Wall-Mounted Tie Rod Supported Jib Cranes User Manual
Contents
1. Hex Bolt Nut amp Lockwasher See Detail F 2 1 2 A Thrust Plate Note 1 2 Thick shim Plate at beam bracket on 12 Detail only 3 1 2 Sec AA _ 4 3 1 2 4 3 1 2 1 1 4 13 16 Dia Holes 6 Bracket 1 5 16 Dia Holes 6 3 1 2 5 TON CAPACITY 301 SERIES WALL BRACKET 5 TON SPAN WALL BRACKET CENTER BEAM BRACKET CENTER BEAM WGT FT 31 88 31 84 CAP CHANNEL 10 10 10 10 10 WGT FT 15 38 15 38 15 3 15 38 15 38 15 38 CLEAR SPAN 6 4 3 4 8 4 3 4 10 4 3 4 12 4 3 4 14 4 1 4 16 4 1 4 18 4 1 4 20 4 1 4 22 4 1 4 24 4 1 4 26 4 1 4 28 4 1 4 TIE ROD LENGTH 4 6 6 5 8 4 10 3 11 10 13 6 15 2 17 4 19 6 21 7 23 9 25 11 THRUST PULL 33 010 39 260 39 070 38 980 39 180 39 190 39 670 39 760 38 960 39 970 40 080 39 290 WEIGHT 972 1058 1144 1230 1478 1582 1951 2089 2227 2365 2503 2641 11 WALL BRACKET MODEL 301 050 to 500 Exploded View 5 TON ONLY BEAM CAPPED WHEN REQUIRED 5 TON ONLY WHEN REQUIRED Serial Number Location starting 12 03 12 BILL OF MATERIALS WALL BRACKET TIE ROD JIB CRANE MODEL 301 050 100 ITEM DESCRIPTION PART NO QTY MERD J pb 1211 HEX BOLT 10 12 BEAM 10 0203 6 HEXNUT 11 0030 6 LOCK WASHER 14 0003 6 WASHER ___ 16 0001 _6_ Ordering Rep2. q Thrust Hex Bolt Nut amp Lockwasher B a gt Thrust Plate See Detail 1 3 4 Detail Bracket SPAN 8 WALL BRACKET CENTER BEAM BRACKET CENTER 1 3 4 e 2 le d 78 13 16 Dia 13 16 Dia Holes 6 2 TON CAPACITY dl i 301 SERIES WALL BRACKET 2 p 22 2 5129 E ces With Beam Welded Construction 26 2 1 2 28 9 0 200 30 10 0 WGT FT 12 31 854 12 31 85 12 31 82 12 31 854 12 31 82 CAP CHANNEL 8 8 8 8 8 WGT FT 11 58 11 58 11 58 11 58 11 52 F CLEAR SPAN 6 7 1 2 8 7 1 2 10 7 1 2 12 7 1 2 14 7 1 2 16 7 1 2 18 7 1 2 20 7 1 2 22 7 1 2 24 7 1 2 26 7 1 2 28 7 1 2 G ROD LENGTH 5 11 7 8 9 6 11 5 13 4 15 5 17 2 19 3 20 0 22 7 24 10 27 4 THRUST PULL 14 470 17 110 16 780 16 580 15 870 16 560 17 350 18 300 18 840 19 330 18 690 18 190 WEIGHT 3054 3520 401 449 604 667 854 11273 12208 1323 14248 15268 WALL BRACKET JIB CRANE 200 ROTATION MODEL 301 Hex Bolt Lock Nut 6 11 16 Dia Hole
3. 1 Dia Tie Rod Sec BB Tie Rod Kit Only Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer D lt a Thrust Hex Bolt Nut amp Lockwasher 19 See Detail 11 1 4 F 24 2 Detail Sec AA 1 1 8 f 1 1 8 1 1 2 em 11 16 Dia Holes 4 1 1 2 2 1 4 With Beam Welded Construction Bracket 11 16 Dia Hole 6 d 1 TON CAPACITY 301 SERIES WALL BRACKET 1 TON SPAN 8 10 12 14 18 20 22 26 28 WALL BRACKET T Tm BEAM BRACKET E m ue i T BEAM 6 6 6 10 10 10 10 12 12 WGTIFT 1258 1254 12 58 25 40 25 40 25 44 31 84 CAP CHANNEL 8 8 8 8 8 2 CLEAR SPAN 6 10 3 4 8 10 3 4 10 10 3 4 12 10 3 4 14 10 3 4 16 10 3 4 18 10 3 4 20 10 3 4 22 10 3 4 24 10 3 4 26 10 3 4 TIE ROD LENGTH 5 7 7 4 9 5 11 2 13 4 14 11 16 11 19 1 20 22 7 24 4 26 7 THRUST PULL 8460 8430 8430 WEIGHT 192 2228 2538 283 4064 449 627 832 902 976 1291 14078 WALL BRACKET JIB CRANE 200 ROTATION MODEL 301 Hex Bolt Lock Nut Pull Hex Nut Grease Fitting 6 11 16 Dia Holes 1 1 2 Tie Rod Dia 1 1 Sec BB Tie Rod Kit Only Hex Bolt Nut amp Wa Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer sher 1 4 1 4
4. that the bolts be ASTM A325 grade 4 Plan the installation such that the proper clearance as outlined in ANSI B30 11 will be adhered to In the design of jib crane systems all factors that influence clearances such as roof truss sag and boom deflection shall be considered STRUCTURAL BOLT ONLY NOT PIVOT BOLTS After these points have been covered you may begin the installation procedure as follows 1 Refer to the appropriate table in this manual and locate the dimensions of the specific Model 301 jib crane to be installed Determine the elevation of the top wall bracket by adding the Bracket Centers dimension to the desired elevation of the bottom of the boom plus 1 2 the boom height Hold the top wall bracket against the supporting column in its proper location with a C clamp or other supporting method Establish the correct distance from the top wall bracket to the bottom wall bracket from the charts Dimension B Hold the bottom wall bracket against the supporting column with a C clamp or other supporting method Use a plumb bob to check the alignment of the bottom bracket with the top bracket in two planes The alignment must be within 1 16 inches from top to bottom SIDE VIEW FRONT VIEW Dimension B 1 16 PLUMB BOB 1 16 PLUMB BOB Using the wall brackets as a template mark the established hole locations Drill the holes in the colum
5. 15 13 0060 2 l6 ____ HEXNUT 11 0102 2 17 1 11 0060 4 18 19 HEXNUT 11 0040 6 20 21 22 23 LOCK WASHER 14 0004 6 24 16 0002 6 25 2 2 4 4 4 2 2 4 Ordering Repair Parts When ordering repair parts from this manual be sure to state the model and serial number of the unit This information can be found on the small metal plate attached to the jib crane The hardware kits are determined by the capacity of the jib crane Hardware Model 301 300 3 Ton Capacity 15 BILL OF MATERIALS WALL BRACKET TIE ROD JIB CRANE MODEL 301 500 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 END STOP 6 8 BEAM IZ 10 8 11 9 10 11 12 ____ __ 10 0416 6 13 HEX BOLT 6 8 BEAM 13 HEX BOLT 10 12 BEAM 14 15 16 17 HEXNUT _ 11 0060 6 18 19 20 21 LOCK WASHER 14 0005 6 22 23 24 25 26 Ordering Repair Parts When ordering repair parts from this manual be sure to state the model and serial number of the unit This information can be found on the small metal plate attached to the jib crane The hardware kits are determined by the capacity of the jib crane Hardware Model 301 500 16 5 Ton Capacity TAG LINE SUPPORT SYSTEM equipment Conductor not supplied Bill of Material ITEM DESCRIPTION QTY 7 6 wxwus 4 5 PULLEYS 5 4 eve
6. any circumstances for any indirect incidental or consequential damages including but not limited to lost profits increased operating costs or loss of production This warranty does not extend to components or accessories not manufactured by Spanco The purchaser s remedy for such components and accessories will be determined by the terms and conditions of any the warranty provided by the manufacturer of such components and accessories NOTE A motorized Spanco products come with a One Year Warranty on drive components 20
7. capacity greater than that of the jib Be sure to tighten all nuts on the tie rod 1 600 of span Level Connect the hoist to its source of power either air or electric if required as per the hoist manufacturer s manual Now that the jib crane installation is complete but before the unit is placed into service it is important to review and follow procedures outlined in Chapter 11 2 of ANSI B30 11 regarding inspection testing and maintenance MAINTENANCE By definition the term jib crane includes the jib the trolley and the hoist along with any attachment that may exist The user should refer to the manual supplied with the hoist and trolley for a listing of maintenance points and their suggested frequency With regards to the SPANCO jib the only maintenance item is that of the wall bracket lubrication The sleeve bearings in those brackets are pre lubricated at the factory Field lubrication of those bearings is required based upon usage of the crane SPANCO recommends that the bearings be lubricated at least once a year The grease should be a lithium soap based grease consistency No NLGI 2 WALL BRACKET JIB CRANE 200 ROTATION MODEL 301 Hex Bolt Lock Nut 6 9 16 Dia Holes a A Y Xl Pull Beam Hex Nut 2 1 2 A Grease Fitting 1 Dia Rod Sec BB B G
8. sours 3 2 1 CABLE CLAMPS TAGLINE CABLE 1 TROLLEY STOPS 2 QTY VARIES PER SPAN 17 SINGLE POSITION BOOM LOCK a PN prol X N ja Ne d N TIGHTEN AFTER zamm 4 ADJUSTMENT S _ 5 TIGHTEN AFTER mud 1 ARM ANGLE ADJUSTMENT TO LOCK TO UNLOCK PULL DOWN PULL DOWN Se NOTE 1 Rope length must be specified to fit each crane To determine rope length use 2 X floor to height under boom minus 7 0 This will place rope approximately 3 6 from floor 2 Thread roped ends through holes and tie knots at rope ends 3 To adjust swing arm all set screws and collers should be loose to return components to the proper position Push main locking pin against bottom of slot and make sure lever arm is horizontal Tighen all set screws to anchor set screws in shaft 18 19 Spanco Inc Toll Free 800 869 2080 0 604 Hemlock Road Local 610 286 7200 Inc Morgantown PA 19543 Fax 610 286 0085 Promise to perform Spanco com TEN YEAR SPANCO WARRANTY Products covered under the Ten Year Warranty Manual Steel Freestanding Ceiling Mounted Workstation Bridge Cranes and Monorails Manual Aluminum Alu Track Workstation Bridge Cranes and Monorails Manual Jib Cranes I Beam Articulating and Workstation Jib Cranes Manual Gantry Cranes and Tripods What the Ten Year Warranty covers
9. Defects in Equipment material and workmanship Wearable parts end truck and hoist trolley wheels only Spanco Inc warrants its manual workstation bridge crane products jib crane products and gantry crane products to be free from defects in material and workmanship for a period of ten 10 years or 20 000 hours commencing on the date of shipment to the first retail purchaser This warranty extends to non wearable parts only with the exception of the wheels supplied on manually operated workstation end trucks and hoist trolleys This warranty does not cover defective equipment or system failure caused by misuse negligence improper installation or maintenance or equipment that has been used in excess of its rated capacity or beyond its service factors It does not apply to equipment that has been altered without Spanco s written authorization Written notice of any claimed system defect must be given to Spanco within thirty days of discovery Spanco s obligation under this warranty is limited to the replacement or repair of Spanco s products at the factory or separate location approved by Spanco The purchaser is responsible for all freight and transportation costs relating to equipment repair or replacement Other than the abovementioned warranty Spanco will not honor any other warranties whether express implied or statutory and disclaims any warranties of merchantability or fitness for a particular purpose Spanco is not liable under
10. Manual No 103 0007 REV 08 14 Promise to perform Spare Parts Instruction and Maintenance Manual for SPANCO Model 301 Jib Cranes 150 9001 REGISTERED Spanco Inc TABLE OF CONTENTS _____ 4 T TTE 4 6 ehes 6 Wall Bracket Jib Crane 200 Rotation Model 301 050 7 Wall Bracket Jib Crane 200 Rotation Model 301 100 8 Wall Bracket Jib Crane 200 Rotation Model 301 200 9 Wall Bracket Jib Crane 200 Rotation Model 301 300 10 Wall Bracket Jib Crane 200 Rotation Model 301 500 11 Wall Bracket Model 301 050 to 500 Exploded 12 Bill of Materials Wall Bracket Tie Rod Jib Crane Model 301 050 100 R fed t ru RN Obi ini 13 Model SOT 200 14 Medel 301 4300 Saat ATE ET 15 Wedel 30 16 Tag Line SUP POM 17 Single Position Boom LOCK neei eae TL LO m 18 Warranty and Service Poll asse 20 FORWARD This manual contains important informatio
11. Tie Rod Kit Only 3 8 Hex Bolt Nut amp Washer d Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer 4 i B B Thrust 0 we Hex Bolt Nut amp Lockwasher ap 11 1 4 See Detail 3 1 2 b 2 1 2 A Thrust Detail 1 3 4 1 3 4 1 8 1 1 8 1 1 8 e 1 1 2 mm 11 16 Dia Holes 4 1 1 2 2 1 4 With Beam Welded Construction Bracket 11 16 Dia Hole 6 301 SERIES WALL BRACKET 1 2 TON A SPAN 8 10 12 14 16 18 20 22 24 26 28 30 WALL BRACKET m vos mE one ine T wr o T B CENTER 2 9 3 0 3 9 4 6 5 6 6 0 6 6 7 0 7 6 8 0 9 0 10 0 BEAM BRACKET m T uo ine m ms E ES ms T C CENTER 1 3 1 6 1 9 2 0 2 0 2 0 2 3 2 3 2 6 2 6 3 0 3 6 p BEAM 6 6 6 6 6 8 10 10 10 10 12 12 WGTIFT 12 5 12 54 12 58 12 5 12 5 18 4 25 4 25 4 25 4 25 4 31 84 31 84 CAP CHANNEL 8 8 8 8 8 WGTIFT 11 5 11 5 11 5 11 5 11 5 CLEAR SPAN 6 9 3 4 8 9 3 4 10 9 3 4 12 0 3 4 14 9 3 4 16 9 3 4 18 9 3 4 20 9 3 4 22 9 3 4 24 9 3 4 26 9 3 4 28 9 3 4 G TIE ROD LENGTH 7 4 9 5 13 4 15 5 19 3 21 1 23 1 25 1 26 7 THRUST PULL 4790 4350 4320 4110 4380 4660 5120 5320 5800 5670 6010 WEIGHT 192 222 2538 2838 314 449 489 619 739 914 986 1407 WALL BRACKET JIB CRANE 200 ROTATION MODEL 301 Hex Bolt Lock Nut 6 9 16 Dia Holes p 2 1 2
12. air Parts When ordering repair parts from this manual be sure to state the model and serial number of the unit This information can be found on the small metal plate attached to the jib crane The hardware kits are determined by the capacity of the jib crane Hardware Model 301 050 100 1 2 and 1 Ton Capacity 13 BILL OF MATERIALS WALL BRACKET TIE ROD JIB CRANE MODEL 301 200 ITEM DESCRIPTION PART NO QTY gt l 2 3 4 5 6 6 J a 8 BEAM l 9 10 u 12 13 HEX BOLT 6 8 BEAM 13 BOLT 10 12 BEAM 10 0302 6 14 15 16 17 18 19 HEXNUT 11 0040 6 20 21 22 23 LOCKWASHER 14 0004 6 24 BEVELWASHER 16 0002 6 25 Ordering Repair Parts When ordering repair parts from this manual be sure to state the model and serial number of the unit This information can be found on the small metal plate attached to the jib crane The hardware kits are determined by the capacity of the jib crane Hardware Model 301 200 2 Ton Capacity 14 BILL OF MATERIALS WALL BRACKET TIE ROD JIB CRANE MODEL 301 300 ITEM DESCRIPTION PART NO QTY HEX BOLT 10 0905 301 HEX BOLT 10 0901 HEX BOLT 10 1001 1 2 3 4 5 6 END STOP 6 8 BEAM 6 END STOP 10 12 BEAM 7 1 8 1 9 10 11 12 MH Ea __ 100402 4 13 HEX BOLT 6 8 BEAM 10 0203 4 13 BOLT 10 12 10 0303 6 14 _____ HEXNUT 11 0102 4
13. n for the wall brackets Mount the wall brackets and their shims if used to the column with bolts ASTM A 325 supplied by the installer Care should be taken to insure all bolts are properly tightened Lift the boom assembly with its brackets and tie rod assembly attached with a lift truck or other means into place Insert the top pivot assembly and the bottom pivot assembly into its respective wall brackets Insert the top and bottom bracket bolts into the bracket assemblies and properly tighten the nuts to the torque listed CRANE CAPACITY BOLT SIZE TORQUE ON NUT PIVOT BOLT 1 4 1 TON 40 FT LBS TORQUE 1 1 2 2 TON 1 1 4 75 FT LBS ONLY 3 TON 1 1 2 70 FT LBS 4 5 TON 2 1 4 57 FT LBS 10 Remove the end stop angles from the boom tip and install the hoist and trolley onto the boom 11 12 15 Refer to the hoist manufacturer s manual for proper setting of the trolley wheels to match the boom beam Remember to reinstall the end stop angles on the boom and properly tighten the nuts after installation of the hoist trolley on the jib Position the unloaded hoist and trolley at the extreme tip of the boom and adjust the tie rod assembly deflection the boom tip should be adjusted to an elevation equal to boom length inches 600 above level CAUTION The rated load of the hoist and trolley as marked on the hoist must not exceed the rated capacity of the jib as labeled on the boom Do not install a hoist with a
14. n to help you install operate maintain and service your new jib crane We recommend that you study its contents thoroughly before putting the jib into use We also recommend that you obtain the latest issue of ANSI B30 11 Safety Standard for Monorails and Underhung Cranes and study its contents thoroughly By practicing the recommended maintenance suggestions with proper installation and the application of correct operating procedures you will be assured maximum service from your jib crane The jibs described in this manual are intended for indoor service Jib cranes used for outdoor service require special consideration INSTALLATION Before attempting to install your new jib crane the following items must be understood 1 It is the customer s responsibility to ensure that building columns or walls are adequate to support the crane and its rated load 2 Jib cranes should not be hung from an existing building structure without first consulting a qualified architect or engineer for the purpose of determining the structure s adequacy NOTE DO NOT MOUNT THE JIB CRANE TO ANY STRUCTURE UNLESS YOU AWARN ARE SURE THE STRUCTURE CAN SAFELY SUPPORT THE LOADS IMPOSED UPON THE STRUCTURE FAILURE TO CHECK THIS ITEM CAN RESULT IN SEVERE BODILY INJURY OR DEATH 3 The installer is responsible for supplying the correct size length number and type of bolts required to attach the jib crane brackets to the structure SPANCO recommends
15. s 1 1 4 1 1 4 1 1 2 Tie Rod Dia Sec BB Tie Rod Kit Only Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer __ Bolt Nut amp Washer Nd Ii Hex Bolt Nut amp Lockwasher 19 5 F 2 1 2 Detail 0 Sec AA 1 3 4 1 3 4 2 1 2 g 2 1 2 7 8 13 16 Dia Holes 4 eee PEN With Beam Welded Bracket 13 16 Dia Holes 6 Construction 3 TON CAPACITY 301 SERIES WALL BRACKET 3 TON 24 26 28 WALL BRACKET CENTER T gom n BEAM BRACKET ER ind ria CAP CHANNEL 3 6 BEAM 8 8 10 10 10 12 12 12 12 12 12 12 WGT FT 18 42 18 42 25 41 25 41 25 41 31 82 31 82 31 82 31 82 31 84 31 85 31 85 E 8 8 8 8 WGTIFT 11 58 11 58 F CLEAR SPAN 22 8 24 8 THRUST PULL 21 600 23 550 23 560 23 520 23 500 23 680 24 040 24 120 24200 24 290 24380 23 920 WEIGHT 395 444 572 635 701 689 11474 12468 1341 1443 1542 1643 10 WALL BRACKET JIB CRANE 200 ROTATION MODEL 301 Hex Bolt Lock Nut 10 13 16 Dia Holes 1 3 4 1 3 4 Grease Fitting 2 1 4 2 1 4 2 Tie Rod Dia Sec BB Tie Rod Kit Only Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer Hex Bolt Nut amp Washer A B i o
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