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STAHLPRG - Moore Industries International

1. Progress 8 Communications 4 E 0 00 mA Bad Communication e The PC Software is made up of these sections 1 Menu and Tool Bar Dropdown menus and corresponding icons allow you to perform various functions throughout the PC Configuration Program Refer to the Menu and Tool Bar Legend for a complete description 2 Sync Status This displays whether or not unit configuration and software configuration are currently in Sync match It will display the following messages Q In Sync green light Q Out of Sync yellow light Q No Device grey light 3 Program Status This portion of the program displays the activity of the connected unit It will display such messages as Reading STA Info Idle Monitoring Variables and Monitor Fail Moore Industries International Inc 247 www miinet com ST debita User s Manual Programmable Current Voltage Safety Trip Alarm si al 4 STA Status Includes Fault Alarm Status indicator Reset Input Fault button and displays the problems or faults with the instrument Fault Alarm on STA not tripped green light Fault Alarm on STA tripped red light Note The STA Status indicator and Status LED are updated whenever the user clicks download upload or Reset Input Fault as well during monitoring mode The Reset Input Fault button can be used to reset the latched FAULT alarm and
2. LU a O tc gt 6 z LL E SEL 2PT Change Value Capture Value XX XX XX XX APPLY Flashing USER 1PT FCTRY TRIM U EXIT TRIM D CONFG ALARM menu Moore Industries International Inc 31 www miinet com ST diki User s Manual Programmable Current Voltage Safety Trip Alarm ao E Configuring the Alarm s The STA has one relay which is an Fault alarm and two user configurable Trip alarms The Fault alarm has limited configuration with respect to input faults only All diagnostic faults will be latched and must be reset by cycling power to the unit Input faults can be configured to be latched unlatched and can also be configured to be reset by the Manual Reset MR in addition to front panel reset For more information about trip points latching etc please reference the Alarm Terminology section of this manual 1 Atthe CONFG ALARM menu press SELECT Use the UP or DOWN buttons to toggle between both trip alarms When the desired alarm appears press SELECT 2 At ENTER TRIP press SELECT and enter your alarm trip value Use the UP or DOWN buttons to set adjust your trip value press SELECT If you prefer to capture the input trip value instead of entering it you must use the INPUT TRIP menu To do so bypass the ENTER TRIP menu by using the DOWN button to Scroll to the menu press SELECT Ensure that the value you wish to capture is present then press SELECT
3. Sensor Types The STA is designed for use with a wide variety of inputs It is the end user s responsibility to ensure that the chosen sensor is capable of achieving the required loop SIL www miinet com 64 Moore Industries International Inc a GTAHLPRG CUR AA Programmable Current Voltage Safety Trip Alarm Broken Wire Detection The STA is provided with the facility to detect both open circuit and short circuit input This broken wire detection must always be enabled This is essential to ensure that dangerous failure of the sensor or signal input is detected by the STA and consequently alarmed AN Warning For HIGH LEVEL INPUT the Lower Range Value LRV must be set higher than zero Broken Wire Detection will be disabled if LRV is set to zero and will invalidate the safety function Sensor Trimming Enable Disable Sensor trimming should be used with extreme care as this facility is allowed to trim the sensor accuracy by as much as 2 of the trimming point value It is the user s responsibility to ensure that the safety application can tolerate this Latching Mode Enable Disable The STA is provided with the capability to latch on a trip i e once the output process alarm relays have de energized they will remain de energized until either the manual reset contact is closed or the unit is power cycled The use of this facility will be determined by the application It is recommended that if the output state is latched extern
4. ms INDUSTRIE O posses ttt GND AC OR DC POWER SUPPLY www miinet com 18 Moore Industries International Inc Lu STAHLPRG 225 748 01H ci 301 5 Programmable Current Voltage Safety Trip Alarm AN Equipment Ratings Contact Relays The STA does not generate hazardous voltages but can switch outputs up to 3A at up to 250Vac or 30Vdc on its relay contacts Products connected to the STA should be designed to receive this type of input Analog Output The STA does not generate hazardous voltages it provides a low current 4 20mA or voltage 1 5V input and a 4 20mA output Products connected to the STA should be designed to receive this type of input Warning If this unit is used in a manner not specified by Moore Industries the protection provided by the equipment may be impaired Switches and Circuit Breakers For STAAC powered units a switch or circuit breaker must be wired in series with the AC power conductors The switch or circuit breaker used must be located within three meters of the unit The circuit breaker or switch will only remove power to the unit hazardous voltages may still be connected to other terminals on the unit Power Supply Wiring All power connections should be made with 14 or 16 AWG 2mm or 1 3mm wire The end of each conductor should be stripped no more than 0 25in 7mm The end of the stripped wire should be tinned with solder or inserted into a
5. 3 Press SELECT at ENTER DB and enter your dead band value using the UP or DOWN buttons Press SELECT once your desired setting appears 4 Pressing SELECT at the SET HI LO menu directs you to configure the alarm type as an ALARM HI or ALARM LO Use the UP or DOWN buttons to reach your selection and press SELECT ALARM LO You are notified if your process input drops below your trip point setting ALARM HI You are notified if your process input exceeds your trip point setting 5 Atthe SET LATCH display press SELECT and choose LATCH ON or LATCH OFF using the UP or DOWN buttons press SELECT Latching Alarm When a STA is configured with latching alarms an alarm condition will not clear the relay will not change state until the input returns to a non alarm level AND manual reset terminals are shorted The manual reset terminals labeled MR are located on the top row of terminals on the STA see Figure 3 3 6 Atthe ENTER DELAY display press SELECT Using the UP or DOWN buttons enter the desired value range is 0 120 seconds press SELECT Delay When your unit is in an alarm condition the delay is the amount of time you set 0 120secs 0 60secs for firmware versions 1 1 2 and earlier to elapse before a relay trips 2 Note Firmware versions 1 1 2 and earlier permit 0 60 seconds time delay only If a delay value is entered greater than 60 the delay will not operate correctly The firmware revis
6. High Low Choosing either of these options will send the output to a High 23 6mA for current 11 0V for voltage or Low 3 6mA for current 0 5V for voltage fail mode respectively Hold Last This will display the last value present before the failure Note The AO must be set to fail low if used in a safety system please refer to Section 7 for more information Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the button in the Menu Bar mm Moore Industries International Inc 57 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm aa m 5 Trimming Output Trimming increases the accuracy of your instrument by calibrating its analog output to the device that is receiving the output This ensures that the instrument is being correctly interpreted Connect the unit as shown in Figure 4 10 and allow five minutes for warm up and stabilization 1 Connect the analog output of your instrument to an external multimeter 2 Click the Zero button to trim the Fix Output at Zero 3 To fine tune trimmed values place the value read on the external multimeter mA value for mA output mode voltage value for voltage output mode in the Measured mA V text box and click Trim 4 Click the Full button and repeat Step 3 to trim the Fix Output at Full 5 Once
7. On power up the stored configuration is validated If it is invalid then the fault alarm will be set To clear the alarm use the menu system to reset to the factory configuration FCTRY CONFG selection in the options menu then configure as appropriate for the application Before saving a new configuration to the unit it will be checked for validity If it is invalid the fault alarm will be set Once the configuration is corrected the fault alarm will be cleared www miinet com 60 Moore Industries International Inc a GTAHLPRG A Programmable Current Voltage Safety Trip Alarm Input diagnostics The STA has extensive hardware diagnostics of the input to detect broken wire and saturation It also detects out of range and linearization errors Broken wire is automatically set on the STA and enables the system to distinguish between a low trip condition which sets the trip alarm and a failed transmitter or open input which sets the fault alarm All input faults will be alarmed on the fault relay Depending on the configuration they may or may not be latched default is latched A latched input fault alarm can be cleared by first clearing the input failure and then using the configuration menus or MR if configured to reset faults If the input error is not cleared when resetting the fault alarm the error condition will immediately be re applied and will not cause the relay to glitch Note For STA units with firmware v
8. Download in the Transfer dropdown menu located in the Status Bar Or click the button in the Menu Bar M www miinet com 52 Moore Industries International Inc Lu GTAHLPRG 225 748 01H Di 201 5 Programmable Current Voltage Safety Trip Alarm Input Scaling Figure 5 2 Input Scaling Tab Input Input Scaling Display Alams Analog Output Summary Zero Full Input Range 0 00 10 00 Volts Scaled To 0 00 100 00 POOOX MW Custom Input Scaling This allows you to customize your display for your application By example if your process is sending a 4 20mA signal to the STA and you wish to view the input as 0 100 then this can be accomplished with the Scaling feature To scale your instrument perform the following steps 1 Click the Enabled check box 2 The Sensor Range boxes will display the range selected in the Input Type section of the nput screen 3 n the Process Variable text boxes enter the values you wish displayed when your input is at its Lower Range and Upper Range Once downloaded your unit will display the scaled values on its LCD Custom EGU If select you can choose to assign a specific label or EGU Engineering Unit 1 Check the Custom box 2 Enter the value you wish viewed into the Custom EGU text box Alpha numerical characters allowed A Z 0 9 gt lt 2 Note Custom EGU will prompt a warning if any character entered in this field is inval
9. RESET NO to keep them Resetting will keep trimming enabled however no adjustment will be made to the input value If the input is about to be trimmed then this step is unnecessary 3 TRIM ZERO appears To program press SELECT Your present zero scale trimming value is shown use the UP and DOWN buttons to change value to APPLY your value press SELECT Once your value is present and flashing press SELECT again If you selected USER 1 PNT trimming EXIT TRIM appears Press SELECT to reach the CONFG ALARM menu Proceed to Step 4 for USER 2 PNT trimming 4 f you selected USER 2 PNT trimming repeat the instructions in Step 2 for the TRIM FULL setting Press SELECT when EXIT TRIM is displayed to reach the CONFG ALARM menu 2 Note In the event that captured values for TRIM ZERO and or TRIM FULL are incorrect ERROR TRIM will be displayed after values are applied Press SELECT to exit ERROR TRIM which will prompt EXIT TRIM Use the UP or DOWN buttons to return to TRIM ZERO and or TRIM FULL to make changes needed www miinet com 30 Moore Industries International Inc User s M ST MEDI A Programmable Current Voltage Safety Trip Alarm Figure 4 5 TRIM INPUT Menu Selection SEL FCTRY TRIM FCTRY TRIM USER 1 PNT USER 2 PNT Selection RESET NO RESET YES SEL Change Value Capture Value XX XX XX XX APPLY Flashing USER 1PT
10. press SELECT 2 TRIM ZERO appears Press SELECT The value 0 00 mA or V depending on the set up is shown While monitoring your reading on the meter use the UP and DOWN buttons to adjust the output to the desired level Use the meter in the set up to monitor the output as itis adjusted Press SELECT when the output is set as desired Note The value on the LCD is an adjustment to the AOUT ZERO or FULL value This adjustment is limited to 1096 of span 3 Press SELECT at TRIM FULL and repeat Step 2 Press SELECT FCTRY TRIM is shown on the display 4 If you wish to reset the user configured trimming values and use factory trimming press SELECT at the FCTRY TRIM screen Use the UP and DOWN buttons to choose YES press SELECT TEST AOUT is brought up on the display By selecting NO at the FCTRY TRIM screen the user configured trim values will be used 5 In order to check output performance and accuracy you may want to perform an output test If you choose to enable this test follow the instructions in Step 6 To bypass this feature use the DOWN button and scroll to EXIT TRIM 6 To enable the analog output test press SELECT at the TEST AOUT display Use the UP and DOWN buttons to set your output test value and press SELECT EXIT TRIM appears press SELECT Moore Industries International Inc 37 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage
11. wait three seconds to go back to the View menu Use the UP and DOWN buttons to view the settings in the View menu 2 Note The menu to set or change the password stored in STA memory is detailed in the Password Configuration section of the manual www miinet com 24 Moore Industries International Inc User s M ST Hi A Programmable Current Voltage Safety Trip Alarm Figure 4 2 Main Menu UP VIEW U UP Key PROCESS VALUE menu D DOWN Key DISPLAY SEL SELECT Key JU No action SEL PW required HG D No action ros 9 PW Password ENTER E PASS E amp ya 8 U Inc count 3 SYS 8 PASS SEL No Access LOCK XXXX D Dec count SEL LOCK MODE d SEL if correct PW SEL NFG INPUT INPUT CONES INPU menu SCALE SEL SCALE INPUT INPUT menu SEL ALARM EA CONFGIALARM CONFG AOUT menu If no AO option SCALE AOUT gt menu 64 8 pi E TRIM AOUT menu CONFG SEL CONFG OPTNS OPTNS menu LI CONFG SEL CONFG PASWD PASWD gt menu LI RESET EL FAULT SEL We RESET FAULT vi CONFG ExiT SEL p CONFG EXIT menu Moore Industries International Inc 25 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip
12. 0 20mA is the range of the analog output it can be scaled by the user for a narrower range such as 4 20mA The same goes for the voltage output 1 Connect the analog output as per Figure 3 3 Use the terminals that are correct for your application 2 When testing the milliamp output it is best to use a 250 ohm precision resistor across the output terminals as shown in Figure 3 3 Then you can use your multimeter set to voltage to read the voltage drop across the resistor Hence a reading of 1V means that the analog output is putting out 4mA and a reading of 5V equates to a 20mA output If using the STAs voltage output terminals Vo the voltage can be read directly with your multimeter 3 Set your input simulator to the low end of your configured input span Verify that the analog output is correct By example a 1V reading across your 250 ohm resistor equates to a 4mA output 4 Set your input simulator to the high end of your configured input span Verify that the analog output is correct By example a 5V reading across your 250 ohm resistor equates to a 20mA output You have now confirmed that your STA is operating correctly and can now be confidently installed into your application www miinet com 14 Moore Industries International Inc User s Manual ST NENES 225 748 01H ci 301 5 Programmable Current Voltage Safety Trip Alarm Section 3 Installation and Wirin Instructions in this section and others m
13. 01H Programmable Current Voltage Safety Trip Alarm ao A 5 Operation and Maintenance Proof Test Procedure It is normal practice with SIS that the components undergo periodic proof tests to expose dangerous faults that are not detected by internal diagnostic tests Thus this section specifies how the dangerous undetected faults determined during the FMEDA can be detected during proof testing Calculation of the required proof test interval can be made using data in the FMEDA report Moore Industries Document No 700 702 32 The proof tests described in Table 7 1 and Table 7 2 are designed to cover all possible dangerous undetected faults that can be detected without opening the unit proof test coverage is 97 Periodically testing the STA using the proof test steps outlined below the accumulated PFDave value can be reduced to a smaller but non zero value To completely test for all possible dangerous undetected faults the unit must be sent back to the factory for a comprehensive proof test inspection Repair and Replacement The STA is not intended to be repaired on site and has no components needing maintenance or regular replacement On device failure the STA should be returned to Moore Industries Worldwide Headquarters in North Hills CA 91343 U S A for repair and refurbishment refer to Returns Procedures at the end of this manual The STA is a certified Safety component Repair or replacement of any component without auth
14. 0mA 3 This in addition to the next step verifies that there are no failures that cause the AO to have more than 2 error as well as lose linearity This in addition to the previous step verifies that there are no failures thatcause the AO to have more than 2 error as well as lose linearity 6 Restore the loop to full operation DB Provide an input of 8V Verify that the analog output is within 2 of 16 0mA www miinet com 68 Moore Industries International Inc User s Manual ST HET 225 748 01H ci 201 5 Programmable Current Voltage Safety Trip Alarm Section 8 Applications The following are examples of typical STA configurations High Integrity Alarm Trip The configuration shown in Figure 8 1 offers the highest trip integrity Since the trip and fault relays are wired in series any trip alarm or STA fault will trip the final element or logic solver However this configuration is vulnerable to spurious trips as STA safe failures will also trip the final element Figure 8 1 High Integrity Alarm Trip example ISTIS IIIS III READY INPUT TRIP1 TRIP2 FAULT 2 Process 1 Trip 1 105 39 peer DEGC rere gt Process Trip 2 Final Element Fault A Alarm High Availability Architecture The configuration shown in Figure 8 2 offers higher system availability The Fault alarm is wired separately to inform the safety system that there is a fault alarm and that this components ability to carry out it
15. 2 and earlier permit 0 60 seconds time delay only If a delay value is entered greater than 60 the delay will not operate correctly The firmware revision of the unit is displayed at power up and in the STA Device Info window of the PC Configuration software Moore Industries International Inc 55 www miinet com ST bili User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si m 5 Latching By default alarms will be unlatched Select this to configured the STA with a latching alarm this alarm condition will not clear the relay will not change state until the input returns to a non alarm state AND manual reset terminals are shorted and then opened Input Fault Alarm Latching By default input fault alarms will be latched Uncheck this box to remove latching When latching feature is on and the input goes into a Fault state the Fault Alarm will remain engaged until you reset it via front panel using the reset fault button in PC Configuration Software or by MR if configured When Latching is disabled the Fault Alarm will disengage as soon as the input returns to a Non Fault State Manual Reset This Feature allows you to select which alarms will reset when the Manual Reset is engaged Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Menu Bar Or click the g button in the Menu Bar www miinet com 56
16. Alarm ao A 5 Configuring the Input Figure 4 3 gives an overview of the Configuration Input menu This allows you to select what type of sensor will be used with the STA unit If the Password Security is OFF the password sub menu is bypassed and the CONFG INPUT menu is accessed by pressing SELECT from the View menu 1 From the CONFG INPUT display press SELECT 2 At INPUT TYPE press SELECT Use the UP or DOWN arrow buttons to select from CURNT or VOLTS for input type The default configuration is CURNT 3 When the display shows the type of input that you choose to use press SELECT Next the INPUT ZERO appears Press SELECT and use the UP or DOWN buttons to define the input range Press SELECT when correct value has been displayed Warning For HIGH LEVEL INPUT the Lower Range Value LRV must be set higher than zero If set to zero Broken Wire Detection will be disabled and the safety function is invalidated 5 Next the INPUT FULL appears Press SELECT and use the UP or DOWN buttons to define the input range Press SELECT when correct value has been displayed higher than zero refer to the INPUT ZERO step 4 Warning The factory default for Broken Wire Detection level BWIRE is zero which disables this feature Both the input LRV and BWIRE must be set greater than zero to enable Broken Wire Detection 2 Note Broken Wire Detection BWIRE can only be set if
17. Fault menu MR if configured or by power cycling the unit Note For STA units with firmware versions 1 5 and earlier the input fault alarm has no configuration options it is always latched and cannot be reset by Manual Reset MR www miinet com 22 Moore Industries International Inc User s M ST MEDI 225 748 01H October 2015 Programmable Current Voltage Safety Trip Alarm Figure 4 1 View Menu TOP LEVEL MENU MAIN Menu Enter Pass Display of Variable of d MAIN Menu 9p O gt E o Display D other var S PA e gt gt 6 dD 2 8 8 T c lt o E MAIN Menu 5 D o E c lt o c MAIN Menu MAIN Menu MAIN Menu Enter Pass Moore Industries International Inc 23 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ao Ax 5 Main Configuration Menu Figure 4 2 gives an overview of the Main Configuration menu Upon power up the STA displays the variable s as configured via the Configure Options menu Pressing the SEL button accesses a series of displays that show in succession the settings currently stored in unit memory Depending upon whether or not the Security Jumper has been installed Figure 3 5 pressing SELECT will access either the first screen in the main configuration menu CONFG INPUT the password code query screen ENTER PASS or the SYS LOCK screen Once the Main Menu has been
18. Moore Industries International Inc User s M ST MEDI A AA Programmable Current Voltage Safety Trip Alarm Analog Output Figure 5 5 Analog Output Tab input input Scaling Display Alarms Mode Fail Mode Curent ma Cm Voltage Low Process Variable Range peus jo to 10 Volts Trimming p Output Scaling RETIN Output at Fi 4 to 20 mA TUS Measured mA V p Trim p Damping i E Unfix Output Unive J Enabled ds Reset to factory Reset Output Test bang BB voltage Unfix The Analog Output Tab will be available if your instrument is equipped with the AO option Mode Your desired output mode Current or Voltage Process Variable Range Displays the selected process variable range in the Measurement Mode section of the nput screen Output Range Sets your output limits Set your Output Range Enter a low and high value Damping Output damping applies filtering to slow the response of the output so that momentary input variations reduce output spikes The time setting 0 30 seconds defines how long it takes for the output to reach 63 of the target value Select Enabled if you choose to use Damping Enter your damping time from 0 30 seconds in 0 5 second intervals into the Damping text box Fail Mode In the case of an input failure you have the ability to set a mode you choose to alert of the failure
19. OPTNS screen press SELECT DSPLY MODE appears Press SELECT to enter the menu Choose between PV AOUT and PV AOUT by using the UP or DOWN buttons Press SELECT 3 Next the SET DPS display appears Press SELECT Scroll through the available choices by using the UP or DOWN buttons and press SELECT once you have made your selection NA 4 SET FILTR appears press SELECT Here you must select the proper line frequency of your AC source 50Hz or 60Hz press SELECT 5 START DELAY appears press SELECT Here the desired startup delay can be entered by using the UP or DOWN buttons This adds a delay after the STA has been initialized to allow the process input to stabilize During initialization and delay all outputs are held in their failsafe mode When the desired delay in seconds is displayed press SELECT START DELAY default is 0 seconds Note For STA units with firmware versions 1 5 and earlier the start up delay is not configurable and is set to 0 6 DSPLY TEST appears press SELECT Display test is executed and iterates through five different character patterns this ensures all LCD segments function properly 7 FCTRY CONFG appears Press SELECT Using the UP or DOWN buttons choose between RESET NO and RESET YES press SELECT 2 Note When resetting unit to factory default refer to the Quick Set Up Guide on Pg 5 for default values 8 EXIT OPTNS appears Press SELE
20. Safety Trip Alarm si ali 5 Figure 4 9 TRIM AOUT Menu TRIM AOUT SEL Value Change XX XX MA VOLT SEL Value Change XX XX MA VOLT SEL Selection RESET NO RESET YES SEL Value Change XX XX MA VOLT CONFG OPTNS menu www miinet com 38 Moore Industries International Inc ST HLPRG Programmable Current Voltage Safety Trip Alarm User s Manual 225 748 01H October 2015 Figure 4 10 STA TPRG Trimming Hook Up Diagram VOLTAGE SOURCE S kah ja CURRENT SOURCE 2 WIRE TRANSMITTER READY INPUT TRIP1 TRIP2 FAULT O COM UP DOWN SELECT Hu coo EJ 7 INDUSTRIES 9 AC OR DC POWER seesss pee SUPPLY BH GND HOOK UPS FOR OUTPUT TRIMMING EXTERNAL POWER SUPPLY MULTIMETER OR DCS dee joossssssos CURRENT OUTPUT SOURCE Moore Industries International Inc MULTIMETER CURRENT OUTPUT SINK 39 MULTIMETER OR DCS Fa IIIA III VOLTAGE OUTPUT www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ao A 5 Configuring the Options Figure 4 11 gives an overview of the Options Configuration menu You may configure and test the display select the 50 60Hz filter add a startup delay and reset to factory defaults from this menu To configure STA options follow the steps below At the CONFG
21. Scaling section for a complete description 11 Display Tab Used to set up the appearance of the STA s LCD screen Refer to the Display section for a complete description 12 Alarms Tab Alarm parameters are configured using these windows Refer to the Alarms section for a complete description 13 Analog Output Tab Configuration of the analog output if your instrument is equipped with the AO option is performed here Refer to the Analog Output section for a complete description 14 Summary Tab Displays the Data Source Model and all Configuration parameters for Input Type Trimming Scaling Display Settings Alarm Settings and Analog Output Settings in a summarized format www miinet com 48 Moore Industries International Inc Lu STAHLPRG A Programmable Current Voltage Safety Trip Alarm Note When user opens a Saved file and alters the displayed configuration a modified tag will be displayed before both the File Title and in the Data Source section of the Summary Tab Once you Save the File after modifications the modified tag will disappear Note this does not update the unit this only updates the file being saved To apply modifications to unit the user must download the file to unit Note When user uploads a configuration from unit and then alters the displayed configuration a modified tag will be displayed before the Device Tag in Summary Tab Once you download configuration to unit the modified tag wil
22. Ul moore INDUSTRIES WORLDWIDE Demand Moore Reliability wuejy diy eyes eDeyoAAueun ajqewwesboig 5 T HLERG User s Manual 225 748 01H FUNCTIONAL October 2015 SAFETY SERIES ST HLPRG Programmable Current Voltage Safety Trip Alarm User s Manual 225 748 01H October 2015 LL moore INDUSTRIES WORLDWIDE Customer Support Demand Moore Reliability Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services We perform a sequence of stringent quality assurance checks on every unit we ship If any Moore Industries product fails to perform up to rated specifications call us for help Our highly skilled staff of trained technicians and engineers pride themselves on their ability to provide timely accurate and practical answers to your process instrumentation questions Our headquarters and other facilities phone numbers are listed below There are several pieces of information that can be gathered before you call the factory that will help our staff get the answers you need in the shortest time possible For fastest service gather the complete model and serial number s of the problem unit s and the job number of the original sale World Headquarters 16650 Schoenborn Street North Hills California 91343 6196 U S A Tel 818 894 7111 Fax 818 891 2816 E mail info miinet com TOLL FREE 1 800 999 2900 www miinet com China Room 806 Bl
23. be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a A note listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair c The name and phone number of the person to contact if questions arise at the factory 3 Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation Demand Moore Reliability e www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn MOORE Tel 818 894 7111 lt FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 lt FAX 86 21 62490635 INDUSTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9
24. experience are capable of identifying risks and avoiding potential hazards when working with these Moore Industries products systems Proper use of Moore Industries products Moore Industries products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Moore Industries Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed We have reviewed the contents of this publication to ensure consistency with the hardware and or software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Specifications and information are subject to change without notice All product and company names are trademarks or registered trademarks of their respective holders Use of them does not imply any affiliation with or endorsement by them unless otherwise specified Moore Industries International Inc sd www miinet com ST diki User s Manual Programmable Current Voltage Safety Tr
25. ferrule and crimped before being placed into a terminal block Tighten the screws on the terminal block to 4 4 5 3 Ibf in 0 5 0 6 N m Protective Earth Conductor The Protective Earth Conductor shall be of equal or larger size wire than the other two power conductors The Protective Earth Conductor shall be the first conductor connected to the unit when the unit is being wired It shall be the last conductor removed when the unit is being un wired Input Output Wiring The Input Output connections can be made with 14 to 24 AWG 2 5mm to 0 2mm wire The end of each conductor should be stripped no more than 0 25in 7mm Tighten the screws on the terminal block to 4 4 5 3 Ibf in 0 5 0 6 N m Moore Industries International Inc 19 www miinet com ST dita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si x 5 Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices e Any Moore Industries product in a metal case or housing should be grounded e The protective earth conductor must be connected to a system safety earth ground before making other connections e All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair wiring technique Shields should be connected to an earth or safety ground e For the best shielding the shield should be run all the way from the signal source to
26. for necessary equipment Follow the steps below in order to perform input trimming 1 Select either 1 Point one point trimming or 2 Points two point trimming by clicking the appropriate button Each pair consists of Set Value and Trim fields Enter the values that require trimming into the Set Value field and click Set Apply the targeted signal to the input wait until it settles and click Trim to capture the measured value If you chose 2 Points repeat the step above for the second point 2 Note To reset and return to Factory Trimming values simply select the Disabled Trimming radio button Changes made to the Trimming section will immediately effect the unit Set and trim buttons are disabled when there is no unit connected AN Warning If either of the Set Buttons are clicked any Input Trimming in the device will be reset and lost Make sure that when Trimming 2 points both values are entered and Set before any Trimming takes place Start Up Delay This allows you to set a Start up Delay of 0 120 seconds default is 0 This adds a delay after the STA has been initialized to allow the process input to stabilize During initialization and delay all outputs are held in their failsafe mode 2 Note For STA units with firmware versions 1 5 and earlier the start up delay is not configurable and is set to 0 secs 2 Note Once you have configured all parameters download to the unit by selecting
27. incorrect password is entered Choose Input type Input Zero Input Full Input OOR and BWIRE Level access to the configuration menus is denied Scale Input INPUT Set the Scale Mode On Off set EGU set Zero values and set Full values Trim Input Select Trim Mode User 1 PNT User 2 PNT or FCTRY TRIM Configure Alarm Settings for Alrm 1 Alrm 2 Input Fault and Manual Reset Set trip point dead band high low trip latching non latching Enter Delay and Manual Reset Configuration Configure Analog Output Select volt or current output GONG Choose damping value AOUT and fail mode Requires AO Option M Scale Analog Output SCALE Set the values for output at AOUT zero and full input Trim Analog Output m Requires AO Option Connect the STA into a calibration U set up as shown in the manual TRIM trim the analog output AOUT Set Trim Zero Full TT Factory Trim and Test U Requires AO Option CONFG Configure Options OPTNS Display mode decimal places 50 60Hz filter set delay display test and factory reset Password View or change password Reset Fault Reset fault option select Yes or No Exit Configuration Menu CONFG WARNING This menu is intended to aid in the configuration of your instrument Return to process display EXIT However proper use of the STA at its intended safety level cannot be 5 acheived without thorough review of the STA in Safety Inst
28. is lost the AO will fail low For this reason in a safety application the logic solver must be either configured to detect a fail low condition anything less than 4 0mA is detected as a fault or fail windowed condition anything outside the 4 20mA range is detected as a fault 2 Note For STA units with V1 3 firmware or greater the AO can be used in the safety path High Integrity Analog Output The configuration shown in Figure 8 5 offers the highest AO integrity Any input or STA fault will drive the AO signal out of range However this configuration is vulnerable to spurious trips as STA safe failures will also drive the AO signal out of range Figure 8 5 High Integrity Analog Output example 666606606660 READY INPUT TRIP TRIP2 FAULT a 126 39 EC Analog Output NG gt Fault L pata Relay 4 NOS i e COM UP DOWN SELECT aa INDUSTRIES Moore Industries International Inc 71 www miinet com ST HLPRG Programmable Current Voltage Safety Trip Alarm Section 9 Specifications Performance Input Range Current Input 0 50mA 4mA minimum span Voltage Input 0 11V 1V minimum Input Accuracy and Alarm Trip Repeatability Current inputs 2microamps 0 0196 of 20mA Span Voltage inputs 1mV 0 0196 of maximum Span Overall Accuracy The overall accuracy of the unit is the combined input and output accuracie
29. the receiving device see Note below e The maximum length of un shielded input and output signal wiring should be 2 inches 2 Note Some of Moore Industries instruments can be classified as receivers IPT IPX2 etc and some can be classified as transmitters TRX TRY etc while some are both a receiver and a transmitter SPA HIM etc Hence your shield ground connections should be appropriate for the type of signal line being shielded The shield should be grounded at the receiver and not at the signal source CE Certification related Guidelines Installation of any Moore Industries products that carry the CE marking must adhere to the guidelines in the Recommended Ground Wiring Practices section in order to meet the EN 61326 requirements set forth in the applicable EMC directive The Low Voltage Directive also applies to the AC powered versions of the STA and or when connecting any of its output relay contacts to voltages greater than 50 vac In order to comply with EN61010 1 Low Voltage Directive all guidelines in this section must be followed Contact Load Suppression When the instrument relays are used to switch an inductive load such as an external relay coil contactor solenoid large voltage spikes may be created in nearby cable harnesses When excessive these voltage spikes can disrupt the operation of all nearby electronics including this product Inductive loads should have suppression devices installed at t
30. the Confg Exit menu At CONFG EXIT press SELECT If no error is present use the UP and DOWN buttons between SAVE NO and SAVE YES If SAVE NO is selected you will be returned to View menu and no changes will be applied to unit previous configuration will remain unchanged If SAVE YES is selected you will be returned to View menu and changes will be applied to unit and stored in non volatile memory If error is present two options are available ERROR LIST and ERROR UNDO Use the UP and DOWN buttons to cycle these two options If ERROR LIST is selected you see the list of configuration errors press SELECT and this will return you to the Main menu to make changes where needed If ERROR UNDO is selected you will be returned to View menu and no changes will be applied to unit previous configuration will remain unchanged Figure 4 14 CONFG EXIT Menu www miinet com 40449 ou 33S Selection ERROR LIST ERROR UNDO SEL UNDO SEL error Lsi1 14S CONFG INPUT 44 Moore Industries International Inc User s M ST Berne A Programmable Current Voltage Safety Trip Alarm Section 5 STA PC Configuration Note Earlier versions of STA were shipped with Transfer Utility Software not PC Configuration Software This allows you to upload download view and print but not change your instruments configuration For the latest vers
31. www miinet com www miinet com ST HLPRG Programmable Current Voltage Safety Trip Alarm Section 10 Ordering Information The STA HLPRG ordering information is detailed below Unit Input Output Power STA HLPRG 3PRG Dual Process U Programmable Programs to accept Relays and One Accepts SIL 2 Compliant Fault Relay any power Programmable i 4 Relays are input range Safety Trip including single pole double between Alarm Goa PAT throw SPDT 1 form 21 6 375Vdc 10 50mA i C rated 3A 250Vac or or 3A 30Vdc 90 260Vac Voltage Any range 50 60Hz non n val a inductive 0 5Vdc 1 5Vdo Vergi ine 0 10Vdc individually configure for High Alarm Low Alarm Normally Open Normally Closed Both relays are fixed as Failsafe Fault Relay 3 is fixed as Failsafe User s Manual 225 748 01H October 2015 Options Housing AO Analog output DIN Universal isolated and DIN style linearized housing mounts scalable for any on 32mm range between EN50035 0 21 6mA into G type 1 kohms or and 35mm 0 2 10 5V into EN50022 Top 2 kohms Hat DIN rails Current output is user selected for internal source or external power sink FLB Externally mounted flange provides a secure mount for high vibration applications When ordering specify Unit Input Output Power Options Housing Model number example STA HLPRG 3PRG U AO DIN Accessories Each STA order comes with one copy of our Intelli
32. 2 Press SELECT at the AOUT ZERO parameter and enter the value you want to output when your input is at zero Select from 0 00 to 21 6mA or 0 20 to 10 5V default is 4mA or OV then press SELECT A WARNING The Analog Output Zero must be set to 4mA for a safety function 3 Press SELECT at the AOUT FULL screen Enter the value you want to output when your input is at full scale Select from 0 00 to 21 6mA or 0 20 to 10 5V default is 20mA or 10V then press SELECT 4 EXIT SCALE appears If all scaling parameters have been set press SELECT Note Analog Output can be reversed in which case the Zero value will be greater than the Full value In either case there needs to be a minimum Span of 4mA or 1V Figure 4 8 SCALE AOUT Menu Value Change XX XX MA VOLT Value Change XX XX MA VOLT TRIM AOUT menu www miinet com 36 Moore Industries International Inc User s Manual ST NENES 225 748 01H CRM 201 5 Programmable Current Voltage Safety Trip Alarm Trimming the Analog Output AO Option Figure 4 9 gives an overview of the Analog Output Trimming menu Output trimming increases the measurement accuracy of the STA by calibrating its analog output to the device that is receiving the output This ensures that the instrument is being correctly interpreted Connect the unit as shown in Figure 4 10 and allow five minutes for warm up and stabilization 1 Atthe TRIM AOUT display
33. 20V m 80 1000MHz 1kHz AM when tested to IEC61326 Noise Rejection Common Mode 100dB 50 60Hz Normal Mode Current Input 70dB typical 50mAp p 50 60Hz Voltage Input 70dB typical 1Vp p 50 60Hz Front panel push buttons for parameter configurations Internal jumper and menu password protect parameter settings LCD 2x5 14 segment characters backlit alphanumeric readout accurate to the nearest digit Range 99999 to 99999 Decimal point can be user set LED Type INPUT LED Dual color LED indicates input failure READY LED Green LED indicates unit is operating properly ALARM 1 and 2 LED Dual color LED per relay indicates alarm status FAULT LED Green LED indicates unit is operating properly Red LED indicates unit has fault or is latched Display Accuracy 1 digit when scaling the display or in custom mode high input to display span ratios decrease display accuracy 513 g to 564g 18 1 oz to 19 9 oz Power Supply options no longer available for purchase www miinet com 72 s Moore Industries International Inc ST HLPRG User s Manual 225 748 01H di 301 5 Programmable Current Voltage Safety Trip Alarm Table 9 1 Long Term Stability Input to Analog Output Years Input to Relay Years Stability 3yrs 5yrs tyr 3yrs 5yrs of maximum span tyr Current Inputs 0 081 0 047 0 081 0 105 Voltage Inputs 0 093 0 066 0 114 0 147 Moore Industries International Inc 73
34. 525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 lt FAX 01293 536852 2015 Moore Industries International Inc Specifications and Information subject to change without notice
35. 8 01H Programmable Current Voltage Safety Trip Alarm ao A 5 Input Trimming Figure 4 5 gives an overview of the Input Trimming menu Input trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to its scaling The STA offers the use of a factory configured trimming feature FCTRY TRIM or user set one point or two point USER 1 PNT OR USER 2 PNT trimming Unit default is FCTRY TRIM If another trimming selection had been made and you wish to return to the FCTRY TRIM feature follow the instructions below 1 Press SELECT at the TRIM INPUT screen Once TRIM MODE appears press SELECT 2 Use the UPor DOWN buttons to reach the FCTRY TRIM display and then press SELECT This takes you to the EXIT TRIM screen 3 To exit press SELECT Proceed to the ALARM CONFG menu To input user specific trim values perform the following steps Refer to Figure 2 1 for set up and Table 2 1 for necessary equipment 1 Atthe TRIM INPUT display press SELECT When TRIM MODE appears press SELECT again Use the UP or DOWN buttons to reach the user set trimming menus Press SELECT once the desired parameter is displayed USER 1 PNT or USER 2 PNT 2 RESET TRIM appears press SELECT Use the UP or DOWN buttons to the desired parameter RESET NO or RESET YES Select RESET YES to clear previous trimming adjustment values or
36. A Alarm 1 is set to trip when the input is below the midpoint Alarm 2 is set to trip when the input is above the midpoint Cause the loop device to go to its maximum output value Verify that the device is not power starved eg displaying symptoms of power cycling browning out etc Verify thatthe STA is measuring the input from the loop device correctly by viewing the display or using the STA transfer utility in monitoring mode This verifies the proper operation of the TX supply circuit and that the supplied currentis not below the maximum requirements of the loop device Remove loop device from previous step and install one 1 2k ohm 1 2W resistor to each Common CM1 CM2 and CM3 terminal Connect remaining end of resistors to 24Vdc 5 Connect each normally open NO 1 NO2 and NO3 terminal to 24Vdc Return Apply a calibrated input near the high limit of the selected input configuration Verify that the input as reported by viewing the display matches what is expected Also using a voltmeter measure the voltage across each of the normally open NO 1 NO2 and NO3 and common CM1 CM2 and CM3 terminals Verify that the measured voltages across NO1 amp NO3 is less than 0 1V and NO2 is between 22 8 and 25 2V This tests for failures in the input connections to the A D converter near the high limit operation This also covers the CPU A D clocks and each relay and for issues in the relay to output connections Apply a ca
37. CT Proceed to the CONFG PASWD menu www miinet com 40 Moore Industries International Inc User s M ST MEDI 225 748 01H Li 301 5 Programmable Current Voltage Safety Trip Alarm Figure 4 11 CONFG OPTNS Menu CONFG OPTNS SEL U Selection DSPLY SEL PV MODE AOUT 5 PV AOUT SEL U SET P AUTO XXXXX D XXXX X SEL XXX XX XX XXX U SET FILTR SEL Selecton 50 HZ D 60 HZ SEL U START DELAY SEL Change Value i XXX SEC 1 SEL U DSPLY SEL TEST Display test D is executed returns to FCTRY CONFG FCTRY CONFG Selecton RESET NO D SEL RESET YES 1 EXIT OPTNS D SEL CONFG PASWD menu Moore Industries International Inc 41 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si Ax 5 Password Configuration Figure 4 12 gives an overview of the Password Configuration menu The CONFG PASWD menu is for setting a new password 1 At CONFG PASWD press SELECT This puts you in the PASS menu The previously saved password appears 2 Use the UP and DOWN buttons to set a new password to any number between 0 and 9999 Press SELECT 3 The EXIT PASWD appears Press SELECT to exit RESET FAULT menu will appear 2 Note If the security jumper is set to Full Access a password can be set
38. Model Type User must select model type and Firmware version when the software is opened without a unit connected as shown below Unit type is determined by Input Type and Analog Output Configuration and firmware Rev additional features added if firmware is v1 6 or greater When a unit is connected the software will select the correct type automatically Connecting the STA to the PC Connect the RS 232 or USB end of the cable to the PC s COM USB port See Table 5 1 for information on the necessary equipment Moore Industries International Inc 45 www miinet com ST HEN User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si Ax 5 PC Software Configuration One of the benefits of the STA is that you may either use the external push button controls to set up the instrument or with Moore Industries Intelligent PC Configuration software on your PC When using the software program settings are downloaded to the instrument in the form of a Configuration File and stored in the instruments memory You can save a backup copy of the file on your PC hard drive or disk The STA communicates with the PC through an RS 232 connection to the PC s serial port or optional USB Communications Cable 2 Note Refer to the STA HLPRG Guick Start Guide to see the default factory settings for your unit Table 5 1 Necessary Equipment to Install STA Configuration Software Device Specifications Variable Input S
39. SET Selection LATCH HI LO ALARM HI D ALARM LO SET LATCH Selection CONFG AOUT menu LATCH ON LATCH OFF Value Change X SEC SEL 33 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm eo Ax 5 Configuring the Analog Output AO Option Figure 4 7 gives an overview of the Analog Output Configuration menu If your unit is equipped with the AO option use this menu for configuration 1 Press SELECT at the CONFG AOUT display This sends you to the SEL AOUT section Press SELECT and use the UP or DOWN buttons to toggle between current and voltage When the selection you desire is displayed press SELECT 2 Once you reach the SET DAMP field you may skip the damping parameter by using the DOWN button to reach the next field To set damping proceed to Step 3 Damping Output damping applies filtering to slow the response of the output so that momentary input variations reduce output spikes The time setting 0 30 seconds defines how long it takes for the output to reach 63 of the target value 3 To set damping press SELECT at the SET DAMP display Use the UP or DOWN buttons to enter a value between 0 and 30 seconds press SELECT 4 Press SELECT at FAIL MODE to configure the analog output response to an input failure Input failures are a subset of diagnostics li
40. a iE Dolot 2 Points Minimum Span 4 00mA Current Span 16 00 mA Input Zero 490 mA 2 9 c Mh AN Out of Range Lower 3 84 mA sea Sl Piti Point2 1 00 of Span Trim Trim 1 Input Full 20 00 mA 0 n 2 Out of Range Upper 20 16 mA pa Th 1 00 of Span Broken Wire Startup Delay Level 0 00 mA 0 Seconds 0 120 Input Type Select your input type Filter This setting is used to configure the input filter This filter is designed to reduce the effects of mains induced noise The input filter frequency value should be set to the frequency of the local AC supply either 50Hz or 60Hz Input Range Allows you to set your Input Zero and Full range values within the range chosen in the nput Type section The desired Input Zero and Full range values can be entered via your PC keyboard N Warning The default value for INPUT OOR is 3 84mA 20 16mA for Current Input Type 1 For safety applications the INPUT OOR value must be set to 3 68mA 20 32mA 2 or less Note Entered Values must be within the displayed Input Limits Minimum Span is also displayed and Span between entered values must conform to this minimum value Refer to Table 9 4 for Input Limits and Minimum Span for each specific Input Type displayed below this field Values entered in the Out Of Range fields for the Input Full and Input Zero are limited 0 to 5 of the Span Span is d
41. a safety function the user must validate the operation of the device offline see bench check in Section 2 Moore Industries International Inc 63 www miinet com ST dita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ci hi 5 Configuration The unit can be configured using the front panel buttons or PC Configuration Software as described in this manual Note While the system is in configuration mode the system is in an offline mode and is not performing the safety function Do not attempt to connect the STA communications cable to the STA while the output relays are connected to a load After making any configuration changes the user must validate the operation of the STA offline to ensure that the changes work safely prior to putting it back into operation The following considerations and restrictions will apply when using the STA in a safety application Trip Relay used as safety output One or both trip alarms must be connected to the actuator equipment under control EUC The separate dedicated fault relay must either be connected in series with the trip alarm OR connected to a separate indicator to merely alarm the fault while maintaining the process in normal operation Refer to Figures 8 1 and 8 2 in Section 8 for typical STA configurations Analog Output AO used as safety output The STA may optionally be provided with an analog output AO which can be used for connecting to di
42. able 6 1 provides a full list of diagnostic messages and corrective actions Moore Industries International Inc 61 www miinet com ST HLPRG Programmable Current Voltage Safety Trip Alarm User s Manual 225 748 01H October 2015 Table 6 1 STA Diagnostic messages and corrective actions messages SYS INIT The system is completing initialization ERROR CKSUM The configuration stored in non volatile memory is invalid ERROR CONFIG User has reconfigured the unit with an illegal configuration WIREn BROKE A specific wire was detected as broken WIRES BROKE Undetermined wire broken Input saturation condition input reached SRRORINGAT 110 of calibrated range Input has gone outside the legal range ERROR OOR as defined by the input LRV and URV by more than 1 ERROR CALIB Calibration data is bad ie FCTRY Factory information is bad ERROR ADC __ ERROR RLAYF ERROR RLAY1 ERROR RLAY2 Fault alarm failure Trip alarm 1 hardware failure Trip alarm 2 hardware failure General software failure detected by diagnostics ERROR HW General hardware failure detected by NEWS diagnostics Error messages ERROR ADC ERROR SW and ERROR HW will also include a 2 or 3 digit suffix Moore General ADC failure ERROR SW ___ Wait Operation should commence in a few seconds Using the menu system trigger the unit to use the FCTRY CONFG selection in the options menu causing it to reset to factory configuration Next c
43. accessed the DOWN button is used to move through all of the sub menus in a loop Pressing the SELECT button accesses the first screen of the sub menu shown on the LCD 2 Note STA is programmed to time out from the configuration menu after 5 minutes of inactivity When trimming the unit 30 minutes of inactivity are allowed before the time out If the unit times out the previous settings will be reapplied Password This menu is bypassed if the Password Security is OFF if the jumper is not installed then no access is allowed To access the security jumpers you must remove the top cover refer to Figure 3 5 Refer to the Password Configuration section of this manual for a more detailed description of the password feature 1 If the Password Security is ON pressing SELECT from the display of the process variable input will bring up the ENTER PASS screen 2 Press SELECT again to enter the PASS screen Use the UP and DOWN buttons to select correct password default value is 1 When the password is displayed press SELECT 2 Note If the correct password is not known the password can be reset by setting the password security jumper to OFF and entering the menu system or using the PC Configuration Software to bypass security 3 If you have entered the correct password the sensor configuration menu CONFG INPUT will be accessed If not the display will show a WRONG PASS message 4 From WRONG PASS
44. ally to the STA the STA latching option is disabled Please note that the fault alarm can be configured to Latch or not Latch on Input Faults The Input Fault is latched by default Note For STA units with firmware versions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by MR Remote Manual Reset Procedural Issues The STA has a facility for the connection of a remote switch to release the latch on the outputs if configured this includes input faults configurable in units with firmware V1 5 or later This function is meaningful only when automatic latching of outputs and or input faults is selected in the configuration If the manual reset is made part of the safety procedure it must only be used under strict supervisory and procedural control The use of a key operated momentary contact is suggested Process Safety Time Process safety time is the minimum time from the initiation of a hazardous event to the point where the hazardous event is unavoidable Any safety function designed to either prevent the event or at least mitigate its effect must be capable of performing its specified safety function in a time period very much less than the process safety time The STA has a characteristic response time end to end of 256mSec The total diagnostic test time of the unit is 15 minutes Moore Industries International Inc 65 www miinet com ST diki User s Manual 225 748
45. any The company disclaims all warranties arising from any course of dealing or trade usage and any buyer of goods or services from the company acknowledges that there are no warranties implied by custom or usage in the trade of the buyer and of the company and that any prior dealings of the buyer with the company do not imply that the company warrants the goods or services in any way Any buyer of goods or services from the company agrees with the company that the sole and exclusive remedies for breach of any warranty concerning the goods or services shall be for the company at its option to repair or replace the goods or services or refund the purchase price The company shall in no event be liable for any consequential or incidental damages even if the company fails in any attempt to remedy defects in the goods or services but in such case the buyer shall be entitled to no more than a refund of all monies paid to the company by the buyer for purchase of the goods or services Any cause of action for breach of any warranty by the company shall be barred unless the company receives from the buyer a written notice of the alleged defect or breach within ten days from the earliest date on which the buyer could reasonably have discovered the alleged defect or breach and no action for the breach of any warranty shall be commenced by the buyer any later than twelve months from the earliest date on which the buyer could reasonably have discovered the allege
46. ay require special precautions to ensure the safety of the personnel performing the operations Notes Cautions and Warnings that may cause potential safety issues are indicated throughout this manual by symbols please refer to Page 3 of this manual for the definitions of these safety message symbols Note Make sure to calibrate and bench check the instruments prior to installation Also install all instruments in their intended application and on their rail before making any electrical connections Allow enough room for pivoting instruments vertically on the rail for removal in applications involving multiple banks of STAs Note Any changes to Security Settings will need to be made prior to installation and wiring refer the Security Settings Section in this section Dimensions Figure 3 1 Dimensions of STA HLPRG 136mm REF Gain REF 131mm 5 1 in 55mm 118mm 2 1 in 4 6 in READY INPUT TRIP1 TRIP2 FAULT a REF 22mm 2 0 in COM UP DOWN SELECT a e 15 EJ INDUSTRIES e imoore REF 1 8 in INDUSTRIES 1 123mm 4 8 in Moore Industries International Inc 15 www miinet com ST ihian User s Manual Programmable Current Voltage Safety Trip Alarm ci E Mounting The STA is housed in a universal DIN case that can be mounted on both 35mm G type EN50035 and 35mm Top Hat EN50022 DIN rail To mount the STA on a Top Hat DIN rai
47. but will not be requested to use and configure STA unit Please refer to Security Settings in Section 3 for jumper settings Figure 4 12 CONFG PASWD Menu CONFG PASWD Value Change XXXX PASS CONFG PASWD EXIT PASWD RESET FAULT menu www miinet com 42 Moore Industries International Inc Lu STAHLPRG A Programmable Current Voltage Safety Trip Alarm Reset Fault Figure 4 13 gives an overview of the Reset Fault menu 1 At RESET FAULT press SELECT 2 Use the UP or DOWN buttons to alternate between RESET NO and RESET YES Press SELECT 3 The CONFG EXIT option appears Press SELECT to exit Main Configuration Menu or use the UP and DOWN buttons cycle through Main Configuration Menu RESET FAULT will clear all input related faults If the input faults are configured to not latch this will have no effect All unit faults must be cleared by power cycling the unit If a fault is still present after these steps please contact Customer Service for further assistance Refer to Table 6 1 for a full list of STA diagnostic messages and corrective actions Figure 4 13 RESET FAULT Selection RESET YES RESET NO CONFG EXIT Moore Industries International Inc 43 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si A 5 Configuration Evit Figure 4 14 gives an overview of
48. d NC1 NC2 and NC3 and common CM1 CM2 and CM3 terminals Verify that the measured voltages across NC1 is less than 0 1V and NC2 amp NC3 are between 22 8 and 25 2V Disconnect wire connected input COM terminal Verify thatthe fault is reported on display and Fault LED turns red Also using voltmeter measure the voltage across NC3 and CM3 Verify that the measured voltage across NC3 and CM3 is less than 0 1V This test completes the full test for failures in the input connections to the A D converter near the low limit operation and fault conditions This also covers the CPU A D clocks and each relay and for issues in the relay to output connections Restore the STA to its original configuration Restore the loop to full operation Remove the bypass from the safety logic solver or otherwise restore normal operation Moore Industries International Inc 67 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si Ah 5 The tests outlined below provide coverage only for the AO portion of the STA It is necessary to perform the proof tests in both Table 7 1 and Table 7 2 if the Analog output is part of the safety path Table 7 2 STA HLPRG Analog Output proof test steps Bypass the safety PLC or take other appropriate action to avoid a false trip Configure the STA for 2 10V input with broken wire set at 2V Provide an input of 4V Verify that the analog output is within 2 of 8
49. d defect or breach Return Policy For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manufactured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident neglect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will
50. d on the LCD these are used to access menus and to view and change the settings Use SELECT as your Enter button to make your selections Use the UP and DOWN buttons to navigate within the menus The STA configuration can be recorded using the worksheet found at the end of this manual Please contact Moore Industries Sales for an interactive version of the worksheet View Menu Figure 4 1 gives an overview of the View menu Upon power up the STA displays a SYS INIT message until the power up self test is complete In normal operation the View menu will display the variable as configured This can be the process variable the analog output variable or both being toggled Refer to Configuring the Options Menu for more details 1 From the display press DOWN 2 Ifthe AO option is present and the unit is NOT configured to toggle the process variable will be displayed Continue pressing DOWN to view the Analog output zero Analog output full trip point AL 1 trip point AL2 and finally returning to display the process variable 3 Enter Main Menu at any point by pressing SELECT Note f the Security jumper is removed see Figure 3 5 entering SELECT will cause SYS LOCK to appear if user attempts to enter Main menu Under fault conditions the STA will display the error message describing the fault see Table 6 1 located in Section 6 Operation and Maintenance for list of messages which can be cleared from the Reset
51. device that is receiving the output This ensures that the instrument is being correctly interpreted Please refer to Section 4 of this manual for instructions to perform Output Trimming via Push button panel or Section 5 using the PC Configuration Software Table 2 1 Necessary Equipment for Bench Checking the STA HLPRG Device Specifications Variable Accurate to 0 05 of unit span Current and or Voltage Power Supply U 21 6 375 Vdc or 90 260Vac 24DC 18 30Vdc UAC 90 260Vac Multimeter Accurate to 0 009 of span e g HP Model 3478A Bench Check We highly recommend that you perform a bench check of your STA prior to installing it in the field This will ensure that the STA is operating within your expectations or requirements The bench check is a quick way to determine that your STA is functioning as expected Depending on your organization s requirements you may also be required to perform a complete Proof Test on your STA The instructions for the Proof Test can be found in Section 7 of this manual As a prelude to performing the bench check you should configure your STA as it is to be used in your final application Refer to Section 4 for the STA Front Panel Configuration instructions These instructions are used if you are configuring your STA by using the front panel push buttons Section 5 contains the instructions for configuring your STA using the STA PC Configuration software The equipment n
52. ecessary to perform a bench check can be found in Table 2 1 www miinet com 12 Moore Industries International Inc User s Manual 225 748 01H October 2015 Bench Check Procedure 1 Current or Voltage Input In order to provide an input to your STA HLPRG you will need to use an appropriate input source By example if you plan to use your STA with a current mA input you will need to use a milliamp source to provide the appropriate input during your bench check The same goes for a voltage source Use whichever input source is correct for your intended application Please see Figure 2 1 for the correct input connections Figure 2 1 STA HLPRG Hook Up Diagram VOLTAGE SOURCE READY INPUT COM Moore Industries International Inc HER e NIN O ILS TRIP1 TRIP2 FAULT UP DOWN SELECT GND AC OR DC POWER SUPPLY CURRENT SOURCE 2 WIRE TRANSMITTER Output Loop Powered Device ST HLPRG Programmable Current Voltage Safety Trip Alarm READY INPUT COM INN e s pospos a TRIP TRIP2 FAULT UP DOWN SELECT NO TRIP1 TRIP2 FAULT READY COM UP DOWN SELECT GND AC OR DC POWER SUPPLY GND AC OR DC POWER SUPPLY www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safe
53. ero Full Trim Unfix and the Reset to factory Reset buttons are disabled Output Test Fix and Unfix buttons are disabled The left panel section Sync Status Program Status etc can be disregarded these sections are only updated if a unit is connected The Reset Input Fault is also disabled Note The configuration software will enter offline mode if there is no unit connected upon startup it will also enter offline mode if there is a failed upload or download 2 Note Unless otherwise noted ensure that the PC Program is idle before making any selections Note While in offline mode the user can save Input Trimming mode and set points to a file To use these settings simply open file while unit is connection and download saved configuration file to unit or configuration changes to the parameters and windows of the program Also when attempting to download or upload monitoring must be stopped To do this click Stop in the Monitoring dropdown menu or click the Stop Monitoring icon www miinet com 50 Moore Industries International Inc ua GTAHLPRG li Programmable Current Voltage Safety Trip Alarm Input Figure 5 1 Input Tab E Input Scaling Display Alams Analog Output Summary Input Type emperatue T Riter Current z F cea C 50Hz NG TIE 50 mA dc 60Hz input Range input Trimming Di c Input Limits 0 00to 50 00 mA Keral
54. ersions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by MR Note The trip alarms are independent from the fault alarm and will be unaffected by the fault alarm Therefore if the trip alarm has already been activated it will remain so but will NOT be activated by a broken wire or input saturation error The analog output AO will respond to an input error and will be set to its programmed fail response For broken wire detection this only applies if the input is immediately broken If there is degradation of sensor wires false readings could occur before the wire breaks and the trip alarm could be activated before the fault alarm Slow degradation is characterized by events that occur over a span of a second or so STA Diagnostic Messages Every STA is subjected to a complete suite of operational checks and tests prior to its shipment Occasionally however units can sustain damage in transit from the factory to the user The STA is also equipped with a full set of internal diagnostics that check operation and configuration upon power up If there are problems with the unit or with conflicting operating parameter settings the LCD will display an error message upon unit start up and the fault alarm will remain set Identical diagnostics are performed in the background during run time If a fault is detected the fault alarm will immediately be set and an error message will be displayed T
55. fety Trip Alarm ao Ax 5 Alarm Terminology Before setting up the STA or incorporating the unit in your application Moore Industries suggests that all users take a few moments to become familiar with some of the terms associated with the use of process instrumentation alarms Figure 1 1 How Alarms Work with the Process Input IN ALARM ony S IN NON ALARM HIGH ALARM TRIP POINT DEADBAND RESET RESET Magn amak DEADBAND a LOW ALARM 2 TRIP POINT D PC TIME sae The Trip Point is the process input level at which the user wants an alarm relay to change state typically going into an alarm condition or tripping In the STA the user sets the trip point for each alarm relay High Low Alarms High Alarms trip when the process input goes above the trip point Low Alarms trip when the process input drops below the trip point Each of the STA relay outputs can be set by the user to function independently as either high or low alarms Latching and Non latching Alarms once tripped a latching alarm remains in an alarm state until the input returns to a non alarm level AND Manual Reset contacts have been shorted Non latching alarms return to a non alarm state whenever the process input returns to the Reset Point The STA relays can be set by the user to function as either latching or non latching The Reset Point is the process input level at which the user wants an alarm relay to change state typica
56. gent PC Configuration Software Use the chart below to order additional parts FMEDA Report consistent with IEC 61508 2 2010 providing the information necessary to design a Safety Instrumented System One copy provided free with each order Upon Request Part Number 700 702 32 Intelligent PC Configuration Software One CD copy provided free with each order Standard or Line Item or Unit Upon Request Part Number 750 75E05 01 Part Number serial Configuration Cable for use in connecting the STA to a 803 053 26 PC via 9 Pin Serial port Part Number Fuse Protected Non isolated USB Communication Cable for 804 030 26 use in connecting the STA to a PC via USB Port 74 Moore Industries International Inc a STAHLPRG A Programmable Current Voltage Safety Trip Alarm Section 11 Declarations of Conformity imoore EC Declaration of Conformity WORLDWIDE Moore Industries International Inc Date Issued 08 Apr 2015 16650 Schoenborn Street No 100 100 219 Rev E North Hills CA 91343 6196 U S A Page 1 of 1 Equipment Description Programmable Safety Trip Alarm Model STA Indicates any input output power options and housing as stated in the product data sheet Directive 2004 108 EC EMC Electromagnetic Compatibility Specifications Conformed To EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Equipment Description Programmable Safety Tri
57. guration a modified tag will be displayed before both the File Title and in the Data Source section of the Summary Tab Once you Save the File after modifications the modified tag will disappear This does not update the unit this only updates the file being saved To apply modifications to unit the user must download the file to unit Note When user uploads a configuration from unit and then alters the displayed configuration a modified tag will be displayed before the Device Tag in Summary Tab Once you download configuration to unit the modified tag will disappear 59 www miinet com ST diki User s Manual Programmable Current Voltage Safety Trip Alarm si E Section 6 Operation and Maintenance When the STA is used in a SIL rated safety application please refer to the Safety Instrumented Systems section of this manual before operating your unit Operation Once calibrated installed and supplied with the correct power the STA begins to operate immediately Depending upon environmental conditions it can be expected to operate unattended for extended periods of time STA Diagnostics amp Fault Alarms The STA has a high level of diagnostic capability to continually monitor itself and its input This section outlines these diagnostics and functionality of the alarms For a full list of diagnostic messages and corrective actions please refer to Table 6 1 Internal diagnostics On power up the unit runs through a t
58. he load for external relays this would be right across the relay coil itself Usually this is a simple diode for dc circuits AC circuits routinely use an R C snubber Please follow the external load manufacturer instructions for their recommended suppression kits www miinet com 20 Moore Industries International Inc ua STAHLPRG A Programmable Current Voltage Safety Trip Alarm Security Settings The password security function of the STA is controlled by a single jumper inside the top of the unit housing You will need to remove the top cover in order to access the jumper The password jumper setting will default to Password Required Pins 1 and 2 The default security password is 1 This is valid until the password is changed to another value Password Setting The STA can operate in one of three password modes default is set to Password Required Full Access Security Jumper set to Pins 2 and 3 Complete access to the STA configuration menu is permitted with no password required for any read or write operations Password Required Security Jumper set to Pins 1 and 2 A one to four digit access code is required to gain access to the STA configuration menu If the correct code is entered full read and write operation is permitted If an incorrect code is entered WRONG PASWD will appear for 3 seconds and return user to View menu with read only access to the View menu see Figure 4 1 No Access Security Jum
59. horough diagnostic test RAM and ROM TEST messages are displayed an initialization process SYS INIT is displayed and waits the configured amount set in the Startup Delay Menu before the fault alarm is cleared If any failure is found during power up the fault alarm will not be cleared and an error message will be displayed Once in operation the unit continues diagnostic tests in the background and will set the fault alarm on any failure Note For STA units with firmware versions 1 5 and earlier the startup delay cannot be configured and is set to 0 All internal diagnostic faults will cause the fault relay to de energize and remain in a latched state Spurious faults that can be caused by external factors such as transients or surges may result in a diagnostic failure and trigger the fault alarm While some faults may be cleared via the menu system or MR Terminals if configured it is recommended that the STA be power cycled to clear the latched fault alarm If the error persists then please record the error message and contact MII Customer Support for further assistance Note For STA units with firmware versions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by MH Note The trip alarms and analog output AO are independent from the fault alarms and will be unaffected by the fault alarms however they may be affected by the specific failure in the unit Configuration diagnostics
60. id and will then set invalid that character s to X Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the amp button in the Menu Bar Moore Industries International Inc 53 www miinet com ST HLPRG User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ao Ax 5 Display Figure 5 3 Display Tab Alarms Analog Output Summary Source Process Variable PV X Precision 7 Decimal Places E Auto You may configure what is displayed source and Precision format decimal places Source Select your Source type Process Variable PV Analog Output Current Voltage or Toggle PV and AO Precision Select the number of decimal places resolution of your display default is Auto 2 Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the button in the Menu Bar www miinet com 54 Moore Industries International Inc Lu STAHLPRG ili Programmable Current Voltage Safety Trip Alarm Alarms Figure 5 4 Alarms Tab Input input Scaling Display Alarms Analog Output Summary Alam 1 y C Low Alam Latching Trip Point 120 mA Dead Band 000 mA Delay 0 Seconds Alam 2 High Alam Low Alarm Latching Trip Point 1200
61. imulator for Current or Voltage Variable Accurate to 0 05 of unit span Power Supply 21 6 375Vdc or 90 260Vac depending on model Multimeter optional Accurate to 0 009 of span e g HP Model 3478A Microsoft Windows based PC 16Mb free RAM 20MB free disk space on hard drive Personal Computer Microsoft Windows XP Vista or 7 1 one serial port or one available USB port Moore Industries PC Version 2 ter fully installed to the hard drive Configuration Software ersion 2 0 or greater successfully installed to ivi Communication Cable Part Communications Cable 803 053 26A or USB Cable Part 804 030 26A www miinet com 46 Moore Industries International Inc ua GTAHLPRG CURA Programmable Current Voltage Safety Trip Alarm LU ed ST File View Transfer Communications Monitoring Help Sync Status No Device Found O Input input Scaling Display Alams Analog Output Summary input Type r Temperature Program Status E vesc STA Status C DegF Fault Alarm Reset Input Fault ate C Kelvin r Input Range Input Trimming Disabled 1Point 2 Points Input Limits 0 00t0 50 00 mA Minimum Span 4 00mA Current Span 16 00 mA Input Zero 4 00 mA Out of Range Value 3 84 mA 1 00 of Span Input Full 20 00 mA Out of Range Value 20 16 mA 1 00 of Span r Point 1 r Point 2 r Set Value
62. inimum span These inputs can be trimmed and scaled refer to the Configuring Inputs section of this manual for additional information OUTPUT 3PRG The STA has three 3PRG contact closure alarms One relay is factory configured as a Fault alarm and the remaining two relays are user configurable Trip alarms A dual color LED Red Green is provided with each alarm to indicate its condition The fault alarm trips on a self diagnosed failure within the STA or failure of its input This alarm is latching and has to be reset by the user Only user configuration faults will clear automatically once the configuration is valid Input faults can be configured to Latch or not Latch and can be cleared by the RESET FAULT menu or by the MR terminals if configured to reset both latched Tripped Alarms or input faults Self Diagnosed unit faults 2 can only be cleared by power cycling the unit Note For STA units with firmware versions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by Manual Reset MR For more information refer to the Diagnostics and Fault Alarm section The Trip alarms are configurable for high or low trip with an adjustable dead band These alarms can be latching or non latching Latched alarms are reset through the Manual Reset MR terminals The relay outputs have a 3A 250Vac or 3A 30Vdc 50 60Hz non inductive contact rating The contact arrangement is SPDT 1FormC All out
63. ion of PC Configuration Software please go to www miinet com Installing the Configuration Software Refer to Table 5 1 for the equipment needed 1 Check the Moore Industries website www miinet com for the latest software package to ensure you have the latest release Also if you are not able to go online install software using the included Moore Industries Interface Solution PC Configuration Software CD Insert CD into the CD drive of the PC Access the CD and open the STAPC Configuration Software folder 2 Double click the installation program located in the folder Follow the prompts to correctly install the program Once the Configuration Program is installed onto your PC the STA can be connected to equipment to simulate input and monitor output You can then change the operating parameters of the alarm No Unit Needed It is not necessary to connect the STA to a PC to create configuration files using the software The Configuration Program can be run without connecting an STA and most parameters can be Set without the benefit of an input from a sensor or STA This makes it easy to create a set of operating parameters save them to disk and download them to one or more instruments at a later time The STA must be connected to the PC in order to trim input trim output assign a tag perform a loop test receive via download a configuration file and save the configuration file via upload from the STA s memory Selecting
64. ion of the unit is displayed at power up and in the STA Device Info window of the PC Configuration Software 7 If you are to program Alarm 2 use the UP or DOWN buttons to reach CONFG ALRM2 and repeat the steps performed from Alarm 1 using the appropriate values and settings 8 At the INPUT FAULT display press SELECT this will display LATCH YES to set latch press SELECT or press DOWN button to display LATCH NO press SELECT here if you want to disable latching www miinet com 32 Moore Industries International Inc ST HLPRG Programmable Current Voltage Safety Trip Alarm User s Manual 225 748 01H October 2015 9 At the MANL RESET display press SELECT this will display TRIP ONLY to set this mode press SELECT or press DOWN button to come to TRIP IPFLT press SELECT here if you want to make this your selection 2 Note For STA units with firmware versions 1 5 and earlier the INPUT FAULT and MANL RESET options are not present The fault alarm is always latched and cannot be reset by MR 10 Press SELECT when EXIT ALARM is displayed to reach the CONFG AOUT menu Figure 4 6 CONFG ALARM Menu Moore Industries International Inc Value Change TRIP EGU D u Value Change ENTER D EXIT ALRM1 EXIT ALRM2
65. ip Alarm si A Table of Contents STA HEPRG Quick Start Guide crsa aA E ka HA NAN ADE neca E AM conan nu ce NAN CU n EE ee ave 5 Default Factory Configuration 6 Section 1 Introduction 7 OVEN VIO WD iii WA aaa aaa a aa ANNA AG ADAN NANA aab iaia nin ak ang NO aa aa a aa aa AN 7 Descriptiohi ua iran 7 Model Numbers and Optlons ern uec ee anggene awang a dagangane nun gagana nane gaun ica carini 8 Alarm Terminology EET AA riali 10 Section 2 Calibration and Bench Check 12 CAND RATION so aan aa aane NIN BAOG NAB a Jar E aga a a ka a NEA REA NUM LANA KALAMAKANUDANACAN AKA NAA ANNR EG AAA 12 Bench Check uu ANG NANANA ARA ARA BA 12 Section 3 Installation and Wiring 15 Dimensions liana 15 Terminal Designations IMEEM 17 Security SOUIM GS sasa RES 21 Section 4 STA Front Panel Configuration 22 Section 5 STA PC Configuration 45 Section 6 Operation and Maintenance 60 Operation AA YX MAA a BB 60 STA Diagnostics amp Fault Alarms in 60 STA Diagnostic Messages ua im niin iii Dra kann nn sunu tiec narici 61 Maine ANC AA EL PE 62 Section 7 STA in Safety Instrumented Systems 63 Proof Tests aeniea QE 67 Section 8 Applications 69 High Integrity Alarm TID aa 69 High Availability Architecture iii 69 1002 Redundant Architecture ccc ccce eene iii iraniani iena iii 70 Analog Output in
66. isplayed above along with Sensor Limits and Minimum Span 2 Note The actual value must be entered in the Out Of Range fields percentage is automatically Note For STA units with firmware versions 1 5 and earlier OOR is not configurable and the value is setto 1 Broken Wire The Broken Wire feature is can be used to set the input level of Broken wire This input level must be less than or equal to the Input Zero Note Broken Wire Detection BWIRE can only be set if the Lower Range Value LRV is set higher than zero refer to the INPUT ZERO step 4 Moore Industries International Inc 51 www miinet com ST dubita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm aa hi 5 AN Warning The factory default for Broken Wire Detection level BWIRE is zero which disables this feature Both the input LRV and BWIRE must be set greater than zero to enable Broken Wire Detection Input Trimming Input Trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to either a calibrated source or the device to which it is connected This verifies that the input to the transmitter is being interpreted correctly You may trim any point between 096 and 10096 along the scale Note that one point trimming applies an offset to the input reading while two point trimming applies both an offset and a gain Refer to Figure 2 2 for set up and Table 2 1
67. l seat the upper extrusion on the unit back panel over the top lip of the rail and pivot downward until the housing locks into place To mount the unit on a G type rail seat the extrusion under the top lip of the rail and again pivot downward When mounting multiple units like a rack or cabinet make sure to allow adequate vertical spacing for pivoting the units When G type and Top Hat rail mounting does not concede or is not sensible with your physical application needs the optional FLB mounting bracket can be used to mount the STA Reference Figure 3 2 below Figure 3 2 FLB flange bracket dimensions 23mm 18mm 0 9 in 0 7 in 9mm 0 4 in 2mm l 0 1 in A 11mm LI 0 4 in T A iN 143mm 5 6 in 121mm 4 8in WA Y L 6mm 90 3 in www miinet com 16 Moore Industries International Inc User s M ST MEDI S ae Programmable Current Voltage Safety Trip Alarm Terminal Designations Figure 3 3 Terminal Designations FAULT RELAY CONTACTS D AO OPTION i i OUTPUTS i i 1 1 1 i 1 1 1 1 l 1 1 4 20mA Output Loop 4 20mA Output Loop Voltage Signal i Voltage sourced by DCS Voltage sourced by STA Output from STA 1 1 1 a NOTES KEY 1 Terminal blocks can accommodate 14 22 AWG solid AC or DC Power Input lo Current Output Sink Current Sink wiring n n ACC or DCC Power Inp
68. l tightness and general unit condition Always adhere to any site requirements for programmed maintenance www miinet com 62 Moore Industries International Inc a GTAHLPRG A Programmable Current Voltage Safety Trip Alarm Section 7 STA in Safety Instrumented Systems The STA is designed for use as an element of a safety instrumented system as defined by IEC61508 4 para 3 4 1 This user manual contains all of the information needed to configure install operate and maintain this product For safety applications the STA must only be used in accordance with this information and the restrictions and limitations as detailed below Functional Safety Description The STA has been certified by exida to IEC61508 2010 for systematic integrity up to SIL3 and for random integrity up to SIL2 This means that an STA is approved for single use in Safety Instrumented Systems SIS up to SIL2 and in a redundant architecture 1002 2003 etc up to SIL 3 It is classified as a Type B device according to IEC 61508 Therefore table 2 in IEC61508 1 and table 3 in IEC61508 2 provide the Safety Failure Fraction SFF and PFDAVG requirements for a given SIL rating The STA is a programmable alarm which accepts current and voltage as input for High Level HLPRG units Two programmable relays used as process trip alarms and one SPDT relay used as the fault relay are provided as outputs An optional Analog Output AO is also provided Operati
69. l disappear Menu and Tool Bar Legend File View Transfer Communications Monitoring Help Deden to ral Allows New Open Save Print and Print Allows you Preview to Monitor and functions Allows youto Stop monitoring Upload and processes Download configurations PC Configuration Software Monitoring To start monitoring the STA click on the B icon or click Monitor from the Monitoring Menu When the software enters monitoring mode the software switches to the Summary Tab In the Summary the last uploaded configuration from the device will be displayed Note Changes that have been made and not downloaded to the unit will be discarded While the unit is in monitoring mode the STA Status Section and Variables Section will be continuously updated This includes the PV and AO only applicable if unit has AO In order to stop Monitoring Mode click on the HI icon or click Stop in the Monitoring Menu This will stop monitoring Moore Industries International Inc 49 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si Ax 5 Using PC Configuration Software Offline When using the STA PC Configuration without a unit connected or properly communicating with software offline it is important to know that the following items will be greyed out and disabled from making changes Input Tab Input Trimming Set and Trim buttons are disabled Analog Output Tab Trimming The Z
70. librated input near the low limit of the selected input configuration Verify that the input as reported by viewing the display matches what is expected Also using a voltmeter measure the voltage across each of the normally open NO 1 NO2 and NO3 and common CM1 CM2 and CM3 terminals Verify that the measured voltages across NO1 is between 22 8 and 25 2V and NO2 amp NO3 are less than 0 1V Disconnect wire connected input COM terminal Verify thatthe fault is reported on display and Fault LED turns red Also using voltmeter measure the voltage across NO3 and CM3 Verify that the measured voltage across NO3 and CM3 is between 22 8 and 25 2V Remove connection to each normally open NO1 NO2 and NO3 terminal to 24Vdc Return and connect each normally closed NC1 NC2 and NC3 terminal to 24Vdc Return Apply a calibrated input near the high limit of the selected input configuration Verify that the input as reported by viewing the display matches what is expected Also using a voltmeter measure the voltage across each of the normally closed NC1 NC2 and NC3 and common CM1 CM2 and CM3 terminals Verify that the measured voltages across NC1 amp NC3 are between 22 8 and 25 2V and NC2 is less than 0 1V Apply a calibrated input near the low limit of the selected input configuration Verify that the input as reported by viewing the display matches what is expected Also using a voltmeter measure the voltage across each of the normally close
71. lly going from alarm to non alarm The reset point is not necessarily the same as the trip point because most applications call for a buffer zone or dead band around the trip point to allow for minute fluctuations in the process input In the STA the reset point is determined by the dead band setting Latching STA alarms will not clear unless the reset point has been reached or passed AND the manual reset contacts have been shorted The Dead band is the range in which an alarm remains tripped even after the process input has returned to or passed the trip point Dead band is not required When it is not incorporated into a non alarm application the trip point and reset point are the same The dead band of the STA is set by the user www miinet com 10 Moore Industries International Inc User s Manual ST REMIS 225 748 01H Di 301 5 Programmable Current Voltage Safety Trip Alarm Failsafe Alarms are de energized when tripped energized when the process input is at a non alarm level Non failsafe alarms are energized whenever tripped de energized when the process input is at a non alarm level The relays in the STA are failsafe only Normal is the term used to describe the shelf state of relay contacts The contacts of a Normally Open relay are open infinite resistance when the relay is not energized The contacts of a Normally Closed relay are open when the relay is energized closed when not energized 2 Note Sometimes a n
72. ltage 0 01 of max span 1mV Input to Analog Output Response Time 256msec for the output to change 10 to 90 of its scale for an input step change of 0 to 10096 Analog Output Step Response Time 100msec maximum Analog Output Ripple up to 120Hz 50mV peak to peak maximum on voltage output 10mV peak to peak measured across a 250 ohm load resistor for current output Analog Output Range Current Output 0 21 6mA Minimum Span 4mA Voltage Output 0 2 10 5V Minimum Span 1V Performance of Analog Output AO option contnued Ambient Conditions Adjustments Indicators Weight User s Manual 225 748 01H October 2015 Analog Output Current Limiting Current outputs Output Failure Limits 0 20mA 0 23 6MA 4 20MA 3 6 23 6mA X 20mA 90 of X 23 6mA 0 lt X lt 4 Voltage output Failure Limit 0 50 11 0V Load Capability Source mode internal power supply 0 1 kohms for current output 2 kohms for voltage output Sink Mode External power Supply 42Vdc Max Load Effect current outputs 0 01 of span from 0 to maximum load resistance on current output Operating Range 40 C to 85 C 40 F to 185 F Relay Range 40 C to 85 C 40 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Ambient Temperature Effect Current 2 microamps C Voltage 1mV C Output 0 009 of max span C Relative Humidity 5 95 non condensing RFI EMI Protection
73. mA Dead Band 0 00 mA Delay 0 Seconds Input Fault Alam IV Latching Manual Reset Trip Alams 1 amp 2Only Trip Alarms 1 amp 2 Input Fault Alarm The STA has one relay which is a Fault alarm and two user configurable Trip alarms The Fault alarm has limited configuration with respect to input faults only All diagnostic faults will be latched and must be reset by cycling power to the unit Input faults can be configured to be latched unlatched and can also be configured to be reset by the Manual Reset MR in addition to front 2 panel reset Note For STA units with firmware versions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by MR For more information about trip points damping etc please reference the Alarm Terminology in Section 1 of this manual Trip Point Set this Point to have STA unit notify you if your process input drops below or exceeds your trip point setting depending on Alarm Mode select by user Dead Band The Dead Band is the range within which an alarm relay remains in an alarm condition even after the monitored process variable input has returned to a safe level at or below above the trip point setting Delay When your unit is in an alarm condition the delay is the amount of time you set to elapse 2 before a relay trips This can be set in increments of 1 second from 0 120secs Note Firmware versions 1 1
74. mited to 1 ADC Diagnostics 2 Broken Wire 3 Input Saturation 4 Configuration Calibration Validation Choose from FAIL HIGH FAIL LOW or HOLD LAST then press SELECT This sends you to EXIT AOUT FAIL HIGH FAIL LOW either of these options will send the analog output to a High or Low see Specifications table respectively HOLD LAST This will cause the analog output to maintain the last valid value present before the failure 2 Note The AO must be set to fail low if used in a safety system please refer to section 7 for more information www miinet com 34 Moore Industries International Inc ST HLPRG User s Manual 225 748 01H Di 301 5 Programmable Current Voltage Safety Trip Alarm Figure 4 7 CONFG AOUT Menu CONFG AOUT SEL Selection VOLT CURNT Value Change Selection FAIL HIGH FAIL LOW HOLD LAST SEL SCALE AOUT menu Moore Industries International Inc 35 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si A 5 Scaling the Analog Output AO Option Figure 4 8 gives an overview of the Analog Output Scaling menu Follow these instructions to scale the analog output after you have performed the configuration Note When using the front panel pushbuttons to enter your scaling values you may enter only values to two decimal places hundredths 1 At the SCALE AOUT display press SELECT
75. ng power is supplied external to the unit For safety systems the STA performs as an alarm trip and or transmitter which processes the input signal s and sets the output trips and optional 4 20mA output current according to its configuration The safety output is either configured as an output trip or as an analog output In both cases the fault relay must be used to detect faults Note For units with firmware V1 2 or earlier the STA is certified to 61508 2000 by TUV Rhineland For units with firmware V1 3 the STA is certified to 61508 by both TUV Rhineland and exida For units with firmware V1 5 and later the STA is certified to 61508 2010 by exida Failure Rate Data The STA FMEDA report Moore Industries Document No 700 702 32 provides the failure data including PFD and SFF required for calculations to use the STA as part of a Safety Instrumented System Product life The product life of the STA is 20 years based on worst case component life data However IEC 61508 2 section 7 4 states that a useful lifetime based on experience has more weight than the calculated figures Note 3 in the section comments that the useful lifetime of a transmitter is most often within 8 to 12 years Installation No special installation is required in addition to the standard installation practices in this user manual Refer to the specifications table of this user manual for ambient conditions and required power input Prior to use in
76. ocess is sending a 6mA 17mA reading to the STA and you wish to view the input as 0 100 then this can be accomplished with the Scale Mode feature 3 The SCALE EGU prompt is brought up Press SELECT and choose the desired five character string to be displayed While editing the string the current position being edited will be alternated with a character Use the UP and DOWN button to select the correct character Pressing SELECT will move to the next position 4 Next SCALE ZERO is displayed Use the UP and DOWN buttons to adjust your scaled zero value This is the value that will be displayed when you are at the zero end of the input range Press SELECT 5 SCALE FULL appears Press SELECT to enter the menu Enter the value you wish as your full scaled range This value will appear when you are at the full end of your range Press SELECT 6 EXIT SCALE appears If all scaling parameters have been set press SELECT The next menu selection to appear is TRIM INPUT www miinet com 28 Moore Industries International Inc User s M ST Hi 225 748 01H ER 301 5 Programmable Current Voltage Safety Trip Alarm Figure 4 4 SCALE INPUT Menu Selection SCALE OFF SCALE ON Value Change XX XX SCALED ZERO TS LL O Nn Lu a O W lt O 0 LL Value Change XX XX SCALED FULL TRIM INPUT menu Moore Industries International Inc 29 www miinet com ST diki User s Manual 225 74
77. ock 2 Lotus International Plaza No 7866 Hu Min Road Min Hang District Shanghai 201102 P R China Tel 86 21 62491499 Fax 86 21 62490635 E mail sales mooreind sh cn www miinet com cn www miinet com www miinet com Europe 1 Lloyds Court Manor Royal Crawley W Sussex RH10 9QU United Kingdom Tel 01293 514488 Fax 01293 536852 FREE PHONE 0800 525107 sales mooreind com www miinet com uk Drie Eikenstraat 362 B 2650 Edegem Belgium Tel 03 448 10 18 Fax 03 440 17 97 info mooreind be Dutch www miinet com dbe French www miinet com fbe Burg Meslaan 98 4003 CD Tiel The Netherlands Tel 0 344 617971 Fax 0 344 615920 sales mooreind nl www miinet com nl Australia Sydney NSW 3 1 Resolution Drive Caringbah New South Wales 2229 Australia Tel 02 8536 7200 Fax 02 9525 7296 sales mooreind com au www miinet com au Perth WA 6 46 Angove Street North Perth Western Australia 6006 Australia Tel 08 9228 4435 Fax 08 9228 4436 sales mooreind com au www miinet com au Moore Industries International Inc Lu GTAHLPRG A Programmable Current Voltage Safety Trip Alarm Safety Messages Please read this manual in its entirety It should answer most of your questions For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product Should you still have questi
78. on alarm input level is referred to as being in a normal condition This practice is intentionally avoided in this manual Do not confuse the term normal as in Normally Open or Normally Closed with a non alarm input condition In this manual normal is an exclusive reference to the shelf state or quiescent state of an alarm s relay contacts whether open or closed Moore Industries International Inc 11 www miinet com ST iiio User s Manual Programmable Current Voltage Safety Trip Alarm si E Section 2 Calibration and Bench Check It is recommended that you perform a bench check on your instruments prior to installing them in your application Calibration A true calibration of the STA can only be performed at Moore Industries using specialized equipment We recommend that you check the calibration every year and re calibrate only when necessary However input trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to its scaling The STA offers the use of a factory configured trimming feature FCTRY TRIM or user set one point or two point USER 1 PNT or USER 2 PNT trimming Please refer to Section 4 of this manual for instructions to perform Input Trimming via Push button panel or Section 5 using the PC Configuration Software Likewise output trimming increases the measurement accuracy of the STA by calibrating its analog output to the
79. onfigure as appropriate for the application Usually caused by changing the input range or scaled range such that the trip points and or deadband settings have become illegal Reconfigure with legal values Repair the broken wire s and use the menu system to RESET FAULTS or MR Terminal if configured or cycle power Check the input signal to ensure that it is within the sensor limits and use the menu system to RESET FAULTS or MR Terminal if configured or cycle power Check the input and or the input Upper and Lower Range settings and use the menu system to RESET FAULTS or MR Terminal if configured or cycle power These errors are generated by internal diagnostics see STA Diagnostics and Fault Alarms p7 Spurious errors that could be caused by external factors like transients or surges may result in a diagnostic failure and trigger the fault alarm Cycle power to the unit to clear the latched fault alarm If the error persists then please record the error message and contact Moore Industries Customer Support for further assistance Industries Customer Service Technicians will use these codes to help determine the origin of the error Note The Manual Reset MR will only reset Input Faults if configured in the Alarms Menu Maintenance Moore Industries recommends that the calibration of this instrument should be checked every year and re calibrated only when necessary In addition we suggest a quick check for termina
80. ons please visit our web site at www miinet com or contact any of our sales support offices nearest you Your safety and the safety of others is very important We have provided many important safety messages in this manual Please read these messages carefully These safety messages alert you to potential hazards that could hurt you or others or render damage to units All Moore Industries instrumentation should only be used for the purpose and in the manner described in this manual If you use this product in a manner other than that for which it was intended unpredictable behavior could ensue with possible hazardous consequences Jenuen siy Inoqy Each safety message is associated with a safety alert symbol These symbols are found in the throughout the manual The definition of these symbols is described below Pay particular attention wherever you see the following symbols Note Information that is helpful for a procedure condition or operation of the unit Caution Hazardous procedure or condition that could damage or destroy the unit Warning Hazardous procedure or condition that could injure the operator Qualified Personnel The Moore Industries product systems described in this manual may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and
81. orization from Moore Industries International Inc will invalidate any remaining warranty and the IEC61508 certification Recording and Reporting of STA Performance It is the end user s responsibility to maintain records of all safety component failures especially those that might be classified as potentially dangerous This feedback data not only helps the supplier identify and rectify reliability issues but also to provide quantitative data to increase confidence in the FMEDA analysis of dangerous failure rates Please ensure that any components returned to Moore Industries International Inc are returned with a clear report identifying the fault experienced www miinet com 66 Moore Industries International Inc Lu GTAHLPRG Cu Programmable Current Voltage Safety Trip Alarm Proof Tests Table 7 1 STA HLPRG proof test steps Bypass the safety PLC ortake other appropriate action to avoid a false trip Disconnect all wires from the STA Using an ohmmeter measure the resistance between the case and all exposed pins on the front Verify that the measured resistance is greater than 1 MQ with the exception of the GND pin which should have a OQ resistance This test for shorts between the power input and output to case and verifies that ground is connected to case Resupply power Connecta loop device powered by the TX output Configure all alarm outputs such that i Each alarm is setto the midpoint of the configured range A
82. p Alarm Model STA UAC or U Indicates any input output options and housing as stated in the product data sheet Directive 2006 95 EC LVD Electrical Safety Low Voltage Directive Standard and Technical Specification Used EN 61010 1 2001 Safety requirements for electrical equipment for measurement C22 2 No 1010 1 2004 control and laboratory use Part 1 General requirements The Requirements of this Standard were reviewed against Harmonized Standard EN 61010 1 2010 Safety requirements for electrical equipment for measurement IEC 61010 1 2010 control and laboratory use Part 1 General requirements and there are no significant changes relevant to this equipment or affecting the latest technical knowledge for the product identified on this declaration Reference Information Initial CE Marking affixed October 2008 On Behalf of Moore Industries International Inc declare that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed directives Signature SA Deanna Esterwold Quality Manager Moore Industries International Inc 75 www miinet com Warranty Disclaimer Moore Industries The Company makes no express implied or statutory warranties including any warranty of merchantability or of fitness for a particular purpose with respect to any goods or services sold by the comp
83. per removed The user is limited to read only access to the View menu SYS LOCK will appear if user attempts to enter Main menu by entering SEL Enter SEL a second time to return to View Menu Note These security settings are only applicable to access via the front panel pushbuttons Security can be bypassed using the PC Configuration Software See PC Configuration Software section for more information Figure 3 5 Setting the Internal Jumper for Password Security ON or OFF STA HLPRG TOPSIDE REMOVE PANEL BY UNSCREWING TOP FOUR SCREWS SET PASSWORD SECURITY paaoaddy adAj 6 A39Jes jeuondunj AJ Xy a PASSWORD SECURITY IS OFF NO PASSWORD Ex REQUIRED CC PASSWORD SECURITY ma IS ON PASSWORD REQUIRED B m NO ACESS 3 1 Moore Industries International Inc 21 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ES A B Section 4 STA Front Panel Configuration The STA HLPRG operating parameters are set using the pushbuttons found on the instruments front panel or STA Configuration Software This section describes the steps in order to configure your STA using Front Panel pushbutton method Front Panel Push Button Configuration There are three pushbuttons on the unit s front panel UP DOWN and SELECT Together with the prompts displaye
84. puts are fail safe and will deenergize to trip DET with normally open NO and normally closed NC relay contacts Refer to the Alarm Terminology and Configuring the Alarms sections of this manual for additional information www miinet com 8 Moore Industries International Inc i STAHLPRG 225 748 01H Li 301 5 Programmable Current Voltage Safety Trip Alarm POWER U Accepts any power input range between 21 6 375Vdc or 90 260Vac Typical Power consumption is 5W maximum 24DC This option instrument requires power is 24Vdc 25 Typical Power consumption is 2 5W and 3 5W maximum UAC Accepts any power input range between 90 260Vac Typical Power consumption is 1 7W and 4W maximum Power supply option no longer available for purchase OPTIONS AO The Analog Output can be configured to provide a voltage 0 10V or current 0 20mA output The current output can be sink or source Refer to the Configuring the Analog Output section of this manual for additional information 2 Note For units with fimware V1 2 or earlier the Analog Output cannot be used as part of the safety path HOUSING DIN Universal DIN style housing mounts on a 32mm G type rail EN 50035 or on 35mm Top Hat rail EN50022 FLB Flange bracket provides a secure mount for high vibration applications Moore Industries International Inc 9 www miinet com ST dii User s Manual 225 748 01H Programmable Current Voltage Sa
85. relay if the fault was generated by an input diagnostic If the input error is not cleared when resetting the fault alarm the error condition will immediately be re applied and will not cause the relay to glitch Note The Fault Alarm trips on internal input and user configuration diagnostics User configuration faults will clear automatically once the configuration is valid Input faults can be cleared by pressing the Reset Input Fault button MR Terminals if configured or by power cycling the unit Internal faults require the unit to be power cycled and will not be cleared by this button See STA Diagnostics 8 Fault Alarms in Section 6 for more information Note The Reset Input Fault is disabled when there is no unit connected 5 Variables PV AO and RJC Displays the selected Process Variable Analog Output and Reference Junction Compensation value 6 STA Device Info This displays instrument configuration device identification hardware revision and software revision 7 Progress Bar This bar stays in motion any time the STA is monitoring uploading or downloading 8 Communications Notifies user of current PC connection communications status 9 Input Tab Use this tab to set your input parameters Refer to the nput section for a complete description 10 Input Scaling Tab If you choose to enable the scaling feature the parameter would be configured at this window and to set a Custom EGU Refer to the
86. rumented Systems Section of this manual For STA units with firmware versions 1 4 and earlier these Settings are not configurable Moore Industries International Inc 5 www miinet com ST diki User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm n A 5 Default Factory Configuration The following are the default factory settings for your unit Input 4 20mA Lower Out of Range Value 3 84 mA 1 of Span Upper Out of Range Value 20 16 mA 1 of Span Startup Delay 0 Seconds Scale Mode Off Trim Mode Factory Trim Trip Alarms Trip High at 12mA with Deadband set to 0 Input Fault Alarm Latching On Manual Reset Trip Alarms 1 amp 2 Only Optional Analog Output AO Current No Damping Fail Low Scaled to 4 20mA Display Process Variable PV Auto Decimal Point 60Hz Filter Broken Wire Detection Level Set to 0 disabled Password 1 For STA units with firmware versions 1 5 and earlier these Settings are not configurable www miinet com 6 Moore Industries International Inc ua STAHLPRG A Programmable Current Voltage Safety Trip Alarm Section 1 Introduction This is the user s manual for Moore Industries STA HLPRG Programmable Current Voltage Safety Trip Alarm The Moore Industries Safety Trip Alarm STA is designed and manufactured to provide a high level of availability for safety critical applications and for use as a component part of a safety instrumen
87. s It includes the combined effects of linearity hysteresis repeatability and adjustment resolution It does not include ambient temperature effect Stability Refer to Table 9 1 Dead Band 11V or 50mA maximum in Linear Mode equivalent of maximum input range in user set engineering units in Scaling Custom Mode Input to Output Trip Response Time 256msec maximum from step change on input to alarm state change when alarm is set to trip at mid point of step Alarm Trip Delay Programmable from 0 120 seconds 0 60 seconds for firmware versions 1 1 2 and earlier Isolation 500Vrms between case input output and power Dielectric Strength 1966Vdc for 2 seconds between case input output and power Power Supply U range 21 6 375Vdc or 90 260Vac 24DC range 18 30Vdc UAC range 90 260Vac Power Consumption 5W max for Universal 3 5W maximum for DC supply 4W max for UAC supply Power Supply Effect 0 002 of span per 196 line voltage change Input Over Range Protection Current 100mA maximum Voltage 30Vdc maximum Input Impedance Current 20 ohms Voltage 1Mohm TX Power Supply 24Vdc 10 24mA regulated Output Relays Dual Process Relays and One Fault Relay Relays are single pole double throw SPDT 1 form C rated 3A 250Vac or 3A 930Vac 50 60Hz non inductive Performance of Analog Output AO option Analog Output Option Output Accuracy Current 0 01 of maximum span 2 microamps Vo
88. s portion of Safety Instrumented Function cannot be performed This configuration can be used in applications where it is safe to keep the process running for a short time while a defective instrument is repaired however this configuration will NOT trip if an STA fault is diagnosed COM UP DOWN SELECT Y mi moore INDUSTRIES This type of configuration must be used with care in a safety system The end user must determine how long the process is allowed to continue after a STA fault is detected and ensure that the unit can be repaired or replaced within this time Figure 8 2 High Availability Alarm Trip example READY INPUT TRIP1 TRIP2 FAULT NCI Jara Process X lu Tipi 4 o Final Element INDUSTRIES NG Ja i in Logic Solver arm lt No SIF Alarm NO1 iB NC2 COM UP DOWN SELECT gt Process i CM2 i Trip2 4 WA Moore Industries International Inc 69 www miinet com ST dita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm si Ax 5 1002 Redundant Architecture In this architecture every component appears twice and may be applicable for use in SIS Systems up to SIL 3 Figure 8 3 Advantages are improved reliability of trip action and reduced vulnerability to a single failure compared to a 1001 architecture The logic in this configuration is an OR statement for the safety function if either sensor input reaches a
89. splays control systems etc For STA units with V1 2 firmware or less the AO is NOT certified for safety use and must not be used as any part of a safety loop The analog circuit is isolated from the STA safety circuits and consequently its failure will not compromise the certified safety function of the STA For STA units with V1 3 firmware or later the AO is certified for safety use and can be used in the safety path Figures 8 4 and 8 5 in Section 8 for typical configurations The AO must be configured as follows The AO is a current output set at 4 to 20mA The AO is set to fail low fail high is a non fail safe condition when power is lost The logic solver is either configured to detect a fail low condition for SIL1 applications anything less than 4 0mA is detected as a fault or a fail windowed condition for SIL2 applications anything outside the 4 20mA range is detected as a fault The fault alarm relay is used by the logic solver to detect failures Note When configuring Out of Range for STA units with firmware V1 5 or later the Out of Range value must be configured for 2 or less default setting is 1 High Availability Configuration Figures 8 1 amp 8 2 Separating the process and fault loads increases availability but its use must be authorized only after a careful hazard and operability study involving suitably qualified persons N Warning With this configuration an internal STA fault would not trip the EUC
90. ted system Overview This manual contains all of the information needed to configure install operate and maintain this product When the STA is used in a SIL rated safety application as defined by IEC 61508 the Safety Instrumented Systems section of this manual must be read and followed in order for the STA to meet its IEC 61508 certification requirements Description Moore Industries STA HLPRG is a Programmable Current Voltage Safety Trip Alarm The STA monitors a process variable and provides two fully user configurable contact closure outputs that can be individually programmed to trip whenever the input falls outside a user set high or low trip point It also has one fault alarm output which is triggered by a self diagnosed failure of the input or the STA itself The STA is typically used to activate a warning light bell or buzzer or to initiate a system shutdown Thus the instrument acts as a simple but highly reliable and effective means of monitoring and safe guarding a process The STA may be configured using front panel push buttons and or Moore Industries PC Configuration Software A large 5 digit display shows menu prompts during push button configuration and process variable and status messages during normal operation The STA also has a password security feature to limit access to the front panel configuration The security is controlled by a single jumper inside the top of the unit housing You will need to remove
91. the Lower Range Value LRV is set 6 Next the INPUT OOR appears Press SELECT and use the UP or DOWN buttons to select from INPUT ZERO INPUT FULL or EXIT OOR Once selecting INPUT ZERO or INPUT FULL press SELECT and use the UP or DOWN buttons to define the value Press SELECT when correct value has been displayed EXIT OOR will appear after percentage for INPUT FULL is selected press SELECT to exit 7 Next the BWIRE LEVEL appears Press SELECT and use the UP or DOWN buttons to define the point at which broken wire error will be activated Press SELECT when correct value has been displayed Warning The default value for INPUT OOR is 3 84mA lower 20 16mA upper For safety applications the INPUT OOR value must be set to 3 68mA lower 20 32mA upper or less Note For STA units with firmware versions 1 5 and earlier OOR is not configurable and the value is set to 196 8 EXIT INPUT appears If all values in this parameter have been set press SELECT If not return to the menu and set your values 9 The next display is the SCALE INPUT menu To skip the rest of the configuration menus and return to the process variable display press the UP or DOWN button until you reach CONFG EXIT and press SELECT Refer to CONFG EXIT section of this manual for more information www miinet com 26 Moore Industries International Inc User s M ST iaiia A ae Programmable Current Voltage Safet
92. the Safety Path 2 022200umues uuaaa an a800KKNANN AN KANAN KANAN seen nennen nhan nnns KANIKI KAA ntn nasi nunna ntn nnn 71 High Integrity Analog Output X ee eeeenee see seeneeeseeneenee see seeeeeesegeeeneeeseseseneeseeseeeeeeseseeenenseeseeenenees 71 Section 9 Specifications 72 Section 10 Ordering Information 74 Section 11 Declarations of Conformit 75 Warranty Disclaimer 76 www miinet com 4 Moore Industries International Inc MM GTAHLPRG ili Programmable Current Voltage Safety Trip Alarm STA HLPRG Quick Start Guide Use the front pushbuttons to quickly and easily set up the STA for your application After programming your alarm using the diagram below install the unit into your application using the connection diagrams and terminal designation table located in this manual The STA configuration can be recorded using the worksheet found at the end of this manual Please contact Moore Industries Sales for an interactive version of the worksheet Front Panel Use the UP and DOWN pushbuttons to scroll through menus and Pushbuttons sub menus Use the SELECT pushbutton to access menus and or make a choice Security Jumper installed in Password Required position Security Jumper installed in Full Acess position Security Jumper installed in No Acess position Enter Enter the password PASS code to enable T settings changes Configure Input Default 1 Hi If the
93. the top cover in order to access the jumper Refer to Security Settings in the Installation and Wiring Section for more details All STA diagnostic faults are latching and input faults can be configured to latch or not latch User configuration faults will clear automatically once the configuration is valid If input faults are latched these can be cleared by the RESET FAULT menu and the Manual Reset MR terminal can also be configured to reset both latched Trip Alarms and input faults Unit faults such as internal diagnostics will always latch the Fault Alarm and the unit must be power cycled to clear the alarm Note For STA units with firmware versions 1 5 and earlier the fault alarm has no configuration options is always latched and cannot be reset by Manual Reset MR Moore Industries International Inc 7 www miinet com ST iiio User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm i Ax 5 Model Numbers and Options The following section provides details of the Moore Industries model number and the available options for the STA Moore Industries model numbers for STA are structured as follows STA HLPRG 3PRG U AO DIN Unit Input Output Power Options Housing Refer to Section 10 Ordering Information for a quick reference table of ordering information INPUT HLPRG The STA HLPRG supports either current inputs from 0 50mA 4mA minimum span or voltage inputs from 0 11V 1V m
94. trip condition or a fault relay is activated the loop or function will reach a tripped state Figure 8 3 The STA in a 1002 Redundant Voting Architecture is Applicable for Use in SIS Systems Up to SIL 3 Sensor Input 1 READY INPUT TRIP 1 TRIP2 FAULT NC1 sl nes E Trip 1 NC2 Ni COM UP DOWN SELECT Trip 2 o LI moore INDUSTRIES NC3 Fault Alarm Final Element Logic Solver READY INPUT TRIP1 TRIP2 FAULT NC1 wa aa Trip 1 NC2 Process i mm e DOWN SELECT Trip 2 eee E lt too Alarm www miinet com 70 Moore Industries International Inc a STAHLPRG 225 748 01H ci 201 5 Programmable Current Voltage Safety Trip Alarm Analog Output in the Safety Path When the Analog Output is used in the safety path the fault alarm must also be monitored to detect STA failures In Figure 8 4 below the fault alarm is wired separately in a high availability architecture The fault alarm can also be wired in series with the Analog Output to provide a high integrity architecture Figure 8 4 The STA with Analog Output AO in the Safety Path 66666060606060 READY INPUT TRIP1 TRIP2 FAULT a e 120 39 DEGC COM UP DOWN SELECT Analog Tx or o Output com 9 NG B H Faut L die o Q Relay 4 NOS a 2 Note When power
95. ty Trip Alarm ao A 5 2 Power Input Connect the appropriate power source as shown in Figure 2 1 3 Set your input source to the low end of your configured input span By example if your input is configured for a current mA and your input range is set for 4 20mA then use a current source and set it to 4mA Verify that the STA is reading 4mA on its display window 4 Set your input source to the high end of your configured input span and verify that the STA s display window correctly reflects the input 5 Set your input source to a value higher or lower than your configured input span and verify that the Fault Relay changes state The Fault Relay can be reset via the front panel push buttons or via MR terminals if configured 6 Temporarily remove one of your input connections to verify that the Broken Wire feature is working Note the Fault Relay can be reset via the front panel push buttons or via MR terminals if configured 7 Alarm Relays By adjusting your input up and down you can confirm the operation of the Alarm Relays Use your multimeter set to ohms to verify the state of the relay contacts Units with the Analog Output Option AO The STA s analog output can be user configured one of three ways 1 0 20mA sourced with voltage sourced by the STA also referred to as lo Source or 2 0 20mA with voltage sourced by the DCS also referred to as lo Sink or 3 0 10V also referred to as Vo Note that even though
96. ut MR Manual Reset Source Current Source 2 lo Vo labeling is present only when the unit is equipped CM Relay Common NO Normally Open SPDT Single Pole Double Throw with the Analog Output AO option GND Ground NC Normally Closed Vo Voltage Output 3 Your input power requirement AC or DC ACC or DCC Electrical Connections Refer to Figure 3 4 for electrical connections When installing any Moore Industries product always follow all local regulations and standards for grounding shielding and safety AN Warning Terminals on this unit may be connected to hazardous voltages Before making ANY connections to this unit always remove power from the loop or instrument power terminals Installation Category All terminals are rated CAT Moore Industries International Inc iz www miinet com ST debiti User s Manual Programmable Current Voltage Safety Trip Alarm si Al Figure 3 4 STA HLPRG Hook Up Diagram VOLTAGE CURRENT 4 SOURCE SOURCE 00060060 000000 00660 0060 OOOO READY INPUT TRIP1 TRIP2 FAULT READY INPUT TRIP TRIP2 FAULT e e COM UP DOWN SELECT COM UP DOWN SELECT Emo soseo i1 GND GND AC OR DC AC OR DC POWER POWER SUPPLY SUPPLY 2 WIRE TRANSMITTER Output Loop Powered Device READY INPUT TRIP1 TRIP2 FAULT COM UP DOWN SELECT
97. x button will clear this message Changes made to the Output Test section will immediately affect the unit Output test is disabled when there is no unit connected www miinet com 58 Moore Industries International Inc User s Manual 225 748 01H October 2015 Summary Figure 5 6 Summary Tab ST HLPRG Programmable Current Voltage Safety Trip Alarm Data Source Untitled Model STA HLFR amp B 3PRG U amp EB DIN Input Measurement Type Current Input Range Zero 4 00 ma Full 20 00 mg DOR Tolerance Zero 3 84 m Full 20 16 m Filter Settings 60Hz Broken Wire Disabled Startup Delay D seconds Tnmming Disabled Scaling Disabled Display Display Source Toggle PY and 40 Precision Decimal Places Auto Alarms Alarm 1 Alarm 2 Mode High trip High trip Latching Off Dif Trip paint 12 00 m 12 00 m Deadband 0 00 ma 0 00 m Delay Ds Os Manual Reset Trip Alarms 1 amp 2 Only Input Fault Latching n Analog Output Mode Current Fail Mode Fail Low A0 Range Zero 4 00 Full 20 00 ma Dampina Disabled 0 0 lt Moore Industries International Inc The Summary tab displays the following Data Source Model Input Trimming Scaling Display Alarms Manual Reset Input Fault Latching and Analog Output Data Source Data Source will specify origin of configuration being displayed this can be di rectly from device or from a file Note When user opens a Saved file and alters the displayed confi
98. y Trip Alarm Figure 4 3 CONFG INPUT Menu Selection CURNT VOLTS Value Change XX XX Sensor EGU SEL D Value Value Change Change XX XX XX XX SEL hn Value SEL Change XX XX SEL Value Change XX XX SCALE INPUT menu Moore Industries International Inc 27 www miinet com ST dita User s Manual 225 748 01H Programmable Current Voltage Safety Trip Alarm ao A 5 Scaling the Input Figure 4 4 gives an overview of the Input Scaling menu Scaling allows you to take your PV Process Variable reading and transform it to a custom engineering units range PV is the unit read after selecting your input type For example choosing a volts input would then produce a PV displayed in volts Also known as Smart Ranging scaling of the STA allows you to set the zero and full scale values of the input from the intended application without having to connect the unit to any calibration equipment 1 Atthe SCALE INPUT display press SELECT 2 SCALE MODE appears press SELECT Choose whether or not to enable scaling This will be configured in the next menu Select SCALE ON and press SELECT Note If you selected SCALE OFF in the SCALE MODE menu the menu skips to Step 6 If you selected SCALE ON proceed to Step 3 Scale Mode This allows you to customize your display for your application For example if your pr
99. you have performed your output trimming click Unfix Note The trim value is an adjustment to the AOUT ZERO or FULL value This adjustment is limited to 10 of span Note Do not click the Heset button in the Trimming menu unless you want to disregard your trimmed values and return to the manufacturer s factory trim values Changes made to the Trimming section will immediately effect the unit Trimming buttons are disabled when there is no unit connected Output Test This test may be performed in order to check output performance and accuracy and to trim other instruments in your setup Your output will be a current value in mA or a voltage equal to the value you enter into the text box You can check the other devices on the system and calibrate them to this signal This feature is independent of the input If you find that the output requires adjustment you may perform the Trimming function 1 Ensure that STA monitoring is stopped In the Fix current voltage text box enter a value between 0 23 8mA for current or 0 5 11V for voltage and click the Fix button 2 Return to monitoring the STA You will see the fixed value in the AO field in the Variables Section and on the external multimeter 3 Once you have finished click Unfix 2 Note While performing Analog Output Trimming functions you may notice a message in the STA Status display reading Output fixed Clicking the Unfi

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