Libro no CE.indb
Contents
1. switch of 6 A 30 mA sensibility e Control accessory devices and emergency button must be placed within the visual field of the automation away from the moving parts and at a minimum height of 1 5 m from the ground is A 1 eel 4 a 3E A 2 c JE b De 230 VAC 6A Ic 30MA 1 CHO O a 2x1 5 mm earth 2 pair of photocells sssseeeneeeeeenenrne ne b emitter 2 x 0 75 mm receiver 4 x 0 75 mm key selector ueser c 3x0 75 mm OPTIONAL control devices 0 004 d 3x 0 75 mm Proximity reader Card reader Combination pad remote control Vl l 3 G optional accessory see retail catalogue Picture 7 Cableways oe 2 d uj English AUTOMATIC BARRIERS 3 INSTALLATION 3 1 Laying of the base plate The barrier must be firmly anchored to the ground which must be solid and flat and for this reason it is necessary to make a concrete base A Warming The manufacturer forbids any other type of assembly ona non horizontal alignment 1 Diga hole on the ground for the column base plate and make a cableway for the power supply cables 2 Assemble the base plate with the tie bolts after placing the lower nuts 3 Fill the hole with good quality concrete and place the plate burying the tie b2. than the manufacturer s intended ones or for any improper use Do not alter or modify the product Packing materials plastic polystyrene etc should not be discarded in the environment or left within the reach of children as these are a potential source of hazard Packaging must be disposed of in accordance with current legislation It is recommended to work in compliance with the safety regulations and in a well lightened and healthy environment Always wear safety equipment which is compliant with the law safety shoes eye protectors gloves and helmet and avoid wearing accessories which can be trapped like ties bracelets necklaces and alike Take adequate safety measures to prevent the risk of injury caused by sharp splinters and the possible risks of crushing collision and shearing Set limits to the working area to keep out non authorized persons and not to leave the working area unattended It is recommended that national regulations for safety in work sites be complied with In Italy Legislative Decree 528 99 coordinated with Italian Legislative Decree 494 96 Transposition of Directive 92 57 EEC on the minimum health and safety requirements regarding the exposure of workers to the risks arising from physical agents and to be fulfilled when working on temporary or mobile work sites Check that the product and packaging are undamaged before starting installation Do not install the product in an explosive environmen
3. NAL end support fork see catalogue which is recommended for long beams CAUTION end support fork is not intended to stop the beam e Check the presence and integrity of all installation components purchased i Waming Working on the barrier body is only allowed when power is off It is forbidden to leave the barrier unattended and with the door open 13 English AUTOMATIC BARRIERS PATROL lt lt Aprimatic 3q min Aprimatic ce MADE IN ITALY Type SBARRA PATROL a aaa ae 24V Fee MAX150W 5A zoa 200Nm IP44 A Left hand barrier Right hand barrier outside Ue es Double barrier Picture 2 Identification plate Barrier body package Picture 3 Installations available Junction box containing Control devices and transformer Clear cover Plastic cover Beam base plate e Bearing frame LED board of the flashing Beara frame Power unit light on junction box lid lt e Motor gear unit e Key release e Mechanical stops and hand wheel limit switches Instruction manuals Balancing A unit i Back door QU Picture 4 Components provided with the barrier body ae i Swinging Skirt fork support leg Beam Beam mounting flange Balancing spring available only with the 90x25 rectangular beam Picture 5 Components to buy separately P
4. S Aprimatic PATROL AUTOMATIC BARRIERS Safety Standards and Installer Obligations 12 User manual introduction 12 1 Description of the actuator 13 LA Intended us andlimits Of USEecrisrerenerinni ea AE EEEE EEEE 13 L2 Technical Tees sreressirrie iese sonis siriene ie e EEn TE EKEREN TERNAS EE Ea AENT ENEE EENS EE EAEEREN RA 13 Lo Technical dala ironici en aE ek ty EENEN EE EEE ewttesliverweend daveested a ebseeataeddviviiaceeevitieny 13 TA Overall dimMmensioNS rnision a aina ara oep aaa beasts enean cused aiaa aeisi 13 2 Preliminary installation steps 13 2 1 Preliminary checks and precautions cceeeceeee eee etee eee eee eene eee eee eae ee teeta aeeee ee saaaeeeeeesaeeeeeeenaeeeeeeaeeeeeeee 13 ra 2 2 Electrical system SEUD ecirccciarorieranii iein RRA EREEREER 15 2 gt 3 Installation 16 31 LAVIngi Of theiDaSS Plate seserenssscuni ina a A 16 3 2 ANCHORING the DAMer DOODY ssiiccexsencteeceseyvategders aaa aaa a teed wcdeeest ade 16 3 3 AMANQGEIMEME CHANGES erresen e E civadaniecatuaaaeic lt a4dincmezattunsaceseeted 17 24 BSA tall O Mircette s csweccces ss tacdetiel s caine S S E S E 17 3 4 1 Beam installation for right hand barrier 3 4 2 Beam installation for left hand barrier 3 5 Balancing spring Installations vid veces nan wits teniearei cand acti aie ee eet 18 36 Balancingithe Darien sesine a eaaa iaraa aiaa a aaa aa aai ENa aaa eels 18 4 Maintenance 19 5 Warnings for the user 19 5 1 Manual release sil Engli
5. d position see Arrangement change 1 3 Technical data Technical data 230 V 50 Hz 24 V DC 150 W 5A 90 5 secs 500 Nm 5 secs yes 20 70 C Single phase power supply Motor power supply MAX absorbed power MAX absorbed current Shaft rotation speed Nominal torque Opening time Adjustable slowing time Operating temperature Protection degree IP44 Beam length from 2 0 to 4 5 m MAX Type of use Intensive service in common properties For the control devices data see the instructions provided PTR24 PATROL AUTOMATIC BARRIERS 1 4 Overall dimensions Considering the length of the beam A the length necessary to close the passage is equal to L L mm A mm 256 In case the barrier is installed indoor please consider that when the beam is totally opened and in vertical position it reaches the value H H mm A mm 142 954 490x25 308 245 204 x i gf aS English Picture 1 Overall dimensions 2 PRELIMINARY INSTALLATION STEPS 2 1 Preliminary checks and precautions Before installing e Check data on the identification plate e Check that the installation area is suitable and large enough to fit the beam in the open and close position see Overall dimensions Ground must be solid and even in particular where the supporting components are installed Consider to install an OPTIO
6. e motorised system must be clearly visible The installer must provide the user with all the necessary information on the use of the motorised barrier with particular regard to the procedures relating the manual emergency procedure and any other residual risks He must deliver the corresponding instructions to the system user All repairs and maintenance must be recorded on the maintenance record and then be available to the user Use only original spare parts for any repair or replacement The warranty is void if this product is used in combination with components of other brands USER MANUAL INTRODUCTION eae These insiructions only refer to the mechanical installation of the barriers Forthe electrical installation and the operation of the control system see the instructions provided PTR24 i Waming Allthe instructions provided are integral part of the product and must be kept for future reference until the product will be scrapped During the assembly and installation of the automation and the test of the system hazardous situations may occur if safety warnings included in this manual are not complied with THE INSTRUCTIONS MUST BE AVAILABLE ON THE SYSTEM FOR ANY USE OR MAINTENANCE All the data included must be considered purely as an indication The manufacturer declines any responsibility for possible inaccuracies included in this manual due to misprints or typing errors The company reserves the right to mod
7. g spring is not included in the barrier provided Choose the spring suitable to the installation provided see the table and install it as follows A Waming When working on the spring on assembled beam the beam must be in open position vertical beam and locked 1 Unscrew and remove the nut and the washer which fix and regulate the spring 2 Introduce the spring along the spring guide rod in the 3 proper position according if it is for a left hand or right gt hand barrier nE 3 Reintroduce and tighten the nut and the washer which fix and regulate the spring Once completed adjust the balancing of the barrier see paragraph 3 6 Balancing the barrier An Warming Whenever the balancing is made the barrier must be disconnected Connect it again only after closing the back door A Waming When working on the spring on assembled beam the beam must be in open position vertical beam and locked e Open the back door and remove it TYPE OF BEAM AND ACCESSORIES 90 x 25 lt Aprimatic BEAM LENGTH in metres green blue blue blue yellow 90x25 withswingingsupportleg 90 x 25 with skirt green blue green blue blue blue yellow 80 Right hand barrier f Left hand barrier gt Pd Ta blue e e Release the act
8. icture 6 OPTIONAL components 14 lt lt Aprimatic 2 2 Electrical system setup Am The whole system must be assembled by qualified personnel and fully compliant with the current laws in the Country where the barrier is installed IEC 64 8 EN60335 1 standards and alike Earthing of metal parts of the structure barrier body is compulsory e Setup the electrical connections of the control and safety devices of the system according to the diagram following the warnings included in this manual and the attached instructions regarding the components installed Make suitable cableways external or chased up to the device installation position e The box containing the electronic elements is watertight and must be placed at least 30 cm over the ground cable exits must be turned downwards The connections of the cable protections to the box must be properly sealed in order to prevent the entry of humidity bugs or small animals PATROL AUTOMATIC BARRIERS e POWER SUPPLY 230VAC Cable 3x1 5mm minimum section measure the section of the cable according to the length of the line Incase itis necessary to use a cover for the power supply cable of the automation perform the operation before connecting the cable to the junction box IMPORTANT Always install upstream the line a general switch which guarantees an omnipolar disconnection with a minimum opening of the contact of 3 mm connect a differential overload
9. ify the product and make any improvements without prior notice aS lt lt Aprimatic 1 DESCRIPTION OF THE ACTUATOR 1 1 Intended use and limits of use This electromechanical barrier is intended for the handling opening closing of a lifting beam Use is limited to vehicle traffic with intensive flow control 80 frequency It is not recommended for high frequency car parks such as parking systems or large blocks Any other use has to be considered as improper and for this reason dangerous thus not authorized by the manufacturer Q Caution Do notuse the product for improper purposes or any other than the manufacturer s intended ones Do not alter or modify the product The barrier must be installed only with APRIMATIC devices 1 2 Technical features e Low tension electromechanical barrier e Metal structure with bearing frame and removable back door with key opening e Compression spring balance system e Personal key release for manual operation e Onboard control system with transformer and built in receiver e Built in flashing light e Beams available in different shapes and lengths beam length can be customised e Essential installation accessories see catalogue base plate beam and mounting flange balancing spring WARNING barrier is supplied with the barrier fitted in the right hand position this means that it moves clockwise if seen on the beam side To fit the barrier in the left han
10. intenance mustbe performed only by qualified personnel or by an authorized technical assistance centre It is forbidden to leave the barrier unattended and with the door open 5 WARNINGS FOR THE USER Instructions provided are integral and fundamental part of the product The user must be provided with the instructions and must read them carefully since they contain important warnings for use and maintenance These instructions must be preserved and transferred to possible future users This barrier must be used only for the Manufacturer s intended purpose Any other use is improper and dangerous Do not tamper with or modify the product For a proper maintenance periodically perform the following operations as described in the maintenance book provided by the installer Do not stand near the moving mechanical parts or near the beam of the barrier Do not enter in the working range of the moving barrier Do not try to stop or obstruct the movement of the beam because it can be source of danger Do not allow children to play or stand in the working range of the barrier Check the radio controls or other devices which operate the barrier in order to avoid involuntary activation by children or strangers Connection test and starting as well as the periodical checks and the maintenance operations including cleaning can be performed only by specialized and trained technicians In case of failure or non regular functioning disco
11. nnect the barrier by sing the main switch Do not attempt to intervene or repair the main unit and contact the person who installed the barrier or another specialized installer If this instructions are not followed this may result in hazardous situations In order to guarantee a correct and effective functioning follow the manufacturer s instructions and in particular perform a periodical maintenance by employing specialized personnel who check especially the regular functioning of the safety devices PATROL AUTOMATIC BARRIERS 5 1 Manual release In case of failure or power cut it is possible to manually open the barrier doing as follows 1 Disconnect the barrier by using the main switch 2 Releasethe release hand wheel by using the key provided then turn it clockwise until the actuator is unlocked 3 Manually move the beam pay ATTENTION during this operation because the beam could fall 4 Relock the beam by turning the hand wheel clockwise and remove the key 5 Manually move the beam in open or close position until the mechanical lock is on As The user cannot work on the barrier body English Picture 14 Manual release SPACE RESERVED FOR INSTALLER PLEASE GIVE A COPY OF THIS PAGE TO THE USER 19
12. olts with the concrete The plate must be over the level of the surrounding ground Ae Check that the base plate is perfectly horizontal 3 2 Anchoring the barrier body 1 Place the barrier body with the back side towards the inside of the entrance and introduce the tie bolts in the holes of the base plate 2 Firmly tighten the barrier structure with the 4 nuts with washers PATROL SAprimatic Picture 8 Laying of the base plate il gt 2 b Picture 9 Anchoring the barrier body 16 lt lt Aprimatic 3 3 Arrangement change As standard the system is supplied in right hand configuration To fit the barrier in the left hand position follow the instructions below A Waming It is recommended that the arrangement be changed before installing the spring When working on the spring on assembled beam the beam must be in open position vertical beam and locked Open and remove the back door before working on the barrier A Warming Whenever the arrangement is made the barrier must be disconnected Connect it again only after closing the door 1 Unscrew the nut and disconnect the spring guide rod of the balancing spring then remove it form its seat 2 Turn the spring of 90 and place the spring guide rod in the other hole 3 Reconnect it to the balancing spring by using the nut Q Caution Check that control device settings cor
13. responds to the type of installation performed see the instructions provided PTR24 3 4 Beam installation 3 4 1 Beam installation for right hand barrier 1 Release the automation see Manual release Turn the beam supporting plate 90 counterclockwise to bring it to the closed position then relock the automation 2 Place the mounting flange paying attention to the stop limit of the beam and secure it by using the 4 provided screws without tighten completely Introduce the beam horizontally in the flange until the stop limit After checking the length tighten the flange screws completely 3 4 2 Beam installation for left hand barrier 1 Release the automation see Manual release Turn the beam supporting plate 90 clockwise to bring it to the open position then relock the automation 2 Place the mounting flange paying attention to the stop limit of the beam and secure it by using the 4 provided screws without tighten completely Introduce the beam horizontally in the flange until the stop limit After checking the length tighten the flange screws completely PATROL AUTOMATIC BARRIERS Picture 10 Arrangement change Picture 11 Beam installation for right hand barrier I Picture 12 Beam installation for left hand barrier 17 English AUTOMATIC BARRIERS 3 5 Balancing spring installation PATROL The balancin
14. sh AUTOMATIC BARRIERS SAFETY STANDARDS AND INSTALLER OBLIGATIONS An electromechanical barrier is a machine and as such must be installed in accordance with current health and safety standards and regulations Before installing the barrier an on site risk analysis must be performed by skilled personnel in accordance with current legislation for motorised gates Installation must be performed in accordance with EN 12453 and EN 12445 safety standards In couniries outside the EEC refer to national regulations and legislation as well as the standards specified Installation must be performed only by professionally qualified personnel Installation electrical connections and adjustments must be carried out in a professional manner in compliance with the Good Manufacturing and Workmanship regulations in force in the country where the equipment is installed The manufacturer of the drive unit is not liable for incompliance of the structure to be motorized with respect of the Good Manufacturing and Workmanship regulations nor for any deformation which may result from its use The manufacturer of the drive unit declines any responsibility for the use of components which are not intended for safe and proper use CAREFULLY READ THE INSTRUCTION MANUAL BEFORE INSTALLATION and follow the instructions as specified by the manufacturer BAD INSTALLATION MAY RESULT IN POTENTIALLY HAZARDOUS SITUATIONS Do not use the product for purposes other
15. t Gas powders and inflammable fumes are a serious hazard risk Check that all safety measures are taken and that all the areas posing a risk of crushing shearing or trapping or anyway dangerous areas are protected in accordance with the current legislation for motorised barriers PATROL lt Aprimatic Before connection to the power supply check that the power corresponds to the data on the identification plate A suitable differential overload switch must be installed upstream of the installation Once the installation is completed the installer must verify and test correct installation and performance of the automated equipment Do not test or operate the automation until the existing structure has been tested as complying with MACHINERY DIRECTIVE 98 37 EEC standards which regards the complete fitted and installed barrier The installer must have and keep the TECHNICAL DOSSIER of the automatic barrier and must comply with all the norms provided The installer must perform the risk analysis and check that there are no crushing or shearing points If necessary special preventive measures must be taken and all of the signs required by the regulations in force to warn of any dangerous zones must be attached Protection devices must be installed after performing an on site risk analysis by also checking that those are marked and work in accordance with current legislation On every installation the identification plate of th
16. uator see relevant paragraph and manually lift the vertical beam pay ATTENTION during this operation because the beam could fall e Adjust the winding of the balancing spring by adjusting the nut IMPORTANT To check if the balancing is correct while the actuator is unlocked manually place the beam at 45 Paying attention not to make the beam to fall release the beam which MUST remain at 45 without rising or falling e Once completed unlock the actuator and manually lower the beam pay ATTENTION during this operation because the beam could fall e Relock the actuator replace and close the back door 18 Picture 13 Balancing spring installation lt Aprimatic 4 MAINTENANCE For a proper maintenance periodically perform the following operations as described in the maintenance book provided by the installer The average period of maintenance for this product is 6 months Operation Intervals Check the general conditions of the 6 months system Check and firmly tighten all the anchor screws and nuts of the group and of Sonne supports Check the efficiency of the emergency 6 months manual release Check the correct balancing of the barrier 6 months Aw Before performing maintenance operations disconnect the system from the power supply with the differential switch of the electrical system If installed also the emergency batteries must be disconnected Ma
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