voltronic power technology corp.
Contents
1. Methods and means of adjustment reference No voltage selector N to installation instructions 4 7 5 Power outlets Relevant information provided P 1 7 5 RD on the marking that is affixed near the outlets 4 7 6 Fuse identification marking special fusing AC Fuse in rear panel P 1 7 6 RD characteristics cross reference Marked by 250VAC 10A for IMPERIAL 1500 250VAC 15A for IMPERIAL 2000 4 7 7 Wiring terminals Appliance inlet used N 1 7 7 RD 1 7 7 1 RD Protective earthing and bonding terminals N 1 7 7 2 RD Terminals for a c mains supply conductors N 1 7 7 3 RD Terminals for d c mains supply conductors AC main supplied N 4 7 8 The terminal of battery is p Bates eeaninals marked with Standard symbol IEC 60417 No 5005 and No 5006 4 7 9 Controls and indicators See below P 1 7 8 RD 1 7 8 1 RD Identification location and marking The function of controls P 8 VOLTRONIC POWER TECHNOLOGY CORP Page 9 of 46 REPORT NO LVD E20120215S affecting safety is obvious without knowledge of language etc 1 7 8 2 RD Colours For LED or LCD provided P located on the front panel Prey Symbols according to IEC 60417 e 3 A No 5010 1 7 8 4 RD Markings using figures No controls affecting safety are N using figures 4 7 10 Isolation of multiple power sources Only one external supply of N 1 7 9 RD hazardous voltage of energy via appliance inlet 4 7 11 IT power systems TN power sy2. APPENDIX II Page 45 of 46 LVD E20120215S Fig 2 overview II 45 Pictures VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Fig 3 overview IID Fig 4 overview IV Page 46 of 46 LVD E20120215S 46
3. Building 1 HengchangRong Industrial Park Private Industrial Zone Shilongzai Community Shiyan Street Baoan District Shenzhen China Test specification Standard ays aia ets Test procedure ceceeee ee Non Standard test method EN 62040 1 2008 Compliance with EN 62040 1 2008 N A Test item description TradeMark reren cece eee eens Manufacturer cece eee Addressee ate eats ee eis Model Type reference Ratings is ia a aiea Uninterruptible Power Supply N A VOLTRONIC POWER TECHNOLOGY CORP Ist Floor Building 1 HengchangRong Industrial Park Private Industrial Zone Shilongzai Community Shiyan Street Baoan District Shenzhen China IMPERIAL 1500 IMPERIAL 2000 Model IMPERIAL 1500VA Input 220Vac 240Vac 50 60Hz 9 9A Max 1 Output 220Vac 240Vac 50 60Hz 6 5A max 1 Capacity 1500VA 1000W Model IMPERIAL 2000VA Input 220Vac 240Vac 50 60Hz 10A max 1 Output 220Vac 240Vac 50 60Hz 8 7A max 1 Capacity 2000V A 1400W VOLTRONIC POWER TECHNOLOGY CORP Page 3 of 46 REPORT NO _LVD E20120215S ADDITIONAL INFORMATION TESTED ACCORDING TO NATIONAL REQUIREMENTS FOR THE FOLLOWING COUNTRIES CENELEC LIST OF APPENDIXES ENCLOSURES TO THE TEST REPORT Copy of warning label Appendix I Photos Appendix II Test item particulars Equipment mobility x movable stationary for building in
4. EN 62040 1 Clause Requirement Test Result Remark verdict 4 5 TABLE list of critical components P Object part No manufacturer type model technical data standard mark s of trademark conformity Whole unit Battery two provided Model YUASA NPW45 12 12V 45W o UL IMPERIAL 1500 Alternative Ritar RT1290 12V 9Ah UL Alternative MINHUA MH9 12 12V 9Ah UL Alternative CSB HR1234W 12V 34W UL SHENZHEN LEOCH BATTERIES Technology Alternative Co Ltd DJW12 9 0 12V 9Ah UL Alternative YUASA NPH9 12 12V 9Ah UL TOPLITE GUANG Alternative ZHOU NPW45 12 12V 45W UL SHEN ZHEN CENTER POWER Technology Alternative Co Ltd HP12 45W 12V 45W UL Battery two provided Model YUASA NPW53 12 12V 53W _ UL IMPERIAL 2000 ERE DA CSB NH14533 N 12V 54W UL Alternative MINHUA MH9 12 12V 9Ah UL SHENZHEN LEOCH BATTERIES Technology Alternative Co Ltd DJW12 9 0 12V 9Ah UL Alternative Ritar RT1290 12V 9Ah UL Appliance RONG FENG 742W 2P 15 1SA250V UL VDE outlet C3NA Min Alternative RICHBAY 15A250V T VDE Various Min Alternative Shenzhen 15A250V _ VDE Delikang Various Min Appliance inlet RICHBAY 10A250V E VDE Various Min Alternative RONG FENG RF2004E4 8C14 10A250V VDE 32 VOLTRONIC POWER TECHNOLOGY CORP Page 33 of 46 REPORT NO LVD E20120215S Min Min Alternative Shenzhen 10A250V E VDE Delikang Various Mi
5. VOLTRONIC POWER TECHNOLOGY CORP Page 40 of 46 REPORT NO LVD E20120215S Test voltage applied between Voltage shape Test voltage Breakdown AC DC V Yes No impulse surge Tested on model IMPERIAL 2000 Pri AC 3000 NO rimary to enclosure Primary to ground mains inlet outlet aoe NO conductor to output grounding All TX transformers primary windings Pe NO to secondary windings all types for basic insulation All TX primary windings to core all n aoe NO types for basic insulation Supplementary information Test after humidity treatment heating test and each fault condition test of 8 3 74 TABLE Ball pressure test of thermoplastic parts N 4 5 5 RD Allowed impression diameter mm lt 2mm Part Test temperature Impression C diameter mm Supplementary information 74 2 Table Enclosure opening measurements P Location Size mm Comments Top None No openings Bottom None No openings Side Width 1 0mm openings 19x4 provided Front None No openings Back No openings Supplementary information TS Table Resistance to fire P Part Manufacturer of Type of Thickness Flammability Evidence material material mm class 40 VOLTRONIC POWER TECHNOLOGY CORP Page 41 of 46 REPORT NO LVD E20120215S enclosure POLYYES V 1 UL Thickness Min 1 57mm Alternative Chi Mei V
6. 1 6 1 RD AC power distribution systems TN power system P 1 6 2 RD Input current Highest normal load according P to 1 2 2 1 RD for this equipment is the charging of empty battery and operation with the maximum specified output load see appended table 4 6 4 6 Neutral is insulation from earth P 1 6 4 RD Neutral conductor with basic insulation throughout the equipment 4 7 Marking and instructions P 4 7 1 General See below P 4 7 2 Power rating The required marking is located P on the outside surface of the equipment Input rated voltage range V 220 240Vac P Input rated current range A See rating label P Input symbol for nature of supply d c Not connected to DC supply N Input rated frequency range Hz 50 60Hz P 1 7 1 RD Number of input phases 1 3 and l With Neutral P neutral output rated voltage range V 220 240Vac P output rated current range A Not marked N Output rated power factor if less than unity N active power and rated current 1 7 1 RD Number of output phases 1 3 and l With Neutral P neutral Output rated active power W See rating label N Output rated apparent power VA See rating label Output symbol for nature of supply d c No d c output N Output Rated frequency range Hz See rating label P Ambient operating temperature range C 0 40 C P Manufacturer s name or trademark or See rating label P identification mark Type model type referenc
7. 2 RD Separation from other circuits and from N accessible parts 2 3 2 1 RD General requirements N 2 3 2 2 RD Protection by basic insulation N Z 2 3 2 3 RD Protection by earthing output 2 3 2 4 RD Protection by other constructions N 2 3 3 RD Separation from hazardous voltages N Insulation employed 2 3 4 RD Connection of TNV circuits to other circuits N Insulation employed 2 3 5 RD Test for operating voltages generated N externally Test with test probe figure 2C N 5 2 3 Limited current circuits No limited current circuits N 2 4 RD cl 2 4 RD 2 4 1 RD General requirements N 2 4 2 RD Limit values Frequency Hz Measured current mA Measured voltage V Measured circuit capacitance nF or uF 2 4 3 RD Connection of limited current circuits to other N circuits 5 2 4 External signalling circuits Refer to below P 3 5 RD 3 5 1 RD General requirements considered P 3 5 2 RD Types of interconnection circuits N 3 5 3 RD ELV circuits as interconnection circuits No ELV interconnection N 3 5 4 RD Data ports for additional equipment Data ports are signal port P only no test required 5 2 5 Limited power source No limited power source N 2 5 RD a inherently limited output N b impedance limited output N c regulating network limited output under N normal operating and single fault condition d Over current protective device limited N Max output voltage V max
8. 2 RD_ Voltage V M 3 1 3 RD Cadence time s voltage V M 3 1 4 RD _ Single fault current mA M 3 2 RD Tripping device and monitoring voltage N M 3 2 1 RD Conditions for use of a tripping device or a monitoring voltage M 3 2 2 RD Tripping device N M 3 2 3 RD _ Monitoring voltage V N A RD Annex A Tests for resistance to heat and fire P A 1 RD Flammability test for fire enclosures of N movable equipment having a total mass 26 VOLTRONIC POWER TECHNOLOGY CORP Page 27 of 46 REPORT NO LVD E20120215S exceeding 18 kg and of stationary equipment see 4 7 3 2 RD A 1 1 RD Samples Wall thickness mm A 1 2 RD Conditioning of samples temperature C N A 1 3 RD Mounting of samples N A 1 4 RD Test flame see IEC 60695 11 3 N Flame A B C or D A 1 5 RD Test procedure N A 1 6 RD Compliance criteria N Sample burning time s Sample 2 burning time s Sample 3 burning time s A 2 RD Flammability test for fire enclosures of movable equipment having a total P mass not exceeding 18 kg and for material and components located inside fire enclosures see 4 7 3 2 RD and 4 7 3 4 RD A 2 1 RD Samples material Wall thickness mm A 2 2 RD Conditioning of samples temperature C N A 2 3 RD Mounting of samples N A 2 4 RD Test flame see IEC 60695 11 4 N Flame A B or C A 2 5 RD Test procedure N A 2 6 RD N Compliance cri
9. Connection to the mains Pluggable equipment permanent connection x detachable power supply cord non detachable power supply cord Operating condition x continuous rated operating resting time Access location c sceeee ees x operator accessible restricted access location Over voltage category OVC OVC I xJOVCII JOVCHI JOVC IV jother Mains supply tolerance or absolute 220Vac 10 240Vac 10 of input voltage mains supply Values considered Tested for IT power systems Yes x No IT testing phase phase voltage V NA Class of equipment x Class I Class II not classified Considered current rating A 16A Pollution degree PD PD1 x PD2 PD3 IP protection class IP20 Altitude of during operation m Up to 2000m Altitude of test laboratory m Below 2000m Mass of equipment kg 11 6 kg for IMPERIAL 1500 12 25 kg for IMPERIAL 2000 Possible test case verdicts test case does not apply to the test object N A Test object does meet the requirement P pass Test object does not meet the requirement F fail General remarks The test results presented in this report relate only to the object tested This report shall not be reproduced except in full without the written approval of the issuing testing laboratory see enclosure refers to additional information a
10. RD Minimum creepage distances See appended table 5 7 P 2 10 5 RD Solid insulation Solid or laminated insulating P materials having adequate thickness are provided 2 10 5 1 RD General See below P 2 10 5 2 RD_ Distances through insulation See appended table 5 8 P 2 10 5 3 RD Insulating compound as solid insulation Approved opto couplers see P appended table 4 5 2 10 5 4 RD_ Semiconductor devices No semiconductor devices N 2 10 5 5 RD_ Cemented joints No Cemented joint N 2 10 5 6 RD __ Thin sheet material general See below P 2 10 5 7 RD__ Separable thin sheet material N Number of layers pcs 2 10 5 8 RD Electric strength test Non separable thin sheet material AC 1500V for each layer of Not used N insulation see appended table 5 8 17 VOLTRONIC POWER TECHNOLOGY CORP Page 18 of 46 components REPORT NO _ LVD E20120215S 2 10 5 9 RD Thin sheet material standard test N procedure 2 10 5 10 RD Thin sheet material Alternative test N procedure Electric strength test 2 10 5 11 RD Insulation in wound components See cl 2 10 5 12 RD N 2 10 5 12 RD Wire in wound components Triple insulated wiring is not used N for supplementary or reinforced insulation Working voltage a basic insulation not under stress N b basic supplementary reinforced N insulation c compliance with Annex U N Two wires in contact inside wound Insu
11. bare parts at ELV or hazardous voltage or parts separated from these with basic or functional insulation only except protective earth No hazardous Test by inspection Complies P Test with test finger figure 2A Complies P Test with test pin figure 2B Complies P Test with test probe figure 2C No TNV circuits N 2 1 1 2 RD Battery compartments Battery compartment is not N operator access area 2 1 1 3 RD Access to ELV wiring No internal wiring at ELV N VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 11 of 46 LVD E20120215S accessible to the operator Working voltage V peak or Vrms minimum distance through insulation mm 2 1 1 4 RD Access to hazardous voltage circuit wiring No operator accessible N hazardous voltage circuit wiring 2 1 1 5 RD Energy hazards No energy hazards in operator N accessible location 2 1 1 6 RD Manual controls No conductive controls handles or alike provided 2 1 1 7 RD Discharge of capacitors in equipment The capacitance of the input P circuits gt 0 1uF refer to list of critical components Measured voltage V time constant s see appended table 5 1 1 P 2 1 1 8 RD Energy hazards d c mains supply The equipment is not N connected to d c mains supply a Capacitor connected to the d c mains N supply b Internal battery connected to the d c N mains supply 2 1 1 9 RD Audio amplifiers No su
12. is 40 C 8 1 TABLE earth leakage current P Condition Location Current A Freq Hz Limit Comments mA Tested on model IMPERIAL 2000 Unit on L 0 001 50 35 To PE Unit on N 0 001 50 35 Ditto Unit on L 0 005 50 0 25 To Enclosure Unit on N 0 005 50 0 25 Ditto Supplementary information supply with 264V 50Hz C2 Safety isolation transformer N Construction details Transformer Mfr see table 1 5 1 Type see table 1 5 1 All transformers are identical except for type designation and wire gauge and number of turns in secondary winding Recurring peak voltage Required clearance for reinforced Insulation from table 2K and 2L Effective voltage rms Required creepage for reinforced insulation from table 2N Measured min creepages Location inside mm outside mm prim sec prim core sec core prim prim Measured min clearances Location inside mm outside mm prim sec prim core sec core prim prim Construction Concentric windings on EE16 type core At least one layer insulation between primary and secondary windings The primary windings and secondary winding were soldered to lead pins moulded in bobbin Pin numbers Prim Sec Bobbin Material 42 VOLTRONIC POWER TECHNOLOGY CORP Page 43 of 46 REPORT NO LVD E20120215S Thickness Electri
13. output current A max apparent power VA Current rating of over current protective device A VOLTRONIC POWER TECHNOLOGY CORP Page 13 of 46 REPORT NO LVD E20120215S 5 3 Protective earthing and bonding P 5 3 1 General See below P 2 6 RD Provisions for earthing and bonding Approved appliance inlet and P outlets used 2 6 1 RD Protective earthing Reliable connection of P relevant conductive parts to the PE terminal of appliance inlet via green yellow insulated wires 2 6 2 RD Functional earthing No Functional earthing N 2 6 3 RD Protective earthing and Protective bonding Through appliance inlet P conductors and outlets used 2 6 3 1 RD General Compliance checked P 2 6 3 2 RD Size of protective earthing conductors Appliance inlet used P Rated current A cross sectional area See appended table 4 5 mm 2 AWG 2 6 3 3 RD Size of protective bonding conductors Refer to 2 6 3 4 RD P Rated current A cross sectional area Refer to 2 6 3 4 RD mm 2 AWG Protective current A cross sectional area Refer to 2 6 3 4 RD mm 2 AWG 2 6 3 4 RD Resistance of earthing conductors and their See appended table 5 3 1 P terminations Resistance voltage drop V test current A duration min 2 6 3 5 RD Colour of insulation Protective earthing conductor P is green with yellow stripe 2 6 4 RD Terminals See below P 2 6 4 1 RD General See b
14. release of internal stresses creepage distances or clearances 4 2 8 RD Cathode ray tubes CRIS Torp Can A equipment Picture tube separately certified N 4 2 9 RD High pressure lamps No high pressure lamp N provided 4 2 10 RD Wall or ceiling mounted equipment force Not for wall or ceiling mounted N N equipment 7 4 Construction details P 7 4 1 Introduction considered P 4 3 1 RD Edges and corners All edges and corners of the P enclosure are rounded smoothed 43 2 RD Handl 4 l f No loosening of any knobs P 3 andles and manual controls force N 4 3 3 RD Adjustable controls No hazardous adjustable P controls 4 3 4 RD Securing of parts No loosening of parts impairing P is likely to occur 4 3 5 RD Connection by plugs and sockets No mismatch of connectors P plugs or sockets possible 4 3 7 RD Heating elements in earthed equipment No heating elements provided N 4 3 11 RD oo os The equipment does not contain N Containers for liquids or gases oa flammable liquids or gases 4 4 RD Protection against hazardous moving parts No moving parts P 4 4 1 RD General DC fan located at secondary P circuit The enclosure of the unit provide as fan guard Test finger applied to openings No fan blade accessible 4 4 2 RD Protection in operator access areas See 4 4 1 P 4 4 3 RD Protection in restricted access locations Not for restricted access P locations 4 4 4 RD Protection i
15. to be connected N Rated current A cord cable type cross sectional area mm2 3 3 5 RD Wiring terminal sizes N Rated current A type and nominal thread diameter mm 3 3 6 RD Wiring terminals design N 3 3 7 RD Grouping of wiring terminals N 3 3 8 RD Stranded wire N 7 PHYSICAL REQUIREMENTS P 7 1 Enclosure Adequate protection against risk P of fire electric shock injury to persons and hazardous energy level 7 2 Stability P 4 1 RD Angle of 10 The UPS do not overbalance P when tilted to an angle of 10 degree Test force N N 7 3 Mechanical strength P 4 2 RD 4 2 1 RD General Tests performed and passed P Results see below After the tests unit complied with the requirements of sub clauses 2 1 1 RD 2 6 1 RD 2 10 RD and 4 4 1 RD 4 2 2 RD Steady force test 10 N 10 N applied to components P 4 2 3 RD Steady force test 30 N 30 N applied to parts inside the P UPS 4 2 4 RD Steady force test 250 N 250 N applied to outer P enclosure No energy or other hazards 2550 Impact test No hazard as a result from steel j ball impact test No hazard as a result from steel P Fall test ball impact test Swine test No hazard as result from steel P sphere ball swung test 4 2 6 RD Drop test height mm Drop test not applicable N 4 2 7 RD Stress relief test Te camiada e seal no risk of shrinkage or 21 VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 22 of 46 LVD E20120215S distortion on enclosures due to
16. transients and internal repetitive peaks N G 4 2 RD Transients from telecommunication networks N G 4 3 RD Combination of transients N G 4 4 RD Transients from cable distribution systems N G 5 RD Measurement of transient voltages V N a Transients from a mains supply N For an a c mains supply N For a d c mains supply N b Transients from a telecommunication N network G 6 RD Determination of minimum clearances N H Annex H Guidance on protection against ingress of water and foreign N objects see IEC 60529 I Annex I Backfeed protection test P I 1 General P 12 Test for pluggable UPS Backfeed relay provided P 13 Test for permanently connected UPS N 1 4 Load induced change of reference potential N 1 5 Solid state backfeed protection N see clause 7 1 7 5 of IEC 62040 2 and clause 7 1 7 2 of IEC 62040 3 J RD Annex J Table of electrochemical potentials see 2 6 5 6 RD P Metal s used Copper plated with tin and soldering lead K RD Annex K Thermal controls see 1 5 3 RD and 5 3 8 RD N 29 VOLTRONIC POWER TECHNOLOGY CORP Page 30 of 46 REPORT NO _ LVD E20120215S K 1 RD Making and breaking capacity N K 2 RD Thermostat reliability operating voltage V N K 3 RD Thermostat endurance test operating voltage N v K 4 RD Temperature limiter endurance operating N voltage V K 5 RD Thermal cut out reliability N K 6 RD Stability of op
17. 1 UL Thickness Min 1 57mm Alternative WEALFORM V 1 UL Thickness Min 1 57mm Alternative ENLY V 1 UL Thickness Min 1 57mm Alternative POLY YES V 2 UL Thickness Min 1 57mm Supplementary information 7 1 TABLE Temperature test P Supply voltage V See below Ambient T1 C See below Ambient t2 C See below temperature rise dT of part at Tmax C Requiped ECL dT 198V 60Hz 254V 60z Battery mode Inlet 11 5 8 1 2 3 30 Outlet 8 0 8 2 10 3 30 Relay RY 01 coil 45 3 40 4 11 1 90 Relay RY 02 coil 45 3 45 7 34 9 90 Relay RY 03 coil 28 40 4 14 5 90 Relay RY 04 coil 44 5 28 7 11 5 90 Relay RY 05 coil 45 3 41 1 12 0 90 CT1 coil 35 2 37 8 30 4 70 Q13 Body 22 3 24 5 60 4 90 PCB near Q18 23 1 23 6 68 5 90 Battery wire 22 6 24 3 50 4 65 Battery 9 2 8 9 22 8 15 30 Main transformer core 45 1 50 7 51 1 70 Main transformer coil 39 5 52 6 54 7 70 Input L wire 23 6 20 4 10 3 65 Bottom enclosure under inverter AVR 25 7 28 6 36 0 55 transformer Ambient 31 1 31 8 31 4 Temperature T of winding R1 O RX Q TI T2 T Allowed Insulation C C C Tmax class CO Supplementary information 41 VOLTRONIC POWER TECHNOLOGY CORP Page 42 of 46 REPORT NO LVD E20120215S The maximum ambient temperature permitted by the manufacturer s specification
18. D E20120215S 2 10 2 3 RD peak working voltage See appended table 5 7 P 2 10 3 RD Clearances See below Annex G RD was not P considered 2 10 3 1 RD General Annex F RD and minimum P Clearances considered 2 10 3 2 RD_ Mains transient voltages See below P a AC mains supply Equipment is overvoltage category P II b earthed d c mains supplies Not intended for d c mains N supplies c unearthed d c mains supplies Not intended for d c mains N supplies d battery operation Dedicated battery used P 2 10 3 3 RD__ Clearances in primary circuits See appended table 5 7 P 2 10 3 4 RD Clearances in secondary circuits See appended table 5 7 P 2 10 3 5 RD Clearances in circuits having starting No such circuit generating N pulses starting pulses 2 10 3 6 RD_ Transients from a c mains supply considered P 2 10 3 7 RD Transients from d c mains supply Not connected to d c mains N supply 2 10 3 8 RD Transients from telecommunication No TNV circuits N networks and cable distribution systems 2 10 3 9 RD _ Measurement of transient voltage levels Measurement not relevant N a transient from a mains supply N For an a c mains supply N For a d c mains supply N b transients from a telecommunication N network 2 10 4 RD Creepage distances See appended table 5 7 P 2 10 4 1 RD General See below P 2 10 4 2 RD Material group and comparative tracking Material b is used P index CTI tests CTI rating for all material of min 100 2 10 4 3
19. S B equipment Alternative CHUAN SHUN o Test in the Various CLASS B equipment Alternative GuangHua 2 Test in the Various CLASS B equipment Alternative NRE o Test in the Various CLASS B equipment AVR Test in the Transformer equipment for IMPERIAL 2000 Dar Plus Various CLASS B Alternative Mylar 2E Test in the Various CLASS B equipment Alternative CHUAN SHUN pe Test in the Various CLASS B equipment Alternative GuangHua S Test in the Various CLASS B equipment Alternative NRE Test in the Various CLASS B equipment X capacitor 0 47UF275V_ IEC VDE C2 FARAD Min 60384 14 Various X2 type Alternative WINDAY IEC VDE ELECTRONIC 0 47UF275V 60384 14 INDUSTRIAL Min CO LTD MPX X2 type Alternative SHENZHEN IEC VDE JINGHAO 0 47UF275V 60384 14 CAPACITOR Min CO LTD CBB62B X2 type Inverter Test in the MOSFETS equipment Q11 Q14 Q17 Q20 Various Various gt 75A 30V CNTL board Power cord set cable Dura Hexa trans 0 75mm 2 3 VDE Co DHT HOSVV F G Alternative Yong Hao o VDE Electrical 0 75mm 2 3 Industry Co Ltd HOSVV F G Connector Dura Hexatrans VDE Co DHT DHT35 10A 250V Alternative Dura Hexatrans T VDE Co DHT VH3 96 10A 250V Alternative Yong Hao YH E 006 10A 250V VDE 34 VOLTRONIC POWER TECHNOLOGY CORP Page 35 of 46 REPORT NO LVD E20120215S Electrical Industry Co Ltd Plug Dura Hexat
20. VOLTRONIC POWER TECHNOLOGY CORP Page 1 of 46 REPORT NO LVD E20120215S APPLICATION FOR LOW VOLTAGE DIRECTIVE On Behalf of VOLTRONIC POWER UPS Report Number LVD E20120215S Model Type IMPERIAL 1500 IMPERIAL 2000 Prepared For VOLTRONIC POWER TECHNOLOGY CORP Ist Floor Building 1 HengchangRong Industrial Park Private Industrial Zone Shilongzai Community Shiyan Street Baoan District Shenzhen China Prepared By VOLTRONIC POWER TECHNOLOGY CORP Ist Floor Building 1 HengchangRong Industrial Park Private Industrial Zone Shilongzai Community Shiyan Street Baoan District Shenzhen China Tel 86 755 29182809 Fax 86 755 29182982 VOLTRONIC POWER TECHNOLOGY CORP Page 2 of 46 REPORT NO LVD E20120215S TEST REPORT EN 62040 1 Uninterruptible power systems UPS Part 1 General and safety requirements for UPS Report Reference No LVD E20120215S Complied by name tsignature Jinming Approved by name signature Yinxiang Date of issue Feb 2012 Total number of pages 46 pages Testing Laboratory Testing location address VOLTRONIC POWER TECHNOLOGY CORP Ist Floor Building 1 HengchangRong Industrial Park Private Industrial Zone Shilongzai Community Shiyan Street Baoan District Shenzhen China Same as above Applicant s name 006 Address ic e a ra N ea a etast VOLTRONIC POWER TECHNOLOGY CORP Ist Floor
21. c strength test With AC 3000V after humidity treatment Result M Ventilation of battery compartments P The required dimension for the ventilation openings will be calculated with the following formula A gt K1 Q with Q 0 054 m Ah n I C where K1 constant factor of 28 h cm m Q airflow in m h n number of battery cells I constant factor 0 2A 100Ah for valve regulated lead acid batteries C nominal capacity of the battery with the specific data for the UPS the following dimension for the ventilation openings is required External battery pack N 1 C 9 A gt 28 h cm m 0 054 m Ah n 0 2 A 100 Ah C A gt 0 027cm Verdict The size of ventilation openings in battery cabinet exceeds the required airflow by far VOLTRONIC POWER TECHNOLOGY CORP Page 44 of 46 REPORT NO LVD E20120215S APPENDIX Copy of the warning label Caution Lead acid battery inside the enclosure it may cause Chemical hazard The battery may presents a risk of electric shock and energy hazard For disposal Instructions for the battery see users manual Achtung Bigi acid Batterie es kann chemisch Gefahr verursachen Die Batterie kann ein Risiko Elektrisch Schlag und Energie Gefahr haben F r Batterie Anweisungen bitte sehen Sie die Bedienungsanleitung 44 Pictures VOLTRONIC POWER TECHNOLOGY CORP REPORT NO
22. ch parts N 5 1 2 Protection for UPS intended to be used in Checked by inspection N 2 1 1 5c RD service access areas unintentional contact is unlikely during service operations Hazardous energy level N 5 1 3 Protection for UPS intended to be used in Nor for restricted access area N 2 1 1 5c RD restricted access areas Hazardous energy level N 5 1 4 Backfeed protection Shock hazard after de energization of a c No shock hazard P input for UPS Measured voltage v time constant s see appended table 5 8 P Description of the construction The backfeed protection is P achieved through the backfeed relay RY1 RY5 boost buck output relay RY2 RY3 RY4 the current transformer CT1 and the AVR inverter transformer TX which provides reinforce insulation between the primary and secondary circuits 5 1 5 Emergency switching device Not mandatory for pluggable N UPS 5 2 Requirements for auxiliary circuits N 5 2 1 Safety extra low voltage circuit0 SELV No SELV circuits placed N 2 2 RD outside the enclosure 2 2 1 RD General requirements N VOLTRONIC POWER TECHNOLOGY CORP Page 12 of 46 REPORT NO LVD E20120215S 2 2 2 RD Voltages under normal conditions V N 2 2 3 RD Voltages under fault conditions V N 2 2 4 RD Connection of SELV circuits to other circuits N 5 2 2 Telephone network voltage circuits TNV Refer below N 2 3 RD 2 3 1 RD limits No TNV circuits cl 2 3 RD N Type of TNV circuits 2 3
23. e See rating label P Symbol for Class II equipment only The equipment is Class I N Other symbols The additional marking does P not give rise to misunderstanding Certification marks CE P Instructions for units with automatic Equipment has no such N bypass maintenance bypass additional input function VOLTRONIC POWER TECHNOLOGY CORP Page 8 of 46 REPORT NO LVD E20120215S a c supply or external batteries having text See installation instructions before connecting to the supply 4 7 3 Safety instructions The user manual contains P information for operation installation servicing transport storage and technical data 4 7 3 1 General considered P 4 7 3 2 Installation Installation instructions are P available to the user in user s manual Location in a restricted access location only Instruction manual provided P Not for restricted access location Permanent connector UPS Instruction manual provided P Pluggable type A or Pluggable type B UPS Pluggable equipment type A P 4 7 3 3 Operation The suitable information listin P the user manual when operate the UPS Not for restricted access location 4 7 3 4 Maintenance The instruction of maintenance P is only included in the service manual 4 7 3 5 Distribution related backfeed Backfeed protection provided P externally to the UPS 4 7 4 Main voltage adjustment No voltage selector N 1 7 4 RD
24. elow P 2 6 4 2 RD Protective earthing and bonding terminals Appliance inlet used N Rated current A type and nominal thread diameter mm 2 6 4 3 RD Separation of the protective earthing conductor Separate PE and protective N from protective bonding conductors bonding conductor used 2 6 5 RD Integrity of protective earthing See below P 2 6 5 1 RD Interconnection of equipment The unit has its own earthing P connection PE terminals of outlets reliably connected to PE terminal of unit 2 6 5 2 RD Components in protective earthing conductors There are no switches or over P and protective bonding conductors current protective device in protective earthing or bonding conductor 2 6 5 3 RD Disconnection of protective earth Appliance inlet provided P 2 6 5 4 RD Parts that can be removed by an operator Appliance plug or inlet P earthing connected before and disconnected after hazardous voltage No other operator removable parts VOLTRONIC POWER TECHNOLOGY CORP Page 14 of 46 REPORT NO _ LVD E20120215S 2 6 5 5 RD Parts removed during servicing It is not necessary to P disconnect earthing except for the removal of the earthed part itself 2 6 5 6 RD Corrosion resistance All safety earthing P connections in compliance with Annex J 2 6 5 7 RD Screws for protective bonding No such screw N 2 6 5 8 RD Reliance on
25. ementary information 5 7 and ABLE Clearance and creepage distance measurements P 2 10 4 RD Clearance cl and creepage U peak Ur m s Required cl Require cr distance cr at of between V V cl mm mm dcr mm mm Primary circuit to SELV circuits lt 420 lt 240 4 0 4 1 5 0 5 1 through PCB L N to PE pole of appliance lt 420 lt 240 2 0 6 2 5 6 inlet outlet Supplementary information 1 A minimun clearance of 2 0mm for each contact pair had been provided required according to sub clause 5 1 4 1 4mm minimum 2 The values in parentheses apply to BASIC INSULATION AUPPLEMENTARY INSULATION OR REINFORCED INSULATION if manufacturing is subjected to a quality control programme that provides at least the same level assurance as the example given in clause R 2 of Annex RIDOUBLE INSULATION and REINFORCED INSULATION shall be subjected to ROUTINE TESTS for electric strength 3 All internal wires soldered on PCB are additional crimped with connectors for soldering Shrink tubings are used to cover the tab connectors 5 8 ABLE Distance through insulation measurements N 2 1 1 3 RD and 2 10 5 1 RD Distance through insulation Upeak U r m s Test Required DTI DTI at of V V voltage DTI mm V mm Supplementary information See appended table 4 5 6 8 2 and ABLE Electric strength tests impulse tests and voltage surge tests P 9 39
26. eration N L Annex L Reference loads P L 1 General P L 2 Reference resistive load N L 3 Reference inductive resistive load L 4 Reference capacitive resistive loads Worst case power factors as P specified by the manufacturer maintained during the relevanttests L 5 Reference non linear load N L 5 1 Test method N L 5 2 Connection of the non linear reference load M Annex M Ventilation of battery compartments P M 1 General Sufficient openings and a P suitable arrangement of components relays are provided in such a way that a local concentration of hydrogen and oxygen is not possible No requirement regarding the separation of operational arcing parts from battery vents valves M 2 Normal conditions See M 1 above P M 3 Blocked conditions See appended table 8 3 P M 4 Overcharge conditions N N Annex N Minimum and maximum cross sections of copper conductors N suitable for connection see 6 3 U RD Annex U Insulated winding wires for use without interleaved insulation see N 2 10 5 4 RD 30 VOLTRONIC POWER TECHNOLOGY CORP Page 31 of 46 REPORT NO LVD E20120215S V RD Annex V AC POWER DISTRIBUTION SYSTEMS see 1 6 1 RD P V 1 RD Introduction P V 2 RD TN power distribution systems See sub clause1 6 1 RD P 31 VOLTRONIC POWER TECHNOLOGY CORP Page 32 of 46 REPORT NO LVD E20120215S
27. gs and they comply with applicable parts of IEC 60950 1 and the relevant components standard Components for which no relevant IEC standard exists have been tested under the conditions occurring in the equipment using applicable parts of IEC 60950 1 1 5 3 RD Thermal controls No Thermal controls P 1 5 4 RD Transformers Transformers used are suitable P for their intended application and comply with the relevant requirements of the standard and particularly Annex C RD 1 5 5 RD Interconnecting cables No interconnecting cable N provided 1 5 6 RD Capacitors bridging insulation Between line X2 capacitor P according to IEC 60384 14 1993 with 21 days damp heat test was used 1 5 7 RD Resistors bridging insulation Photo coupler U3 is used and_ P complies with the relevant requirements of the standard 1 5 7 1 RD Resistors bridging functional basic or P supplementary insulation 1 5 7 2 RD Resistors bridging double or reinforced No resistors bridging double N insulation between a c mains and other circuits or reinforced insulation 1 5 7 3 RD Resistors bridging double or reinforced No bridging resistors N insulation between a c mains and antenna or coaxial cable 1 5 8 RD Components in equipment for IT power TN power system N systems VOLTRONIC POWER TECHNOLOGY CORP Page 7 of 46 REPORT NO LVD E20120215S or active power and apparent power or 4 6 Power interface P
28. harger voltage 0V Battery voltage 25 8V Trace open C29 S C Battery 2 mins UPS immediately shutdown no hazards Output voltage 0V Battery voltage 25 8V Trace open Q20 D S S C 240 3 mins Circuit Protector UPS immediately shutdown no hazards Output voltage 0V Charger voltage 0V Battery voltage 25 8V Q12 Q14 damaged Q20 D G S C 240 3 mins Circuit Protector UPS immediately shutdown no hazards Output voltage 0V Charger voltage 0V Battery voltage 25 8V Q12 Q14 damaged Q20 S G S C 240 5 mins Circuit Protector UPS fault no hazards Output voltage 0V Charger voltage 27 2V Battery voltage 25 8V Q3 D S S C Battery 4 mins UPS immediately shutdown no hazards Output voltage 0V Battery voltage 25 8V Q18 Q20 damaged Q12 D G Battery 3 mins UPS immediately shutdown no hazards Output voltage 0V Battery voltage 25 8V Q18 Q20damaged Q12 S G S C Battery 3 mins UPS fault no hazards no hazards Output voltage 0V Battery voltage 25 8V 38 VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 39 of 46 LVD E20120215S Note s s c means short circuit o l means overload o p means open circuit 5 7 and Table Working voltage measurement 2 10 2 RD Location RMS voltage V Peak voltage V Comments Suppl
29. in of input power cord s plug 53 Test current of 25A for 60s to PE contact of most distant outlet Supplementary information 7 5 and 8 3 TABLE Abnormal operating and fault conditions P ambient temperature C 25 C ifnot otherwise stated model type of power supply See nameplate for details manufacturer of power supply See nameplate for details rated markings of power supply See nameplate for details Component Fault Test Test Fuse No Fuse Observation No voltage time current V A Output S C 240 Bag Circuit UPS immediately fault Protector trace 1s open no hazards Output voltage 0V Charger voltage 27 2V Battery voltage 25 8V Output S C Battery 3mins k E UPS immediately fault no hazards Output voltage 0V Battery voltage 25 8V Recoverable when fault removed Output s1 240 Ah Circuit _ UPS operation Protector normally when load to 109 No hazards TX input coil 71 3 C TX core 66 7 C battery 50 C TX output coil 59 8 C enclosure of the UPS 56 7 C ambient 26 4 C 37 VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 38 of 46 LVD E20120215S Unit shut down when loaded to 114 of rated output load No hazards Output o l Battery 1 min Unit shut down when loaded to 105 of rated output load No hazards TX charge red blue S C 240 4 mins Circuit Protector UPS immediately fault charger shuttdown no hazards Output voltage 0V C
30. insulating compound appended table 4 5 2 10 11 RD Tests for semiconductor devices and No such device used N cemented joints 2 10 12 RD Enclosed and sealed parts Approved photo couplers see P VOLTRONIC POWER TECHNOLOGY CORP Page 19 of 46 REPORT NO LVD E20120215S appended table 4 5 Wiring connections and supply 6 1 General Considered 6 1 1 Introduction Considered 3 1 RD 3 1 1 RD General Current rating and over current protection See below All internal wires are UL recognized wiring which is PVC insulated Rated VW 1 300V minimum 105 C Internal wiring gauge is suitable for current intended to be carried Internal wiring for primary power distribution protected against over current by built in input fuse Oro o ro ro 3 1 2 RD Protection against mechanical damage Wires are smooth and free from edges Wires are adequately fixed to prevent excessive strain on wire and terminals and avoiding damage to the insulation of the conductors 3 1 3 RD Securing of internal wiring Internal wiring is secured against excessive strain loosening of terminal and damage to the conductor insulation 3 1 4 RD Insulation of conductors Insulation on internal conductors is considered to be of adequate quality and suitable for the application and the working voltage involved 3 1 5 RD Beads and ceramic insulators No beads or similar ceramic insula
31. lation sheets and tapes used to N component angle between 45 and 90 _ relieve mechanical Stress s at crossover points 2 10 5 13 RD Wire with solvent based enamel in No wire with solvent based N wound components enamel in wound components Electric strength test see appended table 8 2 Routine test N 2 10 5 14 RD Additional insulation in wound No additional insulation used N Working voltage Basic insulation not under stress N Supplementary reinforced insulation N 2 10 6 RD Construction of printed boards See below P 2 10 6 1 RD Uncoated printed boards No special coating used P 2 10 6 2 RD_ Coated printed boards No special coating used N 2 10 6 3 RD Insulation between conductors on the No such part N same inner surface of a printed board 2 10 6 4 RD Insulation between conductors on PCB layout does not serve as N different layers of a printed board insulation barrier Distance through insulation N Number of insulation layers pcs N 2 10 7 RD Component external terminations No such part N 2 10 8 RD Tests on coated printed boards and No such part N coated components 2 10 8 1 RD Sample preparation and preliminary N inspection 2 10 8 2 RD_ Thermal conditioning N 2 10 8 3 RD Electric strength test 2 10 8 4 RD_ Abrasion resistance test N 2 10 9 RD Thermal cycling N 2 10 10 RD Test for pollution degree 1 environment Approved opto couplers see P and
32. n All enclosure POLYYES HB or better _ UL thickness min Various 1 57mm Alternative WEALFORM HB or better _ UL thickness min Various 1 57mm Alternative ENLY HB or better _ UL thickness min Various 1 57mm Alternative LG CHEMICAL HB or better _ UL LTD thickness min Various 1 57mm Alternative CHIMEI HB or better _ UL thickness min Various 1 57mm Heat VW 1 300V UL shrinkable tube Various Various 125 C All PCB Various Various 94V 0 UL Input Relay GOLDEN 16A 250Vac _ UL RY1 RYS5 Various Min Alternative SONG CHUAN 16A 250Vac _ _ UL 793 P 1C Min Alternative HONGFA 16A 250Vac __ UL Various Min Alternative Sunway 16A 250Vac UL Various Min Alternative PINHENG 16A 250Vac __ UL Various Min Booster Buck GOLDEN o UL and Output Relays RY2 16A 250Vac RY3 RY4 Various Min Alternative SONG CHUAN 16A 250Vac __ UL 793 P 1C Min Alternative HONGFA 16A 250Vac __ UL Various Min Alternative Sunway 16A 250Vac _ UL Various Min Alternative 16A 250Vac __ UL PINHENG Various Min Current SOR UL Transformer Lion CT1 Various CLASS B Alternative CLICK Various CLASS B UL AVR o Test in the Transformer equipment for Dar Plus Various CLASS B 33 VOLTRONIC POWER TECHNOLOGY CORP Page 34 of 46 REPORT NO _ LVD E20120215S IMPERIAL 1500 Alternative Mylar Test in the Various CLAS
33. n service access areas See 4 4 1 P 4 5 RD Thermal requirements Considered P 4 5 1 RD General See below P 4 5 2 RD Temperature tests see appended table 7 7 P Normal load condition per Annex L 4 5 3 RD Temperature limits for materials see appended table 7 7 P 4 5 4 RD Touch temperature limits see appended table 7 7 P 4 5 5 RD Resistance to abnormal heat P 7 4 2 Openings see appended table 7 4 2 P 7 4 3 Gas concentration The ventilation by openings P exceeds the required airflow 22 VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 23 of 46 LVD E20120215S refer to Annex M 7 4 4 Equipment movement P 7 5 Resistance to fire P 4 7 RD 4 7 1 RD Reducing the risk of ignition and spread P of flame Method 1 selection and application of Method 1 is used No excessive P components wiring and materials temperatures No easily burning materials employed safety relevant components used within their specified temperature limits Method 2 application of all of simulated N fault condition tests 4 7 2 RD Conditions for a fire enclosure See below P 4 7 2 1 RD Parts requiring a fire enclosure With having the following parts P components with windings wiring semiconductor devices transistors diodes integrated circuits resistors capacitors inductors the fire enclosure is required 4 7 2 2 RD Pa
34. nnection circuits N 3 5 3 RD ELV circuits as interconnection circuits N 3 5 4 RD Data ports for additional equipment N 2 1 3 RD Protection in restricted access locations N 2 3 1 RD Limits N Type of TNV circuits 25 VOLTRONIC POWER TECHNOLOGY CORP Page 26 of 46 REPORT NO _ LVD E20120215S 2 3 2 RD Separation from other circuits and from N accessible parts 2 3 2 1 RD General requirements N 2 3 2 2 RD Protection by basic insulation N 2 3 2 3 RD Protection by earthing N 2 3 2 4 RD Protection by other constructions N 2 3 3 RD Separation from hazardous voltages N Insulation employed 2 3 4 RD Connection of TNV circuits to other N circuits Insulation employed 2 3 5 RD Test for operating voltages generated N externally 2 6 5 8 RD Reliance on telecommunication network N or cable distribution system 2 10 3 3 RD Clearances in primary circuits see appended table 5 7 N 2 10 3 4 RD Clearances in secondary circuits see appended table 5 7 P 2 10 4 RD Creepage distances N 2 10 4 1 RD General N 2 10 4 2 RD Material group and comparative tracking N index CTI tests 2 10 4 3 RD Minimum creepage distances N M RD ANNEX M CRITERIA FOR TELEPHONE RINGING SIGNALS see N 2 3 1 RD M 1 RD Introduction N M 2 RD Method A N M 3 RD Method B N M 3 1 RD Ringing signal N M 3 1 1 RD Frequency Hz M 3 1
35. nsulation Complies with a and c P 5 3 5 RD Electromechanical components No electromechanical N components in secondary circuit 5 3 9 RD Compliance criteria for abnormal Compliance checked No fire P operating and fault conditions propagated beyond the equipment No molten metal was emitted Electric strength tests primary to PE was passed 8 3 2 Simulation of faults See appended table 8 3 P 8 3 3 Conditions for tests See appended table 8 3 P 9 Connection to telecommunication networks N 6 RD 6 1 RD Protection of telecommunication network service persons and users of other N equipment connected to the network from hazards in the equipment 6 1 1 RD Protection from hazardous voltages N 6 1 2 RD Separation of the telecommunication N network from earth 6 1 2 1 RD Requirements Basic insulation provided P Supply voltage V Current in the test circuit mA 6 1 2 2 RD Exclusions N 6 2 RD Protection of equipment users from over voltages on telecommunication N networks 6 2 1 RD Separation requirements No telecommunication networks N 6 2 2 RD Electric strength test procedure See sub clause 6 2 2 2 RD P 6 2 2 2 RD Steady state test For details see sub clause P 6 1 2 1 RD 6 2 2 3 RD Compliance criteria Complied for test of sub clause P 6 2 2 2 RD 6 3 RD Protection of the telecommunication wiring system from overheating N Max output current A 3 5 RD Interconnection of equipment N 3 5 1 RD General requirements N 3 5 2 RD Types of interco
36. nts L N L G N G Note s 5 2 1 and TABLE SELV measurement under normal conditions N 2 2 2 RD Transformer Location Voltage max V Voltage Limitation V peak V d c Component Supplementary information 5 2 1 and TABLE SELV measurement under fault conditions N 2 2 3 RD Location Voltage max V Comments Supplementary information 5 2 3 and TABLE Limited current circuit measurement N 2 4 2 RD Condition Locatio Voltage Current Freq Limit Comments n v A kHz mA Line mode R9 0 35 0 175 60 0 7 Normal Line mode R13 0 34 0 175 60 0 7 Normal Line mode R9 0 38 0 190 60 0 7 R10 short Line mode R13 0 38 0 191 60 0 7 R14 short Battery L N 0 04 0 02 60 0 7 Normal mode Battery N PE 0 08 0 04 60 0 7 Normal mode Battery L PE 0 08 0 04 60 0 7 Normal mode Supplementary information 5 2 5 and TABLE Limited power source measurement N 2 5 RD Limits Measured Verdict According to Table 2B 2C normal condition current in A apparent power in VA 36 VOLTRONIC POWER TECHNOLOGY CORP Page 37 of 46 REPORT NO LVD E20120215S According to Table 2B 2C single fault condition current in A apparent power in VA Supplementary information 5 3 1 and TABLE Resistance of earthing measurement P 2 6 3 4 RD Location Resistance measured Comments m voltage drop V Tested on model IMPERIAL 2000 PE p
37. on N provided 5 3 1 RD Protection against overload and See appended table 8 3 P abnormal operation 5 6 Protection of personnel Safety interlocks N No safety interlock provided for operator protection since there are no liable hazards capable of harming the operator during operation 5 6 1 Operator protection See below N 2 8 RD Safety interlocks No safety interlocks N 2 8 1 RD General principles N 2 8 2 RD Protection requirements N 2 8 3 RD Inadvertent reactivation N 2 8 4 RD Fail safe operation N 2 8 5 RD Moving parts N 2 8 6 RD Overriding N VOLTRONIC POWER TECHNOLOGY CORP Page 16 of 46 connections are isolated and covered so that it is unlikely to bridge the terminals of the battery during servicing or its REPORT NO _ LVD E20120215S 2 8 7 RD Switches and relays N 2 8 7 1 RD Contact gaps mm N 2 8 7 2 RD Overload test N 2 8 7 3 RD Endurance test N 2 8 7 4 RD Electric strength test See appended table 8 2 N 2 8 8 RD Mechanical actuators N 5 6 2 Service person protection see below P 5 6 2 1 Introduction considered P 5 6 2 2 Covers It is unlikely that during the P removal of any covers service personnel may touch hazardous voltage or energy 5 6 2 3 Location and guarding of parts Only the exchange of the battery is P considered as possible servicing A risk of injury is unlikely for the service personnel 5 6 2 4 Parts on doors The UPS is designed wi
38. or motors with capacitors N B 9 RD Test for three phase motors N B 10 RD Test for series motors N Operating voltage V N C RD Annex C Transformers see 1 5 4 RD and 5 3 3 RD P Position 1 AVR Inverter P transformer TX 2 Current transformer CT1 Manufacturer Type Rated values N Method of protection N C 1 RD Overload test N C 2 RD Insulation N Protection from displacement of windings N D RD Annex D Measuring instruments for touch current tests see 5 1 4 RD P D 1 RD Measuring instrument P D 2 RD Alternative measuring instrument N E RD Annex E Temperature rise of a winding see 1 4 13 RD N F RD Annex F Measurements of clearances and creepage distance see 2 10 RD P and Annex G RD G RD Annex G Alternative method for determining minimum clearances N 28 VOLTRONIC POWER TECHNOLOGY CORP Page 29 of 46 REPORT NO LVD E20120215S G 1 RD Clearances N G 1 1 RD General N G 1 2 RD Summary of the procedure for determining minimum clearances N G 2 RD Determination of mains transient voltage V N G 2 1 RD AC mains supply N G 2 2 RD Earthed d c mains supplies N G 2 3 RD Unearthed d c mains supplies N G 2 4 RD Battery operation N G 3 RD Determination of telecommunication network N transient voltage V G 4 RD Determination of required withstand voltage N V G 4 1 RD Mains
39. ppended to the report see appended table refers to table appended to the report Throughout this report a comma point is used as the decimal separator Standard EN 62040 1 2008 is to be used in conjunction with EN 609501 2006 A11 2009 A1 2010 which is referred to in this TRF as RD VOLTRONIC POWER TECHNOLOGY CORP Page 4 of 46 REPORT NO LVD E20120215S General product information 1 the equipment is an off line type of Uninterruptible Power Supply for general use with information technology equipment 2 The test samples are pre production without any serial number Summary of testing The report has been tested according to standard EN 62040 1 2008 Tests performed on the bench Maximum ambient temperature 40 C Tested for moderate conditions EUT is designed for altitudes not exceeding 2000m This series of UPS generally uses the same circuit diagrams therefore input tests heating tests and abnormal tests were conducted on models IMPERIAL 1500 and IMPERIAL 2000 with different converter transformers MOSFET etc Unless otherwise specified the tests are conducted on model IMPERIAL 2000 considered the worst condition VOLTRONIC POWER TECHNOLOGY CORP Page 5 of 46 REPORT NO LVD E20120215S Copy of marking plate 1 Rating label for model IMPERIAL 1500 Model IMPERIAL 1500 Input 220Vac 240Vac 50 60Hz 9 9A max 1 Output 220Vac 240Vac 50 60Hz 6 5A ma
40. provided unlikely emission of electrolyte 7 6 7 Ventilation Comply with Annex M 2 P 7 6 8 Protective circuit to prevent P Charging voltage excessive charging voltages occurring under any single fault condition See sub clause 8 3 7 1 Temperature rise P 4 5 RD Thermal requirements Considered P 4 5 1 RD Genera See below P 4 5 2 RD Temperature tests See appended table 7 7 P Normal load condition per Annex L 4 5 3 RD Temperature limits for materials See appended table 7 7 P 4 5 4 RD Touch temperature limits See appended table 7 7 P 4 5 5 RD Resistance to abnormal heat See appended table 7 4 P 8 Electrical requirements and simulated abnormal conditions P 8 1 General provisions for earth leakage P 5 1 1 RD General Test conducted in accordance P with Sub clause 8 1 5 1 7 RD Equipment with touch current exceeding P 3 5 mA 8 2 Electric strength P 5 2 RD 5 2 1 RD General see appended table 8 2 P 5 2 2 RD Test procedure see appended table 8 2 P 8 3 Abnormal operating and fault conditions P 8 3 1 General Considered P 5 3 1 RD Protection against overload and abnormal See appended table 8 3 P operation 5 3 2 RD Motors Not provided N 5 3 3 RD Transformers See appended Annex C P 24 VOLTRONIC POWER TECHNOLOGY CORP Page 25 of 46 REPORT NO LVD E20120215S 5 3 4 RD Functional i
41. rans _ VDE Co DHT DHT33 16A 250V Alternative Yong Hao o VDE Electrical Industry Co Ltd YH E 005 16A 250V Alternative Dura Hexatrans o VDE Co DHT DHT33 10A 250V Alternative Dura Hexatrans a VDE Co DHT DHT86 10A 250V Alternative Yong Hao E VDE Electrical Industry Co Ltd YH E 005 10A 250V Supplementary information An asterisk indicates a mark that assures the agreed level of surveillance 4 4 TABLE Electrical data in normal conditions P 1 6 2 RD U V I A Irated A P W Fuse P VA Condition status Tested model IMPERIAL 1500 220V 50Hz 6 5 990A 1050 ae 1500 Normal load and with empty battery 220V 60Hz 6 09 990A 980 ae 1400 Ditto 240V 50Hz 6 28 990A 1012 me 1445 Ditto 240V 60Hz 6 96 990A 1120 a 1600 Ditto Tested model IMPERIAL 2000 220V 50Hz 8 69 10A 1400 be 2000 Normal load and with PO empty battery 220V 60Hz 8 26 10A 1330 A 1900 Ditto 240V 50Hz 8 45 10A 1362 be 1945 Ditto 240V 60Hz 9 13 10A 1470 we 2100 Ditto Supplementary information 5 1 1 and TABLE discharge of capacitors in the primary circuit N 2 1 1 7 RD Condition t calculated t measured tu gt 0V_ Comments s s s Note s 35 VOLTRONIC POWER TECHNOLOGY CORP Page 36 of 46 REPORT NO LVD E20120215S 5 1 4 TABLE backfeek protection test N Condition Voltage measured V current mA Comme
42. rts not requiring a fire enclosure The fire enclosure is required to N cover all parts 4 7 3 RD Materials See below P 4 7 3 1 RD PCB rated V 0 See appended P General table 4 7 3 2 RD Materials for fire enclosures Plastic enclosure P see appended table 4 3 4 7 3 3 RD Materials for components and other parts See sub clause 4 7 2 RD N outside fire enclosures 4 7 3 4 RD Materials for components and other parts Internal components except P inside fire enclosures small parts are V 2 HF 2 or better 4 7 3 5 RD Materials for air filter assemblies No air filters provided N 4 7 3 6 RD Materials used in high voltage No high voltage components N components provided 7 6 Battery location P Battery is located inside the P 7 6 1 Battery location UPS enclosure 7 6 2 Accessibility and maintainability Maintenance free battery The P battery is connected by quick connect terminals no necessary tightening 7 6 3 Distance The temperature of the P 23 VOLTRONIC POWER TECHNOLOGY CORP REPORT NO Page 24 of 46 LVD E20120215S electrolyte and the gas emission are within the limits of this standard 7 6 4 Case Insulation No Ni Cd battery used inside N 7 6 5 Wiring The protection of connecting P wiring complies with sub clause 6 details see there 7 6 6 Electrolyte spillage Sealed maintenance free P batteries
43. stem N 1 7 2 4 RD 4 7 12 Protection in building installation The equipment is of pluggable N type A 4 7 13 High leakage current mA Leakage current of the P 5 1 RD equipment does not exceed 3 5mA However due to the connected load has influence on the overall earth leakage current a corresponding statement was provided in the Users Manual 4 7 14 Thermostats and other regulating devices No Thermostats other regulating N 1 7 10 RD devices 4 7 15 Language s Instructions and marking shall 1 7 2 1 RD be in a language acceptable for And the country where the 1 7 8 1 RD equipment is to be used English user manual provided 4 7 16 Durability of markings The label was subjected to the P 1 7 11 RD permanence of marking test The label was rubbed with cloth soaked with water for 15s and then again for 15s with the cloth soaked with petroleum spirit After this test there was no damage to the label The marking of the label did not fade There was neither curling nor lifting of the label edge 4 7 17 Removable parts Marking is not on the removable P 1 7 12 RD parts 4 7 18 Replaceable batteries The battery is not placed in an P 1 7 13 RD operator access area The required warning is in the safety manual Language s Instructions and marking are in VOLTRONIC POWER TECHNOLOGY CORP Page 10 of 46 REPORT NO LVD E20120215S English 4 7 19 1 7 2 5 RD Operator access with a tool All area con
44. taining hazard s P are inaccessible to the operator 4 7 20 Battery Pluggable equipment type A P UPS with integral batteries Clearly legible information Warning label attached on the P outside surface of external battery pack Information clearly legible Battery type Lead Acid Nominal voltage of total battery V Stated on rating user s manual Nominal capacity of total battery optional Stated on rating user s manual Warning label rg Warning language with information Caution Lead acid battery inside the enclosure it may cause chemical hazard The battery presents a risk of electric shock and energy hazards For disposal instructions for the battery see user s manual Instructions The sufficient information about P the battery was given in the user s manual 2 1 2 5 RD Protection against energy hazards No energy hazard in operator P access area Checked by means of the test finger 4 7 21 Installation instructions Detailed information regarding P 1 7 2 4 RD external interfaces was provided in the User s Manual 5 FUNDAMENTAL DESIGN REQUIREMENTS P 5 1 Protection against electric shock and energy hazards P 5 1 1 Protection for UPS intended to be used in Refer below P 2 1 1 RD operator access areas 2 1 1 1 RD Access to energized parts There is adequate protection P against operator contact with
45. telecommunication network or No protective earthing of N cable distribution system TNV circuits 5 3 2 Protective earthing Accessible conductive parts P 2 6 1 RD are reliably connected to protective earth terminal 2 10 RD Clearances creepage distances and distances See clause 5 7 P through insulation 4 2 RD Mechanical strength See clause 7 3 P 5 2 RD Electric strength See clause 8 2 P 5 3 3 Protective bonding Refer also to 2 6 3 4 RD P 5 4 AC and d c power isolation N 5 4 1 General Only one external supply of N hazardous voltage or energy via appliance inlet 3 4 RD Disconnection from the mains supply Appliance coupler used N disconnect device 3 4 1 RD General requirement N 3 4 2 RD Disconnect devices N 3 4 3 RD Permanently connected equipment N 3 4 4 RD Parts which remain energized No parts remain energized N after the disconnect device is pull out 3 4 5 RD Switches in flexible cords No such construction N 3 4 6 RD Number of poles single phase and d c N equipment 3 4 7 RD Number of poles three phase and d c Single phase only N equipment 3 4 8 RD Switches as disconnect devices N 3 4 9 RD Plugs as disconnect devices N 3 4 10 RD Interconnected equipment N 3 4 11 RD Multiple power sources N 5 4 2 Disconnect devices Refer to cl 3 4 2 RD N 5 5 Over current and earth fault protection P 5 5 1 General See below P 2 7 3 RD Short circuit backup protection Pluggable equipment with type A P Building installation is considered as pro
46. teria Sample burning time s Sample 2 burning time s Sample 3 burning time s Maximum temperatures A 2 7 RD Alternative test acc to IEC 60695 11 5 cl 5 N and 9 Sample burning time s Sample 2 burning time s Sample 3 burning time s A 3 RD Hot flaming oil test see 4 6 2 RD N A 3 1 RD Mounting of samples N A 3 2 RD Test procedure N A 3 3 RD Compliance criterion N B RD Annex B Motor tests under abnormal conditions see 4 7 2 2 RD and N 5 3 2 RD B 1 RD General requirements N Position N Manufacturer N Type N Rated values N B 2 RD Test conditions N B 3 RD N 27 VOLTRONIC POWER TECHNOLOGY CORP Page 28 of 46 REPORT NO LVD E20120215S B 4 RD Running overload test N B 5 RD Locked rotor overload test N Test duration days N Electric strength test test voltage V N B 6 RD Running overload test for d c motors in N secondary circuits B 6 1 RD General N B 6 2 RD Test procedure N B 6 3 RD Alternative test procedure N B 6 4 RD Electric strength test test voltage V N B 7 RD Locked rotor overload test for d c motors in N secondary circuits B 7 1 RD General N B 7 2 RD Test procedure N B 7 3 RD Alternative test procedure N B 7 4 RD Electric strength test test voltage V N B 8 RD Test f
47. th only P screwed enclosure parts 5 6 2 5 Component access No component access during N operation mode necessary 2 8 3 RD Inadvertent reactivation No servicing in operation mode N necessary 5 6 2 6 Moving parts No hazardous moving parts N 5 6 2 7 Capacitor banks The capacitors provided can P produce energy level way below 20 joules 5 6 2 8 Internal batteries The terminals of the battery P replacement 5 7 Clearances creepage distances and distances through insulation P 2 10 RD 2 10 1 RD General See 2 10 3 RD 2 10 4 RD and P 2 10 5 RD 2 10 1 1 RD Frequency Considered P 2 10 1 2 RD Pollution degrees I P 2 10 1 3 RD Reduced values for function insulation The functional insulations comply P with 5 3 4 RD a and c 2 10 1 4 RD Intervening unconnected conductive Considered P parts 2 10 1 5 RD Insulation with varying dimensions No such transformer used N 2 10 1 6 RD Special separation requirements Special separation is not used N 2 10 1 7 RD Insulation in circuits generating starting No such circuit generating starting N pulses pulses 2 10 2 RD Determination of working voltage See appended table 5 7 P 2 10 2 1 RD _ General See below P 2 10 2 2 RD_ RMS working voltage See appended table 5 7 P VOLTRONIC POWER TECHNOLOGY CORP Page 17 of 46 REPORT NO LV
48. tors on conductors 3 1 6 RD Screws for electrical contact pressure No screws used to provide electrical contact pressure 3 1 7 RD Insulating materials in electrical connections All current carrying and safety earthing connections are metal to metal 3 1 8 RD Self tapping and spaced thread screws No self tapping screws provided in inverter circuit and earthing bonding 3 1 9 RD Termination of conductors All conductors are reliable secured by the use of solder pins or glue or other mechanical fixing means No risk of stranded conductors coming loose 10 N pull test Break away or pivot on its terminal is unlikely 3 1 10 RD Sleeving on wiring Sleevings on wiring reliable kept in position by cable ties or by the VOLTRONIC POWER TECHNOLOGY CORP Page 20 of 46 REPORT NO LVD E20120215S use of heat shrunk sleeving 6 1 2 Dimensions and rating of busbars and P insulated conductors 6 2 Connection to power P 6 2 1 General provisions for connection to P power 3 2 2 RD Multiple supply connections Single supply connection P 3 2 3 RD Permanently connected equipment Pluggable equipment type A N Number of conductors diameter of cable and conduits mm 3 2 4 RD Appliance inlets The appliance inlet complies with P IEC EN 60320 the power cord can be inserted without diffic
49. ulties and does not support the unit 3 2 5 RD Power supply cords See below P 3 2 5 1 RD AC power supply cords Approved power cord set with P suitable electrical ratings for use in the UPS Type PVC insulated power cord type HOSVV F or IEC 60227 designation 60227 IEC53 Rated current A cross sectional area 3G 0 75mm 2 with a rating of at mm2 AWG least 10A 3 2 5 2 RD DC power supply cords Not connected to be DC power N supply cords 3 2 6 RD Cord anchorages and strain relief N Mass of equipment kg pull N Longitudinal displacement mm 3 2 7 RD Protection against mechanical damage No parts under this unit likely to P damage the power supply cord Enclosure without sharp edges 3 2 8 RD Cord guards Appliance inlet and outlets used N Diameter or minor dimension D mm test mass g Radius of curvature of cord mm 6 2 2 Means of connection With power supply cord P More than one supply connection Single voltage supply connection N 6 3 Wiring terminals for external power conductors N No wiring terminals for external power conductors 3 3 RD Wiring terminal for connection for N external conductors 3 3 1 RD Wiring terminals N 3 3 2 RD Connection of non detachable power N supply cords 20 VOLTRONIC POWER TECHNOLOGY CORP Page 21 of 46 REPORT NO LVD E20120215S 3 3 3 RD Screw terminals N 3 3 4 RD Conductor sizes
50. viding short circuit backup protection VOLTRONIC POWER TECHNOLOGY CORP Page 15 of 46 REPORT NO _ LVD E20120215S 2 7 4 RD Number and location of protective No over current protection N devices provided 2 7 5 RD Protection by several devices No over current protection N provided 2 7 6 RD Warning to service personnel With for the mains socket being of N reversible type hazard may be still present in the equipment after the input fuse opens However as it is considered that the plug to the mains will be disconnected during service work No markings were needed 5 5 2 Basic requirements Equipment relies on 16A rated P input fuse or circuit F1 of the wall outlet installation protection of the building installation in regard to L N short circuit and for L to PE earth fault Cover current protection is provided by the build in device AC fuse 5 5 3 Battery circuit protection Ungrounded battery inside the P UPS Required fuses against Over current 1 Earth fault 1 Protection against overcurrent by trace However earth faults will be covered by devices in the building installation 5 5 3 1 Over current and earth fault protection See below P 5 5 3 2 Location of protective device For the charger circuit there are no N hazardous conditions under any simulated fault conditions 5 5 3 3 Rating of protective device No over current protecti
51. x 1 Capacity 1500VA 1000W ce Z Made In China 2 Rating label for model IMPERIAL 2000 Model IMPERIAL 2000 Input 220Vac 240Vac 50 60Hz 10A max 1 Output 220Vac 240Vac 50 60Hz 8 7A max 1 Capacity 2000VA 1400W ce Z Made In China 3 Warning label on outer enclosures Caution For operation read user manual including safety warnings first This unit may be opened by authorized technicians only Lead acid battery in the inside of the enclosure The battery may present a risk of electric shock and energy hazards Risk of explosion if battery replaced by an incorrect type For battery information see user s manual For disposal instructions of the battery see user s manual See installation instructions before connecting to the supply WARNING ISOLATE UNINTERRUPTIBLE POWER SUPPLY UPS BEFORE WORKING ON THIS CIRCUIT VOLTRONIC POWER TECHNOLOGY CORP Page 6 of 46 REPORT NO LVD E20120215S EN 62040 1 clause Requirement Test Result Remark Verdict 4 GENERAL CONDITIONS FOR TESTS P 4 5 Components P Comply with IEC62040 1 or relevant see appended table 4 5 P component standard 1 5 2 RD Evaluation and testing of components Certified components are used P in accordance with their ratings certifications and they comply with applicable parts of this standard Components not certified are used in accordance with their ratin
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