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Haulotte HA20 26PX Manual

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3. 8925 FT e a SS sec T 13 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 2 5 2 HA 26PX overall dimensions 11890 9570 3000 420 Operation and Maintenance HA20PX HA26PX 2 6 LABELS 7814 357 7814 354a 2 6 1 Common yellow labels 7814 353 7814 364 7814 360 2 6 2 Common orange labels RECOMMENDATIONS FOR USE BEFORE USING THIS MACHINE THE OPERATOR MUST 1 Read and understand the information in the operator s manual and the information marked on the machine and become familiar with the controls 2 Receive training and practical experience in operating the machine under the employer s supe
4. ence nnne 47 OPERATIONS aa 48 Summary table ete bead eb eal 48 ia 49 Hydraulic oil Rer So 49 Drive wheel aa a aa toe atas die eee 49 Eme 49 List of 50 OPERATING sara a nana sanas pasan 51 SAFETY SYSTEM coiuosvn a aa uci suse cous NU RF 53 FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS 53 FUNCTION OF THE SAFETY SWITCHES 53 ELECTRICAL DIAGRAM 2 1 nengen assa sara 55 448 DIAGRAM SHEET 01 05 55 E448 DIAGRAM SHEET 02 05 eter erepta ao reo 56 448 DIAGRAM SHEET 03 05 rris 57 E 448 DIAGRAM SHEET 04 05 i ec porn ca 58 448 DIAGRAM SHEET 05 05 00 59 1 aaa rre re tret reis 60 HYDRAULIC DIAGRAMS 2 2 6 63 20PX 26P
5. 1 1 9 5 suda i i MAN m y j seiq MAJON HA 20PX HA 26 DIAGRAM REFERENCE B15390 9 1 63 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 9 2 NOMENCLATURE B15390 DIAGRAM Left front engine Right front engine Left rear engine Right rear engine Turret slewing Arm lifting Boom raising Telescoping Pendular arm Platform rotation Compensation Front axle Rear axle Travel On off movement Hydraulic reservoir unit LS piston pump max 45cm3 rev 1500W 3cm3 12V electric pump unit 3 8 BSPP in line pressure limiter 3 4 BSPP non return valve 0 5 bar 3 8 BSPP non return valve 0 5 bar Pressure filter clogging indicator PVG32 12V 5086 distribution block 2 gt 10 4x4 12V 55095 travel block 11 Double displacement hydraulic motor 12 Hydraulic motor 13 Cartridge balancing valve 3 1 14 Cartridge
6. naanin anga panan iane 31 4 1 1 Movement control from the platform 244222 111 1 31 4 1 2 Emergency or recovery 31 4 2 OFFLOADING LOADING MOVEMENT 32 4 2 1 Offloading DY NINO NE Eo Soo 32 4 2 2 Offloading with ramps 33 42 3 Loading inet ER RH Rt al a xx a re xta ek 33 o V ETC 34 221 34 4 3 OPERATIONS BEFORE FIRST PUTTING INTO 35 4 3 1 Familiarisation with the control 35 4 3 1 4 T rret control tre tete 35 4 3 1 2 Platform control POSE saanak aana cete He Up ARA Lot 36 4 3 2 Checks before using the machine e en V 37 4 3 2 1 Movement zOne t tnter es ctt eene 37 4 3 2 2 General appeararice ERR LEER da 37 4 3 3 Built in generator 39 4 3 3 1 KAKAK T E a NG Ken A en Ka a a aa ak ea kana ek eea ah Kn aaa 39 4 4 PUITINGIN
7. 6 20 _ dois Pa lt lt N o 4 wA Y sa a Y CWA B _ 2 bd e 2 _ a o 1 91 70 61 70 02 70 6 20 ZLA ZWA YWA H erzo L gt e e 89 sre P sre a 0 5 0 0 rH m 5 a di _ a a 9 VOL 1 08 zo amp e VGL e e TSE e e 6L SL 21 OL SL vL L cL LL OL 8 2 9 S v L 55 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 7 E 448 DIAGRAM SHEET 02 05 8 2 8 91 19 91 ans yunus 1007 01 06 SIS REOR 6661 70 06 oueperj ES SVIN3HOS 8 100 10 80 NOILVOIJRH3A dvd LL YO NS dris d9ZVH dOZVH 1unus 1nofv 1007 60 17 9 asrra 9 Aaro SZAA 1 8S EHIH NON zooz vo zo P 6661 70 80 1 3ueine1 SONN VSIA NOILVOISIGOW
8. X E NC 555555 5555505 RRIS 0000506000 m 5 0 ee 9220220 N KRSS 55525550 CERO 33 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 4 2 4 Travel Caution It is forbidden to travel on the public highway Comply carefully with the traffic instructions or regulations where the machine is travelling On uneven ground do a prior reconnaissance of the route before be ginning high work Always keep a sufficient distance away from unstable edges or tilts Make sure that there is no one in the immediate vicinity of the machine before carrying out a movement or travelling 4 2 5 Filling the fuel tank Make sure before any filling operation that the fuel is the one recom mended and that it is stored cleanly so as not to be polluted Do not pump from a drum if the latter is not decanted and never use the bottom Because of fire risks during tank filling take the following precautions 34 do not smoke switch off the heat engine if it is on stand downwind so as not to be sprayed with fuel with the pump s pouring spout touch the outside of the filling hole be fore beginning to fill up so as to avoid the risk of sparks due to static electricity replace the tank filler cap properly and clean of
9. Xm 32 Fig 3 Offloading by lifting Operation and Maintenance HA20PX HA26PX Caution Since this method requires the machine to be switched on refer to Chapter 4 4 page 40 to avoid any risk of incorrect operation 4 2 2 Offloading with ramps Pinguely Haulotte 77 Precautions make sure that the ramps can support the load and that adherence is sufficient to avoid any risk of slipping during the operation and that they are correctly fixed Select low travel speed NOTE Since the slope of the ramp is practically always greater than the maximum working slope 5 it is necessary to have the boom and the arms lowered to authorise travel In this case the buzzer sounds but travel is possible If the slope is greater than the maximum travel slope see Chapter 2 4 page 11 use a hoist in addition to traction 4 2 3 Loading Fig 4 page 33 The precautions are identical to the offloading precautions Chocks must be provided in accordance with the sketch below In order to go up a lorry s ramps select high speed
10. Yva 31101 NVH ATAN ON Id 14611 440 NO 146111005 uooeeg 01 20 amp 9 9 4 02 10 i i 1 GIH DWA ved IN 91H 1 0 0 0 N 1 4 11 9 o ci 10 N i 2 z N X Nas civ e 206 c e e N N 7 20 UE e e 250 vos ve ve 20 gt 0210 N Lez 2 VOZ VG VOZ 4 9 ers d d N N N WS NOL in 3 zas gt 10 amp SU e e 3 a SLZ 02 10 01 20 DWA 185 youn 54 02 10 6L SL ZL 9L SL vL L cL LL OL 6 8 2 9 v L 56 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX E 448 DIAGRAM SHEET 03 05 8 3 8219 Jns junuS 0002 0 12 29 27 6661 70 08 E SVIN3 HOS dd 1002 10 80 4 NOILVOIJIH3A Dd 2 1unus 3noly 1002 0 12 agerra We ve TEJANO TOL ARASI 9 SENA 2285 ELIH NON 2002 70 20 6661 70 80 jOlNO TA 1
11. 0 N N N N N N a a 0 a a 2 2 9 a a Q M 0 2 2 a 0 N 0 0 b 0 a n 0 0 19 va N 0 0 a ELOS A LOS hos junus sos 40905 1 y N 1 10 N a 1 1 1 1 e e e 9 e e zo QS o LOS Hos 2 50 e o o 02 20 oc 6L SL ZL OL SL vL L cL LL OL 6 8 2 9 v 4 L 58 1 101 Pinguely Haulotte 7 E 448 DIAGRAM SHEET 05 05 SVIN3HOS Ans junus 0005 70 15 dg 002 0 80 4 1unus mol 002 60 12 92 L 1H Inofv zooz vo zo P VSIA NOILVOISIGOW asrra 59 6661 70 08 29127 NOLLVOIJIH3A u9p914 vZ bZ 62 0 TAL LOZ CAA as SOT e YOL 115 woog uonejueuo SLYS N OOS uonejueuo uen Yy uonisod INN uey uone sue uonisod 8L ZL
12. 5 SHEN VSIA NOILVOISIGOW arva d9cvH dOcvH auva uvd ALLOINVH ATANONId 0 lt e e NT e e e e e e _ 4 ZLAA OLAA IZMA 861 VELAA SGLAA SEM T in gt J 9805 a je g 2 0 0 gt gt gt gt Q Ve psg 68 8 pst Est Pst E p L E p 5 5 g 2 3 E 5 8 5 5 QQ gt U gt gt 5 c o o 286 a lt c 2 2 T I 3 3 D 8 2 2 D n m 5 t m a 5 2 5 m S 8 lec pe Evy lez Vot Vv 0 Y 14 0 OE 0 0E 4 0 m lo a fa fa a e o 9 0 0 S J 0 0 a ja fa 0 0 2 0 0 5 N o 10 0 o 7 0 3 sd eX egs N avs DN uU 6vs 845 INS 945 945 ws evs wt a cs lt 4 Lug 9 WE 6 02 20 50 amp Sie e 4 0220 lt e e e Spe 02 20 v 2 6L 21 SL vL L 2 LE OL 6 8 2 9 S v 2 T 57 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 7 E 448 DIAGRAM SHEET 04 05 8 4 3 HOHA 29 27
13. Diesel tank 150 litres Total weight 14 150 kg Number of drive wheels 4 Number of steered wheels 4 Differential lock YES Hydraulic brakes YES Freewheeling YES Wheel nut tightening torque 32 mdaN Slewing ring nuts tightening torque 27 mdaN Vibration level at feet 0 5 s Vibration level at hands lt 2 5 s DEUTZ diesel engine Power Idling power output Consumption Idling consumption FAL 1011 51 6 HP 38 kW at 2400 rpm 20 4 15 kW at 1250 rpm 230 g kWh 230 g kWh 45 cm3 rev LOADSENSING hydraulic pump 85 l min max Hydraulic pressure General Travel Steering Slewing Equipment 240 bar 240 bar 240 bar 100 bar 240 bar Travel speed proportional LS 1 2 km h HS 4 5 km h max ground pressure with 250 kg hard ground concrete loose ground mud 16 0 daN cm2 4 6 daN cm2 Max force on wheel 6970 daN Starting battery 1X12V 95 Ah Supply voltage 12V Acoustic power 108 dB A Noise level at 10 meters 12 73 9 dB Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 7 2 5 OVERALL DIMENSIONS 2 5 1 HA 20PX overall dimensions 6754 870
14. Putthe selection key item 15 photo 1 in the turret position Control the desired movements by means of the controls correspond ing to normal operation Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 Photo 14 Cap Caution In this configuration the machine is no longer braked To tow the machine it is essential to use a rigid bar and not to exceed 5 kph 4 5 3 Uncoupling Photo 15 Grooved central pin It is possible to uncouple the reducers of the 2 wheels in 4x2x4 and 4 wheels in 4x4x4 so as to be able to tow the machine To tow the machine use a rigid tow bar in order to avoid any risk of accident Unscrew the cap item 1 Photo 14 page 43 central nut Using a 6 x 50 screw remove the grooved central pin item 2 Photo 15 page 43 Screw the cap back into place When the cap is removed oil flows from the reducer NOTE After repair work on the machine it will be necessary to correctly reposition the cap on each wheel to top up according to the instructions in Chapter 5 3 2 page 49 43 Pinguely Haulotte 7 44 Operation and Maintenance HA20PX HA26PX Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 5 MAINTENANCE 5 1 GENERAL RECOMMENDATIONS Caution For the engine part refer to the instructions in the engine manufacturer s manual Caution Do not use the machine as a welding earth Do not weld without d
15. lt 2 5 62 DEUTZ diesel engine Power Idling power output Consumption Idling consumption FAL 1011 F 51 6 HP 38 kW at 2400 rpm 20 4 HP 15 kW at 1250 rpm 230 gikWh 230 gikWh 45 cm3 rev LOADSENSING hydraulic pump 85 l min max Hydraulic pressure General Travel Steering Slewing Equipment 240 bar 240 bar 240 bar 100 bar 240 bar Travel speed proportional LS 1 2 km h HS 4 5 km h max ground pressure with 250 kg hard ground concrete loose ground mud 14 0 daN cm2 4 3 daN cm2 Starting battery 1X12V 95Ah Supply voltage 12V Acoustic power 108 dB A Noise level at 10 meters 73 9 dB Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 2 4 2 HA 26PX technical characteristics oa kg including 2 peoples Maximum lateral manual force 40 kg Max wind speed 45 km k Floor height 24 00 m Working height 26 00 m Overall length 11 90 m Overall width 2 35 m Overall height 2 67 m Wheelbase 2 60 m Ground clearance 420 mm max reach 14 6 m Boom range 0 75 Telescoping stroke 6915 mm Turret rotation Continuous Reducer efficiency 95 30 Max travel slope 4096 Tyre sizes 15 R22 Outside turning radius 3 9 Tilt Monitor Hydraulic reservoir 150 litres
16. 04 4 Tilt detector 04 5 Pendular position switch 04 7 Arm boom position switch 04 2 Threshold 1 weighing position switch 04 1 Threshold 2 weighing position switch 04 10 Telescoping position switch 02 10 General relay 04 18 Engine stop relay 04 19 Accelerator relay 04 20 Starter relay 01 18 Engine stop circuit fuse 01 15 Accelerator circuit fuse 02 3 General circuit fuse 02 9 Turret movements control circuit fuse 02 11 Platform movements control circuit fuse 02 12 Solenoid valves supply circuit fuse 02 14 Turret platform common circuit fuse 02 15 Accessories circuit fuse 04 12 YV1 circuit fuse 01 3 SOS 4 engine circuit fuse 02 03 04 05 04 12 Load Sensing solenoid valve 05 16 On off control selection solenoid valve 05 14 Boom raising control solenoid valve 05 11 Arm lifting control solenoid valve 05 9 60 Slewing control solenoid valve Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 4 2 travel control solenoid valve 4x2 differential lock control solenoid valve Telescoping control solenoid valve Compensation control solenoid valve Pendular control solenoid valve Platform rotation control solenoid valve Hour counter Horn Weighing buzzer Tilt warning Tra
17. 2 6 3 Common red labels Composant spEcifique cette machine NE PAS INTERCHANGER Component specific to this machine DO NOT INTERCHANGE Komponenten nur f r diese maschine geeignet BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN MACHINE MASCHINE 221 7814 349 7814 518 7814 507 16 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 0 2 6 4 Other common labels 7814368a 7814 359a 905 7184 N d ia 17 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 2 6 5 Labels specific to models 2 6 5 1 For HA20PX machine 400 N 40 kg 3 E A A 7814 387 2 6 5 2 For HA26PX machine 400 N 7 AA 7814 647 2 6 6 Labels specific to Holand ion 7814 573 18 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 7 CAUTION FULL BODY HARNESS MUST BE USED 7814 452 FUEL FUELLING WITH A FILLER ONLY 7814 451 RECOMMENDATIONS FOR USE BEFORE USING THIS MACHINE THE OPERATOR MUST 1 Read and understand the information in the Operators Manual and the information marked on the machine and become familiar wi
18. 49 Grease the wheel pivot pins 8 points 10 steering axle centre pivot and slot pin 10 points 11 slewing ring bearing 2 points 12 slewing ring teeth brush 13 pendular hinge pin 2 points 14 pendular link piece hinge pin 4 points 15 boom bottom shaft 1 point 31 Clean gasoil pre filter 16 After the first 50 hours Change the hydraulic filter s cartridge see 250 hour interval 17 Drain the drive wheel reducers see 500 hour interval 18 2 points for 4x2 model 4 points for 4x4 model Check the tightness of the slewing ring screws torque 27 daNm 19 Every 250 hours Engine see engine manufacturer s manual 20 Grease the telescope s friction parts spatula 21 Check the condition of the telescopic cylinder friction pads Check the tightness of the wheel nuts torque 32 daNm 22 Change the hydraulic filter s cartridge 23 Every 500 hours Engine see engine manufacturer s manual 24 Drain the wheel reducers Fill up again capacity 4 x 1 4 25 Ring screw check tightness and tighten if necessary torque 27 26 daNm OPTION every 500 Empty the hydraulic oil tank completely if you have the organic hy 27 hours or every 6 draulic oil option months Every 1000 hours or Engine see engine manufacturer s manual every year Drain the hydraulic oil reservoir 27 Every 2000 hours Engine see engine manufacturer s manual Drain the hydraulic oil complete circuit and reservoir 28 Drain and clean the diesel tank 29 Grease rotation reduc
19. electrical connections tyre state excessive mechanical gaps NOTE If the machine is rented leased the user responsible for the machine must examine its state of conservation and suitabili ty He must obtain assurance from the leaser that general pe riodic inspections and pre operation inspections have been performed Pinguely Haulotte 1 5 1 6 These test must be performed by a Caution competent person 1 7 BEAUFORT SCALE Operating and maintenance instructions REPAIRS AND ADJUSTMENTS These cover major repairs and work on or adjustments to safety systems or devices of a mechanical hydraulic or electrical nature These must be performed by personnel from or working for PINGUELY HAULOTTE who will use only original parts Any modification controlled PINGUELY HAULOTTE is unauthorised The manufacturer cannot be held responsible if non original parts are used or if the work specified above is not performed by PINGUELY HAULOTTE approved personnel VERIFICATIONS WHEN RETURNING TO SERVICE To be performed after extensive disassembly reassembly operation repair affecting the essential components of the machine any accident caused by the failure of an essential component It is necessary to perform a suitability examination a state of conservation examination a static test a dynamic test see coefficient in paragraph see Chap 1 4 2 page 5 The Beaufort Scale of wind for
20. vertical line Undo the plug 1 and check the level which must be flush with the hole if necessary top up Tighten the plug Doing an oil change n the same position undo the 2 plugs and let the oil run out Fill as indicated above Tighten the plugs 5 3 2 3 Slew ring After any dismantling of the slew ring item 13 of the maintenance diagram grease the outer teeth using a brush See the list of consumables given in Chapter 5 2 1 page 46 49 Pinguely Haulotte 7 50 Operation and Maintenance HA20PX HA26PX 5 3 3 List of consumables Hydraulic filter cartridge Air filter element Diesel pre filter Diesel filter Engine oil filter Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 6 OPERATING FAULTS REMINDER Complying with the machine s operating and maintenance instructions will prevent the majority of faults However some may occur and before doing any work it is essential to look in the following table see chapter 6 page 41 to see if they are listed in it Then follow the instructions Otherwise it will be necessary to contact the PINGUELY HAULOTTE agent or the factory s After Sales Department the fuel tank is not empty Before diagnosing a fault it is necessary to check that the batteries are correctly charged the turret s and platform s mushroom headed emergency stop switch es are unlocked the relays basket control panel turret
21. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 2 3 2 Work area HA 26P 10 Operation and Maintenance HA20PX HA26PX 2 4 TECHNICAL CHARACTERISTICS Pinguely Haulotte 77 2 4 1 HA 20PX technical characteristics oa Maximum lateral manual force Max wind speed 60 km h Floor height 18 65 m Working height 20 65 m Overall length 9 00 m Overall width 2 35 Overall height 2 67 m Wheelbase 2 60 m Ground clearance 420 mm max reach 13 50 m Boom range 0 75 Telescoping stroke 4200 mm Turret rotation Continuous Max force on wheel 6194 daN Reducer efficiency 95 30 Max travel slope 40 Tyre sizes 15 R22 Outside turning radius 3 9 Tilt Monitor 5 9 Hydraulic reservoir 150 litres Diesel tank 150 litres Total weight 12 260 kg Number of drive wheels 4 Number of steered wheels 4 Differential lock YES Hydraulic brakes YES Freewheeling YES Wheel nut tightening torque 32 mdaN Slewing ring nuts tightening torque 27 mdaN Vibration level at feet 0 5 s2 Vibration level at hands
22. SEK 2525 55505 252525 5500525 550 52505 52555 25 lt x OOO 55 2505 55 25 255059 2560 55506 0 ER 25 2 eS 25252 OX 009 QS s 5 lt gt 2S a lt gt lt gt 52029294 28 X 10 50 250 500 1 000 2 000 47 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 5 3 OPERATIONS 5 3 1 Summary table N RVAL OPERATION ach day or before eck the following levels each putting into engine oil 1 service hydraulic oil 2 diesel 3 electric batteries 4 Check the cleanness of the following gasoil pre filter 5 engine air filter 6 machine check in particular the watertightness of the connectors and hoses take this opportunity to check the condition of the tyres cables and all accessories and equipment Check the clogging of the hydraulic oil filter an indicator indicates 7 clogging change the cartridge when the mark appears Every 50 hours Engine see engine manufacturer s manual 8 Check the level of the drive wheel reducers see Chapter 5 3 2 2 page 9
23. cabinet are correctly pushed into their bases FAULT PROBABLE CAUSES REMEDIES Engine does not start or stops Diesel tank empty Batteries discharged Fuse on printed circuit board in electrical equipment cabinet de fective Mushroom headed switch de pressed Engine in safety mode oil pressure overheating alternator charge air filter clogging Charge light bulb burnt out Air filter clogging light on Engine safety relay defective Bad battery cable and terminal contacts Fill the tank Recharge the batteries Replace the defective fuses Reset See engine manufacturer s man ual or call in After Sales Depart ment Change the bulb Change the cartridge Replace the relay Undo the terminals and clean them Lack of pressure or power on the pump Air filter clogged Engine speed too low Oil leak on connector hose com ponent filter dirty Change the filter Adjust the speed see After Sales Department Repair or replace see After Sales Department Replace oil filter cartridge No movement on platform Turret key selector switch in the wrong position Overload on the platform Dead man s safety device not actuated Manipulator malfunction Defect on the solenoid valve for the movement chosen Lack of hydraulic oil HA20P Tilt or slope gt 5 up lift ing cut off HA26P Tilt or slope gt 3 up lift ing cut off Put it in the platform positio
24. cabinets and boxes Photo 6 Platform control panel 1 Boom lifting and slewing manipulator 7 Low high speed selector switch 2 Arm lifting manipulator 8 Steering switch 3 Travel and steering manipulator 9 Differential lock switch E tl 10 Pendular switch NOTE The manipulators are equipped with a 11 Platform rotation switch dead man s safety switch 12 Telescope switch 13 Compensation switch 4 Mains on warning light 14 Emergency stop switch 5 Starting switch 15 Stand by control 6 Horn switch 16 220 V single phase 16 A plug socket Photo 7 page 36 36 Operation and Maintenance HA20PX HA26PX Caution Comply with the battery manufacturer s safety instructions Caution These machines are not isolated and must not be put into service near power lines Caution When topping up use the products recommended in the Ingredients Chapter 5 2 1 page 46 Pinguely Haulotte 77 4 3 2 Checks before using the machine 4 3 2 1 Movement zone Make sure that the machine is on flat and stable ground which can support the weight of the machine see Chapter 2 4 page 11 Ground pressure NOTE See table Chapter 2 4 page 11 for max permitted tilts Make sure that no obstacle can interfere with the following move ments travel machine travel turret slewing boom raising and telescoping see sketch Chapter 2 3 page 9 4 3 2 2 General appearance Make sure that the tu
25. crushing people in the machine operation zone when travelling or manoeuvring equipment The operator must assess the risks above him before using the machine Pay attention to the position of the arms during turntable rotation Adapt movement speed to conditions related to the ground traffic slope and movement of people or any other factor that may cause a collision When driving down the ramp of a truck ensure sufficient space is available for safe unloading Check brake pad wear regularly to avoid all risk of collision Operating and maintenance instructions Pinguely Haulotte 4 1 4 INSPECTIONS Comply with the national regulations in force in the country of machine use For FRANCE Order dated 9 June 1993 circular DRT 93 dated 22 September 1993 which specify 1 4 1 Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident These inspections are performed by an organisation or personnel specially designated by the site manager and under his responsibility whether or not they belong to the company Articles R 233 5 and R 233 11 of the French Labour Code The results of these inspections are recorded in a safety register kept by the site manager and constantly available to the labour inspector and the site safety committee if one exists and the list of specially designated personnel Article R 233 5 of the French Labour Code Moreover before
26. each use check the following the operator s manual is in the storage compartment on the platform the stickers are placed according to the section concerning Labels and their positions oil level and any elements in the mainteance operation table look out for any danaged incorrectly installed modified or missing parts NOTE This register can be obtained from trade organisations and in some cases from the OPPBTP or private prevention agen cies The designated persons must be experienced in risk prevention Articles R 233 11 or order n 93 41 No member of personnel is allowed to perform any check whatsoever during machine operation Article R 233 11 of the French Labour Code 1 4 2 Examination of machine suitability The manager of the site where the machine is operated must ensure the machine is suitable i e capable of performing the work in complete safety and in compliance with the operating manual Furthermore the French order of 9 June 1993 addresses problems relative to leasing examination of the state of conservation checking upon operation after repairs and test conditions static test coefficient 1 25 dynamic test coefficient 1 1 All users must consult this order s requirements and comply with them 1 4 3 State of conservation Detect any deterioration liable to cause hazardous situations concerning safety devices load limiters tilt sensor cylinder leaks deformation welds bolt tightness hoses
27. if necessary cap item 3 Photo 9 page 38 Check the hydraulic oil filter s clogging indicator item 2 Photo 8 page 38 If the red mark is visible replace the filter cartridge see Chapter 5 3 2 page 49 37 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX Check the operation of the tilt monitoring box item 19 Photo 5 page 35 by inclining the support plate Beyond an angle of 5 it must give an audible signal Photo 8 Engine Photo 9 Engine oil and diesel tank Photo 10 Turret rotation lock Turret rotation locking rod make sure that the turret rotation locking rod item 1 Photo 10 page 38 is removed Caution When transporting the machine it is compulsory to lock the turret by means of locking rod situated under the turret Photo 10 page 38 38 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 4 3 3 Built in generator option Caution Do not expose the built in The built in generator enables voltage supply 220V or 110V depending on generator to direct contact with a jet the option chosen in the platform to enable connection of a tool with of water or a high pressure cleaner maximum power 3 3 KW Photo 11 Built in generator and Photo 12 socket in the basket 4 3 3 1 Instructions Switching on the built in generator Start the machine and allow the motor to warm up for 15 minutes before use Press the button a
28. pressure limiter 15 5136 telescoping block 16 Cartridge non return valve 18 Hydraulic motor 19 Flanged piloted double non return valve 20 CETOP5 base plate 1 section 21 12V NG10 4 3 AB towards T solenoid valve 22 5 double pressure limiter 23 base plate 3 sections 24 12V NG6 4 3 AB towards T solenoid valve 25 CETOP3 double pressure flow limiter 26 CETOP3 piloted double non return valve 28 CETOP3 body 2 T11 housings 29 12V 5054 steering brake release block 64
29. 20 Bottom counterweight HA 26PX 10 Slewing ring 21 Top counterweight 11 Turret 22 Lifting and fixing lugs 12 Hoods 13 Boom support 13 8 22 22 245 SA 552 250 Nan 52200 255 ete 5 KOOKS 55522 ES 529 XX 529 000 50050 Xx XXX 50 s 52 lt gt 55 00500 0045 CX 55 25 eo 55 2S eX x 0620 KG 96000905 0 52 5 50 25 x XXX S 25 25 5 06 5 t 0000 OOO 22 S 50 09 5 25 e Re X 69 99 9654 Fig 2 Location of main components Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 2 3 WORK AREA 2 3 1 Work area HA 20P N N O 9 4 3 2 1
30. 6 Photo 1 page 27 Position the lever on the distributing valve Ref 2 Photo 1 page 27 Press the manual control on the electrovalve Ref 5 Photo 1 page 27 Press the manual control and at the same time move the lever up to lift the boom move the lever down to retract the boom 27 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX Photo 2 Distribution unit on off Jib Basket rotation Compensation Manual emergency system for the jib Instructions Take hold of the lever Ref 6 Photo 1 page 27 Position the lever on the distributing valve Ref 1 Photo 1 page 27 At the same time press the manual control on the electrovalve Ref 5 Photo 1 page 27 and the distributing valve corresponding to jib movement Ref 1 Photo 2 page 28 Press the manual control and the distributing valve corresponding to jib movement at the same time move the lever up Manual emergency system for basket rotation Instructions Take hold of the lever Ref 6 Photo 1 page 27 Position the lever on the distributing valve Ref 1 Photo 1 page 27 At the same time press the manual control on the electrovalve Ref 5 Photo 1 page 27 and the distributing valve corresponding to basket rotation movement Ref 2 Photo 2 page 28 Press the manual control and the distributing valve corresponding to basket rotation movement at the same time move the lever up Manual emerge
31. 9L S ci LL OL Operation and Maintenance HA20PX HA26PX 8 5 6661 70 07 IG ALLOINVH ATANONId uonejsuei uen uonisod INN uonejueuo Pinguely Haulotte 7 8 6 NOMENCLATURE Operation and Maintenance HA20PX HA26PX 02 7 Mushroom headed button 03 17 Turret starting switch 03 18 Platform starting switch 03 19 Warning switch 02 10 Post selection key switch 03 2 Accelerator switch 03 3 Differential lock switch 03 5 Platform rotation switch 03 6 Platform compensation switch 03 8 Turret pendular switch 03 9 Platform pendular switch 03 11 Turret telescoping switch 03 12 Platform telescoping switch 03 14 Low medium high speed switch 03 15 Forward direction switch 05 17 Turret raising switch 05 15 Turret lifting switch 05 14 Turret slewing switch 01 12 Battery charging light 04 17 Air filter light 04 16 Oil temperature light 04 16 Oil pressure light 02 18 Power light 05 4 Boom raising slewing control 05 6 Arm lifting controller 05 10 Travel direction controller
32. DIMENSIONS 13 2 5 1 HA 20PX overall 0 nnn mmm nennen nnne 13 2 5 2 HA 26PX overall 5 nn emen emen nennen nne 14 EAB Itc c 15 2 6 1 Common yellow labels 4 15 2 6 2 Common orange labels 15 216 9 pio 16 2 6 4 Other common 5 R 17 2 6 5 Labels specific to 18 2 6 5 1 For HA20PX machine 18 2 6 5 2 machine ANG Ka a ba BAB E 18 2 6 6 Labels specific 1 18 2 6 7 Labels specific to nnne ne nnne nnn 19 2 6 8 Option organic hydraulic 1 meme 19 2 6 9 Built in generator in OPtiON sakawan aana saa ja a a DNA meme nennen nennen nennen 20 2 6 10 References of the machine s labels 21 2 6 11 5 m 22 3 OPERATING PRINCIPE US 23 de HYDRAULIC CIRCUIT dad vind eed Sg kaang aa a cde 23 3 1 1 Travel slewing arm lifting and boom raising 23 3 1 2 Teles
33. E MUST NOT BE USED WHILE CHARGING THE BATTERIES 7814 456 2 6 7 Labels specific to Australia EMERGENCY OPERATIONS USE OF EMERGENCY BATTERY FROM TURNTABLE ELECTRIC STANDBY UNIT WHEN MAIN DIESEL ENGINE IS OFF 1 Rotate key operated selector switch clockwise to turntable position 1 Follow same procedure as EMERGENCY OPERATIONS FROM 2 Rotate the button in the red triangle TURNTABLE instructions ensuring clockwise and hold that the keyed red emergency stop button has been released by rotating 3 Select boom turntable function same anti clockwise required using selector switches or direct on hydraulic control levers Step 2 Will activate battery electric LIFTING POINT corresponding to the desired function power unit USE 4 000 Kg MIN RATED HOOK 7814 450 7814 449 a 30 mA CIRCUIT BREAKER 7814 457 BEWARE OF OVERHEAD ELECTRICAL HAZARDS REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES a Minimum approach of an appliance 3 m for voltages up to 132 000 to live electrical apparatus 6 m for voltages above 132 000 and up to 330 000 b Inspection of the work site for 8 m for voltages above 330 000 electrical hazards before commencing to use the appliance c Constant vigilance and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus 2 6 8 Option organic hydraulic oil BIO 19 Pinguely Ha
34. FFLOADING LOADING MOVEMENT PRECAUTIONS Caution When transporting the machine it is compulsory to lock the turret by means of locking rod situated under the turret Photo 10 page 38 Caution An incorrect operation can cause the machine to fall and cause very serious bodily injury and material damage Caution Never stand under or too close to the machine during operations NOTE Before any operation check the condition of the machine so as to make sure that it has not been damaged during trans port Otherwise make the necessary reserves with the carrier in writing Carry out the offloading operations on a stable sufficiently resistant see Ground pressure Chapter 2 4 page 11 flat and uncluttered surface 4 2 1 Offloading by lifting Fig 3 page 32 Use a lifting beam with 4 slings Precautions Make sure that the lifting accessories are in good condition and have sufficient capacity the slinging accessories can support the load and do not have abnormal wear the slinging lugs are clean and in good condition the personnel performing the operations is authorised to use lifting equipment Offloading hook the 4 slings on the 4 slinging lugs lift slowly making sure that the load is evenly distributed and set the machine down slowly
35. Pinguely Haulotte 7 OPERATING AND MAINTENANCE INSTRUCTIONS T 52 7 T 5 TA 19 E LR gt ins SELF PROPELLED LIFT HA 20PX HA 26PX 242 031 6110 E 10 02 GB ISO 9001 GROUPE m e Haulotte 7 ARTICULEES MATS TELESCOPIQUES CISEAUX TRACTEES C ACEES ESP PINGUELY HAULOTTE e LA PERONNIERE BP 9 42152 L HORME e T l 33 0 4 77 29 24 24 Fax SAV 33 0 4 77 31 28 11 email haulotte haulotte com e Web www haulotte com Operating and maintenance instructions Pinguely Haulotte 7 AN Caution The technical data contained in this manual cannot involve our responsibility and we reserve the right to proceed with improvements or modifications without amending this manual GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly The purpose of this instruction manual is to help you in this We stress the importance of complying with the safety instructions relating to the machine itself its use and its environment of using it within the limits of its performances of proper maintenance upon which its service life depends During and beyond the warranty period our After Sales Department is at your disposal for any service you might need Contact in this
36. TO SERVIGE eiaietucisunaca eds duse anana 40 4 4 1 Operations from the narras 40 4 4 1 1 Starting the engine Photo 4 3 5 rnnt 40 4 4 1 2 Testing the movements Photo 4 page 35 40 444 3 Switching to platform Control 2 des cen eee De ELE 40 4 4 2 Operations from the platform aaa Ba ga KE KE a En EE ga ae b a an KAE 41 4 4 2 1 Testing the control nadie a anaa 41 4 4 2 2 Testing the eiae edet i usua 41 4 5 EMERGENCY AND BACK UP OPERATIONS 42 4 5 1 Emergency assistance with the stand by electropump 42 S 42 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 4 5 3 5 5 1 5 2 5 2 1 5 2 2 5 3 5 3 1 5 3 2 5 3 2 1 5 3 2 2 5 3 2 3 5 3 3 7 1 7 2 8 1 8 2 8 3 8 4 8 5 8 6 9 1 9 2 9 COUP ING 43 45 GENERAL 5 45 MAINTENANCE SCHEDULE 46 GONSUMADIES TED 46 Maintenance
37. X DIAGRAM REFERENCE 15390 63 NOMENCLATURE B15390 64 Operating and maintenance instructions Pinguely Haulotte 1 GENERAL RECOMMENDATIONS SAFETY 1 1 GENERAL WARNING Caution To attract the reader s attention instructions are signalled by this sign 1 1 1 Manual This manual is designed to familiarise the operator with HAULOTTE self propelled platforms in order to ensure efficient and safe use However it cannot replace the basic training required by any user of site equipment The site manager is bound to inform the operators of the instructions contained in the manual He is also responsible for applying the user regulations in force in the country of use Before using the machine it is essential to understand all these instructions in order to ensure safe and efficient operation This manual must be kept available for all operators Additional copies can be supplied by the manufacturer on request 1 1 2 Labels Potential dangers and machine instructions are indicated on labels and plates All instructions on such plates must be read All labels conform to the following colour code Red indicates a potentially fatal danger Orange indicates a danger of causing serious injury Yellow indicates a danger that may cause material damage or slight injury The site manager must ensure that these labels a
38. ake sure that the emergency stop button item 16 is pulled out Putthe control post selection key switch item 15 in the ground con trol position pictograms In this position the platform panel s con trols are overridden The battery charge item 3 and engine oil pressure item 1 warning lights are on The air filter clogging light item 4 is off Press the starting button item 14 when the engine has started the on lights items 1 and 3 go off NOTE If the engine does not start switch off the ignition by pressing the emergency stop button and start the operation again Allow the engine to warm up and in the meantime check that the hour counter item 12 engine and pump are working properly 4 4 1 2 Testing the movements Photo 4 page 35 Caution Make sure before any movement Test the arms lifting movement in the up and then down direction that no obstacle can interfere with switch item 8 the operations Test the boom raising movement in the up and then down direc tion switch item 6 Stop the boom down movement when it is in the horizontal position Then test the turret slewing movements in both directions switch item 9 and the boom s extension and then retraction telescoping switch item 5 then lower the boom again completely 4 4 1 3 Switching to platform control Putthe control post s key selector switch item 15 Photo 4 page 35 in the pla
39. al protective equipment suited to working conditions and conform to local regulations particularly when working in hazardous areas Never disable the limit switches of the safety devices Avoid contact with stationary or moving obstacles Do not increase the platform operating height by means of ladders or other accessories Never use the guardrails to climb into or out of the platform use the steps provided Never climb on the guardrails when the platform is up Avoid driving the machine at high speed in narrow or congested are as Never use the machine without putting in place the platform safety bar or closing the safety gate Never climb on the covers AN Caution Never use the platform as a crane To reduce the risks of tipping over operators must follow these hoist or lift instructions Never use the machine to pull or Never disable the limit switches of the safety devices tow Never move the control handles from one direction to the other with Never use the boom as a ram or out stopping in the O position To stop when travelling gradually thruster or to lift the wheels move the handle to O keeping your foot down on the pedal Do not exceed the maximum load or the number of occupants allowed in the platform Spread the load and if possible place in the centre of the platform Check that the ground resists the pressure and load per wheel Avoid contact with stationary or moving obstacles Do not dr
40. ation to be carried out 5 2 1 Consumables SPECIFICA used by CONSUMABLE SN SYMBOL PINGUELY HAULOTTE SHELL Engine oil SAE 15W40 RIMULA X Gearbox oil SAE 90 ESSO TRANSELF TM 80 W 90 Hydraulic oil AFNOR 48602 BP HYDRELF EQUIVIS y ISO VG 46 SHF ZS 46 DS 46 ZS 46 Organic hydraulic oil BIO ISO 46 option Lithium extreme pressure grease Lead free Grade 2 ESSO MULTIMOTIVE grease GP GREASE 2 ER Replacement or special operation Ceplattyn KG 10 Grease HMF Energrease LS 46 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 5 2 2 Maintenance diagram HOURS 500 1 000 2 000 SSH 060605050404 0000000000000 550046506601 9090099 KR 5552555 2525 90000 52 X SA 5 550 55 255 905 5 25 2550505 259 9 5 5 50 0 P 20000 SRS 505 NG 25 595 525
41. bove the electric socket the motor accelerates and the button s green light indicator comes on Photo 12 page 39 Connect the tool to the socket At any time you can change the tool NOTE When using the built in generator you cannot make any ma chine movements To make a movement you must switch off the built in generator see instructions below Switching off the built in generator Disconnect the tool from the socket Press the button above the electric socket the motor slows down and the green light indicator goes out Photo 12 page 39 Movement is active once again you can make any movements 39 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 4 4 PUTTING INTO SERVICE AS Caution Putting into service must begin only _ REMINDER The main operating post is in the platform when all the operations in the previous chapter have been scrupulously carried out Caution In normal use the turret operating become familiar with the machine you should perform the first post is an emergency or back up movements on the ground leaving the machine in the transport position post and must be used only if counterweight at the front and boom lowered absolutely necessary When the counterweight is placed above the steered wheels the travel and direction controls react in the opposite direction 4 4 1 Operations from the ground 4 4 1 1 Starting the engine Photo 4 page 35 M
42. case our Local Agent or our Factory After Sales Department specifying the exact type of machine and its serial number When ordering consumables or spares use this documentation together with the Spares catalogue so as to receive original parts the only guarantee of interchangeability and perfect operation This manual is supplied with the machine and is included on the delivery note REMINDER You are reminded that our machines comply with the provisions of the Machines Directive 89 392 EEC of June 14th 1989 as amended by the directives 91 368 EEC of June 21st 1991 93 44 EEC of June 14th 1993 93 68 EEC of July 22nd 1993 and 89 336 EEC of May 3rd 1989 directive 2000 14 CE and directive EMC 89 336 CE Pinguely Haulotte m Operating and maintenance instructions Operation and Maintenance HA20PX HA26PX Pinguely Haulotte CONTENTS 1 GENERAL RECOMMENDATIONS SAFETY 4 0 2 22 1 1 1 GENERAL 02 0 44 rennes 1 1 11 Manual 1 L2 1 jr Safety 1 1 2 GENERAL SAFETY 2 02 2 pepe seemed t o eo de bv ces cerca ct 2 1 2 2 aaa aaa a a Ja Ba 2 1 2 3 Using the machine 2 1 3 RESIDUAL 5 5 4 1 3 1 Risks of jerky movements t
43. ce is accepted internationally and is used when communicating weather conditions It consists of number 0 17 each representing a certain strength or velocity of wind at 10m 33 ft above ground level in the open Description of Wind Specifications for use on land MPH m s 0 Calm Calm smoke rises vertically 0 1 0 0 2 1 Light Air Direction of wind shown by smoke 1 5 0 3 1 5 2 Light Breeze Wind felt on face leaves rustle ordinary vanes moved by 6 11 1 6 3 3 wind 3 Gentle Breeze Leaves and small twigs in constant motion wind extends 12 19 3 4 5 4 light flag 4 Moderate Breeze Raises dust and loose paper small Branches are moved 20 28 5 5 7 9 5 Fresh Breeze Small trees in leaf begin to sway crested wavelets form 29 38 8 0 10 7 on inland waterways 6 Strong Breeze Large branches in motion whistling heard in telephone 39 49 10 8 wires umbrellas used with difficulty 13 8 7 Near Gale Whole trees in motion inconvenience felt when walking 50 61 13 9 against wind 17 1 8 Gale Breaks twigs off trees generally impedes progress 62 74 17 2 20 7 9 Strong Gale Slight structural damage occurs chimney pots and slates 75 88 20 8 removed 24 4 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 2 PRESENTATION HA 20PX and HA 26PX self propelled lifts are designed for any high work within the limit of their characteristics see Chapter 2 4 page 11 and complying with all t
44. coping pendular platform rotation compensation and steering movements 23 3 1 3 Telescoping boom raising arm lifting and pendular 23 We ss sanan ka aaa a Ka aaa 23 3 1 5 nana aa aana Aa NE a gg E a ana Na ai TE gaene kaen aa naa aaa naak nnn nns 23 3 1 6 Travel moving the Tech sodes 23 3 2 ELEG IRICAL CIRCUIT aga ag ag naa Pa E rad aiit adit ae uta 24 32 17 aana 24 3 2 2 Automatic engine 9 24 3 2 3 Platform load Monitor 24 3 2 4 Checking the IMGIMAU na tuc nisi 24 3 25 High travel speed eet ertet eene tete tnde de KN Eka KAG Ska 24 3 2 6 2 Uaec m 25 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte Y 3 2 7 Reach limitation HA 26PX 25 3 3 EMERGENCY ASSISTANCE AND RESCUE 2 2 1 nd HERE xa aia an aaa 25 PROS CUG C 25 3 3 2 Emergency assistance sasana nan a ag ana aga Ana 25 3 3 3 Manual emergency assistance system 26 4 USING THE MACHINE ana 31 41 OPERATING SAFETY
45. cut the arm lifting boom raising telescoping pendular raising and trav el movements 04 Tilt reset if machine folded arm 05 Overload 1st audible alarm Threshold of 90 of maximum charge reached 506 Overload 2nd alarm Cut out Cuts all the movements on platform except basket rotation B1 Air filter switch Engine cut out if air filter clogged B2 Engine temperature switch Engine cut out if temperature too high B3 Engine oil pressure switch Engine cut out if pressure insufficient B4 Hydraulic oil temperature switch audible warning if temperature too high 53 Pinguely Haulotte 7 54 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 8 ELECTRICAL DIAGRAM E 448 DIAGRAM SHEET 01 05 8 1 8 sL1e jnsjunus 0002 90 12 6661 20 05 3zaN3a 4 29 27 EON 6 100 10 80 4 9 Ar o SENA 1 6685 L 1H 1nolv zooz vo zo P 6661 70 80 ordo WLOL VSIA NOILVOISIGOW aiwa 311
46. eached when a movement has already been started this movement is not stopped Machine movement will be disabled when the manipulator is returned to the neutral position 3 2 4 Checking the inclination In the work position machine extended the tilt sensor emits a sound when the maximum allowable tilt is reached If this state continues after a period of 1 to 2 seconds the following movements are disabled arm lifting jib travel and boom lifting When the telescope is fully retracted the boom lifting movement is re enabled The travel function is disabled until all elevation elements are stowed The machine can then be moved to an allowed tilt NOTE Machine unfolded the tilt monitor box gives an audible signal so long as the slope is greater than the permitted threshold indicating to the operator that it will be impossible to deploy the platform further 3 2 5 High travel speed The high travel speed is permitted only when the platform is completely folded When the boom is raised or the arms deployed or the telescopic cylinder extended only the micro speed is possible in travel Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 3 2 6 Hour counter An hour counter indicates how long the heat engine has been operating 3 2 7 Reach limitation HA 26PX When the boom s angle is less than 55 telescoping is limited The maximum reach is then 13 2 m 3 3 EMERGENCY ASSISTANCE AND RESCUE Cau
47. er 1 point 30 REMINDER AIl these intervals must be reduced if working in difficult conditions refer to the After Sales Department if necessary 48 Operation and Maintenance HA20PX HA26PX Caution For filling and lubrication use only the lubricants recommended in the table of Chapter 5 2 page 46 Photo 16 Hydraulic oil filter Caution Before removal make sure that the oil circuit is no longer pressurised and that the oil is no longer at too high a temperature Photo 17 Wheel reducer z Caution Make sure that the machine is correctly chocked and that the lifting equipment has sufficient capacity and is in good condition Pinguely Haulotte 77 5 3 2 Procedure NOTE Collect the drained oils so as not to pollute the environment 5 3 2 1 Hydraulic oil filter Filter with a clogging indicator Change the cartridge 3 when the clogging mark appears in the indicator 2 NOTE Clogging must be checked when the oil is hot When the oil is cold the mark can appear because of the viscosity of the oil Undo the base nut 4 and remove the car tridge Fit a new cartridge 5 3 2 2 Drive wheel reducers To check the oil level and to do an oil change it is necessary to remove the wheel To do this immobilise the machine and raise it using a jack or a hoist Checking the oil level Rotate the wheel so as to put 1 plug 1 on a horizontal line and 1 plug 2 on a
48. f any fuel which has run outside the tank Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 4 3 OPERATIONS BEFORE FIRST PUTTING INTO SERVICE REMINDER Before any operation familiarise yourself with the machine by referring to this manual the engine s manual and the instructions on the various plates 4 3 1 Familiarisation with the control stations IMPORTANT before each machine operation or after a period of inactivity consult the starting operations Chapter 5 3 page 48 in order to check the various levels and certain maintenance points 4 3 1 1 Turret control post Photo 4 Turret control panel 1 Engine oil pressure warning light 10 Stand by unit control 2 Engine temperature warning light 11 Diesel LPG selector switch 3 Battery charge indicator 12 Hour counter 4 Filter clogging indicator 13 Engine acceleration control 5 Boom telescoping control 14 Engine starting switch 6 Boom raising control 15 Turret platform control post selection 7 Pendular control 16 Emergency stop switch 8 Lifting control 17 Revolving light control 9 Turret slewing control 18 220 V single phase 16 A power point 19 Tilt monitor box Photo 5 a Tilt b 220V plug socket 35 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX Caution When using a pressure washer do 4 3 1 2 Platform control post not aim the jet directly at the electrical equipment
49. he safety instructions particular to the machine and to the locations where it is used The main operating post is in the basket The turret operating post is an emergency or back up post 2 1 IDENTIFICATION A plate Fig 1 page 7 fixed on the back right of the chassis bears all the indications engraved enabling the machine to be identified Pinguely Haulotte La 42152 L Horme France EQUIPMENT TYPE SERIAL TOTAL WEIGHT YEAR OF MANUFACTURE NOMINAL POWER MAXIMUM LOAD NUMBER OF PERSONS LOAD LATERAL FORCE MAX WINDSPEED MAX m s SLOPE OPERATION MAX degres GRADEABILITY 7814327 Fig 1 Name plate REMINDER Whenever requesting information intervention or spares specify the type and serial number Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 2 2 MAIN COMPONENTS 01 Rolling chassis 14 Hydraulic travel motors and reducer 02 Front steered and drive wheels 15 Hydraulic travel motors and reducer 03 Rear steered and drive wheels 16 Right compartment hydraulic and diesel tanks 04 Pendular control panel 05 Platform support with load limiter 17 Arm 06 Platform 18 Tie rod 07 Basket control panel 19 Left compartment engine pump starting 08 Compensation input cylinder battery 09 2 piece boom
50. id valves On off flow A spool in the proportional position valve supplies the flow necessary for these movements 3 1 3 Telescoping boom raising arm lifting and pendular cylinders Are equipped with leaktight and flanged balancing valves 3 1 4 Platform rotation Uses a hydraulic motor The rotation speed is adjustable by the chokes 3 1 5 Compensation Works by oil transfer between 2 cylinders with similar characteristics The compensation input cylinder is equipped with a flanged piloted valve double 3 1 6 Travel moving the machine Four two speed hydraulic motors mounted in the wheels drive the wheels via epicyclic reducers The pressure supply of these motors eliminates the action of the brake As Soon as the movement stops the brake puts itself back in position under the action of springs On each axle there is provided a hydraulic differential lock The two travel speeds high low are controlled by a switch Low travel speed High travel speed The four motors are high output The four motors are piloted by a solenoid valve low output Each axle receives half of the flow supplied by the The manipulator controls the two proportional trays and pump thanks to two proportional controlled by the same manipulator On each axle the motors are supplied in parallel They each receive a quarter of the pump s flow A hydraulic differential lock is provided sliding spools the pump out
51. ipping over 4 1 3 2 Electical ISK 4 1 3 3 Risk of explosion 4 1 3 4 Risks 4 1 4 88808 5 1 4 1 Periodic 5 1 4 2 Examination of machine 5 1 4 3 State 5 1 5 REPAIRS AND 8 6 1 6 VERIFICATIONS WHEN RETURNING TO SERVICE eem 6 1 7 BEAUFORT SCALE peteret 6 2 uci apum 7 2 1 7 2 2 MAIN 8 2 3 WORK 9 2 3 WOrk areas HA 2 kana aa 9 2 3 2 26 2 o recu 10 2 4 TECHNICAL CHARACTERISTICS esee eene 11 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 2 4 1 HA 20PX technical 11 2 4 2 HA 26PX technical 12 2 5 OVERALL
52. isconnecting thebattery s and terminals Do not start other vehicles with the batteries connected The maintenance operations indicated in this manual are given for normal conditions of use In difficult conditions extreme temperatures high humidity polluting atmosphere high altitude etc some operations must be carried out more frequently and special precautions must be taken Refer to the engine manual and your local PINGUELY HAULOTTE agent Only qualified and competent personnel can carry out any work on the machine and they must comply with the safety instructions relating to the protection of personnel and environmental protection Regularly check the operation of the safety devices Tilt buzzer stop travel cut as well as boom raising arm rais ing and telescope extension Platform overload load permitted load see tables Chapter 2 5 page 13 Chapter 2 6 page 15 buzzer complete stop ping of all movements except basket rotation High speed impossible or intermediate speed for 4x4 model if boom raised arm raised telescope extended 45 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX 5 2 MAINTENANCE SCHEDULE The schedule on the next page indicates the intervals the maintenance points parts and the ingredients to be used The mark in the symbol indicates the maintenance point depending on the interval The symbol represents the consumable to be used or the oper
53. ive the platform at high speed in narrow or congested areas Do not drive the platform in reverse gear poor visibility Do not use the machine with a congested platform Do not use the machine with equipment or objects hanging from the guardrails or boom Do not use the machine with items liable to increase the wind load e g panels Never carry out maintenance on the machine with the platform raised without first installing the required safety provisions overhead crane crane Perform the daily checks and monitor the machine s good working or der during periods of use Preserve the machine from any uncontrolled intervention when it is not in operation NOTE Do not tow the platform It has not been designed for towing and must be transported on a trailer Pinguely Haulotte 1 3 RESIDUAL RISKS Caution The direction of travel can be reversed after a 180 turntable rotation Take account of the colour of the arrows on the chassis compared with the direction of travel green forward red reverse Thus moving the manipulator in the direction of the green arrow on the control panel will move the machine according to the direction indicated by the green arrow on the chassis Similarly moving a manipulator in the direction of the red arrow on the control panel will move the machine in the direction of the red arrow on the chassis Caution If the machine has a 220 V 16A max plug
54. l levers and pushing the manual control of the solenoid valve situated at the top on the general distribution block NOTE Before any use of the machine it is essential to read and un derstand the emergency help label Manual emergency help label 14244 13244 dz 14345 2 7814 923 26 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 Photo 1 Manual emergency system Manual emergency system for turntable orientation Instructions Take hold of the lever Ref 6 Photo 1 page 27 Position the lever on the distributing valve Ref 4 Photo 1 page 27 Press the manual control on the electrovalve Ref 5 Photo 1 page 27 Press the manual control and at the same time move the lever up to turn the turntable to the right as seen from the basket move the lever down to turn the turntable to the left as seen from the basket Manual emergency system for arm lifting Instructions Take hold of the lever Ref 6 Photo 1 page 27 Position the lever on the distributing valve Ref 3 Photo 1 page 27 Press the manual control on the electrovalve Ref 5 Photo 1 page 27 Press the manual control and at the same time move the lever up to lift the arm move the lever down to lower the arm Manual emergency system for boom lifting Instructions Take hold of the lever Ref
55. n Shed load Press the dead man s switch and keep it depressed during the movement Replace the manipulator see After Sales Department Replace the solenoid valve or its coil Top up Lower arms and boom to reset Lower arms and boom to reset 51 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX FAULT PROBABLE CAUSES REMEDIES No high speed Platform slightly deployed Lower the arms and the boom completely No direction movement Lack of hydraulic oil Dead man s safety device not actuated Top up Press the dead man s switch and keep it depressed during the movement No travel telescope extension arms and boom raising and buzzer sounding HA20P Slope or tilt gt 5 HA26P Slope or tilt gt 3 Retract first of all the telescope lower the arms and the boom to reset The turret does not rotate The rotation locking rod is insert ed in the chassis Pull out the rod Hydraulic pump noisy Lack of oil in the reservoir Top up Cavitation of the hydraulic pump Oil viscosity too high Drain the circuit and replace with the recommended oil No adherence on a drive wheel Insufficient load on a wheel Adjust the lock key Buzzer sounding HA20P Slope or tilt gt 5 HA26P Slope or tilt gt 3 Load on the platform close to cut off Hydraulic oil temperature too high Reset by retracting the telescopic cylinder and by lowe
56. ncy system for compensation Instructions Take hold of the lever Ref 6 Photo 1 page 27 Position the lever on the distributing valve Ref 1 Photo 1 page 27 At the same time press the manual control on the electrovalve Ref 5 Photo 1 page 27 and the distributing valve corresponding to compensation movement Ref 3 Photo 2 page 28 Press the manual control and the distributing valve corresponding to the compensation movement at the same time move the lever up 28 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 Photo 3 Distribution unit on off Telescoping Manual emergency system for telescoping Instructions Take hold of the lever Ref 6 Photo 1 page 26 Position the lever on the distributing valve Ref 1 Photo 1 page 27 At the same time press the manual control on the electrovalve Ref 5 Photo 1 page 27 and the distributing valve corresponding to telescoping movement Ref 1 Photo page 29 Press the manual control and the distributing valve corresponding to the telescoping movement at the same time move the lever down 29 Pinguely Haulotte 7 30 Operation and Maintenance HA20PX HA26PX Operation and Maintenance HA20PX HA26PX 4 1 Caution They immobilise the machine or neutralise the movements Caution Do not carry out any operations before having assimilated the instructions in Chapter 4 3 page 35 Cau
57. of the movement If the floor is not horizontal correct the position of the platform with the corresponding selector switch Test the telescoping pendular and basket rotation movements with the associated selector switch Test the front axle s steering movement using the selector switch located on the travel manipulator s handle and test the rear axle s movement using the selector switch situated on the platform s panel Test the 2 travel speeds by operating the high or low speed selector switch The direction of the movements is indicated by blue arrows 41 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 45 EMERGENCY AND BACK UP OPERATIONS Photo 13 Stand by unit control 42 4 5 1 Emergency assistance with the stand by electropump unit There is a means for carrying out the movements when the main power supply is working badly This is an electropump unit powered by the starting battery This can be controlled both from the turret panel and from the platform panel Operating instructions Select the control panel that you want to validate green or orange item 1 Activate the emergency control and hold in position item 2 Activate the switch corresponding to the movements required and hold in position item 3 4 5 2 Back up If the machine is in normal operation and the operator on the platform is unable to lower the platform to the ground an operator on the ground can do it
58. put is shared between the right and left wheels On either side the motors are in series 23 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 3 2 ELECTRICAL CIRCUIT Caution Do carry out any operations before having assimilated the instructions in Chapter 4 3 page 35 24 3 2 1 General The electrical energy used for the controls and heat engine starting is supplied by a 12 volt battery For the purpose of not enabling the machine to be used beyond its possibilities safety devices are provided to protect the personnel and the machine They immobilise the machine or neutralise the movements In this case poor knowledge of the characteristics and operation of the machine can lead one to believe that there is a breakdown when in fact it is the safety devices which are working properly It is therefore essential to assimilate all the instructions in the following chapters 3 2 2 Automatic engine stop The engine is automatically switched off when the alternator is no longer working the oil temperature is too high the oil pressure is too low 3 2 3 Platform load monitor If the platform load reaches 10096 of the maximum permitted load the buzzer alerts the operator If load in the platform reaches 11096 of maximum authorised load the control circuit is disconnected disabling all movements except turntable rotation Load must be removed to reset If machine overload is r
59. re in good condition and remain legible Additional copies can be supplied by the manufacturer on request 1 1 3 Safety Ensure that any persons entrusted with the machine are fit to meet the safety requirements that its use imposes Avoid any working method that may jeopardise safety Any use not compliant with the instructions may cause risk and damage to persons and property This manual must be kept by the user throughout the machine s service life including in the case of loan lease and resale Ensure that all plates or labels relative to safety and hazards are complete and legible Pinguely Haulotte Operating and maintenance instructions 1 2 GENERAL SAFETY INSTRUCTIONS Caution Only trained operators can use Haulotte self propelled platforms 1 2 1 Operators Operators must be aged over 18 and hold an operating permit issued by their employer after undergoing a medical check and a practical test that prove they are apt to operate the machine There must always be at least two operators present so that one can always Take fast action if necessary Take over the controls in case of accident or malfunction Monitor and prevent movement of vehicles and people near the plat form Guide the platform operator if required 1 2 2 Environment Never use the machine On ground that is soft unstable congested On a ground that has a slope greater than permissible limit In wind
60. ring the boom Shed load Allow to cool Electropump does not work 52 Battery cut out open Fuses not serviceable Batteries defective or discharged The battery cables do not estab lish contact NOTE Close the battery cut out Replace the fuses Replace or charge the batteries Clean and tighten the terminals In the turret box LEDs indicate the state of each output so as to verify if the output is indeed activated Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 SAFETY SYSTEM 7 1 FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS see Chapter 8 page 55 KA2 Heat engine starting KP1 Heat engine stopping KT2 Acceleration of movements electromotor KMG Mains supply KM4 Electropump contactor FU1 10 A Engine stop circuit fuse FU3 80 A Accelerator circuit fuse 14 30 A General circuit fuse FU5 3 A Fuse for circuit for controlling movements from turret FU6 3 Fuse for circuit for controlling movements from platform FU7 20 A Solenoid valve supply circuit fuse FU8 5 A Turret platform control circuit fuse FU9 20 A Accessories circuit fuse FU10 3 A Circuit fuse FU11 250 A Engine circuit fuse 7 2 FUNCTION OF THE SAFETY SWITCHES see Chapter 8 page 55 SB1 Mushroom headed emergency stop button turret SB2 Mushroom headed emergency stop button platform SQ1 Tilt unit prohibits by a
61. rking 10 30 7814 3630 2 Risk of crushing of body 11 30 7814 3620 2 Risk of crushing hands and fingers 12 30 7814 5070 1 Danger direction of travel 13 30 7814 3520 1 Hydraulic oil 14 30 7814 3590 1 High and low level hydraulic oil 15 30 7814 3930 a 1 Green arrow forwards 16 30 7814 3940 a 1 Green arrow backwards 17 30 7814 3060 1 Turret panel 18 30 7814 9940 1 Basket panel 19 30 7814 6470 2 Floor height load capacity for HA26 PX 19 30 7814 3870 c 2 Floor height load capacity for HA20 PX 20 30 7814 4520 2 Harness load rating Australia 21 30 7814 4500 1 Emergency operation Australia 22 30 7814 4490 a 4 Load rating of each sling Australia 23 30 7814 4510 1 Fuel filling with pump nozzle Australia 24 30 7814 3680 b 1 Refer to the Operating Manual 25 30 7814 5700 1 The plug must be connected Australia 26 B12759 Haulotte 27 30 7814 3240 a 1 Name plate french 27 30 7814 3250 a 1 Name plate spanish 27 30 7814 3260 b 1 Name plate german 27 30 7814 3270 1 Name plate italian 27 30 7814 3280 1 Name plate italian 27 30 7814 3290 1 plate dutch 27 30 7814 4960 1 Name plate danish 27 30 7814 5550 1 Name plate finnish 27 30 7814 5840 1 Name plate Portuguese 27 30 7814 5950 1 Name plate swedish 28 30 7814 7650 Name 29 2954 Haulotte 75 30 7814 8740 1 Acoustic power 76 30 7814 8890 1 Organic hydraulic oil 77 30 7814 9230 1 Manual emergency operation assistance label 78 30 7814 9240 2 B
62. rret rotation locking rod Photo 10 page 38 is removed Visually inspect all of the machine chipped paint or battery acid leaks must attract your attention Check that there are no bolts nuts connectors and hoses undone no oil leaks no electric conductors cut or disconnected Check the arms boom and platform no visible damage no signs of wear or deformation Check that there are no leaks and no signs of wear impacts scratch es rust or foreign matter on the rods of the cylinders Check that there are no leaks on the wheel reducers Hydraulic control block and pump no leaks components tight Check that the reducers are not disconnected Check the tightness of the wheel nuts and the tyre wear Check the cleanness and tightness of the battery terminals loose ter minals or corrosion cause loss of power Check the battery electrolyte level the level must be about 10 mm above the plates top up if necessary with distilled water Check the condition of the main control panel s supply cable Check the operation of the emergency stops Check the cleanness of the air filter see engine manual Check the following levels engine oil dipstick item 1 Photo 8 page 38 if necessary top up see engine manual hydraulic oil item 1 Photo 9 page 38 if necessary top up by filling through the cap item 2 Photo 9 page 38 Diesel level the min and max levels are visible when the hood is closed thanks to 2 slots Fill up
63. rvision 3 Ensure that maintenance is performed according to the manufacturer s instructions 4 Refrain from using the machine in the event of any malfunction 5 Not wash the electrical components with a washer pressure 6 Not remove any parts which might affect the stability 7 Not modify the machine without the manufacturer s approval 8 Not use the machine as welding earth 9 Not weld on the machine without first disconnecting the battery terminals See the instructions in the maintenance manual DAILY INSPECTION 1 Check the level of diesel fuel for diesel engine platforms 2 Check that there are no apparent defects hydraulic leaks loose bolts loose electric connections 3 Check that the tilt indicator operates correctly by sounding the buzzer INSTRUCTIONS BEFORE USE 1 Remove the rotation locking pin if there is a turntable 2 IMPORTANT when using the AC power line to the work platform the power plug must be connected to an electrical installation protected by a 30 mA circuit breaker C15 100 standard START UP 1 Turn the battery isolater switch to the on position 2 Unlock the emergency stop button then press the starter button 3 If the machine does not start wait 10 seconds then repeat the operation THE MACHINE MUST NOT BE USED WHILE CHARGING THE BATTERIES Pinguely Haulotte 77 15 Pinguely Haulotte Operation and Maintenance HA20PX HA26PX
64. s greater than the permissible limit If used outside use an an emometer to ensure that the wind speed does not exceed the permis sible limit Near power lines check minimum safe approach distances according to voltage carried In temperatures less than 15 especially in refrigerated chambers Consult us if it is necessary to work below 15 In explosive atmospheres In poorly ventilated areas since the exhaust fumes are toxic During storms risk of lightning In the dark unless the optional floodlight is fitted In the presence of intense electromagnetic fields radar moving and high currents DRIVING ON PUBLIC ROADS IS PROHIBITED 1 2 3 Using the machine In normal service i e operating from the platform the platform turntable control select key must be removed and kept at ground level by a person who is present and trained in rescue emergency assistance manoeuvres Do not use the machine with a load greater than allowed load if wind speed exceeds the maximum with more than maximum authorised number of occupants in platform with a side load in the platform greater than permissible limit Operating and maintenance instructions Pinguely Haulotte To reduce the risks of serious falls operators must respect the following instructions Hold the guardrail firmly when lifting or driving the platform Remove any traces of oil or grease from the platform steps floor or guardrails Wear person
65. tform position green rectangle Check the operation of the tilt monitoring box item 19 Photo 6 page 36 40 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte Caution MAXIMUM LOAD HA20P 250 kg HA26P 230 kg including 2 people Caution High speed is possible only if the machine is folded Even slightly deployed only the low speed is permitted 4 4 2 Operations from the platform Photo 6 page 36 Get into the basket complying with the maximum load instructions and if necessary distributing the load over the whole platform NOTE If you are approaching the maximum load the buzzer must give an audible signal If this load is exceeded all the machine s movements are cut off It is then necessary to shed the load There is no load restriction with the reach 4 4 2 1 Testing the control post Make sure before any operation that the green light item 4 is on This indicates that the machine is on and that the control post s se lector switch is in the platform position Make sure that the emergency stop button item 14 is unlocked Check the operation of the horn The work can begin 4 4 2 2 Testing the movements In order to carry out a movement it is necessary to choose the corresponding manipulator or selector switch Press the dead man s switch and operate the desired manipulator The speed and angle of the manipulator will give progressiveness
66. th the controls 2 Receive training and practical experience in operating the machine under the employer s supervision 3 Ensure that maintenance is performed in accordance with the manufacturer s instructions contained in the Operators Manual 4 Refrain from using the machine in the event of any malfunction 5 Avoid contact with electrical components when using high pressure cleaning equipment around the machine 6 Not remove any machine parts which might affect the stability 7 Not modify the machine without the manufacturer s written approval 8 Do not use the machine as a welding earth 9 Not carry out repairs on the machine involving welding without first disconnecting the battery DAILY INSPECTION 1 Check the level of diesel fuel for diesel engine platforms 2 Check that there are no apparent defects hydraulic leaks loose bolts loose electric connections 3 Check that the tilt indicator operates correctly by manually tilting the switch with the power on INSTRUCTIONS BEFORE USE lemove the rotation locking pin if fitted 2 IMPORTANT when connecting AC power supply to the work platform the wall power supply must be protected by 30 mA circuit breaker START UP 1 Turn the battery isolator switch if fitted to the position 2 Unlock the emergency stop button then press the engine starter button 3 If the engine does not start wait 10 seconds then repeat the operation THE MACHIN
67. the extension must be connected to a mains socket protected by a 30 mA differential circuit breaker Operating and maintenance instructions 1 3 1 Risks of jerky movements and tipping over Risks of jerky movement and tipping over are high in the following situations Sudden action on the controls Overloading of the platform Uneven ground Be careful during thaw periods in winter Gusts of wind Contact with an obstacle on the ground or at a height Working on platforms pavements etc Allow sufficient stopping distances 3 meters at high speed 1 meter at low speed Allow sufficient stopping distances 3 metres at high speed and 1 metre at low speed Do not alter or neutralise any components connected in any way to the machine s safety or stability Do not place or fasten a load so that it overhangs the machine s parts Do not touch adjacent structures with the elevator arm 1 3 2 Electrical risk Electrical risks are high in the following situations Contact with a live line check safety distances before operation near electricity lines Use during storms 1 3 3 Risk of explosion or burning The risks of explosion or burning are high in the following situations Working in explosive or inflammable atmosphere Filling the fuel tank near naked flames Contact with the hot parts of the motor Use of a machine generating hydraulic leakage 1 3 4 Risks of collision Risk of
68. tion Operations to be carried out by a trained and qualified operator 3 3 1 Rescue This is where the operator in the platform is no longer in a position to control the movements although the machine is working normally Here too a qualified operator on the ground can use the turret panel with the main diesel power supply to bring the operator in the platform down 3 3 2 Emergency assistance A stand by electropump unit controlled from the platform or the turret makes it possible to overcome a fault on the main pump If an operating problem does not allow the user in the platform to come down to the ground a qualified operator on the ground can do it using the electric pump and electric controls on the turret panel Instructions Turn the key to the turntable station position Ref 15 Photo 4 page 35 Activate the standby unit control switch Ref 10 Photo 4 page 35 Activate the switches corresponding to the movements required Ref 5 6 7 8 9 Photo 4 page 35 25 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX Caution To make these operations there must be three operators on the ground 3 3 3 Manual emergency assistance system If the diesel engine is working and in case of breakdown not allowing the use of arm lifting boom raising turret slewing pendular basket rotation compensation of turret and platform panels it is possible to perform these movements using the mechanica
69. tion When travelling the boom raising arm lifting and turret slewing movements are not possible A Caution Only a competent operator can carry out these operations Pinguely Haulotte 77 4 USING THE MACHINE OPERATING SAFETY DEVICES For the purpose of not enabling the machine to be used beyond its possibilities safety devices are provided to protect the personnel and the machine In this case poor knowledge of the characteristics and operation of the machine can lead one to believe that there is a breakdown when in fact it is the safety devices which are working properly It is therefore essential to assimilate all the instructions in the following chapters 4 1 1 Movement control from the platform post In order to move the machine it is necessary to put the dead man s safety device into service by keeping the manipulator s button depressed Releasing the safety device s button causes travel to stop Travel is possible up to a maximum slope of 5 about 996 HA20 3 HA26 NOTE The high and low travel speeds are possible only if the tele scope is retracted and if the boom is down to the horizontal position Otherwise the micro speed is automatically select ed 4 1 2 Emergency or recovery procedure In the event of the need to proceed with an emergency or recovery operation the safety devices being neutralised 31 Pinguely Haulotte 7 Operation and Maintenance HA20PX HA26PX 4 2 O
70. uilt in generator option 79 30 7814 9250 1 Built in generator button option 80 242 180 8660 Yellow and black adhesive marking 21 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 7 2 6 11 Labels positioning uondo Fi nbyogds 5 euiu2elA O 22 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte OPERATING PRINCIPLE 3 1 HYDRAULIC CIRCUIT Caution Adjustment can only be carried out by specialist personnel All the machine s movements are performed by the hydraulic power supplied by an open circuit self regulating piston pump equipped with a LOAD SENSING compensator 3 1 1 Travel slewing arm lifting and boom raising movements Carried out in pressure compensated proportional distribution The pump s flow rate through the LOAD SENSING line adapts automatically to suit the demand In neutral there is no pump flow 3 1 2 Telescoping pendular platform rotation compensation and steering movements Are controlled by 4 way soleno
71. ulotte Operation and Maintenance HA20PX HA26PX 2 6 9 Built in generator in option 20 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 2 6 10 References of the machine s labels Item Code Qty Designation 1 30 7814 3570 1 Greasing of the rotation ring 2 30 7814 3530 2 Before slewing remove the rod 3 30 7814 3640 2 Do not climb onto the hood 4 30 7814 3540 a 1 The plug must be connected 4 30 7814 5730 1 220V plug for Holland 5 30 7814 3600 2 Do not wash Do not use the machine 6 30 7814 3240 1 Operating instruction French 6 30 7814 3430 1 User instructions Spanish 6 30 7814 3440 1 User instructions German 6 30 7814 3450 1 User instructions English and for bi energy Australian 6 30 7814 3460 1 User instructions Italian 6 30 7814 3470 1 User instructions Dutch 6 30 7814 4560 1 Diesel operating instruction Australia 6 30 7814 4940 1 User instructions Danish 6 30 7814 5540 1 User instructions Finnish 6 30 7814 5830 1 User instructions Portuguese 7 30 7814 5180 1 Multi language do not interchange 8 30 7814 3490 1 Risk of electrocution this machine is not isolated 8 30 7814 4430 1 Australian standard electrocution danger Australia 9 30 7814 3880 2 Do not park in the area in which the machine Is wo
72. vel control solenoid valve Travel speeds combination solenoid valve Travel speeds combination solenoid valve Differential lock control solenoid valve FORWARD direction control solenoid valve REVERSE direction control solenoid valve M4 electropump contactor Engine cut out position switch Engine cut out position switch Movement cut out position switch Movement cut out position switch Air filter pressure controller Engine oil temperature pressure controller Engine oil pressure controller Hydraulic oil temperature pressure controller Gas pressure controller option BEACON OPTION Beacon Single pole switch 8 m CUT OUT OPTION 8 m cut out position switch 8 m cut out position switch Shunt travel 26 m tilt 3 Fault light indicator 61 Pinguely Haulotte 7 62 Operation and Maintenance HA20PX HA26PX Pinguely Haulotte 77 9 HYDRAULIC DIAGRAMS Operation and Maintenance HA20PX HA26PX W 1eay neiss3 554 EE Bee E exe exyelq 402npai OL neiss3 naiss3 2 sinojonpaJ uv ji

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