Home

Specifications

1. du Dipl Ing Stefan Kehm Fertigung Production Dipl Ing Bernd Merle Geschaftsfthrer Direction Mail Phone 49 6631 9652 0 Bank Registration Giessen HRB Nr 5276 PF SchweiRtechnologie GmbH Fax 49 6631 9652 52 VR Bank e G Alsfeld Managing Director Dipl Ing Bemd Merle Karl Br ger Str 10 e mail info pfschweisstechnologie de Bank Code 530 932 00 Legal Venue Alsfeld DE 36304 Alsfeld URL www pf schweisstechnologie de Account No 1 113 186 Pages 1 1 X HM Gerate Konfornnitats erklaruna 001 2007 HM doc Rev 2004 001 GB 17 Rev 2004 001 GB Rev 2004 001 GB 19
2. Ovla teni distributer i servis Augusta Senoe 74 10290 Zapre i Tel 01 5535 677 fax 01 5535 678 servis pf hidroex hr system Welding Device PF monomatic Rev 2004 001 GB Table of contents 1 VER OCU CUNO een 3 1 1 Maintenance 0114100 CETERE 3 2 Scope of application and technical data ceceeeeeeeeeeees 3 2 1 SCOPE OF ADIGA TOM EE 3 2 2 INPUT OF welding e e ant 3 2 3 RMange OF TING be Won Le LEE 4 2 4 TSC TIC AG EE 4 3 Important safeguardS eege geesde eege eg 5 A Controls ANG PIUGS ebessen ee GENEE 6 5 ewer Eege sgee eege EEN 7 5 1 Generator Eeer eebe 8 6 Starting a welding ProceSs ccccsseecsssecssseseseeceneeseneeseneeseaes 8 6 1 PU CD SCAU OM EE 8 6 2 Welding with the EUSAMATIC Mode 10 Other Functions urisi 12 7 1 FAUT WONG AU EE 12 7 2 e WEE dl lebt e EE COMMAS U sise Niko e A A E E a AERE 12 7 3 System configuration Change Longuage ee Re ee ee ee eee ee ee ee eeeeeeeeeeeeeeeeeeeeaeaeaeeee 13 8 Moubile SIOOUING EE 14 8 1 Replacing Welding Terminals EE 14 8 2 eet 14 8 3 SEET E 14 8 4 Error MeCSSade EE 15 9 Conformity Declaration ccjcvicece ecole eee 17 Please note the safeguards in chapter 3 2 Rev 2004 001 GB 1 Introduction Dear customer we thank you for the confidence in our product and wish you a contented work with it The present instructions manual includes beside the description of the use of the devices important notes for your saf
3. Line 1 shows the stop time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages respectively or the OK message Disconnect the welding connectors to go back to the start message Rev 2004 001 GB 11 7 Other Functions 7 1 Function menu After connecting the control unit to the power supply and switching on wait until the machine indicates it readiness by two bleeps Then aboard all error messages by pressing the red STOP button by simultaneous pressing of the START and STOP key the following two menu items will be shown in the display PCOHNL rast System config gt Cursor Marks the active menu item START short Moves the cursor upwards STOP short Moves the cursor downwards START 3 sec Selects the marked menu item STOP 3 sec Cancels the function menu 7 2 Adjusting the display contrast By selecting the contrast function of the function menu you can adjust the display contrast to your needs Contrast 240 The shown value is only given for your orientation It can show numbers from 100 to 250 At high values the belong to strong contrast START short Increases the display contrast STOP short Decrease the display contrast START 3 sec Accepts the shown display contrast STOP 3 sec Cancels the function 12 Rev 2004 001 GB 7 3 System configuration Change language To show the system configuration menu
4. 15 Output volt Error The output voltage deviates from the Check the generator rated voltage Revolutions fluctuate or power too weak Power failure Last welding was interrupted by a Last welding is faulty Prepare pipe break of the power supply again and use a new Fitting Resistor error Fitting resistance is out of the valid Clean the contacts working range Use an other fitting Fitting resistance out of the valid Clean the contacts range given by barcode Use an other fitting Service The recommended service interval of The device has to be checked by an 12 months or 200 working hours is authorized service point exceeded The device is still usable but the manufacturer does not accept any liability for the device until it is checked up System Error Danger Self test found an error in the Disconnect power supply immediately system Do not connect the device to the power supply any more Send it to the next service point Temp Meas Error Temperature measurement is faulty Plug in the removable welding cable Switch device off and on Welding cable or sensor defect Temperature error Surrounding temperature out of working range 10 50 16 Rev 2004 001 GB 9 Conformity Declaration DE Konformitatserklarung des Herstellers GB Manufacturer s Conformity Declaration FR Certificat de conformit IT Dichiarazione di Confirmita del Costruttore ES Declaracion de conformidad del fabricante PT CER
5. Frequenz Output Ausgang Voltage Resistance Contact Short circuit Current Monitoring Spannung Widerstand Kontakt KurzschluB Stromuberwachung Other Sonstige System Working Temperature Service System Arbeitstemperatur Wartung Error Messages Fehlermeldung Plain Text Acoustic Signal Klartext im Display Dauerwarnton Enclosed Parts Lieferumfang Control Box Transport Box Instructions Manual Gerat Transportbox Bedienungsanleitung 4 Rev 2004 001 GB Technical Data for 110V Control Units Input Voltage Eingangsspannung 110V AC 90V 150V Input Current Eingangsstrom 40A Input Frequency Eingangsfrequenz 50Hz 40 70HZz 3 Important safeguards Before turning on the welding device please read this operating instructions as well as the relevant safety and processing directions carefully Warning With the use of electric tools you have to note the following basic safety direction to protect against electric shock injury and fire 1 Keep your working area in order Disorder involves a certain danger 2 Consider the influence of environment Do not expose electro tools to rain Do not use electro tools in wet or damp surroundings or in the neighbourhood of combustible liquids or gases 3 Protect yourself against electric shock Avoid body contact with grounded components e g radiators metal pipes or live cables Do not carry the device with the finger on the power
6. Monomatic control unit can be used for FUSAMATIC fittings only Connect the welding terminals of the control unit to the pins of the fitting Take care on a firm and proper fit You have to pay attention for the right connection between the welding connectors and the fitting plugs The red terminal must be put on the fitting pin which is marked with the red ring Thus the welding device can detect the fitting type and its welding parameters Rev 2004 001 GB 9 Note The Monomatic control unit can be used for FUSAMATIC fittings only As long as no fitting is connected no welding process can be started Connect the welding terminals of the control unit to the pins of the fitting Take care on a firm and proper fit You have to pay attention for the right connection between the welding connectors and the fitting plugs The red terminal must be put on the fitting pin which is marked with the red ring Thus the welding device can detect the fitting type and its welding parameters It will switch to the FUSAMATIC Mode automatically This will be indicated by the following message START Nom time 0200s FUSAMATIC 40V Line 1 prompts you to confirm the shown welding parameters Line 2 Shows the welding time Line 3 shows the fitting type and welding voltage Line 4 shows error messages respectively You have to compare the shown parameters with the parameters stated on the fitting In the case that these deviate or if a Contact error i
7. a authorised service point 2 Scope of application and technical data 2 1 Scope of application The electro fusion control units of tyoe Monomatic are exclusively for the electro fusion of thermoplastic pipes e g made of PE HD PE80 PE100 or PP by use of electro fusion fittings with an welding voltage lower than 48V The control units are conform to the standard DVS 2208 1 as well as the ISO 12176 2 which refer to the standards applicable for the electro fusion fittings to be used It is not allowed to use the electro fusion controllers to which the present instruction manual refers to for an application not covered by the above stated terms The manufacturer is not liable for the use of the machine out of the scope of application 2 2 Input of welding parameters The electro fusion controllers of tyoe Monomatic provides the following means for entering the welding parameters FUSAMATIC System By reading out the reference resistance in the connector pins of the FUSAMATIC Fitting the control unit automatically takes over the welding data of the fitting Rev 2004 001 GB 3 2 3 Range of fitting dimensions For which range of fitting dimensions a electro fusion control unit can be used depends essentially on the power consumption to the used fittings itself Since the power consumption of the fittings are different for different fitting manufacturers a general statement concerning this point is hardly to make In case of doubt ea
8. output power 230V 50Hz 1 phase 20 75 mm 2kW 90 160 mm 3 2kW 180 710mm 4 5kW mechanically controlled 5kW electronically controlled For generators with insufficient control performance or voltage control it has to be selected 3 3 5 times higher output power than the stated ones to achieve an undisturbed operation Electronically controlled generators tent to oscillate with the control of the welding process which can lead to high output voltage peaks Please test suitability before using that kind of generators Manufactures like HONDA EISEMANN GEKO FISCHER PANDA and KIRSCH provide generators performed especially for this kind of application Caution 110V Control Units shall not be used at 230V power supply and vice versa 6 Starting a welding process 6 1 Preparation Before starting you have to carry out the following steps in the given order Check the device cables and adapters visually If necessary you have to replace them Plug in Detachable welding cables Unroll welding power and extension cables completely Switch of the Power Switch of the control unit oY ee ee Se Start the generator before you plug in the control unit Wait until the generator output voltage has stabilized Plug in the power cable of the control unit Switch on the power switch 8 Rev 2004 001 GB Caution 110V Control Units shall not be used at 230V power supply and vice versa After this procedure the control unit sign
9. TIFICADO DE CONFORMIDADE SchweiBtechnologie GmbH Karl Broger Str 10 DE 36304 Alsfeld Tel 49 6631 9652 0 Fax 49 6631 9652 52 DE erkl rt dass die Schweil maschine GB declares that the welding machine FR declarons gue la machine electrosoudable IT dichiara che fa saldatrice ES declara que la m quina de saldar PT declara que o equipamento Polymatic Plus Top 230V 50Hz 110V 50Hz 48V 50 Hz 200HZ Polymatic Data 230V 50Hz 110V 50Hz 48V 50 Hz Digimatic Time Data 230V 50Hz 110V 50Hz Monomatic light Dualmatic 230V 50Hz 110V 50Hz Tiny M Data Polycode 230V 50Hz 110V 50Hz PolyControl Plus Top 230V 50Hz Polyweld 230V 50Hz 48V 50 Hz Transformer Box 2600VA 2800VA 230V 50Hz DE gem den folgenden gesetzlichen Richtlinien Vorschriften und Verordnungen hergestellt wurde GB is made in compliance with the following directives standards and legal regulations FR est conforme aux normes regles ou directives suivantes IT conforme alle disposizioni delle seguenti direttive normative e prescrizioni che rispondono alle seguenti leggi SP est conforme con lo dispuesto en la legislaci n vigente PT foi fabricado e testado com o disposto nas seguintes regulamenta es em vigor 73 23 EEC Low Voltage Directive 89 336 EEC Electro Magnetic Compatibility EN 60335 1 IEC 335 1 ISO 12176 1 4 ISO TR 13950 UNI 10566 DVS 2208 Alsfeld 01 01 2007
10. als its readiness with two bleeps In addition the display backlight is turned on automatically The following display message appears PF Monomatic Version 2 04AH 29 W rking NOUS Line 1 and 2 show the type and version of the control unit Line 3 shows the total amount of working hours of the control unit If there occurred any error or change of the system configuration at the last weld before turning off the device this will be indicated by a message in the display once again After pressing the red STOP key you are able to carry out a new welding process As long as no fitting is connected no welding process can be started Connect Fusamatic Voltage 230 V Frequency OU AZ NO GONLaAaCU Line 1 prompts you to connect a fitting Line 2 shows the input voltage In case of generator use check that the voltage is at about 240 260V at nominal 230V nominal 110V 120V 130V AC Line 3 shows the input frequency Line 4 indicates that no fitting in connected Welding Terminals The contacts of the welding connector and the fitting plug must be clean dirty or coated contacts can lead to overheating and burn at the connectors Generally the terminals have to be protected against dirt If there is a coating or loss of stick force on the connectors they have to be replaced Use Adapters to connect certain fitting types Adapters wear out with the time and have to be checked before every use Note The
11. ch single case has to be checked separately For electro fusion control units of the type Monomatic the following general statement can be made with the assumption that all welding processes were made one after the other i e that the control unit is able to cool down during the preparation time of the next fitting Note The Monomatic control unit can be used for FUSAMATIC fittings only Use for dimension 20 355mm without any limit From a diameter for 400mm and higher there must be provided longer off times to ensure a cooling down of the control unit Error message Device too hot Before processing fittings in this dimension range you have to check that the welding current of the fitting does not exceed the maximum output current of the control unit All above made statements refer to an ambient temperature of 20 2 4 Technical data Technical Data Technische Daten Monommata S ISO 12176 2 Class Klassifizierung Input Frequency Eingangsfrequenz Power Consumption Leistungsaufnahme Temperature Range Arbeitstemperatur Protection Class Ger tesicherheit Weight incl Cables Gewicht inkl Kabel Welding Terminals AnschluBkontakt Display Display 4 x 20 Characters alohanum background lighting 4 x 20 Zeichen alphanumerisch Hintergrundbeleuchtung Dimension Abmessungen 440mm x 380mm x 320mm Monitoring Functions Uberwachungsfunktionen Input Eingang Voltage Current Frequency Spannung Strom
12. error of code structure Invalid FUSAMATIC detection resistor Clean contacts Replace fitting if necessary Contact error Current high Output current is more than 15 Shortcut of fitting coil or welding cable higher than the starting current Interrupt of the welding current Current low Welding is faulty Current drops down about Welding is faulty 15 20 for at least 3s Let the device cool down for about 45 min Temperature of transformer is too high Device too hot Welding was interrupted by pressing the STOP key Emergency cut out Welding is faulty Frequency error Input frequency out of working range Check Generator 40 70HZ Input voltage gt 300V at 230V nom Input voltage gt 150V at 110V nom Adjust generator voltage to 240V 260V Adjust generator voltage to 120V 130V Input voltage high Input voltage low Input voltage lt 190V at 230V nom Unwind the power supply cable Input voltage lt 90V at 110V nom Use power supply cable with the right diameter Adjust Generator voltage The current rises more than 15 Welding is faulty during the welding Shortcut of the fitting coil Report memory is full up Print reports or deactivate the memory control option Memory overflow No complete electrical contact with the fitting Check connection to the fitting Fitting coil or welding cable is defect Use an other Fitting Change welding cable Rev 2004 001 GB
13. ety and the scope of application Therefore you should read carefully the present instructions manual before the first use of the device In case of failure or interruption of the workflow read the appropriate chapter of this manual Self evidently we are ready to assist you at any time HIDROEX d o o Augusta Senoe 74 Zapresic Tel 385 1 55 35 677 Fax 385 1 55 35 678 servis pf hidroex hr All notes and technical specification in this instructions manual were prepared with all necessary care The manufacturer keeps the right to make technical changes at the device which are not directly included into the present instructions manual 1 1 Maintenance periods Please note that the bought product is a technically demanding machine for field application In accordance to the applicable standards like DVS 2208 1 BGV A2 ISO 12176 2 and most national and international standards these machines have to be subjected to a periodical maintenance The maintenance period is 12 month When the machine is used quite often the maintenance should be carried out more often During the maintenance the machine will be upgraded to the current technical state Additionally you get a 3 month function guarantee for the maintained device The maintenance and the related checks are important for you safety and the continuous working reliability of the control unit Therefore the maintenance and all necessary repairs have to be carried out by the manufacturer or
14. or about 15mm 1 0200 001 Welding Terminal 4 7mm standard 1 0200 003 Welding Terminal 4 0mm standard 2 0200 003 Welding Terminal 4 7mm Fusamatic with detection tip 2 0200 004 Welding Terminal 4 0mm Fusamatic with detection tip 1 0410 004 PVC Cap red 1 0410 003 PVC Cap black 8 2 Adapter For different fitting types different adapters are needed In the following table you will find a selection of available adapters 1 0200 005 FUSAMATIC Adapter 4 7 4 7 1 0200 006 FUSAMATIC Adapter 4 7 4 0 1 0200 007 FUSAMATIC Adapter 4 0 4 7 8 3 Start messages After switching on the device the following message appears on the display PF Monomatic Version 2 04AH 25 Working hours Row 1 and 2 show the type and firmware revision of the control box Row 3 counts the total amount of working hours summed up fusion times After ten seconds the above shown display will disappear In the following there could be shown system messages like error messages of previous welding cycles or service notes which can be aborted by pressing the red STOP key 14 Rev 2004 001 GB 8 4 Error messages Error messages will be indicated by a bleep A permanent bleep can be interrupted by pressing the red STOP key Cause Reaction Set clock Maybe the battery has to be changed Clock error Internal clock does not work properly Faulty input Move the reading pen with a constant velocity over the barcode Code error Barcode defect or
15. s indicated in the lowest row of the display a faulty or invalid reference resistance is read Disconnect the welding terminals from the fitting plugs Check the connectors of the fitting and welding cable for dirt or coating If the fitting causes another Contact error or differing parameters it is defect Replace it If no Contact Error occurs you can confirm the correctness of the welding parameters by pressing the green START key The following message will remind you of your duty to fix and prepare the pipes according to the general guidelines Is the pipe scraped If you have any doubt about the right preparation you can break off the procedure by actuating the red STOP key Otherwise confirm the proper preparation by pressing the green START key The welding device starts the welding process automatically To avoid danger for your health do not touch the fitting or cables during the welding process 10 Rev 2004 001 GB The display shows the actual and nominal welding time Act time 0099sec Nom time 0200sec FUSAMATIC 40V Line 1 shows the running welding time Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage Line 4 shows error messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message ACt Cime 0200s Nom time 0200s FUSAMATIC 40V
16. service point Rev 2004 001 GB 5 4 Controls and Plugs 1 DISPLAY 2 START 3 STOP Ge C U A 5 6 7 Power Switch Welding Cable Cable Holder 7 Power Supply Cable ML ML SU Rev 2004 001 GB 5 Power Connection Electro Fusion Control Units have to be used by operators which are trained and authorised conform the national and international standards and directives only The operator has to supervise the electro fusion control box during the whole fusion process The electro fusion control unit has to be used within the following ranges Parameter 230V Control Units 110V Control Units Input Voltage 185V 300V AC 90V 150V AC Input Frequency 40Hz 70Hz 40Hz 70Hz Ambient Temperature 100 50 100 50 Max Output Power 3600W 3600W Caution 110V Control Units shall not be used at 230V power supply and vice versa When operating on a electric distributor or the main power supply of nominal 230V a min 16 Amps slow fuse comprising a residual current operated protective device RCCB should be used 110V min 32Amps Extension Cables To extend the power supply cable you have to follow the following rules Cable length Cross Section 230V Cross Section 110V It is not allowed to extend the welding cable Important notes for the use of generators e Fir
17. st start generator then plug in the device e No other machine or device shall be connected to the generator e The idle running voltage should be regulated to 240V 260V AC at nominal 230V nominal 110V 120V 130V AC e Plug out welding device before turning off the generator e The usable generator power will decrease by 10 per 1000m height e Check the fuel level before starting the welding process Rev 2004 001 GB 7 5 1 Generator suitability The Electro Fusion Controllers of tyoe Monomatic provide the following means to increase the generator suitability e Wide tolerance for input voltage and Input frequency e Display of current input voltage and frequency e Soft Start for limitation of the generator load Despite this characteristics the generators to be used have to fulfil the following requirements and recommends in order to avoid damaged of the control unit and to ensure that the internal monitoring function of the control unit will not interrupt the welding process e suitable to drive inductive loads and phase cut systems e no load voltage adjustable to 240V 260V at nominal 230V nominal 110V 120V 130V AC e output current of 18 Amps at one phase at nominal 230V nominal 110V 36Amps e stable output voltage and engine speed also at fast alternating loads e synchronous generators with mechanical speed control preferred e voltage peaks must no exceed 800V Min required generator
18. switch Pull out the plug when you do not use the tool or when changing the adapters and attachments 4 Keep unauthorized people and children away Do not allow other people touch the device or cables keep them away from your working place 5 Store up your device safely Unused machines should be kept in a dry and locked room inaccessible for children and unauthorized people 6 Use permitted accessories only Do only use accessories especially current sources and lengthening cables that are stated in the operating instructions or recommended by us The use of attachments that are not stated in the operating instructions involves a certain danger for you Do only use permitted and marked lengthening cables outdoors 7 Do not expose the cables to avoidable loads Do not carry the machine with the cable and do not use the cable to pull out the plug Protect the cables against heat oil and sharp edges 8 Lock after your tools carefully Keep your device clean Follow the servicing instructions and the instructions for changing the tools Keep oil and grease away from the straps 9 Check your device for damages Check your tools before every use for damages and function of the protection devices and machine parts All parts have to be mounted in the right way They have to fulfil all conditions for a impeccable running of the tool Damaged protection devices and machine parts have to be repaired or replaced by an authorized
19. you have to select the System config function Language To change the display language press START short After selecting the language function from the system configuration menu the display will show a list of language indicators gt GB SE BS The indicators stand for GB English SE Swedish ES Spanish IT Italian DK Danish PT Portuguese DE German FR French PL Polish TR Turkish RO Romanian etc Please note that only 7 languages are available START short Moves the cursor upwards STOP short Moves the cursor downwards START 3 sec Selects the marked language item STOP 3 sec Cancels the language menu Rev 2004 001 GB 13 8 Trouble shooting 8 1 Replacing Welding Terminals The welding plugs should be checked frequently If necessary they can easily replace in no time 1 Switch off the device and disconnect it from the mains supply or generator Slip off the PVC cap over the welding terminal Hold the front part of the brass contact with a pipe wrench and screw the welding terminal with a 8mm wrench out of the brass contact 4 The red welding cable has to be equipped by a welding terminal with detection tip You have to use welding terminals that are delivered by PF only 5 Screw the new welding terminal tight into the brass contact and slip the PVC cap over the welding terminal Pay attention that the PVC cap is slipped over so far that the welding terminal is left blank f

Specifications

Contents

Download Pdf Manuals

Related Search

Related Contents