PDF - Günther Heisskanaltechnik
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1. On the rear of control unit a load connection plug is positioned On this modular plug up to 2 load connection modules can be assembled depending on the version DPI or DP2 Each 230V load circuit will be connected using these solid 20A contacts Refer to fig 3 2 for information about the assignment of the connection points to the corresponding modules connection diagramm of DP5 zone 1 zone 2 zone 3 zone 4 zone 5 load Oras DE Jo Je di 60 79 30 910010 V A 55999 90 2 thermo i FI er couples on 2 12 3 1 4 5 load 1 phas 1 3 5 7 9 load 2 neutral 2 4 1 6 8 10 6 Installation and start up a Installation e Please position the unit where not heat accumulation will occur e Ensure that the sockets are sufficiently for connecting The DP1 and DP2 needs a 16A Schuko mains plug e The load fuse may not exceed 16A b Start up e To connect the heating circuit and thermocouples plug in load connectors e Plug in mains plug for power supply e Press power switch e Set the desired set temperatures of all zones e During initial start up you should activate each control point separately so that possible faulty connection of either load or thermoelectric couple may be detected e After switching on the control unit please wait for a few minutes until all tools2. 4 3 Temperature lowering During any long term production halt it is advisable to lower the temperature of the zones It is not necessary to adjust the temperature for each regulation zone you can control the temperature of all zones simultaneously by pressing a lowering hotkey If you press the value lowering key CL the set temperatures of all zones is lowered by a preset value You can cancel the lowering by pressing the lowering key again 4 4 Switching power control The above mentioned phase control mechanism for continuous output control is provided specifically for hot runner nozzles For the operation of 230V heater circuits with very high output the DP3 DP5 provides the Switching Power Control The switching power control triggers a solid state relay This way the 230V heater circuits with just about any load can be controlled The Switching Power Control ensures that the desired output will practically continuously be activated It s main advantage over a traditional controller is an improvement of heating capacity and thus better control qualities 4 5 Counter operating time The operating time of the DP3 DPS is internally saved with resolution of I minute and may be read via the parameter menu operating time lt 10 hours display hours min operating time gt 10 hours display hours Production Index A documentation rev 10 01 11 ee L G NTHER User manual control unit DP3 DP5 5 Connection of control circuits
3. Olszowski Fax 48 22 62 97 774 ul Poznanska 14 m 33 E mail guenther pro onet pl PL 00 680 Warszawa Dipl Ing H G nther Ges m b H Phone 43 186 94 764 Mr Feik Fax 43 1 86 94 76 47 Speichmiihlgasse 1 E mail guenther kabsi at A 2380 Perchtoldsdorf Basler Trade KFT Phone 36 12 3905 17 Mr Zastrow Fax 36 12 39 05 17 Postbox 25 E mail baslertrade mail datanet hu H 1581 Budapest P E P Plastics GmbH Phone 41 52 222 72 26 Mr Elmer Fax 41 52 222 07 24 W lflingerstrasse 59 P O Box 21 E Mail martin elmer bluewin ch CH 8407 Winterthur Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 18 User manual control unit DP3 DP5 Worldwide Grupo Zoica Eduardo Campos Madrigal S A de V C Sadi Carnot No 77 Col San Rafael MEX D F 06470 Delg Cuauhtemco Center Plast Mr Gonzalez Palacio C Sant Gabriel 17 Lo 3 E 08950 Esplugues de Liob Technisches B ro Backer Mr B cker Pieter Lieftinckweg 20 NL 1505 HX Zaandam Battenfeld Hong Kong Ltd Mr Pechtl 2Fl No 18 Dai Fat Street Tai Po Industrial Estate Hong Kong N T Tai Po Millutensil SRL Mrs Just Oselieri Corso Buenos Aires 92 I 20124 Milano Brale Ltda Mr Holdschmidt Rua Joao de Barro 52 BR 83326 470 Pinhais PR DUMIS Mlaka d o o Mr Urana Oretnekova pot 9 SL 4000 Kranj HH Plastkombi aps Mr Hansen stergade 24 D DK 3200 Helsinge DELPLACE Ltd Marc Delplace B Sc Eng 6061 Thimens Boulevard CAN
4. St Laurent QC H4S 1V8 S G NTHER Hot Runner Systems Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Phone Fax E mail Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 52 55 46 40 14 52 55 66 61 62 gpozoica avantel net 34 93 47 37 713 34 93 49 90 43 8 centerplast Qairtel net 31 75 68 18 00 0 31 75 68 18 00 1 t b backer wxs nl 852 26 66 91 40 852 26 65 25 26 bathk hk super net 39 02 29 40 43 90 39 02 20 46 677 millut tin it 55 41 66 82595 55 41 66 82 59 5 brale brale com br 386 42 74 10 00 386 42 74 10 01 dumis siol net 45 48 79 98 88 45 48 79 80 16 mail hh plastkombi dk 1 51 44 85 77 80 1 514485 11 28 marc delplace qc aibn com
5. are heated up evenly Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 12 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems 7 Table of faults and defects During the course of the operation the DP3 DP5 is continually checking the control circuit for faults and defects Any fault defect detected is indicated on the display __ Fault Defect Possible Cause Fault report Thermocouple of Thermocouple is not Check connection plug no sensor 1 zone 1 or 3 defect connected or and cable of interrupted thermoelectric couple Fault report Thermocouple of Thermocouple is not Check connection plug no sensor 2 zone 2 or 4 defect connected or and cable of interrupted thermoelectric couple Fault report Polarity error at Polarity error at the Correct the polarity Pol TH 1 thermocouple of thermo couple zone or 3 Fault report Polarity error at Polarity error at the Correct the polarity Pol TH 2 thermocouple of thermo couple zone or 3 Significant fluctua Thermocouple defect Check earthing of load tion of temperature or load circuit not circuit 100 C earthed Temperature increase Load circuit swapped Check assignment of not satisfactory heater circuit to thermoelectric couple Caution With 230V runners the heater circuits must be earthed sufficiently Lack of earthing or insufficiently earthed tool heating element may cause several errors in the temperature reading Note During
6. for zone 2 simultaneously you can switch between thermocouples percentage control mode and zone off Note If the DP3 DP5 detects a damaged or disconnected thermocouple during operation it automatically disconnects the heater circuit and displays a fault report If you confirm this report the unit afterwards automatically switches into percentage control mode 2 5 Loading default values The system parameters of the DP3 DP5 can be set in the parameter menu In case of an error in your parameter configuration the unit offers the possibility to load standard default values For that purpose hold down keys A1 B1 and menu during power on of the control unit display meaning LOAd The display load defaults appears after you choose to set the factory dEF defaults for approx 5 sec 2 6 Fault reports During its operation the controller DP3 DP5 runs serval diagnostic routines These includes checking the thermocouples Any fault or defect will be indicated by a short report The heater circuit will always be disconnected in case of a fault or defect Note System faults can be confirmed by pressing key menu Production Index A documentation rev 10 01 5 ee L G NTHER User manual control unit DP3 DP5 The following fault reports may arise during the operation of the DP3 DP5 display meaning Thermocouple failure No The unit detected that a thermocouple is unconnected or interrupted on on
7. initial start up the assignment of the zones must be checked For that purpose you should heat up the control circuits one by one and monitor the temperature rise Production Index A documentation rev 10 01 13 ee L G NTHER User manual control unit DP3 DP5 8 Specifications Nominal Voltage Nominal Capacity DP3 5 Stand by Capacity Load Connection DP3 Load Connection DP5 Mains Plug DP3 DP5 Thermocouple Connection Fuses Regulation Storage Temperature Operating Temperature Protection Type Dimensions W H D Colour 220V 240V AC 50 60Hz 3500 W 1x 16A approx 10 VA 2 x heater circuit 230V 10A zone 1 2 1 x heater circuit 230V 16A zone 3 amphenol modular connector series C146 4 x heater circuit 230V 10A zone 1 4 I x heater circuit 230V 16A zone 5 amphenol modular connector series C146 3m 16A plug thermoelectric couple type L FeCuNi amphenol modular connector series C146 FF 16A 6 3 x 32mm type Schurter Typ SA superfast for triacs FF 10A 6 3 x 32mm type Schurter Type SA superfast for triacs Pulsgruppensteuerung switching power control up to 70 C up to 35 C IP 20 259mm x 95mm x 290mm grey and blue RAL 9018 and RAL 5015 Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 14 Davidsmeyer amp Paul GmbH Elektronik 9 Appendix EG declaration of conformity For the following below listed products GUNTHER Hot Runner C
8. 8 50 E mail info guenther heisskanal de Internet www guenther hotrunner com Germany Phone Fax E mail GUNTHER Heisskanaltechnik GmbH Phone 49 01 73 8 67 83 35 Mr Spork Fax 49 64 51 50 08 59 Sachsenberger Str 1 E mail spork guenther heisskanal de D 35066 Frankenberg GUNTHER Heisskanaltechnik GmbH Phone 49 01 72941 12 26 Mr Stamm Fax 49 64 51 50 08 59 Sachsenberger Str 1 E mail stamm guenther heisskanal de D 35066 Frankenberg Verkaufsb ro Baden W rttemberg Nord Phone 49 62 51 55 03 82 Mr Fritz Fax 49 62 51 55 03 83 Zedernstr 23 E mail fritzQguenther heisskanal de D 64653 Lorsch Verkaufsb ro Baden W rttemberg Mitte Phone 49 70 42 37 48 48 Mr Rasi Fax 49 70 42 37 48 49 Sonnenweg 4 E mail rasi guenther heisskanal de D 74372 Sersheim Verkaufsb ro Baden W rttemberg S d Phone 49 76 46 91 54 90 Mr Waizmann Fax 49 76 46 91 54 91 MihlenstraBe 21 E mail waizmann guenther heisskanal de D 79367 Weisweil WESCHU Phone 49 911 96 12 30 0 Mr Grajer Fax 49 911 96 12 30 50 Edisonstr 81 E mail thomas grajer weschu de D 90431 N rnberg Industrievertretungen Phone 49 36 84 88 68 0 Mr R mhild Fax 49 36 84 88 68 22 Thomas Mann Str 4 E mail roemhild IV gmx de D 98597 Breitungen Verkaufsb ro Nord Phone 49 47 43 91 29 90 Herr Dierks Fax 49 47 43 91 29 91 Mittelfeldweg 19a E mail dierks guenther heisskanal de D 27607 Langen Production Index A
9. Z GUNTHER Hot Runner Systems Control unit DP3 DP5 User manual ee L G NTHER User manual control unit DP3 DP5 Contents 1 General notes 1 1 Safety information De Operation 2 1 Start up 2 2 Display of temperature 2 3 Display during percentage mode 2 4 Changing the control modes thermocouple percentage control mode off 2 5 Loading default values 2 6 Fault reports 3 Parameter setting 3 1 Parameter menu flow chart menu items 3 2 Configuration menu flow start meine items 4 Further function 4 1 Softstart 4 2 Starting ramp 4 3 Set value lowering 4 4 Switching power control 4 5 Counter operating time 5 Connection of control circuits 6 Installation and start up S Table of faults and defects 8 Specifications 9 Appendix EG declaration of conformity 10 Addresses Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 2 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems GUNTHER Hot Runner Control Unit DP3 DP5 1 General notes The five zone control unit DP5 is designed for temperature regulation of five hot runner nozzles It may be applied for the control of any 230V load circuit of hot runner systems The unit s output of up to 3500W allows the operation of different 230V loads by means of the Pulsgruppensteuerung Switching Power Control Please note that this unit is not designed for temperature control of low voltage nozzles SV or 24V On the re
10. ar the illuminated master key the modular plug and the fuse are positionized Each heating circuit is controlled via solid state relays in Pulsgruppenbetrieb Switching Power Control mode Caution The load fuse F3 DP3 or F5 DP5 may not exceed a maximum current of 16A The other fuses F1 F2 for DP3 or F1 F4 for DP5 may not exceed a maximum current of 10A The 3 zone controller unit DP3 is a smaller version of the 5 zone control unit DPS It is basically constructed like the DP5 yet it operates only one circuit 1 1 Safety information The DP3 DP5S is built and tested according to safety standards declared by the European Council of Assimilation of Legal Regulations cf appendix and has left the factory in perfect condition In order to maintain this condition and for safe operation please read this User Manual carefully and follow the instructions Ensure that your local supply voltage corresponds to the unit s nominal voltage before you switch on For safe operation the unit must be plugged into an earthed socket Any disconnection of the earthed conductor e g by using an extension flex without earthed conductor may cause severe danger Caution Always disconnect the unit before opening Pull mains plug This control unit contains hazardous voltage Any repair and service work must be carried out by qualified and authorised personnel only The components inside the unit are maintenance free for our customers They are ex
11. clusively serviced by Giinther Hot Runner Systems For operation of the control unit a fuse protected socket must be used Both the DP3 and DP5 are equipped with a one phase 16A plug Please ensure that the sockets used are protected sufficiently Note Refer to the chapter on installation and start up for further information Always unplug the unit before touching the components inside Pull mains plug Production Index A documentation rev 10 01 3 ee L G NTHER User manual control unit DP3 DP5 2 Operation zone 1 zone 2 zone 3 zone 4 zone 5 NR G NTHER DP5 Heisskanaltechnik 400 2 100 3 100 4 100 gt 100 actual temp 102 102 102 102 lt settemp up down keys A Bi A2 B2 A3 B3 A4 BA A5 BS menue key value lowering The set temperature can be adjusted by pressing the up and down keys at each zone You can switch between the three operation modes by pressing the two keys A_ and B_ of a zone simultaneously See chapter 2 4 If you change settings in the parameter menu the left display shows the parameter settings for all zones The fault reports of each zone are displayed on the defect zone display You enter the parametermenu by pressing key menu see chapter 3 By the three zone version DP3 the 4 and the 5 display has no function Besides that the functions don t differ 2 1 Start up ge GUNTHER After switching on the controller s left LED display zone 1 shows the Heisskanalt
12. cting quit Press key A1 or B1 if you quit want to return to the normal operating level You automatically quit the parametermenu if for approx 10 seconds no key is pressed softstart You can select the softstart function for 230V nozzles by entering the menu SoFt SOFT Here you can enable or disable the softstart function set value lowering The menu item set value lowering rEd or rEd A enables you to set the rEd lowering temperature or the lowering current rEdA This function set value lowering is switched by the pressing the keys Al and F simultaneously configuration menu The menu item configuration menue CONF enables you to enter the ConF configuration menu This menu is protected by a password Please refer to the chapter 3 3 Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 8 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems 3 2 Flow chart of configuration menu configuration menue adjust PID parameter of zone I adjust PID parameter of zone 2 5 temperature unit C F hour meter adjustment system parameter exit menue PA AV MENU o A operation mode Production Index A documentation rev 10 01 9 ee L G NTHER User manual control unit DP3 DP5 In the configuration menu the system parameters of controller DP3 DP5 can be set Besides the various item
13. documentation rev 10 01 17 L G NTHER User manual control unit DP3 DP5 Worldwide Phone Fax E mail G NTHER France S A Phone 33 139 32 03 04 Mr Demicheli Fax 33 1 39 32 03 05 6 rue Jules Verne E mail m_demicheli gunther france com F 95320 Saint Leu La Foret GUNTHER U K Phone 44 14 74 87 97 74 Mr Heendeniya Fax 44 14 74 87 30 63 52 Lambardes New Ash Green E mail info gunther co uk GB Longfield Kent DA3 8HU Trader Ingman Oy Phone 358 93 44 55 44 Mr Ingman Fax 358 93 43 40 52 0 Str msintie 23 A 1 E mail jukka traderingman fi FIN 00930 Helsinki GUNTHER Hot Runner Systems Inc Phone 1 8472 15 78 74 Mr Vander Noot Fax 1 84 72 15 78 05 725 Hastings Lane E mail info ghrsi com USA Buffalo Grove Illinois 60089 Federal Technology Corp Phone 886 7 72 10171 Mr Yun Fax 886 7 75 12 270 6F No 74 FU Shiang St E mail federal khh msa hinet net Chyan Jenn Dist Kaohsiung 806 Taiwan R O C Su Pad Ltd Phone 972 3 90 23 902 Mr Sadeh Fax 972 3 90 23 90 3 2 Hamelacha Street E mail supadltd netvision net il New Industrial Zone IL Rosh Ha Ayn 48091 Dipl Ing Petr Sochor Phone 42 0 1 84 72 39 66 Ve Vilkach 1849 Fax 42 0 1 84 72 39 66 CZ 347 01 Tachov E mail guenther trysky sochor iol cz GUNTHER S C Phone 48 22 62 25 22 8 Mr
14. e wire Sens _ Please check the wiring of your thermocouple Polarity error at thermocouple connection Pol Polarity error at the connection of thermocouple of control circuit 1 The tH 1 thermocouple seem s to be connected with wrong polarity Please check the wiring of your thermocouple Note If you confirm by pressing key menu after fault report thermocouple damaged or polarity error the DP3 DP5 automatically switches into percentage control mode If you are able to solve the problem the fault before confirming with key menu the controller remains in thermocouple control mode Thermocouple short circuit Err A short circuit in control circuit 1 has occurred This fault can be detected after a tH 1 period of min 90 sec Please check the wiring of your thermocouple Over temperature tHi The temperature of control circuit 1 crosses the security mark The max allowed Ch1 temperature can be set as systemparameter and is standardly set to 500 Ambient temperature above limit The unit detected an ambient temperature of above 70 C Err Temp 3 Parameter setting The operation of the controller depends on the setting of the parameters For easy access the most important parameters are displayed on a menu The parameter menu is divided into a user menu and a configuration menu the access to which is restricted by a password In the user menu only non critical system parameters can be changed Cau
15. echnik start report the top line indicates the number of zones connected to the controller DP5 five zone controller the bottom line indicates the dP5 number of software version After the start report the DP3 DP5 P1 03 automatically runs a system check then starts the operating mode v 4 Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 4 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems 2 2 Display of temperature The temperature controller displays temperatures on five 4 digit LED displays During thermocouple control mode the first line displays the actual temperature and the second line displays the set temperature max 500 C The DP3 DP5 offers the opportunity to choose between C and F A set value of 570 F for example would be displayed as 570F on this set value indicator 2 3 Display during percentage control modes The DP3 DP5 can be operated in percentage control mode in order to avoid a long term production halt in the event of a thermocouple failure percentage control mode range of 0 100 possible Keys Key A1 A5 Decrease the percent value set value current control Key B1 B5 Increase the percent value set value current control 2 4 Changing the control modes The DP3 DP5 can be operated in percentage control mode in order to avoid a long term production halt in the event of a thermoelectric couple failure By pressing the keys Al and Bl for zone 1 or keys A2 and B2
16. ontroller DP3 and DP5 we hereby confirm that above listed products comply to all important safety requirements that have been declared by the Council of Assimilation of Legal Regulations by the EC membership countries concerning electromagnetical conformity 89 336 EWG To verify these products to electromagnetical conformity the following standards were referred to EN 50081 Part 2 EN 50082 Part 2 The above mentioned products also comply to DIN EN 61010 part 1 03 94 This declaration applies to all above listed products with the following production index Production Index A The production index is the number behind the serial number on the identification label of the product The identification label is located on the right side of the product DAVIDSMEYER amp PAUL GmbH Elektronik Technologiezentrum Karl Heinz Beckurts Str 13 D 52428 Jiilich J lich 01 09 2000 J Marquardt Managing Director Expressions recommended by EMV Rechtsvorschriften und ihre Anwendung in der Praxis Franzis Verlag 1993 Production Index A documentation rev 09 00 15 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems 10 Adresses HEADQUARTER GUNTHER Heisskanaltechnik GmbH Industriegebiet Nord Sachsenberger Stra e 1 D 35066 Frankenberg Eder Germany Phone 49 64 51 50 08 0 Fax 49 64 51 50 0
17. s for frequently used parameters the item system is therefore protected by an additional password Changes of system parameters must be carried out by authorised and qualified personnel display meaning configuration menu You find the configuration menu in the parameter menu item CONF ConF To start the configuration menu you must enter the password You have to ae enter the digits of the passwords starting right by pressing Al or Bl Enter by pressing the F key PID parameters Pid1 5 Item PID_ allows to change the PID regulation parameters for each zone manually At the five zone controller DP5 there are five menu items to select the PID parameters each zone temperature unit Unlt In the menu item temperature unit you can choose between C Celsius and F Fahrenheit Hour counter operating time In the menu item hour you can find the number of operating hours system parameters The system parameters of the DP3 DP5 can be changed after entering the SYS menu item sys The menu is protected by a password and enables you to set and change all system parameters Changes of the system parameters should only be carried out by authorised and qualified personnel You can load the standard default values as described in chapter 2 5 if your configuration of the system parameters proves inadequate or faulty exit menu You can quit the parameter menu by selecting quit Press key Al or B1 if you qUlt want to ret
18. tion The access to configuration data is protected by a password The configuration should only be changed by authorised and qualified personnel Inexpert configuration may cause damage of the hot runner system The person who sets unit into operation is responsible for correct configuration of the controller Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 6 User manual control unit DP3 DP5 Z GUNTHER Hot Runner System 3 1 Flow chart of parameter menu operation mode exit parameter menue softstart ON OFF set lowering temperature starting configuration menue 100 120 display temperature MENU softstart OFF softstart ON rEd rEd SR 0040 0050 v old lowering temp new lowering temp configuration menue password MENU legend menu press menu key a press Al or Bl key vla change setting by pressing Al or Bl key SN display no Production Index A documentation rev 10 01 ee L G NTHER User manual control unit DP3 DP5 You enter the parameter menu by pressing key F Each further use of this key F leads you to the next menu item With keys A1 or B1 you can activate each menu item The display then switches from no to YES For information on the configuration menu please refer to chapter 3 3 display meaning exit menu You can quit the parameter menu by sele
19. urn to the normal operating level You automatically quit the parametermenu if for approx 10 seconds no key is pressed Copyright DAVIDSMEYER amp PAUL GmbH Elektronik 10 Z GUNTHER User manual control unit DP3 DP5 Hot Runner Systems 4 further functions 4 1 Start up procedure With 230V loads connected to a system a softstart is necessary in order to remove the moisture from the thermoelectric couples During the first phase of the softstart the set value n per cent is increased from 0 to 50 The ramp time is adjustable any adjustment must guarantee that at the end of the ramp a temperature of 105 C will be reached During the hold time following this procedure the DP3 DP5 sets the temperature to 105 C independent of the set value selected During the hold time the nozzles are dried out adequately while keeping the thermic load as low as possible The system performs the start up procedure automatically after the control unit is switched on The unit switches into normal operating condition immediately after the hold time 4 2 Starting ramp If you wish to heat up a cool zone it is highly recommended that you do not use the max power for reaching the desired operating temperature The DP3 DP5 limitates the power output at the initial start up and afterwards increases it to 100 over four steps in order to keep the thermic stress as low as possible After approx 60 seconds the max heating capacity is available
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