User Manual And General Instructions V1.0.8.10
Contents
1. M alaysia Singapore Version 1 0 8 10 6 Installation Part 6 Wire connection of Electronic Controller Caution Please make sure the main power supply to electric controller is OFF before conducting any Installation of cable or wire Fig W 1 Wire connection of the electronic controller Jahal a yes aakhan aean ee Remarks Self Prepared Item GND to the lowest water level M alaysia Singapore Version 1 0 8 10 NII Mil ANINI p suit ihilli jilli Wi Features amp Menu in Fig W1 B Blue wire R Red wire L Live wire N Null wire E Earth wire Water Level Sensor Connection VCC power of high water level _ red wire High water level SH signal of high water level white wire GND ground contact blue wire VCC power of low water level red wire Low water level SL signal of low water level white wire GND ground contact blue wire GND this last GND should connect the lowest water level which is on the bottom of the mechanical belt filter Self prepared Cable Connection of wire to the belt filter motor Fig W 2 1 and Fig W 2 2 There is a plug on the wire from the control box which should be connected to the motor And there is a plug too on the wire from the motor Connect both of the plugs according to the wire color wire in the same color should be connected together as shown in Fig W 2 1 and Fig W 2 22. a aar User Manual and General Instructions M odel GBL 800YZ Version 1 0 8 10 Copyright Fujian Ningde Jinding Ocean amp Fisheries Research Institute 2010 Abstract This manual introduces the characters modules installation and operation of the GOLDBILL Recirculating Aquaculture System RAS GBL 800YZ for freshwater and matters that require attention during installation and operation Keywords Product Introduction M odules Installation Common Precautions ee Al AR pa M alaysia Singapore Version 1 0 8 10 Table of Contents 1 Contact Information 0 0 ceccceceseseeeeesssseeeeesessseeesesstreeeeseeees 3 Z AOU CUO N aa E EEES 4 3 GOLDBILL RAS M odules for Freshwater eeen 5 4 Hardware Installations ccccccccssssecessssssseessesseeesssssseeeeeens 7 5 Matters That Require Attention During Installation 25 6 Operation INStrUCTIONS ccccccssssseeeeessessseessssseeeeeeeesereeseens 26 M alaysia Singapore Version 1 0 8 10 int MiNI Mii D ioj me j j tay N Contact Information Thank you for choosing GOLDBILL RAS We are certain that you will be Satisfied with our product Shall you have any comments or suggestions please feel free to share them with us by following contact channel Fujian Ningde Jin Ding Ocean amp Fisheries Research Institute Address 4F Jinding Technology Building Ningchuan Road
3. Ningde Fujian China Tel 86 0593 2979 500 Fax 86 0593 2979 600 E mail goldbillras gmail com Service Number 400 666 9500 URL www jindingtech com 2 FSi Fiz ARR M alaysia Singapore Version 1 0 8 10 Introduction GOLDBILL modular combined Recirculating Aquaculture System RAS has combined all the critical treatment processes into one compact machine which are Mechanical filter Solid separation protein separation Seawater Bi Sand Bed Filtration Reactor Freshwater CO Degassing biological filtration nitrification and denitrification Ultraviolet UV Disinfection Oxygenator and Odor disinfection The technology has completely resolved the cost of the traditional complex recycled water system design which caused the needs of large space pipeline complexity difficulty of maintenance high operation costs as well as poor treatment capacity RAS Centralized Control Panel CO2 Degassing Decomposition Filter Mechanical Belt Filter Foam Fractionators a ry High Intensity UV Disinfection Sub flow Biological Filter Bed Culture Tank Temperature Controller Self Priming Pump For illustration purpose only Fa M alaysia Singapore Version 1 0 8 10 ft i _ Kil pm E Q1 GOLDBILL RAS Modules for Freshwater 1 Mechanical Belt Filter With the utilization of gravity force the water will flow into the mechanical belt filter from the fish culture tank outlet This m
4. AARDE i ARR M alaysia Singapore Version 1 0 8 10 Connect both of the plugs Fig W 2 2 Connection of both of the plugs Caution Please be careful while handling and adjusting the tension of belt filter M alaysia Singapore Version 1 0 8 10 8 Installation Part 8 UV lamp Fig W 3 1 and Fig W 3 2 1 First Install the UV lamp into the system gently Fig W 3 1 Hollow pipe slot Fig W 3 1 Installation of UV lamp into the system 2 Second tightening the cap lid gently clockwise until it s tightened Fig W 3 2 Tightening the cap lid on tightly M alaysia Singapore Version 1 0 8 10 Slot in UV Light Tube Fit in proposed UV wire Fig W 3 2 Diagram of UV light components 9 Switch on the power When power Is switched on GBL 800YZ RAS shall work properly after several adjustments on the ideal flow rate and setting configuration Remarks The recommended flow rate is 8 to 10ton hour a S i M alaysia Singapore Version 1 0 8 10 SESSE E PIR peter igey Matters to Be Attention during Installation 1 Horizontal position of the main body RAS should higher than the water fish tank Fig ID3 2 The horizontal position of the Mechanical belt filter should not higher than the fish tank Fig ID3 3 The pipe between Mechanical belt filter and water pump should have high seal performance to avoid the circulating pump draws in air by inhaling which will affect the ability of norm
5. al operating condition 4 High Tensioned of Belt Filter adjustment will overload the operation of motor which will cause it burnt Please make adjustment accordingly Fig C7 amp W2 2 5 Please make sure the main power supply to electric controller is OFF before conducting any installation of cable or wire Fig W1 6 After installation be sure to drill a hole in 4 5mm in diameter at the corner block of UV tube outlet to release any air in the pipe 7 After finished step 4 be sure to seal the hole by using an adjuster M alaysia Singapore Version 1 0 8 10 Operation Instructions L This system supports the maximum Recirculating aquaculture water of 40 tons and the designed circulation water volume is 8 10 tons hour Do not overload the operating condition in order to avoid losses in efficiency Proposed Biomass 35 to 45 kg dependable on culture species Before installation to tank for circulating usages stocking you must add the special bacteria to biochemical system and keep it self running for 20 to 30 days make sure the ultraviolet ray decontamination system is closed during this period Ensure that the power source is stable especially comes from a generator etc it is important that GBL 800 is not connected to power during start up or shut down of such equipment Stand by generator amp etc Never add in any antibiotic or disinfection medicine to the water body during the operati
6. ate at the right level where the water level is the same at L A position as shown in Fig ID3 Culture Tank is recommended to have outlet piping as shown in Fig ID4 in order to maintain the water level of each water tank M alaysia Singapore Version 1 0 8 10 Connections must be carried out in following order IMPORTANT 1 Fix the situation of the main body No 1 in Fig C1 Flat ground level 2 Place the CO centrifuge No 2 in Fig C1 onto the main body by inserting the pipe shown in Fig C2 on the CO centrifuge into the connection hole on the main body No 15 in Fig C1 The pipe on the CO centrifuge Fig C2 The pipe on the CO2 centrifuge 3 Put the black porosity plastic Bio filtration ball into the CO centrifuge and then cover the water seal board on the top of CO centrifuge which is shown In Fig C3 Remarks The Bio Filtration Ball and Water seal Board have been pre installed Water seal board Fig C3 The plastic Bio Filtration ball and water seal board M alaysia Singapore Version 1 0 8 10 e S_ i it MiNI Mii 4 Place the Flowing sand bioreactor No 3 in Fig C1 close to the main body Connect Pipe fittings Elbows Self prepared Items to the pipe socket connections in Fig C4 and then adjust the direction of the Water Pipe Elbow which on the top of the Flowing sand bioreactor make sure it is directed toward the CO centrifuge as sho
7. chanical belt filter not shown here please see Fig C7 18 Water Level Sensor Low 19 Water Level Sensor High ee Al aN R pa M alaysia Singapore Version 1 0 8 10 Ideal Culture Tanks Configuration amp Arrangement Fig ID2 Diagram of 8 units of 5ton Tank with GBL 800YZ Freshwater M alaysia Singapore Version 1 0 8 10 Main Core RAS is leveled above Culture Tank L A Position Fig ID3 Schematic Diagram of Complete System Configuration i M alaysia Singapore Version 1 0 8 10 Have to reserve 0 5m for the piping Dimension of Ston Tank 600m 0 450m Ball Valve for Drainage Purpose Overflow technique 2 3 The water from 4units of fiber tanks will be flowing to here 3 4 and from here to Belt Filter FY N 1 000m 15Um 0 ee H Fig ID4 Culture Tank Outlet Recommended Diagram Water Height 85 to 90cm M alaysia Singapore Version 1 0 8 10 z T pm Ideal Culture Tanks Set Up 2 Total volume of water body is equivalent to 40ton For GBL 800YZ Combination is recommended at 20ton x 2 units or 10ton x 4units Fig ID1 The greater the quantity of tanks treatment capacity efficiency will be reduced due to friction losses along the piping configuration Main Core RAS is required to level above Culture Tank Water Tank in order to apply gravitational flow as shown Fig ID3 Mechanical Belt Filter is required to loc
8. echanism will allow the removal of the manure of fish as well as excessive feed which is greater than 10 microns 2 Self primping Pump The pump with low power consumption will pump suck the fish tank water from the mechanical belt filter to the foam fractionators In the meantime the pressurized water from the pump work as the driven force for the perfect mixing of alr and water which is dual purpose 3 RAS Centralized Control Panel Centralized switch for Pump Mechanical Filter Aerator UV Light Disinfector Water Chiller and Heater 4 Foam Fractionators Seawater Bi Flowing Sand Bioreactor Freshwater Removal of more than 90 of small particles below 10 microns as well as soluble organic matter Adopt finely ground form of refined quartz sand filter sand bed as the water carrier to achieve the removal of suspended particles and colloidal impurities 5 CO Degassing Decomposition Filter Elimination of CO Nitrogen gas Sulfur contents as well as other harmful gas in order to maintain the stability of pH value using the technology of air water collision principle AARDE i ARR M alaysia Singapore Version 1 0 8 10 6 Biological Trickling Filter Bed Use high performance biological trickle filter to remove organic matter and ammonia products 7 Blower Provide the sufficient gas for CO degassing mechanism Increase the dissolved oxygen in water bodies and conciliation functions of temperature 8 Ga
9. een the Pump and Flowing sand bioreactor Fig C8 2 Pipe between the Pump and Flowing sand bioreactor Fa M alaysia Singapore Version 1 0 8 10 Fig C8 3 Pipe between the Pump and Flowing sand bioreactor 2 Installation Part 2 Fig C9 land Fig C9 2 Connect the pipe between Circulating Pump and M echanical Belt Filter 50 Fig C9 2 Pipe between Circulating Pump and M echanical Belt Filter M alaysia Singapore Version 1 0 8 10 3 Installation Part 3 Fig C10 Connect the pipe between the mechanical belt filter and the culture tank which is the inlet pipe of GBL 800YZ RAS Please refer Fig ID3 Pg 10 and Fig ID4 Pg 11 Fig C10 Pipe between the mechanical belt filter and the culture tank 4 Installation Part 4 Fig C11 Connect the outlet pipe 75 to desired culture tank or culture pond Fig C11 Connect the outlet pipe to your culture tank Remarks Culture Tank shall lower in level than main RAS in order for gradational flow to take place Else leveling pump is required Refer Fig ID4 Pg 10 M alaysia Singapore Version 1 0 8 10 5 Installation Part 5 Fig C12 1 and Fig C12 2 Connection of the air tube please connect the air tube to your aerator blower oxygen pump or other aerating apparatus equipments as shown in the Fig C12 1 and Fig C12 2 Air tube Fig C12 1 Connection of the air tube Connection to aerator Fig C12 2 Connect the air tube to Aerator Air Blower
10. ng process Do not lid up or open the UV light cover cap to examine while the ultraviolet ray tube Is in operating condition as it is harmful to humans eyes The water flow rate should be controlled at certain speeding order to avoid overflow of floating sand sand based filler media ee L an R pa M alaysia Singapore Version 1 0 8 10
11. s exchanger and efficient bio filter container Second biological treatment use immersion technology remove ammonia and nitrifying process 9 Sub flow biological filter bed Utilization of imported high performance suspended biological filter media with 3 stages of advanced treatment for chemical and biological in order to remove ammonia Nitrite and other harmful factors completely 10 High intensity UV disinfection device Control dynamic distribution of harmful bacteria and parasites elimination M alaysia Singapore Version 1 0 8 10 Hardware Installations Components amp Connections Fig Cl Diagram of each module in GBL 800YZ Freshwater M alaysia Singapore Version 1 0 8 10 10 13 1 Illustration of Fig C1 1 Main body Including the efficiency Bio filter and UV M odular Tube 2 CO Centrifuge 3 Flowing sand Bioreactor 4 Mechanical Belt Filter 5 Circulating Pump AQUA 1100watt 6 Efficient Bio filter 7 UV Modular Tube 4 Units 50watt each 8 Central Electronic Controller 9 Blower 120watt 10 Inlet of the Floating sand Filler 11 Switch Ball Valve 12 Sewage outlet 13 pipe connection 14 Motor 250watt 15 Hole for pipe connection Between M ain Body amp CO Centrifuge 16 Outlet pipe To Culture Tanks Gravitational Flow with Culture Tanks below RAS Level L1 UV lamp 1 L2 UV lamp 2 L3 UV lamp 3 L4 UV lamp 4 17 Washing pump 95watt Fixed on the Me
12. wn in Fig C5 Connect one unit water pipe elbow for each connection Fig C4 Connection of pipe fittings elbows Adjust the direction of each elbow Fig C5 Adjust direction of water inlet elbows M alaysia Singapore Version 1 0 8 10 GGLBBILLENMN 5 Fill up the sand based filter filler media into the Flowing sand bioreactor Fig C6 Fig C6 Fill the sand into the bioreactor Through the side opening 6 Mechanical Belt Filter No 4 in Fig C1 must locate at a fixed situation flat ground level The motor No 14 in Fig C1 and washing pump shown in Fig C7 have been pre installed on the mechanical belt filter Please be careful when handle and adjust the tension of belt filter Caution High Tensioned of Belt Filter adjustment will overload the Operation of motor which will cause it burnt Belt Filter M otor Washing pump Fig C7 Washing pump that fixed on the belt filter ous Pee a i M alaysia Singapore Version 1 0 8 10 GOLDBILLEWM Attention There is a rocker switch on the washing pump Please turn the switch to manual mode instead of auto mode 7 Piping erection amp configuration PVC pipes amp fittings are self prepared items 1 Installation Part 1 Fig C8 1 Fig C8 2 and Fig C8 3 Pipes amp fittings between the Circulating Pump and Flowing sand bioreactor 950 please install a ball valve in between the Circulating Pump and Flowing sand Bioreactor Fig C8 1 Pipe betw
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