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OPERATION MANUAL Decision Group Inc.
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1. Decision Group ie Decision Group Lo Operations Manual USB 16 Channel Photo Operations Manual USB 16 Channel Photo Isolator Input SSR Isolator Input SSR Output Output ee ee PRODUCT SPECIFICATION DATE 04 23 2011 SHARP PC817 Series SOLID STATE RELAY MOSFET OUTPUT cosmo NO 60M00009 REV ELECTRONICS CORPORATION KAQY21 2 SHEET 1 OF 7 1 2 e OUTSIDE DIMENSION Fig 8 Callector emitter Saturation Voltage vs Fig 8 Collector Dark Current vs Ambient Temperatu M amis Temperature Collado remitir vole V cpi CV Conor dark current 1 CAT Ambien lemperature T Ambient iompersiure T e Unit mm Tolerance 10 2mm Fig 10 Response Time vs Load Resistance Fig 11 Frequency Response i 1 FORM TMC a NORMALLY a Response iHa Wall pe gan Ay dH i Ta 25C os 1 4 23 000 200 500 Load resistance Rz k 1 Frequency Fig 12 Collector emitter Saturation Peak Forward Current eee Test Circuit for Response Time Voltage vs Forward Current amp Derate Linearly from 28 General Characteristics P Isolation Test Voltage
2. 3750VvACrmms Storage Temperature Range to 1250 Isolation Resistance Operating Temperature Range 40 C to 858 i E Vio 500V TATE TOD Junction Temperature Test Circuit for Frepuency Response Total Power Dissipation nu 550mW Soldering Temperature Derate Linearly 25 C 2 2mm from case 10 sec oc cence Fig ouput 8 2 3 d di Pl Forward currant p nA Please refer to the chapter Precautions for Use SR Decision Group Decision Group c AU USB 16 Channel Photo Isolator Input SSR Output CLLLLLLLLLLLLELELLLLLLLELELLLLLLLLELLLL Operations Manual PRODUCT SPECIFICATION DATE 04 29 2011 SOLID STATE RELAY MOSFET OUTPUT NO 60M 00009 cosmo NO 60M00009 REV ELECTRONICS CORPORATION KAQY212 SHEET20F7 2 Characteristics t Ta 250 Parameter Symbol Conditions Min yp ax Unt Emitter Input we fepe ees s Recovery mout Curent Ee oa m Detector Output oupa ve om T9 vi Oupa Leakage Terr oa 7 o
3. E 2 2 40 to 60 RH meu ius Fig 4 Current Transfer Ratio vs Fig 5 Forward Current vs Forward Voltage 3 For 10 seconds Forward Current Characteristics Ta 25 CD we z Pc Ve f Ik a ic i L ima i E RS Em p WEE E V0 FIM ru we Wor 59 1 2nA 00 HH 1 o 05 15 20 25 3680 35 E W R L9 Ww E comm ty mA Forward voltage V p 1VI 5 Fig 6 Collector Current vs Fig 7 Relative Current Transfer Ratio vs 4 CIxzzifiratinn table nf currant transfar ratio i chown below Fig 1 Forward Current vs Collector emitter Voltage I Ambient Temperature 38 fli Model No Rank mark Hn ES PCSITA A 80 to 160 x ar 1 B 130 to 260 m d PCRITC 200 to 4X t PCB17D D 300 to 500 Bog E PCS ETAB AorB 80 to 250 E 2 E PCHa7BC Bart 130 400 1 z 87 200 m 600 g E A Bac 80 to 400 5 B CoD 130 m 600 N 1 e FLAMINA B CoD 8 1 2 4 3 amp 7T 25 A B C D ar Na 30 to 600 Cullectar emitier voltage V V Ambion temperature T CC B lo2or3nor3i lipere T UU
4. 2 Enable Serial Port J3 ds J3 1s used enable serial port communication when short the J3 means enable serial port otherwise when open the J3 the serial port communication is disable SS RR Decision Group c a Operations Manual USB l6 Channel Photo Isolator Input SSR Output 2 6 Connector Assignments The photo isolator input signal and output signal pin assignments are shown in the below l Hm DM 777 Input Signal Assignments Pin Signal Description Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Decision Group 00 Input 00 Input 01 Input 01 Input 02 Input 02 Input 03 Input 03 Input 04 Input 04 Input 05 Input 05 Input 06 Input 06 Input 07 Input 07 Input 08 Input 08 Input 09 Input 09 Input SS RR 8 Operations Manual USB 16 Channel Photo Isolator Input SSR Output Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch
5. Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch 10 4 Input 10 Input 11 Input 11 Input 12 Input 12 Input 13 Input 13 Input 14 Input 14 Input 15 Input 15 Input 2 Output Signal Assignments Pin Signal Description 00 Output 00 Output 01 Output 01 Output 02 Output 02 Output 03 Output 03 Output 04 Output 04 Output 05 Output 05 Output 06 Output 06 Output 07 Output m m m SS RR Decision Group OUT 00 OUT 00 OUT 01 OUT 01 OUT 02 OUT 02 OUT 03 OUT 03 OUT 04 OUT 04 OUT 05 OUT 05 OUT 06 OUT 06 OUT 07 9 Operations Manual OUT 07 SSR Ch 07 Output Pin Signal Description 08 Output 08 Output 09 Output 09 Output 10 Output 10 Output 11 Output 11 Output 12 Output 12 Output 13 Output 13 Output 14 Output 14 Output 15 Output 15 Output 1 2 3 4 5 6 7 8 9 OUT 08 OUT 08 OUT 09 OUT 09 OUT 10 OUT 10 OUT 11 OUT 11 OUT 12 OUT 12 OUT 13 OUT 13 OUT 14 OUT 14 OUT 15 OUT 15 Decision Group USB 16 Channel Photo Isolator Input SSR Output SR D USB 16 Channel P
6. Applied voltage vs output capacitance Measured portion across terminals Across terminals 3 and 4 pin us lied us 4 X Continuous load current 400 DC Frequency 1MHz LED current 5 ta 50mA Ambient temperature 25 C Ambient temperature 25 C Ambient temperature 25 deed i E 0 5 ie ra Oe Voltage VS Current Characteristics Turn Off Time ms Output capacitance pF dE S x Ex 10 20 30 40 50 LED dropout voltage V 0 40 20 0 20 40 80 B0 100 LED forward current mA Applied valtage V Ambient temperature Ta U Ambient temperature 257 SS Decision Group x Decision Group A USB 16 Channel Photo Isolator Input SSR Output ee NUN NE NENNEN NENNEN NELLE APPENDIX C External Power Installation Optional for Decision Group USB I O series of items Operations Manual The materials of the external power for Decision Group USB I O series items are customer self supplied or optional purchase they are not covered in the standard package of Decision Group USB I O series items 1 The Materials of the external power custo
7. DC Oto 17 6V inactive 18to 30V active Suitable for Linux MS Windows etc e Operating temperature range from 0 to 55 C e Relative humidity rage from to 90 PACKAGE CONTENTS SMARTLAB USB 16 channels photo isolator input SSR output board e USB cable e Decision Studio and User s manual CD e Two Different Connecter Types can be selected Standard European P C B type terminal blocks Professional Pluggable terminal blocks Optional Extension board with RS232 or RS422 485 PCB Carrier SR Decision Group E USB 16 Channel Photo Isolator Input SSR Output ER RRR RR ERR EERE Operations Manual 838 lli pM pn Langer m e ie SH EID Euri s IF i ud e O82 e t p sod prs A b l a e e ce e ce t a i i ui ui ri pi SR Decision Group zd No USB 16 Channel Photo Isolator Input SSR Output 2 HARDWARE CONFIGURATION Operations Manual Before you use the USB 16 channels photo couple input output board Please ensure that the jumpers and s
8. LL Connect your device to the computer with a USB cable A HOM 152753754 To confirm all the switches and jumper setting are correct in compliance SR Decision Group 2
9. SR Isolator Input SSR Output Output ee NN PRODUCT SPECIFICATION PRODUCT SPECIFICATION DATE 04 29 2011 DATE 04 29 2011 SOLID STATE RELAY MOSFET OUTPUT 60 00009 REV SOLID STATE RELAY MOSFET OUTPUT NO 60M00003 cosmo NO 60M00003 rey cosmo NO 60M00009 REV ELECTRONICS CORPORATION KAQY21 2 SHEET 4 OF 7 2 ELECTRONICS CORPORATION KAQY21 2 SHEET 5 OF 7 2 LED operate current vs LED Turn Off current vs LED forward current vs Turn On Time ambient temperature ambient temperature Across terminals 3 and 4pin Load Voltage 60V DC Load Volt 60V DC Load voltage 60V DC as g pet Off state leakage current Continuous load current 400mA DC Continuous load current 400mA DC Continuous load current 400mA DC Across terminals 3 and 4 pin Ambient temperature 25 C Ambient temperature 25 C T LED operate current mA LED Turn Off current mA Turn On Time ms Off state leakage current 40 20 0 20 40 H 0 10 20 30 40 50 60 40 Ambient temperature Ta Ambient temperature Ta T LED forward current Load voltage V LED forward current vs Turn Off Time Voltage vs current characteristics Across terminals 3 and 4 pin of output at MOSFET portion Load voltage 60V DC
10. USB 16 Channel Photo Isolator Input SSR Output Operations Manual SMARTLAB USB 16 CHANNELS PHOTO ISOLATOR INPUT SSR OUTPUT BOARD OPERATION MANUAL Decision Group Inc C maannuuRaRRRRRRERRERRRRRRRRRRRRRRRRRERRRERRRRNRRERRERERRERERERENNNM D cc cH C pcc M M c D J E Decision Group E USB 16 Channel Photo Isolator Input SSR Output TASLS Or CONTENTS Operations Manual CHAPTERS l Introduce OM 1 2 Hardware 4 3 Diagnostic under Windows 12 4 Programming under Windows and Linux 12 APPENDICES A Warranty Information ccceeee cece eee 13 ACA SCC oe aise NE 15 C External Power 25 LLLLLELLELLELLELLELLLLLSELLLLLLLLLLLLLLLLLELLLLLELLELLLLE Decision Group Operations Manual USB 16 Channel Photo Isolator Input SSR Output 1 INTRODUCTION The USB 16 channels photo isolator input output board provides 16 photo
11. automatic vending output 5000V machmes 3 Compact dual in line package 4 Electric home appliances such as fan PC817 l channel heaters etc 2 2 channel type 3 a transmission between circuit of PC837 3 channel and impedance 4 Recognized by UL file No E64380 B Outline Dimensions Unit mm intemal comnecion diagram 6006 Uu DOOD Ande Cathode jp Eve menc df 3y desce see 5 HASF tees tor arp heia ir enue ar T DHS bcos books etr THAF In aeria cota Ee ire st version of he dere spe ions es Defoe using sry CAPs desi 7 SR SR Decision Group XD Decision Group lo Operations Manual USB 16 Channel Photo Operations Manual USB 16 Channel Photo Isolator Input SSR Isolator Input SSR Output Output ee ee SHARP 817 Series SHARP 817 Series B Absolute Maximum Ratings Ta 25 C Fig 2 Collector Power Dissipation vs Fig 3 Peak Forward Current vs Duty Ratio Temperature Unit mA z V 1 V E mu E mw E Lm S 2 25 S 100 15 emporuture T C Duty 1 Pulsa width Nps Daty
12. camee e pe Turon Tis a oms nasoma Schematic and Wiring Output Configuration LLLLLLLLELLLLLELLELLLLLSELLLLLLLLLLLLLLLLLELLLLLLLLLLLLE Decision Group ox Operations Manual USB 16 Channel Photo Isolator Input SSR Output LLLLLIIILILLILILILLLLLILLLILILLLLLLLLLLLL PRODUCT SPECIFICATION DATE 04 29 2011 SOLID STATE RELAY MOSFET OUTPUT cosmo NO 60M00009 REV ELECTRONICS CORPORATION KAQY21 2 SHEET 3 OF 7 30F7 2 Data Curve Load current vs ambient temperature On resistance vs ambient temperature Allowable ambient Temperature across terminals 3 and 4 pin 40 to 85 C LED current 5m Continuous load current 400mA DC 10 20 20 40 80 100 40 20 0 20 40 80 B Load current mA On resistance 1 Ambient temperature Ta C Ambient temperature Ta 1 Turn On Time vs ambient temperature Turn Off Time vs ambient temperature Load voltage 60V DC Load voltage 60V DC LED current 5mA LED current 5mA Continuous load current 400mA DC Continuous load current 400mA DC sc So a RT ETT I 40 0 20 40 100 40 20 20 40 6 80 Turn On Time ms Turn Off Time Ambient temperature Ta Ambient temperature Ta C SR Decision Group Operations Manual USB 16 Channel Photo Operations Manual USB 16 Channel Photo Isolator Input S
13. couple digital input output channels which allow the input output signals to be completely floated and prevent the ground loop The USB 16 channels photo isolator input output board provides Plug and Play PnP features it is a programmable I O interface board for PC 486 Pentium or compatibles The on board high speed 8051 uC provides USB functions run at 12Mbps full speed or 1 5Mbps low speed The features of USB 16 channels photo _ isolator input output board are USB 2 0with Plug and Play PnP features High speed 8051 uC core Support USB ID selection to identify USB device Support 16 photo couple input 16 SSR output channels Allow the photo input signals to be completely floated and prevent the ground loops 32 LED correspond to 16 input and 16 output ports activation status By using PC817 photo couple chips KAQY212HA SSR Power supplied from external DC 45V 5000V isolation voltage SS RR Decision Group res Operations Manual USB 16 Channel Photo Isolator Input SSR Output Output break down voltage 4 60V Continuous load current 400 Maximum 50mA forward input current Input voltage range from to 30V Activation voltage of photo input When short jumpers input range from 0 to 20V DC 0to3 3V inactive 4 5to 20V active When open jumpers input range from 0 to 30V
14. hoto Isolator Input SSR Output Operations Manual 2 7 Loopback Diagnostic To test your 16 channel photo isolator input output board we recommend you use loopback circuit shown in below Where IA means input channel and IA means input channel OA means output channel and OA means output channel means channel number Please note that if you use A2 you must connect its pair IA2 otherwise if may short the circuit In this experiment if VCC larger than 10V then it input HIGH to input channel otherwise it input LOW your program can get this digital signal easily If no VCC voltage input the output channel will be loopback to input channel it means when output HIGH then input channel get HIGH when output LOW then input channel get LOW VCC CEEL Decision Group od USB 16 Channel Photo Isolator Input SSR Output 3 DIAGNOSTIC UNDER WINDOWS Operations Manual USB Test Program exe is a diagnostic program to test your USB devices under Windows XP User can get USB Test Program exe programs from Decision Studio CD CHAPTER 4 SOFTWARE PROGRAMMING UNDER WINDOWS ANDLINUX Under Windows we provide function library and dll file for use
15. imited to repair or replacement only of goods found to be defective a specified above during warranty period SmartLab is not liable to the purchaser for any damages or losses of any kind through the use of or inability to use the SmartLab product SmartLab reserves the right to determine what constitutes warranty repair or replacement Return Authorization It is necessary that any returned goods are clearly marked with an RA number that has been issued by SS RR Decision Group oue Operations Manual USB 16 Channel Photo Operations Manual USB 16 Channel Photo Isolator Input SSR Isolator Input SSR Output Output hL LLLLLLLLELELLLLLLLLLLLLLLLLLLLEELLE E M M M NN SmartLab Goods returned without this authorization will not be attended to APPENDIX B DATA SHEET SHARP PC 17 Series s High Density Mounting Type PC817 Series Phosucoupler Lead fonming type Itype andtaping meltype Ptype are also available PCB17I PCSA7P T V VDEDOB83 approved type is also available as an option B Features B Applications 1 Current transfer ratio 1 Computer temmumals CTR MIN 50 atI r Vce 5V 2 System appliances meacunnz mstruments 2 High isolation voltage between input and 3 Registers copiers
16. ion 7 1 to JP16 L 2 JP1 to JP16 are used to select input voltage range The JP1 is used to select photo couple input channel 0 and JP2 is used to select photo couple input channel 1 etc When short the jumper the input voltage range from 0 to 20V and the active voltage form 4 5 to 20V When open the jumper the input voltage range from to 30V and the active voltage from 18 to 30V Input Voltage Inactive Voltage Active Voltage 0 to 30V 0 to 17 6V 18 to 30V 0 to 20V 0 to 3 3V 4 5 to 20V 2 3 USB Connector 1 USB Connector A The USB connector 15 connected to B computer USB port by using USB cable MIHI 2 4 LED Status 1 LEDI The LED1 is an indicator to show the power is supplied normally 2 LED2 SR Decision Group cuu ws USB 16 Channel Photo Isolator Input SSR Output Operations Manual The LED2 is an indicator to warning the USB link status When it lights it means USB connection works normally otherwise it is fail 2 5 Connector and Jumper for Serial Communication If there isn t a 2x5 header on the board it means this version doesn t support for serial communication 2 10 5 0006 1 The connector of serial communication J2 see Ji 5 To use RS422 RS485 RS232 please connect J2 to extension board by 10 pins flat cable Optional
17. me call for details A 2 Warranty Information SmartLab warrants that for a period of one year from the date of purchase unless otherwise specified in the warranty card that the goods supplied will perform according to the specifications defined inthe user manual Furthermore LLLLLALLELLELLLLLELLLLLSELLLLLLLLLLLLLLELLELLLLLLLLLLLLE Decision Group USB 16 Channel Photo Isolator Input SSR Output Operations Manual that the SmartLab product will be supplied free from defects in materials and workmanship and be fully functional under normal usage In the event of the failure of a SmartLab product within the specified warranty period SmartLab will at its option replace or repair the item at no additional charge This limited warranty does not cover damage resulting from incorrect use electrical interference accident or modification of the product All goods returned for warranty repair must have the serial number intact Goods without serial numbers attached will not be covered by the warranty The purchaser must pay transportation costs for goods returned Repaired goods will be dispatched at the expense of SmartLab To ensure that your SmartLab product is covered by the warranty provisions it is necessary that you return the Warranty card Under this Limited Warranty SmartLab s obligations will be l
18. mer self supplied 5V 1A AC adapter Power plug type is subject to the different varieties in different country Decision Group o USB 16 Channel Photo Isolator Input SSR Output LLLLLIIILILLILILLLLILLLILILLLLLLLLLLLL Operations Manual AC power cord SS Decision Group 20 Operations Manual USB 16 Channel Photo Isolator Input SSR Output CLLLLLLLLLLLLELELLLLLLLELELLLLLLLLELLLL 2 Terminal blocks built in on Decision Group USB T O series of Items e g PCB pluggable terminal blocks for PRO type only 3 External Power Installation procedure To tight loose the terminal with a minus screwdriver SR Decision Group Operations Manual Decision Group USB 16 Channel Photo Isolator Input SSR Plug the terminal blocks into the socket PRO type only Fasten both sides of the screws PRO type only Attach the black cord to the SGND and the red cord to the EXT DC 5V as well as the signals cords 28 Operations Manual USB 16 Channel Photo Isolator Input SSR Output CLLLLLLLLLLLLELELLLLLLLELELLLLLLLLLL
19. rs to program the device in supported language You can find manual USBDII Manual pdf and demo code in VB VC Delphi from Decision Studio CD Under Linux we provide C source to allow user directly to access device You can find manual and example in dcihid 0 5 2 tgz SS RR Decision Group I USB 16 Channel Photo Isolator Input SSR Output APPENDIX A WARRANTY INFORMATION A 1 Copyright Copyright DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC rights reserved No part of SmartLab software and manual may be produced transmitted transcribed or translated into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC Operations Manual Each piece of SmartLab package permits user to use SmartLab only on a single computer a registered user may use he program on a different computer but may not use the program on more than one computer at the same time Corporate licensing agreements allow duplication and distribution of specific number of copies within the licensed institution Duplication of multiple copies is not allowed except through execution of a licensing agreement Welco
20. witches setting The proper jumper and switches settings for the 16 channels photo couple input output adapter are described in the following 2 1 Switch Settings 1 51 Reset The S1 switch is used to reset 8051 the signal assignments shown in the following 2 52 USB ID 2 4 ABA SS Decision Group 4 Operations Manual USB 16 Channel Photo Isolator Input SSR Output The S2 switch is used to identify USB board ID Please set different board ID to each board do not duplicate board ID setting ON ON ON OFF JOFF 6 OFF OFF OFF OFF __ 3 Down load revised firmware When the S2 switch is set to ON ON ON status means down load revised firmware please follow the steps shown in the following 1 Set S2 to ON ON ON ON 2 Run USBBootloader program to download revised firmware SR Decision Group cix Operations Manual USB 16 Channel Photo Isolator Input SSR Output 2 2 Jumper Settings Input Voltage Range Select
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