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1. Date And Function Name j Capacity Time Display l STRING TEST 2011 05 10 09 01 23 m Function Ico gt DATA It includes series function icon and each icon indicates a function Please click the related icon to enter into the display 7 3 Test Setting Functions description Please process the parameter setting before test It include String setting Cell setting Joint setting Data Storage Alarm Threshold setting test type setting Battery sampling and zero resistance setting Use methods Select the related setting items click lt Enter gt icon enter into the right display When the display shows in gray color it means that the display was under browse mode without any parameters setting Detail as follow 17 Date Time And Power 2011 05 10 09 01 23 m Navigation TEST SETTING 2 Cell Mode x 3 Joint Mode Kr GA Sete Settings n i n Set Warning ing 02 00V sen unctions 6 Input Comp ae de content Set Test Type 000 483m0Q ample Test function ER keys 7 3 1 String setting Functions description Set the String setting parameters like Station No Group No Battery type Low pressure alarm value and Group reference value Battery type includes battery voltage type and capacity Low pressure alarm value is the alarm threshold value of the measured battery
2. Connection method can refer to Test Functions Chapter Before string testing you have to setup parameter of test strings detailed operation please go for the String Testing Setup Chapter When complete the setup if alarm threshold need changed again or test type is invalid to current test strings Each string can save 430 items battery in the condition of manual test save data has to wait until test data to be stabilized 7 4 2 Cell Testing Functions Introduce When tester performs Cell testing that can test battery voltage impedance and temperature at the same time How to use 42 Click Cell testing CELL icon that can enter into Cell test interface such as follows CELL TEST Cell No 002 U 2 1120m 0 R 0 5370m0 Q 2011 05 10 09 01 23 inn Saved Manual Esc Range 4mQ REF lt 0 483m0Q gt it Cancel iL Range IL Save 1 11 REF Connect method please refer to the Test Functions Chapter Before Cell testing please setup Cell parameter detailed operation method refer to Cell Testing Setup Chapter Each alarm threshold changing and test type of current Cell are valid Cell testing can save at least 800 items test results In the condition of manual testing save data have to wait until results data to be stabilized 7 4 Joint Testing Functions Introduce 43 When tester perform dJoint testing it can test impedance
3. REF 2070S stands for 2070S 89 REF stands for test conductivity reference value is 89 When impedance and voltage value marked as v means test value exceed alarm threshold battery status is normal but if test voltage marked as that means battery voltage is lower than alarms impedance marked as 40 means compare results lower than replaced value of setup alarm threshold As tested impedance marked as and then the compare results are lower than warning value of alarm threshold as well as higher than replaced value Note e Test cable and battery must have good connection otherwise it will affect test results e When test value display Over that means the impedance exceed test range 66 e When test value display that means test cable open or test cable is cut off When test cable connected improperly or tested item value is over exceed the test e range it will display 7 4 1 String Testing Functions Introduce When perform the string testing can test battery voltage impedance and temperature at the same time How to use Click String testing STRING icon that may enter into 41 the string testing interface as below STRING TEST Manual Range 4mQ REF lt 0 483mQ gt 1 11 REF L 2011 05 10 09 01 23 m Station 01 String 01 Cell No 002 R 0 537 m0 25 0 C Es j L Cancel Range IL Save
4. 7 5 1 Network setting Function introduction It is used for configuring network interface parameters including IP address the network mask and port No Using method After selecting the network setting item press lt Enter gt you will enter into the network configuration window As following 2011 05 10 09 01 23 mm SYSTEM 1 Net Set 2 Time Set 3 Sound Set IP 010 001 092 141 4 Self off MASK 255 255 255 000 5 Language PORT 06800 6 Factory 7 Backlight 8 Version 9 Esc J 3 Enter Move to the number which you want to modify by direction key press number key to input numbers press lt Enter gt to save press lt Esc gt to quit the network configuration and won t save it 7 5 2 time setting Function introduction 53 It is used to set time and date Using method After choose the time setting item press lt Enter gt you will enter into the time setting window As following 2011 05 10 09 01 23 fm SYSTEM 1 Net Set Time Set Sound Set Self off 2000 02 02 Language 14 12 24 Factory Set Backlight Version Move to the number which you want to modify by direction key press number key to input numbers press lt Enter gt to save press lt Esc gt to quit the time setting and won t save it 7 5 3 key voice setting Function introduction It is used to set the switch of key voice Usage After
5. next iG Setup Battery Test Manage 5220A Select Start Menu Folder Where should Setup place the program s shortcuts Setup will create the programs shortcuts in the following Start Menu folder To continue click Next IF you would like to select a different folder click Browse BatteryManage5220A Browse 6 The options for adding shortcuts recommend to use default setting and click next 5 Setup Battery Test Manage 5220A Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing Battery Test Manage 52204 then click Next Create Quick Link V Create Desktop Icon Create Start Menu V Create Start Menu 75 7 Installation preview Click Installation is Setup Battery Test Manage 5220A Ready to Install Setup is now ready to begin installing Battery Test Manage 52204 on your computer Click Install to continue with the installation or click Back if you want to review or change any settings Destination location C Program Files BatteryManage52204 Start Menu folder BatteryManage5220A Additional tasks Create Quick Link 8 Click finish to retreat the program and complete the installation 5 Setup Battery Test Manage 5220A Completing the Battery Test Manage 5220A Setup Wizard Setup has finished installing Battery Test Manage
6. TEST CABLE test interface TEST CABLE test interface is the special interface for battery resistance test line Ethernet test interface This interface is standard RJ45 interface use Ethernet crossed line RESERVE interface Standby interface RS232 interface Professional external RS232 parallel serial Line for the connection between instruments amp PC 5 3 other parts O test line Battery resistance test line connect with TEST CABLE 11 interface at one end connect with tested battery at another end red is positive black is negative Ethernet line The line equipped with the instrument is crossed network line for connecting with PC When Ethernet connection is normal Ethernet indicator on RJ45 interface is on RS232 parallel line Serial line equipped with the instrument is RS232 parallel line it is connected with PC for tester parameter setting and reading records 6 main functions features and technical index 6 1 Functions Voltage resistance and conductance testing of 60V 5AH 6000AH Single cell or battery string Oo Storage battery impendence test range is 1p 2 400 Q auto test for entire range resolution 1u Storage battery conductance test range 250 S 50000 S resolution 1S Support battery temperature test data saved in testing records Support three testing type String Cell and Joint test String date saving amount is 250
7. each string can 12 includes 430 batteries at most Joint data saving amount is 250 each string includes 480 strip at most Cell data saving amount more than 800 strips Total data saving can reach 220 000 strips Have comparison test function Compare the test results with the standard data and show the relationships then indicate the status of the battery Can set 300 types battery comparison data on the internal instruments you can select the comparison data as the reference also can manual input the reference value for compare Testing data could show is chart also could in intuitive table String testing data can display based on string with detail analysis of voltage amp impedance amp Joint resistance in histogram With RS232 and TCP IP port realize remote control transmit the filed data to the remote end to analyze and store generating a lot of analysis data 6 2 Features Built in Li battery operate by hands support external power supply operation work over 8 hours without external power High speed test Each cell testing is within 10 seconds and the string testing is done within a few minutes Large storage capacity Store large capacity test data over 220 000 items Display mode with light touch operation button and 3 5 true color LCD backlight 13 Built in high precision clock and calendar each test data with
8. should be the multiple of the reference value If test conductance the setting value should be the percentage of the reference value Use methods Select the alarm threshold setting and enter into the setting display if it is resistance testing the display as follow 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode 4 Save Mode Warning 1 5 REF 5 Set Warning Instead 2 0 REF 6 Set Test Type 7 Sample Test 8 Zero Setting Es J 01 JU 01 JU Enter Click up amp down keys to select the items you want to set Click lt 0 1 gt lt 0 1 gt function key to set the alarm and replacement threshold and then save The alarm amp replacement value should be the multiple of the reference resistance value 1 5REF means the instrument will warning and alarm when the testing results 1 5 times greater and 2 times less than the reference value 2 0REF means the instrument will process replacement alarm when the testing value 2 times greater than the measured 29 value During Conductance testing type manual threshold value display as follow TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode 4 Save Mode Warning 65 REF 5 Set Warning Instead 50 REF 6 Set Test Type 7 Sample Test 8 Zero Setting 2011 05 10 09 01 23 um input se JU Je J L_Enter_J Click up amp down keys to select the items you want to s
9. the instruments will alarm when the measured voltage lower than the threshold one It should process Alarm threshold and test type setting before String setting Details please check the chapter Alarm Threshold Setting and Test Type Setting Use methods Select the String Mode on the main test setting display and click lt Enter gt icon to process the String testing 18 When you process the String Mode the battery type alarm threshold reference value and others all in gray color it shows that the string is already exist and you can not make change Please amend Group No and Station No to build a new string and then set the related string parameters There have shortcut keys of some parameters for the one do not have shortcut keys User s can input NO Detail as follow 2011 05 10 09 01 23 fm TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String 01 4 Save Mode U Type 2 V 5 Set Warning U Warning 02 10V 6 Set Test Type REF 7 Sample Test i 8 Zero Setting and 2 Esc J 1 Enter Support voltage type 2V 4V 6V 8V 12V 24V Click related shortcut keys for setting like below 19 2011 05 10 09 01 23 fm TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String 01 4 Save Mode U Type 2 V 0500AH ene U Warning 02 10V 6 Set Test Type REF 7 Sample Test 000 483mQ 8 Zero Setting
10. 09 01 23 fm DATA BROWSE gt STRING BROWSE NO TEST DATA OF STRING Esc 7 6 2 Cell Data Browsing Function Introduction 66 It is used for the review of cell test data The use can view all the data by shifting pages All cells test data deletion Usage CELL Select cell browsing icon and press lt Enter gt 2011 05 10 09 01 23 mn DATA BROWSE gt CELL BROWSE Cell NO Test Time 002 2011 05 10 11 10 20 003 2011 05 10 13 20 32 004 2011 05 10 14 50 29 005 2011 05 10 15 10 53 006 2011 05 10 16 01 13 007 2011 05 10 16 35 50 008 2011 05 10 17 03 25 Page Up Next Clear Select the target testing serial by arrow keys and press lt Enter gt The user can shift pages for more records All cell testing data can be deleted by lt Clear gt The user can press arrow keys to select the target records 2011 05 10 09 01 23 fm DATA BROWSE gt CELL BROWSE REF lt 0 483mQ gt Esc Up Down If there is no cell data or the data has been deleted it shows the following interface 2011 05 10 09 01 23 um DATA BROWSE gt CELL BROWSE NO TEST DATA OF CELL Esc 7 6 3 Joint Data Browsing Function Introduction 68 To review all the records in Joint it will show the base station number group number batteries in the string and saving time of the last battery The Joint tests string deletion and dele all records in Joint Browse
11. 1 Enter Press lt 1 gt or lt 1 gt to set BackLight press lt Enter gt to save press lt Esc gt to quit the BackLight setting and won t save it 7 5 8 Software Version Number Functions It is for the review of the software version number Usage Review the software version number by selecting the number 59 2011 05 10 09 01 23 fm SYSTEM 1 Net Set 2 Time Set 3 Sound Set 4 Self off VERSION V2 0 5 Language 6 Factory Set 7 Backlight 8 Version ta Esc 7 6 Data Browsing Function Introduction It is used to browse the testing record of string cell and Joint The string data has the functions of data analysis Chart for resistance and voltage The max value min value and average value can be got by string data analysis There is no data analysis for cell which can just review the testing data Usage Select DATA the icon of data browsing and click lt Enter gt to the interface There are three kinds of testing records string data cell data Joint in this interface 60 2011 05 10 09 01 23 fm DATA BROWSE gt STRING BROWSE Select the target icon and press lt Enter gt 7 6 1 String Data Browsing Functions Introduction It s for the browsing of string data which display the base station number string number batteries in the string and saving time of the last battery The string tests the deletion of a string and strings Browse th
12. 52204 on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup 2 uninstall 1 Double click unins000 exe to uninstall the software 76 fr BatteryManage5220A RHE REO SEW hea TAG hw Qam O 3 Or xe E QC Program Files Batteryllanage5220A N i BakterSkin Batteryllanage exe HTH ar Batteryllanage Mi NetConfig ini Serial dll Sr ERE 1 0 0 1 O R e D 228 Q Kaen w ALE VapNet dl unins000 dat 1 0 0 1 DAT it V pNet DLL 15 1B f BatteryTestData mab unins000 exe A r a Heg Setup Uninstall Beem aradan EI 1 K Serial DLL 2 Click Yes in the popping up dialogue box of Battery Test Manage Battery Test Nanage 5220A Uninstall Y re you sure completely remove Battery Test Manage 5220A and all of its components 3 Click Confirm to retreat the program and complete the uninstall Battery Test Hanage 52204 Uninstall e W Battery Test Manage 5220A was successfully removed from your computer WE 7 7 3 Menus There are 4 menus in this software and refer to the following table for details TT Drop down Item Functions menu PEN Open the window of Historical Historical data data file Log out Deactivate the software Open the window of parameter E Parameter Parameter Communication Open the window of Local parameter communication parameter Open C
13. Cx jl 4v J 6V J Mor J Comparison threshold value setting include Manual Input directly or Select threshold value Select threshold means choose the Built in set value The Build in values can get directly from the sampling battery testing or the configured download software Details please take the chapter Sampling Battery for reference Display of Manual Input value as follow 20 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String 01 4 Save Mode U Type 2 V 0500AH U Warning 02 10V REF 000 483mQ 5 Set Warning 6 Set Test Type 7 Sample Test 8 Zero Setting Esc J Srlect j Input J Enter During Conductance testing type manual input threshold value display as follow 1 String Mode 2 Cell Mode 3 Joint Mode 4 Save Mode 5 Set Warning 6 Set Test Type 7 Sample Test 8 Zero Setting L Esc TEST SETTING 1 Srlect jt 2011 05 10 09 01 23 mn Station 01 String 01 U Type 2 V 0500AH U Warning 02 10V REF 2027S JL Enter Jj Input Select the saved threshold value click function key lt 1 gt lt 1 gt to change the serial No and choose value It will show in Gray color if it can not configure The display of 21 select threshold value as follow 2011 05 10 09 01 23 mm TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String
14. all samples are tested at this time the test interface will display Min and Average value According to actual needs click lt Save Ave gt or lt Save Min gt keys to setup the average value or min value as reference value and complete the battery sampling s operation As long as click lt Esc gt key you could drop out battery sampling of course reference values are not be saved at last 2011 05 10 09 01 23 im Sample Test REF Number 001 Sample 30 Ce Sample NO 30 Min 0 412 mQ Average 0 432 mQ Range 4mQ t Esc j Save Ave E Save Min 7 3 8 Impedance Zero Adjustment Functions Functions Introduce This impedance zero functions is used to calibrate the tester by adjusting impedance 0 range value in order to make the test results are much more reliable When difference of environment temperature and normal temperature 25 is over 10 C or above this value we would suggest to use zero adjustment function Correct 34 and properly use zero adjustment function that can improve measurement accuracy Note In below description that mentioned zero adjustment board is in good conductive metal plate when zero adjusting you have to try two test clip or probe as close as possible How to use Select impedance zero adjustment function and click confirm key enter into following interface 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode Zero
15. deleting and printing the testing data saved in the computer Please refer to the following picture 87 BatteryManage File Configure TestData Help History Record StringData CelData JointData DeviceParameters Communication Testene TestTine aah raen Index Voltage V Res Cond nOhm S Temperature Reference n0hn S Result Type Status TestTine The entire testing data of the records table is displayed in data displaying area The function of DELETE is to delete the entire testing data in the selected records table The function of PRINT is to print the entire testing data in the selected records table Resistance analysis is to analyzer the resistance results of selected strings and displays the max value min value average value and resistance Chart Only string data and Joint data have this function Voltage analysis is to analyzer the voltage results of selected strings and displays the max value min value average value and resistance Chart 88 7 8 instrument charging There is built in 7 4V 4400mAh Li battery in this instrument When battery sign is empty the instrument will prompt no battery and shut down 1 minute later automatically In order to not affect your usage please charge it immediately Li battery can be charged anytime because it has no memory effect We advise you to charge the battery immediately when it has one grid so as to affect normal use How to charge f
16. the historic data window The user needs to fill the notes when save the files If the testing time is wrong e g 2011 13 01 00 26 39 this record is discarded Resistance analysis is to analyzer the selected testing data of Joint and analyzes the max value min value and average value 84 4 Cell data The cell data window provides the reading deleting and saving cell testing data Please refer to the following picture 8 BatteryMmanage File Configure TestData Help History Record StringData CellData JontData DeviceParameters Communication Reed delete See Index Voltage V Res CondmOm S Temperature Reference nhn S Result Type Status TestTime The function of cell testing data read is to read the entire cell testing data saved in the equipment and display them in the device data control window according to the current communication setting The function of cell bar testing data delete is to delete all the cell testing data in the equipment The function of cell testing data saving is to save the testing data displayed in the equipment data control window in the computer and show them in the historic data window The user needs to fill the notes when save the files If the testing time is wrong e g 2011 13 01 00 26 39 85 this record is discarded 5 String Data String data window has the function of reading deleting and saving string testing data resistance analysis a
17. viewing that can quickly find the failure Joint Impedance gear has six types 4m 2 40m8 400m Q 40 400Q 4002 when gear setup auto switch it would auto switch measure range according to different impedance value During the range switch impedance value becomes unstable only when value range is stable and impedance measurement value to stabilized in this case you can complete the impedance results compare and save Temperature measurement must equip with a temperature probe or clip to test and display temperature value Prior to compare functions they need to set the reference value input or test battery sample to obtain the reference value This tester support 300 items compare data The set of reference value can be done by PC 36 software or by tester In order to learn details please refer to Battery sampling Chapter How to use Connect the top of unit TEST CABLE interface by a test cable and fix it The other end clip the battery positive negative red clip connect positive while black clip connect the negative as below Test clip connect to battery terminal sketch When test type is resistance test the interface is as below 37 Date Time Test Function State x And Power function tip tip 201 K 3540 09 01 23 mm Test mode STRING TEST Adjust Testing Station instructs Ranar o Str
18. would regard that last test is over and jump to next test automatically so it is not correct to click re test key when test cable and battery already disconnected 7 4 6 Gear Setup Functions Introduce In order to save time of gear auto switch plus that impedance of multi battery is in the same test range you can setup correspondence Gear to test How to use 48 In the test interface click lt Range gt functional keys to setup gears After click gear key the functional keys would change to gear setup keys as follows 2011 05 10 09 01 23 mm CELL TEST Manual Cell No 001 R 0 537 mQ Range 4mQ REF lt 0 483mQ gt 1 11 REF 4 mQ j 40mQ 400mQ More Confirm selection by clicking related gear click lt More gt functional keys would display other gears setup as follows 49 2011 05 10 09 01 23 fm CELL TEST Manual Cell No 001 U 0 537 mQ T 25 0 CC Range 4mQ REF lt 0 483mQ gt 1 11 REF L 4802 JLa400 JLs00Q2 JUL More J Confirm selection by clicking related gear click lt More gt functional keys would display other gears setup as follows 2011 05 10 09 01 23 mm CELL TEST Manual Cell No 001 U 0 537 mQ T 25 0 C Range 4mQ REF lt 0 483mQ gt 1 11 REF ee Ce L Auto J More J 50 Click lt More gt functional keys would display first page gear setup click lt Esc gt functional ke
19. 01 4 Save Mode U Type 2 V 0500AH 5 Set Warning U Warning 02 10V 6 Set Test Type REF 001 7 Sample Test 2V 0500AH 0 483mQ 8 Zero Setting Bae J Srlect Input Enter 7 3 2 Cell setting Functions description Set the Cell setting parameters like Battery type Low pressure alarm value and reference value Battery type includes battery voltage and capacity Low pressure alarm value is the alarm threshold value of the measured battery the instruments will alarm when the measured voltage lower than the threshold one Use methods Comparison threshold value setting include Manual Input directly or Select threshold value Select threshold means choose the Built in set value The Build in values can get directly from the sampling battery testing or the configured download software Details please take the chapter 22 Sampling Battery for reference Display of Cell setting as follow 2011 05 10 09 01 23 fm TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode U Type 2 V 0500AH 4 Save Mode U Warning 02 10V 5 Set Warning REF 6 Set Test Type 000 483mQ 7 Sample Test 8 Zero Setting av JW JO JU Mor j Support voltage type 2V 4V 6V 8V 12V 24V Click related shortcut keys for setting like below 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode U Type 2 V 0500AH 4 Save Mode U Warning 02 1
20. 0V 5 Set Warning REF 6 Set Test Type 000 483mQ 7 Sample Test 8 Zero Setting 2V lL 4v Ie 6v More 23 Comparison threshold value setting include Manual Input directly or Select threshold value Select threshold means choose the Built in set value The Build in values can get directly from the sampling battery testing or the configured download software Details please take the chapter Sampling Battery for reference When the test type is resistance the display of manual input threshold value of Cell setting as follow 2011 05 10 09 01 23 fm TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode U Type 2 V 0500AH 4 Save Mode U Warning 02 10V 5 Set Warning REF 6 Set Test Type 000 483m0Q 7 Sample Test 8 Zero Setting Ese JU Smet J Input 1 L Enter j During Conductance testing type manual input threshold value display as follow 24 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode U Type 2 V 0500AH 4 Save Mode U Warning 02 10V 5 Set Warning REF 6 Set Test Type 20278 7 Sample Test 8 Zero Setting JL Sect JL Input JUL a J Select the saved threshold value click function key lt 1 gt lt 1 gt to change the serial No and choose value It will show in Gray color if it can not configure The display of select threshold value as follow 2011 05 10 09 01 23 mn TEST
21. Adjust 4 Save Mode 5 Set Warning 0 000 mQ 6 Set Test Type 7 Sample Test Range 4mQ 8 Zero Setting Function OFF Func On Func Off Range Save Click lt Range gt key to switch zero gear click lt Function On gt lt Function off gt to select zero adjustment function on or off It will display on the test interface when functions on As test clip and zero adjustment board connected click lt Save gt key to complete selected gear zero adjustment but to be make sure test cable and board connection well If other gear need to zero adjustment just repeat the above operation If the zero adjustment is not 35 correct and the zero adjustment is on as testing that would cause the test results are incorrect as this time zero adjustment is necessary for incorrect gear before use 7 4 Test Functions Functions Introduce Test functions contain three methods string testing Cell testing and Joint testing Each function adapts to different type of testing String testing is used to the whole battery testing and that can manage the series number of battery test results and analysis the data find out the inequality Cell battery in fast way View data and check out battery Chartic so that search invalid battery rapidly Cell test is used to test every kinds of Cell battery that can test and setup different types of test parameter Joint testing inspects each of battery Joint and generate graphic when data
22. Profile Firstly thank you for purchasing ISBA 5220A Storage Battery Impendence Analyzer from DADI Telecom This user manual contains functions introduction installation wire connecting operation and trouble shooting about tester In order to ensure your correct use please read this user manual in detailed in advance And please keep it in convenient place for your quick looking when you encountering problems Note gt We will continue improve and perfect tester functions and characters so the change of user manual content is without prior notice gt We would make effort to perfect this user manual to ensure the accuracy If you find any fault in this manual please contact with us gt Without the written permission from DADI Telecom copy and forge is forbidden All Right Reserved Including eight chapters Contents chapter Title Content 1 Overview Product overview 2 Check tester Introduce all the accessories in the packaging Package 3 Safety matters Describe how to use tester safely General Introduce operation attention and 4 operation and use guide use guide 5 Tester Introduce the constitute of the tester constitutes main functions Introduce the main functions and 6 and technical technical specifications specifications 7 Operation Describe basic operation instruction Common fault Introduce some common fault 8 analysis and phenomenon reasons and solutions trouble
23. SETTING 1 String Mode 2 Cell Mode 3 Joint Mode U Type 2 V 0500AH 4 Save Mode U Warning 02 10V 5 Set Warning REF 001 6 Set Test Type 2V 0500AH 0 483mQ 7 Sample Test 8 Zero Setting r 4 1 J Srlect Srlect Input Input ji a j 25 7 3 3 Joint setting Functions description Set the string setting parameters like Station No Group No Group reference value and Pole No Pole No means the Pole No of Cell battery It should process Alarm threshold and test type setting before Joint Details please check the chapter Alarm Threshold Setting and Test Type Setting Use methods When you process the Joint setting the Pole No reference value and others all in gray color it shows that the string already exists and you can not make changes Please amend Group No or Station No to build a new string and then set the related string parameters It is Manual input type of Joint reference value setting Pole No means the Pole No of each Cell battery the serial No of Joint is based on the No of Pole During resistance testing the display of Joint setting as follow 26 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String 01 4 Save Mode REF 000 050mQ 5 Set Warning Post Per JAR 2 6 Set Test Type 7 Sample Test 8 Zero Setting Esc Enter During Conductance testing type manua
24. age the internal circuit Display The new tester has a protective mask on LCD please rip it before use Cleaning This tester shell is made of plastic please use dry and soft cloth to wipe and clean please do not use a volatile chemical agents otherwise easy cause discoloring or deformation Protection of shell and operation panel Please don t spray the volatile chemical reagent onto shell or panel or don t make them touch with rubber or PVC for long time which easy to cause fault Move tester When you want to move the tester please check the power wire and cable to ensure them unconnected with tester and then take tester by both hands 7 Longtime unused If the tester is longtime unused the battery characteristics will getting worse or the battery need charging If the charging time is very short and operation time is also short the tester has to be replaced Faults If the internal emit strange voice smell or smoke please immediately shut off the tester and power supply and contact us 4 2 Use notes gt gt gt When you use the tester for the first time please fully charge the battery If there appear abnormal pages or crashed please shutdown the tester and then restart again Please don t let the tester in direct sunlight or close to heat place which maybe cause adverse affect to inside circuit or shell If the tester is moved to the environment which has higher temperatur
25. and temperature of Joint How to use Click Joint JOIN icon and then enter into the Joint test interface as follows 2011 05 10 09 01 23 mm JOINT TEST Saved Manual Station 01 String 01 Joint 002 1 R 0 570m0 O Range 4mQ REF lt 0 483mQ gt 1 11 REF L_Ese Jj L Cancel Range at _Save Connection method please refer to Chapter Test Functions Before Joint testing please setup the parameter of Joint first detailed operation method please refer to Joint Test Setup Chapter When this setup completes alarm threshold changing and testing type of current test strings are all invalid Data save method can be changed during string testing Each string can save at least 480 items data Under the circumstances of manual testing manual save data have to wait for data is stable 44 7 4 4 Compare Functions Functions Introduce Compare function that means compare current test result and setup reference value thereby in this way to judge tested battery health status Before compare functions you need to setup comparator input or test battery sample to obtain reference value this tester support 300 items data compare Comparator setup can be down by PC software or also by tester Please go for detailed operation method by chapter Battery Sampling How to use At the test interface click lt Comp gt key on or lt Cancel gt off this function when compare function is on it will di
26. ans compare results is lower than changed valued of alarm threshold setting and it in need of replacement If 46 conductivity is checked by icon means compare results lower than warning value of alarm threshold but higher than replaced value in this case battery need more maintenance as follows 2011 05 10 09 01 23 m STRING TEST Saved Manual Station 01 String 01 Cell No 002 U 2 1120m 0 G 1862 S v 25 0 C REF lt 2070 S gt 89 REF l Ese JU Cancel j Save L 7 4 5 Re test Functions Functions Introduce In the circumstances of auto save three test modes are all have Re test functions when test clip still connect with tested battery you need to re test the battery again the new test data can overlay last auto save test data How to use In the circumstances of auto test if last test data is not correct you can test battery again by clicking re test key when test clip is connected with battery this function can 47 be use repeatedly as follows 2011 05 10 09 01 23 inn STRING TEST Saved Auto Station 01 String 01 Cell No 002 R 0 537 m0 25 0 C Range 4mQ REF lt 0 483mQ gt 1 11 REF t Esc R Cancel Jl Range jt Retest j Note when using re test functions battery number or Joint number would not able to add automatically but it would overlay last test data and if test clip or probe disconnected with battery tester
27. auto test time record D Adapt wide temperature chip normally work under 10 50 C satisfies many tests under adverse circumstances Strong structure is suitable for field work 6 3 Specifications GENERAL INDEX Size 190 x 108 x 50 mm Weight 1Kg Display LCD 320 240 Impendence test and precision Test range 1p 2 400 2 Precision 4mpO 1 0 rdg 8dgt Other Gear 0 8 rdg 6dgt Voltage test Test range DC 0 60V Precision 0 1 rdg 6dgt Temperature test 30 C 100 C Precision 1 C Tester range Data storage Over 220 000 record items Operation method Keyboard Communications way RS232 RJ45 14 Working 10C 50C temperature Relative 0 80 RH humidity Storage and transportation 20 C 70 C temperature Built in Li battery charging continues Power supply working gt 8 hours Power adaptor 8 4V 2 0A 7 Operation Instructions 7 1 Instrument s Power on off 1 Power on Instrument Click the power on off button and it will display LOGO icon and then enter into the below operation display 15 2011 05 10 09 01 23 fm STRING TEST 2 Power off instrument A long press the power on off button about 5 seconds 7 2 Instruction of tester s LCD display It will show the main display when power on the tester It includes Battery indicator Date and time function icon 16
28. choose the key voice setting item press lt Enter gt 54 you will enter into the key voice setting window As following 2011 05 10 09 01 23 mn SYSTEM 1 Net Set 2 Time Set 3 Sound Set 4 Self off Sound Set ON 5 Language 6 Factory Set 7 Backlight 8 Version Es J ON J OFF Enter J Press lt ON gt or lt OFF gt to set key voice press lt Enter gt to save press lt Esc gt to quit the key voice setting and won t save it 7 5 4 Regularly shutdown setting Function introduction It is used to set the time of timing shutdown Usage After choose the timing shutdown setting item press lt Enter gt you will enter into the Regularly shutdown setting window As following 55 2011 05 10 09 01 23 fm SYSTEM 1 Net Set 2 Time Set 3 Sound Set 4 Self off Self off 10 Min 5 Language 6 Factory Set 7 Backlight 8 Version 10Min 20Min 30Min 60Min Press lt 10 Min gt lt 20 Min gt lt 30 Min gt or lt 60 Min gt to set the shutdown time lt 10 Min gt lt 20 Min gt lt 30 Min gt or lt 60 Min gt press lt Enter gt to save press lt Esc gt to quit the key voice setting and won t save it 7 5 5 Language setting Function introduction Setting the tester using language now the 5220A supports Chinese and English Usage After choose the language setting item press lt Enter gt you will enter into the
29. cludes two types Manual test and auto test manual test must need press keys by hand that can save test data auto test that tester auto test and save data automatically Group Station Battery number display Display current group station battery number three types of test status and display them in different ways Test display Display test results string testing and Cell testing display voltage impedance and temperature Joint display impedance and temperature Gear Display impedance test use the current gear if the test type is conductivity that would not display gear Functional keys Four functions correspondence to F1 F4 keys in difference functions has different interfaces 39 Reference value results compare and Test types is resistance REF 0 483mQ stands for reference value 0 483 m2 1 11REF stands for tested impedance value is 1 11 times of reference value When impedance and voltage test value marked as v means test values does not exceed the alarmed threshold Otherwise tested value marked as that means tested battery voltage is exceed alarms Tested impedance marked as means test results are exceeded replaced value of configured threshold When impedance marked as that means compare result is greater than warning value of setup alarm threshold Reference value compare results and Test type is conductivity
30. data It will show max value min value average value reference line and alarm line in the resistance Chart Each page will display 32 batteries and the user can shift pages for more records 2011 05 10 09 01 23 inn Chart Resistance mQ Max 0 570 Average 0 568 Min 0 566 Wan a 0 483 rn ee de o Ese Jj Page Up Next j If test type of Joint is conductance it will show the conductance Chart with max value min value average value reference line and alarm line Each page will display 32 batteries and the user can shift pages for more records 71 2011 05 10 09 01 23 fm Chart Conductance S Max 1766 Average 1750 Min 1754 DIO cases e a ne Warn BBBBR 0000 1754 1 1 EH Page Up Next If there is no data of Joint or all data has been deleted it shows the following 2011 05 10 09 01 23 fm DATA BROWSE gt JOINT BROWSE NO TEST DATA OF JOINT Esc 72 7 7 PC analysis software operation 7 7 1 profile BatteryManage is a PC management software developed by DADI for ISBA 5220A It can communicate with ISBA 5220A by RS 232 serial interface or TCP IP network interface Main functions 1 Read the testing records and save them in the computer Print the records in computer Delete the records Delete the records saved in computer 5 Synchronous clock Read or allocate the parameters of the equipment Read or allocat
31. e analyzer adapts the VLSI and powerful microprocessor and can operate the data exchange with RS232 TCP IP port meanwhile it adapts the large colorful LCD screen and the analyzer could achieve the analysis display and report output of testing data by itself It is a top grade meter which is suitable for military communications operators and power department etc 2 Check tester packaging When you receive the tester please open the bad and compare as the package list to check the accessories If there is some different or you want to add or change some standard or optional accessories please contact with us Host ISBA 5220A battery analyzer host Standard accessories Check the accessories to see if they are complete or damaged Name Spec QTY Test line of alligator clip RS232 parallel seriall Line Ethernet crossed line 1 5m 1 Charger 8 4V 2 0A 1 User manual 1 PC management platform 1 CD Instrument bag Including instrument 1 intima 3 Safety matters In the whole test process please comply with common safety prevent norms If you use the tester without this user manual and the tester is damaged DADI Telecom won t undertake any responsibility Please be sure to obey the following safety norms lest cause bodily injury or tester damage Battery charging Warning Charging the battery must use the charger from the manufacturer You can t use any unauth
32. e or temperature changing quickly the tester will generate condensing So the best way is to leave the tester in the new environment one hour before operation 5 Tester Instrument 5 1 instrument front view Display Area Keyboard Host appearance Test Clamp Test line Function Key Direction Key Tab Gr x Confirm Key eu Number Key Keyboard introduction picture instrument buttons It includes power key reset key return key function key arrow key OK key and number key The key functions are as follows gt Power key power on off When the tester is on press this key for a while to close when the tester appears anomaly and can not be closed through closing icon or power key press this key for a while 5 seconds to shut off the tester Reset key press this key to reset system Y Y Return key press this key to return to last menu or cancel setting gt Function key four keys F1 F2 F3 and F4 in different test and setting interface the function is different gt Arrow key up down left right move toward corresponding direction by operating different cursor key 10 gt OK key press it for confirmation gt Number key 0 9 ten numbers press this key to input corresponding number 5 2 instrument upside and interface O Power Adaptor interface Instrument power adaptor input 50Hz AC 220V commercial power allowed error range 10 output 8 4V
33. e testing data of each string testing data analysis voltage Chart and resistance Chart Usage Select the icon of string data and press lt Enter gt 61 Station String Total 01 02 020 01 03 030 01 04 046 01 05 050 01 06 043 01 07 052 01 08 033 DATA BROWSE gt STRING BROWSE R Data 2011 05 11 09 01 23 mm Test Time 2011 05 10 11 10 20 2011 05 10 13 20 32 2011 05 10 14 50 29 2011 05 10 15 10 53 2011 05 10 16 01 13 2011 05 10 16 35 50 2011 05 10 17 03 25 Page Up Next Clear DEL One Select the target string by arrow keys and press lt Enter gt Previous page and next page keys are used for shift pages String data supports string deletion Press lt DEL One gt can delete the selected data Press lt Clear gt can delete all data Shift strings by arrow keys and the follow is a sample for a string data records 62 2011 05 11 09 01 23 fm STRING BROWSE No 001 002 003 004 oG REF lt 0 483mQ gt L Page Up Analyse if Next J Press lt Analyse gt in the string data and data analysis is preceded Max value min value and average value can be generated by data analysis 2011 05 11 09 01 23 ml STRING BROWSE Resistance I Min Average o a Rest 17 fa e State PASS PASS HMS 09 15 21 09 03 29 YMD 11 06 02 10602 Switch J REF lt 0 483mQ gt Chart There are tw
34. e the comparison reference data Analyzer the testing data and generate the Chart for resistance conductance or voltage 7 7 2 Installation and uninstall 1 Installation 1 Double click BatteryTM Setup exe and begin the installation of BatteryManage 73 Ladder Ett Xe RED SEV KEW TAM Bao Qa O p Par prer m Grans O E WBatteryflanage KAPRER A RS tee fe 1 190 KB a Rese B Bae D seers Gatens O METERES EE x eate 3 Pop up the box of Installation Battery Test Manage and click next je Setup Battery Test Manage 5220A Welcome to the Battery Test Manage 52204 Setup Wizard This will install Battery Test Manage 52204 version 2 0 0 0 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup 4 Click browse to locate the software and 74 click next If locate as default click next Setup Battery Test Manage 5220A Select Destination Location Where should Battery Test Manage 52204 be installed S Setup will install Battery Test Manage 52204 into the following folder To continue click Next IF you would like to select a different folder click Browse C Program Files BatteryManage52204 At least 5 7 MB of free disk space is required 5 Shortcut for the location of program recommend to use default setting and click
35. ell data window to Read Cell data read testing data in current communication mode Open string data window to Testing Read string p E er EE data dda read testing data in current communication mode Open Joint data window to Read Joint data read testing data in current communication mode Display the version number Help About p ay and copyright 78 There are 4 operation window in the software and to get more in the following table Item Functions Historic Data Display entire testing data saved in computer and print Read equipment parameter Set equipment parameter Synchronous equipment clock Set comparison reference data of equipment and save it in computer Set comparison parameter write the comparison reference data in equipment String Data Read string testing data to display and read string testing data saved in equipment Delete string data delete string testing data saved in equipment Save string data Save the string testing data read from the equipment to computer and display them in historic data window Resistance analysis display the selected resistance Chart and analyzer the max value min value and average value 79 Voltage analysis display the selected voltage Chart and analyzer the max value min value and average value Cell Data Read cell testing data display and read the cell tes
36. et Click lt 1 gt lt 1 gt function key to set the alarm and replacement threshold and then save The alarm amp replacement value should be the percentage of the reference conductance value 65 REF is the alarm threshold value it will process warning and alarm when the test value 50 lower than the reference value 50 REF is the replacement threshold value it will alarm when the test value lower than the measured value 50 RE 30 7 3 6 Test type setting Functions description Set the test type There are two type for setting Resistance and Conductance Note Change test type is only effective for Cell testing For the String and Joint testing the test type can not changed as the test type is already confirmed before you set up the testing string If you want to amend the test type of String amp Joint testing you should re build testing string Use methods Select the test type setting and enter into the display show as follow 2011 05 10 09 01 23 mm TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode 4 Save Mode Set Test Type 5 Set Warning 6 Set Test Type 7 Sample Test 8 Zero Setting bain JR JG Jente 4 Click lt R gt lt G gt function key to set the testing type 31 7 3 7 Battery Sampling Functions Introduction Battery sampling used to setup a test reference value by this way Thus this value downloads to the unit by PC software config
37. ing 01 Cell No 002 gt gt String NO al R ring e U 0 c Test results Test 0 537 mQ indicate Content Reference Range amg 0 483mQ0 gt LIIR and Kange 4 mL lt REF lt 0 483m0 gt 1 11 REF gt E fun n Comparison Esc Cancel Range Save results keys Test type is conductivity test interface as below Date Ti Test Function State ate ie S And Power function tip tip 7 n 7 E Test mode STRING TEST Adjust Testing Station s Pren instructs tation tring ell No String NO L 112 Test results ad 1862 S indicate 25 0 C Reference and nction Comparison keys Ht Ese Cancel j Range Save results Test function Three types String testing Cell testing and Joint testing Function Prompt when zero adjustment is on but not Prompt prompt when zero adjustment is off Status Auto test When test clip or probe is Prompt connected to battery it will display 38 Testing and also display Saved if the data already saved Manual test When save data it will display Saved and disappear after 1 second Battery Time Indication Display current time and battery left capacity Test method indication Test method in
38. irstly shut down the instrument and connect AC 220V input plug with AC 220V socket then put the output plug of charger into the charge port of the instrument When the instrument is closed the charge time should be less than 12 hours or else it would damage the instrument 7 9 Replace instrument battery Because the battery is specially designed for the instrument by the factory you cannot buy it in the market please contact DADI when you need to change it How to replace place the instrument face down turn the central fixed screw which under the battery box with the screwdriver open the battery cover pull the battery out of the socket Replace the original battery with a new one of DADI and tighten the screw Don t dispose the battery put it into battery recycle box or give it to professional department 89 8 Common trouble shooting and solutions Reason phenomenon Solutions Analysis Instrument Low battery Turn on after full can not charge open Display Test line Ensure test line abnormal connection is connection is correct measurement good or not value Abnormal Set Set comparison comparison comparison threshold value result threshold correctly correctly or not PC 1 Data line 1 Joint data Line management connects or not 2 set PC software and software can 2 setting is good battery tester not read or not according to user 3 Whether the manual rema EES 3 Save the test data already
39. l threshold value display as follow 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode Station 01 3 Joint Mode String 01 4 Save Mode REF 20000 S 5 Set Warning 6 Set Test Type 7 Sample Test 8 Zero Setting Post Per JAR 2 Esc Enter 7 3 4 Data storage setting Functions description 27 input Set the related parameters of String testing Cell testing Joint testing and data storage saving There are two saving types of data storage Manual amp Auto When you set Manual saving you should click the related saving keys to store the data If you set Auto saving the instruments will auto saving the date once the testing results coming stable Use methods Select the data storage saving type and click OK key to enter into The display as follow 2011 05 10 09 01 23 fm TEST SETTING 1 String Mode 2 Cell Mode Save Mode Of D 3 Joint Mode pe da 4 Save Mode String Mode Manual 5 Set Warning 6 Set Test Type 7 Sample Test Joint Mode Manual 8 Zero Setting Cell Mode Manual Esc Manual j Auto Enter Click up amp down key to select the items you want to setting click lt Manual gt lt Auto gt function key to choose the saving type 7 3 5 Alarm Threshold Setting Functions description 28 Set the alarm amp replacement value of the battery resistance If test battery s resistance the setting value
40. language setting window As following 56 2011 05 10 09 01 23 mn SYSTEM 1 Net Set 2 Time Set 3 Sound Set 4 Self off Language English 5 Language 6 Factory Set 7 Backlight 8 Version L Esc English RIK pva IL Enter Press lt English gt or lt fa f P X gt to set language press lt Enter gt to save press lt Esc gt to quit the key voice setting and won t save it 7 5 6 Restore default setting Function introduction It is used to restore the system setting parameters to be the default parameters Usage After choose the restore default setting item press lt Enter gt you will enter into the restore default setting window As following o7 2011 05 10 09 01 23 am SYSTEM 1 Net Set 2 Time Set 3 Sound Set R f 4 Self off so settings 5 Language 7 Backlight 8 Version Esc Cancel Enter press lt Enter gt to restore the default parameters and save press lt Esc gt to quit the setting and won t save it 7 5 7 BackLight setting Function introduction It is used to set the LCD display BackLight Usage After choose the BackLight setting item press lt Enter gt you will enter into the BackLight setting window As following 58 2011 05 10 09 01 23 mn SYSTEM Net Set Time Set Sound Set Self off Language Factory Set Backlight Version Backlight 11 SRAM PY a Esc r
41. nd voltage analysis Please refer to the following picture B BatteryManage File Configure TestData Help History Record StringData CellData JointData DeviceParameters Communication ma a a eare Station String Reference n0hn S Alern ol V VoltageType TotalCells Type Capacity Ah StringAlarm Stringkeplace Index Voltage V Res Cond o0hn S Tenperature Result Status TestTine The function of string testing data read is to read the entire string testing data saved in the equipment and display them in the device data control window according to the current communication setting The function of string testing data delete is to delete all the string testing data in the equipment The function of string testing data saving is to save the testing data displayed in the equipment data control 86 window in the computer and show them in the historic data window The user needs to fill the notes when save the files If the testing time is wrong e g 2011 13 01 00 26 39 this record is discarded Resistance analysis is to analyzer the selected string testing data and displays the max value min value average value and resistance Chart Voltage analysis is to analyzer the selected string testing data and displays the max value min value average value and resistance Chart 6 Historic Data Historic data window has the function of reading
42. nvnvennvvnvrerenereneeenenevvnvnnvnnere 48 7 4 7 Data save function sese eee 51 7 5 System seing 52 7 5 1 Network setting sees ee eee eee eee 53 71 52 time setting 2 aS renses 53 7 5 3 key voice setting Asse vi nase Hoel eine 54 7 5 4 Regularly shutdown setting sese ee eee eee eee 55 225 5 Language setting ses eee 56 8 7 5 6 Restore default setting eee eee eee 57 7 5 7 BackLightsettin gs cccocciveseisvess essdedeleaeviiseestevepeserevintes 58 7 5 8 Software Version Number sss esse sees 59 7 6 Datta BrOWSING TTT 60 7 6 1 String Data Browsing sss 61 7 6 2 Cell Data Browsing sss sese ee eee DD 7 6 3 Joint Data Browsing oo es esse eee 68 7 7 PC analysis software operation 0 0 2 73 Ta dPrones rester AR AA er EAE T 73 7 7 2 Installation and uninstall sss 73 BE Bo TTT TT 7 7 4 Functions of Windows sese ee esse 81 7 8 instrument charging sronrnnvnvonernrvrnvrnrernernvnernernnsenne 89 7 9 Replace instrument battery seses 89 COMMON TROUBLE SHOOTING AND SOLUTIONS 90 1 Overview ISBA 5220A Storage Battery Impendence Analyzer is the most powerful and well performed storage battery test equipment It is a multipurpose impendence instrument and micro ohm meter with the most complete functions and supports the domestic and foreign standards The equipment can test all kinds of battery like 2V 4V 6V 8V 12V 24V 48V it can also test resistance of conductor and metal connector the test precision reaches 1u Q Th
43. o ways for data analysis resistance analysis and voltage analysis The users can press the 63 corresponding keys to get through Applied mode will be showed in the navigation bar Press lt Chart gt a Chart will be showed under the current analysis mode The max value min value and average value will be showed in the voltage Chart There are 32 batteries in each page and shift page by pressing previous page and next page 2011 05 10 09 01 23 mm Chart Valtage V Max 2 113 Average 2 112 Min 2 111 2 000 BERRE 1 5 a il Lis Lig There are max value min value average value reference line and alarm line in resistance Chart It shows 32 batteries in each page and the user can shift pages by the corresponding keys 64 2011 05 10 09 01 23 m Chart Resistance mQ Max 0 570 Average 0 568 Min 0 566 Warne EA eee Esc Page Up Next J If conductance is tested in the string a conductance Chart will be generated And the max value min value and average vale will be found in it t shows 32 batteries in each page and the user can shift pages by the corresponding keys 65 2011 05 10 09 01 23 in Chart Conductance S Max 1766 Average 1750 Min 1754 2070 epee eee EE E Warn BEBBE mme 1754 1 1 19 Page U Next JE LEP kodene If there is no string data or the data has been deleted it will show the following interface 2011 05 10
44. on the instrument 90
45. orized charger lest 5 cause tester damage or accident Battery replacement Please use the manufacturer configured Li batteries Please refer to 7 9 You can t operate the tester in inflammable or explosive environment Do not use the tester in environment with inflammable or explosive liquid or steam In this environment it will be dangerous with any electrical instruments Open rear cover Unless you want to replace modules please don t open rear cover or bottom cover The replace must be operated by formal trained stuff There is high voltage in some areas inside the tester which will cause dangerous if it is mishandled LCD If the LCD is damaged and liquid outflows please don t inhaled it into mouth or splash on skin If the liquid is splashed into eye or mouth please immediately rinse with water and go to the hospital if the liquid is splashed on skin or clothes please wipe with alcohol firstly and then wash with soap and water In addition take care don t be scratched by glass fragments don t touch the border of glass fragments 4 General operation and use guide 4 1 Operation standard Test interface Please connect the wire to test interface and then connect the wire to tested line Please don t touch the bare metal part of test clips lest there is high voltage on wire RS232 port Don t connect with RS232 port with electricity also don t short circuit the interface by metal otherwise easily dam
46. ould confirm with communication parameter of the equipment which means the IP address interface serial should be confirm with the equipment s 2 Equipment Parameters The user can read equipment parameter equipment parameter setting synchronous equipment clock and comparison parameter setting in this window Please refer to the following R pan ge File Configure TestData Help History Record StringData Cellbata JointData DeviceParameters Communication Device Parameters IP Address Network Mask SyneDevClock Fort 7000 MAC Address ER ReadParaneters Vol Type 12v Reference Ah Battery Type ACID Capacity Ah 100 SetParaneters Compare Parameters List id Besiztenge l Wit ___VeltageType Capacity ih 1 1000 000 mOhm 2v o 2 1 000 Ohm Sy 0 Vel Type 2V e Capacity ah 45 Add Delete SetconpursParaneters Reading device parameter function is to read the 82 already set IP address subnet mask port number voltage type battery type the reference standard and battery capacity information of the equipment and display them in the window of device parameter setting The function of device parameter setting is to write IP address subnet mask port number voltage type battery type the reference standard and battery capacity information of equipment parameter window in the e
47. quipment The function of synchronous equipment clock is to write the clock information of the computer in the equipment The function of ADD is save the information like serials resistance unit voltage type of the equipment parameter window in to the computer as new comparison reference data The function of DELETE is deleting the comparison reference data from the computer The function of comparison reference data setting is write all comparison reference records in the equipment 3 Joint Data The window of Joint is for reading deleting saving the testing data of Joint and resistance analysis Please refer to the following picture 83 BatteryManage File Configure TestData Help History Record StringData CelData JointData DeviceParameters Communication Read Delete T see Inner Analyse Station String Reference nOhn S TotalCells Type StringAlarn StringReplace TointNo Res Cond m ha 5 Tenperature Result Status Testlime The function of Joint test data reading is to read all the Joint testing data saved in the equipment and display them in the device data control window according to the current communication setting The function of Joint testing data delete is to delete all the Joint testing data in the equipment The function of testing data saving is to save the testing data displayed in the equipment data control window in the computer and show them in
48. shooting Contents OVERVIEW SE 4 CHECK TESTER PACKAGING eserereveveverevenenenenevevevnenenenen 4 SAFETY MATTERS eeserererererererenenenenenenevevevsenenenenensneneveveeee 5 GENERAL OPERATION AND USE GUIDE 0 7 4 1 Operation standard 7 42 USE NOLES nad AA Sei 8 TESTER INSTRUMENT cscssssssssssssssssssssssssssseserererees 9 5 1 instrument front VIQW eee ee eee eee eee eee eee eee eee 9 5 2 instrument upside and interface see eee eee Il 5 BOINCF PAs Siva save aa nna nine hata a itv teeta a He Il MAIN FUNCTIONS FEATURES AND TECHNICAL 12 6 1 FUNCHONS margane aa a cee 12 6 2 FOALUIOS usu e eatin dead seede 13 6 3 Specifications eee eee 14 OPERATION INSTRUCTIONS seserererererenenenenennnennvnenenenen 15 7 1 Instrument s Power on off 15 7 2 Instruction of tester s LCD display 16 73 TOSESOUING 5 a adoi anser Med Ri keene Baas 17 GE ESKE EE tials ae aia ee ec cae ERE 18 tO IR TT 22 H JOmt 1 granas 26 7 3 4 Data storage setting esse eee eee 27 7 3 5 Alarm Threshold Setting eee 28 23 0 Vest types ttnt a ease Na hee eee eens 31 7 3 7 Battery Sampling sese ee eee eee 32 7 3 8 Impedance Zero Adjustment Functions sss esse ss 34 7 4 Test Functio NS ennea a 36 TAA Strings Tesino one ea ia ae Ein naea 41 BAD Cell Testingzone a a a 42 7 4 Joint Testit enano R a i 43 7 4 4 Compare PuncHOnS sese eee eee 45 7 4 5 Re test Functions sss essen 47 7 4 6 Gear Setup mrrroroonnvnerevnvn
49. splay compare results as follows When test type is impedance REF 0 483 mQ stands for reference value is 0 483 mQ 1 11REF stands for tested impedance value is 1 11 times of reference value Impedance and voltage value marked as that means test result is under alarm threshold value battery status is normal but if test voltage marked as that means tested voltage is too low and alarming test impedance marked as the result of comparison is larger than replaced value of alarm threshold settings the measured battery is in failure in need of replacement 45 Once impedance marked as compare results is larger than warning value of alarm threshold but lower than replaced value of alarm threshold that indicates battery needs more maintenance as follows 2011 05 10 09 01 23 in STRING TEST Saved Manual Station 01 String 01 Cell No 002 2 112 V 0 R 0 537 mQ 25 0 C Range 4mQ REF lt 0 483mQ gt 1 11 REF _Esc Jt Cancel Jt Range ia Save j When test type is in the mode of Conductivity REF 2070S that means reference value is 2070S 89 REF that means tested conductivity reference value is 89 When impedance and voltage test value checked by v means test results didn t exceed alarm threshold and also battery status in normal If voltage checked by icon that means measured battery voltage is too low and alarming while impedance checked by me
50. the testing data of each Joint data analysis and Chart Select the icon of Joint browsing JOINT and press Usage lt Enter gt 2011 05 10 09 01 23 m DATA BROWSE gt JOINT BROWSE R Data Station String Total Test Time 01 02 020 2011 05 10 11 10 20 01 03 030 2011 05 10 13 20 32 01 04 046 2011 05 10 14 50 29 01 05 050 2011 05 10 15 10 53 01 06 043 2011 05 10 16 01 13 01 07 052 2011 05 10 16 35 50 01 08 033 2011 05 10 17 03 25 Page Up if Next it Clear j DEL One Press arrow keys to select the target data and press lt Enter gt The user can shift pages for more records String data supports cell deletion The selected data can be deleted by lt DEL One gt and all data can be deleted by lt Clear gt The user can press arrow keys to select the target records 69 2011 05 10 09 01 23 am JOINT BROWSE REF lt 0 483mQ gt Page Up Analyse Next J There is data analysis function in the testing data of Joint Press lt Analyse gt and it will analyzer the current data Please refer to the following graph 2011 05 10 09 01 23 mm Analyse Max Min Average NO 1 0051 0031 I 4 Sate Pass vass HMS 09 05 10 090230 YMD 10 0602 100602 REF lt 0 483mQ gt Esc Chart A Chart can be displayed in the interface of data analysis Press lt Chart gt will generate the Chart of current 70
51. ting data saved in equipment Delete cell data delete cell testing data saved in equipment Save cell data Save the cell testing data read from the equipment to computer and display them in historic data window Joint Data Read Joint testing data to display and read Joint testing data saved in equipment Delete Joint data delete Joint data saved in equipment Save Joint data Save the Joint testing data read from the equipment to computer and display them in historic data window Resistance analysis display the selected resistance Chart and analyzer the max value min value and average value Communication parameter Set serial interface communication parameters Set serial interface ID Serial interface communication baud rate 80 Set network communication parameters set IP address and interfaces of the equipment 7 7 4 Functions of windows 1 Local communication configuration Please configure the communication parameter before other operations to make sure the proper use of software and equipment The following is the local communication configuration P eres The serial communication parameters are used to set up a computer system communicating with the equipment s serial number 81 Communication speed serial communication baud rate 115200 ISBA 5220A doesn t support the other baud rate The network communication parameter sh
52. uring a reference value Totally for reference values storage capacity is over 300 items How to use Select battery sampling and click the confirm key to enter into the below interface 2011 05 10 09 01 23 mm TEST SETTING 1 String Mode 2 Cell Mode 3 Joint Mode 4 Save Mode 6 Set Test Type 6 Set Test Type 6 Set Test Type 8 Zero Setting Sample Test Esc J Set Comp L Page Up L Next un Click lt page Up gt lt Next gt to check the reference value by up and down key selecting the current reference number click lt Set Comp gt key to enter into battery sampling interface as below 32 2011 05 10 09 01 23 mn TEST SETTING 1 String Mode 2 Cell Mode Sample Test 3 Joint Mode REF Number 001 4 Save Mode Sample 30 5 Set Warning Capability 0500AH 6 Set Test Type U Type 2V 7 Sample Test Test Range 4m0 8 Zero Setting Esc Sampling Click Up down key to select setup options and according to battery actual parameter to setup the sample parameter We suggest to use new battery for sampling while the sample number no less than 10 items is highly recommended When setup finished click lt Sampling gt key enter into the sampling interface as below 2011 05 10 09 01 23 m Sample Test REF Number 001 Sample 30 COTO Sample NO 1 Range 4 mQ Esc Save Save test results once data became stable until
53. ys would drop out gears switch functions and get back functional keys of test interface click lt Auto gt gear functional keys would select a proper gear to test 7 4 7 Data save function Function introduction By manual save the three test methods all have data save function Data save function will put the test data in inventory Using method By manual save press the lt Save gt function key the test data will be saved and the test Numbers will add 1 automatically as following 2011 05 10 09 01 23 inn CELL TEST Saved Manual Cell No 002 Ul 21120 0 R 0 5370m0 Range 4mQ REF lt 0 483mQ gt 1 11 REF Ese JU Cancel Range Save J dl 7 5 System setting Function introduction It is for system time setting network parameter setting key voice setting timing shutdown setting language setting restore default setting BackLight setting and software version No view function Using method 9 Click system setting SYSTEM icon you will enter into system setting choose window The setting content in gray says that it is in browsing mode and doesn t set specific parameters as following Date Time FE And Power Navigation Settings l E Settings functions content function keys After choose the setting item press lt Enter gt you will enter into the related setting window 52

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