Product User Manual - securityhyperstore.co.za
Contents
1. WIRING REQUIREMENTS The electrical wiring of this operator should be done with extreme care as this can cause injury or even death if not done correctly The operator is supplied with a 220vac l6vac transformer this transfomer must not be tampered with in any way whatsoever The transformer should be placed inside the house and then the 1 6vac is run to the motor The minimum wire requirements for l6vac are 1 5mm three core cable See electrical wring in this manual for more details NOTE if 220vac is run to the motora registeredelectrcian must be used to install the wiring This is a legal require ment 220vac must be run in a dedicated conduit NO other cable may be placed in the same conduit ENSURE THAT the following items are checked before any installation is done The rail is level The gate must not move on its own at any stage The wheels are turning freely andare not jammed The gate is not bent or bowed in any way The rail has sufficient end stops so that the gate can never run off the end of the rail The portal is constructed in such a way that the gate can not fall over The rollersare turning freely and are notjammed The anti lift device is sufficient in order to stop the gate from being lifted off the rail The gate mass or start up force do not exceed the maximum as stated in the specifications The gate does not stick or jam in the catch bracket when closing or opening 0 Extreme care should be taken when automat2. TRIG LED ON permanent trigger trigger fault OFF normal This LED should be off atall times and will flash when the motor is receivinga trigger PED LED ON pemarent trigger trigger fault OFF normal This LED should be off atall times and will flash when the motor is receivinga pedestrian trigger CHARGE LED Compact 500 only green LED on the outside of the motor ON normal OFF battery is not charging 25 Wires from the loop to the motor See loop manufacturers wiring specs CONNECTING A LOOP DETECTOR Optional A loop detector is a triggering device that can be paced under the ground inside the premises The loop will trigger the gate open when a vehicle drives over it It is recommended that the DuraLoop ty pe detector is used on yourD A C E motor For more information on the installation of the loop see the instructions supplied with the DuraLoop NOTE multi user mode must be selected when a loop detector is used Dipswitch 1 Comp4ctmotor Slot from edge of driveway to allow for cable entry Loop wires buried in driveway Warning use a loop detector as a trigger only Do not use as a safety device Use beams in conjunction with the loop at all times 24 TERMS AND DEFINITIONS Anti lift device Stops the gate being lifted off the rail Auto close The gate will close automatically aftera chosen tme delay optional Battery 12 volt 7 amp hour battery that drives the motor Calibra
3. The transport cost is for the end users account If the equipment was purchasedat a dealer merchant or agent of D A C E the clam must be directed to said merchant dealer etc The warranty does not cover any of the following circumstances inany way 1 Incorrect installation of the equipment 2 Incorrect wiring of the equipment 3 Lightning flooding power surge fire or any form of abnormal use of the equipment 4 NOTE the transformer is not guaranteed in any manrer due to power fluctuations 26 GENERAL INFORMATION AND WARNINGS Please read these instructions before installation begins The manufacturers have taken all reasonable steps to ensure that the gate operator is safe to install and use However it must be remembered thata gate is a heavy pece of moving equipmentand may cause serious damage or injury if the gate strikes a vehicle or person The gate operator has built in collision sensing electronics this means that the gate will stop and re open if an object is struck however this means that the gate will physically strike the object before stopping It is therefore strongly recommended that DuraOptic infra red safety beams are installed to reduce the risk of the gate striking an object Note The installation of beams does not guarantee against the gate striking an object in its path while moving Never allow children to play on or near any automation equipment Never operate the motor when it is out of direct sight
4. INSTALLER CONTACT DETAILS DATE OF INSTALLATION COMPANY STAMP Speci fications Installers details CONNECTING AN EXTERNAL L E D OPTIONAL An external L E D light emitting diode can be wired to the motor This will indicate the status of the gate at all times The most common place to fit the L E D is in the handset of the intercom If there is no intercom then the L ED can be placed in any chosen location The L E D indications are as follows Gate open LE D ON SOLID Gate closed L E D FLASH ONCE EVERY TWO SECONDS Ifmains is on Gate in operation L E D FLASHING CONTINUOUSLY If the gate is closed and there is no L E D indication this means that the mains power is off and the battery is not charging this means that the battery will go flat and the motor will operat until the battery is flat WARRANTY D A C E warrants the original purchaser at the point of sale that the product is in good working order and is free from any defect ANY warranty claim must be accompanied by the original invoice The original purchaser is responsible for checking that the equipment is free from any visible defect before it leaves the point of sale The warranty period is 24 months from date of MANUFACTURE The warranty is a walkin warranty No warranty chim will be entered into on site The equipmentmust be returned to the factory with the original invoice for any repair or replacement
5. from the remote Remote Hand held device that sendsa radio signal to the receiver to open or close the gate Transformer Reduces 220volts to 16 volts Test button trigger Button to operate the gate from the P C Board Used during programming ABOUT THE BATTERY MAINS POWER It should be noted that the motor is battery operated This means that the motor will not operat with a flat battery or if the battery is removed from the motor The mains supply is used to charge the battery only The mains will not operate the motor In the case ofa mains power failure the battery will continue to operate the motor until the battery runs flat This should be about two days under normal conditions The Compact 500 has two L E Ds on the front of the motor One L ED is green the other is red The green L E D must be on atall times this indicates that the mains is on The red L ED indicates that the battery is flat The Compact 300 has aL C D screen The screen will show mains fail if the mains is disconnected The screen will show low batt if the battery is going flat ABOUT OVER CURRENT When the gate is moving and it strikes an object the software will detect the object This will cause the motor to stop If the overcurrent is detected while the gate is closing the gate will stop and then re open in the slow speed If the over current is detected while the gate is opening the gate will stop and remain still The gate will close on the ne
6. may also be used Foundation plate 4 we TTT Use 8 mm coach screws to II I mount the foundation plate to HI the concrete To Allow concrete to set and then phce the foundation plate onto the concret plinth Trim the conduit and the cable to the correct length before placing the motor onto the foundation plate Side view Foundation plate Top view Gate Foundation plate SECURING THE MOTOR TO THE FOUNDATION PLATE When anchoring the motor it is important to ensure that the following points are checked The electricalcable is in place The concrete is fully set The motor foundation mountings are secure andcan notmove or became loose The motor should be set leveland parallel to the gate The motor must be set above the flood level or f this is not possible a flood proof wall should be constructed around the motor Cre esta Top view After placing the motor onto the three jack up bolts place the three clamping nuts and washers over the bolts to clamp the motor in place Use the Nut Applicator as shown below Anti lift device and Rollers Nut Applicator Insert the nut into the applicator en A Side view P C Board Conduit Place the nut on the bolt Jack up nuts GE for adjusting the Tighten the nut with a spanner Ensure that the motor is mounted level 8mm coach screws in plugs 15
7. stops The gate runs freely and does not jam at ANY part of travel The magnet is mounted correctly Compact 500 only Sd ae T TO PROGRAM THE MOTOR Ensure thatall power is removed from the board 1 Manually open the gate Im 1 5m This will be the pedestran opening distance 2 Lock the gate in place Operational mode 3 Insert the program jumper over the two pins on the P C Board called prog motor 4 Apply the battery power The status L E D will flash rapidly 5 Press the trigger button on the P C Board The gate will automatically do the following 6 A Close slowly until the end stop is struck B Open slowly until the end stop is struck 7 When the motor is fully open Remove the jumper from the prog motor pins 8 Apply the ACmains power andensure that the green charge led comes on The motor is now fully programmed and ready for nomal use NOTE the programming procedure can be abortedat any stage simply by removing the battery wres This will stop the motor and the process can be re started atany time In step 6 A the gate must close first If the gate opensfirst then the motor wires must be reversed This will change the motor direction Seel Setting the motor direction Do not connectany other trigger wires to the board until the motor is fully programmed 16 VOLTS AC 16 VOLTS AC a 12 Connect the E earth from the transformer to the green and yellow wire on the main P C Board PTO for programming diagr
8. 3 off 4 off 10 seconds 2 off 3 on 4 off 20 seconds 2 off 3 off 4 on 40 seconds 2 on3 on4 on 70 seconds Any combimtion can be used to select the desired auto close time NOTE It is strongly recommended that DuraOptic safety beams are used when auto close is selected as this reduces the chances of the gate closing on an object and causing injury or damage Dipswitches 2 3 and 4 are used to select auto close times SETTING PARTY MODE AUTO CLOSE OVER RIDE Party mode is the auto close override mode This means that the gate will remain open and ignore the auto close time To set party mode ib Pressand hold the remote button down for 15 seconds The gate is now in party mode Note_the gate will start to open as soonas the button is pressed this is normal To reset the gate to normal operationmode 1 Press the remote button twice within two seconds The gate will start to close The gate is now in normal operation mode SETTING MULTI USER MODE OPTIONAL Multi user mode is used in heavy traffic areas where there is a possibility that a number of triggersare received by the motor at one time eg office block or town house compkx When multi user mode is set the motor will accept the first trigger and ignore any other trigger thereafter this reduces the chance of the gate closing on an object Although the Compactmotor is designed to be used in a domestic application only this function is available To set multi user mode
9. COMPACT 300 500 DI OAIE VERA o oe na ully before lies SPECIFICATIONS COMPACT 500 COMPACT 300 i Intended use Domestic Domestic General info rmation EE E iatelsig E RIR RD 3 Max gatemass 500 kg 300 kg Safety instructions ccececeeeeeeee eee enes 4 Max gate length 8m 8m Terms and definitions c ce ceeee eee ee eens 5 Max number of operations per day 50 40 General motor layout 0 ccesesseteeeeeeeeees 6 Maxstart z up fore Loke es General site layout 7 Gate speed 18 m min 18m min t VOULL peregrino ee i i eia Electric motor 120 watt 12 V D C 120 watt 12 V D C Site evaluation c ccc ccc ese e eee e sence seen er gt 8 Over current sensing Electronic Electronic Gate evaliatiON ass ques passe sr rsss da edi ARAA 9 Auxiliary out put 12v D C 12vD C Removing the lid and manual over ride E rate de o Ea o e ree eceiver n board max 15 remots n boardmax 15 remotes P C Board layout Transformer Fly kad 220V AC Plug in 220 V AC Electrical wiring Positive close Optional Preset Anchoring the motor Auto close Optional 10 70 seconds Optional 10 70 seconds Mounting the rack magnet Setting the motor direction Programming the motor Setting the over current Programming the remotes Auto close multi user party mode Connecting infra red beams Connecting an intercom Connecting a receiver Connecting a loop detector L E D indications Installers details INSTALLER NAME
10. SING A SINGLE REMOTE FROM THE RECEIVER To erase one single remote from the receiver the remotes need to be numbered in order of programming This means that each remote must be given a number before being programmed to the receiver If this has been dore then it is possible to erase a single remote The preceding remote will erase the remote To place the motor into Operationalmode e Place the gate in the same position as it was in before above it For example remote number 6 will erase remot number 7etc Turn the thum bwheelanti clockwise while moving the gate The gate will lockinto place It is important that the 1 Place the jumper over the TX E pins gate is moved while the thumbwheel is turned as this allows the motor to re engage 2 Press the button of the remote preceding the remot that is to be erased e IMPORTANT Compact 300 only The gate must always be operated THREE 3 times after it has been 3 Remove the jumpe The remote will now be erased The next remot to be programmed will take the place of the erased remot placed bac k into operational mo de This is called Calibration mode it allows the gate to re calibrate the end stops 19 PROGRAMMING THE MOTOR 2 While turning the thumb wheel anti clockwise move the gate 1 Open the gat manually Im 1 5m slightly until a clickis heard and the motor locks into place 3 Place the jumper over the PROG pins 4 Apply battery power Do not reverse pola
11. am add ELECTRICAL SHOCK MAY OCCUR PLEASE TAKE EXTREME CARE WHEN WIRING THE TRANSFORMER The rackis attached to the gate using the TEK screws supplied It is recommended that the rackis not welded to the gate as this prevents any adjustment ata later sage The rack must mesh with the pinion gear throughout the complete length of the gate A 2mm gap between the pinion gear and the rack should be set This avoids any tight spots To mount the rack compkte the following steps 1 Open the gate manually The gate must be fully open RACK 2 Place a length ofrackon the pinion 16 V AC OUT PUT 3 Insert the first TEK screw To P C Board DANGER HIGH VOLTAGE 4 Roll the gate to the next mounting hole and 50 VACIN PUT insert the next TEK screw TEK screw e 1 gt Repeat step 4 until the complete length of rom mains supply rackis attached to the gate The rack may need to be cut if any section is protruding from the end of the gate It is important to ensure that the rackstays in full contact with the pinion gear at all times during mounting COMPACT 500 WIRING Move the gate by hand until the next mounting hole is above the pinion and then insert next screw When the process is complete and the rackis attached securely to the gate the motor must be adjusted to allowa 2mm gap between the pinion gear and the rack The best way of doing this is by dropping the motor 2mm on the bolts Push the gate open and closed by ha
12. ansformer delivers a 16 volt AC out put to the charger on the main P C Board This 16 volt supply will keep the battery charged The battery operates the motor In the case of mains power failure the battery will continue to operate the motor as normal until the battery goes flat The motor will then stop operating Note this is a battery operated motor and will not operate with a flat battery regardless of the mains supply being switched on The 16 volt AC wiring from the transformer in the house to the charger on the mainP C Board must be run in a conduit from the house to the motor The conduit must terminat inside the motor Nojoins in the cabk should be made between the transformer and the motor The cabk used to run the 16 volt AC from the transformer to the charger should be a minimum of a three core 1 5mm cable The conduit should have no sharp bends in it as this may cause problems in the future if the cable needs to be pulled out and replaced The conduit should be buried 300mm underground DO NOT RUN 220 VOLTS IN THE SAME CONDUIT AS 16 VOLTS BLE RE COMPACT 300_ WIRING Closing direction Closing direction The motor must be programmed to the gate in order to operate correctly It is important to note that the following points should be checked before the gate is programmed Motor is level Rackis secure to the gate and engaged with the pinion gear The gate has adequate end stops DO NOT automate a gate without end
13. been removed to show greater detail The Compact 500 and Compact 300 share the same major components The differencesare shown in the pictures The Compact 500 is shown with the battery removed The foundation plate base gearbox electric motor battery P C Board and the lid are all shared parts by both motors Main P C Board Compact 500 Compact 300 Marker magnetic sensor Compact 500 ONLY 12V DIC Electric motor a L C D screen Charge L E D GREEN Compact 500 Low battery L ED RED Compact 500 only Over ride access door with lock The Compact 500 and the Compact 300 share the same foundation plate as shown here Foundation plate Jack up bolts and nuts used to secure the motor to the foundation plate 4 Holes for mounting the plate to the concrete using coach screws Holes in plate for conduit access CONNECTING AN EXTERNAL RECEIVER OPTIONAL Main P C Board Receiver board Connect to TRIG for full opening or connect to PED for pedestrian opening r r CI CICK ME Das Bridge com and neg NB the normally open NO connector is wired to the TRIG or PED connector on the Main P C Board To program remotes to the receiver 1 Pressand hold the button on the remote 2 Place the jumper over the two TX LEARN pins for second 3 Remove the jumper 4 Release the button on the remote Repeat the above steps for cach remote to be prog
14. cause the motor to over current PROGRAMMING REMOTES REMOVING THE LID AND PLACING THE MOTOR IN MANUAL OVER RIDE 7 3 To program remotes to the on board receiver compkte the following steps It is recommended that the remotesare Unscrew the two screws at the side of the lid numbered in order of programming This will assist with erasing any lost or stolen remote at a later stage Step 1 press and hold the button on the remote Step 2 place the jumper over the two pins on the P C Board called TX L for 2 seconds acc gt Step 3 remove thejumper from the two pins Step 4 release the button on the remote The remote is now programmed to the receiver Repeat the above steps for each remot to be programmed to the receiver Max 15 remotes Pressand hold button Place jumper on TX L Remove jumper Release button To place the motor into manual Over ride e Open the door Turn the thumb wheel clockwise until the gate is free to move IMPORTANT take note of the gate position before over riding Compact 300 only ERASING ALL THE REMOTES FROM A RECEIVER 1 Insert the jumper over the two pins called TX E 2 Count 4 flashes of the green LED next to the test button on the main PCB 3 Remove the jumper 4 Replace the jumper and count two flashes 5 Remove the jumper 6 Replace the jumper and count four flashes T Remove the jumper The led will flash rapidly to indicate that the remots have beenerased from the receiver ERA
15. d hasa rectifier which converts AC voltage to DC voltage this will generate some heat on the rectifier heat sink care should be taken that no wires touch the heat sinkas this may cause the phstic insula tion of the wire to melt andmay lead to a short crcuit Receiver Light lock connector L C D connector in COZZA ot pia I Marker connector Compact 500 only rrent sensing pots Battery wires ges Red ang black Earth wire PEPR ia 16 volt AC connector from transformer 20 amp motor fuse E D extension connector Infra redjumper Motor wire connectors Test button Open close status L E D Dipswitches i Program jumper 11 Learn erase remote jumpers ELECTRICAL WIRING SETTING THE MOTOR DIRECTION WARNING Danger of electrical shockis possible while connecting the wiring on this equipment The following diagrams show the correct wring of the ekctric motor to the main P C Board The motor wiresare found Take special care when connecting any electrical wres Ensure that ALL power is switched off or isolated before any protruding from the motor there are two wires one wire is blue in colour the other wire is blackin colour connections are made This equipment is supplied with a 16 volt AC transformer Do not open or tamper with the FOR A GATE CLOSING TO THELEFT FOR A GATE CLOSING TO THE RIGHT transformer as this could cause ekctrical shock Cc EDP RS PET The tr
16. elow shows a basic site lay out Some items shownare optional extras It should be noted that infra red safety beams are strongly recommended onall sites ra N LY HY ioe TR pi am ae ae va ae a E ses a ve ae a m oe End stop minimum 70mm high Anti lift device rollers Rail Compactmotor Magnet Compact 500 ONLY Rack Goose neckwith intercom gate station Optional Catch bracket DuraOptic Infra red safety beams Optional 80mm wheels Conduit carry ing electricalcables 12 1 6volts only Pillar courtesy lights Optional SODA EGN PR es OD a SITE EVALUATION WIRING AUXILIARY EQ UIPMENT All auxiliary equipment should be connected with caution as an incorrect connection could lead to the P C Board being damaged Consult the wiring diagrams below All power should be removed from the P C Board before any connections are mace The site should be evaluated before the installation begins The following items should be checked Flood level The motor should be above flood level to avoid any damage to the motor 2 The railmust be leveland should be above ground level this will assist with keeping debris out of the path of the wheels Any debris ly ing on the rail may cause the motor to over current or blow a fuse 3 Treesand growth Any over grown trees and bushes should be cleared to allow the gate to operate s
17. ff before any electricalconnections are made It is recommended that an experienced installer is used to install this operator however it can be installed by the home owner The operator has been designed so that it can be installed without the need to run high voltage 220 V AC to the operator However in the case of any high voltage wiring 220 volts AC being used this must done by a registeredelectrt cian This is a legal requirement Do not open tamper or modify any of the electricalcomporents of this equipment in any way Do not attempt to repair the equipment this should only be done by a qualified D A C E technician It is recommended that DuraTronic infra red safety beams are used to reduce the chance of the gate closing on a vehicle or pedestrian ENTRAPMENT AREAS Itmust be noted that anautomatic gate is a heavy piece of equipment and injury or even death may occur due to incorrect installation or operation of the equipment There are a number of areas that may cause entrapment whichcould lead to injury Do not allow children to operate or play with the gate inany way Do not operate the gate unkss within direct sight FLL Do not operate the gate unkss within direct sight of the gate L C D SCREEN INDICATIONS Compact 300 only PROGRAM MODE PRESS TEST BUTTON this indicates that the motor is in the program mode and the test button must be pressed to start the programming sequence GATE CLOSING this indicates
18. inga gate that is constructed out of any solid type of material such as wood as windresistance can cause over current probems 11 The gate must not exceed the maximum number of operations stated in the specifications E orpo Be Oo If any of the above points are not satisfactory DO NOT INSTALL THE OPERATOR until all the points are rectified Remember that if a gate causes injury or damage due to faulty installation the law will hold the person who installed the motor responsible Please ensure that ALL of the above points are checked before installation The installation of the gate operator will not rectify any of the above problems This gate operator is not a security item Recommended tools needed DRILLING MACHINE MASONRY AND METAL BITS 8mm 10mm 17mm SPANNERS SCREWDRIVERS ASSO RTED SPIRIT LEVEL SPADE PICK MULTIMETER TAPE MEASURE SIDE CUTTERS ANGLE GRINDER HACKSAW SAFETY FIRST Itis very important to ensure that these instructions are fully read and understood before any installation of this equipment is done This gate operator uses high voltage electricity Improper installation or use of this equipnentmay kad to electrical shock It is the responsibility of the installer to ensure that the electrical wiring is done to specification as exphined in these instructions It is important to check that the gate is in a good working condition before the operator is installed Ensure that all electrical power is switched o
19. nd toensure that the rackis adjusted correctly Check that the rackis not too tight or too loose on the pinion gear If it is found to be loose or tight the rack must be adjustedaccordingly Failure to do this may result in incorrect operation of the gate MOUNTING THE MAGNET COMPACT 500 ONLY Do not install the magnet if positive close is required Measure 700 800mm from the motor and mount the magnet This must be done da ith the gate in the closed position Maximum gap between the magnet and the motor must be 3mm If the gap is not correct place washers behind the magnet 3mm a ANCHORING THE MOTOR It is very important that the motor is mounted ona firm foundation that can notmove or become loose over time The foundation should be constructed from concrete The size of the plinth should be about 300 x 300 mm square andabout 200mm deep The foundation plate supplied with the motor must be securely mounted to the concrete using coach screwsand plugs The foundation plate can also be welded to the gate rail if need be The concrete should be allowed sufficient time to set before the motor ismounted onto the plate For a gate closing to the left For a gate closing to the right _ gt Place concret plinth here Place concret plinth here So Place the conduit in the correct position before filling the Dig a hole about 300mm square hole with concrete Flexible conduit
20. noothly WIRING DURATRONIC INFRA RED BEAMS RECOMMENDED NB Beams shown with front covers removed Covers must be in place when beams are active Ensure that the correct cover is rephced onto the correct beam As this may cause faulty operation if the covers are incorrect Mount the motor above the flood level or a flood proof wall must be built in order to retain any water from entering the motor The gate must not move on its own when left in any position along the rail if this does occur the rail must be leveled before the gate isautomated Ensure that the rail is kept clear of all debris as failure to do so may lead to the gate jamming This may lead to motor over current or blowing fuses INF JUMPER on the main PCB To be removed before beams are connected Keepall trees branches bushes and other growth clear of the gate Failure to do this may lead to the gate jamming Note although the installation of infra red safety beams does reduce the risk of the gate striking an object while closing it does not guarantee against it 21 SETTING AUTO CLOSE OPTIONAL Auto close is an option that allows the gate to close automatically after a chosen time delay this dehy can be from 10 to 70 seconds Auto close is sekcted by using the dipswitches on the main P C Board Dipswitch numbers 2 3 and 4 are the auto close time select switches The times are as follows 2 off 3 off 4 off no auto close 2 on
21. place number 1 dipswitch in the ON position To disengage multi user mode pace number dipswitch in the OFF position NOTE If Multi user is selected an auto close time must also be selected Ifan auto close time is not selected the gate will immediatly close after opening MULTI USER 10 SEC AUTO Number 1 dipswitch used to select multi user mode 20 In the case of the rollers coming off the mounting the gate must remain in an upright position A device must be fabricated to allow for this If the gate has a full portal the portal will provide for this GATE EVALUATION It is extremely important to evaluate the gate that is to be automated before any automation is done The following points must be checked All of the points mentioned below are common causes of gate probkms if notchecked Check the start up force of the gate using a fishing scak PULL Maximum start up force Compact 500 10 Compact 300 6 Ensure that the rail is level The gate must not move on its own when left in any position on the rail Ensure that the end stops are secure Recommended 70mm high Ensure that the wheels are turning freely Recommended 80mm wheels It is recommended that 16mm round bar is used to assist with the smooth operation of he gate Rollers must roll freely The roller mounting can be usedas an anti lift device The gate must not jam in the catch bracket when 9 opening or closing as this may
22. rammed CONNECTING AN INTERCOM OPTIONAL There are many different ty pes of intercomsavailable on the market today The wiring of these intercoms can vary in some ways but the general wiring is the same The three main types of intercom are as follows 220 volt This ty pe nomally plugs into the house mains 220 volt supply Four wires are used on this sy stem Two wires go to the gate station and two wires go to the motor trigger 12 volt This type normally gets its power from the motor 12 v dc This means that a minmum of six wiresare needed to run from the handset Two wires to the gate station and four wires to the motor 6 volt This type is battery operated namally using 4 x AA type batteries for power Only four wires are needed to run from the handset Two wires to the gate station and two wires to the motor trigger The mounting of the intercom is the same with each ty pe The handset is placed inside the house office and the gat sta tion is placed at the point of entry this is normally at the gate The gate station is normally mounted by means ofa gooseneck It is important to note that the communication cable MUST be runin a conduit DO NOT run communication cable in the same conduit as any 220 v cable CLOSE St Diagram shows a typical Kocom 12 volt one to one intercom sy stem Other brands may vary in the layout of the connector screws To GND GENERAL SITE LAYOUT The diagram b
23. rity 7 When the motor is fully open remove the PROGjumper The motor is now fully programmed SETTING THE OVER CURRENT Over current is the amount of force that the motor delivers before stopping when an object is struck The amount of force iscontrolled by the two potentiometers pots found on the main P C Board To increase the amount of force turn the pots clockwise To decrease the amount of force turn the pots counter clockwise Set the current sensing pots according to the gates weight Do not set them too high as increasing the current sensing may cause serious injury or damage in the case of the gate striking an object Using a small flat screwdriver turn the pots to increase or decrease the current sensing of the motor P C BOARD LAYOUT The P C board is a sensitive piece of electronic equipment All electronic equipment should be handled with care Never connect or remove wires ona P C Board while there is power on the boardas this may lead to damage Never touch the board with any metal object Never allow the board to get water on or near it as this may lead to corrosion No insecticide or other sprays should be used on a P C Board Do not attempt to repair the P C Board Any repars must be carried out by an authorized agent Do not apply 220volts to the board 16 volts AC and 12 volts DC only Never reverse the polarity of the battery wires as this will lead to extensive damage The charger circuit on the P C Boar
24. that the gate is closing GATE OPENING this indicates that the gate is opening GATE CLOSED this indicates that the gate isclosed GATE OPEN this indicates that the gate is open AUTO CLOSE ACTIVE this indicates that the motor will close after the selected auto close time PARTY MODE this indicates that the auto close function has been over ridden MARKER OK this indicates that the marker has sensed the magret on the gate LOW BATT this indicates that the battery is flat MAINS FAIL this indicates that the mains power is off BEAMS BLOCKED this indicates that the infra red safety beams are blocked or faulty SERVICE DUE this indicates that the gate has done over 7000 operations and requiresa service OBSTRUCTION this indicates that the gate has sensed and obstruction in its path L E D INDICATIONS There are several light emitting diodes L E Ds on the main P C Board These L E Ds indicate several conditions These indications are as follows STAUS LED ON gat open o gate is in motion OFF mains power off FLASHING ONCE EVERY TWO SECONDS gate closed and mains power on OPEN LED ON gate open CLOSED LED ON gate closed 12v LED ON normal OFF 12 volt output fault Possible 3 amp fuse open remove power to re set INF LED ON nomal OFF infra red beams faulty o obstruction in front of beams This LED should be on at all times unless there is an obstruction in front of the beams
25. tion mode Mode the motor is in after it has been placed in manual over ride Compact 300 only Collision sensing over current In the case of a collision with an obstacle the gat will stop Charger Deliversa trickle charge to the battery End stop Stops gate from running off the end of the rail and causing injury Foundation plate Mechanisn to anchor the motor to the ground Intercom A hand set anda gate station that allows communication between the gate and the house optional Infra red safety beams Prevents the gate closing on an obstruction optional L C D Screen Indicates infomation regarding the operator status Compact 300 only Magnet Attaches to the gate to allow for accurate gate operation Compact 500 only Manual override Allows the gate to be moved by hand Motor Gate operator Multi user Allows the gate to openand will not accept any other trigger while opening optional Party mode Allows the gate toremain open even when auto close is selected optional P C Board Main control board containing all the electronic comporents Pedestran mode Allows the gate to open partially optional Pinion The main gear that drives the gate on the rack Positive close The gate will close flush with the closed end stop post this feature is pre set on the Compact 300 and is an option on the Compact 500 Rack Length of toothed ny lon gear thatattaches to the gate Receiver Radio receiver that receives a signal
26. xt trigger that it receives or after the auto close time has expired It should be noted that DA C E recommends the use of DURATRONIC beams on all installations to minimise the chance of the gate closing while there is an object in its ABOUT POSITIVE CLOSE This means that the gate will close up against the end stop gate post leaving no gap between the gate and the post This ensures that the electrical contacts ofan electric fence make a solid connection when the gat is closed This is a pre set function on the Compact 300 It is an optional function on the Compact 500 To set up positive close on the Compact 500 simply program the motor with no magnet on the gate ABOUT AUTO CLOSE Auto close can be set tomake the gate close automatically after a chosen time period It must be noted that it is dangerous and D A C E strongly advise against the setting of auto close without the use of DURATRONIC infra red safety beams ABOUT CALIBRATION MODE Compact 300 only If the motor is placed into manual over ride mode The motor will need to be operated 3 timesafter it has beenre engaged in operational mode This is called the Calibration mode NOTE this must not be confused with program mode Calibration mode is done simply by operating the gate fully openand closed three times On the third operation the gate may go into slow mode this is normal GENERAL MOTOR LAYOUT The pictures below show the Compact 500 and the Compact 300 motors The lids have
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