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KeTop T100 User`s Manual V4.00

1. Description VERSION_STRING_LEN Therefore version has to exceed VER SION_STRING_LEN Arguments LPTSTR version String for version information TUpdProgressCallback typedef void TUpdProgressCallback int Declaration percent Description TUpdProgressCallback is the prototype of the callback functions P which can be called from the Update API Arguments int percent Number between 0 and 100 for the progress 7 7 Program for Starting the Application and KeTop API This chapter describes the program for starting the application and the KeTop API The program is contained as a StartAPl exe in the Windows directory 7 7 1 Functional description The StartAPI program is started by an entry in the Startup directory or by an entry in the registry under HKEY_LOCAL_MACHINE init when the KeTop is started When the program is started the KeTop API will be initialized first and then the programs entered under HKEY_LOCAL_MACHINE Autostart will be star ted The program remains invisible in the memory and handles different input de vices e g override potentiometer and handwheel 7 7 2 Registry entries 62 KEBA HKEY_LOCAL_MACHINE Autostart contains the entries that are read out by the program The following entries are possible e Startx string identifying the program to be started x is a number between 1 and 255 e Paramsx string containing the parameters for the program identified in Startx
2. If eraseRegPSM is set the registry respectively the PSM will be deleted after the FLASH has been written successfully If a method is handed over wirh pPCallback the method will be executed depending of the program progress The method returns OK or the corresponding error message LPCTSTR fileName Name of image file unsigned long from First address for overwriting unsigned long to Addrass out of overwriting BOOL eraseRegPSM Flag for deleting the registry respectively the PSM TUpdProgressCallback pCallback Callback function for program progress or 0 59 KEBE Software KeTop T100 UpdCheckFile Declaration BOOL UpdCheckFile LPCTSTR fileName TupdProg ressCallback pCallback UpdCheckFi le verifys the image file and if the image file corresponds to the device Description If a method is handed over wirh pCal1back the method will be executed depending of the program progress The method returns OK or the corre sponding error message LPCTSTR fileName Name of image file Arguments TUpdProgressCallback pCallback Callback function for program progress or 0 UpdCompareFile Declaration BOOL UpdCompareFile LPCTSTR fileName TUpd ProgressCallback pCallback UpdCompareFile compares the handed over image file with the en tries of the FLASH memory Description If a method is handed over wirh pCa 1llback the method will be executed depending of the program progress The method returns OK or th
3. To start the RDP Client on the PC the file mst sc exe must be invoked In Windows XP this can be found in the Windows directory or under Start gt All Programs gt Accessories gt Communication Remote Desktop Connec tion For other operating systems such as Windows 95 98 NT the appropriate files can be obtained from the Microsoft website 7 8 3 RDP Client KeTop When starting the client on the KeTop the file cet sc exe must be invoked This is located in the Windows directory and can be accessed using the path Start Programs gt Remote Desktop Connection 7 8 3 1 Starting a RDP Connection manually 1 Start the RDP client using the file cet sc exe and the login window shown below appears User s Manual V4 00 65 oKeBA2009 EB Software 2 g 66 KEBA KeTop T100 Remote Desktop Connection Computer I x Enter the IP Address of the destination computer in the field Computer Remote Desktop Connection Computer 192 168 30 110 v Cancel Options gt gt In case the network name is to be used in place of the IP Address then resolution of the name must be ensured either via the DNS server or by an entry in the file hosts ini The Input panel in this case must be enabled on the KeTop as access to this feature is blocked during the logging process v LargeKB Keyboard Hide Input Panel Click the button Connect to estab
4. Fig 10 21 Connection cable KeTop TTxxx Intermediate Cable KeTop IC2xx The KeTop intermediate cable is used to connect the connection box and the jack in the wall of the control cabinet Cables with the following lengths are available e KeTop IC240 4 m 13 1238 ft e KeTop IC220 2 m 6 5619 ft The KeTop connection cable withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants K1 17 pin fe intermediate K2 17 pin Description of signal male con cable ICxxx male connec dipa ak color of wires tor pin No Enabling switch circuit 1 pos 7 brown lt 7 Enabling switch circuit 1 neg 8 yellow lt l8 Enabling switch circuit 2 pos 12 green lt 12 Enabling switch circuit 2 neg 17 grey lt 17 n c 10 n c lt 10 24 V DC 1 pink lt 1 n c 9 n c lt l9 Emergency stop circuit 1 l3 brown green lt 3 Emergency stop circuit 1 GND 4 white green lt 4 Emergency stop circuit 2 5 grey pink lt 5 Emergency stop circuit 2 GND 6 _ sred blue k e GND_IN 2 black lt 2 TD transmit 13 blue lt 13 TD transmit 14 white lt 14 RD receive 15 orange lt 15 111 KEBA Accessories K1 17 pin fe i ET Intermediate Description of signal b cable ICxxx nector pin color of wires No RD
5. Fig 14 12 Insufficient contacting of a cable shield No pig tails 14 3 3 2 Shielding inside the control cabinet In many cases a range of interference sources such as servo drive modules transformers contactors and relays is present in the control cabinet It is therefore necessary to run the cable shield from the connector housing control cabinet to the control continuous connection from the handheld terminal to the control When using the appropriate connection box and a shielded cable for the data line from the connection box to the control the continuous high frequency compatible connection of the shield from the KeTop to the control is guaran teed KEBA Gatewaybox CB 211 eee ee data line ae without shielding a STe o minimal length g KeTop Control line Enabling switch i emergency stop go L power supply i Control unit FAY Fig 14 13 Example of a correct shield connection in a KEBA connection box If for some reason a connection box cannot be used the continuous connection of the shielding on less critical interface types such as RS 232 C takes place by contacting the connector housing with the control cabinet and inside the control cabinet by contacting the shielding with the control cabinet using User s Manual V4 00 139 eksa EB CE Conformity Directives and Standards KeTop T100 shielding clips The smaller the distance between the contacting of the con nector housing
6. These functions perform various actions on the device KtpGetStatus f UINT8 KtpGetStatus out Status p_tpuSta Declaration bus r Gets the start up state of the handheld terminal Arguments Status p_tpuStatus pointer to memory area that will receive a copy of the status structure KtpWriteToFlash Declaration UINT8 WriteToFlash void Writes the registry of the device to the flash Aguments POOO yS KtpReset UINT8 KtpReset void Restarts the device new Ages KtpGetVersionString Dedaraion UINT8 KtpGetVersionString out TCHAR aa wszVersionString unsigned int bufferLen Returns the state of the KeTop during start up TCHAR wszVersionString pointer to buffer for the versions string Arguments unsigned int bufferSize length of transferred buffer KtpGetEEPromData UINT8 KtpGetEEPromData out TEEPromData Declaration ee 1 Read the data from the EEProm TEEPromData data data structure for the data contained in the EEProm KtpWriteByteToEEProm Declaration UINT8 KtpWriteByteToEEProm in UI addr UINT8 data Writes a byte to the EEProm location transferred in addr UINT16 addr address of memory location Arguments UINT8 data data for saving User s Manual V4 00 KEBA 2009 Software KtpReadByteFromEEProm UINT8 KtpReadByteFromEEProm in UI addr out UINT8 pData Reads a byte from the EEProm location transferred in addr
7. This special case is not clearly treated in the corresponding Standards How ever in the Product Standards for presses EN 692 2004 EN 693 2001 EN 12622 2001 EN 13736 2003 one finds the following clear statement Any disconnectable control station shall not incorporate an emergency stop button if the press can be operated while this controls station is disconnected Further Product Standards are currently under review In several discussions with external notified bodies and technical committees it was also determined that temporary plug in handheld terminals should be treated as radio handheld terminal s The approach to constructively eliminate hazards by using clear colour coding in preference to any organisational measures also corresponds to the Prin ciples for the Integration of Safety of the Machinery Directive and is therefore legally binding For this reason temporary plug in handheld terminals may likewise only be equipped with a grey stop button Since handheld terminals made by several other manufacturers are on the market with a grey stop button and have been certified by nominated test cen tres the state of the art requirement is also met 14 2 10 Information about Enabling Devices Many machines have both a normal and special operating modes 128 User s Manual V4 00 KEB 0 KEBA 2009 CE Conformity Directives and Standards The machine fulfils its primary mission in normal automatic ope
8. virtual int OnSpaceMouseEvent TKVCEvent event TKVCSpaceMouseData pSMData virtual int OnDisconnect int val virtual int OnAlive void virtual int GetWheelVal TKVCHandWheelData amp hwData virutal int GetOverrideVal SINT16 amp overrideVal virtual int GetJoystickPos TKVCJoystickData amp jData virtual int GetSpaceMousePos TKVCSpaceMouseData amp smData virtual int GetLedState UINT8 ledNum UINT8 amp state virtual int GetContrast UINT8 amp contrast virtual int GetBrightness UINT8 amp brightness virtual int GetVolume UINT8 amp volume virutal int GetScreensaverTime UINT16 amp time virtual int GetScreensaverState UINT8 amp state virtual int SetWheelVal SINT16 val virtual int SetLed UINT8 ledNum TKVCLedMode mode virtual int SetContrast UINT8 contrast virtual int SetBrightness UINT8 brightness virtual int SetVolume UINTS8 volume virtual int SetScreenSaver UINT16 screenSaverTime virtual int SwitchBacklight UINT8 backlightOnOff virtual int WriteToFlash virtual int PlaySound UINT16 soundNr F The methods OnOverrideChange OnWheelChange OnKeyboardEvent OnJoystickEvent and OnSpacemouseEvent will be called if an event has occurred at the corresponding operating element on the client e int CKVCConnection OnOverrideChange SINT16 val This method will be called if the value of the override potentiome
9. receive 16 red lt GND 11 violet lt KeTop T100 K2 17 pin male connec tor pin No 16 11 Shielded signals Tab 10 22 Pin assignment of intermediate cable KeTop IC2xx Ki 17 pin jack female view from connector side a oa PAO NY Vi ot 12 O1d __ Crimp contacts 0 1 3 o _ 4x female contacts DSUB 0 08 0 22 mm o 17 Og AMP 5 166052 1 Crimp contacts AMP 5 166054 1 i pin 13 to 16 according to the table pin 13 to 16 according to the table 10 4 g a G 13x male contacts DSUB 0 2 0 56 mm AMP 5 166053 1 other pins according to the table ics 13x female contacts DSUB 0 2 0 56 mm F 77 AMP 66504 3 AN 5 7 other pins according to the table We eu A Dust cover 4x male contacts DSUB 0 08 0 22 mm l g of oO K2 17 pin jack male view from connector side gic N 13 17 15 14 8 O Oa NY s N Oo e SY 2or4m 7 Pe 6 56 or 13 12 ft K1 17 pin jack female Fig 10 23 Intermediate cable KeTop IC2xx 10 7 Download Cable KeTop XD040 112 KEBI K2 17 pin jack male The download cable XD040 is available with a length of 4 m 13 12 ft and plugged into the serial port connector in the cable entrance area of the KeTop or into the X6 of the KeTop CB23x Gatewaybox The cable is used for downloading software and for debugging Handheld Termi Gateway box Ke Downloa
10. 0x00000000 0 DependEnde2 01 00 00 00 00 00 00 00 00 00 DependStart2 00 00 00 00 00 00 00 00 00 00 Start10 SetTime exe Params10 onstartup Delay10 0x00002000 8192 StartType10 0x00000000 0 First the entry Start1 will be executed User s Manual V4 00 63 eksa EB Software KeTop T100 The call of cmd exe c DirCopy ipsm Windows windows causes that all sub direkctories and data from the directory ipsm windows will be copied to the normal Windows directory Because each windows application has its own window all Start entries can be executed at the same time The entry Delay1 delays the application explorer exe at least for 256 ms Furthermore the entry DependEnd2 01 forces a dependence to the ap plication before This causes that explorer exe does not start before the application cmd exe has been finished Start10 SetTime exe causes the call of the entry window for setting date and time If no more entries are available the start processs of the applications will be finished Programs started by StartAPI wont be finished TSCDialog exe can be exited by pressing the button Service User has to enter a password default keba which can be changed 7 8 RDP Connection via Remote Desktop Protocol The Remote Desktop Protocol Abbreviated as RDP is a specification by Mi crosoft for remote control of applications Microsoft
11. 17 may 2006 on machinery The validity of this certificate is based as well on all attachments named herein and the general provisions outlined on the reverse side Date of issue 29 September 2009 Valid from 29 December 2009 Safety Engineer H Unto M Luzzatto 144 KEBA Certification Body NSBIV AG Certification Body SIBE Schweiz P O Box 3518 CH 6002 Lucerne Switzerland Head of Certification Body p eter P Keller User s Manual V4 00 KEBA 2009
12. Danger of fire in case of component failure In final application make sure the 24 V DC power supply to the operator panel is adequately fused Max permissible fuse is 3 15 A User s Manual V4 00 KEBA 2009 User s Manual V4 00 KEBA 2009 Safety notes WARNING For the right projecting of the Handheld Terminal the manufactorer must enforce a hazard and risk analysis The following safety aspects must be considered Right cable length for limitation of workspace Is an emergency stop button necessary and permissible Is the safety category for the application sufficient From the operating place the operator must have a good view at the hazard area The device may be operated in faultless condition only and the operating instructions must be observed The operator must have a sufficient educational level and must know details of intended use described in the user s manual The safety advices in the following chapters must be considered absolutely Further informations to safety and EMC are included in chapt CE Con formity Directives and Standards They must be considered absolutely 17 KEBE General product description KeTop T100 3 General product description 18 KEBI The handheld terminal KeTop is a portable operating and display device with rugged design and Windows CE compatible electronics Using a high per formance processor and providing a serial interface and Ethernet the KeTop is id
13. Display Local Resources Programs Experience Logon settings a Type the name of the computer or choose a computer from the drop down list Computer 192 168 30 110 x User name ketop Password pe Domain Pkaxx Connection settings S Save current settings or open saved connection 2 Click the button Save As and save all these settings in a file of the type rdp 68 KEBA User s Manual V4 00 KEBA 2009 Software Name default rdp Type Remote Desktop Files RDP v 7 8 3 3 Starting the RDP Connection automatically via an entry in the registry Connection with the destination compute can be established automatically on starting the KeTop with the help of an entry in the registry under HKEY_LO CAL_MACHINE Autostart Also refer to chapter 7 7 Program for Starting the Application and KeTop API on page 62 Startx windows cetsc exe Paramsx ipsm default rdp While doing so the precise RDP settings must be saved in the file ipsm de fault rdp 7 8 3 4 Starting a RDP Connection via TSCDialog KEBA has produced TSCDialog exe an upgraded version of the RDP Client with further enhancements This program can be used to regulate the opera tor s access to Windows CE Moreover the login screen can be designed as desired KeTop Terminal Session CELA Connect to defauit r p x Service The following entry must exist in the registry in order to i
14. Normally closed contacts for feedback control loop of KA and KB must be forced guided Fig 4 9 Suggested wiring of enabling swithches to fulfill safety category 3 PL d for the enabling switch with PILZ control relay Also follow the instructions described in the PILZ operating manual about the device PNOZ s6 1 For calculation of the whole safety function enabling the control relay and all subsequent components have to be considered 4 5 2 1 Functional procedure e Only if both channels are activated simultaneously lt 0 5s by pressing one of the enabling switches both output relays K1 and K2 will energize and the output contacts 13 14 and 23 24 will close e The output relays K1 and K2 will not energize if e only one enabling channel is activated in case of a defect User s Manual V4 00 29 oKeBA2009 EB Connection KeTop T100 e the tolerance value for the simultaneity period is exceeded e the feedback control loop S34 is open If one enabling channel is deactivated after being simultaneously activated by releasing the enabling switch or in case of a defect the output relays K1 and K2 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The output relays will energize again only after both enabling channels have been deactivated and simultane ously activated once again In this way the enabling switches avoid that one single error makes the safety function inope
15. Type Size Resolution KeTop T100 24 V DC 18 V DC to 32 V DC lt 10 ms acc to EN 61131 7 2 W 400 mA at 18 V DC 300 mA at 248 V DC max 5 6 A with limitation of current Ill in accordance with EN 61131 2 and EN 50178 0 C to 50 C 32 F to 122 F 20 C to 70 C 4 F to 158 F 5 to 95 IEC 60068 2 6 10 Hz lt f lt 57 Hz with 0 15 mm 0 0059 in 57 Hz lt f lt 150 Hz with 2 g 0 0044 pound 25 g 0 055 pound 11 ms IEC 60068 2 27 double walled ABS housing Withstands grease oil lubricants alcohol etc UL94 VO 290 mm 11 417 in 130 mm 5 118 in IP54 1800 g 3 968 pound with emergency stop without handwheel without Override without cable Graphics capable color STN LC display 7 7 160 x 120 mm VGA 640 x 480 pixels 256 colors CCFT cold cathode tube min lifetime 40 000 hours Analog resistive Graphics capable color TFT display 8 4 175 x 130 mm SVGA 800 x 600 pixels User s Manual V4 00 KEBA 2009 Representation Background lighting Touch screen Keypad Operating elements Options 2 locations for 1 location for 13 4 Processor and interfaces Processor Memory Interfaces Operating system 13 5 E Stop ratings Rated voltage Minimum current Maximum current Utilization category EAO BR 61 Broa User s Manual V4 00 KEBA 2009 Technische Daten 65535 colors CCFT cold cathode tube min lifetime 40 000
16. as far as this is possible The avoidance of unnecessary sharp points or edges The avoidance of human errors by means of the ergonomic and logical design of operating devices The avoidance of hazardous materials and commodities Taking protective measures against hazards that cannot be eliminated These measures include for example Guards railings housings Protective devices light barrier for hazard elimination Protective control equipment enabling devices two hand controls speed monitoring etc User information about residual hazards This last of the three options is used if residual hazards remain after the first two options have been applied These measures include for example Warning notices Training and organisational measures The use of personal protective equipment 14 2 3 Technical Construction File 122 KEBA The technical construction file contains all the documents that are required to prove the safety of the machinery safety component These are for example A complete drawing of the machinery or safety component including control circuit diagrams Hazard and risk analysis Calculations Research and test results A list of the basic safety requirements of the Machinery Directive applicable to the machine and a description of the solutions Applied Standards Operating instructions A list of the quality assurance measures in the procedure The technical construction file must be retained fo
17. hours Analog resistive Membrane keypad with tactile feedback Keys laid out for thumb operation Left right hand operation Customer specific keypad possible 2 status LEDs Two 3 position enabling switches twin circuit Override potentiometer Electronic handwheel Joystick Emergency stop switch Illuminated push button momentary 0 Illuminated push button momentary Illuminated push button maintaining 1 0 Illuminated push button momentary 0 Illuminated push button momentary Illuminated push button maintaining 1 0 Key switch 3 positions I 0 II 0 I II Key switch 3 positions I 0 II 0 I II Intel StrongARM SA 1110 206 MHz DRAM max 128 MB FLASH 64 MB Ethernet RS 422 A RS 232 C debug interface in the device PC card slot PC card type I Il HI Windows CE 4 2 24 V DC 10 mA each contact 1000 mA each contact DC 13 in accordance with IEC 60947 5 1 100 000 117 KEBE Technische Daten KeTop T100 13 6 Enabling device Output type Solid state output 24 V DC voltage tolerance 19 2 V DC to 30 V DC according to EN 61131 2 Rated current 500 mA max Max current up to output cut off Rated voltage circuit 1 1 5 A circuit 2 0 8 A 145mJ 1 16 H 24 V DC 500 mA compare able with DC13 according to EN 60947 5 1 Reverse polarity protection Yes Short circuit and overload protection Yes Operating cycle Max inductive load 2nd position 105 3 position 5
18. wheel are only displayed when the operating elements are installed in the device After carrying out modifications on the configuration and quitting the program you can save all modifications in the registry A window with the following message and options appears Data has changed Do you want to write the registry to the flash Yes No With No the settings will not be stored therefore They will get lost when the KeTop is turned off Yes saves the calibration in the flash The settings are preserved after a re start of the device The device is blocked during the saving procedure takes approx 10 s 8 2 1 Calibration of Joystick KETOP Configuration Tool Joystick Calibration Calibrate start calibration move to minjm ax In x fy A number is displayed next to the slide bar During calibration this number specifies the current value of the ADC value range 0 1024 and only con trols the function After calibration the number specifies the current value of the joystick value range 15 0 15 for each joystick axis This value is also the value the KeTop API function KtpGetJoystickPos supplies to the application User s Manual V4 00 81 ekea EB KeTop Specific Operating Instructions KeTop T100 8 2 2 Calibration of Potentiometer KETOP Configuration Tool A number is displayed next to the slide bar During calibration this number specifies the current value of the ADC and only c
19. 10 11 Connection diagram for RS 422 A KeTop via junction box JB 001 10 3 4 Shielding inside the Control Cabinet In many cases several interference sources exist in the control cabinet such as servo drive modules transformers contactors and relays Therefore it is necessary to continue the cable shield from the connector shell control cabi net up to the PLC continuous connection from handheld terminal up to PLC 100 KEBIA User s Manual V4 00 KEBA 2009 control cabinet max 5 mm Accessories wall thickness Lg AE Ethernet RS 232 C R power supply emergency stop enabling switch CAN PE a S 422 A x Fig 10 12 Shield connection in the control cabinet 10 3 5 Mounting Instructions 1 l __4I 3 Ethernet RS 232 C RS 422 A Wm SSNS K1 control cabinet wall K1 4 ELLE ALL ra MO Mounting hole ra J 52 TEE d 4 g 54 CAN ge ain EF OU a Say E LEELA E PPP IL OPEL II x WY YY max 5mm y Yy f UU My pall thickness oy yy f VY 4 if L a 25mm 0 1mm Fig 10 13 User s Manual V4 00 KEBA 2009 Dimensioned drawing for the opening f
20. 5 2 2 8 4 display 800x600 pixels eeeeeeeeeeteeeeeeeeeeeeeeeeeeeeeeteeeeeeeenaeeeenes 41 5 3 Numbering of LE es ccsace setae ns caine tcc vase de nc csc ec vacad Seka sdetarereasamctentacasareenceae 41 Gee DC Seen en eee 43 6 1 Touch GUS CNR ca ofan caste haces a sch aa vas E AE E EREE A EnA EE EE EA EE Ra 43 7T SoftWare ecenin enren eT Pee AEEA A PEETA E EAA ee eee 44 7 1 Windows CE sscpicti ses cicees ices ehaettcadeeleartenseeeedentd R RE R RNE 44 7 2 Generation of Program for Windows CE c ccceeeeseeeeeeeeeeeeeeesesaeeeeenenaaeeees 45 7 3 KeTop API DS SIG IN clea uncasncrainesconteidadeaecdtcaaitiensiendgaautaepecstdseecarunmenebannedacananas 45 7 3 1 Common data TY DOS ee Sa decs acces deans uadacceaceioneccccnsneaedueieadsdematbaandesennachare 45 7 3 2 Handling OF ENOrS cies ssudstecacisactcai ean a i A RRi 46 7 4 F NCUONS caria e e A A E eactes 46 7 4 1 Functions for starting ANd closing sssesesssseeessnereserrrrrerrnnrerrrnesssrrrnsee 46 7 4 2 Functions for Configuration ssssesssesseerrrrerererrnetrrrerrssertrnnrssernneeenet 47 7 4 3 Functions for Reading the Configuration cc cccceeeeeeeeeeeeeeeeeeeeeeee 48 7 4 4 Peripheral Ulm Ci Ons nerenin erected esse 49 7 4 5 LED PUGS cao pager ereanncetio E 51 7 4 6 Other IG ONS cas oes ects kina in a iran tarra nari E NAAT ETEA EAER 52 7 4 7 Functions for Subscribing EVOIUS xcsssase caecs vedas races vader vata vacodeacad veces nnen
21. 7 PCOS SONS ac cg a Secs Sse Ecce Sei ec deme ered aE iaa aE EEEE AER EEA RaR 118 13 9 Spare IS ics ceria ea cactias eed bas ea A a ea a E iE eaae 119 14 CE Conformity Directives and Standards c cece cceeeee eee eeeeeeteeeeeeeeeeeeaeeeees 120 14 1 European Union Direevessisiscrccesscatirecigeid nian gatiicegesleniesasion aiaageauaess 120 14 2 Machinery gee 21 ee er ee ee ee ee ee ee 120 14 2 1 Hazard and Risk Analy Sis sccicccisseiceccinsiedenivntsacrecerersaereeensssacrecnnnssaces 121 14 2 2 Principles for the Integration of Safety ccceeeeeeeeeeeeesteeeeeeeeeeees 121 14 2 3 Technical Construction File sacs icsceves casaicconnss ceeds teconecadxeuciseenessixeedinears 122 14 24 State of the Ari eset aio eeu eels eee pede tee eet 123 14 2 5 Recognition of Conformity by means of Harmonised Standards 123 14 2 6 Selection of Performance Level and Safety Categories in ac cordance with EN ISO 13849 1020 cceeseecceeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeneeees 123 14 2 7 Application of Handheld Terminals in Special Operating Modes 124 14 2 8 Information about the Emergency Stop ButtOn eerste 125 14 2 9 Application of Emergency Stop Button and Stop Button on the Handheld Terminalia aa E 126 14 2 10 Information about Enabling Devices ssesesseseesssnrrsserrnrerennrrsrrrresene 128 14 3 Electromagnetic Compatibility ccc eeecceeeeeeeeeeeeeeeeeeeeeeeteeaeeeseeeeneeeeeeenaes 130 14
22. CB235 KeTop PT001 KeTop SK001 Technische Daten Resistent to twisting bending and foot traf fic with 20 pin push pull connector or 17 pin circular connector 2 5m 8 2 ft 5 m 16 4 ft 10 m 32 8 ft 15 m 49 2 ft 20 m 65 6 ft Connection box to connection cable 2m 6 56 ft 4m 13 12 ft 4m 13 12 ft For downloading software and for debugging via S2 KeTop or via X6 KeTop CB23x KeTop CB23x not for KeTop T30 Connection box for separating the data and control lines Gateway box for connecting to CAN via the RS 422 A interface Gateway box for connecting to InterBus via the RS 422 A interface Gateway box for connecting to PROFIBUS DP via the RS 422 A interface Nur f r KeTop T100 und KeTop T50 zenOn 5 50 Manuals English German on CD SDK for Windows CE Programming tool KeTop PS040 Demo application zenOn 5 50 Demo application for PLCs KeTop E TP001 3 original KeTop touch styluses 119 KEBE CE Conformity Directives and Standards KeTop T100 14 CE Conformity Directives and Standards 14 1 European Union Directives It is a fundamental goal of the European Union to create an internal market within Europe and linked to this the dismantling of trade barriers In order to achieve this goal the European Treaties guarantee four freedoms Free trade in goods Right of establishment e Free exchange of goods and services e Free movement of capital Free trade in goods means th
23. Declaration UINT16 addr address of memory location Arguments UINT8 pData data from the EEProm KtpLaunchTouchScreenCalibApp Declaration UINT8 KtpLaunchTouchScreenCalibApp void Starts the touch screen calibration tool Agumens OOOO yy KtpGetTemperature Declaration UINT8 KtpGetTemperature void Returns the current temperature of the KeTop Agumens OyO KtpDoBeep Declaration UINT8 KtpDoBeep in UINT8 beepTimel0ms Description Is active for beepTime10ms 10 ms Arguments UINT8 beeptime10ms duration of beeps in n 10ms KtpGetVariantData UINT8 KtpGetVariantData out TKtpVariant Data data Description Reads the device configuration from the EEProm Arguments TKtpVariantData data data structure for VariantData Declaration 7 4 7 Functions for Subscribing Events These functions are used to subscribe unsubscribe callback functions for dif ferent events Joystick override potentiometer handwheel and keypad can be used as events KtpInstallWheelEventCallback UINT8 KtpInstallWheelEventCallback in Declaration TktpWheelEventCallback pWheelProc int cook ie Deseription Subscribes a callback function for the WheelEvent and returns an index P cookie for the callback function TKtpWheelEventCallback pWheelProc callback function to be called when the event occurs Arguments int cookie The index for the callback function is required
24. Va max wall thickness fo TTxxx 45 Mm 0 1969 in x KL K1 K1 a Ea eee L T ere KeTop 10240 or Opening for jack wn KeTopIC220 o eee A Pa E a 25mm 0 1 mm Server 0 984 in 0 00394 in Fig 10 18 Connection box KeTop CB211 in control cabinet 10 4 7 Minimum Bending Radius of Cable le min 130 mm 5 118 in gt min 100 mm 3 937 in K1 K1 Fig 10 19 Required minimum distance outside and inside the control cabinet 10 4 8 Technical Data of Connection Box KeTop CB211 10 4 8 1 General data Nominal supply voltage 24 V DC Safety extra low voltage Supply voltage range 18 V DC to 32 V DC 108 User s Manual V4 00 KEBIK gt OKEBA2009 Maximum interruption time of supply voltage Power consumption Inrush current Safety class 10 4 8 2 Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation 10 4 8 3 Housing Construction Flammability class Dimensions Width Height Depth Protection degree Weight Display 10 4 8 4 Accessories Intermediate cable KeTop IC220 KeTop IC240 Download cable KeTop XD040 DIN Rail Holder Mounting Set KeTop DR200 Strapping plug KeTop BCO01 10 5 Connection Cable KeTop TTxxx Accessories lt 10 ms following EN 61131 10 8 W 600 mA at 18 V DC 450 mA at 24 V DC max 5 6 A with limitation of current Ill in accordance with EN 61
25. WBO90 WBO95 I sea ear ans ce Ste ee ee ores eee eee 91 10 1 1 10 1 1 Dimensions 1M csiesstcretccrnissoticewnicrerereicvanieactenenetandaninesienoienets 92 10 2 Wall Bracket with Height Adjustment plate KeTop WB 110 ceeeeeeeeeeeeetteees 93 10 2 1 Height adjustment Plate cs cscccciccsdseccesgisetectivicnstincsetineatsasentecaseieeenccneenne 93 10 3 ONCION BOX UB O01 ceric ieee eee eet eet 94 10 3 1 Device COSCHONON osx caccstscredeeusaoteeanratacrememauuaneisee meabinemanies 95 10 3 2 MS OUTS ONO soee ca cee cece cee cect Ponsa nec devsaactesn nds scncieeranyacgateansdelneteteaue needs 96 10 3 3 Connection Cha QIAN segs cate cascecd tacsaticainiea taecahelarestdeaeed ea anenearieents 96 10 3 4 Shielding inside the Control Cabinet ceeeeeeeeeeenneeeeeeeeeenneees 100 10 3 5 MOUNTING INSU CHONG sercidciivecssenoizereteneinvsectnenteresiqueie teceanetenbitiaesnnetiers 101 10 3 6 Technical data of Junction Box JB 001 0 eeeceeeeeeeeeeeneeeeeeteeeeeneeees 102 10 4 KeTop CB211 Connection Box vsciissieteccysasdeiceseziea nine teeeaswenexnsenieeramnarianncateenaiane 102 10 41 6 102 0g bo 2 g eee ter r eee ee ee ee ee eee 103 10 4 2 Interior WIGW ico dinciacserenagiastgatertemiiandiale eta nag Seadiaaaie aaeeremawaar 104 10 4 3 Technical data of the connection terminals cccceeseeeeeeeeeeeeteees 104 10 4 4 Drilling template for wall MOUNTING ee ec eeeeeeee eee eeeeeeteeeeeeeeeeeetaaees 106 10 4 5 DI
26. activated by a separate operating element key on handheld terminal Only the person who operates the enabling switch is allowed to work in the dangerous area For further informations regarding the enabling switch please pay attention to chapter 14 CE Conformity Directives and Standards on page 120 User s Manual V4 00 KEBA 2009 Connection 4 7 Ethernet User s Manual V4 00 KEBA 2009 The standard version of the KeTop is equipped with an Ethernet interface This interface is based on the 10BaseT specification and suitable for the half duplex mode the operation with 100Mbit requires a special connection cable The data communication for these interfaces takes place via the Ethernet con nector S4 marking ETHERNET in the cable entrance area of the KeTop The following interface parameters are defined and cannot be changed e 10 MBit 100MBit with appropriate cable possible e TCP IP protocol The Ethernet interface is selected under Windows CE as follows Start gt Settings Control Panel gt Network and Dial up Connections Here you can select the Ethernet on board interface SMSC911x11 WARNING If the KeTop and the control do not communicate via a point to point connec tion it may happen that the keypad data for example are transmitted with a delay Therefore it is advisable to establish the connection between the control and the KeTop only via an Ethernet switch which enables a point to point conn
27. brightness of the LC display on the device in percent KtpSetContrast UINT8 KtpSetContrast in UINT8 u8_Con Declaration trast This method sets the contrast of the LC display on the device 0 31 0 min 31 max Ketop T50 0 63 0 min 63 max KtpSetContrastPercent UINT8 KtpSetContrastPercent in UINTS8 Declaration u8_Contrast This method sets the contrast of the LC display on the device in percent KtpSwitchBacklight UINT8 KtpSwitchBacklight in Backlight Declaration Stat backLight Turns on off the backlight of the LC display on the device BACKLIGHT_ON BACKLIGHT_OFF KtpSetScreenSaverTimeOutMin UINTS8 SetScreenSaverTimeOutMin in UI Declaration u8_ScreenSaverTO Sets the timeout value of the screensaver in minutes 0 255 0 off 255 max User s Manual V4 00 47 KEBA 2009 Ki BI Software KeTop T100 KtpSetScreenSaverTimeOutSec INT8 SetScreenSaverTimeOutMin in UINT16u16_ScreenSaverTO Declaration Description Sets the timeout value of the screensaver in seconds Arguments 0 65535 0 off 65535 max 7 4 3 Functions for Reading the Configuration 48 KEBI These functions return the current value of the configuration parameters None of the functions need any parameter These functions do not enable checking for errors since the return value of the function is the val
28. connection to a robot Handheld Terminals for temporary connection must not have a red yellow emergency stop button In this case a handheld terminal with grey halt button is available To meet the safety category 3 PL d in accordance with EN ISO 13849 1 the safety functions are realized with 2 circuits The selection of the Handheld Terminal which is suitable for the machine and the projecting of the additional functions must obey the necessary hazard analyses and risk assessment bounded by law For intended use of the Handheld Terminal also please pay attention to chapter 14 CE Conformity Directives and Standards on page 120 1 4 Notes on this document This manual is integral part of the product It is to be retained over the entire life cycle of the product and should be forwarded to any subsequent owners or users of the product 1 4 1 Contents of document 10 KEBI e Safety Precautions e General Instructions e Connection e Membran Keypad e Display e Software e Specific Operating Instructions User s Manual V4 00 KEBA 2009 Introduction e Options e Accessories e Transport Conditions e Disposal e Technical Data e CE Conformity Directives and Standards 1 4 2 Not contained in this document e Mask description of the application 1 5 Documentation for further reading Doc No Description Target group 1 6 Definition of terms This user s manual corresponds to machinery directive 2006 42 EC The
29. described below when the specified additional units cables and wiring are used However additional EMC measures may be necessary for various reasons The following text is designed to help the user to correctly implement any ad ditional EMC measures 14 3 2 1 Shielding Electromagnetic emission problems and immunity problems often occur in products at the same time Likewise EMC measures are mostly effective in the case of both emission problems and immunity problems Shielding fulfils two main tasks On the one hand the penetration of electro magnetic fields into sensitive electronic parts is prevented and on the other hand the radiation of electromagnetic fields is also prevented A complete EMC shield consists of a shielded housing which protects the sensitive electronics and prevents them from transmitting interference and cable shields that shield the sensitive interface signals and prevent the device from transmitting interference via its interfaces The cable shield basically connects two shielded housings together and must therefore be connected directly to the shielded housings of the sensitive elec tronics connection points Particular attention should be paid to the connection between the cable shield and the shielded housings of the device In order that the shield effect is main tained even at higher frequencies care must be taken to ensure that the cable shield connects to the largest possible surface area and
30. e Cross section AWG24 0 24mm e Material zinc coated copper strand e Line resistance lt 90 Ohm km lt 145 Ohm mile The nominal supply voltage directly on the handheld terminal without KeTop TTxxx connection cable is 24 V DC fully operational in the range 18 V DC 32 V DC Maximum interruption time of supply voltage lt 10 ms according to IEC 61131 Power consumption 7 2 W 400 mA at 18 V DC 300 mA at 24 V DC 4 4 Emergency Stop Button and grey Stop Button User s Manual V4 00 KEBA 2009 The emergency stop button respectively the grey stop button used on the Ke Top features two circuits The contacts are normally closed The red yellow emergency stop button of the handheld terminal meets the re quirements of the EN ISO 13850 It must be designed as an emergency stop of category 0 or category 1 see EN 60204 1 chapter 9 2 5 4 2 on the basis of the risk assessment for the machine The connection of the positive break contacts to an appropriate monitoring system must meet the safety category in accordance with EN ISO 13849 1 which is defined by means of the risk assessment in accordance with EN ISO 14121 1 of the machine Optionally the KeTop is also available with a grey stop button instead of the red yellow emergency stop button In principal the grey stop button has the same functionality as the red yellow emergency stop button If the handheld terminal is not plugged in the grey color of the stop button
31. engineer e the method of operation of a PLC e safety regulations e the application Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about ne e safety regulations Start up technician e the method of operation of the machine or system e fundamental functions of the application e system analysis and troubleshooting e the setting options at the operating devices Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about e the method of operation of a PLC Service technician e safety regulations e the method of operation of the machine or system e diagnosis possibilities e systematic error analysis and troubleshooting 1 3 Intended Use of the Handheld Terminal The intended use of the Handheld Terminal covers tasks like watching and parametrizing up to operating of machines e g e Injection moulding machine e Robots User s Manual V4 00 9 eksa EB Introduction KeTop T100 e Machine tools e Textile machines e Printing machines e Theater backdrops e and similar in normal operating modes e Automatic as well as Setting Teaching Testing e and similar in half automatic or manual mode Enabling switches and an emergency stop button or halt button are the safety elements of the device The Handheld Terminal is intended for fixed
32. european standards has been used General procedure and safety principles Safety of machinery Basic concepts general priciples for design Part 1 Basic terminology methodology Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN ISO 12100 1 2003 EN ISO 12100 2 2003 Enabling switch Safety of machinery Safety related parts of control sys tems Part 1 General principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 10218 1 2006 Manipulating Industrial Robots Safety EN ISO 13849 1 2008 EN 60204 1 2006 User s Manual V4 00 141 eksa EB CE Conformity Directives and Standards Stop switch and ermergency stop switch EN ISO 13850 2006 EN 60204 1 2006 chap 9 10 Ergonomics EN 614 1 2006 EN 894 1 1997 EN 894 2 1997 EN 894 3 2000 Stability and impermeability of casing EN 60529 1991 EN 61131 2 2003 chap 12 Electrical safeness and fire protection EN 61131 2 2003 chap 11 EN 50178 1997 Environmental Conditions EN 61131 2 2003 chap 4 EN 50178 KeTop T100 Safety of machinery emergency stop equipment func tional aspects principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements Safety of machinery Ergonomic design principles Part 1 Terminology and general principles Safety of machinery Ergonomics requirements for the design of di
33. for a binary 0 SPACE or ON state To identify the lines the voltage between the lines A and B can be measured by means of a voltameter port female connector S2 for Debug Interface RS 232 C Using the Boot Loader software the serial port interface can be used for debugging and for downloading software Using the remote software Active Sync it can be used for adjusting and transmitting data from and to a PC For that purpose the download cable KeTop XD040 is available The following interface parameters are defined and cannot be changed e 115200 baud e 8 data bits e 1 stop bit e no parity e no handshake The debug interface is assigned to the COM 1 interface port in the software The positions of the Dip switches in the cable entrance area are not relevant for this interface 33 KEBE Connection KeTop T100 4 10 PC Card Slot for PC Cards l Il Ill The following list gives an overview about the tested PC cards and their man ufactors These PC cards are recommended for the use in the KeTop ATA flash cards e Manufacturer Kingston SanDisk Kingmax Viking Type all PC cards type II Memory sizes 8 MB and more PC card adapter for CompactFlash CF cards e Manufacturer Hama Type PC card adapter CF type II Hama art no 56949 e Manufacturer Kingston Type CF ADP Compact Flash PC card Adapter e Manufacturer Ultron Type UPA 150 PCMCIA adapter for compact flash card Ethernet cards e Manufacturer Socke
34. for validity with Check File e Clear Registry This item clears the registry and automatically reboots the KeTop Follow ing that the KeTop reboots with the factory settings and all settings touch screen joystick and override potentiometer system control must be stored anew 85 KEBE KeTop Specific Operating Instructions KeTop T100 8 2 8 Version Info This windows shows the actual verison of the ConfigTool and KetopAPI of the KeTop KETOP Configuration Tool Display Touch Handwheel Startup Pushbuttans Image Update Version Version Info ConfigTool 1 9 0 0 KetopAPI Jketop API 1 11 8 2 9 Checking the Operating and Control Elements For checking the functionality of the operating and control elements of the Ke Top the KeTop provides the software Systemcheck This software is con tained in the start menu and can be operated intuitively It is called as follows Start gt Programs gt KeTop gt System Check Provided they are exist on the device the following operating and control ele ments can be checked e Override potentiometer e Electronic handwheel e Joystick e Status LEDs e Membrane keyboard e Touch screen e Display e Illuminated push button e Key switch e Selector switch e PC card interface slot if existing The following control elements CANNOT be checked since their internal eval uation via the electronics is not provided e Emergenc
35. has replaced the earlier name Microsoft Terminal Server Client Abbreviated as MSTSC by the term RDP Client A detailed description of this term can be found on Microsoft s website Like wise it can also be found in the Windows Help feature using the search criteria mstsc and rdp Operating principle highly simplified RDP Cliert PC H RDP Server Pe Remote PC SMa Baca f Py RDP Client KeTop Fig 7 1 RDP Client gt RDP Server 64 User s Manual V4 00 KEB 0 KEBA 2009 Software Programs and data are stored on the remote computer This is where the pro gram is executed and the data is accessed This remote computer Remote PC is identified as RDP Server However data is entered and displayed on the monitor of the local RDP Cli ent The exchange of data between the client and the server takes place as per the Remote Desktop Protocol 7 8 1 RDP Server Remote PC The RDP Server Remote PC requires one of the following operating sys tems e Windows NT4 Terminal server e Windows 2000 Server e Windows 2003 Server e Windows XP Professional Not Windows XP Home e Windows XP embededded The Server functionality is integrable Information When using Windows XP Professional the RDP access on the PC in use must be enabled using the path below Control Panel System gt Remote The option Remotedesktop must be activated 7 8 2 RDP Client PC
36. in this way is therefore that it must be possible to trigger a safe state at any time and in any operating mode without further knowledge of the machine see also EN ISO 13850 It is not acceptable for an emergency stop button to be enabled temporarily since this can lead to faulty operation and life threatening loss of time in panic situations If one considers handheld terminals in relation to these requirements it is evi dent that a differentiation must be made as to whether an emergency stop button on the handheld terminal may be used or not depending on specific criteria and applications Permanently installed handheld terminals Emergency stop button Permanently installed handheld terminals are provided with a cable by means of which the handheld terminal is connected to the designated machine The handheld terminal is usually connected to or disconnected from the machine with the machine switched off This takes place during the installation or de installation process The handheld terminal s are not designed to be connected or disconnected whilst the machine is operating User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards On many simple machines the handheld terminal is also the only operating option so that without the handheld terminal the machine cannot be put into operation at all Nonetheless if the connector is unplugged from the machine during operation the emergency stop circuit is broke
37. means of Directive 2004 108 EC In the following text this Directive is abbreviated to the EMC Directive All electrical and electronic device that is put into circulation in Europe must therefore conform to the fundamental safety requirements of the EMC Direc tive According to this Directive electromagnetic compatibility is the ability of a device plant or system to work satisfactorily in the electromagnetic environ ment without itself causing electromagnetic interference that would be unac ceptable to all devices plant and systems present in this environment In addition to the legal requirements described above the reliable functioning of an electrical device is also a fundamental quality characteristic of such a device As well as basic information concerning electromagnetic compatibility the fol lowing pages describe the implementation of the EMC requirements in respect of the KeTop product range of handheld terminal devices 14 3 1 The electromagnetic environment interference sources interference sinks and coupling paths 130 KEBIA There are anumber of artificial and also natural sources of interference in the electromagnetic environment that can affect electrical and electronic device The most well known natural interference phenomenon is atmospheric dis charge lightning discharge Artificial sources of interference are on the one hand intentional such as mo bile radio amateur radio TV and radio trans
38. on the control cabinet to the cable clip in the control cabinet the better the shield damping 7 Data lines to from the control KeTop To the terminals for power supply enabling switch emergency stop gt Control cabinet wall The interference immunity of the device with the connection type presented above is also decisively influenced by the satisfactory separation of the control signals and the data line signals The better the separation of the two signal types and the shorter the shielding connection the higher will be the interfer ence immunity of the complete system If the Ethernet is used as the communications interface KeTop T100 only one of the two connection cables provided for the purpose of connecting to a control system must be used IC020 or IC040 Both cables carry the Ethernet signals to a suitable connector RJ 45 and thereby produce a continuous shielding connection and also the required characteristic impedance of the cable P d ees N Control cabinet N cap max 5 mm KeTop C240 or wall thickness KeTop C220 HH D Dust protection J KeTop TTxxx a ie Data lines Power supply emergency stop switch enabling switch Server Fig 14 14 Connection cable IC020 or IC040 in the control cabinet 140 User s Manual V4 00 KEBI KEBA 200
39. pin DSUB RxD _ Gere 4 ia xD female connector m 16 g8 k 5 5 p a ND CTS km red 4 6 7 pm c m 8 7 s e Fig 10 10 Connection diagram for RS 232 C KeTop via junction box JB 001 User s Manual V4 00 99 KEBA 2009 Accessories 10 3 3 4 RS 422 A KeTop T100 KeTop Junction box JB 001 S19 K3 KeTop TTxxx K2 K4 S2 6 i 1 1 1 pink as 24 V DC at VDC 7 black 2 2 GND 2 GND_IN J 8 brown green 3 3 E STOP_ES1 3 ae i G emergency stop circuit 1 white green Mf ke A 2 2 on 4 Sie E m emergency stop circuit 1 10 grey pink 8 L45 E STOP_ES2 5 aes _ emergency stop circuit 2 me pesue can 6 SSUES mn emergency stop circuit 2 brown Taah 7 ENABLE_ED1 Ta g enabling switch circuit 1 pos mig yellow 8 8 ENABLE_ED1 Em enabling switch circuit 1 neg green 12 i 12 ENABLE_ED2 A g enabling switch circuit 2 pos 4 re 17 17 ENABLE_ED2 10 i i ircui a grey ant ABLE_ED2 enabling switch circuit 2 neg L5 violet 11 11 notused 11 not used be not used 4 og not used 10 an J0 not used T30 T40 T50 T100 S6 T41 TSOVGA S11 K2 s3 A TXD hm blue 13 13 1 B TXD Che white 14 14 2 A RXD qa orange 15 15 a 3 m 16 mgh 18 4 5 p A B RXD jmf t 8 7 8 mm TAE he Oy Fig
40. s tor pin No the KeTop of wires 24 V DC 6 pink gt 1 GND_IN 7 black gt 2 E stop circuit 1 8 brown green gt 3 E stop circuit 1 9 white green gt 4 E stop circuit 2 10 grey pinki gt 5 E stop circuit 2 11 red blue gt 6 enabling switch E bi wn 7 circuit 1 pos enabling switch yellow gt lg circuit 1 neg enabling switch E green gt 12 circuit 2 pos enabling switch E circuit 2 neg 4 grey gt 17 not used n c I9 not used n c 10 GND 5 violet gt 11 TD CAN 1 blue gt 13 TD CAN 2 white gt 14 RD SGND 3 orange gt 15 RD not used 6 red gt 16 Bridge at jack K1 between pin 9 10 Tab 10 20 Pin assignment at connection cable KeTop TTxxx User s Manual V4 00 KEBA 2009 Accessories K1 17 pin circular connector view from connector side Crimp contacts 4xSt contacts DSUB 0 08 0 22 mm AMP 5 166054 1 pin 13 to 16 according to the table 11xSt contacts DSUB 0 2 mm AMP 5 166053 1 other pins according to the table 150 mm 5 91 in Ki K3 11 pin female connector Glued cable bushing 17 pin circular connector aa ee K2 8 pin RJ 45 jack Ethernet Connect shield 10 6 User s Manual V4 00 KEBA 2009 130 mm 5 12 in 2 5 5 10 15 or 20 m 8 2 16 4 32 8 49 2 65 6 ft
41. save the IP address go to Start gt Programs KETOP Registry Back up and restart the KeTop The Ethernet connection can be checked with Ping After start up of the KeTop start the Windows Explorer at the KeTop Start gt Programs gt Windows Explorer The shared directory of the PC can new be addressed in the address line of the Windows Explorer at KeTop with lt pcname gt lt share name gt e g tkg007 temp The directory at the PC must be shared and a user with the necessary rights to access must exist The files can now be copied from the PC to ipsm at the KeTop 8 5 4 Transfer via ActiveSync 88 KEBI Therefore see chapter 7 10 Remote Software ActiveSync on page 78 User s Manual V4 00 KEBA 2009 Options 9 Options This chapter describes the options the KeTop is available with 9 1 Override Potentiometer If available the override potentiometer in the KeTop is evaluated by the soft ware and can be read via the KeTop API using a program The override potentiometer can be used for example for setting the number of spindle revolutions and the forward feed on machine tools e Resolution 0 27 linear 9 2 Electronic Handwheel If available the electronic handwheel in the KeTop is evaluated by the software and can be read via the KeTop API using a program 50 pulses are counted per revolution Turning the handwheel clockwise incre ments the count turning the handwheel counter cloc
42. specify the connection parameters of the teach pendant This function must return a pointer to an object of the class CKVCConnection A return value of 0 indicates that the control rejects the logon of the teach pendant int OnClientDisconnect CKVCConnection pConnection TDisconInfo info This method will be called if the server cannot reach the client any more The cause of the logoff is specified in info POSITION ConnectionListHeadPos This method returns the position of the first entry in the OpenConnection list CKVCConnection ConnectionListGetNext POSITION pos This method returns a pointer to the ConnectionObject that is stored on the position pos in the OpenConnection list int ConnectionListGetCount This method returns the number of connections that are stored in the OpenConnection list 73 KEBE Software 7 9 3 2 74 KEBIA KeTop T100 Connections For details about the LED numbering ledNr needed for the following func tions refer to Numbering of LEDs on page 41 class CKVCConnection private char plIpAdr public virtual int Init CKVCServer pServer SOCKET socket SOCKADDR_IN amp socketAdr Tpriority threadPriority virtual int Exit virtual int OnOverrideChange SINT16 val virtual int OnWheelChange SINT16 wheelAbsVal virtual int OnKeyboardEvent TKVCEvent keyEvent int keyNum virtual int OnJoystickEvent TKVCEvent event TKVCJoystickData pJData
43. template for the Gateway box For wall mounting we recommend the following screws and materials e Chipboard screw 4 x 40mm Head form flat head Max head diameter 9 mm e Recommended rawiplug 6 x 30mm 106 User s Manual V4 00 KEBS KEBA 2009 Accessories 10 4 5 DIN Rail Holder Mounting Set KeTop DR200 The DIN rail holder KeTop DR200 is available as accessory and will be moun ted on the rearside of aKeTop CB2xx gatewaybox So the gatewaybox can be easily snapped onto a DIN rail DIN Rail Holder Mounting Set DIN Rail Holder fixed on the rear side of the gateway box Tab 10 17 DIN Rail Holder Mounting Set for gatewaybox User s Manual V4 00 107 KEBA 2009 KEB Accessories KeTop T100 10 4 6 Use of Connection Box Control cabinet Connection box KeTop CB211 LK LE B A ie goopeacda i A KeTop le Teme d Power supply E stop VA a enabling switch Ta Data line A D a
44. thereby acts as a User s Manual V4 00 133 eksa EB CE Conformity Directives and Standards KeTop T100 14 3 2 2 Line filters 134 KEBE continuation of the device s shielded housing Pig tail connections are not suit able It may be necessary to earth cable shields and shielded housings for safety reasons but this is not an effective EMC measure Interference suppressors filter components Filtering is always necessary when unshielded signal and power supply lines are brought into shielded areas Alongside the wanted signals these lines of ten also carry interference signals that must not enter into shielded areas Filters should therefore guarantee the interference immunity of the device but should also prevent the emission of interference from the device via unshielded lines Unshielded lines are usually used when the wanted signals that are carried are of a very low frequency The normally high frequency interference signals are separated from the wanted signals by means of frequency selective filtering with the aid of low pass filtering Low pass filters must be sized in such a way that the lower frequency wanted signals can pass through and the higher frequency interference signals are filtered Multi stage filters are often necessary for filtering Nearly all filter combinations contain Y capacitors i e capacitors that are connected to the filter housing for the dissipation of interference currents In order for
45. to windows directory by Visual Studio remain stored permanently For this reason these files must be copied manually to the directory IPSM windows must be created by the user if necessary In case of a restart of Windows CE these files are automatically copied to the windows directory Therefore these files will be available for the operating system and after a restart 7 3 1 Common data types User s Manual V4 00 KEBA 2009 This section contains a detailed description of the common data types for the communication with the handheld terminal For further information see TpuHwDataTypes h INT8 Signed 8 bit integer variable UINT8 Unsigned 8 bit integer variable BacklightStat Enum displays the backlight status JoystickPos Struct for joystick data Status Struct Describes the startup state of the device EventMsg Enum describes the event message received 45 KEI Software EventMsgDomains eventCallback 7 3 2 Handling of Errors 7 3 2 1 Rules Function pointer to callback function KeTop T100 Enum describes the events a handler has been subscribed to e All functions expecting any input parameter check if the parameter is loca ted inside the range and if its data type is correct If a parameter is located outside the range the function will return INVALID ARG_RANGE e All functions expecting a pointer for output data as parameter check if the pointer is valid i e the pointer must not be NULL If the po
46. will be executed depending of the program progress The method returns OK or the corre sponding error message LPCTSTR fileName Name of image file long from Starting address stored in the file long to Address not stored TUpdProgressCallback pCallback Callback funktion for program progress or 0 UpdEraseRegistry Declaration BOOL UpdEraseRegistry D caer The method UpdEraseRegistry clears the registry of the device af escription ter the next update UpdErasePSM Declaration BOOL UpdErasePSM ays The method UpdErasePSM clears the PSM of the device after the next Description ees UpdResetDevice Declaration BOOL UpdResetDevice The method UpdReset Device resets the device UpdGetFileVersion BOOL UpdGetFileVersion LPCTSTR fileName Declaration LPTSTR version UpdGetFileVersion returns the version information stored in the image file in the string version The number of characters returned can be defined in VERSION_STRING_LEN Therefore version has to exceed VERSION_STRING_LEN LPCTSTR fileName Name of image file Description LPTSTR version String for version information 61 KEBIA Software KeTop T100 UpdGetlmageVersion Declaration BOOL UpdGetImageVersion LPTSTR version UpdGet ImageVersion returns the version information stored in reg istry string version The number of characters returned is defined in
47. x 104 Actuating force from 1 position to 2 position 5 N typically from 2 position to 34 position 20 N typically Data according to EN ISO 13849 1 2008 Enabling Category 3 Performance Level d Proof Test Interval 20 years MTTF symmetrized according to D 2 at EN ISO 13849 1 PFHg 1 35 x 107 83 years Panic Category 3 Performance Level d Proof Test Interval 20 years MTTFg symmetrized according to D 2 at EN ISO 13849 1 PFH4 1 14 x 107 94 years The monitoring device was not taken into consideration when calculating the MTTF values You can also refer to chapter 4 5 1 2 Panic on page 27 and chapter 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay on page 29 13 7 Accessories 118 KEBI For stationary operation or storage of the Ke Top KeTop WB 090 Wall bracket without cable suspension KeTop WB 095 Wall bracket with cable suspension KeTop WB 110 Wall bracket with cable suspension Wall bracket with cable suspension and sole noids Wall bracket KeTop WB 120 User s Manual V4 00 KEBA 2009 Connection cable Intermediate cable Download cable Connection Gateway boxes Visualization software Start Kit 13 8 Spare parts Touch styluses User s Manual V4 00 KEBA 2009 KeTop TT025 KeTop TT050 KeTop TT100 KeTop TT150 KeTop T1200 KeTop IC220 KeTop IC240 KeTop XD040 KeTop CB211 KeTop CB230 KeTop CB234 KeTop
48. 04 1 prescribes that the enabling switches shall be con nected to a category 0 stop or a category 1 stop that means the energy must be switched off For calculation of the PL for the safety function enabling the PL and Biog values of all involved components have to be included For details for calcu lating the PL for the whole safety function see EN ISO 13849 1 chapter 6 3 appendix H and appendix l 28 User s Manual V4 00 KEB KEBA 2009 Connection 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay _ S _ KeTop 2 enabling switches with EN 3 positions and 2 circuits each N nl Evaluation electronics 12 7 _ Intermediate cable KeTop ICxxx S 2 _ Connection cable KeTop TTxxx y 7 8 12 17 17 pin Control cabinet a M E E E E jack i JED2 7 ED2 Terminal block socket K3 on connection box Male connector X1 on connection box j Connection box y Male connector X2 on conncection box 4 Terminal block socket K4 ED2 ED2 on connection box Y i Feedback i control loop i KB i i i i i A u 2 B i i A i i KA A Enabling of i PILZ dangerous movement PNOZ s6 1 TE eee K 1 i i i Pan i a20 14 24 23 S24 M J i WEZ i X i gra K i GND GND GND i i Note
49. 131 2 and EN 50178 0 C to 50 C 32 F to 122 F 20 C to 70 4 F to 158 F 5 to 95 IEC 60068 2 6 5 Hz lt f lt 9 Hz with 7 mm 0 276 in 9 Hz lt f lt 150 Hz with 2 g 0 0044 pound 15 g 0 033 pound 11 ms IEC 60068 2 27 ABS housing Withstands grease oil lubricants alcohol etc UL94 VO 160 mm 6 299 in 140 mm 5 512 in 70 mm 2 756 in IP65 500 g 1 1 pound Status LEDs Connection box to connection cable 2m 6 56 ft 4m 13 12 ft 4 m 13 12 ft For downloading software and for debugging via S2 For mounting on the rearside of aKeTop CB2xx gatewaybox Serves for bridging the emergency stop circuits if the KeTop is unplugged The standard KeTop handheld terminals are available with the following ca bles e KeTop TT025 2 5 m 8 2023 ft User s Manual V4 00 KEBA 2009 109 KEBE Accessories 110 KEBA e KeTop TT050 5 m 16 4047 ft e KeTop TT100 10 m 32 8095 ft e KeTop TT150 15 m 49 2142 ft e KeTop TT200 20 m 65 6190 ft The KeTop connection cable withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants KeTop T100 N K3 11 pin fe K2 8 pin Connection K1 17 pin Description male connec cable KeTop RJ 45 jack male connec of signal tor to S19 on TTxxx color S4 Ethernet
50. 3 1 The electromagnetic environment interference sources in terference sinks and coupling paths cccccceeeseeeeeeeeeeeeeeeeeeeeeees 130 14 3 2 EMC Sy tac ea eee ee ee rrene reene 133 14 3 3 EMC measures on KeTOD cccceeeseceeeeeeeseeceeeeeseaaeeeeeeeseaaeeeeeeeeeaees 137 14 4 List of the appropriate EC directives and applied standards eeeeeee 141 144 1 TEC IG CUIV OS acaicwcazec Si exzs ccna saxeieadtncxcedeieacecsinuis tai cedxedstamapieeanteeraenanen 141 144 2 Standards eee ee ee eee ene eee rere ee ee eee 141 15 Conformity and Type Examination ccc ccceeee erect eeeeeeeeeeeeesaaeeeeeeeeeeenaaaeees 143 15 1 EC Conformity DSGlay ANON saccciscstecsates aiceaatsdbeenessonngienidsredessarnenedeareonemantetieted eres 143 15 2 EC Type Examination Certificate cccccccceesssceeeeeeeseeeeeeeesaaeeeeeeeeaaaeeeeeeeeaes 144 8 KEBA User s Manual V4 00 KEBA 2009 Introduction 1 Introduction 1 1 Purpose of the document This document describes the hand held terminal KeTop T100 This document contains all specifications required by machinery directive 2006 42 EC 1 2 Target groups pre conditions This document is intended for the following persons with corresponding pre conditions Target group Prerequisite knowledge and ability Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about Project
51. 5 5 Numbering of LEDs on KeTop 42 User s Manual V4 00 KEB KEBA 2009 Display 6 Display The KeTop is available with two displays which differ as to their resolution and screen diagonals Display 7 7 Display 8 4 Type graphics capable color STN LCD graphics capable color TFT display Size 7 7 160 x 120 mm 8 4 175 x 130 mm Resolution VGA 640 x 480 pixels SVGA 800 x 600 pixels Representation 256 colors 65535 colors Background lighting CCFT cold cathode tube CCFT cold cathode tube Touch screen analog resistive analog resistive The lifetime of the background lighting 40 000 h can be increased through the activation of a screen saver via the control panel Procedure Start gt Settings gt Control Panel Display gt Folder Backlight Select the function Automatically turn off backlight while on external power Here you can enter the turn off time 30s to 30min 6 1 Touch Screen User s Manual V4 00 KEBA 2009 If the touch screen is not operated with the finger we recommend using a touch stylus for example touch styluses of PDAs by PALM or SONY The touch screen is already calibrated when the KeTop is delivered No further calibration is required If a re calibration is required for any reason humidity of air temperature etc perform the calibration procedure under Windows CE as follows Start gt Settings Control Panel Stylus gt Calibration gt Recalibrate For the c
52. 7 oKeBA2009 EB CE Conformity Directives and Standards KeTop T100 The safety gain is that in the case of inactive or unassigned equipment no danger of confusion is presented to third parties in respect of functional emer gency stop buttons 14 2 9 3 Temporary plug in handheld terminals Stop button Some cabled equipment is provided with a quick release connector e g bay onet that makes it possible to plug in and unplug the handheld terminal quickly and ergonomically whilst the machine is in operation Such handheld terminal s are provided for frequent alternation of operation between one or more ma chines and are needed there on a temporary basis for commissioning or setting up purposes By means of several measures such as bridging connectors or relay circuits the emergency stop circuits of the machine are bridged when the handheld terminal is unplugged so that the machine can also continue to run in normal operation without the handheld terminal Start up and operation of the machine can then take place using an independent operating device These handheld terminals share the same problems as the radio terminals since due to frequent plugging and unplugging it cannot be ruled out that dis connected handheld terminal s with ineffective stop buttons may be left lying or hanging temporarily in a machine shop or factory in the neighbourhood of working machines and may be mistaken for functional units in an emergency situation
53. 8 KtpForcePressedHardbuttons void A WM_KEYDOWN message will be send for each pressed keyswitch and Description the KeyboardCallback function will be activated This function will be acti vated also for the initializing of the KetopApi and for the installation of the KeyboardCallback function guments SOSC C SSSCSsSSSC S KtplsJoystickCalibrated Declaration UINTS KtplIsJoysstickCalibrated void Returns OK 0 if all joystick axes are calibrated Description If one or more axes are not calibrated it returns Sees INVALID NOT_CALIBRATED 7 If no joystick exists it returns INVALID_NOT_SUPPORTED 6 womens EO oo KtplsPotiCalibrated Declaration UINT8 KtpIsPotiCalibrated void Returns OK 0 if the override potentiometer is calibrated P Returns INVALID_NOT_CALIBRATED 7 if it is not calibrated Description Returns INVALID_NOT_SUPPORTED 6 if no override potentiometer is installed Agnes SOS C SsSSCS KtpRestoreMemorySettings Declaration UINT8 KtpRestoreMemorySettins void Saves the registry value of the path System MemorySettings StorePages as storage memory If the registry value is in a range where memory for Eae storage respectively for program memory is reserved these settings wont Description be changed and INVALID_ARG_RANGE will be returned If it is not allowed to save the memory settings System MemorySettings MemorySaveEnable 0 INVALID_NOT_SUPPO
54. 9 CE Conformity Directives and Standards 14 4 List of the appropriate EC directives and applied standards 14 4 1 EC directives 98 37 EC and 2006 42 EC valid from Directive for the safety of machinery with the application 2009 12 29 98 79 EC and MD 2006 42 EC 2004 108 EC EMC directive 14 4 2 Standards For examination of the conformity of the KeTop regarding the directives the following legally not bounded european standards has been used 14 4 2 1 Examination of the conformity regarding the directive of machinery EN ISO 13850 2006 Safety of machinery emergency stop equipment func tional aspects principles for design Safety of machinery Safety related parts of control sys tems Part 1 General principles for design Safety of machinery Electrical equipment of machines general requirements EN ISO 13849 1 2008 EN 60204 1 2006 chap 9 10 14 4 2 2 Examination of the conformity regarding the directive of EMC Programmable Controllers Part 2 Equipment require EN 61131 2 2003 chap 8 9 ments and test So the accordance to following standards is also given Electromagnetic compatibility EMC Generic standards EN ease un Emission standard for industrial environments Electromagnetic compatibility EMC Generic standards EN 61000 6 4 2001 Immunity for industrial environments 14 4 2 3 Other standards For the design of the safety concept some parts of the following legally not bounded
55. E 107 ERROR_IMGUPD_NOTEQUAL 108 ERROR_IMGUPD_FILEWRITE 109 ERROR_IMGUPD_FILEREAD 110 ERROR_WRONG_FILE_HEADER 111 7 6 Initialising All required initialisation will be carried out by starting respectively by loading the update dll 58 User s Manual V4 00 KEBS gt OKEBA2009 7 6 1 Functions Software UpdStartlmageUpdate Declaration Description Arguments BOOL UpdStartImageUpdate LPCTSTR fileName BOOL eraseRegPSM TUpdProgressCallback pCall back With this method the file handed over by fileName will be stored to the FLASH memory of the device If era seRegP SM is set the registry re spectively the PSM will be deleted after the FLASH has been written successfully Ifa method is handed over with pCal Lback the method will be executed depending of the program progress The method returns OK or the corre sponding error message LPCTSTR fileName Name of the image file BOOL eraseRegPSM Flag for deleting the registry respectively the PSM TUpdProgressCallback pCallback Callback function for program progress or 0 UpdPartiallmageUpdate Declaration Description Arguments User s Manual V4 00 KEBA 2009 BOOL UpdPartialImageUpdate LPCTSTR fileName unsigned long from unsigned long to BOOL eraseRegPSM TUpdProgressCallback pCallback With this method the file handed over by fi 1eName will be stored from the address f rom to the address to to the FLASH memory of the device
56. KEMRO KeTop T100 User s Manual V4 00 Translation of the original instructions KEBA Automation by innovation Document V4 00 article no 57463 Filename t100_bhen pdf Pages 144 KEBA 2009 Specifications are subject to change due to further technical developments Details presented may be subject to correction All rights reserved A KEBA AG Gewerbepark Urfahr A 4041 Linz Tel 43 732 7090 0 Fax 43 732 7309 10 E Mail keba keba com D KEBA GmbH Automation Leonard Weiss StraBe 40 D 73037 G ppingen Tel 49 7161 9741 0 Fax 49 7161 9741 40 E Mail keba keba com Us KEBA Corp 100 West Big Beaver Road Troy MI 48084 US Tel 1 248 526 0561 Fax 1 248 526 0562 E Mail usa keba com Beijing Austrian KEBA Science and Technology Development Ltd Room B516 Nan Xin Cang Tower A22 Dong Si Shi CN Tiao Dong Cheng District Beijing 100027 P R China Tel 86 10 6409 6592 Fax 86 10 6409 6312 E Mail chi na keba com www keba com KeTop T100 Record of Revision Record of Revision Version Date Change in chapter Description changed by V3 20 07 2009 all Insert or adapt requirements 2006 42 EC EN ISO Ib 13849 1 ZT 05 V4 00 08 2009 all Release Ib kreu mahr User s Manual V4 00 3 KEBA 2009 KEBE Table of Contents Table of Contents 1 WUE GUON Si sasacdarieniacin taser idenccterestuastotassatenntedsiindawisdtesdncniatunlivanldoldehanndaridututbalste
57. N Rail Holder Mounting Set KeTop DR200 eeeeeeteeeeees 107 10 4 6 Use of Connection Box cecccceeeececeeeeeeeeeeeeeeneeeeeeeesaeeeeeseneeeeteneneees 108 10 4 7 Minimum Bending Radius of Cable cececececeeeeeeeeeenneeeeeeenaaees 108 10 4 8 Technical Data of Connection Box KeTop CB211 eeeeeeeeeees 108 10 5 Connection Cable INS TOG TT Ke aiccscccerete eee taredeciteeoteetieda tected 109 User s Manual V4 00 7 KEBA 2009 KEIN Table of Contents KeTop T100 10 6 Intermediate Cable KeTOp IC2xXx ceceecceeeeeeeeseeeeeeeeenaeeeeeenaaeeeeeeeeaaaeeeeeeeeaaes 111 10 7 Download Cable KeTop XD04 0 vi secccicsscsecniccsatesdeissintadtersiadeasgiatiessteriateneengnens 112 11 Transport Gam itln sic isisescd ects a tasixtaieasactecnas tance dascada cata lantatanie tenants aslanaiawae te ences eiaeaces 114 12 12 Disposal of the Kelope ccsicc cas ehetieGe einen 115 13 Technische Date cicsicccsiinitcsicciaisanctia neha Bela eee Be 116 gee AGEME a E eee eee ee 116 13 2 Environmental CONGIIONS ccidscccdnncccensiotciatcaisduicunersancienndiedeontialeietiterteciatenieieianetts 116 pee aes 2 0 eee ee eee eee ee eee ee a ee ee ee a ere 116 134 Processor and IMEMACES iiiicciscesstcessindatiecsexescexianetaarsdastiaueees namie eadatemiiwenseentee 117 13 9 E SOP Taling gt eee eee ee ee eee te ee ee ee ee ee ee 117 13 6 Enabling OSVIGG 2 ocariniceenrercersonoternacacresmensecinuatesangiapicaneneaeeaaaieeiaciaidemnnonses 118 13
58. R S3 Ethernet RS 232 C RS 422 A a efelele oja ajelee 12 34567 89 1011 a Fig 10 7 Connectors of the junction box JB 001 KE 17 pin Coninverse female connector for 11 pin terminal block for power supply the KeTop connection cable emergency stop switch and enabling switch for this terminal block a plug will be needed see below SK RJ 45 female connector for Ether 9 pin DSUB male connector for CAN net RS 232 C or RS 422 A connection connection 10 3 2 1 Order data of the plug for the terminal block S2 For the terminal block S2 a separate plug is required This plug with material number FMC 1 5 11 ST 3 5 can be orderd at Phoenix 10 3 3 Connection diagram The connection diagramm shows the connection of power supply control lines emergency stop switch and enabling switch and data lines via the junction box 96 User s Manual V4 00 KEB KEBA 2009 Accessories WARNING Danger to persons by electric shock e Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 e Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to connections termi nals or interfaces up to a rated voltage of 50 V Information e Only one connector S3 RJ45 T
59. RTED will be returned Agnes KtpStoreCurrentMemorySettings Declaration UINT8 KtpStoreCurrentMemorySettins void Saves the memory settings of the registry System MemorySettings Store Description Pages if itis allowed If it is not allowed to save INVALID_NOT_SUPPORTED will be returned mames O User s Manual V4 00 57 KEBA 2009 KEB Software KeTop T100 KtpShowInputPanel Declaration UINT8 KtpShwolnputPanel UINT8 show Opens show 1 or closes show 0 the input panel on the display and re Description turuns OK or FAIL Arguments 7 5 Update API Design All required methods for an image update are implemented in one single dy namic link library update dll All functions described in this document are exported from this DLL For running the update dll the appropriate KetopAPI dll will be necessary Both DLL files must exist in the image and correspond with each other 7 5 1 Handling of Errors 7 5 1 1 Rules e All functions expecting any input parameter check if the parameter is loca ted inside the range and if its data type is correct If a parameter is located outside the range the function will return ERROR_INVALID_ RANGE 7 5 1 2 Defines SUCCESS 0 OK 0 FAIL 1 ERROR_INVALIDE_RANGE 100 ERROR_IMGUPD_INIT 101 ERROR_IMGUPD_FILEOPEN 102 ERROR_IMGUPD_WRONGIMG 103 ERROR_IMGUPD_PROGRAMERROR 104 ERROR_IMGUPD_TOMUCHUPD 105 ERROR_PROGRAM_FLASH_BURN 106 ERROR_PROGRAM_FLASH_ERAS
60. S 1 TD CAN chaz 14 h4 om D X RD ca orange 15 mah P2 3 cha 16 m16 4 Cm rs S RD D 6 7 C 8 C 2 S4 tat cae CAN 2 2 CAN Dl m S pak GND a cet CAN interface ror 5 5 9 pin DSUB male connector RTE GND 6 6 CAN a w CAN 8 8 a cm ele 2 Fig 10 9 Connection diagram for CAN KeTop via junction box JB 001 98 User s Manual V4 00 KEBA 2009 Accessories 10 3 3 3 RS 232 C KeTop Junction box JB 001 S19 K3 KeTop TTxxx K2 K1 2 ink a pi 1 1 24 V DC aS fap black ms a 2 GND 2a GND_IN a 8 SLM aa 3mh E STOP_ES1 eas emergency stop circuit 1 a 9 naea See 4 E STOP_ES1 pas ji emergency stop circuit 1 m 10 grey pink Sahi E STOP_ES2 ens emergency stop circuit 2 11 red blue Guat 6 E STOP_ES2 Se emergency stop circuit 2 al 4 brown T ENABLE_ED1 Ta enabling switch circuit 1 pos 2 yellow Smh ENABLE_ED1 Sa enabling switch circuit 1 neg mik green J2 12 ENABLE_ED2 EEN enabling switch circuit 2 pos 4 sey IT ah 17 ENABLE_ED2 10 enabling switch circuit 2 neg violet 11h11 not used notused 11 gt not used 9 g not used 10mm 10 NOt used T30 T40 T50 T100 S6 T41 TSOVGA 11 K2 3 13 TxD chm my gt 1h a5 RxD 2 i i RTS white 14 14 on a External device 3 45 i5 9
61. T100 14 3 1 4 132 KEBIA e Ignition impulses of fluorescent lamps e Switching procedures on inductive electrical circuits e Contact bounces when closing or opening make and break contacts e Voltage fluctuations on heavy load switching procedures There is a series of test standards for the above listed sources of interference intentionally or unintentionally caused by technical systems which simulate this interference e IEC 61000 4 3 High Frequency Electromagnetic Field Immunity Test e IEC 61000 4 4 Electrical Fast Transient Burst Immunity Test e IEC 61000 4 6 Test of Immunity to Conducted Disturbances Induced by High Frequency Fields e IEC 61000 4 8 Power Frequency Magnetic Field Immunity Test e IEC 61000 4 11 Voltage Dips Short Interruptions and Voltage Variations Immunity Test All the international Standards listed here are also available as European Standards The Product Standard IEC 61131 2 demands testing to these Standards and also defines the severity level Technical systems as interference sinks In the case of functional interference EMC problems first arise at interference sinks The following interference sinks can be identified dependent on the de gree of immunity to electromagnetic influences Immunity Interference sinks Transformers max Circuit breakers contactors Relays Power transistors fala Transistor circuits Integrated switching circuits Tab 14 5 Examples for technical systems as int
62. The hazard zone may only be entered by the person who is operating the handheld terminal If it should be necessary for more than one person to work in the hazard zone at the same time each person present requires an enabling device and machinery movement may only be allowed after all the enabling devices have been activated 14 2 8 Information about the Emergency Stop Button In theory a perfectly designed machine should not require an emergency stop button since the Machinery Directive demands that a machine must be safe throughout its lifetime and in all operating modes In practice however one is aware that unforeseen situations arise in spite of all precautions In order to enable fast shutdown of the machine in these cases or to avert danger an emergency stop button is provided on most machines As can be seen from the following illustration a machine is permanently in the hazard state from the viewpoint of the emergency stop button for as long as this is not activated Fete Fig 14 1 Neutral position not activated Fig 14 2 Emergency stop button pressed Tab 14 3 Emergency stop button functions User s Manual V4 00 125 eksa BN CE Conformity Directives and Standards KeTop T100 The emergency stop button may not therefore serve as the primary safety device but is provided exclusively to cover any residual risks Instead of this and depending on the mode of operation other methods should be emp
63. able Misuse of Enabling Switch ccecccseeeeeeeeeeeceeeeeeeeeseeeeeeeeeeeeees 30 4 7 ENEE eera a a a a octet vetvaremesectenecestnseeen css 31 4 7 1 Wiring NAGI AI acest acuransenatiacengrencaparaciaanciicaciadeuardsaateunenstueracorirenantiatlet 32 4 8 ces oa a 2 Pe ee CPA ee eae ee ees 32 User s Manual V4 00 5 KEBA 2009 KEB Table of Contents KeTop T100 4 8 1 Wining diagrames isra ce ncnckpda estes Rimea tt axdte cache eaeaG elise een nee 33 4 8 2 General information about the RS 422 A interface c ceceeeeeee 33 4 9 Serial port female connector S2 for Debug Interface RS 232 C ee eee 33 4 10 PC Card Slot for PC Cards Il Whe eee ec cccceseeeeeeeeeeeeseeeeeeseeseeeeeeenenaeaeees 34 4 10 1 Inserting the PC Car scscccacestisacecansctcsdastuacis tansdeouiectbakeatnecssseceesmdeasseaciare 35 4 10 2 Removing the PG Card sirisser i i 36 5 Membrane Key pac icici ioe ccsisccaiseciincconicaastionianderneneenaadeananwaciendivieneeied meee 37 5 1 General Membrane Keypad s cncscncusasadGadiitantciieneitianieeeeeree 37 5 1 1 7 7 display 640x480 pixels eeccceeeeseceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesaeeeeeees 38 5 1 2 8 4 display 800x600 pixels snnssesnneeesnneeesnneeserrrnnernnrrstrrssrrrrrerree 39 5 2 Robotics Membrane Key Pads ciccssdscesceiassetecceiuats bectabvses dere hea eee ard emasneareuuaeeee 39 5 2 1 7 7 display 640x480 DIK Gls csstecsten este aatesteti ate ctee aes eroeentes 40
64. alibration you can also use the ConfigTool See chapter 8 2 KeTop Configuration Tool ConfigTool on page 81 43 KEI Software 7 Software KeTop T100 7 1 Windows CE 44 KEBIA The KeTop is delivered with pre installed software that is stored in the flash of the device This software is also called Image since it combines all software contents in one file The image contains the Windows CE operating system core and possibly additional applications The image is created by means of the MS Platformbuilder for Windows CE This description is valid for images from version 1 00 Get image version on KeTop as follows Start gt Programs gt KeTop gt Ver sion Software of Standard KeTop e Operating system Windows CE 4 2 System control Command Prompt Windows Explorer Pocket Internet Explorer e Flash File System IPSM Intel Persistent Storage Manager e Pre installed application programs Pocket Notepad RDP Client Remote Desktop Connection Pocket Registry Editor windows regedit exe Active Sync e KeTop specific software see Start gt Programs KeTop KeTop Configuration Tool extension in system control for configuration of contrast background lighting screensaver touch screen and joystick calibration clearing of registry image update KEBA Virtual Channel KVC Registry Backup SetTime temporary time and date entry TouchClean Touch Cleaning Application Version overview of v
65. ao oo oo oO oO oO KVCSwtichBacklight KVCGetBacklightState oO oO KVCPlaySound KVCWriteFlash KVCDisconnect oO oO KeTop T100 User s Manual V4 00 KEBA 2009 T typ T Software KVCCommand edef struct TKVCCommand command SINT16 param KVCServerData 7 9 3 Example Interface on Server On the server side the KVC protocol is represented by two classes CKVCServer and CKVCConnect ion An object of the CKVCServer class rep resents the actual server the listener and an object of the CKVCCon nection class represents a connection to a client 7 9 3 1 Server class cla pub int Ini int Fin User s Manual V4 00 KEBA 2009 ss CKVCServer Lies virtual int Init virtual int Exit virtual CKVCConnection OnClientConnect SOCKET socket sockaddr_in amp sockAdr virtual int OnClientDisconnect CKVCConnection pConnection TDisconInfo info POSITION ConnectionListHeadPos CKVCConnection ConnectionListGetNext POSITION pos int ConnectionListGetCount Init talizes the server and opens the port OxCEBA for incoming connections Exit ishes all connections and closes the port OxCEBA CKVCConnection OnClientConnect SOCKET socket sock addr_in amp sockAdr This method is always called when a teach pendant establishes a connec tion to the control The parameters socket and sockAdr
66. as been added The selection of the PL has to be done by the manufacturer of a machine depending on the real risk potential The risk potential will be be determined from a hazard and risk analysis In case of hazards that can cause irrevisible injury or death usually a Performance Level not less than PL d is required User s Manual V4 00 123 oKeBA2009 EB CE Conformity Directives and Standards KeTop T100 The category of the Performance Level determines if e the system has been built in single circuit technology which means that a failure will lead to a loss of safety although the availability of components and parts is high category 1 e the system has been built in single circuit technology which means that a failure will lead to a loss of safety but the failure will be detected by the system and will be displayed somehow or other category 2 e the system has been built in multiple 2 circuit technology and that a fault will not lead to loss of safety category 3 or e the system has been built in multiple 2 circuit technology and a build up of multiple faults will not lead to loss of safety category 4 Starting from category 3 it is also important in this context that individual faults are detected in time to avoid a build up of faults which may finally lead to loss of safety Faults that have to be detected in electric and electronic systems are for ex ample short circuits between multiple circuits interrupts shor
67. at quantitative import restrictions on goods are prohibited between the member states Goods that are hazardous to the safety of people or the environment are ex cluded Such products can be disallowed by member states in their sovereign territory In order that free trade may also be guaranteed for these products the national safety regulations of the member states are harmonised by means of European Union Directives These Directives exist for a range of product classes such as machinery medical products and toys However Directives have also been compiled for further common product safety aspects such as protection from electricity and explosion and electromagnetic compatibility The Directives are aimed at the member states whose task is to convert them into national law The Directives therefore have legal character CE marking certifies that the manufacturer fulfils all obligations in relation to the product on the basis of the EC Directives The CE mark is the passport within the EC and is defined on behalf of the supervisory authorities Additionally independent accredited notified bodies can be commissioned to carry out an EC type examination and draw up a certificate It is not however a safety mark or mark of conformity which can only be awarded by independent testing agencies Both the Electromagnetic Compatibility Directive EMC 89 336 EC and the Machinery Directive MD 2006 42 EC are applicable to the
68. cuit 2 neg 5 violet ti 1 violet 1 toe 14 notused 9 Se not used x3 Ethernet external device nola 10m 0 not used 1 es mD 2 RJ45 Hub PC RD 2am RD 1 TD4 SANKEN S _ ee RD 34 gly 6 RD 2 TD Toe chm i blue J13 3 i blue 13 TD 451 mai TD 3 RD TD chm white n 14 t white 14 TO 5 ma2 TD 6 RD RD cham orange i i 15 15 orange 15 6 ihe ie i red 16 D ce i SHIELD i l Pin numbering RJ45 pm 1_8 RD clef red funny id al Top m 2 m ks pAF g Ilo p as Front mm i 8 Fig 4 10 KeTop T100 with Ethernet via connection box KeTop CB211 4 8 RS 422 A The serial interface will operate asRS 422 A The communication takes place via the COM SIO connector S11 in the cable entrance area of the KeTop Information The simultaneous use of the Ethernet interface and the RS 422 A interface is not possible The RS 422 A interface assigned to the COM 5 interface portis in the software The interface parameters are set via the WIN32API in the Windows operating system 32 User s Manual V4 00 KEB gt KEBA 2009 4 8 1 4 8 2 4 9 User s Manual V4 00 Connection Wiring diagram KeTop Connection box KeTop CB211 Connection cable Intermediate cable S19 K3 KeTop TTxxx K1 K1 K
69. d int cookie index for the callback function KtpRemoveJoyEventMessage Declaration UINTS KtpRemoveJoyEventMessage int cookie Removes the WindowHandler int cookie index for the WindowHandler to be removed KtpLaunchJoystickCalibApp UINTS8 KtpL hJ tickCalibA HANDLE pPro Declaration pLaunchJoystickCalibApp p cHandle Starts the joystick calibration tool HANDLE pProcHandle Handle for the started program KtpGetDisplayRotation Declaration TKtpDispalyRot KtpGetDisplayRotation void Returns the state for the DisplayRotation for left or right handers omens SS KtpSetDisplayRotation INT8 K Di layR j TKtpDi layRot Declaration Ul 8 KtpSetDisplayRotation TKtpDisplayRo dispRot Description Changes the design of the display for left or right handers Maybe for some devices no changes Arguments TKtpDisplayRot dispRot eKtpDisplayLeft for left handers eKtpDisplayRight for right handers KtpEraseRegistry UINT8 KtpEraseRegistry void Deletes the registry of the device during next startup Agents FCS KtpErasePSM UINT8 KtpErasePSM void Deletes the flash file system of the device during next startup Aguments EO yo User s Manual V4 00 KEBA 2009 Software KtpGetPowerFailState Declaration UINTS KtpGetPowerFailState void Returns the actually state of the powerFail input Aguments yO KtpForcePressedHardbuttons Declaration UINT
70. d Menu LED No 3 LED No 4 ESC key Page down up Numeric keypad Arrow keys Enter and backspace Tabulator Fig 5 1 General membrane keypad for 7 7 display 38 User s Manual V4 00 KEB gt KEBA 2009 Membrane Keypad 5 1 2 8 4 display 800x600 pixels Run LED green Error LED red Menu LED No 3 LED No 4 j y f ESC key Page down up Numeric keypad Arrow keys Enter and backspace Tabulator Fig 5 2 General membrane keypad for 8 4 display 5 2 Robotics Membrane Keypad The keypad assignment is stored in the registry and defined for the robotics membrane keypad as follows Windows Virtual Key Key Labelling Code Hex Dec Page Down VK_NEXT 0x22 34 Page Up VK_PRIOR 0x21 33 Cursor Up VK_UP 0x26 38 Cursor Left VK_LEFT 0x25 37 Cursor Right VK_RIGHT 0x27 39 Cursor Down VK_DOWN 0x28 40 Menu VK_MENU 0x12 18 Enter VK_RETURN 0x0D 13 Delete VK_DELETE Ox2E 46 ESC VK_ESCAPE 0x1B 27 Help VK_SHIFT VK_SLASH 0x10 OxBF 16 191 Start VK_1 0x31 49 User s Manual V4 00 39 KEBA 2009 KEBE Membrane Keypad KeTop T100 VK_O 0x30 48 Stop Vn VK Code dened V Ve ita VK Code dened no VK Code defined Depending on the size of the display two robotics membrane keypads are available 5 2 1 7 7 display 640x480 pixels Run LED green Error LED red LED No 1 LED No 2 Speed Page up arrow key menu Axis gr
71. d OnAliveMsg will be called when the client receives a Keep AliveMessage e int CKVCConnection GetWheelVal TKVCHandWheelData amp hwData The method GetWheelVal returns the current position value of the wheel in hwData absVal and the modification value since the last call in hwDa ta dynVal e int CKVCConnection GetOverrideValue SINT16 amp overri deVal The method GetOverrideValue returns the current value of the override potentiometers in the variable overrideVal e int CKVCConnection GetJoystickPos TKVCJoystickData amp Data The method Get JoystickPos returns the current joystick position in the variable jData e int CKVCConnection GetSpaceMousePos TKVCSpaceMouseDa ta amp smData The method Get SpaceMousePos returns the current space mouse posi tion in the variable smData e int CKVCConnection GetLedState UINT8 ledNr UINT8 amp state The method Get LedState is used to request the current state of the LED transferred in 1edNr The result is returned in state e int CKVCConnection GetContrast UINT8 amp contrast The method Get Contrast returns the current value of the contrast setting in the variable contrast User s Manual V4 00 75 KEBA 2009 KEBI Software KeTop T100 e int CKVCConnection GetBrightness UINT8 amp brightness The method GetBrightness returns the current value of the brightness setting in the variable brightness
72. d cable KeTop PC nal KeTop xxxx Top CB23x XD040 De S2 9 pin Serial X6 Serial S1 male scrip DSUB port port tion Signals Signals Signals connec female connec connec COMx tor A connec tor tor sig tor nals Active 1 n c 1 1 lt gt 1 Sync Active 2 n c 2 2 lt gt 6 Sync TXD 3 TXD 3 3 lt gt 2 RXD CTS 4 n c 4 lt gt RXD RXD 5 5 lt gt 3 TXD User s Manual V4 00 KEBA 2009 Accessories RTS 6 n c 6 6 lt gt Active Sync D not used Le hot used nicht verw The pins 1 2 and 7 of the serial port connector S2 are short circuited directly on the CPU board of the KeTop If you produce the serial download cable yourself you will need these three wires in the cable for the ActiveSync signal i One pin has been removed from the male connector prevents from incorrect plugging in Tab 10 24 Pin assignment of download cable KeTop XD040 S1 S52 VIEW PIN SIDE 9 pin DSUB female connector For serial serial port connector to female connector on KeTop m Uj 4m 13 12 ft Fig 10 25 Download cable XD040 User s Manual V4 00 113 KEBA 2009 KEB Transport Conditions KeTop T100 11 Transport Conditions To avoid damaging the KeTop during further or return transport the following transport conditions must be fulfilled e Always use the original packaging for the transport e The envi
73. deEvent and returns an index P cookie for the WindowHandler HWND hWnd WindowHandler where the message is sent to Arguments int cookie Index is required for removing the WindowHandler KtpRemoveOvrEventCallback Declaration UINT8 KtpRemoveOvrEventCallback int cookie Removes the OverrideEventCallback function int cookie index for the callback function to be removed User s Manual V4 00 KEBA 2009 Software KtpRemoveOvrEventMessage Declaration UINTS KtpRemoveOvrEventMessage int cookie Removes the WindowHandler int cookie index for the WindowHandler to be removed KtpInstallKbdEventCallback UINT8 KtpInstallKbdEventCallback in Declaration TktpKbdEventCallback pKbdProc out int cookie D ae Subscribes a callback function for the KeyboardEvent and returns an index escription A cookie for the callback function TktpKbdEventCallback pKbdProc callback function to be called when the event occurs Arguments int cookie The index for the callback function is required for removing the callback function KtpInstallKbdEventMessage UINT8 KtpInstallKbdEventMessage HWND hWnd Declaration l int cookie Description Subscribes a WindowHandler for the KeyboardEvent and returns an index P cookie for the WindowHandler HWND hWnd WindowHandler where the message is send to Arguments int cookie The index for removing th
74. design of the device The EMC design implemented and described below considers all the above named sources of interference and the possible coupling paths e All shielding and filter measures filtered power supply in the KeTop are carried out directly on the printed circuit board e The special design of the KeTop cable guarantees interference immunity even for greater connection lengths i e the data lines communication sig nals are shielded and so they are separated from the control lines power supply enabling button emergency off key operated switch etc inside the KeTop cable e Power supply lines in the control cabinet are usually unshielded They are therefore laid outside the KeTop cable shield in order to prevent a coupling with the sensitive data lines e The unshielded control and power supply lines are either filtered on entry into the shielded housing of the KeTop or separated from the electronics in such a way that any interference signals carried by these lines cannot affect the internal electronics of the KeTop User s Manual V4 00 137 KEBA 2009 KEBE CE Conformity Directives and Standards KeTop T100 14 3 3 1 138 e Itis not necessary to lay the KeTop cable separately Shield connections The cable shield of the KeTop cable can be considered to be an extension of the KeTop shielded housing printed circuit board to the shielded housing of the communication partner e g PLC From this it can b
75. dvuce 53 7 5 UpaateAPLDESIOM Reet re tee ener err nee rere ee ete re 58 7 5 1 Handling of ER ONS go cossinest dn ctdastes deeddeeatneaeeendedandionvinineelarenuaematdieidinneegate 58 7 6 UUM ANS UM coals E datagate ens anise A a pss wince nota cedeadt ack tance beeetbees 58 7 6 1 FUNCOMS crisi eh e R a E RE RE E eae R 59 7 7 Program for Starting the Application and KeTop API cccseeeeeesteeeeeeseneeeeee 62 7 7 1 Functional COSC HPO Me ccicacccsascccacucacaiarntiatentnsws aniakantaduetaiuchaateanermimcantuesce 62 7 7 2 Registry entrieS sssssssesssssrrrrrrnrnrneseseresttrtrnrunnnnnnneeeeececeeeereeenessssnsssssee 62 7 7 3 Example senn RE RE A R eee a A NR 63 7 8 RDP Connection via Remote Desktop Protocol s ssessssesssserrsssrrnnerrernesrrereseee 64 7 8 1 RDP Server Remote PC sssssssessseesserrrnrerrnrnsssrrrnrererrrsssrrrnnnrrenneeeet 65 7 8 2 RDP Client PG tase csc ecise ste cadat seca saceutencetacenencceen dees cece dea eadeisbananeactemidieese 65 7 8 3 RDP Client Ke 1Op sicciisttesstescenesexcacnuteivennndearedattndaeenanenbean E tiene tie 65 7 9 KVC KEBA Virtual Creriniel enacts uttsncr rete ictieieinte cat atien ieee aia 70 7 9 1 Events of SINS do cas tg ertaceciwtaateraanwing duced eimtazeebtaiguaaniocaiaanausecesatueneccanetese 71 7 9 2 Data TUS INS SO soca ce hes aces Sec cedgsaegeice anes as dec aences cd eccseseedenacedenece 71 7 9 3 Example Interface on Se rvel cecccceeeeseseeeeeeee
76. e Ethernet connection must have been established the BOOTP Server must be correctly configured and an OS image file must be available on the server e Disable internal network controller If you select this item the internal Ethernanet interface CELAN1 Onboard Ethernet see Start gt Settings gt Control Panel Network Network Configuration will be turned off at next startup Information This function is necessary if for example an Ethernet interface has to be installed at the PCMCIA slot only for KeTop T100 The Ethernet controller has to be configured within the Control panel e Show Inputpanel on Startup If you select this item the softkeyboard will be launched at every startup 8 2 6 Control of Buttons Pushbuttons 84 KEB KETOP Configuration Tool ok Potentiometer Display Touch Handwheel Startup Pushbuttons Image Update Symbols for the left LEDs of the mem Symbols for operating elements brane keypad if available Symbols for the right LEDs of the mem J The black ring signalizes the actuation brane keypad if available of an operating element This toolbox enables a simple functional control of the buttons of the KeTop By clicking on one of the three symbols for operating elements 2 the corre sponding LEDs of the operating elements can be switched on off or to flashing The first click switches the LED to flashing the seco
77. e WindowHandler KtpRemoveKbdEventCallback UINT8 KtpRemoveKbdEventCallback int cookie Removes the WheelEventCallback function int cookie index for the callback function to be removed KtpRemoveKdbEventMessage UINT8 KtpRemoveKbdEventMessage int cookie Removes the WindowHandler int cookie index for the WindowHandler to be removed KtpInstallJoyEventCallback UINT8 KtpInstallJoyEventCallback in Declaration TktpJoyEventCallback pJoyProc out int cookie Description Subscribes a callback function for the JoystickEvent and returns an index P cookie for the callback function if a joystick is installed TktpJoyEventCallback pJoyProc callback function to be called when the event occurs Arguments int cookie The index for the callback function is required for removing the callback function User s Manual V4 00 55 KEBA 2009 KEB Software 56 KEBIA KeTop T100 KtpInstallJoyEventMessage UINT8 KtpInstallJoyEventMessage HWNI Declaration j l int cookie Hasedotion Subscribes a WindowHandler for the JoystickEvent and returns an index P cookie for the WindowHandler HWND hWnd WindowHandler where the message is send to Arguments int cookie index for the WindowHandler to be removed KtpRemoveJoyEventCallback UINT8 KtpRemoveJoyEventCallback int cookie Removes the JoyEventCallback function if a joystick is installe
78. e corre sponding error message LPCTSTR fileName Name of image file Arguments TUpdProgressCallback pCallback Callback function for program progress or 0 UpdSetFlashLock Declaration BOOL UpdSetFlashLock long from long to This method sets the lock bits of the FLASH chips from the address Description from to the address to So this address area can t be overwritten After an image update the lock bits are reset One lock bit locks one whole FLASH block So the saved area can differ from the handed over addresses long from First address for locking bits Arguments long to Address as far as the lock bits are set UpdResetFlashLock Declaration BOOL UpdResetFlashLock long from long to This method resets the lock bits of the FLASH chips from the address from Description to the address to One lock bit locks one whole FLASH block So the un saved area can differ from the handed over addresses long from First address for reset locking bits Arguments _ long to Address as far as the lock bits are reset 60 User s Manual V4 00 KEBI KEBA 2009 Software User s Manual V4 00 KEBA 2009 UpdGetlmage BOOL UpdGetImage LPCTSTR fileName unsigned Declaration lont from unsigned long to TUpdProgress Callback pCallback UpdGet Image creates a copy of the device image from the address from to the address to and saves it in the file fileName Description Ifa method is handed over with pCal lback the method
79. e deduced that the shielded connections from the cable shield to the device shields make a fun damental contribution to the interference immunity of the KeTop It is not necessary to wire shielded connections to earth The shielding connection in the KeTop is made via the RJ 45 connector in the connection slot Connecting the KeTop via the connection box e g CB211 guarantees safe shielding protection right through to the communication partner It is therefore urgently recommended to use a suitable KEBA connection box All connection cables available from KEBA KeTop TTxxx KeTop ICxxx Ke Top XD040 and KeTop CD040 guarantee correct shielding connection For self made cables the following conditions must be met for shielding data lines e Onevery connector design DSUB or RJ 45 the cable shield must be con nected to as large a surface area of the connector housing as possible na a Ql Ie DSUB RJ 45 Fig 14 11 Correct shield connection for DSUB and RJ 45 connectors e Theuse of pig tails for contacting the cable shield via plug pins is unsuitable The inductivity of such pig tails represents high impedance resistance for higher frequency interference this means an apparent break in the cable shield Interference is then no longer diverted and works directly on the inner lines User s Manual V4 00 KEBI KEBA 2009 CE Conformity Directives and Standards
80. e device If no override potentiometer is installed the value of the com ponents are undefined KtpGetWheelValue Declaration UINT8 KtpGetWheelValue out UINT16 p_val Gets the actual value of the handwheel Pointer to the variable containing the current value of the handwheel This function may only be called if a handwheel is installed on the device If no handwheel is installed the value of the components are undefined Sets the current position of the handwheel to the value transferred in val val is the value the handwheel should be set to This function may only be called if a handwheel is installed on the device If no handwheel is installed the value of the components are undefined Declaration UINT8 KtpSetWheelValue in UINT16 val 7 4 5 LED Functions The value for argument LED number ledNr which is required for the following functions can be found in Numbering of LEDs on page 41 KtpSetKeyboardLed UINT8 KtpSetKeyboardLed in UINT8 ledNr Declaration TLedState ledState Switches the set LED to the desired state UINT8 ledNr number of LED to be set Arguments UINT ledState state the LED is set to User s Manual V4 00 51 KEBA 2009 KEB Software KeTop T100 KtpGetKeyboardLed TLedState KtpGetKeyboardLed in UINT8 Declaration ledNr Returns the state of the desired LED UINTS ledNr number of LED 7 4 6 Other functions 52 KEBI
81. e device into the KeTop 4 Copy the required files from storage card or hard disk to ipsm 8 5 2 Transfer via network connection by SMB acces from PC to KeTop This kind of SMB access is only possible with Windows XP Professional and some Versions of Windows 2000 For general information see chapter 4 7 Ethernet on page 31 The KeTop must have a valid Ethernet address In case there is no DHCP server in the network the IP address can be set via Start gt Settings Control Panel Network and Dial up Connec tions gt CELANT1 Properties To save the IP address go to Start gt Programs KETOP Registry Back up and restart the KeTop The Ethernet connection can be checked with Ping User s Manual V4 00 87 eksa BN KeTop Specific Operating Instructions KeTop T100 Then enter the IP address of the KeTop in the address line of the Windows Explorer at the PC e g 192 168 30 107 The PC now has full access to the directory structure at the KeTop so that all required files can be copied from the PC to ipsm at the KeTop 8 5 3 Transfer via network connection by access from KeTop to the PC For general information see chapter 4 7 Ethernet on page 31 The KeTop must have a valid Ethernet address In case there is no DHCP server in the network the IP address can be set via Start gt Settings Control Panel Network and Dial up Connec tions gt CELANT gt Properties To
82. e int CKVCConnection GetVolume UINT8 amp volume The method Get Volume returns the current value of the volume setting in the variable volume e int CKVCConnection GetScreensaverTime UINT16 amp screen saverTime The method Get ScreensaverTime returns the current value of the screensaver setting in the variable screensaverTime e int CKVCConnection GetScreensaverState UINT8 amp state The method Get ScreensaverState returns the current state of the screensaver in the variable state e int CKVCConnection GetBacklightState UINT8 amp state The method GetBacklight State returns the current state of the back ground lighting in the variable state e int CKVCConnection SetWheel SINT16 value This method sets the value of the handwheel to the value specified in value and returns the last value This value is the initial value for the ab solute value returned by OnWheelChange e int CKVCConnection SetLed UINT8 ledNum TKVCLedeMode mode Calling the method Set Led sets the LED defined in 1edNum to the mode transferred in mode e int CKVCConnection SetContrast UINT8 contrast Calling the method Set Cont rast changes the value of the contrast setting on the client e int CKVCConnection SetBrightness UINT8 brightness Calling the method Set Brightness changes the value of the brightness setting on the client e int CKVCConnection SetVolu
83. e of the mounting rail assembly kit KeTop DR200 The KeTop CB211 connection box has the following connec tions User s Manual V4 00 KEBA 2009 102 KEBA Accessories 10 4 1 Construction Fig 10 14 View and device description of the Gateway box Status and error LEDs PG gland M20 for voltage supply en abling switch and emergency stop PG gland M16 for separate functional Coninvers female connector for KeTop ground status as supplied with dummy connection cable plugs PG glands M16 for data lines PG glands M16 for data lines status as supplied with dummy plugs h WARNING Danger to persons by electric shock e Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 e Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to connections termi nals or interfaces up to a rated voltage of 50 V User s Manual V4 00 103 KEBA 2009 KEB Accessories KeTop T100 10 4 2 Interior view Fig 10 15 Interior view of connection box KE 17 pin female connector Coninvers Terminal block for power and control for KeTop connection cable lines enabling switch and emergency stop X Terminal block for data lines SMED Cable shield clamp with connection surface for cable shield of da
84. eTopIC2xx K2 K1 X1 Jel pink aft pink al 24 pel 1 24vDC ls black hh black a GND 24 GND_IN brown green h brown green eal E STOP_ES1 31 Emergency stop circuit 1 mp white green ant white green me E STOP_ES1 41 Emergency stop circuit 1 mp lO grey pink no grey pink E STOP_ES2 5 Emergency stop circuit 2 ahi red blue h red blue pes E STOP_ES2 el Emergency stop circuit 2 hi brown h brown ENABLE ED1 7 Enabling switch circuit 1 pos 2 1 yellow ale yellow mi ENABLE ED1 8 Enabling switch circuit 1 neg h 0 green wn 312 green an ENABLE_ED2 95 Enabling switch circuit 2 pos t grey mail grey al ENABLE ED2 10 Enabling switch circuit 2 neg ms violet hi violet ee T 3 X3 RS 422 A La 10 at 1 External device AURXD 2 4 hA TxD Si E O O BY RXDH 3 4 B TxD4 AXD del blue AL Ahli blue fi weh 43 A TXD 4 A RxD B TXD dhe white mite white baa B TXD 5 p hB ROH 3 orange 15 orange i 15 6 pE T i T 16 i F T 16 TE em i SHIELD _ B RXD um OL red w T Dip switches within KeTop T100 for RS 422 A B4 B5 OFF ON Fig 4 11 Connection of KeTop T100 with RS 422 A via connection box KeTop CB211 General information about the RS 422 A interface Serial KEBA 2009 e The A terminal of the generator shall be negative with respect to the B terminal for a binary 1 MARK or OFF state e The A terminal of the generator shall be positive with respect to the B ter minal
85. eal for a great variety of applications All tasks can be solved graphically and in color and operation is intuitive using a touch screen Instead of rotating mass memories such as floppy disk and hard disk drives that are not suitable for rough environmental conditions the KeTop uses scal able FLASH and RAM banks The KeTop provides a Windows CE platform for applications generated with common visualization tools or with C Visual Basic NET or Visual C More over the KeTop can be connected as a client to a Win NT Win 2000 or Windows XP server Through the use of optional operating and control elements the KeTop can easily be adapted to the specific application Weiters ist es auch m glich das KeTop als Client an einen Windows NT Windows 2000 oder Windows XP Server anzubinden User s Manual V4 00 KEBA 2009 General product description 3 1 Construction Fig 3 1 Construction of KeTop T100 override potentiometer option electronic handwheel or joystick op tion emergency stop switch twin circuit or Z 2 status LEDs standard stop switch option A further status LEDs option membrane keypad with tactile feed back A color STN LC display with touch screen 2 locations for option illuminated 7 7 VGA resolution 640 x 480 or 8 4 push button momentary 0 illumni SVGA resolution 800 x 600 option ated push button momentary l illu minated push but
86. ec tion The positions of the Dip switches in the cable entrance area are not relevant for this interface If an Ethernet PC card is inserted into the PC card slot the internal Ethernet interface must be deactivated The selection between the internal Ethernet or the PC card Ethernet interface is made in the ConfigTool See chapterchapter 8 2 KeTop Configuration Tool ConfigTool on page 81 31 KEBE Connection KeTop T100 4 7 1 Wiring diagram KeTop Gatewaybox KeTop CB211 Connection cable Interconnection 22 K3 KeTop TTxxx Ki Ki cable IC2xx K2 K1 x4 6 pink ih pink tls 24VDE 14 24vDC my black 2a 2 black an GND 24 GND_IN 8 brown areen 3113 brown green emt 3 E STOP_ES1 39 emergency stop circuit 1 we white green 4 4 white green Sot E STOP_ES1 44 emergency stop circuit 1 10 grey pink Sa grey pink SaaS E STOP_ES2 5 emergency stop circuit 2 a red blue 6m 6 red blue Set 8 E STOP_ES2 8A emergency stop circuit 2 brown 7 7 brown T 7 ENABLE_ED1 1 enabling switch circuit 1 pos yellow ome ello Say 8 ENABLE_ED1 8 enabling switch circuit 1 neg p green 1242 green 122 ENABLE_ED2 94 enabling switch circuit 2 pos me grey 17 7 grey Vg ENABLE_ED2 A enabling switch cir
87. ectly interpret the requirements of the Directives are known as Harmonised Standards Most of the available Standards however are not harmonised By applying and implementing harmonised Standards a manufacturer can claim conformity for the respective product However the Standards in con trast to the Directives are not legally binding This means that the manufacturer may also take into consideration other solutions that are not described in the Standards but these solutions must attain at least the same safety level as the relevant Standards and satisfy the requirements of the appropriate Directives 14 2 6 Selection of Performance Level and Safety Categories in accordance with EN ISO 13849 1 The Machinery Directive demands that a fault in control circuit logic or inter ference or damage thereto shall not lead to a hazardous situation This general approach is substantiated in EN ISO 13849 1 Safety of machi nery Safety related parts of control systems which defines Performance Levels PL a to e for control parts that are relevant to safety The PL depends on the safety category the MTTF value and the degree of coverage of diag nosis DC of the corresponding safety circuit As in the preceding standard EN 954 1 the safety category describes the structure of the safety function The Performance Level PL which describes the conditional probability of failure and the defect discernability of the safety function h
88. ed Authorised person to compile the technical file is Wolfgang Mahr Keba AG Gwerbepark Urfahr A 4041 Linz Galad Dipl Ing Gerhard Ensin Head of Development Center Linz 29 9 2009 ketop_T100_engl1 doc User s Manual V4 00 KEBA 2009 143 KEBIA Conformity and Type Examination 15 2 EC Type Examination Certificate KeTop T100 f E ANIS N s SCHWEIZERISCHER ZERTIFIZIERUNGSDIENST SERVICE SUISSE DE CERTIFICATION Certifying Body KA Og SERVIZIO SVIZZERO DI CERTIFICAZIONE r ey SWISS CERTIFICATION SERVICE SIBE Schweiz SCESp a Accredited Certification Body SIBE Schweiz in accordance with EN 45011 Designated European Conformity Assessment Body Notified Body EC Identification No 1247 Type Examination Certificate No 1031 2 Product Brand Type Safety specifications Manufacturer s address Applicant s address Command device Hand Held Terminal with 3 position enabling switch KEBA KETOP T100 KETOP C100 EN ISO 13849 1 2008 Categorie 3 PL d The safety functions of this special operating mode control are only been given if the remarks in the user manual are followed The 3 position enabling switch and the stop button meets the request according to EN 60204 1 Keba AG Gewerbepark Urfahr A 4041 Linz Keba AG Gewerbepark Urfahr Valid until A 4041 Linz 29 December 2014 The examined type complies with the relevant provisions of the Directive 2006 42 EC of
89. elplug for Ethernet or S4 DSSUB plug for CAN with active signals from the PLC is allowed to be connected Oth erwise conflicts between the CAN signals will occur e Due to the CAN specific wiring on the SUB D S4 connector the connec tion of RS232 C or RS 422 A to this connector is not possible 10 3 3 1 Ethernet KeTop Junction Box JB 001 S19 K3 KeTop TTxxx K2 K1 2 i 1 1 me pink 24 V DC 1 24VDC 7 black 2 2 GND 2 GND_IN m 8 brown green a 3 ESOP ESIi 3 donee stop circuit 1 9 white green 4 4 E STOP_ES1 4 emergency stop circuit 1 grey pink Sah E STOR ESAH emergency stop circuit 2 _ 11 red blue Seal E STOP_ES2 6 Zemergency stop circuit 2 1 brown Taai ENABLE_ED1 T enabling switch circuit 1 pos 2 yellow Beal 8 ENABLE_ED1 aa enabling switch circuit 1 neg 3 green 12 12 ENABLE_ED2 on enabling switch circuit 2 pos 4 grey 17 17 ENABLE_ED2 10 genabling switch circuit 2 neg i 11 me violet 11 ih11 not used not used m no used 9 at 9 not used 10h10 not used S6 K2 s3 TDHICAN cha li blue 1313 __ 1 me pt TD TD CAN fgg willie 144 m mi gt RD chy orange 15 p15 aP 3 he me pe PROF 16 16 4 4 Ethernet interface 3 c i bo D RJ45 female connector cm e
90. erference sinks Control systems without integrated switching circuits are unthinkable and would therefore not be sufficiently immune without suitable EMC measures User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards 14 3 1 5 Coupling paths The transfer of interference signals from an interference source to an interfer ence sink can take place via various coupling paths Coupling paths very often consist of two or more parallel lines running closely together The coupling is a field coupling that takes place at low frequencies either via the electrical field capacitive coupling or via the magnetic field in ductive coupling At high frequencies and with corresponding expansion of the parallel running lines one speaks about an electromagnetic coupling due to close linking of both field types Direct coupling can occur when electrical circuits from the interference source and electrical circuits from the interference sink have common line compo nents If there is a large distance between an interference source and an interference sink then one speaks of a radiation coupling 14 3 2 EMC measures In principle all devices should be designed in such a way as to function reliably in the planned environment and in doing so should not interfere with other systems All products of the Kemro product range K2 control systems and KeTop meet these requirements and it is not necessary to use any of the EMC measures
91. ersions Toggle sip software keyboard e Test tools TestSerial test program for serial interfaces windows testserial exe Reset windows reset exe User s Manual V4 00 KEBA 2009 Software 7 2 Generation of Program for Windows CE The user can easily generate programs for Windows CE Programming is sim ilar to an application for a standard MS Windows NT PC Under Windows CE only the number of available WIN32 APIs is limited Prerequisites for Application Programming e Microsoft eMbedded Visual C 4 0 Visual Studio 2003 2005 e SDK Software Development Kit by manufacturer of Windows CE device KEBA The SDK provides to the programming environment the processor de pendent header and library files of the OEM adaptation If special hard ware dependent functions of the KeTop should be used the SDK of the KeTop must be installed subsequently since the standard SDK for HPC Handheld PC and HPC Pro Handheld PC Professional does not take into account certain customer specific adaptations 7 3 KeTop API Design The entire SDK is implemented in a single dynamic link library DLL All func tions described in this document are exported from the DLL lt windows KeTo pAPI dll gt This file and the corresponding SDK are contained on the CD KeTop SK001 The following platform names are assigned to the KeTops KeTop T100 KETOPT100 KeTop T50VGA KETOPT50VGA KeTop T41 KETOPT41 System files that are copied
92. es for this interface Or adhesive label for KeTops with Ethernet interface only identification of serial port Dip switches RS 422 A 2 Ga B5 Bes Location of and reset button O p B2 B3 B4 B6 He dip switches O Serial port Reset looo00g0 0000 8 O 00 60 B5 ol O v B a Z F Main connector Dip switches RS 422 A connector male to select the RS 422 A for data exchange for power supply and interface for the setting Blind plug control lines see the adhesive label for Strain relief must be used KeTops with RS 422 A for connecting cable to ensure interface on left or right side impermeability Ethernet connector Adhesive label ATTENTION for data exchange for CPU serial number Use blind plug on and Ethernet MAC cable outlet not used address see below Fig 4 1 Cable entrance area of KeTop T100 4 1 1 Adhesive label for CPU serial number and Ethernet MAC address ND VONN OON DOD OU OII OLTIN KeTop T100 CPU serial number 00 60 B5 06 00 01 2250 00001 Ethernet MAC address l ID for KEBA ID for KeTop T100 KeTop T100 CPU serial number the last five digits hex coded Fig 4 2 Adhesive label for CPU serial number and Ethernet address 4 2 Cable Routing in Cable Entrance Area Afte
93. eseeeeeeneeeees 14 2 3 Personnel safety inStructions ccccceceeeeeeeeseeeeeeeneaaeeeeeeeeseaeeeesesessaeeeeeeeenaaaeees 16 3 General product AdeScription cece eee eee ee eeeeeeeeeeeeeeeeeeeeaaeeeeeseaaeeeseseeeeeteneeees 18 3 1 COONS IUGUONeiataniauinsasia sa nicnareaienensaxiasavhinnteiuaciasavisuai R Macetiauourtiens 19 3 2 Ergonomie Feat Senec die acer a enews 20 3 3 HOUSING ieia ee ee eee ee ee eee 20 3 4 Operating and Display Panel eccccsceeeeeeeeeceeeeeeeeeeeeeeeeeeeeeaaaeeeeeeeeesneeeeeeeeae 20 3 5 Hardware aars xen bania cates daauabinnaemisndiennaceanuannniavenn nap E 20 so mmm Ob 8 a 22 aet Ee eee eT 21 4 CONnMCCHON isco conan eee Satine 22 4 1 Gable Entrance Aree vrsnceccimeniosacanittneer nuit ease aun 22 4 1 1 Adhesive label for CPU serial number and Ethernet MAC ad CU OSS vious sie h Gass tans sn pv eases sunt gestae anieanten ston a E 22 4 2 Cable Routing in Cable Entrance Area eecccccceeeeesscceeeeeeeeeeeeeeeeenenaeeeeeeeeeneaes 22 4 2 1 Cable outlet Ra A22 Ais c cancisicti dictate e eaa E E EE irak 24 4 2 2 Gable outlet EthemMe teser A 24 4 3 Power SUPPI y cerra ero ara EEA EAE sant POEPEN E PEE AE RE EFAS 24 4 4 Emergency Stop Button and grey Stop Button sssssseeeseeessrrrrresseerrrrrnersrrernn 25 4 5 Enabling SwWite hisense a eee 26 4 5 1 FUNCOM orn E aateimerevacts 27 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay 29 4 6 Foresee
94. eteeeeeeeeeneeeeeeeeeneeeeeneeae 73 7 10 Remote Software CUS NC sien cs ces scserdatches tale seaddneesveteedieeeeete eras 78 7 10 1 Data connection via RS 232 C debug interface c cceeceeeeereeeeeees 78 7 10 2 Data connection via USB CliOnt cece ee eeeeee eter eeetneeeeeeeeneeeeeeteeee 79 6 KEBI User s Manual V4 00 KEBA 2009 Table of Contents 8 KeTop Specific Operating Instructions cece cee eeeeene tree eeteeeeeeeeeeeeeeeeeeeeaes 80 8 1 Setting of Date and TMG assecteiiconceens latins ene aes 80 8 2 KeTop Configuration Tool CONG TOON is secccccerscessentereveiasttontreereuartdsicnatetavieendeens 81 8 2 1 Calibration Of JOY SUCK 03 scncisccatesecatesceteisnns tdacaurestenstseeaneneteneeantecretexenvende 81 8 2 2 Calibration of Potentiomete ccecccceeeesseceeeeeeeeneeeeeensaaeeeeeessaeeeeeeas 82 8 2 3 Display and Touch Screen SettingS ceccccceeceessseceeeeeeeeeeseeeeeeeeeeeees 82 8 2 4 Setting the Handwheel to Zero ccscceeecesscceeeeeseeceeeeesseeeeeeensaeeeeeess 83 8 2 5 Actions on next SlaNUP ccrcdecacntacccreneetadeasersenideieinsetenecdadu meciadserbaciarees 83 8 2 6 Control of Buttons PUSNDUTtONS cece eee eeeeeetee eee tteteeeeeeeenee 84 8 2 7 Loading an Image Files iiss csivcixecccinacacesseheudsantecanterneaenteyeroretemateeneariwans 85 8 2 8 pS 1 021 2 eee ne eee eee ren ee ene ee eee 86 8 2 9 Checking the Operating and Contro
95. eyboardEvent TKVCEvent keyEvent UINT8 keyNum virtual int OnJoystickEvent TKVCEvent event TKVCJoystickData pJData virtual int OnSpaceMouseEvent TKVCEvent event TKVCSpaceMouseData pSMData virtual int OnAliveMsg virtual int OnDisconnect QO virtual int GetWheelVal TKVCHandWheelData amp hwData virtual int GetOverrideVal SINT8 amp overrideVal virtual int GetJoystickPos TKVCJoystickData amp jData virtual int GetSpaceMousePos TKVCSpaceMouseData amp smData virtual int GetLedState UINT8 ledNum UINTS8 amp state virtual int GetContrast UINT8 amp contrast virtual int GetBrightness UINTS8 amp brightness virtual int GetVolume UINT8 amp volume virtual int GetScreensaverTime UINT16 amp screeTime virtual int GetScreensaverState UINT8 amp state virtual int GetBacklightState UINT8 amp state int CKVCTestConnection OnOverrideChange SINT16 val cout lt lt OnOverrideChange lt lt int val lt lt endl lt lt flush return true int CKVCTestConnection GetOverrideVal CKVCConnection GetOverrideVal overrideVal cout lt lt GetOverrideVal SINT8 amp overrideVal w gg return true int overrideVal lt lt endl lt lt flush 7 10 Remote Software ActiveSync This software is used as a debug interface and to adjust and transmit data from and to a PC The remote software ActiveSync is a product by Microsoft and can be down loaded free of cha
96. for removing the callback function User s Manual V4 00 53 KEBA 2009 KEB Software KeTop T100 54 KEB KtpInstallWheelEventMessage UINT8 KtpInstallWheelEventMessage HWND hWnd Declaration int cookie ae Subscribes a WindowHandler for the WheelEvent and returns an index Description cookie HWND hWnd WindowHandler where the message is sent to Arguments int cookie Index is required for removing the WindowHandler KtpRemoveWheelEventCallback i UINT8 KtpRemoveWheelEventCallback int cook Declaration ie r Removes the WheelEventCallback function int cookie index for the callback function to be removed KtpRemoveWheelEventMessage UINT8 KtpRemoveWheelEventMessage int cook Declaration iej tA Removes the WindowHandler int cookie index for the WindowHandler to be removed KtpInstallOvrEventCallback UINT8 KtpInstallOvrEventCallback in Declaration TKtpOvrEventCallback pOvrProc out int cookie Description Subscribes a callback function for the OverrideEvent and returns an index P cookie for the callback function TKtpOvrEventCallback pOvrProc callback function to be called when the event occurs Arguments int cookie The index for the callback function is required for removing the callback function KtpInstallOvrEventMessage UINT8 KtpInstallOvrEventMessage HWND hWnd Declaration int cookie Description Subscribes a WindowHandler for the Overri
97. g Evaluation Circuit 2 OFF OFF switch electronics 123 Sy Z p za Kp e ZI a y lt Sr Circuit 1 OFF OFF OFF akepe aN Circuit 2 OFF OFF OFF Fig 4 8 Contact travel diagram for panic Information At the KeTop the enabling switches always feature two circuits To meet the safety category 3 PL d in accordance with EN ISO 13849 1 the enabling switch must be realized with 2 circuits and these circuits have to be monitored on short circuits The safety category 3 PL d means that one failure must not lead to the loss of the safety function and whenever possible the single failure is detected The example of connection in chapter 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay on page 29 shows how the safety category 3 PL d can be fulfilled by the enabling switch up to the output terminal K4 within the connection box The entire concept of the machine must be laid out according to the principles of safety category 3 PL d The monitoring of the simultaneity by the control relay is necessary because otherwise maybe a failure culmination would not be recognised and this would cause the loss of safeness Example If one circuit of the enabling device switches to the enabled state as a result of a failure and after some time the second circuit also switches to the enabled state as a result of an failure then no de energisation by the enabling device would be possible Further the EN 602
98. ger or stylus Backlit color STN LC display 7 7 VGA 640x480 pixels or 8 4 SVGA 800x600 pixels 3 5 Hardware 20 KEBI e CPU Intel StrongARM SA 1110 206 MHz e Memory e DRAM max 128 MB FLASH max 64 MB Interfaces e Ethernet User s Manual V4 00 KEBA 2009 General product description e Serial interface RS 422 A RS 232 C debug interface in device e PC card slot with dust protection cover to guarantee IP54 when the device is closed For connection of various PC card components type I II DRAM SRAM network cards etc 3 6 Type Plate Sample of a KEBA type plate of the KeTop product family ee Yi bh xs H A 4041 tin E gt KeTop 100 D CE 59718 12 Q EJ 1234567890 E 110 wa asso 60 HZ 230 V 2 A50 60 HZ 98026 a NN 78e o a 7 7o Fig 3 2 Sample type plate of the KeTop product family Manufacturer s address SS Further information optional Bar code SIBE marking optional Ambient temperature ROHS marking iE Material number HARNA AY User s Manual V4 00 21 oKeBA2000 EB Connection KeTop T100 4 Connection 4 1 Cable Entrance Area Serial port female connector S2 Reset button Adhesive label for KeTops for debug interface RS 232 C for rebooting Windows CE with RS 422 A interface for downloading software ATTENTION with location and position of and locating errors All data not saved get lost dip switch
99. gt Configure Port Setttings Close all Windows with lt OK gt 7 10 2 Data connection via USB client The data connection from the KeTop to the PC is established as follows 1 Remove the cover of the cable entrance area on the KeTop 2 Start the ActiveSync software on the PC a delete existing partnerships File gt Delete Partnership b activate USB connection Allow USB connections lt OK gt 3 Connect USB cable Mini B to KeTop and PC When the KeTop was recognized as USB device the connection will be established automati cally 4 At the PC Connect KeTop as a Guest Set Up a Partnership No The ActiveSync software at KeTop starts automatically when using the USB connection User s Manual V4 00 79 eksa EB KeTop Specific Operating Instructions KeTop T100 8 KeTop Specific Operating Instructions This chapter describes the KeTop specific settings and the differences to standard Windows CE devices Information The date and the time are not stored in the KeTop and if needed must be set anew after turning oft on The date and the time may be very important for the log data for example Information At settings that have not been made with the ConfigTool the modifications must be saved as follows Start Programs KeTop gt Registry Backup or in the explorer with the command windows RegistryBackup exe 8 1 Setting of Date and Time During start up the KeTop shows automa
100. handheld termi nals 14 2 Machinery Safety Additional measures must be taken wherever faults arising in the machinery may cause personal injury or significant material damage These measures 120 User s Manual V4 00 KEBS KEBA 2009 CE Conformity Directives and Standards must also guarantee a safe operating condition for the whole system in the event of a fault Although the handheld terminal is not strictly speaking a machine it does however perform important tasks to guarantee the safety functions of a ma chinery to which it is attached The handheld unit has for example the Emergency Stop safety function and an enabling device for use in special operating modes It is as a result a Safety Component in the sense of the Machinery Directive Safety components or parts whose failure or faulty operation put the safety of people within the hazard area of the machine in danger fall expressly within the range of application of the Machinery Directive The fundamental requirements that the Machinery Directive places on the manufacturer are as follows e Tocarry out a hazard and risk analysis e To comply with the integration of safety principles e Tocompile and keep a technical construction file e To provide solutions in accordance with the latest state of the art e Torecognise conformity by means of harmonised Standards e To apply CE marking The same basic requirements apply to safety components In their
101. i bP RD che a gt 4 be RD Co mm D 8 8 E m gt cheats l S4 1m CAN can cap 4 5 GND Sun CAN z 8 om L Fig 10 8 Connection diagram for Ethernet KeTop via junction box JB 001 User s Manual V4 00 97 KEBA 2009 KEBI Accessories KeTop T100 Information Point to point connections between KeTop and PLC require a crossed cable 10 3 3 2 CAN KeTop Junction Box JB 001 S19 K3 KeTop TTxxx K2 K1 2 6 pink 1 1 24 V DC 1 24VDC 7 black 2 2 GND 2 GND_IN 4 b i E STOP_ES1 ircuil 8 rown green ca 3 pn emergency stop circuit 1 hit 4 Ls PRIF 9 white green 4a 4 E STOP_ES1 pa emergency stop circuit 1 m2 grey pink Seat 5 E STOP_ES2 a emergency stop circuit 2 m 41 red blue Guts 36 E STOP_ES2 SJ emergency stop circuit 2 m al brown To Fd ENABLE_ED1 Tai enabling switch circuit 1 pos m 2 yellow a 8 ENABLE_ED1 pm enabling switch circuit 1 neg 3 green 12m2 ENABLE_ED2 Sas enabling switch circuit 2 pos 4 ENABLE_ED2 10 i itch circui aey 17 17 a m enabling switch circuit 2 neg pa violet 11mh not used not used b zinot used at 9 notused 10m 10 not used s6 K2 3 TD CAN an 13 mh 3 E
102. ine filters must therefore be placed directly at the inlet to the shielded housing of the device and a very good connection must be made between the metal housing of the filter and the shielded housing of the device If placement at the inlet is not possible for reasons of space partly shielded connection lines must be used In doing so the following procedure is to be followed If the filter is placed inside the shielded housing of the device the line cable must be shielded from the inlet through to the line filter and the cable shield contacted on both ends This prevents the propagation of interference on the line cable inside the device It also prevents any electromagnetic fields that may be present inside the device from penetrating the line cable Device Clips for screen contacting Pz we D i Line filter Line filter well I connected to the B housing S Line cable outside L Nand E as short as possible the equipment shielded or unshielded Shield is required in this section Fig 14 7 Correct connection of a compact line filter If the line filter is placed outside the shielded housing the device connection line must be shielded from the line filter through to the shielded housing of the device and the cable shield must be contacted on both ends This prevents interference produced by the device from being transmitted external
103. inter is invalid the function will return INVALID ARG_INVALID_PTR e Allfunctions having any string as parameter check if the pointer to the string is valid If the pointer is invalid the function will return INVALID _ARG_INVALID_STR_PTR 7 3 2 2 Defines SUCCESS OK FAIL INVALID_ARG_RANGE INVALID _ARG_PTR INVALID ARG _STR_PTR INVALID_ARG_UNKNWN_COOKIE INVALID_ARG_UNKNWN_DOMAIN INVALID NOT_CALIBRATED INVALID POTI_NOT_CALIBRATED UNSAVE_DLL_TERMINATION API_NOT_INIT Functions OI NID aT wl hym oO o aj ojo 42 0 Functions for starting and closing This chapter describes functions that are needed for starting and closing the KetopApi dll KtpAPIlinit Declaration UINT8 KtpAPIInit void Description This method initializes the KetopAPI Arguments User s Manual V4 00 KEBA 2009 Software KtpAPIDeinit Declaration void KtpAPIDeinit void This method cancels all initializations of the KtpAPIInit mgmens SS 7 4 2 Functions for Configuration This section describes the functions that are available for the configuration of the device All functions return one of the above defines as error code KtpSetBrightness UINT8 KtpSetBrightness in UI Declaration i u8_Brightness This method sets the brightness of the LC display on the device KtpSetBrightnessPercent UINT8 KtpSetBrightnessPercent in UI Declaration u8_Brightness This method sets the
104. is not clear to everyone Therefore for stop functions in wireless controllers EN 60204 1 2006 Safety of Machinery Electrical Equipment of Machines Chapter 9 2 7 3 demands The operating means to initiate this stop function shall not be marked or labelled as an emergency stop device even though the stop function initiated on the machine can be an emergency stop function For this reason for radio controlled handheld terminal s KEBA uses a stop button that features all the mechanical characteristics of a normal emergency stop button but is of a neutral grey colour In contrast to the red yellow emergency stop button there is no need to switch the stop output signals of the radio receiver into the machine s normal emer gency stop circuit It can also be used to stop individual safety zones of a machine or plant where functions such as Safe operational stop can be trig gered This means that the drive components are safely maintained in con trolled shutdown by means of active powered drives stop category 2 in accordance with EN 60204 1 This can prevent the loss of reference data and facilitates fast restart of the machines The trained handheld terminal or machine operator is aware of the function assigned to the button and knows the current operating mode in each case as well as the current assignment of the machine For this reason the colouring is not disadvantageous to the machine operator User s Manual V4 00 12
105. kwise decrements the count 0 65535 16 bit value Main features e 50 lock in positions revolution e 1 pulse lock in position Information If the KeTop falls to ground control the position of the handwheel knob If necessary press down the knob until it snaps in 9 3 Illuminated Push Button If available the illuminated push buttons in the KeTop are evaluated by the software and can be read via the KeTop API using a program The illuminated push buttons are available as momentary type or as main taining type 9 4 Key Switch If available the key switch is evaluated by the software in the KeTop and can be read via the KeTop API using a program The key switch is available with 3 positions User s Manual V4 00 89 OKeBA2009 EB Options KeTop T100 9 5 Selector Switch If available the selector switch is evaluated by the software in the KeTop and can be read via the KeTop API using a program The selector switch is available with 3 positions labeled I 0 II 9 6 Joystick If available the 2 axis joystick in the KeTop is evaluated by the software and can be read via the KeTop API using a program To avoid that the joystick is damaged when the device falls to ground a short joystick is used The joystick enables moving robot axes for example e Value range 15 to 15 per axis 31 increments In the KeTop T100 there is only space for the optionally 3 axis joystick or a flash card slot 90 User s Man
106. l Element c ccccccccceceeeeeeeees 86 8 3 Installation of PROGQIAnG x scecceanstoce ccctes cas yecivanadl yecetcenss cs pereeeeeateesenntenddasetebendaintoctcees 87 84 SAVING File icsascsccsvecdoneecarcacanenaaveiennselahebaeda E E EE acca E 87 8 5 Transfering Ral 21 Ree eee ee eee Se RE re ee ee ne ennn 87 8 5 1 Transfer via external storage device PC card CF card USB SUCK a cae E T E S eee ceceeaee 87 8 5 2 Transfer via network connection by SMB acces from PC to KeTop 87 8 5 3 Transfer via network connection by access from KeTop to the PC 88 8 5 4 Transfer via ACtIVESYING cceecccceeeeeneeeeeeeeaeeeeeeeaaeeeeesaeeeeeeseeaeeeeneaeaeees 88 SM 611 0 gee eer ee er eee er ere ree eee Sree ee 89 Ol Override POLGTOMGIS icccncvincavekaneeaneiuantesnaeaiearnenaenineranreanianiariannimaatetecnecanccncatenn 89 9 2 Electr nic HANOWNEE csscsissctsesceenestasesiensnd colacteascneasestinaecsscsanchsdntecitaestaerstassacesdensts 89 9 3 lluminated PUSHBUTTON deci ivsssircjavessiercaeeess aca aso axcndee eden a aE aaa 89 9 4 get ea ej Derren ern ee eee ee ee ee ee eee 89 9 5 Selector SW MG gcc aiiece a scecea ca adtadescotenca vant erestcssdaweranea du aciabaniatetantoreteeediomeateedenets 90 BO aac ee cet se neces ce es se ees ne a ec ce meee ees 90 10 PN CSS Soe a seed eae eeienapms eG tee Uo eacdenns oncs paesnen a teen eta ceases cee cee deca getnee 91 10 1 Wall Bracket without Height Adjustment plate KeTop
107. lish connection with the destination computer Remote Desktop Connection Computer 192 168 30 110 v Clicking the Cancel button disrupts the connection set up Once the connection has been established the login window of the des tination computer is displayed with a trapezoidal title bar that is treated as an identifier of the RDP Connection User s Manual V4 00 KEBA 2009 Software io 172 25 15 22 x Log On to Windows Copyright 1985 2001 Microsoft Corporation Please wait Copyright 1985 2001 Microsoft Corporation The Windows screen of the destination computer is displayed once login is successful If the trapezoidal title bar shows any errors when being used with certain applications it can be deactivated when logging in the next time by sim ply clicking the symbol at the top left b User s Manual V4 00 67 okesa209 gt KEBA Software KeTop T100 If this symbol is displayed the title bar automatically disappears after the next login By invoking Start gt Log Off you can logout of the destination computer All Programs gt amp Windows Security 7 8 3 2 Saving the settings of a RDP Connection Remote Desktop Connection Computer 192 168 30 110 1 Clicking the button Options gt gt on the login window of the RDP Client displays an expanded window with the current settings Remote Desktop Connection General
108. loyed as the primary safety device for example guards light barriers and two hand control devices or enabling switches When the emergency stop button is activated the entire machine or all of the machines that are switched together in a plant must be lead to a safe state e g by stopping and switching off the power to the endangering drive mechanisms stop categories 0 or 1 in accordance with EN 60204 1 The release of the emergency stop button must not cause any uncontrolled restart of the machine Irrespective of whether a handheld terminal has an emergency stop button or not permanently installed universally identifiable and easily accessible emer gency stop buttons must be provided at selected points around the machine in every case 14 2 9 Application of Emergency Stop Button and Stop Button on the Handheld Terminal 14 2 9 1 126 KEBI The Machinery Directive does not specify any detailed requirements in respect to the colouring of the operating elements for emergency stop The require ment states The device must have clearly identifiable clearly visible and quickly accessible controls Emergency stop buttons are usually identified by red yellow The specific de sign should have a signalling function whose effect is that any person and especially untrained people can quickly recognise the control as the device to eliminate a hazard in the case of an emergency One imperative requirement for equipment identified
109. ly where it could penetrate other systems It also prevents the penetration of interfer ence signals back into connection wires that have already been filtered User s Manual V4 00 135 eksa EB CE Conformity Directives and Standards KeTop T100 Device Clips for screen contacting Line filter i A y unshielded EE a A well connected L N and PE Shield is required Shielded housing network filter as short as possible in this section of the device Fig 14 8 Correct connection of a compact line filter When connecting line filters attention should first be paid to the frequency ranges to be filtered If frequencies in the MHz range are also to be filtered such a line filter should have a metal housing Line filters with plastic housings are normally not suitable for this purpose Current compensating chokes 136 KEBA Device manufacturers sometimes specify the use of current compensating chokes or the installation of ferrite loops in the power supply line Many exam ples of this can be found in motor lines that are fed by frequency inverters Such chokes see the following illustrations suppress common mode inter ference currents l and allow the operating currents lg to pass unhindered It should be noted that the operating currents in the core produce self cancel ling magnetic fields so that the operating current does not saturate the ferrite c
110. me UINT8 volume Calling the method Set Volume changes the value of the volume setting on the client e int CKVCConnection SetScreensaver UINT16 screensaver Time Calling the method Set Screensaver Changes the response time of the screensaver on the client e int CKVCConnection SwitchBacklight UINT8 backlightOn Off 76 User s Manual V4 00 KEBS KEBA 2009 Software Calling the method SwitchBacklight switches on and off the back ground lighting on the client backlightOnOff 1 backlightOnOoff 0 e int CKVCConnection WriteToFlash Calling the method WriteToFlash saves the contents of the Client Win dows Registry in the flash memory e int CKVCConnection PlaySound UINT16 soundNr Calling the method P1aySound starts the reproduction of the sound with the number transferred in soundNr e sockaddr_in GetSocketAdr The method Get SocketAdr returns the features of the connection SOCKET GetSocket The method Get Socket returns the current socket of the connection with the client 7 9 3 3 Server Implementation The base of the server are the two classes CKVCServer and CKVCConnec tion The class CKvCServer establishes and manages the connections The class CKVCConnect ion constitutes the actual connection To correctly implement a server a derivation of the class CKvCServer is nee ded class CKVCTestServer public CKVCServer public CKVCTestServer vir
111. mitters and on the other hand unintentional such as microwave ovens arc welding ignition systems high voltage device electric motors electronic device and also electrostatic dis charge User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards 14 3 1 1 Atmospheric discharge lightning Atmospheric discharge can take place directly or indirectly on power and com munication lines The consequence of such an impact if there is insufficient protection is the destruction of the electrical device Atmospheric discharge is simulated in accordance with the international test standard IEC 61000 4 5 EN 61000 4 5 for Europe Electromagnetic com patibility EMC Testing and measurement techniques Surge immunity test The relevant international product standard for control systems IEC61131 2 EN61131 2 for Europe divides the areas of application into zones Higher or lower levels of interference can be expected depending on the zone in ques tion All Kemro K2 control systems and also the products of the KeTop range are suitable for application in Zone B The product standard requires the testing of surge immunity in accordance with IEC 61000 4 5 14 3 1 2 Electrostatic discharge ESD Materials can be charged by contact followed by subsequent separation This effect only arises when at least one of the two materials is a non conductor As a result discharge may take place if a charged conductor or one tha
112. n and the emergency stop function of the machine is activated causing the machine to stop If a handheld terminal is uninstalled from a machine and is not reinstalled im mediately the equipment must be locked out in order to avoid confusion with a functioning handheld terminal The machine can only be put back into oper ation again after a new handheld terminal has been installed This procedure must be described in the operating instructions for the machine and is the responsibility of the operator Due to the fact that plugging and unplugging takes place only rarely and that the machine is out of operation when unplugged the risk of an accident as the result of a non operational emergency stop button is considered to be very low and the use of red yellow identification is therefore permissible The red yellow emergency stop button must be connected into the emergency stop circuit of the machine in any case and must cause the power supply to the machine or set of machines in a plant to be switched off stop category 0 or 1 in accordance with EN 60204 1 14 2 9 2 Radio controlled handheld terminals Stop button Wireless handheld terminal s present a different case These devices are not normally assigned to a specific machine but can be frequently logged on and off whilst the machine is in operation and can also be switched between dif ferent machines For this reason the stop button is not always operational and the operating status
113. n such a way that machine movement is not initiated directly when the enabling device is activated but only as a result of the additional activation of a control button This may be via the handheld ter minal s membrane keyboard or graphical software buttons on the touch screen An optionally available joystick can also be used to trigger the machine move ment signal User s Manual V4 00 129 oKeBA2009 EB CE Conformity Directives and Standards KeTop T100 According to EN 60204 only stop categories 0 or 1 are allowed for the enabling function i e stopping the machine with the enabling device must always be combined with switching off the power supply to the drive mechanisms In order to prevent incorrect permanent activation of the enabling switch by mechanical fixing devices it is recommended to limit the maximum duration of an accepted enablement This must be achieved by means of a controller lo cated downstream to the handheld terminal An enabling device is not a replacement for a two hand control device which is specified for some machines e g presses and must therefore not be con fused In contrast to the enabling device the two hand control device forces the en dangered limbs of the operator into a safe position whilst the machine is in motion 14 3 Electromagnetic Compatibility The European Union obligates its member states to harmonise their statutory provisions in respect of electromagnetic compatibility by
114. nd click switches the LED on and the third click switches the LED off again The same applies to the LEDs of the membrane keypad 1 and 3 The actuation of an operating element is signalized by a black ring a This ring is grey if the operating element is not actuated User s Manual V4 00 KEBA 2009 KeTop Specific Operating Instructions 8 2 7 Loading an Image File This toolbox enables loading an image file into the KeTop Information e The image file may be copied to every directory excepting to directory IPSM e Before each image update execute Check file necessarily User s Manual V4 00 KEBA 2009 KETOP Configuration Tool oki x Display Touch Handwheel Startup Pushbuttons Image Update eno file selected gt Check File Start Update Clear Registry e Image File Clicking this button enables you to select a new WinCE image file in the file selection dialog Information In the event of an image update the registry will be deleted and the KeTop rebooted automatically Following that the KeTop reboots with the factory settings e Check File The selected file can be checked for validity Check File will only be active if a valid image file has been selected e Start Update This button starts the update The progress status is displayed in the bar below Start Update will only be active if the selected image file has been successfully checked
115. nt to send data e Modification of value of override potentiometer e Modification of handwheel value e Modification of key status of a key e The joystick or the space mouse reaches the 0 position e The joystick or space mouse leaves the 0 position e Data inquiry of server With each event the client sends to the server a data package containing the information about the type of event as well as the current data of all operating elements If the client produces several events one after the other and the server cannot process all of them at once e g quick rotation of handwheel and simultaneous movement of joystick the server will send one message con taining all events 7 9 1 Events of Server By sending a package to the client the server can influence the status of the LEDs on the client set the current value of the handwheel or request the cur rent values position of joystick handwheel and override potentiometer as well as state of keys The server can also read the current states of the values which can be modified by the server 7 9 2 Data Transmission Each of the two socket connections between the client and the server consti tutes a channel for the data transmission in each direction The data structures relevant for the corresponding data direction are described in this chapter 7 9 2 1 Client Server User s Manual V4 00 KEBA 2009 typedef enum KVCJoystickIsZero 0x0001 oO eKVCJoystickNotZe
116. nvoke the TSCDia log exe when the KeTop is turned on User s Manual V4 00 69 KEBA 2009 KEB Software KeTop T100 7 9 KVC HKEY_ LOCAL_MACHINE Autostart Startx windows tscdialog exe While doing so the precise RDP settings must be saved in the file ipsm rdpfiles default rdp To customize the login screen as required individual elements of the login screen may be replaced by customer specific elements The customization is controlled using the file ipsm rdpfiles resources TSCDialog ini e TakeUserLogo i 1 e ProgTitle s title Title e LogoFileName s logo bmp Logo right top in place of KEBA e ImgFileName s bitmap bmp Image to the left in place of the woman in green Likewise the files logo bmp and bitmap bmp must also be entered in the directory ipsm rdpfiles resources KEBA Virtual Channel The protocol KEBA Virtual Channel KVC is used to transmit control and operating element data between a control and one or more KeTop handheld terminals The following data can be transmitted via the KVC Direction Value Size Transmission Data ST HT range bytes ene Override potentiometer 0 127 1 Event in case of modification and upon re quest of the control Event in case of modification upon request of FIGETONIE NANGWNEGI i 0 69933 2 the control and as set command for adjusting Event in case of 0 Pos and 0 Pos then re Joystick 3x 15 15 2 quest of c
117. onding precautions are not taken CAUTION e means that if the corresponding safety measures are not taken a potentially hazardous situation can occur that may result in property injury or slight bodily injury CAUTION e CAUTION used without the safety alert symbol indicates a potentially haz ardous situation which if not avoided may result in damage to property e This symbol reminds you of the possible consequences of touching elec trostatically sensitive components Information Useful practical tips and information on the use of equipment are identified by the Information symbol They do not contain any information that warns about potentially dangerous or harmful functions 2 2 2 2 General safety instructions The device was developed manufactured tested and documented in ac cord ance with the applicable safety standards If you follow the instructions re garding safety and use as described in this manual see chapter 1 3 Intended Use of the Handheld Terminal on page 9 the product will in the normal case neither cause personal injury nor damage to machinery and equipment The instructions contained in this manual must be precisely followed in all cir cumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety features integrated in the handheld terminal 14 User s Manual V4 00 KEB WW KEBA 2009 Safety notes Apart from the safety ins
118. onsists of the mechanic element and the electronic evaluation This means that KEBA specifies MTTF and DC values and derived from these values also Category PL and PFH for the enabling control device as a whole starting from the pushbutton up to the clamps within the junction box 1 7 3 Relationship between Performance Level and Safety Integrity Level When evaluating safety functions by IEC EN 62601 the PL can be transformed into SIL by following the equivalence table of EN ISO 13849 1 Table 4 EN ISO 13849 1 Relationship between Performance Level PL and Safety Integrity Level SIL Performance Level PL by Safety Integrity Level SIL by EN ISO 13849 1 IEC 61508 1 a no corresponding value 12 User s Manual V4 00 KEBI 0 KEBA 2009 Introduction Table 3 EN ISO 13849 1 Performance Level PL PS O a a E Sr a T 1 7 4 Abbreviations Term Bo 7 C L User s Manual V4 00 13 okaz O gt gt ZS Safety notes KeTop T100 2 Safety notes 2 1 Representation At various points in this manual you will see notes and precautionary warnings regarding possible hazards The symbols used have the following meaning h DANGER e indicates an imminently hazardous situation which will result in death or serious bodily injury if the corresponding precautions are not taken WARNING e indicates a potentially hazardous situation which can result in death or se rious bodily injury if the corresp
119. ontrol Lighting for button below display on flash 2 As command from the control and as request ing off from the client to the control LEDs on keypad As command from the control and as request Contrast brightness aa ners i from the client to the control Time forscreehsaver i 0 255 1 As command from the control and as request from the client to the control State of screensaver he 0 1 1 a or as request from the client to the con me As command from the control and as request Background lighting E on 1 from the client to the control WriteToFlash gt Command PlaySound gt 0 255 1 Command r Command and KeepAliveEvent if parameter KeepAlive lt 0 65535 2 ized by the server 70 User s Manual V4 00 KEBA KEBA 2009 Software The data transmission between the control and the handheld terminals is based on an Ethernet connection TCP IP protocol Listening Port OxCEBA All devices must be identified by their IP address Several handheld terminals may be connected to one control but one hand held terminal can only be connected to one control The KVC protocol is an event driven protocol i e each station can send data at any time without re quest To monitor the functioning of the KeTop in the control the KVC offers the pos sibility to use KeepAlive data packages that are periodically sent from the client to the server The intervals at which the data packages are sent can be set in milliseconds Events causing the clie
120. ontrols the function After calibration the number specifies the current value of the potentiometer value range 0 127 This value is also the value the KeTop API function KtpGet OverridePoti supplies to the application 8 2 3 Display and Touch Screen Settings In this window the brightness and the contrast for the display are set Fur thermore you can also calibrate the touch screen in this window KETOP Configuration Tool 82 User s Manual V4 00 KEBA EBA 2008 KeTop Specific Operating Instructions 8 2 4 Setting the Handwheel to Zero KETOP Configuration Tool The handwheel outputs a 16 bit value which can be processed in the customer application as needed e g 0 65535 32767 In the dialog box the value from 0 to 65535 is displayed When the device is turned on the value of the handwheel will be set to 0 If the key Reset is pressed the current value of the handwheel will be re placed by the start value 0 8 2 5 Actions on next Startup KETOP Configuration Tool In this window you can determine actions that are executed after a restart of the KeTop e Update OS Image on next Startup not available yet If you select this item an OS Operating System image will automatically be loaded from the BOOTP Server via the network next time the KeTop is started User s Manual V4 00 83 oxesazo9 BS KeTop Specific Operating Instructions KeTop T100 Information In this case th
121. or the S1 jack of the junction box 101 KEBE Accessories 10 3 6 10 3 6 1 General data Nominal supply voltage KeTop Supply voltage range KeTop Max interruption time of the supply KeTop Power consumption without KeTop with KeTop Inrush current KeTop Safety class 10 3 6 2 Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation 10 3 6 3 Housing Construction Flammability class Dimensions Width Height Depth Protection degree Weight 10 4 KeTop CB211 Connection Box Technical data of Junction Box JB 001 KeTop T100 24 V DC 18 V DC to 32 V DC lt 10 ms acc to EN 61131 see corresponding KeTop User Manual see corresponding KeTop User Manual Ill in accordance with EN 61131 2 and EN 50178 5 to 55 C 41 F to 131 F 25 C to 70 C 13 F to 158 F 5 to 95 IEC 60068 2 6 5 Hz lt f lt 9 Hz at 7 mm 0 276 in 9 Hz lt f lt 150 Hz at 2 g 0 0044 pound 159 11 ms IEC 60068 2 27 Steel panel housing blue zinc coated Withstands grease oil lubricants alcohol etc UL94 VO 67 2 mm 2 6457 in 76 1 mm 2 9961 in 26 mm 1 0236 in IP20 220 g 0 485 Ib The KeTop CB211 connection box is used for integration of the KeTop in the machine system It is suitable for wall mounting and can also be mounted on a mounting rail through the us
122. ores Such throttles must also be placed at the inlet to the shielded housing of the device Fig 14 9 Current flow of a current compensating choke Interference current E Operating current Power supply lines Ferrite hoop User s Manual V4 00 KEBA 2009 14 3 2 3 14 3 2 4 14 3 3 CE Conformity Directives and Standards Ferrites Ferrites operating via data lines work in a similar way to current compensating chokes The wanted signals see illustration can pass unhindered and the interference signals are damped A fundamental difference from current com pensating chokes is that in the case of ferrites the application range takes place at higher frequencies and therefore the material losses are responsible for the damping and the interference is not reflected as in the case of inductance but is converted into heat Fig 14 10 Current flow for ferrites Interference current Ferrite E Operating current Data lines Coupling between interference sensitive signals e g analogue signals and the lines that carry the interference signals e g motor lines can be reduced by laying cables separately Prevention of couplings EMC measures on KeTop The KeTop is designed for industrial applications Considerable electromag netic and electrostatic interference can occur in this environment For this reason special emphasis was placed on interference immunity and data se curity in the
123. oup 1 Arrow and enter key Page down arrow key delete key Axis group 2 Help menu ESC key Start stop keys Auxiliary axis Fig 5 3 Robotics membrane keypad for 7 7 display 40 User s Manual V4 00 KEI KEBA 2009 Membrane Keypad 5 2 2 8 4 display 800x600 pixels Run LED green Error LED red LED No 1 LED No 2 Speed Page up arrow key menu gt Axis group 1 Arrow and enter key Page down arrow key delete key gt Axis group 2 Help menu ESC key Start stop keys gt Auxiliary axis Fig 5 4 Robotics membrane keypad for 8 4 display 5 3 Numbering of LEDs Numbering of LEDs This chapter describes the numbering of the keyboard LEDs and push button LEDs The LED number is needed for activating the LED A LED can be activated in two ways e via KeTop API design see chapter 7 4 5 LED Functions on page 51 e via KVC KEBA Virtual Channel see chapter 7 9 3 Example Interface on Server on page 73 User s Manual V4 00 41 oKeBA209 BN Membrane Keypad KeTop T100 e g general membrane keypad Run LED green Error LED red LED No 3 LED No 4 f Illuminated Illuminated push button left Key switch push button right LED No 7 selector switch LED No 5 Option Illuminated push button LED No 6 Fig
124. particular case it must be proven that failure or malfunction are not possible or that malfunction does not lead to a hazardous situation 14 2 1 Hazard and Risk Analysis The manufacturer of a machine is required to analyse its machine throughout its operating life and in all modes of operation and to document all hazards that may possibly arise This has to be done without taking into account pos sible protection devices The next step is to formulate a goal for protection against each identified hazard and subsequently to define one or more protective measures to achieve the protection goal Further details about the procedure for carrying out the hazard and risk anal ysis and lists of commonly occurring hazards can be found in the following Standards e EN 12100 1 and EN 12100 2 Safety for machinery Basic concepts gen eral principles for design e EN 14121 1 Safety of machinery Risk assessment 14 2 2 Principles for the Integration of Safety In Appendix I Chapter 1 1 2 of the Machinery Directive 2006 42 EC there is a clear procedure and sequence for the selection of protective measures User s Manual V4 00 121 oKeBA2009 BN CE Conformity Directives and Standards KeTop T100 14 2 2 1 14 2 2 2 14 2 2 3 Eliminating or minimising the hazards This takes place at the design stage of the machine These measures include for example A reduction in the use of energy power revolutions voltages etc
125. practice and it is dem onstrated that the requirements of the category are fulfilled 14 2 7 Application of Handheld Terminals in Special Operating Modes 124 KEBIA For the manual control of machines in special operating modes where safety depends on the timely reaction of the operating staff it is absolutely essential that the operator can overlook the operating area The handheld terminal has the advantage that the operator can get very close to the control panel User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards At the same time the danger of misuse increases with mobility since in remote locations where it is not possible to observe the operating area machine movements can also be set in motion with the handheld terminal knowingly or unknowingly The machine operator therefore has to find the right compromise between necessary flexibility and a reasonable limitation of the working range when selecting the corresponding cable length for the handheld terminal s It is not possible for the working range of radio operated handheld terminal s to be limited by means of the cable therefore additional technical solutions are required for these handheld terminal s If the machine or equipment is operated with the handheld terminal care must be taken at this time to ensure that operation can only be controlled by the handheld terminal and cannot be operated from any other point on the equip ment
126. r a minimum of 10 years after the supply of the last product and must be presented within a period of a few days in the event of a claim for damages User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards 14 2 4 State of the Art This means technical possibilities at a certain point of time that are based on certain scientific and technical knowledge The state of the art also means something that is commercially viable that is it can be realised by the majority in the industrial sector concerned The state of the art is defined as the state of development of advanced pro cedures equipment or operating methods that makes the practical applica bility of the measure appear assured overall in respect of the targeted goals e g the goals of protection of work protection of the environment safety of third parties and operating efficiency namely to achieve a generally high level overall in relation to the aspects under consideration The state of the art can develop further irrespective of the Standards 14 2 5 Recognition of Conformity by means of Harmonised Standards The European Directives mainly contain general requirements for the safety of products however they do not contain details of how to carry them out The European Standards Institutes are responsible for this They provide im plementation proposals for real safety problems or specific product classes Standards that are assumed to meet and corr
127. r opening the cable entrance area the connecting lines can be routed as described in the following chapters Before opening the KeTop please pay at tention to the following safety instructions 22 User s Manual V4 00 KEB KEBA 2009 User s Manual V4 00 KEBA 2009 Connection Information Instructions for opening the cable entrance area e Lay the KeTop with the display facing down onto a plane and clean table preferable on ESD pad and take care not to damage the KeTop and its operating elements e For opening and closing the cable entrance area use the following type of screwdriver Phillips size 2 Instructions for modifications in the cable entrance area e Unplug the main connector S19 by pulling on its wires with your fingers Do not use any sharp objects e For unplugging the RJ 45 jack S4 oder S6 actuate the locking lever 1O Fig 4 3 Uplugging main connector S19 and RJ 45 jack S4 oder S6 main connector RJ 45 jack WARNING e Make shure that the main connectors S19 and the RJ 45 jack S4 oder S6 correctly snap in when you plug them in Otherwise the emergency stop functionality S19 or the correct shielding S4 oder S6 might not be given any more e Validate the emergency stop functionality before re starting the KeTop Information Instructions for closing the cable entrance area Make sure that e the sealing is clean not damaged and co
128. ration In this mode of operation safety is guaranteed by closed guards and or with protec tive devices A machine s special operating modes serve to maintain normal operation In doing so safety must be guaranteed in a way that is different to normal oper ation since hazardous areas of the machine can now be entered and targeted machine movements have to be possible The enabling device plays a primary role here This application requires the enabling device to eliminate the hazards that are to be controlled in a timely manner before any personal injury occurs Addi tional safety measures may be necessary for this purpose such as safely reducing the speed of drive mechanisms In contrast to the emergency stop button respectively the stop button a ma chine in special operating mode with an enabling button is in a safe state as long as this enabling button is not activated see illustration Fig 14 4 Enabling functions Neutral position not activated Panic pressed heavily Enabling pressed The enabling function is also described in EN 60204 1 2006 and corresponds to the state of the art The panic position on 3 stage enabling switches was introduced because limbs often become cramped when a person is in a state of shock and as a result is not able to release the enabling switch For this reason firmly pushing down on the enabling switch also leads to switch off The controller must be designed i
129. rational A single error will be recognized at the next cycle at the latest identifying that re enabling is no longer possible In case of short circuit the control relay switches to ERROR and has to be turned OFF and ON again after resolving the error 4 6 Foreseeable Misuse of Enabling Switch 30 KEBA Foreseeable misuse means the not allowed fixing of the enabling switch in the enabling position The foreseeable misuse of the enabling switch must be re stricted The following measures causing the stop of the machine in the manual mode are recommended Inquiry of the enabling switch when turning on the machine plant and in quiry of the enabling switch when changing the operating mode from automatic to manual The enabling switch must not be in the enabling po sition The enabling switch must be released within a defined period and pushed into the enabling position again The length of the period must be defined according to the activity WARNING The enabling switch is only suitable as safety function if the operator acti vating the enabling switch recognizes the dangerous situation in time so that he can immediately take the necessary measures to avoid such situa tions As additional measure reduced speed of the movement can be nec essary The allowed speed must be determined by means of a risk assessment The enabling switch is only used to enable commands for performing dan gerous movements The commands themselves must be
130. rge from the following download address http www microsoft com windowsmobile activesync activesync42 mspx 7 10 1 Data connection via RS 232 C debug interface The data connection from the KeTop to the PC is established as follows 1 Remove the cover of the cable entrance area on the KeTop 2 Plug in the Download Cable KeTop XD 040 KeTop and PC 3 Start the ActiveSync software on the PC a select File gt Delete Partnership 78 KEBA User s Manual V4 00 KEBA 2009 Software b deactivate Allow serial cable or lt OK gt c activate Allow serial cable or lt OK gt 4 Start the ActiveSync Software on the KeTop Start gt Programs gt Com munication gt Active Sync 5 At the PC Connect KeTop as a Guest Set Up a Partnership No Now the data connection between the KeTop and the PC is established In case of communication problems check the following conditions e Max time delay between step 3c and step 4 30s e For further attempts repeat steps 3 to 5 e The ActiveSync software must be started manually Plugging in the con nection cable does not start ActiveSync The factory set baudrate for the remote connection is 115 kBaud In case of communication problems the baudrate can be reduced The baudrate can be changed as follows 1 Start gt Programs Communication gt Remote Networking 2 3 4 5 select com1_ 115k File Properties SP1 on COM1
131. ro 0x0002 eKVCSpaceMouselIsZero 0x0004 eKVCSpaceMouseNotZero 0x0008 eKVCHandWheelChanged 0x0010 KVCOverrideChanged 0x0020 eKVCKeyPressed 0x0040 KVCKeyReleased 0x0080 eKVCLedValue 0x0100 71 KEBE Software 7 9 2 2 72 KEBI eKVCContrast 0x0200 eKVCBrightness 0x0300 eKVCVolume 0x0400 eKVCScreensaverTime 0x0500 KVCScreensaverStat 0x0600 eKVCBacklightState 0x0700 eKVCLed 0x0800 eKVCJoystickResp 0x0900 eKVCSpaceMouseResp 0x0A00 eKVCHandWheelResp 0x0B00 KVCOverrideResp 0x0C00 eKVCAlive OxFEOO eKVCClientDisconnect 0xFF00 TKVCEvent typedef struct UINT16 event struct UINT8 overrideVal UINTS8 keyVal TKVCJostickData joystickVal SINT16 handWheelVal TKVCSpaceMouseData spaceMouseVal data TKVCClientData typedef enum KtpKeyboardLedoff KtpKeyboardLedon KtpKeyboardLedBlink TKtpLedState oO ja 0 w N oO typedef struct char posxX char posyY char posz TKVCJostickData typedef struct UINT16 posX UINT16 posyY UINT16 psoZ TKVCSpaceMouseData typedef struct SINT16 absVal SINT16 dynVal TKVCHandWheelData Server Client typedef enum KVCSetWheelValue KVCSetLed KVCSetContrast KVCSetBrightness KVCSetVolume KVCSetScreensaver KVCGetLed KVCGetContrast KVCGetBrightness KVCGetVolume KVCGetScreensaverTime KVCGetJostickValue KVCGetSpaceMouseValue KVCGetOverrideValue KVCGetWheelValue ooo
132. ronmental conditions for the KeTop see chapter Technical Data must also be fulfilled during transport 114 KEBA User s Manual V4 00 KEBA 2009 12 Disposal of the KeTop 12 12 Disposal of the KeTop CAUTION Please take care of regulations for disposal of electric and electronic devices e The symbol with the crossed out garbage can point out that electrical and electronic devices inluding their accessories should not be disposed in the household garbage e Depending on their coding the raw materials are recyclable By disposing of such used devices correctly you can ensure that they can be reused their raw materials recycled or put to another use and you will be making coe an important contribution to the protection of our environment User s Manual V4 00 115 oKeBA200 EB Technische Daten 13 Technische Daten 13 1 Allgemein Nominal supply voltage Supply voltage range Maximum interruption time of supply voltage Power consumption Inrush current Safety class 13 2 Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation 13 3 Housing 116 KEBI Construction Flammability class Dimensions Diameter Total height incl handle Protection degree Weight Display 7 7 Type Size Resolution Representation Background lighting Touch screen Display 8 4
133. rrectly positioned in the cable entrance area e no cables are squeezed in e the cover of the cable entrance area is attached again with all 6 screws torque 0 4 bis 0 5 Nm Otherwise the protection degree cannot be guar anteed 23 KEBIA Connection KeTop T100 Information The position of connectors S11 RS 422 A and S4 Ethernet in KeTop T50VGA is just the other way round like in KeTop T100 Users of both devices please take care for this 4 2 1 Cable outlet RS 422 A Fig 4 4 Cable outlet on left and right side if the RS 422 A interface is used 4 2 2 Cable outlet Ethernet Fig 4 5 Cable outlet on left and right side if the Ethernet interface is used 4 3 Power Supply WARNING The device meets the safety class Ill in accordance with EN61131 2 The 24V power supply for the equipment must be guaranteed through safe isolation of the low voltage circuits from dangerous contact voltage circuits e g by safety transformers or similar facilities f WARNING A safe isolation between safety extra low voltage and voltage that is dangerous for human contact has to be assured f WARNING The power supply circuit must be protected with a 3 15 A fuse Specification of power supply lines in the KeTop TTxxx connection cable 24 User s Manual V4 00 KEB gt OKEBA2009 Connection
134. s installed the value of the com ponents are undefined KtpGetOverridePotiRaw UINT8 KtpGetOverridePotiRaw out UINT16 Declaration ippon r Gets the uncalibrated value from the override potentiometer Pointer to the variable containing the current value of the override potenti Arguments ormeter This function may only be called if a override potentiometer is installed on Remarks the device If no override potentiometer is installed the value of the com ponents are undefined User s Manual V4 00 KEBA 2009 Software KtpGetEnablingDevice INT8 KtpGetEnablingDevice in TKtpEna Declaration a i i lingDeviceCircuit circuit i Circuit is the value of the enabling switch to be read out when it is pressed Description v completely panic position Returns the current value of the enabling switch transferred in the circuit This function may only be called if a enabling switch is installed on the de Remarks vice If no enabling switch is installed the value of the components are undefined KtpSetPotiCalibData Deiari UINT8 KtpSetPotiCalibData in UINT16 raw Min UINT16 rawMax UINT16 calibRange Calibration of override potentiometer UINT16 rawMin value for smallest raw value UINT16 rawMax maximum raw value UINT16 calibRange maximum range of overridepoti This function may only be called if an override potentiometer is installed on th
135. s installed on the device Description 0 will be returned KtpWheellsinstalled Declaration UINTS KtpWheel nstalled void Returns 1 if an handwheel is installed on the device otherwise 0 KtpPotilsinstalled UINT8 KtpPotiIsInstalled void is Returns 1 if an override potentiometer is installed on the device otherwise Description 0 KtpGetJoystickPos UINT8 KtpGetJoystickPos out TKtpJoys Declaration f tickPos p_jPos Gets the current joystick position Arguments TKtpJoystickPos structure Each component in the structure may only range between 15 and 15 R Calling this function is only allowed if a joystick is installed on the device If emarks wie ws no joystick is installed the values of the components are undefined KtpGetJoystickPosEx UINT8 KtpGet JoystickPosEx out int posX Declaration f int posY int posZ Gets the current joystick position Arguments Each component in the structure may only range between 15 and 15 Calling this function is only allowed if a joystick is installed on the device If Remarks s viens 4 no joystick is installed the values of the components are undefined KtpGetJoystickPosRaw f UINT8 KtpGetJoystickPosRaw out Declaration i TktpJoystickPosRaw p_jPos Description Gets the actual raw data of the joystick 49 KEBA Software 50 KEBIA KeTop T100 Calling
136. should avoid the usage of the non effective emergency stop button in dangerous situations The grey stop button fulfils also all mechanical aspects of the EN ISO 13850 and differs from the emergency stop button only by its color 25 KEBE Connection KeTop T100 WARNING e Not fully functional emergency stop devices may have fatal consequences Emergency stop switches which are red yellow marked must be effective under all circumstances in all operating modes of a machine or plant Store handheld terminals with not operational red yellow emergency stop switches on a place where the operator cannot see it so that he can not mistake the device Handheld terminals which are plugged in and out frequently for temporarely use must not have a red yellow emergency stop switch Such devices must be equipped with a grey stop switch e Resetting an activated emergency stop facility must not result in uncontrol led start up of machines or installations e The emergency stop button does not replace other safety facilities e The emergency stop button on the handheld terminal does not replace the emergency stop buttones to be mounted directly on the machine e Some mechanical errors in emergency stop switches can be recognized at operation only Test the function of the emergency stop switch when the device had been exposed to mechanical shock e g it had been fallen on the ground Additionally the emergency stop switch must be tested c
137. soweit in den Schacht einf hren bis die Verriegelung einrastet und der Entriegelungsknopf ausgefahren ist l 5 G 1 Schlie en der Klappe 2 und 3 Verriegeln der Klappe wie dargestellt User s Manual V4 00 KEBA 2009 Verriegelung _ einrasten Verriegelung der Klappe ganz nach unten dr cken bis sie f hlbar einrastet Nur dann ist die Schutzart IP54 wieder gew hrleistet 35 KEBA Connection KeTop T100 4 10 2 Removing the PC Card 1 Open the PC card cover Unlock the PC card cover as shown 2 Press the ejection button of the PC card slot until the locking lever is released 3 Remove the PC card 3 Must snap in completely 1 Close the cover Press down the cover until it snaps in completely to meet 2 and 3 Lock the cover as shown the protection degree IP54 36 User s Manual V4 00 KEB KEBA 2009 Membrane Keypad 5 Membrane Keypad 5 1 General Membrane Keypad The keypad assignment is stored in the registry and defined for the general membrane keypad as follows eC kesa os 7 Backspace weak ow o Touar we ow Coo S T SS D E a E n switch VK_F15 Illuminated push button right VK_F16 Depending on the size of the display two general membrane keypads are available User s Manual V4 00 37 KEBA 2009 KEB Membrane Keypad KeTop T100 5 1 1 7 7 display 640x480 pixels Run LED green Error LED re
138. splays and control actuators Part 1 General principles for human interactions with displays Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2 Displays Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3 Control actuators Protection degree of casing Programmable controllers Part 2 Equipment require ments and tests Programmable controllers Part 2 Equipment require ments and tests Electronic equipment for use in power installations Programmable controllers Part 2 Equipment require ments and tests Electronic equipment for use in power installations For the US market these standards had been used furthermore UL examination for industrial control equipment UL 508 17th edition CSA C22 2 No 14 UL examination for robotic applications UL 1740 1998 142 Industrial Control Equipment NRAQ NRAQ7 Industrial Robots and Robotic Equipment E216950 TETZ2 TETZ8 User s Manual V4 00 KEBI KEBA 2009 Conformity and Type Examination 15 Conformity and Type Examination 15 1 EC Conformity Declaration KEB EC Declaration of Conformity KEBA AG Gewerbepark Urfahr 4041 Linz AUSTRIA Document No 55491 CE 1 We declare that the following products Name of product KeTop T100 KeTop C100 Variants all variants are in conformity with the essential requirements of the following E
139. suspension must be mounted on the carrier using the screws delivered with the device KeTop WB 110 Wall bracket with cable suspension Fig 10 4 Wall bracket KeTop WB 110 with and without KeTop Height adjustment plate Cable suspension ee 10 2 1 Height adjustment plate For mounting the height adjustment plate use suitable screws not part of de livery User s Manual V4 00 93 KEBA 2009 KEB Accessories KeTop T100 120 mm 4 724 in 550 mm 21 654 in 526 mm 20 709 in Es E o a8 Ne N es 150 mm EN 5 906 in oA at o 22 mm 0 866 in jt 20 mm 0 7874 in Fig 10 5 Height adjustment plate for wall bracket WB 110 10 3 Junction Box JB 001 This chapter describes the junction box JB 001 which is used to connect a KeTop to a Kemro PLC via Ethernet CAN RS 422 A and RS 232 C User s Manual V4 00 KEBA 2009 94 KEBAB Accessories 10 3 1 Device description D o Kd Fig 10 6 View of the junction box JB 001 Mounting nut User s Manual V4 00 95 KEBA 2009 KEB Accessories KeTop T100 10 3 2 Connection
140. t http www socketcom com Name LP E Ethernet Card Type PC cards type II Transmission rate 10 Mbit s Special features NE2000 compatible e Manufacturer Orinoco http Awww wavelan com Name WaveLan Silber IEEE 802 11 Transmission rate 11 Mbit s Special features Wireless LAN card Modem cards e Manufacturer TDK http www tdksys com Products 5660 html Name Global Freedom 5660 Type PC cards type II Information e The KeTop does not support CardBus cards e PC cards which use 12 V programming voltage are not supported by the KeTop e SRAM cards are not supported by Windows CE 34 User s Manual V4 00 KEB 0 KEBA 2009 4 10 1 Inserting the PC Card Connection Auswurfhebel 1 2 KeTop mit dem Display nach unten auf einem planen sauberen ee Untergrund auflegen sodass das KeTop oder dessen Bedien Verriegelung der PC Card Klappe wie abgebildet entriegeln elemente nicht besch digt werden 2B ESD Matte es muss dabei der Druckpunkt berwunden werden 4 ACHTUNG Uberpriifen Sie vor dem Schlie en der PC Card Klappe den ordnungsgem en Zustand und den korrekten Sitz der Dichtung ACHTUNG Beim Einsetzen darauf achten dass der Anschlag der PC Card auf der Seite des Auswurfhebels in den Aufnahmeschacht ein 1 ffnen der Klappe 2 Einsetzen der PC Card wie dargestellt gef hrt wird PC Card
141. t circuits or contacts that are stuck together Special certified safety control devices are often used to detect faults in the individual safety circuits The PL quoted for these devices is only attained however if also the whole machine circuit under review lies within the scope of the respective PL The PL must always be con sidered in relation to a complete safety function and not as applied to individual components or parts A guide for easily calculating the PL for a safety function consisting of several individual components can be found in standard EN ISO 13849 1 chapter 6 3 and appendix H and If safety components are being connected in series the individual component with the least PL determines the PL of the whole safety function For example a safety function consisting of 3 components one with category 4 PL e another one with category 3 PL d and a third component with category 2 PL c will have a PL c for the whole safety function This means that a fault will lead to loss of safety although components with category 4 PL e are integrated into the safety function as one of the components being used has category 2 When chaining several PLs the overall PL can decrease For more information read EN 13849 1 chapter 6 3 The proof of attainment of a safety category can take place with the aid of an FMEA Failure Mode and Effects Analysis in which all the faults that could possibly arise are simulated either theoretically or in
142. t is changed by the influence of an electronic field comes near a metallic object After charging the possible voltages between the charged bodies can reach over 10 kV The most frequent occurrence of electrostatic discharge takes place between people and metallic objects Since one is practically unnoticed of discharges below 3500 V and yet electronic components are destroyed by low voltages ESD damage to electronic components often goes unnoticed The international Standard IEC 61000 4 2 EN 61000 4 2 for Europe is used to simulate the measurement of electrostatic discharge The international product standard IEC 61131 2 EN 61131 2 in Europe for programmable con trols demands testing to IEC 61000 4 2 and also defines the severity level 14 3 1 3 Technical systems as interference sources Technical systems can act as sources of interference In doing so the inter ference may be intentional or unintentional Electromechanical energy is often also used for material processing Periodically occurring interference e Ignition impulses of combustion engines e Sparking of commutator motors e Electromagnetic fields of induction furnaces arc welding device micro wave device etc e Pulse currents from frequency converters and switching power supplies e Electromagnetic fields of radio and telecommunications device Randomly occurring interference User s Manual V4 00 131 eksa EB CE Conformity Directives and Standards KeTop
143. ta lines not used for strain relief of the cable Details about connecting the connection box KeTop CB 211 to the KeTop see subchapter Wiring diagram of the main chapters Ethernet and RS 422 A 10 4 3 Technical data of the connection terminals The following technical data apply to the X1 and X3 connector terminal blocks already available in the Junction box Connection capacity rigid flexible wire gages mm mm AWG 0 14 1 5 0 14 1 5 28 16 flexible with wire end ferrules without with i 3 0 25 1 5 0 25 0 5 plastic sleeve mm4 Grid dimension 3 81 Insulation length mm 7 Tightening torque Nm 0 22 0 25 PHOENIX order data 104 User s Manual V4 00 KEBI WW KEBA 2009 Accessories So EL Type Parton 3 MCVR 1 5 7 ST 3 81 1827172 MCVR 1 5 6 ST 3 81 1827169 X4 X4B MCV 1 5 10 ST 3 81 1827208 Information e Consider the connection capacity of the terminal blocks when selecting the connection cable e Use the following screwdriver to connect the wires to the terminal blocks Blade 0 4 x 2 5 x 80 mm Length 160 mm e Multi line connections 2 wires in one terminal are not allowed Use the X4B terminal block for continuing the field bus User s Manual V4 00 KEBA 2009 105 KEBA Accessories KeTop T100 10 4 4 Drilling template for wall mounting 165 140 64 8 10 2 40 155 Fig 10 16 Drilling
144. tatarheiad 9 1 1 Purpose of the COCUING IM cies cscatcacs nceacteantecncces peck pends ceec eines cd ensnataesscasmaeseccaias 9 1 2 Target groups Pre COMCIMIONS ssid siisnis iciedessastecncenseceiatexenieanateteddarsteendemasteaeeeataanale 9 1 3 Intended Use of the Handheld Terminal ccccceceeeesseeeeeeeeeesseeeeeeeeeeeeeeeeeeeees 9 1 4 Notes on this CCG VSN ica ot srceericeteas ghee csmaoce teu bdnetagneidacctdnenddeoninedesneianeet 10 1 4 1 Contents of COGUINIGN xscdcccsssccentcancecctesmeesussctecstdinssterstcansute hendiadenrsmerteene 10 1 4 2 Not contained in this COCUMEON Mi siiccdadccaciccsceeesrtecntcnateoessneactecnandeeeenneenve 11 1 5 Documentation for further 1SadiING scaicectxcissccctaceeseeass adteigelisiecetiearecseneebadeaaeSianens 11 1 6 Detintion Ot term Ssss a AATRE ei 11 1 7 Information about MD 2006 42 EC cceceeceeeeeeneeeeeeeeeeeeeeeaeeeeeseaaeeeeeeeeeeeeeneeeees 11 1 7 1 Which devices have to comply with the new machine directive 12 1 7 2 Quantitative safety relevant specifications for emergency stop button and enabling control device ssseessseesserrreserrrrrrrressrrrrrerrre 12 1 7 3 Relationship between Performance Level and Safety Integrity Level nisc R a a NO 12 1 7 4 ADDIeVIAlIONS siririn alee Weve Ne eatin a 13 2 Safety Noles enee a ee ee eee 14 2 1 Representaatio eee ee ee ete ee 14 2 2 2 2 General safety inStrUctiONs cccccceeeesceeeeeeeeeeeeeeeeeeeeeeeesaaeeeees
145. ted by electrical switches and transmitted to the evaluation electronics Positions of enabling switch Position Function Enabling switch Contacts enabling outputs are 1 home position is not pressed open 2 enabling is pressed enabling outputs are closed i r 3 panic is pressed strong enabling o tputs are open Tab 4 6 Positions of the enabling switch WARNING The enabling switch must be tested cyclic 6 monthly by pressing the panic position Watch the machine performing the panic function after pressing the enabling switch 4 5 1 1 Enabling N D home position xX gt enabling yY home position i y 1 2 3 x ZT ircui OFF ON Circuit 1 2 y 7 Enabling Evaluation Circuit 2 OFF N switch electronics i ied N ZT A pe l l Too mao ras PPE Circuit OFF ON ZTak EN Cirouit2 OFF 0N Fig 4 7 Contact travel diagram for enabling 4 5 1 2 Panic The pushing of the actuating elements into the panic position is evaluated in a way that the enabling position is skipped when the actuating elements are re leased User s Manual V4 00 27 eksa EB Connection KeTop T100 i N age N S ori home position enabling u gt panic Vv gt home position f 1 2 3 ZT x Uy Circuit 1 OFF OFF Enablin
146. ter has changed on the client The current value is specified in the parameter val e int CKVCConnection OnWheelChange SINT16 wheelAbsVal The method OnWheelChange will be called if the value of the handwheel has changed The current value is transferred as an absolute value in the parameter wheelAbsvVal e virtual int OnKeyboardEvent TKVCEvent keyEvent int keyNum The method OnKeypadEvent will be called if a key has been pressed released The key number is specified in keyNum the state of the key make break in keyEvent User s Manual V4 00 KEBA 2009 Software e int CKVCConnection OnJoystickEvent TKVCEvent event TKVCJoystickData pJData The method OnJoystickEvent is called when the joystick is moved from the 0 position and reaches the 0 position The current position is transferred in the parameter event and the current values in the parameter pJDa ta e int CKVCConnection OnSpacemouseEvent TKVCEvent event TKVCSpaceMouseData pSMData The method OnSpacemouseEvent is called when the space mouse is moved from the 0 position and reaches the 0 position The current position is transferred in the parameter event and the current values in the pa rameter pSMData e int CKVCConnection OnDisconnect int val The method OnDisconnect will be called if the client terminates the con nection with the disconnect message e int CKVCConnection OnAliveMsg The mehto
147. terms used in this manual that come from the machinery directive are the same as in the preceding MD 98 37 EC Within standard EN 60204 1 the following term has changed EN 60204 1 1997 EN 60204 1 2006 Enabling device Enabling control device chapter 10 9 In order to avoid ambiguity for users this manual still uses the term of EN 60204 1 1997 1 7 Information about MD 2006 42 EC The machine directive MD 2006 42 EC will be valid from 2009 12 29 without any transition period This means that all machines and safety components that will be brought to market after this date have to confirm this new MD and its harmonised standards For handheld terminals from KEBA this means that besides the new machine directive also the standard EN ISO 13849 1 2008 will be used EN ISO 13849 1 demands for the safety relevant component enabling switch the specification of category and Performance Level PL and for emergency stop buttons and grey stop buttons the specification of the B4og value These values can be found within the manuals in chapter 13 5 E Stop rat ings on page 117 and chapter 13 6 Enabling device on page 118 User s Manual V4 00 11 eksa BN Introduction KeTop T100 1 7 1 Which devices have to comply with the new machine directive This rule is valid for KEBA and its customers Depending on the date the product has been put into circulation the new ma chine directive has to be applied or not If the KeTop will be deli
148. these filters to function correctly the housing must be connected to a stable reference potential Since the interference signals must not enter into the shielded area the po tential of the shielded housing must also be the reference potential for the filter circuits Filter circuits or filter components must therefore be placed precisely where the lines enter the shielded area If the filters are placed inside or outside the shield wall this can lead to a field coupling between the filtered and unfiltered lines The connection to the reference potential must be as low impedance as pos sible and therefore it is necessary for there to be contact over a large surface area between the filter housing which is usually metallic and the shield wall of the device Pig tails may not be used to make such a contact Typical line filters have a metal housing that has to be connected to the earth wire PE for safety reasons and consist of a current compensated choke see illustration consisting of Y capacitors which are connected to the metal hous ing on one side and X capacitors connected between the phases or between phase and neutral User s Manual V4 00 KEBA 2009 CE Conformity Directives and Standards g PECH F a OPE 2 ee Fig 14 6 Line filter The desired filter effect is basically governed by the correct contact between the filter housing and the shielded housing of the device The l
149. this function is only allowed if a joystick is installed on the device If no joystick is installed the values of the components are undefined KtpGetJoystickPosRawEx Declaration INT8 KtpGetJoystickPosEx out U xposX UINT16 posY UINT16 posZ Gets the actual raw data of the joystick Agumens Calling this function is only allowed if a joystick is installed on the device If Remarks S i no joystick is installed the values of the components are undefined KtpSetJoystickCalibData UINT8 KtpSetJoystickCalibData in Declaratii TKtpJoystickChannel ch UINT16 rawMin UINT16 rawCenter UINT16 rawMax UINT16 calibRa nge Calibrates the axis of the joystick TktpJoystickChannel ch channel to be calibrated UINT16 rawMin value for smallest raw value Arguments UINT16 ramCenter average value for raw data UINT16 rawMax maximum value of raw data UINT16 calibRange maximum range of joystick Calling this function is only allowed if a joystick is installed on the device If Remarks pecs no joystick is installed the values of the components are undefined KtpGetOverridePoti UINT8 KtpGetOverridePoti out UINTS8 Declaration 7 p_pos Gets the current value of the override potentiometers Pointer to the variable containing the current value of the override potenti Arguments ometer This function may only be called if a override potentiometer is installed on Remarks the device If no override potentiometer i
150. thus be damaged Never lay the device close to heat sources or into direct sunlight Avoid exposing the device to mechanical vibrations excessive dust hu midity or to strong magnetic fields Never clean the device operating panel and operating elements with sol vents scouring agent or scrubbing sponges For cleaning the device use a soft cloth and a bit of water or a mild cleaning agent Make sure that no foreign objects or liquids can penetrate into the device Check at regular intervals the protective covers of the device if all housing screws are firmly tightened and if the housing or the cable entry is damaged If the device shows any defect please send it including a detailed error de scription to your supplier or the relevant after sales service office If the KeTop is equipped with a touch screen then operate the touch screen with fingers or use a touch pen Never use sharp objects e g screwdriver for operating the touch screen This could damage the touch screen 2 3 Personnel safety instructions A A 16 KEBE WARNING Danger to persons by electric shock Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to connections termi nals or interfaces up to a rated voltage of 50 V CAUTION
151. tically the window for setting date and time The real time clock is not puffered with a battery So if you use real time clock it must be set during each start up Pe Please set local date and time a ert a 10 28 fti SMTWTFS 303112345 6 7 8 9 101112 13 14 15 f8 17 18 19 20 21 22 23 24 25 26 27282930 1 2 3 M Restart SetTime during the next startup za p The automatically pop up of this window can be disabled by deactivatig the checkbox Restart Settime during next startup In this case date and time get random values If the other checkbox Set the default time during startup is activated the Ke Top uses default values date and time when the image was ceated In both cases the settings must be saved in the registry Start gt Programs gt Ke Top gt Registry Backup 80 User s Manual V4 00 KEB KEBA 2009 KeTop Specific Operating Instructions 8 2 KeTop Configuration Tool ConfigTool The ConfigTool is used to calibrate the operating elements to control the func tionality of the operating elements and to set start up functions To activate the tool select the following item Start gt Programs KeTop gt KeTop Configuration Tool or by double click ing on the file Configuration_Tool exe in the Windows directory Information The appearance of the Config tool depends on the operating elements in stalled in KeTop the menus for override potentiometer joystick and hand
152. ton maintaining 1 0 1 location for option illuminated push two 3 position enabling switches left button momentary 0 illumniated push and right twin circuit button momentary 1 illuminated push button maintaining 1 0 3 position key switch I 0 II 3 position selector switch 1 0 11 IE strain relief for connection cable deliv ered with the cable IE blind plug for cable outlet not used to Le meet protection degree IP54 User s Manual V4 00 19 kesa209 gt KEBA General product description KeTop T100 Information All optional operating elements are described in chapter 9 Options on page 89 3 2 Ergonomic Features 3 3 Housing Multigrip handle Round housing Different holding positions Operation by right handed and left handed people Desk top operation Operation in wall bracket The cable outlet can be on the left or right side of the housing Easy to read display Vibration and shock resistance Housing made of non flammable material UL 94 V0 impact resistant withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants Twin shell extremely sturdy housing Drop tested on industrial flooring from a height of 0 75 m 29 5 in SVGA and 1 m 39 4 in VGA 3 4 Operating and Display Panel Membrane keys with tactile feedback 2 status LEDs Buzzer in upper part of housing Resistive touch screen to be operated with fin
153. tructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be observed Handling of KeTop You have chosen a high quality KeTop that is equipped with highly sensitive state of the art electronics To avoid malfunctions or damage through improp er handling follow these instructions during operation WARNING The following application areas are expressly excluded for the KeTop e Use in areas prone to explosion or fire e Use in mining e Outdoor use Other products must be used for these applications The KeTop housing must not be opened acception cable entrance area as the KeTop is sensitive to electrostatic discharge User s Manual V4 00 15 ekea EB Safety notes KeTop T100 CAUTION Turn off the power supply before opening the cable entrance area of the KeTop Otherwise the components could be destroyed or undefined signals could occur Make sure that nobody can fall over the cable to avoid that the device falls to ground Take care not to squeeze and thus damage the cable with any object Do not lay the cable over sharp edges to avoid damaging the cable sheath If you do not use the device hang it into the wall bracket KeTop WBxxx provided for storage Do not lay down the device with the operating side facing down to avoid damaging the operating elements Never lay the device onto unstable surfaces It could fall to ground and
154. tual CKVCTestServer CKVCConnection OnClientConnect SOCKET socket sockaddr_in amp sockAdr int OnClientDisconnect CKVCConnection pConnection TKVCDisconInfo info In this class the method OnClientConnect must be overwritten In this method a CKVCConnection object must be created and initialized CKVCConnection CKVCTestServer OnClientConnect SOCKET socket sockaddr_in amp sockAdr CKVCTestConnection pConnect 0 pConnect new CKVCTestConnection if pConnect 0 pConnect gt Init this socket sockAdr return pConnect The method OnClientDisconnect can be overwritten But it must be guar anteed that the method CKVCServer OnClientDisconnect is called in this derivation int CKVCTestServer OnClientDisconnect CKVCConnection pConnection TKVCDisconInfo info User s Manual V4 00 77 eksa EB Software return CKVCServer OnClientDisconnect pConnection KeTop T100 info Iin the derivation of the class CKvCConnection only the Event and Change method must be derived The Get methods can be derived but it must be guaranteed that the method of the base class is called before the data are used class CKVCTestConnection public CKVCConnection public CKVCTestConnection virtual CKVCTestConnection j virtual int OnOverrideChange SINT16 val virtual int OnWheelChange SINT16 wheelAbsVal virtual int OnK
155. ual V4 00 KEB gt KEBA 2009 Accessories 10 Accessories Wall Bracket without Height Adjustment plate KeTop WBO090 WB095 WB120 The powder coated black wall bracket is used for stationary operation or stor age of the KeTop Three types of wall brackets without height adjustment plate are available 10 1 KeTop WB090 KeTop WB095 KeTop WB120 Wall bracket without cable Wall bracket with cable sus Wall bracket with cable suspen suspension pension sion and solenoids G J Ca 6 Fig 10 1 Wall brackets KeTop WB090 WB095 and WB120 Carrier Cable suspension solenoids User s Manual V4 00 91 KEB KEBA 2009 Accessories KeTop T100 10 1 1 10 1 1 Dimensions mm Fig 10 2 Wall bracket KeTop WBO090 front view 118 39 6 Fig 10 3 Wall brackets KeTop WB095 WB120 rear and side view Solenoids only valid for KeTop WB120 92 User s Manual V4 00 KEBA EBA 2008 Accessories 10 2 Wall Bracket with Height Adjustment plate KeTop WB 110 The powder coated black wall bracket is used for stationary operation or stor age of the KeTop The carrier is adjustable in 8 positions over a height of 320 mm 12 6 in Take care to hang up the carrier in all 4 points in the height adjustment plate The cable
156. ue of the configuration parameter KtpGetBrightness Declaration UINT8 KtpGetBrightness void Gets the current brightness value of the LC display omens SSS KtpGetBrightnessPercent UINT8 KtpGetBrightnessPercent out UINT8 Declaration f u8_Brightness Gets the current brightness value of the LC display in percent UINT8 u8_Brightness brightness value 0 100 KtpGetContrast UINT8 KtpGetContrast void Gets the current contrast value of the LC display e KtpGetContrastPercent UINT8 KtpSetContrastPercent out UINT8 Declaration u8_ Contrast Gets the current contrast value of the LC display in percent UINT8 u8_ Contrast contrast value 0 100 KtpGetBacklight Declaration TKtpBacklightStat KtpGetBacklight void Gets the current status of the background lighting womens SS KtpGetScreenSaverTimeoutMin Declaration UINT8 GetScreenSaverTimeOutMin void Description Gets the current timeout value of the screensaver in minutes momens SSS User s Manual V4 00 KEBA 2009 Software KtpGetScreenSaverTimeoutSec Declaration UINTS GetScreenSaverTimeOutSec void Description Gets the current timeout value of the screensaver in seconds 7 4 4 Peripheral Functions User s Manual V4 00 KEBA 2009 KtpJoysticklsInstalled Declaration UINTS KtpJoystick nstalled void oT Returns the number of joystick axes If no joystick i
157. uropean Council Directives e EC Directive relating to machinery 2006 42 EC e EC Directive relating to electromagnetic compatibility 2004 108 EC Conformity to the directive 2006 42 EC is assured by the compliance with the applicable parts of the following harmonized european standards for the emergency stop switch respectively stopp switch if available as well as the enabling device e EN ISO 13849 1 2008 e EN ISO 13850 2006 e EN 60204 1 2006 A type certificate was issued by the certification body NSBIV AG SIBE Switzerland Inseliquai 8 6005 Luzern Switzerland Type Examination Certificate No 1031 2 Conformity to the directive 2004 108 EC is assured by the compliance with the applicable parts of the following harmonized european standard e EN 61131 2 2003 Important notes The emergency stop switch respectively stop switch if available and enabling switches are part of the safety control circuits of a machine Therefore the fundamental safety requirements in accordance with Appendix 1 of the Directive for machines can only be met with all safety control circuits Any modification on the product s that is performed without KEBA s consent will render this declaration invalid This declaration certifies the conformity with the directives mentioned but does not imply any warranty of the features of the product s The safety instructions contained in the documentation supplied with the product s must implicitly be follow
158. vered in its end use after 2009 12 29 it will be put into circulation newly even if it has been sold by KEBA at an earlier date e Devices complying with the old MD and that will be sent to KEBA for repair can be repaired and delivered in compliance with the old MD e Customer sends old device for repair and will receive the same or another equal device e Devices complying with the new MD and that will be sent to KEBA for repair must be repaired and delivered in compliance with the new MD 1 7 2 Quantitative safety relevant specifications for emergency stop button and enabling control device e Emergency stop button KEBA specifies a B og value Other values e g SIL PL Category can not be specified by KEBA Explanation KEBA solely delivers the control element but no evaluation of the element The customer has to connect the emergency stop to his application on his own Depending on the connection of the emergency stop to the machine the SIL or category and PL value can be determined e Enabling control device KEBA specifies category and PL in accordance to EN ISO 13849 1 De rived from this value KEBA also specifies a PFH and MTTF value in accordance to EN ISO 13849 1 SIL in accordance to EN 62061 or EN 61508 cannot be specified by KEBA Explanation The enabling control devices has been evaluated in accord ance to EN ISO 13849 1 A B 9 value is not available for the enabling control device as this device c
159. x must have the same value as in Startx e Delayx User s Manual V4 00 KEBA 2009 Software DWORD containing the waiting time in milliseconds until the next program is started x must have the same value as in Startx e DependStartx array of 10 bytes containing the numbers of the programs which must have been started before the program x starts If there is no such entry or all bytes are 0 then the program x starts without waiting of any other programs e DependEndx array of 10 bytes containing the numbers of the programs which must have been stopped before the program x starts If there is no such entry or all bytes are 0 then the program x starts without waiting of any other programs e StartTypex DWORD affecting the startup of the application StartTypex 0 The application starts automatically StartTypex 1 The application wont be started StartTypex 2 A window with the message start programm lt Yes gt lt No gt appears The user can decide if the application should be started or not x must have the same value as Startx 7 7 3 Example Example of a possible configuration in the registry of the KeTop T50VGA Im age Vers 1 06 shown with a pocket registry editor HKEY_LOCAL_MACHINE Autostart Start1 cmd exe Params1 c DirCopy ipsm Windows windows Delay1 0x00000100 256 StartType1 0x00000000 0 Start2 Explorer exe Params2 Delay2 0x00000100 256 StartType2
160. y stop switch e Enabling switches 86 User s Manual V4 00 KEBS KEBA 2009 KeTop Specific Operating Instructions 8 3 Installation of Programs Programs can be only installed in the IPSM Intel Persistent Storage Manager directory Since only this directory is stored in the flash data installed in another way will get lost after turning off the KeTop Installation data entered in the registry can be saved with the command Windwos RegistryBackup exe Information System files which are copied to the directory windows while installation do not remain durably stored For this reason these files must be copied manually into the directory IPSM windows if necessary this directory must be created by the user With a restart of Windows CE these files are copied automatically into the directory windows So these files are again available for the oper ating system and are again present also after a restart 8 4 Saving Files Files must be saved in the IPSM directory The contents of other directories are not saved when the device is turned off 8 5 Transfering Files 8 5 1 Transfer via external storage device PC card CF card USB Stick For further information on suitable storage devices please refer to chapter 4 10 PC Card Slot for PC Cards II IIl on page 34 1 Insert the external storage device into a suitable PC 2 Copy the required files to the external storage device 3 Insert the external storag
161. yclic 6 monthly Watch the machine stopping after the emergency stop switch had been pushed e For further informations to emergency stop switch observe chapter 14 CE Conformity Directives and Standards on page 120 4 5 Enabling Switch The KeTop is equipped with two enabling switches one at the left and one at the right side of the device This allows a left and right hand operation of the enabling switch Both enabling switches are equivalent and parallel switched So for enabling only one of both enabling switches must be activated The enabling switch consists of a 3 position operating element and an sepa rated evaluation electronics An essential feature are the continuous two channel circuits beginning from the actuating elements up to the connecting terminals For the evaluation circuits different technologies and circuits are used Due to the electronic switching contacts their lifetime does not depend on the load provided the nominal values of the load ohmic inductive and ca pacitive are not exceeded The switching elements of the enabling switches are protected against re versed polarity The outputs of both circuits are protected against short circuits and overload Circuit 1 thermal protective circuit Circuit 2 fold back line 26 User s Manual V4 00 KEBS KEBA 2009 Connection 4 5 1 Functioning The actuating element consists of two symmetrically arranged slides The po sition of these slides is detec

KeTop T100 User`s Manual V4.00

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