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SUNX SF-CL1T264T CC-Link Safety System Remote I/O Unit

1. Muting Muting Muting Muting sensor A sensorB sensor C sensor D Note Note Note Note E V V V V mergency F stop S f 4 K K K K Emitter side TIBI BNI ZI 119711 931 FS 1 7 20 22 2 lt connector cov TO com LT4 coM TO com 74 cow TO Cou T1 5 pie 5 2 4 6 8 1 1 1 1 18 7 2 2 25 5 on xo x1 x2 x3 x4 x5 xe xz lco xs xo fal xe 3 x B g Receiver side gt connector SF CL1T264T 26 28 130 32 33 35 37 B9 41 43 145 147 149 Nu DA DG 24v 246 yo lyo y1 iYi y2 ly2 3 y3 I0 g 27 29 34 34 36 38 140 42 144 J46 148 50 5 X z DB SLD Le COM COM ICOM COM ICOM COM ICOM COM I O 246 99 CC Link olas cable SES 24V DC azg F G cY D S ov Muting Muting 0V LIL2L3 Shield lamp 1 lamp 2 fo amg 26 it an tina cee al LKBL 24V DC Note Note KB TT AAI A E AIIE EINI IN SESE SES A MOV EOS SN NTT TTT eT 7 KA KA KA KB Relay with forcibly guided contacts or magnetic contactor Notes 1 The muting sensors and the muting lamps which are used in combination with the light curtain can be connected to either this product or standard remote 1 O unit 2
2. RXD RXF RX n 1 0 to Use prohibited Note RX n 1 F Remote mput RX External input signal YO of this product External input signal Y1 of this product External input signal Y2 of this product External input signal Y3 of this product RY n 1 0 Use prohibited Note to RY n 1 F Note The devices of use prohibited cannot be used by a user When used ON OFF by a user normal operation is not guaranteed 14 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications DE et a Relationships between I O signals Relationships between I O signals are shown in the following table Output e 1 signal for 2 inputs Note e When 2 inputs are mismatched both RXn0 and RXn1 are turned OFF Note For the program both RXn0 and RXn1 can be used Remote output Output Setting of Method of wir RYn0 RYn1 Y0 Y1 ing of output parameter Remark Output YO and YO remain OFF even if RYnO is turned ON Reserved 2 outpus for 1 signal Both source side output YO and sink side output YO turn ON when RYn0 is turned ON Doubling wiring Source Sink 2 outputs for 2 signals Doubling wiring Source output YO and source output Y1 Source Source simultaneously turn ON when both RYnO and RYn1 are turned ON b Combination of sig
3. cceeceeeeeeeeeeeeeeeeeeeeeeeaees 37 6 5 4 Precautions for wiring safety devices cceceeeeceeeeeeeee cece eeeeeeeaeeeeeeeeeaees 38 6 5 5 Safety devices and wiring example c ccccccceeeeeeeeeeeeeeeeeeeaeeeeeeenaees 39 6 6 Switch Settingan eels 40 Chapter 7 Maintenance and Inspection ccccceeeeeeeeeeeeeees 43 F 1 Daily INSPOCtiOm merisier torearen aaa oaa a 44 T2 Periodic IMSPSCUOM sse e a aaa E EE 45 7 3 Time for Replacement of this Product cccccceeceeeeeeeeeeeeeeeseeeeees 45 Chapter 8 Troubleshooting ccccccceeeeeeeeeeeeeeeeeeeeneeeeneeeeeeeeeeees 46 8 1 Troubleshooting BaSiCS ccccccceeeeeeeeeeeeeeeeeeneeeeeeeeesenueeeeeeeeeneaees 46 8 1 1 Precautions for trouDleSNOoting eee eeeseeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeenneeeee 46 8 2 Troubleshooting with Indicators ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeetee 47 8 2 1 Flowchart for when the POWER indicator does not light up eee 48 8 2 2 Flowchart for when the RUN indicator does not light Up eee 49 8 2 3 Flowchart for when the ERR indicator flashes 0 0 0 0 eeceeseeeesseeeeeteeeees 50 8 2 4 Flowchart for when the SAFETY indicator does not light up 4 51 8 2 5 Flowchart for when the ERR indicator lights Up c ceseeeeeeeeeees 53 8 2 6 When the L RUN indicator does not light Up ceeeeeceseeeeeeeeeeeeeeees 53 8 2 7 Flowchart for when the L ERR i
4. The transmission cable is wired incorrectly Verify wiring in the terminal box of the unit and correct e Lights up o Turns OFF Lights up Flashes or Turns OFF 56 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting lt Verifying errors from indicator status When the L RUN indicator green does not light up gt Indicator status Safety Unit A master unit POWER e LRUN e LERR o Unit B POWER e LRUN o FERRO POWER e L RUN LERR fe ce A line failure such as a cable failure terminal resister failure cable or terminal block poor con nection is occurring between the unit A and B The line failure terminal block poor connection cable discon nection etc is occurring be tween the units B and C The units B and C are affected by noises Corrective action e Check the SLD grounding status of the transmission cable Conform that cables are laid out as far as possible from the power line 100mm or more e Narrow down the line failure part using bisection algorithm or tes ter The L RUN indicators green of the units A and C are OFF indicat ing the station numbers for A and C are overlapping Restart the power supply after the overlapped station numbers for the units are corrected The L RUN indicator green of the unit B is OFF indicating the trans mission speed setti
5. Email info clrwtr com Parameter Setting 1 Time of noise removal filter This parameter is used to set the filter time for reducing noise of the input signal in 2 input points unit The settings are shown in the following table 1 Time of noise removal filter XO X1 2 Time of noise removal filter X2 X3 3 Time of noise removal filter X4 X5 4 Time of noise removal filter X6 X7 5 Time of noise removal filter X8 X9 6 Time of noise removal filter XA XB 7 Time of noise removal filter XC XD 8 Time of noise removal filter XE XF The following error occurs depending on the setting value e Out of the setting range of Time of noise removal filter For the error refer to 8 5 Error Code List lt Reference gt Set the Time of noise removal filter longer than the Input dark test pulse OFF time When the input dark test is not executed the relationships between the Time of noise removal fil ter and the Input dark test pulse OFF time need not be considered For the setting of the Input dark test pulse OFF time refer to 4 Input dark test pulse OFF time 2 Doubling input discrepancy detection time This parameter is used to set the 2 inputs state disagreement tolerance time at dual wiring in 2 input points unit The settings are shown in the following table 9 Doubling input discrepancy detection time XO X1 10 Dou
6. tain and the safety related system is configured by combining the unit with a safety CPU unit or safety master unit Power supply CPU CC Link Safety master unit SF CL1T264T GX Developer Version 8 65T or later Safety equipment Light curtain 2 2 Cautions on the System Configuration This section describes the equipment which can be configured and the available software pack age to use this product 1 Applicable master unit This product can connect to only the safety master unit 2 Applicable software package The following shows the software package compatible with this product Model No GX Developer SW8D5C GPPW Necessary MELSEC PLC programming P Version 8 65T or later software Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com System Configuration 3 Applicable unit version This product may not be connected to the safety CPU unit depending on its technical ver sion Use the product in such a manner as described below For details of the safety CPU unit refer to Safety Application Guide produced by Mitsubishi Electric Corporation this product serial No on safety CPU unit station of the GX Developer The first five digits of the Technical version A Connectable serial No is before 10031 Technical version B Not connectable The first five digits of the Technical version A Connectable serial No is after 10032
7. 6 4 Check of Unit Status Self Loopback Test For the switch setting refer to 6 6 Switch Setting For the wiring of this product refer to Safety Application Guide produced by Mitsubishi Electric Corporation For writing parameters to the safety CPU unit refer to GX Developer Version 8 Operating Manual produced by Mit subishi Electric Corporation For starting the safety CPU unit in TEST MODE refer to QSCPU User s Manual Function Explanation Program produced by Mitsubishi Electric Corporation Change the safety CPU operation mode to SAFETY MODE using GX Developer For changing to SAFETY MODE of the safety CPU unit refer to QSCPU User s Manual Function Explanation Program Fundamentals produced by Mitsubishi Electric Corporation Even when various safety devices are not connected perform wiring for the external supply power When the external supply power is not wired an error of the external supply power occurs For the error refer to 8 5 Error Code List 29 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 1 2 Replacement procedure of the unit The replacement procedure of this product is shown in the following diagram For the function differences between managing and not managing the production infor mation refer to 1 Parameter setting method in Chapter 5 Parameter
8. Safety PLC produced by Mitsubishi Electric Corporation Start Unit installation Install this product to a control panel and a machine Power supply wiring Wire the power supply to this product Self loopback test execution Execute the self loopback test of this product Switch setting Save the settings for the link ID station number and trans mission speed setting switch of this product to the nonvola tile memory inside the unit J Unit wiring Note Turn OFF the power supply of this product and wire to the followings e Various types of safety devices e Safety master unit l Parameter writing Write the parameters set on GX Developer to the safety CPU unit The parameters are written to this product via the safety master unit Connection to CC Link Safety system Connect to the CC Link Safety system with the setting saved to the nonvolatile memory inside the unit by resetting or powering this product from OFF to ON Confirmation of system operation Start the safety CPU unit in TEST MODE and confirm the system operation Start of system operation Change the safety CPU operation mode to SAFETY MODE using GX Developer J Completed For the installation and setting of this product refer to 6 2 Mounting and Installation For the procedure of the self loopback test refer to
9. Troubleshooting 8 4 Troubleshooting with GX Developer Errors which occur in this product can be verified on the PLC diagnostics screen of GX Developer Reading an error code When an error occurs its error code error message etc can be read using the PLC diag nostics of GX Developer Errors of this product are registered as remote I O station error information in Operation error history The error history of this product must be sent to the safety CPU unit beforehand For sending the error history of this product refer to 4 5 Error History Function The following shows the procedure for reading the error code from GX Developer 1 Start GX Developer 2 Connect the CPU unit and personal computer 3 On GX Developer choose the Online Read from PLC menu and read the project from the safety CPU unit 4 Choose the Diagnostic PLC diagnostic menu 5 If the error display part in Present error or Operation error log is double clicked the error details dialog box appears For details of the PLC diagnostics refer to GX Developer Version 8 Operating Manual Safety PLC produced by Mitsubishi Electric Corporation For the error refer to 8 5 Error Code List 58 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 5 Error Code List This product sends the error information to the safety CPU unit via a safety mast
10. bit 7 Y3 0 Output value ON 1 Output value OFF Because of restrictions on hardware the sink side output read back always reads ON regardless of ON OFF of the output 61 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Output overload error At mid Safety connection diagnostics The overcurrent protection or overvoltage protec tion has been activated in the output circuit transis tor 1 Reexamine the connected de vices and the wiring 2 Replace this product Birar Erro item classification Output read back error At mid Safety connec tion diagnostics Troubleshooting Error definition The read back value and the output value do not match lt Error details 2 gt Upper 8 bits 8 bits gt bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 bit 0 YO 0 Output read back value ON 1 Output read back value OFF bit 1 Y1 0 Output read back value ON 1 Output read back value OFF bit 2 Y2 0 Output read back value ON 1 Output read back value OFF bit 3 Y3 0 Output read back value ON 1 Output read back value OFF bit 4 to 7 Fixed to 0 Lower 8 bits 8 bits gt bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 bit 0 YO 0 Output value ON 1 Output value OFF bit 1 Y1 0 Output value ON 1 Output value OFF bit 2 Y2 0 Output value ON 1 Output val
11. for the emitter cable length 10m SFB CCJ10D CL for the receiver cable length 10m e Use this product as per its specifications Do not modify this product since its function and capa bilities may not be maintained and it may malfunction e This product has been developed produced for industrial use only e This product is suitable for indoor use only e Use of this product under the following conditions or environment is not presupposed Please consult us if there is no other choice but to use this product in such an environment 1 Operating this product under conditions and environment not described in this manual 2 Using this product in the following fields nuclear power control railroad aircraft automobiles combustion facilities medical systems aerospace development etc e Before using this product check whether the device performs properly with the functions and ca pabilities as per the design specifications e In case of disposal dispose this product as industrial waste Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of Contents Safety PRE CAULIONS ccsiecstuscexcccccxetcsnonmsnsnscecsskasessenesscnaneeuessdeunabiuans 2 Before Using This PrOGuct ccccs sinicsesssncecncncncnsnssetanasnanscesacsnnseneton 5 Chapter 1 Overview cicccscsissccevedececewenansciederscttndicndivacestnvedeveciwieenaans 6 VT Featire S sssrin a E Eea Ee AEE AEREE Eein 6 Chapter 2 System Configu
12. 4 6mA Operating voltage range 24V DC 10 Ripple P P 10 or less Max simultaneous input points 100 ON voltage ON current 15V DC or more 2mA or more OFF voltage OFF current 5V DC or less 0 5mA or less Input resistance Approx 5 6kQ Input type Negative common Response time OFF ON 0 4ms or less at 24V DC ON OFF 0 4ms or less at 24V DC Safety remote station input response time Technical version A 32ms or less filter out time ms 5ms 10ms 20ms 50ms Technical version B 11 2ms or less filter out time 1ms 5ms 10ms 20ms 50ms Ouput specifications No of output points 4 points source sink type 2 points source source type Insulation method Photocoupler Rated load voltage 24V DC Rated load voltage range 24V DC 10 Ripple P P 10 or less Max load current 0 5A point Inrush current 1 0A 10ms or less Leakage current 0 5mA or less Residual voltage 1 0V DC or less Protective function Output short circuit protection function Output type Source Sink type Source Source type Response time OFF ON 0 4ms or less at 24V DC ON OFF 0 4ms or less at 24V DC Safety remote station input response time Technical version A 32ms or less Technical version B ON OFF 10 4ms or less OFF ON 11 2ms or less Surge protection Zener diode External power
13. Control the muting sensors and the muting lamps using the safety CPU unit 12 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications e Parameter setting Parameter item Setting terminal Setting value Time of noise removal filter X0 to X9 ims Doubling input discrepancy detection time X0 to X9 100ms XO X1 XA XB Execute X2 to X9 Not execute Input dark test pulse OFF time 400us Method of wiring of output YO to Y3 Dual wiring Source Source YO YA Not execute YANI Execute Input dark test selection Output dark test selection Output dark test pulse OFF time 1ms 3 2 3 Wiring example of solenoid interlock AZM 200 and emergency stop switches 24V DC if Note 24V 24V X1 X2 IN Solenoid interlock AZM 200 A B C Emergency stop switches GND No us
14. O unit Sink output Safety relay L ol come 6 5 5 Safety devices and wiring example This section describes the wiring between this product and safety devices To make the wiring specified in category 4 the following two points must be executed in this product e Redundant input output wiring e Execution of the self diagnostics function dark test For the wiring example between this product and safety devices which meets the above points refer to Safety Application Guide produced by Mitsubishi Electric Corporation 39 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 6 Switch Setting This section describes the procedure before starting the data link with the settings of the link ID setting switch station No setting switch and transmission speed setting switch of this product 1 Switch setting procedure Switch setting must be made in the power off status of this product If the switch setting is made in the power on status it may result in an accident due to incor rect output or malfunction In the power on status make the switch setting after fully confirming the safety To return to the CC Link Safety system with the changed switch setting performing reset op eration or power OFF to ON of this product is required After making or canceling the switch setting be sure to
15. System Operation No Designation Description POWER indicator Green Indicates the power status of this product Lights up Normally powered Turns OFF Powered off or error occurred blown fuse RUN indicator Green Note 2 Indicates the operating status of this product Lights up Normally operating or moderate error occurred Flashes Saving switch setting Turns OFF Serious error occurred SAFETY indicator Green Note 2 Indicates the CC Link Safety system connection status of this product Lights up Connected to CC Link Safety system Note 3 or self loopback test completed normally Flashes Self loopback test in execution Turns OFF Not connected to CC Link Safety system or self loopback test completed in error ERR indicator Red Note 2 Indicates failure or error status of this product Lights up Serious error occurred or self loopback test completed in error RUN indicator green turns OFF Serious error occurred Flashes Moderate error occurred Turns OFF Normally operating L RUN indicator Green Indicates the communication status of this product in the CC Link Safety system Lights up Normally communicating in the CC Link Safety system Turns OFF Communication failure in the CC Link Safety system Timeout error L ERR indicator Red Indicates the communication error status of this product in the CC Link Safety system Lights up Value set by Link ID station number
16. clrwtr com Email info clrwtr com Procedures and Settings Before System Operation From previous page l Terminal block removal Remove the 2 piece terminal block of this product with keeping the wiring l Unit replacement 1 Remove this product 2 Install the new remote I O unit to a control panel and a machine For the installation and setting of this product refer to 6 2 Mounting and Installation J Terminal block installation Install the 2 piece terminal block which was removed with wiring to the replaced safety remote I O unit J Power on Connect to the CC Link Safety system with the setting saved to the nonvolatile memory inside the unit by turning ON the power supply of this product 1 tion is not managed 1 Change the safety CPU operation mode to SAFETY MODE using GX Developer For changing to TEST MODE of the safety CPU unit refer to QSCPU User s Manual Function Explanation Program Fundamentals produced by Mitsubishi Electric Corpora tion Replacement completed lt Reference gt 1 When managing the production information change the production information to the number of the new safety remote I O unit If not doing so production information mismatch error occurs For product information mismatch error refer to CC Link Safety System Master Unit User s Manual produced by Mitsubishi El
17. e When using a DIN rail pay attention to the following 1 Applicable DIN rail model conforming to JIS C 2812 TH35 7 5Fe TH35 7 5Al 2 Installation screw intervals Tighten the screws at pitches of 200mm or less lt How to install this product to the DIN rail gt 1 Fit the front part of the installing section of this product on a 35mm width DIN rail 2 Press down the rear part of the installing section DIN rail stopper side and fit it to the DIN rail lt How to remove this product from the DIN rail gt z gt 2 3 Pull the DIN rail stopper using a flathead driver etc 1 i to remove this product 35mm width DIN rail 6 2 2 Installation environment For installation environment refer to 3 1 List of Specifications 33 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 3 Functional Description 20 1 OOOOOO0O0O OOU OOOOO0OO0O000 OOGO O 2 AT a QOoo0oagqgqouga0ooug0aqngu0gdaagtdco0 ne ot 3 4 B Big 15 m p 19 oaod OQOQOOQOOOOVO Designation Connector 1 for the emit ter of the light curtain Description Connects the emitter 1 of the light curtain Connector 1
18. or transmission setting switch is out of range Flashes regularly Setting of Link ID station number and or transmission setting switch is differ ent from that of the internal nonvolatile memory Flashes irregularly Wrong terminal resistor setting or noise influence Turns OFF Normally operating SD indicator Green Indicates the sending status of this product in the CC Link Safety system Lights up Data being sent RD indicator Green Indicates the receiving status of this product in the CC Link Safety system Lights up Data being received 2 piece terminal block 2 piece terminal block for connection of I O unit power transmissions and I O signals Notes DIN rail stopper Hook used for installing the unit to a DIN rail Press the center part of the hook until a click is heard 1 Duplicate station number setting is not allowed 2 Although the RUN indicator green SAFETY indicator green and ERR indicator red momentarily light up immediately after power up or reset it does not mean any fault 3 The SAFETY indicator green turns off when no safety remote I O station parameters have been re ceived during connection to the CC Link Safety system 35 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 4 Check of Unit Status Self Loopback Test The self loopback test checks whether this produ
19. remodeled by other than our company the war ranty is not covered e Restrict the mounting removal of a unit base unit and terminal block up to 50 times conforming to JIS B 3502 IEC 61131 2 after the first use of the product Failure to do so may cause the unit to malfunction due to poor contact of con nector e Since the unit case is made of resin do not drop or apply any strong impact to the unit Doing so may damage the unit e Completely turn off the externally supplied power used in the system before installing or removing the unit to from the panel Not doing so may result in a fault or malfunctions of the unit In order that you can use the safety PLC in normal and optimal condition at all times this section describes those items that must be maintained or inspected daily or at regular intervals 43 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Maintenance and Inspection 7 1 Daily Inspection The items that must be inspected daily are listed in the following Inspection item Inspection Judgement Remedy Installation Connection Installation to DIN rail Check that this prod uct is stable This product must be stable Reinstall this product to the DIN rail Looseness and in stability of 2 piece terminal block mounting screws Try to further tighten screws with a screw driver Screws must not be loose Retighten the 2 piece termina
20. safety mas ter unit 5 Status of wiring I O wires power cables CC Link dedicated cables 6 Display status of various types of indicators POWER indicator RUN indicator SAFETY indicator ERR indicator etc 7 Status of setting of various types of set switches After checking 1 to 7 connect GX Developer to the safety CPU unit and conduct PLC di agnostics or monitor the operating condition and program contents of the safety CPU unit 2 Check of trouble Check to see how the operating condition of this product varies while the following are oper ated 1 Set the safety CPU unit RUN STOP RESET switch connected to this product to STOP 2 Reset the trouble with the safety CPU unit RUN STOP RESET switch connected to this product 3 Turn ON and OFF the power supply of this product 4 Reset the trouble with this product reset switch 3 Narrowing down the range of trouble occurrence causes Estimate the troubled part in accordance with items 1 and 2 above 1 This product or external devices 2 Safety master unit or others 3 Safety CPU unit 4 PLC program 8 1 1 Precautions for troubleshooting This product is designed to have various diagnostics circuits and detect an error When an error occurs the CPU stops operation due to the error that is detected first In addition the error code to be stored is the one that is detected first 46 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr co
21. station parameters received from the safety master station the CRC32 calcu lated from the overall parameters and the received one mismatch Corrective action Error codes of CC Link Safety protocol 60 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting Sier Erro item classification Safety slave station pa rameter mismatch Error definition Safety slave station parameter mismatch lt Error details 2 gt 201 Mismatch of Time of noise removal filter Input dark test pulse OFF time is greater than Time of noise removal filter XO 1 601 Mismatch of Method of wiring of output When Source Source is selected as a method of wiring of output the setting of the paired method of wiring of output is not the same 701 Output dark test selection mismatch When Source Source is selected as a method of wiring of output the setting of output dark test selection is not the same Corrective action Determine the mis match according to the error details 2 on the left and cor rect parameters e After checking that the CSP file is not damaged and that the latest CSP file is registered set the unit parameters again CC Link Safety protocol safety slave station pa rameter number error The received numbers of safety slave station pa rameters are out of range After checking that the CSP file is not damaged
22. supply Note 4 Voltage 24V DC 10 Ripple P P 10 or less Current 60mA 24V DC with all points ON excepting for external load current Protective function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points common 4 output points common Terminal block 2 wire type Common current Max 4A Total of inputs and outputs No of stations occupied 1 station No of access to nonvolatile memory 101 times Safety refresh response processing Technical version A 38ms Technical version B 9 6ms Unit power Note 4 Voltage 24V DC 10 Ripple P P 10 or less Current 140mA or less 24V DC with all points ON Protective function Unit power overvoltage overcurrent protection function Fuse 0 8A Not replaceable Momentary power failure period 10ms or less Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 1us and frequency of 25 to 60Hz Protection IP20 Ambient temperature 0 to 55 C No dew condensation Storage 40 to 75 C Ambient humidity 5 to 95 RH Storage 5 to 95 RH Dielectric withstand voltage 500V AC between all external DC terminals and ground for 1 minute Insulation resistance 10MQ or more between all external DC terminals and ground by a 500V DC insu
23. the input terminal section a Combinations of input terminals Input terminals can be used in the following combinations only Using them in any other combination will result in a medium failure X0 and X1 X2 and X3 X4 and X5 X6 and X7 X8 and X9 XA and XB XC and XD XE and XF Good Not good a re etc TO T1 X0 Safety remote 1 O unit Safety remote I O unit b Combinations of the test pulse output terminals Using the same test pulse for one device is not allowed If the same test pulse is used in combinations such as XO and TO X1 and TO a medium fail Good Not good F T1 a Safety remote I O unit Safety remote I O unit 38 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 2 Wiring of the output terminal section Use sink outputs in combination with source outputs Combinations of two sink outputs or single use of sink output is not allowed Good Good Source output Source output 24V DC YO 24V DC YO o o o o Source output t4 Safety remote I O unit Safety relay i Safety remote I O unit oti Safety relay Safety relay ov ov COM Sink output Not good Sink output 24V DC YO AALA Safety relay Safety remote I
24. version shows the function of this product d Production information setting To manage a system by the production information put a check in specify production infor mation to find unit When a check is put whether the safety remote I O unit connected to the safety master sta tion is correct can be judged For details of the production information management refer to CC Link Safety System Mas ter Unit User s Manual produced by Mitsubishi Electric Corporation For checking the production information refer to 2 3 Confirming Production Information lt Reference gt The Production information shows the management number inherent to this product As for production information enter the 16 digits described in SERIAL column of the rated plate 21 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting e Parameter setting The parameter setting is made for each parameter For the parameter refer to 5 2 1 Input parameter and 5 2 2 Output parameter f Settings check Click the Check button to confirm if the parameter setting is correct When the setting is incorrect an error occurs For the error code refer to 8 5 Error Code List g Parameter setting completion Click the button to complete each parameter setting 2 Safety CSP file registration The safety CSP file defines the information fo
25. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 1 Flowchart for when the POWER indicator does not light up The following shows the flowchart for when the POWER indicator green does not light up at power on of this product or during operation of the unit POWER indicator green does not light up Do indicators other than the YES POWER indicator light up y Replace this product Y Supply the power to this product Is the power supplied to NO this product Check the supplied power status by a tester Y Is the power supply voltage YES within the specification range y Y NO Replace this product Supply the following range power voltage 21 6 to 26 4V DC 48 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting es 8 2 2 Flowchart for when the RUN indicator does not light up The following shows the flowchart for when the RUN indicator green does not light up at power on of this product or during operation of the unit RUN indicator green does not light up Does the RUN indicator green light up right after eset cancel power on NO Replace this product Is the reset switch left pressed Undo the reset switch Perform reset operation power OFF to ON of thi
26. Link special register For CC Link Safety system Information of the 16 bit unit that indicates the unit operation status and data link status of the safety master station Represented by SW expediently Remote input For CC Link Safety system Information which is input in bit unit from the safety remote station to the safety master station Represented by RX expediently Remote output For CC Link Safety system RY Information which is output in bit unit from the safety master station to the safety remote station Represented by RY expediently Safety CPU unit Abbreviation for QS001CPU type safety CPU unit Safety PLC General name for safety CPU unit safety power supply unit safety main base unit CC Link y Safety master unit and CC Link Safety remote I O unit General name of each unit for MELSEC Q series MELSEC QnA series MELSEC A series and MELSEC FX series Used for distinction from safety PLC General product name for the models SW8D5C GPPW SW8D5C GPPW A SW8D5C GPPW V and SW8D5C GPPW VA Outputs a pulse to turn OFF the input output when it is ON and performs the failure diagnos tics to contacts including external equipment Standard PLC GX Developer Dark test Packing list The following indicates the packing list of this product Quantity SF CL1T264T 1 unit Instruction Manual this manual 1 pe Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr
27. Panasonic INSTRUCTION MANUAL CC Link Safety System Remote I O Unit with Connectors for Light Curtain SF CL1T264T A Functional Safety CE FS T V Rheinland Group Type Approved Panasonic Electric Works SUNX Co Ltd 2011 MJE SFCL1T264T No 0018 64V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Thank you very much for using Panasonic Electric Works SUNX products Please read this Instruc tion Manual carefully and thoroughly for the correct and optimum use of this product Kindly keep this manual in a convenient place for quick reference Before using the product please read this manual the relevant manuals introduced in this manual standard PLC manuals and the safety standards carefully and pay full attention to safety to handle the product correctly Notes 1 All the contents of this instruction manual are the copyright of the publishers and may not be reproduced even extracts in any form by any electronic or mechanical means including photocopying recording or information storage and retrieval without per mission in writing from the publisher 2 The contents of this instruction manual may be changed without prior notice for further improvement of the device 3 Though we have carefully drawn up the contents of this instruction manual if there are any aspects that are not clear or any error that you may notice please
28. Setting For the connection between the safety CPU unit and GX Developer refer to GX Devel oper Version 8 Operating Manual Safety PLC produced by Mitsubishi Electric Corpo ration Replacement start l Confirmation of new unit operation Execute the self loopback test of new safety remote I O unit For the self loopback test refer to 6 4 Check of Unit Sta tus Self Loopback Test J Switch setting of new unit Save the settings for the link ID station number and trans mission speed setting switch of the new safety remote I O unit to the nonvolatile memory inside the unit For the switch setting refer to 6 6 Switch setting Change the safety CPU operation mode to TEST MODE using GX Developer 1 Change the production information of the safety remote I O unit to that of the new safety remote I O unit using GX Developer 2 Write the parameters changed by GX Developer to the This operation is not required when the production safety CPU unit information is not managed he parameters are written to the safety remote I O i via the safety master unit at data link For writing parameters to the safety CPU unit refer to GX Developer Version 8 Operating Manual produced by Mit subishi Electric Corporation Power off Tum OFF the power supply of this product To next page 30 Phone 800 894 0412 Fax 888 723 4773 Web www
29. Technical version B Not connectable The first five digits of the Technical version A Not connectable serial No is before 10031 Technical version B Connectable The first five digits of the Technical version A Connectable serial No is after 10032 Technical version B Connectable 2 3 Confirming Production Information The production information of this product can be confirmed on the rating plate on the side face of the unit CCinkSafety REMOTE 1 0 UNIT Model name MODEL _SF CL11264T Technical version TECH VER B SERIAL No 1234567890123456 Manufacturing information Compatible standard mark is indicated H E a a a a l Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 3 Specifications 3 1 List of Specifications Designation CC Link Safety system I O unit with connectors for light curtain Model No SF CL1T264T Applicable standard IEC EN 61508 SIL3 EN ISO 13849 1 JIS B 9705 1 Category 4 PLe UL 508 Connectable light curtain SF4B SF4B lt V2 gt series SF4B 0 01 SF4B 0 01 lt V2 gt Note 1 Input specifications No of input points Note 2 Input of light curtain 2 points with interference prevention function Note 3 Input of terminal block 6 points input terminals 12 points Insulation method Photocoupler Rated input voltage 24V DC Rated input current Approx
30. XO X1 to 16 Doubling input discrepancy detection time XE XF Sets the ON OFF transient state time in 20ms unit at redundant wiring If the ON OFF disagreement state continues for more than setting time an error occurs Default 1 20ms Setting range 1 to 25 x20ms Input dark test selection 17 Input dark test selection X0 X1 to 24 Input dark test selection XE XF XC D XE F Not execute Fixed Sets whether the Input dark test function of this product diagnostics function is executed or not Default Execute Setting range Execute Not execute Input dark test pulse OFF time 25 Input dark test pulse OFF time Sets the OFF pulse width that TO and T1 terminals output Default 400us Setting range 400us 1ms 2ms Output wiring method 26 Output wiring method YO to 29 Output wiring method Y3 Sets the Output wiring method Default No Use Setting range No Use Dual wiring Source Sink Dual wiring Source Source Output dark test selection 30 Output dark test selection YO to 33 Output dark test selection Y3 Sets whether the Output dark test function of this product diagnostics function is executed or not Default Execute Setting range Execute Not execute Output dark test pulse OFF time 34 Output dark test pulse OFF time YO to 37 Output dark test pulse OFF time Y3 Sets the OFF pulse width used in the output dar
31. ally RUN LERR Error BE a Lights up MMMISAFETY CSD When SAFETY indicator green turns OFF and ERR indica tor red lights up the reading of error history is completed Turns off gt C JERR RD abnormally Error Replace the unit for a hardware error of this product POWER LRUN RUN LERR Turns off SAFETY SD Lights up IMMER RD lt Reference gt When the self loopback test is not started reexecute the procedure shown in the above with attention to the following points 1 Is the power supply of this product turned ON Does the POWER indicator green light up 2 Is the power supply turned ON after the link ID setting switch of this product is set to LBT setting at self loopback test in the power off status 3 Is the setting saving switch pressed after 2 When the self loopback test is not started again replace the unit 36 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 5 Wiring This section describes the wiring precautions and wiring examples of this product 6 5 1 Precautions for handling CC Link cables This section explains how to handle dedicated CC Link cables Do not perform any of the following as each of them will damage CC Link cables e Compressing the cable with a sharp object e Twisting the cable excessively e Pulling the cable too hard exceeding the allowable t
32. and that the latest CSP file is registered set the unit parameters again Doubling input discrep ancy detection time A mismatch has been detected in paired inputs X0 and X1 X2 and X3 etc over the doubling input discrepancy detection time Reexamine the con nected devices and the wiring Output overload error At Safety pre diagnostics The overcurrent protection or overvoltage protec tion has been activated in the output circuit transis tor Output read back error At Safety pre diagnostics The read back value and the output value do not match lt Error details 2 gt Upper 8 bits a 8 bits b bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 bit 0 YO 0 Output read back value ON 1 Output read back value OFF bit 1 Y1 0 Output read back value ON 1 Output read back value OFF bit 2 Y2 0 Output read back value ON 1 Output read back value OFF bit 3 Y3 0 Output read back value ON 1 Output read back value OFF bit 4 to 7 Fixed to 0 Lower 8 bits 8 bits 4 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 bit 0 YO 0 Output value ON 1 Output value OFF bit 1 Y1 0 Output value ON 1 Output value OFF bit 2 Y2 0 Output value ON 1 Output value OFF bit 3 Y3 0 Output value ON 1 Output value OFF bit 4 YO 0 Output value ON 1 Output value OFF bit 5 Y1 0 Output value ON 1 Output value OFF bit 6 Y2 0 Output value ON 1 Output value OFF
33. bling input discrepancy detection time X2 X3 11 Doubling input discrepancy detection time X4 X5 12 Doubling input discrepancy detection time X6 X7 1 t0 25 x20ms 13 Doubling input discrepancy detection time X8 X9 14 Doubling input discrepancy detection time XA XB 15 Doubling input discrepancy detection time XC XD 16 Doubling input discrepancy detection time XE XF If a value out of the setting range is set an error out of the setting range of Doubling input discrepancy detection time occurs For the error refer to 8 5 Error Code List 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting 3 Input dark test selection This parameter is used to set in 2 input points unit if the Input dark test function of this product diagnostics function is executed or not The settings are shown in the following table 17 Input dark test selection XO X1 Input dark test selection X2 X3 Input dark test selection X4 X5 Execute Execute Input dark test selection X6 X7 Not execute Input dark test selection X8 X9 Input dark test selection XA XB Input dark test selection XC XD Input dark test selection XE XF Not execute Not execute An error out of the setting range of Input dark test selection occurs depending on the set ting value For the error refer to 8 5 Error Co
34. com Email info clrwtr com Chapter 1 Overview 1 1 Features The following describes the features of this product 1 Easy connection to light curtain manufactured by Panasonic Electric Works SUNX The light curtains that can be used in combination with this product are as follows SF4B SF4B lt V2 gt series and SF4B 0 01 SF4B 0 01 lt V2 gt Incorporated M8 connector for the light curtain Up to 2 sets of the light curtain can be easily connected It is possible to connect the light curtain to input terminals 2 Highest level of safety approval acquired This product has acquired the highest level of the certification for PLC IEC 61508 SIL3 EN ISO 13849 1 Category 4 PLe The safety related system with high security can be configured 3 Compatible with the safety category 3 and 4 The system corresponding to category 3 or category 4 of EN ISO 13849 1 can be configured ac cording to the combination of wiring and parameters 4 Space saving system design Compared to the system with the safety relay this system can be configured with a smaller space 5 Improvement of wiring work efficiency Adopting a 2 piece terminal block allows shortened wiring work hours so that incorrect wiring can be avoided at unit replacement In addition multiple COM terminals avoid the necessity to add a relay terminal block 6 Fail safe function When a failure occurs inside the unit the self diagnosti
35. contact our local Panasonic Electric Works SUNX office of the nearest distributor 4 English and Japanese version of this instruction manuals are original Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safety Precautions In this manual the safety instructions are ranked as DANGER and CAUTION Make sure to follow those instructions for safe use of this product DANGER indicates that mishandling of this system may re AN DANGER sult in death or serious injury and this word is limitedly used in the extremely hazardous situations A CAUTION WARNING indicates that mishandling of this system may re sult in death or serious injury Note that the CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety A CAUTION e The light curtains that can be used in combination with this product are as follows SF4B SF4B lt V2 gt series and SF4B o 01 SF4B 0 01 lt V2 gt e When connecting this product to light curtain be sure to use the fol lowing exclusive cables If you use a cable other than the following the product may not operate properly Bottom cap cable SFB CB05 CL cable length 0 5m SFB CB5 CL cable length 5m SFB CB10 CL cable length 10m e Extension cable with connectors on both ends SFB CCJ10E CL
36. cs function detects the failure and turns OFF the output 7 Enhanced failure diagnostics Conducting a dark test contact fixing diagnosis allows an error diagnostics on the external safety devices included The self diagnostics such as memory diagnostics or circuit block diagnostics is conducted 8 Simple settings in parameters Using the parameter setting screen of the programming tool allows the easier settings for the safety remote I O unit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Overview i ______________HHHHHHHH HHHHH HHHH Hea _ 9 Improved maintenanceability at trouble occurrence Classifying error information into major moderate minor allows the easier judgment of fail ures errors 10 Reset available for single module When an error occurs in the unit resetting a single unit is possible without turning the power from OFF to ON 11 The module can be installed in six orientations The unit can be installed using 35mm width DIN rail Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 2 System Configuration This chapter describes the system configuration cautions for use and system equipment of this product 2 1 Overall Configuration The following describes the system configuration of this product This product is connected to various safety devices such as an emergency stop or a light cur
37. ct operates correctly in stand alone Be sure to execute the self loopback test before connecting the system The self loopback test cannot be performed properly in the condition that the communication cables and I O wires are connected Execute the self loopback test in the following procedure Start j OO0000000 COCO onoooooooooo0on0 agoa agoa Power supply wiring 7 o 7 o 0099 000000000 Wire the power supply to this product S oog O00 aeee 24V DC Link ID switch change Set the link ID switch of this product to LBT REsET O SET O LINK ID STATION NO B RATE J LBT 0 4 e01 01 e01 ORE A Power on pee o S Kis Turn ON the power supply of this product X10 x1 l Start of self loopback test Link ID setting switch Press the setting saving switch of this product once to start POWER RUN the self loopback test SAFETY indicator green flashes during the self loopback RUN _JLERR test and the test completes in approximately five seconds Flashes gt Tim GareTY sD I rt Completion of self loopback test ERR Ro Normal Normal When SAFETY indicator green lights up and ERR indica POWER LRUN tor red turns OFF the reading of error history is completed norm
38. ctor 1 and 2 4 The power supply connected to this product must satisfy the following conditions lt 1 gt SELV Safety Extra Low Voltage Hazardous potential part 48V or more lt 2 gt Compliance with the LVD Low Voltage Directive lt 3 gt Output voltage within 21 6V to 26 4V DC Ripple ratio 10 or less lt 4 gt Corresponding to CLASS 2 only for requiring UL Listing Mark c UL US Listing Mark conformation 5 Probability of failure on demand 6 Functional proof test interval for system related safety Replacement interval of this product 7 Probability of dangerous failure per hour 8 Mean time to dangerous failure 9 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2 500V 10 This index indicates the degree to which conductive material can be generated in terms of the environment where the equipment is used In the environment corresponding to Pollution level 2 basically only non conductive pollution occurs however temporary conductivity may occur due to occasional condensation 11 Do not operate or store the PLC in the environment where the pressure applied is equal to or greater than the atmospheric pressure at t
39. d NO Y Perform troubleshooting according to the acquired error information For error codes refer to 8 5 Error Code List turned off C Completed Replace this product 50 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 4 Flowchart for when the SAFETY indicator does not light up The following shows the flowchart for when the SAFETY indicator green does not light up at power on of this product or during operation of the unit SAFETY indicator green does not light up Does the SAFETY indicator green light up right after reset cancel power on NO Replace this product Is the proper transmission NO speed set y Match the transmission speed setting switch of this product to the setting of the safety master unit Is the proper link ID set Match this product link ID setting switch to the setting of the safety master unit Ils the proper station NO number set y y YES Match the station number setting switch of this product to the setting of the safety master unit Is the data link on at the NO safety master unit side y YES Perform troubleshooting of the safety master unit For troubleshooting of the safety master unit refer to CC Link Safety System Master Unit User s Manual produced by Mitsubishi Electric Cor
40. de List 4 Input dark test pulse OFF time This parameter is used to set the OFF pulse width that TO and T1 terminals output in every unit The settings are shown in the following table 400us 25 Input dark test pulse OFF time ims 400us 2ms When a value out of the setting range is set an error out of the setting range of Input dark test pulse OFF time occurs For the error refer to 8 5 Error Code List 26 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting 5 2 2 Output parameter The combination of the output parameters for obtaining a certification of the target safety cat egory is shown in the following diagram C Parameter setting start y Set Method of wiring of output Refer to 1 Method of wiring of output Not execute Set Output dark test selection Refer to 2 Output dark test selection Execute Use the diagnostics function of the connection target device Set Output dark test pulse OFF time Refer to 3 Output dark test pulse OFF time Not use Safety category 4 Safety category 3 lt Reference gt Only setting this product parameters does not allow obtaining the safety category certifica tions For the wiring and setting of the entire system to obtain the safety category certification as a safet
41. e Retighten the 2 piece terminal block mounting screws Remove and clean Retighten the terminal screws Proximity of solderless terminals to each other Check visually Solderless terminals must be positioned at proper intervals 7 3 Time for Replacement of this Product In order to keep the safety system replace the old product with new product in each 5 years 45 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Correct Note When the PLC is used in the board the environment in the board becomes the ambient environment Chapter 8 Troubleshooting This section describes the various types of trouble that occur when this product is operated and causes and remedies of these troubles 8 1 Troubleshooting Basics In order to increase the reliability of the system not only highly reliable devices are used but also the speedy startup of the system after the occurrence of trouble becomes an important fac tor To start up the system speedily the cause of the trouble must be located and eliminated cor rectly The basic three points that must be followed in the troubleshooting are as follows 1 Visual inspection Visually check the following 1 Movement of this product stop status and operation status 2 Power supply status of this product 3 Status of extenal devices 4 Installation condition of the safety power supply unit safety CPU unit and
42. e Y1 Y2 OUT Note TT m Aa 7 7 Ba 7 Ca7 7 Emitter side 7 3 5 7 9 11 13 15 17 20 22 24 v connector com LTO com LT1 com LTO Icom LT1 com TO cm T1 8 wi gpmnector 5 2 4 6 8 T 7 1 1 18 7 2 2 25 1 5 xo Lx1 x2 x3 Lx4a x5 xe X7 cont xs x9 Xa XB 3 E ER eceiver side 2 connector SF CL1T264T Emitter side 26 28 30 32 33 35 B7 39 41 43 45 47 49 connectors DA DG 24v 246 yo lyo y1 yi lY2 lY2 3 Y3 0 S al a 27 29 31 34 36 38 40 42 44 46 48150 S um A is ks i 1 il f f CC Link p es SLD Le COM COM COI COM COI COM COI COM 0246 2 Receiver side S cable SES 24V DC connector azg F G D A a Indicator 0V L1L2L3 Shield Note RA KBL 24V DC ma E EE 7 es KB PAAP tA AAAI AE TPE IE BE AEE IE EEE AES AA E A E 3 7 KA KA KA KB Relay with forcibly guided contacts or magnetic contactor Note Solenoid input IN diagnostic output OUT and the indicator of Solenoid interlock AZM 200 can be connected to either this product or standard remote I O unit e Parameter setting Parameter item Setting terminal Setting value Time of noise removal filter X2 to XB Ims Doubling input discrepancy detection time X0 to XB 100ms X0 to X3 Execute X4 to XB Not execute Input dark test pulse OFF time 400us Method o
43. e level of the safety category to obtain a certification for the third party accredita tion organization e Determine the connecting devices selection wiring method and diagnostics function according to the safety category to be certificated The parameters of this product are written via the safety master unit at the following operation e Reset operation or power off to on of the safety CPU unit at the safety master station e Reset operation or power off to on of the safety remote I O unit 1 Parameter setting method The parameter setting of this product is made on the network parameter setting screen of GX Developer For the operation method of GX Developer refer to GX Developer Version 8 Operating Manual produced by Mitsubishi Electric Corporation The parameter setting method by GX Developer is shown below a Display of station information setting screen Select Parameter Network parameter button Station information button to display the station information setting screen b Display of safety remote station setting screen Click the Setting button on the station information setting screen to display the safety remote station setting screen c Model and unit technical version settings Set the model and unit technical version of this product For checking the unit technical version refer to 2 3 Confirming Production Information lt Reference gt The Unit technical
44. e safety CPU unit automatically reads the error history from the a safety remote I O unit Flashes JB RUN LERR l SAFETY SD Completion of reading the error history ERR RD Completion of reading the error history Error Normal When RUN indicator green flashes the reading of error history is POWER LRUN completed normally RUN LERR Turn OFF the power supply of this product Error SAFETY SD When ERR indicator red flashes the reading of error history is com Flashes TERR RD pleted abnormally Turn OFF the power supply of this product and read the error history again lt Reference gt 1 The reading of error history can be used only when this product can be connected with CC Link Safety at power on When reading of error history is impossible deal with it in accordance with troubleshoot ing Refer to 8 2 Troubleshooting with indicators 2 Perform the reading of error history for one safety remote I O unit per read When the reading of error history is simultaneously performed in the multiple safety re mote I O units the error histories in the multiple units are displayed together on the PLC diagnostics display 20 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 5 Parameter Setting This chapter describes the parameter setting of this product The following must be considered for this product before setting the parameter e Determine th
45. ectives 64 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
46. ectric Corporation 2 When changing the production information change the safety CPU operation mode to TEST MODE In SAFETY MODE the production information cannot be changed 31 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 6 2 Mounting and Installation In order to increase the reliability of the system and exploit the maximum performance of its functions this section describes the methods and precautions for the mounting and installation of the system 6 2 1 Handling precautions This section provides handling precautions for use of this product DANGER Doing so could cause an electrical shock A CAUTION e Be sure there are no foreign substances such as sawdust or wiring debris inside the unit Such debris could cause fires damage or erroneous operation e Do not disassemble or modify the units Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than our company the war ranty is not covered e Do not directly touch the unit s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the unit e Since the unit case is made of resin do not drop or apply any strong impact to the unit Doing so may damage the unit e When installing this product to a control panel provide clearance
47. ed to avoid the effects of overvoltage Protection function and overcurrent to other units of the safety related system Function used to save the error description saved inside this product to the inside nonvolatile memo Error history function ry as an error history Function used to send the saved error history to the safety CPU unit Parameter func Input setting function Function used to set the input parameter Output setting function Function used to set the output parameter 4 2 Input Function The input function has input dual wiring function and noise removal filter function I O diagnostics function Self diagnos Power supply diagnos Safety functions tics function tics function Error history function Input dual wiring function This function is used to double the input wiring An input error can be detected immediately after verifying input signals by doubling the wir ing 2 inputs TO T1 X0 X1 r_ Safet te Vount 1 signal 16 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Functions Noise removal filter This function is used to set the filter time for reducing noise of the input signal The noise re moval filter can be set to the following five stages e 1ms e 5ms e 10ms e 20ms e 50ms Set the noise removal filter in the Time of noise removal filter parameter For the setti
48. ension e Stepping on the cable e Placing an object on the cable e Scratching the cable sheath 6 5 2 Connecting CC Link cables The following figure shows how this products are connected with dedicated CC Link cables Safety master unit Safety remote I O unit Safety remote I O unit Blue 57777 7 Te cagt i Terminal DA aes Ti DA i Ti DA L Terminal resistor DB cnie DB pB r resistor Yellow wl ie ti DG T DG Tt Tt DG SLD a CC Link cable SLD lt CC Link cable SLD FG FG FG m lt Reference gt 1 Connect the shielded wire of the CC Link cable to SLD terminal of each unit and ground both ends to the protective ground connectors via F G terminals The SLD and F G terminals are connected inside the unit 2 Always connect terminal resistors to the unit located on both ends of the data link net work Connect a terminal resistor between DA and DB terminals 6 5 3 Precautions for wiring unit power supply When wiring the unit power supply of this product note the following e Cable length of the unit power supply must be within 10m 37 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation E 6 5 4 Precautions for wiring safety devices This section describes precautions for wiring to each safety device 1 Wiring of
49. er unit when the moderate error 1 Note occurs at power on or during operation of the unit The error codes that this product sends are listed in lt Error Code List gt For reading an error code refer to 8 4 Troubleshooting with GX Developer Note The unit error codes are classified into minor moderate and major errors as shown below However minor error is not applied to this product e Minor error Errors that may allow this product to maintain the safety functions e Moderate error Errors that may cause this product to stop the safety functions with error detection enabled e Major error Errors that may cause this product to stop the safety functions with error detection disabled Outputs will be all points OFF when moderate errors or major errors occur 59 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com lt Error code list gt Error E Erro item classification Designation CC Link Safety protocol Out of receive com mand range Troubleshooting Error definition An unexpected protocol occurred CC Link Safety protocol division number error Product information The continuity of division numbers collapsed in the send receive processing of product information CC Link Safety protocol division number error Safety slave station pa rameters The continuity of division numbers collapsed in the send receive processing of the safety slave sta
50. error refer to 8 5 Error Code List 3 Output dark test pulse OFF time This parameter is used to set the OFF pulse width used in the output dark test in the output point unit The settings are shown in the following table 34 Output dark test pulse OFF time YO 35 Output dark test pulse OFF time Y1 400ps ims 400us 36 Output dark test pulse OFF time Y2 2ms 37 Output dark test pulse OFF time Y3 When a value out of the setting range is set an error out of the setting range of Output dark test pulse OFF occurs For the error refer to 8 5 Error Code List 28 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 6 Procedures and Settings Before System Operation This chapter describes the procedures and settings before the operation of this product 6 1 Procedures and Settings before System Operation This section describes the procedures before the operation of this product and the replacement of the unit 6 1 1 Procedure from unit installation to system operation The procedure from the installation of this product to the CC Link Safety system operation is Note shown in the following diagram In addition parameters are considered to be separately created For the parameter setting refer to Chapter 5 Parameter Setting For the connection between the safety CPU unit and GX Developer refer to GX Developer Version 8 Operating Manual
51. ess 23 5 2 Parameter Details ccccccccececeeeeeeeaeeeeeseseeeeeeeeeeseeesuaaaaasseseeeess 24 5 2 1 INPUL PARAMOS sg cnveecccee sade ziceecadsas secegeden vans edad vise anae ea eied dE ai i eii 24 5 2 2 Outputiparameten eii ee a eea E aae R Ea Eaa 27 Chapter 6 Procedures and Settings Before System Operation 29 6 1 Procedures and Settings before System Operation 006 29 6 1 1 Procedure from unit installation to system operation 0 ceeeeeees 29 6 1 2 Replacement procedure of the unit ccceccceececeeeeeeeeeeeeeseseeaeeeeeeeeeeeees 30 6 2 Mounting and Installation ccc cece eee eeeeeeeeeeeeceeeeaeeeeeeeeeeeeees 32 6 2 1 Handling precautions ccccccecceeeeeeececeeceeeeeeeeaeeeeeeceeaeaeeeeseseeaeeeeeeeeeaaees 32 6 2 2 Installation environment 00 0 eee eeeeteceneeeeceeeeeeeeeeeeeaeeeseaeeeeneeeeeenteeeeeaes 33 6 3 Functional DeESCTiIPtiOn cccccceecee cece ee eeeeeeeeeeeeeeeeaaeeeaaeeeeeeeeeeeeees 34 6 4 Check of Unit Status Self Loopback Test eteeeeeeeeeeeeeeees 36 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 9 WINN O secs stesenedis yactsuecunctecedeena vel dhvienleadedesd a aia 37 6 5 1 Precautions for handling CC Link Cables c ccccceseeeeeeeeeeeeeeeeeseeees 37 6 5 2 Connecting CC Link cable Siesia ninenin e a aias 37 6 5 3 Precautions for wiring unit power SUPDIY
52. f wiring of output YO to Y3 Dual wiring Source Source YO YA Not execute WA YA Execute Input dark test selection Output dark test selection Output dark test pulse OFF time 1ms 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications 3 3 I O Signals This product is operated as a safety remote I O station of 1 occupied station Number of I O points per station is 32 points However in this product only 16 input points and 4 output points of them are available Assignment of I O signal RXO External input signal X0 of this product RX1 External input signal X1 of this product RX2 External input signal X2 of this product RX3 External input signal X3 of this product RX4 External input signal X4 of this product RX5 External input signal X5 of this product RX6 External input signal X6 of this product RX7 External input signal X7 of this product RX8 External input signal X8 of this product RX9 External input signal X9 of this product RXA External input signal XA of this product RXB External input signal XB of this product RXC External input signal XC of this product connects to OSSD 1 of Sensor 1 External input signal XD of this product connects to OSSD 2 of Sensor 1 RXE External input signal XE of this product connects to OSSD 1 of Sensor 2 External input signal XF of this product connects to OSSD 2 of Sensor 2
53. for the re ceiver of the light curtain Connects the receiver 1 of the light curtain Connector 2 for the emit ter of the light curtain Connects the emitter 2 of the light curtain Connector 2 for the re ceiver of the light curtain Connects the receiver 2 of the light curtain Setting saving switch Saves the values set by switches 6 to 8 into the nonvolatile memory inside this product Transmission speed setting switch 0 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps Always set this switch within a range of 0 to 4 Station No setting switch Set station No of this product within a range from 0 to 64 Note 1 e Tens place of station No is set by X10 Units place of station No is set by X1 Link ID setting switch Reset switch Setting Link ID setting Setting for reading error logs For error logs refer to 4 5 Error History Function Setting for self loopback test For Setting for self loopback test refer to 6 4 Check of Unit Status Self Loopback Test To update the changed switch setting reset or power OFF and ON this product Resets the hardware of this product Input indicator X0 to XF Red Output indicator YO to Y3 Red Phone 800 894 0412 Fax Indicates the I O status of this product ON I O ON OFF I O OFF 34 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before
54. he altitude of Om 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications 3 2 Connection 3 2 1 Terminal layout drawing 1 3 5 7 9 11 13 J15 17 20 22 24 COM TO COM T1 COM TO COM T1 COM TO COM T1 2 4 6 8 10 12 14 16 18 19 21 23 25 XO X1 X2 X3 X4 X5 X6 X7 COM X8 X9 XA XB LINK ID B RATE 26 41 43 45 J47 149 0 156K 0 7 LINK ID 11625K DA DG Gaav 246 YO YO Y1 Y1 Y2 Y2 Y3 Y3 mz 2 2 5M 27 29 131 34 36 38 40 42 44 46 48 i50 EL ERROR LOG 3 5M Ez LBT SELF Loop Back TEST 4 10M DB SLD FG COM COM COM COM COM COM COM COM i246 3 2 2 Wiring example of light curtain and peripheral devices
55. he output power is turned ON The indicator must be extinguished when the output power is turned OFF Abnormal if the indicator does not light up or turn OFF as indicated above Replace the unit 44 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Maintenance and Inspection pO 7 2 Periodic Inspection The items that must be inspected one or two times every 6 months to 1 year are listed below When the equipment is moved or modified or layout of the wiring is changed also perform this inspection Ambient environment Inspection item Ambient temperature Ambient humidity Inspection Measure with a tem perature and a hygrom eter Judgment 0 to 55 C 5 to 95 RH Atmosphere Measure corrosive gas ses Corrosive gasses must not be present Change the ambient environment according to the judgement Line voltage check Measure a voltage across the terminals of 24V DC 21 6 to 26 4V DC Change the supply power accord ing to the judgement Installation Connection Looseness and instabil ity of 2 piece terminal block mounting screws Adhesion of dirt or for eign matter Looseness of terminal screws Try to further tighten screws with a screw driver Check visually Try to further tighten screws with a screw driver Screws must not be loose Dirt and foreign matter must not be present Screws must not be loos
56. ht up Abnormal if the indicator is OFF SAFETY indicator Green Check that the indi cator lights up The indicator green must light up Abnormal if the indicator is OFF ERR indicator Red Check that the indi cator is OFF The indicator must be OFF Abnormal if the indicator lights up or flashes red L RUN indicator Green Check that the indi cator lights up The indicator green must light up Abnormal if the indicator is OFF L ERR indicator Red Check that the indi cator is OFF The indicator must be OFF Abnormal if the indicator lights up or flashes red SD indicator Green Check that the in dicator dimly lights up The indicator must dimly light up green Abnormal if the indicator is OFF RD indicator Green Check that the in dicator dimly lights up The indicator must dimly light up green Abnormal if the indicator is OFF Refer to 8 2 Troubleshooting with indicator Input indicator X0 to XF Red Check that the indi cator lights up and turns off The indicator must light up red when the input power is turned ON The indicator must be extinguished when the input power is turned OFF Abnormal if the indicator does not light up or turn OFF as indicated above Output indicator YO to Y3 Red Check that the indi cator lights up and turns off The indicator must light up red when t
57. if the DA DB terminal is not reversely connected NO s the station to station overall cable length within the specification range Y Check the station to station overall cable length and make it within the specification range Replace this product 54 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 8 When the L ERR indicator light up The following explains the case when the L ERR indicator red lights up at power on of this product or during operation of the unit If the L ERR indicator red lights up when the ERR indicator red is turned OFF replace this product When the ERR indicator red flashes refer to 8 2 3 Flowchart for when the ERR indica tor flashes When the ERR indicator red lights up refer to 8 2 5 Flowchart for when the ERR indi cator lights up 8 2 9 When the SD RD indicator does not dimly light up The following explains the case when the SD RD indicator green does not dimly light up at power on of this product or during operation of the unit If the SD RD indicator green does not dimly light up when the SAFETY indicator green lights up replace this product When the SAFETY indicator green does not light up refer to 8 2 4 Flowchart for when the SAFETY indicator does not light up 55 Phone 800 894 0412 Fax 888 723 4773 Web www clrwt
58. ight up when the SAFETY indicator green lights up replace this product When the SAFETY indicator green does not light up refer to 8 2 4 Flowchart for when the SAFETY indicator does not light up 53 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 7 Flowchart for when the L ERR indicator flashes The following shows the flowchart for when the L ERR indicator red flashes at power on of this product or during operation of the unit L ERR indicator red is flashes Is the link ID switch station number setting switch or transmis sion speed setting switch operated during the unit operation YES Y Undo the switch setting For the switch settings refer to 6 6 Switch Setting Don t multiple master stations YES exist on the same data link y Set one safety master unit on the same data link YES Isn t the transmission line affected by noises Y Improve the laying by separating the bunching part from the power line or by installing a shield Softly push or shake the block terminal Replace the 2 piece terminal block sn t a poor connection YES occurring in the 2 piece terminal block NO Are the cable wiring and the terminal resistance value proper Check the cable wiring and terminal resistance value of all the stations Check
59. inal block Doesn t the station exist with the SD indicator green left lighting up YES Y Eliminate the station with the SD indicator left lighting up from the CC Link Safety system Y Check the cable wiring and terminal resistance value of all the stations Check if the DA DB terminal is not reversely connected Y Check the station to station overall cable length and make it within the specification range Replace this product NO Are the cable wiring and the terminal resistance value proper NO Is the station to station overall cable length within the specification range 52 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 5 Flowchart for when the ERR indicator lights up The following shows the flowchart for when the ERR indicator red lights up at power on of this product or during operation of the unit ERR indicator red lights up y Perform reset operation power OFF to ON of this product Is the ERR indicator red NO turned off Replace this product 8 2 6 When the L RUN indicator does not light up The following shows the case when the L RUN indicator green does not light up at power on of this product or during operation of the PLC g Completed If the L RUN indicator green does not l
60. ion When using this product as a CE Marking conforming product the cable length between this product and the light curtain should be total 30m or less emitter and receiver respectively Conformance to Standards Regulations In North America Use the power supply that conforms to CLASS 2 defined in UL 508 or use the circuit that ful fills the requirements of Limited Voltage Current Circuit Generic terms and abbreviations Unless otherwise specified this manual uses the following generic terms and abbreviations to explain the CC Link Safety remote I O unit Generic Term Abbreviation SF CL1T264T Abbreviation of CC Link Safety System Remote I O Unit Safety remote I O unit Other name for SF CL1T264T hereinafter called this product or the unit Safety master station Station which controls the CC Link Safety system One station is required per system Safety remote I O station Remote station which handles only the information in bit unit Compatible with the safety related system Safety remote station Other name for safety remote I O station Safety master unit Other name for CC Link Safety system master unit Standard remote I O unit General name for AJ65BTB1 16D AJ65SBTB1 16D AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI and A852GOT Link special relay For CC Link Safety system Information of the bit unit that indicates the unit operation status and data link status of the safety master station Represented by SB expediently
61. istory reading status The error history is read in a status where no error history exists After the new error code is stored this error code will not be read from the history Use the unit as is since it is normal Unit forced stop control Setting registration switch status error at power on The operation of this product has stopped by receiv ing a forced stop command from the master unit Unit forced stop control However errors received after an error is sent or errors received at the time of reading error history are eliminated The ON status of the sensing registration switch is detected at power on Refer to the error history of the safety CPU unit safety master unit 1 Do not turn ON power supply or reset with press ing the setting registration switch 2 If this error oc curs at power on or reset operation without pressing the set ting registration switch the failure is due to the set ting registration switch Replace this product 62 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 9 Dimensions Unit mm ja 190 gt lt 76 2 gt 445 e I H 2 ot FEEN ba i D 39 15 2 2 T j f F fy l Ll 0 j E i N 1l 15 2 10 ee 10 6 5 Comply with 35m
62. k test Default 400us Setting range 400us 1ms 2ms Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting 5 2 Parameter Details This section describes the settings of each parameter 5 2 1 Input parameter The combination of the input parameters for obtaining a certification of the target safety cat egory is shown in the following diagram C Parameter setting start y Set Time of noise removal filter Refer to 1 Time of noise removal filter y Set Doubling input discrepancy detection time Refer to 2 Doubling input discrepancy detection time Set Input dark test selection Not execute Refer to 3 Input dark test selection Execute Use the diagnostics function of the connection target device Set Input dark test pulse OFF time Refer to 4 Input dark test pulse OFF time C Safety category 4 D C Safety category 3 lt Reference gt Only setting this product parameters does not allow obtaining the safety category certification For the wiring and setting of the entire system to obtain the safety category certifications as a safety related system refer to Safety Application Guide produced by Mitsubishi Electric Corporation 24 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com
63. l block mounting screws Adhesion of dirt or foreign matter Looseness of termi nal screws Check visually Try to further tighten screws with a screw driver Dirt and foreign matter must not be present Screws must not be loose Remove and clean Retighten the terminal screws Proximity of solder less terminals to each other Check visually Solderless terminals must be posi tioned at proper intervals Correct Unit indicator at power on reset POWER indicator Green Check that the indi cator lights up The indicator green must light up Abnormal if the indicator is OFF Refer to 8 2 Troubleshooting with indicator RUN indicator Green Check that the indi cator momentarily lights up The indicator green must light up Abnormal if the indicator is OFF SAFETY indicator Green ERR indicator Red Check that the indi cator momentarily lights up Check that the indi cator momentarily lights up The indicator green must light up Abnormal if the indicator is OFF The indicator red must turn OFF Abnormal if the indicator is OFF Replace the unit Unit indicator during operation POWER indicator Green Check that the indi cator lights up The indicator green must light up Abnormal if the indicator is OFF RUN indicator Green Check that the indi cator lights up The indicator green must lig
64. lation resistance tester 10 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications Frontiers Constant Half Sweep q Y acceleration amplitude count Under intermit _5 to 9Hz 10 times Vibration resistance tent vibration 9 to 150Hz each in X Y Under contin 5 to 9Hz Z directions uous vibration 9 to 150Hz respectively Conforming to JIS B 3502 IEC 61131 2 147 m s2 duration of action 11ms three times in X Y Z directions respectively by sine half wave pulse Conforming to JIS B 3502 IEC 61131 2 PFD Note 5 2 57 x 10 Proof test interval T1 Note 6 5 years PFHd Note 7 1 15 x 10 MTTFd Note 8 More than 100 years Overvoltage category Note 9 Il or lower Pollution level Note 10 2 or lower Operating ambiance No corrosive gas Operating altitude Note 11 2 000m 6562 ft or less Installation area Within a control panel Equipment category Class III Weight Approx 0 70kg Communication section unit External con power section nection system External power supply section I O section Applicable DIN rail TH35 to 7 5Fe TH35 to 7 5Al Conforming to JIS C 2812 Applicable crimp style terminal 0 3 to 2 0mm RAV1 25 3 Conforming to JIS B 2805 Applicalbe wire size 0 3 to 1 25mm Applicable crimp style terminal V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm Sh
65. m Email info clrwtr com Troubleshooting 8 2 Troubleshooting with Indicators This section classifies the error definitions by the indicator status and describes them C Error occurrence NO Doesnt the POWER indicator green light up eee 8 2 1 Flowchart for when the POWER indicator does not light up Y 8 2 2 Flowchart for when the RUN indicator does not light up Y 8 2 3 Flowchart for when the ERR indicator flashes Doesn t the RUN indicator NO green light up Does the ERR indicator YES red flash NO Doesn t the SAFETY indicator green light up i 8 2 4 Flowchart for when the SAFETY indicator does not light up Does the ERR indicator YES red light up y y o 8 2 5 Flowchart for when the ERR indicator lights up Doesn t the L RUN NO indicator green light up y YES 8 2 6 When the L RUN indicator does not light up Does the L ERR indicator red flash 8 2 7 Flowchart for when the L ERR indicator flashes Does the L ERR indicator YES red light up y NO 8 2 8 When the L ERR indicator lights up Doesn t the SD RD indicator NO green dimly light up y YES 8 2 9 When the SD RD indicator does not dimly light up Please contact our office 47 Phone
66. m width DIN rail 14 5 gt le 118 gt 120 gt lt 35 gt 63 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 10 Other 10 1 CE Marking Declaration of Conformity Itemized Essentials of EC Declaration of Conformity Manufacturer s Name Panasonic Electric Works SUNX Co Ltd Manufacturer s Address 2431 1 Ushiyama cho Kasugai Aichi 486 0901 Japan Identity of Manufacturer in Charge Divisional General Manager Sensor Division EC Representative s Name Panasonic Electric Works Europe AG EC Representative s Address Rudolf Diesel Ring 2 83607 Holzkirchen Germany Product Remote I O unit with connectors for Light Curtain Model Name SF CL1T264T Trade Name Panasonic Application of Council Directive 2006 42 EC Machinery Directive 2004 108 EC EMC Directive Tested according to EN ISO 13849 1 2008 EN 61131 2 2007 IEC 61508 1 1998 IEC 61508 2 2000 IEC 61508 3 1998 IEC 61508 4 1998 Type Examination Certified by TUV Rheinland Industrie Service GmbH Am Grauen Stein 51105 K ln Germany This is to declare that the product named above has been designed to comply with the relevant sections of the above referenced specifications The product complies with all essential requirements of the Dir
67. nals that can be dual When wiring is dual the combinations of signals are fixed as the following table Combination of inputs Input signal X Remote input RX Combination of outputs Source Sink Source Source Remote output RY Output signal Y 3 4 Cable Specifications Use dedicated CC Link cables for the CC Link Safety system The performance of the CC Link Safety System cannot be guaranteed when any other cables are used For the specifications or any other inquiries visit the following website CC Link Partner Association http www cc link org 15 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 4 Functions 4 1 Function List Function list is described as follows Reference Classification Function Description Section Function used to double the input wiring Input Output Input function Function used to set the filter time for reducing function noise of the input signal Output function Function used to double the output wiring Function used to confirm whether I O signal is normal Hardware diagnostics Function used to confirm whether this product op function erates normally Function used to confirm whether an overvoltage or undervoltage occurs to the power supply which is input CC Link diagnostics Function used to confirm whether the CC Link function Safety System operates normally Function us
68. ndicator flashes c ceetseeeeeees 54 8 2 8 When the L ERR indicator light Up c ceeeeeeeeeceeeeeeeeeeeeeeeeeeeneeeees 55 8 2 9 When the SD RD indicator does not dimly light Up seese 55 8 3 Verifying Errors from Indicator Status ccceeeceeeeeeeeeeeeeeeeeeeeees 56 8 4 Troubleshooting with GX Developer ccceeeeeceeeeeceeeeeeeeenteees 58 8 5 Error Code List sison iaai aa an En rinenda aiai 59 Chapter 9 Dimensions ccccceeeeeeeeeeeee een eeeeeeeeeeeeeeeeeeeeeeeeeeees 63 Chapter 10 1 gape aa re ee saeara 64 10 1 CE Marking Declaration of Conformity c ceceeeeeeeeeeeeeeeees 64 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Before Using This Product Conformance to the EMC and Low Voltage Directives When incorporating a PLC compliant with the EMC and Low Voltage Directives into an industrial machinery and ensuring compliance with the directives refer to Chapter 3 EMC and Low Voltage Directives of the QSCPU User s Manual Hardware produced by Mitsubishi Electric Corporation The CE logo is printed on the rating plate of the unit indicating compliance with the directives To conform this product to the EMC and Low Voltage Directives refer to Chapter 3 EMC and Low Voltage Directives and CC Link module of the QSCPU User s Manual Hard ware produced by Mitsubishi Electric Corporat
69. ng a source output and a sink output Source output 24V DC oYO Q L p Safety relay ST E g gt g A Sink output OV YO o Dual wiring method for combining a source output and a source output Source output 24V DC o YO ie Source output L T Y1 Safety relay E 2 gt Safety relay D Ss ov T COM l Set the method of output wiring in the Method of wiring of output parameter For the setting of the Method of wiring of output refer to 1 Method of wiring of output in 5 2 2 Output parameter 18 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Function lt Reference gt cannot be used YO YO External safety device safety relay etc 1 On this product the dual wiring method for combining a sink output and a sink output 2 In case of dual wiring combining a source output and a sink output up to 0 2ms time lag may occur between the ON OFF timing of YO and the ON OFF timing of YO as shown below due to the internal processing of this product The following wave pattern may be detected on the output terminal there is no effect to operation of the external safety device 4 4 Protection Function The protection function has five types of functions shown in the following table Designation Unit
70. ng for unit B is invalid within the setting range 0 to 4 Restart the power supply after the transmission speed is set correctly e Lights up o Turns OFF lt Verifying errors from indicator status When the L ERR indicator red lights up gt Indicator status Safety i master unit Uinta POWER e LRUN e BERR Unit B POWER e LRUN e LERR e POWER e L RUN L ERR e fe The L ERR indicator red of the unit B lights up indicating that the unit B is being affected by noises ke RUN indicator green may ae off Corrective action Correctly perform grounding of the F G s for the master unit and all units All line failure such as a cable failure terminal resister failure cable or terminal block poor con nection is occurring The line failure terminal block poor connection cable discon nection etc is occurring be tween the units B and C The units B and C are affected by noises e Check the SLD grounding status of the transmission cable Conform that cables are laid out as far as possible from the power line 100mm or more Narrow down the line failure part using bisection algorithm or tes ter A terminal resistor is not attached f RUN indicator green may off Check if a terminal resistor is at tached e Lights up 0 Turns OFF 57 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
71. ng of the Time of noise removal filter refer to 1 Time of noise removal filter in 5 2 1 Input parameter The longer the noise removal filter is the higher the durability to chattering or noise be comes However the response to the input signal will become slow On the other hand the shorter the noise removal filter is the faster the response to the input signal becomes However the durability to chattering or noise will become low Example When setting 1ms to Time of noise removal filter If there is no effect of noise the time set for Time of noise removal filter and the time taken from when the external input turns ON OFF until when X input signal inside the unit turns ON OFF will be equal ON External input OFF an X input signal inside the unit OFF S lt lt ims ims 17 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Functions 4 3 Output Function The output function has output dual wiring function Output dual wiring function This function is used to double the output wiring An output error can be detected immediately after verifying output signals by doubling the wiring The following two methods are available for doubling the wiring of this product Select either of them depending on the method for wiring with external safety devices to be connected e Dual wiring method for combini
72. ock resistance 7 point detachable terminal block Transmission circuits unit power FG M3 length 5 2mm tightening torque 0 425 to 0 575N m 2 crimp style terminals or less 7 point 18 point detachable terminal block External power supply I O signals M3 length 5 2mm tightening torque 0 425 to 0 575N m 2 crimp style terminals or less Notes 1 When using this product as a CE Marking conforming product the cable length between this product and the light curtain should be total 30m or less emitter and receiver respectively 2 Total number of input points is 8 points and use 2 points for control output OSSD 1 2 of 2 light cutains Two inputs terminals are assigned for each input since dual wiring is supported 3 Up to three sets of light curtain the number of beam channels allowable is max 192 beam channels in total can be connected in series to the connector 1 or 2 of this product In case of connecting light curtains to the connectors both 1 and 2 of this product the interference pre vention function works between the connector 1 and 2 if the connected light curtains are up to three sets in total the number of beam channels allowable is max 192 beam channels in total However take care if the connected light curtains are over three sets or the total number of beam channels is over 192 beam channels the interference prevention function does not work between the conne
73. of at least 60mm between the unit s top bottom and any other structure or component to ensure proper airflow and to make unit replacement easy e Tighten a terminal block mounting screw and a terminal screw within the spec ified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the unit resulting in a drop of the screw or unit a short circuit or malfunctions e When disposing of the unit treat it as industrial waste e Make sure to fix the unit with a DIN rail securely e Completely turn off the externally supplied power used in the system before mounting or removing the unit to from the panel Not doing so may result in a fault or malfunctions of the unit 32 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation e Do not remove the printed circuit board PCB of this product from the case Doing so may cause failure e Install this product to a flat surface If it is not flat an excess force may be applied to the PCB causing failure e Tighten the terminal block screws within the following torque range Overtightening may result in damage to the screws or the unit case Speced torque range Terminal block screw M3 screw 0 425 to 0 525N m 2 piece terminal block screw M3 5 screw 0 680 to 0 920N m
74. perform reset operation or power OFF to ON of this product C Setting start l Turn OFF the power supply of this product aam Change the link ID switch station No setting switch and transmission speed setting switch Turn ON the power supply of this product Does L ERR indicator red light up YES Press the setting saving switch Perform a troubleshooting once referring to Item 1 of 2 Troubleshooting for switch setting To next page 40 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 2M From previous page Does RUN indicator NO green flash Are the change canceled YES Does L ERR indicator red flash Press the setting saving switch once after one second passed Did the flash interval of RUN indicator green change Set the link ID setting switch station No setting switch and transmission speed setting switch to the original settings RUN indicator green lights up and L ERR indicator red turns OFF Perform reset operation or power OFF to ON of this product Setting cancellation completed Perform a_ troubleshooting referring to item 2 of 2 Troubleshooting for switch setting Pe
75. poration Don t multiple master YES stations exist on the same data link y Set one safety master unit on the same data link Y Set the corresponding station type to Safety remote I O station in CC Link parameters For the settings of station information refer to CC Link Safety System Master Unit User s Manual produced by Mitsubishi Electric Corporation Is the corresponding station type set to Safety remote I O station in CC Link parameters NO To next page 51 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting From previous page Isn t the time of the data link monitoring timer up YES Check the relationships among the safety master station scan time transmission speed and data link monitoring timer For the data link processing time and the data link monitoring timer refer to CC Link Safety System Master Unit User s Manual produced by Mitsubishi Electric Corporation YES Isn t cable breaking 1 Check the cable status and replace Y YES Isn t the transmission line affected by noises Improve the laying by separating the bunching part from the power line or by installing a shield YES Isn t a poor connection occurring in the 2 piece terminal block Y Softly push or shake the block terminal Replace the 2 piece term
76. power supply overvoltage protection function Purpose Prevents fire or burning from this product due to the primary side overvoltage Description Operates when the unit internal power supply goes into the primary side overvoltage status Unit power supply overcurrent protection function Prevents fire or burning from this product due to the primary side overcurrent Operates when the unit internal power supply goes into the primary side overcurrent status I O control power supply over voltage protection function Prevents fire or burning from this product and load circuit due to the overvoltage Operates when the I O control power supply circuit goes into the primary side overvoltage status I O control power supply over current protection function Output overload protection function 19 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Prevents fire or burning from this product and load circuit due to the overcurrent Prevents fire or burning from this product due to the overcurrent or overheat caused by the short circuit of the output circuit Operates when the I O control power supply circuit goes into the primary side overcurrent status Operates when 5A 1 point or more current flows Recovers when the safety remote I O unit is reset in the condition that the load becomes the rated load Functions 4 5 Error History Function The er
77. r com Email info clrwtr com Troubleshooting 8 3 Verifying Errors from Indicator Status The following table lists causes and corrective actions for errors indicated by indicators on this product when the network parameters are properly set and also the MST indicator of the safety master unit lights up i e under data link control in the system configuration example shown below SS lt Verifying errors from indicator status gt Indicator status Safety master unit Unit A POWER L RUN LERR Unit B Normal z o 2 Station No 1 Unit A Station No 2 Unit B Station No 3 Unit C f oooo oovan j 4 ry Corrective action POWER L RUN LERR Since the indicators on the unit A are all off the 24V power is not supplied or voltage is low Check the voltage of the 24V power supply and supply the prop er power to the unit POWER L RUN LERR 10 00 0 oe e o0o 0 o oe e e o 0 o The unit A is malfunctioning and the indicators are unstable all lights are off in many cases Replace the unit A POWER L RUN LERR The transmission cable is shorted Find the shorted cable among the three transmission cables and re pair it
78. r setting the parameters of the safety remote station The parameters of the safety remote station cannot be set without safety CSP file corre sponding to the technical version of this product Obtaining registering the safety CSP file corresponding to the technical version of this prod uct is described below a Safety CSP file download Download the latest safety CSP file from the CC Link Partner Association website or our Panasonic Electric Works SUNX website CC Link Partner Association website http www cc link org Panasonic Electric Works SUNX website http panasonic electric works net sunx b Safety CSP file registration Store the downloaded safety CSP file into the CSP folder in the installation folder of GX Developer 22 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting 5 1 Parameter List The parameters of this product are listed in the following table 23 Parameter name Time of noise removal filter Type Parameter item 1 Time of noise removal filter XO X1 to 8 Time of noise removal filter XE XF Description Sets the filter time for reducing noise of the input signal The filter time must be longer than the Input dark test pulse OFF time Default ims Setting range ims 5ms 10ms 20ms 50ms Reference section Doubling input discrepancy de tection time 9 Doubling input discrepancy detection time
79. r the setting saving switch is pressed replace this product After the second setting sav ing switch is pressed the flash interval of RUN indica tor green is not changed Check if the second setting saving switch is pressed or not within one second after the first one was pressed e Press the setting saving switch after one or more seconds passed If the flash interval of RUN indicator green does not change when the second setting saving switch is pressed after one or more seconds passed replace this product 42 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 7 Maintenance and Inspection Z DANGER Doing so could cause an electrical shock A CAUTION e Turn off all phases of the external supply power used in the system when cleaning the unit or retightening the terminal block mounting screws and ter minal screws Not doing so could result in an electrical shock Tighten a terminal block mounting screw and a terminal screw within the spec ified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the unit resulting in a drop of the screw of the unit a short circuit or malfunctions e Do not disassemble or modify the units Doing so could cause trouble erroneous operation injury or fire If the product is repaired or
80. ration csccceeeeeeeeeeeeeeeeeeeeeeeens 8 2 1 Overall Configuration ccccccceccceeeeeeeeeneneeeeeeseeeeneeeeeeeeeeeneeeteetees 8 2 2 Cautions on the System Configuration cccecceceeeeeeeeeeeeeeeeeeees 8 2 3 Confirming Production Information ccccccceeeeeceeeeeeeeeeeeeeeeteees 9 Chapter 3 Specifications seeeeeeeeeeeeeeeeeeeeeeeeeeeneeneeeeees 10 3 1 List Of Specifications cccecceeceeceeeeeeceeeeeeeeeeeceneeeeeeeeeseneeeeeeeeeenes 10 3 2 COMMOCUON eer nenn aean A aA RaR EE aeaa 12 3 2 1 Terminal layout drawing saana EaR EEN 12 3 2 2 Wiring example of light curtain and peripheral devices 0ce 12 3 2 3 Wiring example of solenoid interlock AZM 200 and emergency stop SWINE Seia a a see tacit a E S 13 3 3 VO Signal Sri E E a E RA 14 3 4 Cable Specifications siisii aiana Nia 15 Chapter 4 Functions ssaassssssssssnusnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 16 44 Function Listarea ea a ioe aaa 16 4 2 MOUT FUNGUO Mirena ea E 16 4 3 Output FUNGCHON sisariensa annen raa a LEE EENE Ea 18 4 4 Protection FUNCtION cccccccccceeceeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeees 19 4 5 Error History FUNGON sssssssiserenvessisnnuracrnnrnannisneissrriniiun reren aranna 20 Chapter 5 Parameter Setting ccsssesseeeeseeeeeeeeeeeeeeeeeeeeeeeees 21 5 1 Parameter List cccccccccccsccccceecceceeceecceseseeseeecesseeesseesseeeeeeeeeeee
81. rform a_ troubleshooting referring to item 1 of 2 Troubleshooting for switch setting Perform reset operation or power OFF to ON of this product Completed Perform a_ troubleshooting referring to item 3 of 2 Troubleshooting for switch setting 41 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Procedures and Settings Before System Operation 2 Troubleshooting for switch setting Corrective actions for the invalid indicator operation at switch setting are shown in the follow ing table After power on or during switch setting L ERR indi cator red lights up Check if the link ID setting switch station No setting switch and transmission speed setting switch are pointing positions out side the setting range or not Set the positions of the link ID setting switch sta tion No setting switch and transmission speed setting switch within the setting range If the position each setting switch is set within the setting range replace this product After the first setting saving switch is pressed RUN indi cator green does not flash Check if the link ID setting switch station No setting switch and transmission speed setting switch is changed or not after the setting saving switch is pressed e Make the switch setting again from the beginning of the procedure If each setting switch is not changed afte
82. ror history function has saving and reading of the error history Saving of the error history When an error occurs in this product the error description is saved to the nonvolatile memo ry inside the unit as an error history Reading of the error history The description of error saved in the nonvolatile memory inside this product can be read from the safety CPU unit by the previous link ID switch setting and confirmed by GX Developer The safety CPU unit reads all the error histories inside this product By confirming the error history the cause of the error can be identified For confirming errors refer to 8 4 Troubleshooting with GX Developer For classification of erros refer to 8 5 Error Code List The reading procedure of error history is shown in the following table Start Terminal block removal reset O SET Turn OFF the power supply of this product and remove the terminal block part LINK ID STATION NO B RATE LBT 0 Switch setting EiS 1 e01 e04 e01 2 e Qe 2 e 2 WW OF nC Os Set the link ID switch of this product to EL 654 654 654 V4 X10 X1 Safety confirmation Confirm that the power supply of connected device is OFF Link ID setting switch Start of reading the error history Normal Turn ON the power supply of this product POWER LRUN Th
83. s product Does the RUN indicator NO green light up Y ys Does the ERR indicator YES C Completed red light up y y NO Replace this product Contact our office 49 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting 8 2 3 Flowchart for when the ERR indicator flashes The following shows the flowchart for when the ERR indicator red flashes at power on of this product or during operation of the unit ERR indicator red flashes Conduct PLC diagnostics with GX Developer connected to the safety CPU unit For PLC diagnostics refer to GX Developer Version 8 Operating Manual Safety PLC produced by Mitsubishi Electric Corporation Can the error information of YES this product be acquired yre Read the error history For reading of the error history refer to 4 5 Error History Function Could the error history of NO Y Perform troubleshooting according to the acquired error information For error codes refer to 8 5 Error Code List this product be read y YES Is there error information at the YES Y Replace this product estimated time in the error history NO End reading the error history For reading of the error history refer to 4 5 Error History Function Is the ERR indicator re
84. the product information verification processing Host information 1 2 Lowest 16 bits of product information to Host information 7 8 Highest 16 bits of product information CC Link Safety proto col product mismatch Model name informa tion mismatch The model name information received from the safety master station and that of the host station mismatched in the product information verification processing Details 1 to 9 Error details 1 SF Error details 2 C Error details 3 L1 Error details 4 T2 Error details 5 64 Error details 6 T Error details 7 Error details 8 4 Error details 9 0x0020 CC Link Safety protocol safety slave station param eter error Verification re quest acceptance disabled The verification request for the safety slave station parameters is accepted from the safety master station However it is not supported by the local station Safety slave station pa rameters Out of param eter number range Safety slave station pa rameters Same param eter number setting The number of the safety slave station parameters is out of range The same number is set for the safety slave station parameters Safety slave station param eter Out of setting range CC Link Safety protocol safety slave station pa rameter error CRC32 mismatch The settings of the safety slave station parameters are out of range For the safety slave
85. tion parameters CC Link Safety protocol division number error Error information The continuity of division numbers collapsed in the send receive processing of error information CC Link Safety protocol division number error Safety slave station internal information The continuity of division numbers collapsed in the safety slave station internal information access processing CC Link Safety protocol product mismatch Link ID mismatch The link ID received from the safety master station and that of the host station are different CC Link Safety protocol product mismatch Man ufacturer code mismatch The manufacture code received from the safety mas ter station and that of the host station mismatched in the product information verification processing CC Link Safety protocol product mismatch Unit inherent code mismatch The inherent code received from the safety master station and that of the host station mismatched in the product information verification processing CC Link Safety protocol product mismatch Unit technical version mismatch The unit technical version received from the safety master station and that of the host station mismatched in the product information verification processing CC Link Safety proto col product mismatch Product information mismatch The product information received from the safety mas ter station and that of the host station mismatched in
86. ue OFF bit 3 Y3 0 Output value ON 1 Output value OFF bit 4 YO 0 Output value ON 1 Output value OFF bit 5 Y1 0 Output value ON 1 Output value OFF bit 6 Y2 0 Output value ON 1 Output value OFF bit 7 Y3 0 Output value ON 1 Output value OFF Because of restrictions on hardware the sink side output read back always reads ON regardless of ON OFF of the output Corrective action 1 Reexamine the connected de vices and the wiring 2 Replace this product Input dark test error The test pulse could not be detected during the input dark test Output dark test error I O control power supply voltage error The test pulse could not be detected during the output dark test 1 0 contorl power supply overvoltage error The overvoltage undervoltage has been detected in the I O control power supply that poles every 10ms 1 Reexamine the connected devic es and the wiring 2 Replace this product 1 Reexamine the connected devic es and the wiring 2 Match the tim ing of powering on the external power supply to that of powering on this product External power supply error I O control power supply voltage switching off circuit error This product could not turn ON the I O control power supply at start up Reexamine the wiring and voltage of the ex ternal power supply Error history reading status record Record of error h
87. y related system refer to Safety Application Guide produced by Mitsubishi Elec tric Corporation 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Setting 1 Method of wiring of output This unit is used to set the Method of wiring of output in the output point unit The settings are shown in the following table 26 Method of wiring of output YO 27 Method of wiring of output Y1 No use Dual wiring Source Sink 28 Method of wiring of output Y2 Dual wiring Source Source 29 Method of wiring of output Y3 When a value out of the setting range is set the following errors occur e Out of the setting range of Method of wiring of output e Output wiring method combination error For the error refer to 8 5 Error Code List 2 Output dark test selection This parameter is used to set in the output point unit whether the Output dark test function of this product diagnostics function is executed or not The settings are shown in the following table 30 Output dark test selection YO 31 Output dark test selection Y1 Execute 32 Output dark test selection Y2 Not execute 33 Output dark test selection Y3 Execute When a value out of the setting range is set the following errors occur e Out of the setting range of Output dark test selection e Output dark test selection combination error For the

SUNX SF-CL1T264T CC-Link Safety System Remote I/O Unit

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