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Program Menu - Grandimpianti commercial laundry equipment main

1. 68 6 14 COOLDOWN FUNCTION Em 69 6 15 FLUSH 2 rere tede arre td hu estas ab eh enr di end eed A e ase 69 6 16 SPRAY FUNCTION 0000 00 eee en ee eae 69 6 T iieri ren aue conte cated epe pe rd ede 69 SMGNZIBRIT C 69 6 19 STOP TELS 70 6 20 OPEN SOAP BOX reete re trii lle eai Cre a kn beca e 70 6 21 WAIT STATE ste eerie ainsi iver e e ede nd vers er e d vehi nun aab dn 70 6 22 HOW TO HANDLE FAILURE MESSAGES 70 6 23 HOW TO HANDLE POWER INTERUPTIONS sse nnne 71 6 24 SPECIAL FUNCTION BUTTONS te eee eran k 72 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 3 6 29 WATER RECYGCLING iet th re t ect had eor du dee i rank ER sha coast ad ege Laden eter eade 73 6 20 SOAP BOXES waite ee 73 6 27 WEIGHING SYSTEM iiio ti hit ci eec e ER seeded e t ERE ee ra bea sda Le Renee eeu da 73 6 28 SYSTEM WITH MANUAL ENTERING OF THE LINEN WEIGHT seem 74 7 PRE PROGRAMMED PROGRAMS isis sisssipaticatsssintaininoinaiiestnannineineeinanesuatnaninaninmnaluaiiane 75 Ae LEGEND a aed ada 75 7 2 WASH PROGRAM G sitesi dni ened ls 76 LI Wash progra
2. Losses water supply 1 cold soft heating electrical ELECTRONIC DATA Programmer type serial number software version software date keyboard CQ MACHINE CONFIGURATION DATA FUNCTION MACHINE TYPE BRIGHTNESS DISPLAY SUPPLY VOLTAGE TOTAL N OF INLETS DRAIN VALVE 2 WATER RECYCLE INLETS SUPPLY SIGNAL A B C D E LIQUID SOAP SUPPLY MINIMUM LEVEL START SUPPLY TEMPERATURE FULL HEATING WET CLEANING DRUM COMPARTMENTS WALL MODEL AUTO POSITION DRUM ADVANCED MENU MACHINE INITIALIZATION DATA FUNCTION LANGUAGE SERVICE INTERVALL BUZZER TIME ALLOW ADVANCE AUTOMATIC COOLDOWN WAIT FOR TEMP MANUAL OVERRIDE TEMPERATURE BALANCE WASH MOTOR ON TIME WASH MOTOR OFF TIME ALLOW DISPLAY ECONOMIC HOT WATER HEATER TEMPERATURE TEMP OVERSHOOT PROTECTION MAX HEATING TIME MAX WATERFILL TIME OVERFILL DETECTION WAIT SOAP MAIN WATER PRESSURE DOOR POSITION DIRTY TUNE DOOR POSITION HYG TUNE 531486 B PUB DATE 28 MAY 2012 DOC phases frequency output 25255 cold hard hot soft kW hot water steam DATA ENTERED O2 a3 Yes No Yes No Soap Box Liquid Soap Box Liquid Soap Box Liquid Soap Box Liquid Soap Box Liquid Yes No L Celsius 12 Fahrenheit Yes No O2 13 Yes No
3. Test Test Info Explanation 2 3 1 1 Black display followed Door lock test locks and unlocks 5 x the door by a Text display Display test s Sensor test all wash machine sensors tested 3 3 Motor Reverse Wash speed inverse direction high spin 4 4 Motor Stop Standstill motor 5 5 Motor Forward Wash speed same direction high spin 6 6 Motor Distribute 2 Distribution speed same direction high spin 7 7 Motor Low Extract Low spin speed same direction high spin 8 8 Motor High Extract 2 High spin speed the drum is turning away from the soap box 9 9 Motor Stop Free run or controlled deceleration 20 Inlet 11 The machine takes water by inlet 1 21 Drain 1 The water is drained by drain valve 1 20 22 Inlet I2 The machine takes water by inlet 2 until the safety level for heating is reached Heater Heating activated only if Wait temp on 21 23 Drain 1 2 The water is drained by drain valve 1 22 24 Inlet I3 The machine takes water by inlet 3 24 26 Supply A Supply A is activated for 30 26 28 Supply B Supply B is activated for 30 28 30 Supply C Supply C is activated for 30 30 32 Supply D Supply D is activated for 30 32 34 Supply E Supply E is activated for 30 50 50 Tumble The tumble sequence Unload End of the Diagnostic Cycle Note The second drain valve will be opened if the second drain valve has been selected in the Configuration menu For
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5. eleg 777 ueifolq Adog p Ado Nua uaneanfijuoz nua ansouBieirg 4 X X X X AWEN x B eN 199195 ee nuaw weibolg uonesi weiGolg useM e jsnfpy pue a ea15 0 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 46 PROGRAMMING 5 PROGRAMMING 5 1 GENERAL Specific functions have been implemented in the GRAPHITRONIC wash computer to allow a detailed programming Functions for the complete program Program Number Selecting the wash Program Name Insert or Modify the Name for the Program View Inspecting the Program settings without making changes Edit Adjusting a Program New Creating a New Program Copy Making a Copy of an existing Program Delete Erase the Program Exit Leave the Program Menu Functions for the program steps Step Number Selecting the Program Step Add Adding a Program Step at the end of the program Edit Adjusting the Program Step Insert Adding a Program Step between two other steps View Inspecting the Step settings without making changes Delete Deleting a Step Exit Leave the Program Step Menu Follow the flowchart step by step 5 2 STEP PROGRAM MENU HOW TO GET INTO THE PROGRAM MENU The Program menu can only be accessed when the machine is in standby the machine is powered up but no program is started SELECT CYCLE i
6. SETUP Automatic Level Adjust No If the amount of weighed load in the washing machine is smaller then the capacity of the washing machine then the washing machine will run automatically with a reduced amount of water This will reduce the water No Yes consumption of the washing machine Automatic Soap Adjust No Similar like Automatic water Level Adjustment also the time value of the liquid soap signal is adjusted in relation with the amount of weighed load which will reduce the liquid soap consumption of the washing machine Exit Return to Advanced Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 45 98999905 1511 18ujoue 10 uasu nuaw days aui 1x3 5 uoun days ayeudoidde 18103 H31N3 nuaui qns siy 0 of pue wesfiolg mau Bupoajes ejeudoidde j2a as H9IY 40 1441 1811 uonosjes 4 5 days ajeudoudde ayy sayuz uolaury days ajeudodde yoajag O NMOQ 10 uonng ssaig way nuaw ay Buraejes 4 de s ayy 181u3 ejejeg 10 maly uasu ppry days ayeudoidde ay yoajag pekejdsip jou swap nuaw pue snuaw awos uonesijeniur uonenbyuos Huiysem ayy buipuadag uonuapy welboig
7. Yes No Yes No DATA ENTERED Yes 2 No Yes No Yes No Yes No Yes No Yes No 0 50 A 60 O70 Yes No a HIGH a LOW PROGRAMMING MANUAL TROUBLESHOOTING Seconds Seconds Seconds 127 IMPORTANT MACHINE TYPE PROGRAMMER GRAPHITRONIC INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
8. ejejag 10 Adog many uesu py 1818S aweu weiosd ay 18jua mau e 104 ay 481u3 Wesforg aui 1818S wg deis uy Seg aul JO wg dais P 98g eun uo dai p uj wa dag Jasuadsig deog doj sauiysew Buiysem soy AUG Tna P UIA wau P 4 TT 4 TT anje t wa deis 4 TT 8 eA 4 TT 8 eA Le BEES Le e La m e 9 dejs Hed Hed ON EEG ON leubig ON leubis aui ON 1 ON jeuiis TN jeufiis aun yO aun eun ON leubig 385 awil YO Seg awl yo Hed 335 uo 335 T eui JO 985 eui YO UIA eun Seg aul uo seg awl uo ON jeufiis nual Sjuahiajaq Jag aL uO dag aul UO 3835 7 BWI yO nuaj sjuafuajaq nual sjuahiajaq uy eu Wd nua sjuahiayag nua sjuahiayag 3eg eui uo T Wd Wd Seg eui Jo E 4 T C Wd au jau 2 dwa 29 due 29 9 Bes 4 puwepm CEN T Ped dajg weibolg wg nuaj
9. External Wait Control No Liquid soap supply system Slection for a washing machine connected to a central liquid soap supply system Some washing machines are connected to a central liquid soap supply system which can only provide 1 washing machine at a time with liquid soap This central pump system is able to let Wait the washing machine before continuing the wash process until the central pump system is free to pump the liquid soap supply into the machine Heating for installations with limited power supply You can disable the heating system of the machine by an external signal The heating will switch on again and the wash process will continue as soon as the external signal is switched off No Soap Heating Main Water Pressure High 531486 B PUB DATE 28 MAY 2012 DOC Front Soap Dispenser machines only If the main water supply pressure is low it can happen that the plastic soap boxes don t fall during the water intake sequence Low main water inlet is closed before the plastic soap box falls down High gt the main water inlet stays open PROGRAMMING MANUAL In this case you should select Main Water Pressure Low High Door Position Dirty Tune 3 MB70 MB90 MB110 MB140 MB180 only 0 6 s Atthe end of the wash cycle the drum is automaticall Door Position Hyg Tune 3 E ped d positioned for loading amp unloading By the value Door
10. An overview of the 20 last failure messages Statistics for 10 general error messages Pulley ratio An overview of the input states Switching On the Inverter for a technical intervention Reset Cycle Counter and Statistics Error Messages C HOW TO GET INTO THE SERVICE MENU Initialization Menu Program Menu Configuration Menu p Service Menu Advanced Menu The SERVICE menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Turn the key switch to the program mode The Main menu is now available Press the ARROW DOWN button to select the SERVICE menu Press the ENTER button to make your selection Now you will see the Service Menu Screen Software Version 1 00 gt Diagnostic Pr Toolbox Faults Exit Software XXX Version 1 00 The software version number 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 89 FAULTS MENU View Fault Messages 1 Fault 1 E XXX YYYYYYYYYYYY 20 Fault 20 E XXX YYYYYYYYYYYY check the last 20 fault messages from the Err log Fault N 1 the last occurred error message Fault N 20 the last 19 occurred error message E XXX The Error message number YYYYYYYYYYYY The Error message name If no messages are displayed this means that no Errors have occurred Erase Fault Messages No the Error log is reset by
11. Drain Valve 2 Yes amp Recycling Inlets No is selected it s possible to select a second drain valve for water recycling in the drain extraction sequences Select drain valve 1 if the water must be drained to the sewer and drain valve 2 if the water must be pumped to the water recycling tank Water supply Inlet 1 can function as water recycle inlet valve Replaces the hard water supply 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 25 4 INITIALIZING THE MACHINE Initializing the machine goes in four steps 1 Install the machine mechanically See Installation Manual GRAPHITRONIC Wash Computer only 2 Select the machine specific settings in the Configuration Menu 3 Select the operator specific settings in the Initialization Menu 4 Adjust standard Programs or create new Programs at the Program Menu ATTENTION THE INITIALIZATION SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY AN INCORRECT INITIALIZATION MAY CAUSE SERIOUS INJURIES AND SERIOUS DAMAGE TO THE MACHINE N ATTENTION BEFORE MAKING CHANGES IN THE CONFIGURATION AND INITIALIZATION MENU READ THIS MANUAL CAREFULLY CHANGES YOU HAVE MADE WILL INFLUENCE THE WASH PROGRAM PROCESSES WE RECOMMEND BEFORE MAKING CHANGES TO CAREFULLY WRITE DOWN WHAT THE PREVIOUS SETTINGS WERE AS THE GRAPHITRONIC WASH COMPUTER IS USED FOR A WHOLE RANGE OF WASHING MACHINES AFTER THE INSTALLATION OF A NEW GRAPHITRONIC WASH COMPUTER YOU NEED TO PROGRAM
12. IF FOR SOME SPECIAL APPLICATION MORE THAN 4 SUPPLIES MUST BE PROGRAMMED IN THE SAME SEQUENCE THIS CAN BE SOLVED BY PROGRAMMING THE SAME SEQUENCE TWICE ONE AFTER THE OTHER SPLIT THE WATER LEVEL SO IT WILL TAKE WATER FOR THE SECOND FILL say 60 100 STEP TIME AND THE NUMBER OF SUPPLIES OVER THE TWO SUBSEQUENT SEQUENCES PROGRAM A DRAIN BETWEEN THE TWO SEQUENCES TO AVOID DRAINING THE WATER SET TEMPERATURE THE SAME FOR BOTH PARTS 24 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION Programming the Motor On and Off times for Reversing The standard Reversing Motor On and Off times at Wash speed is 12 Seconds On and 3 Seconds Off For Delicates and Woolens it s recommended to program a gentle wash action with a Reversing On time of 3 Seconds and an Off time of 12 Seconds C Programming the Sequence time The sequence time starts running after the water level is reached If wait for Temperature has been selected the sequence time starts only running once the programmed temperature has been reached at the heating process For a Cooldown Sequence the programmed time corresponds with the time for decreasing the water temperature Recommendation At least a cooldown of 3 minutes must be programmed And to avoid the shrinking of the garments it s recommended to program the time so that the temperature will decrease with about 3 C for each minute N ATTENTION FOR A SPRAY SEQUENCE
13. Temp Calib Offset 0 By changing the Temperature Calibration Offset value 5 0 5 the water temperature sensor value is adjusted so that it gets equal with the value of an external reference temperature sensor Exit Return to Advanced Menu 40 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC PROGRAM MODE LOCK MENU The access to the Program Mode can be locked by a password It means that without password you can t have access to the Main Menu Screen Enter a 4 digit value for the Password and press 0000 99999 Password None ENTER A Attention The Password will not be requested if it has not been set Edit Password New Password No Password Old Password Insert a 4 digit numeric value to create a new password Select the menu item No Password if you want to get rid of the Password To change the Password insert first the old Password then you are invited to create a new Password Return to Advanced Menu Exit PROGRAM LOCK MENU Each wash program can be locked individually When the program is locked it means no settings can be changed anymore It avoids that programs once created get changed by somebody else To get access to this menu a password is needed if it has been set 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 41 New Password No Password Old Password Insert a 4
14. enne rennen nere 50 5 5 STEP PROGRAMMING THE WASH PART nennen nennen entrent 51 5 6 STEP PROGRAMMING THE DRAIN STEP sssssssssseeeneneeeee rennen nnennrennenis 61 6 OPERATION MENU rina a rana nu raa anu cna n Ga tna dui i ii ra 64 STARTING UP uniin aa ile ee eet itte nent nie eee ar enden e Eee en AaS 64 6 2 SWITCHING ON THE POWER eee ee re renee ae ene gee see eta tese sre entrer nter cin 64 6 3 LOAD THE WASHING 64 6 4 PUT SOAP INTO THE SOAPHOPPER sese asiaate rerit nes 64 6 5 STARTING A WASH PROGRAM 64 6 6 PROGRAMMING A DELAY TIME ssssssssseseseneenenrenenren nere nennennrennmret rennen ness n trrr innert 65 SN TEE 65 6 8 THE ACTIVE PROGRAM tno tercera ecce aeree e LI Fera at td NI Nan cada e dear daa ia 65 6 9 ADVANCING A WASH PROGRAM isssssssseeseeeeem rennen ret herr it nrsn ders terret rend entes dens enter in 66 6 10 WASH TIME rire cett rte re e Ra ea reed e HR Ra bao 66 6 11 PROGRAM diee rte eid t a eb e REDE 66 6 12 WATER FIEE PROG ESOS einer t i ther a etie entre dea e Po adea uet ena on 68 6 13 HEATING cineri aded eter ei tuere
15. 205 248 0 440 540 5751 66 168 2110 256 0 451 0 552 588 Oo 67 178 2170 265 464 564 601 o 68 179 224 274 4721 576 615 69 184 229 280 483 0 588 628 70 189 234 287 488 600 6417 7i 195 239 294 499 72 200 246 302 519 73 206 253 310 74 212 0 261 318 75 216 0 266 326 76 220 0 2721 334 77 225 278 343 78 230 282 1 350 79 235 287 358 80 240 292 366 Economic Low Level Economic High Level amp Normal Low Level Normal High Level PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION Programmable water level units related to the amount of water in the tub Machine type MB16 MB26 MB33 MB44 MB66 27 28 29 30 30 32 1 30 59 97 31 33 36 34 65 105 32 36 40 38 714 113 33 39 44 043 771 123 34 421 48 48 83 133 35 45 53 290 7 144 36 49 59 96 153 2 37 9537 65 102 163 7 38 571 70 1730 39 61 721 751 184 5 40 41 42 75 87 0 91 140 220 43 80 92 148 234 D 44 85 98 102 157 246 45 90 05 107 167 259 46 95 112 115 2 177 272 47 100 19 123 188 286 o 48 105 124 131 196 299 49 112 291 140 204 312 D 50 119 134 147 212 325 t 51 126 140 156 221 339 52 133 46
16. 34 36 38 40 42 0 45 0 470 49 514 531 551 250 314 34 36 38 414 43 450 48 0 51 2 54 0 57 59 61 64 0 66 68 28 202 282 G amp 317 34 40 431 9447 967 652 46 49 522 e T7T7 4 e 762 521 55 7 58 60 63 66 69 72 76 79 83 86 89 92 95 2 RS18 19 D 22 25 28 312 35 38 41 48 56 60 63 67 714 75 79 83 87 91 96 100 104 108 113 117 121 125 129 133 RS22 274 032 37 42 47 524 57 2 624 724 83 89 95 101 107 113 119 125 131 137 4 143 149 155 161 167 173 179 185 191 197 RS27 50 55 60 70 RS35 490 55 614 67 731 78 83 89 95 101 7 107 113 119 125 131 137 144 150 157 164 170 2 177 1 184 192 198 204 210 0 216 223 230 16 Economic Low Level Q Economic High Level Normal Low Level PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Normal High Level Programmable water level units related to the amount of water in the tub Machine FS6 type 15 o9 16 10 17 amp 107 18 114 19 120 20 130 21 14 0 22 16 7 23 17 0 24 25 c 5 26 221 E 27 24
17. Broken parts can cause an unbalance of the drum Replace the broken parts FAILURE 35 WRONG SOFTWARE VERSION When a totally new software that isn t backward compatible with previous software versions is loaded then the software will detect that the old and new software s are not compatible You have to reconfigure the GRAPHITRONIC Wash Computer See Chapter 4 N ATTENTION ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE GRAPHITRONIC WASH COMPUTER BY LOADING THE FACTORY SETTINGS After reconfiguration of the GRAPHITRONIC Wash Computer fault 35 can only be erased by switching the power Off On FAILURE 37 DRAIN FAILURE AT THE SPRAY SEQUENCE Failure 37 occurs when the electronic timer detects that the water is not drained after 3 minutes at the Spray Sequence DIAGNOSE 1 Check the drain tube of the washing machine If the drain tube is blocked repair the drain tube 2 Check the drain valve If the drain valve is defective replace the drain valve 3 Check the wiring If the wiring is damaged repair the wiring When the drain valve is switched Off the drain valve should be open normal open 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 105 FAILURE 38 NO RECYCLE WATER Failure 38 occurs when the electronic timer detects that the Water Recycle tank is empty An Error message is generated to alert the operator that the washing machine has switched over to Soft Cold
18. Failure 79 occurs when during door locking sequence the door lock switch is in locked state and the door door switch is open Before the machine can be used further the door lock must be verified and corrected or repaired by skilled technician Before further usage of washing machine door lock must be unlocked first by technical intervention DIAGNOSE 1 Check correct functioning of door lock system If door lock system is defect repair door lock system FAILURE 80 TIME OUT INPUT 16 Failure 80 occurs when the On Hold Signal of the Liquid Supply Central Dispensing System stays high for more then 1 hour At Input 16 of the wash computer the Liquid Supply Central Dispensing System sends a High signal that makes that the washing machine waits at the Wash Sequence to add Liquid Supply until the Liquid Supply Central Dispensing System has pumped its liquid supplies inside the washing machine When the On Hold signal is LOW the wash program is NOT put On Hold When the On Hold signal is HIGH the wash program is put On Hold In normal operation the On Hold Signal of the Liquid Supply Central Dispensing System must not stay high for more then 1 hour as otherwise the machine will not finish the running wash cycle anymore DIAGNOSE 1 Check if the Central Soap Dispensing System operates correctly Repair Liquid Supply Central Dispensing System in case of failure 2 Check if the wiring of the inpu
19. INDUSTRIAL WASHER EXTRACTORS HIGH SPIN WASHER EXTRACTORS 6 kg 16 kg 40 kg 7kg 22 kg 55 kg 10 kg 22 kg PRO 80 kg 13 kg 33 kg 100 kg 120 kg RIGID MOUNTED WASHER EXTRACTORS 6 kg 18 kg 7 kg 22 kg 10 kg 27 kg 13 kg 35 kg HIGH SPIN HYGIENIC BARRIER WASHER EXTRACTORS 16 kg 70 kg 26 kg 90 kg 33 kg 110 kg 44 kg 140 kg 66 kg 180 kg ORIGINAL PROGRAMMING MANUAL GRAPHITRONIC Publication date 28 May 2012 531486 B Machine type selection Dry load Machine type capacity selection 6 kg 15 Ibs gt R6 7 kg 18 Ibs gt R7 10 kg 25 Ibs gt R10 Rigid mounted 13kg 30lbs gt R13 industrial washer extractors 18 kg 40 lbs gt R18 22 kg 50 lbs gt R22 27 kg 60 lbs gt R27 35 kg 80 Ibs gt R35 6 kg 15 Ibs gt F6 7 kg 18 Ibs gt F7 10 kg 25 lbs gt F10 13 kg 30 Ibs gt F13 16 kg 35 Ibs gt F16 22 kg 50 Ibs gt F23 3 am DEM sums F23 4 Machines with stainless 33 kg 80 Ibs gt F33 40 kg 100 Ibs gt F40 55 kg 125 Ibs gt F55 80 kg 180 Ibs gt F800 100 kg 220 Ib gt F1000 120 kg 265 Ib gt F1200 16 kg 35 Ibs gt MB16 26 kg 60 lbs gt MB26 33 kg 80 Ibs gt MB33 44 kg 110 Ibs gt MB44 High spin hygienic 66 15010 gt MB66 barrier washer extractors 70 kg 160 Ibs gt MB70 90 kg 200
20. Standard reversing wash speed is between 40 and 50 RPM Verify exact value at table 3 4 B For some special applications the drum should only turn very slowly Speed Limits The minimum programmable wash speed is 10 RPM The maximum programmable wash speed is 40 60 RPM depending on machine size C Programming Extraction speed RS machines Extraction 450 500 RPM MFR FS amp MB machines Extraction 300 350 450 850 1000 RPM MFS NN An Intermediate spin between two sequences should be about 75 of the max spin Between 350 and 450 RPM Verify exact value at table 3 4 B it s not allowed to program a steady speed as the machine could VIBRATE TOO MUCH Speed Limits Check table 3 4 B with the minimum and maximum speed limits The limits differ depending on the maximum allowed g force at high spin for each washing machine type Programming Supplies Up to 4 Supplies can be programmed at the same time in a sequence For Front Soap Dispenser washing machines supplies A B C D and E have to be programmed to inject the soap by the boxes f Liquid soap pumps have been installed on the washing machine then these pumps will be activated by programming a time value for the corresponding supply signal 1 2 3 4 5 6 7 8 Time Limits The maximum programmable time is 99 Seconds f the time is 0 Seconds then the supply will NOT be activated at the wash process N ATTENTION
21. 1310 i pe 75 1253 1330 2 76 1271 1350 s 2 7T 1289 1370 c 78 1307 1390 E a 79 1325 1410 80 E E 81 cC 82 D 83 o 84 ou 85 86 87 88 89 90 Economic Low Level Economic High Level Normal Low Level Normal High Level 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 21 Minimum Normal Low Normal High Maximum Machine type programmable Level Level programmable level Default value Default value level RS 10 16 22 24 40 RS 13 17 24 26 45 RS 18 20 28 30 50 RS 22 20 28 30 50 RS 27 25 28 30 60 RS 35 22 28 31 50 FS6 15 22 24 40 FS7 15 22 24 40 FS 10 16 22 24 40 Tab 3 4 A Programmable water Level 22 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION Low spin Speed Machine default min default min Blocked default type RPM RPM RPM frequency RPM Wash Speed Spin Speed 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 351 449 250 380 250 380 250 380 150 280 150 280 Tab 3 4 B Speed of machines with frequency inverter 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 23 C Programming the Wash Speed
22. IF A SUPPLY HAS BEEN PROGRAMMED THE SEQUENCE TIME CORRESPONDS WITH THE PROGRAMMED SUPPLY TIME Signal The signal should be programmed when a running wash cycle has to be interrupted The Buzzer will be activated to alert the operator For most cases the operator interrupts a program to fill the soap box an additional time The program interruption will always occur at the end of a step C Programming water recycling Inlets and Outlets Only MB machines Optional feature for which the electrical and water installation in and outside the washing machine must be extended e Case 1 If in the Configuration menu Drain Valve 2 Yes amp Recycling Inlets Yes is selected it s possible to program 3 extra water inlets in the wash sequences and 3 extra water outlets in the drain extraction sequences n the wash sequences it s possible to program 3 extra water supply inlets 4 5 6 dedicated for water recycling These water inlet valves will function as cold water inlet valves for respectively recycle tanks 1 2 3 n the drain extraction sequences it s possible to program 3 extra outlet valves dedicated for water recycling Select drain valve 1 if the water must be drained to the sewer and drain valve 2 in combination with outlet valves selection drain valve 221 222 223 if the water must be pumped to the water recycling tanks respectively tank 1 2 and 3 e Case 2 If in the Configuration menu
23. Repair clean what is necessary no abnormal high friction 3 Check if the motor windings are OK Replace the motor DIAGNOSE FAILURE 307 THM ERROR MOTOR OVERLOAD If the motor current is higher than allowed for a longer time the inverter will activate the electronic overcurrent protection to prevent the motor from overheating and the inverter will go into THM alarm state 1 Check if the drum rotates normally by hand Repair clean what is necessary 2 Check if the motor windings are OK Replace the motor 3 Check if the fault is persistent If the fault is persistent contact the manufacturer 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 119 DIAGNOSE FAILURE 309 OLT ERROR STALL PREVENTION The output frequency has dropped to minimum because of current limitation 1 Check if the power supply is sufficient high and Repair the power supply stable during extraction with load 2 Check if the drum rotates normally by hand Repair clean what is necessary no abnormal high friction 3 Check if the motor windings are OK Replace the motor DIAGNOSE FAILURE 313 315 OPT PUE ERROR OPTION FAULT PARAMETER UNIT LEAVE OUT If the inverter doesn t receive requests from the wash computer no serial communication after some time about 10 30 seconds the inverter will go into OPT PUE alarm state 1 Check at the end of the wash cycle if the Replace the contac
24. must open its contact If within 30 sec the DOOR LOCK SOLENOID SWITCH doesn t change state failure message 9 will be displayed As long the contact stay closed failure message 9 stays on the display If the contact should change state the error message will be removed from the display and machine will be ready for use again DIAGNOSE 1 Check the functioning of the DOOR LOCK SOLENOID SWITCH 2 Check the door lock coil If the door switch is broken or doesn t function correct replace the door lock switch If the door lock coil doesn t function replace the door lock Coil If the door lock is not functioning mechanically and can not be corrected replace the door lock system If the wiring is not continuous repair the wiring If the relay stays closed and the relay is broken replace the wash computer 3 Check the mechanical functionality of the door lock 4 Check the continuity of the wiring 5 Check the output relay that powers the door lock coil FAILURE 10 BIMETAL SPRING The bimetal Spring is an extra security that the door can not be opened immediately when the power is switched off To verify that the bimetal Spring is not defective the bimetal Spring is checked each cycle If the bimetal Spring is defective at the end of the program failure message 10 is displayed 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 99 DIAGNOSE 1 Check the bimetal Spring If t
25. 163 230 354 53 140 153 171 2 239 368 54 147 61 179 247 379 55 154 170 188 255 390 T 56 161 79 197 264 402 J 57 168 185 206 274 4171 58 175 92 215 284 432 1 59 182 199 225 294 448 60 189 207 234 1 302 465 gt 61 197 215 2431 310 483 62 205 224 1 253 319 501 63 213 231 262 328 517 64 2211 238 2711 338 533 E 65 228 245 280 348 550 pas 66 o 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Economic Low Level Economic High Level Normal Low Level Normal High Level 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 19 20 Machine type in units Programmed water LEVEL Water level height 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Programmable water level units related to the amount of water in the tub MB70 MB90 MB110 MB140 MB180 129 143 138 Q 154 147 165 0 185 153 176 196 162 185 0 208 170 196 220 287 294 207 235 301 309 217 325 341 357 373 389 269 405 279 326 421 290 342 424 437 262 300 356 440 557 77 271
26. 165 gt MB90 110 kg 245 Ibs gt MB110 140 kg 310 Ibs gt MB140 180 kg 400 Ibs gt MB180 CONTENTS 1 TABLE OF CONTENTS T TABLE OF CONTENTS hw dax kp ud n uo c kn niani 3 2 WARNINGS AND SYMBOLS aora nann EINen rada 5 AMI Qe 5 2 2 9Y MBOES ee get es e vest fne aes Gave eee Svea ahaha eta 6 3 BASIC DESCRIPTION OF 8 sme 8 SE Sgi01 om 9 3 3 HOW TO GET INTO THE SETUP MODE 1 sese enne tend eee ae entren nnn err setneis 10 3 4 THE CREATION OF A WASH PROGRAM cece tees 12 3 5 PROGRAMMING THE FUNCTIONS 14 4 INITIALIZING THE MACHINE 5 anon urn ktnnuuu aa rua una kaun rri e n 26 4 1 INITIALISATION MENU inter thee tete nit n th eee acid 26 4 2 CONFIGURATION MENU retro t tert rennen Essa kn Peak ra a recusa ga 31 4 9 ADVANGCED MENU tti ret t intr 38 5 isch ncm 47 GENERAL EE 47 5 2 STEP D PROGRAM MENU istic et livia en tere hte peser ere tr 47 5 3 STEP O PROGRAM FUNCTIONS eee ete tee rers 48 5 4 STEP PROGRAM STEP FUNCTION
27. Copy Sometimes it s easier to make a copy of an existing program and to make some small changes to the copied program A confirmation is asked first to delete Copy From Program N XXX the old program Insert the desired program number from which you want to copy the program N Attention The standard programs can be selected at the program numbers 101 115 Program number 101 corresponds with program 1 Program number 102 corresponds with program 2 Program number 115 corresponds with program 15 A confirmation is asked first to delete the old program Delete a Program To get rid of an existing program use the delete program function The complete program will be erased at once A confirmation is asked first to delete the old program Exit Return to Main Menu i Program lock symbol In the Advanced Menu it is possible to lock unlock each wash program individually It means that no wash programs can be set when the Program lock symbol is displayed Only the View function will be functional and the other functions to adjust the program will be disabled 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 49 5 4 STEP PROGRAM STEP FUNCTION Edit Step Menu Program 1 Hot Wash gt Select Step Add step Insert Step Delete Step Edit Step View Step Exit Select Step N 1 Insert the desired step number Step 1 to 99 can be selected A Attention If the number is no
28. DRAIN VALVE IS NOT FUNCTIONAL AND THERE IS STILL HOT WATER IN THE TUB AT THE END OF THE WASH CYCLE ON THE DISPLAY THE ACTUAL WATER TEMPERATURE AND LEVEL WILL BE DISPLAYED WAIT UNTIL THE WATER IS DRAINED AND UNTIL THE WATER HAS COOLED BEFORE ALL INTERVENTIONS AS HOT WATER CAN CAUSE BURNS If something goes wrong with the door lock the program will be finished immediately For safety purposes the door will stay locked ATTENTION GO TO THE CHAPTER 8 TROUBLE SHOOTING TO FIND OUT MORE ABOUT ERROR HANDLING 6 23 HOW TO HANDLE POWER INTERRUPTIONS When a power interruption occurs while the machine is in standby mode and no program cycle was started the machine will stay in standby mode When a power interruption occurs while the machine is washing or spinning after the power interruption the message Continue will be displayed gt STOP the program is stopped A tumble sequence will be executed before the door can be opened START the program restarts the last active step and goes on with the rest of the program 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 71 6 24 SPECIAL FUNCTION BUTTONS The Special Function buttons Info and Service are dedicated to supply the operator with more information about the wash programs and the wash machine functions The other Special Function buttons allow direct operation 6 24 1 INFO 9 Press the INFO button if you want to find out wha
29. Diagnostic menu can only be accessed when the machine is in standby the power is switched on but no program is started 1 Select Cycle is displayed Turn the key switch to the program mode The Main menu is now available Press the ARROW DOWN button to select the Service menu Select the Diagnostic Program menu at the Service menu Service Menu P Diagnostic Prog e Select diagnostic program Diagnostic Cycle gt Start Cycle No Exit e Press START if you want to start the diagnostic program 92 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TEST SEQUENCE Display test and door lock test Sensor test Motor test Water fill heating and drain test BASIC Diagnostic Wash program Diagnostic Test Sequence for Machines with Top Soap Dispenser Test R For Rigid Mounted washing machines Test F For Free Standing washing machines Test Test Info Explanation R F 1 1 Black display followed gt Door lock test locks and unlocks 5 x the door by a Text display 2 Display test TAR None gt Sensor test all wash machine sensors are tested 3 3 Motor Reverse Wash speed inverse direction high spin 4 4 Motor Stop Standstill motor 5 5 Motor Forward Wash speed same direction high spin 6 6 Motor Distribute gt Distribution speed same direction high spin 7 7 Motor Low spin Low spin speed same direction high spin 8 Motor High sp
30. Full stop safety time Start cycle loaded in inverter E74 CFIStuck Inverter not switched For Info only End of cycle off at end of cycle 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL TROUBLESHOOTING 87 SS _ _ _ _ __ _ 75 Undefined frequency Full stop tumble Whole cycle inverter error code E78 Lock Active At standby door lock is Don t Start At Standby locked nevertheless door is open E79 Lock Start After pressing Start Don t Start At Start Cycle door lock is locked nevertheless door is open E80 Time Out Input16 On Hold Signal Failure Full stop tumble Whole cycle Soap Dispensing System E81 No Reheat Heating Failure Full stop tumble Wash Step MB only E82 No Refill Refill failure Full stop request for Wash Step Continue MB only E83 Cycle Fail No successful wash Info that the wash cycle Abnormal Cycle Termination cycle termination has to be repeated MB only E84 No Store PC Communication failure For Info only End cycle with PC MB only E85 RTC Low Batt Real Time Clock No For Info only End cycle Battery or battery low MB only power E86 No RTC Comm Real Time Clock is not For Info only End cycle available MB only E100 Weigh No Comm Communication fault Full Stop Tumble Before Start MB16 MB180 weighing system Whole Cycle MB
31. MACHINE SPECIFIC SETTINGS INTO THE CONFIGURATION MENU See paragraph 4 2 AT THE INSTALLATION OF NEW SOFTWARE AFTER LOADING THE FACTORY SETTINGS see paragraph 4 2 YOU NEED TO CHECK THE DEFAULT SETTINGS ONE BY ONE TO FIND OUT IF THEY CORRESPOND WITH THE SETUP AS YOU PREFER THE CONFIGURATION AND INITIALIZATION OF THE WASHING MACHINE HAS BEEN DONE AT THE FACTORY FOR THE CREATION OF NEW PROGRAMS NO CHANGES HAVE TO BE MADE IN THE INITIALIZATION OR CONFIGURATION MENUS 4 1 INITIALIZATION MENU C HOW TO GET INTO THE INITIALIZATION MENU The initialization menu can only be accessed when the machine is in standby the power is switched on but no program is started Select Cycle is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available The Initialization Menu is the first Menu 26 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Initialization Menu Program Menu Configuration Menu Service Menu Advanced Menu Press the ENTER button to make your selection Now you will see the first menu item By pressing the W ARROW DOWN or A UP button you can select the menu items one by one Language English Language selection English Spanish French List Service Interval 3000 Number of cycles at which maintenance is required 1 9999 3000 top soap dispenser machines 9999 dein 9999 front soap dispenser machines Buzzer Time 5 Sec The
32. MB Door lock test only 1x No number 2 is displayed at the sensor test as this takes only a fraction of a second Remark If is displayed at the motor test sequence then you can Advance Press START the test Sequence 94 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING BASIC Diagnostic Wash program Sequence Supply Inlet Temp Level Washaction Time RP M To Front To Front To Front Seni Wash Wash B 3 4 5 2 3 40 C NL A 12 R 3 6 min W p Drain Drain 30 sec D Rinse 1 Rinse 1 2 5 6 2 NH A 12 R 3 1 5 min W Step 2 Spin Spin min L Sos Final Rinse Rinse2 C 1 46 1Q NL 12 3 2 min W tep Spin Spin 4 5 min H Slowdown 1 min Tumble A 12 R23 30 sec W Error messages e f the computer detects some problem during the Diagnostic Help Program a diagnostic error message is generated e Check also the Error Log List in the Service menu e Check the error handling and explanation of the error messages 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 95 8 7 PROBLEM CHECK LIST Problem Cause Solving the problem When the power is switched on the display is not illuminated Remark The display must always light up when the power connector is connected to th
33. PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Min Level Start Supply 0 units Soap Supply signals are only started when the pre set Minimum water level Start Supply has been reached Minimum programmable level see water consumption table Front Soap Dispenser machines 10 units 0 Minimum progr level Temperature Celsius Select Celsius or Fahrenheit depending if you prefer that the temperature is displayed in degrees Celsius or degrees Fahrenheit Celsius Fahrenheit Full Heating Wet Cleaning 67 No This function allows to reduce the energy consumption at long hot washes When the heating has reached the programmed target temperature heating will be restarted when the bath temperature goes below the temperature hysteresis Full Heating 100 the heating will be restarted until the end of the hot wash sequence Full Heating 0 the heating will not be restarted once the target temperature has been reached Full Heating 67 the heating will be switched Off 1 3 before the end of the hot wash sequence A Attention In case of a hygienic program 100 must be selected MB machines default 100 Selection Wet Cleaning allows to program water levels below the standard minimum programmable levels The heating will not be functional for a water level below the standard minimum programmable water level 0 100 No Yes Drum Compartments MB70 MB
34. Position Dirty Tune amp Door Position Hyg Tune the angle between the drum door and cabinet door can be adjusted to allow easier loading amp unloading Exit Return to Main Menu Automatic Cooldown e To avoid mechanical temperature shock and to extend the life time of your washing machine after a hot wash cold water is injected bit by bit As a result at the end of the hot wash the temperature will be lowered to about 65 C e The automatic cooldown function will only be functional if a hot wash with a temperature above 65 C has been programmed and if a cold water inlet valve is programmed in the next step When a Cooldown sequence has been programmed the automatic cooldown will not function e The automatic cooldown differs from a normal cooldown sequence The purpose of a normal cooldown sequence is to avoid the shrinking of the garments Takes more time See Chapter 5 30 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC SETUP 4 2 CONFIGURATION MENU This electronic wash computer has been specially constructed for a wide range of washing machines For that reason it must be individually set up with important parameters for various machine types Basic machine adjusting is made in the factory N WARNING ONLY A QUALIFIED TECHNICIAN SHOULD CHANGE THE CONFIGURATION SET UP AN INCORRECT CONFIGURATION CAN CAUSE INJURIES AND SERIOUS MACHINE DAMAGE CQ HOW TO GET INTO THE CONFIGURATION MENU The co
35. SSA enue A JA soy JIEAA SSA umopjoog aiyewoyny SSA aaueapy aay das 5 saul jazzng DOE JE81u 051009 aBenBue1 4 nua uonesijeniul nuaj uoiganijuo 1 5 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 3 BASIC DESCRIPTION OF CONTROLS 3 1 GENERAL CONTROL OFFERS 99 programmable programs including 15 pre programmed ones Control of signal voltages for external pumps or liquid supply dispensers Redistribution of the garments to avoid imbalance Automatic temperature balance during the water fill process Setting the machine options and configuration Multiple languages can be selected one at a time OPERATION THE FOLLOWING DATA IS DISPLAYED The selected program The active wash step The remaining program time Wash cycle progression bar The name of the sequence Indication of wait for heat if selected Symbol for water filling Symbol for heating The water level and temperature can be viewed Diagnostic messages C THE OPERATION MENU A program can be manually Shortened Extended Stopped A pause can be programmed Special function buttons allow direct operation of selected components water valves etc Program overview Service information C THE HARDWARE AND SOFTWARE OF THE GRAPH
36. Sequence Step 99 Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence INTRODUCTION Program 99 Name Prog Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Tumble Tumble Tumble T Tumble Sequence Sequence Sequence Sequence Available Wash Sequences Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No Wash AVAILABLE DRAIN EXTRACTION SEQUENCES DRAIN EXTRACT NO DRAIN STATIC DRAIN REV DRAIN 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 3 4 THE CREATION OF A WASH PROGRAM a Wash Program is built up step by step each step always consists of a Wash sequence and a Drain Extraction sequence 0 Top soap dispenser and Front soap dispenser washing machines The GRAPHITRONIC Wash Computer is designated for 2 Main groups of washing machines 101008 The washing machines with Top Soap Dispenser Jy The washing machines with Front Soap Dispenser 101009 Depending upon the machine type more or less machine functions are available Programming the Wash sequence First choose the type of Wash
37. WARNING Failure 41 occurs when the cycle counter of the Electronic timer has reached the Programmed Value for Service due The fault message will be erased by opening the door If the cycle counter has not been reset the message will appear again at the end of the next wash cycle DIAGNOSE 1 Check the cycle counter The value can be found You can reset the cycle counter in the Service by pressing the SERVICE STATE button Menu The third menu item shows the cycle counter FAILURE 42 NO NETWORK CONNECTION Failure 42 occurs when there is No Network Connection available For more information about the Networking see Manual PC Networking DIAGNOSE 1 Check the network cable Ifthe network cable is broken replace the network cable 2 Check the RS232 RS485 converter If the converter is out of order replace it FAILURE 43 WRONG VOLTAGE RANGE SELECTION Failure 43 occurs when the wrong Voltage Range has been selected in the Configuration menu Depending on the machine type and the inverter type certain Voltage ranges are not allowed DIAGNOSE 1 Check the Machine Identification plate at the Select the same Voltage range in the Configuration back of the machine menu as on the Identification plate of your washing machine Menu Item C Supply Voltage FAILURE 44 WRONG INVERTER MODEL TYPE Failure 44 occurs when the wrong Inverter Model Type has been detected by the wash computer softw
38. Water as there is no water from the Water Recycle tank available Front Soap Dispenser machines only DIAGNOSE 1 Check the water level from the water recycle tank Add water to the water Recycle tank FAILURE 39 EMPTY SOAP SUPPLY BOX Failure 39 occurs when the electronic timer detects that the Soap Reservoir is empty To avoid that No Liquid Soap is added at the wash process the operator gets a warning when a Liquid Soap Supply Reservoir is almost empty DIAGNOSE 1 Check if the Liquid Soap Supply is empty Add Soap to the Liquid Soap Supply System FAILURE 40 FILL FAILURE EMPTY WATER RECYCLING TANK Failure 40 occurs when the electronic timer gets a signal that the water recycling tank is empty At the same time the water level will not raise anymore and an Error message will be generated if the Programmed water level is not reached in x minutes x Max fill time a value that can be programmed at the Initialization Menu Top Soap Dispenser machines only A ATTENTION The rubber hose must be fixed with a fastener on the electronic water level Sensor DIAGNOSE 1 Check the water level from the water recycle tank Add water to the water Recycle tank 2 Check if the programmed Max fill time in the Initialization menu is acceptable If the water flow is very small increase the value for the Max fill time The default value is 10 3 Check if the external wate
39. You can program up to 4 supplies at the same time Supply 1 saa 9 0 sec If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines Liquid soap supplies must be switched on at the configuration Menu On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 7 0 Min The Wash Sequence Time 0 99 5 Min for 0 Minutes the Wash sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 54 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC THE COOLDOWN SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash e After a Hot wash you can program a Cool down Sequence to avoid temperature shock and shrinking of the garments e The drain step after the Hot wash must be put
40. and liquid soap supply in relation with the measured weight of the linen 6 28 SYSTEM WITH MANUAL ENTERING OF THE LINEN WEIGHT FOR MACHINES WHICH ARE NOT EQUIPPED WITH AN AUTOMATIC WEIGHING SYSTEM If you now the weight of the linen load e g you weight it before washing you can activate the function of manual entering of the linen weight Advanced menu Weighing If the door is open there is shown Okg as the linen load weight on the display Enter the weight value When you close the door you will be able to select a wash cycle Depending on the entered weight value of the linen you can enable an automatic setting of the water consumption and liquid soap supply 74 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 7 PRE PROGRAMMED PROGRAMS The GRAPHITRONIC Wash Computer contains 15 pre programmed Standard Wash Programs Standard Programs 1 to 15 Programs 16 to 52 are dedicated A ATTENTION THE PRE PROGRAMMED PROCESSES ARE GIVEN AS AN EXAMPLE ONLY FOR THE CREATION OF YOUR OWN WASH PROGRAMS CONTACT YOUR SOAP SUPPLIER 7 1 LEGEND SUPPLY TIMES The liquid soap supply time for front soap dispenser boxes A B C D and E is default 30 seconds and can be adjusted in the Program menu CQ WATER INLETS VALVES e Machines with TOP SOAP DISPENSER Inlet Valve 1 Cold Hard Water Soap Dispenser Compartment Final Rinse Inlet Valve 2 Cold Soft Water Soap Dispenser Compartme
41. and locked If the door is not closed close the door If the door is not locked repair the door lock system 3 Check if the inverter is energized If the inverter is not energized check the power to the inverter see fault 27 4 Write the parameters once more If the fault is persistent contact the manufacturer into the inverter FAILURE 33 STALL PREVENTION FUNCTION This fault number indicates that the stall prevention of the Mitsubishi frequency inverter is sometimes functioning The fault number is not displayed at the end of the program cycle The number is only written to the error log register The stall prevention function will only be activated to protect the motor for overcurrent This fault number is an indication that there is too much laundry loaded It is also possible that due to the laundry the drum is not balanced what will produce an extra load for the motor DIAGNOSE 1 Check if the drum is not overloaded Enter the correct amount of laundry in the drum 2 Check if the correct machine type has been The installed parameters are related to the motor and selected in the Config menu machine type size If a wrong machine type was selected then the stall prevention will function for the wrong motor type Select the right machine type 3 Check if the dedicated inverter parameters Load the correct Inverter parameters have been loaded by the wash computer 4 Check if there are mechanical parts broken
42. can not be unloaded at the hygienic side of the MB machine and must be washed again after repairing the problem with the water fill system DIAGNOSE Check Diagnostics Failure 11 Fill Failure FAILURE 83 CYCLE FAIL MB machine only Failure 83 occurs when the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen can not be unloaded at the hygienic side of the MB machine and must be washed again after repairing the problem The Error message is only for information purposes and at the end of the wash cycle the operator will get a warning the wash cycle must be repeated DIAGNOSE See Extra Error message that shows the cause of the failure FAILURE 84 NO STORE PC MB machine only Failure 84 occurs when the function to store all wash process data for a hygienic wash cycle on a PC has failed Some governments require traceability of wash cycle data in case of hygienic wash cycles This data can be sent to a PC and stored for a long period If this wash process data is not transferred to the PC at the end of the hygienic wash cycle the operator will see the Error message so that he can solve the communication problem before starting a new wash cycle DIAGNOSE For more information about set up and diagnostics see Manual Traceability Software for PC FAILURE 85 RTC LOW BATTERY MB machine only Failure 85 occurs when there is no
43. ch Y vba EE CA CH E ka nian ad gun 83 98 1 DISPLAY MESSAGES aae eere eter en ev buc redd vinnie aa p ue dee 83 98 2 FAULT MESSAGES trutina ta e Rat dees naut dE erue ous 83 8 3 HOW TO HANDLE FAULT MESSAGES 84 Modul E 86 8 5 SERVICE enne nennen NEAN AN ANNEE A NANN ARANAN AARNA NENEA NENA EENE EEA 89 8 6 DIAGNOS TIC PROGRAM 5 221 tiere ite erre a tie a aa dee 92 8 7 PROBLEM CHECK LIST EA 96 8 8 EXPLANATION ERROR MESSAGES iecit eripi eode attain aetna accents 97 9 SERVICE INFORMATION cscecesecesssessesesecececseersescscseseseeesenscacsesesecrsveveeeeseserecenereees 124 9 1 ANA N O 124 9 2 INFORMATION FOR 5 1 124 9 3 PROGRAMMER CIRCUIT BOARD du el egeta A 125 9 4 INSTRUCTIONS FOR REPLACING THE ELECTRONIC BOARD AND 125 9 5 INSTRUCTIONS FOR INSTALLING NEW SOFTWARE sessseeneeene nennen nnne 126 10 SPECIFICATION OF YOUR MACHINE natia naa n aha a RR ove 127 4 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 2 WARNINGS AND SYMBOLS 2 1 WARNINGS MANUAL INCORRECT USE CAN RESULT IN SERIOUS INJURIE
44. cycle data Its a warning that the data should be unloaded by the Traceability PC software before the DAQ Traceability memory Segment is completely filled up This is only an informative message shown at the end of the wash cycle By opening the door the message is removed automatically and the next wash cycle can be started Traceability function can be switched off in the Advanced Menu FAILURE 600 628 SOFTWARE ERRORS Software errors must never occur If a software error message occurs inform the manufacturer 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 123 9 SERVICE INFORMATION N ATTENTION PROFESSIONAL REPAIRS IN ELECTRO INSTALLATION CAN BE CARRIED OUT ONLY BY SERVICE ORGANIZATION WITH PERMISSION GIVEN BY PRODUCER SUPPLIER IN CASE OF ANY MAINTENANCE OR REPAIR DISCONNECT THE MACHINE FROM SOURCE OF ENERGY AND WAIT UNTIL THE MACHINE COOLS DOWN OR DRAINS WATER PLEASE FOLLOW ALL INSTRUCTIONS IN THE MANUALS AND THE LABELS AND AS WELL AS VALID BASIC SECURITY LAWS IN ORDER TO PREVENT BURNS AND SCALDS AND INJURIES CAUSED BY ELECTRICITY 9 1 MAINTENANCE Remove dirt from the keyboard by a damp cloth after disconnection from the power supply N ATTENTION DO NOT USE AGGRESSIVE SOAPS CAUSTIC CHEMICALS GASOLINE OR OTHER PETROCHEMICAL SUBSTANCES WHICH CAN DAMAGE THE KEYBOARD 9 2 INFORMATION FOR SERVICE N ATTENTION EVERY CIRCUIT BOARD HAS A STICKER PLACED ON THE EPROM WHICH SPEC
45. erasing the Fault Messages View Fault Statistics 1 No Drain The Fault Statistics are an accumulation of Error messages that have appeared over a long period With this information the technician has an indication on which parts an intervention should be needed the statistics are reset by the Reset Service Counts menu item in the toolbox menu The List with Statistics E1 E2 E37 Door Switch E6 E7 E8 E9 Bimetal Spring E10 No Fill E11 E40 No Heating E13 E14 Temp Sensor E25 Level Sensor E24 Invert Com E27 E26 E28 E29 E30 E60 E61 E62 E72 E73 E74 E75 E78 E79 No Drain Invert Alarm Lock Active CQ TOOLBOX MENU The purpose of the Toolbox Menu is to give support at technical interventions 90 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC View Input States 1 Input 1 On 16 Input 16 Off The Input states for Input 1 Input 16 The exact function of the inputs can be found on the electrical drawing of the GRAPHITRONIC Washing Machine if the Input state is Off the Input signal is low if the input state is On the Input signal is high Inverter Power Off By this function it s possible to switch on the power of the inverter if a technical intervention is needed A Attention SPECIAL CARE HAS BEEN TAKEN AT THE INITIALIZATION OF THE PARAMETERS OF THE FREQUENCY INVERTER THE
46. failure can only occur if Traceability is switched on at the Advanced Main Menu if Traceability is switched off Err 86 will not occur anymore FAILURE 95 WATCH DOG If the watch dog has been activated message 95 is logged in the Error log register If this occurs often ask the help of a technician FAILURE 100 WEIGH NOCOMM MB amp FS23 FS55 machines with Weighing system only Failure 100 occurs when the communication between wash computer and signal conditioner weighing system amplifier module is interrupted At the status Screen you can see if the communication with the weighing system is operational Yes Weigh NoComm No communication with weighing system DIAGNOSE 1 Check if the power supply of the signal Repair 24 Vdc power supply conditioner weighing system is available 2 Check if the connectors on both sides of the Connect the connectors on the wash computer communication cable are still connected and Signal conditioner 3 Check the connection at the RS232 TTL Connect the connectors at the RS232 TTL converter converter 4 Check the wiring for continuity Repair the wiring FAILURE 101 WEIGH LOW MB amp FS23 FS55 machines with Weighing system only Failure 101 occurs when the measured weight is much smaller then in normal operation Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell Ver
47. generated 96 e check if the programmed water levels are the correct ones e check if the right machine type is selected in the Configuration Menu e you have changed the machine type but the standard water levels do not change Check if the belt is broken e Check the applied motor voltage e Check if the motor is still functional e Check the Inverter PROGRAMMING MANUAL e set the right water levels e select the right machine type in the Configuration Menu e the standard water levels can only be reinitialized by programming new values or by loading the Standard Wash programs again e Check the tension of the belt or replace the belt repair the motor power supply circuit e change the motor if needed e send a request for more info to the manufacturer 531486 B PUB DATE 28 MAY 2012 DOC 8 8 EXTERNAL COMMUNICATION PROBLEMS In the Configuration Menu you can select RS485 communication or Only one of both communication channels is operational at the same time depending your selection So if external communication PC Laptop handheld computer is not operational check this menu setting first Check also if you have selected the right machine communication address 8 9 EXPLANATION ERROR MESSAGES FAILURE 1 DRAIN FAILURE COOLDOWN SEQUENCE Failure 1 occurs when the electronic timer detects that the water is not drained after 3 minutes in a Cooldown Sequence The failur
48. heating contactor replace the power board 7 Check the output relay that powers the If the relay is not broken but receives a not allowed heating contactor signal from the wash computer replace the wash computer FAILURE 21 OVERFLOW FAILURE When the water level is raising above the hole of the overflow tube message 21 will be displayed DIAGNOSE 1 Check if the overflow hole and tube isn t If the overflow tube is blocked repair the tube blocked 2 Check if the drain tube isn t blocked If the drain tube is blocked repair the drain tube 3 Check the water inlet valves If the water inlet valves are broken replace the water inlet valves 4 Check the output relay that powers the If the relay stays closed and the relay is broken water inlet valve replace the wash computer FAILURE 22 FLUSH FAILURE When the flush function is active and the machine is loosing 7 cm water then the drain will be opened Message 22 will be displayed DIAGNOSE 1 Check if the drain valve is not losing water If the drain valve is defective replace the drain valve 2 Check if the machine is not losing water If the machine is losing water replace the defective parts FAILURE 24 DEFECTIVE LEVEL SENSOR If the level sensor is broken then fault 24 will be displayed The level sensor is checked during wash cycle only DIAGNOSE 1 Check the level sensor visually If you see some damage re
49. inlet valves are broken If the water inlet valves are broken clean or replace the water inlet valve diaphragms 2 Check if the water pressure is too high 3 Check the output relay that powers the inlet valve 100 PROGRAMMING MANUAL Lower the water pressure If the relay stays closed and the relay is broken replace the wash computer 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING In Case of Steam Heating If the steam has not enough heating power too low temperature the machine will be filled with too much water at the heating part This will result in an increased water energy and supply consumption It s strongly recommended that the heating installation works with enough heating power A simple solution can also be to reduce the programmed target water level As less steam will be required the normal water level should be reached In the initialization menu it is also possible to adjust the alarm level to avoid the error message not recommended FAILURE 13 HEATING FAILURE If the heater elements are not functioning message 13 will be displayed The message is generated when the temperature is not raising with 3 C in 10 minutes time DIAGNOSE 1 Check if the heating contactor is activated If the heating contactor is not activated repair the wiring or replace the contactor 2 Check if the heating elements are heating If the heating elements are not heating Rep
50. missing ripple detection 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 121 TROUBLESHOOTING SSS aaa This option or function is not used If you have this error anyway do the following 1 Reload the inverter parameters 2 Ifthe fault is persistent replace the inverter DIAGNOSE FAILURE 401 BUS ERROR COMMUNICATION BUS ERROR If the inverter doesn t receive requests from the wash computer 7 no serial communication the inverter will generate BUS error after some time about 10 30 seconds 1 Check at the end of the wash cycle if the power supply contactor of the frequency inverter switches off the power on all phases Replace the contactor if the problem is persistent DIAGNOSE FAILURE 408 E EF EXTERNAL FAULT E EF External Fault occurs if the speed search function is activated more than 10s during extraction After E UP Under Potential the inverter makes an auto retry and activates the speed search function to pick up the motor during extraction If this takes more than 10s there will be E EF 1 Check if the power supply is sufficient high and stable during extraction with load Repair the power supply 2 Check if the drum rotates normally by hand Repair clean what is necessary 3 Check if the fault is persistent If the fault is persistent contact the manufacturer DIAGNOSE FAILURE 420 OC ERROR OVERCURRENT 1 Check if ther
51. not functional e the START button is not functional the key switch stands in Program mode no button is functional and the key Switch is in the right position e there is no beep signal when the buttons are pressed e check if the input connector is well connected and check the wiring between the input connector and the key switch e set the Key switch to Run mode e check if the connector K of the keyboard is well connected e check if the connector of the keyboard is well connected The machine is not behaving as expected e if the wrong machine type is selected the wrong outputs will be activated e check if the right machine type is selected in the Configuration Menu A program is started but the outputs are not activated e check if connector R and are connected e connect the connector at the correct position Wait is displayed and a counter is counting down e this is a wait state caused by a power interruption or a safety sequence at the end of the process e wait until the counter has reached 0 e do not switch off on the power again as you will restart the counter Unload is displayed and the Door is Open e Check if the Door Switch is still closed e If the Door Switch is broken replace the Door Switch Wrong water level the water level sensor must not be calibrated The drum is not turning No error message will be
52. on PTC operation 1 Check if motor cooling fan if present functions normally 2 check for contact faults in the wiring see electrical scheme 343 Err PE2 Parameter storage Problem with parameter storage EEPROM failure If the error fault is persistent replace the inverter 344 Err CDO Output Current Current exceeded the output current detection level detection 345 Err IOH Inrush overheat Resistor inrush current limit circuit overheated 1 do not switch on off the inverter frequently 2 Wait some time 15min and try again 3 if the fault is persistent replace the inverter 346 Err SER Communication Communication problem on the RS485 terminals error connector 347 Err AIE Analog input error Overcurrent or overvoltage on input terminal 2 4 118 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING 348 Err USB USB USB communication check time interval has elapsed communication error 349 Err OS Overspeed Speed exceeded the limit during encoder feedback control 350 Err OD Position error Too big difference between the position command and the position feedback during position control 351 Err EP Encoder phase Rotation command different than the motor rotation error direction 352 Err E 11 Opposite rotation Rotation direction of the speed command different than the deceleration estimated speed causing overload 353 Err E 13 Internal circuit error Problem with an inte
53. or option contact fault 325 Err OP3 Option slot 3 Problem with the option in slot 3 or option contact fault 326 Err CTE PU short circuit Short circuit on the RS485 communication connector Check for short circuit in the communication cable 327 Err P24 24VDC short circuit Short circuit on the 24VDC power output PC terminal Check for short circuit on the inverter control terminals 328 Err MB1 Brake sequence error 1 329 Err MB2 Brake sequence error 2 330 Err MB3 Brake sequence all S duri f the brake functi 331 Er MB4 Brake sequence equence errors during use of the brake function error 4 332 Err MB5 Brake sequence error 5 333 Err MB6 Brake sequence error 6 334 Err MB7 Brake sequence error 7 335 Err FIN Heatsink overheat See detailed explanation below 336 Err OSD Speed deviation Too big speed deviation during vector control excess 337 Err ECT Encoder signal loss Problem with the encoder signal 338 Err E 1 Option Occurs if there is a contact fault of the connector between alarm connector1 the inverter and the communication option or if the 339 Err E 2 Option communication option is fitted to connector 1 or 2 or if the alarm connector2 switch of the plug in option is not on the default setting 340 Err E 3 Option alarm connector3 341 Err ILF Input phase failure 1 phase of the 3 ph input was lost for more than 1 second Repair the 3 phase power supply 342 Err PTC PTC thermistor Overtemperature of motor PTC switch AU PTC must be
54. the electronic overcurrent protection to prevent the motor from overheating 1 Check if the drum rotates normally by hand Repair clean what is necessary 2 Check if the motor windings are OK Replace the motor 3 Check if the fault is persistent If the fault is persistent contact the manufacturer 122 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC MM DIAGNOSE FAILURE 424 425 E OL E OL2 ERROR INVERTER OVERLOAD If the motor current of the inverter is abnormal high for some time the inverter will generate E OL error 1 Check if the power supply is sufficient high and stable during extraction with load Repair the power supply 2 Check if the drum rotates normally by hand Repair clean what is necessary 3 Check if the motor windings are OK Replace the motor IAGNOSE FAILURE 426 OP OVERVOLTAGE 1 Check if there was a high unbalance during extraction which can be caused by putting only half loads in the machine Put always a full load in the machine drum Do not put other material than textile linen fabrics in the machine Reduce the supply voltage Connect the correct brake resistor correctly 2 Check if the supply voltage is not too high 3 Check if the correct brake resistor if needed is connected to the correct terminals FAILURE 500 520 ME
55. time INFO shows all available wash programs program steps and functions i SERVICE shows the status and the total number of machine cycles ed DELAY TIME m activates the time delay function 523392 C LABELS PROGRAM BUTTONS ARROW UP A Selecting the previous menu item 100955 ARROW DOWN Selecting the next menu item 100966 ARROW LEFT Selecting the previous element of a menu item list 100951 ARROW RIGHT uf Selecting the next element of a menu item list ENTER Selecting a new menu Confirmation of a new value or list element going over to the next menu item 100949 YES Yes Selection NO No Selection E 1234567890 Numeric values Numeric Dot SPECIAL FUNCTION BUTTONS INLET123 4596 Open the inlet valve Ter HEATING Activate the heating if equipped DRAINAGE Open the Drain valve en SPEED ADJUST Change the speed value 700961 On the labels you can find Instructions for the Washing machine Operation and Information about the Wash Programs C EMERGENCY STOP SWITCH This emergency stop switch is used by non coin washer extractors 6 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC f29990S xg nuaj paaueapy ON cisnipy deog oewong ON 13487 STU a a 18 E AA 3000 fla AA pajaadx3 77 UOHEIGIED 99 peo daH By spun
56. 0 28 26 2 29 28 30 30 31 32 2 32 33 33 35 0 ra 34 37 35 38 36 40 37 42 0 38 43 0 39 45 0 gt 40 471 41 zs 42 43 S 44 5 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 FS7 FS10 FS13 FS16 Q 107 10 Q 124 117 12 124 Q 134 14 4 154 13 4 14 Q 167 17 4 14 15 18 2 197 15 17 200 22 18 23 25 0 28 31 34 24 4 312 33 0 37 2 26 33 28 36 31 38 41 46 33 40 44 0 35 2 43 47 53 37 4 46 50 2 57 6 39 48 4 53 1 60 41 50 56 63 7 44 53 4 59 67 46 55 62 70 48 58 65 74 51 61 4 68 78 53 63 72 81 55 65 752 84 78 2 88 81 91 85 2 95 0 88 99 91 103 94 107 4 97 111 100 7 114 118 122 124 127 FS22 29 0 33 49 2 37 4 O41 45 49 53 2 57 61 66 92 75 79 83 0874 1157 95 100 105 110 114 119 124 129 134 140 145 150 155 160 165 170 175 FS23 24 0 Q 27 30 34 371 45 49 53 574 654 69 73 78 83 88 96 101 106 1117 119 124 129 134 139 144 149 153 157 162 167 172 176 INTRODUCTION Economic Low Level 531486 B PUB DATE 28 MAY 2012 DOC Q Economic High Level
57. 16 MB66 MB amp FS23 55 only E101 Weigh Low Weight machine is too Don t Start Before Start low MB amp FS23 55 only E102 Weigh High Weight machine is too Don t Start Before Start high MB amp FS23 55 only E103 Weigh Balance Weight is not balanced Don t Start Before Start over 4 load cell s MB amp FS23 55 only E104 Weigh Overload Weight on individual Full Stop Tumble Whole Cycle load cell exceeds max MB16 66 amp FS23 55 only E105 _ Weigh Airbags No functional air Don t Start Before Start pressure system MB70 180 only E300 Mits Err Specific Mitsubishi Full stop safety time Whole cycle E353 Inverter Alarm E400 KEB Err Specific KEB Inverter Full stop safety time Whole cycle E441 Alarm E500 Memory Err Memory Error Full stop safety time Any time E520 E550 DAQ Version Err Wrong DAQ Memory For Info only Installation new softw version E551 DAQ Write Err Problem writing DAQ For Info only Traceability function whole Memory cycle E552 Full Err DAQ Traceability For Info only Traceability function whole Memory is Full cycle E553 DAQ gt PC DAQ Traceability For Info only Traceability function whole Memory is almost cycle Full E600 Softw Err Software Error Full stop safety time Any time E628 88 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING 8 5 SERVICE MENU In the Service menu you have some extra utilities The Software Version Number
58. 311 367 456 0 471 4 285 323 383 472 489 298 334 394 488 ese 777 307 345 412 0 504 526 321 357 430 52140 545 334 371 444 538 7 564 342 387 460 555 0 584 355 405 476 574 604 368 418 489 592 625 376 431 506 610 646 390 444 523 630 667 399 457 543 650 689 412 470 555 670 7117 425 483 0 574 690 733 434 496 590 710 755 446 509 607 729 0 777 458 523 625 748 799 467 537 643 767 821 479 551 657 785 843 491 565 670 803 864 498 579 690 823 0 885 509 593 707 842 906 516 607 718 862 927 530 622 736 884 948 543 637 753 906 969 551 2 652 764 928 990 564 667 782 949 1010 7 575 682 803 971 1030 697 818 991 1050 7 712 831 1011 1070 727 850 1031 1090 742 871 1051 2 1110 7 757 888 1071 1130 Table continues on next page PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION Programmable water level units related to the amount of water in the tub Typ stroje MB70 MB90 MB110 MB140 MB180 66 900 7 1091 11507 67 918 1109 1170 68 933 1127 1190 69 949 1145 1210 70 970 1163 1230 J 71 1181 1250 72 1199 1270 T 73 1217 1290 dc 74 1235
59. 90 MB110 MB140 MB180 only Selection for Big MB machines executed with 2 or 3 drum compartments 2 3 Non barrier Model No MB machines only Medical Barrier Washers If the MB machine is used as a non barrier model loading and unloading at the same side then Yes must be selected No Yes 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 35 Auto Position Drum Yes MB70 MB90 MB110 MB140 MB180 only N Attention At the end of the wash cycle the Inner Door of the Drum is positioned automatically at the hole Outer Door Tub If Auto Position Drum is switched Off to overrule the system because it is not operational anymore the operator can position the drum manually just like on a standard MB machine Look inside the tub through the door glass before unlocking the outer door check that the inner door is positioned correctly No Yes Erase All Wash Prog Are You Sure Allows erasing all the wash programs at once To be used only at the installation of a new wash computer and if you want to ensure that no old programs stay in the memory of the wash computer anymore All the memory Blocks will be cleared one by one N Attention Erase All Wash Programs must be executed for each new installed wash Computer to ensure correct EEPROM memory configuration No Yes Load Standard Programs Language Load Program 1 15 Load Program 16 52 Communic
60. 90 110 140 180 You can still unload the linen at the other compartments by overruling the error message by Pressing the START button RESET KEY When you have overruled an error message and opened the door Reset Key will be displayed This message warns the operator that the Key Switch is still in Program mode Before you can start a new program you have to turn the key switch back to Run mode RESET KEY Turn the key switch to Run mode 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 85 8 4 OVERVIEW N Failure message Failure Action Fault occurrence E1 No Drain Co Drain failure Full Stop tumble Draining sequence Cooldown Cooldown E2 No Drain Drain failure Full Stop tumble Draining sequence E3 Tilt Fault Out of balance Full stop tumble Start spin Before spin E4 Imbalance Out of balance Skip continue After 10 x tilt Normal spin E5 Tilt High Sp Out of balance high spin Full stop safety time gt 500 or 750 RPM inverter E6 Door Coil Door switch failure Full stop safety time Whole cycle E7 Door Switch Door solenoid switch Full stop safety time Whole cycle failure E8 Door Start Door lock check at Don t start At start up start failure E9 Door Unload Door lock switch Dont start End cycle closed failure E10 Bimetal Spring Bimetal Spring Continue 2 min 30 sec after start cycle E11 No Fill Fill failure Full st
61. Cycle counter C The DIAGNOSTIC Menu is designated for running a Diagnostic Program The ADVANCED Menu is designated for special optional applications 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 9 3 3 HOW TO GET INTO THE SETUP MODE For machine with a key switch Turn the key switch to the setup mode 9 RUN MODE This is the Normal wash machine operation PROGRAM MODE Only for changing the wash programs and machine settings For machines without a key switch RS6 RS35 FS6 FS23 Press the Status Button on the keypad v Press the Arrow Down Button several times until you see the screen with the Menu Selection Program Mode No Yes Status Menu To Program Mode Select Yes and by pressing the Enter Button you will see the Main Menu Screen If a Password was enabled first you have to Enter the right Password To Program Mode gt Password T How to leave a setup mode When the Main Menu screen is shown Press the Status Button on the keypad Then you will return to Run and SELECT CYCLE is shown 10 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 99 Wash Programs 99 Steps Program 1 Program 2 Program 3 Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction
62. D Rinse 1 2 5 6 2 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 2 5 6 2 NL 4 min W normal Step 3 Spin 1 min L Rinse 3 1 6 1 2 EH 6 min W normal C 30 Step 4 Final spin Spin 5 5 min H Slowdown x Tumble 30 sec W 55 55 WASH PROGRAM 8 COLORED WASH 40 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp dime BEM Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 4 3 2 3 43 C EL 20 min W normal B 30 Step 1 Drain 30 sec D Rinse 2 5 6 2 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 2 5 6 2 NL 4 min W normal Step 3 Spin 1 E Rinse 3 1 6 1 2 EH 6 min W normal C 30 Step 4 Final spin Spin 5 5 min H Slowdown x Tumble 30 sec W 55 55 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 79 WASH PROGRAM 9 ECO BRIGHT COLORED WASH 30 C NO PREWASH Inlet Soap Supply OUS Top Soap Stainless Temp Level dime RENO Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 6 3 2 3 34 C EL 20 min W normal B B 30 Step 1 Drain 30 sec D Rinse 1 2 5 6 2 EH 4 min W normal Step 2 Drain 1 min D Rinse 2 2 5 6 2 NL 4 min W normal Ste
63. E FUNCTION WILL WORK IF THE KEY SWITCH IS TURNED INTO PROGRAM MODE 6 10 WASH TIME Once the program has been started the remaining cycle time is displayed Sometimes the dot of the displayed time stops blinking to indicate that the time on the display stops counting down The time that the dot stops blinking is extra time The total wash time programmed time 1 the extra time 2 3 4 5 1 2 3 66 The programmed time of the processes The extra time for taking water The extra time for draining if the water is not drained in 30 sec and the extended drain time is started The extra time for heating if Wait for temperature is selected The extra free run time at the end of the spin sequence PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 6 11 PROGRAM END The time on the display counts down until 0 Once the program cycle is finished END PROGRAM is displayed The Door Lock will be released You can open the Door when UNLOAD appears on the Display 8 Open the door and unload the machine The Message UNLOAD will be erased and the machine is ready to start a new program SELECT CYCLE is displayed MB washing machines only When the message Unload is displayed the indication lights TURN DRUM and UNLOCK DOOR will be illuminated The buttons will only be functional if their indication lights are illuminated at the dirty or the hygienic side of the washing machine Th
64. E WASH CYCLE ON THE DISPLAY THE ACTUAL WATER TEMPERATURE AND LEVEL WILL BE DISPLAYED WAIT UNTIL THE WATER IS DRAINED AND UNTIL THE WATER HAS COOLED BEFORE ALL INTERVENTIONS AS HOT WATER CAN CAUSE SEVERE BURNS CARE MUST BE TAKEN THAT NOBODY GETS BURNED DUE TO HOT WATER ATTENTION THE ERROR MESSAGE TOO HOT CAN ALSO APPEAR AT THE END OF A CYCLE EVEN IF NO FAILURE HAS OCCURED AS AN EXAMPLE SUPPOSE A WASH PROGRAM WITH A HOT WASH AFTER THIS HOT WASH SEQUENCE NO SEQUENCE WITH A LOW WATER TEMPERATURE HAS BEEN PROGRAMMED AT THE END OF SUCH A WASH CYCLE THE TEMPERATURE IN THE TUB WILL STAY HIGH EVEN IF THERE IS NO WATER IN THE TUB AS A RESULT THE GRAPHITRONIC WASH COMPUTER WILL DECIDE THAT IT S NOT SAFE TO OPEN THE DOOR AS THE MEASURED TEMPERATURE INSIDE THE TUB IS TOO HIGH WITHOUT INSERTING COLD WATER INSIDE THE TUB IT CAN TAKE A LONG TIME BEFORE THE TEMPERATURE DROPS TO AN ACCEPTABLE SAFE LEVEL ONCE THE TEMPERATURE IN THE DRUM HAS DROPPED SUFFICIENTLY THE FAILURE MESSAGE WILL DISAPPEAR AND THE DOOR WILL BE UNLOCKED AUTOMATICALLY 84 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING DEPENDING ON THE FAILURE TYPE THE GRAPHITRONIC COMPUTER WILL START A SPECIFIC PROCEDURE WHEN SAFETY IS INVOLVED Full stop tumble the program is stopped but will run the tumble sequence Full stop safety time the program is stopped and a safety time is started Don t start the program will not be s
65. IFIES THE VERSION AND THE DATE OF THE SOFTWARE THIS DATA ALONG WITH THE MACHINE SERIAL NO ORDER CODE MUST BE GIVEN IN ALL CORRESPONDENCE OR INQUIRIES TO THE MANUFACTURER XXX VVV XXX Hardware version 4 663 Hardware version 5 764 Software for the GRAPHITRONIC washing machine computer VVV Version 124 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING L 9 3 PROGRAMMER CIRCUIT BOARD _ ala 7 RL5 ue RL8 RL9 RLIO R11 RI RL12 RLI3 RL14 Rus 016 RLI7 RUIS 1 FUSE 516566A N WARNING CONNECTION TO THE WRONG VOLTAGE SUPPLY MAY CAUSE SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE ELECTRONIC PARTS AND TO THE WASHING MACHINE ITSELF Voltage 200 240 Vac 50 60 Hz Power P max 16 VA Memory EPROM contains the software EEPROM contains the customized programs Outputs 21 relays Serial interface RS485 2 wire networking between wash computer and external device PC Computer Display LCD display 9 4 INSTRUCTIONS FOR REPLACING THE ELECTRONIC BOARD AND KEYPAD Switch off the main power supply Open the cover plate of the washing machine Remove the connectors from the circuit board and remove the little hose from the level sensor Remove
66. ITRONIC WASH COMPUTER Easy operation by a comprehensive keypad The hardware contains 1 electronic board The GRAPHITRONIC wash computer with Graphic LCD display The wash machine control software is implemented in a Flash Memory and can be easily replaced The Wash Programs are kept in EEPROM memory non volatile memory 8 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION 3 2 SPECIFIC The PROGRAM Menu is designated for the creation of a specific name for a wash program the creation and implementation of a new wash program step by step editing a wash program step by step inserting and deleting steps in the wash program copying a wash program deleting a wash program inspecting the wash program by the view function The CONFIGURATION Menu is designated for the selection of the machine type loading the default factory settings for the CONFIGURATION and INITIALIZATION menu the selection of the Brightness of the display the selection of the power supply voltage of the washing machine loading the frequency inverter parameters erasing all the programmed wash programs reset Wash program EEPROM memory loading the standard wash programs the selection of the number of wash machine water supply inlets the selection of a second drain valve water recycling system the selection if the supply has to function as soap box or liquid the selection if exte
67. MANUFACTURER IS NOT RESPONSIBLE FOR THE WRONG BEHAVIOR OF THE WASHING MACHINE IF THE OWNER HAS INSTALLED NEW PARAMETER SETTINGS IN THE INVERTER THAT DO NOT CORRESPOND WITH THE ORIGINAL SETTINGS AT THE FACTORY Reset Service Counts No Pulley Ratio X XX The Pulley Ratio allows to verify if the motor pulley and the drum pulley have the correct size by calculating the pulley ratio RTC Time XX YY ZZ Only shown when Traceability function is turned on in Advanced Menu The Time value of the Real Time Clock XX Hours YY Minutes ZZ Seconds When 165 165 165 is displayed no RTC is connected RTC Date AA BB CC Only shown when Traceability function is turned on in Advanced Menu The Date value of the Real Time Clock AA Day BB Month CC Year When 165 165 165 is displayed no RTC is connected Adjust Clock Only shown when Traceability function is turned on in Hour XX Advanced Menu Minutes YY Day AA Set the correct Date and Time for the RTC Month BB Year cc Once the washing machine has reached the total number of wash cycles like set at the Service Interval a warning is given at the end of each cycle until the Cycle Counter has been reset Exit Return to Service Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 91 8 6 DIAGNOSTIC PROGRAM The purpose of the diagnostic program is to test the wash machine functions one by one HOW TO GET INTO THE DIAGNOSTIC MENU The
68. MORY ERRORS If a memory error occurs then something is going wrong with the EEPROM Try to reload the washing Programs Check for source of electrical FAILURE 550 DAQ VERSION ERROR Failure 550 occurs when after installing a new wash computer software the DAQ memory structure is not compatible anymore As a result you will see at the Advanced Setup Menu that the DAQ memory segments are switched off There are two ways to reset the DAQ memory Automatically by loading the wash computer default settings at the Configuration menu Or by the Trace Tech PC software for which the DAQ memory is of importance FAILURE 551 DAQ WRITE ERROR Failure 551 occurs when the wash computer fails to write data in the DAQ Traceability memory Segment Reset the DAQ Traceability Memory Segment If the problem is persistent replace wash computer Check for last wash computer softw version first Traceability function can be switched off in the Advanced Menu FAILURE 552 DAQ FULL ERROR Failure 552 occurs when the wash computer DAQ memory is completely filled with traceability data The data should be removed by the Traceability PC software At the Advanced Menu it is shown that the memory is Full As a result no more wash cycle data can be stored anymore Traceability function can be switched off in the Advanced Menu FAILURE 553 STORE DAQ gt PC DATA Failure 553 occurs when 85 of the DAQ Traceability memory Segment contains wash
69. N FOR THE SPECIFIC SEQUENCES CAN BE FOUND IN CHAPTER 5 The Tumble sequence The wash cycle will always end with the Tumble sequence The tumble sequence takes 30 Seconds then the program is finished and the door can be opened The Tumble sequence cannot be skipped 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 13 3 5 PROGRAMMING THE FUNCTIONS Limits To ensure the correct functionality of the washing machine you have to program values within certain limits If you program a value that falls below the minimal or above the maximal programmable limit then the new value will not be accepted and the previous value stays valid C Programming the Water Temperature Limits Minimum value 1 C Maximum value 45 C for the PREWASH and SOAK and 92 C for the WASH sequence For RINSE FINAL RINSE FLUSH and SPRAY no Temperature can be programmed Programming the Water Inlet valves Depending on the programmed temperature the water inlet valves are suggested While the tub is filling with water the computer controls the water temperature By switching on and off the hot and cold water inlet valves the correct water temperature is obtained For machines with a Top Soap Dispenser you have to consider that by programming the water inlet valves at the same time you are also selecting the soap Box at which the soap must be added If you want to program a wash sequence with Cold Water
70. OMIC then the program will function with 2096 units less water or you may make dedicated programs with a water level 2096 units below the Normal water level Wet Cleaning selection Configuration menu It s possible to program a level below default minimum programmable level see table The heating will not be functional for a water level below the standard minimum programmable water level A ATTENTION FOR WOOLENS AND OTHER DELICATE LINEN A NORMAL HIGH WATER LEVEL IS RECOMMENDED THE ECONOMIC FUNCTION SHOULD ONLY BE USED FOR LIGHTLY SOILED AND OR SMALLER VOLUMES OF LAUNDRY IN OTHER CASES THE PROGRAM WILL GIVE POOR WASHING QUALITY 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 15 Programmable water level units related to the amount of water in the tub Machine RS6 type 15 16 O94 17 Q 107 18 11 19 12 20 13 2 21 14 22 15 7 23 17 4 24 8 18 c 25 19 2 3 26 214 E 27 23 28 y 25 D 29 274 30 28 e 31 30 32 32 o 33 33 i 34 35 35 37 a z 36 39 37 414 38 43 0 39 45 0 40 47 6 41 5 42 43 s 44 45 46 E 47 E 48 49 o 50 o 51 52 53 54 55 56 57 58 59 60 RS7 10 Q 117 124 13 14 15 RS10 Q 144 Q 154 16 17 4 18 19 RS13 Q 16 17 19 21 23 162 22 2 25 18 221 24 26 29 32
71. ON MENU MANUAL OVERRIDE amp ALLOW ADVANCE MUST BE SWITCHED OFF MB washing machines 90 140 180 only The biggest MB washing machines contain two or three drum compartments After unloading loading the linen at one compartment you have to turn the drum to the next compartment Close and lock the Inner Door Close the Outer Door and press the door lock button to lock the Outer Door When the Outer Door is closed and locked the indication lights TURN DRUM and UNLOCK DOOR will be illuminated By pressing the TURN DRUM push button the drum will turn automatically to the next drum compartment When the drum has stopped and the indication light UNLOCK DOOR is illuminated press the UNLOCK DOOR button Now you can unload load the drum at the next compartment On the small MB washing machines after closing and locking the Outer Door at the Hygienic Side automatically the wash computer switches the door and turn drum control to the Dirty Side For the big MB washing machines with multiple drum compartments you have to press the SWITCH SIDE button to switch over from Hygienic to Dirty Side 6 12 WATER FILL PROCESS When the water fill process is running a picture of a tap is shown on the display i BE Depending on the water temperature the cold and hot inlet valves will be opened T The water level is measured by an electronic water level sensor If the Temperature Balance func
72. RM module see electrical scheme for motor protection tripped TRM module was only used on certain machines with MCB controller and A500 inverter 313 Err OPT Option See detailed explanation below 314 Err PE Corrupt memory Memory was overwritten too many times Replace inverter 315 Err PUE PU leave out See detailed explanation below 316 Err Ret Retry no over The max number of retries after fault reached The actual inverter error code that causes the problem and which should be solved is stored just before Err 316 in the error log 317 Err CPU CPU Fault Communication error of built in CPU Replace inverter 318 Err E 6 CPU Fault 6 Internal fault If the fault is persistent replace the inverter 319 Err E 7 CPU Fault 7 Internal fault If the fault is persistent replace the inverter 320 Err IPF Instantaneous Power failure between 15 and 100ms Check for bad power failure contacts in the power circuit Repair the power supply 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 117 TROUBLESHOOTING 321 Err UVT Under voltage Supply voltage too low Check jumper P P1 322 Err LF Output phase Phase open detected on inverter output Check for bad failure contacts or defect open motor windings 323 Err OP1 Option slot 1 Problem with the option in slot 1 or option contact fault 324 Err OP2 Option slot 2 Problem with the option in slot 2
73. S OR DAMAGE TO THE MACHINE CONTROLS IGNORING INSTRUCTIONS CAN CAUSE AN INCORRECT MACHINE FUNCTION WHICH MAY RESULT IN INJURIES OR MACHINE AND OR LINEN DAMAGES Before installation operating and maintenance of the machine read complete instructions thoroughly which means the following manuals Programming Manual User s Manual and Installation and Maintenance Manual Follow these instructions and keep them handy for later use A machine must be installed by following the Installation and maintenance manual Before the first machine start it must be initialized and tested by a qualified worker When operating the machine follow the machine Users Manual The electric service line must not be affected by other electrical loading A nominal voltage if loaded or not must work in the range 10 with a maximum permanent frequency deviation of 1 or a short time one at 296 of a given frequency 50 or 60 Hz Connecting or starting the machine at an incorrect voltage can damage the programmer The machine must not be exposed to high humidity or extreme high and low temperatures Do not tamper with the controls INSTRUCTIONS IN THIS MANUAL DO NOT COVER ALL DANGEROUS SITUATIONS IT IS UP TO THE USER TO HANDLE THE MACHINE CAREFULLY The manufacturer has the right to change specifications in this manual without prior notice All the stated information is only for informative purpose and must be considered as gen
74. Static Drain Reversing Drain The drum is at standstill while the water is drained Drain Valve 1 Only available on washing machines with both 1 2 a normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 4 Time 0 5 Min The Static Drain Sequence Time 0 9 5 Min for 0 Minutes the Static Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 62 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC A Attention It s not recommended to program a spin sequence just after a Static Drain Sequence At a Static Drain sequence the garments are not distributed around the drum while the water is drained When the spin sequence starts the garments are a big imbalance and the imbalance tilt function will be activated THE REVERSING DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain The drum is reversing while the water is drained Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 4 On Time 12 sec The mechanical action motor On Time 1 99 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The mechanical action motor Off Time 1 99 sec The suggested default values can be adjusted at the Initializatio
75. TE 28 MAY 2012 DOC E FAILURE 74 CFISTUCK Machines with KEB drive only Failure 74 occurs when the inverter contactor doesn t go open at the end of the wash cycle At the end of each wash cycle the inverter contactor must be switched off CFIStuck Contactor Frequency Inverter Stuck DIAGNOSE 1 Check if the contacts of the contactor stay closed after the cycle has finished 2 Check the output relay that powers the inverter contactor Replace the contactor If the relay is broken replace the wash computer FAILURE 75 UNDEFINED KEB FREQUENCY INVERTER ERROR CODE Failure 75 occurs if the inverter gives an error message which is not recognised by the wash computer Updating the wash computer software might help discover what inverter error code really occurred Inform the manufacturer FAILURE 78 LOCK ACTIVE Failure 78 occurs when at standby mode machine is on but no wash cycle is running the door lock switch is in locked state nevertheless the door door switch is open Before the machine can be used further the door lock must be set in unlocked state first DIAGNOSE 1 Close door slowly with limited force If error message disappear machine goes into standby mode and can be further used If error doesn t disappear door lock has to be repaired by skilled technician 1 Close door slowly with limited force FAILURE 79 LOCK START
76. TH WATER RECYCLING THE WATER RECYCLING SUPPLY MUST BE CONNECTED TO INLET VALVE 2 OR 5 Front or Side Soap Dispenser washing machines The cold water inlet valves Inlet Valve 1 Cold Hard Water or Recycled Water Inlet Valve 2 Cold Soft Water The hot water inlet valve Inlet Valve 3 Warm Soft Water N ATTENTION FOR A FRONT SOAP DISPENSER WASHING MACHINE TO ADD SOAP THE SUPPLIES MUST BE PROGRAMMED C Programming the water level Water level Limits See table 3 4 A and 3 4 B as these values are different for each machine type Minimum value above the heating elements and the temperature sensor Maximum value below the overflow outlet Normal Low Level Normal High Level The Normal Low Level is recommended for the PREWASH WASH and SOAK sequences The Normal High Level is recommended for the RINSE and FINAL RINSE Sequences At the FLUSH sequence you can t program a water level as the water will escape by the overflow opening At the COOLDOWN sequence the GRAPHITRONIC Wash Computer makes use of a low water level and is draining the water automatically At the Spray sequence the Drain valve stays open Economic water level If you prefer a wash cycle with an economic water level you can select Show ECONOMIC in the initialization menu to make use of the standard ECONOMIC function Then at the start of each wash cycle the question ECONOMIC will be posed If you select ECON
77. Up menu SELECT CYCLE 6 7 ECONOMIC 9 f you accept the selection ECONOMIC at the Start of a new cycle by pressing the YES button the water level will be lowered by 20 in units in accordance with the programmed level 9 Ifyou don t want an ECONOMIC level press the NO button ECONOMIC water levels should only be used for lightly soiled and or smaller volumes of garments In other cases these reduced water levels will give poor washing quality In the Initialization Menu you can enable disable the request for ECONOMIC at Start UP 6 8 THE ACTIVE PROGRAM The cycle time will decrease minute by minute and gives you an indication how long it will take before the cycle is finished For each Wash program Step first you will see the Wash Sequence then you will see the Drain Extraction Sequence A Progression Bar shows the progression of the wash cycle 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 65 Program Number Wash Cycle Time Units Name CHLORINE BLEACH Minutes 39 5 Wash Spin Wash Progression Remaining Time Door Sequence Cycle Step Bar Wash Cycle State 6 9 ADVANCING A WASH PROGRAM Press the ARROW RIGHT button to increase the wash sequence time Press the ARROW LEFT button to decrease the wash sequence time Press the START button to skip the current step N ATTENTION EVEN IF THE ADVANCE FUNCTION HAS BEEN SWITCHED OFF IN THE INITIALIZATION MENU THE ADVANC
78. Up to 99 programs can be selected The first 15 are the standard Wash programs you can find in this manual at Paragraph 7 2 9 nsert the program number Press the START button If there is no program available for a specific program number INVALID is displayed 64 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC WASH PROGRAMS m MB machines only After pressing the START button a message appears with the request to verify if you have locked the Inner Door Did you lock the Inner Door 9 Press the START button if you are sure that you have locked the Inner Doors mechanically If you are not sure press the STOP button and check the Inner Doors visually 6 6 PROGRAMMING A DELAY TIME Enter the selected Program Number 87 Press the Dot button The Delay time message will be displayed The Door and the Soap Door must be closed first 9 Now you can insert the value for a delay time Machine will start after First insert a value for the Hours then insert a value for the Minutes The minimum delay time is 1 minute 00 01 The maximum delay time is 99 hours and 59 minutes 99 59 By pressing the START button the delay time will start to decrease The Door will be locked immediately Once the delay time is over the wash cycle will start automatically The Delay Time Sequence can be interrupted by pressing the Stop button The program will return to the Start
79. air the wiring or replace the defective heater elements 3 Check if the temperature sensor is If the temperature sensor is defective replace the functioning temperature sensor 4 Check the output relay that powers the If the relay is broken replace the wash computer heating contactor FAILURE 14 HEATING TIME FAILURE When after x minutes the target temperature is not reached for a machine set as wait for heat Message 14 will be displayed x the programmed Max heating time in the Initialization Menu DIAGNOSE 1 Check if the programmed Max Heating time If the machine has a small heating capacity increase in the Initialization menu is acceptable the value of the Max heating time The default is 60 for machines with big heating capacity 2 Check if the heating resistors are heating If the heating resistors are not heating Repair the wiring or replace the defective heater elements 3 Check the water temperature If the hot water supply temperature is too low increase the temperature of the hot water 4 Check if the temperature sensor If the temperature sensor is defective replace is functioning the temperature sensor FAILURE 15 TOO HOT When the water temperature is 15 C above the target temperature message 15 will be displayed For evaluation of the problem you can follow the water temperature of the bath on the display of the washing machine by pressing the Service Button on th
80. alues can be adjusted at the Initialization menu Time 10 0 Min The Flush Sequence Time 0 99 5 Min for 0 Minutes the Flush sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 59 THE SPRAY SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash e Water or Liquid is injected at Distribution or Low Spin Speed e No standard water inlets can be programmed in this function e The liquid will be injected based on soap supply programming RPM The suggested RPM depends on the machine Type See table 3 4 Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve Detergents Menu Time selection for Soap Boxes hopper and external 0 99 sec liquid soap supplies Box A B C D E 0 sec The Spray sequence only functions with 1 Supply Supply 1 8 0 sec If you have programmed more then 1 supply an error message will be generated Put the time of the supplies back to zero until not more than 1 non zero time value is remaining If No supply has been programmed the Spray sequence will be skipped Box A B C D E a
81. amp Normal Low Level PROGRAMMING MANUAL Normal High Level 17 Programmable water level units related to the amount of water in the tub Machine type FS33 FS40 FS55 FS800 FS1000 FS1200 27 86 28 91 29 98 30 105 150 160 31 114 159 170 32 121 168 180 33 1297 177 190 34 138 186 200 35 471 195 210 36 155 206 221 37 63 217 2324 pm 38 0434 58 620 172 228 242 o 39 47 62 4 66 81 239 Q 253 40 510 66 Q 704 190 250 264 5 41 55 700 760 98 261 276 c 42 59 74 0 821 207 2724 288 43 63 780 88 215 299 44 67 83 0 95 3110 D 45 70 88 101 235 0 305 323 E 46 740 93 0 107 245 47 78 0 255 48 983 105 122 0 268 341 0 358 o 49 88 1112 130 353 370 g 51 97 123 144 294 377 395 i 52 101 128 305 389 407 Ne 53 105 133 156 313 401 420 54 109 139 164 324 413 4321 55 114 445 172 334 425 445 gt 56 119 152 181 0 346 437 458 E 57 123 158 188 356 449 470 58 127 0 164 195 365 461 483 59 132 4710 203 376 473 495 60 137 175 210 386 485 508 z 61 142 0 179 218 398 496 5211 62 148 0 184 226 407 507 535 63 153 191 233 419 518 548 E 64 158 198 240 429 529 562 E 65 163
82. an the maximum output 428 ErrPFC powerfactor control Power factor control problem 429 ErrPrF prot rot for The drive has driven onto the right limit switch 430 ErrPrr prot rot rev The drive has driven onto the left limit switch 431 Err Pu power unit General power circuit fault eg fans not turning If the fault is persistent replace the inverter 432 ErrPuci pow unit code inv Power circuit not recognised or invalid identified power circuit If the fault is persistent replace the inverter 433 ErrPuch pow unit changed Power circuit identification was changed If the fault is persistent replace the inverter 434 ErrPuco pow unit commun Parameter value could not be written to the power circuit If the fault is persistent replace the inverter 435 ErrPUIN pow unit invalid Software version power circuit and control card are different If the fault is persistent replace the inverter 436 ErrSbuS bus synchron Synchronisation over sercos bus not possible 437 ErrSEt set It has been attempted to select a locked parameter set 438 ErrSLF software limit switch The target position lies outside of the limit defined with the forward right software limit switch 439 EmSLr software limit switch The target position lies outside of the limit defined with the reverse left software limit switch 440 ErrUP underpotential DC voltage on the capacitors too low Check supply voltage 441 ErrUph phase failure One phase of the input voltage is
83. andle big dynamic forces Nevertheless the wash computer will protect the weighing system and stop the wash cycle in case big mechanical forces occur due to mechanical failure in the washing machine Weigh Overload Dynamic Overload Weighing System DIAGNOSE 1 Check for mechanical problems Repair mechanical problems on the washing machine 2 Check the load cell wiring Repair the wiring 3 Check the weight values for each individualload Adjust the mounting of the load cell cell 4 Check if the signal conditioner amplifier module Replace the signal conditioner amplifier is still operational module 116 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC FAILURE 105 WEIGH AIRBAGS MB70 MB180 machines with Weighing system only Failure 105 occurs when the air stays in the air bags at the door unlock sequence while in normal operation they should be empty As a result it is not possible to use the weighing system Weigh Airbags Weighing system is not functional because air doesn t escape from airbags DIAGNOSE 1 Check for mechanical problems Repair mechanical problems on the washing machine 3 Check the air pressure system Repair the air pressure system 2 Check the wiring air absorber pressure switch Repair the wiring FAILURE 300 353 MITSUBISHI INVERTER ALARM MESSAGE Always make sure you have the correct inverter parameter settings in the inverter espe
84. are Before loading the parameters from the Wash Computer to the Mitsubishi inverter the inverter type is checked first DIAGNOSE 1 Check if you have selected the correct machine Select the correct machine type in the type Configuration menu Menu Item C Machine Type 2 Check the Machine Identification plate at the Select the same Voltage range in the back of the machine Configuration menu as on the Identification plate of your washing machine Menu Item C Supply Voltage FAILURE 45 NO SPEED SENSOR SIGNAL MB70 90 110 140 180 machine only Failure 45 occurs when the speed sensor is not sending pulses to the Wash Computer while the drum turns The machine is still operational when the speed sensor is out of order But as the machine operation is deteriorated an intervention of a technician is required DIAGNOSE 1 Check if the head of the speed sensor is Check the installation and maintenance manual mounted at a correct distance from the reference how to mount the speed sensor at a correct distance points on the drum pulley 2 Check the wiring If the wiring is damaged repair the wiring 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 107 3 Check the well functioning of the speed sensor The actual speed value is available at the Service State menu If the speed sensor is broken or not well functioning replace the speed sensor 4 Check the wash computer Inputs can be c
85. as reached N ATTENTION WHEN THE MACHINES DO NOT HAVE ELECTRICAL OR STEAM HEATING NO WAIT FOR TEMPERATURE SHOULD BE SELECTED IN THE INITIALIZATION MENU 6 14 COOLDOWN FUNCTION AUTOMATIC COOLDOWN this function avoids thermal shock in the washing machine For Hot washes above 65 C Cold water is added at the end of the step PROGRAMMED COOLDOWN this function is recommended to avoid the shrinking of the garments gt Water is drained and cold water is added bit by bit The temperature of the water in the tub will decrease slowly as a function of the programmed Cool down Sequence temperature and time 6 15 FLUSH FUNCTION Only for machines with a Top Soap Dispenser At the Fill process of the Flush sequence No water level is programmed and the water will escape by the overflow hole The larger soil particles will get separated from the garments due to the water that is draining through the overflow hole 6 16 SPRAY FUNCTION The special product is injected while the drain valve is open and depending the programmed speed the drum will spin at distribution or low spin speed 6 17 UNBALANCE When the machine is badly loaded during the spin sequence then the tilt switch will get activated The spin sequence will be interrupted and the garments in the drum will be redistributed The washing machine will try up to 10 times to redistribute the garments 6 18 PAUSE When a signal has
86. as shown on the Machine Name Plate 8 Check Inverter Type Attention The washing machine can only perform properly if the inverter contains the right list of inverter parameters By the wash computer it is possible to load the list of parameters in the inverter Make sure that the correct Supply Voltage has been selected first A Attention Loading parameters is only required after installing a new inverter Load the inverter Parameters Door must be closed S Check if the SETUP is correct Parameter List Version machine type inverter type softw version Confirm that you want to load the inverter Parameters amp Check status screen while parameters are loaded Sending Param 0 100 Verify Param 0 100 Inverter Type XXXX Inverter Softw Vers YYYY List No Yes 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 33 Steam Connect Valid for machines FS6 to FS16 RS6 to RS35 except RS27 Steam heating machine option A Warning For machine with steam heating If this option is not set to YES the laundry may be damaged No Yes Total N of Inlets A washing machine can be delivered with 2 or 3 main water Inlet supplies A machine with 2 main water inlet supplies is prepared for soft warm water soft cold water A machine with 3 main water inlet supplies is prepared for soft warm water soft cold water hard or recycled
87. ash sequence e Now by pressing the ARROW LEFT or RIGHT button you can select the desired sequence e Press the ENTER button to confirm e You can also use the ARROW DOWN button if you accept the pre programmed default value THE PREWASH SEQUENCE Prewash wash Cooldown Rinse Final Rinse Soak Flush Spray No wash Only for washing machines with a Top Soap Dispenser Temperature 40 C The water temperature 1 45 C Inlet 12 13 The suggested inlet valves are related to the 11 12 13 40 C temperature and the soap box to be used 14 15 16 N Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process Level Normal The suggested water level depends on the machine See table 3 4 Low Type RPM The suggested RPM depends on the machineType See table 3 4 52 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING Detergents Menu Time selection for external liquid soap supplies 0 99 sec You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu Supply 1 8 0 sec On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested defa
88. ation Type English No No RS485 To use the 15 wash computer Standard Wash programs these standard programs must be loaded into the Wash Program Memory of the wash computer Choose the language of the Wash Program name The Wash Program name shows to the operator the type of wash process A confirmation is asked to load Standard Programs Standard programs 1 15 see chapter 7 It is also possible to load 37 dedicated programs N Attention After selecting a different machine type best is to load again the Standard Programs in memory this to avoid that the washing machine runs with wrong water levels drum speed The Wash computer is executed with two communication ports RS485 amp Irda For communication cable select RS485 for network or direct connection with PC For Infrared communication select Irda At the front panel there is a small window dedicated for infrared communication next to button number 4 Both communication ports don t work at the same time See Manual Trace Tech for more information N Attention Some handheld computers have very poor light signal Strength It is possible that you have to point just next to the No Yes List No Yes No Yes RS485 Irda Irda window PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC SETUP 1 255 Each washing machine in the serial RS485 washing machine communication network must have a unique Communication Ad
89. battery available at the real time clock or if the power of the battery is too small to make the real time clock run correctly On MB machines which are prepared for traceability of hygienic wash cycles the machines must be executed with a real time clock for date and time registration DIAGNOSE 1 Check if there is a battery If not put a battery at the real time clock 2 Check if the battery is still ok Replace the battery in case of low power This failure can only occur if Traceability is switched on at the Advanced Main Menu if Traceability is switched off Err 85 will not occur anymore 114 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING FAILURE 86 NO RTC COMMUNICATION MB machine only Failure 86 occurs when the real time clock is not connected to the wash computer As a result there is no communication between the real time clock and the wash computer so the wash computer fails to register date and time On MB machines which are prepared for traceability of hygienic wash cycles the machines must be executed with a real time clock for wash cycle date and time registration DIAGNOSE 1 Check if the real time clock is available Connect the real time clock at its place 2 Check if the real time clock is functional If the real time clock is broken replace it 3 Check the wash computer If the wash computer is out of order replace the wash computer This
90. been programmed at the end of a wash sequence the machine will stop the Program and the message Pause Press Start to Continue will be displayed The buzzer will give a warning for the operator Now the operator can add Soap By opening the Soap Door the buzzer is switched off Only for Front Soap Dispenser Washing Machines By pressing the START button the PROGRAM will go on with the next Program step 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 69 6 19 STOP By pressing the STOP button the program is interrupted First the machine will go over to a safe state Then the message CONTINUE is displayed STOP the program is stopped A tumble sequence will be executed before the door be opened START the program restarts the last active step and goes on with the rest of the program 6 20 OPEN SOAP BOX ONLY FOR WASHING MACHINES WITH FRONT SOAP DISPENSER By opening the soap dispenser door the Program is interrupted at once First the machine will go over to a safe state Then the message CLOSE SOAP DOOR is displayed Once the soap dispenser door is closed again the message CONTINUE will be displayed STOP the program is stopped A tumble sequence will be executed before the door can be opened START the program restarts the last active step and goes on with rest of the program It s recommended to program a pause signal if you want to fill the same soap b
91. brake are worn out At the moment that the friction blocks are almost worn out two wires will be short circuited when they touch the metal friction plate The friction blocks must be replaced at once to avoid heating up of the mechanical brake as this can damage the machine and lead to an unsafe state DIAGNOSE 1 Check if the friction blocks needs to be replaced If the friction blocks have almost worn through they must be replaced 2 Check if the wiring of the input signal Brake Wear Out is not damaged If the wiring is damaged repair the wiring 3 Check the wash computer Inputs can be checked one by one in the If the input of the wash computer board is not functional replace the wash computer Service menu FAILURE 48 BRAKE STAYS OPEN MB70 90 110 140 180 machine only Failure 48 occurs when the mechanical brake stays open When the brake stays open the deceleration free run time of the machine after the final spin will be much longer than normal The machine is still operational when the brake is out of order but as the machine operation is deteriorated an intervention of a technician is required DIAGNOSE 1 Check if the main air pressure is available 2 Check if the air pressure that controls the brake is available 3 Check the brake control signal wiring that commands the brake air pressure valve Apply the correct air pressure If the air pressure valves are out of order re
92. ce switch is not correctly mounted install the out of balance switch properly 2 Check the springs and the other mechanical parts that fix the drum If you see a broken mechanical part replace the broken part 3 Check the wiring if there is a bad connection 4 Check that the washing machine is installed correctly and stable If there is a bad connection repair the wiring Adjust the supports at the bottom of the washing machine FAILURE 6 DOOR SWITCH FAILURE While a wash cycle is running the internal door lock systems are scanned all the time If during the wash cycle the wash computer detects that the DOOR SWITCH is not closed then the machine will immediately stop all its functions The door will stay locked DIAGNOSE 1 Check the well functioning of the DOOR SWITCH The DOOR SWITCH is a NO normal open contact If the DOOR SWITCH is broken or malfunctions replace the door switch 2 Check the continuity of the wiring 3 Check the good functioning of the DOOR SWITCH at the inputs menu If the wiring is not continuous repair the wiring If the input is not functional replace the wash computer FAILURE 7 DOOR LOCK SOLENOID SWITCH FAILURE While a wash cycle is running the internal door lock systems are scanned all the time If during the wash cycle the electronic wash computer detects that the DOOR LOCK SOLENOID SWITCH is not closed then the mach
93. chine type 2 Check if the dedicated inverter parameters have been loaded by the wash computer Load the correct Inverter parameters 3 Check if the power supply is sufficient high and stable during extraction with load Repair the power supply 4 Check if the drum rotates normally by hand Repair clean what is necessary 5 Check if the fault is persistent If the fault is persistent contact the manufacturer FAILURE 29 OV3 Mitsubishi KEB TIME OUT Fault 29 occurs when the wash computer can not handle the OV3 Mitsubishi E OP KEB fault of the frequency inverter This fault is a specific fault of the frequency inverter caused by an overvoltage DIAGNOSE 1 Check if the correct machine type is selected at the Configuration menu If the wrong machine type is selected enter the right machine type 2 Check if the dedicated inverter parameters have been loaded by the wash computer Load the correct Inverter parameters 3 Check if there was a high unbalance during extraction which can be caused by putting only half loads in the machine Put always a full load in the machine drum Do not put other material than textile linen fabrics in the machine 4 Check if the fault is persistent If the fault is persistent contact the manufacturer FAILURE 31 INITIALIZATION FAULT INVERTER Fault 31 occurs when something goes wrong while the wash comput
94. cially when you have replaced an inverter If you are not sure go to the Configuration menu and select Inverter Menu set the correct machine type and supply voltage and load the parameters from the wash computer to the inverter once more If the correct parameters are not in the inverter all kind of inverter alarms may occur See also inverter manual available on request for more info Err N Failure Failure Name Explanation 300 Err OC1 Overcurrent See detailed explanation below 301 Err OC2 Overcurrent See detailed explanation below 302 Err OC3 Overcurrent See detailed explanation below 303 Er OV1 Overvoltage See detailed explanation below 304 Err OV2 Overvoltage See detailed explanation below 305 Err OV3 Overvoltage See detailed explanation below 306 Err THT Inverter overload See detailed explanation below 307 Err THM Motor overload See detailed explanation below 308 Err FAN Fan stopped Repair the cooling fan clean or replace if necessary 309 Err OLT Stall prevention See detailed explanation below 310 Err BE Brake transistor Short circuit in brake transistor circuit Power off immediately Replace the inverter 311 Err GF Ground fault Output overcurrent to ground 1 Check the motorcable and motor for ground faults 2 Disconnect the motorcable and try again If you still have the error replace the inverter 312 Err OHT Ext thermal relay External thermal relay T
95. cold water Depending on this selection other inlet valves will be suggested at the final rinse sequence Depending on this selection other inlet valves will be programmed when the standard programs are loaded 2 3 Drain Valve 2 Water Recycle Inlets Some machines function with water recovery and are equipped with a second drain valve If this second drain valve is a Normal Closed drain Valve then drain valve 2 must be Selected Yes Front Soap Dispenser machines only First select menu item Drain valve 2 By selecting Water Recycle Inlets 1 2 3 it s possible to program 1 2 3 extra water inlet valves 14 15 16 in the wash sequences and extra outlet vales for water recycling combined with pump in the drain extraction sequences A Attention Some machines need additional electrical components to complete installation Water Recovery No Yes 0 1 2183 Supply Sign A Front Soap Dispenser machines only If equipped with soap supply pump for supply signals A B D amp E the signal must be set liquid then NO pulse will interrupt the soap supply signal Supply Sign A corresponds with the First Soap Box Supply Sign E corresponds with the Fifth Soap Box Box Liquid Liquid Soap Supply Some washing machines function with external Liquid soap supplies and others do not To program External Liquid soap supplies at the Program Menu this selection must be Yes No Yes
96. d Hard water e A machine with 2 water supply inlets functions with 11 16 Cold Soft water and Warm Soft water 2 inlets The suggested inlet valves are 11 16 Cold Soft water The suggested inlet valves are related to the temperature and the soap box to be used A Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process Level Normal The suggested water level depends on the machine See table 3 4 High Type RPM The suggested RPM depends on the machine Type See table 3 4 Detergents Menu Time selection for external liquid soap supplies 0 99 sec You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu Supply 1 8 0 sec On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 2 0 Min The Final Rinse Sequence Time 0 99 5 Min for 0 Minutes the Final Rinse sequence will be skipped programmable in steps of 0 5 Minutes Sig
97. digit numeric value to create a new password Select the menu item No Password if you want to get rid of the Password To change the Password insert first the old Password then you are invited to create a new Password Password None Enter a 4 digit value for the Password and press 0000 99999 ENTER N Attention The Password will not be requested if it has not been set Programs Unlocked Each program can be locked unlocked individually Unlocked Locked 1 HOT WASH Unlocked When the program is locked it means no Program 2 WARM WASH Locked settings can be changed anymore It avoids that programs once created get changed by 99 Program 99 Unlocked somebody else EXIT Edit Password Exit Return to Advanced Menu PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC C TRACEABILITY MENU Traceability is a function to store wash cycle data outside the washing machine to be able to prove that the laundering process has been correctly executed In case of any failure the Wash Cycle must be stopped and there must be a warning that the wash cycle must be repeated correctly For more information about traceability see Manual Traceability Management Software Enable Traceability No First you have to select Traceability to obtain the other No Yes menu items Traceability Report Store DAQ A report can be created for each wash cycle Store DAQ A printer or PC can be connected t
98. dress Master Slave N Attention If 2 or more machines have the same Communication Address the communication network will not function Communication Addr 255 properly No Yes When the Advanced Menu is selected Yes an extra No menu item Advanced will appear at the Main Menu Advanced Menu Screen Return to Main Menu Exit 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 4 3 ADVANCED MENU Some special wash computer applications are only accessible by the Advanced Menu In the advanced menu you can find the not frequently used optional and special applications HOW TO GET INTO THE ADVANCED MENU To get access to the Advanced Menu the menu item Advanced Menu must be selected yes in the Configuration menu The Advanced menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Select the Advanced Menu after turning it on in the Configuration menu Initialization Menu Program Menu Configuration Menu Service Menu gt Advanced Menu e advanced menu contains a list of extra menu s with special functions The ad d t list of ext th funct Advanced Menu 1 DAQ Memory 2 Hygienic Cycle 3 Program Mode Lock 4 Program Lock Advanced Menu 5 Traceabili
99. e Unload Sequence By pressing the TURN DRUM push button you have to turn the drum so that the Door of the drum can be opened just in front of the Main door of the MB washing machine By releasing the push button the Drum stops turning If the weight of the garments in the drum is not well balanced then it can happen that you have to try to position the Door of the Drum a few times By pressing the DOOR UNLOCK button the Main door of the MB machine will be Unlocked Open the doors by hand Now you can Unload the garments The Load Sequence The garments are always loaded at the Dirty side If the program has not been interrupted the doors are now open at the Hygienic side Close and Lock the Doors The indication lights TURN DRUM and UNLOCK DOOR will be extinguished at the Hygienic side and be Illuminated at the Dirty side Now you have to position the Drum Door just in front of the Main Door at the Dirty Side If the Door of the drum is well positioned Unlock and open the Doors Now you can Load the garments After closing the doors you can start a new wash cycle N ATTENTION THE GRAPHITRONIC WASH COMPUTER FOR A MB WASHING MACHINE WILL ONLY ALLOW TO UNLOAD THE GARMETS AT THE HYGENIC SIDE OF THE MACHINE IF THE WASH CYCLE HAS NOT BEEN INTERRUPTED 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 67 ATTENTION IN CASE OF HYGIENIC DESINFECTIVE WASH PROGRAMS IN THE INITIALIZATI
100. e coil of the water inlet valves 5 Check the drain valve If the coil of the water inlet valve is electric open replace the coil or the complete water inlet valve If the drain valve is defective replace the drain valve 6 Check if the rubber hose for measuring the water level is well mounted on the electronic level sensor and on the drain valve If the hose is not well mounted install the rubber hose properly 7 Check if the hose on the electronic sensor is air tight 8 Check if the hose doesn t contain water siphon 9 Check the continuity of the wiring If the air hose is not air tight replace the air tube With a fastener you can make the hose air tight at the level sensor If the air tube contains water remove the water and fix the hose so that it doesn t work as a siphon If the wiring is not continuous repair the wiring 10 Check the output relay that powers inlet valves and the drain valve If the relay receives a command signal but is not closed replace the wash computer FAILURE 12 OVERFILL FAILURE If the target water level is X units above the target level then failure message 12 will be displayed The fault message will not be generated when the user is advancing from a sequence with a high water level to a sequence with a low water level X level Overfill a value that can be programmed at the Initialization menu DIAGNOSE 1 Check if the water
101. e is no short circuit on the output of the inverter loose wire of motor cable motor windings screws or other loose parts inside the motor terminal box Repair the short circuit 2 Disconnect the motor cable from the inverter and try again If you still have the error with motor cable disconnected replace the inverter DIAGNOSE FAILURE 421 423 E OH E OHI ERROR INVERTER OVERHEAT If the Power module on the heatsink of the inverter reaches a certain limit temperature the inverter will generate OH error If the interior of the inverter reaches a certain limit temperature the inverter will generate OHI error 1 Check if the cooling fan of the inverter if present rotates normally Replace the cooling fan on the inverter on the heatsink of the inverter 2 Check if the cooling fan in the washer that takes fresh air to the inverter s environment if present rotates normally Replace the cooling fan of the washer 3 Check if the heatsink or the cooling fans are not clogged with dust dirt so that fresh air can circulate freely Clean what is necessary 4 Check if the ambient temperature of the washer is within the specified limits see installation manual Take care that the ambient temperature is within the specified limits DIAGNOSE FAILURE 422 E OH2 ERROR MOTOR PROTECTION If the motor current is higher than allowed for a longer time the inverter will activate
102. e keypad DIAGNOSE 1 Check if correct water inlet valves have Choose the correct water inlet valves for the wash been programmed sequence when you create or adjust the parameters of the wash program If only hot water inlet valves have been Don t program only hot water inlet valves but also cold programmed and if the hot water supply ance has a temperature value above the programmed wash sequence value then the temperature of the wash bath will be too high 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 101 2 Check if the correct water inlet valves are See diagnostics Failure 11 Fill Failure Functional If the cold water inlet valves are not functional or if the main cold water supply is not available and only hot water inlet valves are open and if the hot water supply has a temperature value above the programmed wash sequence value then the temperature of the wash bath will be too high 3 Check the water temperature If the temperature of the supplied hot water is too high decrease the temperature of the hot water 4 Check if the temperature sensor is If the temperature sensor is defective functioning replace the temperature sensor 5 Check if the heating contactor stays closed If the heating contactor stays closed Replace the check voltage to contactor coil heating contactor 6 Check the output relay that powers the If the relay stays closed and the relay is broken
103. e message is displayed at the end of the cycle DIAGNOSE TROUBLESHOOTING 1 Check the drain tube of the washing machine If the drain tube is blocked repair the drain tube 2 Check the drain valve If the drain valve is defective replace the drain valve 3 Check the wiring When the drain valve is switched Off the drain valve should be open normal open If the wiring is damaged repair the wiring FAILURE 2 DRAIN FAILURE Failure 2 occurs when the electronic timer detects that the water is not drained after 3 minutes in a Drain or Spin Sequence The failure message is displayed at the end of the cycle DIAGNOSE 1 Check the drain tube of the washing machine If the drain tube is blocked repair the drain tube 2 Check the drain valve If the drain valve is defective replace the drain valve 3 Check the wiring When the drain valve is switched Off the drain valve should be open normal open If the wiring is damaged repair the wiring FAILURE 3 OUT OF BALANCE BEFORE SPIN Failure 3 occurs when the out of balance sensor is activated before the spin sequence has started Result the machine will not spin DIAGNOSE 1 Check if the out of balance switch is broken Make sure shipping braces are removed If the out of balance switch is broken replace the out of balance switch 2 Check the position of the out of balance switch I
104. e the motor drive 3 Check the motor If the motor is broken replace the motor 4 Check the power cable to the motor drive and also to the motor If the power cable is broken repair the power cable 5 Check the output relay that powers the motor drive If the relay is broken replace the wash computer 6 Check the contactor power supply motor drive contactor is not available on all machine types If the contactor is broken replace the contactor FAILURE 69 RS UNBALANCE R machines only Failure 69 occurs when the input for unbalance detection for F machines is high Or the wrong machine type has been selected or there is a mistake with the wiring 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 111 DIAGNOSE 1 Check if right machine type has been selected Select the right machine type See machine name plate at the rear side of the washing machine 2 Check the F machine input unbalance detection There must not be a wire bridge at the F machine input unbalance detection 3 Check the F machine input unbalance detection If the input is broken replace the wash computer FAILURE 70 RS7 SELECT Failure 70 occurs when the wrong machine type has been selected RS7 has been selected instead of RS10 Select the right machine type DIAGNOSE 1 Check if right machine type has been selected Select the right machine type See machine name
105. e wash computer Flash memory with software must be implemented The display is illuminated but it s difficult to read the text on the display The machine is not starting up e no external power e the emergency button is activated e the power connector is not connected on the board e the power connector is inverse connected e the fuse on the wash computer has burned e disconnect the input connector A amp B e check if the Flash Memory that contains the software is inserted in it s socket e the brightness is not Ok e the key switch stands in Program mode e Switch on the external power supply e verify the external power to the machine e deactivate the emergency button e connect the power connector e check the wiring and connect the connector as it must be e if the transformer is broken replace the wash computer Check the wiring and the voltage at the power Connector If the transformer is still OK change the Fuse if the display is lighting up verify if the input signals or the 16Vdc Supply Signal are touching the cabinet e if there is no Flash Memory inserted in it s Socket on the wash computer put the right Flash Memory with software into the socket e Change the value for Brightness Viewing Angle in the Configuration Menu until you get a bright display e set the Key switch to Run mode The machine is not responding on pressing the keyboard buttons e the key switch is
106. ecommended to erase the program memory and load the standard wash programs again as the wash program settings differ for each machine type A Attention MAKE SURE THAT YOU HAVE SELECTED THE CORRECT MACHINE TYPE OTHERWISE THE MACHINE WILL NOT FUNCTION PROPERLY Reset Defaults No All the Initialization and Configuration Menu Settings No Yes will be reset to its default Factory settings 2 No Y n Should only be used at SETUP of a new wash DEEP computer amp Confirm that you want to Reset Defaults A Attention Reset Defaults must only be executed for each new installed wash Computer and after selecting a new machine type to ensure correct EEPROM memory configuration A Attention BE SURE YOU WANT TO ERASE THE OLD SETTINGS AS THEY CAN T BE RECAPTURED PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Brightness Display Inverter Menu Supply Voltage XXXXXXX Inverter Type Load Param Are You Sure 12 No The brightness of the display is changed by adjusting the contrast of the optimal viewing angle Not for machines RS6 RS7 RS10 Redirects to the Inverter Menu Attention The washing machine can only operate correctly if the right inverter same as washing machine has been set in the Configuration menu Select the right inverter Look at Machine Name Plate on the rear of the washing machine amp Select the Supply Voltage
107. ed NO error message will be generated at all even if the heating time exceeds 99 minutes The machine will only stop heating when the programmed temperature has been reached 10 90 Min PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Max Water Fill Time 10 Min A diagnostic message is generated by the wash computer when the water hasn t reached the programmed level in 10 Minutes Err 11 MB70 MB90 MB110 MB140 MB180 15 Minutes A Attention If 99 minutes has been selected NO error message will be generated at all even if the heating time exceeds 99 minutes The machine will only stop filling when the programmed water level has been reached 5 99 Min Overfill Detection 10 units A diagnostic message is generated by the wash computer when the water has reached the programmed level 10 units Err 12 A Attention It s strongly recommended that the heating power of the steam installation has enough power to heat the bath quickly Otherwise the tub will be filled with extra water and an error message will occur that the machine takes more then 10 units extra water This will also increase the water energy and detergent supply consumption To solve the problem in another way reduce the programmed target water level so that less energy is needed to heat up the bath and with the extra water of the condensed steam you will wash with a normal amount of water 10 25 units
108. el sensor fastener Close the cover plate of the washing machine Switch on the main power Q The display should illuminate If the software is compatible with the previous software the new software can be used without re initialization Q You have to clear all the error messages in the Service menu if you want to make a correct inspection of the functioning of the new installed software If the software is not 10096 compatible with the previous software version The new software will generate a diagnostic message 35 When fault message 35 occurs you have to reset the settings of the configuration and initialization menu This can be easily done by Selecting Reset Factory Settings in the Configuration Menu This is explained in Chapter 3 Basic Description of Controls Go through the Menu items of the Configuration and Initialization Menu one by one to ensure that all the settings do correspond with the ones you prefer All the Custom Settings will be lost Switch the power Off On Now the GRAPHITRONIC Washing machine computer is ready to start a new cycle N ATTENTION FOR A PRACTICAL WAY OF WORKING FOR CHANGING THE EPROM TAKE THE ELECTRONIC BOARD OUT OF THE WASHING MACHINE BY THE FRONT SIDE OF THE FACIA PANEL See Paragraph 9 4 126 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 10 SPECIFICATION OF YOUR MACHINE MACHINE DATA type serial number yollag
109. er FAILURE 27 COMMUNICATION FAULT INVERTER This fault will only occur when there is no communication between the wash computer and the inverter The wash computer is sending requests to the inverter and the inverter is sending answers to the wash computer If the wash computer is not receiving the answers within 5 seconds then fault 27 will be displayed The baud rate for the E A500 series Mitsubishi inverters is 19200 RS485 communication The baud rate for the F5 series KEB inverters is 9600 ZRS485 communication Error 27 will occur if at the Configuration menu the wrong inverter type and by this way also the wrong baud rate has been selected Cause the Wash Computer and the Inverter have to communicate with the same baud rate On the wash computer there are 2 LED next to connector F which allow to inspect communication with inverter Washing machine in standby no wash program running Green LED is On and Orange LED is Off Washing machine is running both LED or flashing Flashing Green LED data send by wash computer Flashing Orange LED data received from inverter DIAGNOSE 1 For a new inverter or wash computer When the Inverter parameters are loaded at the Check if the right machine type and Washing Configuration menu make sure that you have selected machine power supply have been selected the right machine type and washing machine power supply 2 Check if the door is closed and locked If the door is no
110. er writes the dedicated inverter parameters into the inverter EEPROM memory This fault message means that not all dedicated inverter parameters have been loaded As a result the inverter will not work in a correct way IT IS NOT RECOMMENDED TO USE THE WASHING MACHINE AS THE INVERTER WILL FUNCTION WITH THE WRONG PARAMETERS SETTINGS DIAGNOSE 1 Check if the door is closed and locked If the door is not closed close the door If the door is not locked repair the door lock system 2 Check if the inverter is energized If the inverter is not energized check the power to the inverter see fault 27 3 Write the parameters once more into the inverter If the fault is persistent contact the manufacturer 104 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING 4FAILURE 32 VERIFICATION FAULT INVERTER Fault 32 occurs if a wrong parameter is detected at the verification of the inverter parameters After writing the inverter parameters in the inverter the parameters are verified one by one to ensure that they have been correctly loaded This fault message means that at least one of the dedicated inverter parameters is wrong As a result the inverter will not work in a correct way DIAGNOSE 1 Check if the correct machine type If the wrong machine type is selected enter the right is selected in the Configuration Menu machine type 2 Check if the door is closed
111. eral It is not possible to present all the specific data of the device T BEFORE OPERATING A MACHINE CONTROLLED BY AN ELECTRONIC PROGRAMMER READ THIS NOTE EVERY CIRCUIT BOARD HAS A SERIAL NUMBER AND THE CODE OF THE BOARD Picture 9 3 ON THE EPROM MEMORY CHIP ON THE CIRCUIT BOARD IS A LABEL SPECIFYING THE SOFTWARE NUMBER AND VERSION AND OR THE DATE OF THE SOFTWARE Picture 9 3 THESE DATA AS WELL AS THE MODEL AND SERIAL NUMBER OF THE MACHINE MUST BE MENTIONED IN ALL CORRESPONDENCE OR INQUIRIES ADDRESSED TO THE DISTRIBUTOR OR MANUFACTURER NOTE THE GRAPHITRONIC COMPUTER USES MACHINE TYPE CODES TO SELECT THE DIFFERENT PROGRAMMABLE MACHINES EXECUTIONS The model number on the machine doesn t indicate the machine type but must be linked with the description of the machine type letters a RS Rigid mounted Frequency inverter driven machines MFRxxPNC FS Free standing Frequency inverter driven machines MFSxxPNF MB Medical Barrier machines 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 5 2 2 SYMBOLS USED BUTTONS OPERATION BUTTONS 1234567890 Program number selection buttons START Starting up a program Advancing the program step by step 100947 STOP Interrupting a program Finishing a program Q 100948 YES Yes selection E NO No selection ARROW LEFT Decreasing the sequence time 10096 ARROW RIGHT Increasing the sequence
112. et motor drive Failure 60 becomes active The wash Cycle will continue for the remaining cycle time Just for diagnostic purposes there is written in the Err log Failure 63 at reset 1 Failure 64 at reset 2 Failure 65 at reset 3 DIAGNOSE 1 Check the communication cable If the communication cable is broken repair the communication cable 2 Check the motor drive If the motor drive is broken replace the motor drive 3 Check the motor If the motor is broken replace the motor 4 Check the power cable to the motor drive and also to the motor 5 Check the output relay that powers the motor drive If the power cable is broken repair the power cable If the relay is broken replace the wash computer 6 Check the contactor power supply motor drive contactor is not available on all machine types 110 PROGRAMMING MANUAL If the contactor is broken replace the contactor 531486 B PUB DATE 28 MAY 2012 DOC FAILURE 61 CONTINUE SPIN TROUBLESHOOTING RS6 RS7 RS10 only Failure 61 occurs when there is a feedback speed signal from the Motor Drive when the motor is not turning and the Motor Drive is not expected to return a speed signal There will occur 1 reset just for diagnostic purposes there is written Failure 66 in the Error log DIAGNOSE 1 Check the wire bridge on the mobile connector When the wire bridge is open the motor will spin motor drive continuously i
113. f balance switch If the out of balance switch is not correctly mounted install the out of balance switch properly 5 Check the wiring the contact of the out of If there is no continuity repair the wiring balance switch is normally closed Check connector pins for loose connections 6 Check the wash computer If the input of the wash computer is not Inputs can be checked one by one in the Service menu functional replace the wash computer FAILURE 50 51 ERROR NO SECOND THIRD ACCELERATION RAMP MB70 90 110 140 180 machine only Failures 50 51 occur when the washing machine is not accelerating to the programmed extraction speed with the standard spin ramp but with the wash speed ramp In normal operation the machine accelerates slowly to it s maximal speed The software is only monitoring Error 50 and 51 when the maximal spin speed has been programmed DIAGNOSE 1 Check if the wire bridges at the terminals of the When a new inverter is installed the wire Mitsubishi inverter are present bridges at the terminals of the Mitsubishi inverter must be installed See electrical drawing 2 Check if the wire bridges at the terminals make If there is no continuity between the terminals at electrical contact the wire bridges make a good connection by tightening the screws at the terminals 3 Check if the right Mitsubishi inverter parameters Load the correct Mitsubishi inverter parameters have been loaded 4 If the problem is persis
114. f the out of balance switch is not correctly mounted install the out of balance switch properly 3 Check the wiring the contact of the out of balance switch is normally closed Check connector pins for loose connections If there is no continuity repair the wiring FAILURE 4 OUT OF BALANCE NORMAL SPIN Out of balance at normal Spin will occur when a washing machine is badly loaded The machine will try up to 10 times to redistribute the laundry in the drum before the spin step is skipped This function will protect the machine against overload and assures the normal lifetime of the washing machine 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 97 DIAGNOSE 1 Check the position of the out of balance switch If the out of balance switch is not correctly mounted install the out of balance switch properly 2 If this failure occurs often Use a fully loaded drum A completely filled drum produces less unbalance than a drum that is only filled for 1 3 3 Check the wiring if there is no bad connection The out of balance sensor is a NC contact If there is a bad connection repair the wiring FAILURE 5 OUT OF BALANCE HIGH SPIN Failure 5 occurs when the out of balance sensor is activated during high spin This failure indicates that there will probably is a mechanical defect DIAGNOSE 1 Check the position of the out of balance switch If the out of balan
115. f you accept the pre programmed default value THE DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve Time 0 5 Min The Drain Sequence Time 0 9 5 Min for 0 Minutes the Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 61 THE EXTRACT SEQUENCE Drain Extract No Drain Static Drain Reversing Drain Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 4 Time 4 5 Min The Extract Sequence Time 0 9 5 Min for 0 Minutes the Extract sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu NO DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain e The Drain Extraction part of the programmed step is skipped A Attention For some specific functions No Drain must be programmed Example If you want to program a Cool down Sequence then No Drain must be programmed between the Hot Wash and the Cool down Sequence Exit Return to Edit Program Menu THE STATIC DRAIN SEQUENCE Drain Extract No Drain
116. he bimetal Spring system is defective replace the bimetal Spring 2 Check the mechanical functionality of the door lock 3 Check the continuity of the wiring If the door lock is not functioning mechanically or can not be corrected replace the door lock system If the wiring is not continuous repair the wiring 4 Check door unlock coil In normal operation the door unlock coil should not be switched on all the time At the bimetal test the unlock coil must not be activated 5 Check the output relay that powers the door lock coil If the relay stays closed and the relay is broken replace the wash computer FAILURE 11 FILL FAILURE Failure 11 occurs when the water level has not reached its target level in x minutes x Max fill time a value that can be programmed at the Initialization Menu A ATTENTION The rubber hose must be fixed with a fastener on the electronic water level Sensor DIAGNOSE 1 Check if the programmed Max fill time in the Initialization menu is acceptable If the water flow is very slow increase the value for the Max fill time The default value is 10 minutes 2 Check if the external water valves are open If the water valves are closed open the water inlet valves 3 Check if the water inlet valves are not blocked by dirt If the water inlet valves are blocked by dirt clean the water inlet valves or replace the water inlet valves 4 Check th
117. hecked one by one in the Service menu If the input of the wash computer is not functional replace the wash computer board FAILURE 46 BRAKE STAYS CLOSED MB70 90 110 140 180 machine only Failure 46 occurs when the mechanical brake stays closed When the brake stays closed at acceleration at spin between 250 and 350 RPM a too high motor current is detected and the machine is stopped at once The machine should not be operated when the brake is out of order As the machine operation is deteriorated an intervention of a technician is required DIAGNOSE 1 Check if the main air pressure is available Apply the correct air pressure 2 Check if the air pressure that controls the brake is available If the air pressure valves are out of order repair or replace the corresponding air pressure valves 3 Check the brake control signal wiring that commands the brake air pressure valve If the wiring is damaged repair the wiring 4 Check the output relay that powers the control signal for the brake air pressure valve If the relay receives a command signal but is not closed replace the wash computer 5 Check the output relay that powers the control signal for the brake air pressure valve If the relay does not receive a command signal replace the wash computer FAILURE 47 BRAKE WEAR OUT SIGNAL MB70 90 110 140 180 machine only Failure 47 occurs when the friction blocks of the
118. ify if the value Expected Free Weight XXX in the Weighing Menu has still the correct value This value must correspond with the real total weight of the washing machine If the actual measured weight value gets out of range then the Diagnostic Error 101 will appear Weigh Low Weight of weighing system is too low DIAGNOSE 1 Check the load cell wiring Repair the wiring 2 Check the values for each individual load cell Adjust the mounting of the load cell 3 Check if the signal conditioner amplifier module Replace the signal conditioner amplifier is still operational module 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 115 FAILURE 102 WEIGH HIGH MB amp FS23 FS55 machines with Weighing system only Failure 102 occurs when the measured weight is much higher then in normal operation Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell Verify if the value Expected Free Weight XXX in the Weighing Menu has still the correct value This value must correspond with the real total weight of the washing machine If the actual measured weight value gets out of range then the Diagnostic Error 102 will appear Weigh High Weight of weighing system is too high DIAGNOSE 1 Check the load cell wiring Repair the wiring 2 Check the values for each individual load cell Adjust the mounting of the load ce
119. in High spin speed the drum is turning away from the soap box 8 9 Motor Stop Free run or controlled deceleration 20 20 Inlet 11 The machine takes water by inlet 1 21 21 Drain 1 The water is drained by drain valve 1 22 22 lnleti2 The machine takes water by inlet 2 until the safety level for heating is reached Heating activated only if Wait temp on 23 23 Drain 1 2 The water is drained by drain valve 1 24 24 Inlet I3 The machine takes water by inlet 25 25 Drain 1 The water is drained by drain valve 1 26 26 Inlet 14 The machine takes water by inlet 4 27 27 Drain 1 The water is drained by drain valve 1 28 28 Inlet 15 The machine takes water by inlet 5 29 29 Drain 1 The water is drained by drain valve 1 30 30 Inlet 16 The machine takes water by inlet 6 31 31 Drain 1 The water is drained by drain valve 1 50 50 Tumble The tumble sequence Unload End of the Diagnostic Cycle Note The second drain valve will be opened if a second drain valve has been selected in the Configuration menu No number 2 is displayed at the sensor test as this takes only a fraction of a second 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 93 Diagnostic Test Sequence for Machines with Front Soap Dispenser Test 2 For washing machines with 2 Main Water Supplies Test 3 For washing machines with 3 Main Water Supplies
120. ine will immediately stop all its functions The door will stay locked DIAGNOSE 1 Check the well functioning of the DOOR SOLENOID SWITCH The DOOR SOLENOID SWITCH is a NO open contact If the DOOR LOCK SOLENOID SWITCH is broken or doesn t function correct replace the door solenoid switch Check the door lock coil If the door lock coil doesn t function replace the door lock coil Check the mechanical functionality of the door lock If the door lock is not functioning mechanically replace the door lock system Check the continuity of the wiring If the wiring is not continuous repair the wiring Check the good functioning of the DOOR SOLENOID SWITCH at the inputs menu If the input is not functional replace the wash computer 98 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC EM 4 TROUBLESHOOTI FAILURE 8 DOOR LOCK CHECK AT START FAILURE The washing machine will not start a new process when the door is not locked after pressing the START button After 5 attempts to lock the door the wash computer shows the Message DOOR NOT LOCKING blinking By opening the door you are invited to close the door and press the START button once more Failure message 8 will be generated each time the door lock sequence could not be finished once started Failure message 8 is not shown on the display but only stored in the Error
121. ing machine heating system works with a temperature control hysteresis below the programmed target temperature value This corresponds with line 1 at the picture Some washing machine operators want a strict temperature control in case of hygienic wash cycles Example this means when 70 C is programmed the linen must be washed at a temperature that doesn t drop below 70 C This solution is possible by switching on the Strict Temperature Control function In this case the wash computer works with a temperature control with a hysteresis above the programmed temperature value See line 2 at the picture Strict Temperature Control is not applicable for delicates and woollens and will not work for a programmed temperature 30 C 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 39 Water Water Temperature Temperature 2 Strict Temperature Control Target Time B Temperature Calibration Offset A Strict Temperature Control Water Heating graphs B Temperature Calibration Offset The temperature sensor of the washing machine can be calibrated with an external temperature measurement device as reference The temperature sensor value can be adjusted in a range of 5 C For normal washing machine use such calibration is not required Strict Temp Control No The Strict Temperature Control of the wash computer No Yes makes that the fabrics is washed at same value like the programmed target temperature
122. inue At spin sequence Acceleration inverter wrong only MB70 90 110 140 1 80 Ramp inverter parameters E52 Board Memory PCB EEPRROM Don t start At Power Up CRC failure E53 Board Data PCB EEPROM Data Don t Start At Power Up out of range failure E57 Lock System Door Lock Switch Don t Start At locking sequence stays closed when the MB70 90 110 140 180 only outer door is open E58 No Free Run Deceleration end of Full stop safety time At spin sequence spin while brake is only MB70 90 110 140 180 closed E59 Run Free Run Run Status inverter 1 Full stop safety time At spin sequence while brake is closed only MB70 90 110 140 180 E60 No reset Drive No detection motor Full stop safety time Wash Sequence speed signal at wash E61 Continue spin Motor doesn t stop Full stop safety time Whole cycle spinning anymore E62 Extended speed Motor spins too fast Full stop safety time Whole cycle E63 Motor Drive Reset Motor Drive for Reset Motor Drive Wash Sequence E67 E60 E61 amp E62 E68 No Sign Spin No detection motor Full stop tumble Spin Sequence speed signal at spin E69 RS Unbalance Unbalance input should Don t Start Start Spin sequence not be high on R Full stop tumble Whole cycle machines E70 RS7 Select RS7 selected in case of Don t Start Start Cycle RS10 E71 RS10 Select RS10 selected in case Don t Start Start Cycle of RS7 E72 KEB ST LOW No wire bridge Don t Start Start cycle terminals 16 20 E73 KEB ST HIGH No KEB parameters
123. ispenser steel S D Main wash 5 6 2 15 NH 6 min W gentle B 30 Step 1 Drain 30 sec D Rinse 1 2 5 6 2 NH 2 min W gentle Step 2 Drain 30 sec D Rinse 2 2 5 6 2 NH 2 min W gentle Step 3 Drain 30 sec D Rinse 3 1 6 1Q NH 3 min W gentle C 30 Step 4 Final spin Spin 2 5 min L Slowdown X Tumble 30 sec W gentle CQ WASH PROGRAM 6 ECO HOT WASH 90 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Level Time Stainless dispenser steel S D dispenser steel S D Main wash 5 4 3 2 3 90 C EL 25 min W normal B 30 Step 1 Drain 30 sec D Rinse 1 2 5 6 2 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 2 5 6 2 NL 4 min W normal Step 3 Spin 1 min L Rinse 3 1 6 1 2 6 W normal C D 30 Step 4 Final spin Spin 5 5 min H Slowdown X Tumble 30 sec W 5s 5s 78 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC WASH PROGRAMS m WASH PROGRAM 7 ECO WARM WASH 60 C NO PREWASH Inlet Soap Supply T b Level Ti R P M Soap Stainless emp AG ES x Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 4 3 2 3 60 C EL 20 min W normal B 30 Step 1 Drain 30 sec
124. l S D Main wash 5 4 3 2 3 40 C EL 10 min W normal B B 30 Step 1 Drain 1 min L Rinse 1 2 5 6 2 EH 2 min W normal Step 2 Spin 1 min L Rinse 3 1 6 1 2 3 min W normal 30 Step 3 Final spin Spin 5 5 min H Slowdown x Tumble 30 sec W 5s 5s 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 81 WASH PROGRAM 13 SUPER ECO BRIGHT COLOR WASH 30 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Level Time REMO Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 6 3 2 3 30 C EL 8 min W normal B B 30 Step 1 Drain 1 min D Rinse 1 2 5 6 2 EH 2 min W normal Step 2 Spin 1 min D Rinse 3 1 6 1 2 EH 3 min W normal C 30 Step 3 Final spin Spin 4 min H Slowdown x Tumble 30 sec W 5s 5s CQ WASH PROGRAM 14 EXTRACTION LOW SPEED Inlet Sequence Final spin Spin Slowdown Tumble Top Soap dispenser 1 6 Stainless steel S D 1 02 Level Time 3 min WASH PROGRAM 15 EXTRACTION HIGH SPEED R P M x W normal 30 sec W normal Soap Supply Stainless steel S D Top Soap dispenser D 30 Sequence Final spin Spin Slowd
125. let Soap Supply Sequence Top Soap Stainless Temp Level Time REM Top Soap Stainless dispenser steel S D dispenser steel S D Prewash wash 2 3 2 3 30 C NL 5 min W normal A A 30 Spin 1 L Main wash 5 4 3 2 3 90 C NL 10 min W normal B B 30 Drain 30 sec D Rinse 1 2 5 6 2 NH 2 min W normal Spin 1 min L 2 z Rinse 2 2 5 6 2 NH 2 min W normal Spin 1 min L Rinse 3 1 6 1 2 NL 3 min W normal C 30 Final spin Spin 5 5 min H Slowdown Tumble 30 sec W 5s 5s C WASH PROGRAM 2 WARM WASH 60 C Inlet Soap Supply Sequence Top Soap Stainless Temp Level Lime REMC Top Soap Stainless dispenser steel S D dispenser steel S D Prewash wash 2 3 2 3 30 C NL 5 min W normal A 30 Spin 1 L Main wash 5 4 3 2 3 60 C NL 10 min W normal B 30 Drain 30 sec D Rinse 1 2 5 6 2 NH 2 min W normal Spin 1 min L Rinse 2 2 5 6 2 NH 2 min W normal Spin 1 min L z Rinse 3 1 6 1 2 NL 3 min W normal C 30 Final spin Spin 5 5 min H Slowdown X Tumble 30 sec W 5s 5s 76 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC WASH PROGRAMS m WASH PROGRAM 3 COLORED WASH 40 C Inlet Soap Supply Sequence Top Soap Stainless Temp Level Time RENI Top Soap Stainless dispen
126. ll 3 Check if the signal conditioner amplifier module Replace the signal conditioner amplifier is still operational module FAILURE 103 WEIGH BALANCE MB amp FS23 FS55 machines with Weighing system only Failure 103 occurs when the measured weight is not equal divided over the 4 load cell s Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell FS23 FS55 load on each load cell must be in range 20 30 MB16 MB66 load on each load cell must be in range 20 3096 MB70 MB180 load on each load cell must be in range 6 49 Weigh Balance Balance weighing system is out of order DIAGNOSE 1 Check the load cell wiring Repair the wiring 2 Check the weight values for each individual load Adjust the mounting of the load cell so that there Cell is again optimal balance 3 Check if the signal conditioner amplifier module Replace the signal conditioner amplifier is still operational module FAILURE 104 WEIGH OVERLOAD MB16 MB66 amp FS23 FS55 machines with Weighing system only Failure 104 occurs when during wash cycle load on one load cell is over 1000 kg Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell This function is protecting the load cell against mechanical overload The load cell s are over dimensioned and can h
127. log DIAGNOSE 1 Check door handle for damage traces and If handle is damaged replace hanle centering against door lock If not good centered center door against door lock Check if the input connector DL door lock is connected If the input connector DL door lock is not connected connect connector DL Check the well functioning of the DOOR LOCK SOLENOID SWITCH If the door lock solenoid switch is broken or doesn t function correct replace the door lock solenoid switch Check the door lock coil If the door lock coil doesn t function replace the door lock coil Check the mechanical functionality of the door lock If the door lock is not functioning mechanically and can not be corrected replace the door lock system Check the continuity of the wiring If the wiring is not continuous repair the wiring Check the output relay that powers the door lock coil If the relay is broken replace the wash computer Check the good functioning of the DOOR LOCK SOLENOID SWITCH at the inputs If the input is not functional replace the wash computer menu 9 Check the well functioning of the DOOR If the door switch is broken or doesn t function correct SWITCH replace the door switch FAILURE 9 DOOR LOCK SOLENOID SWITCH FAILURE AT CYCLE END At the end of the cycle the Door Lock coil is switched off and the DOOR LOCK SOLENOID SWITCH
128. m 1 HOT WASH 90 C eet tube eani re nob ee ea RR dee Ra da ERR dee eaa dde 76 Wash program 2 WARM WASH 60 C sousi entire siitin nooi iran nennen rennen nennen nennen 76 Wash program 3 COLORED WASH 40 nennen nnne nennen 77 Wash program 4 BRIGHT COLORED WASH 30 C sssssssssssssseeeene TT Wash program 5 WOOLENS 15 C ssssssssssssseseeee 78 Wash program 6 ECO HOT WASH 90 78 Wash program 7 ECO WARM WASH GOC janine 79 Wash program 8 ECO COLORED WASH 40 C 79 Wash program 9 ECO BRIGHT COLORED WASH 30 80 Wash program 10 SUPER ECO HOT WASH 90 C ssssssssessssseeeen nnns 80 Wash program 11 SUPER ECO WARM WASH 60 81 Wash program 12 SUPER ECO COLOR WASH 40 81 Wash program 13 SUPER ECO BRIGHT COLOR WASH 30 emen 82 Wash program 14 EXTRACTION LOW SPEED eene nene 82 Wash program 15 EXTRACTION HIGH SPEED seeeeeenenm enm eene nne nnns 82 8 TROUBLESHOOTING 55 nonna tn na anataa nina aiaa
129. message 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 83 8 3 HOW TO HANDLE FAULT MESSAGES N ATTENTION CHECK IN THE MANUAL TO SEE WHAT PROBLEM THE ERROR MESSAGE CORRESPONDS WITH ASK THE ASSISTANCE OF AN EXPERIENCED TECHNICIAN TO SOLVE THE PROBLEM ALL THE SAFETY PRECAUTIONS MUST BE FOLLOWED BEFORE EACH INTERVENTION You can overrule and erase fault messages by pressing the STOP or ENTER button key switch in program mode switching the power off on opening the door fault 4 and 41 For safety reasons the door will not be unlocked if there is still water in the drum the water temperature is above 55 C the drum is still turning a safety time will be respected until the drum comes to a standstill there is a problem with the door lock system Each time at the end of the cycle the GRAPHITRONIC Wash computer will fulfill a safety test sequence If at the end of the cycle the safety conditions are not fulfilled the messages TOO HOT or WATER IN CAGE will be displayed TOO HOT WATER IN CAGE XX C XX C Level YY If the problem disappears the water has dropped below the safety level for spin or the water temperature has dropped below 55 C the Error message TOO HOT or WATER IN CAGE will disappear automatically A ATTENTION IT S UP TO THE OPERATOR TO TAKE THE NECESSARY PRECAUTIONS IF THE DRAIN VALVE IS NOT FUNCTIONAL AND IF THERE IS STILL HOT WATER IN THE TUB AT THE END OF TH
130. n menu Time 0 5 Min The Static Drain Sequence Time 0 9 5 Min for 0 Minutes the Static Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 63 6 OPERATION MENU 6 1 STARTING UP N ATTENTION BEFORE STARTING UP THE FIRST TIME BE SURE THAT THE MACHINE IS WELL INSTALLED SEE INSTALLATION MANUAL MAKE SURE THAT THE CONFIGURATION AND INITIALIZATION MENU HAVE THE RIGHT SETTINGS SEE CHAPTER 4 A ATTENTION WASH CYCLES CAN ONLY BE STARTED WHEN THE KEY SWITCH IS IN RUN MODE 6 2 SWITCHING ON THE POWER 9 The display lights up when you switch on the power If the program is ready to be started Select CYCLE is displayed 6 3 LOAD THE WASHING MACHINE Open the door and load the laundry into the drum When the drum is loaded close the door 6 4 PUT SOAP INTO THE SOAP DISPENSER 87 the correct amount of soap into the soap dispenser Front Soap Dispenser washing machines At the wash sequence it depends of pre programmed soap supply signals in which boxes A B C D or E you have to add soap 101009 Top Soap Dispenser washing machines At the wash sequence it depends of the pre programmed water inlets in which compartment A B or C you have to add soap See paragraph 3 4 for more information 101008 6 5 STARTING A WASH PROGRAM
131. n be programmed See step Without making changes you can watch item by item by pressing the ARROW DOWN or UP button If you want to make changes Insert a new value Enable or disable a Setting by pressing the YES or NO button Select a list element by pressing the ARROW LEFT or RIGHT button gt You always need to confirm by pressing the ENTER button Each time you add or insert a new step default values have been pre programmed So with less effort complete programs can be programmed See also chapter 3 for a general explanation concerning the creation of wash programs You can recognize a list element by the LEFT and RIGHT ARROW symbol at the right side on the display The arrow down symbol on the display points to the last Menu Item EXIT 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 51 SELECTING THE WASH PART Prog If you have selected Add Step Edit Step or Insert Step you nessun a Step YY Pre Wash lt gt 2 have to select the wash sequence now V e Depending on the machine type with top or front soap dispenser you have more or less sequences available For Washing Machines with Top Soap Dispenser Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash For Washing Machines with Front Soap Dispenser Wash Cooldown Rinse Soak Spray No wash e For a new step as a default the first displayed function is the W
132. n the same direction Close the wire bridge open wire bridge is a test function for the motor drive 2 Check the communication cable If the communication cable is broken repair the communication cable 3 Check the motor drive If the motor drive is broken replace the motor drive FAILURE 62 EXTENDED SPEED RS6 RS7 RS10 only Fault 62 will occur when the speed exceeds more then 50 RPM above the target speed There will occur 1 reset just for diagnostic purposes there is written Failure 67 in the Error log DIAGNOSE 1 Check the communication cable If the communication cable is broken repair the communication cable 2 Check the motor drive If the motor drive is broken replace the motor drive 3 Check the motor If the motor is broken replace the motor 4 Check the Belt If the belt is broken replace the belt If the belt is slipping check the fixation of the motor and pulley and the mechanical tension of the belt assure that no water gets on the belt FAILURE 68 NO SIGN SPIN RS6 RS7 RS10 only Failure 68 occurs when there is no feedback speed signal from the Motor Drive at the spin sequence Probably this also means that the drum is not turning DIAGNOSE 1 Check the communication cable 2 Check the motor drive If the communication cable is broken repair the communication cable If the motor drive is broken replac
133. nal No When a signal is programmed a pause will be Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 57 THE SOAK SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash Temperature 40 C The water temperature 1 45 C Inlet top soap dispenser 12 I3 The suggested inlet valves are related to the 11 12 13 14 15 16 temperature and the soap box to be used A Attention If you insert other inlet valves than the suggested ones 11 12 13 front soap dispenser l2 x I3 problems can occur at the water fill process 40 C Level Normal The suggested water level depends on the machine See table 3 4 Low Type RPM The suggested RPM depends on the machine Type See table 3 4 Detergents Menu Time selection for Soap Boxes hopper and external 0 99 sec liquid soap supplies Box A B C D E 0 sec E NC You can program up to 4 supplies at the same time Supply 1 329 0 sec If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines Liquid soap supplies must be switched on at the configu
134. nal soap pumps a signal from the soap supply reservoir can be connected to the GRAPHITRONIC washing machine computer If the Soap box is almost empty then the diagnostic message Err 39 out of soap will be shown on the display of the GRAPHITRONIC Wash Computer So the operator does not have to check the soap supply reservoirs continuously to avoid washing without soap 6 27 AUTOMATIC WEIGHING SYSTEM MB F23 4 to FS1200 machines can be equipped with an automatic weighing system When the door is open a screen with a weighing scale is displayed The operator is invited to press the 0 number button TARE to put the scale on 0 kg By pressing the 0 button the message Reference weight is set to 0 is shown The operator loads the machine and can follow on the display how much linen is put in the washing machine 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 73 If the load exceeds the capacity of the washing machine the wash computer shows an Overload message At the bottom of the display is shown a progress bar as simple indicator how much linen has been loaded By closing the door the display with weighing information is replaced by the display to select a wash cycle In case of a washing machine with weighing system the water consumption is programmable in litres to obtain a more precise water consumption Another feature is automatically adjusting the water consumption
135. nfiguration menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Press the ARROW DOWN button to select the Configuration Menu Initialization Menu Program Menu gt Configuration Menu Service Menu Advanced Menu Press the ENTER button to make your selection For the Configuration Menu a Pass Word is required Configuration Menu gt Password Insert 3 2 1 and Press the ENTER button Now you will see the first menu item By pressing the ARROW DOWN or UP button you can select the menu items one by one 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 31 Machine Type R6 Select the right machine type List e Look at Machine Name Plate at the rear of the No Yes washing machine 8 Confirm that you want to change the machine type Are You Sure No FS23 8 Top Soap Dispenser FS23 4 amp FS22 5 Front Soap Dispenser A Attention Reset Defaults must only be executed for each new installed wash Computer and after selecting a new machine type to ensure correct EEPROM memory configuration just by selecting another machine type the default settings are not reloaded A Attention By changing the machine type the wash programs kept in EEPROM memory are not changed After changing the wash machine type it s r
136. ning at the End Wash step water is empty Front soap dispenser Mach only E39 Out of Soap The Soap Supplies For Info only Wash step are running Out of Soap E40 No Fill Rec Fill failure due to an Full stop Request for Wash step 86 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC E41 Service Due Service Due Warning For Info only End cycle Open door reset E42 Connection No Network For Info only Data Transfer Networking Connection E43 Voltage Par Wrong Voltage Make correct selection Configuration menu Range Selection E44 Model type Wrong Inverter Model Make correct selection Configuration menu Type E45 No Speed Sensor No Speed pulses Continue Warning At spin sequence Signal when drum turns only MB70 90 110 140 180 E46 Brake Closed Brake Stays Closed Full stop safety time At spin sequence only MB70 90 110 140 180 E47 Brake Wear Out Friction blocks brake Full stop safety time Any time are wear out only MB70 90 110 140 180 E48 Brake Open Brake Stays Open Continue Warning At spin sequence only MB70 90 110 140 180 E49 UnBalance Air suspension Full stop safety time Wash action Switch At Wash without compressed only MB70 90 110 140 180 air E50 No Second Missing wire bridge Continue At spin sequence Acceleration inverter wrong only MB70 90 110 140 180 Ramp inverter parameters E51 No Third Missing wire bridge Cont
137. nt A Pre wash Inlet Valve 3 Hot Soft Water Direct Inlet Liquid Inlet Valve 4 Hot Soft Water Soap Dispenser Compartment Main Wash Inlet Valve 5 Cold Soft Water Soap Dispenser Compartment Main Wash Inlet Valve 6 Cold Soft Water Direct Inlet Liquid If No Cold Hard water is available then Inlet Valve 1 will function with Cold Soft Water e Machines with FRONT SOAP DISPENSER Inlet Valve 1 Cold Hard water Inlet Valve 1 is not operational if no hard water is available Inlet Valve 2 Cold Soft water Inlet Valve 3 Hot Soft water L2 WATER LEVEL NL Normal Low level NH Normal High level WASH ACTION e Normal Wash Action A 12 12Seconds Action Rz3 3 Seconds Rest e Gentle Wash Action 3 3 Seconds Action 12 12 Seconds Rest RPM REVOLUTIONS PER MINUTE W RS FS MB Washing Speed 32 50 RPM D type RS FS MB Distribution Speed not changeable 100 RPM L RS FS MB Low extraction speed standard 500 RPM FS MB High extraction speed 625 1000 RPM depending on the size of the machine 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 75 7 2 WASH PROGRAMS CQ WASH PROGRAM 1 HOT WASH 90 C Step 1 Step 2 Step 3 Step 4 Step 5 Step 1 Step 2 Step Step 4 Step 5 In
138. o the washing Store PC machine by Serial RS485 communication bus Print Last Store DAQ stores all wash process data in the Print All DAQ memory of the wash computer When the PC is connected to the washing machine the data is send and stored on the PC Store sends continuously all wash cycle data to the PC where it is stored Print Last sends the report directly to a printer The command is given by Start Print Last Report Print All sends the report in real time to a printer Stored Cycles XX In case of selection Store DAQ there is shown a menu item how much wash cycles are stored in DAQ memory Start Print Last Report No In case of selection Print Last there is another menu No Yes item that allows to Start Printing the Last stored Report Disable Traceability Errors No Err 81 and Err 82 can be switched off if they disturb to No Yes often the wash process Exit Return to Advanced Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 43 CQ WEIGHING MENU Only for MB amp FS machines executed with a weighing system or the linen weight is entered manually Weighing System No No without weighing system No Auto Auto Automatic weighing system Manual Manual manual entering of the linen weight Main Units kg When the weight value is shown it can be presented Kg 96 in kg or in a percent value capacity machine Main Units co
139. oder not functional or speed too high 410 ErrHyb hybrid Invalid encoder interface identifier 411 ErrHybC hybrid changed Encoder interface identifier has changed 412 ErriED input error detect Error at PNP NPN switching or input failure If the fault is persistent replace the inverter 413 Errlnl initialisation MFC MFC not booted If the fault is persistent replace the inverter 414 ErrLSF load shunt fault Load shunt relay defect supply voltage too low or wrong connection brake resistor If the fault is persistent replace the inverter 415 ErrndOH No drive overheat 405 ErrdOH occurred but solved Reset is now possible 416 ErrnOH No invert overheat 421 Err OH occurred but solved Reset is now possible 417 ErrnOHI No overheat int 423 ErrOHI occurred but solved Reset is now possible 418 ErrnOL No overload 424 Err_OL occurred but solved Reset is now possible 419 ErrnOL2 No overload 2 425 ErrOL2 occurred but solved Reset is now possible 420 Er OC overcurrent See detailed explanation below 421 Err OH inverter overheat See detailed explanation below 422 ErrOH2 motor protection See detailed explanation below 423 ErrOHI overheat internal See detailed explanation below 424 Er OL overload See detailed explanation below 425 ErrOL2 overload 2 Occurs if the standstill constant current is exceeded See detailed explanation below 426 Err_OP overvoltage See detailed explanation below 427 ErrOS overspeed Real speed is bigger th
140. on NO DRAIN e No inlets are programmable for Top Soap dispenser machines inlet 6 is the standard inlet for Front Soap dispenser machines inlet 2 is the standard inlet e The water level can t be programmed as the process of adding and draining water doesn t allow this N ATTENTION DO NOT PROGRAM A DRAIN SEQUENCE BEFORE A COOLDOWN SEQUENCE Temperature 60 C The water temperature 1 60 C RPM The suggested RPM depends on the machine Type See table 3 4 Drain Valve 1 Only available on washing machines with both a normal Open and normal Closed Drain valve 1 2 On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 sec The wash action motor Off Time Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Time 7 0 Min Signal No The programmed time time needed to decrease the water temperature Once the programmed temperature has been reached the next Sequence will be started for O Minutes the Cooldown sequence will be skipped programmable in steps of 0 5 Minutes A Attention If a short time is programmed the water temperature will decrease fast Recommendation Program 1 minute for each 3 C temperature drop Example For a hot wash of 90 C and a Cooldo
141. on zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines Liquid soap supplies must be switched on at the configuration Menu On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 2 0 Min The Rinse Sequence Time 0 99 5 Min for 0 Minutes the Rinse sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 56 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC FINAL RINSE SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash Only for Top Soap Dispenser washing machines No temperature can be programmed as a Last Rinse is only dedicated for cold hard water Inlet top soap dispenser 1 3 Inlets can be programmed 11 12 15 16 3 inlets e A machine with 3 water supply inlets functions with Cold Hard water Cold Soft water and Warm Soft water The suggested inlet valve is 11 Col
142. only Cold Inlet Valves must be programmed Warm or Hot water Cold and Hot Inlet Valves must be programmed Top Soap Dispenser washing machines MFR The cold water inlet valves Inlet Valve 2 corresponds with Soap Box A Prewash Inlet Valve 5 corresponds with Soap Box Wash Inlet Valve 1 corresponds with Soap Box C Final Rinse Inlet Valve 6 is a direct Inlet Valve and speeds the water fill process The hot water inlet valves Inlet Valve 4 corresponds with Soap Box Wash Inlet Valve3 is a direct inlet Valve and speeds up the water fill process How to select inlet valves EXAMPLE For a Prewash Programmable temperature 1 45 C Inlet Valve 2 cold Soap box A Inlet Valve 3 hot and or 6 cold Direct Inlets For a Wash Programmable temperature 1 92 Inlet Valve 4 hot and or 5 cold Soap box B Inlet Valve 3 hot and or 6 cold Direct Inlets For a Rinse Inlet valves 2 5 6 cold No Soap is added For a Final Rinse Inlet valve 1 cold hard or cold soft Soap box C Inlet valve 6 cold soft only if No cold hard water for Inlet 1 14 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION N ATTENTION FOR MACHINES WITH LIQUID SUPPLY PUMPS DIRECT WATER INLET VALVES 3 OR 6 MUST BE PROGRAMMED BECAUSE THE LIQUID IS ADDED AT THE DIRECT WATER INLET CHANNEL DEPENDING ON THE WASHING MACHINE EXECUTION WATER INLET VALVE 1 WILL FUNCTION WITH COLD WATER FOR WASHING MACHINES WI
143. op request for While filling Continue E12 Overfill Overfill failure Full stop tumble While filling E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full stop request for While heating Continue E15 Too Hot Too Hot Full stop tumble While heating E21 Overflow Overflow failure Full stop tumble Wash step E22 Flush fault Flush failure Full stop tumble Flush step E24 Level Sens Defective level sensor Full stop tumble Whole cycle E25 Temp Sensor Defective temperature Full stop tumble Whole cycle sensor E26 Mitsub code Undefined frequency Full stop tumble Whole cycle inverter error code E27 Comm fault Communication fault Full stop safety time Whole cycle E28 THT time E OL THT Time out E OL Full stop safety time At spin sequence E29 OV3 time E OP OV3 Time out E OP Full stop safety time At spin sequence E31 Load Parr Initialization fault Don t start At initialization inverter E32 Verify Parr Verification fault Don t start At loading parameters inverter E33 Stall prev Stall prevention Continue At spin sequence function active E35 Wrong Softw Wrong software Don t start New software version version E37 No Drain Sp Drain failure at the Spray Sequence Full stop tumble Spray Sequence empty water recycle Tank Continue Top soap dispenser Mach only E38 No Recycle The Tank with recycle War
144. opened for the time you are pressing the button 72 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 6 24 5 HEATING 9 Press the HEATING button if you want to switch On the heating at a running process Only functional at a running wash sequence The Heating will be switched on for the time you are pressing the button N ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE FUNCTIONAL SO IT CAN OCCUR THAT YOU CAN T ACTIVATE THE HEATING 6 24 6 SPEED ADJUST Press the SPEED ADJUST button if you want to change the drum speed at a running process You can adjust the drum speed by inserting a new value The speed limits will be respected depending on the washing machine type A ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE FUNCTIONAL SO IT CAN OCCUR THAT YOU CAN T CHANGE THE SPIN SPEED 6 25 WATER RECYCLING If the washing machine is connected with a water recycling system a signal from the water recycling tank can be connected to the GRAPHITRONIC washing machine computer If the tank is empty then the diagnostic message Err 40 no fill recycle will be shown on the display of the GRAPHITRONIC Wash Computer For the Washing machines with Front Soap Dispenser automatically the Inlet valve for the water recycling tank will be switched off and the Cold water inlet valve will be switched on 6 26 EXTERNAL LIQUID SOAP BOXES If the washing machine is connected with exter
145. or 12 seconds Recommended 3 Sec for Gentle wash action suggested values for the program menu FS800 FS1000 FS1200 MB70 MB90 MB110 MB140 MB180 12 Sec On Time 1 99 Sec Motor Off Time 3 Sec At normal wash action drum is stopped for 3 seconds Recommended 12 Sec for Gentle wash action suggested values for the program menu FS800 FS1000 FS1200 MB70 MB90 MB110 MB140 MB180 1 99 Sec Smart Motion Yes This option decreases the drum R P M during water filling therefore the laundry absorps water more quickly and washing efficiency increases No Yes Hot Water Heater Temp 60 C The Hot Water Heater Temperature should correspond with the hot water supply of the washing machine The value of the hot water supply temperature is required to obtain a correct bath temperature at the water fill process 50 80 C Temp Overshoot Prot 00 To avoid temperature overshoot at steam heating the value is the reduced temperature at which the heating is switching off before reaching the target value In the tub cold and hot water gets mixed and if after 30 seconds the programmed target temperature is not reached the heating will be started again 0 30 Max Heating Time 60 Min A diagnostic message is generated by the wash computer when the water hasn t reached the programmed temperature in 60 Minutes Err 14 A Attention If 99 minutes has been select
146. own Tumble 82 Top Soap dispenser 1 6 Stainless steel S D 10 Level PROGRAMMING MANUAL Time 3 min R P M x W normal gt E fe het de ee 2 E 30 sec W normal Soap Supply Stainless steel S D Top Soap dispenser 30 531486 B PUB DATE 28 MAY 2012 DOC 8 TROUBLESHOOTING 8 1 DISPLAY MESSAGES Various messages may appear on the display at the start during or at the end of a washing cycle In some specific cases an acoustic signal will alert the operator When an error occurs the machine will automatically go over to a safe state With the diagnostic program you can determine the problem This program will test the individual functions of the washing machine one by one 8 2 FAULT MESSAGES If a failure occurs the computer will display a diagnostic error message The program number and step at which the interruption has occurred are displayed The fault message itself contains a number and a corresponding text label by which it s easy to find the related information in the manual If UNLOAD is displayed the door can be opened Out Of Order Pr XX St YY Ask For Service Err ZZZ Fault Message XX the program number YY the program step number Err ZZZ the number of the occurred error Fault Message _ the text label of the error
147. ox twice while the program is running 6 21 WAIT STATE t can occur that the normal machine operation has been interrupted and that you have to wait until the GRAPHITRONIC Wash Computer allows you to go on You can recognize the wait state by a display that shows WAIT and a decreasing counter This will occur when the power has been switched off and on at a running wash cycle As the software doesn t know how fast the motor was spinning a delay time is respected before the machine can be restarted 6 22 HOW TO HANDLE FAILURE MESSAGES When a failure has been detected by the GRAPHITRONIC Wash Computer a failure message is generated to inform the operator about the problem 70 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC Out Of Order Pr XX St YY Ask For Service Err ZZZ Fault Message XX The Program number YY The Step number Err ZZZ The error number Fault Message The name of the error message At the upper line the program number and step number of the interrupted program are displayed The message UNLOAD will inform you if it s allowed to open the door Safety conditions If there is still water in the drum or if the temperature is too high it s not possible to open the door The messages WATER IN CAGE or HOT will be displayed together with the level and the temperature N ATTENTION IT S UP TO THE OPERATOR TO TAKE THE NECESSARY PRECAUTIONS IF THE
148. p 3 Drain 1 min D Rinse 3 1 6 1 2 EH 6 min W normal C D 30 Step 4 Final spin Spin 4 min H Slowdown X E Tumble 30 sec W 5s 55 WASH PROGRAM 10 SUPER ECO HOT WASH 90 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Level Time REMO Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 4 3 2 3 90 C EL 10 min W normal B B 30 Step 1 Drain 1 min L E Rinse 1 2 5 6 2 EH 2 min W normal Step 2 Spin 1 min L Rinse 3 1 6 1 2 EH 3 min W normal C 30 Step 3 Final spin Spin 5 5 min H Slowdown x Tumble 30 sec W 5s 5s 80 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC WASH PROGRAMS m WASH PROGRAM 11 SUPER ECO WARM WASH 60 C NO PREWASH Inlet Soap Supply Stainless EX Top Soap Stainless dispenser steel S D dispenser steel S D Main wash W normal Step 1 Rinse 1 2 min W normal Step 2 Rinse 3 1 6 1 2 3 min W normal Step 3 Tumble 30 sec W 5s 5s WASH PROGRAM 12 SUPER ECO COLOR WASH 40 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Level Time REM Top Soap Stainless dispenser steel S D dispenser stee
149. pair or replace the corresponding air pressure valves If the wiring is damaged repair the wiring 108 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING 4 Check the output relay that powers the control If the relay receives a command signal but is not signal for the brake air pressure valve closed replace the wash computer 5 Check the output relay that powers the control If the relay does not receive a command signal signal for the brake air pressure valve replace the wash computer FAILURE 49 UNBALANCE SWITCH AT WASH MB70 90 110 140 180 machine only Failure 49 occurs at the wash action when the air suspension due to some problem is without compressed air This must prevent mechanical damage when the mechanical movements at wash action get too big When the tub is moving a lot the unbalance switch will be activated and the wash process will be stopped by the wash computer DIAGNOSE 1 Check if the washing machine is supplied Supply the washing machine with compressed with compressed air alr 2 Check if the air pressure valves are functional If the air pressure valves are not functional repair or replace the valves See installation Maintenance manual 3 Check if the air suspension is not damaged If the air suspension is damaged replace the air suspension See installation Maintenance manual 4 Check the position of the out o
150. place the wash computer 2 If the fault is persistent Replace the wash computer be sure there is no drain problem 102 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING FAILURE 25 DEFECTIVE TEMPERATURE SENSOR When the temperature sensor is broken then fault 25 will be displayed The temperature sensor is checked during wash cycle only DIAGNOSE 1 Check if the temperature sensor is The Female connector must be connected with the connected on the PCB Board Male connector T of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle If the earth wire is not at the middle position put the position of the connector earth wire in the middle position of connector T 5 Check the PCB board visually If you see some damage replace the wash computer 6 If the fault is persistent Replace the wash computer Be sure that the problem is related to the PCB board and not to a defective temperature sensor FAILURE 26 UNDEFINED MITSUBISHI FREQUENCY INVERTER ERROR CODE Occurs if the inverter gives an error message which is not recognised by the wash computer Updating the wash computer software might help discover what inverter error code really occurred Inform the manufactur
151. plate at the rear side of the washing machine FAILURE 71 RS10 SELECT Failure 71 occurs when the wrong machine type has been selected RS10 has been selected instead of RS7 Select the right machine type There must be the wire bridge on mobile connector F on pins 1 and 3 DIAGNOSE 1 Check if right machine type has been selected Select the right machine type See machine name plate at the rear side of the washing machine 2 Check if wire bridge on mobile connector F pins Connect wire bridge at connector F pins 1 and 1 and 3 is available 3 FAILURE 72 KEB ST LOW Machines with KEB drive only Failure 72 occurs when the wire bridge at KEB terminals 16 20 is missing DIAGNOSE 1 Check if KEB terminals 16 20 have a wire Put wire bridge at terminals 16 20 bridge 2 Check if the fault is persistent If the fault is persistent contact the manufacturer FAILURE 73 KEB ST HIGH Machines with KEB drive only Failure 73 occurs when the dedicated parameters have not been loaded in the KEB inverter KEB parameters are still factory defaults DIAGNOSE 1 Check if the dedicated inverter parameters have Load the correct inverter parameters been loaded by the wash computer installed new inverter without loading the parameters 2 Check if the fault is persistent If the fault is persistent contact the manufacturer 112 PROGRAMMING MANUAL 531486 B PUB DA
152. r valves are open If the water valves are closed open the water inlet valves 4 Check if the water inlet valves are not blocked by dirt If the water inlet valves are blocked by dirt clean the water inlet valves or replace the water inlet valves 5 Check the coil of the water inlet valves If the coil of the water inlet valve is open replace the coil or the complete inlet valve 6 Check the drain valve If the drain valve doesn t work properly replace the drain valve 7 Check if the rubber hose for measuring the water level is well mounted on the electronic water level sensor and on the drain valve If the hose is not well mounted install the rubber hose properly 8 Check if the hose on the electronic sensor is air tight If the air tube is not air tight replace the air tube With a fastener you can make the hose air tight at the water level sensor 9 Check if the hose doesn t contain water siphon 10 Check the continuity of the wiring If the air hose contains water remove the water and fix the hose so that it doesn t work as a siphon If the wiring is not continuous repair the wiring 11 Check the output relay that powers the inlet valves and the drain valve If the relay receives a command signal but is not closed replace the wash computer 106 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC TROUBLESHOOTING FAILURE 41 SERVICE DUE
153. ration Menu On Time 12 sec The wash action motor On Time 1 99 sec The suggested default values can be adjusted at the Initialization menu Off Time 10 Min The wash action motor Off Time 1 99 minutes The suggested default values can be adjusted at the Initialization menu Time 1 0 Hour The Soak Sequence Time 0 25 5 Hour for 0 Hour the Soak sequence will be skipped programmable in steps of 0 1 Hour Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 58 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC FLUSH SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash Only for Top Soap Dispenser washing machines No water level can be programmed as the water will raise and escape by the overflow hole No water inlets can be programmed as only cold water from water inlet 6 is used No supplies can be programmed RPM The suggested RPM depends on the machine Type See table 3 4 On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default v
154. re only available on Front Soap Dispenser machines Liquid soap supplies must be switched on at the configuration Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted NO WASH SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash e In case of a No Wash Sequence the wash function of the programmed step is skipped Goto gt 60 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 5 6 STEP PROGRAMMING THE DRAIN STEP This paragraph gives a detailed explanation about programming the Drain Extraction Sequences After programming the wash step the drain extraction step still has to be programmed N ATTENTION YOU DON T HAVE TO PROGRAM A DRAIN SEQUENCE BEFORE AN EXTRACTION SEQUENCE AS THE WATER WILL AUTOMATICALLY BE DRAINED AT THE EXTRACTION SEQUENCE SELECTING THE DRAIN EXTRACTION STEP Depending on the machine type you have more or less functions Prag Drai TS D e For a new step the first sequence that is displayed is Step YY a z the Drain sequence default V e Select the desired Drain step sequence from the list by pressing the ARROW LEFT or RIGHT button e Press the ENTER button to confirm your selection e You can also use the ARROW DOWN button i
155. rnal circuit replace the inverter This option or function is not used If you have this error anyway do the following 1 Reload the inverter parameters 2 Ifthe fault is persistent replace the inverter DIAGNOSE FAILURE 300 301 302 OC ERRORS OVERCURRENT 1 Check if there is no short circuit on the Repair the short circuit output of the inverter loose wire of motor cable motor windings screws or other loose parts inside the motor terminal box 2 Disconnect the motor cable from the inverter and If you still have the error with motor cable try again disconnected replace the inverter DIAGNOSE FAILURE 303 304 305 OV ERRORS OVERVOLTAGE If the DC voltage on the capacitors is too high the inverter will generate OV error 1 Check if there was a high unbalance during Put always a full load in the machine drum extraction which can be caused by putting only half loads in the machine 2 Check if the supply voltage is not too high Reduce the supply voltage 3 Check if the fault is persistent If the fault is persistent contact the manufacturer DIAGNOSE FAILURE 306 THT ERROR INVERTER OVERLOAD If the output current of the inverter is abnormal high for some time the inverter will go into THT alarm state 1 Check if the power supply is sufficient high Repair the power supply and stable during extraction with load 2 Check if the drum rotates normally by hand
156. rnal liquid pumps have been connected to the washing machine the selection if the temperature must be displayed in degrees Celsius or degrees Fahrenheit the selection Full Heating the selection Low Water Pressure the selection of Wet Cleaning very low programmable water levels the selection of the minimum level start supplies the selection of the number of compartments drum for big MB machines The INITIALIZATION Menu is designated for the selection of the displayed Language programming the Service due value the selection of the Buzzer time interval the selection of the Advance function the selection of the Wait for temperature function the selection of the Manual override function the selection of the Temperature balance function programming the Default Motor On and Off times for reversing wash action the selection of the Automatic Cool down function the selection of the Show Economic function programming the Boiler temperature hot water supply programming the Temperature Overshoot Protection value programming the Maximum Heating time value programming the Maximum Fill time value programming the Maximum Level overfill value C The SERVICE Menu is designated for the inspection of the error messages log register and the list with statistics activating the power of the frequency inverter the inspection of the functionality of the electric input signals resetting the
157. rrespond with the biggest number size on the display Help Units When the weight value is shown it can be presented kg off in kg or in a percent value capacity machine Help Units correspond with the smallest number size on the display Load Cell Calibration Load Cell Calibration shows the actual weight corresponding with each individual load cell When Calibrated is shown in the middle of the screen it means the calibration is done Consult the weighing system manual for more details Expected Free Weight XXXX This is the weight of the washing machine 0 9999 The value is used to verify the right working of the weighing system A Diagnostic Error will be shown when the actual measured weight value gets out of range Water Level Units Water consumption is programmable in water level Units Litre units or litres In case units is selected the machine will take more water then when litres is programmed as for the selection litres the weighing system is measuring the exact amount of the water Los No Y Correct Linen absorpt No When Litres is selected it can occur that not i sufficient water is available for washing at the first wash part because dry linen can absorb a big part of the available water By selecting Correction Linen Absorption extra water will be added at the first wash part to overcome this kind of problem 44 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC
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159. s displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Press the ARROW DOWN button to select the Program Menu 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 47 Initialization Menu Program Menu Configuration Menu Service Menu Advanced Menu Press the ENTER button to confirm your selection Go to gt 5 3 STEP PROGRAM FUNCTIONS B gt Select Program 1 Name HOT WASH View New Delete Edit Copy Exit Select Program N 1 Insert the desired program number Program 1 to 99 can be selected Name The Program Name gives info about the type of wash Program With the ARROW LEFT and RIGHT button you can select the character position With the ARROW UP and DOWN button you can select the desired character By pressing the ENTER button the dashes will disappear View In Program View you can look to the Program Settings without making any changes Edit Editing a program is changing the program by selecting a new element from a list or by changing values in an existing program You can also add insert or delete steps in an existing program 48 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC New To create a new program you have to make use of the add step function By adding steps the program will grow step by step A confirmation is asked first to delete the old program
160. sequence Washing machine with Washing machine with Top Soap Dispenser Front or side Soap Dispenser PREWASH WASH WASH COOLDOWN COOLDOWN RINSE RINSE SOAK FINAL RINSE SPRAY FLUSH No WASH SOAK SPRAY No WASH Then program all the related functions of the sequence The available functions are Temperature Water Level Water Inlet Valves The Wash Speed The Reversing Interval times Supplies Sequence Time length of step Drain valve 1 2 Pause Signal 12 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC INTRODUCTION You will notice that each step has default settings This feature is very helpful as most of the newly created programs will not require changes to be made to the suggested values Programming the Drain sequence After programming the Wash sequence next program the Drain Extraction sequence Washing Machines with 1 motor DRAIN EXTRACTION No DRAIN Static DRAIN Reversing DRAIN Then program all the related functions of the Drain Extraction sequence The available functions are Sequence Time length of step Speed Drain valve 1 2 As you will notice it s also possible to skip a sequence between two other sequences by programming No WASH or No Drain Example The No drain sequence should be programmed between a wash and a cool down sequence N ATTENTION A MORE DETAILED EXPLANATIO
161. ser steel S D dispenser steel S D Prewash wash 2 3 2 3 30 C NL 5 min W normal A A 30 Step 1 Spin 1 L Main wash 5 4 3 2 3 40 C NL 10 min W normal B 30 Step 2 Drain 30 sec D Rinse 2 5 6 2 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 2 5 6 2 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 1 6 1 2 NL 3 min W normal C 30 Step 5 Final spin Spin 5 5 min H Slowdown x Tumble 30 sec W 5s 5s WASH PROGRAM 4 BRIGHT COLORED WASH 30 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Lexd Time RENI Top Soap Stainless dispenser steel S D dispenser steel S D Main wash 5 6 3 2 3 30 C NL 8 min W normal B B 30 Step 1 Drain 30 sec D Rinse 1 2 5 6 2 NH 2 min W normal Step 2 Drain 30 sec D Rinse 2 2 5 6 2 NH 2 min W normal Step 3 Drain 30 sec D Rinse 3 1 6 1 2 NL 3 min W normal C 30 Step 4 Final spin Spin 4 min H Slowdown 2 x Tumble 30 sec W 5s 5s 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 77 WASH PROGRAM 5 WOOLENS 15 C NO PREWASH Inlet Soap Supply Sequence Top Soap Stainless Temp Level Stainless dispenser steel S D d
162. stem If the wiring is not continuous repair the wiring If the door lock is not functioning pneumatically repair or replace the defective system If the wash computer input doesn t correspond with the state of the signal of the switch replace the wash computer ATTENTION YOU CAN STILL UNLOAD THE FABRICS FROM ALL COMPARTMENTS BY OVERRULING THE ERROR MESSAGE BY PRESSING THE START BUTTON WHEN THE MESSAGE CONTINUE gt gt START OCCURS ASK FOR TECHNICAL ASSISTANCE FROM YOUR LOCAL DEALER TO SOLVE THE TECHNICAL PROBLEM BEFORE STARTING A NEW WASH CYCLE FAILURE 58 NO FREE RUN MB70 90 110 140 180 machines only Failure 58 occurs when the washing machine is decelerating at the end of the wash cycle with closed brake The failure is just for diagnostic purposes Check if the problem is repetitive and inform the manufacturer FAILURE 59 RUN FREE RUN MB70 90 110 140 180 machines only Failure 59 occurs when the brake is closed while Run Status inverter is still 1 The failure is just for diagnostic purposes Check if the problem is repetitive and inform the manufacturer FAILURE 60 NO RESET DRIVE RS6 RS7 RS10 only Failure 60 occurs when there is no feedback speed signal from the Motor Drive at the wash sequence Probably this also means that the drum is not turning The wash computer will 3x hardware reset the motor drive When the problem is still persistent after 3x hardware res
163. t a program looks like If no Program is running you will get an overview of all available programs If a Program is running you will get a detailed list of program functions step by step At each step are shown all the menu items You can leave the Info menu by pressing the INFO button again 6 24 2 SERVICE STATE Press the SERVICE STATE button if you want to inspect the actual water temperature and level At the Service State menu you can inspect the water temperature and water level the number of cycles that have been accumulated service due the actual wash machine states at the running wash cycle By turning the key switch to Program the Service State menu will not disappear after 1 minute By pressing the ARROW DOWN button you will see all the menu items You can leave the Service State menu by pressing the SERVICE STATE button again 6 24 3 INLETS 1 2 3 4 5 6 Press INLET button 1 2 3 4 5 6 if you want to open a water Inlet valve at a running process Only functional at a running wash sequence The corresponding inlet valve will be opened while you are pressing the button A ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE FUNCTIONAL SO IT CAN OCCUR THAT YOU CAN T ACTIVATE THE INLETS 6 24 4 DRAIN Press the DRAIN button if you want to open the drain valve at a running process Only functional at a running wash sequence The drain valve will be
164. t accepted this means that the step is not available No Step number must be selected for Step function Add Step To create new programs a new extra step should be added at the end of the program Edit Step To change values and list elements from an existing step Insert Step A new step is inserted in between two existing steps If the number is not accepted this means there is no step with a step number inserted number 1 available A new step can only be inserted between two available steps View Step Before making changes in a wash program it s recommended to have a look at the actual settings by the view function No changes can be made at the View Step function Delete Step An existing Step in the program disappears when it s deleted A confirmation is asked first before deleting the Old Step Exit Return to Program Menu 50 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING 5 5 STEP PROGRAMMING THE WASH PART Program Original STEP Info Number Value Wash lt Spin part action 5 lt 4 0 20 Step Menu Value Limits Position Number Item Menu Item Menu Item Menu Item This paragraph gives a detailed explanation about programming the Wash Sequences Each program step contains a wash part and a drain spin part First the wash part must be selected item by item can be programmed Next the drain spin part must be selected item by item ca
165. t closed then the inverter can not be powered Close the door If the door lock is broken repair the door lock system 3 Check if the inverter is energized Repair the power supply If the inverter power LED is not illuminated If the supply voltage is OK and the power LED is not measure if there is supply voltage at the illuminated replace the inverter inverter input terminals 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 103 4 Check if the fuses are still operational If the fuses are blown up replace the fuses 5 Check if the safety inverter contactor is activated If the safety contactor is broken replace the contactor 6 Check if the connectors on both sides of the communication cable are still connected Connect the connectors on the wash computer and the inverter 7 Check the wiring for continuity Repair the wiring 8 Check if the output relays that activates the safety inverter contactor is functional If the relay is broken replace the wash computer FAILURE 28 THT Mitsubishi E OL KEB TIME OUT Fault 28 occurs when the wash computer can not handle the THT Mitsubishi E OL KEB fault of the frequency inverter This fault is a specific fault of the frequency inverter caused by an over current DIAGNOSE 1 Check if the correct machine type is selected at the Configuration Menu If the wrong machine type is selected enter the right ma
166. t signal On Hold is not damaged If the wiring is damaged repair the wiring 3 Check the wash computer Inputs can be checked one by one in the Service menu If the input of the wash computer is not functional replace the wash computer 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 113 FAILURE 81 NO REHEAT MB machine only Failure 81 occurs when the heating is not restarted at the wash sequence when the water temperature of the bath is below its normal programmed value When the temperature drops below the predefined temperature limit of a hygienic wash cycle the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen can not be unloaded at the hygienic side of the MB machine and must be washed again after repairing the problem with the heating system DIAGNOSE Check Diagnostics Failure 13 Heating Failure and Failure 14 Heating Time Failure FAILURE 82 NO REFILL MB machine only Failure 82 occurs when the water filling is not restarted at the wash sequence when the water level of the bath is below its normal programmed value When the water level drops below the predefined water level limit of a hygienic wash cycle the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen
167. tarted as long as the safety conditions are not fulfilled WHEN SAFETY IS NOT INVOLVED Full stop request for continue a request to Continue the program is displayed Skip continue the actual cycle step is skipped and the program continues with the next step Continue the program continues SPECIAL CASES For E11 Fill Time failure and E14 Heating time failure after overruling and erasing the failure message you can restart or stop the sequence as Continue will be displayed Possible cause water supply inlets closed decreasing capacity of the heating elements For E24 Defective Level sensor E25 Defective Temperature sensor and E35 Wrong software version the Failure message can only be erased by switching the power off and back on Fault 31 Initialization fault inverter and 32 Verification fault inverter can be erased by switching off the power But as Fault 31 and 32 indicates that the frequency inverter is not loaded with the correct parameter settings the washing machine can be damaged when the inverter is functioning with the wrong settings Do not use the washing machine before a technician has inspected the problem Fault 41 Service Due will occur over and over again until you have reset the cycle counter See Paragraph 8 5 how to reset the cycle counter Fault 57 Door Locked Continue gt gt START will occur when the Door Lock Switch stays locked when opening the outer door on a MB70
168. tent check first all other Replace the Mitsubishi inverter diagnose options FAILURE 52 PCB EEPROM CRC FAILURE At Power up the wash computer checks if the factory settings in the EEPROM are still ok Failure 52 occurs by wrong CRC reading data from EEPROM Wash computer to be reset at manufacturer by Factory Test validation procedure FAILURE 53 PCB EEPROM DATA OUT OF RANGE FAILURE At Power up the wash computer checks if the factory settings in the EEPROM are still ok Failure 53 occurs by reading out of range data from EEPROM Wash computer to be reset at manufacturer by Factory Test validation procedure 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 109 FAILURE 57 LOCK SYSTEM MB70 90 110 140 180 machines only Failure 57 occurs when the Door Lock Switch stays locked when the outer door has been unlocked pneumatically and opened by hand Purpose is to find out at the unload sequence if Door Lock Switch is broken Normal Open Contact that stays closed DIAGNOSE 1 Check the functioning of the DOOR LOCK SWITCH 2 Check the mechanical functionality of the door lock 3 Check the continuity of the wiring 4 Check the functionality of the pneumatic lock system 5 Check the input signal from the DOOR LOCK SWITCH If the door switch is broken or functions not 100 replace DOOR LOCK SWITCH If the door lock is not functioning mechanically replace the door lock sy
169. the combination keyboard electronic timer by the front side of the fascia panel Remove the two screws and pull the keypad carefully by the front side Put the new combination keyboard electronic timer into the machine and tighten the two screws Reconnect all the connectors and put the little hose back on the level sensor Close the cover plate of the washing machine Now you can Switch On the power supply The display should illuminate 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 125 N ATTENTION MAKE SURE THAT THE LITTLE HOSE OF THE LEVEL SENSOR IS WELL TIGHTEND WITH A FASTENER IF THE HOSE IS NOT AIR TIGHT THEN THE LEVEL SENSOR WILL NOT MAKE A CORRECT MEASUREMENT MAKE SURE THAT YOU DON T DAMAGE THE FLEX CABLE OF THE KEYPAD WHEN YOU PUT THE GRAPHITRONIC WASH COMPUTER BACK INTO THE MACHINE 9 5 INSTRUCTIONS FOR INSTALLING NEW SOFTWARE Switch off the main power Open the cover plate of the washing machine Take the combination keyboard electronic timer out of the machine See also paragraph 9 4 The EPROM with the implemented software is the only IC on the logic board that can be removed Take the EPROM out of the IC holder and replace it by a new Make sure that you put the new chip at the right position See picture Put the combination keyboard electronic timer back at its original position Reconnect all the connectors and put the little hose back on the lev
170. time the Buzzer is beeping at end of wash cycle 0 99 while Unload is displayed Allow Advance Yes The Advance function allows to Skip a Sequence or No Yes to extend amp decrease the time of a sequence default MB machines No Automatic Cooldown Yes Automatic Cooldown selection No Yes see info Wait for Temp Yes Wash Process time is put on Hold as long as the No Yes programmed temperature hasn t been reached Once the temperature has been reached the wash cycle time will decrease Manual Override Yes Turns on the special function buttons on the key No Yes board The operator can directly operate the water inlet drain heating and spin speed functions A Attention The special function buttons will only activate the corresponding Outputs if the safety requirements are fulfilled Example If there is No water in the drum it will not be possible to switch on the heating by pressing the special function button HEATING 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 27 Temperature Balance Yes The right water temperature at the water fill process is obtained by switching the cold and hot water inlet valves For high temperatures extra heating will be required after the fill process For some special customer applications it is allowed to switch off the automatic Temperature Balance control No Yes Motor On Time 12 Sec At normal wash action drum turns f
171. tion is enabled the GRAPHITRONIC Wash Computer will control the water temperature until the target temperature is reached For Hot wash programs extra heating will be required after the fill process to reach the programmed hot water temperature In the standard wash tables you will find a Normal Low and Normal High water level These are the standard water levels The Normal Low water level is used for the Prewash Wash and Soak sequence The Normal High water level is used for the Rinse and Final Rinse sequence The water level can only be programmed between two limits The lower limit is above the heating elements and the temperature sensor The upper limit is below the overflow hole 6 13 HEATING PROCESS m When the water heating process is running a picture of a boiler is shown on the display wo d When Wait for Temperature No Wait for Heat is selected I The machine will heat until the time of the specific wash step is over or if the programmed temperature was reached Even if the programmed temperature is not reached the program will start the next sequence if the time of the sequence is over When Wait for Temperature Wait for Heat is selected 68 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC The machine will heat until the programmed temperature is reached The programmed time of the wash sequence will only start counting down from the moment that the target temperature w
172. tor if the problem is persistent power supply contactor of the frequency inverter switches is switched off on all phases The OPT PUE ERROR can happen occasionally by a very short general mains power supply interruption Due to the power interruption the inverter was not able to reset itself correctly gt n such case the contactor must not be replaced The Inverter must be reset by a longer power interruption DIAGNOSE FAILURE 335 FIN ERROR COOLING FIN INVERTER OVERHEAT If the heatsink temperature of the inverter crosses it s max allowed operation temperature the inverter will go into FIN alarm state 1 Check if the cooling fan of the inverter Replace the cooling fan on the inverter on the if present rotates normally heatsink of the inverter 2 Check if the cooling fan in the washer that Replace the cooling fan of the washer takes fresh air to the inverter s environment if present rotates normally 3 Check if the heatsink or the cooling fans are Clean what is necessary not clogged with dust dirt so that fresh air can circulate freely 4 Check if the ambient temperature of the Take care that the ambient temperature is within washer is within the specified limits the specified limits see installation manual FAILURE 400 441 KEB INVERTER ALARM MESSAGE Always make sure you have the correct inverter parameter settings in the inverter especially when you have replaced an in
173. ty 6 Weighing 7 Exit 38 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC DAQ MEMORY MENU The wash computer is executed with a big Data Acquisition Storage Memory The functional status of this memory can be read at the DAQ Memory Menu The DAQ Memory contains separate Memory Segments in which all kinds of data is stored The Memory Segment is in operation when the status is When it is turned Off the Memory Segment is not operational The DAQ Storage Memory can be reset at the Configuration menu by the reset Defaults function At that moment all data inside the DAQ Memory will be lost The DAQ memory is mainly used in combination with the TRACE TECH PC software The information in the DAQ memory menu is for informative purposes only All Memory Segments On Off Switched on when all Memory segments are operational Statistics Segment On Off In the Statistics Memory Segment is stored the Statistical wash computer data Traceability Segment On Off Inthe Traceability Memory Segment is stored the Traceability wash computer data Trace Tech Settings On Off Inthe Trace Tech Settings Memory Segment is stored the setup data from the Trace Tech PC software Log Segment On Off In the Log Memory Segment is stored the Event Log wash computer data Exit Return to Advanced Menu HYGIENIC CYCLE MENU A Strict Temperature Control In normal operation the wash
174. ult values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 4 0 Min The Prewash Sequence Time 0 99 5 Min for 0 Minutes the Prewash sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 53 THE WASH SEQUENCE Prewash Wash Cooldown Rinse Last Rinse Soak Flush Spray No wash Temperature 60 C The water temperature 1 92 C Inlet top soap dispenser 13 14 15 The suggested inlet valves are related to the 11 12 13 14 15 16 temperature and the soap box to be used A Attention If you insert other inlet valves than the suggested ones 11 12 13 front soap dispenser l2 I3 problems can occur at the water fill process 60 C Level Normal The suggested water level depends on the machine See table 3 4 Low Type RPM The suggested RPM depends on the machine Type See table 3 4 Detergents Menu Time selection for Soap Boxes hopper and external 0 99 sec liquid soap supplies Box A B C D E 0 sec E NC
175. verter If you are not sure go to the Configuration menu and select Inverter Menu set the correct machine type and supply voltage and load the parameters from the wash computer to the inverter once more If the correct parameters are not in the inverter all kind of inverter alarms may occur See also inverter manual available on request for more info Err N Failure Failure Name Explanation 400 Errbr brake Load is too low or too high 401 Errbus bus See detailed explanation below 402 ErrCdd calc drive data Automatic motor stator resistance measurement fault 403 Errco1 counter overrun 1 Counter overflow encoder channel 1 404 Errco2 counter overrun 2 Counter overflow encoder channel 2 405 ErrdOH drive overheat Overtemperature of motor PTC 1 Check if motor cooling fan if present functions normally 2 check for contact faults in the wiring see electrical scheme 120 PROGRAMMING MANUAL 531486 B PUB DATE 28 MAY 2012 DOC 406 Errdri driver relay Internal relay output gate drivers defect If the fault is persistent replace the inverter 407 ErrEEP eeprom defective Data storage fault After reset operation again possible If the fault is persistent replace the inverter 408 Err EF external fault See detailed explanation below 409 ErrEnC encoder 1 or 2 Wiring fault or enc
176. wn Sequence of 60 C a time of about 30 C 3 C 10 Minutes should be programmed for the Cooldown Sequence When a signal is programmed a pause will be introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 0 99 5 Min No Yes 531486 B PUB DATE 28 MAY 2012 DOC PROGRAMMING MANUAL 55 Q THE RINSE SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Flush Spray No wash e No temperature can be programmed as a Rinse is only dedicated for cold water Inlet top soap dispenser 12 15 16 Inlets can be programmed 11 12 15 16 The suggested inlet valves are related to the temperature and the soap box to be used N Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process 11 12 DX front soap dispenser Level Normal The suggested water level depends on the machine See table 3 4 High Type RPM The suggested RPM depends on the machine Type See table 3 4 Detergents Menu Time selection for Soap Boxes hopper and external 0 99 sec Box A B C D E liquid soap supplies You can program up to 4 supplies at the same time Supply 1 5258 0 sec If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 n

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