Wood Burning Stove Installation
Contents
1. between two sheets of 24 gage sheet metal with 1 in ventilated air space 6696 1 2 6696 6 5096 18 5096 9 NOTE After reduction appliance clearance shall be not less than 12 inches to combustible walls and not less than 18 inches to combustible ceilings Connector clearance shall be not less than 6 inches to combustible walls and not less than 9 inches to combustible ceilings Non combustible spacers must be used Refer to NFPA 211 for further details All floors under stoves except solid concrete must be pro tected from heat and coals which may fall out This protection should extend under the stove and outward for a distance of 18 inches on all sides Manufacturers of listed heaters usually specify the type of material required for floor protection If manufacturer s specifications are not known the type of floor protection required for heaters depends on heater leg length Heaters with legs less than 2 inches in height can only rest on a non combustible floor Heaters with legs 2 inches to 6 inches must have floor protection consisting of 4 inch hollow masonry laid to provide air circulation through the layer and covered with 24 gage sheet metal Heaters 7 with legs higher than 6 inches must have floor protection consist ing of closely spaced masonry which provides a thickness of not less than 2 inches Such masonry must be covered by 24 gage sheet metal Instead of the requirements for floor protection speci fie2. A continuous supply of oxygen for the fire and the oc cupants of the room or area A proper amount of fuel wood not enough to cause overheating but enough to maintain a flue tempera ture that prevents the accumulation of creosote residues Proper burning to avoid wasted fuel and toxic prod ucts of combustion such as carbon dioxide Removal of unwanted products of combustion gas eous products should be continuously removed while the stove is in operation and solid products ashes should be disposed of safely Complete combustion can be assured by supplying air and maintaining a sufficient heat level Incomplete combustion results from an insufficient air supply misapplied air or insufficient heat New stoves with cast iron parts should be seasoned to avoid cracking Do this by building only small fires for the first two or three times The entire system must be properly maintained to operate safely and efficiently The chimney connectors joints and flues must be clean and in proper working order CONTROL CREOSOTE When wood is burning rather slowly the smoke usually con tains a substance called creosote that collects in the relatively cool chimney flue The main causes of creosote buildup are Wet or unseasoned wood Incomplete combustion Cool surfaces The best method of controlling creosote buildup is by main taining a briskly burning fire with dry well seasoned wood and by maintaining a flue temper
3. STOVE Stove placement is usually determined by location of an exist ing chimney flue or by the potential location for a chimney The stove should be located as close as possible to the chimney inlet while maintaining required clearances to combustibles Some woodstoves are not designed with positive circulation systems Locate these stoves near the center of the area to be heated INSTALLATION Manufacturer s installation instructions must be strictly ad hered to Adequate clearance must be maintained between the stove and any combustible surface A stove placed too close to a wall or furniture can cause a fire Remember chimneys and con nector pipes do get dirty Make sure your woodstove is installed in a manner that will permit access to both the connector pipe and the chimney flue for the periodic cleaning necessary to remove soot and creosote buildup on the interior surfaces CLEARANCES See figure 1 Most home fires involving woodstoves are the result of im proper installation or operation To reduce the possibility of fire the National Fire Protection Association NFPA has recommended clearances between woodstoves and protected and unprotected combustible walls and ceilings Table 1 illustrates these clearances and shows clearance reduction when various protection is in stalled 18 WITHOUT ALL V PROTECTION REFER TO TABLE 1 FOR ALLOWABLE CLEARANCE REDUCTIONS USING WALL PROTECTION 36 WITHOUT WALL P
4. L listed properly installed and is suited for the heater it is being used with Factory built chimneys are available in several sizes and a vari ety of accessories are available to accommodate different types of installation There generally is a required two inch clearance be tween these units and combustible material Manufacturers instal lation requirements must be adhered to SMOKY FIRES Sometimes even properly constructed and operated stove chimney combinations result in smoky fires Each of the following items can cause smoky fires CHIMNEY OBSTRUCTIONS Bird nests fallen bricks and a variety of other objects have all been found in chimneys Any object which restricts the smooth flow of exhaust gases can cause smoky fires A good cleaning is the solution to this problem LACK OF COMBUSTION AIR Occasionally in a new tightly constructed home there will not be enough natural openings to supply air for the stove This restricts the chimney draft and results in smoking Opening a window slightly or providing some other source of outside air will usually eliminate this problem Occasional smoking can be caused by a Unusual wind direction resulting in abnormal eddy currents If this is a persistent problem extending chimney height or adding a cap may help b Burning green or wet wood or too cool of a fire These can prevent the chimney from warming up and developing full draft If wet or green wood must be burned
5. NAMIC NATIONAL ASSOCIATION OF MUTUAL INSURANCE COMPANIES woodburning stoves installation and procedures m Woody the Woodburner n i REVISED AUGUST 2006 CONFORMS TO NFPA 211 2006 Legal Disclaimer The information contained herein is not intended to be used as a guide for installation or operation of any solid or liquid fuel heating device Use of this information is at your own risk Please refer to your local or state building codes for installation and operational compliance p 4 Woody the Woodburner n 9 Woodburning Stoves BEFORE YOU BUY A WOODSTOVE KNOW THAT 1 Woodburning stoves are not to be installed in residential garages or where there is a likelihood of fuel vapors This may also include service or utility buildings such as machine sheds or workshops 2 There are special requirements for the use of Woodburning stoves in mobile homes The appliance must be listed for use in mobile homes 3 Do it yourself installations are not always the best Consider em ploying a qualified professional Make sure the stove is listed by Underwriters Laboratories or a similar nationally recognized testing agency which tests in accor dance with UL standards Check with your insurance company and local building in spector to make sure you can use a woodstove without large penalties in the form of higher premiums or extensive remodeling Compare the expected heat output of v
6. ROTECTION FLOOR PROTECTION Table 1 Reducing Clearance from the Woodburning Appliance and Connector Pipe It is possible to reduce manufacturer s or NFPA 211 recom mended clearances from the woodburning appliance and con nector to combustible surfaces When the required clearance with no protection is 36 inches or 18 inches respectively the allowable clearance reduction is shown below Combustible As Wall Protector As Ceiling Protector Surface Covering appliance connector appliance connector 1 3 1 2 in thick masonry wall without venti lated airspace 33 24 33 12 1 2 in thick non combustible insulation board over 1 in glass fiber or mineral wool batts with out ventilated air space 50 18 50 9 3396 24 3396 12 24 gage sheet metal over 1 in glass fiber or mineral wool batts reinforced with wire or equivalent on rear face with 1 in ventilated air space 6696 1 2 6696 6 5096 18 5096 9 3 1 2 in thick masonry wall with 1 in venti lated air space 6696 12 6696 6 24 gage sheet metal with 1 in ventilated air space 6690 12 6696 6 5090 18 5096 9 Table 1 continued Combustible As Wall Protector As Ceiling Protector Surface Covering appliance connector appliance connector 6 1 2 in thick non combustible insulation board with 1 in ventilated air space 66 12 6696 6 5096 18 5096 9 1 in glass fiber or mineral wool batts sandwiched
7. RS INTO Chimney A SINGLE FLUE Hus Woodburning CAN INCREASE stove THE CHANCE OF A FIRE AND Furnace or ALLOW DAN Hot Water GEROUS GASES Heater SUCH AS CAR BON MONOX IDE TO ENTER YOUR HOME NVVVVVVVAA Figure 5 10 OPERATION Once a good stove has been selected and installed correctly the next important factor is proper operation Many problems which arise with a correctly installed stove are the direct result of incomplete combustion 1st Stage 2nd Stage 3rd Stage Stages of Combustion 500 F to The wood is heated to evaporate and drive off moisture This heat does not warm the stove or room The wood starts to break down chemically at 500 F and volatile matter is vaporized These vapors contain between 50 60 of the heat value of the wood At 1100 F these vapors burn This high temperature must be maintained for maximum efficiency of combustion Following the release of volatile gases the remaining material is charcoal which burns at temperatures exceeding 1100 F Figure 6 COMBUSTION See Figure 6 Combustion consists of a complex chemical reaction between the fuel wood and oxygen The combustion of wood in a stove results in heat and water vapors carbon dioxide and other prod ucts of combustion gases and ash To assure satisfactory com bustion and safe operation several conditions must be met 11
8. although materials cost more total unit cost will be nearly the same These units are relatively light weight and need no heavy foundation These can often be installed through a closet or unused room corner in an existing home In this situation the chimney must be enclosed and minimum clearance requirement maintained Factory built chimneys used for woodstoves must bear the Underwriters Laboratories UL Note Underwriters Laboratories of Canada listings may apply listed label and be designed as all fuel chimney units UL listed vents commonly used for oil or gas fired heaters are not satisfactory for use with woodstoves There are two UL listings which must be noted UL 103 and UL 103 HT The 103 HT chimney is required with stoves that operate with the loading door closed Freestanding fireplaces and heaters that operate with the door open can be connected to chimneys with the UL 103 listing The UL 103 HT listing requires more severe testing criteria There are two general types of factory built chimneys avail able They are the insulated unit and the triple walled unit The insulated unit is constructed of inner and outer layers of metal usually stainless steel with the space between filled with one or more inches of non combustible insulation Triple walled units 18 have three layers of metal and are designed so that air circulates between the layers and removes excess heat Either type is satisfac tory as long as it is U
9. arious types of wood with alternative fuels You will then be in a position to compare costs on an available energy basis Make sure you have access to or can install a suitable chimney for your stove Look at several different stove types and visit with people who are using them Are they satisfied with the performance Have they had any problems with the unit Has the dealer been willing to correct any problems Examine stoves for quality workmanship Are materials sturdy and parts well put together Modern stoves gain efficiency from their ability to control combustion air This requires an airtight unit with close fitting parts and a tight or gasketed door STOVE TYPES Many types of Woodburning stoves are available Most fall into one of the following general categories although further defini tion is provided by the National Fire Protection Association CIRCULATING ROOM HEATERS These are double walled with an inner combustion chamber usually constructed of cast iron or firebrick lined welded steel An outer shell of lightweight sheet metal promotes the flow of air over the inner shell The room is heated primarily by warm air You obtain draft control and heat output with a thermostatically oper ated damper Burning efficiencies of 60 to 70 percent are possible with well built units The major advantage of the circulating unit is the relatively cool outer shell during operation RADIANT ROOM HEATERS These single walled units
10. ature exceeding 250 degrees F Some new more efficient stoves deliver more heat to the room than an open stove or fireplace thus reducing the amount 12 of heat escaping up the chimney and lowering the flue tempera ture Make sure that creosote is not building up in these stoves Additional inspections and clean outs may be needed CHIMNEY FIRES With the increased accumulation of creosote in the flue comes the increased possibility of a chimney fire The combustion of these creosote deposits is more likely to occur during a very hot fire in your stove The burning of creosote deposits results in a very intense fire a roaring noise and flames and sparks from the top of the chimney Any chimney metal or masonry can be weakened or de formed by a chimney fire The complete chimney should be inspected after a fire and any repair should be made or parts replaced before re starting the stove IF A FIRE OCCURS If a fire occurs follow these steps to reduce your loss CALL YOUR LOCAL FIRE DEPARTMENT IMMEDIATELY CLOSE ALL OPENINGS AND DRAFT CONTROLS ON THE STOVE If the fire is burning vigorously squirt a multipurpose dry chemical extinguisher onto the fire in the stove If pos sible avoid introducing water into the chimney the water could damage relatively brittle heated flue liner CHIMNEY INSPECTIONS AND CLEANING Stove pipes and chimney flues should be inspected each year before you use your stove Look for cracked
11. ctors These may be re quired by law SPECIAL SAFETY POINTS Because of high temperatures when the stove is operating locate the heater out of traffic and away from furniture and drap eries Alert children to the hazard of high surface temperatures and keep them away from the stove to avoid burns or clothing igni tion Carefully supervise young children when they are in the same room with the heater A qualified person should install and service the stove and inspect it before use and at least annually Keep combustible materials away from heaters to avoid the possibility of ignition Some common combustible materials in clude walls ceiling furniture rugs draperies fuel and clothing CHIMNEYS FOR WOODSTOVES All woodburning stoves need a tight well designed and constructed chimney to maximize efficiency and to minimize the danger of unwanted fire Most homeowners who add a wood burning stove will also have to add a chimney This guide explains some basic chimney requirements and provides basic information on the construction of the two general types masonry and fac tory built The chimney serves two major functions in stove operation It provides a draft a vacuum which draws oxygen needed for combustion into the stove It also discharges the products of com bustion outside the living area Some of the heat from the stove and occasional sparks are also discharged through the chimney For this reason chimneys must be care
12. d here a floor protector listed by a recognized testing laborato ry and installed in accordance with the listing may be employed Legs installed by the manufacturer should not be shortened or removed nor should any item be placed where it will interfere with circulation of air under the stove CONNECTING PIPE Stoves are connected to chimney inlets with uncovered sheet metal pipe known generally as stove pipe or smokepipe This pipe is usually six or eight inches in diameter and should be construct ed of 24 gage or heavier metal The lower the gage number the heavier the metal Pipe size should match the outlet size of the stove Maximum efficiency is obtained when pipes are as short and as straight as possible If the pipe runs horizontally to the chimney a minimum slope should be 1 4 inch per foot toward the stove Joints in the pipe should be assembled to funnel any liquid creosote accumulating in the pipe back to the stove where it will burn Joints should fit tightly to eliminate entry of room air directly into the chimney system Furnace cement may be used to insure tightness Rivets or screws can be used at pipe joints for added strength A minimum of three rivets or screws is recommended at each joint To reduce fire potential maintain the recommended clearance of 18 inches between the pipe and combustibles CONNECTING PIPE TO CHIMNEY INSTALLATION If the pipe must pass through a combustible wall at least 12 inches of solid
13. e used to prevent eddies from interfering with draft Caps and hoods also minimize rain entry into the chim ney during periods of non use FLUE The opening in the chimney through which smoke passes is called the flue To provide adequate room for smoke passage and draft development flues must be carefully sized in relation to stove capacity and chimney height In general flue size should be equal to and no more than 3 times larger than the cross sectional area of the stove pipe which connects the stove to the chimney This means a stove with a six inch diameter pipe would require at least a six inch but no more than approximately a ten inch flue Smoke moves up the flue in a swirling pattern Round flues are more efficient than square or rectangular ones because they offer little obstruction to the natural flow of smoke For best perfor mance the inner surface of flues should be as smooth as possible One frequently asked question about chimneys for wood stoves is Can a stove be connected to an existing flue that serves another appliance National Fire Protection Association NFPA 16 recommended standards prohibit connecting a stove to a chim ney flue serving another appliance burning dissimilar fuels unless listed for such connection This requirement has been incorporat ed into most building codes and insurance regulations The NFPA recommends that each stove be connected to a separate flue This reduces interference between uni
14. es are the lowest in cost and should be con sidered only for occasional use Since they are light in weight they warm up rapidly However extensive use leads to early burnout Their life can be prolonged by limiting the size of fires or by lining the fire area with heavier material or firebrick Sheet metal stoves should be examined frequently for weak burned out spots Welded steel stoves are constructed of 1 4 inch thick or thicker steel plate They warm up more slowly than sheet metal stoves but the thicker wall section lasts longer These units are suitable for continuous use High quality models will have firebrick lining in the combustion area Cast iron has long been considered top of the line in Wood burning stoves It provides a stove which warms up slowly retains 3 heat well does not warp and lasts for many years However a cast iron stove is no more efficient than well constructed stoves of other types Cast iron is relatively brittle and is subject to cracking if roughly handled For this reason new and used cast iron units should be carefully inspected for breaks before using them Firebrick or ceramic liners may be used in any of the three stove types Liners add mass to the stove and tend to spread heat away from hot spots in the fire This promotes more uniform heat ing and prolongs the useful life of the stove Liners also lengthen the time between starting of the fire and the heating of the room LOCATING THE
15. flue liners broken or missing chimney bricks heavy creosote deposits bird nests and other foreign material Thoroughly clean the flue and connecting pipe when necessary 13 The stove pipe and chimney should be inspected frequently during the heating season for creosote buildup If you use an air tight stove check the connecting pipe and flue at least once a month How often a flue needs cleaning depends on how frequently a stove is used and how it is operated If there is excessive buildup a stiff wire chimney cleaning brush should be used Utilizing a pro fessional chimney sweep for cleaning is recommended If using an existing chimney always have your chimney cleaned before your woodstove is installed Many people have begun to utilize the services of professional chimney sweeps DISPOSAL OF ASHES Store ashes in a non combustible metal container with a tight fitting lid The closed container should be placed on a non com bustible floor or on the ground well away from all combustible materials pending final disposal Keep ashes away from small children Swallowing ashes could cause illness FIRE EXTINGUISHERS AND SMOKE DETECTORS In addition to the extinguishers already in the home a multi purpose ABC dry chemical fire extinguisher should be installed for each stove The extinguisher should be located near the stove and easy to reach To offer your family additional protection in case of fire equip your home with smoke dete
16. fully constructed and well maintained Draft is caused primarily by the natural rising of warm air smoke up the chimney In general the taller the chimney the greater the draft A warm chimney will provide greater draft than a cool chimney because a warm chimney does not cool the rising smoke This is why stoves generally perform better after they have run long enough to warm the chimney For the same reason chimneys which are located within the house generally produce better draft than those located completely outside the house Outside air currents can affect draft if they swirl around ob structions and blow down the chimney rather than across the outlet Eddy currents of air that affect draft are most often caused by wind blowing across nearby parts of the building roof For this reason certain clearances have been established to lessen the problem A chimney must extend at least three feet above a roof and at least two feet above a roof ridge or any raised part of a roof within 10 feet See Figure 7 for an illustration of these clearances Sometimes getting enough vertical clearance to prevent eddy currents from affecting chimney draft is impossible This may be because of unusual heights of nearby trees A hood or chimney 15 To prevent downdrafts and fire from sparks chimney height must be at least 2 feet above any roof surface within 10 feet horizontally 3 minimum from roof penetration Figure 7 cap can sometimes b
17. h solid masonry or 6 inch hollow masonry with the cells fully filled with mortar In both cases the block must be waterproofed Masonry units should be laid with cement mortar A chimney may contain more than one flue however they should be separated by nominal 4 inch thick solid masonry Interior masonry chimneys must be separated from com bustible material by at least two inches on all sides This means that framing and other combustible material in walls floors ceil 17 ings and roofs must stop at least two inches from the chimney This two inch space must be filled with sheet metal or other non combustible material to provide a fire stop Connection of the smokepipe to a masonry chimney is made through the use of 5 8 thick round fire clay or 24 gage galva nized steel units called thimbles These are installed horizontally into the chimney wall Thimbles must not extend into the chim ney beyond the inner surface of the flue liner See figure 2 Soot and creosote will accumulate on the inner surface of flues A tight fitting clean out door should be installed at the base of the chimney to assist in cleaning FACTORY BUILT CHIMNEY UNITS Masonry chimney units cannot be easily added to many exist ing homes and are not practical in some new home designs A listed factory built chimney unit may be the best choice for wood stoves or fireplaces in these homes Factory built chimneys are easier to erect than masonry units and
18. ianapolis IN 46268 317 875 5250 www namic org
19. masonry around a 5 8 fire clay tile thimble must be constructed in the wall See Figure 2 The use of a UL listed prefabricated wall pass through is also acceptable In no case should a pipe extend through an area of the house which is unoc cupied When using a factory built chimney the wall pass through See Figure 3 or ceiling support See Figure 4 is manufactured and listed as part of the venting system Installation must conform to the manufacturer s specifications CHIMNEY CONNECTION 2 Clearance E Fireproof Material 24 gage sheet material 12 clearance Figure 2 Stove Pipe Connector Fireclay Thimble gt Finish Wall Flue Lining Stud and Header Prefabricated Chimney Outside Installation 4 Cap Storm Collar Flashing A Stand Off Bracket Tee Figure 3 7 gt Wall Support Wall Spacer Prefabricated Chimney Interior Preferred Installation Cap Storm Collar w Flashing Insulated or Triple Wall Pip c Support Single Wall Smoke Pipe Figure 4 MULTIPLE VENTING Unless listed for such connection solid fuel burning appliances should not be connected to a chimney flue serving another appli ance such as gas or oil fired furnaces and water heaters See Figure 5 Masonry Chimney VENTING TWO Single ANNNNNNNNNNNNNNNNNNNNNNNN VVVVYV Y V Y V Y V V VV VIV V V V V V VV V NV NP V NIV VN V NV NNI HEATE
20. may be constructed of sheet metal cast iron or welded steel They may or may not be lined with firebrick which improves a stove s efficiency and prolongs its life 2 Heat is transferred to the room directly by radiant energy and in directly by convection currents set up by air flow over the surface of the stove unit The early American pot bellied stove falls into this general category as do many of today s imported and domes tic units Draft and heat control may be automatic but are more often obtained by manually operated dampers Combustion efficiency for these units can be as high as for the circulating units Lower efficiencies are associated with poor man agement of manual draft controls ROOM HEATER FIREPLACE STOVE COMBINATION These units combine the look and feel of an openfired Frank lin Type stove with the efficiency of a closed unit These radiant type heaters have a door which can be opened to provide a view of the fire without adversely affecting stove operation When the door is closed these units operate the same as other stoves Over all efficiencies are in the 50 to 60 percent range depending on the amount of time units are operated in the fireplace modes This compares to efficiencies of 10 to 20 percent for the usual home fireplace CONSTRUCTION The UL listed stove you buy will have a sheet metal welded steel or cast iron fire box It may also be lined with firebrick Sheet metal stov
21. ts and increases the efficiency of each stove MASONRY CHIMNEYS Many chimneys in new and existing homes are constructed of noncombustible masonry material This may be brick chim ney block or stone Masonry chimneys must be constructed on a concrete footing to support the chimney without settling Chim ney footings must extend below normal frost depth and rest on undisturbed or well compacted soil Masonry chimneys should be lined with vitrified fire clay tile flue tile or other listed lining material See NFPA 211 This tile is designed to withstand rapid fluctuations in temperature without cracking and has a smooth surface that is easily cleaned Flue tile should be at least 5 8 inch thick It is available in several sizes The most commonly used sizes in residential con struction are 8 by 8 inches 8 by 13 and 13 by 13 outside dimen sions Flue tiles are cemented together with refractory mortar which is struck smooth on the inside There should be a minimum 1 2 inch and maximum 4 inch space between the outside of the flue tile and the surrounding masonry to reduce heat loss through the chimney and allow for thermal expansion Relining of masonry chimneys is acceptable as long as listed products are installed ac cording to their listing Brick walls for chimneys must be at least four inches thick If rubble stone is used for the wall a 12 inch minimum thickness is needed Chimney block may also be used The block must be 4 inc
22. wait until the fire is going well and then mix it with dry wood to keep chimney temperature up 19 WOOD Burn dry and well seasoned hardwood Season wood at least six months preferably a year to eighteen months Woodburners who ignore this advice are likely to have dirty chimneys and inad equate heat from their stoves If you buy green wood season it before using With some experience you can spot green wood easily It is heavier and looks different Seasoned wood will often show cracks radiating outward from the heartwood toward the bark like wheel spokes Green wood will not show this pattern of cracks FIRING INSTRUCTIONS FOR WOOD STOVES Cover the bottom of the stove with an inch or so of sand This protects the floor and the bottom plate from extremes of heat To start the fire place a small pile of paper and kindling at the front of the stove Place heavier wood on the kindling A wad of paper placed in front of the kindling works well The draft will draw flame from the paper through the kindling igniting it Do not do anything that will cause sudden sharp changes in the temperature of the cast iron Do not throw cold water on a hot stove Do not use the stove as an incinerator for trash Do not store wood near or under the stove NEVER use gasoline kerosene charcoal starter or similar liquid to start a fire 20 NAMIC National Association of Mutual Insurance Companies 3601 Vincennes Road P O Box 68700 Ind
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