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2094-IN005 - Rockwell Automation

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3. s C C C gt y C C ac gt C b C C gt LL FS C uS a C5 S55 9n C gt J C amp gt ues gt c gt gt mii S C 3 gt 4 iam C 5 J C 3J CIS 2 C gt q gt 148 9 ST CAEH Pe falls ER E o CRS Bs gs MBRK PWR o EE si Fe mL MBRK t T g U 9 E Line Interface Module Top View catalog number 2094 AL09 is shown Control Power Output CPL Connector VAC Load OPL Connector 24V DC Brake Power Output PSL Connector MAIN VAC AUX VAC r BRAKE 0 VAC DEL TTE Of Dp Dp Dm rn 1 2 Main Control AUX Brake l O VAC VAC VAC Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module Front View catalog number 2094 AL09 is shown Line Interface Module 11 Line Interface Module Connectors Table 1 Connectors catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755
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5. EM Connectors not shown for clarity He 4x 40 6 1 60 lt 375 9 14 80 309 9 12 20 J Y 2x 33 1 30 Dimensions are in millimeters inches catalog number 2094 XL75S Cx is shown Mounting features sized for M6 1 4 hardware 10 8 0 425 26 7 2x 12 69 0 50 1 05 i 2x3524 309 9 13 87 12 20 f Y Cat No Dimension A mm in 2094 ALxxS 198 3 7 81 2094 1755 2094 BLxxS 248 0 9 76 Rockwell Automation Publication 2094 IN005l EN P June 2015 Figure 23 Mounting Dimensions catalog number 2094 AL09 325 12 8 187 7 7 39 3x0 16 3x 28 7 1 13 253 1 9 97 11 22 12 7 0 5 12 7 0 5 Line Interface Module 29 Dimensions are in millimeters inches 22 197 7 75 187 7 0 87 7 39 035 U gt cq gt gt gt CE
6. J4 P4 CB2 CB3 Wiring Harness in Default before CB1 Configuration i ood Line Interface Module lt catalog number 2094 ALxxS is shown 919219121 i 6 o0 919 O O Ni E CB2 CB3 Wiring Harness N Ln in Optional after CB1 Configuration MB P4 11 Replace the cover and I O connector by following steps 3 7 in reverse order Rockwell Automation Publication 2094 IN005l EN P June 2015 Wiring Diagrams Bonded Cabinet Ground Bus Line Interface Module 43 In this example configuration the servo drive has input power brake power and the start stop string wired from 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx line interface modules These modules do not contain an AC line filter so an external filter is added between the module and the drive Figure 32 Power interconnect Diagram line interface module with drive Ground Stud Hips 1 VACLINE 2 3 phase IPL Input 3 195 264V ACRMS or 324 528V ACRMS Auxiliary Power 1 Single phase APL Input 12 93 121V ACRMS 1 L1 or 196 253V AC RMS This connector is present only on the 2094 1755 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx Line Interface Module Drive Module Control Power 1 Single phase CPL Output CTR 2 gt Control Power 195 264V ACRMS CRL amp gt Connections
7. Flying lead 0 Cable with 2090 K6 K D26M Low profile Connector Kit IMPORTANT recommended cable bend radius Additional clearance below the low profile 1 0 connector is necessary to provide the Rockwell Automation Publication 2094 IN005l EN P June 2015 30 Line Interface Module Figure 24 Mounting Dimensions catalog number 2094 BL02 400 H 15 75 2 1 e e Ce 3 9 5 crt TS Dimensions are in millimeters inches 277 10 9 e 2x 28 5 1 2 I 1 Y 2x 40 4 276 280 1 59 1 09 11 02 3x016 6x07 9 0 63 031 R _ 1137 7 3287043 5 L PPP T P 89 __ L 0 35 1 22 0 35 93 312 1228 197 yii 78 250 10 96 9 84 4 Y I Y 122 31 ae 2 d t 0 180 b 0 1 7 x Bying lead 1 0 Cable 14 17 ying with 2090 K6CK D26M Low profile Connector Kit IMPORTANT Additional clearance below the low profile 1 0 connector is necessary to provide the recommended cable bend radius Rockwell Aut
8. VACLOAD 3 phase OPL Output 13 195 264V ACRMS 17 or 324 528V ACRMS 14 Ground and 3 phase Input Connections 3 phase AC Line Filter 10 PWR2 24V for motor brake 2 S otheras needed Brake and 1 0 Output I0 Cow 3 Connector 0 PWR2 la 24V for motor brake or 10 2 other as needed 3 5 IQ PWR2 S 241 for motor brake or 10 COM2 6 5 other as needed Ali AUX2_L1 E Auxiliary power for use Bi Diti AUG 12 3 a oe needed P2L Connector Auxiliary power for use AUX1_L2 4 S as needed 135 NDICATES USER SUPPLIED COMPONENT l0 1 0 101 STOP 7 COIL E1 10_COM1 246 Contactor Enable COL E2 onnections Rockwell Automation Publication 2094 IN005l EN P June 2015 44 linelnterface Module In the example configuration below the servo drive has input power brake power and the start stop string wired from a 2094 AL09 or 2094 BL02 line interface module These modules contain an AC line filter so an external filter is not required Figure 33 Power interconnect Diagram line interface module with drive Bonded Cabinet Ground Bus VAC LINE 3 phase IPL Input 195 264V AC RMS or 324 528V ACRMS yw ol 2094 AL09 or 2094 BL02 Line Interface Module Single phase CPL Output 12 1 I 2 Control Power
9. Connections Ground Stud Drive Module Ground and 3 phase 195 264V ACRMS 11 Ground 1 VAC LOAD 3 phase OPL Output 13 195 2641 AC RMS 0 or 324 5281 AC RMS Lr Brake and 0 Output PSL Connector 1 0 I0L Connector Input IPD MBRK COM MBRK COM 10 PWR COIL A1 10 COM 24V for motor brakes orother as needed 24V for motor brakes or other as needed 24 26 STOP 13 20 22 gt Contactor Enable COIL_A2 4 gt Connections Rockwell Automation Publication 2094 IN005l EN P June 2015 Connections NDICATES USER SUPPLIED COMPONENT Line Interface Module 45 These are block diagrams for the Bulletin 2094 line interface modules Block Diagrams Figure 34 Block Diagram catalog number 2094 ALxxS 1uBIe1 s 10 speura pojq jeuruua UId LZ 10 0 310w 10 51 DPd uo 00121900 uue v g aas payesado Ajjenuew uauM jou sdi Lg uauM ajeys abueyp juo W pue g Wylv 5120100 wey
10. Designator Description Connector IOL Status 1 0 21 pin plugable terminal block IPL VAC LINE input power 4 position plug header VAC LOAD output power 4 position plug header P1L Brake and 1 0 power output 24V DC 6 position plug header P2L Auxiliary power output 230V AC 4 position plug header CPL Control power output 2 position plug header APL Auxiliary power input 2 position plug header 1 Auxiliary power input APL connector is present only on the 2094 1755 module Table 2 Connectors catalog numbers 2094 AL09 and 2094 BL02 Designator Description Connector 101 Status 1 0 26 pin high density D shell IPL VAC LINE input power 4 position terminals OPL VAC LOAD output power 4 position terminals PSL Brake and 1 0 power output 24V DC 4 position plug header CPL Control power output 2 position plug header 1 0 Connector These tables provide signal descriptions and pinouts for the I O IOL connector Table 3 IOL 21 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx 10LPin Description Signal 10LPin Description Signal 1 10 24V supply 10_PWR1 12 Alarm common 1 ALRM_COM 2 10 24V common 10_COM1 13 Contactor auxiliary contact NC 1 IN CONSTAT_11 3 10 24V supply 10_PWR1 14 Contactor auxiliary contact NC 1 OUT CONSTAT_ 12 4 10 24V common 10_COM1 15 Contactor auxiliary con
11. Table 41 Weight Specifications 30 9 11 ms half sine pulse 3 pulses in each direction of 3 mutually perpendicular directions m 2094 AL09 11 33 25 0 2094 ALxxS 10 70 23 6 2094 BL02 18 14 40 0 2094 BLxxS 17 15 37 8 2094 XL755 Ox 10 70 23 6 Table 42 Certifications Certification Description when product is marked p C UL us UL Listed to U S and Canadian safety standards UL 508 C File E59272 European Union 2004 108 EC EMC Directive compliant with EN 61800 3 2004 Adjustable Speed Electrical Power Drive Systems Part 3 EMC Product Standard including specific test methods CE 1 See http www ab com for Declarations of Conformity Certificates European Union 2006 95 EC Low Voltage Directive compliant with EN 61800 5 1 2003 Safety of Machinery Electrical Equipment of Machines EN 50178 1997 Electronic Equipment for use in Power Installations Rockwell Automation Publication 2094 IN005l EN P June 2015 56 Line Interface Module Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Kinetix 2000 Multi axis Servo Drives User Manual publication 2093 0 001 Kinetix 6000 Multi axis Servo Drives User Manual publication 2094 UM001 Kinetix 6200 and Kinetix 6500 Modular Multi axis Servo Drives User Manual publication 2094 UM002 Kinetix 7000 High Power Servo Drives User Manua
12. Lz Uld W YS IVISNOD ud oz T 8 HV n ru S 1 15 02 ul x 02 NEW H T Uld z u lo XT W WV novi ugang 182 avum um ET IR rk E IN 1 ZZ VISNOO 91 Ud x u Towa 3NQOVA W IZ Ivisnoo sug x gt L 1 15 02 8 Wa 8 i ZLIVISNOD o x am ove elo LL IV1SN09 L Ud UNIS L pem Woo WHIV zi ug 71 i OlT o Fa z dwnv uw Q XL Tas orug ox is Lo WAN o gt E m 73 102 gt P 34N8 _ L 13 102 I _ i INOT 01 guid EN 8 psu Ol o Oir i 1INO2 01 a zu L I i 01 2 4 10 aq jua NOT 0I QVOTOVA 2401 TEKI W i V 102 0 1 SALVAS 01 101 YS IVISNOD a lt 7 0 i 41 asismeis 2 Ze IVISNO2 a H Z EE 22115802 8 2 o 7171 15 02 T 2 P 140 i 904 2 Rockwell Automation Publication 2094 INOO5I EN P June 2015 46 Line Interface Module catalog number 2094 BLxxS Block Diagram 35 Figure
13. N Ud Hl Ly SNO 8L ul LV 1102 LE IMISNO ZL Wl 7100 a 18 1 IVISNO 9L ut LLIVISNO 3 E ao o XN vL Ul LL IVISNOS LL IVISNOD 710 IV 100 gu 0 gt a a O uu 12 LZ 1VLSNOD v EJO IN LL Ug rara H LTO AJ N S n u IND EI z INISNO A Pe aa METTE 60 Y MISNO 5 9 5 MISNO apeigose aanl ld TU L CC IVISNOD Uld LV 10 p Uld TL IVISNO a gud J N S Uld Zul ZV HO pud i 2 LRANINTOVA 24 JN Lud JN NON ON Rome JN Luig O SMINLS 7101 100 11 Et 2 R v 110 ino ci ind 1 d Zp AVISNOD 710 uid sQ315meis Avz z 1NLSNO a H 140 amp 41 ZC NLSNOD 38 A MIND 10110 QYO12VA 240 Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 49 Figure 38 Block Diagram catalog number 2094 BL02
14. Table 8 PSL 4 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 PSL Pin Description Signal 1 24V DC supply MBRKPWR 2 24V DC common MBRK COM 3 24V DC supply MBRK PWR 4 24V DC common MBRK COM Rockwell Automation Publication 2094 IN005l EN P June 2015 VACLINE Connector Line Interface Module 15 These tables provide signal descriptions and pinouts for the 3 phase input power 4 pin IPL connector Table 9 IPL 4 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx IPL Pin Description Signal 1 Chassis ground l 2 L3 3 3 phase input power L2 4 L1 Table 10 IPL 4 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 IPL Pin Description Signal 2094 AL09 2094 BL02 1 4 Chassis ground L PE 2 3 L3 3 2 3 phase input power L2 4 1 L1 IMPORTANT ATTENTION Make the chassis earth ground connection from a grounded Rockwell Automation Publication 2094 IN005l EN P June 2015 configuration only 16 Line Interface Module VACLOAD Connector These tables provide signal descriptions and pinouts for the 3 phase output power 4 pin OPL connector Table 11 4 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 OPL Pin Description Signal 1 Chassis ground a 2 3 3 output power 2 4 LY Table 12 OPL 4 pin Connector Pinouts c
15. 2 MBRK COM 25 10 0 0 5 0 6 4 MBRK COM Rockwell Automation Publication 2094 IN005l EN P June 2015 40 linelnterface Module onfigure Branch circuit Protection Branch circuit protection for the line interface module is customer configurable By moving the CB2 CB3 wiring harness P4 from one side of CB1 to the other you can change the module operation To understand this option see the simplified block diagram and table below Figure 31 Simplified Block Diagram catalog numbers 2094 ALxxS and 2094 BLxxS 3 phase Input OPL Default onnection Line Interface PA J4 before CB1 Module isconnect lus 140U H RM128 Optional Connection B Transformer after CB1 T Circuit Breaker 460V only 81 L Circuit Breaker Circuit Breaker CB3 CB2 Safety Contactor 4 Aux Power 1 0 Power Aux Power Control Power 3 phase Power Output P1L Output 0 Output P2L Output CPL Output OPL 24V DC 24V DC 230V AC 230V AC to Drive Table 30 Branch circuit Operation catalog numbers 2094 ALxxS and 2094 BLxxS Cat No Branch circuit Protection Configurations Module Operation 2094 AL155 2094 AL25S 2094 AL505 Closing CB1 removes 3 phase power to the device servo 2094 1755 1 Input VAC to and CB3 before CB1 drive ho
16. 1 5 6 0 1 13 21 pin terminal block 19 1 1021 22 14 0 25 10 1 The auxiliary power input APL connector is present only on the 2094 XL755 Cx line interface modules Rockwell Automation Publication 2094 IN005l EN P June 2015 32 line Interface Module Table 18 Wiring Requirements catalog numbers 2094 AL09 and 2094 BL02 Connects to Terminals Recommended Strip Length Torque Value Cat No Description Wire Size p g q Pin Signal mm AWG mm in Nem Ib in IPL 1 IPL 2 L3 VAC LINE D IPL 4 L1 2094 AL09 2 5 10 0 0 5 0 6 2301 14 0 38 44 53 230 L 14 0 38 OPL 3 Ly VAC LOAD OPL2 D OPL 1 11 4 IPL 3 L3 VAC LINE IPL D IPL 1 L1 2094 BL02 4 0 10 0 1 5 18 460V 12 0 38 13 2 15 9 OPL 1 il OPL 2 Ly VACLOAD OPL3 D OPL 4 11 CPL 2 L1 Control power output PLA Common 2 5 10 0 0 5 0 6 PSL 1 MBRK PWR 230V or 460V Brake 1 0 power PSL 2 MBRK COM 14 0 38 44 53 PSL 3 MBRKPWR PSL 4 MBRK COM before applying power Once power is applied connector terminals may have voltage ATTENTION To avoid hazard of electrical shock complete the wiring of your module A present even when not in use a grounded configuration When an ungrounded power configuration is used phases L1 L2 and L3 without a reference to earth ground can drift and stress the line filter components internal to the line
17. PSL Power Supply catalog numbers 2094 AL09 and 2094 BL02 Line Interface Module L PSL 1 MBRKPWR Ll PSL3 24V DC Power Supply I Ll PSL2 MBRK COM LI PSL4 Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 25 Control Power Supply The control power supply on 2094 ALxxS 2094 BLxxS and 2094 XL75S C2 line interface modules is protected by FB1 and one 2 pole circuit breaker CB2 The control power supply on 2094 AL09 and 2094 BL02 line interface modules is protected by one 3 pole circuit breaker CB2 They all have a single phase filter placed in the control VAC supply to provide protection conditioning For safety reasons the internal wiring is arranged so that if the control power CPL circuit breaker CB2 trips the opening contact will interrupt the coil voltage Circuit breaker CB2 and fuse block FB1 are field replaceable For FBl replacement fuse part numbers see the table on page 50 Table 16 Control Power Output Source Cat No Input Voltage Control Power Source 2094 Abo5 230V AC Two phases of incoming power 2094 ALO9 internal connection 2094 1755 1 Auxiliary 110 AC input APL connector 230 460V AC 2094 XL75S C2 Auxiliary 230V AC input APL connector 2094 BLxxS 460V AC Internal step down transformer 2094 BL02 See Power Specifications beginning on page 52 for control power output CPL specifications Figure 19 C
18. Shielded cable is required on the EMC filter LOAD side and the braided shield attached to the clamp when provided The sercos fiber optic cables are immune to electrical noise Figure 4 Establishing Noise Zones EMC filter behind the line interface module Clean Wireway Dirty Wireway Motor Power Cables D D D D Control VAC Very dirty Filter Drive connections VACLINE Auxiliary VAC segregated not in wireway VAC LOAD 24V DC Brake ol I E 4 8 No sensitive Q T equipment within 150 mm 6 0 in 2 VD fal zy In m 7 Drive System v E Line Filter gt gt E ws La o4 NS 1 0 and Feedback Cables Line Interface Module 2094 Mounting catalog number Brackets 2 2094 ALxxS is shown D Route Encoder Analog Registration Route 24V DC 1 0 Shielded Cables Shielded Cable 1 Ifthe drive system 1 0 cable contains dirty relay wires route cable with the module 1 0 cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segregation use a grounded steel shield instead For examples see the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 3 Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module however noise zones of
19. Zi INISN00 1 140 i 89d 2 Rockwell Automation Publication 2094 INOO5I EN P June 2015 48 linelnterface Module Figure 37 Block Diagram catalog number 2094 AL09 A 7a O cud Q wa IVS Luid Qt n 9 1 97 1 YaMOd TOYINOD 74 3 as co z 154 id WO vud Oly Wor wan LI Addins smog yz 1 0 Me tud ols n WO wa zud umd Wea WHEW rud Qc Wu 1fd1n0 JQ AYZ O I 15d 54 0 Jd 154 3d H WO Ol jddns 1 9 1 p SU LZ Faro 7 _ l 1 0 j e LT 1 1 ON abes 1 aseyd ajbuis OL oru YMd 01 Sc ul WMd OL pzu JN U WO O WO O zu WO O WO
20. O IOL signals include the contactor coil alarm contacts status contacts and I O power supply This table provides a description and electrical specifications for the IOL connector signals See Power Specifications on page 52 for auxiliary contactor specifications Table 14 101 21 pin Signal Specifications catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx m Voltage Volts Current Amps I0L Pin Signal Description Min Nom Max Min Nom Max Line contactor coil connections with an auxiliary contact from the control 101 8 COIL E2 power circuit breaker wired in series with the contactor coil The line 101 7 COIL_E1 contactor is a safety contactor that includes three main contacts with three 18 24 30 0 005 0 011 0 017 auxiliary contacts see the figure on page 19 101 12 ALRM COM Non voltage contact M to indicate that CB1 is closed make when is tripped DC W 125 1 Non voltage contact ALRM_ B to indicate that B1 is closed make when is not tripped 101 9 ALRM_M 101 11 ALRM See the figure 18 00 AC 250 5 AC 600 2 101 14 CONSTAT 12 101 13 CONSTAT 11 101 16 CONSTAT 22 Three safety rated auxiliary contacts that are normally closed on the line 101 15 ONSTAT_21 contactor see the figure on page 20 7 4 1 101 18 CONSTAT_32 101 17 CONSTAT_31 101 20 ONSTAT_54 One auxiliary contact normally open that is not safety rated and sho
21. RI i 1 01 13 CONSTAT 11 10014 CONSTAT_12 l CONSTAT 21 0L 101 16 P CONSTAT 22 l CONSTAT 31 L7 01 18 CONSTAT 32 l CONSTAT 53 0 20 CONSTAT 54 l i Line Interface Module l See Power Specifications on page 52 for auxiliary contactor specifications Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 21 The four auxiliary safety contacts used in 2094 AL09 and 2094 BL02 line interface modules are volt free positively guided and mechanically latched Figure 15 IOL Contactor Status catalog numbers 2094 AL09 and 2094 BL02 CONSTAT_11 1 CONSTAT 12 CONSTAT 21 L CONSTAT 22 CONSTAT 31 r L1 CONSTAT 32 CONSTAT 41 21 CONSTAT 42 Line Interface Module See Power Specifications beginning on page 52 for auxiliary contactor specifications 24V Power Supply catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL755 Cx The 24V DC power supply on 2094 ALxxS 2094 BLxxS and 2094 XL75S C2 line interface modules is capable of supplying 24V 2 20 A for PLC I O functions IOL connector mechanical motor brakes and the Bulletin 2090 resistive brake module RBM I O P1L connector An AC line filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB3 PLC I O power is available to the user via the IOL 21 pin ter
22. and 2094 XL75S Cx line interface modules includes I O IOL VAC line IPL VAC load OPL control power CPL 24V brake IO power P1L auxiliary 230V Output P2L and auxiliary 230V input APL connectors Connector set for 2094 AL09 and 2094 BL02 line interface modules includes VAC line IPL VAC load OPL control power CPL and 24V brake I O power PSL connectors The I O 26 pin connector for 2094 AL09 and 2094 BL02 line interface modules is not provided See Accessories on page 51 for the catalog number and a complete description of the connector sets These installation instructions publication 2094 IN005 Rockwell Automation Publication 2094 IN005l EN P June 2015 4 Line Interface Module Mounting Requirements drilling tapping and welding with the system removed from the enclosure Because the system is of the open type construction be careful to keep any metal debris from falling into it Metal debris or other foreign matter can become lodged in the circuitry which can result in damage to components ATTENTION Plan the installation of your system so that you can perform all cutting The following requirements apply when preparing to mount your line interface module Theline interface module must be enclosed in a grounded conductive enclosure offering protection as defined in standard EN 60529 IEC 529 to IP55 such that they are not accessible to an operator or unskilled person to comply
23. brake module RBM System Design for Control of Electrical Noise Reference Manual publication GMC RM001 EMC Noise Management DVD publication GMC SP004 Information examples and techniques designed to minimize system failures caused by electrical noise Understanding the Machinery Directive publication SHB 900 RM001 A road map to CE marking and safety related control product applications Rockwell Automation Product Certification website http www ab com For declarations of conformity DoC currently available from Rockwell Automation National Electrical Code published by the National Fire Protection Association of Boston MA An article on wire sizes and types for grounding electrical equipment Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and abbreviations You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales repre sentative Rockwell Automation Publication 2094 INOO5I EN P June 2015 Line Interface Module 57 Notes Rockwell Automation Publication 2094 IN005l EN P June 2015 58 Line Interface Module Notes Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 59 Notes Rockwell Automation Publication 2094 IN005l EN P June 2015
24. contactors IMPORTANT ATTENTION Do not apply AC voltage to COIL_E1 and COIL_E2 Figure 12 IOL Contactor Coil catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Line Interface Module 1 B2_AUX M A2 i sil Q 4 DC Interface Module 101 7 H A 0 Ei LAT E2 l0L 8 CLE The contactors in the 2094 AL09 and 2094 BL02 line interface modules use a DC coil The contactor coil voltage is 24V DC with a suitably rated surge suppressor fitted inside the line interface module Figure 13 IOL Contactor Coil catalog numbers 2094 AL09 and 2094 BL02 101 13 CB2 AUX L M O A2 CB2 Line Interface Module Rockwell Automation Publication 2094 IN005l EN P June 2015 20 line Interface Module Safety ontactor The safety contactor includes three main contacts normally open that close when coil power is applied The three auxiliary safety contacts used in 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules are volt free positively guided and mechanically latched IMPORTANT Afourth volt free normally open contact is also available but is not safety rated and should not be used in a safety string Figure 14 IOL Contactor Status catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 E
25. interface module ATTENTION The input power for Bulletin 2094 line interface modules must come from Your Bulletin 2093 2094 and 2099 servo drive user manual includes examples of grounded and ungrounded power configurations See Additional Resources on page 56 for publication numbers Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 33 Wiring Guidelines Use these guidelines as a reference when wiring the connectors on your line interface module IMPORTANT See Connector Data on page 9 for the connector locations of your line interface module When tightening screws to secure the wires see the tables beginning on page 31 for torque values When removing insulation from wires see the tables beginning on page 31 for strip lengths IMPORTANT system performance run wires and cables in wireways as shown Establishing Noise Zones on page 6 See Wiring Diagrams beginning on page 43 for interconnect diagrams including the line interface module Follow these steps when wiring the connectors on your line interface module 1 Prepare the wires for attachment to each connector plug by removing insulation equal to the recommended strip length IMPORTANT Use caution not to nick cut or otherwise damage strands as you remove the insulation 2 Route the cable wires to your line interface module 3 Insert wires into connector plugs See conn
26. numbers 2094 ALxxS and 2094 BLxxS TOR 2094 ALxxS 230V 2094 BLxxS 460V 1155 AL25S AL50S AL75S 1105 1255 1505 BL75S AC input voltage 195 265V rms 3 phase 380 520V rms 3 phase TH pM 230V nom 460V nom AC input frequency 47 63 Hz 47 63 Hz Geb ieee Main AC output current rms 15A 25A 50A 75A 10A 25A 50A 75A Control power output CPL AC output current rms 340 connector hn pouer ouput AC output voltage ion rms single phase lin rms single phase Brake power output PL 24V DC power supply 204 9 204 9 1 0 101 connector Contactor control voltage 21 6 26 4V DC 21 6 26 4V DC Contactor control current 12 9mA 12 9mA Contactor pickup current 2 N A Internal N A Internal Contactor CR1 Contactor hold in current 2 N A Internal N A Internal Contactor voltage N A Internal N A Internal Contactor pickup time 18 5 ms min 30 0 ms max 18 5 ms min 30 0 ms max Contactor dropout time 10 0 ms min 60 0 ms max 10 0 ms min 60 0 ms max Power specifications for DC interface module 100 JE COIL_E1 and COIL_E2 input Current provided by auxiliary VAC input Sum of CPL and P2L current must not exceed 3 A Sum of P1L and IOL current must not exceed 20 A Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 53 Table 36 Power Specifications catalog numbers 2094 XL75S Cx
27. property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt P P Rockwell Automation Publication 2094 IN005l EN P June 2015 Catalog Number Explanation Line Interface Module 3 Catalog numbers and descriptions for the line interface module are listed in the table below Input Current ET Cat No Voltage Rating Description 2094 1155 15 2094 AL25
28. the source must be limited to 5000 A 2 Part numbers shown are examples of Bussmann fuses of an AC drive as an isolating disconnect switch or motor overload device These devices are designed to operate on sine wave voltage and the drive s PWM waveform does not allow it to operate properly As a result damage to the device will occur ATTENTION Bulletin 1492 and 140M circuit breakers should not be used on the output Rockwell Automation Publication 2094 IN005l EN P June 2015 General Specifications Table 40 Environmental Specifications Line Interface Module 55 Attribute Value operational range Value storage range Temperature 0 50 C 32 122 F 40 70 C 40 158 F Humidity 5 95 noncondensing 5 95 noncondensing 1000 m 3281 ft 3000 m 9843 ft during transport Altitude The line interface module can operate at elevations up to 1000 m 3300 ft without derating however the continuous current rating representative before operating at over 3000 m 10 000 ft must be de rated by 3 for each additional 300 m 1000 ft up to 3000 m 10 000 ft Consult your local Rockwell Automation Vibration max 0 152 mm 0 006 in peak to peak displacement 1 0 g peak acceleration 5 2000 Hz 0 381 mm 0 015 in peak to peak displacement 2 5 g peak acceleration 5 2000 Hz Shock 15 g 11 ms half sine pulse 3 pulses in each direction of 3 mutually perpendicular directions
29. 5 10 24V supply 10 13 24V contactor coil positive COIL A1 26 10 24V supply I0 PWR Figure 10 Pin Orientation for the IOL 26 pin Connector 26 pin 1 0 Connector Pin 9 Auxiliary Power Input Connector This table provides the signal descriptions and pinouts for the auxiliary power input 2 pin APL connector This connector applies only to 2094 XL75S Cl and 2094 XL75S C2 line interface modules Rockwell Automation Publication 2094 IN005l EN P June 2015 14 Line Interface Module Control Power Output Connector These tables provide signal descriptions and pinouts for the control power 2 pin CPL connector Table 5 CPL 2 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 2 CIRL2 Control power output 1 CIRL1 Table 6 CPL 2 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 2 L1 Control power LOAD output 1 L2 N 24V DC Brake Supply Connector These tables provide signal descriptions and pinouts for the 24V brake supply connector intended for use with mechanical motor brake or Bulletin 2090 resistive brake module RBM applications Table 7 P1L 6 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx P1LPin Description Signal 1 24V DC supply 10 PWR2 2 24V DC common 10_COM2 3 24V DC supply 10 PWR2 4 24V DC common 10_COM2 5 24V DC supply 10_PWR2 6 24V DC common 10_COM2
30. 7 Fuse 10 A Class FNQ R 10 Common module FB1 Fuse block 1492 FB2C30 L components CB2A Auxiliary contact 189 ASCR3 1 Fuses for FB1 are accessible from the front of each module See page 9 for the location of FB1 Table 32 Field Replaceable Components catalog numbers 2094 AL09 and 2094 BL02 Allen Bradley Cat No Quantity Description Part Number Vendor Part Number 2094 AL09 1 Circuit breaker 3 phase 25 A 480V 1492 SPM3D250 1 Circuit breaker 3 phase 32 A 480V 1492 SPM3D320 2094 8102 1 Finger guard wire 80 mm 8172 Qual Tek Fan 80 mm 3 15 in 230V UF80B23 BTH Mechatronics ommon module components Circuit breaker 2 phase 3 A 480V 1492 SPM2D030 Rockwell Automation Publication 2094 INOO5I EN P June 2015 Circuit breaker 3 phase 3 A 480V 1492 SPM3D030 Line Interface Module 51 Table 33 Accessories Cat No Description Accessory Cat No Connector Set Includes 1 0 IOL VAC LINE IPL VAC LOAD control power CPL 230V auxiliary output P2L 24V brake power P1L and 230V auxiliary input APL 2094 XNLIM 2 replacement connectors for these catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cv Mounting bracket for use when panel configuration calls for mounting the AC line filter behind the line interface module 2034 XNBRKT 1 Variable depth rotary mechanism Provides disconnect from outsid
31. Designators Attribute 2094 1755 1 230 460V 2094 XL75S C2 230 460V VAC LINE AC input voltage 195 520 rms 3 phase 230 460V nom IPL Connector ACinput frequency 47 63 Hz P Main AC output current rms 75A Auxiliary power input Auxiliary AC input voltage 93 121V rms single phase 110V nom 196 253V rms single phase 230V nom APL connector Auxiliary AC input current rms 20A 11A Control power output CPL AC output current rms 12A 5 and Auxiliary power output AC output voltage 93 121V rms single phase 110V 196 253V rms single phase 230V nom P2L connector Brake power output P1L RR 24V DC power supply 20A 1 0 IOL connector Contactor control voltage m 21 6 26 4V DC Contactor control current 12 9mA Contactor pickup current 9 175A 0 87 A Contactor CR1 Contactor hold in current 2 0 14A 0 07 Contactor voltage 93 121V rms single phase 110V nom 196 253V rms single phase 230V nom Contactor pickup time 18 5 ms min 30 0 ms max Contactor dropout Time 10 0 ms min 60 0 ms max 1 Power specifications for DC interface module 100 COIL_E1 and COIL_E2 input 2 Current provided by auxiliary VAC input Table 37 Power Specifications catalog numbers 2094 AL09 and 2094 BL02 Value Designator Attribute 2094 AL09 230V 2094 102 460V VAC LINE ACinput volta
32. ET aBers eseud aeuu 8 11 1812 ul T 7112 zud S z I Era 108110 1OHINOO 242 LL 71 tt VAOSL trenka S LL Zum Jd s dd _ Aft LC CELUM 11 exnv uld 1116 L CV OXOV zud S eu 938 P e Uld S i abes eseud ejBuis y T XL Zi ixny vug Y 8 3 108170 YMd Ted 14 Vd 1 i Z3 102 019 ul v3 IV A E i ou n pud 1 eG 1v NOD m a gud W WV noL un ling 182 m zug EN o Ou 222 W 39 L Utd ZL WwW ZN Oo x oto FC INTIVA FAIT LLIVISNO2 I PI fol ox LZ IVISN03 X i 5 ves trio UM loll L IVISN03 L saa 0 00 A I t g NW n 988 u 2 10 T 1512 WW 731 o ox med di EN olx On y ud UOJ 01 N Oo A T OX 0I ob 0105 3 Lug MSS ZW NOTO T i 240 11 10 i V 1100 D SNLWLS 201 101 VG 5 02 m am D 4 1 ansmes Ave 1VISN09 ER pu TREES 72 1 15 02 j x 8 21719158029 T 2 140 Rockwell Automation Publication 2094 IN005l EN P June 2015 utens Jo ypo q jeuruua
33. HM I gt lt D wf SU jp Dq L D 3 gt 2 cou co pn 3 Sec Bs nlt EHE 24V DC Brake Power Output P1L Connector VACLoad ET em 5 domi Ei E T TESI em OPL Connector Slez E 6 Bur D u Line Interface Module Top View catalog number 2094 XL75S Cx is shown K w I 1 0 IOL Connector Access Door one los 24V Power Status Indicator m mo Main VAC OF mL DA 1 0 101 Connector mi 101 Connector Z staggered as viewed from side LET tt CB3 FB1 2 cic 0 Fuse Control AUX _ VAC Block VAC z a 1 0 IOL Connector straight 101 Connector as viewed from side Line Interface Module Front View catalog number 2094 XL75S Cx is shown 1 Auxiliary Power Input APL connector is present only on the 2094 XL75S Cx line interface module Rockwell Automation Publication 2094 IN005l EN P June 2015 10 Line Interface Module VAC Line IPL Connector Brake Power Status Indicator 1 0 Power Status Indicator 1 0 IOL Connector Figure 7 Connectors and Indicators catalog numbers 2094 AL09 and 2094 8102
34. INIT JVA 1d IN uid 10 ID 5 1 15 101 IH rO W10 ind 1 d 2 Z d a T pud 5031 smes LWISNOD lt n cud 140 cJ TET tu CL IVISNOD 1 41 0 QAYOT JVA 140 Rockwell Automation Publication 2094 IN005l EN P June 2015 50 Line Interface Module Post installation This section provides descriptions and catalog numbers for accessory items and field replaceable components internal to the line interface module For component removal and replacement information see Removing and Replacing line interface Module Internal Components Installation Instructions publication 2094 IN009 Table 31 Field Replaceable Components catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 Cat No Quantity Designator Description Partumber Part Number 1 CB2 Circuit breaker 2 pole 20 A 1492 SPM2D200 2094 ALxxS 1 CB3 Circuit breaker 2 pole 16 A 1492 SPM2C160 2 FB Fuse 10 A Class FNQ R 10 CB2 Circuit breaker 2 pole 4 A 1492 SPM2D040 2094 BLxxS CB3 Circuit breaker 3 pole 6 A 1492 5 3 060 2 FB1 Fuse 3 5 A Class CC FNQ R 3 5 CB2 Circuit breaker 2 pole 20 A 1492 SPM2D200 2094 XL75S C1 CB3 Circuit breaker 2 pole 16 A 1492 SPM2C160 2 FB1 D Fuse 15 A Class C FNQ R 15 CB2 Circuit breaker 2 pole 20 A 1492 SPM2D200 2094 1755 2 CB3 Circuit breaker 2 pole 16 A 1492 SPM2C160 2 10
35. Installation Instructions wy Line Interface Module Allen Bradley Catalog Numbers 2094 AL15S 2094 AL25S 2094 AL50S 2094 1755 2094 BL105 2094 BL25S 2094 1505 2094 BL75S 2094 XL75S C1 2094 XL75S C2 2094 AL09 2094 BL02 Topic Page About the Line Interface Module 1 Important User Information 2 Catalog Number Explanation 3 Before You Begin 3 Connector Data 9 Understanding Signal Specifications 17 Install the Line Interface Module 27 Wiring Diagrams 43 Block Diagrams 4 Post installation 50 Status Indicators 51 Specifications 52 Additional Resources 56 About the Line Interface Module The Bulletin 2094 line interface module is designed to replace many of the common input power devices required for your servo drive system Use these instructions when mounting your module to the panel or wiring your module into the system For installation information regarding equipment and accessories excluded here see Additional Resources on page 56 or the information available for those products Allen Bradley Rockwell Software Rockwell Automation 2 Line Interface Module Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wi
36. M LES 118170 0 1 ONY ANVHE 714 14 m aBeys eseud aeiu 8 1812 Uld 9 am e 21810 Zuid S I U 1NALNO BMd TOHLNOD 142 0 0 i T zu uld Sm NI UM D 2 I ah 61 38M mom fiw T Tau zud Su m i osm T Be1s seud l uts 2 d To ZW vud OL r Saum 7 118110 BMW A amp NTDIXD Ted Ted i dl s 19 td Of 1 1 s 1 1 1 1 1 HHS 121 mem 8 30M i U yu MIND wl My z ES IVISNOO WWW 189 f zug IVISNOO gruid olx ug LE 1715 02 ZI Ud 7 i 14 wisnoo Q x Woo WH tals 12 JVISNO9 GI ul ZL VISNOD Luli Xt g E wea H2 LL IVISNO2 l uid o op E2 Woo WHY Zi Ud 154 22 a waw uud 3t m TO qus orud T 2 Ny 6ud gt 1 dl Ilia U s iy 100 zug ol T woo 2 gt IH ol Gud Y I H E x I moo ru Or E B Ca Mdo gud 2 xL aw 3 I ag zud QvO12VA 240 18M 01 uid O j 101 i V 1102 E D 0 1 SNLWLS 201 TG IVISNOO m 189 Y o i 1 091 511015 AvZ 76 1 19 02 Zl zaa E 2 z OPES I 22 INISN00 d 5 lt
37. PL Power Supply catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Line Interface Module CB2 AUX Single phase AC Line Filter Figure 20 CPL Power Supply catalog numbers 2094 AL09 and 2094 BL02 Line Interface Module COIL_A1 E COIL_A1 101 13 Single phase ri ou AC Line Filter L1 LIN Rockwell Automation Publication 2094 IN005l EN P June 2015 26 Line Interface Module Auxiliary Power Output An auxiliary 230V AC output is provided for use with the Bulletin 2090 resistive brake module RBM or other customer requirement as needed on the P2L connector This supply is present with 2094 ALxxS 2094 BLxxS and 2094 XL75S C2 line interface modules The supply is protected by circuit breaker CB2 IMPORTANT Auxiliary power output P2L is 110V AC with catalog number 2094 1755 1 Figure 21 P2L 230V Power catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S C2 Line Interface Module Pu D AUX D r1 1 EE C A D See Power Specifications beginning on page 52 for Auxiliary Power Output P2L specifications Auxiliary Power Input The auxiliary power input APL connector is available only with the 2094 XL75S C1 and 2094 XL75S C2 line interface modules This connector allows the customer to provide a separate auxiliary power source independent from the mains supply for control power and other uses Th
38. Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be retu
39. S 25 2094 ALSOS 230 50A 230V AC auxiliary power output I b 1 24V DC power output with 20 A current capacity 2094 AL755 75 1 aba vinnie i Branch circuit protection and disconnect when used with the option tor connecting an variable depth rotary mechanism catalog number 2094 BL10S 10A or after the main 1 disconnect 140G G RVM12B 2094 BL255 25A See Configure Branch circuit Protectionon Power to multiple Bulletin 2093 or 2094 power rails 460V page 40 for more information Internal 24V DC 0 line filter 2094 BL50S 50A Internal 230V AC control line filter External customer supplied 3 phase line filter 2094 1755 75 2094 XL75S C1 230 460V 75A 110V AC auxiliary power input 2094 XL75S C2 230 460V 75A 230V AC auxiliary power input 2094 AL09 230V 20A 24V DC power output with 8 A current capacity e Internal 3 phase line filter 2094 BL02 460V 30A Internal 230V AC control line filter Before You Begin Before you begin mounting your line interface module make sure you unpack your line interface module understand the mounting requirements establish noise zones Unpack Your Line Interface Module Remove all packing material wedges and braces from within and around the components After unpacking check the item nameplate catalog number against the purchase order Line interface modules ship with the following items Connector set for 2094 ALxxS 2094 BLxxS
40. _41 101 20 101 21 10 COM 101 22 Power supply capable of supplying 24V 6 A for 1 0 functions and switches Each set of pins is capable of 2 A To use the full rating of the supply all pins must be used to provide 101 24 the appropriate current rating see figure on page 23 101 25 10 PWR 101 26 See Power Specifications beginning page 52 for auxiliary contactor specifications B1 Alarm 0peration The CB1 alarm circuitry ALRM_M contact in the 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules is closed only when trips meaning input current exceeds instantaneous current trip setting and not dependant on the ON OFF switch The ALRM B contact is closed when CB1 is manually set to the ON or OFF position and open when is tripped Figure 11 CB1 Alarm Operation catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx OFF ON TRIP Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 19 Contactor Coil For safety reasons the internal wiring is arranged so that if the control power CPL circuit breaker CB2 trips the opening contact will interrupt the coil voltage and remove main input power to the drive The 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules use an AC coil and a DC interface module allows the contactor coil to be controlled by the 24V DC output of the drive Additional surge suppression is not required for these
41. amples of grounded and ungrounded power configurations See Additional Resources on page 56 for publication numbers Table 20 VAC LINE IPL Connector catalog numbers 2094 AL09 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Recommended 3 phase Supply IPL Pin Signal Wire Size Strip Length Torque Value mm AWG mm in Nem Ib in L1 4 L1 u 3 25 25 16 0 27 L3 2 13 14 4 0 63 24 L 1 L Table 21 VAC LINE IPL Connector 2094 BL02 module Recommended 3 phase Supply IPL Pin Signal Wire Size Strip Length Torque Value mm AWG mm in Nem Ib in L1 1 L1 E 2 E 40 10 0 15 18 L3 3 L3 12 0 38 13 2 15 9 L 4 L Rockwell Automation Publication 2094 IN005l EN P June 2015 36 Line Interface Module Wiring the VAC LOAD OPL Connector Figure 27 Line Interface Module OPL connector IMPORTANT is shown Line Interface Module Top View catalog number 2094 1755 The 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules are capable of connecting to multiple drives providing each drive has its own line filter and the maximum current specification is not exceeded For example diagrams see the user manual for your drive See Additional Resources on page 56 for publications Table 22 VAC LOAD OPL Connector catalog numbers 2094 ALxxS 2094 BLxxS or 2094 1755 Recommended Wire Size 3 phase Supply OPL Pi
42. atalog numbers 2094 AL09 and 2094 BL02 OPL Pin Description Signal 2094 AL09 2094 BL02 4 1 Chassis ground L P 3 2 L 2 3 3 phase output power 12 1 4 LT Auxiliary Power Connector This table provides signal descriptions and pinouts for the auxiliary power output 4 pin P2L connector Table 13 P2L 4 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 Cat No P2L Pin Description Signal 1 230V AC power supply Can be used with the AUX1_L1 Bulletin 2090 XB120 resistive brake module 2094 ALxxS 2 RBM or other as needed AUX1_L2 2094 BLxxS and 2094 1755 2 3 230V AC power supply Can be used with the AU L1 Bulletin 2090 XB120 resistive brake module 4 RBM or other as needed AUO 12 1 AUXI L1 110V AC power supply For use as needed IO 2 AUX1_L2 2094 1755 1 3 AUX2_L1 110V AC power supply For use as needed T Or 4 AUO L2 Rockwell Automation Publication 2094 IN005l EN P June 2015 Understanding Signal Line Interface Module 17 A description of the I O IOL brake power P1L PSL control power CPL and auxiliary power P2L signals and circuit specifications is provided on the Specifications x following pages See the Block Diagrams beginning on page 45 for your line interface modules schematic 1 0 Signals The 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface module I
43. ax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 luIOIIIIZI Supersedes Publication 2094 IN005H EN P 0ctober 2012 Copyright O 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
44. ckwell Automation Publication 2094 IN005l EN P June 2015 38 line Interface Module Wiring the Auxiliary Power Output P2L Connector Figure 29 Line Interface Module P2L connector Line Interface Module Top View catalog number 2094 1755 5 shown 77 Table 27 Auxiliary Power Output P2L Connector catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 P2L Pin Signal 1 AUXI L1 2 AUX1_L2 3 AUX2_L1 4 AUX2_L2 Recommended Wire Size mm2 AWG 0 2 4 0 24 10 Rockwell Automation Publication 2094 IN005l EN P June 2015 Strip Length mm in 70 0 28 Torque Value Nem Ibein 0 5 0 6 44 5 3 Line Interface Module 39 Wiring the Brake Power Output 24V DC Connector Figure 30 Line Interface Module 24V connector Line Interface Module Top View catalog number 2094 XL75S Cx is shown Table 28 Brake Power Output 24V DC Connector catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Recommended P1L Pin Signal Wire Size Strip Length Torque Value mm AWG mm in Nem Ibin 1 10 PWR2 2 10_COM2 3 10 PWR2 0 08 1 5 70 022 025 4 10 0 2 28 16 0 28 1 9 2 2 5 10 PWR2 6 10_COM2 Table 29 Brake Power Output 24V DC Connector catalog numbers 2094 AL09 and 2094 BL02 Recommended PSL Pin Signal Wire Size Strip Length Torque Value mm AWG mm in Nem Ibin 1 MBRK PWR
45. e APL connector will accept either 1 10V 2094 XL75S C1 or 230V AC 2094 XL75S C2 input voltage As a result the auxiliary power output P2L and control power output CPL voltage is 110V or 230V AC respectively The 24V power supply is designed to operate on either 110V or 230V AC and will auto detect the input voltage See Power Specifications beginning on page 52 for auxiliary power input APL and auxiliary power output P2L specifications See page 47 for the 2094 1 755 line interface module block diagram Rockwell Automation Publication 2094 INOO5I EN P June 2015 Line Interface Module 27 Install the Line Interface This procedure assumes that you have prepared your panel and understand how Module to bond your system See the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for information on high frequency bonding and reducing electrical noise the panel before applying power Once power is applied connector terminals may have ATTENTION To avoid hazard of electrical shock mount your line interface module to A voltage present even when not in use IMPORTANT Ifyou are using the 2094 mounting brackets and plan to mount your line interface module over the AC line filter you must install the line filter and brackets first See the 2094 Mounting Brackets Installation Instructions publication 2094 IN008 for that information Only the 2094 ALxxS and 2094 XL75S Cx line inter
46. e the cabinet when used with 140U device CB1 Low profile connector kit for 1 0 26 pin high density D shell 2090 K6CK D26M 2094 AL09 and 2094 BL02 Connector Set Includes VAC LINE IPL VAC LOAD OPL control power PL and 24V brake power PSL replacement connectors for these catalog numbers 140G G RVM12B 2094 XNLIM 1 Status Indicators The line interface module status indicators monitor the 24V output supply Table 34 Troubleshooting Status Indicators Status Indicator Status Description Steady Green Normal 24V power enabled is open Reset If CB3 continues to trip call your Rockwell Automation representative to return module 24V power status indicator m f a or repair e Brake power status indicator 0 Off 1 0 power status indicator 24V power disabled Check 24V polarity Correct polarity if reversed If polarity is correct and indicator is not steady green call your Rockwell Automation representative to return module for repair 1 Applies to 2094 ALxxS 2094 BLxxS and 2094 XL75S C line interface modules 2 Applies to 2094 AL09 and 2094 BL02 line interface modules Rockwell Automation Publication 2094 IN005l EN P June 2015 52 line Interface Module Specifications This section provides power fuse weight and environmental specifications for the line interface modules Power Specifications Table 35 Power Specifications catalog
47. ector pinout tables beginning on page 11 4 Tighten the connector screws 5 Gently pull on each wire to make sure it does not come out of its terminal If any wires are loose then repeat steps 3 and 4 6 Insert the connector plug into the appropriate connector Rockwell Automation Publication 2094 IN005l EN P June 2015 34 Line Interface Module Wiring the Auxiliary input Power APL Connector The auxiliary input power APL connector is present only on the 2094 XL75S Cx line interface modules Figure 25 Line Interface Module APL connector Line Interface Module Top View catalog number 2094 1755 Table 19 Auxiliary Input Power APL Connector Recommended Single phase Supply Wire Size Strip Length Torque Value mm AWG mm in Nem Ib in H 0 5 0 6 12 44 53 Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 35 Wiring the VAC LINE IPL Connector Figure 26 Line Interface Module IPL connector Line Interface Module Top View catalog number 2094 1755 is shown ATTENTION The input power for Bulletin 2094 line interface modules must come from a grounded configuration When an ungrounded power configuration is used phases L1 L2 and L3 without a reference to earth ground can drift and stress the line filter components internal to the line interface module Your Bulletin 2093 2094 and 2099 servo drive user manual includes ex
48. face modules are compatible with the 2094 mounting brackets The 2094 BLxxS 2094 AL09 and 2094 BL02 line interface modules are not compatible Mount the Line Interface Module Follow these steps to mount your line interface module to the panel 1 Layout the position for your module in the enclosure See Establishing Noise Zones beginning on page 6 for panel layout recommendations See Product Dimensions beginning on page 28 IMPORTANT EMC performance mount the line interface module on the same panel as the drive and as close to the drive as possible 2 Attach the line interface module to the cabinet The recommended mounting hardware is M6 metric 1 4 in bolts Make sure all fasteners are properly bonded to the subpanel 3 Tighten all mounting fasteners Rockwell Automation Publication 2094 IN005l EN P June 2015 28 line Interface Module Product Dimensions Figure 22 Mounting Dimensions catalog numbers 2094 ALxxS 2094 BLxxS and 2094 1755 ma II TID pm LI IID C CED Fi c D H TL H D HD HHL ID Ir I5 alos
49. functions and switches It is available to the user via the IOL 26 pin D sub connector A single phase filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB1 ATTENTION When current draw exceeds 2 101 24 101 25 or 101 26 multiple pins must be used to provide appropriate current rating and avoid connector damage Figure 17 IOL Power Supply catalog numbers 2094 AL09 and 2094 BL02 Line Interface Module 101 26 101 25 I0 PWR 101 24 cL 150W 6A Power Supply 10 Rockwell Automation Publication 2094 IN005l EN P June 2015 24 line Interface Module AC Line Filter Brake Power Supply catalog numbers 2094 AL09 and 2094 BL02 A 24V DC supply is provided on the PSL connector of the 2094 AL09 and 2094 BL02 line interface modules for mechanical motor brakes and the Bulletin 2090 resistive brake module I O The supply has over current protection and is isolated from all other supplies A single phase filter placed on the input to the supply provides conditioning The supply is protected by circuit breaker CB3 The PSL brake power supply is rated at 2 A If more current is required consider using the IOL power supply IMPORTANT Use the PSL 24V DC supply with devices that can potentially generate flyback currents for example brake coils and relays This supply requires external flyback protection with either a diode or MOV Figure 18
50. ge 195 265V rms 3 phase 230V nom 380 520V rms 3 phase 460V nom IPL connector AC input frequency 47 63 Hz VACLOAD N connector Main AC output current 20 Arms 30A rms Control power output CPL AC output current 3A connector AC output voltage 195 265V rms 3 phase 230V nom 190 260V rms 3 phase 230V nom Brake power output PSL Brake power 24V DC 20 connector 1 0 brake power 24V DC 57 ontactor pickup current 383mA Contactor hold in current 383 mA Contactor CR1 Contactor voltage 24V DC Contactor pickup time 50 ms min 80 ms max Contactor dropout time 80 ms min 125 ms max Rockwell Automation Publication 2094 IN005l EN P June 2015 54 Line Interface Module Table 38 Power Dissipation Specifications Cat No at 100 of Rated Power 0utput 2094 AL09 72 2094 ALxxS 52 5 2094 BL02 90 2094 BLxxS 42 9 2094 XL755 Ox 52 5 Fuse Specifications Use Class CC J L or R fuses with current rating as indicated in the table below The table below lists fuse examples recommended for use with 2094 AL09 and 2094 BL02 line interface modules IMPORTANT 2094 ALxxS 2094 BLxxS and 2094 XL75S C line interface modules provide branch circuit protection Follow all applicable NEC and local codes Table 39 Fuse Specifications VAC Input Power Fuse 2 2094 AL09 KTK R 25 25 A 5004 81032 KTK R 30 30 A 1 The maximum short circuit current available from
51. in Clearance for Airflow and Installation 50 8 mm 2 0 in min wv Clearance for Airflow and Installation 50 8 mm 2 0 in min Cat No Cabinet Depth Clearance min 2094 ALxxS 200 mm 7 9 in 2094 1755 2094 BLxxS 250 mm 9 8 in 2094 AL09 200 mm 7 9 in 2094 BL02 300 mm 11 8 in For Power Dissipation Specifications see page 54 Rockwell Automation Publication 2094 IN005l EN P June 2015 6 Line Interface Module Establishing Noise Zones Observe these guidelines when a 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx line interface module is used in the system and mounted left of the drive with the AC EMC line filter mounted above the module The clean zone C is to the right and beneath the drive system gray wireway Thedirty zone D is to the left and above the drive system and above and below the line interface module black wireway The very dirty zone VD is from the filter output to drive Shielded cable is required on the EMC filter LOAD side and the braided shield attached to the clamp when provided The sercos fiber optic cables are immune to electrical noise Figure 3 Establishing Noise Zones EMC filter above the line interface module Dirty Wireway Clean Wireway D LI ze Mlinerilter Motor Power Cables D D VAC LOAD Very dir
52. l publication 2099 UM001 Description Detailed mounting wiring setup with Studio 5000 Logix Designer applying power and troubleshooting information with appendices to support firmware upgrades and common bus applications Line Interface Module Installation Instructions publication 2094 IN009 Removal and replacement procedures for field replaceable line interface module internal components 2094 Mounting Brackets Installation Instructions publication 2094 IN008 Information on installing 2094 mounting brackets for use with the 2094 power rail or line interface modules Kinetix Motion Control Selection Guide publication GMC SG001 Overview of Kinetix servo drives motors actuators and motion accessories designed to help make initial decisions for the motion control products best suited for your system requirements Kinetix Motion Accessories Specifications publication GMC TD004 Product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Motion Analyzer Sizing and Selection Tool https motionanalyzer rockwellautomation com Online tool for sizing and selecting servo drive systems with the compatible motor actuator and accessories required for each axis Resistive brake Module Installation Instructions publication 2090 IN009 Information on the installation and wiring of the Bulletin 2090 resistive
53. les 1 If drive system 1 0 cable contains dirty relay wires route cable with module 1 0 cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segregation use a grounded steel shield instead For examples see the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 3 Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module however noise zones of other products will vary Rockwell Automation Publication 2094 INOO5I EN P June 2015 Line Interface Module 9 Connector Data Use the figures below to locate the line interface module connectors and indicators Figure 6 Connectors and Indicators catalog numbers 2094 ALxxS 2094 BL7xxS and 2094 1755 Auxiliary Power un APL Connector T u E G LJ C 2 C 2 C Control Power Output CPL Connector MEL E mE VACLine 0 21 E bef TER IPL Connector 8 me I c JD C Ia p Auxiliary Power Output P2L Connector
54. minal block connector as shown in the figure on page 22 Motor brakes and the resistive brake module I O power is available to the user via the P1L 6 pin connector Each P1L output contains an LC circuit to prevent electrical noise contamination of the 24V supply and an MOV to prevent current surges from the motor brake IMPORTANT Use the P1L 24V DC supply with devices that can potentially generate flyback currents for example brake coils and relays Rockwell Automation Publication 2094 IN005l EN P June 2015 22 Line Interface Module Figure 16 IOL Power Supply catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx 480 W 20 A Power Supply Line Interface Module 101 2 1 Aig 2 P1L 1 O O L1 P1L 3 e I I P1L 5 oO e O fYYY O nTTNnao 4 5 O PiL2 __ 752727 E 3 A m PIG Interface PCB 10 PWRIT 10 COMT 10 PWR2 I0 COM2 IMPORTANT set of pins IO PWRTand IO PWR2 is rated at 8 not to exceed 20 A for combined IOL and use Rockwell Automation Publication 2094 IN005l EN P June 2015 AC Line Filter Line Interface Module 23 I 0 Power Supply catalog numbers 2094 AL09 and 2094 BL02 The I O power supply on 2094 AL09 and 2094 BL02 line interface modules is capable of supplying 24V 2 5 7 A for PLC I O
55. n Signal mm AWG L1 4 L1 u 25 25 2 L3 14 4 E E Table 23 VAC LOAD OPL Connector catalog number 2094 A Recommended Wire Size Strip Length mm in 16 0 0 63 L09 Strip Length mm in 16 0 0 63 Strip Length mm in 10 0 0 38 3 phase Supply 0PL Pin Signal mm AWG L1 1 LT L 2 D 25 25 13 3 Ly 14 4 L 4 L Table 24 VAC LOAD OPL Connector catalog number 2094 BL02 Recommended Wire Size 3 phase Supply OPL Pin Signal mm AWG L1 4 LT L2 3 12 40 13 2 12 1 Rockwell Automation Publication 2094 IN005l EN P June 2015 Torque Value Nem Ib in 2 7 24 Torque Value Nem Ibein 27 24 Torque Value Nem Ib in 15 1 8 13 2 15 9 Line Interface Module 37 Wiring the Control Power Output CPL Connector Figure 28 Line Interface Module CPL connector Line Interface Module Top View catalog number 2094 XL75S Cx is shown Table 25 Control Power Output CPL Connector catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Recommended CPLPin Wire Size Strip Length Torque Value mm AWG mm in Nem Ibin 1 05 0 6 2 44 53 Table 26 Control Power 0utput CPL Connector catalog numbers 2094 AL09 and 2094 BL02 Recommended PL Pin Wire Size Strip Length Torque Value mm AWG mm in Nem Ib in 2 0 5 0 6 4 4 5 3 Ro
56. omation Publication 2094 INOO5I EN P June 2015 Line Interface Module 31 Wire the Line Interface Module This section provides wiring requirements for each connector on the line interface module IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided Wire should be copper with 75 C 167 F minimum rating Phasing of main AC power is arbitrary and earth ground connection is required for safe and proper operation Use these tables to determine the recommended wire size strip length and torque value for wiring your line interface module Table 17 Wiring Requirements catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S C2 u Connects to Terminals Recommended Strip Length Torque Value Description Wire Size Pin Signal mm AWG mm in Nem Ib in IPL 1 IPL 2 B VAC LINE Iba D IPL 4 T 2 5 25 16 0 27 14 4 0 63 24 a 1 4 0 63 24 OPL 2 13 VACLOAD D OPL 4 LY APL 1 L2 N TES 02 40 70 0 5 0 6 Auxiliary power input 24 10 0 28 44 53 ui CTRET 0 2 4 0 7 0 0 5 0 6 P2L 1 AUXI L1 P2L 2 AUXT 12 02 40 70 0 5 0 6 yp p P21 3 24 10 0 28 44 53 P2L 4 12 P1L 1 I0 PWR2 P1L 2 10 COM2 Brake and 1 0 power output ke I0 PWR2 0 08 1 5 70 0 22 0 25 p put 10 COM2 28 16 0 28 1 9 22 P1L 5 I0 PWR2 P1L 6 10 COM2 Status 1 0 0 5
57. other products will vary 4 Only the 2094 ALxxS and 2094 XL75S C line interface modules are compatible with 2094 mounting brackets The 2094 BLxxS 2094 AL09 and 2094 102 line interface modules are not compatible Rockwell Automation Publication 2094 IN005l EN P June 2015 8 Line Interface Module Observe these guidelines when a 2094 AL09 or 2094 BL02 line interface module is used in the drive system The clean zone C is to the right and beneath the drive system gray wireway The dirty zone D is to the left and above the drive and above and below the line interface module black wireway The very dirty zone VD is limited to where the line interface module VAC output jumpers over to the drive Shielded cable is required only if the very dirty cables enter a wireway The sercos fiber optic cables are immune to electrical noise Figure 5 Establishing Noise Zones catalog numbers 2094 AL09 or 2094 BL02 Dirty Wi i dirty LIM Drive connections lean segregated not in wireway D Motor Power Cables D D 4 m S B E No sensitive equipment within 150 mm 6 0 in 2 Drive System Module 9 Line Interface Module D C C catalog number 2094 ALO9 is shown D 1 1 0 and Feedback Cables Route 24V DC 1 0 Route Encoder Analog Registration Shielded Cable Shielded Cab
58. procedures in publication NFPA 70E 3 Open the I O IOL connector access door 1 0 IOL Connector Access Door door open Connector Screw o 21 pin 1 0 Connector Plug Connector Screw gt Closed Line Interface Module catalog number 2094 ALxxS is shown E3773 Bail Fasteners 4 Loosen the two captive connector screws 5 Remove the I O connector plug by pulling it straight out from the mating connector inside the line interface module IMPORTANT necessary to remove any of the wires attached to the 1 0 connector 6 Locate the two bail fasteners lower front cover and rotate them one quarter turn counterclockwise 7 Starting at the bottom pull the front cover away from the line interface module then up and over the module to completely remove the cover The cover pivots from two latches at the top of the module 8 Unplug the CB2 CB3 wiring harness P4 from the J4 default connection Rockwell Automation Publication 2094 INOO5I EN P June 2015 42 linelnterface Module 9 Move the CB2 CB3 wiring harness P4 to the J4_B optional connection 10 Fully insert the P4 connector into the J4_B housing until latched
59. ring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death
60. rned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Kinetix Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 F
61. tact NC 2 IN CONSTAT 21 5 10 24V supply 10_PWR1 16 Contactor auxiliary contact NC 2 OUT CONSTAT 22 6 10 24V common I0 COM1 17 Contactor auxiliary contact NC 3 IN CONSTAT 31 7 24V contactor coil positive 18 Contactor auxiliary contact NC 3 OUT CONSTAT 32 8 24V contactor coil negative COIL E2 19 Contactor auxiliary contact NO 5 IN CONSTAT 53 9 Alarm make contact CB1 ALRM M 20 Contactor auxiliary contact NO 5 OUT CONSTAT 54 10 SHIELD SHIELD 21 SHIELD SHIELD 11 Alarm break contact 1 ALRM_B Rockwell Automation Publication 2094 IN005l EN P June 2015 12 Line Interface Module Your IOL connector terminals may be staggered as in Figure 8 or straight as in Figure 9 Figure 8 Pin Orientation for the IOL 21 pin Connector Staggered 1 0 IOL Connector Access Door door open B gr 0 21 I 2 21 1 0 7 Staggered IOL Connector e SHIELD _ Line Interface Module catalog number 2094 ALx
62. ty Filter Drive connections segregated not in wireway D VD x VACLINE D 1 D H No sensitive equipment within 150 mm 6 0 in 2 OL Drive System Module 8 ES Line Interface Module 0 and catalog number TTi E r Feedback Cables 2094 ALxxS is shown C D D Route 24V DC 1 0 Route Encoder Analog Registration Shielded Cable Shielded Cables 1 If drive system 1 0 cable contains dirty relay wires route cable with module 1 0 cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segregation use a grounded steel shield instead For examples see the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 3 Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module however noise zones of other products will vary Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 7 Observe these guidelines when a 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx line interface module is used in the system and mounted right of the drive with the AC EMC line filter mounted behind the line interface module Theclean zone C is to the left and beneath the drive system gray wireway The dirty zone D is to the right and above the drive and above and below the line interface module black wireway Thevery dirty zone VD is from the filter output to drive
63. uid Lz 10 eu 0 310W 10 81 abed uo 001107900 uue v 47 eas payeiado Ajjenuew uauM jou sdi g UYM ayes Huey W Wu1V pue g euo wey Line Interface Module 47 Figure 36 Block Diagram catalog number 2094 XL75S Cx Sr S z ZuMd Ol ET T W029 01 Z Uld 7 3 dd 01 w 6 EI cud v gt Yr ano 0 TZ E 8 vud zuMd Ol ZUM OI S Uid 8 01 A i E cua 1 sw 9 9 TT ame Kidis inoiz THI
64. uld 101 19 CONSTAT_53 not be used ina safety string 101 2 10 COMI Power supply capable of supplying 24V 20 A for 1 0 functions and 01 6 switches Each set of pins is capable of 8 A To use the full rating of the 21 6 24 26 4 8 101 1 supply all pins must be used to provide the appropriate current rating see 1013 10 the figure 21 101 5 Rockwell Automation Publication 2094 IN005l EN P June 2015 18 Line Interface Module For more information regarding the Bulletin 100 C85x 14 contactor see the Safety Products Catalog website http www ab com The 2094 AL09 and 2094 BL02 line interface module I O IOL signals include the contactor coil status contacts and I O power supply Table 15 101 26 pin Signal Specifications catalog numbers 2094 AL09 and 2094 BL02 I0L Pin Signal Description 101 4 COIL A2 Line contactor coil connections with an auxiliary contact from the control power circuit E breaker wired in series with the contactor coil The line contactor is a safety contactor that 101 13 COIL A1 em includes three main contacts with four auxiliary contacts see figure on page 19 101 6 CONSTAT 12 101 15 CONSTAT_11 101 7 CONSTAT_22 100 16 CONSTAT 21 Four pairs of auxiliary contacts that are normally closed on the line contactor see figure 01 8 CONSTAT 32 0n page 21 10L 17 CONSTAT 31 101 9 CONSTAT_42 101 18 CONSTAT
65. wever 24V DC CB2 and 230V AC CB3 auxiliary 230V line interface modules default configuration circuits remain energized 2094 BL1 05 2094 BL255 2094 BL50S mem 2094 1755 Input VAC to CB2 and CB3 after CB1 TM 460V line interface modules optional configuration Closing CB1 removes all power to the line interface module 1 Applies to 2094 ALxxS and 2094 BLxxS series B line interface modules only IMPORTANT Forthe input VAC to CB2 CB3 before 1 default configuration no action is required Follow these steps to move the CB2 CB3 wiring harness to the optional configuration 1 Remove all input power from the line interface module ATTENTION To avoid shock hazard or personal injury verify that all power has AN been removed before proceeding This system may have multiple sources of power Multiple disconnect switches may be required to de energize the system Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 41 2 Allow five minutes for the 24V power supplies to completely discharge before proceeding ATTENTION This product contains stored energy devices To avoid hazard of electrical shock verify that all voltage on capacitors has been discharged before attempting to service repair or remove this unit You should attempt the procedures in this document only if you are qualified to do so and are familiar with solid state control equipment and the safety
66. with UL and CE requirements A NEMA 4X enclosure exceeds these requirements providing protection to IP66 The panel you install inside the enclosure for mounting your system components must be on a flat rigid vertical surface that won t be subjected to shock vibration moisture oil mist dust or corrosive vapors Observe the Environmental Specifications on page 55 Maintain minimum clearances for proper airflow easy module access and proper cable bend radius as shown in the figures on page 5 IMPORTANT Mountthe line interface module in an upright position as shown Do not mount the module on its side Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 5 Figure 1 Minimum Clearance Requirements catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Clearance for Airflow and Installation 50 8 mm 2 0 in min Line Interface Module catalog number 2094 ALxxS is shown Clearance left of p Clearance right of module module is not required is not required Clearance for Airflow and Installation 50 8 mm 2 0 in min Figure 2 Minimum Clearance Requirements catalog numbers 2094 AL09 and 2094 BL02 Clearance for Airflow and Installation 50 8 mm 2 0 in min Line Interface Module catalog number 2094 BL02 is shown p Clearance for Airflow gt and Installation 50 8 mm 2 0 in m
67. xS is shown Figure 9 Pin Orientation for the IOL 21 pin Connector Straight 1 0 IOL Connector Access Door door open 1 0 21 3 4 5 6 71 8 0 9 0 21 1 0 1 e dB Straight CONSTAT 11 3 101 Connector CONSTAT 12 4 o CONSTAT 21 5 o CONSTAT 22 6 CONSTAT 31 7 e CONSTAT 32 8 e CONSTAT 53 9 CONSTAT 54 2 SHIELD n o Line Interface Module catalog number 2094 ALxxS E is shown Rockwell Automation Publication 2094 IN005l EN P June 2015 Line Interface Module 13 Table 4 10L 26 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 lOLPin Description Signal lOLPin Description Signal 1 Reserved 14 Reserved 2 Reserved 15 Contactor auxiliary contact NC 1 IN CONSTAT_11 3 Reserved _ 16 Contactor auxiliary contact NC 2 IN CONSTAT 21 4 24V contactor coil negative COIL A2 17 Contactor auxiliary contact NC 3 IN CONSTAT 31 5 Reserved 18 Contactor auxiliary contact NC 4 IN CONSTAT 41 6 Contactor auxiliary contact NC 1 OUT CONSTAT 12 19 Reserved 7 Contactor auxiliary contact NC 2 OUT CONSTAT 22 20 10 24V common 10 COM 8 Contactor auxiliary contact NC 3 OUT CONSTAT 32 21 10 24V common 10 COM 9 Contactor auxiliary contact NC 4 OUT CONSTAT 42 22 10 24V common 10 COM 10 Reserved 23 Reserved 11 Reserved 24 10 24V supply 10 12 Reserved 2

2094-IN005 - Rockwell Automation

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