EW-36 EW-66
Contents
1. 23 Ese cce ches edel toe ee ae 24 Scheduled Maintenance 25 Troubleshooting 26 Warranty Returns 27 The EW 36 EW 66 is a highly stylish environmentally friendly fossil fuel free personal transportation device incorporating these advanced design components Highly efficient High torque DC motor Controller with battery indicator and protection from over voltage and under voltage Brake system with power cut off for safe riding 48V 20Ah high performance battery delivering stronger current and longer range RIDING SAFETY This is NOT your typical Mobility scooter This is a fast and powerful scooter that is capable of bringing the front wheel up and off the ground if not careful Having the seat slid completely back as well as the speed control dial at its highest adjustment increases its ability to Pop a Wheelie when the throttle is engaged Use caution Like any sport cycling carries the risk of injury and damage By choosing to ride the EW 36 EW 66 you assume all responsibility for these risks Thus you need to know and practice the rules of safe and responsible riding YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS CYCLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT Safety Basics Do s and2. E Wheels Electric Scooters EW 36 EW 66 Electric Mobility Scooter Read this manual completely before riding your electric mobility scooter www ewheelsdealers com IMPORTANT BATTERY MAINTENANCE and CHARGING INSTRUCTIONS 1 You MUST charge completely prior to initial use Follow charging instructions in your Product Handbook Charge immediately after each use Charge before storage You must charge every 30 days if not in use 4 Charge the unit for 6 8 hours or until the light on the charger turns red amp green DO NOT allow this unit to deep discharge the battery For safety purposes DO NOT charge for over 8 hours Turn the unit OFF when not in use Failure to follow these INSTRUCTIONS will VOID YOUR WARRANTY This PRODUCT IS NOT INTENDED FOR EXTREME or OFF ROAD Use Please take care of your scooter DO NOT JUMP or ABUSE THIS PRODUCT DO NOT RIDE IN WET ICY CONDITIONS Failure to follow these instructions will VOID YOUR WARRANTY IMPORTANT PLEASE READ THIS BEFORE USING THIS PRODUCT READ THIS FIRST WARNING This product does not conform to Federal Motor Vehicle Standards and is not intended for operation on public streets roads or highways Serious injury can result from the unsafe operations of this product Operator can minimize these risks by using certain safety equipment such as safety helmet goggles gloves elbow and kneepads and appropriate footwear DO NOT operate this product in
3. batteries will require soldering equipment and skills 2 Batteries can be extremely dangerous If allowed to short circuit they can cause burns create blinding arcs or explode causing serious injury If you accept this risk work slowly and exercise utmost care Work with only one wire at one time 3 Batteries solder and soldering vapors contain lead a toxic substance that can build up in your body Minimize your exposure to lead by wearing gloves providing good ventilation when soldering and washing hands after soldering or handling batteries You should NEVER simultaneously solder and eat snack foods Battery Trouble Should a battery ever leak do not touch the battery liquid If you are exposed to the solution flush the affected area with water If you must handle the battery wear disposable gloves Replace the battery if there are leaks visible breaks or cracks Dispose of used batteries by taking them to a recycling center or according to state and local laws Battery Temperature Sensitivity Ambient temperature will affect almost every kind of battery Usually the battery shows good discharging capability at higher air temperature When the air temperature is under 0 the battery power will decline more than one third So it is natural that the EW 36 EW 66 will not reach its normal mileage in winter or in cold weather When the air temperature is up to 68 F the EW 36 EW 66 will achieve its normal r
4. Don ts The Do s Always conduct a Safety Check before you ride your EW 36 EW 66 Be thoroughly familiar with the controls of your EW 36 EW 66 Always wear an approved helmet when riding your EW 36 EW 66 Follow the helmet manufacturer s instructions for fit use and care of your helmet Always keep body parts and other objects away from the spinning wheels of your EW 36 EW 66 Always wear shoes that will stay on your feet and will stay on the floorboard Wear bright visible clothing that is not so loose that it can catch on moving parts of the EW 36 EW 66 or objects at the side of the road or trail Think about your speed and keep your speed consistent with safe operating conditions The Don ts Never ride with headphones They mask traffic sounds distract you from concentrating on your surroundings and their wires can tangle in the moving parts of the EW 36 EW 66 causing you to lose control Never carry a passenger The maximum carrying capacity is 350 lbs Never ride barefoot or wearing sandals Don t jump with your EW 36 EW 66 It puts great stress on everything from frame and forks to drive train Riders who are jumping their EW 36 EW 66risk serious damage to their EW 36 EW 66 and will void their warranty o Never carry anything which obstructs your vision or your complete control of the EW 36 EW 66 or which could become entangled in the moving parts of the EW 36 EW 66 o Never hitch a ride by ho
5. wiring near the 1 Check the wiring re Battery could charging socket establish connection not be 2 Loose wiring in 2 Send to a qualified charged battery pack service technician 4 Replace Charger NOTE if other problems occur do not attempt to disassemble the electric bike on your own please contact your retailer or www ewheelsdealers com support html 26
6. 45 miles per charge distance varies by riders weight terrain road surface etc THROTTLE TYPE Variable speed control Twist Throttle KEY START Yes BRAKING SYSTEM Front and rear braking system DRIVE SYSTEM Brushless motor HEAD LIGHT Yes CARTON SIZE Shipped on a pallet SHIPPING WEIGHT 300 Ibs NET WEIGHT 280 Ibs ELECTRIC LIGHT Yes BATTERY INDICATOR Yes STORAGE BASKET Yes SHOCK ABSORBER Two rear shock absorber on the frame ALARM Anti theft alarm 11 COMPONENTS 1 Battery Storage Access tilt seat forward 4 batteries total 2 Seat Recline Adjuster 3 Drop Down Arm Rests 4 Forward Reverse switch 5 Instrument panel 6 Throttle 7 Brake levers 8 Ignition Switch 9 Basket 10 Variable speed control Brake levers High low beam selector Rearview mirrors Instrument Panel Headlight switch Throttle Ignition switch Forward Reverse switch Turn Signal 10 Speed Control Knob ASSEMBLY AND SETUP 1 Remove your EW 36 EW 66 from its shipping carton EW 36 EW 66 weighs about 150 165 so get help and use care Cut away any residual packing materials with a knife or scissors 2 Attach the Rear View Mirrors to the mounting holes A wrench can be used to tighten the lock nuts at the base of each mirror 3 Check if the brakes are properly adjusted The brake handles should stop short of touching the handgrip when fully engaged The rear brake cable can be adjust
7. This can guarantee the comfort safety and the normal operating life of the EW 36 EW 66 Front and Rear Brakes The adjustment of the front brake is the same as in a common motorcycle It is very important to brake effectively and to be sure that the battery shut off device is in good condition When the brake lever is released the wheel should spin without resistance If it drags it will waste a lot of electric power You should change the brake s shoes when they are worn to one third of their original thickness The rear drum brake is very similar to the brakes on electric scooter products When this brake is exhausted a squealing sound will be heard upon brake application Front and Rear Tires The changing method of the front tire is the same as common bicycle It is more complex to change the rear tire because of the motor and brake assemblies and associated wiring and cabling If you are not comfortable with undertaking this operation you can ask your servicing dealer or mechanic to change it 23 Fuse The EW 36 EW 66 comes with one 25A Glass Fuse The fuse is located under the headlight fairing Lubrication You should inspect and maintain your EW 36 EW 66 and lubricate the mechanical power transmission components The brake cables may also need lubrication Lubricate the brake cables with silicone or graphite lubricant Maintenance period one month Lubricate the fork Shock Absorber tube axle rim and the axle
8. ange capability When the ambient temperature is over 110 9F as when exposed to summer sunshine for a long period batteries and other electric components usually run in an abnormal fashion What Does Maximum Range mean To determine the EW 36 EW 66 maximum per charge distance the testing environment was Rider weight 180 Ibs Air temperature 77 9F No headwind smooth level road infrequent braking and steady speed Under these conditions the EW 36 EW 66 maximum range is up to 43 miles Frequent braking and acceleration driving into headwinds up hills or with cargo will all cost a lot of battery energy In these conditions the EW 36 EW 66 will not reach its normal range Battery Charging Be sure to charge the battery completely if you will not use it for a long period Ideally you should charge it every 20 days Even a healthy battery will discharge itself slowly Even with its power off the EW 36 EW 66 state of charge will decline gradually over time Remember to fully charge the battery before your first ride The battery may be low when you receive your new EW 36 EW 66 To battery To wall outlets N jpa N 1 While charging the Battery keep the key switch OFF 2 Verify that you are using the correct charger for your vehicle and that the charger input power is compatible the house current in your area 20 3 Keep the charger and battery away from water to prevent electrical shock and sho
9. ball bearing with SH T0386 lubricant bicycle or lithium grease Maintenance period one year Cleaning 1 Never wash the bike using high pressure water as it will cause damage to the electric bike 2 Never use lubricant to clean the metal parts of the bike and never apply lubricant to the drum brake and the tire 24 Scheduled Maintenance EW 36 EW 66 should be checked from time to time Refer to the maintenance schedule in the following chart Check e adjust lubricate m 30 180 Parts daily days days Bolts nuts screws etc to ensure that e e eg nothing is loose Footboard to ensure it is not worn out e e m e m Tire pressure to ensure good tire e pressure Drive equipment to ensure good e e e m position not too loose nor too tight Brake pads to ensure it is not worn eerie out Wheel rim to ensure it is not distorted e e Steering Linkage to ensure it is not e m distorted Front light bugle to ensure functioning e properly Brake to ensure it is working properly e e 9 e Throttle to ensure that it is working e properly Steering system to ensure operation is e Wheel axle to ensure if it is loose e a Motor to see if it is working properly e If you find problems that you cannot solve them yourself during your inspection and maintenance please send your bike to your servicing dealer for help Never take apart or repair th
10. charging If your EW 36 Ew 66 is put into storage re charge its battery at least once every 90 days Do not store your EW 36 EW 66 in direct sunlight for an extended time 10 Store your EW 36 EW 66 in a dry place Exposing your EW 36 EW 66 to rain snow or other precipitation may result in damage SPECIFICATIONS EW 36 COLOR Red Silver Dark Blue Orange POWER Electric WATTS 500 Watt MOTOR TYPE Transaxle differential brushless motor AMPS 20 AH VOLTS 48 Volt DIMENSIONS 61 29 41 BATTERIES 48 volt lead acid maintenance free battery TIRE SIZE 16 2 5 CHARGER Smart charger included SPEED Up to 18mph DISTANCE Up to 45 miles per charge distance varies by riders weight terrain road surface etc THROTTLE TYPE Variable speed control Twist Throttle KEY START Yes BRAKING SYSTEM Front and rear braking system DRIVE SYSTEM Brushless motor HEAD LIGHT Yes CARTON SIZE Shipped on a pallet SHIPPING WEIGHT 280 Ibs NET WEIGHT 200 Ibs ELECTRIC LIGHT Yes BATTERY INDICATOR Yes STORAGE BASKET Yes SHOCK ABSORBER Two rear shock absorber on the frame ALARM Anti theft alarm EW 66 COLOR Red or Silver POWER Electric WATTS 500 Watt MOTOR TYPE Transaxle differential brushless motor AMPS 20 AH VOLTS 48 Volt DIMENSIONS 74 29 41 BATTERIES Lead acid maintenance free battery TIRE SIZE 16 2 5 CHARGER Smart charger includ SPEED Up to 18mph DISTANCE Up to
11. e bike by yourself If it causes any problem and voids the warranty a service fee will be imposed 25 TROUBLESHOOTING GUIDE does not work 3 Controller is defective Problem Cause Solution Battery gauge 1 Loose connection does near the power switch G ees register or battery pack foes anything when 2 Battery is completely 2 Charge the battery vehicle is on discharged Battery gauge 1 Motor wire is loose 1 Send to service to registers but or disconnected repair the wiring 5 2 Throttle is defective 2 Replace Throttle vehicle still 3 Replace Controller Clicking noise 1 Chain is loose 1 Adjust the chain 2 Send to customer not stop when Throttle returns Controller or Throttle is defective coming from 2 Magnets in motor service to replace a new motor have come loose motor Vehicle does Replace Controller or Throttle Customer service can assist in 3 Defective Throttle to original diagnosis position xp 1 Battery is low 1 Charge battery Miei 2 Defective battery 2 Replace battery osing speed 3 Replace Throttle Distance per 1 Tire pressure is low 2 Battery is not fully charged 1 Fill Tires with sufficient pressure 2 Charge battery for 6 8 3 Defective Charger ik erg 3 Battery is damaged hours 4 Headwind slopes 3 Replace Battery overloading etc 4 Reduce these factors 1 Loose
12. ed in two places At the cable end bracket just before the lever with 8 and 10 mm wrench adjustments and At the end of the lever with a 10 mm nut fastener The front brake is adjusted de at the end of the cable at the saddle nut 4 Circuit Breaker Using the ignition key open the rear storage compartment located under the seat Locate the circuit breaker and switch it from off to on 5 Your EW 36 EW 66 has been in transit and storage You must charge the batteries before riding it Charge the battery by plugging the charger into the EW 36 EW 66 Charger Ports 14 ROUTINE OPERATION A Pre Ride Check 1 Be sure the tires have enough air A low tire pressure risk rim pinching tube failure and lowers your range distance per charge 2 Be sure the battery is fully charged Riding on a low state of charge will reduce range and can damage the battery 3 Be very careful not to twist the throttle and engage the hand brake at the same time If this occurs excessive power will occur and this will cause the scooter to leap forward 4 Verify the proper adjustment and function of the brakes 5 Make sure the EW 36 EW 66 is in good mechanical order Visually inspect and hand check the vehicle and snug any loose bolts screws or other fasteners 6 With the EW 36 EW 66 visually inspected turn the key switch and apply the throttle to verify the motor s smooth operation Apply the brake to stop the motor Verify
13. follow the Rules of the Road and take the following precautions Make sure that your EW 36 EW 66 is equipped with correctly positioned and securely mounted reflectors Make sure your clothing or cargo does not obstruct a reflector or light Ensure that the front lights are on Wear light colored reflective clothing and accessories any reflective device or light source that moves will help you get the attention of approaching motorists pedestrians and other traffic Ride slowly Avoid hazards such as potholes and curbs Avoid areas of heavy traffic dark areas and roads with speed limit over 35 mph If possible ride on routes already familiar to you Ride at night only if necessary Slow down and use familiar roads with street lighting if possible Other Reminders The EW 36 EW 66 works best on level ground Use caution while going down an incline such as a hill or a ramp Hill climbing and repeated acceleration braking will exhaust the battery much more rapidly The EW 36 EW 66 has an electrical brake cutoff system When you engage either brake the throttle becomes inoperative Release the throttle before braking Do not ride the brakes The EW 36 EW 66 has a speed control dial to regulate the speed output The rider can turn it from low to high and set it anywhere in between On the first ride set the knob to its slowest position until the rider feels comfortable and safe The battery does NOT require deep dis
14. lding on to another vehicle o Never ride your EW 36 EW 66 while under the influence of alcohol or other drugs o If possible avoid riding in bad weather when visibility is obscured at dusk or in the dark or when you are very tired Each of these conditions increases the risk of accident o Never allow children to ride Never allow others to ride without reading and understanding these instructions Operating Reminders and Suggestions o Review all instructions carefully before riding the EW 36 EW 66 o Follow all rules and regulations in your area for operating a motorized bicycle Obey the same road laws as all other road vehicles including yielding the right of way to pedestrians and stopping at red lights and stop signs o Ride predictably and in a straight line Never ride against traffic o Usethe signal lights to indicate turning or stopping o Ride defensively To other road users you may be hard to see o Concentrate on the path ahead Avoid potholes gravel and dirt wet road oil curbs speed bumps drain grates and other obstacles o Be alert for unexpected events such as opening car doors or cars backing out of concealed driveways o Be extra careful at intersections and when preparing to pass other vehicles o Familiarize yourself with all the bike s features Practice signal lights braking and use of the horn o Don carry packages or passengers that will interfere with your visibility or cont
15. out the key after riding to secure your property and to save battery power Battery Care and Maintenance What to Expect of Your Batteries Ideally The battery is a sealed lead acid type with a gel electrolyte With normal use it can last for well over 300 charge discharge cycles Know that normal use should mean partial and not complete discharging If you employ shallow discharge cycles using less than 30 of battery s capacity the battery can achieve up to 1 200 charge discharge cycles Thus it is good to charge the battery after each ride A partial discharge will require less time on the chargers What to Expect Realistically The battery can keep its performance for about 200 charge discharge cycles with high current and deep 80 discharging The storage capacity of the battery will decline after 200 times recharging If you re charge the battery before it is exhausted you will dramatically extend the battery s cycle life In Summary Always try to recharge the Battery Pack within 24 hours after use to maximize battery cycle life and prevent damage What s Inside Your EW 36 EW 66 Battery The Battery is composed of four 12 Volt 20 Amp hour capacity batteries in series for a total capacity of 48 V 20 Ah The component batteries are a standard commercially available size Keep three things in mind however should you choose to service your battery 1 The batteries are soldered into place Replacing
16. r scooter with water Do not place the battery near fire or heat To avoid damage to the battery do not use the charger if it has been damaged in any way Keep hands face feet and hair away from all moving parts Do not touch the motor or wheels while they are rotating Brakes are designed to control speed as well as stop the Scooter Practice braking for proper slowing down and smooth stops Maintain your scooter as recommended in this Product Handbook Use only quality replacement parts as recommended by the manufacturer Inspect the entire scooter prior to each use Replace any part that is cracked chipped or damaged before use NEVER ALLOW CHILDREN TO OPERATE THE SCOOTER WITHOUT ADULT SUPERVISION NEVER ATTEMPT TO OPERATE THE SCOOTER WHILE UNDER THE INFLUENCE OF ALCOHOL If a situation arises that is not covered in the manual proceed with caution and use good judgment Contents Riding Safety 2 dct ia ect n 5 Safety Basics amp Operating Instructions 6 Wet Weather amp Night Riding 8 Specifications 11 Components sssssssseee 12 Assembly and Setup 14 Routine Operation 15 Battery Care and Maintenance 17 Battery Charging 20 Other Maintenance
17. rol of the bike Don t use items that may restrict your hearing o Maintain a comfortable stopping distance from all other riders vehicles and objects Safe braking distance and forces are subject to the prevailing weather and road conditions Wet Weather Riding Wet weather impairs traction braking and visibility both for the rider and for other vehicles sharing the road The risk of accident is dramatically increased in wet conditions In wet weather you need to take extra care In wet conditions the stopping power of your brakes as well as the brakes of other vehicles sharing the road is dramatically reduced This makes it harder to control speed and easier to lose control To make sure that you can slow down and stop safely in wet conditions apply your brakes earlier and more gradually than you would under normal dry conditions Decrease your riding speed avoid sudden braking and take corners with additional caution Keep in mind that there is a direct but inverse relationship between speed and controllability Be more visible on the road Wear reflective clothing and use safety lights Potholes and slippery surfaces such as lane markings and train tracks all become more hazardous when wet Night Riding A rider is very difficult for motorists to see at dusk at night or at other times of poor visibility If you must ride under these conditions check and be sure you comply with all local laws about night riding
18. rting The charger is intended for use in a covered dry area only 4 Plug the end of the charger s cord into the socket of the adaptor first Next connect the adaptor to the EW 36 EW 66 the charger port in located below thefront of the seat Then plug the chargers AC cords into the wall outlet 5 Read the charger label to learn about the charger indicator lights and their meanings 6 Generally a short drive will require a short time to re charge and a long ride will require a longer time A complete 9096 discharge may require 6 hours to recharge To prevent electrolysis battery fluid loss by hydrogen generation do not charge for longer than eighteen hours Before riding the electric bike for the first time you must charge the batteries for 4 6 hours using the supplied charger To charge pull the protective cover from the charging sockets Then plug the charger into the charging socket and plug the charger into a wall outlet 2 IMPORTANT The electric bike is powered by four 12V 20Ah batteries wired in series to provide 48 volts of potential All batteries charge simultaneously You should charge your EW 36 EW 66 after each ride You should charge your EW 36 EW 66 if it has not been used for 30 days or more WARNING Do not place the battery near heat or fire Do not expose the chargers to water 22 OTHER MAINTENANCE Your EW 36 EW 66 should be checked once a year for a thorough inspection and adjustment
19. that the throttle is inoperative when either brake is applied B Steps to Startup 1 Adjust the Rear View Mirrors so that you can see clearly behind you 2 ADJUST THE SPEED CONTROL KNOB Adjust to slow for the initial ride until you feel comfortable 3 Insert the key into the key switch and turn the key from OFF to ON 15 4 The EW 36 EW 66 has an onboard Voltmeter indicating the Battery s approximate state of charge It is normal for this reading to sag somewhat during acceleration Excessive Voltage sag is a sign of a depleted or damaged battery When a battery is exhausted if you force it to supply energy it will dramatically damage the battery At this time theow voltage protector will shut off the power automatically protecting the battery from further damage 5 Hold onto the handlebars with both hands Assume a well balanced position Your right hand will control the accelerator Twist the accelerator slowly to avoid a sudden rush of speed forward The speed of the bike will increase as you twist the accelerator more Release the accelerator and apply the brakes to stop your bike You will control the speed of the bike by using both the accelerator and the brakes When the brake handle is squeezed it cuts power to the accelerator 6 Give the EW 36 EW 66 some acceleration and speed by first applying the throttle gently Try not to brake and accelerate needlessly 7 Return the key to the OFF position and take
20. traffic on wet frozen oily or unpaved surfaces or under the influence of drugs and or alcohol Avoid uneven surfaces potholes surface cracks and obstacles DO NOT use water hose to clean this product See Product Handbook for more information This product is recommended for riders 16 YEARS OF AGE and older SAFETY Persons without excellent vision balance coordination reflex muscle and bone strength and good decision making capabilities should not use this product Minors without adult supervision should not use this product Persons unwilling or unable to take responsibility for their own actions should not use this product The user of this product assumes ALL risks associated with its use To minimize these RISKS the user must wear safety helmet goggles gloves elbow and kneepads and appropriate footwear This product is ELECTRIC DO NOT ride this product in wet conditions puddles or rainy weather QUICK REFERENCE SAFETY GUIDE SAFETY GUIDE The recommended minimum age for riding this scooter is 16 years old To avoid damage to the motor and footplate do not overload the Scooter Never ride with more than one person Inspect your scooter thoroughly before each use for loose or missing parts Avoid unintentional starts by turning the scooter off while not in use To avoid the risk of a short circuit in the electrical parts do not use your Electric scooter in the rain and never spray or wash off you
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