Ramp/Soak Process Controller E5CK-T
Contents
1. l displayed by the J el E5CIK TPRR2 Output assignment 5 IIL t ui Auxiliary output 1 t e assignment 4 Auxiliary output 2 ou 2 assignment Not L 3 displayed by the E5CK ce q I AL t Alarm 1 type fc Alarm 1 AL m open in n a alarm Alarm 1 ce q ied AL te Alarm 2 type 3 is not 2 Ai set arm type Alarm 2 AL N open in n70 alarm AL E 3 Alarm 3 type Alarm 3 AL f openin aca alarm ar E us Direct Reverse ar r operation E OUTPUT ASSIGNMENTS Signals available as allocated outputs are the control output heat control output cool alarm 1 alarm 2 alarm 3 LBA The auxiliary outputs of the Process Controller cannot be used as control outputs The E5CK T does not have a heater burnout alarm HBA Control output heat control output cool alarm 1 alarm 2 alarm 3 LBA error 1 input error and error 2 A D converter error output functions are available These functions are assigned to control outputs 1 and 2 and auxiliary outputs 1 and 2 The assignment destination of each output function is restricted Refer to the tables provided under the headings Standard Models and Position Proportionate Models 182 OMRON E5CK T E STANDARD MODELS Control output Auxiliary output Assignment destination Control output heat Control output cool2. See Note 1 Thermocouple Manual output heating cooling control SP limiter loop burnout alarm MV limiter MV change rate limiter input digital filter input shift run reset protect functions scaling function 0 3 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 0 2 of indication value or 0 8 C whichever greater 1 digit max Analog input 0 2 of indication value 1 digit max Hysteresis 0 01 to 99 99 FS in units of 0 01 FS Proportional band P 0 1 to 999 9 FS in units of 0 1 FS Integral reset time I 0 to 3 999 s in units of 1 s Derivative rate time D 0 to 3 999 s in units of 1 s Control period 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1 999 to 9 999 or 199 9 or 999 9 decimal point position dependent on input type Set time 0 to 99 hrs 59 min or 0 to 99 min 59 s Program capacity 1 pattern 16 steps possible to use up to 4 patterns with the communications func tion Programming method Time or ramp setting method Time accuracy 0 2 500 ms of the set value Sampling period See Note 2 Temperature input 250 ms Analog input 100 ms Insulation resistance 20 MQ min at 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals
3. Relay Linear voltage SPST 5 A 0 10 VDC E5CK A E53 V44R4 Pulse Pulse NPN NPN 24 VDC E5CK 1 E53 Q4Q4 PNP PNP 24 VDC E5CK 1 E53 Q4HQ4H Computer communications RS 232C E5CK 1 E53 CK01 RS 485 E5CK 1 E53 CK03 Event input For remote set point E5CK 1 E53 CKB Transfer output 4 to 20 mA E5CK 1 E53 CKF Note If the control period is less than 5 seconds use an SSR solid state relay or pulse voltage output E ACCESSORIES ORDER SEPARATELY Description Current transformer order only if using heater burnout alarm function Specifications 50 A load 5 8 mm hole dia Compatible controller Max quantity Part number E54 CT1 120 A load 12 mm hole dia E54 CT3 Terminal cover supplied with Standard models Provides finger protection from terminals VDE0106 part 100 E53 COV07 Software Temperature Ranges For setup and monitoring requires optional computer communications board Platinum Resistance Thermometer SYS CONF IG V2 0 Input switch selectable JPt100 Pt100 Range C 199 9 to 650 0 199 9 to 650 0 F 199 9 to 999 9 199 9 to 999 9 Resolution C F main setting and alarm 0 1 0 1 Thermocouple Input switch selectable Range C F Resolution C F main setting alarm Note 1 Current Voltage Input switch selectable Setting number is factory set to 2 K1 2 Thermo
4. When the Controller is set to close in alarm the status of the alarm output function is output as it is When set to open in alarm the status of the alarm output function is output inverted Condition Output Output LED Close in alarm Lit Not lit Open in alarm Lit Not lit Alarm type and close in alarm normally open open in alarm normally close can be set independently from each alarm Close in alarm Open in alarm is set in the alarm 1 to 3 open in alarm parameters setup mode Factory setting is close in alarm n a E PARAMETER OPERATION LIST Switching to modes other than manual or protect mode is carried out using the mode selection in the menu display The figure below shows all parameters in the order that they are displayed Some parameters are not displayed depending on the protect mode setting and conditions of use Power ON Eo ca A 1 second min Manual mode ce A 1 second min ES 1 second min ps Co 1 second min Protect mode Es 1 second min 184 E5CK T E PARAMETERS AND MENUS OMRON E5CK T All functions selected with the Controller in setup or expansion mode or all optional functions of the Process Controller may not be displayed Note All references to Heater Burnout Alarm Function and position proportional apply only to ESEK AK T and are not applica
5. and reset functions E MANUAL MODE EU CHE aie A M Press both simultaneously for more than 1 second to switch between auto or manual E5CK T M LEVEL 1 MODE RE aft Integral Time Derivative Time CHYS 5E 190 la E db aog Ea For heating cooling control AT Execute Cancel Proportional Band Available if the Controller is in advanced PID control Cooling Coefficient Used with the Controller is in heating and cooling control Dead Band Used with the Controller is in heating and cooling control Manual Reset Value Available when of the Controller Hysteresis Heal he integral time parameter in standard control is 0 Available when the Controller is in ON OFF control For heating cooling control Hysteresis Cool fig Available when the Controller is in Ea Control Period Available when ON OFF control Heat the Controller has a relay or voltage output or is in advanced PID control For heating cool cal contro CE Current value ta assigned For m Heater Burnout Hb oo Ea assigned For m ing control rrp Control Period Cool t L Available when the Controller has a relay 28 or voltage output or is in advanced PID Heater Current Monitor Available when the heater burnout alar
6. must be checked or set before an operation such as the input type scaling output assignments and direct reverse operation Expansion Mode This is the mode for setting expanded functions In this mode you can set SP setting limiter switching between advanced PID control or ON OFF control program time unit selection of step time rate of rise time unit of ramp rise rate and the time for automatic return to the monitoring display Option Mode This is the mode for setting optional functions You can select this mode only when an option board is mounted in the Controller In this mode you can set the communications conditions transfer output and event input parameters to match the type of option board mounted in the Controller Calibration Mode This mode is provided so that the user can calibrate inputs and output When calibrating input the selected input type is calibrated Whereas transfer output can be calibrated only when the communications board E53 CKF is set in the Controller 185 E5CK T E PARAMETER OPERATION Refer to Settings in the Operation Section Level 0 Mode Measured value gg Process Value Set Point Pattern Number With E5CK T this display appears when more than two patterns are used Step Number Hold Advance Standby Time displays remaining time Pattern Elapsing Time Pattern Execution Count Control Valve Control cal un Op
7. 00 Specifications subject to change without notice Printed in U S A
8. Alarm 1 Alarm 2 Alarm 3 LBA Error 1 Input error Error 2 A D converter error With control output cool the conditions for switching from standard control to heating and cooling control are reached when the output function is assigned at the cooling side during heating and cooling control In other words heating and cooling control is carried out when control output cool is assigned and standard control is carried out when output is not assigned LBA The LBA loop break alarm function is available when it is assigned as an output The LBA function is not available when a memory or A D converter error results LBA is a function for determining that an error has occurred somewhere on the control loop and outputting an alarm when the process value does not change with the manipulated variable at a maximum or minimum state Accordingly the LBA function can be used as a means for detecting a malfunctioning control loop E5CK T E ALARM MODE SELECTORS Alarm outputs are available if they are allocated as outputs Factory setting is 2 Upper limit alarm deviation Switch setting Alarm operation Upper and lower limit alarm deviation OMRON Alarm output E5CK T When X is positive X eX RE OFF SP When X is negative Always ON 2 Upper limit a
9. OMRON Ramp Soak Process Controller E5CK T Advanced 1 16 DIN Ramp Soak Process Controllers Ideal for Worldwide Use Offers one pattern of simple programming control up to four patterns with communications 16 steps per pattern m Water resistant front face meets IP66 NEMA 4 indoor use Modular structure one stock type m Heat Cool control Serial communications RS 232C and RS 485 Temperature and analog inputs High accuracy 100 ms sampling for analog input m Conforms to international EMC and safety standards m 24V AC DC type also available M 3 year warranty Ordering Information Order control output boards and option boards separately A single output board and option board can be mounted to each base unit For example for a relay control output order the E53 R4 output board in addition to the E5CK TAA1 500 Process Controller E PROCESS CONTROLLERS Base unit with terminal cover 1 16 DIN 100 240 VAG E5CK TAA1 500 AC100 240 48 x 48 mm 24 VAC VDG E5CK TAA1 500 AC DC24 169 E5CK T E OPTIONAL OUTPUT BOARDS OMRON Description Specifications Compatible controller Max quantity Part number Relay Relay SPST SPST 5 A 250 VAC E5CK T 1 E53 R4R4 Relay Pulse SPST 5 A NPN 24 VDC E5CK 1 E53 Q4R4 SPST 5 A PNP 24 VDC E5CK 1 E53 Q4HR4 Relay Linear current SPST 5 A 4 20 mA E5CK 1 E53 C4R4 SPST 5 A 0 20 mA E5CK 1 E53 C4DR4
10. The default value is 0 00 SP Step 3 time a Step 0 time Step 1 time Step 2 time H L A Step 0 and step 3 target values Time B Step 1 and step 2 target values Step 0 is flat as shown in the above graph Set step 0 to 0 00 so that step 1 will be the actual first step when writing ramp start programs Note Up to step 15 i e a total of 16 steps can be set in the time setting method Leak time 7 max E5CK T Number of patterns executed Alarm value 1 displayed only if the alarm is allocated Alarm value 2 displayed only if the alarm is allocated Alarm value 3 displayed only if the alarm is allocated Time signal 1 setting step Time signal 1 ON time Time signal 1 OFF time Time signal 2 setting step Time signal 2 ON time Time signal 2 OFF time OMRON E5CK T Time Signal Two types of time signal patterns can be set in each pattern Time signal output OFF time Two types of time signal timers are available i e ON time and OFF time use each of which starts with the edge of the step The output is ON from the moment the ON time elapses until the OFF time elapses Set the step so that the time signal is triggered by the time signal 1 2 setting step parameters The default is step 0 Set the ON OFF timing with the timing signal 1 2 ON time and time signal 1 2 OFF time parameters in Program mode ON Conditions If the ON time is shorter than t
11. ation E INSTALLATION E SETTING UP THE OUTPUT BOARD Main Parts 1 Two rectangular holes are provided on the power board right side of Controller Fit the two protrusions of the output board into these two holes 2 With the output board fitted into the power board fit the out put board into the connector on the control board left side of Controller Input type connector Option Board Front panel Removing Internal Mechanism While pressing the hooks on the left and right sides of the front M SETTING UP THE OPERATION BOARD panel carefully pull the internal mechanism from the housing Refer to the drawing below 175 E5CK T OMRON E5CK T E MOUNTING THE CONTROLLER 1 Insert the Controller into the panel s mounting hole at the position shown in the figure below 2 Push the adapter along the Controller body from the terminals up to the panel and fasten temporarily 3 Tighten the two fixing screws on the adapter When tightening screws tighten the two screws alternately keeping the torque to approximately 0 29 to 0 39 N m or 3 to 4 kgf cm Adapter Panel Watertight packing Input Jumper Setting Note The jumper is factory set to TC PT temperature input Set the jumper to temperature voltage or current input according to the sensor connected to the input terminal Current input V Voltage input Note Do not touch the pins of the jumper connector when setting the in
12. ble to E5CK T Protect Mode The protect function is for preventing unwanted modification of parameters and switching between run and reset operation or auto and manual operation Manual Mode In this mode the Controller can be switched to manual operation The manipulated variable can be manipulated manually only in this mode Level 0 Mode Set the Controller to this mode during normal operation In this mode you can change the set point and pattern during operation and execute step operation e g advance You can only monitor not change the process value step No standby time pattern elapsing time pattern execution count and manipulated variable Program Mode This is the programming mode In this mode you can set the number of steps used in each pattern pattern execution count alarm values set points for each step step time and time signals for two steps Level 1 Mode This is the main mode for adjusting control In this mode you can execute AT auto tuning set up the control period change PID parameters and set alarm values Level 2 Mode This is the auxiliary mode for adjusting control In this mode you can set the parameters for limiting the manipulated variable switch between the remote and local modes and set the loop break alarm LBA alarm hysteresis and the digital filter value of inputs Setup Mode This is the mode for setting the basic specifications In this mode you can set parameters that
13. couple W is W Re 5 26 Current input tungsten rhenium 5 tungsten rhenium 26 Voltage input 4 to 20 mA 0 to 20 mA 1to5V 0 to 10 V Range 1999 to 9999 199 9 to 999 9 19 99 to 99 99 1 999 to 9 999 One of following ranges depending on results of scaling Resolution main setting and alarm 170 Depends on range selected E5CK T E5CK T Specifications E RATINGS Model OMRON E5CK T E5CK T Standard E5CK T 24 V Type Supply voltage 100 to 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Power consumption 15 VA 6 VA 3 5 W Operating voltage range 85 to 110 of rated supply voltage Input Thermocouple K J T E L U N R S B W PLII Platinum resistance thermometer JPt100 Pt100 Current input 4 to 20 mA 0 to 20 mA Voltage input 1t05V 0to5 V 1 to 10 V Input impedance Current input 150 Q Voltage input 1 MQ min Control output According to Output Board see Output Board Ratings and Characteristics Auxiliary output SPST NO 1 A at 250 VAC resistive load Control method ON OFF or advanced PID control Setting method Digital setting using front panel keys or communications features Indication method 7 segment digital display and LEDs Additional functions Standard mM CHARACTERISTICS Indication accuracy
14. d For E5LIK TPRR2 J Ce not on E5CK T PER Hot pa iaten CAL B Motor t Available if the Controller is in advanced off off calibration 665 Lu PID control BE L AT Calculated Gain Travel time in Available if the Controller is in advanced a PID control ce PV dead EE Automatic Display Reset Time band H AT Hysteresis esi Available if the Controller is in advanced i e PID control with the ST set to OFF cal bab LBA Detection Width Available only when the LBA loop break Ge alarm function is assigned ca Unavailable to the E5CIK TPRR2 189 E5CK T OMRON E PROGRAM MODE Pattern number Synchronized with the pattern number of level 0 mode Step number Target value 0 Time setting method Ramp 0 Leak time 0 Target value 7 Step 7 target value Ramp 7 Step 7 time see note 190 E5CK T Changed to the ramp setting method Refer to the Operation Manual for the ramp setting method Time Setting Method Set the number of steps to be used beginning with step 0 e g step 0 target value step 0 time step 1 target value and step 1 time The step target value can be set within a range between the lower and upper target value limits The default value is zero The step time can be set within a range between 0 00 and 99 59 in hr and min or min and s
15. e appropriate type or the system may malfunction E5CK T OMRON E SSR Connection Example of Process Controller and SSR Digital Controller SSR D Load Voltage output terminal for driving SSR INPUT LOAD MW Heater Q Power supply for load Connectable E5LIK T Process Controller with Voltage Output EE 12 VDC Pv 3 a 0 0 0 LUI I Lt PTN 40 mA max E5CK T Controller with Voltage Output 12 VDC 20 mA max G3PA G3PB E5CK T Power SSR See the following table E5AK E5EK T 8 pcs E5CK T 4 pcs SSRs connected in parallel E5AK E5EK T 8 pcs E5CK T 4 pcs 5 pcs ESAK ESEK T E5CK T 2 pcs E5AK E5EK T 2 pcs E5CK T 1 piece E5AK E5EK T 5 pcs E5CK T 2 pcs Rated 5 to 24 VDC 5 to 24 VDC input voltage 5 to 24 VDC 12 VDC 5 to 24 VDC Thin SSR with built in heat sink 1 phase and 3 phase models For high power heater control Features Standard model with screw terminals Compact low cost model with tab termi nals Socket model with 5 A switching capacity 195 C E1 H87 E3 H01TAD1 E5CK T_ OMRON _E5CK T OMRON OMRON ELECTRONICS INC OMRON CANADA INC One East Commerce Drive 885 Milner Avenue Schaumburg IL 60173 Scarborough Ontario M1B 5V8 1 800 55 OMRON 416 286 6465 Cat No GCTC13 8
16. eration Value Valve Opening heating Operation Valuel Heating Cooling Control i 3 5 L 70 Operation Value Operation Value Cooling PV SP The process value is displayed on the No 1 display and the set point is displayed on the No 2 display When the multi SP function is in use the value of whichever is set set point 0 or 1 is linked Remote SP Monitor Monitors remote SP in the local SP mode Set Point During SP Ramp Monitors the set point when the SP ramp function is used 186 OMRON E5CK T E PROTECT MODE RUN RST ce Press twice for 1 s min Security Key protect To level 0 Press twice for 1 s min Security Any mode marked with X in the following table is not displayed on the menu when this parameter is set to 0 to 3 Mode Set value 0 1 Calibration x Option x D x Expansion ou x Setup a x Level 2 XX K x x XX X K x x A Level 1 0 a ant nee The Unit will be in only level 0 mode and the menu will not be avail able when this parameter is set to 4 to 6 Only the PV SP parameter in the level 0 mode can be used when this parameter is set to 5 Only the PV SP parameter in the level 0 mode can be used when this parameter is set to 6 Key Protect Invalidate the automatic manual run
17. ermometer 188 OMRON E5CK T Input Shift When temperature input is selected scaling is not required This is because input is treated as the temperature as it is matched to the input type However note that the upper and lower limit values of the sensor can be shifted For example if both the upper and lower limit values are shifted by 1 2 C the process value before shift is regarded as 201 2 C after shift when input is 200 C before shift To set the input shift set shift values in the input shift upper limit and input shift lower limit parameters level 2 mode Temperature Upper limit compensation value Upper limit compensation Before compensation SD Lower limit y Lower limit compensation value Input of full scale E5CK T OMRON E5CK T M EXPANSION MODE M OPTION MODE 4 Event Input Assignment 1 Eu Available for the event input function Target Value Upper Limit wn ar wo 2c a wa af Event Input Assignment 2 Si A Target Value Eu Available for the event input function egg Lower Limit non For models E5AK E5EK T only r i Event Input Assignment 3 tatl PID ON OFF Eu 3 Available for the event input function t not displayed for control valve control Afin For models ESAK ESEK T only R E 4 Event Input A
18. esistance Thermometer E5CK T Input type 0 JPt100 199 9 to 650 0 C Platinum 199 9 to 999 9 F resistance 1 PH00 199 9 to 650 0 C thermometer 199 9 to 999 9 F 2 K1 200 to 1 300 C Thermocouple 300 to 2 300 F 3 K2 0 0 to 500 0 C 0 0 to 900 0 F 4 J1 100 to 850 C 100 to 1 500 F 5 J2 0 0 to 400 0 C 0 0 to 750 0 F 6 T 199 9 to 400 0 C 199 9 to 700 0 F 7 E 0 to 600 C 0 to 1 100 F 8 L1 100 to 850 C 100 to 1 500 F 9 L2 0 0 to 400 0 C 0 0 to 750 0 F 10 U 199 9 to 400 0 C 199 9 to 700 0 F 11 N 200 to 1 300 C 300 to 2 300 F 12 R 0 to 1 700 C 0 to 3 000 F 13 S 0 to 1 700 C 0 to 3 000 F 14 B 100 to 1 800 C 300 to 3 200 F 15 Ww 0 to 2 300 C 0 to 4 100 F 16 PLII 0 to 1 300 C 0 to 2 300 F 17 4 to 20 mA Current input 18 0 to 20 mA 19 1to5V Voltage input 20 Oto5V 21 0to10V 181 E5CK T E PARAMETER INITIALIZE Parameter initialization sets all parameters to default values except for the input type scaling upper limit scaling lower limit decimal point and C F selection parameters To previous page From previous page pee Control output 1 Gere assignment Not HERE displayed by the E5CIK TPRR2 ot Control output 2 oue 2 assignment Not
19. he OFF time the signal will be reset or ON after the ON time elapses until the next pattern starts The signal is not ON if there is no difference in period between the ON time and OFF time If ADVANCE is executed while the time signal setting step is executed the time equiv alent to the setting step will be deemed to have elapsed In the above graph for exam ple the signal is ON from the edge of the next step until the OFF time elapses 191 E5CK T OMRON E5CK T E HOW TO USE THE ERROR DISPLAY When an error has occurred the No 1 display alternately indicates error codes together with the current display item This section describes how to check error codes on the display and the actions that must be taken to remedy the problem L Geer Input Error Meaning Input is in error Action Check the wiring of inputs disconnections and shorts and check the input type and the input type jumper connector Operation at Error For control output functions output the manipulated variable matched to the setting of the MV at PV error parameter level 2 mode Alarm output functions are activated when the upper limit is exceeded ee Elli Memory Error Meaning Internal memory operation is in error Action First turn the power OFF then back ON again If the display remains the same the E5CIK T Control ler must be repaired If the display is restored to normal the probable ca
20. larm deviation ON i X gt ON X OFF OFF SP SP 3 Lower limit alarm deviation ON X 7 ON X OFE OFF SP SP 4 Upper and lower limit range alarm deviation ai X X Always OFF OFF SP 5 Upper and lower limit alarm with standby se ON X X gt Always OFF quence deviation OFE SP 6 Upper limit alarm with standby sequence ON X gt N X gt deviation eee i SP ad SP 7 Lower limit alarm with standby sequence N X gt ON X gt deviation EE OEE SP SP 8 Absolute value upper limit alarm ON am X mm ON X OF OFF 0 0 9 Absolute value lower limit alarm ON X ON lt X OFF 0 OFF 0 10 Absolute value upper limit alarm with standby ON m X ON X sequence OFF ec 0 0 11 Absolute value lower limit alarm with standby ON ft X si x sequence OFF OFF 0 Deviation Alarm If the alarm mode selector is set to a number between 1 and 7 alarm values are set to the width deviated from the set point as shown in the following illustration Alarm value 10 C F 440 C F Set point SP 100 C F Absolute Alarm illustration Alarm value 110 C F O C F 110 C F If the alarm mode selector is set to 8 or 9 alarm values are set to the absolute value based on 0 C F as shown in the following 183 E5CK T OMRON E5CK T mM CLOSE IN ALARM OPEN IN ALARM
21. m is odels E5AK T E5EK T only Detection Available when the heater burnout alarm is odels ESAK T ESEK T only For models E5AK EK T only OMRON Available if the Controller is in advanced PID control Available if the Controller is in advanced PID control db eo Position proportional dead band E5CK T 187 E5CK T M LEVEL 2 MODE Remote Local Used for the communications function Standby time LBA Detection Time Available when the LBA loop break alarm is assigned as an output For models E5AK EK T only MV at Reset MV at PV Error MV Upper Limit Unavailable to the E5CIK TPRR2 MV Lower Limit Unavailable to the E5CIK TPRR2 MV Change Rate Limit Input Digital Filter For models E5AK EK T only Open Close hysteresis cal Alarm 1 Hysteresis Available only when the alarm output 1 is assigned Alarm 2 Hysteresis Available only when the alarm output 2 is assigned Alarm 3 Hysteresis Available only when the alarm output 3 is assigned Input Shift Upper Limit Available if the input type is a thermocouple or platinum resistance l Shift thermometer PSS input shin Input Shift Lower Limit Available if the input type is a thermocouple or platinum resistance th
22. nsating conductors for thermocou ples Use lead wires having a small resistance for platinum resistance thermometers CONNECTION EXAMPLE Wire the terminals of the Unit using solderless terminals The tightening torque applied to the terminal screws of the Unit must be approximately 0 78 N m or 8 kgf cm Use the following type of solderless terminals for M3 5 screws F 7 2 mm max 194 OMRON E5CK T M OPERATION The alarm outputs of a model with an alarm function may not turn ON correctly when the model malfunctions The use of alarm equipment with the Controller is recommended The parameters and internal switch are set before shipping so that the Unit will function normally Change the settings of the parameters and internal switch according to the application if necessary After power has been supplied to the Controller several se conds are required until the relay is turned ON Consider this time delay when designing sequenced circuits which incorporate a Controller Do not use excessive force when removing the internal mechanism from the housing Protect the internal connector or electronic parts of the Unit from shock Protect against static discharge when changing the settings of the internal switch Changing the settings on a grounded conductive mat is recommended When connecting the control output board to the Tempera ture Controller or Process Controller make sure that the control output board is th
23. od E53 CK03 RS 485 Baud rate 1 2 2 4 4 8 9 6 19 2 kbps E53 CKF Transfer output 4 to 20 mA Permissible load impedance 500 max Resolution approx 2 600 steps Note Event input is used for switching the target value run or stop command or automatic and manual mode with an external signal input 172 E5CK T OMRON E5CK T Nomenclature M E5CK T Display 1 Display 2 Operation Indicators Up Key Down Key Display Key RUN RST Key Operation Note Before changing any switch settings always turn OFF the power supply to the Process Controller M SETTINGS 1 On a standard model set up the output boards for control outputs 1 and 2 before mounting the Controller 2 On a position proportional model the relay output board is already set so this setup operation is unnecessary Do not replace with other output boards 3 When setting up the output boards remove the internal mechanism from the housing and insert the output boards into the sockets for control outputs 1 and 2 Setting up the Output Board Removing the Output Board 173 ESCK T _OmRON _E5CK T Dimensions Unit mm inch E E5CK T Panel Cutouts 13 3 65 2 2 56 58 2 28 lz 53L x 53W gt 3 0 5 I M ACCESSORIES ORDER SEPARATELY Terminal Cover E53 COV07 N gt Q 3 se te wW 174 E5CK T OMRON E5CK T Install
24. of different polarities Note 1 This table continues on the next page The indication accuracy of the K1 T and N thermocouples at a temperature of 100 C max is 2 C 1 digit maximum The indication accuracy of the U and L thermocouples at any temperature is 2 C 1 digit maximum The indication accuracy of the B thermocouple at a temperature of 400 C max is unrestricted The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit maximum The indication accuracy of the W thermocouple at any temperature is 0 3 of the indicated value or 3 C whichever is great er 1 digit maximum The indication accuracy of the PLII thermocouple at any temperature is 0 3 or 2 C whichever is greater 1 digit maximum 2 The sampling period of the standard model with CT and remote SP inputs is 250 ms 171 E5CK T Characteristics Table OMRON E5CK T continued from previous page Vibration resistance Malfunction 10 to 55 Hz 10 m s2 approx 1G for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 20 m s2 approx 2G for 2 hrs each in X Y and Z directions Shock resistance Malfunction 200 m s2 min approx 20G 3 times each in 6 directions 100 m s2 approx 10G applied to the relay Destruction 300 m s2 min 30G 3 times each in 6 directions Ambient temperature Operating 10C to 55 C with no icing 3 year warrant
25. put type TC PT Temperature input After setting the jumper put on the housing pressing the housing until the hooks of the front panel snap on Terminal Cover The E5CK AA1 500 Controller is provided with a terminal cover E53 COV07 Fasten the terminal cover as follows by using the snap pin 0 176 OMRON E5CK T E5CK T E WIRING TERMINALS Terminal Arrangement E5CK T AC100 240V 50 60 Hz AC DC24V SOURCE EV1 TRSF Transfer output RS232C EV1 Event input RS485 TRSF E WIRING PRECAUTIONS e Use ducts to separate input leads and power lines in order to protect the Controller and its lines from external noise e Solderless terminals are recommended when wiring the Controller e Tighten the terminal screws using a torque no greater than 0 78 N m or 8 kgf e cm max Be careful not to tighten the terminal screws too tightly Power Blocks for E5CK T The E5CK T has independent power supplies for each of the terminal blocks shown below Note The power supplies for blocks C exclude relay output and D are shared for the following option board E53 CKB or E53 CKF Option Board E5CK T far ma ee a 2 7 OL 177 E5CK T OMRON E5CK T M ES5CK T WIRING Power Supply Input 100 to 240 VAC or AC DC 24 V to terminal numbers 4 and 5 according to the specification Input Connect the input to terminal numbers 6
26. ssignment 4 u Available for the event input function StoP For models E5AK E5EK T only At Power ON ra Les 9 33 un al ne At Operation End Shot Communication Stop Bit Used when the communications function is being used P na Number of Patterns displayed for ESCK T lEn Communication Data Length t Used when the communications function is being used L Program Time Unit H p t y Communication Parity r Set when the communications function is being used Vic baka t D Time setting Inclination Setting J cal tone PS Communication Baud Rate J b Set when the communications function is being used ce 9 6 IT Pr y Inclination Setting Time Unit used for setting inclination J Eal n pe Communication Unit No J ico u na Set when the communications function is being used u 5E PV Start used for setting time Transfer Output Type tr E Set when the transfer output function is being used Weight Width For models E5AK EK T only Transfer Output Upper Limit J ce Er Set when the transfer output function is being used t b tJuu rP AL Alarm Valid During Ramping an ca Transfer Output Lower Limit tr LL Set when the transfer output function is being used nA we run Run all Valid with ESCK T this display appears of F when more than two patterns are use
27. t 1 is as follows Relay specifications are as follows SPST NO 250 VAC 1A Option Terminal numbers 1 13 and 14 are valid only when the option board is set in the Controller The following four connections are possible depending on the model of the option board O Ov D RD D EAS Oo 20mA OF O RS 232C RS 485 Event input Transfer output E53 CK01 E53 CK03 E53 CKB E53 CKF Use event inputs under the following conditions Contact input ON 1 KQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max The polarity for no contact input is as follows ot Transfer output specifications are as follows 4 to 20 mA load 500 Q max resolution approx 2600 179 E5CK T Quick Setup Instructions The following procedure writes a simple program to Pattern 0 SP 100 50 Time hours and minutes Step number Target set point value Time hours minutes OMRON 50 0 00 100 0 20 100 0 40 50 0 20 1 Press the Display Key to shift to the display for the number of steps Pattern No Display key Step number display Four steps in this case Down key 3 Press the Display Key to shift to the display for the target value of step 0 Step 0 Set target value Target value default setting 0 Display key 180 E5CK T 4 Set the target
28. than 1999 cecce e When greater than 9999 3333 Operation Control continues allowing normal operation E rer Motor Calibration Error Displayed on the No 2 Display Meaning Action Operation Procedure Operation at Error Motor calibration has ended with an error First correctly connect the wiring for the potentiometer open output and close output Execute the motor calibration again CAL b Err om Fo re re When motor calibration is executed open output will operate and then close output will operate However as the value is incorrect the result turns out to be an error 193 E5CK T Precautions M OPERATING ENVIRONMENT Operate the Controller within the rated ambient operating temperature ambient operating humidity and storage tem perature ranges Use the Controller according to the vibration resistance shock resistance and enclosure ratings Do not install the Controller in places with corrosive gas or excessive dust Do not install the Controller near machines generating high frequency noise MOUNTING The dimensions of the Controller conform to DIN 43700 Recommended panel thickness is 1 to 8 mm Mount the Unit horizontally CONNECTION To reduce inductive noise influence the lead wires connect ing the input type to the Controller must be separated from the power lines and load lines Use the specified compe
29. to 8 as follows according to the input type To bre 6 Thermocouple Platinum resistance Taa input thermometer Match the inputs with the internal jumper settings for each input type For thermocouple or platinum resistance thermometer inputs set the inputs to a common position TC PT as the temperature input Control Output Terminal numbers 11 and 12 are for control output 1 OUT1 The five output types and internal equalizing circuits are available according to the output board GND J DE Relay 0 to 10 V 4 to 20mA E53 R4R4 E53 Q4R4 E53 Q4HR4 E53 V44R4 E53 C4R4 E53 Q4Q4 E53 Q4HQ4H E53 C4DR4 Terminal numbers 9 and 10 are for control output 2 OUT2 The three output types and internal equalizing circuits are available according to the output board Le b Hod Relay E53 R4R4 E53 V44R4 E53 Q4Q4 E53 Q4HQ4H E53 Q4R4 E53 C4R4 E53 Q4HR4 E53 C4DR4 178 E5CK T OMRON E5CK T Specifications for Each Type of Output Output type Specifications Relay 3 A at 250 VAC Voltage NPN 20 mA at 12 VDC with short circuit protection Voltage PNP 20 mA at 12 VDC with short circuit protection 0to10V 0 to 10 VDC permissible load impedance 1 kQ min resolution approx 2 600 4to 20 mA 4 to 20 mA permissible load impedance 500 Q max resolution approx 2 600 Auxiliary Output 1 Terminal numbers 2 and 3 are for auxiliary output 1 SUB1 The internal equalizing circuit for auxiliary outpu
30. use may be external noise affecting the control system Check for external noise Operation at Error Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF f Fagg A D Converter Error Meaning Internal circuits are in error Action First turn the power OFF then back ON again If the display remains the same the E5CIK T Control ler must be repaired If the display is restored to normal the probable cause may be external noise affecting the control system Check for external noise Operation at Error Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF AErr Calibration Data Error This error is output only during temperature input and is displayed for two seconds when the power is turned ON Meaning Calibration data is in error Action Must repair Operation at Error Both control output functions and alarm output functions are active However note that the readout accuracy is not assured 192 E5CK T OMRON E5CK T eeec Display Range Over 121232 Meaning Though not an error this is displayed when the process value exceeds the display range when the control range setting range 10 is larger than the display range 1999 to 9999 e When less
31. value to 50 Step number display om SV of Target value Display key 5 Press the Display Key to shift to the display for the time of Step 0 Time parameter for step 0 Step time default setting 0 00 Display key 6 Press the Display Key again with the step time set at 0 minutes and the target value parameter for Step 1 will be displayed Step number display Target value Display key 7 Press the UP Key to increment to 100 Step 1 om SV Target value Display key 8 In the same manner set the time for Step 1 target value for Step 2 time for Step 2 etc 9 When the target value and time settings are com plete press the Display Key Note For more details about programming refer to the E5CK T User s Manual H090 E3 1 E5CK T M AFTER TURNING POWER ON Determine the I O specifications of the Process Controller in setup mode Power ON Process value n nEnU Lu 0 li nEnU Prin Il nEnU Lu l J n nu Lu 2 nEnU SEE le 1s min C F selection nE no From next page To next page cal 1s min Input type Parameter initialize Scaling upper limit Scaling lower limit Decimal point OMRON E INPUT TYPE Set the code according to the following table Default is 2 K1 thermocouple Platinum R
32. y period 10 C to 50 C Storage 2 C to 65 C with no icing Ambient humidity Operating 35 to 85 Enclosure ratings Front panel NEMA 4 for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standard IP00 Memory protection Non volatile memory number of writings 100 000 operations Weight Approx 170 g Adapter approx 10 g EMC Emission Enclosure EN55011 Group 1 class A Emission AC Mains EN55011 Group 1 class A Immunity ESD EN61000 4 2 4kV contact discharge level 2 8kV air discharge level 3 Immunity RF interference ENV50140 10V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz Immunity Conducted Disturbance ENV50141 10V 0 15 to 80 MHz level 3 Immunity Burst EN61000 4 4 2kV power line level 3 2kV I O signal line level 4 Approved standards UL1092 CSA22 2 No 14 CSA22 2 No 1010 1 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC1010 1 Conforms to VDE0106 part 100 Finger Protection when the separately ordered terminal cover is mounted E OPTION BOARD RATINGS AND CHARACTERISTICS Model Description Specifications E53 CKB Event input Contact input ON 1 KQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max E53 CK01 Communications RS 232C Transmission method Half duplex Synchronization method Start stop synchronization asynchronous meth
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