Radio Remote Controls
Contents
1. 16 IVPP Donel Vel e E 17 YVPOL octal socket VEL SIOTI ritornata peti ia EE 18 YVPUD M undecal socket version with double output cece cece cece cece eee eee Henn nnns 19 YSTU PWMi electronic regulator for multiple pwm controlled 20 YCIVP proportional solenoid incremental control device mnn 22 ELECTRONI CS AND ACCESSORI ES YPRGZ programming keyboard lacia oria Rao ien pad aar ec ee cin Redon 23 YAIS serial adapter for elecronic card EE 24 YCCS salt spreader regulation dashboard dea kara e ed aunke a iri RR Eo HAE n n E ea a PR C PER ra 25 Sdles and service CONG ONS EEN 26 TE www yptius com Young Pe YRC400 is a radio remote control system used to control hydraulic machines Extremely easy to use safe fast and precise its electronic core based on advanced microprocessor tech www yptius com nology is highly configurable All parts are protected against electro magnetic and radio frequency radiation and can be used in the most demanding and roughest environments for cranes platforms power stations oil platforms and also specific applications SAFETY Each radio remote control use an unique ID code identity code This means that only the correct portable unit can activate and control the matching receiver For maximum safety the receiver has double pro2. cessors to enable comparison and checking of data Signals The receiver includes an automatic emer gency stop system that deactivate all crane fun ctions when received data signals are not verified INCLUDED PARTS Central unit CU with proportional outputs dump valve blinking light and pump unit cables Receiver RX Portable control unit PCU Battery charger with 2 Ni Cd batteries Serial cable for no radio use and programming EX cable for ON OFF outputs Emergency stop button Belt User manual and certificates MAIN FEATURES works with most of proportional solenoid valves of the market Hawe Danfoss etc e enable only the outputs selected by the operator high reliability of service less system wear and prevention of unwanted manoeuvres e outputs drove by power transistors e customized control box configuration e independent and distinguished programming of the speeds for CRANE mode and PLATFORM mode available with linear or cross joysticks available with display panel for additional infor mations TECHNI CAL SPECI FI CATI ONS Power supply 12Vdc 24Vdc PCU dimensions 360x210x150 mm 14 2x8 25x5 9 in Available commands Up to 8 functions Protection class IP65 CU and RX IP55 PCU Transistor Outputs type Available blocks MODO6 17028 Youn Powert 7 Developed for demanding environments Young Powertech s system is bui
3. oung Powert ch 3 INC 7 RADIO REMOTE CONTROLS PROPORTIONAL SOLENOID VALUE ELECTRONIC REGULATORS SLOPE TRANSDUCERS DUTRIGGERS CONTROL PROPORTIONAL RADIO REMOTE CONTROLS FOR SERUO CONTROLLED HYDRAULIC MACHINES HandyDrive p H Radio Version T 4 ELECTRONICS IN YOUR HANDS EABERAGOVM Youn Powert 7 Zi INC REMOTE CONTROLS YRC400 radio remote COMO BEE 2 YRC400 HANDY radio remote CONtrOl Dew 3 HYDRAULI C MODULES YMODO9 for dual Control rods and dIStlIDUEOE Sanson 4 VITO28 for hydraulic pilot distributors and variable flow 5 J OYSTICKS HANDY DRIVE Handheld Control System to drive the crawler tracks of an hydraulic driven machine 6 YMANEP one axis with Signal outputs small version EE 7 YMANP2 two axis with signal outputs small version 8 YMANP3 three axis with signal outputs small version 9 MAS one axis with signal 10 YMAP one WICH POWEr TEE taa a EE La BI a mle ira 11 YJS YJP two three axis with signal power or CAN outpoute Im 12 STABILIZERS CONTROL YSCS stabilizers control device with integrated Tunchons eee e eee e cece Henn 14 SLOPE SENSORS YFSI AN analogic Vers lO WEE 15 ELECTRONIC REGULATORS Omer V ONT o
4. 1 42 VPOL MIN MAX 8 i RAMP x G SUPPLY e SIGNAL e OUTPUT 99 Current measure 1V 1A Positive supply Enable Disable optional Negative supply VPOL 10 5V 30V Imax 2 5A 5V out RAMP P1 ON P1 OFF 2 2 8 3 o DISABLE P2 PIN8 P3P4 cv ENABLE a enable disable optional BOTTOM VIEW 79 3 12 LED on panel for Supply Proportional Output current nol Input signal Potentiometer for Offset current 1 min Gain Imax Ramp rise Ramp fall Frequency inside 2 5K 25K potentiometer TECHNICAL SPECIFICATIONS Power supply from 10 5 to 30 Vdc Reference signal 0 10 max optional 4 20 mA Reference input 6 20 kOhm potentiometer supply 4 6 V Max output current 2 5 Ramp range regulation 0 5 sec separate rise fall PWM frequency 50 250 Hz preset to 120 Hz Room working temperature 10 C 60 C 50 140 F Indirect current measure test point on panel 1V read every 1A output current Enable Disable optional input Vsupply commanded Youn Powert 7 TECHNICAL SPECIFICATIONS Power supply voltage 10Vdc 30Vdc d Input signal range 5V 5V or OV 10V or Ya Imax B Ramp Max output current 2
5. Young Pe Inc STU electronic card DESCRIPTION The YAIS 5 Serial Interface Adapter is the only medium to connect our electronic devices STU electronic card and YJ S YJ joysticks to a PC for programming calibration firmware updating and working parameters monitoring The communication between the device and PC is sup ported by SepSim a Windows application Win98 Win2K XP tested The Lite version of SepSim is pro vided freely when the device is purchased With this application a device configuration can be saved to a file and downloaded into another device The application requires a serial port or a USB to RS232 converter The program file is self installing and the application is extremely user friendly AIS is provided with a 1 80m 5 9 ft long serial cable DB9 male female On the right is showed the main page of SepSim i wg ka b i dd Elie L e iz D D D D B B B B B B E A FI a E a a mi mi EI E E Ee i EH ra ra ra Fa Fa mi ra i Hodddae ae ete 15 8 1 5 5 5 1 1 8 OHLNE ESCH momia 17 Se www yptius com Youn perit NI INC ow DESCRIPTION The SALT SPREADER dashboard is an electronic re gulator that allows you to proportionately control and independently set spreading distance and salt quantity through the regulation of two PWM ou tput
6. BLOCK class 3 control that avoids the movements of the stabilizers when the main arm of the crane exceeds the horizontal slope The stabilizers are blocked with a NO valve when their di stributor is separated from the crane distributor or with a NC valve when the stabilizers are commanded by the same distributor of the crane SPEED REDUCTI ON if this function is not executed by the radio remote control reduce the speeds of the manoeuvres when the platform is inserted on the crane the speed reduction is realized through a flow reduction valve TECHNICAL SPECIFICATIONS Power supply voltage 10Vdc 28Vdc Working temperature range 20 70 C 68 158 F Protection class P65 Control unit dimensions 191 x 167 x 75 mm 7 52x6 57x2 95 in aluminium box Overall dimensions 295 x 173 x 135 mm 11 61x6 82x5 32 in box with connector attached Output current max 2 5A for each outp Current absorption 500 mA output loads blade fuse of 7 5A www yptius com Youn Powert No vw DESCRIPTION The FSI AN sensor is a slope analog transducer with 4 20mA current output It is a transducer with 3 wires Positive power supply Negative power supply The output current is proportional to the inclination of the sensor compa red to the horizontal position see picture Working Supply the sensor and read the output current di rectly with a milliamperomet
7. keyboard connector can be plugged in and pulled out from his socket on the electronic card even with the system turned on The presence of the programming keyboard will be auto matically detected and the device will go in programming mode The LED shows with a series of flashes the current pro gramming step WORKING SPECIFICATIONS Increase the value of the current parameter 500 19 68 For some of the parameters to see the value displayed changing you have to push the button 2 or more times LED Push and NEXT together to send a CALIBRATE command Go to the next MM smt NE once reached the last UA restart from the first Push PREV and NEXT Push PREV and NEXT together to send a SAVE command to send a SAVE command Go to the previous mM once reached the first mM Stay there Decrease the value of the current parameter For some of the parameters to see the value displayed changing you have to push the button 2 or more times ia uon PREV and NEXT keys have the autorepeat ACTUAL SIZE function that starts 1 2 sec after they have been pres sed For more complex needs extended access mode to reserved parameters uploading of the entire set of pa rameters to download to other cards parameter s value direct introduction 16x2 LCD display visualization advanced diagnostics it is available thePCPS serial programmer www yptius com
8. months from the date of purchase certified by the invoice at the specified conditions below 1 The warranty includes of course the change or the free repair of the parts of the equipment that have production defects and not damages due to bad maintenance or improper use of the equipment 2 The manufacturer can decide unquestionably on any issue about complaints and defects 3 In the hypothesis of improper use or bad maintenance and or in case of violation of the equipment from users not authorised by manufacturer the customer will loose all rights of assistance under warranty 4 The manufacturer has no responsibility for eventual damages that directly or indirectly could arrive from people or things for the missed observance of all instructions indicated on the manual and espe cially referring to the installation safety use and maintenance indications Moreover this warranty does not include compensation for the equipment inefficiency or stop periods of the machines 5 The equipment will be repaired in our service center or in the nearest after sale authorised centre Costs and risks of transport from and to the assistance centre will be at customer charge Please consider that all costs referring to equipment repair and or change as for instance but not only this our service cen ter people travelling expenses will be completely at customer charge 6 Every defective piece replaced not under warranty will become ownership of the cu
9. pushed with the possibility to choose between two different speed e On the frontal panel some leds show the output and the control push buttons state Available with proportional solenoid valve direct PWM output WIRE DIAGRAM SUPPLY NEGATIVE Main INC d position control DEC d Secondary INC d PWM output position mod CIVPP control DEC d TECHNICAL SPECIFICATIONS Power supply voltage 10 Vdc 30 Vdc Voltage output signal 0 5V Max current 5 mA Current output signal 4 20 Output signal resolution 256 levels Output signal stability lt 0 5 Working room temperature 20 60 C 68 140 F Case Plastic box with Undecal connector Overall dimensions 79 x 36 x 77 mm 3 11 x 1 42 x 3 03 Weight 200 g 0 44 Ibs Young Pe DESCRIPTION The PRG2 keyboard is the simplest device that can be used to tune working parameters on the last genera tion electronic cards developed by manufacturer With PRG2 keyboard and the help of the two digit display mounted on the electronic card to be programmed or the flashing LED on the PRG2 you will be able to scroll all the working parameters and the tune them at will At the end of the programming phase it is necessary to save parameters in memory by pushing contemporaneously the PREV and the NEXT buttons otherwise all the modifications will be lost when the device will be turned off PRG2
10. to wear and tear Main characteristics one proportional section A B direct control 2 PWM outputs adjustable minimum maximum current for each directions A B adjustable rise fall ramp time from 0 1 to 5 seconds adjustable PWM frequency to 70 to 350 Hz position hold hand grip available rocker switch unstable on the hand grip available in progress manoeuvre on off output extractable connector with screw Available versions E R With spring return F Position Hold A Simple knob M Hand grip with rocker switch SR AR SA Coils OFF at Coils ON at 5 neutral position neutral position Coils always ON 7 b d TECHNI CAL SPECI FI CATI ONS Power Supply Voltage 10 28 Vdc 20 50 l 60 122 F from 100 to 2500 mA 200 mA preset from 100 to 2500 mA 800 mA preset from 70 to 350 120 Hz preset ON OFF Output Maximum Current 500 mA Working Temperature Range PWM Output Minimum Current PWM Output Maximum Current PWM Frequencies Connections Extractable conn with screw 1 5 mm max section Working Angle 26 degrees Force on handle at stroke end 20 N 4 5 Ibf www yptius com Young Pe www yptius com DESCRIPTION Two and three axis proportional joysticks be used in a large va riety of applications where is necessary to have a simple and reliable user interface to control const
11. 5 Me External potentiometer sup POWER ply 5V and 5V max 10 mA O Input signal impedance 11 kOhm VPUD M Indirect current measure test point on panel B 2 Working temperature ran max A ge ramp Independent regulations for min current offset each solenoid max current gain and rise fall timeramp 1 1A 20 50 C 68 122 F Current measure Undecal type housing for DIN guides mounting Overall dimensions 79 x 36 x 77 mm 3 11 x 1 41 x 3 03 in Weight 200 g 0 44 Ibs WORKING DESCRIPTION The YVPUD M electronic regulator is designed to command two proportional solenoids with one reference signal Solenoids are controlled PWM with feedback signal so that linearity between output current and input signal is guaranteed and working is independent from external elements supply voltage temperature etc The working frequency PWM is set to 120 Hz but it is adjustable from 50 Hz to 330 Hz The regulator can be commanded by a potentiometer the supply voltage 5V are present but 0 to 10V or Va Vsupplv signals can be utilised coupling with a PLC Outputs cannot be active contemporaneously interlocked by a control circuit Minimum BIAS and maximum GAIN currents and rise fall ramps are independently adjustable Ramps are adjustable between 0 1 and 5 seconds and disabled by a positive signal connected to the proper input terminal Red LEDs on pan
12. 5 screws PWM output maximum current from 100 to 2500 mA Protection degree P68 Available PWM frequency 50 60 70 85 100 125 150 200 250 300 Hz Time ramp up down independently adjustable from 0 1s to 10s www yptius com Youn perit NI INC ow RUBBER BELOW Pictures refer to bidirectional version Dimensions are valid for both versions Mount with 4 self tapping screws with countersunk holes on panel max thick screws are supplied 4 1 34 42 1 65 TECHNICAL SPECIFICATIONS UNIDIRECTIONAL BIDIRECTIONAL VERSION VERSION e Min starting thrust 9N 2 Ibf YMAN PU YMAN PB e Max applicable thrust 80N 18 Ibf e Max contact switch current microswitch 1A 28V DC POTENTI OMETER Resistance 10 Kohm Life 10 million cycles Electrical angle reduced 100 Max output current central terminal 1mA Max power 1W Insulating resistance 500V DC gt 1000 Mohm BIDIRECTIONAL VERSION Mechanical angle 40 40 approx Vout 80 Vin 40 40 UNIDIRECTIONAL VERSION Mechanical angle 60 approx Vout 60 Vin BELLOW WIRED VERSION AVAILABLE Protection level 1 54 12V or 24V power supply with resistance and 10V Zener diode UNIDIRECTIONAL version 1 8V 7V standard output BIDIRECTIONAL version 5V 3 5V output e supplied with three wires 500 19 7 lenght www yptius com Youn Powertech lt lt INC N 77 0 3 03 7 75 0 31
13. PECI FI CATI ONS Youn Powert 7 Power supply voltage 10Vdc 30Vdc Current absorption 300 mA load outputs External potentiometers power supply voltage 5V short circuit protected max current 10 mA Working temperature range 20 70 C 68 158 F PWM minimum current range from 100 to 2500 mA PWM maximum current range from 100 to 2500 mA Available PWM frequencies 50 60 70 85 100 125 150 200 250 300 Hz ONSOFF outputs maximum current 2500 mA 700 mA for FAULT output Analog inputs impedance 11 KOhm towards 2 5V Overall dimensions with connector mounted 256 x 210 x 45 mm 10 08 x 8 21 x 1 11 in Drill interaxis 242x242 mm 9 52x9 52 in n 4 holes max dia 6 mm 0 24 in Zi INC www yptius com Young Pe www yptius com OPERATION The CIVP card be considered like an ELECTRONIC POTENTI OMETER It can be used to replace a potentiometer with the further possibility to have several control working positions at the same time FEATURES Voltage output signal 0 5V and current output signal 4 20 mA Output regulation by a pair of push buttons Easy to command from several control working positions at the same time simply with the connection in parallel of the others push buttons pairs At the start up the output can take the last set value or zero Automatic increase decrease if the regolation button is held
14. The HandyDrive handheld control system compo sed of the handeld remote control and the elec tronic control unit is designed to make simple and intuitive the control of an hydraulic driven machine Moving the mini joystick on the handle the sy stem controls directly the four PWM outputs for the crawler tracks left forward bacward and right forward backward A single or double Dump Valve is also commanded at every movement CHARACTERISTICS es AN J proportional speed adjustment and proportio V P nal steering separate DV for each crawler track or single DV output with delayed turn off deadman trigger emergency stop button limited range for mini joystick reference signals to survej every failure e Individual adjustments for each PWM output min current max current e raise ramp fall ramp e adjustable output frequency from 50 to 300 Hz e unique supply voltage from 10 to 30 Vdc e card resin encapsulated angainst vibrations and humidity serial port to adjust calibration with PRG2 key board or PC with specific adapter FOR WARD BACKW ARD TECHNICAL SPECIFICATIONS Power supply 10 016 30Vdc oe maximum Overall dimensions Working temperature range 20 70 C connector Current absorption 60 mA load on outputs 138 x 110 37 x 38 mm PWM output minimum current from 100 to 2500 mA Drilling interaxis 119 x 99 mm no 4 M
15. absorption 60 mA output load max 2 5 A 60 mA output load max 10 60 mA ON OFF output load max 1 4A Working Temperature Range 20 60 C 68 140 F Output Signals 3 analog signals range 0 5V 0 10V ratiometric Danfoss Imax 10 mA 6 directional outputs 1 DUMP VALVE output Imax 300 mA for each output 8 2 5A power outputs usable as 3 PWM pairs 1 BYPASS output 1 FAULT output or 1 PWM output 6 ON OFF directional outputs 1 DUMP VALVE output PWM outputs Imin 100 2500 mA Imax 100 2500 mA Freq 50 300 Hz CANH CANL CAN 2 0B up to 1 Mbps 1 ON OFF output controllable via CAN 700 mA max 1 output for push button power supply voltage 5 Vdc stabilized Imax 30 mA usable also as 700 mA ON OFF output Input Signals 1 ON OFF input usable as Speed selection input e movement enable dead man switch e X or Y axis commutation to the Z axis If not used FAULT and BYPASS outputs can be used as ON OFF inputs they are bidirectional signals Via CAN transmittable 2 ON OFF inputs one usable as pickup input 5 analog inputs range OV 4 5V 2 5V centered usable to read 5 push button or 10 bilateral buttons two usable as 4 20mA analog inputs Thumbwheel Input Signal Range 0 5V 4 5V Analog Inputs Impedance 11 kOhm towards 2 5V Connections Molex minifit Jr 14 poles with 50 cm 19 6 i
16. age on the engine allows to the battery to have a soft growing charge cutting some overcharge and oversupply peaks to give longer life to the battery to the electric system and also to the engine The electronic card is totally covered by synthetic resin n 3 holes 6 mm CONNECTIONS DIM 152 DIM 242 SS POWER SUPPLY ORDERCODES PDAV S Standard version with DIN43650 FAST ON connectors DIM 151 241 PDAV C Version without connectors DIM 152 242 TECHNI CAL SPECI FI CATI ONS Power supply voltage from 11 to 28Vdc Stand by consumption OmA DIM 15x about 17A at 12 DIM 24x about 25A at 12V about 9A at 24V about 15A at 24V Max engine power DIM 15x 150W DIM 24x 240W Start duration time 20s Current limit during the start phase Working temperature range 40 C 85 C fixed on metal support starting cycles of minimum 2 min 40 C 60 C fixed on plastic support Power supply cable DIM 152 242 4 0m x 2 5 DIM 151 241 3 0m x 2 5 Engine cable DIM 152 242 1 0m x 2 5 DIM 151 241 0 8m x 2 5 Command cable DIM 152 242 1 5m x 1 0 DIM 151 241 0 8m x 1 0 Protection level only for the device P67 Overall dimensions 74x 74 x 20 mm www yptius com Young www yptius com LEV 201 2 reads continuously the slope of platform with an an gle transducer and it proportionally re
17. ax panel thickness 10 mm 0 39 in Special version available with IP67 potentiometer DESCRIPTION YVPP2 electronic regulator is designed for single solenoid proportional valve open loop control Current regulation potentiometer is connec ted and assembled yet on electronic regulator Current range offset and gain ramps times and PWM frequency can be modified through trimming potentiometer placed on the back side of card to meet dif ferent kind of valves specifications YVPP2 is protected against supply overtension and polarity inversion PWM output is protected against short circuit Electronic card is epoxy resin protected INSTALLATION You can mount the regulator on panel through two countersunk screws M4x10 included In the picture on side is showed front panel dimen sions and drills mask With VPP2 regulator is also included a sticker with graduated scale from 0 to 10 You can use this sticker as reference scale for potentiometer adjustment Panel Trimming Sticker with potentiometers Epoxy resin graduated scale ON Connector 10 terminals min offset max gain Rise ramp Fall ramp Frequency CI Measure point Supply LED Signal Current Positive GON OQ GS wm cs VDXXXX Measure point measure measure Serial Nr Zi INC www yptius com Young Pe www yptius com 36
18. c 8 mE 36 1 42 30 7 18 39 1 54 xl 78 5 13 10 RISE RAMP FALL RAMP GAIN This electronic regulator is made to work in open loop control system It has been designed to control the current that flows the coil of a solenoid valve proportionally to an analog input signal The electronic card is contained in a box PWM that works as connector too frequency TECHNICAL SPECIFICATIONS Supply voltage 24 12 Vdc Voltage input signal range 0 10 Volt 0 5V Input impedance 100 Kohm Max current adjustment range 1A 24Vdc 2A 12 Vdc 20 100 Bias adjustment range 0 30 Rise time ramp adjustment 0 sec Fall time ramp adjustment 0 3 sec Ramps are linear and independent PWM frequency set at 120 Hz adjustable 50 400 Hz Working room temperature 10 C 50 50 122 F www yptius com Youn Quer lie vw TECHNICAL SPECI FI CATIONS Supply voltage Vsup 10 5 30 VDC Panel potentiometer 5KOhm 330 Max output current 2 5A Max current gap Imax Imin 1 5A Max power 75W Ramp time adjustment 0 1 5 sec Indirect current measure 1V 1A PWM frequence 120 Hz adjustable from 50 to 330 Hz Working temperature 10 C 60 C 50 122 F Weight 250 g 0 55 Ibs Back panel dimensions 85x47x86 mm 3 35x1 85x3 39 in M
19. d ON OFF contact activation angle 1 X and Y axis ON OFF contact activation angle 2 rota ting handle e Life 10 cycles with a 200 mA current 5 10 cycles with 10 mA current Young Pe 7 75 0 31 77 0 8 03 4 39 75 1 56 Physical features Breakout force 2 3N 0 51 Ibf Maximum operating force 6 N 1 35 Ibf Environmental rating 5 Mechanical lever operating angle 13 Mechanical handle operating angle Insulation resistance at 50 gt 50 MOhm Weight 120g Operating temperature range 40 C 70 C 140 F 158 F Connector Panduit Mascon 2 54mm 8p Order code A1000380402 without wires A1000380403 with 500 19 6 wires www yptius com Young www yptius com Available versions aen xxx x Ce DESCRIPTION YMAS is a single axis electronic joystick with signal outputs Joystick commands are derived from the measurement of the magne tic field produced by permanent magnets the measurement is taken through Hall effect probes This kind of probes are not subject to wear and tear Main characteristics sturdiness parabolic output signal for a better sensitivity output signal stroke customizable available with uni directional output 5V 0 5V or bidirectional output 0 5V 10V position hold hand grip available rocker switch unstable on the hand grip available on off directional outputs supplied wi
20. ed in different operating conditions It is also available a DUMPVALVE output that is turned on when a manouvre turns on This output has a programmable delay on switch off to avoid elevated pressure spikes in the hydraulic circuit The control unit provides three ON OFF input output to drive directly solenoid valves starting from low po wer command signal To ensure more safety during working mode the electronic card provides programmable deadband electrical stroke and adjustable signal threshold an overall relay feedback controlled supply all control unit s outputs three inputs ENABLE signals CONTROL PANAL ON 1 and ENABLE2 an output to control theDUMP VALVE an output FAULT to drive a warning light or a relay that report errors on analog inputs JO 256 10 08 Diagnostic and programming display STU PWM Connector for pro gramming and cali bration 56 ways connector optional Order codes for STU PWM control unit without connector Code PSCH45I 4 functions 4 4 PWM outputs 5 functions 545 PWM outputs 6 functions 6 6 PWM outputs 7 functions 747 PWM outputs 8 functions 8 8 PWM outputs OGRAMMI NG STEPS f 1 Start Current Stop Current fast Rise Ramp e 3 Stop Current slow u 5 Fall Ramp 210 8 27 _ with two speed sets TECHNI CAL S
21. el show input signals variation and current variation to the solenoids signalling if the output circuit is interrupted The regulator is protected against voltage reversal and output short circuits 3 11 79 1 41 36 Zi INC www yptius com Young www yptius com DESCRIPTION l STU PWM electronic card is a regulator for proportional solenoid valves which can drive up to 8 modules 8 8 PWM ou touts starting from analog inputs in put signal range from O to 5V If the inputs analog signals are generated from potentiometric joysticks the control card provides a stabilized 5V supply to power them INPUTS l e n 8 analog inputs signals range from O to 5V e n 1 enable input defined as CONTROL PANEL ON e n 2 ENABLE inputs with different ope rating features e n 1 input to select LOW HIGH SPEED optional e n 3 ON OFF inputs directly carried to three power outputs OUTPUTS n 8 8PWM outputs to drive proportional solenoid valves a pairoutputs for each analog inputs n 1 DUMP VALVE output drived by all manoeuvres n n 1 FAULT output 3 ON OFF outputs directly drived by three ON OFF inputs max 2 5A OUTPUTS Adjustable PWM frequency min max output currents and rise fall time ramps As option STU PWM Is avai lable with two selectable maximum speed sets LOW HIGH SPEED to operate a different maximum spe
22. er or connecting it to a PLC with 4 20mA current input Attention the input resistance of the used instru ment for the measurement must have a value that allows to the sensor to supply the maximum current The maximum output tension of the sensor is Vsupply 5 5V Fitting When you have positioned the sensor with the long side perfectly in horizontal position it has an output cur rent value between 11 9mA and 12 1mA During the fitting it is necessary to verify that the output current in horizontal position is between the upon mentioned values Otherwise you have to act on the support slots to place the sensor in a correct way TECHNI CAL SPECI FI CATI ONS Supply voltage 10 32 VDC 10 Max deviation 0 39 from vertical 5 Working range From 105 to 105 Resolution 1 16 Current absorbed with 18mA at 12VDC output disconnected 20mA at 24VDC Max output voltage drop 5 5V Answer time 164 ms 10 C 6 40 F 158 F 1 4 Working temperature Precision Tamb 0 70 C 32 158 F 5 Precision o Tamb 10 70 50 158 F 4 0 80 3 15 440 1 57 Protection class IP 67 Specifications and drawings for 105 version 15 www yptius com oh INC Young Pe l Positive 24 12 Vdc 10 2 Negative 78 5 3 10 3 Input signal 0 10 Vd
23. erates with a socalled automatic emergency stop i e dump valve and all of the crane movements are only activated as long as the verified data signals are received from the actual portable control unit The stop function is in accordance with EN954 1 cat 3 MAIN FEATURES e The hand held control Handy 6 Handy 10 or Handy nal operations and intelligent functions offering fle 10 LCD can be supplied with one step two step or xibilitv and a number of optional choices PIN code with stepless infinitely variable proportional speed programmed for momentary or latched automatic The innovative push buttons which operate with stepless shut off times e t c infinitely variable proportional speed and remains in di 7 20 hours operational life is guaranteed following char rect proportion to the push buttons displacement for ma ging Recommended charging time is approximately two ximum precision and performance of the crane machine hours The battery powered by two AA batteries are e This stepless infinitely variable speed is facilitated by an in housed inside the hand held unit and can be easily chan novative unique pushbutton technology design principle ged by the operator The hand held series has large distinct push buttons and 7 The radio controls can be used with all of the hydraulic can be used wearing working gloves and the units are in valves currently available on the market are light weight innova
24. gulates the oil flow into the two chambers of a levelling cylinder keeping the platform in horizontal position during every conditions of work The control unit has two safety by pass outputs these positive 2A MAX outputs are electronic card independent the first one is active when platform slope is between from 90 to 10 and the second is active when platform slope is between from 4 90 to 10 Using by pass outputs it is possible to obtain a safety circuit of class 1 in according to EN954 1 law Moreover this outputs protect against wrong handmade correc tion of platform slope An Oil Request output is activated when platform slope exce eds of 1 after reference position in both directions All outputs are protected against short circuit Electronic card is moulded in resin this protection defend control unit against water condense into the box 155 0mm Power supply TECHNI CAL SPECI FI CATI ONS Safety circuit normally positive Cil request output Power supply voltage 10 Vdc 32Vdc Absorbed current without loads 18mAQ 12Vdc Solenoid valves current range from 0 3A to 1 7A Maximum current on safety outputs 2A Maximum current on Oil Request output 2A Working temperature 15 70 C Connectors DIN 43650 150 4400 6952 IP p
25. lt and designed for the toughest and most demanding of environments Young Po wertech can hereby offer the market of crane and machine operators an extremely easy to use radio remote control retaining speed precision and control with the maximum of safety Behind the development of the radio remote control systems lies the idea of providing products with a high degree of reliability user friendliness and posses sing good ergonomic features The product family includes different control units hand transmitters and receivers offering a variety of choice depending on the area of use These products are based on a modular architecture which makes them extremely flexible to customize and adapt according to the customer s needs The products which are in high demand are mainly mounted on cranes and mobile machines Our customers are some of the world s largest and most challenging crane and machinery manufacturers Thousands of cranes and machines containing Young Powertech s radio remote control systems are in use worldwide SAFETY Each radio remote control system functions all manner of opera tional conditions equipped with their own unique identity code ID code This means that only the correct control unit can activate and control its matching receiver crane machine For maximum safety the receiver has double processors to enable comparison and che cking of the data signals from the control unit The receiver on the crane op
26. lve output with delayed turn off to avoid high pressure spikes in the hydraulic crcuit e Offset to compensate the hydraulic distributor dead band e Auxiliary output activated with logic and command levels user defined software configurable e Two or three speed sets allow to regulate speed according to the machine configuration e Combination with only one proportional PWM output with many directional ON OFF outputs Tracked machines driving function to directly control two pumps of an hydraulic driven machine with the up down and left right joystick movements virtual 45 axis rotation e Dead man switch functionality active only with joystick in neutral position Auxiliary inputs outputs can be active high or active low software configurable All the joystick have a FAULT output which is driven low if a failure occurs The LEDs on the bottom side helps the user to check the correct joystick functionality and connections Analog current outputs are feedback controlled ON OFF outputs are protected against short circuits All the joysticks have a serial port to connect PRG2 serial programming keyboard provided apart to confi gure and calibrate the product All the joysticks are provided by default with 50 cm upnpluggable cable but is possible to require a custo mized wiring sd Youn Powert ch NI INC ow TECHNICAL SPECIFICATIONS vis YJ P YJC Power Supply Voltage 10Vdc 30Vdc Max current
27. n cable Molex minifit Jr 4 poles with 50 cm 19 6 in cable CAN and power supply Molex minifit Jr 10 poles with 50 cm 19 6 in cable for optional inputs outputs Under Panel Size diameter 80 mm 3 15 in depth 90 mm 3 54 in Working Angle 18 Max force on handle 800 N 180 Ibf Electromagnetic Compatibility EMC according to EN 13309 and EN ISO 14982 regulations Ingress Protection Rating IP65 IP40 with Thumbwheel iet www yptius com Youn Powert ch N INC SCS Sabilizers Control Unit 173 6 82 295 11 61 DESCRIPTION The SCS device is a stabilizers control unit integrated with some auxiliary functions useful for the control of cranes installed on trucks The core of the unit is a microprocessor based electronic card for the advanced control of the machine which makes available in one device the following features BYPASS INTERFACE control the NO dump valve with a signal compounded of the safety electric signal from the radio remote control and from the torque limiter maintaining the origin safety characteristics The NO valve can be commanded both from the remote control and from safety devices installed on the machine ex torque limiter STABILI ZERS CONTROL verify the correct position of the stabilizers and if the platform is inserted enable the crane to work only when they are all extended and correctly positioned STABILI ZERS
28. o K LO N O 55 2 2 17 46 5 1 83 Potentiometers electrical features Physical features Overall resistance 0 5 kOhm between pins 1 e Breakout force 2 3N 0 51 Ibf and 2 e Maximum operating force 6 N 1 35 Ibf Max power supply Vin 30 V e Mechanical operating angle 18 Middle output voltage Vout 50 Vin 1 e Insulation resistance at 50 0 gt 50 MOhm Min output voltage Vout 2796 Vin x 196 e Weight 120g 0 26 165 Max output voltage Vout 73 Vin x 1 e Operating temperature range 40 C 70 C Values achieved with a load of 7 5K towards Vin 2 140 F 158 F e Environmental rating 5 e Connector Panduit Mascon 2 54mm 8p NO contact electrical features e Max current 200mA resistive load e ON OFF contact activation angle 2 in each di rection i e Life 10 cycles with a 200 mA current becas d Without uires SLO CIES TOA Current A1000380404 with 500 19 6 wires 8 www yptius com 69 2 72 Behind 55 2 2 17 1 83 46 5 In Front 78 9 3 10 Potentiometers electrical features Overall resistance 0 330 kOhm between pins l and 2 Max power supply Vin 30 Vc Middle output voltage 30vdc 50 Vin 1 Min output voltage Vout 27 Vin x 196 Max output voltage Vout 73 Vin x 1 Values achieved with a load of 7 5K towards Vin 2 NO contact electrical features e Max current 200mA resistive loa
29. ptius com www yptius com Young Powert ch A YMODO PROPORTIONAL HYDRAULIC PWM MODULE The servo control MODOO is a block of modular hydraulic pistons electrically controlled by a couple of pro portional valves with mechanical feedback The product has a high reliability thanks to careful engineering and production process carried out with the most advanced technologies The installation of this block adds to a hydraulic valve the remote control by cable or by radio The specific design for the dual control rods allows its installation on any type of hydraulic mechanical valve TECHNICAL DATA SHEET single module ELECTRICAL SPECIFICATIONS Power supply voltage 12 or 24Vdc 800 1800 mA 12V 350 1000 mA 24V Frequency 120 Hz 20 60 68 140 2C Working current range Working room temperature Mechanical stroke 13 0 51 standard Feedback Mechanical Fluid type Mineral oil 10 200 cSt Max blow by 100 cc minute Max working pressure 30 bar 435 psi Max thrust 1300 N 290 Ibs at 30 bar 200 7 87 Weight 1 6 kg 3 6 lbs approx Connections G1 4 BSPP 160 5 12 1 57 342 13 46 360 14 17 9 0 35 9 0 35 1 81 384 15 12 402 15 82 Youn perit le INC 9 8 The proportional block can be used with a remote con
30. rotection 55
31. ruction machinery e YJ 5 with signal outputs available also in ratiometric version can only be used together with a logic control unit PLC or a power control device PWM driver e YJP with PWM outputs can directly control hydraulic devices pumps distributors dump valve becoming often the only control unit of the whole machine e YJC thanks to its inputs can collect a large numbers of control signals and transmit them through a CANbus network Designed and specifically conceived to reduce the amount of instal lation work our joysticks are manufactured with top quality parts The control electronics is located inside the housing and to assure extreme tightness Joystick movements are derived from the measurement of the ma gnetic field produced by permanent ferro magnets the measure ment is taken through redundant Hall effect probes This kind of probes are not subject to deterioration The configuration and calibration easiness makes these joysticks su itable for different applications The push button panel is completely customizable Here are some of the available options for the three models virtual cross to forbid diagonal movements linear or parabolic output curve e standard or capacitive dead man switch adjustable dead band independently for each semi axis e THUMBWHEEL to have third proportional axis Outputs lock if the hand grip is not in neutral position at joystick turn on e Dump va
32. s There are also 3 more switches for auxiliary fun ctions one to set proportional commands to their max value one to control light system one to control a bidirectional function A O B The red led on the front panel provides informations during working mode The dashboard is provided with cables and DIN con nectors for proportional solenoid valves On the rear side is placed a strong magnet to fix the dashboard into the cockpit FEATURES Through the PRG2 serial programming keyboard optional you will be able to tune minimum and maximum current for each proportional solenoid valve you can also choose the PWM outputs frequency 70 or 100 Hz On the start up the regulator controls the status of the analog signals in order to block PWM outputs if com mand signals are not at zero position the system begins to work again when potentiometers are reset to zero To ensure more safety during working mode the regulator provides a threshold for input signals in case of a broken potentiometer PWMoutput will be blocked if the corresponding command signal goes out of its allowed range TECHNI CAL SPECI FI CATI ONS Supply Voltage 10Vdc 30Vdc Current absorption 200 mA output load Working temperature range 20 70 C 68 158 F PWM output minimum current adjustable from 100 to 2250 mA PWM output maximum current adjustable from 100 to 2250 mA PWM frequency adjustable 70 0 100 Hz ON OFF o
33. stomer 7 Every defective piece replaced under warranty will become ownership of the manufacturer 8 For assistance or requests without a well precise fault and for installation or explanation of system use rules already explained in the manual all costs are at buyer charge 9 If demanded for all repaired components will be given a copy of the technical relation with problem de scription and added or replaced materials If the repair is not possible or could be more expensive than the sale price of the new component the sales department will contact the customer for a new offer and the defective material will be sent back without repair it E P 25 oung beer E INC Young Powertech Inc 3060 Plaza Drive 107 Garnet Valley PA 19061 Tel 610 558 0760 Fax 610 558 0762 e mail infoByptius com Youn pert NI INC ow DESCRIPTION The DIM device be used to start D C engine limiting the Start current GERM to command WORKING e NN The device starts the engine when a contact connected to its Se input is closed or if you supply a 24Vdc to the blue wire This phase of start engine is defined by pulses at controlled current of growing duty cycle So you will have a start at soft growing speed At 75 of the start phase if the charge is in short circuit the starting will be stopped and the short circuit warning light will be turned on During the starting the medium supply volt
34. th extractable connector with screw available version with two separate outputs 0 PL e Signal travel in Volt tenths compared to rest value e Default value C50 5 0 Volt R Back to the center F Frictioned 170 6 69 A M Simple rod Handgrip with balanced but tons 505 output with OV rest value 5F5 floating on rest two 0 5V 010 output with 5V rest value 115 4 53 outputs on distinct wires Ex YMAS 010 AR C35 with simple rod not frictioned cente red to 5V and 3 5V travel TECHNICAL SPECIFICATIONS Power supply voltage 10 28 Vdc Working temperature range 20 50 C l 60 122 F Proportional output 5 0 5 Vdc or 0 5 10 Vdc max 10 mA Maximum output voltage Power supply 2 5V ON OFF directional signal Positive outputs of 500 mA max Connector type Extractable conn with screw 1 5 mm max section Mechanical stroke 26 degrees Force on handle at stroke end 20 N 4 5 Ibf Youn perit NI INC ow DESCRIPTION MAP is a Single axis electronic joystick with PWM outputs able to direct ly control a couple of solenoid valves with PWM outputs proportional to handle movements Joystick commands are derived from the measurement of the magne tic field produced by permanent magnets the measurement is taken through Hall effect probes This kind of probes are not subject
35. tive user friendly and functional 7 Automatic frequency management i e reliable radio in design transmission highly resistant to Interference thanks The hand held units has stop function for immediate frequency hopping technology to ensure interferen halt the crane machines movements and functions free operation in 433 434 MHz band Other fre are robust capsules capable of withstanding the ele quencies are available on request or to comply with ments and carrying out operations in the toughest and the country s existing regulations most demanding of environments Chargeable via 12 24 VDC cigarette lighter outputs The radio transmitter and its antenna are built in A or 110 220 VAC transformer LED indicate functional and battery strength status as Weight incl battery approx 500 gram depen well as providing a simple diagnostic trouble shoo ding on equipment ting option e Protection class 5 A shift function option duplicates a number of functio APPROVALS Young Powertech s radio remote control system meets the EU s Machine and EMC directive CE mark and is approved and complies with the special demands and standards for Remote controlled lifting devices in accordance with 89 336 EEC EN954 1 EN301489 EN300 220 3 and R amp TTE 1999 5 EC The radio unit is also cer tified in several countries outside of Europe Scanreco is additionally certified in accordance with 2000 BECH Zi INC www y
36. trol to PORTABLE CONTROLLER UNIT drive servo controlled hydraulic machines to remote control Look at it as a good alternative to add to the control system endi currently installed on the machine ex hydraulic joysticks on the driver s cab A variation of the command current PWM of the coils of the block changes proportionally its flow moving the machine hydraulic distributor Since the driver s cab joysticks of the machine are no more the driver can move himself near the machine working field ex to verify that the work is done correctly or far from it increasing his safety It has been designed in modular form allowing the assembly of sections up to 8 functions On request it is available an exchange solenoid valve used to select the working mode of the machine manual or remote controlled PORTABLE CONTROLLER UNIT to remote control SERVO CONTROLLED MACHINE HYDRAULIC JOYSTICKS to control from driver s cab TECHNICAL SPECIFICATIONS Power supply 12V or 24V DC 10 Coils resistance 12V 5 10hm 24V 20 40hm Max pressure 38 bar 550 psi Hysteresis 5 Max flow 2 L min 0 52 gal min Protection class P65 Max current 12V 1 4A 24V 0 7A Weight 2 5 Kg 5 5 Ibs single section Frequency 120 Hz Dimensions 40x150x150 mm 1 57x5 91x5 91 in www yptius com Youn Powert amp ch INC AS DESCRIPTION
37. utput maximum current 5A Dashboard size 150 x 95 x 95 mm 5 91 x 3 741 x 3 74 in Cables lenght 3 m 9 8 ft Seal integrity indoor use only Cockpit fixing through the magnet on the rear side of the dashboard www yptius com www yptius com Young INC Our company offers to the customers a qualified efficient and express support by telephone or by direct visit to the customer The support service can be used only by installers The telephone support is active every working day in office timetable At the first contact you have to provide the following informations Type of system e System serial number e System special characteristics Accurate description of the problem and in which conditions the problem show itself Only a competent technician after he tried to solve the problem by telephone and after he has estimated the type of the defect can authorise the shipment for the repair or the eventual shipment of a replacement part We will accept rendered material only if it has been authorised in advance and it has been shipped CARRIA GE FREE if not agreed in a different way In case of technician exit for a repair to the user it will be always debited beyond to a fixed right of call expenses of travel based on the current kilometric rates and the time used for the repair The manufacturer guarantees the good working of the equipment of own production for a period of 12 twelve
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