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10100122-A BK Tec Note Replacing Controller Ethernet Modules

1. Digital Printers Barak aha Ii HANT 3 Mays thy yy Una l 25 Hg al n amp Replacing the Controller amp Ethernet Communication Modules Technical Note 10100122 Rev A 10100122 A Matan Digital Printers Ltd Page 1 of 19 Barak Safety Procedures Before reading this Technical Note please refer to the section on Safety Procedures in the Barak User s Manual About the Technical Note The Technical Note describes the procedure for changing a Controller on the Barak printer Replacing a Controller Location of upper two retaining screws at rear of Driver Location of lower two retaining screws at rear of Driver Figure 1 The Controller gt To replace the Controller 1 Shut down the printer 2 Disconnect the COMMUNICATION 1OBASE T the PORT the M I II and the CPU I O cables 3 Carefully remove the four Philips screws that hold the CONTROLLER in place and remove it 4 Take the new CONTROLLER and attach it to the printer using the four Philips screws 10100122 A Matan Digital Printers Ltd Page 1 of 19 Barak 5 Reconnect the COMMUNICATION the PORT the M I II and the CPU I O cables as shown below he i MP2300 aa LEDs Er WAGE ALTA gw oe Tigo uas Microswitches pe an rim Ia Y M I II CPU I O 6 Before powering up the printer set the INIT and CNFG micro switches to ON These are the 3rd and 4th from the top of the micro switches Power up t
2. Thz 2 E a pos aes bo melfumc tion ens 2 SER STOPS Per as pad Da seus l0 ebbe dues Karin in c7 2 SARA ade svi mane Fiss aHa Hee 600 anb xd Hw AA oom aco 70 hn Hess mnnera rw iine en ee hie lena rn i L TA ara 2 Saba iz Papa LL LOK cune salue lunes salue COP 16 Click OK 17 Click SAVE and click YES in the dialog box that appears 18 Click CLOSE to close the SVB DEFINITION window but not the ENGINEERING MANAGER window The MODULE CONFIGURATION window remains open 10100114 A Matan Digital Printers Ltd Page 13 of 19 Save to Flash Memory 19 Click SAVE TO FLASH MEMORY and click YES in the following dialog box that appears Engineering Builder Save to File and flash OK The following message appears Engineering Builder You must stop the controller before saving program to FLASH OK Eo stop the controller 20 Click YES The progress bar appears F FLASH MEMORY sawe Into flash memory 10100114 A O Matan Digital Printers Ltd Page 14 of 19 Barak 21 When the following message appears click YES to run the CONTROLLER again and close the MODULE CONFIGURATION window Engineering Builder Save Eo File and Flash complete OK to run the controller 22 Close the MAIN SCREEN 23 Shut down the Workstation 24 Power OFF the printer 10100114 A Matan Digital Printers Ltd Page 15 of 19 Barak Appendix A Appendix A Damage Report
3. Form not for Print Head Customers Name Wee S o awasomee o Tuty Part Name SSOSCS S S S Details of faulty part The Printers Serial Number is displayed on the label located at the rear of the printer near the left end of the rollers as shown below 10100114 A O Matan Digital Printers Ltd Page 16 of 19 Document History 10000049 F Taylor 25 07 10 Cataloging a F Taylor 07 03 11 Ronen Shalil 07 03 11 fe et ST SS SEES Sees Head Office Matan Digital Printers Ltd 14 Amal Street Park Afek Rosh Ha ayin 48092 Israel Tel 4972 3 9002720 Fax 972 3 9002721 Email support matanprinters com U S Office Matan USA Inc 90 Earhart Drive Suite 4 Williamsville NY 14221 Tel 1 716 631 3770 Fax 1 716 631 3576 Email for customer support support matanprinters com Europe Office Matan EU C Rosalia de Castro 21 08025 Barcelona Spain Tel 34 902 932825 Fax 34 902 932826 Email for customer support support eu matanprinters com 10100114 A O Matan Digital Printers Ltd Page 17 of 19
4. IVERS gt CONTROLLER folder The appropriate version number appears in the release notes You can also ask your local Matan technician for this number In the CONFIRM THE CONFIGURATION dialog box using the CHANGE command in the TARGET field set the serial connection Matan Digital Printers Ltd Page 5 of 19 F g MPL700 Client 1 Confim the configuration Source CAYeT oo MPLFOO Client ark sMPLPLE Target PTH UTH CPUHI Change Transfer data Display Cancel Connect to Setting Fort Mo Unita CPU No fl Lancel 5 Click OK and then click TRANSFER 6 Stop the CPU by clicking YEs MPL 7000 lient Execute the transferring CPU does stop The upload process starts F MPL700 Client 2 File Transfer Transfer Information source CAYETOOLSAMPL7OONCLIENT AW OR KAMPLPLC Target PTH 2 IPHT 2 15 12 32 Transfer File Name H20 05 29 70 Complete File Transfering ng Cancel 10100114 A Matan Digital Printers Ltd Page 6 of 19 Barak 7 When the transfer is complete click OK to write to the flash memory MPL700Client 1 File transfer has done then Flash Write start The following progress window appears Now writing in flash memory Please Wait for the writing in Flash memory MPL700Client 1 Restart CPU is necessary For reflecting transferring 9 The MAIN SCREEN appears 10 Quit the client and shut down the Wor
5. ON window select Axis 2 and select the SERVOPACK tab 10100114 A Matan Digital Printers Ltd Page 12 of 19 Barak The following warning appears Ligier rie Vi Thar rart 11a nnar nk nih Ae chr abe Wipe n na pum calde bo aac a er 25 re SOA qn Sega cu dod operator Thz 2 E pos ate bo melf umction s72n57 2 SEAR AOS e as pad Ds nga l0 ebbe dues Ration in c7 2 SEAR Ti svi mane Fiss aHa Hee 600 anha xd Ae AA oom aco 70 hn Hess mnnera prre inre en PRP hoe learn p L TA ara 2 apalih Papa LL Dao cune esae Gam salue COP 10 Click OK 11 Click SAVE and click YES in the dialog box that appears 12 In the SVB DEFINITION window select Axis 3 and open the SERVOPACK tab The following warning appears Liong Budi Thar rant e mar rok reich Hws caro 77 vais Iran na pum aa bo ado a ian ncc aan 25 Usa SEA qi Seri nd cu deed operator Thz 2 E peri Saba bo molfunmcrion ens 2 SEAR Oe Pe xi as feds see oo ebbe odes Ration in c7 SEAR fT say mane Fiss xHeg Hus 60 anb xd Ae oath aa aem 70 ha Hes mnnera rnc ire an Pe learn pz sadar I TET mara 2 Sanken uic Maba Dee camen value a Dama salue OP 13 Click OK 14 Click SAVE and click YES in the dialog box that appears 15 In the SVB DEFINITION window select Axis 4 and select the SERVOPACK tab The following warning appears Ligumerring ULE Ther orant 11m cee nob ih Hw cur 77 aie Wipe tea pun calice bo ado a ian sereno 25 Usa SEMA a eect dod operator
6. ber Click Settings icon to open the LOGIC PORT SETTINGS dialog box Set the PORT KIND TO SERIAL the TIME OUT to 10000ms and then click DETAIL Set the Physical Port to COM2 check in the Engineer dialog box in case COM2 has not responded and the other parameters as in the following illustration Communication Manapg Logical Port Setting Serial Port Setting Fie View Tool Control Mor ii Doakan Logical Por Physical Pot EER ii pas lereed Ln Port Kind Unit No Baud Fata Trel p a Data Bits 2D OLD of Lo Pd Dua Panty Slog Bits 4 To close the SERIAL PORT SETTING dialog box click OK 10100114 A Matan Digital Printers Ltd Page 4 of 19 Barak 5 To close the logical PORT SETTING dialog box click OK 6 Click the SAVE icon in the ICON BAR to save the new settings 7 Click YES to save the settings Installing Updating the Motion System e Use the CONTROLLER MOTION PROGRAM Part 1 Updating the Motion Program 10100114 A Open the MPL700Client Start gt Programs gt YE_Applications gt MPL700Client If a USER PRIVILEGES WARNING appears click YES In the main dialog box select LOAD DATA W o MPL700 Client MPL700 Client for Windows98SE 2000 XP Function choice Option gt gt In the OPEN FILE dialog box browse to the Matan FE folder i e C Program Files Matan Barak FE and select the motion file MOTIONx x YMW from DR
7. he printer 8 Wait until the Run and Rdy LEDs turn green Switch the two micro switches back to OFF 10100114 A O Matan Digital Printers Ltd Page 2 of 19 Barak Replacing the Ethernet Communication Module Push down the tongue Ethernet Communication Module Figure 2 View of the Ethernet Communication Module gt To replace the Controller Shut down the printer 2 Disconnect the COMMUNICATION 1OBASE T and the PORT cables 3 Using a slotted screwdriver carefully push down the tongue that holds the module in place and pull out the module 4 Slide in the replacement module and reconnect the COMMUNICATION 1OBASE T and the PORT cables 5 Power up the printer 10100114 A Matan Digital Printers Ltd Page 3 of 19 Barak Updating the Software Installing Client Software gt To update the Client Software 1 Install the Controller Client software from the installation CD CD Tools gt Yaskawa gt MPLoader Client gt Eng gt Diskl gt Setup exe 2 Follow the installation instructions Entering the Communications Settings 1 Open the COMMUNICATION MANAGER Start gt Programs gt YE Applications gt Communication Manager 2 To open the main COMMUNICATION MANAGER window double click the COMMUNICATION MANAGER icon in the system tray EN KIM F 11 34AM 3 Define new logic port and set the following logic port settings In the main list select one of the logic ports num
8. ick title bar 3 10100114 A Matan Digital Printers Ltd Page 10 of 19 Barak The following window appears ral Engineering Mamar Module Loediguration Weds Online Local amp Dh Mam wmwdar era Dg Aum oe BEBE Ee a Ka hi Pra 1 cpu 1 Balak Title Bar of the f 1 Module Title Bar 3 IT LI 7 Ti LEE Kran Fm Bahana Cemas ned ded on Fi He persi The SVB DEFINITION window appears This window displays the driver s parameters LE E x ra Lesher ines Aaraper 52H Eieltmilir EFFAN listine cf real A alt ED pA oem nde SX Eora kemi piw EO Frea nantes ohea npa cem by ob po 1 2 Pialang ann ECC GEO COD D DI 90660 ae oo Ee obra i Oi E ii Di DD a Gn DO Hoban zorra reaper es core LE Fo Corema dy me baie DOO 30 OD ani Uf Suber cuna Rr pn noda n Hio Conr T Suber etn CONS ag aon Ond jr Pose naa pai GARE TU FEX XO EE 111 14 Target pecikan m machen cperdinata adan IPO ILENE onl Cokic posit n in e h rer copied aster COPIES m 3 Machina rzardriaia moriar retains penkon D CES zu T Seta pemerataan LIP E m i Hehea coordina piin eadchawt piaba Ci Lm lisien roa ana maan Lah pans LAI Limi SUE Ur Patios eaa FERR H Eti THbo 05H re ILENE i z Bpeed ieeenos Dl iE read EL area Sever rik x 12 WEN Tiii 1106 a5 Aman _ ian Don H eres cree nara I Lou SU LE THEE Baby diete ura ond nica colon Deo 1 19 0000 DOG E ER cR d A LoT mi Bere
9. iren ure ponia 2 Eaa Gre user nsondios d a area drin ner coretan Hr _ oe punpleceenirg ibendum Open Ma fe rea Sree ua coretan mending data ey ppke peni a iani pon kar ear data Motor ipa prise Wellin team kal i n eee E Ps iba ra xa a Pot v 10100114 A Matan Digital Printers Ltd Page 11 of 19 Barak 6 Select AXIS 1 and select the SERVOPACK tab The following warning appears Ligierin Lutte Ther crank nim San rnb yetrh Has ca 77 ahi ll rz tea pum aa hee Li re SEO a Seger cru deed peal The E pha bo meum Dion s72n57 2 SEAR AOS Pee SES See 3 Seine sade Re no SAP aa sva mun Pinara cee Aree aria aja hha age ee en Heat ee ae a ee ee hue ee p L T mara 2 tke LS ere a nale lupe saec COP 7 Click OK EA Eng Mer EE Deinilipn Apssom Online Lal il e sERwOewcE 338 7 I xad sanie t umi eA ud THS z ums mani Ne en Em foci AN oma om Ine road aan um T Hung rt tend n a bugs Tora Lama uaa preme Bra Anc i m Hri ran et L nw reme Im Pda Vei puis IB EL the 8 Click SAVE and click YEs in the following dialog box that appears SVB 01 Definition All values in the Input Data column will be sent to Ehe Servopack OE to save You now have to repeat the previous three steps for AXIS 2 3 and 4 9 In the SVB DEFINITI
10. kstation 11 Shut down the printer and turn it on again 10100114 A Matan Digital Printers Ltd Page 7 of 19 Barak Part 2 Driver s Servo Pack Settings e Automatic Software Update Automatic Software Update When the CONTROLLER is switched on it checks the DRIVER SERVO PACK settings version number If the version is different from that stored on the CONTROLLER it will update the settings to the new version When any action is carried out in the CONTROLLER i e INIT MEDIA FORWARD BACKWARD and TENSION a message appears asking the user to either update or not A Drivers Settings will now be updated This might take a while Cancel The action can take up to a minute to be performed The drivers settings were updated successfully Please restart the Barak program and the Printer After the update you must shut down the printer and turn it on again N If you did not succeed to load the drivers automatically the first time you may try again If you are unsuccessful proceed to the next chapter 10100114 A Matan Digital Printers Ltd Page 8 of 19 Barak Development Environment Manual Update In order to carry out the following steps you must install the MPE720 application Make sure that the Barak Front End is closed 1 With the application installed on your desktop click the MPE720 icon The MAIN SCREEN appears hire LEE tari FS me p ew pee pek Debwo
11. won bk Doe aber 2a br one jA peered IRIS el 1 i lincgmeccumn tilang H mhm p monis Ka bea T Eris COM Ural maa PM ERIT AUI Kara Ii Hrein n pe ERP eee CP mean TM dq tt a REALM IA PN ceu i MAL Tenant ER Pein 1 7 Oo mm ee Bee Ai Figure 3 MPE720 Main Screen 2 Click COMMUNICATION SETTINGS and from the COMMUNICATION PORT select SERIAL F ad F 1 u F I Communications Setting Set the communication seting Communication port i 1 Serial OMe Unit No lt lt Detail Use the router 3 Click CONNECTION The MAIN SCREEN appears with a green flashing arrow at the top tight corner indicating that the application is online 10100114 A O Matan Digital Printers Ltd Page 9of 19 Barak Flashing Green Arrow ER Usia fork ee So Pari Ia Fi Be pk see ie doxple Qexq nae kami P ap z 7 TN 1 MP ssp fatal AA menaran pes heg Kena y maea Diir irt Beles EET ILE BED TW 1 565 LM On ae Dh Mus Sb Tiban PISIS 3RR d binis pm EM FEUI AI puibaYus dye Tibera PITS IZ Lr MERIT rr L1 EE 3 MK Uu eee i S Ee Doc lad 4 In the MAIN SCREEN click MODULE CONFIGURATION The MODULE CONFIGURATION window appears arapsr Marcum Tani onani e oa Duae om LETS Ewa rl 1 IT l c Mih Tap PA AN DLE In mM In the CONTROLLER group box click the title bar of the first module and in the MODULE DETAILS group box double cl

10100122-A BK Tec Note Replacing Controller Ethernet Modules

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