 07 03 Digital B RAD USER MANUAL Charge Button Figure 2 3 2 1 RAD Li Ion Battery Pack 2 4 RAD Battery Charger CAUTION The RAD Li Ion Battery Pack should only be charged on the RAD Battery Charger
8. warranties written notice to New World Technologies Inc must be given immediately upon discovery of such defect at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent perm
9. AD Tool System The Target Torque Torque Units Digital BRAD Model and Tool Status are displayed on the Main Screen Figure 3 1 1 shows the main screen and indicates important aspects Digital B RAD Model Tool Status Target Torque l Torque Units NEW WORLD TECHNOLOGIES INC At adto rqu e Co mn qs Figure 3 1 1 Main Screen 3 2 User Access Levels Access to the functions on the LCD Display has been constricted to four Access Levels the Locked Level the Basic Level the Intermediate Level and the Advanced Level Access to the last three levels requires a password Each level has a different password and access to different functions Table 3 2 1 outlines the functions accessible to each level New World Technologies Inc Page 8 V2014 07 03 Digital B RAD USER MANUAL C 4 Level sanctions level sansa ives ives ives s fioainnewese ves res ives fs ven Tetinortn ves fres frs s eroe Taero ro fres res rs eane ro frs s ps eroen ro fres frs s amea ro fro fro s ces hance no fro fro frs Tacen ro fro fro s vewa no ro ro rs Table 3 2 1 User Access Levels and Functions Note The Digital B RAD Tool System is shipped from factory in the Basic Level After configuration it is recommended that the tool be locked for normal bolting operations to avoid inadvertent changes to tool settings and calibration 3 2 1 Unlocking Access Levels To unlock an Access Level 1 Press the Centre button Result
10. Errors The Red Warning Light is on The RAD Battery is not charging because its temperature is not within the required range for charging When the RAD Battery s temperature moves within the required range the Red Warning Light will turn off and charging will commence The Red Warning Light is flashing The RAD Battery may be placed incorrectly on the RAD Battery Charger Remove the RAD Battery and replace it correctly on the RAD Battery Charger If the Red Warning Light continues to flash the RAD Battery is defective remove the RAD Battery immediately If these problems continue contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us or your RAD Distributor 3 0 LCD Display Interface CAUTION LCD Displays are susceptible to mechanical shock and any force exerted on the module may result in damage CAUTION LCD Displays can be damaged by moisture or water and high temperatures Avoid such conditions when storing and gently wipe clean or let dry before usage The Digital B RAD Controller includes an LCD Display This simple LCD Display interface has many functions including Presets Torque Settings and Calibration The following sections describe these functions as well as how to enable and or use them Refer to Section 2 2 Screen Navigation to understand the use of the buttons referred to in this section 3 1 Main Screen The Main Screen is used as the central control point of the Digital B R
11. If an incompatible charger is used damage to the RAD Battery will occur The Charging Status Display Figure 2 4 1 on the RAD Battery Charger is used to notify the operator when the RAD Battery is charging when the charge is complete and if there is an error i ee Be metabo ASC 30 Li Power A R COOLED 100 EEE mm me CX Green Status Light Red Warning Light Figure 2 4 1 Charging Status Display 2 4 1 Charging the RAD Li Ion Battery Pack Note The temperature range for charging is 0 C to 50 C 32 F to 122 F To charge the RAD Battery 1 Plug the RAD Battery Charger into the wall outlet Result The Red Warning Light will turn on for one second and then the Green Status Light will turn on for one second 2 Align the RAD Battery with the RAD Battery Charger 3 Slide the RAD Battery into place Result The Green Status Light will flash while the RAD Battery is charging When the RAD Battery has been fully charged the Green Status Light will stop flashing and stay illuminated Until the RAD Battery is removed from the RAD Charger it will convert to conservation mode which will maintain the battery charge at maximum capacity To remove the RAD Battery 1 Slide the RAD Battery away from the RAD Charger 2 Check that the RAD Battery is fully charged refer to Section 2 3 2 Checking RAD Battery Charge New World Technologies Inc Page 7 V2014 07 03 Digital B RAD USER MANUAL C 4 2 4 2 Charging
12. LE OF CONTENTS TABLE OF CONTENTS siiceavenniecnntnccnteccciavensiiwssnacavaienieanaecuunenntinsununns 1 IMPORTANT SAFETY NOU ICE wisiwiscsnsiicdennvindicewtnitsenreivivcnwensnienreadiets 2 1 0 General Information ccccscsessseenesesseeeneneseeseeeneneeseeenenenseseaeas 4 Tl System COMPONENTS keicc ed ce ee cece eee el cere el eee see eae eee EEEE Eeo 4 1 2 SpecificatioNS aaa scccuicee vant aecs pectic aaa 4 TZ ORQUC RING CS ae satin cha tiie cetera eo aaa ie tsa aa eh ia he 4 1 2 2 Battery Speca ONS orria aces 4 1 2 3 Environmental Specifications cccccsecsesecseeeeseeeseeeeseeeeseesesenseeeseeanees 5 20 TOOlSySte M inna 5 ZA TOOK FANGS ssiossivieveidedatsvauiciabcvawedanndavecaniiaeiareravesaveraeveisievetesscavetsis 5 PA OG Cl LOCK cinutee sie cone ents aise oioetacausiauesolansne selceoused viesvar svete erences aeens 5 2 2 Screen NAVIGALION act vicatnteudiaddiiadiatidiedeataenudis a a a 6 2 3 RAD LiFION Battery PACK criztinetrerasautocetenndesnesrstepetiendeanaeeatemacaveensie 6 2 3 1 Insert Remove the RAD Li Ion Battery Pack ccccseseeeseseeeeeeeeeees 6 2 3 2 Checking RAD Battery Charge ccccscsseenesessecneeeceeeneencatseseneanseeenes 6 2 4 RAD Battery Charge arain TTA 7 2 4 1 Charging the RAD Li Ion Battery Pack cccecsesecereeeeeeeseeeeseeeeeesanes 7 242 Cad EIOS aaa NT 8 3 0 LCD Display Interface cccscsesssccscseesseenesesseeeneeeeeeeeeneseeseaenenes 8 31 MAIN SCE EN wiieaiers vecauiv
13. M OO Cesir lvnsuaet vente laaace E 22 Ae cA REACTION PONS diria enaa a 22 42 Torque OQperatON skroni roerei estrein eeN i toda delat EEEE dada loc SEEE E 23 SO EITOLS a 24 6 0 C ntact US sidivecdiiseceicnseccivanccnccswnudisiedaudedeseasaaderanecdccawincatecdaceds 25 New World Technologies Inc Page 1 V2014 07 03 Digital B RAD USER MANUAL C 4 IMPORTANT SAFETY NOTICE RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECUATIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY Digital B RAD Tool System Safety The intended use of the Digital B RAD Tool System is for commercial and industrial bolting applications Do not operate the Digital B RAD Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the Digital B RAD Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the Digital B RAD Tool System should attempt the installation operation and diagnosis of the Digital B RAD Tool System The Digital B RAD Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the Digital B RAD Tool System doing so will void warranty If breakdown malfunction or damage occurs
14. S INC NEW WORLD TECHNOLOGIES INC o yadtorque t 7 z J ww N yadtorque Co Figure 3 3 4 1 Main Menu Screen p Figure 3 3 4 2 Info Menu Screen Figure 3 3 4 3 Example of Last Result Screen 3 3 5 View Life Cycles This function allows the operator to view the statistics of all the Cycles conducted over the life of the tool To view the Life Cycles 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 5 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 3 3 5 2 New World Technologies Inc Page 13 V2014 07 03 Digital B RAD USER MANUAL C 4 4 Use the Up Arrow button and the Down Arrow button to highlight the Life Cycles option 5 Press the Centre button to select the Life Cycles option Result The Life Cycles screen will be displayed Figure 3 3 5 3 258 336 416 046 TOOL INET NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC qn COp qo COp qn ad torq i COn Figure 3 3 5 1 Main Menu Screen p Figure 3 3 5 2 Info Menu Screen Figure 3 3 5 3 Example of Life Cycles Screen 3 3 6 View Maintenance Cycles This function allows the operator to view the statistics of all the Cycles conducted since the tool s last maintenance
15. The Main Menu screen will be displayed Figure 3 2 1 1 2 Press the Down Arrow button to highlight the Unlock option 3 Press the Centre button Result The Password Input screen will be displayed Figure 3 2 1 2 NEW WORLD TECHNOLOGIES INC i NEW WORLD TECHNOLOGIES INC t xadtorque t ww com qo sadtorqu e co h Figure 3 2 1 1 Main Menu Screen Figure 3 2 1 2 Password Input Screen 4 Use the navigation keypad to enter the desired password Note Use the Up Arrow button to move horizontally lt gt across the Password Keyboard Use the Down Arrow button to move vertically 1 on the Password Keyboard Use the Centre button to select the highlighted character 5 Select the Check Mark key v on the Password Keyboard to enter the password New World Technologies Inc Page 9 V2014 07 03 Digital B RAD USER MANUAL C 4 Note Select the Back Arrow key to delete the previous character Select the Cancel key to return to the Main Menu screen without entering a password Result The Main screen will be displayed and the Digital B RAD is now unlocked to the desired Access Level Figure 3 2 1 3 DB1a88 READY TARGET FTLB Mio M cl ee oT GA me ee g jy ee al x yll ma al i H i i NEW WORLD TECHNOLOGIES INC t qa sadtorque Cop Figure 3 2 1 3 Main Screen in the Basic Intermediate or Advanced Level Note The Lock Ico
16. d Level Note The Lock Icon is visible 3 3 Functions The following sections describe the functions available on the Digital B RAD Display Interface Refer to Section 3 2 User Access Levels for more information on the accessibility of these functions Note Menus will look different depending on the access level The figures in this section are from the Advanced Access Level 3 3 1 Select a Preset A Preset is a pre defined Target Torque value They allow the operator to quickly and efficiently change the Target Torque To select a Preset 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 1 1 2 Press the Centre button Result The highlight will move to the list of Presets on the right side of the screen Figure 3 3 1 1 3 Use the Up Arrow button and the Down Arrow button to highlight the desired Preset 4 Press the Centre button to select the Preset Result The LCD Display will return to the Main screen The Target Torque will be the Preset Torque and the Preset number will be displayed at the top of the screen Figure 3 3 1 3 PRESEI SAVE HARD JOI LC Thee NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC 0 e v oQ O 7 O 0 v Q Figure 3 3 1 1 Main Menu Screen E Figure 3 3 1 2 Presets Menu Screen Figure 3 3 1 3 Main Screen New World Technologies Inc Page 11 V2014 07 03 Digital B RAD USER MANUAL C 4
17. d increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market Digital B RAD USER MANUAL C 4 TAB
18. displayed Figure 3 3 10 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Setup option 3 Press the Centre button to select the Setup option Result The Setup Menu screen will be displayed Figure 3 3 10 2 New World Technologies Inc Page 16 V2014 07 03 Digital B RAD USER MANUAL C 4 4 Use the Up Arrow button and the Down Arrow button to highlight the Clock option 5 Press the Centre button to select the Clock option Result The Clock Setting screen will be displayed Figure 3 3 10 3 NEW WORLD TECHNOLOGIES INC w radtorque co qo Om wW Figure 3 3 10 1 Main Menu Screen Figure 3 3 10 2 Setup Menu Screen Figure 3 3 10 3 Clock Setting Screen 6 Use the navigation buttons and the keyboard to select and edit the time and date Note Use the Up Arrow button to move horizontally lt gt across the keyboard Use the Down Arrow button to move vertically 1 on the keyboard Use the Centre button to select the highlighted character Select the Check Mark key v on the keyboard to enter Select the Back Arrow key lt to delete the previous character Select the Cancel key to return to the Clock Setting screen without making a change 7 Use the navigation buttons to highlight and select the Save option to save and exit or the Exit option to exit without saving 3 3 11 Clear Ma
19. e depressed New World Technologies Inc Page 5 V2014 07 03 Digital B RAD USER MANUAL C 4 2 2 Screen Navigation The keypad located below the LCD Display consists of three buttons used to navigate the Digital B RAD Interface The Up Arrow button is used to increment through values and navigate through columns The Down Arrow button is used to decrement through values and navigate through rows The Centre button is used to select options and enter the Main Menu Centre Button NEW WORLD TECHNOLOGIES INC Down Arrow Up Arrow radtorque co Button Button R Figure 2 2 1 LCD Display Keypad Note When pressing the navigation buttons press and hold for about a second This will ensure that the button press was properly registered 2 3 RAD Li Ion Battery Pack CAUTION Only use the RAD Li Ion Battery Pack with the Digital B RAD Tool System Using other batteries may damage the Digital B RAD Tool System CAUTION Keep the RAD Li Ion Battery Pack away from any metal objects If the battery terminals are connected by a metal object the battery will short and cause damage to the battery and injury to the operator The RAD Li Ion Battery Pack supplies power to the tool and the LCD Display For the Digital B RAD to preform best ensure the RAD Battery is fully charged and in good condition before use In optimal conditions the RAD Battery should be capable of approximately 100 Torque Cycles
20. ement of Hand Body Parts During Operation 4 1 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 4 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 4 1 2 2 CORRECT The Reaction Arm and socket are even height Figure 4 1 2 1 Correct Height New World Technologies Inc Page 21 V2014 07 03 Digital B RAD USER MANUAL C 4 INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 4 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 4 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 4 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 4 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 4 1 3 1 Correct Length INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 4 1 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 4 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 4 1 4 1 Do not react off the heel of the reacti
21. euniaseccusiarucanvrasceauciertvavevaneravieas EEEE 8 3 2 User Access LevelS ssssessssunnsnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 8 3 2 1 Unlocking Access Levels siris eapa ine a ET 9 3 2 2 Returning to the Locked Level cccccscssececsesnecncereeeeneanseeensensaesnees 10 FACON arns EAO 11 9 3 L SelEcta Prose l S 1i 5 9 2 Hard JOINt MOE niihi E E A A eerie 12 3 3 3 View Tool Information cccseecsecesscersecureecuecesseuseearsecursesuneenesanens 12 5 5 4 VIEW ASL RESU onnan a R ies dieser vies 13 53 5 VIEW EIE CYCICS sirepna E 13 3 3 6 View Maintenance Cycles ccccscsscsecsesnececseenecnentsnecnecnsesensensatsness 14 3 527 Change the Target TOrQue ssviccssevevaliwsasccaneine iid iswvesteendeieacewesevnns 14 93370 SAV Cre POSE rornacaesae tsk a A a 15 3 3 9 Change the TOrque UN Its niinniin eE 16 S49 LO SCE TGs ClO CK a ante nde samen sadoeateosdsanmaiectends cee laneetes 16 373 21 Clear Maintenance CY CIES ariari denne a vies 17 5 3 12 TOON CaliDraulOn s ccesevvininearsecossetnmncsen emus uiuenaieaseianseteem mean ieecenn int 18 3 5 gt DETAUIT Cal Draonienn a eedieeh elas 19 4 0 General Operating Instructions c cccsccsesesseeseeneseesseeneneeseeeas 20 Al REACUIOM ANIM acieacaueieneecaenieasadecdiecalerensxcuss oariavedesaauaanaencueneascure 20 4 1 1 Installing the Reaction AIM cccccsesecseeeseeeeeceeseeeeeeseeeeseeseseseneetass 20 4 12 REACHOM AGI Height erne a 21 Aol REACHOM AN
22. hnologies Inc or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration Electric drive components such as electric motors switches and batteries etc are covered for a period of three 3 months from the date of Original calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned
23. intenance Cycles This function allows the operator to clear the statistics in Maintenance Cycles To clear Maintenance Cycles 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 11 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 3 3 11 2 TOOL IMFO AVE 3 l RESULT HARD JOINT 41 LIFE CYCLES 4 CAA y 3 o NEV WORD TERASE NEW WORLD TECHNOLOGIES INC sadtorque tor nn Com on rad TUE Con cre q Figure 3 3 11 1 Main Menu Screen Figure 3 3 11 2 Info Menu Screen 4 Use the Up Arrow button and the Down Arrow button to highlight the Zero Maint option 5 Press the Centre button to select the Zero Maint option New World Technologies Inc Page 17 V2014 07 03 Digital B RAD USER MANUAL C 4 3 3 12 Tool Calibration WARNING Only qualified personnel with training in the safe operation of torque tooling and the Digital B RAD Tool System should operate this tool CAUTION Do not calibrate at Target Torques that result in exceeding the Digital B RAD Tool System s Torque Range Severe tool damage will occur CAUTION Calibration should only be done by a Qualified Calibration Technician Improper use of the calibration function will result in tool damage This function allows the o
24. itted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
25. n is not visible Table 3 2 1 1 Access Levels and Passwords 3 2 2 Returning to the Locked Level To return to the Locked Access Level 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 2 2 1 2 Press the Down Arrow button to highlight the Lock option 3 Press the Centre button Result The Password Input screen will be displayed Figure 3 2 2 2 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC o yadtorque O Figure 3 2 2 1 Main Menu Screen 7 Figure 3 2 2 2 Password Input Screen 4 Use the navigation keypad to enter the Basic Level Password Note Use the Up Arrow button to move horizontally lt gt across the Password Keyboard Use the Down Arrow button to move vertically 1 on the Password Keyboard Use the Centre button to select the highlighted character 5 Select the Check Mark key v on the Password Keyboard to enter the password qn sadtorque Co M New World Technologies Inc Page 10 V2014 07 03 Digital B RAD USER MANUAL C 4 Note Select the Back Arrow key to delete the previous character Select the Cancel key to return to the Main Menu screen without entering a password Result The Main screen will be displayed and the Digital B RAD will be in the Locked Access Level Figure 3 2 2 3 NEW WORLD TECHNOLOGIES INC aw tadtorque co Figure 3 2 2 3 Main Screen in Locke
26. on foot as seen in Figure 4 1 4 2 New World Technologies Inc Page 22 V2014 07 03 Digital B RAD USER MANUAL C 4 CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 4 1 4 1 Correct Reaction Point INCORRECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature tool failure Figure 4 1 4 2 Incorrect Reaction Point 4 2 Torque Operation To operate the Torque Cycle 1 Modify the Target Torque to the desired torque Refer to Section 3 3 7 Change the Target Torque if the Digital B Rad is not in the Locked Level or Section 3 3 1 Select a Preset if it is in the Locked Level Note Refer to Section 1 2 1 Torque Ranges 2 Place the Digital B RAD on the joint system Ensure the Forward Reverse Switch is in the Forward Position 4 Press and hold the On Off Trigger Note To stop the Torque Cycle at any time release the On Off Trigger This will result in a Failed Cycle When the Torque Cycle is passed the clutch mechanism will slip Immediately release the On Off Trigger CAUTION Damage will occur if the clutch is allowed to slip for an extended period of time Result The Target Torque and Pass Figure 4 2 1 or Fail Figure 4 2 2 will be displayed on the Main screen New World Technologies Inc Page 23 V2014 07 03 Digital B RAD USER MANUAL DB1B88 pB1008 TARGET FTLB TARGET FTLB a JALTAN il tel l i
27. on to select the Info option Result The Info Menu screen will be displayed Figure 3 3 3 2 The Tool Info option will already be highlighted 4 Press the Centre button to select the Tool Info option Result The Tool Information screen will be displayed Figure 3 3 3 3 New World Technologies Inc Page 12 V2014 07 03 Digital B RAD USER MANUAL 258 336 416 SAG 536 666 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t Oo ih t Q t xadtorque Vv wN m ww Om Figure 3 3 3 1 Main Menu Screen 7 Figure 3 3 3 2 Info Menu Screen Figure 3 3 3 3 Tool Info Screen 3 3 4 View Last Result This function allows the operator to view the result of the last Torque Cycle To view the Last Result 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 4 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 3 3 4 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Last Result option 5 Press the Centre button to select the Last Result option Result The Last Result screen will be displayed Figure 3 3 4 3 256 336 416 HAA TOOL INEU i d j 386 f sU MH EXIT NEW WORLD TECHNOLOGIE
28. orque and the Cycle fails if it is interrupted before the Actual Torque reaches the Target Torque This section instructs the operator in the use of the Reaction Arm needed for Digital B RAD operation and how to conduct a Torque Cycle Always keep body parts clear of the Reaction Arm when the Digital B RAD Tool System is in use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the Digital B RAD Tool System 4 1 1 Installing the Reaction Arm Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 4 1 1 1 New World Technologies Inc Page 20 V2014 07 03 Digital B RAD USER MANUAL WARNING ALWAYS KEEP s HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE TOOL IS IN USE OR SERIOUS INJURY COULD RESULT Counter Clockwise Operation Clockwise Operation Figure 4 1 1 1 Reaction Arm Rotation CAUTION Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation Figure 4 1 1 2 Incorrect Plac
29. ow saved as the Preset and is displayed in the Presets Menu Figure 3 3 8 4 914 1668 NEW WORLD TECHNOLOGIES INC adtorqu adtorqu q Com qt q e con NEW WORLD TECHNOLOGIES INC nn Figure 3 3 8 3 Presets Menu Figure 3 3 8 4 Presets Menu Page 15 Digital B RAD USER MANUAL C 4 3 3 9 Change the Torque Units This function allows the operator to change the torque units to Foot Pounds FtLb or Newton Meters Nm When the units are changed the Target Torque value Preset Torque Values and Calibration Values are automatically converted to the selected units To change the torque units 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 9 1 NEW WORLD TECHNOLOGIES INC 0 yadtorque O Figure 3 3 9 1 Main Menu Screen E 2 Use the Up Arrow button and the Down Arrow button to highlight the Units option 3 Press the Centre button to select the Units option Result If the units were FtLb they will change to Nm If the units were Nm they will change to FtLb Result The Main screen will be displayed Confirm that the correct units are displayed Figure 3 3 9 2 READY TARGET NH Figure 3 3 9 2 Different Units Displayed on the Main Screen 3 3 10 Set the Clock This function allows the operator to set the time and date on the Digital B RAD To set the clock 1 Press the Centre button Result The Main Menu screen will be
30. perator to access the calibration values for the Digital B RAD These values should only be modified by a Qualified Calibration Technician and using a Calibration Stand To calibrate the Digital B RAD 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 12 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Setup option 3 Press the Centre button to select the Setup option Result The Setup Menu screen will be displayed Figure 3 3 12 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Calib option 5 Press the Centre button to select the Calib option Result The Calibration screen will be displayed Figure 3 3 12 3 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t Q i 0 sadtorque Com 3 NEW WORLD TECHNOLOGIES INC t radtorque Lom 0 ot owt yadtorque Com Figure 3 3 12 1 Main Menu Screen Figure 3 3 12 2 Setup Menu Screen Figure 3 3 12 3 Calibration Screen 6 Do one Torque Cycle 7 Press the Centre button to highlight the Actual Torque Figure 3 3 12 4 NEW WORLD TECHNOLOGIES INC qn radtorque COM Figure 3 3 12 4 Calibration Screen Actual Torque Highlighted New World Technologies Inc Page 18 V2014 07 03 Digital B RAD USER MANUAL C 4 8 Use the Up Arrow button and the Down Arrow button to change the Actual Tor
31. que to the value given by the transducer on the Calibration Stand 9 Press the Centre button to deselect the Actual Torque 10 Press the Up Arrow button to display the next Calibration screen 11 Repeat steps 6 10 until a Torque Cycle has been conducted at 30 to 100 12 Press and hold the Centre button until the Calibration Menu screen is displayed Figure 3 3 12 5 Figure 3 3 12 5 Calibration Menu Screen 13 Use the Up Arrow button and the Down Arrow button to highlight the Save option 14 Press the Centre button to select the Save option Note To exit calibration without saving select the Exit option 3 3 13 Default Calibration V2014 07 03 This function allows the operator to use the Default Calibration Values while calibrating the tool refer to Section 3 3 12 Tool Calibration The Default Calibration Values are a reference point for efficient calibration Note These values should never be used as Calibration Values After enabling the Default Calibration Values the operator must calibrate the Digital B RAD To enable the Default Calibration Values 1 Press the Centre button Result The Main Menu screen will be displayed Figure 3 3 13 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Setup option 3 Press the Centre button to select the Setup option Result The Setup Menu screen will be di
32. ral Information 1 1 System Components The Digital B RAD Tool System is shipped from New World Technologies Inc in a case with the following parts Digital B RAD Tool Figure 1 1 1 Two RAD Li Ion Battery Packs Figure 1 1 2 RAD Battery Charger Figure 1 1 3 Standard Reaction Arm and Snap Ring Figure 1 1 4 Calibration Certificate User Manual Figure 1 1 1 Digital B RAD Tool Figure 1 1 2 RAD Li Ion Battery Pack metabo gt C E 2 Figure 1 1 3 RAD Battery Charger Figure 1 1 4 Standard Reaction Arm Note Some distributors may ship additional parts along with the Digital B RAD Tool System 1 2 Specifications 1 2 1 Torque Ranges The following table outlines the torque ranges in Foot Pounds and Newton Meters of each Digital B RAD Tool System or 500 1500 FtLb DB RAD 2000 Table 1 2 1 Torque Ranges 1 2 2 Battery Specifications Ensure that all Battery Specifications are followed when utilizing the Digital B RAD Tool System 18 VDC Table 1 2 2 Battery Specifications New World Technologies Inc Page 4 V2014 07 03 Digital B RAD USER MANUAL C 4 1 2 3 Environmental Specifications Only operate the Digital B RAD Tool System if the following environmental storage and operation specifications have been met F 25 70 CAUTION 2 0 Tool System 2 1 Tool Handle 10 to 90 non condensing 10G according to DIN IEC 68 2 6 29 1G 10 150Hz according to DIN IEC 68 2 6 29 Requi
33. red Operating Conditions Non explosive atmosphere Dry location Table 3 Environmental Specifications The following sections give a visual and functional description of the Tool Handle Navigation Keypad RAD Li Ion Battery Pack and RAD Battery Charger The Digital B RAD Figure 2 1 1 is trigger activated with a Forward Reverse Switch The RAD Li Ion Battery Pack is attached to the bottom of the Tool Handle and the LCD Display is located on the top of the Tool 1 On Off Trigger tool activation 2 Forward Reverse Switch controls direction of rotation 3 RAD Li Ion Battery Pack refer to Section 2 3 RAD Li Ion Battery Pack 4 Battery Release Button refer to Section 2 3 1 Insert Remove the RAD Li Ion Battery Pack 5 LCD Display status display with access to menus and controls Figure 2 1 1 Digital B RAD 2 1 1 Trigger Lock The Trigger Lock is useful while transporting or storing the Digital B RAD The Trigger Lock disables the use of the On Off Trigger therefore disabling the tool It is suggested that while the Digital B RAD is not in use the Trigger Lock should be enabled To enable the Trigger Lock 1 Slide the Forward Reverse Switch to the Centre Position neither fully to the right nor fully to the left Note The On Off Trigger cannot be depressed To disable the Trigger Lock 1 Slide the Forward Reverse Switch to the Forward Position or the Reverse Position Note The On Off Trigger can b
34. splayed Figure 3 3 13 2 PRESET SAVE HARD JOINT NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC So jolo t ww radtorque co Re sadtorque co Figure 3 3 13 1 Main Menu Screen Figure 3 3 13 2 Setup Menu Screen New World Technologies Inc Page 19 Digital B RAD USER MANUAL C 4 4 Use the Up Arrow button and the Down Arrow button to highlight the Calib option 5 Press the Centre button to select the Calib option Result The Calibration screen will be displayed Figure 3 3 13 3 6 Press and hold the Centre button until the Calibration Menu screen is displayed Figure 3 3 13 4 NEW WORLD TECHNOLOGIES INC t xadtorq ue Com l aw Figure 3 3 13 3 Calibration Screen Figure 3 3 13 4 Calibration Menu Screen 7 Use the Up Arrow button and the Down Arrow button to highlight the Default option 8 Press the Centre button to select the Default option Result The Default Calibration Values are saved as the Calibration Values 9 Calibrate the Digital B RAD Refer to Section 3 3 12 Tool Calibration 4 0 General Operating Instructions WARNING 4 1 Reaction Arm WARNING CAUTION Only qualified personnel with training in the safe operation of torque tooling and the Digital B RAD Tool System should operate this tool The Digital B RAD operates in Torque Cycles The Torque Cycle passes when the Actual Torque reaches the Target T
35. tt un ul NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC 9 4 t xadtorque D io que Com ES radtorque cg un Figure 4 2 1 Passed Torque Cycle Figure 4 2 2 Failed Torque Cycle Note The result will be displayed for ten seconds or until the Digital B RAD is reversed or a new cycle is started 5 0 Errors Important Disassembling or attempting repair will void warranty In case of an error the following messages may appear STALL High torque at start up HI CURR High current during wind up NO CURR No current during wind up LO BATT Low battery voltage during wind up Solution 1 Ensure RAD Li Ion Battery Pack is fully charged If not charge the RAD Battery and re try If fully charged continue with solution 2 Contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us or your RAD Distributor New World Technologies Inc Page 24 V2014 07 03 Digital B RAD USER MANUAL C 4 6 0 Contact Us New World Technologies Inc 30580 Progressive Way Abbotsford BC V2T 6Z2 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 Email info radtorque com Web www radtorque com New World Technologies Inc Technical Support 1 800 983 0044 Ext 227 Email eradsupport radtorque com d New World Technologies Inc Page 25 V2014 07 03 Digital B RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Tec
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