General Product Description – Model R4040-30E
Contents
1. Yi A SOA XX X X X SON NBR EYD La 19015 36 GB T3452 1 2005 EPDM 2008 04 80542 Seoling Plate VC ABS 8051 bearing Plate 061 1651 REVIEW MODEL ROPY JBM RBOB450E PRESSURE VESSEL Ret Part Number Description Qly Material Note Yeu ROO BA SOE 00 D ls a wo2. 6 Elements 8 7 Elements 8 8 Elements ROP End Port Side Port End Port side Port End Port Side Port End Port Side Port End Port Side Port End Port Side Port End Port Side Port End Port Side Port 300 PSI R8040B300E 1W R8040B300S 1W R8040B300E 2W R8040B300S 2W R8040B300E 3W R8040B300S 3W R8040B300E 4W R8040B300S 4W R8040B300E 5W R8040B300S 5W R8040B300E 6W R8040B300S 6W R8040B300E 7W R8040B300S 7W R8040B300E 8W R8040B300S 8W 450 PSI R8040B450E 1W R8040B450S 1W R8040B450E 2W R8040B4505 2W R8040B450E 3W R8040B4508S 3W R8040B450E 4W R8040B4505 4W R8040B450E 5W R8040B4505 5W R8040B450E 6W R8040B450S 6W R8040B450E 7W R8040B450S 7W R8040B450E 8W R8040B4508S 8W R80 E Series Manual ROPY Head Removal Step 1 Shut Down System and Relieve System Pressure The system must be shut down and all pressure relieved before conducting any maintenance or repair on the vessel Step 2 Disconnect Permeate Piping The system permeate piping must be carefully removed from the permeate port of the vessel Step 3 Inspect End Closure The end closure should be inspected for any signs of corrosion or damage Surface corrosion can be removed with a wire brush while flushing with water Damaged components should be replaced with approved components from ROPV Step 4 Disconnect Locking Screws Each of t
3. PV Industry Development Center Sealing Pal a rutas _ a m ofo eong Pole Teor Tosi la A808300E PRESSURE VESSEL ma T peau R80B 450E ASME Nameplate 40 16 9710 86 97023 01 80 OPT c 42 13 Feed Conc Parl S 15 Grooved Design pressure 450PSI3 1MPa Design temperature 150 F66 L Min allowable temperature 14 F 10 Working medium water PH3 11 Internal permeate pressure not to exceed 125PSI 0 88MPa Please operate in accordance with User Manual Subject to change without notice Check with ROPY to confirm current drawing a Cousas wras ots zfew 2 Cfo tong Sgn ss ofm CTI PENA o rian vis toi Semen Seen 6 ass _ e sesgo gk BS i oar seo wate IEC uss alom De rs o Ca asosi anam om i for e ams mag as gt Cilon meo s ofo emne ss Cos eron e ss Ceuma O e fi 0 7 T C sas a ot i g a U Sm UJ wa rt T ZX IPALI X X X OR X Shell i 5 Approx Length shell A Span assembly weigh nl Code Number MM IN MM IN KG LB 80461 1534 60 4 700 276 43 93 2 8046 2 2550 1004 1455 573 53 1194 I J 6046 3 4566 140 4 2064 813 63 1415 4 6046 4 4582 1804 1600 63 0x2 13 1044 5 8046 5 5598 2204 2000 78 7x2 83 186 9 6 8046 6 6614 2604 2358 92 8x2 94 2095 i 0046 7 7630 300 4 2865 1128x2 103 2320 12 6 6046 8 8646 5404 3373 1328x2 119 2545 DESIGN X W L Harbin ROPV Industry Development Center g E SORE A EOS wE T AA a ERA
4. ROPI ROPV R80 E Series User Manual For Use with the Following ROPV Pressure Vessel Models R80 300E R80 450E ROPI R80 E Series Manual ROPY General Product Description R80 E Series End Port Membrane Housing R80 300E Design Pressure 300PSI 2 1Mpa 21Bar at 120 F 49 C R80 450E Design Pressure 450PSI 3 1Mpa 31Bar at 120 F 49 C Min Operating Temp 20 F 6 C Max Operating Temp 120 F 49 C Factory Test Pressure ASME 1 1x Design Pressure Standard 1 5x Design Pressure Burst Pressure 6X Design Pressure Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes General Warning High Pressure Membrane Housing ROPV Pressure Vessels are designed to provide safe operation over a long service life if properly installed operated and maintained The vessel may cause loss of life severe bodily harm or property damage if not correctly installed operated or maintained Read and understand all guidelines provided in the vessel User Manual Observe every precaution contained therein Failure to do so may result in malfunction and potential catastrophic failure It is recommended that only qualified technicians experienced in servicing hydraulic systems work with this vessel Misuse incorrect assembly or use of damaged corroded components may result in catastrophic failure Vessel Use and Precautions e Positive pressure up to the design pressure PSI of the specific model be
5. e Step 8 Inspect Inside Vessel Surface The inside surface of the vessel should also be inspected once the membrane elements have been removed Special attention should be paid to identify any scratches damage or foreign matter Surface scratches can be repaired by carefully sanding the effected surface with 600 grit sandpaper A combination of soapy water and fresh water should be used to flush the area during sanding Clean water should be used to clean the area after sanding Any extemporaneous matter can be removed with a soft cloth soapy water and a clean water flush Damaged vessels should not be used under any circumstances Picture of Disassembled Head Components R80 E Series Manual ROPY Head Reassembly Step 1 Inspect All Head Components All head components should be free from scratches foreign matter or any sign of damage Please see Step 6 above for additional information about cleaning head components Scratched or damaged components should be replaced with ROPV supplied replacement components All o rings should be carefully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing ofthe vessel Failure to do so may cause poor system performance Step 2 Install Feed Concentrate O rings All o rings should be coated with a thin layer of glycerine before installation Care should be taken to minimize the amount of glycecrine and any excess should be remov
6. ed One o ring should be placed into each of the two grooves located on the inside diameter of the feed concentrate port hole in the sealing plate Make sure o rings are completely seated in the grooves Step 3 Install Permeate Port O rings One o ring should be placed at the base of the threaded side of the port at the larger diameter section of the port that seats against the sealing plate One o ring should be placed in each of the two grooves on the inside diameter of the permeate port side that is not threaded Step 4 Assemble Sealing plate and Permeate Port Push the sealing plate down onto the permeate port with the sealing plate o ring toward the top or threaded end of the permeate port It may be necessary to use your body weight to seat the sealing plate Step 5 Assemble Feed Concentrate Port Place the feed concentrate port in the sealing ROPY R80 E Series Manual ROPY plate opening and secure using the two feed concentrate port fixtures Step 6 Assemble the Bearing Plate Position the bearing plate over the sealing plate pushing them together so that the threaded portion of the permeate port is visible Step 7 Thread Lock Nut Onto Permeate Port Lock nut should be tightened to hand tightness using a wrench for the final half turn Do not over tighten the Lock Nut maximum torque guideline 15Nm Note that the threads of the Permeate Port are reverse or left hand threaded Step 8 Ins
7. he three locking segments is held in place with a single locking screw The locking screws can be unthreaded using a standard M6 7 32 hex wrench The locking screws should be unthreaded from the head only not from the locking segment The locking screw and locking segment can be removed together Step 5 Remove the Locking Segment Screw Assemblies The locking segment screw assemblies should be easily removed from the retaining groove Should the assemblies be difficult to remove it may be necessary to rock the head slightly or tap the head inward with a rubber mallet Be careful when using metal tools avoiding leveraging against the sidewall of the vessel or scratching the inside surface of the bell area Step 6 Remove the Head Assembly with One of the Following Techniques ROPV Head Removal Tools A set of head removal tools is available from ROPV While not necessary for head removal they have proven an effective and easy way to remove the vessel head without causing any damage to the vessel 2 AAA ROPY R80 E Series Manual Picture 1 Picture 2 Picture 3 Picture 1 Detail picture of head removal tools Picture 2 Thread the center piece into the permeate port of the head assembly to hand tight Donot over tighten the center piece Picture 3 Position nut bearing rod and bearing block as shown Turn bearing rod clockwise The head will move with the bearing rod as it moves toward the end of the vessel You will be ab
8. ing used e Accommodates standard 8 nominal diameter spiral wound element e The required vessel element interface hardware is supplied with the vessel Ensure that an element adapter is installed at each end of the vessel before use e Vessel expands under pressure and careful consideration must be taken when installing straps saddles and system connection piping e Installation with the straps saddles provided is strongly recommended e Vessel should not support any other system components Connections should be non load bearing e Periodic inspection of the vessel end closure is recommended to ensure all parts are dry and free of corrosion e Failure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel e These guidelines are subject to change Please check with ROPV to ensure that the User Manual is the latest version for the vessel model being used e Mount vessel using strap saddle hardware provided and span recommended in the engineering drawing e Do not over tighten the straps vessel must be allowed to expand under operation e Maximize the connection flexibility to allow for vessel growth under pressure e Alignthe end ports with the system manifold correcting any misalignment before final installation e Provide overpressure protection inthe system safety devices A _ gt ooo ROPY R80 E Series Manual ROPY e Inspect end closures regularly for signs of corrosi
9. le to remove the head once it has cleared the retaining groove area of the vessel Alternative Head Removal It is possible to remove the head assembly without the ROPV head removal tools The feed concentrate can be used asa handle to pull the head from the vessel A strong tug lay be required to break the head seal bond but do not use excess force onthe feed concentrate port A slight rocking motion will help break the seal bond Complete Head Assembly with Adapter A _ oo eee ROPY R80 E Series Manual ROPY Head Disassembly and Inspection Step 1 Remove the Head O ring Use a non metallic rounded tool to start the o ring out of the o ring groove Once a small portion of the o ring has been lifted out of the groove use your hand to work the remainder of the o ring out of the groove Damaged or cut o rings must be replaced during re installation of the head Step 2 Remove Adapter Grasp the adapter and slowly pull from the bearing plate permeate port A slight rotating motion may ease the removal of the adapter There is a set of double o rings on the inside diameter of the permeate port that must be inspected for damage once the adapter is removed Damaged o rings must be replaced before re installation Step 3 Remove Bearing Plate Use a wrench to remove the permeate port Locknut The locknut is reveres threaded or left hand threaded and must be turned clockwise to be removed and counter clockwise to be ins
10. on Immediate corrective action and or replacement is suggested in case of corrosion e Relieve system pressure before working on the vessel e Do not attempt to over tighten the Permeate Port connections as this may damage the end closure One turn past hand tight should be sufficient e Ensure that the Trust Cone is installed on the downstream end of the vessel e Never operate the vessel in excess of its ratings This may void the warranty and cause bodily or property damage e Do not operate the vessel permeate port over 125PSI e Flush the vessel with permeate before system shutdown to reduce the chance of corrosion e Do not install the vessel in direct sunlight e Operate the vessel within the recommended pH range Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes 2 AAA ROPY R80 E Series Manual ROPI Model Explanation 040 B 300 5 6 W ROPY White Color amp Inch Diameter Membrane 40 Inch Length Membrane Intemational Senes Number of Membranes Per Housing Feed Conc Port Side Port o 7 Maximum Operating Pressure PSI R 5040 B 300 E 6 B Blue Color f Feed Conc Port End Port Ayo CA oo OO EO EEEEEEE__________ ROPY R80 E Series Manual ROPY Model Specifications Operating Pressure Operating Pressure Specifications F C Port Type 8 1 Element 8 2 Elements 8 3 Elements 8 4 Elements 8 5 Elements 8
11. sure nee 000 ee ROPY R80 E Series Manual Drawings R80B 300E i LO 16 0716 8 4 6207 340 1 8 0 ASME Nameplate a DPT aSa _ a 5 50 2 0 LH 50 20 a 15 Grooved 1 Design pressure 300PSI 2 1MPa 2 Design temperature 150 F66 C 3 Min allowable temperature 14 F1 10 C 6 17 9 i 5 13 4 Working medium water PH3 11 22 8064 1 Sf Permeate Pot 2 ABS 5 Internal permeate pressure not lo exceed 125PS 0 88MPa PIE a De a em o Ha 6 Please operate in accordance with User Manual a ee atau Tee KX X A L X X Ir m 7 Subject to chonge without notice Check with ROPV SFA y Pir ar TTO MZ Locing Segment Screw 6 30665 E E f Shell chell L Approx 16 GB859 87 8 SprmgPd 3048S inet PORE Length i Span assembly weighi GB T 780 MONTO Sro sre e F Code Number io GN 0455 E Yr m eni E apes AHT a 8045 1 1534 604 700 276 40 90 13 23 6x2 656 6B 73452 1 2005 O Ring A EM Ella Ala 2 8045 2 2550 1004 1455 573 48 108 1 prof ans Adopter pfe e a Hr eo i Thrust Rng al as o e O 9 64 Vd 101 8057 feed Conc Port f 2 3655 ae AS ee A ee 03 60SS O Prt Fed Rn 430055 HR ET 0814753556 68 130524 2008 Wing e HO 3 30456 661 2604 2358 928x2 80 1802 fni emee Poo 2 ABS 1 B0457 1630 3004 2865 112 8x2 88 1982 06 8B Plug s 8 80458 0646 3404 3373 132 8x2 96 2162 D Ring 4 EM ESN O Ring O PMS ehe Harbin RO
12. tall Adapter O rings All o rings should be coated with a thin layer of glycerine before installation Care should be used to minimize the amount or glycerine applied and any excess should be removed Seatone permeate port o ring into each of the two grooves located at the element end outside diameter of the adapter Step 9 Install Adapter The adapter should be pushed into the permeate port until the wider diameter middle section is flush against the end of the permeate port Simultaneously pushing and turning the adapter will ease installation aaa ROPY R80 E Series Manual ROPY Step 10 Install Head O ring All o rings should be coated with a thin layer of glycerine before installation Seatthe head o ring into the groove on the outside diameter of the head Complete Head Assembly with Adapter A _ o A ROPY R80 E Series Manual ROPY Head Installation Step 1 Follow All Steps Outlined in the Head Reassembly Section Step 2 Install Head Hold the head assembly with both hands square to the axis of the vessel Push firmly with both hands until the head is correctly positioned and the retaining groove is visible It may be necessary to use a rubber mallet to tap the head into its engaged position The thrust cone must be installed with the head at the downstream end of the vessel Step 3 Install Locking Kit Segments Clean and dry the retaining groove Position the first locking segment so that
13. talled After removing the locknut the bearing plate and sealing plate can be separated Step 4 Remove the Permeate Port Grasping the sealing plate rock the permeate port slightly and pull away from sealing plate It may be necessary to tap the permeate port on the smaller end with a rubber mallet to release the seal bond Once it is removed check the sealing plate o ring seated between the permeate port and the sealing plate Inspect for damage or foreign matter Replacement o rings are recommended during all head rebuilds O_o eee ROPY R80 E Series Manual Step 5 Remove the Feed Concentrate Port Remove the two pieces of feed concentrate port fixture Grasping the sealing plate rock the feed concentrate port slightly and pull away from sealing plate It may be necessary to tap the feed concentrate port on the smaller end with a rubber mallet to release the seal bond Step 6 Clean All Components All components should be cleaned with a mild soap solution or clean water The components should be air dried or dried with a lint free towel Step 7 Inspect All Components All components should be carefully inspected for signs of corrosion and damage Components exhibiting such should be replaced before re installation All o rings should be carefully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing of the vessel Failure to do so may cause poor system performanc
14. the end section sits in the retaining groove and the screw aligns with one of the threaded openings in the bearing plate Use an M6 7 32 hex wrench to tighten the screw until snug Do not over tighten maximum torque guideline 10Nm Install the two other segments in the same manner Conduct a final tightness check of each screw after all three segments are installed Step4 Reconnect Permeate Piping Reconnect the system permeate piping to the permeate port Step5 Pressuriz System A thorough pre pressurization inspection should be conducted including verifying that the heads are properly installed system piping connections are in place elements are installed adapters are installed and thrust cone is installed at downstream end of the vessel Step 6 Inspect for Leaks All connections should be free from leaks Do not operate leaking vessels A oo 00 ROPY R80 E Series Manual ROPY Piping and Mounting Recommendations U bend pipe with two flexible Victaulic connections or flexible hose at each end Do not force any connections The Header and related piping should be self supported Space strap saddle locations using S dimension shown in model engineering drawing 4 and longer vessels have a third strap saddle assembly to be installed at the center point of the vessel Tighten straps to hand tightness plus one turn Manifold span should be greater than vessel span to allow for vessel growth under pres
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