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Chap.5 Plasma Cutting
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1. CEMONT PLASMA cutting Introduction PLASMA CUTTING MACHINES Inverter technology E SHARP 10KT built in compressor SHARP 10 SHARP 22 C WT SHARP 40 C WT Transformer technology SHARP 25 MC WT SHARP 40 MC WT PLASMA CUTTING TORCHES E Spare parts for torch PT 100 NCA pages 5 2 amp 5 3 page 5 5 page 5 6 page 5 7 page 5 8 page 5 9 page 5 10 page 5 11 AIR LIQUIDE aa WELDING 9 1 z E2 U O2 ra s2 Piri CEMONT PLASMA Cutting AA A TYPICAL MANUAL PLASMA CUTTING INSTALLATION mask or helmet S protective clothing fume extraction A torch work piece compressed air supply earth clamp power source torch harness earth cable PLASMA cutting process Plasma cutting can be used on all conductive materials In this process Electrode maslirages compressed air is blown at high speed out of a nozzle at the same time an electrical arc is formed through the gas from the nozzle to the surface being cut turning Nozzl V I calibrated E some of that gas to plasma PLASMA CUTTING PROCESS The striking of the cutting arc is obtained isolated ae by means of a low energy auxiliary arc Groove Il lt Electric arc gi AIR LIQUIDE g n Hovin WELDING CEMONT a d A PLASMA Duty cycle CUTTING It is defined in the standard It is the duration of continuous use of an equipment for a time of 10 m
2. q N 8 co Q O G pe 4 O 3 4 EDM E hh a ee a ee ee 0 60 4 a AIR LIQUIDE a WELDING 0 3 a E2 U O2 q lt s2 A 5 5 4 CEMONT PLASMA range TRANSFORMER SHARP INVERTER Cutting current Severance cut thickness AIR LIQUIDE WELDING Installation for plasma cutting CEMONT of all conductive metals Inverter technology Single phase power supply SHARP 10KT Torch cpt 800 The portable solution with integrated compressor for manual plasma cutting Features and product advantages a Integrated compressor a Cutting up to 10 mm Weigh only 16 kg a Primary consumption lt 16 A EN 60974 1 a Digital display cae SHARP 1 OKT EN 60974 7 Cutting without earth clamp up to 2 mm EN 60974 10 a Arc striking without HF a Provided with 16 A plug 2010 127 PLASMA CUTTING EQUIPMENT S quality severance Digital display On screen Volt Amp re Torch selector CPT 800 ERIE On screen pressure i selector Regulation of cuttin intensity Air cooled CPT 800 4 m W000275097 Spare parts CPT 800 mn SHARP 10KT 2010 209 at 40 30 A Duty cycle at 60 50 A 10 min cycle at 40 C at 100 15A Mounting key LA lt O a Ez W O2 q z5 q i A 2011 217 Reference Wear parts for drag cutting Electrode FL W000274224 Dif
3. Cutting torch Power source only W000377015 Add ons Process selection standard cutting Compass W000371687 Grid cutting Gouging Air pressure PT 100 torch 6 m long w000278170 Cutting current setting PT 100 torch 15 m long W000371687 Display CCT 4000C torch 6 m long W000274858 On Off switch CCT 4000C torch 15 m long W000274859 Trolley W000372274 compressed air must be at 7 bars For torch and wear parts see page 5 11 Torch PT 100 Torch CCT 4000C Delivered equipped with 2012 656 electric primary cable earth cable with clamp safety instructions a user manual tO P N G N AIR LIQUIDE WELDING 5 8 Installation for plasma cutting of all conductive metals Transformer technology CEMONT Three phase power supply SHARP 25 MC WT The SHARP 25 MC is a manual plasma cutting installation dedicated to the in site or in workshops applications This equipment with the transformer technology is highly EN 60974 1 appreciated for it s ruggedness and the easiness of use EN 60974 7 Features and product advantages EN 60974 10 Power supply 220 V 230 V 380 V 400 V three phase Simple a single switch allows you to set the power at 3 positions a Versatile cuts and perforates all conductive metals CEMONT High performing high duty ratio 80 A at 40 at 40 C SHARP 25MC Complete everything included for immediate use
4. a Arc striking without HF for a cleaner environment PLASMA CUTTING EQUIPMENT S contact quality severance 8 mm 20 mm 25 mm Three phase power supply 230 V 400 V Compressed air supply 180 I min 5 bars ane SOA at 40 C at 80 50A Protectionciass O Pa 500 x 855 x 705 mm 80 kg 2010 263 PLASMA CUTTING EQUIPMENT Defect indicator and reset button On off switch Cutting torch Power selector Connector for earth cable Torch PT 100 6 m W000278170 Torch PT 100 15 m W00037 1687 compressed air must be at 7 bars 2010 262 Torch PT 100 Delivered equipped with electric primary cable earth cable with clamp a safety instructions user manual 8 9 A a S A AIR LIQUIDE oe 5 9 WELDING z CEMONT The SHARP 40 MC is a manual plasma cutting installation dedicated to the in site or in workshops applications This equipment with the transformer technology is highly appreciated for it s ruggedness and the easiness of use Features and product advantages Power supply 220 V 230 V 380 V 400 V three phase Simple a single switch allows you to set the power at 4 positions a Versatile cuts and perforates all conductive metals High performing high duty ratio 120 A at 50 at 40 C Complete everything included for immediate use a Arc striking without HF for a cleaner environment contact quality severance 8mm 35mm 40mm Three phase power s
5. 695 LL Q O T Choice of process Weight KG cutting cutting of grids gouging Air pressure Primary voltage Setting of cutting intensity PLASMA CUTTING Power source power cable fitted earth cable air hose Torch PT 100 Delivered equipped with electric primary cable earth cable with clamp a safety instructions user manual 2012 656 AIR LIQUIDE 7 eimai WELDING 5 Power source for plasma cutting Inverter technology CEMONT a Three phase power supply SHARP 40 C WT Three phase power source for plasma cutting Digital setting of cutting parameters Drag or distance cutting Gouging Cuts up to 40 mm Newpossibilties with grid cutting and gouging with specific wear part on the torch Ai EN 60974 1 Features and product advantages a a EN 60974 7 Power supply 400 V three phase a sobbed Eh a Cutting performance quality cut up to 40 mm Powerful maximum cutting current 120 A 60 40 C a Plasma gouging an easy to use alternative to the arc air process with carbon electrode Grid cutting everything included for immediate use Power supply 2400 V 10 50 60 HZ Maximum input current 16 8A MOTOR GENERATOR COMPATIBLE at 40 C at 100 100 A Compressed air pressure 6bar Compressed air flowrate Quality cut Three phase quality severance Insulation class Open circuit voltage 300 V Protection index Weight
6. fuser W000274266 Nozzle FL 0 65 W000274969 Nozzle FL 0 8 W000274265 Skirt TN W000274226 Skirt Ti W000274225 Mounting key W000274862 Wear parts for angle cutting J Long electrode W000278629 Long nozzle W000278628 SHARP 10KT 4m CPT 800 torch provided 1 electrode 1 diffuser 1 0 8 nozzle and 1 TN skirt power cable W000273294 earth cable with clamp wear part kit 1 key 1 electrode and 1 diffuser Wear part box W000277610 AIR LIQUIDE oe 5 5 WELDING z Installation for plasma cutting of all conductive metals Inverter technology ___CEMONT Single phase power supply SHARP 10 Torch cpt 800 Features and product advantages a Light easy to carry only 8 kg a Versatile cuts and perforates all conductive metals Contact cutting improves cutting quality while reducing fume emissions Complete everything included for immediate use a Digital display for better regulation and optimal viewing of the parameters a Arc striking without HF for a cleaner environment 2010 207 quality severance a e N O O O O EN 60974 1 EN 60974 7 EN 60974 10 Torch CPT 800 2010 209 Digital display On screen Volt Amp re selector On screen pressure selector Setting of cutting intensity TOE Duty cycle at 40 C at 60 A at 100 Weight 8 kg Air cooled CPT 800 4 m W000275097 Torch body W000274860 Spare parts CPT 800 Mount
7. ing key LA C 2011 217 Reference Wear parts for drag cutting Electrode FL Diffuser _ Nozzle FL 0 65 Nozzle FL 0 8 W000277617 W000274224 W000274266 W000274969 W000274265 W000274226 W000274225 W000274862 W000278629 Power source 4 m torch power cable fitted earth cable wear part kit Skirt TN Skirt Ti Mounting key Wear parts for angle cutting J Long electrode 0 6 Wear part box W000277610 Long nozzle W000278628 AIR LIQUIDE ee WELDING Installation for plasma cutting of all CEMONT conductive metals Inverter technology Three phase power supply SHARP 22 C WT Features and product advantages Compact and light less than 25 kg and small in size Easy to handle EN 60974 1 EN 60974 7 m Power quality cutting up to 20 mm EN 6097410 a High performance max cutting intensity 65 A at 40 40 C or at 100 25 C Gouging for bleeding a Cutting of grids without arc striking Contact cutting improves cutting quality while reducing fume emissions Complete everything included for immediate use a Arc striking without HF for a cleaner environment Autolink system 207 253 V 360 440 three phase Automatic setting et power supply PLASMA CUTTING EQUIPMENT S quality severance 2012 693 Autolink 50 60 Hz Duty cycle at 40 at 60 Protection class PRB Dimensions 435x235x380mm 2012
8. inutes at an ambient temperature of 40 C A duty cycle of 100 A at 60 means that in 10 minutes the equipment can cut for 6 minutes at 100 A continuously followed by 4 minutes of cooling Cutting at distance With short nozzles and skirts it is specifically A duty cycle of 100 A at 100 means that the equipment is designed to produce designed for linear cutting 100 A continuously using a guiding device Protection index IP Cutting in contact The first figure indicates the maximum diameter of an object which can penetrate With a long and fine nozzle into the equipment and be in contact with a live component it allows precise work The second figure indicates the level of protection against falling water following a drawn plan and accurate cutting at Example P HS an angle without risk of Means that an object of more than 12 5 mm in diameter cannot be introduced arc extinction into the equipment 3 Means that the power source is protected against water falling in raindrops at a maximum angle of 60 Speed of cutting o ee eo accordin 2 ao io o g gt Lt E DS SS to nozzle a 06s 120 200 SS s 040_ 0 70 1 30 220 060 120 370 diameter 6 028 048 077 180 075 275 Carbon 8 A E a SOO Ore SEO steel SS 5s os ogo 150 036 090 250 Stainless 6 025 0 52 1 00 060 180 stee 8 033 024 0 97 3 25 _ po
9. r gouging Skirt for gouging Central connector Compas for PT 100 Distance cutting 30 120A Drag cutting 40 120A compressed air must be at 7 bars PLASMA cutting torches and wear parts W000278170 W000371687 Wear parts for plasma cutting torch PT 100 W000278466 W000278631 W000278465 W000278630 W000274862 W000278408 W000278409 W000278446 W000278447 W000278448 W000278449 W000278450 W000278451 W000278452 W000278458 W000278460 W000278453 W000278454 W000278455 W000278457 W000278461 W000278462 W000278463 W000372420 W000372421 W000276319 W000372708 AIR LIQUIDE oe WELDING 5 z 1 1 PLASMA CUTTING EQUIPMENT S PLASMA CUTTING EQUIPMENT Plasma cutting torches wear parts CEMONT Options Wear parts CCT 4000C D Maintenance box CPT 800 torch 2007 121 l Wrench I il W000302504 Contact Remote cutting cutting Angle cutting Remote cutting Bevelling 2003 089 CPT 4000C torch Electrode C W000302508 thie W000302511 W000302625 W000302519 2007 121 2009 124 C 1 2 W000302626 3 Corrugat W000271309 h ed skirt W000302526 l Conical W000274978 skirt W000302523 Delivered in a rugged case m 2 joining extensions 150 and 450 mm 1 succion support 1 magnetic support 1 sharp point support can be used on CCT torch AIR LIQUIDE 5 12 A ae WELDING
10. upply Max input current Effective input current Compressed air supply Current range ie atao Protection class Power source only W000278038 Compass W000302512 compressed air must be at 7 bars Torch PT 100 2012 656 Installation for plasma cutting of all conductive metals Transformer technology Three phase power supply SHARP 40 MC WT EN 60974 1 EN 60974 7 EN 60974 10 e __CENONT SHARP 40MC 3 _ 2010 266 MOTOR GENERATOR COMPATIBLE Defect indicator and reset button On off switch Cutting torch Power selector Connector for earth cable 2010 265 Delivered equipped with electric primary cable earth cable with clamp safety instructions a user manual tO A vs S A AIR LIQUIDE TM WELDING CEMONT 2012 656 Torch PT 100 Complete torch PT 100 6 m Complete torch PT 100 15 m Torch boby Handle O ring PT 100 Trigger J Mounting key PT Cooling tube EJ Electrode PT 100 EJ Diffuser 30 70A Diffuser 80 120A Nozzle 0 9 distance cutting Nozzle 1 0 distance cutting Nozzle 1 2 distance cutting Nozzle 1 4 distance cutting Nozzle 1 6 distance cutting Skirt 30 70A distance Skirt 80 120A distance Nozzle 1 0 contact cutting Gouging 120A Nozzle 1 2 contact cutting Nozzle 1 4 contact cutting Nozzle 1 6 contact cutting Skirt holder for contact cutting Skirt 40 70A contact Skirt 80 120A contact Nozzle 120A fo
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