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        INSTRUCTION MANUAL
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1.       GENERAL DESCRIPTION    STATIONARY                                                       MOBILE                                                       Petrol    Generators sets GESAN       CONTROL CARD GECO    ornneseET    SERV  1 5TART    BSERV 2 START       GECO is an AUTOMATIC CONTROLLER designed to start  control and monitor generator sets  in mains failure situations  and can be used with both 12 and 24 VDC batteries     OPERATION    GECO can be switched to any one of six different operational modes        AUTOMATIC    If mains is O K  the mains light 8 will be illuminated and the mains contactor will be  connected     The mains contactor and load supplied    If the mains fails and generator parameters are OK  the generator lights  will come on   Three seconds later the mains contactor will open and the generator contactor will close     C  Ern     The lights will illuminate     Up to three 20 second starting attempts are possible  with a 10 second pause between each  attempt  If after three attempts the generator has not started  the    Fail to Start    light    will illuminate and the hooter will sound  2 min       The start up signal will cut out when the controller recieves the engine running signal  either by  detecting generator frequency  gt 20Hz or by receiving positive battery current through terminal 4   When mains returns  after a 60 second delay  the load will be transferred back to mains and the  generator will idle for 2 minutes then shut down     light
2.       INSTRUCTION  MANUAL    PEIROL    MODELS           G 3000 H  G 5000 H  G 7000 H  G 12000 H  G5TFH  G7TFH  G 12 TF H    G 3000 V  G 5000 V  G 7000 V  G 10000 V  G 12000 V  G5TFV  G7TFV  G10TFV  G12TFV          Generators sets GESAN       Thank you for buying a GESAN generator set     This manual has been written to assist you in maintaining and operating your generator set  correctly  Please read it carefully before putting the machine into operation so as to become  familiar with the precautions to be taken during use and be able to perform maintenance in ideal  conditions     Please keep this manual at hand for consultation at all times and ensure it is included with the  machine should it be re sold     GRUPOS ELECTROGENOS GESAN  S A  is constantly striving to improve its products  and  regularly introduces changes to the equipment it supplies  For this reason the characteristics  and information contained in this manual may be modified without prior notice and without  incurring any obligation     If any problems or queries arise  please contact your distributor        Petrol    Generators sets GESAN       INDEX     e SAFETY PRECAUTIONS   e GENERAL DESCRIPTION   e CONTROL CARDS   e LABELS   e BEFORE OF OPERATION   e OPERATION   e HANDLING AND STORAGE  e MAINTENANCE   e WIRING DIAGRAMS    e TROUBLESHOOTING       Petrol    Generators sets GESAN       SAFETY INSTRUCTIONS    Please read carefully the following warnings for your own safety and the safety of others      1  
3.   Check that nothing is connected to the generator set outputs     b Turn the key to the contact position and start the engine by turning the key further to the right   Once the welding set has started  release the key     c  Open the fuel tap and check the idle cutoff where necessary   d  For enines fitted with choke  pull the lever out    e  Turn the engine knob to ON    f Turn the key to the contact point     g  For engines fitted with choke push the lever in        Petrol    Generators sets GESAN       OFF START    ON  SAS ARRANQUE     INTERRUPTOR DEL  MOTOR       NOTE  Do not use the electric starter for during more than 5 seconds at a time  If the engine  does not start up   release the key and wait ten seconds before trying again     STOPPING THE ENGINE   MANUAL START UP  a  Disconnect all apparatus connected to the generator output   b  Usethe choke  where fitted     c  Turn the engine knob to OFF   d  Close the fuel tap     ELECTRIC START    Stop the unit using the key  turning it to the left        Petrol    Generators sets GESAN       HANDLING AND STORAGE    HANDLING    Depending on the chassis or baseframe  the generator set can be transported in different ways   Generator sets with tubular chassis  should be transported using two slings tied to the chassis  as shown on the diagram in fig  1 It is important that the slings are secured firmly to the chassis  and that they do not give     For skid baseframes with a seat form should be loaded using the hook provided 
4.  Damaged bearings 1  Replace  2  Damaged coupling 2  Check and repair  High temperature on alternator 1  Opening on vents partially blocked   1  Remove and clean the  2  Possible overload 2  Check the load          Petrol       Generators sets GESAN        Problems with the alternator        Problem    Cause    Solution       No current in the alternator    1  The circuit breaker or limiter arer  unscrewed    1  Screw in the circuit breaker       2  Failure to excite    2 Consult technician       3 Low speed on engine    3  Check engine speed                                                                4  Damaged condensor 4  Change   5  Brush holder broken 5  Replace   6  Rectifying bridge 6  Replace   7  Damaged potentiometer 7  Replace  Tension too high without load 1  Capacity condensor too high 1 Control capacity  Tension too low without load 1  Diodes or varistor damaged 1  Change   2  Faulty winding 2  Check and change   3  Capacity condensor too low 3  Check capacity   4  Potentiometro not set to maximum   4  Set to maximum  Correct tension on empty  but falls   1  Speed too low with load 1  Check the load  with load   2  Load too high 2  Check the load   3  Short circuit on diode 3  Check and change  Tension unstable 1  Poor contacts 1  Check  Noisy alternator 1  Faulty bearings 1 Replace   2  Faulty coupling 2  Check  Electrode is not melted correctly 1  Fault in excitation 1  Consult technician   2  Potentiometro poorly regulated 2  Regulate  No current in output
5.  own safety and for the correct running of your generator set  please follow the  instructions set out below       WARNING        Do not connect the generator set to the mains       Do not start the generator without checking that there is nothing connected to the output  sockets       Do not change the cable connections       Do not change the engine speed  The frequency and the voltage directly depend on the  rotation speed of the engine  This adjustment IS CARRIED OUT AT THE FACTORY     MANIPULATING THE ACCELERATOR ON THE ENGINE ENTAILS THE LOSS OF THE  WARRANTY       Do not connect equipment using a voltage different from that supplied by the generator set        t is not advisable to use this generator set for equipment such as television sets  hi fi  systems  computers  etc        f an electric welder is to be connected  please consult our engineers  Current peaks MAY  BURN OUT THE ALTERNATOR       Avoid overloads  The generator set is fitted with a circuit breaker  If the circuit breaker is set  off  ensure that the load is reduced before restarting the unit   For problem free operation remember that       The sum of the power ratings of the equipment connected to the generator set has to be  compatible with the characteristics shown at the end of this manual       Some apparatus  electric motors  air compressors  etc   absorb power higher than their  nominal power rating when starting  Please consult your distributor in each case       Do not exceed the maximum curren
6.  terminals 1  Potentiometro damaged 1  Replace          Petrol       
7.  the air filter elements  Such liquids can  catch fire and lead to the deterioration of said elements     Am       jj ATENCION            Do not use the generator set without air filter as this can cause damage to the engine     1  Remove air filter   2  Clean the paper element with compressed air not exceeding 2 1 kg cm     3  Clean foam element woth a little petrol and after leave it to dry thouroughly before fitting it  back         Petrol    Generators sets GESAN       SPARK PLUG MAINTENANCE    m         WARNING         Do not touch the exhaust pipe or the spark plug immediately after use as this can cause  serious burns     a  Remove valve cap and unscrew the spark plug with a spanner   b  Check the spark plug and replace it if the electrodes are dirty or the insulator is broken or    melted   Clean the spark plug with a metallic brush     Do not clean by sanding     c  Measure the distance between the electrodes with thickness guage  This  should measure between 0 7 and 0 8 mm  If an adjustment needs to be  made  simply turning the lateral electrode is enough     d  Check the state of the washer  Then screw the spark plug firmly back into  place        e  If using a new spark plug  turn halfway round once more and if re suing a  spark plug  scre   of the way round  Replace the cap on the spark plug   capuchon de la bujia  AEE       Photo 11     The spark plug should be screwed in correctly otherwise it may heat up and damage the  engine        Petrol    Generators sets 
8.  the hooter sounds and GECO shuts down the system  Turn the switch to  the OFF position     LOW OIL PRESSUREoil pressure    The lamp lights up  the hooter sounds and GECO shuts down the system  Turn the switch to  the OFF position        Petrol    Generators sets GESAN       HIGH WATER TEMPERATURE   WATER   W       The lamp lights up  the hooter sounds and GECO shuts down the system  Turn the switch to  the OFF position     OVERLOAD    The lamp lights up  the hooter sounds and GECO shuts down the system  Turn the switch to  the OFF position     LOW FUEL LEVEL    The lamp lights up and the hooter sounds  Resets automatically when the fuel tank is refilled   BATTERY CHARGER   GECO features a 2 Amp automatic battery charger which is fed by an external transformer     If battery voltage is O K  the   light will be on     While the battery is being charged the EAS ight will be on continuously and when  the    floating voltage is reached the light will flash     POTENTIOMETERS   Factory adjusted values  Potentiometer 1  Adjusts generator voltage monitor  200 250 V   Potentiometer 2  Adjusts generator frequency  48 54 Hz   Potentiometer 3  Adjusts min  mains voltage monitor  200V   Potentiometer 4  Adjusts battery charge voltage  13 8 12VDC  27 6 24VDC     These potentiometers are adjusted at the factory to normal operating values                                                  SPECIFICATIONS   Mains failure start delay  3 sec   Shutdown signal duration  20 sec  Start up impulse du
9. A    65A       XS2 2  XS1 2          52A    52A    32A             16A    16A    16A       HL1     551 2P Circuit Breaker 10A  PT1 250V 50HzHours run       meter     40A    OA  50A       PV1 25          0   250V Voltmeter  N  PART       TYPE                      DIAGRAM N   1376       Petrol       Generators sets GESAN       TROUBLESHOOTING     Problems with the engine                          Problem Possible cause Solution  Engine does not start up 1  Valves 1  Remove and grind the valve base  2  Loose Cylinder Screws 2 Tighten  3 Blocked ducts 3 Remove and clean  4  Blocked fuel filter 4  Replace  5  Air in fuel pipes 5  Ventilate  6 Blocked injectors 6  Check the nozzle and replace    where necessary             7  Blocked vent on tank 7  Clean   8  Injection valve blocked 8  GHBCR and replace Whore  necessary   9  Pump 9  Check and replace damaged part       10  Battery discharged    10  Recharge       11  Cables connected incorrectly    11  Check wiring diagram and correct       12  Faulty start up switch    12  Replace       13  Faulty starter engine    13  Repair or replace                                                                                                                               Engine starts up  then cuts out 1  Blocked air filter 1  Replace  2  Low ticking over 2  Change to 51 5 Hz  3  Blocked fuel filter 3  Replace  4  Air in fuel circuit 4  Release  5  Blocked vent on tank 5  Clean  6  Hitched rack 6  Check and replace where  necessary  Engine d
10. AREFULLY THE INSTRUCTIONS BEFORE  RUNNING THE ENGINE    KEEP AWAY ALL INFLAMMABLE SUBSTANCES  L    LM   OPERATE THE ENGINE IN A WELL VENTILATED ROOM    x DO NOT RUN THE ENGINE IN A CLOSED ROOM             For your safety and the safety of the others  please replace immediately all these labels in case    of loss or damage        Petrol    Generators sets GESAN       BEFORE OPERATION     Please note that this section is valid for models DS170L  DS240L  DS240R and DS400L     In order to carry out the maintenance checks stated below  please ensure that the unit is on a  flat and stable surface     e RECOMMENDED OIL    Always choose the correct viscosity suited to the ambient temperature in which the unit will be  run     FONT  4  C  Ey eT SAE 30  Between    18 C  0  F  and  4  C  40  F                             cette eee ees SAE 5W 30  SAE10W 30   Below 4  C  MO9E        oit i ssepe ebrei oec reo pines             Synthetic 5W 20  5W 30    If the temperature is above 4  C  40  F   multigrade oils  10W 30 etc  increase oil consumption  and can harm the engine  If using these types of oils  check the oil level ona more regular  basis     If using oils SAE30 below 4  C  40  F   start up will be more difficult and can harm the engine due  to lack of lubrication     baggy  Chosing the right oil is an important factor as it can affect the enigne   s life span and  performance     Running the engine with too little oil can lead to serious damage   Do not use non detergent or vegetabl
11. E     In order to avoid problems and accidents it is important to maintain the machine in optimum  condition                                            Every 3   Every 6  At 1    months   months   Annually  month or or or every  each  my   CF 20 every every 300  hours 50 100 hours  hours hours  Engine Oil   Check level y  Change vy y  Air filter y  element 1 Check  Clean i v  Sediment Clean v  cup  Oil filter Replace AL  hours  Spark Plug Clean and re adjust y  Combustion EETA       chamber  Valves Clean         Valve         settings Check and adjust  Petrol       filter tank SE                            Clean more often if running in a dusty environment      To be carried out by specialists with the right tools            Replace where necessary  CHANGING THE OIL    Prolonged and frequent contact with used oil can lead to skin cancer  Although this is unlikely   it is recommended that you wash your hands after having been in contact with used engine oil     In order to empty the oil quickly and completely  it is best to empty the carter immediately after  the engine has cooled down  approx  15 minutes     a  Remove cap for filling  1  and cap for emptying  2   See photo 8        Petrol    Generators sets GESAN       b  Replace emptying cap with joint and screw tightly  See photo 8     c  Fill up using recommended oil and check that it is level with the filling orifice     m    ay WARNING           Photo 8    AIRFILTER    Never use petrol or other flammable liquids to clean
12. GESAN       WIRING DIAGRAM    WIRING DIAGRAM PETROL AUTOMATIC 400 230 V     POE 134                     INA             211351        e   xs  JN   gt  G8 R8 L8  pP G12  2  1 6 3240   6  DS240  XS2 2 c    socke 6A 16A 6   XS1 1 Sock 16A A 2A 32A  HL 380 a ae  FS2 Ci    OA     1 A ir k A 6A 20A    DIAGRAM N   1337       Petrol    Generators sets GESAN       WIRING DIAGRAM PETROL MANUAL 400 230 V                                                                                e   L         e       p                           n  L2            1514 vy 6n4  j vv 8n  ISNI Vy Zn  v9         35  4 Vr end  35  4 vy Zn  3sn4 vr Ing        JILIN NNA Sano       H313AL10A AN3LLVB Z d 7  8313AL10A LAd e  H3AHOJSNVHI JOVLIOA LAL  ZZ    dOLS AON3ON3NW3 Les d  MOIOVINOO SNIVN ZW   o  NOIOVINOO NOIVH3N3O LWA  AvV13H 1no 1no Lv      dn 1Nv1S           NOIlO313d 3SVHd            3    3  8          154    DIAGRAM N   1029       Petrol    Generators sets GESAN       WIRING DIAGRAM PETROL AUTOMATIC 230V                                DIAGRAM N   1027       Petrol    Generators sets GESAN       WIRING DIAGRAM PETROL MANUAL 230V                             SS  F 2     o         i  n   A Bi       OPTIONA                        1                                               N A  4 NN OPTIONAL  OOJN  FAR SS  N E 2   b                   GRU    PO             ELEM  DESCRIPTION          27  nnm  UUU G       A    rennn  G8000    6 4n0nnn e12 nnn  610000612000       F2 2P  Elcb Circuit Breaker   P    40A    65
13. Make sure that the control panel is well lit if you run your generator set in poor lighting  conditions     2  Make sure that you know how to stop the generator set in case of emergency and  familiarize yourself with its controls and power outlets     Do not permit operation by someone unfamiliar with the generator set    Do not let children operate the generator set without the help of an adult    Children and pets must be kept at a safe distance from the engine  in order to avoid burns or  injury     3  Carry out all necessary checks before starting the generator set in order to avoid accidents  or damage to the equipment     4  Earth the generator set as well as the load properly     5  Do not operate the generator set when it is raining or where there is snow  YOU MAY BE  ELECTROCUTED     Do not get the generator set wet  or operate it with wet hands     6  Do not connect the generator set to the mains  Connection should be carried out by a  qualified electrician in accordance with applicable standards and regulations     A poorly made connection may cause current returns which could lead to the electrocution of  anybody working on the mains     7   The engine exhaust emits sufficient heat to set some substances on fire     Ensure that the generator set operates at a safe distance from buildings and other equipment   at least one metre      Keep all inflammable substances away from the generator set     Do not touch the engine or the exhaust pipe while the generator set i
14. e oils     WARNING       e CHECKING THE OIL LEVEL  a  Remove dipstick and wipe it clean   b  Replace dipstick  See photo 1     c  Remove the dipstick once again and check the oil level  The dipstick should be firmly  screwed to the tube whilst the engine is running     d  If the oil level is too low  refill to the point marked on the dipstick and check once more   See  photo 3        Petrol    Generators sets GESAN          Photo 1 Photo 2 Photo 3    e RECOMMENDED FUEL    Use motor fuel          T WARNING        Do not mix oil with fuel which has already been used   Do not let dirt or water enter the tank    Do not use fuel which contains alcohol     NOTE  THE WARRANTY DOES NOT COVER ENGINE DAMAGE CAUSED BY THE USE OF  POOR QUALITY FUEL             WARNING        Fill the fuel tank where there is sufficient ventilation and with the engine is switched off     Do not smoke or allow sparks or flames in the area where the engine is refuelled or where fuel  is stored     Do not overfill the fuel tank and make sure that after pouring fuel  the fuel cap has been  screwed on properly     Be careful not to spill fuel when refilling  Fuel vapour or spilled fuel may catch fire  In case of a  fuel spillage  make sure that the area is dry before starting the engine     KEEP FUEL OUT OF THE REACH OF CHILDREN       Petrol    Generators sets GESAN       OPERATION    Once the engine is running  your GESAN generator set is ready to provide you with the energy  you require     However  for your
15. oes not accelerate 1  Overload Vr id ECO    nier  2  Incorrect injection advance 2  Repair  3  Broken spring on regulator 3  Replace  4  Blocked fuel filter 4  Replace  5  Blocked vent on tank 5  Clean  6  Zip caught 6  Check and consult technician  7  Air in fuel circuit 7  Ventilate  Varying speed 1  Zip caught 2  Check and consult technician  2  High oil level 2  Check and adjust level  Black smoke 1  Air filter blocked 1  Replace  24     2  Check running hours and follow    Incomplete runninng in RES     indications to complete it  3  Worn down segments 3  Check segments and cylinder  Sleeve  4  Worn down cylinders 4  Check and correct  5  High oil level 5  Check and correct  The generator does not excite 1  Low engine speed 7           ack to normal value  2  Condensor damaged 2  Change condensor  3 Defective winding 3  Check resistance on windings  4  Diodes broken 4  Check and replace  5  Loss of remanence 5  Apply 220V to condensor  High tension on empty 1  High speed 1  Check revolutions and adjust  Low tension on empty 1  Reduced speed 1  Check revolutions and adjust  2 Damaged Diodes 2  Check and replace  3  Damaged windings 3  Check resistance on windings     OU empty  but talls 1  Reduced speed with load 1  Check revolutions and adjust  2  Load too high 2  Check and intervene where  necessary  3  Short circuit on diodes 3  Check and change  Tension unstable 1  Infrequent contacts 1  Check connections  2  Irregular rotation 2  Check uniformity f rotation  Noisy 1 
16. on the pole on  the upper part as shown in diagram fig 2     TRANSPORT    i       WARNING        Before carrying the generator ensure that the battery is disconnected  Drain the fuel tank before  carrying the generator set        Petrol    Generators sets GESAN       LONG TERM STORAGE    When the generator set is withdrawn from service for a prolonged period please bear in mind  the following instructions     a  Store the generator in a damp free and dust free environment     b  If the generator set is not to be used for more than six months  drain the engine oil and  remove the oil filter  Replace when the set is to be used again     c  Remove injectors and pour a small amount of oil in the cylinders through the cylinder orifices   d  Crank the engine manually  if possible  to distribute the oil in the engine   e  Disconnect the batteries     Your generator set will thus be ready for starting whenever you need to operate it        Petrol    Generators sets GESAN       MAINTENANCE    Therefore vital  to ensure long lasting service from your generator set  that you observe the  schedule provided and also consult the engine and alternator manuals     A  z  WARNING         The engine and exhaust pipe reach very high temperatures and can cause serious burns or set  some inflammable substances on fire  Let the engine cool down for at least 15 mins  before  undertaking maintenance       The use of NON ORIGINAL or equivalent parts may damage your generator set    MAINTENANCE SCHEDUL
17. ration  20 sec   Generator alarm signal delay  1 min  Pause between impulse duration  10 sec  Running failure alarm signal delay  3 sec  Generator contactor connection delay  3 sec   Max  battery charge current  2amp  Monitoring activation delay  10 sec   Max  hooter duration  2 min   Mains restored transfer back delay  1 min   Number of start up attempts  3  Idling duration  2 min   Relay contacts rating  8 amp          Petrol       Generators sets GESAN                   GENERATOR SET ORDERED                   3 1s F T RY                          FAIL TO START UP                GNERATORSETORERD               TRY  TO START UP    FAIL TO START UP    GENERATOR SET ORDERED  TO START UP                                           GENERATOR SET RUNNING       VOLTAGE GENERATOR       UJ                   DISCONNECT FROM MAINS FAIL TO START UP          CONNECT TO GENSET START UP FAILURE                   COME INTO OPERATION  gt  ALARMS SET OFF             RETURN VOLTAGE TO NETWORK             OPTICAL AND ACOUS TIC ALARMS       DISCONNECT FROM GENERATOR          CONNECTION ELECTRIC NETWORK                              STOP GENERATOR  lt              Flow chart for operation of an emergency automatic generator set       Petrol    Generators sets GESAN       LABELS    On your generator you will find the following labels                                         e  LABEL 1   UNDEFINED HAZARD   a SESAN  LABEL 2  CONNECTED 380  LABEL 3   EARTH   LABEL 4   ELECTRICAL HAZARD   LABEL 5  x READ C
18. re  Batteries give off explosive gases  keep sparks  flames and  cigarettes well away  Provide adequate ventilation when charging or using batteries in enclosed  space     Batteries contain sulphuric acid  electrolyte   Contact with the skin or eyes can cause severe  burning  Wear protective clothing and a protective mask       If electrolyte comes into contact with skin  wash with water       If electrolyte comes into contact with eyes  wash eyes with water for at least 15  minutes and seek medical assistance immediately     Electrolyte is poisonous  If you swallow it  drink large amounts of water or milk  and follow with  milk of magnesia or vegetable oil and seek medical assistance     Use only distilled water in batteries  Tap water will shorten battery life  If the battery is filled  above the maximum level the electrolyte will overflow causing corrosion of the engine or  adjacent parts  Clean away electrolyte which has been spilled     14  Used oil can cause skin cancer in cases of prolonged and frequent contact  Although this  is unlikely  washing your hands after contact with used motor oil is recommended     KEEP OUT OF THE REACH OF CHIDREN    Please refer also to the engine and alternator user s manual   For further information or enquiries please contact    GRUPOS ELECTROGENOS GESAN S A    Pol  gono Malpica  Alfind  n  c  Encina  n  8   50171 La Puebla de Alfind  n  Zaragoza     SPAIN  Phone  34 976 107 332 Fax  34 976 107 366       Petrol    Generators sets GESAN 
19. s running  They can  cause serious burns     Wait until the engine has cooled down before carrying out maintenance or storing it   8  The fuel used is highly inflammable and volatile      Ensure that the engine is not running when filling the fuel tank and that the premises are  sufficiently ventilated     Do not get near flames or sparks while filling the fuel tank    DO NOT SMOKE near the generator set    Keep the generator set on a firm  level surface  otherwise fuel may spill and catch light   Do not over fill the fuel tank  After filling  ensure the fuel cap is properly closed     Do not spill fuel when filling the tank  Fuel vapour or spilled fuel may catch light  If fuel is  spilled  ensure the area is dry before starting the engine        Petrol    Generators sets GESAN       9  Exhaust fumes from the engine are poisonous   Do not operate the generator set in a closed environment     If operating the set in an enclosed space  provide adequate ventilation and direct the exhaust  fumes out of the area     10  If the generator set operates in a place where damp and dust are unavoidable  it must be  dried and cleaned regularly     11  At the slightest abnormality  stop and disconnect the set  Locate and correct the fault  before starting up again     12  Regularly inspect all electrical cables  If damaged cables or hazardous connections are  found  stop the unit immediately and replace or correct the faulty cables before starting up  again     13  Handle batteries with ca
20. s will also be on        W Vac Hz                                     Petrol    Generators sets GESAN       OVERRIDE MAINS  AUTOMATIC MODE   Light off  Current is supplied by  generator   OVERRIDE GENERATOR  AUTOMATIC MODE   Light on  Generator will not    start on mains failure     Works as TEST WITH LOAD  but the load is not transferred to the generator  If the mains  should fail while in this mode  the load will automatically be transferred to the generator  The  test finishes when the controller is switched to any other mode     Works as AUTOMATIC by simulating a mains failure and transferring the load to the generator   When the controller is switched to any other position  and if mains is O K   the load will be  returned to mains     MANUAL  OFF RESET SERV  1 START 9 SERV  2 START  OFF RESET    Shuts down the generator and cancels all alarm signals  mains contactor closed   The  lamp lights up     SERV 1  START    The load is supplied by the mains  mains contactor closed  and the lamp lights up   The generator starts and runs manually  Alarm signals work automatically     TEST    SERV 2  START    Generator starts and runs manually  generator contactor closed   The lamp lights    up   Alarm signals work automatically     sro    iili  Emergency stop  If not switched to OFF the mains contactor closes and the lamp    lights up     The hooter sounds and the lamp lights up     ALARM SIGNALS     FAIL TO START EMERGENCY STOP GENERATOR FAIL failure running    The lamp lights up 
21. t  Amps  values indicated for each output socket        Petrol    Generators sets GESAN       COMMISSIONING    INSTALLATION    a  Place the machine on a firm  flat surface    b  Ifthe machine is to work outdoors  protect it against rain  Make sure the machine is running  in an environment where there is minimal damp and dust  Check that the exhaust is not  pointing at people    c  If the machine is to run in an enclosed space  install a pipe of sufficient diameter to  evacuate exhaust fumes outside  where they will not endanger people  Make sure that the  machine is ventilated sufficiently for the engine to run     d  Allow enough space for supervision  servicing and maintenance  We recommend that at  least 1 metre is left free around the machine     CONNECTIONS    Open the control panel and connect the apparatus to be used to the terminals  then lift the  circuit breaker     The terminals can also be connected to an external distribution box  to which the apparatus is  then connected     DURING OPERATION  Make sure that the maximum power consumption is within the values shown in this manual  in  order to avoid alternator breakdown     Check the fuel level from time to time to prevent the fuel circuit from emptying     STARTING UP       Petrol    Generators sets GESAN       AUTOMATIC STARTING WITH GECO    These generator sets feature a set mounted terminal box and a control panel which may be  mounted on the set or separately if required  These generator sets may run both man
22. ually or  automatically     1  Check that the switch on the control card is in the OFF position     2     3   4   9  6   7   8     9     Following the wiring diagram supplied  wire up the terminal box to the control panel   connecting both power cables and control cables     Check that the circuit breaker inside the control panel is disconnected   Check oil and radiator water levels  Fill if necessary    Check fuel level    Connect up the battery  first the positive terminal  then the negative terminal   Connect the mains and check that the voltage indicator light is on    Connect the circuit breaker or trip  lever up      Turn the switch on the control card to the desired position     STOPPING THE ENGINE    MANUALLY    Press button STOP of control card     AUTOMATICALLY    If the bridge between terminals 1 and 2 is opened  first the generator contactor disconnects and  the engine stops one minute later        Petrol    Generators sets GESAN       MANUAL START UP    m          WARNING       Check that nothing is connected to the generator set outputs       a  Open the fuel tap  1   Check the postion of idle cutoff where necessary    b  Forenines fitted with choke  pull the lever out    c  Turn the engine knob to ON   d  Pull the starter grip smoothly out until a certain resistance is felt and then pull out hard   e  Forengines with choke  push the lever in         For automatic start or start up via signal  the choke is automatic     ELECTRIC START             WARNING       a
    
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