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Guard I/O EtherNet/IP Safety Modules User Manual

1. Use horizontal or vertical mounting End Plate OQO 7 TS o ti 1 p 1 p 12 p 1 p 12 p 1 2 i 1 2 1 a SY 3 j 3 3 on TA S 3 E 1 a 2 L 17 lt Z 12 2 Q p 1 a 5 Q 2 A 2 i 1 2 5 S 2 i 1 2 S z 3 Q A H z Z R on zl lt lt 3 lt _P Eo 2 ao fa m Eo Flo Q oj a A 9 o J A Q End Plate Figure 19 Required Spacing for 1732ES IB12X0B4 and 1732ES 1B12X0BV2 Modules 42 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Use horizontal or vertical mounting p fqo 12410 10 Png buy Allen Bradley 4 N OUT avoc O zvoc POWER 51 mm 2in Min To allow for right angle cables z a 2 2 ay 2h gt Z gt Ey 23 s a 35 23 aH a a 22 2 2 3 53 Ss Ss ae SS gt 5 a os gt en a R R Install the Module p fqo 42419 10 PNG buy Wiring Duct or Other Object Rockwell Automation Publication 1791ES UM001F EN P July 2015 Chapter 3 43 Chapter3 Install the Module Mount the 1
2. Dom scoodhsoooe SSS S SOSO DAAA Status cooo oF e Network e 00000000 00000000C Indicators Activity O Indicator a 00000000 00000000 EtherNet IP Le adoaeee Sisisisisisisisis Connector a A T L J d UUU n IP Address EtherNet IP Address je Switch Label onnectors Figure 4 1732ES Modules Functional Earth GND Ethernet removable a Port 1 Ethernet Connector j i k Port 2 Ethernet Connector Port 1 Network Activity Indicator Port 2 Network Activity Indicator Module Status Indicator Network Status Indicator IP Address Switch 3 total 1 0 Status Indicator 16 total 1 0 Connectors 1 0 Connectors Input Power Status Indicator Output Power Status Indicator Power Connector eri ower Connector power in Power Connector power pass thru Functional Earth GND EMC Rockwell Automation Publication 1791ES UM001F EN P July 2015 19 Chapter1 About the Modules Notes 20 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Chapter 2 Understand the Operation of Safety Functions Topic Page Self diagnostic Functions 22 Configuration Lock 22 1 0 Status Data 22 Safety Inputs 23
3. Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Standard Standard Standard Standard Standard Standard Standard Standard Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 23 35 Safety and standard 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8 114 1732ES Modules The bits in the tag definitions of the Logix Designer application are different than those shown in the following section The following defines the name associations for clarification with the programming software Table 53 Bit Definitions and Logix Designer Tag Names Bit Definitions Safety Input 0 11 Logix Designer Application Tag Name ModuleName Pt00Data Pt11Data Safety Input 0 11 Status ModuleName Pt00 nputStatus Pt11InputStatus Combined Safety In Status ModuleName l InputStatus Muting Lamp Status ModuleName MutingStatusXX where XX 03 07 11 Safety Output 0 3 ModuleName 0 Pt00Data Pt03Data Safety Output 0 3 Status ModuleName Pt00OutputStatus Pt030utputStatus Combined Safety Out Status ModuleName OutputStatus Safety Output 0 3 Monitor ModuleName Pt00Readback Pt03Readback Test Output 0 11 Data ModuleName 0 Test00Data Test11Data Test Output 0 11 Status ModuleName
4. MainRoutine Unscheduled Programs Phases amp J Motion Groups Reserved BSS Decimal Safety Input 0 obtain from implicit Input Status Probes wt DEE Decimal Safety Input 1 obtain from implicit Input Status H E Data Types Reserved3 2 nce Decimal Safety Input 2 obtain from implicit Input Status E Gl User Defined eset Decimal Safety Input 3 obtain from implicit Input Status E Instance_852_1791ESIB8xOBV4 Reserved5 Obie Decimal Safety Input 4 obtain from implicit Input Status a hosed BY Decimal Safety Input 5 obtain from implicit Input Status se aR Strings Reserved Decimal Safety Input 67 obtain from implicit Input Status iB Add On Defined EEA Predefined _ Reserved8 BOOL Decimal Safety Input 7 obtain from implicit Input Status Ge Module Defined Reserved Bee Decshel Safety Input 8 obtain from implicit Input Status E Trends Reservedt0 BOOL Decimal Safety Input 9 obtain from implicit Input Status amp Yo Configuration Reserved 1 eee Decimal Safety Input 10 obtain from implicit Input Status 1756 Backplane 1756 47 Reserved12 Decimal Safety Input 11 obtain from implicit Input Status fa 0 1756 L625 cIPSafetyOnEther Reserved 3 BOOL Decimal Safety Input 12 obtain from implicit Input Status g 1 1756 L5P CIPSafetyOnEthern Beservedl4 D a z f 2 1756 EN2T A enzt hid CIMT Safety Input 13 obtain from implicit Input Status lt gt Reserved 5 Deci
5. Message Message Control IB12XOBV2_StatusMSG G See the figures that show the MSG instruction parameters for reading Instance 860 from the 1732ES module See Appendix C of this manual for a layout of possible instances Message Configuration IB13XOBV2_StatusMSG S Sa ee w FF Namo BI2XOBVAMSGdata C create Te Configuration Communication Tag I Descriptic Cancel Message Type CIP Generic X Heip Service Get Attribute Single M ource t Type f 0 Usage ervic e He0 Class 4 HE basination TBIZXOBV2MSGdatd v Typs Bese z Element Alias For Instance 860 Attribute 3 Hex New Tag Data Type DINT Paramotor x Connection Scope Bname X Class Standard l x C 7 External Enable O Enable Waiting O Start Done Done Length 0 Access RaadWiaa a4 si Error Code Extended Error Code Timed Out Sate Dacioal Error Path Constant Error Text 0K J cancei Apply Her Rockwell Automation Publication 1791ES UM001F EN P July 2015 105 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging Instance 860 35C hex is 5 bytes in length so the destination tag IB12XOBV2MSGdata must be at least 5 bytes in length to hold this data The size is DINT 2 or 8 bytes see Table 41 Table 42 Layout of Instance 860 35C hex 1732ES Modules Instance Hex Connection Type Byte Bit7
6. Output Data Options Choose from these options IMPORTANT The standard outputs on the module must not be used for safety purposes e None Selecting None results in an input only connection to the module Inputs and status are read but no outputs are written e Safety Selecting Safety creates the safety tags shown here and enables the safety outputs for use in the safety task foc Tagal 4B 1791DS_IB8X Safety Decimal Decimal Decimal Decimal Decimal Decimal Decimal 0 9 9 9 9 90 90 o Decimal e Test Selecting Test creates these tags and enables the test outputs on the module These outputs are standard outputs and must not be used for safety purposes m 4 z 10_Node_03_IB8x0BV4 0 Test00D ata 0 Decimal BOOL Safety 10_Node_03_1B840BY4 0 Test01Data o Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test02Data 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test03Data 0 Decimal BOOL Safety 10 Node 03 1B8K0BV4 0 Test04Data o Decimal BOOL Safey __10_Node_03_IB8x0B4 0 Test05Data o Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test06Data 0 Decimal BOOL Safety __10_Node_03_IBSx0BV4 0 Test07Data 0 Decimal BOOL Safety e Combined Selecting Combined creates these tags and enables all module outputs safety and test fee EN AB 1791DS_IBEX Saf
7. Connection IB8x0B8 TORON TaI AB 1791D5_IB8X Safety Faulted IBS 0881 Bi nMode 0 Decimal BOOL Safety _ Fise a8eiConnecionFauted Decimal BOL Safely IB8x0B8 Pt00D ata 0 Decimal BOOL Safety IB8x0B8 Pt01Data 0 Decimal BOOL Safety 1B8x0B8 1 Pt02Data ol Decimal BOOL Safety B8x0B8 1 Pt03D ata 0 Decimal BOOL Safety B8x0B8 1 Pt04D ata a Decimal BOOL Safety IB8x0B8 Pt05Data 0 Decimal BOOL Safety 1B8x0B8 1 PtO6D ata 0 Decimal BOOL Safety B8x0B8 Pt07Data 0 Decimal BOOL Safety Ifthe RPI and CRTL for the network are set appropriately then this status tag must always remain LO Monitor all connection status bits to verify that they are not going HI intermittently due to timeouts Configuration Ownership Reset Ownership The connection between the owner and the Guard I O module is based on the following items e Guard I O EtherNet IP address e Guard I O safety network number e GuardLogix slot number e GuardLogix safety network number e Path from GuardLogix controller to Guard I O module e Configuration signature If any of these items change the connection between the GuardLogix controller and the Guard I O module is lost and the yellow yield in the project tree appears Reset ownership to re establish the connection by using this procedure 1 Open the safety I O module properties 2 Choose the Safety tab 3 From the dialog box choose Reset ownership Rockwell
8. Manual listed in the Additional Resources on page 10 for more information about the CRTL r Output Requested Packet Interval RPI 10 ms Safety Task Period Timeout Multiplier 2 1 4 Network Delay Multiplier 200 10 600 Connection Reaction Time Limit 30 1 ms Cancel Help Make sure that input RPI is set to match the need The smallest input RPI allowed is 6 ms Selecting small RPI s consumes network bandwidth and can cause nuisance trips because other devices can t get access to the network As an example a safety input module with only E stop switches connected to it generally can work well with settings of 50 100 ms An input module with a light curtain guarding a hazard can need the fastest response that is possible 80 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 Selecting appropriate RPI s will result in a system with maximum best performance IMPORTANT Analyze each safety channel to determine what is appropriate The default timeout multiplier of 2 and network delay multiplier of 200 will create an input connection reaction time limit of four times the RPI and an output connection reaction limit of three times the RPI Changes to these parameters must be approved by a safety administrator A connection status tag exists for every connection
9. Added a section for single channel operation Updated the installation instructions in Chapter 3 Added wiring examples for the 1732ES modules in Chapter 4 Updates for NAT and configuration steps in Chapter 5 Added rows in the values and states of the tags table Added 1732ES modules status indicators to Chapter 6 Added 1 0 assembly reference data explicit messaging and getting status messages information for 1732ES modules to Appendix A Added safety data for the 1732ES modules to Appendix B Added Appendix D Specifications Added Appendix E History of Changes Rockwell Automation Publication 1791ES UM001F EN P July 2015 135 AppendixE History of Changes 1791ES UM001D EN P May 2013 1791ES UM001C EN P April 2009 136 Table 74 May 2013 Changes Topic Additional Resources Studio 5000 Environment Programming Requirements Safety Data Table 75 April 2009 Changes Topic Safety Inputs Typical Pulse Width and Period Test Pulse in a Cycle Safety Outputs Typical Pulse Width and Period Test Pulse in a Cycle Dual load Bipolar Safety Output Important Statement Updated important statement about the values and states of tags Rockwell Automation Publication 1791ES UM001F EN P July 2015 Symbols 24V DC power current input 52 output 53 Numerics 1732ES IB12X0B4 17 1732ES IB12XO0BV2 17 1791ES IB16 17 1791ES IB8XO
10. RunMode Module mode ConnectionFaulted Communication status 74 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 Safety Data Safety inputs from module e Safety Readback This selection is not available for input only safety modules Selecting Safety Readback creates both safety and readback tags with readback indicating the presence of 24V on the output terminal Rockwell Automation Publication 1791ES UM001F EN P July 2015 75 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application Input Status Options Choose from these options IMPORTANT Status data is not SIL 3 data Do not use status data to directly control a SIL 3 safety output e None No status tags only data for the inputs e Point Status Muting A muting status tag for test output with muting output capability with point status for each input and output point Name amp Value Force M IBBxOBV4_ES AB 1791ES_I Safety IBSxOBV4_ES RunMode IBSxOBV4_ES 1 ConnectionF aulted IBSx0B4_ES 1 Pt00Data Decimal BOOL Safety Decimal BOOL Safety Decimal BOOL Safety Decimal BOOL Safety Decimal BOOL Safety Decimal BOOL Safety Decimal BOOL Safety 0 0 0 IB8x0B4_ES 1 Pt01Data 0 IBSx0B4_ES 1 Pt02Data 0 0 IBSx0B4_ES 1 Pt04Data 0 IBSxOBY4_ES Pt05D ata 0 Decimal BOOL Safety IB8x0
11. O Destination Node fO J Bs Ethemet lt I 1756 EN2T A en2t 1791ES 1B16 A 1B16 I Connected Enable Enable Waiting Start Done Done Length 0 Eror Co Extended Error Code I Timed Out Error Path Error Text OK Cancel Apply Help From the top of the Message Configuration dialog box choose Tag to see this dialog box Message Configuration IB8xOBV4_StatusMSG Configuration Communication Tag Name IBSx0B4 StatusMSG Description Type Base Data Type MESSAGE Scope fa CiPSafetyOnEthemetDIDtest Enable Enable Waiting Start Done Done Length 0 Eror Code Extended Error Code F Timed Out Error Path Error Text Cancel Apply Help Rockwell Automation Publication 1791ES UM001F EN P July 2015 97 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging When the explicit message reads the data from the 1791ES IB8XOBV4 module the data appears in the MSGdata tags as shown The first 32 bits of the instance are in MSGdata 0 0 31 and the final 8 bits are in MSGdata 1 0 7 These 40 bits must be mapped according to Instance 852 An easy method to do this mapping is to create a user defined tag UDT for Instance 852 Once complete it appears as follows fo RSLogix 5000 CiPSafetyOnEthernetD Otest 175641625 Data Type Instance 852 1791 ESIGBx0BY4 J Fle Edt vew Search Logic Communica
12. 1791ES Modules PS1 In In F 10 To T 2 B R BM A oak s1 1 Test Output 1 1 Test Output 3 2 Input 1 2 Input 3 3 Input Common 3 Input Common 1732ES Modules 4 Input 0 4 Input 2 1 Output Power 2 Input Power 3 Input Common 5 Test Ou tput 0 5 Test Output 2 4 Output Common i ias z q a H A s Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Dual channel Equivalent Dual channel Safety Input 0 1 Discrepancy Time 100 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Used as standard input Safety Input 2 Test Source Not Used Dual channel Safety Input 2 3 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Test Output 2 Test Output 2 Mode Power Supply Output This example shows wiring and controller configuration when using the Guard I O module If used in combination with the programs in a safety controller this wiring is Safety Category 4 in accordance with ISO 13849 1 2008 wiring requirements Rockw
13. 2 17520 4 17E 06 5 43800 1 04E 05 10 87600 2 09E 05 1732ES IB12X0BV2 1 8760 5 33E 07 1 31E 10 6 73E 06 16 97 2 17520 1 07E 06 5 43800 2 70E 06 10 87600 5 A6E 06 20 175200 1 12E 05 1732ES IB12X0B4 1 8760 533E 07 1 31E 10 6 666 06 17 14 2 17520 1 07E 06 5 43800 2 70E 06 10 87600 5 A6E 06 20 175200 1 12E 05 1 Data is for both SIL3 dual channel mode of operation and SIL2 single channel Safety Inputs mode of operation Table 61 Product Failure Rates failures per hour Cat No As App Apu 1791ES IB16 1 57E 06 1 54E 06 4 98E 10 1791 ES IB8XOBV4 2 71E 06 2 68E 06 5 04E 10 1732ES IB12X0B4 3 95E 07 3 95E 07 1 31E 10 1732ES IB12X0BV2 3 95E 07 3 95E 07 1 31E 10 1 Data is for both SIL3 dual channel mode of operation and SIL2 single channel Safety Inputs mode of operation Rockwell Automation Publication 1791ES UM001F EN P July 2015 121 AppendixB Safety Data Notes 122 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Parameter Groups Table 62 General Parameters Appendix C Configuration Reference Information The modules have these parameter groups general parameters safety input test output safety output See the tables for the settings in each parameter group All parameters are set by using the Logix Designer application Parameter Name Value Description Default Safety Output Erro
14. 20 ms relay response time Signal sequence Typ 600 ms k Typ 700 ps While safety outputs are in an on state the signal sequence shown in the figure is output continuously for fault diagnosis Confirm response time of device connected to safety outputs so the device does not malfunction due to off pulse Table 71 1732ES Modules Environmental Specifications Attribute Temperature operating Value IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 55 C 4 131 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Nonoperating Damp Heat 5 95 noncondensing Vibration IEC 60068 2 6 Test Fc Operating 5 gat 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 50 g Emissions IEC 61000 6 4 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table 71 1732ES Modules Environmental Specifications Continued Specifications Appendix D Attribute Value ESD immunity IEC 61000 4 2 4 KV contact discharges 10 kV air discharge
15. Muting Lamp Operation 30 Safety Outputs 32 Controlling Devices 35 Read this chapter for information related to the safety functions of the modules Also included is a brief overview on international standards and directives that you must be familiar with Safe State ATTENTION Safety State of the Module AN e Safety state of the inputs and outputs is defined as the off state e Safety state of the module and its data is defined as the off state e Use the Guard 1 0 module only in applications where the off state is the safety state The following status is the safety state of the Guard I O modules e Safety outputs off e Safety input data to network off Figure 5 Safety Status EtherNet IP Network Inputs to Network Off Safety Status 2 Output Off Input The module is designed for use in applications where the safety state is the off state Rockwell Automation Publication 1791ES UM001F EN P July 2015 21 Chapter2 Understand the Operation of Safety Functions Self diagnostic Functions Configuration Lock 1 0 Status Data Self diagnostics are performed when the power is turned on and periodically during operation Ifa fatal internal module error occurs the red module status MS indicator illuminates and the safety outputs and input data and status to the network turn off After configuration data has been downloaded and verified the configuration data within the module can be protected For GuardLogix
16. configure the replacement device suitably and confirm that it operates correctly gt B amp ATTENTION In case of malfunction or damage no attempts at repair should be made The module should be returned to the manufacturer for repair Do not dismantle the module gt The Guard I O modules implement the CIP safety protocol extensions over EtherNet IP networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the requirements up to Safety Integrity Level Claim Limit 3 SIL CL 3 as defined in IEC 61508 and Category 4 CAT 4 Performance Level e PLe as defined in ISO 13849 1 Remote I O communication for safety I O data is performed through safety connections supporting CIP safety over an EtherNet IP network and data processing is performed in the safety controller The status and fault diagnostics of the I O modules are monitored by a safety controller through a safety connection by using a new or existing EtherNet IP network Rockwell Automation Publication 1791ES UM001F EN P July 2015 15 Chapter 1 About the Modules The following is a list of features common to Guard I O modules e CIP safety and EtherNet IP protocol conformance e Safety inputs Safety devices such as emergency stop push buttons gate switches and safety light curtains can be connected Dual channel mode evaluates consistency between two input signals cha
17. 101 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging From the top of the Message Configuration dialog box click Tag to see this dialog box Type Base DataType MESSAGE Sope UOPSsebO0EthenelOtet n Dea Omaka Osm Bome DaslaghT Oton ted T Tone Error Path Ea Cancel Apply iy Help When the explicit message reads the data from the 1791ES IB16 module the data appears in the MSGdata tags as shown 10486575 102 Rockwell Automation Publication 1791ES UMO01F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A The first 32 bits of the instance are in IB16MSGdata 0 0 31 and the final 24 bits are in IB16MSGdata 1 0 23 Map these 56 bits according to Instance 869 An easy method to do this mapping is to create a user defined tag UDT for Instance 869 Once you complete this it appears as follows f RSLogix 5000 CiPSafetyOnEthernetDIOtest 1756 162S Data Type Instance _869_1791ESIB16 iN File Edit view Search Logic Communications Tools Window Help J Controller CIPSafetyOnEthernetD1Otest A Controller Tags i controller Fault Handler Name nstance_869_1791ESIB16 Gi Power Up Handler A GJ Tasks Description UDT for Instance 869 E amp Maintask E MainProgram Program Tags amp MainRoutine SafetyTask B es SafetyProgram Program Tags Data Type Size 8 byte s
18. 1756 Backplane 1756 A10 f Communication Method fa 0 1756 L71S Name P H D x 1 1756 L7SP Name Partner 2 1756 EN2T name as Ethernet E Connected che C ti PODEN I 1756 EN2T name Cache Connections Large Connectior 3 8 1732ES IB12XOBV2 A IB12XOBV2 Enable oO Enable Waiting T O Start Done Done Length 0 gt O Error Code Extended Error Code Timed Out Error Path So ee Error Text Cancel Help Cancel Apply Help E d 106 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A From the top of the Message Configuration dialog box click Tag to see this dialog box Type Base Data Type MESSAGE Scope fa Name Class Standard External Read Write Access Enable Enable Waiting Start Done Length 0 Error Code Extended Error Code E TimedOut Error Path Error Text When the explicit message reads the data from the 1732ES modules the data appears in the MSGdata tags as shown ps breif hsb eb erg ots bretivn fe L sf mil mie bs bs fr bie o pe Rockwell Automation Publication 1791ES UMO01F EN P July 2015 107 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging The first 32 bits of the instance are in IB12XOBV2MSGdata 0 0 31 and the final 8 bits are in IB12XOBV2MSGdata 1 0 7 Map these 40 bits according t
19. 1791ES Modules Technical Specifications Continued Attribute Value Current min 5 mA current min at which fault indication is generated when used as a muted lamp output Safety output Output types Current sourcing current sinking bipolar pair Output current rating 2 Amax per point 8 A total module at 40 C 104 F see temperature versus current derating 6 A total module at 60 C 140 F On state voltage drop 0 6V Leakage current 1 0 mA Internal resistance from P to M 3 25 kQ terminal Short circuit detection Yes short high and low and cross circuit fault detection Short circuit protection Electronic Aggregate current of module 8 A at 40 C 104 F 6 A at 60 C 140 F see product temperature versus current derating Pilot duty rating 2 5 A inrush for 1791ES IB8XOBV4 module Number of outputs 4 dual channel 1 Includes the presence of a single P stuck high or M stuck low short Table 67 1791ES Modules General Attribute Value North American temp code T4A Enclosure type rating Meets IP20 Communication current 250 mA at 24V DC consumption Operating voltage range 19 2 28 8V DC 24V DC 20 20 Isolation voltage 1791ES 1B16 50V continuous basic insulation type tested at 800V DC for 60 s between input channels and network 1791ES IB8XOBV4 50V continuous basic insulation type tested at 800V
20. 19 9 99 9 9191 9 9 9 0 1 0 90 om Rockwell Automation Publication 1791ES UM001F EN P July 2015 99 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging 100 2 Use the CombinedInputStatus bit to detect if one or more of the I O points on the module have a fault e Ifany input status bits go to a value of 0 0 bad 1 good use an explicit message to determine which individual data points have faulted e Note that you can use the second rung to read the status on mode transition and once a fault is detected continue reading until the fault is corrected e Place these rungs in the standard task 1B16 1 CombinedinputStatus ISG Message Message Configuration IB16_StatusMSG Configuration Communication Tag Message Type CIP Generic Service Get Attribute Single X Type Sem e Hex Class a Hex Instance 869 Attribute 3 Hex Enable Enable Waiting Start Error Code Extended Error Code Error Path Error Text JE 1B16 1 CombinedinputStatus Message Control IB16_StatusMSG IB16_StatusMSG DN SG Message Message Control IB16_StatusMSG E See the figures that show the MSG instruction parameters for reading Instance 869 from the 1791ES IB16 module See Appendix C of this manual for a layout of possible instances IB16MSGdata Cancel Help Source Element zi Source Length 0 Byte
21. 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Nonoperating Damp Heat 5 95 noncondensing Vibration IEC 60068 2 6 Test Fc Operating 5 gat 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 50 g Emissions CISPR 11 Group 1 Class A ESD immunity IEC 61000 4 2 8 kV contact discharges 10 kV air discharges Rockwell Automation Publication 1791ES UM001F EN P July 2015 129 Table 70 1791ES Modules Environmental Specifications Continued Attribute Radiated RF immunity Value IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz Conducted RF immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz EFT B immunity IEC 61000 4 4 4kV at 5 kHz on power ports 3 kV at 5 kHz on signal ports 2 kV at 5 kHz on communication ports Surge transient immunity IEC 61000 4 5 1 kV line line DM and 2 kV line earth CM on power ports 1 kV line line DM and 2 kV line earth CM on signal ports 2 kV line earth CM on communication ports Reaction time Input reaction time max 16 2 ms set values of ON OFF delays Output reaction time max 6 2 ms
22. Automation Publication 1791ES UM001F EN P July 2015 81 Chapter 5 Configure the 1 0 Modules by Using the Logix Designer Application Configuration Signature The configuration signature is created by the Logix Designer application and verified by the safety module The configuration signature provides SIL 3 integrity of the configuration of a Guard I O module e When a GuardLogix controller first connects to an unconfigured Guard I O module the complete configuration is downloaded to the I O module e Any time the GuardLogix controller attempts to connect to a Guard I O module if the configuration signatures are the same then the configuration does not need to be downloaded because they already match e Any time the GuardLogix controller attempts to connect to a Guard I O module and the signatures do not match the module checks the IP address and safety network number If these are all correct the controller will attempt to configure the module Configure the Module Inputs Table 22 shows the typical safety input parameters available on the Input Configuration tab See Chapter 2 for related information Table 22 Typical Safety Input Parameters Parameter Name Value Description Single Channel Inputs are treated as single channel Inputs are treated as a dual channel pair The channels must match be equal within the discrepancy time or a gt Dual channel Equivalent Inp
23. B Safety Data This appendix lists calculated values for probability of failure on demand PFD probability of failure per hour PFH and mean time to failure MTTF PFD and PFH calculations comply with IEC61508 edition 2 2010 Calculated values of probability of failure on demand and probability of failure per hour appear in the Table 60 and must be calculated for the devices within the system to comply with the SIL level required for application Users must be responsible for following the requirements of ISO 13849 1 2008 to assess performance levels in their safety system Within the proof test interval every I O module must be functionally tested by individually toggling each input point and verifying that it is detected by the controller Additionally each output point must be individually toggled by the controller and user verified that the output point changes state For more information refer to these publications Resource Description GuardLogix 5570 Controller Systems Safety Reference Manual publication 1756 RM099 Provides information on safety application requirements for GuardLogix 5570 controllers in Studio 5000 Logix Designer projects GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 Provides information on safety application requirements for GuardLogix 5560 and 5570 controllers in RSLogix 5000 projects Rockwell Automation Publication 1791ES UM001F EN P July 20
24. Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Safety Input7 SafetyInput6 SafetyInput5 Safetylnput4 SafetyInput3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Safety Input 11 SafetyInput 10 SafetyInput9 Safety Input 8 2 Safety Input 11 SafetyInput10 Safetylnput9 SafetyInput8 Safety Input7 Safety Input 6 Safety Input5 Safety Input 4 35C 860 Safety and standard Status Status Status Status Status Status Status Status 3 Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output2 Safety Output Safety Output 3 Monitor 2 Monitor 1 Monitor 0 Monitor 3 Status Status 1 Status 0 Status Input Power Output Power 4 Reserved Reserved Error Error Reserved Muting Lamp 11 MutingLamp7 Muting Lamp 3 1 This data is only diagnostic data This data does not have safety integrity From the top of the Message Configuration dialog box choose the Communication tab This dialog box requires the path to the module Click Browse to go to the module that the MSG will read j p s ED a il Message Configuration IB13XOBV2_StatusMSG E Message Path Browser mm me Configuration Communication Tag 4 Path EAKAS Browse IB12XOBV2 j Broadcast X 1 0 Configuration f
25. DC for 60 s between input and output channels and between 1 0 and network Product temperature versus current derating 8A 7A 6A 20 C 40 C 50 C 60 C 4 F 104 F 122 F 140 F Product Temperature Versus Current Derating combined current from both input and output supplies Wiring category 2 on signal ports 2 on power ports 2 on communication ports Rockwell Automation Publication 1791ES UM001F EN P July 2015 Specifications Appendix D Table 67 1791ES Modules General Continued Attribute Value Wire size Power and 1 0 wiring 0 34 1 5 mm 22 16 AWG solid or stranded copper wire rated at 75 C 167 F or greater 1 2 mm 3 64 in insulation max Weight approx 600 g 1 32 Ib Dimensions HxWxD approx 80 x 196 x 77 mm 3 2 x7 7 x 3 in with terminal block 77 x196 x 62 mm 3 x 7 7 x 2 5 in without terminal block 1 Use this Conductor Category information for planning conductor routing See Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 1732ES Modules For 1732ES modules see Table 68 and Table 69 Table 68 1732ES Modules Technical Specifications Attribute Safety input Value Inputs type Current sinking Voltage on state input 11 30V DC Current on state input 3 5mA Voltage off state input max 5V DC Current off state max 1mA IEC 61131 2 input type Type 3 Pulse
26. EN P July 2015 Follow DC Power Supply Precautions A Install the Module Chapter 3 ATTENTION To prevent electric shock use a DC power supply that meets these requirements A DC power supply with double or reinforced insulation for example according to IED EN 60950 or EN 50178 or a transformer according to IEC EN 61558 A DC supply satisfies requirement for class 2 circuits or limited voltage current circuit stated in UL 508 Use an external power supply that is safety extra low voltage SELV rated Follow these precautions for safe use Wire conductors correctly and verify operation of the module before placing the system into operation Incorrect wiring can lead to loss of safety function Do not apply DC voltages exceeding the rated voltages to the module Apply properly specified voltages to the module inputs Applying inappropriate voltages causes the module to fail to perform its specified function which leads to loss of safety functions or damage to the module Never use test outputs as safety outputs Test outputs are not safety outputs Note that after installation of the module a safety administrator must confirm the installation and conduct trial operation and maintenance Do not disassemble repair or modify the module This can result in loss of safety functions Use only appropriate components or devices complying with relevant safety standards corresponding to the required safety category and safety in
27. G 2 Safety output 1 N sinking Safety output 18 sourcing A 3 Input common D 3 Input common G 3 Output power common Output power common A 4 Safety input 0 D 4 Safety input 6 G 4 Safety output gl P sourcing Safety output 08 sourcing A 5 Test out 0 D 5 Test out 6 G 5 Output power common Output power common B 1 Test out 3 E 1 Test out 9 H 1 Output 24V DC power Output 24V DC power B 2 Safety input 3 E 2 Safety input 9 H 2 Safety output 32 N sinking Safety output 34 sourcing B 3 Input common E 3 Input common H 3 Output power common Output power common B 4 Safety input 2 E 4 Safety input 8 H 4 Safety output 22 P sourcing Safety output 24 sourcing B 5 Test out 2 E 5 Test out 8 H 5 Output power common Output power common C1 Test out 5 F 1 Test out 11 C2 Safety input 5 F 2 Safety input 11 C3 Input common F 3 Input common C4 Safety input 4 F 4 Safety input 10 G5 Test out 4 F 5 Test out 10 1 3 4 56 Safety outputs 0 1 must be controlled as a pair 2 Safety outputs 2 3 must be controlled as a pair Safety outputs 0 1 may be controlled individually or as a pair Safety outputs 0 1 may be controlled individually or as a pair Table 19 Recommended 1 0 Connector Cables Description M12 right angle male to flying leads cordset Cat No 889D ESAC 2 M12 straight male to flying leads cordset 889D MSAC 2 M12 right angle male to straight female patchcord 889D F5AC
28. Inputs is asasa is sesh dees cesses aes 82 Configure the Test O wt pute na centa ed wn naciorienig hes aaumten vlad dacnarnats 84 Configure the Module Outputs 9sc ciscit inte tounge ered Riese 85 Save and Download the Module Configuration 08 86 Chapter 6 1791 ES Module Status Indicators ccceccececceeneveeees 87 1732ES Module Status Ihdicatorsexcverivicibes os bose Sa aeeeaw acae 89 Appendix A Get Status Messages from 1791ES IB8BXOBV4 Modules 94 Get Status Messages from 1791ES IB16 Modules 04 99 Get Status Messages from 1732ES Modules 000 00008 104 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Safety Data Configuration Reference Information Parameter Groups 00000 c cece cece cece eens eee eennnaees Specifications History of Changes Index Table of Contents I O Data Supported by Each Module 00 cece cece ee eee I O Assembly and Reference Data scc2canccusa ial edeneceredannns I791ES Modules ei deue a eat era a eta aa Medes 1732ES Modules senm eaa r ete E E Explicit Messages csc va stl iienaa E E E EA S Appendix B Calculated Values 0 2 occ cece ccc eee rnrrrrennre r rrnroren Appendix C Appendix D Technical Specifications serait x apesety and tbe a Snorer Sch ncinas baie ane chdhd accring L791 ES Modilles 22 4 c corseniescahitd ch Giaee ae erei dead 1732ES Modules onanera AE a eutnne eee Gear aoa En
29. N A Number of outputs Safety outputs 1732ES IB12X0B4 module 4 sourcing outputs 1732ES IB12X0BV2 module 4 bipolar outputs 2 pairs Sensor power output current rating pins 1 3 and 5 of each output signal 1 0 connector 2 A max per point at 40 C 104 F 1 A max per point at 55 C 131 F see Product temperature versus sensor power current derating per pin on page 129 1 Includes the presence of a single sourcing output stuck high or sinking output stuck low fault Table 69 1732ES Modules General Attribute Enclosure type rating Value Meets IP65 IP67 when marked Product current consumption not including Test output or Safety output load current 1732ES IB12X0BV2 e In power no load 19 2 28 8V DC 175 mA at 24V DC e Out power no load 19 2 28 8V DC 65 mA at 24V DC 1732ES IB12X0B4 e In power no load 19 2 28 8V DC 175 mA at 24V DC e Out power no load 19 2 28 8V DC 45 mA at 24V DC Operating voltage range 19 2 28 8V DC 24V DC 20 20 Module power connector rating 10 A max per pin Isolation voltage 50V continuous Basic Type Input Power and 1 0 to Ethernet Input Power and 1 0 to Output Power and 10 and Output Power and 10 to Ethernet Tested at 707V DC for 60s Product temperature versus pulse test output current derating 0 7A 0 3A 20 C 40 C 55 C 4 F 104 F 131 F Product Temperature
30. ON OFF lt gt Discrepancy Time Rockwell Automation Publication 1791ES UM001F EN P July 2015 Vv Fault Detected Chapter 2 28 Understand the Operation of Safety Functions Dual channels Complementary In Complementary mode the inputs of a pair are typically in the opposite complementary state When a transition occurs in one channel of the pair prior to the transition of the second channel of the pair a discrepancy occurs If the second channel transitions to the appropriate state prior to the discrepancy time elapsing the inputs are considered complementary If the second transition does not occur before the discrepancy time elapses the channels fault The fault state of complementary inputs is the even numbered input turned off and the odd numbered input turned on Note that if faulted both channel status bits are set low When configured as a complementary dual channel pair the data bits for both channels are sent to the controller in complementary or opposite states Figure 11 Complementary Normal Operation and Fault Detection not to scale ON i Normal INO Operation OFF l ON l IN1 OFF Discrepancy Time Safety Input 0 ON aa OFF Remote ON 1 0 Safety Input 1 Data ig ON Safety Input Status 0 1 OFF ON Fault Detection INO OFF i l ON l i IN1 l OFF i gt Discrepancy Time Safety Input 0 ON i OFF Remote ON 1 0 Saf
31. SafetyInput6 SafetyInput5 Safety Input 4 34C 844 Safety and standard 11 Status 10 Status Status Status Status Status Status Status Safety Output Safety Output Safety Output Safety Output 3 Reserved Reserved Reserved Reserved 3 Status 7 Status 1 Status 0 Status Input Power Output Power Muting Lamp Muting Lamp Muting Lamp 4 Reserved Reserved Error Error Reserved 11 Status 7 Status 3 Status 0 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 Safety Input3 Safety Input 2 Safety Input1 Safety Input 0 Safety Input3 SafetyInput2 SafetyInput1 SafetyInputO SafetyInput Safety Input 1 Status Status Status Status 11 10 Safety Input 9 Safety Input 8 2 Safety Input Safety Input SafetyInput9 Safety Input8 SafetyInput7 SafetyInput6 Safety Input5 Safety Input 4 35C 860 Safety and standard 11 Status 10 Status Status Status Status Status Status Status 3 Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output 3 Monitor 2 Monitor 1 Monitor 0 Monitor 3 Status 2 Status 1 Status 0 Status Input Power Output Power Muting Lamp MutingLamp Muting Lamp 4 Reserved Reserved Error Error Reserved 11 Status 7 Status 3 Status Rockwell Automation Publication 1791ES UM001F EN P July 2015 115 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging Table 54 Input Data 1732ES IB12XOBV2 and 1732ES IB12X0B4 Modules Contin
32. Terminal No Input 24V DC Output 24V DC 2 Input 24V DC 4 Output 24V pc 1 Applies only to catalog number 1791ES IB8XOBV4 module Rockwell Automation Publication 1791ES UM001F EN P July 2015 49 Chapter3 Install the Module Table 9 Terminal Positions for Terminal Numbers 1 18 Terminal No Signal Terminal No Signal 1 Functional earth 10 Safety input 4 2 Safety input 0 11 Safety input 5 3 Safety input 1 12 Test output 4 4 Test output 0 13 Test output 5 5 Test output 1 14 Safety input 6 6 Safety input 2 15 Safety input 7 7 Safety input 3 16 Test output 6 8 Test output 2 17 Test output 7 muting 9 Test output 3 muting 18 Functional earth Table 10 Terminal Positions for Numbers 19 34 Terminal No Signal Cat No 1791ES IB8X0BV4 Module Cat No 1791ES IB16 Module 19 Safety output 0 switch 24V DC Safety input 8 20 Safety output 1 switch 24V DC common Safety input 9 21 L 24V DC common Test output 8 22 S 24V DC Test output 9 23 Safety output 2 switch 24V DC Safety input 10 24 Safety output 3 switch 24V DC common Safety input 11 muting 25 L 24V DC common Test output 10 26 S 24V DC Test output 11 27 Safety output 48 switch 24V DC Safety input 12 28 Safety output 56 switch 24V DC common Safety input 13 29 L 24V DC common Test output 12 30 S 24V DC Test output 13 31 Safety
33. Test Pulse in a Cycle OUT On Typical 1 gt LI lt l 700 us lt pial gt Off 600 ms I IMPORTANT To prevent the test pulse from causing the connected device to malfunction pay careful attention to the input response time of the device 32 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Understand the Operation of Safety Functions Chapter 2 Dual channel When the data of both channels is in the on state and neither channel has a fault the outputs are turned on The status is normal Ifa fault is detected on one channel the safety output data and individual safety output status turn off for both channels Figure 16 Dual channel not to scale i ON Normal Operation OUTO E OFF l ON OUT1 OFF Remote Data Status 0 1 OFF Fault Detection ON OUTO OFF J l OUT1 on OFF Error Remote 0 M Safety Output ON a Detected Status 0 1 Data Le OFF Rockwell Automation Publication 1791ES UM001F EN P July 2015 33 Chapter2 Understand the Operation of Safety Functions Single channel When the data of the channel is in the on state and the channel does not have a fault the output is turned on The status is normal If a fault is detected on the channel the safety output data and individual safety output status turn off for the channel IMPORTANT Safety outputs configured for single channel operation must be controlled as pairs for
34. a set of I O modules that when connected to an EtherNet IP Safety EtherNet IP safety network are suitable for applications up to SIL CL 3 as Architectures defined in IEC 61508 and CAT 4 PLe as defined in ISO 13849 1 Figure 1 Safety Interlocking and Control Via CIP Safety linear and star topology EtherNet IP Network RSLogix Software 2000A RSView Software DeviceNet jee GP ji il Network p d All ControlNet DeviceNet Network 21000A Network Em EtherNet IP Network ControlNet Network aoonnnns DeviceNet Network Standard Communication Figure 2 Safety Interlocking and Control Via CIP Safety DLR topology Only 1732ES Modules EtherNet IP Network RSLogix Software RSView Software Only the 1732ES Modules are iis compatible with DLR topology J Safety controllers control the safety outputs Safety or standard controllers can control the standard outputs 18 Rockwell Automation Publication 1791ES UM001F EN P July 2015 About the Modules Chapter 1 Identify Major Parts ofthe Sec Figure 3 and Figure 4 for module identification See Chapter 3 for pinout Module information Figure 3 1791ES Modules Power Connector 1 0 Connectors a
35. between input signal lines and the power supply positive side and short circuits between input signal lines can be detected Figure 8 Short circuit Between Input Signal Lines 2 1 a mH l 1 TPM N ov EE j b External Contact i i Short circuit Between Input Signal Lines and Power Supply positive side N m fe 1 External Contact i 1 i I I I I I Short circuit Between Input Signal Lines Rockwell Automation Publication 1791ES UM001F EN P July 2015 Understand the Operation of Safety Functions Chapter 2 If an error is detected safety input data and safety input status turns off Figure 9 Single Channel Normal Operation and Fault Detection not to scale Normal Operation T0 24V ov rl ON External Device OFF Input Terminal 0 ON OFF ON m Safety Input 0 Remote OFF 1 0 Data ON __ Safety Input Status 0 OFF 24V Fault Detection To ov ON External Device OFF rl Input Terminal 0 ON OFF ON Fault Detected Safety Input 0 Remote OFF 1 0 Data ON Safety Input Status 0 OFF Rockwell Automation Publication 1791ES UM001F EN P July 2015 25 Chapter 2 Understand the Operation of Safety Functions Set Dual channel Mode and Discrepancy Time To support redundant channel safety devices the consistency between signals on two channels can be evaluated Either equivalent or complementary can be selected This function mo
36. cables Devices connected to the module can operate unexpectedly if wiring is performed while power is supplied e Wire correctly after confirming the signal names of all terminals e Wire the Guard 1 0 modules properly so that 24V DC line does not touch the safety outputs accidentally or unintentionally e Do not route communication input or output wiring with conduit containing high voltage Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 e Wire conductors correctly and verify operation of the module before placing the system into operation Incorrect wiring can lead to loss of safety function Rockwell Automation Publication 1791ES UM001F EN P July 2015 39 Chapter 3 40 Install the Module ATTENTION Be Aware of Safety Requirements Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system ATTENTION Electrical Safety Considerations To comply with the CE Low Voltage Directive LVD all connections to this equipment must be powered from a source compliant with the following e Safety Extra Low Voltage SELV Supply e Protected Extra Low Voltage PELV Supply If the devices sensors connected to the input connections require Class 2 power to operate the auxiliary power connections of this equipment must be powered by a Class
37. depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must confirm that the overall machine or equipment complies with EC directives Rockwell Automation Publication 1791ES UM001F EN P July 2015 1791ES UMO01E EN P April 2015 Appendix E History of Changes This appendix summarizes the revisions to this manual Reference this appendix if you need information to determine what changes have been made across multiple revisions Table 73 April 2015 Changes Topic Updated the terminology table Added a statement for the suitability of use Updated the precautions for use Updated the SIL level description for the modules Added a description of network address translation NAT Added catalog numbers for the new modules Added information for programming requirements for the new modules Added a section for power supply requirements Added a catalog number 1732ES module to the linear and star topology example Added an example of Device level Ring DLR topology Added an attention statement for safe state of the module Added typical pulse width and period data for the new catalog number 1732ES modules Added an attention statement to not use test outputs as safety outputs Added a section for muting lamp operation Added an attention statement for connected loads to safety outputs
38. exceed 10 A that system would not meet the module requirement that the maximum current that any pin on the power connectors can carry is 10 A Rockwell Automation Publication 1791ES UM001F EN P July 2015 Install the Module Chapter 3 Table 13 Input 24V DC Power Calculation Value Module1 Module2 Module3 Module4 lpm 0 175A 0 1758 M 0 1758 M 0 1754 hoa 0 0058 0 005A 0 005A 0 700A hot 0 0058 0 005A 0 005A 0 700A bak 0 0058 0 005A 0 700A 0 005A ae 0 0058 0 005A 0 700A 0 005A brn 0 0058 0 700A 0 005A 0 005A kos 0 0058 0 700A 0 005A f 0 005A lros 0 700A 0 005A 0 005A 0 005 ita 0 700A 0 005A 0 005A 0 005A kos 0 0058 ooosA 0 005A 0 005A lros 0 0058 0 005A o oosa No 05 A kroo o 005A 0 005A 0 005A 0 005A li 0 0058 0 005A 110 005 A 005 A Ip 6 500A 4875A 3 250A 1 625 A The output 24V DC power current required for a module in the daisy chain can be estimated as described here Ior opm Iso Isnso lorpe Where Ip is the output 24V DC power current through the module s male power connector Iopm is the output 24V DC power current required by the module itself with no safety output load current Ig is the total safety output load current for safety outputs N safety outputs 0 and 2 for modules with bipolar safety outputs or safety output
39. from Modules by Using Explicit Messaging Table 49 Input Data 1791ES IB8XOBV4 Modules Continued Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Safety and 1 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 334 820 y Status Status Status Status Status Status Status Status standard 2 Reserved Resatved Input Power Output Power Reserved Reserved Muting Lamp 7 Muting Lamp 3 Error Error Status Status 0 Safety Input 7 SafetyInput6 SafetyInput5 Safetylnput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 1 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status 344 836 Safety and standard 2 Safety Output7 SafetyOutput6 Safety Output5 Safety Output4 Safety Output3 Safety Output2 Safety Output1 Safety Output 0 Status Status Status Status Status Status Status Status 3 eena Reserved Input Power Output Power Reserved Reserved Muting Lamp 7 Muting Lamp 3 Error Error Status Status 0 Safety Input 7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 Safetylnput2 Safety
40. must be installed to maintain the ingress protection IPxx rating marked on the 1732ES modules Torque the dust caps to 0 3 0 03 Nem 2 5 0 3 Ibein Perform one of these steps to set the network IP address e Adjust the switches on the front of the module e Use a Dynamic Host Configuration Protocol DHCP server such as Rockwell Automation BootP DHCP Server Utility e Retrieve the IP address from nonvolatile memory The module reads the switches first to determine if the switches are set to a valid number You set the network address by adjusting the three switches on the front of the module Use a small blade screwdriver to rotate the switches Line up the small notch on the switch with the number setting you wish to use Valid settings range from 001 254 When the switches are set to a valid number the module s IP address is 192 168 1 xx where xxx represents the number set on the switches The module s subnet mask is 255 255 255 0 and the gateway address is set to 0 0 0 0 When the module is reading the network address set on the switches the module does not have a host name assigned to it or use any Domain Name System If the switches are set to an invalid number such as 000 or a value greater than 254 the module checks to see if DHCP is enabled If DHCP is enabled the module asks for an address from a DHCP server The DHCP server also assigns other Transport Control Protocol TCP parameters If DHCP is not ena
41. patchcord 1585D E4UBDE 2 1 Replace 2 2 m 6 6 ft with 1 1 m 3 3 ft 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional standard cable lengths See http www ab com en epub catalogs 6005557 6005561 10514505 10515166 Introduction html for additional information 1 0 Connections This section describes the I O connectors and recommended cables Table 17 1 0 Connector Pin Description PinNo Input Signal 1 Test out n 1 2 Input n 1 3 Input common 4 Input n 5 Test out n Case No connect Figure 22 1 0 Connector Positions Rockwell Automation Publication 1791ES UM001F EN P July 2015 Aejpesg veyy 1 0 Connector Bipolar Output Sourcing Output Signal Signal Output 24V DC Output 24V DC power power Output n 1 N Output n 1 sinking Output power Output power common common Output n P Output n sourcing Output power Output power common common No connect No connect 55 Chapter 3 Install the Module Table 18 1 0 Connector Pinouts Safety Input Signals Safety Output Signals Terminal 1732ES IB12XO0BV2 and Terminal 1732ES IB12XOBV2 and Terminal Only 1732ES IB12X0BV2 Only 1732ES IB12X0B4 1732ES IB12X0B4 1732ES IB12X0B4 Module Module Modules Modules A 1 Test out 1 D 1 Test out 7 G 1 Output 24V DC power Output 24V DC power A 2 Safety input 1 D 2 Safety input 7
42. test output Output type Current sourcing Pulse test output current each 0 7 A max per point at 40 C 104 F 0 3 A max per point at 55 C 131 F see Product temperature versus pulse test output current derating on page 128 Residual voltage max 1 2 Output leakage current max 0 1mA Short circuit protection Yes Current max 25 mA current max to avoid fault when used as a muted lamp output Current min 5 mA current min at which fault indication is generated when used as a muted lamp output Safety output Output types 1732ES IB12X0BV2 Current sourcing current sinking bipolar pair 1732ES 1B12X0B4 Current sourcing Output current rating each 1732ES IB12XOBV2 2 A max per point bipolar outputs 1732ES IB12X0B4 1 A max per point sourcing outputs On state voltage drop max 1 15V Leakage current 1732ES IB12X0B4 0 1 mA 1732ES IB12X0BV2 1 0 mA Rockwell Automation Publication 1791ES UM001F EN P July 2015 127 AppendixD Specifications Table 68 1732ES Modules Technical Specifications Continued Attribute Internal resistance from sourcing to sinking terminal Value 1732ES IB12XOBV2 3 25 kQ 1732ES IB12X0B4 N A Short circuit detection Yes short high and low and cross circuit fault detection Short circuit protection Electronic Pilot duty rating 1732ES IB12XOBV2 2 5 A inrush 1732ES IB12X0B4
43. the safe state off Follow this procedure to reactivate the safety outputs after one of these faults 1 Remove the cause of the error 2 Power cycle the module The output data can now be controlled See the table for information about controlling devices ATTENTION Use appropriate devices as indicated in the Controlling rN Device Requirements table Serious injury can occur due to loss of safety functions Device Requirement Allen Bradley Bulletin Safety Components Emergency stop switches Use approved devices with direct opening mechanisms complying with IEC EN Bulletin 800F 800T 60947 5 1 Door interlocking switches limit switches Use approved devices with direct opening mechanisms complying with IEC EN Bulletin 440K 440G 440H for interlock switch 60947 5 1 and capable of switching microloads of 24V DC 5 mA Bulletin 440P 8021 for limit switch Safety sensors Use approved devices complying with the relevant product standards regulations and rules in the country where used Any Guardmaster product Relays with forcibly guided Use approved devices with forcibly guided contacts complying with EN 50205 For contacts feedback purposes use devices with contacts capable of switching micro loads of Bulletin 700S 100S contactors 24V DC5 mA Other devices Evaluate whether devices used are appropriate to satisfy the requirements of safety category levels Rockwell Automation P
44. to these conditions Considerations for Use ay urent atigi e Temperatures or humidity beyond the ranges noted in Specifications on page 125 e Condensation as the result of severe changes in temperature e Corrosive or flammable gases e Dust especially iron dust only 1791ES modules e Salts e Water only 1791ES modules e Oil or chemicals e Shock or vibration beyond the range noted in Specifications on page 125 Do not clean the modules with these materials e Acetone e Benzene e Thinner Follow Wiring Precautions WARNING Connecting and Disconnecting Wiring and Cables AN e When you connect or disconnect the removable terminal block RTB or power cables with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding e Ifyou connect or disconnect wiring or cables while the field side power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding e Ifyou connect or disconnect the communication cables with power applied to this module or any device on the network an electrical arc can occur This could cause an explosion in hazardous location installations ATTENTION Wiring Guidelines L e Disconnect the module from the power supply before wiring or connecting
45. use in functional safety applications Figure 17 Single channel not to scale i ON Normal Operation OUTO OFF Remote 1 0 Safety Output ON Data _ Status 0 OFF Fault Detection ON OUTO OFF Remote ON Error 1 0 Safety Output Detected Status 0 1 Data OFF Safety Output Fault Recovery Ifa fault is detected the safety outputs are switched off and remain in the off state Follow this procedure to reactivate the safety output data for modules with bipolar safety outputs 1791 ES and 1732ES IB12XOBV2 modules 1 Remove the cause of the error 2 Place the safety output or safety outputs into the safety state The safety output status turns on fault cleared when the output error latch time has elapsed The I O indicator red turns off The output data can now be controlled 34 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Controlling Devices Table 5 Controlling Device Requirements Understand the Operation of Safety Functions Chapter 2 For modules with sourcing only safety outputs only 1732ES IB12XOB4 modules safety output faults are considered critical enough to require a module power cycle to clear a sourcing safety output channel shorted to output power supply positive For modules with sourcing only safety outputs only 1732ES IB12XOB4 modules one of these faults on any safety output channel results in all sourcing only safety outputs being placed in
46. 11 programming requirements 17 proof test interval 119 publications related 10 redundant channel safety devices 26 related publications 10 replacement stock 40 reset ownership 81 rotary switches 47 RPI 80 RSLogix 5000 software version 17 S safety administrator 14 category 14 integrity level 14 safety architectures 18 safety functions safety input 23 safety output 32 safety inputs 16 safety network number 11 73 safety outputs 16 safety precautions 132 safety signatures 22 safety state 21 self diagnostics 22 SELV compliant power supplies 13 set network IP address 47 SIL CL3 15 18 SLogix 5000 software version 17 SNN 73 See safety network number software versions 17 standards 132 133 status bits muting 30 31 status data 22 status messages from 1732ES modules 104 from 1791ES IB16 modules 99 from 1791ES IB8XOBV4 modules 94 Index status combined 22 Studio 5000 environment 9 version 17 T tag values and states input data 79 output data 79 terminology 11 test outputs 16 30 topology DLR 18 linear 18 star 18 transformer according to IEC EN 61558 17 Transport Control Protocol 47 U understand the operation of safety functions 21 Ww wiring by application dual load bipolar outputs 69 dual load sourcing outputs only 1732ES IB12X0B4 module 70 emergency stop switch dual channel inputs with manual reset 63 Guard 1 0 module with limit switch dual channel inputs and a manual reset 6
47. 12XOBV2 Pt03Data IB12XOBV211 Pt04Data 1B12XOBV2 1 Pt05Data 1B12XOBV211 Pt06Data 1B12XOBV2 Pt07Data 1B12XOBV2 Pt08Data 1B12XOBV2 Pt09Data B12XOBV2 LPt10Data B12XOBV2 Pt11Data 1B12XOBV2 1 Muting03Status B12XOBV2 1 Muting11Status 1B12XOBV2 OutputP owerStatus 1B12XOBV2 InputPowerStatus 1B12XOBV2 CombinedOutputStatus 1B12XOBV2 1 CombinedinputStatus 4 O oO 9O O O oO o o o o o o o o o o o o o o o 104 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A 2 Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault e If any input or output status bits go to a value of 0 0 bad 1 good use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows Note that only use of the CombinedInputStatus bit is shown Similar rungs should be created by using the CombinedOutputStatus bit instead of the CombinedInputStatus bit e Note that the second rung can be used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected e Place these rungs in the standard task IB12XOBV2 CombinedinputStatus MS Message Message Control 1B12XOBV2_StatusMSG 3 IB12XOBV2 CombinedlnputStatus 1B12XOBV2_StatusMSG DN MSG
48. 15 119 AppendixB Safety Data Figure 24 PFD Versus Proof Test Interval 1791ES IB16 Module 1 00E 07 1 00E 06 1 00E 05 PFD 1 00E 04 1 00E 03 1 00E 02 4 5 6 7 Proof Test Interval years Figure 25 PFD Versus Proof Test Interval 1791ES IB8X0BV4 Module 1 00E 07 1 00E 06 1 00E 05 PFD 1 00E 04 1 00E 03 1 00E 02 4 5 6 7 Proof Test Interval years Figure 26 PFD Versus Proof Test Interval 1732ES IB12XOBV2 Module O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Proof Test Interval years 1 Data is for both SIL3 dual channel mode of operation and SIL2 single channel Safety Inputs mode of operation 120 Rockwell Automation Publication 1791ES UMO01F EN P July 2015 Figure 27 PFD Versus Proof Test Interval 1732ES IB12X0B4 Module 1 Safety Data Appendix B 1 00E 07 1 00E 06 1 00E 05 PFD 1 00E 04 1 00E 03 1 00E 02 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Proof Test Interval years Table 60 Calculated Values for Probability of Failure on Demand PFD Probability of Failure per Hour PFH and Mean Time To Failure MTTF Cat No Proof Test Interval PFD PFH Spurious MTTF spurious Year Hour 1 hour 1 hour w years 1791E5 1B16 1 8760 2 06E 06 4 98E 10 3 309E 06 134 48 2 17520 4 13E 06 5 43800 1 03E 05 10 87600 2 06E 05 1791ES IB8XOBV4 1 8760 2 09E 06 5 04E 10 5 612E 06 20 33
49. 2 source ATTENTION Maintain IP Rating for 1732ES Modules Make sure all connectors and caps on 1732ES modules are securely tightened to properly seal the connections against leaks and maintain IP enclosure type requirements Applicable only to 1732ES modules ATTENTION You can configure Test Outputs to be used as standard outputs You can connect actuators to Test Output points that are expecting a Standard configuration Test Output points configured as Pulse Test or Power Supply become active whenever you apply input power to the module These configured functions are independent of the 1 0 connections to the module ATTENTION If a module with Test Outputs configured as Pulse Test or Power Supply is incorrectly installed in an application where actuators are connected to these Test Output points the actuators are activated when input power is applied To prevent this possibility follow these procedures When installing a module be sure that the module is correctly configured for the application or in the out of box condition before applying input power e When replacing a module be sure that the module is correctly configured for the application or in the out of box condition before applying input power e Reset modules to their out of box condition when removing them from an application e Be sure that all modules in replacement stock are in their out of box condition Rockwell Automation Publication 1791ES UM001F
50. 3 Input Common 4 Input 0 5 Test Output 0 24V DC Rockwell Automation Publication 1791ES UM001F EN P July 2015 61 Chapter 4 Wiring Examples Table 20 Input Device Connection Methods and Safety Categories Continued Connected Device Test Pulse from Connection Schematic Diagram Safety Test Output Category Light curtain Yes Connect the OSSD1 and 3 or 4 based on 0SSD2 to 10 and 11 1791S Modules light curtain respectively Connect being used the 24V power supply A o commons Af PS1 INS aa recep ete cee es en epee ce 5 1 Int In i i 10 n T0 i 24V 5 DC SS cm gt l 1 Test Output 1 2 Input 1 3 Input Common 1732ES Modules 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 QutputCommon 24V aa x 8 8 cm 62 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Wiring Examples Chapter 4 Wiring by Application Read this section for examples of wiring by application See catalog number details for appropriate module Figure 23 Emergency Stop Switch Dual channel Inputs with Manual Reset PS1 User 24V DC Power Supply S1 Emergency Stop Switch positive opening mechanism S2 Reset Switch
51. 791ES Modules on a DIN Rail Use a DIN rail that is 35 mm 1 38 in wide to install the module in the control panel Secure the 35 mm 1 4 in DIN rail properly with fasteners every 200 mm 7 87 in Use an end plate on each end of the module to secure it to the DIN rail Follow these steps to mount the module on a DIN rail 1 Pry open the two gray latches to lock them in the open position 2 Hook the module over the top of the DIN rail A 3 Rotate the module down until it makes full contact with the DIN rail 4 Snap the latches back into place to secure the module to the rail 5 Verify that the module is securely attached to the DIN rail Grounding Use zinc plated yellow chromate steel DIN rail to assure proper grounding The use of other DIN rail materials for example aluminum and plastic that can corrode oxidize or are poor conductors can result in improper or intermittent grounding Secure the DIN rail to the mounting surface approximately every 200 mm 7 87 in and use end plates to secure it to the DIN rail ATTENTION This product is grounded through the DIN rail to chassis ground 44 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Install the Module Chapter 3 Mount the 1732ES Modules on a Wall or Panel To mount the module on a wall or panel use the screw holes provided in the module Follow these steps to mount the module 1 Use the mounting holes in the module as
52. 8 limit switch dual channel inputs and a manual reset 67 mode select switch 65 muting lamp output 66 two hand monitor 64 wiring examples 59 door monitor 60 61 emergency stop switch 60 61 light curtain 62 reset switch 59 single channel safety device 60 wiring guidelines 39 48 wiring requirements ISO 13849 1 2008 63 64 67 69 70 Rockwell Automation Publication 1791ES UM001F EN P July 2015 139 Index Notes 140 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product u
53. B4_ES 1 Pt06Data 0 Decimal BOOL Safety IBSxOBV4_ES 1 Pt07Data 0 Decimal BOOL Safety IBBxOBY4_ES 1 Pt0OlnputStatus 0 Decimal BOOL Safety 0 IB8xOBV4_ES Pt02InputStatus 0 Decimal BOOL Safety IBSxOBV4_ES 1 Pt03lnputStatus 0 Decimal BOOL Safety 0 IB8x0BY4_ES 1 Pt05InputStatus 0 Decimal BOOL Safety IBSxOBV4_ES Pt06lnputStatus 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 Decimal BOOL Safety 0 BOOL IBSxOBV4_ES 1 Pt03Data IBSxOBY4_ES 1 Pt01InputStatus Decimal BOOL Safety IBSxOBY4_ES 1 Pt04inputStatus Decimal BOOL Safety IBBxOBY4_ES 1 Pt07lnputStatus IBSxOBY4_ES 1 Pt000utputStatus IBSxOBY4_ES 1 Pt01OutputStatus IBSxOBY4_ES 1 Pt020utputStatus IBSxOBV4_ES Pt030utputStatus IBBxOBY4_ES 1 Pt040utputStatus IBSxOBV4_ES 1 Pt050utputStatus IBBxOBY4_ES 1 Pt060utputStatus IBSxOBV4_ES 1 Pt07OutputStatus IBBxOBY4_ES 1 MutingO3Status IBSxOBV4_ES 1 MutingO7Status IBBxOBY4_ES 1 OutputPowerStatus IBSxOBY4_ES 1 InputPowerStatus Decimal Safety 76 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 e Combined Status Muting Asingle BOOL tag represents an AND of the status bits for all the input points For example if any input chan
54. BV4 17 A additional resources 10 administrator safety 13 architectures safety 18 before you begin 13 BootP DHCP 47 bulletin 1606 power supplies 13 C CAT 4 PLe 15 18 catalog numbers 17 CE LVD compliance 17 certification 132 CIP generic message instructions 93 clean the modules 39 common terms 11 compliance with EC directive 134 configuration reference information 123 configuration signature 82 configure the module 71 conformity codes 14 regulations 14 standards 14 controlling devices 35 CRTL 80 D DC power supply according to EN 50178 17 IED EN 60950 17 UL 508 17 Device Level Ring 11 diagnostic status information 93 diagnostics 22 fault 15 status 15 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Index dialog Safety 80 DIN rail 44 directives 133 discrepancy time 26 DLR See Device Level Ring door interlocking switches 35 dual load bipolar outputs 69 70 dynamic host configuration protocol 47 electric shock preventing 41 Electronic Data Sheet 11 EMC Directives 133 emergency stop switch 35 63 EN 50081 2 134 EtherNet IP cables recommended 55 EtherNet IP safety network 18 explicit messages 117 Explicit Messaging 93 94 explosion hazards 39 external power supply 17 F fatal errors 22 fault recovery 29 34 features of Guard 1 0 modules 16 firmware revision information for Guard 1 0 modules 14 forcibly guided contacts 35 G get point status i
55. DE 22 M12 straight male to straight female patchcord 889D F5ACDM 2 1 Replace 2 2 m 6 6 ft with 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional standard cable lengths 2 Replace 2 2m 6 6 ft with OM3 0 3 m 1 0 f t 1 1 m 3 3 ft 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional standard cable lengths See http www ab com en epub catalogs 6005557 6005561 6125318 8613745 8613769 8613771 Introduction html for additional information Rockwell Automation Publication 1791ES UM001F EN P July 2015 Install the Module Chapter 3 Label the IP Address and Device Connections The 1732ES module ships with 12 white labels that you can use to identify the IP address of the module and the input and output connections There are six areas on the module to place the labels with six additional labels that can be used if the IP address or device connections change Use a pen or indelible marker with a fine tip to write on the labels You can also use a printing device to print the data onto the label Contact a Brady representative at http www bradyid com and ask about printer compatibility for part number PTLEP 171 593 IMPORTANT Be sure that the surface of the module is clean and dry before you apply the labels to the module Apply two labels here to identify the IP address of the module Apply one label between each G pair of 1 0 connectors On the left side of the label
56. Input1 Safety Input 0 1 SafetyInput7 Safety Input6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status Safetyand 2 Safety Output7 SafetyOutput6 Safety Output5 Safety Output4 Safety Output3 Safety Output2 Safety Output1 Safety Output 0 354 852 stan i rd Status Status Status Status Status Status Status Status 3 Safety Output7 SafetyOutput6 Safety Output5 SafetyOutput4 SafetyOutput3 SafetyOutput2 Safety Output1 Safety Output 0 Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor Input Power Output Power Muting Lamp 7 Muting Lamp 3 4 Reserved Reserved Friar Error Reserved Reserved Status Status 0 SafetyInput7 Safety Input6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status 1 Safety Output7 SafetyOutput6 SafetyOutput5 SafetyOutput4 SafetyOutput3 SafetyOutput2 Safety Output1 Safety Output 0 Status Status Status Status Status Status Status Status 364 868 Safety and standard 2 Test Output 7 Test Output 6 Test Output 5 Test Output 4 Test Output 3 Test Output 2 Test Output 1 Test Output 0 Status Status Status Status Status Status Status Status 3 Reserved Reserved Input Power Output Power Reserved Reserved Muting Lamp 7 Muting Lamp 3 Error Error Status Status 0 Safety Input 7 SafetyInput6 SafetyInput5 Safety
57. Input4 SafetyInput3 Safetylnput2 SafetyInput1 Safety Input 0 1 SafetyInput7 Safety Input6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status 2 SafetyOutput7 Safety Output6 Safety Output5 Safety Output4 Safety Output3 Safety Output2 Safety Output1 Safety Output 0 Status Status Status Status Status Status Status Status 374 884 Safety and standard 3 Safety Output7 SafetyOutput6 Safety Output5 Safety Output4 Safety Output3 SafetyOutput2 SafetyOutput1 Safety Output 0 Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 4 Test Output 7 Test Output 6 Test Output 5 Test Output 4 Test Output 3 Test Output 2 Test Output 1 Test Output 0 Status Status Status Status Status Status Status Status Input Power Output Power Muting Lamp7 Muting Lamp 3 5 Reserved Reserved Error Error Reserved Reserved Status Status 0 Reserved Reserved Reserved Reserved Reserved Reserved nl Lower peut Power 394 916 Only standard 1 Test Output 7 Test Output 6 Test Output 5 Test Output 4 Test Output 3 Test Output 2 Test Output 1 Test Output 0 Status Status Status Status Status Status Status Status 0 Reserved Reserved Reserved Reserved Reserved Reserved Output Power Input Power Error Error Safety Output7 SafetyOutput6 Safety Output5 Safety Output4 Safety Output3 Safety Output2 Safety Output1 Safety Output 0 3A4 932 Only standard
58. Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 2 Test Output 7 Test Output 6 Test Output 5 Test Output 4 Test Output 3 Test Output 2 Test Output 1 Test Output 0 Status Status Status Status Status Status Status Status 1 This data is only diagnostic data This data does not have safety integrity 112 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Table 50 Input Data 1791ES IB16 Modules Instance Hex Connection Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal Type 0 Safety Input7 Safety Input6 SafetyInput5 SafetyInput4 Safetylnput3 SafetyInput2 Safety Input1 Safety Input 0 205 517 Safety and standard 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input11 Safety Input 10 Safety Input9 Safety Input 8 0 Safety Input7 Safety Input6 SafetyInput5 SafetyInput4 Safetylnput3 SafetyInput2 Safety Input1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input9 Safety Input 8 225 549 re m 2 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 sancar Status Status Status Status Status Statu
59. N ON Normal OFF OFF OFF ON OFF OFF OFF Fault Dual channels OFF ON OFF ON ON ON OFF Normal Complementary ON OFF ON OFF ON ON ON Normal ON ON OFF ON OFF OFF OFF Fault Dual channels Equivalent In Equivalent mode both inputs of a pair must typically be in the same equivalent state When a transition occurs in one channel of the pair prior to the transition of the second channel of the pair a discrepancy occurs If the second channel transitions to the appropriate state prior to the discrepancy time elapsing the inputs are considered equivalent If the second transition does not occur before the discrepancy time elapses the channels fault In the fault state the input and status for both channels are set low off When configured as an 26 Rockwell Automation Publication 1791ES UM001F EN P July 2015 equivalent dual pair the data bits for both channels are sent to the controller as equivalent both high or both low Figure 10 Equivalent Normal Operation and Fault Detection not to scale Normal Operation INO Remote 1 0 Data IN1 Safety Input 0 Safety Input 1 Safety Input Status 0 1 ON OFF ON OFF ON OFF ON OFF ON OFF Understand the Operation of Safety Functions Chapter 2 Discrepancy Time UL Fault Detection INO Remote 1 0 Data IN1 Safety Input 0 Safety Input 1 Safety Input Status 0 1 ON OFF ON OFF ON OFF ON OFF
60. OOBytes I 0 4B 1756_DNB_CommandRegister 0 0 AB 1756_DNB_StatusRegister 1 0 ia AB 1756_DNB_Status_12 Bytes 5 0 Trends amp J 1 0 Configuration amp 1756 Backplane 1756 410 fa 0 1756 L615 Name 8 1 1756 L5P Name Partner 2 1756 EN2T A na T tt v tit ESE E 3l Bs Ethernet EJ New Module Cut Ctrl x Create a module ES ene Rockwell Automation Publication 1791ES UM001F EN P July 2015 71 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application The Select Module dialog box is displayed with a list that includes Safety Select Module R Module Vendor Digital Other Fn Add Favorite By Category Favorites Ok Cancel Help 2 From the Select Module dialog box choose the next to Safety to see a list of safety modules E Select Module Module Description Communications Digital Drives HMI Other Alist of safety modules Safety appears here 1791E5 IB16 16 Point 24 VDC Sink Safety Input Allen Bradley pp 1791E5 IB8XOBY4 8 Point 24 YDC Sink Safety Input 8 Point 24 YDC Bipolar Allen Bradley ETHERNET SAFET Generic EtherNet IP Safety Module Allen Bradley Favorites Cancel Help eee Pe ee 3 From the Select Module dialog box choose the appropriate module such as 1791 ES IB16 and OK at the bottom of the dialog box 72 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the M
61. Output 7 TestOutput6 Test Output5 TestOutput4 TestOutput3 TestOutput2 Test Output1 Test Output 0 Status Status Status Status Status Status Status Status 5 Test Output 15 Test Output 14 Test Output 13 Test Output 12 TestOutput11 Test Output10 TestOutput9 Test Output 8 Status Status Status Status Status Status Status Status Input Power Output Power MutingLamp MutingLamp MutingLamp7 Muting Lamp 3 i hii Reserved Error Error 15 Status 11 Status Status Status 1 This data is only diagnostic data This data does not have safety integrity Message Configuration IB16_StatusMSG Configuration Communication Tag Path MAAEMA en2t 2 192 168 1 1 i I Connected From the top of the Message Configuration dialog box choose the Communication tab This dialog box requires the path to the module Click Browse to go to the module that the MSG will read Enable Enable Waiting Start Eror Code Extended Error Code Error Path Error Text Done Done Length 7 I Timed Out Cancel Ei Message Path Browser Path IB16 en2t 2 192 168 1 1 SJ 1 0 Configuration 1756 Backplane 1756 47 fa 0 1756 L625 CiPSafetyOnE thernetD Otest 1 1756 LSP CIPS afetyOnE thernetD Otest Partner 2 1756 EN2T A en2t gy Ethernet f 1756 EN2T A en2t EE 1791ES4BSXOBV4 4 IBSxOBV4 Rockwell Automation Publication 1791ES UM001F EN P July 2015
62. Pt00TestOutputStatus Pt11TestOutputStatus Input Power Status ModuleName InputPowerStatus Output Power Status ModuleName 0utputPowerStatus Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A See these tables for reference data concerning input and output data Table 54 Input Data 1732ES IB12XOBV2 and 1732ES IB12X0B4 Modules Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit decimal 0 Safety Input7 Safety Input6 SafetyInput5 Safety Input4 Safety Input3 Safety Input 2 Safety Input 1 Safety Input 0 20C 524 Safety and standard 1 Reserved Reserved Reserved Reserved sae Input sas Input Safety Input9 Safety Input 8 0 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 Safety Input3 Safety Input 2 Safety Input1 Safety Input 0 Safety Input3 SafetyInput2 SafetyInput1 Safety InputO SafetyInput Safety Input 22C 556 Safety and standard 1 Status Status Status Status 11 10 Safety Input 9 Safety Input 8 afety Input afety Input afety Input afety Input afety Input afety Input afety Input afety Input 2 Safety Safety Safety Input9 SafetyInput8 SafetyInput7 SafetyInput6 SafetyInput5 Safety Input 4 11 Status 10 Status Status Status Status Status Status Status 301 769 Only s
63. Rights Reserved This program is protected by U S and Intemational copyright laws The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities The Studio 5000 environment is the one place for design engineers to develop all of the elements of their control system Rockwell Automation Publication 1791ES UMO01F EN P July 2015 9 Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description CompactBlock Guard 1 0 EtherNet IP Safety Modules Installation Instructions publication 1791ES IN001 Provides detailed specifications and information related to installation of 1791ES Guard 1 0 modules GuardLogix 5570 Controllers User Manual publication 1756 UM022 Provides information on how to install configure program and use GuardLogix 5570 controllers in Studio 5000 Logix Designer projects GuardLogix 5570 Controller Systems Safety Reference Manual publication 1756 RM099 Provides information on safety application requirements for GuardLogix 5570 controllers in Studio 5000 Logix Designer projects GuardLogix Controllers User Manual publication 1756 UM020 Provides information on how to install configure program and use GuardLogix 5560 and 5570 controllers in RSLogix 5000 projects GuardLogix Controller Systems Safety Reference Manual publicat
64. S IB8SXOBV4 A 1 1 General Connection Safety Module Info Port Configuration Port Diagnostics Input Configuration Test Outpui 4 gt Type Vendor Name Description Module Definition Series Revision Electronic Keying Input Data Input Status Output Data Data Format Status Offline Allen Bradley Parent en2t IBSxOBY4 1 1 Compatible Safety Combined Combined Integer Module Definition Series Revision Electronic Keying input Data Input Status Output Data Data Format 17S1ES IBSXOBV4 8 Point 24 VDC Sink Safety Input 8 Point 24 YDC Bipolar 4 sink source Compatible Module Safety Combined Status Muting Combined integer Cancel Help If the Combined Status changes use Explicit Messaging to obtain the point level status Follow these steps to get status messages from 1791ES IB8XOBV4 modules 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Status Module Definition Series Revision Electronic Keying Input Data Input Status pa 1 X 1 aa Compatible Module Safety Combined Status Muting Output Data Combined Data Format Rockwell Automation Publication 1791ES UM001F EN P July 2015 Integer Cancel 4 i4 4 lala Help Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A This creates a two by
65. SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status 2 Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output 7 Status 6 Status 5 Status 4 Status 3 Status 2 Status 1 Status 0 Status 3 Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output 7 Monitor 6 Monitor 5 Monitor 4 Monitor 3 Monitor 2 Monitor 1 Monitor 0 Monitor 4 Reserved Reserved Input Power Output Power Reserved Reserved MutingLamp7 Muting Lamp 3 Error Error Status Status 1 This data is only diagnostic data This data does not have safety integrity 96 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Click the Communication tab This dialog box requires the path to the module Click Browse to select the module that the MSG will read Message Configuration IBBxOBV4_StatusMSG s W Message Path Browser Configuration Communication Tag Path IB8x0BV4 en2t 2 192 168 1 2 Path IBGx0BV4 _ Browse 1 0 Configuration en2t 2 192 168 1 2 1756 Backplane 1756 47 Communication Method fh 0 1756 L625 CIPS afetyOnEthernetDIOtest CIP DH Channel z Destination Link 0 1 1756 LSP CIPS afetyOnEthemetDIOtest Partner a J 2 1756 EN2T A en2t EERE Source Link
66. See Switched Mode Power Supply Specifications Technical Data publication 1606 T D002 and the installation instructions for the modules A ATTENTION Prevent Electric Shock To prevent electric shock use a DC power supply that meets the following requirements A DC power supply with double or reinforced insulation for example according to IED EN 60950 or EN 50178 or a transformer according to IEC EN 61558 A DC power supply satisfies requirement for class 2 circuits or limited voltage current circuit stated in UL 508 An external power supply that is safety extra low voltage SELV rated f ATTENTION Do Not Exceed Specified Voltage Apply properly specified voltages to the module inputs Applying inappropriate voltages causes the module to fail to perform its specified function which leads to loss of safety functions or damage to the module Do not apply DC voltages exceeding the rated voltages to the module Prog ramming Requirements Use the minimum software versions listed here Cat No 1791ES 1B16 1791ES IB8X0BV4 1732ES IB12X0B4 1732ES IB12X0BV2 1 This version or later Studio 5000 Environment Version 21 RSLogix 5000 Software Version 1 EtherNet IP Network 16 Rockwell Automation Publication 1791ES UM001F EN P July 2015 17 Chapter1 About the Modules About CIP Safety in Use Guard I O modules in EtherNet IP safety architectures as shown in the figure The Guard I O family is
67. Status Safety Out Status OutputStatus Safety Output 0 Monitor Pt00Readback Safety Output 7 Monitor Pt07Readback Test Output 0 Status Pt0OTestOutputStatus Test Output 15 Status Pt15TestOutputStatus See these tables for reference data concerning input and output data Table 49 Input Data 1791ES IB8XOBV4 Modules Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 2 Bit 1 Bit 0 decimal Safety and 204 516 standard 0 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 Safetylnput2 Safety Input1 Safety Input 0 0 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 Safetylnput2 SafetyInput1 Safety Input 0 224 548 Safety and standard 1 Safety Input7 SafetyInput6 SafetyInput5 Safety Input4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Status Status Status Status Status Status Status Status 301 769 Only standard 0 Reserved Reserved Reserved Reserved Reserved Reserved aut Power a Power 0 Safety Input7 SafetyInput6 SafetyInput5 Safety Input4 SafetyInput3 SafetyInput2 SafetyInput1 Safety Input 0 Safety and 324 804 gt Combined F z standard 1 Combined Safety Out Input Power Output Power Reserved Reserved Muting Lamp7 Muting Lamp 3 Safety In Status St Error Error Status Status atus Rockwell Automation Publication 1791ES UM001F EN P July 2015 111 Appendix A Get Diagnostic Status
68. User Manual Allen Bradley Guard 1 0 EtherNet IP Safety Modules Catalog Numbers 1791ES IB8XOBV4 1791ES IB16 1732ES IB12X0B4 1732ES IB12X0BV2 Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automatio
69. Versus Pulse Test Output Current Derating 128 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Specifications Appendix D Table 69 1732ES Modules General Continued Attribute Value Product temperature versus sensor power current derating per pin 2 0A 1 0A 20 C 40 C 55 C 4 F 104 F 131 F Product Temperature Versus Sensor Power Current Derating per pin Wiring category 2 on signal ports 2 on power ports 2 on communication ports Weight approx 786 g 1 73 Ib Dimensions HxWxD approx 70 x 259 x 69 mm 2 8 x 10 2 x 2 7 in without cables 1 Use this Conductor Category information for planning conductor routing See Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Environmental Specification s This section provides environmental specifications for the modules e For 1791ES modules see Table 70 on page 129 e For 1732ES modules see Table 71 on page 130 Table 70 1791ES Modules Environmental Specifications Attribute Value Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 60 C 4 140 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40
70. _1_Statue BOOL Decima 1 G00D O FAULI Safety Oulput_2 Status BOOL Decima 1sG00D UsFAULT Saety_Duput_3_ Staus BOOL Decimas 1 46000 O FAULT Safety Oupul_4 Stas BODL Decima 1 GOOD O FAULT x CE e f o j o 98 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Get Status Messages from 1791ES IB16 Modules Follow these steps to get status messages from 1791ES IB16 modules 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Status Module Definition Series Ja z Revision 1 X 1 Electronic Keying Compatible Module Input Data Safety Input Status Combined Status Muting Output Data Combined Data Format linteger Cancel Help This creates a three byte input assembly as shown for the 1791ES IB16 module 1816 l RunMode 1B16 1 ConnectionF aulted 1B16 1 Pt00D ata 1B16 1 Pt01Data AB16 1 Pt02Data 1B16 1 Pt03Data ABI6 1 Pt04Data 1B16 1 Pt05D ata 1B16 P06Data 1B16 1 Pt07Data 1B16 1 Pt08D ata 1B16 1 Pt09D ata 1B16 1 Pt10Data 1B16 1 Pt11Data 1B16 1 Pt12Data AB16 1 Pt13Data ABIGLPHT4Data ABTE 1 PH5Data 1B16 1 MutingO3Status 1B16 MutingO7Status 1B16 1 Muting11Status 1B 16 1 Muting1 5Status 1B16 1 InputPowerStatus 1B16 1 CombinedInputStatus OO 9 9 99 9 9 19 9
71. a guide to lay out the drill locations 2 Mark the center of drill location with a pencil or marker 248 mm 9 8 in gt D w Q ai 3 Usea center punch to mark the drill locations 4 Usea 4 5 mm 0 177 in drill to make the pilot holes 5 Mount the module with two 8 M4 screws Mount the Module in High Vibration Areas If you mount the module in an area that is subject to shock or vibration use a flat washer and a lock washer to mount the module Lock Washer _ Flat Washer gt Torque the mounting screws to 0 68 Nem 6 lbein Rockwell Automation Publication 1791ES UM001F EN P July 2015 45 Chapter3 Install the Module Grounding the 1732ES Modules This figure shows the grounding features for the 1732ES modules Functional Earth Ground for Ethernet Shorting Bar y Ethernet Shield Mounting Point ____ Functional Earth Ground for EMC Functional Earth Ground for Ethernet The mounting screw at the top of the module is for the complex Ethernet shield grounding features The rectangular shorting bar is held in place by a conductive screw washer combination which connects electrically to the metal shields of the Ethernet connectors internal to the module To ground the Ethernet shields at the module leave the factory installed shorting bar with the conductive screw washer combination in place and mount the module to an earth grounded conductive surfa
72. any cases dual channel safety inputs are configured as two individual single channels This does not affect pulse testing because it is handled on an individual channel basis Equivalent Inputs are treated as a dual channel pair The channels must match within the discrepancy time or an error is generated Complementary Inputs are treated as a dual channel pair They must be in opposite states within the discrepancy time or an error is generated 3 For Point Mode choose one of these values for each point referring to the Safety Input Parameters table for additional information e Not Used Safety input channel is disabled Safety The safety input is used with a safety field device Standard Safety input has a standard field device wired to it Safety Pulse Test Safety input is configured for pulse test operation 1 Be aware that configuring discrepancy time on safety 1 0 modules masks input inconsistent faults from the GuardLogix safety instructions Status can be read by GuardLogix to obtain this fault information Rockwell Automation Publication 1791ES UM001F EN P July 2015 83 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application Configure the Test Outputs Table 23 Configuring Test Outputs 4 Complete entries noting the following e For each safety input on the module you can define if the input will be pulse tested If the inputs are pulse tested select wh
73. applied Apply power to this section Solid green Normal operation The applied voltage is within specifications None Solid yellow Input power out of specification The input power is out of specification Check your connectors wiring and voltages Table 26 24V DC Output Power Indicator State Status Description Recommended Action off No power No power is applied Apply power to this section Solid green Normal operation The applied voltage is within specifications None Solid yellow Output power out of specification The output power is out of specification Check your connectors wiring and voltages Rockwell Automation Publication 1791ES UM001F EN P July 2015 87 Chapter6 Interpret the Module Status Indicators Table 27 Module Status Indicator State Status Description Recommended Action Off No power No power is applied to the power connector Apply power to this connector Solid green Normal operation The module is operating normally None Solid red Unrecoverable fault The module detected an unrecoverable fault Cycle power to the module If problem persists replace the module 1 Module needs commissioning due to missing incomplete or Reconfigure the module For additional Module is unconfigured SER ar hate Flashing red and incorrect configuration information inspect Network Status indicator reen i i i Device in self test The module is performing its power c
74. ard l Status Status Status Status Status Status Status Status 2 Test Output 15 Test Output 14 Test Output 13 Test Output 12 Test Output 11 Test Output 10 TestOutput9 Test Output 8 Status Status Status Status Status Status Status Status 1 This data is only diagnostic data This data does not have safety integrity Rockwell Automation Publication 1791ES UM001F EN P July 2015 113 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging Table 51 Output Data 1791ES IB8XOBV4 Modules Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal Standard Standard Standard Standard Standard Standard Standard Standard 22 34 Safety and standard 0 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output Output 0 Safety Safety Safety Safety Safety Safety Safety Safety 234 564 Only safety 0 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output Output 0 0 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output Output 0 2C4 708 Only safety 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output Output 0 1 Standard output signifies a test output configured as a standard output Table 52 Output Data 1791ES IB16 Modules
75. ble fault i poer to the module If problem persists replace the Module is unconfigured Module needs commissioning due to missing incomplete or Reconfigure the module For additional information inspect Flashing red and g incorrect configuration Network Status indicator green Device in self test The module is performing its power cycle diagnostic tests Wait for the module to complete its power cycle diagnostics Flashing green Idle Idle waiting for connection from scanner Establish connection Flashing red Recoverable fault The module has detected a recoverable fault Cycle power to the module or reset the module User initiated firmware update in Wait for firmware update to complete User initiated firmware update is in progress progress Table 36 Network Status Indicator State Status Description Recommended Action off Module not online The module does not have an IP address Verify your network is working properly Flashing green Module online with no connections in established state The module has acquired an IP address but no connections are established Verify your network and module configuration Module online with connections in Solid green established state The module is operating normally None i One or more UO connections in timed The module detected a recoverable network fault Verify your networ
76. bled the module uses the IP address along with other TCP configurable parameters stored in nonvolatile memory See Figure 20 on page 48 for an example of the network address switches Rockwell Automation Publication 1791ES UM001F EN P July 2015 47 Chapter 3 Install the Module Figure 20 Example Network Address This example shows the switches set at 163 with a network address being 192 168 1 163 X100 X10 1 0 0 0 1791ES Network Address Switches 8 2 8 O 8 2 N 4 6T 4 6T 4 614 X100 X10 X1 0 0 0 1732ES Network Address Switches 8 O 8 O 8 OJ N N 614 61 4 614 Make Connections for 1791ES Follow these guidelines when wiring the module Modules e For stranded wire install an insulation covered ferrule DIN 46228 4 48 standard compatible type at the ends before making wiring connections Torque screws for the power connector to 0 56 0 79 Nem 5 7 lbein Torque screws for the I O connectors to 0 5 0 56 Nem 4 5 5 lbein See the Ethernet Design Considerations Reference Manual publication ENET RM002 for information about Ethernet cable Power Connections See Table 6 for a description of the pins in the power connector Table 6 Power Connector Pin Descriptions PinNo Signal 1 Input 24V DC power 2 Input power common Of e e o JO 3 Output 24V DC power 1234 4 Output power common 1 NCon catalog number 1791ES 1B16 modules Roc
77. ce with conductive mounting hardware If you do not want to ground the Ethernet shields at the module remove the shorting bar and conductive screw washer combination and mount the module to wall or panel TIP If the Ethernet shields are not grounded at the module the mounting screw at the Ethernet end of the module is not required to make a connection with earth ground Functional Earth Ground for EMC The mounting screw at the bottom of the module is required to be a conductive screw for EMC compliance Mount the module to an earth grounded conductive surface using conductive mounting hardware to make the required connection with earth ground 46 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Set the Network IP Address Install the Module Chapter 3 The module ships with the rotary switches set to 999 and DHCP enabled an electrical arc can occur This can cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before you change the network IP switch settings while the power is on WARNING If you change the network IP switch settings while the power is on ATTENTION Set a suitable network IP addresses before connecting the module to a network IMPORTANT Catalog number 1732ES IB12X0B4 and 1732ES IB12X0BV2 modules have plastic dust caps that cover the network IP switches Remove the dust caps to adjust the IP address switches The dust caps
78. cit Input Stat S 1756 Backplane 1756 A10 eserve afety Input 6 obtain from implicit Input Status 0 1756 L71S Name Reserved8 BOOL Safety Input 7 obtain from implicit Input Status 756 L7SP Part L A a pee hha ory Reserved9 BOOL Safety Input 8 obtain from implicit Input Status ds Ethernet Reserved10 BOOL Safety Input 9 obtain from implicit Input Status 1756 EN2T name v Reserved11 BOOL Safety Input 10 obtain from implicit Input Sta 1732FS IB12XORV7 A i ul 4 Reserved12 BOOL Safety Input 11 obtain from implicit Input Sta UDT for Instance 869 ae bytes Safety_Input_0_Status BOOL 1 GOOD 0 FAULT Safety_Input_1_Status BOOL 1 GOOD 0 FAULT Safety_Input_2_ Status BOOL 1 GOOD 0 FAULT Safety_Input_3_Status BOOL 1 GOOD 0 FAULT Safety_Input_4 Status BOOL 1 GOOD 0 FAULT 1 4 Jt r OK Cancel Hel TE Controller Organ tz Logical Orga eames i ashan z Project saved to Recovery file a 1 0 Data Supported by Each Module 108 Table 43 Default 1 0 Data Table 43 shows a summary of default I O data by module Module Cat No Safety Connection Assembly Instance hex 1791ES IB16 Safety 225 and 23 1791ES IB8X0BV4 Safety 204 and 234 1732ES IB12X0BV2 Safety 20C and 233 1732ES IB12X0B4 Safety 20C and 233 The tables show the I O data supported by each module See I O Assembly and Reference Data on page 111 for data arrangements For I O data safety connections for up to four items includ
79. data Standard Output Data Controls the test output when test output mode is set to a standard output STANDARD 0N 1 OFF 0 IMPORTANT Safety denotes information the controller can use in safety related functions Standard denotes additional information that must not be relied on for safety functions Rockwell Automation Publication 1791ES UM001F EN P July 2015 79 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application Configure the Safety Follow these steps to complete entries when you choose the Safety tab Connections 1 From the Module Properties dialog box choose the Safety tab to see the Safety dialog box Module Info Input Configuration Test Output Output Configuration General Connection Connection Requested Packet Connection Reaction Max Observed Interval RPI ms Time Limit ms Network Delay ms Safety input Safety Output Status Offline Cancel Apply Help 2 Click Advanced to configure Requested Packet Interval RPI and Configure Connection Reaction Time Limit CRTL Advanced Connection Reaction Time Limit Configuration x p Input We suggest that you keep the Requested Packet Interval API ME ms 6 500 Timeout Multiplier and Network Timeout Multiplier 24 na Delay Multiplier at their default Network Delay Multiplier 204 10 600 values of2 and 200 Fonero Remeron Nene ee i015 ne See GuardLogix Controllers User
80. e being controlled as shown in this figure Connection of devices directly to 24V DC OV DC or ground is strictly prohibited 1791ES Modules PS1 PS2 User 24V DC Power Supply A single power supply can be used for both input and output power Only 1732ES IB12X0BV2 Module 1 Output Power 2 Input Power 3 Input Common 4 Output Common K L est lies 5 i a Ps1 Ps2 valle Out out z lola i a le lo S A P FE 10 n t 11 2 B 12 13M gt 1 K1 k2 i 1 Out 24V DC 2 Out1 3 Out Common 4 Qut0 5 Out Common 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Safety Output 0 Safety Output 0 Channel Mode Safety Pulse Test Safety Output 1 Safety Output 1 Channel Mode Safety Pulse Test The example shows wiring and configuration when using the Guard I O module with solid state outputs in Dual channel mode Note that all safety outputs of this Guard I O module are permanently configured
81. ection between the safety producer and the safety consumer STANDARD etic e Faulted 1 Safety Input Data Indicates the ON OFF status of each input circuit SAFETY ON 1 OFF 0 Combined Safety Input Status An AND of the status of all input circuits SAFETY e All circuits are normal 1 e Anerror was detected in one or more input circuits 0 Individual Safety Input Status Indicates the status of each input circuit SAFETY Normal 1 e Fault Alarm 0 Combined Safety Output Status An AND of the status of all safety output circuits SAFETY e All circuits are normal 1 e An error has been detected in one or more output circuits 0 Input data Individual Safety Output Status Indicates the status of each safety output circuit SAFETY e Normal 1 Fault Alarm 0 Muting Lamp Status Indicates the status when a test output is configured as a muting lamp output SAFETY e Normal 1 Fault Alarm 0 Safety Output Monitor Monitors the outputs of the safety output circuits STANDARD ON 1 OFF 0 Individual Test Output Status Indicates the status of each of the test output circuits STANDARD e Normal 1 e Fault Alarm 0 Input Power Error Bit Indicates if the field power supplied is within specification e Power error 1 STANDARD e Power 0K 0 Output Power Error Bit Indicates if the field power supplied is within specification e Power error 1 STANDARD e Power 0K 0 Safety Output Data Controls the safety output SAFETY ON 1 OFF 0 Output
82. ell Automation Publication 1791ES UM001F EN P July 2015 63 Chapter4 Wiring Examples Figure 24 Two hand Monitor 1791ES Modules El In In F 0 1 w w 2 B T BM l s12 kd 1 Test Output 1 1 Test Output 3 2 Input 1 2 Input 3 3 Input Common 3 Input Common 1732ES Modules F Inputo 4 npit2 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 5 Test Output 2 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode est Pulse from Test Output Safety Input 0 Test Source est Output 0 Dual Channel Safety Input 0 1 Mode Dual Channel Complementary Dual Channel Safety Input 0 1 Discrepancy Time 100 ms application dependent Safety Input 1 Safety Input 1 Channel Mode est Pulse from Test Output Safety Input 1 Test Source est Output 1 Safety Input 2 Safety Input 2 Channel Mode est Pulse from Test Output Safety Input 2 Test Source est Output 0 Dual Channel Safety Input 2 3 Mode Dual Channel Complementary Dual Channel Safety Input 2 3 Discrepancy Time 100 ms application dependent Safety Input 3 Safety Inp
83. ents of 6 ms i i Input Delay Time 0 126 ms Filter time is ON to OFF transition Input must be low after input delay has elapsed before it is set logic 0 On gt Off in increments of 6 ms Safety Input Error Latch Time 0 65 530 ms in increments of 10 ms Default is 1000 ms The purpose for latching input errors is to make sure that intermittent faults that can only exist for a few milliseconds are latched long enough to be read by the controller The amount of time to latch the error must be based on the RPI the safety task watchdog and other application specific variables 1 There are eight test outputs on 1791ES IB8XOBV4 modules sixteen test outputs on 1791ES IB16 modules and twelve test outputs on 1732ES modules 82 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the 1 0 Modules by Using the Logix Designer Application Follow these steps to configure the module inputs 1 Click the Input Configuration tab E Module Properties ENBT 1791ES IBBXOBV4 A 1 1 General Connection Safety Module Info Port Configuration Port Diagnostics Input Configuration Test Outpul_4 gt Point Operation zi None v Input Error Latch Time 1 oo ms Status Offline Chapter 5 2 For Point Operation Type choose one of these values and a value for Discrepancy Time if set to Equivalent or Complementary e Single Inputs are treated as single channels Note that in m
84. error is detected 4 Click Apply from the bottom of the dialog box 1 Safety outputs on the 1732ES 1B12X0BV4 module can be set to single channel operation mode but then must be controlled as pairs to be used in functional safety applications Use of safety outputs on 1791ES IB8XOBV4 and 1732ES IB12XOBV2 modules in functional safety applications requires the channel operation mode be set to Dual and the safety outputs be matched as pairs in software always set high or low as a pair in those applications Rockwell Automation Publication 1791ES UM001F EN P July 2015 85 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application Save and Download the We recommend that after a module is configured you save your work Module Configuration If after downloading the program the MS and NS indicators on the Guard I O module are not both solid green this can be due to loss of ownership The ownership is based on the following items Guard I O EtherNet IP address Guard I O safety network number GuardLogix slot number GuardLogix safety network number Path from GuardLogix controller to Guard I O module Configuration signature If any of these items change the connection between the GuardLogix controller and the Guard I O module is lost and the yellow yield in the project tree appears Reset ownership to re establish the connection by using this procedure 1 2 3 Open the safety I O module properties Choo
85. ety __ 10_Node_03_IB8x0BV4 0 Pt00D ata 0 Decimal BOOL Safety _ 10_Node_03_IB8x0BV4 0 Pt01Data 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Pt02Data _ 0 Decimal BOOL Safety 10_Node_03_IB8xOBV4 0 Pt03Data 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Pt04D ata 0 Decimal BOOL Safety 10_Node_03_IBSx0B4 0 Pt05Data 0 Decimal BOOL Safety 10_Node_03_IBSx0B 4 0 Pt06Data 0 Decimal BOOL Safety 10_Node_03_IB8xOBV4 0 Pt07Data 0 Decimal BOOL Safety __ 10_Node_03_IB8x0BY4 0 Test00Data i 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test01Data 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test02Data 0 Decimal BOOL Safety 10_Node_03_IB8x0BV4 0 Test03D ata 0 Decimal BOOL Safety _ 10_Node_03_IB8x0BV4 0 Test04Data 0 Decimal BOOL Safety 10_Node_03_IBSxOBV4 0 Test05D ata 0 Decimal BOOL Safety 10_Node_03_1B8x0BV4 0 Test06Data o Decimal BOOL Safety 10_Node_03_IB8xOBV4 0 Test07Data 0 Decimal BOOL Safety 78 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table 21 Values and States of Tags Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 Values and States of Tags This table shows the values and states of the tags Data Description Run Mode Indicates whether consumed data is actively being updated by a device that is in one of these states STANDARD e Run mode 1 e Idle State 0 Connection Faulted Indicates the validity of the safety conn
86. ety Input SafetyInput9 SafetyInput8 SafetyInput7 SafetyInput6 Safety Input5 Safety Input 4 11 Status 10 Status Status Status Status Status Status Status 3 Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output Safety Output 37C 892 Safety and standard 3 Monitor 2 Monitor 1 Monitor 0 Monitor 3 Status 2 Status 1 Status 0 Status 4 Test Output7 TestOutput6 Test Output5 TestOutput4 TestOutput3 Test Output2 TestOutput1 Test Output 0 Status Status Status Status Status Status Status Status Test Output Test Output Test Output9 Test Output 8 5 Reserved Reserved Reserved Reserved 11 Status 10 Status Status Status Input Power Output Power Muting Lamp MutingLamp Muting Lamp Reserved Reserved Error Error Reserved 11 Status 7 Status 3 Status Output Power Input Power 0 Reserved Reserved Reserved Reserved Reserved Reserved Error Error Test Output7 TestOutput6 TestOutput5 TestOutput4 TestOutput3 TestOutput2 TestOutput1 Test Output 0 33C 024 Only standard 1 Status Status Status Status Status Status Status Status Test Output Test Output Test Output9 Test Output 8 2 Reserved Reserved Reserved Reserved 11 Status 10 Status Status Status Output Power Input Power 0 Reserved Reserved Reserved Reserved Reserved Reserved Error Error Test Output3 TestOutput2 Test Output1 Test OutputO Safety Output Safety Output Safety Output Safety Output SAC 940 Only standa
87. ety Input 1 Data OFE ON Vv Fault Detected Safety Input Status 0 1 OFF Rockwell Automation Publication 1791ES UM001F EN P July 2015 Understand the Operation of Safety Functions Chapter 2 Safety Input Fault Recovery If an error is detected the safety input data remains in the off state Follow this procedure to activate the safety input data 1 Remove the cause of the error 2 Place the safety input or safety inputs into the safety state The safety input status turns on fault cleared after the input error latch time has elapsed The I O indicator red turns off The input data can now be controlled Input Delays On delay An input signal is treated as logic 0 during the on delay time 0 126 ms in increments of 6 ms after the input contact s rising edge The input only turns on if the input contact remains on after the on delay time has elapsed This helps prevent rapid changes of the input data due to contact bounce Figure 12 On delay ON OFF Remote 1 0 Data Safety ae Input Input Signal E e On delay Off delay An input signal is treated as logic 1 during the off delay time 0 126 ms in increments of 6 ms after the input contact s falling edge The input only turns off if the input contact remains off after the off delay time has elapsed This helps prevent rapid changes of the input data due to contact bounce Figure 13 Off delay ON i m E I In
88. ference the figures below that show the MSG instruction parameters for reading Instance 852 from the 1791ES IB8XOBV4 module Message Configuration IBBxOBY4_StatusMSG Configuration Communication Tag Message Type Service Code Instance 852 CIP Generic X Service Get Attribute Single Type e Hex Class 4 Hex Attribute 3 Hex Destination MSGdata 0 New Tag Enable Eror Code Error Path Error Text Instance Hex decimal 354 852 Enable Waiting Connection Type Safety and standard Start Extended Error Code Done Cancel Done Length 0 Timed Out Apply Name Description Usage Type Alias For Data Type Scope Class Style r MSGdata DINTI2 OK Cancel Help PACIPSafetyOnEthemetDIOtest v Standard Decimal jea jes e Instance 852 354 hex is 5 bytes in length so the destination tag MSGdata must be at least 5 bytes in length to hold this data The size is DINT 2 or 8 bytes see Table 40 Table 40 Layout of Instance 852 354 hex 1791ES IB8XOBV4 Module Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 Safety Input 7 SafetyInput6 Safety Input5 SafetyInput4 Safety Input3 Safety Input2 SafetyInput1 Safety Input 0 1 SafetyInput7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3
89. fications of purchased product Dimensions and weights are nominal and are not for use for manufacturing purposes even when tolerances are shown 10 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Preface Terminology Refer to the table for the meaning of common terms Term Definition 1732ES modules Also known as ArmorBlock Guard 1 0 EtherNet IP Safety Modules 1791ES modules Also known as CompactBlock Guard 1 0 EtherNet IP Safety Modules Connection Logical communication channel for communication between nodes Connections are maintained and controlled between masters and slaves DLR Acronym for Device Level Ring a type of network topology EDS Acronym for Electronic Data Sheet a template that RSNetWorx software uses to display the configuration parameters 1 0 data profile and connection type support for a given 1 0 module These are simple text files used by RSNetWorx software for you to identify products and commission them on a network L Output 24V DC common M Sinking output common channel output switches to the common voltage MTBF Acronym for mean time between failure the average time between failure occurrences NAT Acronym for network address translation a service that lets modules reuse IP addresses throughout a network ODVA Acronym for Open DeviceNet Vendor Association a nonprofit association of vendors established for the promotion of CIP netwo
90. for Use Verify that the Guard I O firmware revision is correct prior to commissioning the safety system Firmware information and downloads for safety modules are available at this link http www rockwellautomation com rockwellautomation support pcdc page Safety certificates for Functional Safety modules are available at this link http www rockwellautomation com rockwellautomation certification safety page Rockwell Automation is not responsible for conformity with any standards codes or regulations that apply to the combination of products in your application or use of the product Take all necessary steps to determine the suitability of the product for the systems machine and equipment with which it is used Know and observe all prohibitions of use applicable to this product Never use the products for an application involving serious risk to life or property without making sure that the system as a whole is designed to address the risks and that the Rockwell Automation product is properly rated and installed for the intended use within the overall equipment or system Use the module only in an environment that is within the general specifications of the module Follow the precautions for use listed here and throughout this manual e Use only appropriate components or devices complying with relevant safety standards corresponding to the required safety category and safety integrity level Conformity to require
91. for use as Dual chann el mode only When used in combination with the programs of the safety controller this circuit configuration is Safety Category 4 in accordance with ISO 13849 1 2008 wiring requirements Rockwell Automation Publication 1791ES UM001F EN P July 2015 69 Chapter4 Wiring Examples Figure 30 Dual load Sourcing Outputs Only 1732ES IB12X0B4 Module Only 1732ES IB12X0B4 Module 1 Output Power 2 Input Power 3 Input Common 4 Output Common PS1 PS2 User 24V DC Power Supply Asingle power supply can be used for both input and output power II gq 1 Out24VDC 2 Out1 3 Out Common K2 4 Out0 5 Out Common 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Safety Output 0 1 Safety Output 0 1 Operation Type Dual Safety Output 0 Safety Output 0 Channel Mode Safety Pulse Test Safety Output 1 Safety Output 1 Channel Mode Safety Pulse Test The example shows wiring and configuration when using the 1732ES IB12XOB4 Guard I O module with solid state outputs in Dual channel mode When used in combination
92. for use for the Guard I O modules that implement the EtherNet IP safety protocol This chapter also includes an overview on how these I O modules are used within a safety system Follow these guidelines when using a module noting that in this manual we use safety administrator to mean a person qualified authorized and responsible to secure safety in the design installation operation maintenance and disposal of the machine e Read and understand this manual before installing and operating the module e Keep this manual in a safe and accessible place where personnel can refer to it when necessary e Use the module properly according to the installation environment performance and functions of the machine e Verify that a safety administrator conducts a risk assessment on the machine and determines module suitability before installation For CE Low Voltage Directive LVD compliance verify that the external power supply that provides power to the modules is rated safety extra low voltage SELV Some Rockwell Automation Bulletin 1606 power supplies are SELV compliant See Switched Mode Power Supply Specifications Technical Data publication 1606 TD002 and the installation instructions for the power supplies Rockwell Automation Publication 1791ES UM001F EN P July 2015 13 Chapter1 About the Modules Firmware Information and Downloads Functional Safety Certificates Understand Suitability for Use Follow Precautions
93. ght female patch cord 1 Replace 6F 1 8 m 6 ft with 12 3 7 m 12 ft or 20 6 1 m 20 ft for additional standard cable lengths 2 Replace 2 2 m 6 6 ft with 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional standard cable lengths See http www ab com en epub catalogs 6005557 6005561 10508712 10513424 10513435 Introduction html for more information Power Pass Through The power required by the module is supplied via a 4 pin mini style connector system The module receives its required power through the male connector on the left A female connector on the right is also provided so that power can be daisy chained from module to module IMPORTANT Use power pass through daisy chaining of power only for de energize to trip safety state OFF applications Both modules require two 24V DC nominal supplies These supplies are called the input 24V DC power and the output 24V DC power The input 24V DC power provides power for the module control and Ethernet portions of the module the safety input test output circuits and the test output loads The output 24V DC power provides power for the safety output circuits and the safety output loads Rockwell Automation Publication 1791ES UM001F EN P July 2015 51 Chapter 3 52 Install the Module Internally the input 24V DC power and output 24V DC power are isolated from each other IMPORTANT The maximum current that any pin on
94. h Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt amp gt Allen Bradley ArmorBlock CompactBlock Guard I O Logix5000 Rockwell Automation Rockwell Software RSLogix Studio 5000 Studio 5000 Automation Engineering amp Design Environment Studio 5000 Logix Designer and RSNetWorx are trademarks of Rockwell Automation Inc ControlNet DeviceNet and EtherNet IP are trademarks of ODVA Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph New and Updated This table contains the changes made in this revision Information Topic Page Clarified the IP ratings for the 1732ES modules 17 Clarified the statement about the IP ratings with the dust caps installed 47 Moved the April 2015 summary of changes table to the History of Changes section 135 Rockwell Automation Publication 1791ES UM001F EN P July 2015 3 Summary of Changes Notes 4 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Preface About the Modules Understand the Operation of Safety Functions Install the Module Table of Contents Studio 5000 Environment 6 vsaissiis iwi oe ee 9 Additional Resources ou
95. he module is performing its power cycle diagnostic test Wait for the module complete its and green power cycle diagnostics Table 29 Network Activity Indicator State Status Recommended Action Off No link is established Establish link Flashing Green Transmit or receive activity None Steady Green Link is established None Table 30 Safety Input Status Indicator State Status Description Recommended Action Off Safety input off The safety input is off or the channel is configured for not used ee safety input on or reconfigure the channel if Solid yellow Safety input on The safety input is on None Solid red Fault detected A fault in the external wiring or input circuit detected Check configuration field wiring and devices If no problem found replace module l Do z Check the field wiring and verify your configuration Flashing red Partner fault detected a the partner input circuit ofa dual input configuration for the partner circuit If no problem found replace f module 88 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table 31 Test Output Status Indicator Interpret the Module Status Indicators Chapter 6 State Status Description Recommended Action Off Test output off The test output is off or the channel is configured for not used Pa test output on or reconfigure the channel if Solid yellow Output on Output is on None Check field wiring If no problem found rep
96. ich test source to use e Off gt On and On gt Off delay times can be configured per channel with each channel specifically tuned to match the characteristics of the field device for maximum performance e Input Error Latch Time is the time the module holds an error to make sure the controller can detect it This provides you more reliable diagnostics and enhances the chances that a nuisance error is detected 5 Click OK at the bottom of the dialog box or a tab at the top of the dialog box Table 23 provides information for configuring the test outputs Parameter Name Value Description Default Not Used The test output is disabled Standard The output point is enabled for use by the GuardLogix controller Pulse Test The test output is being used as a pulse test source Test Output Mode Power Supply A constant 24V is placed on the output terminal It can be used to provide power to a field device Morsen An indicator lamp is connected to the output When this lamp is energized a burned out bulb broken Muting Lamp Output 1 wire or short to GND error condition can be detected Typically the lamp is an indicator used in light curtain applications 1 Terminal 13 T7 for 1791ES IB8XOBV4 modules terminal T3 T7 T11 T15 for 1791ES IB16 modules and terminal 13 T7 T11 for 1732ES modules 84 Follow these steps to configure the test outputs 1 Click the Test Outputs tab E New Module General C
97. identify the signal assignment to the 1 0 connection on the left side of the module On the right side of the label identify the signal assignment to the 1 0 connection on the right side of the module Rockwell Automation Publication 1791ES UM001F EN P July 2015 57 Chapter3 Install the Module Notes 58 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Wiring Examples for Safety Wiring Examples Chapter 4 Wiring Examples for Safety Categories Wiring by Application Read this chapter for information about wiring and safety categories See the tables that show input device connection methods and their safety categories Categories 7 ee Table 20 Input Device Connection Methods and Safety Categories Connected Device Test Pulse from Connection Schematic Diagram Safety Test Output Category Reset switch No Connect the switch N A between 10 and TO TO 1791ES Modules must be configured as 10 1 10 TI 24V power supply HA 1732ES Modules 1 Test Output 1 O 2 Input 1 SSS 3 Input Common 4 Input 0 5 Test Output 0 Connect the switch N A between 24V DC and 10 1791ES Modules 10 1 T0 it H 24V DC 1732ES Modules 1 Test Output 1 O 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 a 24V DC Rockwell Automation Publication 1791ES UM001F EN P July 2015 59 Chapter 4 Wiring Exa
98. ing one output can be allocated for the master unit Also standard connections for up to two items can be allocated for the master unit Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Table 44 1791ES IB8X0BV4 Modules Input Data Input Status Assembly Instance None 204 Safety Point Status Muting 334 Combined Status Muting 324 Safety Readback Point Status Muting 354 Point Status Muting Test Output 374 Output Data Assembly Instance Safety 234 Test 22 Combined E 24 None q 1 The default Assembly Instance Table 45 1791ES IB16 Modules Input Data Input Status Assembly Instance None 205 Point Status Muting 335 Safety Point Status Muting Test Output 365 Combined Status Muting 315 Point Status 225 Output Data Assembly Instance Test 230 None p 0j 1 The default Assembly Instance Table 46 1732ES 1B12X0BV2 Input Data Input Status Assembly Instance None 20c Safety Point Status Muting 34C Combined Status Muting 32C Point Status Muting 35C Safety Readback Point Status Muting Test Output 37C Output Data Assembly Instance Safety 233 Test 25 Combined g 34 None 8 1 The default Assembly Instance Rockwell Automation Publication 1791ES UMO01F EN P July 2015 109 AppendixA Get Diagnostic S
99. ink 2 Output Power Status Indicators Status Indicators Status Activity Indicator Indicator Indicator Table 33 24V DC Input Power Indicator State Status Description Recommended Action Off No power No input power or severe input power overvoltage Apply power that is within specifications to this section Solid green Normal operation The applied voltage is within specifications None Solid yellow Input power out of specification The input power is out of specification Check your connectors wiring and voltages Rockwell Automation Publication 1791ES UM001F EN P July 2015 89 Chapter 6 Interpret the Module Status Indicators Table 34 24V DC Output Power Indicator State Status Description Recommended Action Off No power No output power or severe output power overvoltage Apply power that is within specifications to this section Solid green Normal operation The applied voltage is within specifications None Solid yellow Output power out of specification The output power is out of specification Check your connectors wiring and voltages Table 35 Module Status Indicator State Status Description Recommended Action Off No power No power is applied to the input power connector or severe Apply input power that is within specification to the module input power overvoltage Solid green Normal operation The module is operating normally None Solid red Unrecoverable fault The module detected an unrecovera
100. ion 1756 RM093 Provides information on safety application requirements for GuardLogix 5560 and 5570 controllers in RSLogix 5000 projects GuardLogix Safety Application Instructions Safety Reference Manual publication 1756 RM095 EtherNet IP Embedded Switch Technology Application Guide publication ENET AP005 Provides reference information describing the GuardLogix Safety Application Instruction Set Describes how to install configure and maintain linear and Device Level Ring DLR networks using Rockwell Automation EtherNet IP devices with embedded switch technology Ethernet Design Considerations Reference Manual publication ENET RM002 Describes the required media components and how to plan for and install these required components ODVA Media Planning and Installation Manual publication 00148 BRO00 available from the EtherNet IP Library at ODVA org Describes the required media components and how to plan for and install these required components You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative About the Specifications and Dimensions in This Manual Product specifications and accessories can change at any time based on improvements and other reasons Consult with your Rockwell Automation representative to confirm actual speci
101. k and module configuration Flashingred out state User initiated firmware update User initiated firmware update is in progress Wait for firmware update to complete The module detected an error that prevents it from Solid red Critical link failure communicating on the network such as duplicate IP Cycle power to the module Check network IP addressing address has been detected Bechiaredand Self test The module is performing its power cycle diagnostic test Wait for the module to complete its power cycle diagnostics ashingredan eat od The module has received the proposed UNID and is waiting reen g Waiting for TUNID for the TUNID None Table 37 Network Activity Indicators link 1 and link2 State Status Recommended Action off No link is established Establish link Flashing Green Transmit or receive activity None Steady Green Link is established None 90 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table 38 Safety Input Status Indicator Interpret the Module Status Indicators Chapter 6 State Status Description Recommended Action Off Safety input off The safety input is off or the channel is configured for not used hale safety input on or reconfigure the channel if Solid yellow Safety input on The safety input is on None Solid red Fault detected A fault in the external wiring or input circuit detected a E tie and devices If no Flashing red Partner fault detected E partner input circuit
102. kwell Automation Publication 1791ES UM001F EN P July 2015 Install the Module Chapter 3 EtherNet IP Connections See Table 7 for a description of the pins in the EtherNet IP connector Table 7 EtherNet IP Connector Pin Descriptions Pin No Signal 8 No connection 7 No connection 6 Receive data minus 5 No connection ps 4 No connection 1 3 Receive data plus 2 Transmit data minus 1 Transmit data plus 1 0 Connections For wiring diagrams see Wiring Examples on page 59 IMPORTANT Because the 1 0 connector has a structure that helps prevent incorrect wiring make connections at the specified locations corresponding to the terminal numbers See Figure 21 for a description of the pins in the I O connector Figure 21 1 0 Connector Pin Descriptions 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 0 Field Power 12 3 4 l Y SHVHSHNHGG OSSSssessGg I Le anness SSSSSSSSSIO CSSS y a 123456789 1011121314151617 Table 8 Terminal Positions for 1 0 Field Power Terminal No
103. l and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1791ES UM001F EN P July 2015 Supersedes Publication 1791ES UM001E EN P April 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
104. lace module Solid red Fault detected A fault in the external wiring or input circuit detected For outputs configured for muting could indicate undercurrent or burned out lamp Table 32 Safety Output Status Indicator only 1791ES IB8XOBV4 modules State Status Description Recommended Action Off Safety output off The safety output is off or the channel is configured for not used pay safety output an r reconfigure the channel if Solid yellow Safety output on The safety output is on None A fault in the output circuit was detected Check the circuit wiring and end device If no problem found replace module Solid red Fault detected Mak loalcis driv 7 a Both tags in a dual channel circuit do not have the same value oc gies driving tag values tothe same state 0 Flashing red Partner fault detected A fault in the partner output circuit of a dual output configuration Check the circuit wiring and end device of the partner If was detected no problem found replace module 1732ES Module Status Indicators See Figure 31 and Table 33 Table 39 for information on the 1732ES module status indicators Figure 31 1732ES Module Status Indicators l pa Safety Inputs 0 7 nput Power Status Indicators Indicator Module Status Network Link 1 Indicator Activity Indicator gt S gt D w F x lt a 7 Safety Outputs 0 3 24V DC Safety Inputs 8 11 Network Network L
105. mal Safety Input 14 obtain from implicit Input Status Pessel E Decimal Safety Input 15 obtain from implicit Input Status Safety_Input_0_Status BOOL Decimal 1 G00D0 O FAULT Safety_Input_1_Status BOOL Decimal 42G00D O FAULT Safety_Input_2_Status BOOL Decimal 1 G00D O FAULT Safety_Input_3 Status BOOL Decimal 1 G00D O FAULT Satety_Input_4 Status BOOL Decimal 1 G00D O FAULT UDT for Instance 8 Bytes Rockwell Automation Publication 1791ES UM001F EN P July 2015 103 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging Get Status Messages from Follow these steps to get status messages from 1732ES modules 1732ES Modules TIP The process is identical for the 1732ES IB12XOBV2 and 1732ES IB12X0B4 modules Where necessary the 1732ES IB12X0BV2 module is used as the module reference name in tags 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Status Module Definition Series Ja z Revision 1 X 1 Electronic Keying Compatible Module v 5 Input Data Safety i gt Input Status Combined Status Muting v Output Data Combined v Data Format Integer E Cancel Help This creates a three byte input assembly as shown for the 1732ES modules _ E B12x0Bv21 1B12XOBV2 RunMode 1B12XOBV2 ConnectionFaulted 1B12XOBV2 Pt00Data 1B12X0BV2 1 Pt01Data 1B12XOBV2 L Pt02Data 1B
106. mechanism 2 Safety Limited Switch 3 Reset Switch 1791ES Modules PS1 Int In FE 10 n T0 T 2 B T2 BM A 1 wo y Safety Close Guard H e 3 S2 a NO 1 Test Output 1 1 Test Output 3 2 Input 1 2 Input 3 3 Input Common 3 Input Common 1732ES Modules 4 Input 0 4 Input 2 1 Output Power 2 Input Power 3 Input Common 4 Output Common 5 Test Output 0 5 Test Output 2 s2 N 0 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Dual channel Equivalent Dual channel Safety Input 0 1 Discrepancy Time 1000 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Used as Standard Input Safety Input 2 Test Source Not Used Dual channel Safety Input 2 3 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Ou
107. ments of the safety category and safety integrity level must be determined for the entire system e We recommend you consult a certification body regarding assessment of conformity to the required safety integrity level or safety category e You must confirm compliance with the applicable standards for the entire system e Perform testing to confirm that all device configuration data and operation is correct before starting system operation e After installation of the module a safety administrator must confirm the installation and conduct trial operation and maintenance procedures i ATTENTION Follow Safety Standards for Installation and Testing Rockwell Automation Publication 1791ES UM001F EN P July 2015 1 0 Module Overview About the Modules Chapter 1 ATTENTION Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system ATTENTION Do not disassemble repair or modify the module Any changes to the module can result in the loss of safety functions ATTENTION Do not use EtherNet IP standard 1 0 data or explicit message data as safety data ATTENTION Installing or Replacing Modules e When installing or replacing modules clear any previous configuration before connecting the module to the network or connecting input or output power to the module e When replacing a device
108. mples Table 20 Input Device Connection Methods and Safety Categories Continued Connected Device Test Pulse from Test Output Connection Schematic Diagram Safety Category Single channel safety device Yes Connect the switch between 10 and T0 Only 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 4 5 Test Output 0 2 Emergency stop switch Door monitor Connect the switches between 10 and TO and 11 and T1 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 60 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Wiring Examples Chapter 4 Table 20 Input Device Connection Methods and Safety Categories Continued Connected Device Test Pulse from Connection Schematic Diagram Safety Test Output Category Emergency stop switch No Connect the switches 3 Door monitor between T0 and 10 and 1791ES Modules 11 noting that T0 is 10 1 T0 1il configured for 24V power supply 1732ES Modules 1 Test Output 1 O 2 Input 1 3 Input Common 4 Input 0 O 5 Test Output 0 gt Connect the switches between 24V DC and 10 1791ES Modules and 11 10 1 T0 11 24V DC 1732ES Modules 1 Test Output 1 2 Input 1
109. mplying with a flame spread rating of 5VA or be approved for the application if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for more installation requirements e NEMA Standard 250 and EN IEC 60529 as applicable for explanations of the degrees of protection provided by enclosures ATTENTION 1791ES modules are certified for use only within the surrounding air temperature range of 20 60 C 4 140 F The 1791ES modules must not be used outside of this range Rockwell Automation Publication 1791ES UM001F EN P July 2015 37 Chapter3 Install the Module Prevent Electrostatic Discharge 38 For 1732ES Modules A This equipment is intended for use in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments This equipment is supplied as enclosed equipment It should not require additional system enclosure when used in locations consistent with the e
110. n Test Output Lamp Condition Muting Description Commanded Status State Bit ON Bad open circuit 0 Repair lamp ON Good 1 Normal condition Lamp is operating properly OFF Bad open circuit 0 If lamp remains off after a test output capable of operating as a muting output is cycled repair the lamp OFF Good 1 Normal condition Rockwell Automation Publication 1791ES UM001F EN P July 2015 31 Chapter2 Understand the Operation of Safety Functions Safety Outputs Read this section for information about safety outputs ATTENTION Serious injury can occur due to the breakdown of safety outputs Do not connect loads beyond the rated value to the safety outputs Safety Output with Test Pulse When the safety output is on the safety output can be test pulsed as shown in Table 4 and Figure 15 Table 4 Safety Output Test Pulse Cat No Pulse Width Period 1791ES IB8X0BV4 1732ES IB12X0B4 700 ps 600 ms 1732ES IB12X0BV2 By using this function short circuits between sourcing output signal lines and the power supply positive side short circuits between sinking output signal lines and the power supply negative side and short circuits between output signal lines of the same polarity from sourcing output to sourcing output or from sinking output to sinking output can be detected If an error is detected the safety output data and individual safety output status turns off Figure 15
111. n Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or deat
112. nclosure type ratings stated in the Specifications section of this publication Subsequent sections of this publication may contain more information regarding specific enclosure type ratings beyond what this product provides that are required to comply with certain product safety certifications In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for more installation requirements e NEMA Standard 250 and EN IEC 60529 as applicable for explanations of the degrees of protection provided by enclosures ATTENTION 1732ES modules are certified for use only within the surrounding air temperature range of 20 55 C 4 131 F The 1732ES modules must not be used outside of this range ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available Store the equipment in appropriate static safe packaging when not in use Rockwell Automation Publication 1791ES UM001F EN P July 2015 Install the Module Chapter 3 Environmental Do not use the module in locations that are subject
113. nel has a fault this bit goes LO A single BOOL tag represents an AND of the status bits for all the output points A muting status tag for test output T3 T7 for 179 1ES IB8XOBV4 modules T3 T7 T11 T15 for 179 1ES IB16 modules and T3 T7 T11 for 1732ES modules Name amp Value BS8x0BY4_ES BSxOBV4_ES RunMode BSxOBV 4_ES 1 ConnectionFaulted B8xO0BV4_ES 1 Pt00Data BSxOBV4_ES 1 Pt01Data BSxOBV4 ES 1 Pt02Data B8x0BV4_ES Pt03Data Decimal BOOL B8xOBV4_ES 1 Pt04Data Decimal BOOL Force M Style Data Type 0 0 0 0 0 0 0 BSxOB 4_ES 1 Pt05Data 0 Decimal BOOL 0 0 0 0 0 0 0 0 AB 1791ES_l Decimal BOOL Decimal BOOL Decimal BOOL Decimal BOOL Decimal BOOL m B8xOBV4_ES 1 Pt06Data Decimal BOOL BSxOBV4_ES 1 Pt07Data Decimal BOOL BSxOBV4_ES Muting03Status Decimal BOOL B8x0BV4_ES MutingO Status Decimal BOOL BexOBV4 ES OutputPowerStatus Decimal BOOL BSxOBY4_ES 1 InputPowerStatus Decimal BOOL BSxOBY4_ES 1 CombinedOutputStatus Decimal BOOL B8x0BV4_ES 1 CombinedInputStatus Decimal BOOL ow nw o Q je a g a o a o a 2 afd k Re ow wo a o a co T lt lt lt 1 When using combined status use Explicit Messaging to read individual point status for diagnostic purposes Rockwell Automation Publication 1791ES UM001F EN P July 2015 77 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application
114. nformation 93 glossary 11 Guard 1 0 firmware revision information 14 Guard I 0 module features 16 Guardmaster product 35 H help button 71 1 0 configuration tree 71 connectors 16 data 22 module overview 15 status data 16 1 0 assembly and reference data 111 1 0 connector cables recommended 56 137 Index 138 1 0 data 108 IEC 61508 15 18 1EC61508 119 international standards 132 IP address 47 IP rating for 1732ES modules 40 ISO 13849 1 15 18 2008 119 J Japan 133 L legislation 132 limit switches 35 M maximum current 52 mean time between failure 11 119 model types 17 module definition 74 mounting guidelines 41 MTBF See mean time between failure MTTF 119 muting lamp 30 muting lamp output wiring 66 NAT 73 See network address translation network IP address 47 network address switches 48 network address translation 11 16 73 node address setting 47 North America 133 0 ODVA 11 132 off delay function 29 on delay function 29 online help 71 out of box condition 40 outputs safety 16 test 16 P parameter groups 123 PFD 119 See probability of failure on demand Rockwell Automation Publication 1791ES UM001F EN P July 2015 PFH 119 See probability of failure per hour point status information 93 power pass through 51 precautions for use 14 probability of failure on demand 119 per hour 119 probability of failure on demand 11 probability of failure per hour
115. nitors the time during which there is a discrepancy between the two channels If the length of the discrepancy exceeds the configured discrepancy time 0 65 530 ms in increments of 10 ms the safety input data and the individual safety input status turn off for both channels IMPORTANT The dual channel function is used with two consecutive inputs that are paired together starting at an even input number such as inputs 0 and 1 2 and 3 and so on IMPORTANT Do not set the discrepancy time longer than necessary The purpose of the discrepancy time is to allow for normal differences between contact switching when demands are placed on safety inputs For this testing to operate correctly only a single demand on the safety input is expected during the discrepancy time If the discrepancy time is set too high and multiple demands occur during this time then both safety input channels will fault Table 2 shows the relation between input terminal states and controller input data and status Table 2 Terminal Input Status and Controller 1 0 Data Dual channel Mode Input Terminal Controller Input Data and Status Dual channel Dual channel INO IN1 Safety Safety Safety Safety aes a Input 0 Data Input 1 Data Input 0 Status Input 1 Status OFF OFF OFF OFF ON ON OFF Normal OFF ON OFF OFF OFF OFF OFF Fault Dual channels Equivalent ON OFF OFF OFF OFF OFF OFF Fault ON ON ON ON ON O
116. nnels which allows use of the module for Safety Category 3 and 4 Single channel evaluates one input signal channel which allows use of the module Safe Inputs for safety Category 2 and in applications rated up to and including Performance Level d SIL CL2 The time of a logical discrepancy between two channels can be monitored by using a discrepancy time setting An external wiring short circuit check is possible when inputs are wired in combination with test outputs Independently adjustable on and off delay is available per channel Test outputs Separate test outputs are provided for short circuit detection of a safety input or inputs Power 24V can be supplied to devices such as safety sensors Test outputs can be configured as standard outputs All Guard I O modules have numerous test outputs of which some can be used for broken wire detection of a muting lamp Safety outputs Dual channel mode evaluates consistency between two output signals channels Safety outputs can be pulse tested to detect field wiring shorts to 24V DC and OV DC I O status data In addition to I O data the module includes status data for monitoring I O circuits Removable I O connectors only 1791ES modules I O connectors support mechanical keying Network address translation NAT support Available in Logix Designer version 24 or later NAT is a service that translates one IP address to another IP address
117. ntary icc owen newt dednavenenaie 28 Safety Input Fault Recoveryey ci u shone th ed iaiay 28 nae hol cud 29 Input Delays chi oper Eaa E EE E desea a AEA 29 Muting Lamp Operation lt a aasananaS cance canes aedyy ee hae Paes 30 Safety Outputs tacos ig Cee ee ieee des 32 Safety Output with Test Pulse nuanse 32 Dialechanne suri sewn hd E EE 33 Single channel cashunke er kiaia r En E EE E EDET 34 Safety Output Fault Recovery x2 2 cnct tue ve dete eee oy ee ees 34 Controlling Devices goa sprer irere ex awa EEEE ENE ETE cero 35 Chapter 3 Environment and Enclosures acne eetctwies teviaiay ereere 37 Bot 1791 ES Modules inie etaa a E e a tana 37 For 1732ES Modules cxsiids deo 82 aen eta tee aeeeeesey eenete 38 Prevent Electrostatic Dischatgesii c55 344 sis 2iveveseoteweeees ees 38 Rockwell Automation Publication 1791ES UM001F EN P July 2015 5 Table of Contents Wiring Examples Configure the 1 0 Modules by Using the Logix Designer Application Interpret the Module Status Indicators Get Diagnostic Status from Modules by Using Explicit Messaging Environmental Considerations for Use ccc cece cece eee 39 Follow Wiring PrecautiOnsin ery ateat le toat ales hs cae yeas amabeens 39 Follow DC Power Supply Precautions scisiss la ceeiancs vee nbetens 4 Mount the Modnl e335 otis say ee oe oa lt bw eee 4l Module Spacing ses secsec cria e eaaa cade Seo peas 42 Mount the 1791ES Modules on a DIN Rail 00005 44 Mo
118. o Instance 860 An easy method to do this mapping is to create a user defined tag UDT for Instance 860 Once you complete this it appears as follows Logix Designer Name 1756 1715 22 1 Data Type Instance 869_1732ESIB12 Dg o eon x gI File Edit View Search Logic Communications Tools Window Help 8 x i ax j EE a Name Instance_869_1732ESIB12 Data Type Size 4 bytes Properties ai B Parameters and Local Ta Extended Properties 2 MainRoutine Description UDT for Instance 869 General Unscheduled Programs Phase Data Type Siz A bytes amp Motion Groups p AA za E Ungrouped Axes Maanas Description UDT for Instanc amp Add j AE N Instance_869_173 f Add On Instructions Rane aR cription ame stance_869_ 5S Data Types P 5 48 User Defined Reserved1 BOOL Safety Input 0 obtain from implicit Input Status Instance_869_1732ESIB12 Reserved2 BOOL Safety Input 1 obtain from implicit Input Status GR Strings E ete i Add On Defined Reserved3 BOOL Safety Input 2 obtain from implicit Input Status ER Predefined Reserved4 BOOL Safety Input 3 obtain from implicit Input Status E E Module Defined x hae ia Trends Reserved5 BOOL Safety Input 4 obtain from implicit Input Status Tu Logical Model F Reserved6 BOOL Safety Input 5 obtain from implicit Input Status He UD Contignragon Reserved7 BOOL Safety Input 6 obtain from impli
119. odule Properties Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 Follow these steps to configure the general properties of the module 1 From the I O configuration tree double click the module such as the 1791ES IB8XOBV4 module to see the Module Properties dialog box Type 1791E5 IB16 16 Point 24 VDC Sink Safety Input Vendor Allen Bradley Ethernet Address parent Ee Private Network 192 168 1 Name Safe2 ae IP Address 2 0 0 0 Description q Advanced LEN Safety Network changes Number Module Definition Pae A o004_o000_o00c ua Revision ted EtherNet IP 12 Electronic Keying Compatible Module Input Data Safety 2 Type a unique name for the module 3 Ifdesired type a description Note the safety network number SNN In most cases you can use the default provided by the Logix Designer application For a detailed explanation of the safety network number SNN see the GuardLogix Controller Systems Safety Reference Manual listed in the Additional Resources on page 10 Set the IP Address in the Logix Designer Application If you are not using network address translation NAT type the IP address of the module in the IP Address field If you are using NAT follow these steps 1 In the IP Address field type the IP address that the controller will use 2 Click Advanced to open the Advanced Ethernet Settings dialog box Advanced Ethernet Settings fe This m
120. odule and the controller communicate through Network Address Translation NAT levice s i Module address used by the controller 122 0 0 0 Actual module address 192 168 1 8 192 168 1 8 Cancel l Help 3 Check the checkbox to indicate that this module and the controller communicate through NAT devices Rockwell Automation Publication 1791ES UM001F EN P July 2015 73 Chapter5 Configure the 1 0 Modules by Using the Logix Designer Application 4 Type the actual module address If you configured the IP Address using the rotary switches this is the address you set on the module 5 Click OK IMPORTANT When NAT is used in a safety application with a GuardLogix controller the module does not accept a safety connection unless the actual module address is provided Change the Module Definition Click Change to open the Module Definition dialog box where you can select values to configure what data and status tags to generate implicitly for the safety module See these sections for settings explanations e Input Data Options on page 74 e Input Status Options on page 76 e Output Data Options on page 78 e Values and States of Tags on page 79 Module Definition Series Revision Electronic Keying Input Data Input Status Output Data Data Format Input Data Options Choose from these options e Safety Selecting Safety creates these tags for the target module
121. of a dual input configuration on heart Aa if a a sn Table 39 Safety Output Status Indicator State Status Description Recommended Action off Safety output off The safety output is off or the channel is configured for not used ae oe output on or reconfigure the channel Solid yellow Safety output on The safety output is on None A fault in the output circuit was detected Check the circuit wiring and end device If no problem found replace module Solid red Fault detected Mak ise i 7 Both tags in a dual channel circuit do not have the same value off or on ogie is nN tag va ues to Ue same state Flashing red Partner fair detected A fault in the partner output circuit of a dual output configuration Check the circuit wiring and end device of the partner was detected If no problem found replace module Rockwell Automation Publication 1791ES UM001F EN P July 2015 91 Chapter6 Interpret the Module Status Indicators Notes 92 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging Topic Page Get Status Messages from 1791ES IB8X0BV4 Modules 94 Get Status Messages from 1791ES IB16 Modules 99 Get Status Messages from 1732ES Modules 104 1 0 Data Supported by Each Module 108 1 0 Assembly and Reference Data 111 Explicit Messages 117 This appendix provides information about how to use CIP Generic Message in
122. onfiguration invalid eads the cause for the status cause of error fault He ee bit 1 n specified by the 0E 09 01 n 76 0z Overload detected information g Instance ID turning OFF 05 Output ON error 06 Undercurrent detected for muting lamp Rockwell Automation Publication 1791ES UM001F EN P July 2015 117 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging Table 59 Setting Hold Clear for Communications Errors test output Explicit Message Setting for output state hold or clear after communication error Setting for output state hold or clear after communication error 118 Service Get attribute single Set attribute single Function Reads whether hold or clear is set as the output state after a communication error for a test output specified by the instance ID The setting can be read for a specified number of points Sets whether hold or clear as the output status after a communication error for an output specified by the instance ID Sets whether a test output must hold its state or clear turn off after a communication error Command hex Service Class Instance ID Attribute ID Data Code ID Size OE 09 01 08 05 1 byte 10 09 01 08 05 00 Clear 01 Hold Rockwell Automation Publication 1791ES UM001F EN P July 2015 Response hex 1 byte 00 Clear 01 Hold Calculated Values Appendix
123. onnection Safety Module Info Port Configuration Port Diagnostics Input Configuration Test Output Point Point Mode _0 Pulse Test 1_ Pulse Test 2_ Not Used 3 Not Used 4 Not Used 5 6 7 Not Used Not Used Not Used Status Creating 2 From the Port Mode pull down menus select the desired configuration option for each point Rockwell Automation Publication 1791ES UM001F EN P July 2015 Configure the 1 0 Modules by Using the Logix Designer Application Chapter 5 Configure the Module Outputs Table 24 provides information for configuring the test outputs Table 24 Guidelines for Configuring Safety Outputs Parameter Name Value Description Default The 1791ES modules and the 1732ES IB12XOBV2 module treat the outputs as a pair It always sets them HI to LO Dual as a matched pair Safety logic must set both of these outputs ON or OFF at the same time or the module will Point Operation Type declare a channel fault Dual channel sj The 1732ES IB12X0B4 module can be configured with the outputs treated as single channels Both channels of an ingle i a output pair are set to either Single or Dual Not Used The output is disabled Safety The output point is enabled and it does not perform a pulse test on the output Point Mode The output point is enabled and performs a pulse test on the output Not Used Safety Pulse Test When the output is energized the output pul
124. or two consecutive test intervals program a minimum Test Output On Time of 6 seconds Figure 14 Muting Lamp Timing Diagram 3 Intermittent lamp testing stopped 4 Intermittent lamp testing started Bulb is Disconnected Burned out IMPORTANT The output is controlled by the user s program not by the Muting Status bit 30 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Understand the Operation of Safety Functions Chapter 2 Table 3 shows the expected behavior of the muting status bits Keep these points in mind as well e When power is applied to the module and a test output capable of operating as a muting output remains commanded off the muting status defaults to on This bit operation is designed to help prevent erroneous muting instruction faults from the GuardLogix controller This bit status may not be the true indication of a burned out lamp IMPORTANT Before checking the state of the corresponding muting status be sure the test output is commanded on Once the test output is commanded on a maximum time of 6 seconds is required for the module to detect a burned out lamp e Ifa muting lamp circuit is open when power is applied to the module the condition is detected when the test output is commanded on e When a lamp burns out and is replaced the fault muting status bit returns to the normal condition independent of the state of the test output Table 3 Muting Status Bit Operatio
125. ormance 132 Rockwell Automation Publication 1791ES UM001F EN P July 2015 EC Directives Specifications Appendix D Europe The type approval of T V Rheinland addresses compliance to applicable requirements of the following directives and standards e EU legislation Low voltage Directive 73 23 EEC EMC Directive 89 336 EEC e European standards EN 61508 SIL1 3 EN61131 2 EN60204 1 IEC 61000 6 2 IEC 61000 6 4 ISO 13849 1 2008 North America In North America the TUV Rheinland type approval includes Guard I O compliance to the relevant standards and related information including the following e US standards ANSI RIA15 06 ANSI B11 19 NFPA 79 e The modules are UL certified functionally safe and carry the NRGF label when product is marked only 1791ES modules e The modules received UL Listing to standards of U S and Canada including the following when product is marked only 1791ES modules Japan In Japan type test requirements are provided in Article 44 of the Industrial Safety and Health Law These requirements apply to complete systems and cannot be applied to a module by itself Accordingly to use the module in Japan as a safety device for press machine or shearing tool pursuant to Article 42 of the above mentioned law it is necessary to apply for testing of the entire system only 1791ES modules These products conform to the EMC Directive and Low voltage Directive For additional info
126. ouslwuseacdreeneeeetolaee eed Ea 10 About the Specifications and Dimensions in This Manual 10 Terminology ss doen senna see a mink Nena cewek 11 Chapter 1 Before You Begin jas ska oner i Been e E ae 13 Firmware Information and Downloads 0 sees ener ee 14 Functional Safety Certincatesy 2tscutue clone veh eel ee uel 14 Understand Suitability for Use nne pene oahu ce Ree aeea ean 14 Follow Precautions for Us such 2 vn cla tobe bier seater cdeomines 14 I O Module Overviews cov ciwenieiasidinid ctdewindeueetesseddehels 15 About the Catalog Nuimbeteicas teva dyewuieneve atid aaa sooner 17 Selecting a Power Supply cs achsa0 aensvin on Reneseawiyeiweoca wees 17 Programming Requirements lt 1 0 ccaaatesannrntckdereawiestwacuaeets 17 About CIP Safety in EtherNet IP Safety Architectures Asos4 sag ieee GR as 18 Identify Major Parts of the Module v 02 sueeyoxieiaienws Uasacadyanaihate 19 Chapter 2 Sate Staten ede eea eed eee GN ln Begun 21 Self diagnostic Functions axis cteniaa god cit space Seinen guausieaenucatcaaa ee dacocinn s 22 Configuration Lock a 4 6ecsi Sasiet ahd Conic ietiore etenerd behets 22 VO Status Data a perrie erepta et anap EP EEES P EEE ES aR wad nas 22 Safety Inputs crena nn E A ENEE aden det SE 23 Using a Test Output with a Safety Input 00008 23 Set Dual channel Mode and Discrepancy Time 26 Dual channels Equivalent ctwocspe82 ude eee eis 26 Dual channels Compleme
127. output 6 switch 24V DC Safety input 14 32 Safety output 7 switch 24V DC common Safety input 15 33 L 24V DC common Test output 14 34 S 24V DC Test output 15 muting ELES 50 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Safety outputs 0 1 must be controlled as a pair Safety outputs 2 3 must be controlled as a pair Safety outputs 4 5 must be controlled as a pair Safety outputs 6 7 must be controlled as a pair Make Connections for 1732ES Modules Install the Module Chapter 3 See the Ethernet Design Considerations Reference Manual publication ENET RM002 for information about Ethernet cable Power Connections This section describes the power connectors and recommended cables Table 11 Power Connector Pin Description Male Input Female Output _ mates to female cable end mates to male cable end Pin No Signal 1 Output 24V DC power E L 2 Input 24V DC power 2 4 3 Input power common G G 4 Output power common Table 12 Recommended Power Cables Cat No 889N R4AFC 6F 889N F4AFC 6F 889N E4AFC 6F 889N M4AFC 6F Description Mini right angle female to flying leads cord set Mini straight female to flying leads cord set Mini right angle male to flying leads cord set Mini straight male to flying leads cord set 889N R4AFNE 2 889N F4AFNM 2 Mini right angle male to right angle female patch cord Mini straight male to strai
128. p and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Contro
129. put Signal OFF Remotel 0Data PN Safety Input r Off delay l Rockwell Automation Publication 1791ES UM001F EN P July 2015 29 Chapter2 Understand the Operation of Safety Functions Muting Lamp Operation Connected Connected Disconnected Muting Lamp 1 Burned out lamp detected Disconnected 2 Good lamp detected Test l Active Time i Lamp Test Inactive Test Interval Bulb is Connected Good Good Muting Status Burned out On On T3 Output Off The 1732ES modules support this muting lamp feature The feature was added to 1791ES modules in firmware revision 1 009 The operation of the muting status bits for the test outputs has changed Certain test outputs are controlled by your PLC processor program to illuminate a muting lamp e T3andT7 for 1791ES IBBXOBV4 e T3 T7 and T11 for 1732ES IB12XOB4 and 1732ES IB12XOBV2 e 13 17 T11 and T15 for 1791ES IB16 Muting lamp status is monitored with a test that runs periodically during every test interval to detect a burned out lamp The test runs repeatedly when the test output is commanded on The figure below explains how muting lamp operation status and fault detection are monitored TIP The lamp test interval is 3 seconds Two consecutive failed lamp tests are required to declare a burned out lamp condition The lamp test may not run immediately after the test output is energized It starts at the next 3 second interval To allow time f
130. r Latch Time 0 65 530 ms Safety output errors are latched for this time 1000 ms in increments of 10 ms Safety Input Error Latch Time 0 65 530 ms Safety input or test output errors are latched for this time 1000 ms in increments of 10 ms Table 63 Safety Input Parameters Parameter Name Value Description Single Channel Use as single channel Input Point Operation Type Dual channel Equivalent Use as dual channel Normal when both channels are ON or OFF Dual channel Complementary Use as dual channel Normal when one channel is ON and the other channel is OFF Not Used External input device is not connected Use with a contact output device and in combination with a test output By using this setting short circuits Safety Test Pulse between input signal lines and the power supply positive side and short circuits between input signal lines Input Point Mode can be detected Safety A solid state output safety sensor is connected Standard Astandard device such as a reset switch is connected Not Used i i i Safety Input Test Source The test output that is used with the input Test Output 0 ton nis dependent on the module catalog number Input Delay Time 0 126 ms ener or Off gt On in increments of 6 ms Filter time for OFF to ON transition Input Delay Time 0 126 ms wigs me On gt Off in increments of 6 ms Filter time for ON to OFF transition IMPORTANT When configuring a test output for Pulse Test mode verify the co
131. rd 1 Status Status Status Status 3 Monitor 2 Monitor 1 Monitor 0 Monitor 2 Test Output Test Output Test Output9 TestOutput8 Test Output7 TestOutput6 TestOutput5 Test Output 4 11 Status 10 Status Status Status Status Status Status Status 1 This data is only diagnostic data This data does not have safety integrity Table 55 Output Data 1732ES IB12XOBV2 and 1732ES IB12X0B4 Modules Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Standard Standard Standard Standard Standard Standard Standard Standard Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 25 37 Safety and standard 1 Reserved Reserved Reserved Reserved Staridard Standard Standard Standard Output 11 Output 10 Output 9 Output 8 Safety Safety Safety Safety 233 563 Only safety 0 Reserved Reserved Reserved Reserved Output 3 Output 2 Output 1 Output 0 0 Standard Standard Standard Standard Safety Safety Safety Safety Output 3 Output 2 Output 1 Output 0 Output 3 Output 2 Output 1 Output 0 3C4 964 Only safety 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 11 Output 10 Output 9 Output 8 Output 7 Output 6 Output 5 Output 4 116 Rockwell Automation Publication 1791ES UMO01F EN P July 2015 Explicit Messages Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Explicit Messaging can also be used to read individual channel status for safety inputs safety outp
132. rks P Sourcing output channel output switches to the plus voltage PFD Acronym for probability of failure on demand the average probability of a system to fail to perform its design function on demand PFH Acronym for probability of failure per hour the probability of a system to have a dangerous failure occur per hour Proof test Periodic test performed to detect failures in a safety related system so that if necessary the system can be restored to an as new condition or as close as practical to this condition S Output 24V DC SNN Acronym for safety network number which uniquely identifies a network across all networks in the safety system You are responsible for assigning a unique number for each safety network or safety sub net within a system Standard Devices or portions of devices that do not participate in the safety function Rockwell Automation Publication 1791ES UM001F EN P July 2015 11 Preface Notes 12 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Before You Begin Chapter 1 About the Modules Topic Page Before You Begin 13 Understand Suitability for Use 14 Follow Precautions for Use 14 1 0 Module Overview 15 About the Catalog Numbers 17 Selecting a Power Supply 17 Programming Requirements 17 About CIP Safety in EtherNet IP Safety Architectures 18 Identify Major Parts of the Module 19 Read this chapter for important overview information and precautions
133. rmation refer to the relevant installation instructions EMC Directive Rockwell Automation devices that comply with EC directives also conform to the related EMC standards so that they can more easily be built into other devices Rockwell Automation Publication 1791ES UM001F EN P July 2015 133 Appendix D 134 Specifications or the overall machine The actual products have been checked for conformity to EMC standards Whether they conform to the standards in the system used by the customer however must be confirmed by the customer EMC related performance of Rockwell Automation devices that comply with EC directives vary depending on the configuration wiring and other conditions of the equipment or control panel in which the Rockwell Automation devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Compliance with EC Directives EtherNet IP products that comply with EC directives must be installed as follows e All Type IP20 EtherNet IP units must be installed within control panels e Use reinforced insulation or double insulation for the DC power supplies used for the communication power supply internal circuit power supply and the I O power supplies e EtherNet IP products that comply with EC directives also conform to the Common Emission Standard EN 50081 2 Radiated emission characteristics 10 m regulations can vary
134. rresponding safety input is configured for safety pulse test Rockwell Automation Publication 1791ES UM001F EN P July 2015 123 AppendixC Configuration Reference Information Table 64 Test Output Parameters Parameter Name Value Description Default Not Used An external device is not connected Standard The output is connected to a standard device Pulse Test A contact output device is connected Use in combination with a safety input Power S nni The power supply of a Safety Sensor is connected The voltage supplied to 1 0 Test Output Mode pply power V G is output from the test output terminal Not Used Muting Lamp Output 1791ES IB8XOBV4 module T3 and T7 An indicator is connected and turned ON to detect broken lines in an external 1791ES IB16 module 13 17 111 and T15 indicator 1732ES modules T3 17 and 111 Table 65 Safety Output Parameters Parameter Name Value Description Default Not Used An external output device is not connected Safety When the output is ON the test pulse is not output remains ON Output Point Mode REDEE EF aR Not Used By using this function short circuits between output signal lines and the Safety Pulse Test power supply positive side and short circuits between output signal lines can be detected Single Channel Use as single channel Output Point Operation Type Dual channel Use as dual channel When both channels are normal outputs can be turned D
135. s Destination normal New Tag Type Base z Connect Alias For z gt Done Done Length 7 Data Type DINT 2 E Timed Out Soe FICIPSatelyOnEthemetDIOtest gt Class Standard z Cancel Ap Help Style Decmt xi F Op Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Table 41 Layout of Instance 869 365 hex 1791ES IB16 Module Instance 869 365 hex is 7 bytes in length so the destination tag IB16MSGdata must be at least 7 bytes in length to hold this data The size is DINT 2 or 8 bytes see Table 41 Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Safety Input7 SafetyInput6 SafetyInput5 Safety Input4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input9 Safety Input 8 2 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 SafetyInput3 Safety Input2 Safety Input1 Safety Input 0 Status Status Status Status Status Status Status Status 3 Safety Input 15 SafetyInput14 SafetyInput13 SafetyInput12 SafetyInput11 SafetyInput10 Safety Input9 Safety Input 8 365 869 Safety and standard Status Status Status Status Status Status Status Status 4 Test
136. s when product is marked Value CE European Union 2004 108 EC EMC Directive compliant with these norms EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B RCM Australian Radiocommunications Act compliant with EN 61000 6 4 Industrial Emissions Ethernet IP ODVA conformance tested to CIP Safety on EtherNet IP specifications KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 T V Capable of Cat 4 PL e according to EN ISO 13849 1 and SIL 3 according to EN 62061 IEC 615082 1 See the Product Certification link at http www ab com for Declarations of Conformity Certificates and other certification details 2 When used with specified firmware revisions and as described in the Safety Reference Manual publication 1756RM 099 and the Guard 1 0 EtherNet IP Safety Modules publication 1791ES UM001 Legislation and Standa rds Read this section to familiarize yourself with related legislation and standards information Relevant international standards include the following e IEC 61508 2010 Edition 2 SIL 1 3 e IEC61131 2 e IEC 60204 1 e IEC 61000 6 2 e IEC 61000 6 4 The modules received the following certification from ODVA when product is marked e EtherNet IP Conformance e EtherNet IP Safety Conf
137. s Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz 3V m with 1 kHz sine wave 80 AM from 2700 6000 MHz Conducted RF immunity IEC 61000 4 6 150 kHz 80 MHz 10V rms with 1 kHz sine wave 80 AM from EFT B immunity IEC 61000 4 4 2 kV at 5 kHz on power ports 1kV at 5 kHz on signal ports 1kV at 5 kHz on communication ports Surge transient immunity IEC 61000 4 5 2 kV line earth CM on power ports 2 kV line earth CM on signal ports 2 kV line earth CM on communication ports Reaction time Input reaction time max 16 2 ms set values of ON OFF delays Output reaction time max 6 2 ms 20 ms relay response time Signal sequence Typ 600 ms gt lt Typ 700 ps While safety outputs are in an on state the signal sequence shown in the figure is output continuously for fault diagnosis Confirm response time of device connected to safety outputs so the device does not malfunction due to off pulse Rockwell Automation Publication 1791ES UM001F EN P July 2015 131 AppendixD Specifications Certifications This section provides certification information for the 1791ES and 1732ES modules Table 72 1791ES and 1732ES Modules Certifications Certification Certification
138. s 0 3 for modules with sourcing safety outputs Isngo is the total sensor output load current for the Output 24V DC power output pins pin 1 in the output I O connectors Ioppc is the total output 24V DC power current through the module s female power connector output 24V DC power current for the modules that follow in the daisy chain I opm can be approximated by 1 56 W divided by the output 24V DC power voltage for the 1732ES IB12XOBV2 module and can be approximated by 1 08W divided by the output 24V DC power voltage Rockwell Automation Publication 1791ES UM001F EN P July 2015 53 Chapter3 Install the Module The table output 24V DC power calculation shows an example output 24V DC power current calculation for a system of four modules The output 24V DC power voltage is 24V DC in this example Module 1 is the first module in the daisy chain Modules 1 and 3 have bipolar safety outputs Modules 2 and 4 have sourcing safety outputs The table should be filled out starting with the last module in the daisy chain in this example Module 4 Once Ip is calculated for module 4 it transfers as the Igppc value for Module 3 This process continues for all modules in the daisy chain As can be seen in the cell with value set in bold the maximum output 24V DC power current through the male power connectors in the daisy chain is 9 02 A which is less than 10 A so this system is adequate If the Igp value for a module in thi
139. s Status Status 3 Safetylnput15 Safetylnput14 Safetylnput13 Safetylnput12 Safetylnput11 Safetylnput10 Safety Input9 Safety Input 8 Status Status Status Status Status Status Status Status 300 768 Only standard 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved ae Power 0 SafetyInput7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 1 SafetyInput15 Safetylnput14 SafetyInput13 Safetylnput12 SafetyInput11 SafetyInput10 Safety Input9 Safety Input 8 Safety and Status Status Status Status Status Status Status Status 315 789 standard cel ombine F K Input Power MutingLamp MutingLamp MutingLamp7 MutingLamp3 2 ary hn Reserved Error Reserved 15 Status 11 Status Status Status tatus 0 Safety Input7 SafetyInput6 Safety Input5 SafetyInput4 Safetylnput3 SafetyInput2 Safety Input1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input11 Safety Input10 Safety Input9 Safety Input 8 2 Safety Input7 SafetyInput6 Safety Input5 SafetyInput4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 Safety and Status Status Status Status Status Status Status Status 335 821 standard 3 SafetyInput15 SafetyInput14 SafetyInput13 Safetylnput12 SafetyInput11 SafetyInput10 Safety Input9 Safety Input 8 Status Status Status Status Status Status Status Status Input Power MutingLamp Mu
140. s or any daisy chained system were to exceed 10A that system would not meet the module requirement that the maximum current that any pin on the power connectors can carry is 10 A Table 14 Output 24V DC Power Calculation Value Module Module2 Module3 Module4 6755A 4600A 2 245A 0 000A lpm 0065A 0 0458 M oo65A MA 0 045 A Li 1 000A 0 500A 1 000A 0 500A Ly osoa 0 500 A l 1 000A 0 500A 1 000A 0 500A Lis 2 050A 0 500 A hie 0 200A 0 200A f0 200A 0 200A lp 9 020A 6 755A 4600A 2245A equipment and all connected 1 0 must be powered from a source compliant ATTENTION To comply with the CE Low Voltage Directive LVD this with Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV EtherNet IP Connections This section describes the EtherNet IP connector and sample cables Table 15 EtherNet IP Connector Pin Description Pin No Signal 1 Tx 2 Rx 3 Tx 4 Rx 5 Shell Shield 54 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table 16 Sample EtherNet IP Cables Description M12 D Coded straight to RJ45 patchcord Install the Module Cat No 1585D M4UBJM 2 Chapter 3 M12 D Coded straight to flying leads cordset 1585D M4UB 2 M12 D Coded straight to M12 straight patchcord 1585D M4UBDM 2 M12 D Coded right angle to M12 right angle
141. se the Safety tab From the dialog box choose Reset ownership 86 Rockwell Automation Publication 1791ES UM001F EN P July 2015 1791ES Module Status Indicators 24V DC Input Power Indicator Chapter 6 Interpret the Module Status Indicators 1791ES Module Status Indicators 1732ES Module Status Indicators See Figure 23 and Table 25 Table 32 for information on the 1791ES module indicators Figure 23 179ES1 Module Status Indicators 24V DC Output Power Indicator only 1791ES IB8XOBV4 modules Module Status Indicator Configuration Lock Indicator Network Status Indicator ASL SSSggsgg esssqgsG OOO0O0000 Q coooa oooooooo if UIP _ADDRESS J E WLS lt S lt SSsggg y i i 7u pu 10 115 Safety Input Status Indicator Network T0 T15 Test Output Status Indicator Activity 00 07 Safety Output Status Indicator only 1791ES IB8XOBV4 module Indicator Table 25 24V DC Input Power Indicator State Status Description Recommended Action off No power No power is
142. sed to monitor safety input devices Using a Test Output with a Safety Input A test output can be used in combination with a safety input for short circuit detection Configure the test output as a pulse test source and associate it to a specific safety input The test output can also be used as a power supply to source 24V DC for an external input circuit Figure 6 Example Use of a 1791ES IB16 Module dH 24V DC 8 fi fts 19 Jno nm mo mm n2 n3 m2 m3 fre fs m4 TM IN IN 0 n T0 TI 12 B T2 TM 4 I5 14 T5 716 17 16 17M Safety Input 24V DC Output with Test Pulse LZ External Contact Table 1 Typical Pulse Width and Period Cat No 1791 ES IB8XOBV4 1791ES 1B16 1732ES IB12X0B4 1732ES IB12X0BV2 Figure 7 Test Pulse in a Cycle OUT Pulse Width 500 ps Typical gt LI lt lt Typical gt 500 ps A 150 ms Period 150 ms ATTENTION Do not use test outputs as safety outputs Test outputs do not function as safety outputs Rockwell Automation Publication 1791ES UM001F EN P July 2015 23 24 Chapter 2 Understand the Operation of Safety Functions When the external input contact is closed a test pulse is output from the test output terminal to diagnose the field wiring and input circuitry By using this function short circuits
143. ses LO briefly The pulse test detects if 24V remains on the output terminal during this LO pulse due to a short to 24V or if the output is shorted to another output terminal 0 65 530 ms in The purpose for latching output errors is to make sure that intermittent faults that can only exist for a few Output Error Latch Time gt milliseconds are latched long enough to be read by the controller The amount of time to latch the errors is based 1000 ms increments of 10 ms on the RPI the safety task watchdog and other application specific variables 1 Safety outputs configured for single channel operation must be controlled as pairs for use in functional safety applications Follow these steps to configure the module outputs 1 For Point Operation all safety outputs must be controlled as pairs for use in functional safety applications E Module Propertie ZT 1791ES IBOXODVA A 1 1 Modd into Port Comdigpawtion Pori Duagrentic hps Cortigawtion Test Depu Dupi Covigaaten Note Al Saet opt ye dus mode orly Outpt Erw Lach Tae 2 For Point Mode select Not Used Safety or Safety Pulse Test referring to the Safety Output Parameters table for additional information 3 Select a value for Output Error Latch Time Output Error Latch Time is the time the module holds an error to make sure the controller can detect it This provides you more reliable diagnostics and enhances the changes that a nuisance
144. structions sometimes called Explicit Messaging to get diagnostic status information from the modules You can implicitly obtain individual point status of the Guard I O module from the Module Definition dialog box by choosing Pt Status from the Input Status pull down menu E Module Properties en2t 1791ES IB8XOBV4 A 1 1 General Connection Safety Module Info Port Configuration Type 17S1ESABSXOBY4 8 Point 24 VDC Sink Safety Input 8 Point 24 VDC Bipolar 4 sink source Vendor Allen Bradley Parent en2t Name IB8x0BY4 Description Series Module Definition Revision Module Definition BLESS ae Series A Input Data Input Status sA ibi Output Data lectronic Keying Compatible Data Format Input Data Safety Input Status Combined Output Data Combined Data Format Integer Revision 1 1 _ ae Port Diagnostics Input Configuration Test Outpul ia gt A X 1 X 1 Compatible Module Safety Pt Status Muting Combined integer Cancel Status Offline Rockwell Automation Publication 1791ES UM001F EN P July 2015 93 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging Get Status Messages from 1791ES IB8X0BV4 Modules 94 Another choice is to obtain overall status implicitly from the Module Definition dialog box by choosing Combined Status from the Input Status pull down menu E Module Properties en2t 1791E
145. systems the status indicator is not used Reference information about safety signatures in the GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 In addition to I O data the module provides status data for monitoring the I O circuits The status data includes the following data which can be read by the controllers Note that 1 ON Normal and 0 OFF Fault Alarm e Individual point input status e Combined input status e Individual point output status e Combined output status e Individual test output status e Individual output readback actual ON OFF state of the outputs Status data indicate whether each safety input safety output or test output is normal normal status ON faulted status OFF For fatal errors communication connections can be broken so the status data cannot be read Combined status is provided by an AND of the status of all safety inputs or all safety outputs When all inputs or outputs are normal the respective combined status is ON When one or more of them has an error the respective combined status is OFF This is known as the combined safety input status or combined safety output status 22 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Safety Inputs Understand the Operation of Safety Functions Chapter 2 Read this section for information about safety inputs and their associated test outputs A safety input can be used with test outputs Safety inputs are u
146. tandard 0 Reserved Reserved Reserved Reserved Reserved Reserved Output Power a Power 0 Safety Input7 Safety Input6 SafetyInput5 Safety Input4 Safety Input3 Safety Input2 Safety Input1 Safety Input 0 1 Reserved Reserved Reserved Reserved Pey Input ae Input Safety Input 9 Safety Input 8 32C 812 Safety and standard 2 comei Si Input Power Output Power R d Muting Lamp Muting Lamp Muting Lamp EDN aey ou Error Error CENE 11 Status 7 Status 3 Status Status Status 0 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 Safety Input3 Safety Input2 Safety Input1 Safety Input 0 Safety Input3 SafetyInput2 SafetyInput1 SafetyInputO SafetyInput Safety Input 1 Status Status Status Status 11 10 Safety Input 3 Safety Input 8 33C 828 Safety and standard 2 Safety Input Safety Input SafetyInput9 Safety Input8 SafetyInput7 SafetyInput6 SafetyInput5 Safety Input 4 11 Status 10 Status Status Status Status Status Status Status Input Power Output Power Muting Lamp Muting Lamp Muting Lamp 3 Reserved Reserved Error Error Reserved 11 Status 7 Status 3 Status 0 Safety Input7 Safety Input6 Safety Input5 Safety Input4 Safety Input3 Safety Input 2 Safety Input1 Safety Input 0 Safety Input3 SafetyInput2 SafetyInput1 SafetyInputO SafetyInput Safety Input f Status Status Status Status 11 10 Safety Input 9 Safety Input 8 2 Safety Input Safety Input SafetyInput9 Safety Input8 SafetyInput7
147. tatus from Modules by Using Explicit Messaging Table 47 1732ES IB12X0BV2 Input Data Input Status Assembly Instance None 20c Safety Point Status Muting 34C Combined Status Muting 32C Sey Redak Point Status Muting 35C Point Status Muting Test Output 37C Output Data Assembly Instance Safety 233 Test 25 Combined g 34 None C8 1 The default Assembly Instance 110 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A 1 0 Assembly and Reference Data This section provides information for I O assembly and reference data 1791ES Modules The bits in the tag definitions of the Logix Designer application are different than those shown in the following section The following defines the name associations for clarification with the programming software Table 48 Bit Definitions and Logix Designer Tag Names Bit Definitions Logix Designer Application Tag Name Safety Input 0 Pt0OData Safety Input 15 Pt15Data Safety Input 0 Status Pt0OInputStatus Safety Input 15 Status Pt15InputStatus Safety In Status InputStatus Muting Lamp Status MutingStatus Safety Output 0 Pt0OData Safety Output 7 Pt07Data Standard Output 0 Test00Data Standard Output 15 Test15Data Safety Output 0 Status PtOOOutputStatus Safety Output 7 Status Pt070utput
148. te input assembly as shown for the 1791ES IB8XOBV4 module IBSx0B V4 1B8x0BV4 IBSxOBV4 IBSxOBV4 1B8x0BV4 1B8x0BY4 1B8x0BV4 IBeKOBV4 IBBxOBV4 IBSxOBV4 IBSxOBV4 IBBKOBY4 IBBxOBV4 188x084 IBSxOBV4 188x0BY 4 RunMode ConnectionFaulted PtO0D ata PtO1Data PtO2Data PtO3D ata 1 Pt04Data 1B8x0BV4 Pt05Data Pt06Data Pt07Data Muting03Status MutingO7Status OutputPowerStatus InputPowerStatus CombinedOutputStatus CombinedInputStatus 2 Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault e Ifany input or output status bit goes to a value of 0 0O error 1 no error use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows e Note that the second rung can be used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected e Place these rungs in the standard task IB8xOBY 4 1 CombinedinputStatus IB8xOBY 4 1 CombinedOutputStatus FE SG Message Message Control IB8xOBV4_StatusMSG IB8xOBY 4 1 CombinedinputStatus IB8xOBV4_StatusMSG DN SG IB8xOBY 4 1 CombinedOutputStatus Message Message Control IB8xOBV4_StatusMSG Rockwell Automation Publication 1791ES UM001F EN P July 2015 95 AppendixA Get Diagnostic Status from Modules by Using Explicit Messaging Re
149. tegrity level e Conformity to requirements of the safety category and safety integrity level must be determined for the entire system e We recommend you consult a certification body regarding assessment of conformity to the required safety integrity level or safety category Note that you must confirm compliance with the applicable standards for the entire system Disconnect the module from the power supply before wiring Devices connected to the module can operate unexpectedly if wiring is performed while power is supplied Mount the Module Follow these guidelines to mount the manual e Modules can be mounted horizontally or vertically e Do not mount the module near any heat source that can increase the operating temperature of the module e Catalog number 1732ES IB12XOB4 and 1732ES IB12XOBV2 modules meets IP65 IP67 when marked e Mount catalog number 1791ES IB16 and 1791ES IB8XOBV4 modules in an enclosure rated IP54 IEC60529 or higher Rockwell Automation Publication 1791ES UM001F EN P July 2015 41 Chapter3 Install the Module Module Spacing Leave minimum spacing to the wiring duct or other objects for adequate ventilation and room for wiring Figure 18 Required Spacing for 1791ES 1B16 and 1791ES IB8X0BV4 Modules 35 mm 1 38 in DIN Rail
150. the power connectors can carry is10 A The input 24V DC power current required for a module in the daisy chain can be estimated as described here lp lpm Ito Lippe Where Ijp is the input 24V DC power current through the module s male power connector Typ is the input 24V DC power current required by the module itself with no test output load current Ito is the total test output load current for test outputs N 0 11 Iyppc is the total input 24V DC power current through the module s female power connector input 24V DC power current for the modules that follow in the daisy chain Iip can be approximated by 4 2 W divided by the input 24V DC power voltage The table input 24V DC power calculation shows an example input 24V DC power current calculation for a system of four modules The input 24V DC power voltage is 24V DC in this example Module 1 is the first module in the daisy chain The table should be filled out starting with the last module in the daisy chain in this example Module 4 Once Ip is calculated for module 4 it transfers as the Iyppc value for Module 3 This process continues for all modules in the daisy chain As can be seen in the cell with value set in bold the maximum input 24V DC power current through the male power connectors in the daisy chain is 6 5A which is less than 10 A so this system is adequate If the Iyp value for a module in this or any daisy chained system were to
151. tingLamp MutingLamp7 MutingLamp3 Reserved Reserved Error Reserved 15 Status 11 Status Status Status 0 Safety Input7 SafetyInput6 Safety Input5 SafetyInput4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input11 Safety Input10 Safety Input9 Safety Input 8 2 Safety Input7 SafetyInput6 SafetyInput5 SafetyInput4 SafetyInput3 SafetyInput2 Safety Input1 Safety Input 0 Status Status Status Status Status Status Status Status 3 Safetylnput15 Safetylnput14 Safetylnput13 Safetylnput12 Safetylnput11 Safetylnput10 Safety Input9 Safety Input 8 Safety and Status Status Status Status Status Status Status Status 365 869 standard 4 Test Output7 TestOutput6 TestOutput5 TestOutput4 TestOutput3 TestOutput2 TestOutput1 Test Output 0 Status Status Status Status Status Status Status Status 5 Test Output 15 Test Output 14 Test Output 13 Test Output 12 Test Output 11 TestOutput10 TestOutput9 Test Output 8 Status Status Status Status Status Status Status Status Input Power Output Power MutingLamp MutingLamp MutingLamp7 Muting Lamp3 Reserved Reserved Error Error 15 Status 11 Status Status Status 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved au rower Test Output 7 TestOutput6 Test Output5 TestOutput4 TestOutput3 TestOutput2 TestOutput1 Test Output 0 385 901 Only stand
152. tions Tools Windus Help instance 852 1 7S ESIBEXOBV4 SI sutetyTask pi UDT tot Irelanes 852 3 SafetyProgram Program Tags Bd MainRoutine E Urecheduled Programs Phases Data Type Ste 8 byte s BD Irctance 882 1791 ESI88xCeV4 Reserved Decimi Safety input 0 obtain from imps Input Status Gia rrgs Reseed Decimal Safety input 1 obtain ftom impok Inout Stahus Ei Add On Defined Reseved Decimi Safety Inps 2 obtain hom impit Input Status Cih Predefined ely Inpud 2 obtain fom mmpbck Input Status aa ra Modide Deh Resenved3 Decima Salely Input 3 oblan kom mobok Input Status E Trends Reserved Decimal Safely input 4 obtain trom mpc Input Stalus GY VO Ceetiguration __ Reserved a Decimal Safety input 5 obtain trom impet Input Status E i756 Baciplane 1756 47 Reserveds Decimal Safety input 6 obtain fom implict Input Status 0 1756 1625 CIPSatety Crater Reserved Decimal Satay inpia 7 oblain lom mpok Inout Status a eathaee Sadely inpal_O_ Statue Decima 1 6000 O FAULT Bs Ethemet Safety _Input_1_Stalus Decima 14G000D OuFAULT j 17S6 ENZTIA enzt Safety Topa 2_ Stal Decim 1 G000_O FAULT 1791 5 IB16 A B16 A S oty_inpt_3_Stahss Decima 1 GO0D O FAULT zoarc nanma ma Saialy_Inpl_4 Statue Decimas 1 G00D O FAULT Safety Input 5 Status Decima 126000 FAULT Safely inpud 6 Stolus Decim 146000 O FAULT Santy inp 7 Staus Decim 1 GO0D O FAULT Saep Oupu_O Stave BOOL Deam 1 G00D OeFAULT Saaty_ Oulpul
153. tput Test Output 2 Test Output 2 Mode Power Supply Output This example shows wiring and controller configuration when using the Guard I O module with limit switch dual channel inputs and a manual reset If used in combination with the programs of a safety controller the wiring is Category 4 in accordance with ISO 13849 1 2008 wiring requirements Rockwell Automation Publication 1791ES UM001F EN P July 2015 67 Chapter4 Wiring Examples Figure 28 Guard 1 0 Module with Limit Switch Dual channel Inputs and a Manual Reset 1791ES Modules 1 L1 FE 10 1 TO T 12 13 T2 T3M PS1 User 24V DC Power Supply L1 Lamp S1 Switch S 1732ES Modules 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 Controller Configuration Parameter Name Configuration Setting Safety Input 1 Safety Input 1 Channel Mode Standard Input Safety Input 1 Test Source None Dual channel Safety Input 0 1 Mode Single Channel Test Output 0 Test Output 0 Mode Standard Output Test Output 1 Test Output 1 Mode Power Supply 68 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Figure 29 Dual load Bipolar Outputs IMPORTANT Wiring Examples Chapter 4 For the bipolar safety outputs to work as intended you must connect the devices that ar
154. ual channel ON 1 Safety outputs configured for single channel operation must be controlled as pairs for use in functional safety applications 124 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Technical Specifications Appendix D Specifications Topic Page Technical Specifications 125 Environmental Specifications 129 Certifications 132 Legislation and Standards 132 EC Directives 133 This section provides technical specifications for the modules 1791ES Modules For 1791ES modules see Table 66 and Table 67 Table 66 1791ES Modules Technical Specifications Attribute Safety input Value Inputs type Current sinking Voltage on state input min 11V DC Current on state input min 3 3mA Voltage off state input max 5V DC Current off state max 1 3 mA IEC 61131 2 input type Type 3 Pulse test output Output type Current sourcing Pulse test output current 0 7 A per output 8 A total module at 40 C 104 F 6A total module at 60 C 140 F for 1791ES IB8XOBV4 see temperature versus current derating 8 A total module at 60 C 140 F for 1791ES IB16 Residual voltage max 1 2V Output leakage current max 0 1mA Short circuit protection Yes Current max 25 mA current max to avoid fault when used as a muted lamp output Rockwell Automation Publication 1791ES UM001F EN P July 2015 125 Table 66
155. ublication 1791ES UM001F EN P July 2015 35 Chapter2 Understand the Operation of Safety Functions Notes 36 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Chapter 3 Install the Module Topic Page Topic Jage Environment andEncosue 37 Mount the Module 4 Prevent Electrostatic Discharge 38 Set the Network IP Address 47 Environmental Considerations for Use 39 Make Connections for 1791ES Modules 48 Follow Wiring Precautions 39 Make Connections for 1732ES Modules 51 Follow DC Power Supply Precautions 4 Read and understand this section before you begin to install the module Environment and Enclosure For 1791ES Modules A A ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments This equipment is supplied as open type equipment for indoor use It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame co
156. ued Instance Hex Connection Type Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 decimal 0 Safety Input 7 SafetyInput6 SafetyInput5 Safety Input4 SafetyInput3 Safety Input 2 Safety Input 1 Safety Input 0 Safety Input3 Safety Input 2 SafetyInput1 Safety InputO SafetyInput Safety Input 1 Status Status Status Status 11 10 Safety Input 2 Safety Input 8 2 Safety Input Safety Input SafetyInput9 SafetyInput8 SafetyInput7 SafetyInput6 Safety Input5 Safety Input 4 11 Status 10 Status Status Status Status Status Status Status 36C 876 Safety and standard 3 Test Output7 TestOutput6 TestOutput5 TestOutput4 TestOutput3 Test Output2 TestOutput1 Test Output 0 Status Status Status Status Status Status Status Status Test Output Test Output Test Output9 Test Output 8 4 Reserved Reserved Reserved Reserved 11 Status 10 Status Status Status Input Power Output Power Muting Lamp Muting Lamp Muting Lamp 3 Reserved Reserved Error Error Reserved 11 Status 7 Status 3 Status 0 Safety Input7 SafetyInput6 Safety Input5 Safety Input4 Safety Input3 Safety Input 2 Safety Input1 Safety Input 0 Safety Input3 SafetyInput2 SafetyInput1 SafetyInputO SafetyInput Safety Input 1 Status Status Status Status 11 10 Safety Input3 Safety Input 8 2 Safety Input Saf
157. unt the 1732ES Modules on a Wall or Panel 45 Grounding the 1732ES Modules 0 ccc cece eee e ees 46 Set the Network IP Address ccccccccccececccuceeescncns 47 Make Connections for 1791ES Modules 0 cece cence 48 Power GOniNeCtiION Sidi eats A EE oats aan Reds eras 48 EtherNet IP CGm ne CtOns ic2e 20d set sev eo aena awa teae awd ioe 49 I O Sonne Gtions ssc dd eite gies bh he ded ele SN 49 Make Connections for 1732ES Modules 00c eee eeeeeee 51 Power Connecctions 0 cece cece cence ene ee eee eeeeeee 51 Power Pass UntOushis cccssnaxsensnahiasaceyhewex sain a ena 51 Binet Wet LPC onnecuons ss oy 42 oh Geils CCl ais So bie dl oud 54 O Gomme ctions 3 2245 Stes Bs tae AREN 55 Label the IP Address and Device Connections 0 005 57 Chapter 4 Wiring Examples for Safety Categories 000 c cece eens 59 Wiring by Application s ssssssrsrerrrrereresrsrrererererer 63 Chapter 5 Add Modules to the I O Configuration Tree 0 0 cee ees 71 Configure the Module Propetttesiniad vats nish oar esac evaiomohers 73 Set the IP Address in the Logix Designer Application 73 Change the Module Definition a civiceceandestes i aiawerreces 74 Configure the Safety Connections 252s cnewkasesa des eesns Pacsn es 80 Configuration Ownership Reset Ownership 06 81 Configuration Signature scccise0 soir halts cheese ele 82 Configure the Module
158. ut 0 1 Mode Single Channel Safety Input 1 Safety Input 1 Channel Mode Safety Input Safety Input 1 Test Source None Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety Input 2 Test Source None Dual Channel Safety Input 2 3 Mode Single Channel Safety Input 3 Safety Input 3 Channel Mode Safety Input Safety Input 3 Test Source None Safety Input 4 Safety Input 4 Channel Mode Safety Input Safety Input 4 Test Source None Dual Channel Safety Input 4 5 Mode Single Channel Test Output 0 Test Output 0 Mode Power Supply Rockwell Automation Publication 1791ES UM001F EN P July 2015 65 Chapter4 Wiring Examples Figure 26 Muting Lamp Output 1791ES Modules In In FE 10 i 10 m 12 83 12 BM D S PS1 User 24V DC Power Supply T L1 External Muting Lamp 1 Test Output 1 1 Test Output 3 2 Input 1 2 Input 3 3 Input Common 3 Input Common 1732ES Modules 4 Input 0 4 Input 2 5 Test Output 0 5 Test Output 2 1 Output Power 2 Input Power 3 Input Common 4 Output Common Controller Configuration Parameter Name Configuration Setting Test Output 3 Test Output 3 Mode Muting Lamp Output 66 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Wiring Examples Chapter 4 Figure 27 Limit Switch Dual channel Inputs and a Manual Reset PS1 User 24V DC Power Supply S1 Safety Limit Switch positive opening
159. ut 3 Channel Mode est Pulse from Test Output Safety Input 3 Test Source est Output 1 Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output This example shows wiring and controller configuration when using the Guard I O module If used in combination with the programs of a safety controller the wiring is Category 4 in accordance with ISO 13849 1 2008 wiring requirements 64 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Wiring Examples Chapter 4 Figure 25 Mode Select Switch 1791ES Modules sere e R ean cee en tt ge ear eens ae a eater eee eee eae In In fz io m mw mw e B wm m 4 6 4 1 6 7 16 Irm D s1 S S2 83 S4 5 PS1 User 24V DC Power Supply S1 55 Switches 1 Test Output 1 1 Test Output 3 1 Test Output 5 2 Input 1 2 Input 3 2 Input 5 3 Input Common 3 Input Common 3 Input Common 4 Input 0 4 Input 2 4 Input 4 1732S Modules 5 Test Output 0 5 Test Output 2 5 Test Output 4 1 Output Power 2 Input Power 3 Input Common 4 Output Common Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Safety Input Safety Input 0 Test Source None Dual Channel Safety Inp
160. ut Point Operation Type fault is generated i Inputs are treated as a dual channel pair The channels must disagree be opposite within the discrepancy time or Dual channel Complementary a fault is generated Not Used The input is disabled It remains logic 0 if 24V is applied to the input terminal Pulse testing is performed on this input circuit A test source on the module must be used as the 24V source for this Safety Test Pulse circuit The test source is configured by using the test source pull down The pulse test detects shorts to 24V and Input Point Mode channel to channel shorts to other inputs Safet A safety input is connected but there is no requirement for the 1791ES module to perform a pulse test on this y circuit An example is a safety device that performs its own pulse tests on the input wires such as a light curtain Standard A standard device such as a reset switch is connected This point cannot be used in dual channel operation None Test Output 0 Test Output 1 If pulse testing is being performed on an input point then the test source that is sourcing the 24V for the input Safety Input Test Source circuit must be selected Test Output 2 If the incorrect test source is entered the result is pulse test failures on that input circuit Test Output 3 Test Output 4 15 Input Delay Time 0 126 ms Filter time is for OFF to ON transition Input must be high after input delay has elapsed before it is set logic 1 off gt On in increm
161. uts test outputs and power status Communication error settings can also be configured and monitored for test outputs as well Table 56 Reading the Cause of the Safety Input Error Explicit Service Function Command hex Response hex Message 7 z i Service Class Instance Attribute ID Data Size Code ID ID 0 No error Safety input 01 Configuration invalid cause of error Getattribute Reads the cause for the status 02 External test signal error fault Single bit 1 n specified by the OE 3D 01 n 6E 03 Internal input error mare Instance ID turning OFF 04 Discrepancy error ns 05 Error in the other dual channel input Table 57 Reading the Cause of the Safety Output Error Explicit Service Function Command hex Response hex Message a Service Class Instance Attribute ID Data Size Code ID ID 0 No error 01 Configuration invalid 02 Over current detected ea ue Get attribute Reads the cause for the status 7 aa a detected fault Side bit 1 n specified bythe OE 3B 01 n 6E S autput Si error inf g Instance ID turning OFF 05 Error in the other dual channel information output 08 Output data error 09 Short circuit detected at safety output Table 58 Monitoring the Test Output Point Explicit Message Service Function Command hex Response hex Service Class Instance ID Attribute ID Data Code ID Size 0 No error Test output Readsth aa 01 C
162. via a NAT configured switch The switch translates the source and destination addresses within data packets as traffic passes between subnets This service is useful if you need to reuse IP addresses throughout a network For example NAT makes it possible for devices that share a single IP address on a private subnet to be segmented into multiple identical private subnets while maintaining unique identities on the public subnet Rockwell Automation Publication 1791ES UM001F EN P July 2015 About the Catalog Numbers See the table for a description of the Guard I O modules About the Modules Chapter 1 Catalog Number Description Enclosure Type Safety Inputs Test Outputs Safety Outputs solid state Rating 1791ES 1B16 CompactBlock safety input module Mitsi 16 16 eets 1791ES IB8X0BV4 CompactBlock safety 1 0 module with solid state outputs 8 8 8 bipolar outputs 4 pairs 1732ES IB12X0B4 ArmorBlock safety 1 0 module with solid state outputs Meets IP65 IP67 12 12 4 sourcing outputs 1732ES IB12X0BV2 ArmorBlock safety 1 0 module with solid state outputs when marked 12 12 4 bipolar outputs 2 pairs 1 Broken wires can be detected on the muting outputs Selecting a Power Supply For CE LVD compliance verify that the external power supply that provides power to the modules is safety extra low voltage SELV rated Some Rockwell Automation Bulletin 1606 power supplies are SELV compliant
163. vironmentals peciiications s 04 2525 sen ee esee beeen de Soha oe Certifications Socdneta inna ieciea sues oases wud aeaeee aan Bien Legislation and Standards Vid tucimr nannies ued aaretvs eee Europeana aa K u etree retainer oe ENE UAT BR Me ae ae ee Appendix E 1791 ES UMOO1E EN P April 2015 2 icces ee dcueodede oe ea ere ees 1791ES UM001D EN P May 20 3 ciicai bi divady oop eebeeid ss Bag 1791 ES UMO001G EN P April 2009 vette iceeehdelaietereusrdun Rockwell Automation Publication 1791ES UM001F EN P July 2015 Table of Contents Notes 8 Rockwell Automation Publication 1791ES UM001F EN P July 2015 Studio 5000 Environment Preface Read and understand this manual before using the described products Consult your Rockwell Automation representative if you have any questions or comments This manual describes how to use Guard I O modules The Studio 5000 Automation Engineering amp Design Environment combines engineering and design elements into a common environment The first element is the Studio 5000 Logix Designer application The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix5000 controllers for discrete process batch motion safety and drive based solutions Rockwell Software Studio 5000 Rockwell Alten Bradiey Rockwell Software Automation Copynght 2014 Rockwed Automation Technologies Inc All
164. with the programs of the safety controller this circuit configuration is Safety Category 4 in accordance with ISO 13849 1 2008 wiring requirements 70 Rockwell Automation Publication 1791ES UMO01F EN P July 2015 Add Modules to the 1 0 Configuration Tree Chapter 5 Configure the 1 0 Modules by Using the Logix Designer Application Topic Page Add Modules to the 1 0 Configuration Tree 71 Configure the Module Properties 73 Configure the Safety Connections 80 Configure the Module Inputs 82 Configure the Test Outputs 84 Configure the Module Outputs 85 Save and Download the Module Configuration 86 Use the Logix Designer application to configure the modules At the bottom of a dialog box choose Help for information about how to complete entries in the dialog box At the bottom of a warning dialog box choose Help to get information about that specific error To add a module to the I O configuration tree follow these guidelines 1 From the I O Configuration tree right click the Ethernet bridge module as shown in the figure and choose New Module f RSLogix 5000 Name 1756 161S File Edit View Search Logic Communications Tools Window Help alsm 2 alle Offline D m RUN Path lt r No Forces m ok T No Edits a a Ki Safety Unlocked ES m KI N SJ Data Types a User Defined oe Strings Gia add On Defined E Predefined Module Defined W AB 1756_DNB_496Bytes 0 0 4B 1756_DNB_S
165. ycle diagnostic tests a for the module to complete its power cycle iagnostics Flashing green Idle Idle waiting for connection from scanner Establish connection ashing red Recoverable fault The module has detected a recoverable fault Cycle power to the module or reset the module ashing re User initiated firmware update in progress User initiated firmware update is in progress Wait for firmware update to complete Table 28 Network Status Indicator State Status Description Recommended Action Off Module not online The module does not have an IP address Verify your network is working properly Flashing green Module online with no connections in The module has acquired an IP address but no connections are established Verify your network and module established state configuration Solid green Module online with connections in The module is operating normall None 9 established state P 9 y l One or more 1 0 connections in timed out The module detected a recoverable network fault Verify your network and module Flashing red State configuration User initiated firmware update User initiated firmware update is in progress Wait for firmware update to complete z baa eae The module detected an error that prevents it from communicating on the Cycle power to the module Check network Solid red Critical link failure network such as duplicate IP address has been detected IP addressing Flashing red Self test T

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