User`s Manual of RDC634XG-CD Control System
Contents
1. 8 1 INTRODUCTION TO THE KEYS 8 1 1 Introduction to the whole panel ssrrrrrrrnrrrnnrronnvvrrrrnnrnrnrrnnvvvrrrnnverrrrrrvvrrrrnnensssssrsvvvvrssssee 23 0 12 INTOAUCNON 10 ME KOS saadan tannins ooniaesaaaqotdaaantdeiaaieubihanvatassiavenrimeiainads 23 8 2 INTRODUCTION TO THE INTERFACE FUNCTIONG cccccccssssscccessscececsssceccesseeccesseeecessseeeeesseees 25 8 2 1 The screen OF pOWeF ON air dodednnaesnida ek benkeknmnnendedemnne 25 8 2 2 Th Main WNC ACE nsnsi Ea EEE AAAA R a aT 25 BZ 91 21210 SEUNS NE 26 8 2 4 Max Min power settings rrrrrrrrrrrrrrrrrrrrrerernnvrrrrrnrrrrrernnvvrrrrnnsrsrrsrnnvvrvrnssssssssssnvvvrrsssessssenn 27 6 2 9 LE ED EEE 28 8 2 6 Set the layer parameters rrrrrrrrrrnnnvrrrnnnrsrrrrnnnnrrrnnnnnssssrsnnnrrrnnnnnsrsssssnnrrrrenenesssssnnnerrnsene 28 8 3 INTRODUC TION TO MENUS Vavvvvevvrv4v4v4vvvr eee 29 EE BEA 12 EEE EEE EEE 29 SN 30 03 3 FURCHON SUD MONU snakk de Gael EAEN E E RNEER 31 OT ve 33 EEE EEE 33 8 4 INTRODUCTION TO FILE FUNCTION vescissussssasdccecsedacensaadsieadcesbeniandasaedbuwbnclaradiedecsoiaesmensesheaentiecuwhaas 34 8 4 1 Memory THC vescisiintuniuiseoniswovsied sensntarsicoonssitasedeiusiediiweditn cdi gientinnatiad stein Geaigtelniuutrtgarlmn 34 EG 0 EGEN eee 35 8 5 INTRODUCTION TO DIAGNOSES FUNCTION c ssssssssssecceeccceeceseeseseseeeeeeeeeeesaaaeesseseeeeeeeeeeeeaaensees 36 8 6 INTRODUCTION TO SOME ALARM INFO cccccccscscesssssseeeecccccceseeneseessecscecceseeee2. 29 System info Limit info Total laser H M S 00 00 00 Total on time H X 5 00 00 00 Total work time H X 5S 00 00 00 Pre work time H M S 00 00 00 Total work times Z Total traval m Y Total traval m Total count Figure 8 3 2 The default cursor is on Read button push Enter key to read all the system info and the limit info Z keys could be used to move the cursor and when the cursor is on System info label Y keys could be used to change the label between System info and Limit info 8 3 2 Sys config When the cursor is on Sys config entry if Enter Key is pushed the screen will show as below System config Net setting IP address 000 000 000 000 Gateway 000 000 000 000 Com Eiet iape T Write Figure 8 3 3 The default cursor is on Read button push Enter key to read the config information Z keys could be used to move the cursor to select the intent label If some value is changed move the cursor to Write button and push Enter key then the changed value could be saved Led type can t be changed There are two options in Com label Ethernet and USB If users want to change this value a password would be needed show as below 30 p Com set passvord 123 Figure 8 3 4 pr gt Com set Figure 8 3 5 8 3 3 Function sub men
3. divided into general mode and special mode for option If special mode is used the laser power should be increased The smaller the speckle percentage is the more the laser power reduces The laser power to set 40 should be larger in order to reach the same scanning depth The purpose to select the special mode is to make the laser light at high power and short time On the depth scanning the effect that the bottom is flatter is obtained but it should be noticeable that if the speckle adjustment is not appropriate it can achieve this goal If the high power remains short the lighting mode will influence the life of the laser The system will default the selection of general mode Speckle Size When the general mode is selected as the scanning mode this parameter will become ineffective when the special mode is selected this parameter will become effective The controller will control this parameter among 50 99 The cutting and scanning parameters can t exceed the limited ones in the axle parameters If so the setting will become ineffective and the system will automatically cover the parameters with the axle parameters 3 Reset Parameters ye Reset Speed it means the speed of X Y axle linkage reset to the origin X axle Startup Reset Y axle Startup Reset Z axle Startup Reset U axle Startup Reset You can select Yes or No in the field of the above four parameters which is us
4. motion axle moves to the smallest coordinate i e 0 this spacing may be validate which may wrongly triggers the hard spacing protection and scram the machine If the hard spacing protection is not enabled this value can be set to be 0 5mm 2 Laser parameters ye gt ye Laser Configuration single laser and double lasers are available for option and set in accordance with the laser tube quantity provided by the manufacturer Laser Type glass tube RF laser not need pre ignition pulse and RF laser needing pre ignition pulse available for option Maximum Power 1 Minimum Power 1 Laser PWM Frequence 1 Maximum Power 2 Minimum Power 2 Laser PWM Frequence 2 Laser Attenuation Quotiety Laser PWM Frequence is used to set the pulse frequency of control signal used by this laser in general glass tube is about 20KHZ RF laser is about 5KHZ the maximum minimum power is used to set the limit power of this laser that is to say during the operation the maximum power set by the user can t be higher than that set here and the minimum power set by the user can t be less than that set here either When a laser s power is attenuated then the laser attenuation quotiety may be set 38 If it is only provided with the single laser it can show the one path parameter 3 Other Manufacturer Parameters Machine Type In most cases the general engraving machine should be selected and other ty
5. over when it works no influence is produced when it suspends working When its work ends or is stopped manually the relay coil will be cut off General output 1 When the blower control is enabled this port will output the control signal of the blower otherwise it will output other special control signals When the blower is connected and its control enabled the blower switch can be set separately on each layer If the relay is connected externally the relay coil will be broken over when the blower is on the relay coil will be cut off when the blower is off External power output If the interface of main power source is powered with 24V power supply this pin should be 24V if it is powered with 36 V power supply this pin should be 36V All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay 4 9 4 axle Spacing and Special Input Interface CN3 CN4 CN8 Z axle spacing and special input interface CN3 6Pin 3 81mm space No Symbols Definitions 1 OGND External power ground output 2 DrProc Input from protective port If the machine needs to be protected in the special state such as door open protection Shenzhen Reader Technology Co Ltd FootS W Symbols Symbols RuiDa ACS the protective signal can be inputted from this pin This pin can be enabled and prohibited This signal is not inquired by the mainboard if this pin is prohibite
6. 5V Figure 7 1 1 Example of Input port Connection 21 7 2 Output Port 1 Driver Buzzer 5V Driver Indicator Driver Relay 5V Driver Relay 24V Figure 7 2 1 Example of Output port Connection 22 8 Operating Instruction of Panel 8 1 Introduction to the Keys 8 1 1 Introduction to the whole panel RD320 N Control System system is reseting please wait Reser Origin ae Frame asor spend in Max 8 1 2 Introduction to the keys Reset PO ses the whole system Origin Origin Key Set the relative origin Laser Laser Key Let the Laser to splash Frame Frame Key To track by the current file s frame 23 File File Key The management of the memory and U disc files speed Speed Key Set the speed of the current running layer or set the direction keys move speed Max Max Power Key Set the max laser power of the current running layer or set the power of Laser Key Min Power e Min Power Key Set the min laser power of the current running layer Stop Key To stop the work Pause Start Pause Key To start or pause the work X X X Keys To move the X axes or the left right cursor Y Y Keys To move the Y axes or the up down cursor Et 7 Z Keys To move the Z axes or change the parameter pages e HOME 28 Le
7. 9 3 AXLE SPACING AND SPECIAL INPUT INTERFACE CN3 CN4 eserrnvrvnnrrnervnnvnnnennevennennnernnsrnneenn 12 4 10 X Y Z AXLE MOTION DRIVE INTERFACE esrrnvvnnevnnvvnnnvnnevnnnvnnnvnnnvnnnvnnnennnsnnnennnennesnnnenenennnnennenen 14 4 11 LASER POWER CONTROL INTERFACE CNO CNT esnnnevnnrrnnevnnernnernnernnnrnnerenevnnnvnnesennennnennesenneenne 14 4 12 WATER PROTECT INPUT INTERFACE CNS eresnnvvnvnnennennvnnennennennennennennennennennennennennennennennennennennenn 15 5 EXAMPLES OF LASER POWER INTERFAGCE ceeeeevvesvesneevevnenvesnneveennneeeneneeennnenennnneennneeesnnneeneee 16 5 1 DIGITAL LASER POWER SUPPLY OF GLASS TUBE ccccccceccsccecceccscceccuccsccuccnceuccscenseecencencens 16 5 2 ANALOG LASER POWER SUPPLY OF GLASS TUBE ssnnvvnvnnvvnvnnvvnvnnnvnennnvnvnnnensnnnvnsnnneneennnnnnnnener 16 5 3 MO PT no EEEE ener eee mer emer rere 17 6 EXAMPLES OF DRIVER INTERFACE FOR STEP SERVO MOTOR cseseesssvesssvessevssseesnseeees 18 6 1 OR var 18 6 2 VALID RISING EDGE FOR PULSE SIGNAL erevrnvvnvvnvvnernvnnernvnnennvnnennennennunnennennennennennennennennennenneen 19 6 3 VALID FALLING EDGE FOR PULSE SIGNAL cccceccscceccecceccecceccesccceccescescuscescescsscssctscssenseuss 19 7 EXAMPLES OF IO PORT WIRING ceeevesseeveevevveeveennevvennevennnnvennennesnnneesnennesnnnnesnnneesneneesnnneennnneeee 21 7 1 MTP Tv 21 Pr PPT NN 22 8 OPERATING INSTRUCTION OF PANEL cecosessevvevvevnevvevnnevevnnereennnnesnneneennnnernnnnnenneneesneneesneneeeeee 23 Il
8. User s Manual of RDC6344G Control System Shenzhen Reader Technology Co Ltd RD Co Ltd Copyright Declaration Shenzhen Reader Technology Co Ltd reserves all rights Shenzhen Reader Technology Co Ltd hereinafter referred to as RD Co Ltd holds the patent right copyright and other intellectual property rights for this product and its related software Without authorization no one is allowed to copy manufacture process and use this product and its relative parts directly or indirectly RD Co Ltd is entitled to increase or reduce and modify the shape and functions of this product stated herein as well as amend any documents attached to this product without prior notification The users should peruse this Manual prior to using the product stated herein RD Co Ltd shall not be responsible for the direct indirect special incidental or corresponding losses or damages arising out of improper use hereof or of this product The machine in operation is dangerous so the users are obliged to design and institute the effective mechanism for error handling and safety protection RD Co Ltd shall not undertake any duties or responsibilities for the incidental or corresponding losses arising therefrom II omeen 8 CONTENTS OVERVIEW Le 5 1 1 FN si cassette cere cs ee ccs tcc tgs se sss teen cece 5 1 2 DESCRIPTION OF CONTROLLER MODE L ccceccscecceccececceccsceececesceccsccecescscescesescescesescces
9. asssseeesesscesenseeseess 36 9 MANUFACTURER USER PARAMETERS EXPLANATION sscccsssssscessssccsssseccesseees 37 9 1 MANUFACTURER PARAMETERS sisinstsrcnaccotacienanaeatacnddnnssapaddaauaseuns EEN EEEE EEA E 37 Oe A GER PAR AME TR EEE ET 40 IV RuiDa ACS Shenzhen Reader Technology Co Ltd 1 Overview 1 1 Briefing RDC6342G system is a new generation system for control of laser engraving and cutting which is developed by RD Co Ltd In addition to high hardware stability high voltage or static electricity rejection and friendly 7 touch panel man machine display based on Linux This system is provided with stronger software function including perfect 3 axle motion control function large capacity file storage two channel adjustable digits analog laser power control interface USB driver of stronger compatibility multi channel general special IO control and realtime clock and battery integrated for hardware encrypt and this system can communicate with PC by USB2 0 or Ethernet 1 2 Description of Controller Model RDC6344G Conventional Edition 7 touch panel Based on LINUX Hardware Sub Edition 4 axle Card Hardware Edition Laser Control RD Technical Products 1 3 Comparison of Controller Performance RDLC3 10 RDLC420 RDC6332G RDC6344G Two way 5V One way 5V Only one way 24V Only one way 24V independent one way 24V compatible with 36V for compatible with 36V for independent power sup
10. casees 5 1 3 COMPARISON OF CONTROLLER PERFORMANCE csccescceccescceccccceccesccsccscesccuscsccuscsccecenscens 5 2 INSTALLATION SIZE eoaccsvadnasstsnscecaceuessencccexcusecesudssenseesdaccaesacecnaceasasesssdenceseseasdedalenasdaceetaescesasaecasnceans 7 2 1 INSTALLATION SIZE OF MAINBOARD ccsccscceccecceccecceccssceccnsceccnscsccsscsccnscuscnsceccnscssensensenses 7 22 ETTE 8 3 OBJECT PICTURES AND INTERFACES eeesseosssecsssecssoccsseccssecsssecsscecssocoseocsseosseecsseccssecsssosse 9 3 1 OBJECT PICTURES OF MAINBOARD esrresvevrevsevnevnevnevsvvnevnevnevnevnernvrnennevnevnennevnennennennennennennennennenne 9 3 2 OBIECT PICTURES OF PANEL eee 10 4 DESCRIPTION OF INTERFACE SIGNAL FOR MAINBOARD cccscccsssccsscccsscees 11 4 1 INTERFACE OF MAIN POWER SOURCE CN 1 u cec eee c ec eeececcecccecccccceccesceccsceccsecesessensesseesenses 11 4 2 PANEL POWER INTERFACE CNO ccccceccscccccccccccscescsccscsceccecessescesceceeceececceecessescecceeceseess 11 4 3 PANEL SIGNAL CABLE INTERFACE HDI occ ceccecceececceccccscccnccsccescnccsscescnscncenseesense 11 4 4 RESERVED INTERFACE HM1 0 0 ccccccccsscceccsccccesccecesceecesccecesceecesceecesceecescecessescesceecescescescess 11 4 5 NNN 11 4 6 VENN res cctescetersie th acess essence anne Ghana eeanen eae ian dcovoncaen dete EE 12 4 7 ETHERNET INTERFACE seeren E EE E EEN 12 4 8 GENERAL OUTPUT PORT CN 2 enrere nereo NNE E EEA AENEA EUERE EENI 12 4
11. creen is on the main interface it will show as below Figure 8 2 6 Push the X Keys to move the cursor to one of the entry then push Enter key to restart the selected axes the screen will show some information when reseting 8 2 6 Set the layer parameters After selecting a file to preview on the main interface user can push Enter key to let the cursor move to the first layer then Z Keys can be pushed to select the intent layer on that time user can push Enter key to check the selected layer s parameters show as below 28 203 e Layer set Figure 8 2 7 User can push Z Keys to move the cursor on the intent parameter then he could change the parameter if needed OK to validate the change and Exit to invalidate the change Here please notice that Z Keys are used to move the cursor but not to move Z axes when the cursor is on the layer on the main interface that s to say if user want to move the Z axes he would firstly push the CL key to let the cursor disappear 8 3 introduction to menus Push the Menu key when ne screen is on mie main interface it will show as below Figure 8 3 1 Push Y keys to select the intent entry then push Enter Key to check the sub menu 8 3 1 Sys info When the cursor is on Sys info entry if Enter Key is pushed the screen will show as below
12. d if this pin is enabled when the input is high leveled or this input port is suspended the machine will be protected the work suspended and the laser closed Input port of foot switch The connection method is when the pedal is stepped down the low level signal will be inputted to this port when the pedal is released the port will be disconnected or the high level signal can be inputted to this port when the stepped down pedal is held for not less than 100 ms if the machine lies idle it can be started for work if the machine is in the working state the work will be suspended of the machine is in the suspension the work will be restarted that is to say the function of the pedal switch is the same as that of the Start Pause key If the interval time to the first stepping down of the pedal should be less than 1 5 seconds when the pedal is stepped down once again the second stepping down of the pedal will be considered invalid by the mainboard The spacing from axle Z and Z to 0 coordinate The spacing from axle Z and Z to max coordinate External power source 5V output Definitions External power ground output The spacing from axle U and U to max coordinate The spacing from axle U and U to 0 coordinate External power source 5V output Definitions External power ground output The spacing from axle Y and Y to 0 coordinate The spacing from axle Y and Y to max coordinate The spacing from axle X and X
13. e typical value is 200 500mm s Acceleration it means the maximum acceleration of the motion axle in accelerated or decelerated motion If the acceleration is set too large it will make the motor lose steps jar and even squeak if too small it will cause the 37 Y reduction of acceleration so as to reduce the running speed of the whole figure For the axles with larger inertia such as Y axle corresponding to the beam its typical setting range is 800 3000mm s2 for the axles with smaller inertia such as X axle corresponding to the car its typical setting range is 8000 20000mm s2 scope it means the farthest distance that the motion axle can move which is determined in accordance with the actual condition of the machine Key Move Takeoff Speed it means the starting speed to move this axle by way of the keys on the keyboard which can t be higher than the takeoff speed Key Move Acceleration it means the acceleration to move this axle by way of the keys on the keyboard which can t be higher than the maximum acceleration of this axle Scram Acceleration if this axle enables the hard spacing protection when this axle moves to the spacing position it will scram operation at the scram acceleration This value can be 2 3 times of the maximum acceleration for this axle Distance from Origin to Hard Spacing if this axle enables hard spacing protection generally this value should be set to be 2 5mm if it is set to be 0 when this
14. ectional polarity control mode laser type and laser PWM Prompt frequence are modified the system should be reset Such a modification can function upon the resetting of the system Y After the configuration parameters in the manufacturer parameters such 4 Enable Parameters gt Laser 1 Enabled gt Laser 2 Enabled Water Protector 1 Enabled gt Water Protector 2 Enabled gt Door Opening Protection gt Whether to Enable the blower Y The Enable Parameters are to enable or disable above functions If the machine is provided with the parameter for the single laser in the Prompt manufacturer parameters the display entry of enabling parameter will 39 am change accordingly 9 2 User Parameters 1 Cutting Parameters Only affect cutting arts gt Idle Move Speed this parameter decides the highest speed of all non lighting lines for the machine in the movement process gt Idle Move Acceleration it means the highest acceleration of all non lighting lines Idle stroke speed and idle stroke acceleration can be set higher to reduce the working time of the whole figure but if they are set too high it may cause the jarring of track so comprehensive consideration should be given to the setting pa Turning Speed it means the speed of turning at the acute angle corner which is also the highest speed in the whole cutting process pa Turning Acceleration it means the acceleration of turnin
15. ed to confirm whether each axle can be reset on the startup 4 Frame Setting Bordering Mode Blanked Bordering means idling to start border preview Outputted Border Cutting can manually cut off the well processed figure 4 corner Dotting means to emit the light at four corner points of the frame to make a point and turn off light The size and position of this figure can be checked intuitively through the four points The bordering speed is the speed value set on the keyboard when the system is idle For light output its minimum maximum power is the corresponding value set on the keyboard when the system is idle The lasering power on the 4 corner dotting means the well set maximum power Margin Distance It means whether to extend a certain length outside the actual frame of the figure on the preview cutting of frame If the frame crosses the border the interface will prompt it If the Enter key is pressed at this time the system will cut the border at the maximum minimum coordinates first and then border the figure This bordering can be given up 5 Other User Parameters pa Array Mode Two way array or one way array can be selected Two way array 41 YY means the to and fro cutting of array in sequence one way array means the cutting of array from one direction to another On selecting one way array the elements of each array are the same in action mode and completely uniform in action f
16. el 5V power positive output only used for common anode connection of driver The polarity of directional signal for driver pulse signal can be set Where a certain axle is reset it will move to the opposite direction of machine origin which means the polarity of directional signal for this axle is not correct In such a case the connection between this axle and the motor driver can be broken first otherwise the mainboard can not be detected to the spacing so as to lead to the collision of this axle and then such a polarity can be corrected after this axle is reset completely Upon the correction the reset key can be pressed against to reset the mainboard 4 11 Laser Power Control Interface CN6 CN7 This control system has two independent and adjustable digital analog laser power control interfaces Signals of the two interfaces are similar and the first digital interface CN6 is hereby exampled 6Pin 3 81mm space Definitions Laser power 5V ground output Laser enabled control interface 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube if the used laser is outputted in the low level form this pin will be connected with the laser power enable end and used to control the ON Off of laser Laser enabled control interface 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube if the used laser is outputted in the high level form this pin
17. eys should be modified Control Mode Double pulse or direction single pulse are optional in general direction single pulse is selected Hard spacing Protection it is used for whether the hard spacing protection of this axle is enabled Reset Enable if the machine is provided with this axle its Reset Enable should be opened if no its Reset Enable should be prohibited Motor Stepping it means the impulse equivalent the absolute distance gone by the corresponding motion axle when a pulse is delivered to the motor Prior to the correct setting of this value a large rectangle can be cut with the machine the larger the figure is the smaller the difference is The motor stepping can automatically be calculated according to the figure length and measuring length Takeoff Speed it means the speed of the motion axle in direct start from the idle condition If this value is excessively large it will make the motor lose steps jar and even squeak if small it will reduce the running speed of the whole figure If the inertia of the motion axle is larger the axle is heavier you can set a smaller takeoff speed if smaller the axle is lighter you can increase the takeoff speed For example the typical value is 5 30mm s Maximum Speed it means the maximum limit of motion speed that this axle can bear This parameter has something to do with the driving force of motor the inertia of motion axle and its drive ratio For example th
18. g at the acute angle corner when cutting If the two speeds are set too high jarring will happen to the turning if set too low it will influence the cutting speed pa Cutting Acceleration it means the highest acceleration value in the whole cutting process pa Cutting Mode it is divided into high speed cutting and precision cutting In high speed cutting priority is given to the cutting speed but in precision cutting the cutting effect Acceleration Mode it is divided into T acceleration and S acceleration T accelerate will quicken the whole cutting process but it will result in that its cutting effect is inferior to that of S acceleration 2 Scanning Parameters Only affect scanning arts X axle Starting Speed Y axle Starting Speed X axle Acceleration Y axle Acceleration The above four parameters are used to set the starting speed and acceleration of two axles on the scanning The higher the two speeds are the quicker the scanning is pa Scanning Line feed Speed this parameter is specially used to control the highest speed at which that the previous line vertically moves to the next line in the scanning mode If the space between lines is larger during the scanning or if the distance of each block is larger during the scanning and deblocking of figure it is necessary to position each line or block accurately In such a case the speed of scanning line feed can be set as a lower value pa Scanning Mode it is
19. he memory Copy to Udisk To copy the selected file to Udisk If the Other entry in figure8 4 1 is pressed the system will show as below Other a X Cur work time Clear all mem file count del all mem file Format memory speedly Format memory in grain Figure 8 4 3 Cur work time To forecast the running time of the current file the current file No is showed on the main interface and the time is accurate to 1ms Clear all mem file count To clear the running times of every file in the memory Del all mem file To delete all memory files Format memory To format memory and all the files in memory will be deleted 8 4 2 Udisk file If the Udisk entry in figure8 4 1 is pressed the system will show as figure 8 4 4 and the operation method is all the same as figure 8 4 1 File name Read Udisk file Figure 8 4 4 35 This system supports such file formats of USB as FAT32 and FAT16 but it can identify them when the files are put under the root directory of USB The file name of more than 8 characters will automatically be cut out by the system The file name that has only English letters and digits will not show when they are copied to the mainboard The files copied from the mainboard to USB will be placed under the root directory of USB 8 5 Introduction to diagnoses function If the Diagnose Key in the main interface is pressed the system will show as below Figure 8 5 1 Th
20. iginal parameters including all manufacturer parameters and user parameters through selecting Recover Para when they regulate parameters improperly Recover Para After the Recover Para is selected and the Enter key pressed the Successful Recovery dialog box will pop up to prompt that all manufacturer parameters and user parameters are recovered successfully You can return to the previous menu by press the Enter key Auto Focus When the cursor stops at Auto Focus press the Enter key to search for the focus When there is z axes and the z axes reset function is enabled the auto focusing is valid press the Esc key to return the prior menu 32 8 3 4 User para When the cursor is on User para entry if Enter Key is pushed the screen will show as below Track Reset Figure 8 3 7 The default cursor is on Read button push Enter key to read all the user parameters If some parameters are changed then press Write button to save the new parameters Write button can be pressed only after Read button is pressed 8 3 5 Machine para When the cursor is on Machine para entry if Enter Key is pushed the screen will show as below _ Laser Enable Axis Other Laser config One tube v Laser mode Glass tube E l wl Max power 1 0 x Min power 1 0 xy Laser freq 1 0 000 x Max power 2 o KHz Min power 2 0 p Laser freq 2 9 000 KHz Lase
21. irectional signal end of driver in the common anode mode Both directional signal ends can also be connected with the driver in the differential mode In such a case plus and minus can be exchanged at random The result of exchange is that the rotating direction of motor is different from the actually desired direction At this time the polarity of directional signal for the motor can be modified on the PC software In this section is exampled the driver of step servo motor popular in the market In addition to that the correct wiring scheme of this mainboard and motor driver is provided it is recommended to use the common anode connection in all wiring schemes Figure 6 1 1 Four Inputs Independent Figure 6 1 2 Three Inputs Common anode Input Signal of Driver Input Signal of Driver 6 2 Valid Rising Edge for Pulse Signal The driver of the step servo motor produced by Leadshine Technology Co Ltd is on the valid rising edge Some of its products can support the mode of valid rising falling edge When these products are delivered out of the factory they are all set at the valid rising edge if the user changes the ex factory setting into the valid pulse falling edge Section 6 3 can be referred to for the wiring method For the typical models such as M860 and 3MD560 Figure 6 2 1 and 6 2 2 show the wiring scheme of RD mainboard and Leadshine driver Terminal block side The Side of Driver X Y Z U 6 5V 4 xPulse 2 xDir Terminal b
22. is interface shows some system input information such as limiter status the status of the water protecting and the status of the foot switch etc When the input is validated the color frame will be red otherwise it s green 8 6 Introduction to some alarm info When users are operating the system or when the machine is running some alarm information such as water protecting error maybe shows as below m RDLaser x Water Error Work Paused Figure 8 6 1 36 9 Manufacturer User Parameters Explanation 9 1 Manufacturer Parameters 1 axes parameters YY V Y Direction Polarity Modification of direction polarity can move the motor to the opposite direction The modification purpose can move this axle to the origin on resetting If this axle moves far from the origin on resetting it means the direction polarity of this axle is wrong in setting and should be modified Spacing Polarity it is used to set the high and low level mode of spacing signal When the motion axle arrives at the spacing position and input a low level signal to the mainboard the spacing polarity at this time should be set to be minus Key Polarity it is used to control the movement direction of the axle that is moved through manual operation of the keys After the direction polarity is correctly set if you press the directional keys on the operating panel this axle will move to the opposite direction In such a case the polarity of k
23. is to say the 36V power of Motion driver can directly be connected to this main power port of this system but generally it is not suggested to do so 4 2 Panel Power Interface CNO Definitions 5V power positive output Only power for pannel SV power ground output CNO only power for 320 240 TFT display and can t for other use Mainboard P connect to pannel P Mainboard P connect to pannel P 4 3 Panel Signal Cable Interface HDI HDI is a normative DB15 interface using the DB15 cable provided by factory to connect the mainborad and the panel 4 4 Reserved Interface HMI HMI is a factory interface whose function is reserved to user 4 5 Udisk Interface Udisk interface is a USB AM by this interface the mainboard can read write all kinds of U discs 4 6 USB Interface USB interface is a USB BM using this interface the mainboard can communicate with PC by USB2 0 4 7 Ethernet Interface Using this interface the mainboard can communicate with PC by 10 100MHZ ethernet f Pin to Pin ethernet parallel line is recommended Caution 4 8 General Output Port CN2 Definition of general output port 6Pin 3 81mm space Symbols Definitions External power ground output General output 4 with the function reserved General output 3 with the function reserved General output 2 and the signal port of operating status If this port is externally connected with the relay the relay coil is broken
24. key on the panel in the single origin logic 1 4 means the serial number of the origins in the multiple origin logic Next origin can be modified to any one of origin 1 4 so as to control the start location of next work the premise is that the origin is enabled but it can t be modified to origin 0 Once the multiple origin logic is selected and if the serial number of the next origin is 1 and four origins are enabled when the memory file function is started or the processing file is uploaded into the PC and this file selects Take the Original Origin as current Origin the work started for each time will use different origins The rotation order of origin is 1 gt 2 gt 3 gt 4 gt 1 gt 2 gt Origin location There are four entries to be selected Top Left Top Right Bottom Left and Bottom Right When one is selected the previewed graph on the screen would be enantiomorphous based on X or Y direction f This item is only used to preview the file on the screen and it is invalid to the machine s movement Caution gt gt Set Para After the Set Para is selected and the Enter key pressed the interface will show the specific password to be entered when set as default parameter After the manufacturer regulates all parameters of the machine well including all manufacturer parameters and user parameters this function can be used to store the well regulated parameters to help users to recover the or
25. lock side X Y Z U 6 5V Figure 6 2 2 Four Inputs Valid Rising Edge and Differential Connection 6 3 Valid Falling Edge for Pulse Signal The driver pulse ends of drivers for step servo motors presently produced by most of manufacturers are of valid falling edge These companies include BERGER LAHR Beijing HollySyn Motor Technology Co Ltd Shenzhen YAKO Automation Technology Co Ltd Shenzhen Baishan Mechatronics Co Ltd Beijing Jektechnology Co Ltd and the like The input signals for some motor drivers are independent and some of common anode 1 The drivers with independent input signals include D921 and WD3 00X from BERGER LAHR YKA3722MA from Shenzhen YAKO Automation Technology Co Ltd JK 2HB402M from Beijing Jektechnology Co Ltd Q2HB44MC D and Q3HB64MA from 19 Shenzhen Baishan Mechatronics Co Ltd Terminal block side The Side of Driver Terminal block side Figure 6 3 2 Four Inputs Valid Falling Edge and Differential Connection 2 The drivers with common anode input signals include YKA2304ME from Shenzhen YAKO Automation Technology Co Ltd Q2HB34MB and Q2HB44MA B from shenzhen Baishan Mechatronics Co Ltd Terminal block side The Side of Driver Figure 6 3 3 Three Inputs Valid Falling Edge and Common Anode Connection 20 7 Examples of IO port Wiring 7 1 Input Port The input connection at X Y minus spacing is exampled Mechanical Switc Photoelectric Switch
26. luency which takes a little more time than two way array Two way array is the default option Back Position The origin the relative origin and the machine s absolute origin can be selected This parameter decides the parking position of laser head after each work Before feeding Time Lag settable at 0 300s The lagged time can facilitate user s feeding and picking on the feeding device After feeding Time Lag settable at 0 9 9s It can facilitate the feeding device s delaying in jarring after moving to the correct position and waiting for the 279 work after the feeding axle stands still completely Focus Setting it means the distance from the focal point of laser head lens to Z axle origin When there is no automatic focusing function this parameter becomes invalid Backlash X The X axes backlash accurate to 1um Backlash Y The Y axes backlash accurate to 1um 42
27. nfo To display the layers information of the current file such as max or min power speed etc When system is idle dblclick the layer then users can change the layer s parameters and the changing would be saved XYZ s coordinate To display the coordinate of XYZ axes and the size accurate to 0 1mm Laser max power When system is idle to display the Laser key s power when system is running to display the max laser power of the running layer Work speed When system is idle to display the Up Down or Left Right key s speed when system is running to display the running speed of the current layer File No To display the current selected file s number 8 2 3 Speed settings Push the Speed key when the screen is on the main interface it will show as below 26 Figure 8 2 3 Push the X Keys to move the cursor in the numeral area then push the CL key to delete the old value push the Numeral Keys to set the new value then push the Enter key to save the change push the Esc key to invalidate the change 8 2 4 Max Min power settings Push the Max Power or the Min Power keys when the screen is on the main interface it will show as below 7 lt BaxPower Figure 8 2 4 27 BinPower Figure 8 2 5 The way of changing the parameters is all the same as changing speed 8 2 5 Reset the axes Push the Home key when the s
28. o 320 240 TFT display 7 touch panel display Z axle Linkage Feeding Single direction Single double direction Single double direction Feature for option for option Resetting axes axes to on or feedin axes a Encryption based Realtime clock and Realtime clock and on the PC time battery integrated for battery integrated for hardware encryption hardware encryption ds USB2 0 USB2 0 2 Installation Size 2 1 Installation Size of MainBoard The unit of all sizes is millimeter mm and the size accurate to 0 1mm Figure 2 1 1 Shenzhen Reader Technology Co Ltd 2 2 Size of Panel The unit of all sizes is millimeter mm and the size accurate to 0 1mm Figure 2 2 1 3 Object Pictures and Interfaces 3 1 Object Pictures of MainBoard For more detailed pin description see the Chapter 4 Description of Interface Signal for MainBoard Figure 3 1 1 Object Picture of MainBoard 3 2 Object Pictures of Panel RuiDa ACS Shenzhen Reader Technology Co Ltd Figure 3 2 1 Object Picture of Panel 10 RuiDa ACS Shenzhen Reader Technology Co Ltd 4 Description of Interface Signal for MainBoard 4 1 Interface of Main Power Source CN1 Symbols Definitions A OOND favsomegometne C fewer C fe fem This control system employs single 24 power supply For a certain margin it is suggested to select 24V 2A power Besides this system is compatible with 36V power that
29. oard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 1 is not enabled the mainboard will not detect the input port of water protector 1 and the user not connect the water protector 1 The input port of water protector for the second laser power source When the water protector 2 is enabled the mainboard will detect the input port of water protector 2 If this port is of low level it will be deemed normal if this port is of high level the mainboard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 2 is not enabled the mainboard will not detect the input port of water protector 2 and the user not connect the water protector 2 General input with the function reserved Laser power 5V positive output Shenzhen Reader Technology Co Ltd 5 Examples of Laser Power Interface 5 1 Digital Laser Power Supply of Glass Tube Terminal block side CN ANI Digital power source 1 Digital power source 2 5 2 Terminal block side Analog power 1 Analog power source 2 RuiDa ACS 53 RF CO2 Laser Terminal block side RF laser 1 Laser power g RF laser 2 O O Laser power ground 17 6 Examples of Driver Interface for Step servo Motor 6 1 Overview The input signal end of step servo motor driver employs the light coupled isolation technology For the step by step imp
30. pes used for specific purposes ba Feeding Mode it has single way mode and two way mode for option If it is of single way feeding it is unnecessary to check the coordinates Feeding can be conducted in the single way mode if it is of two way feeding the system will check the maximum and minimum coordinates The odd sequence means feeding should be done to one direction and the even sequence means feeding done to the other direction The initial direction for the first time can be changed through setting the directional polarity or modifying the plus and minus values of the feeding length This parameter is valid only when the Z axes function is configured to Drive for Feeding axes gt Power Off Restart Delay it can be set to be 0 3000ms After the power off of the electricity grid the power supply of the system will not drop to O at once There is a delay during this time The delay value set here should basically consistent with the actual off delay value If the deviation of set value is larger on the de energizing for continuous engraving either the figure processed for the second time is not closed with that before the cutoff or it is coincided with that too much Transmission Mode generally the Belt Stepping Type should be made choice of The control algorithm will be changed a little when other types are selected Z Axes Function Drive for flat or Drive for Feeding axes are optional as dir
31. ply but not power supply but not recommended recommended Only one way One way digit and Two way digits and Two way digits and digital control one way analog two way analog port two way analog port port settable independently settable independently and non interacted and non interacted Speed aus disks with small ae with different a with different ET 6M o Po o I nn Fault ee Common Capable of checking Capable of checking Tolerance defective track and defective track and formatting and good in formatting and good in fault tolerance fault tolerance Input Port Two ways 4 ways two for general 4 ways two for general two for specialties two for specialties RuiDa ACS Shenzhen Reader Technology Co Ltd Output Port Nil 1 way low current 4 ways 500mA high 4 ways 500mA high ee so additional drive current for each OC current for each OC is needed output two for general output two for general two for specialties two for specialties restart for Engraving Logics Parameter Backup Logics Preview accurate to 1ms accurate to 1ms Online Ad ho Mainboard Program Online YES Modification Laser Power Speed Offline Modification Layer parameters YES Online Updata YES Startup Display File dynamic static preview YES Modification YES Factory User s para on display Display type 128 64 display Soft Spacing Hard Spacing w n
32. r atten 0 0 a Figure 8 3 8 The default cursor is on Read button push Enter key to read all the machine parameters If some parameters are changed then press Write button to save the new parameters Write button can be pressed only after Read button is pressed 33 8 4 Introduction to file function 8 4 1 Memory file On the main interface if File key is pressed it will show as below File name 1 rdi23 Figure 8 4 1 When showing this menu the system would read the memory file firstly the file name and the running times would be listed in the left area and the selected file is previewed in the top right area Y keys could be used to move the cursor on the file name list Z keys could be used to move the cursor on the button entry When the cursor is on a target file name presses the Enter key the selceted file will be previewed on the main interface If Home Key is pressed when the cursor is on a selected file name the screen will show as below 3 File oper E3 Treck fork time Clear count Delete Copy to Udisk Figure 8 4 2 Run To run the selected file Track To track the selected file and the track mode is optional Work time To forecast the running time of the selected file and the time is accurate to 34 1ms Clear count To clear the running times of the selected file Delete To delete the selected file in t
33. t the selected axes go back to absolute origin Menu Menu Key Set the system parameter diag nose Diagnose Key Diagnose the system such as the limiter status water protect etc Esc Esc Key To stop work or to exit to some munu Enter Enter Key Validate the change 24 Numeral Keys a To set the parameters e Dot Key To set the parameters CL e CL Key To cancel the last settings 8 2 Introduction to the interface functions 8 2 1 The screen of power on When the system is powered on the screen will show as below RuibDa ACS i I mn a 332G Control System Figure 8 2 1 This power on screen can be changed by user If the user defined graph is downloaded by the PC software when restart the system it will show the new graph 8 2 2 The main interface When the system finished searching the machine origin the screen will show as below 25 Graph Preview Area Work speed Laser max power 1200nm S 1200nm S E 34 22 3 m in X Y Z s coordinate Figure 8 2 2 Graph Preview Area To display the whole file s track and display the running track System status To display the current status of the machine such as Idle Run Pause Finsh etc Work No To accumulate the work number of the current file Net status To display the connecting status of the ethernet Data To display the system time Layer I
34. to 0 coordinate The spacing from axle X and X to max coordinate External power source 5V output The spacing polarity is optional that is to say when the motion axle reaches the spacing position it will trigger a low level signal so as to make the corresponding LED under the cover light when the motion axle leaves the spacing position it will trigger a Shenzhen Reader Technology Co Ltd high level signal or disconnect the spacing signal so as to make the spacing indicator go out but when it leaves the spacing the corresponding indicator will light and the spacing polarity become positive The mistaken setting of spacing polarity will result that the Spacing can t be detected when the system is reset so as to lead to the collision of axles 4 10 X Y Z U axle Motion Drive Interface The interfaces of the above four motion axles are the same 6Pin 3 81mm space The Axle X interface is exampled Symbols Definitions GND Kernel power ground output only used for common cathode connection of driver xDir Differential plus end of directional signal xDir Differential minus end of directional signal xPulse Differential minus end of pulse signal when the common anode connection is used and the pulse rising edge valid input will start from this pin xPulse Differential plus end of pulse signal when the common anode connection is used and the pulse falling edge valid input will start from this pin Kern
35. u When the cursor is on Func entry if Enter Key is pushed the screen will show as below Function setting Mu Origin nal Origin 1 enable E ees Origin 3 enable Origin 4 enable Set Origin Next Origin Origin locat Top left Figure 8 3 6 If the cursor is on Origin X enable push Enter key to enable or disable the selected origin if its enabled the color frame would be red otherwise it s green gt Multiple Origin Enable Yes or No can be selected If you select No the system will use the single origin logic You can press the Origin key and set the origin and only this origin can become valid If you select Yes the system will 31 use the multiple origin logic and the Origin key on the keyboard become invalid In such a case the parameter of each origin must be set in the menu as follows Origin X Enable After the multiple origin logic is enabled the four origins can independently be prohibited and enabled Set Origin 1 2 3 4 after the multiple origin logic is enabled you can stop the cursor at Set as Origin 1 2 3 4 Press the Enter key on the keyboard and the system will take the coordinate figures of current X Y axles as the corresponding ones to the origin 1 2 3 4 Next Origin there are such five digits as 0 4 for option which are the origins to be used for the next figure Origin 0 means the origin set by the Origin
36. ulse signal some isolate the side OC diode from cutoff to conduction e g the valid falling edge of pulse signal inputted from the diode minus end and some do so from conduction to cutoff e g the valid rising edge of pulse signal inputted from the diode minus end When it is indicated whether the pulse signal of motor driver is the valid rising edge or the valid falling edge it will be subject to the pulse signal inputted from the minus end of side OC diode Some input signals of motor driver are independent and some are internally of common anode so some have 4 external leading out wires and some 3 wires only the pulse and directional signals are counted as shown in Figure 10 and 11 Meanwhile the input signal can generally be compatible with different voltage classes If it is higher than the 5V signal it is necessary to connect the current limiting resistance externally The interface signals of motor driver for RD mainboard are the 5V signals that should directly be abutted with the corresponding terminals to the driver The interface pulse end of each motor driver for RD mainboard can provide such two signals as the rising edge walk and falling edge travel The improper use of the pulse end signal may give rise to the lost steps even back run and finally dislocation of processed figure when the motor steers In addition this mainboard provide two directional signals not restrict in requirements Either signal can be connected with the d
37. will be connected with the laser power enable end and used to control the ON Off of laser LPWM1 Power control interface of laser laser tube 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube and the laser power PWM end is RuiDa ACS Shenzhen Reader Technology Co Ltd high leveled this pin will be connected with the laser power PWM end and used to control the power of the laser Power control interface of laser laser tube 1 When the laser is the RF laser this pin will be connected with the laser RF PWM end 2 When the laser is a glass tube and the laser power PWM end is low leveled this pin will be connected with the laser power PWM end and used to control the power of the laser Analog voltage 1 and connected with the power control end of the first analog laser power source Please make corrective choice of laser type After the option for laser type is Y modified the mainboard should be reset so that the modification can be Prompt effected after resetting 4 12 Water Protect Input Interface CN5 Water protect input interface CN5 5Pin 3 81mm space Pin Symbols Definitions Laser power 5V ground output The input port of water protector for the first laser power source When the water protector 1 is enabled the mainboard will detect the input port of water protector 1 If this port is of low level it will be deemed normal if this port is of high level the mainb
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