BGA Rework Station User Manual - ACHI BGA Rework Station Factory
Contents
1. 12 11 10 1 Upper Heater 2 X axis Regulator 3 LED Auxiliary Lighting 4 Y axis Lifting Regulator 5 Bottom Heater Pre Heater 6 PCB Table and locking handle seat 7 Cooling Fan 8 Start button 9 Emergency Stop button 10 Cooling switch 11 Lighting switch 12 Upper Fan switch 13 Bottom Temperature Controller 14 Upper Programmable Temperature Controller 7 Http www EasyBGA com JE HZR ERRA JIRA T Temperature sensor li KW o h en bom Ili Se pat wa PCB Table Fixed pole for Shaped Board 8 Http www EasvBGA com JERE GE AREA IZ T ACHI WH Set Bottom Temperature Controller PV Display window of actual temperature SV Display window of setting temperature Press the SET button of Bottom temperature control instrumentation for 1 seconds then the PV window to show SU The SV window to show current setting temperature And the adjustable number flashes Press key V to adjust temperature Press key lt to modify the value 9 Http www EasyBGA com JERE GE AREA RAS ACHI WH Programmer Controller General Description The programmable controller contains an in built setpoint generator in addition to the controller function This setpoint generator can produce a temperature time profile with 10 16 segments 0 9 10 Sets of Curves When the program is running the current setpoint from the setpoint generator is fed to the control algori2. JE ae YE JE AREA IZ T ACHI WH www easyBGA com x ACHE in rno sc fili BGA Rework Station User Manual Beijing TECHNICAN CO Ltd 1 Http www EasvBGA com JE ae YE JE ZER DX TI TE AY ACHI WH e Brief introduction to companv e Safety Instrouctions I Electric Safetv II Operation Safetv III The operation and conservation condition of products Our contact information e product guarantee and so on The parameters of IR PRO SC BGA Rework Station hardware description and Self help install e Set Bottom Temperature Controller Programmer Controller General Description e BGA Rework operation steps e Prompt 2 Http www EasvBGA com JE ae TERRA IR T ACHI WH Brief introduction to companv Beijing TECHNICAN Science and Technology Co Ltd is a manufacturing enterprise specializes in BGA manual Reworks equipment research development and production ACHI W is our company s registered brand Based on the principles of producting high quality and cost effective welding equipment our company has developed and producted a number of BGA Rework Stations such as IR 3 IR3000 IR6000 HR PRO etc and has been recognized by the majority of users in practice So far our users have been involved in scientific research units computer maintenance and repair of medical equipment communications equipment maintenance video game maintenance training teaching and other fields We
3. M i x PROG MV MAN AT ET mns PROG HAND PAR a SET SV ALI STEP OUT1 OUT2 at aa S mM A EHES li Bl ka PRIRADIBRL O M Ewam a l Muss E E M HEL Pete i IR6000 0 se du rss pues dur ba i wie Ta DEDE Download 18 Http www EasvBGA com
4. A and W key to modify the value Repeat this procedure till all the parameters are set Or if there is no key operation within 16 seconds the menu times out automatically 11 Http www EasvBGA com JUR YE JE AREA RAR ACHI WH Program Parameter List Ta n kem lae T T U 3 i Tenet Setpoint 0 230 End TE d Bw Tine 1 0 995 4 32 Rate 2 Ta 8 iz Tenet Setpoint 2 07230 End 6 d wel Tine 2 0 99995ec _ j ge d re i a G dl JIN G i CEPE a ite ri ra Li Le ki Le Start kalue Start valje Measured value Mea red value p to Time ist iteration 2nd lteration time de PV di ae ri W re E de VA H b ra Le Start value la Measured value L b Time Time Program Examples 12 Http www EasyBGA com JERR TEE PRE RAT ACHI WH Rework Operation Steps 1 Be all set Q Fixed motherboard n i TI TINI S Se SE 2 Shift sensor sensor press close to BGA chip Er HT 519 CRI WE 2 vi E Ja 3 Adjust the height of cutie head with adjustment knob Prompt aes chip in the middle of heating head heating head away from BGA chip gt 2CM ACHI www easyBGA com 13 Http www EasyBGA com JERR T JE RECA BRA 1 Ach WH 2 Start heating Select the appropriate temperature program segment TIME COM MV MAN A E en SY AL 1 20 s 2 e then pres
5. temperature of the upper heating We set the max temperature at 230 C according to the max temperatrue of lead free Reweork and other technical reasons The data needn t to be changed 2 The meaning of r1 L1 d1 r27 L2 d2 r3 L3 d3 Please pay attention to The following pictures and tables PV de Start Value j Measured valu Time r1 LI 3 d well Time 1 0 9999ec m RampRate2 LP j re Hb E e Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 Lead Free Sn96 5A9g3Cu0 5 PTN 2 17 Http www EasvBGA com JERR T JE RRB BRA T ACH W 3 Please check Rework station surrounding environment as far as possible away from the air outlet and other sources 4 Do not open upper fan in the welding process 5 Just remember that The max tempertature of lead rework is approximately 183 C Reflow temp 185 C 190 C Reflow time 10 Sec that of lead free is approximately 217 C Reflow temp 220 C 225 CReflow time 15 Sec 6 No matter you click Run in the IRSOFT or Push the start switch on the control board Rework station will be autorun current program segment in the Temperature Controller So you must Select the appropriate temperature program segment in the PTN windows or You can downloaded IRSOFT data to the controller covered then run E on FA 2 fil Q v SELE TIME
6. also produce and operate some assistant and materials of manual BGA welding such as customized BGA Reballing Template solder ball Flux etc to help users streamline operation improve the success rate of welding and reduce welding costs We also can undertake single or small quantities BGA welding business welcome users to contact us In the future our company will continue serving users with sophisticated products reasonable price high quality and continuously innovating and upgrading product structure and performance according to market for meeting the developing needs of our users and providing the users with systemic comprehensive and thoughtful services 3 Http www EasvBGA com JE ae YE JE AREA RAR ACHI WH Safety Instrouctions I Electrical safety e Make sure the supply power voltage accord with the standards 220V 250V 50hz alternating current before installing To avoid possible electric shock caused serious damage please disconnect the power cord from the outlet temporary before moving machines e If the machine damages please contact us for maintenance lf the damage caused by the users when they dismantle or repair independently they should take on the loss by themselves II Operating safety e Please carefully read the relevant information provided by the manual before starting using this product e Make sure the power cord has been properly connected properly before using the products Installed the
7. equipment in stable work platform to use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet In case of electrical short circuit avoid the products contacting with water Forbid using this equipment in flammable and explosive substances The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding e If you have any technical questions or suggestions in the course of using this product please contact with our technology department We will try our best to solve III Environmental requirements of operation and conservation 1 Operation environment of products Operation temperature 15 45 C Operation humidity 5 90 to 95 non condensing Products should be kept in the air mobility of a smaller environment under the welding operation 2 Conservation environment of products Storage temperature 20 70 C Storage humidity 5 to 95 non condensing 4 Http www EasvBGA com JE ae YE JE ZER DX TI TE AY ACHI WH Contact us Add Room 8009 1 Xicaochang Road Haidian District Beijing 100080 The People s Republic Of China Sales Support 86 10 82853468 Chinese Speaking Technologv Support 86 10 82851031 Chinese Speaking QQ 448764790 759577566 MSN easybgaC gmail com URL http www EasyBGA com product guarantee and so on Service Statement Enjoy war
8. hort circuit l After removal of BGA chip PCB Bonding Pad Need to clean up Avoid cold solder joint See BGA chip tin completely liquefied Then To move the BGA chip So as to avoid Bonding Pad Damage BGA chips should be subject to settlement floating state Prohibited in all solder ball did not fully liquefied by force if removal of chips so as to avoid pad off chip or motherboard scrap To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control PCB board heating time is too long or repeated several times the surface heating will lead to discoloration Users from modifying temperature parameters Please use scrap PCB tested Heating whole time about 10 seconds before the end of solder balls should be fully liquefied f the liquefaction advanced or delayed l Should be regulating up down the temperature setting So as to avoid heat damage to chips or low temperature sealing off The factory equipped with two sets of programmable temperature control table used parameters PTN 1 Lead Rework PTN 2 Lead Free Rework Rework temperature curve to set examples Lead Sn63Pb37 Lead Free Sn96 5A9g3Cu0 5 16 Http www EasvBGA com JE SEZA HEE AREA ERAS ii ACHI W 1 The meaning of Hb Hb means the max heating
9. ranty maintenance service for three years in which the service in the first year is free And the transport costs arise from maintenance should be paid by the buyers since purchased Only the actual cost of spare parts should be paid from the beginning of the second vear the 13th month to the end of the third year the 36th month since purchased Please call to ask the specific prices of spare parts And the transport costs arise from maintenance should be paid by buyers Each product corresponds to the only serial numberthe serial number bar code the warranty certificate affixed the fixed position the machinery Please send the product to the Beijing TECHNICAN CO if fault happen of p HAH jjl J If the following situations occered the users will not be entitled to free warranty service then the maintenance the cost of materials and the man hour will be charged So to ensure your rights please read the following note carefully No serial number bar code or damaged serial number bar code Cause damage for not use keep and storage as the manual Cause internal and external appearance damage by modify or outside force Product was deformed or lost components Change product components without our authorization for maintenance Beyond the warranty period of our promises Product damage were caused by irresistible external factors such as natural factors earthquakes lightning strikes etc Note Do not disassemble it by you
10. rget setpoint The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative Parameters RI R2 R3 express the ramping rate in unites per minute 0 01 99 99 parameters L1 L2 L3 the appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 i The target value to which the setpoint ramps when the programmer has been placed into RVN di Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minutes with parameters DI D2 D3 0 9999 When the program is running these parameter display the time remaining in the active dwell period If the parameter equals zero the dwell period is skipped When the controller runs in the PV displaying status 1 Select the target program pattern number with the PTN key 2 press SET PROG key the first program parameter appears in the upper display The value associated with this parameter will be shown in the lower display 3 Use A and W key to modify the value 4 Press the PAR SET key the next parameter appears At the same time the modification has been saved in the memory Use
11. rself it may cause the invalidation of product guarantee We reserve the final identification right of the product fault 5 Http www EasvBGA com JE ae YE JE AREA RAK ACHI WH The parameters of IR PRO BGA Rework Station Total weight About 29 kg vary with the differen need of the users Electrical Parameters Power 220V AC Upper Heating Dark IR Size of Upper heating 80mm X 80mm Consumption of upper heating 400W Bottom Heating Size of Bottom heating 260 mm X 245 mm Consumption of Bottom 2000W heating General power 2500W Temperature Control Control mode of Upper PLC programmable logic controller precision 0 5 Alarm Control mode of Bottom lindependent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi layer substrates EMI metallic shield product and solder lead free Rework welding Size of applicable chips S70mmX 70 mm Size of applicable PCB lt 400mm X 305 mm 6 Http www EasvBGA com JE ae YE JE AREA IZ T ACHI WH Hardware description ACHI IR PRO SC BGA Rework Station is composed of upper part of Heating Components Bottom Preheat Module PCB Table Temperature Control Parts 1 Temperature control Table is control the upper and lower heating Can Simultaneously heated or First preheat then the upper part of heating
12. s the start switch In the operation can press the Emergency stop switch ALTEC stop operating Stop Switch Start Switch 3 After the program runs automatic Alarm 8 SECONDS and automaticallv cut off the heating power this time vou can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state SIEGE m ma i a Ma pete IT a ay eee LM a 14 Http www EasyBGA com ALAR YO JE PRET RAT ACHI mi wwwjeasvBGA cof T ka ra n P nd gf Nun p Fu ze i di i 3 Heating completed 1l Moving Heating head and Sensor 0pen the Upper fan and Cooling Fan Switch 2 Remove motherboard Clear insulating tape l 3 BGA Rework Station Cooled Then close Total Power 1 Warning e If BGA Rework Station NO Cooling Do not close the Power l e When the temperature is not cooled Do not touch heating module 15 Http www EasvBGA com JE ae YE JE ZER DX TI TE AY ACHI WH Prompt Installed the equipment in stable work platform to use where the air mobilitv should be small as possible Avoid it closing to air conditioners fans and the other outlet ACHI IR PRO SC Rework Station sensor Direct contact with motherboard So Temperature display is Actual temperature In order to avoid damage to the motherboard capacitor so use insulation tape please Maintenance completed then Removal of insulation tape So as to avoid s
13. thm The current setpoint is continuously shown on the lower display The sixteen segments are defined in the order Ramp 1 Dwell period 1 Ramp 2 Dwell period 2 and are executed in succession Parameters setting key 2 Up key Increase value Down key Decrease value Selects the program pattern number Starts hold the program changes the mode from fixed value control to program control Program parameters setup Changes the indication on SV MV TIME display Output indicator Indicates the step number of program Program monitor indicator During program control is lit when the PV is rising During program control is lit when the PV is constant During program control V is lit when the PV is falling Pattern number display Indicates the pattern number 0 9 Program control runing indicator 10 Http www EasvBGA com JIR YE JE ZER DX TI IRA T ACHI WH a M _aDaAn The LED indicator is lit during program control Indicates the Process Measured value lower display SV MV TIME display It indicates the Setting Value SV Manipulating Value MV or Time TIME The display content can be changed by the DISP SELECT kev It is lit when the Alarm1 output is ON Communication indicator It flashes when the controller is in active communication with a host computer e Program Parameters Setting Ramp Ratel ri A ramp consists of a slope linear gradient and a ta
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