User`s Manual - Zodiac Poolcare
Contents
1. Add hydrochloric acid Monthly buffering power Unit i Test f Monthly Recommended To increase To reduce ce ina values in the season HL Add a calcium carbonate level of 10 30 sequestering agent Calci calcium f ppm 100 300 SOSE or carry out carbonate MONA carbonate removal ae mg L or lt 30 Only add cyanuric acid Partially empty the pool Y stabiliser ppm if necessary Chlor Stab and refill it E g L or kg Leave as such or partially sam Fe di empty the pool and refill it Rai Metals Cu Fe Mn mg L or a Add a metal fixer ed oa ppm Metal Free k 2 2 Installing the power pac e The power pack box must be installed in a ventilated technical room free from all traces of damp free from stored pool maintenance products and free from freezing temperatures e t must not be installed more than 1 8 metres from the cell maximum cable length e If the pack is fixed to a post a watertight panel must be fixed behind the control box 350x400 mm minimum e Fixthe support solidly to the wall or the watertight panel and place the power pack on it using the screws provided 2 3 Installing the cell e The cell must be installed on the piping after the filtering after any measurement sensors and after eventual heating systems e Make sure that the cell is placed HORIZONTALLY Ideally the water should flow from the electric connections towards the opposite side e Use the screw on fittings to fix the ce2. ITR MS IRI expert e Read this notice carefully before installing maintaining or repairing this appliance e The symbol indicates important information that must be taken into consideration in order to avoid risk of harm to persons or damage to the appliance The symbol indicates useful information Warnings e As part of a continuous improvement process our products may be modified without prior notice e Exclusive use salt water chlorination system for pools must not be used for any other purpose e System designed to work with water from the public network The use of water from wells or rain water is prohibited e The installer is liable for the installation of the appliance and the compliance with local regulations in matters of installation Under no circumstances can the manufacturer be held liable in the event of failure to comply with applicable local standards Under no circumstances shall the manufacturer be held liable if current local installation regulations are not followed e It is important that this equipment is operated by competent and qualified both physically and mentally people that have previously received the instructions for use by reading this booklet 3 Any person not meeting these criteria should not go near the equipment to avoid the risk of being exposed to dangerous components e If the equipment malfunctions do not attempt to repair the equipment yourself contact your install
3. 5 3 Connection of an external controller Automation Domotics The electrolyser is compatible with certain types of remote control for pools automation It has especially been designed to operate on the Zodiac AquaLink TRi system e Make sure the appliance is powered off e Remove the silver protective cover and the lower module see 82 5 2 If the appliance is already fitted with a pH Link or Dual Link module carefully disconnect its connection braid before removing the module LE D Mol e Remove the small white cap covering the hole designed to pass the RS485 type connection cable available as an accessory between the electrolyser and the automation system e Passthe RS485 cable from the automation system through the hole Place a cable tie on the controller wire to prevent it from being pulled off e Depending on the brand and type of external automation system complete the following connections for the connection cable 7 Zodiac AquaLink TRi Jandy AquaLink and Polaris EOS A Terminal black wire B Terminal yellow wire OV Terminal green wire POS Terminal red wire Pentair Intellitouch A Terminal yellow wire B Terminal green wire OV Terminal black wire POS Terminal red wire e Close the electrolyser control box cover e Make sure the automation system is switched off then power on the electrolyser e Go to the CONTROLLER menu on the elect
4. flow Blue indicator showing chlorine production flashes if an error POWER ee message is displayed see 5 SALT Orange indicator showing a water conductivity problem not enough salt water too cold etc D If the language displayed on the screen when the electrolyser is first powered is not appropriate see 3 2 5 3 1 1 Boost mode In certain cases your pool may need higher than normal chlorination stormy weather high number of bathers etc The Boost mode is used to quickly increase chlorine levels e Press the button BOOST is displayed on the screen and 100 chlorine production starts e When the Boost mode is activated the rated chlorine production settings are temporarily overridden and the electrolyser will operate for a total of 24 hours at a 100 chlorine production level The number of days will then depend on the operating times see 83 2 2 e The Boost mode cannot be started or stopped in the following conditions if the electrolyser is stopped ifthe electrolyser is connected to an automation system the Boost mode is then driven from the automation system user interface 3 1 2 Low mode If your pool has a covering system shelter shutter cover etc Low mode is designed to adapt chlorine production to situations where the pool is covered lower needs This mode is also called Shutter or Winter mode Its effect is to limit chlor
5. ar automatically when the operating conditions return to optimal 6 Registering the product Register your product on our website You will be the first to be informed of new Zodiac products and special offers You can help us to constantly improve our product quality America www zodiacpoolsystems com Australia Pacific www zodiac com au 7 Product conformity This appliance has been designed and built according to the following standards EN6000 6 1 2006 EN6000 6 3 2007 IEC 61558 2 6 1997 AS NZ 3136 2001 IEC 60065 IEC 60335 2 60 Relative to which it is compliant The product has been tested under the normal conditions of use 11 A ZODIAC a Avec Eootolio Papiers tous des papiers aa recyclen Votre revendeur your retailer m www zodiac poolcare com 53 Be A ab my as Pour plus de renseignements merci de contacter votre revendeur For further information please contact your retailer ZODIAC is a registered trademark of Zodiac International S A S U used under license Zodiac Pool Care Europe BP 90023 49180 St Barth l my d Anjou cedex S A S U au capital de 1 267 140 SIREN 395 068 679 RCS PARIS
6. ce Whichever connection is used it is mandatory to programme the electrolyser operating times called Timers see 83 2 2 2 5 2 Connection to an electric roll on shutter If the pool is fitted with an electric roll on shutter it can be connected to the electrolyser so that the latter automatically adapts its chlorine production when the shutter is closed see 3 1 2 e Make sure the appliance is powered off e Remove the silver protective cover B e Remove the 4 lower module fixture screws and remove the module The bottom of the electric board is now visible called PCB on the diagrams below The electrolyser is compatible with several different types of electric shutter However certain systems may not be compatible In those cases activate the Low mode manually using its specific button on the electrolyser control panel see 3 1 2 1 cell power supply 2 flow controller 3 shutter connection 4 shunt 5 ventilator 6 230V 50Hz power supply Shutter with an end of run dry contact B shutter closed contact closed Shunt the left hand R W and 15V terminals then connect O 7 o the dry contact from the shutter to the BLK and OV terminals 3 Shutter sending a closure signal shutter closed LV 12 24 V dc Connect the casing to the BLK terminal and the positive 12 24 Vdc to the left R W terminal 3 2
7. e O and y buttons to set the hour then press to memorise e Usethe O and y buttonsto setthe minutes then press to memorise The electrolyser will then automatically return to the main menu e Press the button to return to the home screen D The time is displayed in a 24 hour format 3 2 2 Programming Menu Timers D The electrolyser has two programmers to control chlorine production times These are called Timers or Operating time intervals Timer programming is used to define the electrolyser operating times within the filtering system operation times The daily operating times must be sufficient to correctly treat the water A reminder of the calculation rule the ideal daily filtering time is obtained by dividing the required pool water temperature measured in C by 2 Example for water at 28 C 28 2 14 hours per day Creating a Timer e On the home screen press the button e Use the t and y buttons to reach the PROGRAMMING line then press to display the programming settings menu e Use the T and y buttons to select the timer to set TIMER 1 or TIMER 2 then press ES e Use the lt gt and y buttons to set the starting time hour then press to memorise e Usethe O and y buttons to set the starting time minutes then press to memorise e Use the E and y buttons to set the stopping time hour then press to memorise e Use the t and D buttons to set the stopping time mi
8. e to follow these instructions could lead to the destruction of the cell see 82 3 The manufacturer cannot be liable in this case e The flow detector has a direction for installation arrow indicated on it showing the flow direction for the water Make sure that is is correctly placed on its fixture collar so that it stops the electrolyser production when filtering is stopped red Flow indicator on showing the absence of flow see 85 2 5 Electric connections 2 5 1 Connecting the power pack The electrolyser can be connected in several different ways in compliance with the applicable standards in the country of installation e Preferred connection the appliance is connected to a permanent power supply separated from the filtering thanks to EN the presence of the flow controller power supply protected by a specific 30mA ground fault circuit breaker e Possible connection directly coupled to the pool filtering the appliance is only supplied with power when filtering is operating e Optional connection the female connector located under the pack is designed for the direct connection of a filtering pump 230Vac 50Hz maximum consumption 9A In this case use the supplied corresponding male connector which will allow the electrolyser programmer to control both filtering and chlorination times e When all connections have been completed and all glued assemblies have dried reconnect the mains power supply to power on the applian
9. er e Before working on the equipment ensure that it and any other equipment connected to it are disconnected from the electricity supply e Before connecting it to the electricity supply check that the voltage marked on the equipment matches the mains supply voltage e Removing or bypassing one of the safety devices automatically voids the guarantee as does fitting replacement parts not manufactured by us e Incorrect installation can result in damaged equipment or serious physical injury or even death e Keep the equipment out of the reach of children Contents 1 Information before installing 11iinnnnnssesssrsrrerrrennnn 3 1 1 General delivery terms and conditions oo ooconnconncnoccnncnncnnnncrnnonanonanonananonononn conc rana rnc nana rnnonnnos 3 2 2 OTEN innata tanta as octetos loco icta 3 1 3 Technical specifications uses een nee essen ere Free Eee estiba 3 A A e e Io E UE nern 3 2 1 Preparing the pool water balance ooooooncononnconncnoccnocanononnnoncnoncnononnncnn conc conc nn cona conc connrnnnnnos 3 2 2 Installing the power pack sise 4 23 Installing eee ecact 4 2 5 Electric CONNECHOMS ee een 5 A 7 3 1 User interface presentation ss 7 3 2 SUNS o PI A II E EN PEO IA 8 4 Maintenance 10 4 1 Cleaning the OU a 10 AZ I CTI coo raid 10 AS SN 10 6 Registering the product 11 7 Product conformity oo ecsseesseessseessecsseessvsssseessessseesssess
10. ge then press to memorise the choice The electrolyser will then automatically return to the main menu 4 Maintenance 4 1 Cleaning the electrode D The electrolyser is equipped with a smart polarity inversion system designed to prevent the electrode plates from scaling However cleaning may be required in regions where the water is very hard e Turn off the electrolyser and the filtering close the isolation valves remove the protection cover and disconnect the cell power cable e Unscrew the tightening ring and remove the electrode from the body of the cell The ring is crenelated thus allowing a lever to be used in the event of it jamming Place the electrode in a cleaning solution without immersing the connection terminals e Leave the cleaning solution to dissolve the scale deposit for about 15 minutes Dispose of the cleaning solution at an approved waste recycling site never pour into the rainwater drainage system or into the sewers e Rinse the electrode using clean water and refit it into the body of the cell there is a fail safe on the alignment e Refit the tightening ring reconnect the cell cable and refit the protective cover Open the isolation valves and restart the filtering and electrolyser e f you do not use a commercially available cleaning solution you can manufacture it yourself by carefully mixing 1 volume of hydrochloric acid with 9 volumes of water Warning always pour the acid into the water and not D t
11. he opposite and wear suitable protective equipment e f the water is too hard high carbonate content HL gt 40 f or 400 ppm it is possible to change the polarity inversion cycle times on your electrolyser to have more effective electrode self cleaning Consult your reseller if you are in this situation professional access 4 2 Wintering D The electrolyser has a protective system to limit chlorine production under bad operating conditions such as cold water winter or a lack of salt e Active wintering filtering operational in winter below 10 C it is preferable to switch off the electrolyser Above this temperature you can leave it running e Passive wintering lower water level and drained piping leave the electrode dry in its cell with its isolation valves open 5 Troubleshootin Message Possible causes Solutions S CHECK SALT e Lack of salt lt 4g l due to water loss Add salt to the pool to keep the level at 4 g l orange SALT indicator on CHECK CELL PUMP FLOW CONTROLLER FAULT Flow indicator red and lit The messages are displayed alternatively every 3 minutes or dilution filter counterwash water renewal rain leaks etc Pool water temperature too low lt 18 C variable Calcium carbonate level HL too high Electrode too old Scaled cell Failure of the filtering pump The filter and or the skimmer s are dirty By pass valves closed Flow controller and or cell di
12. ine production to 10 Manual activation shelter cover winter use etc e Press the button LOW MODE 10 is displayed on the screen and chlorine production is reduced to 10 e To stop this mode press the button again Automatic activation compatible electric roll on cover e Make sure the cover is compatible and connected to the electrolyser see 2 5 2 e Low mode will automatically be activated when the shutter is closed e Low mode will stop as soon as the cover is completely open after a timer of a few minutes Low mode cannot be started or stopped in the following conditions D e if the electrolyser is stopped e if the electrolyser is connected to an automation system but is not connected to a roll on shutter Low mode is then driven from the automation system user interface 3 2 Settings 3 2 1 Clock Menu The electrolyser is fitted with an internal memory When the appliance is first switched on it is important to leave D it powered on continuously for at least 24 hours in order to initially charge the accumulator permanent separate power supply or filtering on permanently Once loaded the accumulator has several weeks of autonomy in the event of a power failure e Power on the electrolyser and wait for the screen start up sequence to complete e Press the button to access the main menu e Use the O and y buttons to reach the CLOCK line and press to validate e Use th
13. ll to the pipes For 863 mm pipes glue them directly to the screw on fittings For 50 mm pipes use glue on PVC adapters of the corresponding diameter grey models the white models are for 1 UK pipes In the case of 263 mm pipes glue them directly to the screw on fittings e Connect the cell power supply cable following the wire colour codes red black and blue connectors and then refit the protective cap The cell must always be the last element placed on the pool return pipe see diagram It is always recommended to install the cell on a by pass This assembly is MANDATORY if the flow is in excess of 18 mYhour to avoid load loss If you installed the cell on a by pass it is recommended to fit a check valve downstream from the cell and not a Manual valve to avoid any risk of incorrect handling The two red wires can be connected to one or the other red terminals on the electrode 2 4 Installing the flow controller The flow controller and its fixture collar 950 mm must imperatively be installed on the piping close to the cell and upstream from it Use the supplied threaded adapter and Teflon tape to install the flow controller on its fixture collar e Cell installed on a by pass the flow controller must be installed on the cell by pass between the upstream isolation valve and the cell itself e Cell installed in line the flow controller must be installed just in front of the cell and after a possible valve e Failur
14. nd solutions will automatically be scrolled to explain what to do Once the automatic scrolling is complete the electrolyser automatically returns to the TROUBLESHOOTING menu 3 2 4 External controller menu Automation Domotics The automation system must imperatively have its settings positioned before the connection becomes active external controller switched off see 82 5 2 e On the home screen press the button e Use the gt and T buttons to reach the EXTERNAL CONTROLLER line then press to display the different models e Use the lt gt and y buttons to select the version of the external controller used then press to memorise the choice The electrolyser will then automatically return to the main menu e Pressthe button to return to the home screen a amp e Switch on the automation system and wait for the symbol to appear in the top right hand corner of the electrolyser home screen meaning that the connection was successful D By default the electrolyser is set to be connected to a Zodiac AquaLink TRi system 3 2 5 Language Menu By default the electrolyser is set to display in French Seven languages are available English French Spanish German Italian and Dutch e On the home screen press the button e Use the t and y buttons to reach the LANGUAGES line then press to display the list of languages Use the a and D buttons to select the required langua
15. nutes then press to memorise The electrolyser returns to the PROGRAMMING menu automatically D The T symbol is displayed in the upper right hand corner of the LCD Zen A od Al E 4 Le n R display on the home screen if the programming is valid LALALA T LLI In Deleting a Timer e On the home screen press the button e Use the Pana Don to reach the PROGRAMMING line then press to display the programming settings menu e Use the E and y buttons to reach RAZ TIMERS then press ES A message confirming the deletion will be shown on the screen The electrolyser is fitted with a safety device to prevent chlorine overproduction It switches off the appliance N after 30 hours of continuous chlorination no Timers s memorised and filtering in continuous mode manual mode Pressing the button will restart chlorine production if necessary 3 2 3 Troubleshooting menu The electrolyser automatically notifies you of any problems using error messages To help with the understanding ofthese messages the appliance has a troubleshooting assistance menu which gives the meanings and the action to take to solve the problem e On the home screen press the button e Use the OQ and y buttons to reach the TROUBLESHOOTING line then press to display the list of error messages e Usethe E and y buttons to select the error message then press ES EN e A certain number of suggestions a
16. rolyser and select the corresponding model from the list see 83 2 4 The default setting is AQUALINK TRi e Switch on the automation system and wait for a few seconds e If the connection is successful the symbol will appear in the top right corner of the electrolyser screen e f the connection fails switch off both the automation system and the electrolyser check all the electric connections and repeat the test It may be necessary to reinitialise the electrolyser To do this press on and 4 simultaneously the appliance will restart and the clock we have to be reset to the correct time Consult the automation system user manual if necessary Once the electrolyser is connected to an automation system it will only be possible to access its menu via its control panel The modification of all chlorine production related settings will from now on be managed using the automation system user interfaces 3 Use 3 1 User interface presentation Access the user menu hs or return From the home screen increase or reduction in chlorine production On the user menu navigation in the menu options and value changes when a choice is proposed A Validate a selection or access a sub menu Start or stop chlorine production Activate super chlorination for a total period of 24 hours blue indicator on Blocks chlorine production at 10 blue indicator on FLOW Red indicator showing the absence of
17. sconnected or defective If you do not know the salt level or how to test it consult your reseller Basic production limitation signal when the water is too cold Reduce chlorine production or add salt to compensate Clean and or check the filtering system pump and filter Check the calcium carbonate levels HL and add calcium carbonate sequestrant if necessary Calci Replace the electrode Clean the cell Check the pump the filter the skimmer s and the by pass valves Clean them if necessary Check the cable connections cell and flow controller Check that the flow controller is working correctly replace it if necessary 10 Message Possible causes Solutions S PROD FAULT e Cell power supply cable disconnected or not properly connected e Internal electronic problem in the control box following an external electric incident Switch off the electrolyser button and switch off the power supply to the control box then check that all the cables are properly connected mains power supply cell etc Contact your reseller INVERSION The self cleaning cycle is automatic this Wait for about 10 minutes and chlorine production message is not an error code but an will resume automatically at the previously set information message level To cancel the CHECK CELL and PROD FAULT error messages press for 3 or 4 seconds on when the message appears The other codes are only information messages that disappe
18. sessesssessseesseessseeseeessees 11 1 Information before installing 1 1 General delivery terms and conditions All equipment even postage and packing paid travels at the risks and perils of the recipient If damaged caused during transport is observed the recipient should write appropriate comments on the delivery note provided by the carrier and confirmed in writing to the carrier by registered letter 1 2 Contents Flow controller kit 1 3 Technical specifications Electric power 195W 30 x 10 cm Minimum Maximum __ 2 Installation 2 1 Preparing the pool water balance The appliance is designed to disinfect pool water using its salt water chlorination function It is essential that the pool water balance is controlled and adjusted before installing the appliance Making sure that the pool water balance is correct from the very start will reduce the likelihood of encountering problems on the first days of operation or during the season the pool is in use D Even though it is an autonomous system it is essential to regularly analyse the water to check the water balance parameters Recommended ea Tara Test frequency values in the season 79 74 Add pH or use Add pH or use Weekly automatic regulation automatic regulation Increase the appliance s l Pete 2 0 5 2 chlorine production or a Weekly H use the Boost mode P TAC ce A 8 15 Add alkaline corrector alkalinity or f ppm 80 150 Alca or TAC
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