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Operator Interface Panels & Automation Products

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1. Figure 35 5 9 PanelMate ePro 7585K 8 Series For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Sheet 1585 Dimensions PanelMate ePro Unit Dimensions in Inches mm Continued Operator Interface Panels amp Automation Products Application Information 0 22 Dia Hol 6 P d f Mg ZZ ANN x gal Slot 6 _ Figure 35 5 10 PanelMate 7585T 10 Series CA08104001E For more information visit www EatonElectrical com Operator Interface Panels amp Automation Products E T N Cutler Hammer 35 5 14 es Application Information June 2006 Sheet 1586 Dimensions PanelMate ePro Unit Dimensions in Inches mm Continued Figure 35 5 11 PanelMate ePro 7585K 10 Series For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Panels amp Automation Products 35 5 15 June 2006 Application Information Sheet 1587 Dimensions Flat Panel Unit Dimensions in Inches mm 13 11 E 333 0 4 12 99 330 0 LES d 192 85 6 Recommended Panel Cutout esa TT 48 8 14 41 N 366 0
2. 5 30 _ _ PanelMate ePro PS 134 6 15 0 Touchscreen 18 60 Unit Weight 18 Lbs 8 2 kg 472 4 _ 4 00 0 80 _ 101 6 20 3 Torque Requirements i 17 Inch Lb for 10 32 Nuts P 1 70 Note Allow cable clearance 43 2 on bottom and right side of unit 13 50 90 343 0 302 3 Optional 0 80 PCI Module Front View Side View 20 3 470 4 10 00 _ 390 119 4 254 0 99 1 090 16 80 0 90 0 50 22 9 426 7 22 9 B RR 027 zt 225 N e 57 2 13 00 le e le 330 2 t 0000000000000000000000 gt 6 75 000000000000000000000000000000000 00 000000000000000 000000000000000000 5 171 5 ae le o Recommended Panel Cutout 11 25 306 1 285 8 22 Dia Slot 4 Places 100000000008 i V v v v 1 0 55 163 1 53 140 2 43 41 4 17 01 38 9 61 7 432 1 6 93 176 0 11 68 296 7 16 18 411 0 18 06 458 7 Rear View Figure 35 5 18 PanelMate ePro PS Family 15 Inch Display Models 7685T 15x Torque Requirements 17 inch for 10 32 nuts Note This drawing is available in format on the Eaton Internet site www EatonElectrical com CA08104001E Ibs dwg For more information visit www EatonElectrical com Operator Interface Panels amp Automation Products Cutler Hammer 35 5 22 u
3. 200 Hz 0 15 mm 10 cycle 1 G System shock 15 peak acceleration 50 ms duration m Voltage 100 240 Vac m Backlight 50 000 hours typical life m Dimension H x W x D 11 46 x 14 41 x 1 92 inches 291 1 x 366 0 x 48 8 mm m Cutout x W 10 16 x 13 11 inches 258 1 mm x 333 0 mm m Weight 12 Ibs 5 5 kg 15 0 Inch Models W System ambient operating temperature 32 122 F 0 50 C System vibration 10 Hz 0 15 mm 10 cycle 1 G Product Selection E T N Cutler Hammer June 2006 Sheet 1560 W System shock 30 G peak acceleration 11 ms duration m Voltage 100 240 Vac m Backlight 50 000 hours typical life m Dimension H x W x D 13 23 x 17 48 x 2 10 inches 336 0 mm x 444 0 mm x 53 3 mm W Cutout H x W 11 77 x 15 94 inches 299 0 x 404 9 mm m Weight 14 Ibs 6 5 kg 17 0 Inch Models W System ambient operating temperature 32 122 F 0 50 C W System vibration 10 500 Hz W System shock 30 G peak acceleration 11 ms duration m Voltage 100 240 Vac Backlight 30 000 hours typical life W Dimension H x W x D 15 71 x 19 02 x 2 25 inches 399 0 x 483 1 x 57 2 mm Cutout x W 14 45 x 17 68 inches 367 0 x 449 1 mm m Weight 34 Ibs 15 4 kg Table 35 1 8 Flat Panel Displays with Touchscreens Description Catalog Number 12 1 Color TFT Display ELO Touchscreen Glass ac 7585DT 12 15 0 Color TFT Di
4. Blind Node No Display Models 7600x Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com Allen Bradley is a federally registered trademark of Rockwell National Electrical Code and NEC are registered trademarks Automation CompactFlash is a registered trademark of of the National Fire Protection Association Quincy Mass CompactFlash Association CFA ControlLogix is a trademark NEMA is the registered trademark and service mark of the of Rockwell Automation CSA is a registered trademark of National Electrical Manufacturers Association Omron is a the Canadian Standards Association Cutler Hammer is a ederally registered trademark of Omron Corporation federally registered trademark of Eaton Corporation Data Phoenix is a registered trademark of Phoenix of Chicago Highway is a registered trademark of Allen Bradley Com nc PROFIBUS is a registered trademark of PROFIBUS pany GE Fanuc is a federally registered trademark of GE nternational Reliance AutoMate is a registered trademark Industrial Systems General Electric is a federally registered of Rockwell Automation Inc Siemens is a federally regis trademark of General Electric Company GEnius is a tered trademark of Siemens AG Simatic is a registered registered trademark of GE Industrial Systems MicroLogix trademark of Siemens Energy amp Automation Inc Square is a trademark of Rockwell Automation Microsoft and D is a federally re
5. dc 7685ST 120D User Manual on CD ROM PanelMate ePro PS Classic Operator Interface 8 4 Color TFT Display Touchscreen Acrylic OPC dc User Manual on CD ROM 7685T 8C Blind Node No Display see Table 35 1 9 for Display Options OPC dc 7600C User Manual on CD ROM CA08104001E For more information visit www EatonElectrical com 35 1 8 Operator Interface Panels amp Automation Products PanelMate Operator Interface General Description PanelMate Flat Panel Displays PanelMate Flat Panel Displays TFT Flat Panel Display Product Description Three sizes of color TFT flat panel displays with touchscreens are available for use with the PanelMate ePro Blind Nodes Models are available in 12 1 15 0 and 17 0 inch sizes These displays are constructed to handle rugged environments and can be easily mounted in a cabinet or a kiosk Features m 12 1 inch SVGA 15 0 inch XGA and 17 0 inch SXGA Color TFT LCD displays 5 wire analog resistive ELO touchscreen Stainless steel open frame architecture m Aluminum front bezel W Strengthened glass protects the front panel from shock damage W Approved for use in Type 4 12 and IP65 installations when properly mounted in a correspondingly rated enclosure Standards and Certifications m CE m FCC Class A Technical Data 12 1 Inch Models System ambient operating temperature 32 122 F 0 50 C System vibration 10
6. 1219 2 Up to 2000 ft 609 6 for RS 485 connected to A B Channel 0 Recommended cable type size 22 gauge shielded pair Note See separate for Allen Bradley DH 485 Communications This network is an extension of RS 422 and is used for the distribution of data between multiple system components and peripherals over distances up to 4000 ft 1219 2 m This system will tolerate common mode voltage differ entials from 7 to 12 volts For more information refer to the EIA RS 485 Standard For more information visit www EatonElectrical com RS 485 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the CE mark required limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the intercon nected units at both ends The connec tor housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely ne
7. 96 BTU hour m 12 inch display models 32 watts 109 BTU hour m 15 inch display models 44 watts 150 BTU hour m Blind Node no display models 20 watts 68 BTU hour Current m 8 inch display models 1 3 amperes W 12 inch display models 1 5 amperes W 15 inch display models 2 0 amperes m Blind Node no display models 1 0 amperes Peak Inrush Current m 8 inch display models 7 0 amperes W 12 inch display models 7 0 amperes W 15 inch display models 8 0 amperes m Blind Node no display models 7 0 amperes Installation Rating W All ePro PS display models are approved for use in Type 4 4X 12 and IP65 installations when properly mounted in a correspondingly rated enclosure System Ambient Temperature PS EE and PS Classic models Operating 0 55 C 32 131 F 0 50 C 32 122 F with optional PCI adapter Non operating 25 70 13 158 F OD models Operating 0 60 32 140 F 0 50 C 32 122 F with optional adapter Non operating 25 70 C 13 158 F System Vibration m Operating 1 G from 5 500 Hz m Non operating 1 from 5 500 Hz System Shock W PS EE and PS Classic models Operating 30 G Non operating 30 m OD models Operating 100 G Non operating 100 G Relative Humidity Operating 20 95 non condensing m Non operating 20 95 non condensing For more information visit www Ea
8. E Modbus Ethernet Modbus ASCII Serial Modbus RTU Serial Modbus RTU Unsolicited CA08104001E For more information visit www EatonElectrical com 35 2 3 35 2 4 PanelMate Software General Description PanelMate Communications Also by using the OPC client server strategy and special hardware the PanelMate ePro and PanelMate PC Pro can connect to a variety of high speed networks Authorized con nectivity solutions are available from SST and Square D W SST ControlNet Interface Card and OPC Server 5136 CN ISA SST PROFIBUS DP Interface Card and OPC Server 5136 PBMS ISA m Square D Modbus Plus SA 85 Interface Card SA 85 300 ISA OPC server purchased separately see server in Table 35 2 4 Note For communications using Allen Bradley s Data Highway Plus protocol customers can purchase an ISA interface board from Eaton Cutler Hammer Catalog Number D712 DHP ISA The communication driver used with the board is provided with the PanelMate Configuration Software Dynamic Data Exchange DDE Using the Microsoft standard DDE interface PanelMate PC Pro data can be easily and efficiently shared with any other applications that support DDE such as Microsoft Microsoft Visual Basic and Visual PanelMate PC Pro s built in DDE connectivity provides simple integra tion with other applications for report generation recipe management mac
9. Highway Plus Accelerate On Interface Licensed under A B patented technology the interface provides a communication port for connecting directly to the user s choice of Allen Bradley PLC networks Remote I O Link Data Highway or Data Highway Plus Can be used simultaneously with PanelMate 1700 3000 and 5000 serial ports Table 35 3 1 Remote 1 0 Data Highway Data Highway Plus Description Catalog Number Accelerate On Interface Direct connect to Remote Link Data Highway or Data Highway Plus PanelMate Power Pro 1100 1700 1241 PanelMate Power Pro 3000 5000 1251 Note Includes royalty for license under Allen Bradley patented technology PanelMate ePro Data Highway Data Highway Plus Table 35 3 2 Data Highway Data Highway Plus Description Catalog Number ISA 1 Port PanelMate PC Adapter D712 DHP ISA Allen Bradley PLC Network Upload Download One time use diskette enables the PanelMate unit to upload and download PanelMate configurations to PCs via Allen Bradley PLC networks This Upload Download feature can be used to conduct the following operations without having to disconnect the PanelMate Unit from the PLC or open the enclosure to access the serial ports m Download configurations from a PC in a central location to PanelMate units on a network m Upload PanelMate configurations while units are monitoring and controlling to a PC for backup m Download new Pane
10. be able to source more than 5 amperes If used in a Class 1 Div 2 environment the external power supply must be appropriately rated Add Circuit Breakers Install circuit breakers Cutler Hammer Catalog Number WMS2C04 on both the supply and return paths between the PanelMate unit and the external power supply to protect against current swells on the return path The circuit breakers should be rated for 10 amperes 35 5 1 35 5 2 Application Information PanelMate Application Information Enclosure Overview The enclosure for the PanelMate unit must provide protection against condi tions that can shorten the unit s life or cause improper operation Protection from oil dust moisture corrosive vapors and other airborne contaminants Protection from ambient temperatures above or below unit specifications W Protection from electromagnetic interference Potential Problem Areas Enclosure is too small or PanelMate unit is not mounted in a vertical position for efficient convection cooling W Heat generating devices cause internal temperature to rise above the operator interface s ratings m Enclosure is mounted near devices generating high levels of magnetic or electrical interference W Free air space is not present around the outside of the enclosure This arrangement prevents the enclo sure s metal panels from dissipating internal heat Enclosure Rating The front panels of PanelMate units
11. between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 13 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number 9 Pin Modbus MB21 Micro PLC RJ 45 Modbus Cable MB22 CA08104001E Cutler Hammer June 2006 Operator Interface Panels amp Automation Products Connectivity Utilities Interfaces amp Cables 35 3 3 Sheet 1569 PanelMate Communication Utilities and Connectivity Omron Connectivity Omron Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 14 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Simatic TI Connectivity Simatic TI Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC commu
12. m Route Category 2 cables at least 3 ft 9 m from 480 Vac power lines m Route Category 2 cables at least 5 ft 1 5 m from high voltage enclosures m f a Category 2 cable must cross Category 1 cables it should cross at a right angle m f Category 2 cable is enclosed in metal conduit or a metal raceway electrical continuity must be main tained along the entire length of the conduit raceway installation including entry into the enclosure 35 5 7 Operator Interface Panels amp Automation Products Cutler Hammer Application Information June 2008 Sheet 1580 35 5 8 Dimensions PanelMate Unit Dimensions in Inches mm 4 91 124 71 124 71 3 26 i 338 T 0 9 2 9 e 0 63 17 27 1727 4 69 9 38 119 13 161 54 Optional High Speed Interface Figure 35 5 2 PanelMate Pro LT 1100 and PanelMate Power Pro 1700 Touchscreen 12 00 304 80 POS nun geo CASES 50 139 70 Figure 35 5 3 PanelMate Pro LT 1100 and PanelMate Power Pro 1700 TouchPanel Keyboard For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Panels amp Automation Products June 2006 Application Information Sheet 1581 Dimensions PanelMate Unit Dimensions in Inches mm Continued A 4 S def et AM Figure 35 5 5
13. provide a Type 4 or Type 12 rating when mounted in a correspondingly rated enclosure Some PanelMate models are also rated for Type 4X installations Make sure the enclosure you choose will meet or exceed your application s Type rating requirement Enclosure Construction Eaton recommends an enclosure constructed of cold rolled steel This Operator Interface Panels amp Automation Products Careful enclosure sizing is important for proper heat dissipation and easy installation and maintenance For effi cient convection cooling free space is needed around the PanelMate unit and the unit should be mounted in a verti cal position Convection cooling draws a vertical column of air upward over internal circuitry through the vents in the unit In all installations the cooling air must not exceed the maximum specified ambient temperature This determination must be made for the maximum expected plant tempera ture maximum temperature of the air surrounding the enclosure m Maintain recommended free space above and below the PanelMate unit see Table 35 5 1 W Avoid mounting other heat generat ing equipment near the PanelMate unit If no other location is available mount the equipment beside or behind the PanelMate unit If side rear space is not available it is pref erable to mount the other equip ment above rather than below the PanelMate unit Be sure to maintain the recommended free space area between the Pa
14. the system susceptible to high frequency interfer ence If the systems will not operate properly due to high frequency inter ference and grounding the cable shield at both ends is ineffective then total isolation must be considered or elimi nate ground potentials in your plant RS 422 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the CE mark required limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the intercon nected units at both ends The connec tor housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length CA08104001E Operator Interface Panels amp Automation Products Application Information Communication Interface Application Short or Lon
15. with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 16 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number Siemens RS 232 5121 Siemens 57 HMI Cable 122 CA08104001E Square D Connectivity Square D Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 18 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number PLC Processor Cable SD21A NIM Network Interface Module Cable SD22A For more information visit www EatonElectrical com 353 4 Operator Interface Panels amp Automation Products E T N Cutler Hammer June 2006 Sheet 1570 This page intentionally left blank For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Accessories Sheet 1571 PanelMate Accessories Transfer Serial Cable One 15 foot 4 6 m RS 232 cable with DB9 connectors on each end for upload download between standard serial PC communication port and PanelMate serial port T
16. 00 304 8 x 304 8 x 152 4 14 4 C 2 00 x 14 00 x 6 00 304 8 x 355 6 x 152 4 12 8 C 1700 with Keypad or Touchscreen 16 00 x 16 00 x 4 00 406 4 x 406 4 x 101 6 10 8 C 6 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 9 3 C 20 00 x 16 00 x 6 00 508 0 x 406 4 x 152 4 7 7 1700 with Touchscreen 2 00 x 12 00 x 6 00 304 8 x 304 8 x 152 4 14 4 C 2 00 x 14 00 x 6 00 304 8 x 355 6 x 152 4 12 8 C All 3000 24 Vdc 24 00 x 20 00 x 6 00 609 6 x 508 8 x 152 4 6 7 C 24 00 x 24 00 x 6 00 609 6 x 609 6 x 152 4 5 3 C All 3000 120 Vac 24 00 x 20 00 x 8 00 609 6 x 508 8 x 203 2 7 26 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 6 7 C 5000 with Keypad 24 Vdc 30 00 x 24 00 x 8 00 762 0 x 609 6 x 203 2 4 2 30 00 x 24 00 x 10 00 762 0 x 609 6 x 254 0 3 6 C 5000 with Keypad 120 Vac 30 00 x 24 00 x 8 00 762 0 x 609 6 x 203 2 6 0 C 30 00 x 24 00 x 10 00 762 0 x 609 6 x 254 0 5 6 5000 with Touchscreen 24 Vdc 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 5 3 C 24 00 x 24 00 x 10 00 609 6 x 609 6 x 254 0 4 8 C 24 00 x 30 00 x 8 00 609 6 x 762 0 x 203 2 4 2 5000 with Touchscreen 120 Vac 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 7 2 24 00 24 00 10 00 609 6 609 6 254 0 6 7 24 00 30 00 8 00 609 6 762 0 203 2 6 1 16 00 x 16 00 x 8 00 406 4 x 406 4 x 203 2 13 0 C 20 00 x 16 00 x 8 00 508 0 x 406 4 x 203 2 11 0 C 20 00 x 16 00 x 10 00 508 0 x 406 4 x 254 0 9 5 C 20
17. 00 x 20 00 x 10 00 508 0 x 508 0 x 254 0 7 5 C 24 00 x 20 00 x 10 00 609 6 x 508 0 x 254 0 6 0 C 24 00 x 24 00 x 10 00 609 6 x 609 6 x 254 0 6 0 C ePro ES 6 Inch 10 00 x 10 00 x 4 00 254 0 x 254 0 x 101 6 17 0 C 12 00 x 12 00 x 4 00 304 8 x 304 8 x 101 6 11 0 C 12 00 x 12 00 x 6 00 304 8 x 304 8 x 152 4 8 5 C 12 00 x 16 00 x 6 00 304 8 x 406 4 x 152 4 8 0 C 16 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 70 C ePro PS 8 Inch 16 00 x 20 00 x 6 00 406 4 x 508 0 x 152 4 10 5 C 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 8 0 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 7409 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 5 5 12 1 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 9 0 C 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 8 0 C 20 00 x 20 00 x 8 00 508 0 x 508 0 x 203 2 8 0 C 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 70 C ePro PS 15 Inch 20 00 24 00 x 6 00 508 0 x 609 6 x 152 4 11 0 C 20 00 x 20 00 x 8 00 508 0 x 508 0 x 203 2 11 0 C 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 9 0 24 00 24 00 8 00 609 6 609 6 203 2 8 0 PS Blind Node 16 00 x 20 00 x 4 00 406 4 x 508 0 x 101 6 9 0 C 16 00 x 20 00 x 6 00 406 4 x 508 0 x 152 4 7 0 C 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 55 C 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 5 0 C For more information visit www EatonElectrical com 35 5 4 Application Information Com
18. 2000 26xx 27xx Touchpanel to PM 11xxK 17xxK 1527TP 75xxK 8 Touchpanel Plate PM 2000 26xx 27xx Touchscreen to PM 11xxT 17xxT 1527TS 75xxT 8 76xxT 8 Touchscreen Plate PM 2000 Compact 24 25 Touchpanel to PM 11xxT 1524TPTS 17xxT 75xxT 8 76xxT 8 Touchscreen Plate PM 2000 26xx 27xx Touchpanel to PM 11xxT 17xxT 1527TPTS 75xxT 8 76xxT 8 Touchscreen Plate PM 1000 to PM ePro ES 6 Plate APPM1ES6 PM 4000 45xx 5000 55xx 57xx Touchpanel to PM APPS12A ePro PS 12 Inch Plate PM 4000 45xx 5000 55xx 57xx Touchpanel to 15 inch APFP15A Flat Panel Display 7585DT 15 Plate Cutting is required to make the cutout wider drilling is required for new stud holes For touchpanel units see Table 35 4 5 if cutting and drilling is not an option CA08104001E Clear Protective Overlay Kit 5 overlays kit for use with 55CP PanelMate Power Pro 5000 All Models Anti Glare Overlay Kit 5 overlays kit for use with 12 inch AG 12 PanelMate ePro PS models and Displays 7585DT 12 Anti Glare Overlay Kit 5 overlays kit for use with 15 inch AG 15 PanelMate ePro PS models and Displays 7585DT 15 Anti Glare Overlay Kit 5 overlays kit for use with 17 inch AG 17 Displays 7585DT 17 PanelMate Pro LT 1100 Tags The PanelMate Pro LT 1100 I O Reference Point Expansion is an upgrade kit that includes a hardware key and download software The upgrades are provided o
19. 3 000000000000000 1 97 50 0 sd ex e fex 0 35 9 23 8 9 234 4 0 64 16 3 Rear View 0 60 3 90 15 2 99 1 EN 6 40 162 6 000000000000000000000 000000000000000000000 000000000000000000000 Side View PanelMate ePro PS 8 4 Touchscreen Unit Weight 7 Lbs 3 2 kg Torque Requirements 5 Inch Lb for 6 32 Nuts Note Allow cable clearance on bottom and right side of unit 4 e dem Recommended Panel Cutout 187 Dia Hole 10 Places 1 75 44 5 5 ae 1 44 64 36 6 16 3 i i 9 38 238 3 Figure 35 5 16 PanelMate ePro PS Family 8 Inch Display Models 7685T 8x Torque Requirements 5 inch Ibs for 6 32 nuts Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com CA08104001E For more information visit www EatonElectrical com Operator Interface Panels amp Automation Products Cutler Hammer 35 5 20 MERC Application Information dune sone Sheet 1592 Dimensions PanelMate ePro PS Unit Dimensions in Inches mm 0 80 PanelMate ePro PS 15 90 20 3 12 1 Touchscreen E 0 80 Unit Weight 14 Lbs 6 4 kg
20. 4 fr 11 46 291 1 Y Figure 35 5 12 Flat Panel 7585DT 12 CA08104001E For more information visit www EatonElectrical com 35 5 16 Operator Interface Panels amp Automation Products Application Information Dimensions Flat Panel Unit Dimensions in Inches mm Continued E T N Cutler Hammer June 2006 Sheet 1588 15 83 402 1 co 1 3 56 2 10 90 4 53 3 i 17 48 444 0 4 13 23 336 0 C 2 x 15 94 404 9 Recommended Panel Cutout 11 77 299 0 11 65 296 0 Figure 35 5 13 Flat Panel 7585DT 15 For more information visit www EatonElectrical com CA08104001E Cutler Hammer Operator Interface Panels amp Automation Products 35 5 17 June 2006 Application Information Sheet 1589 Dimensions Flat Panel Unit Dimensions in Inches mm Continued le 17 68 449 1 ry 17 56 T Recommended Panel Cutout 446 0 14 45 367 0 FO 2 95 3 71 94 2 zx 57 2 4 4 15 71 m 14 33 H 364 0 T 1 19 02 483 1 Figure 35 5 14 Flat Panel 7585DT 17 CA08104001E For more information visit www EatonElectrical com Operator Interface Pan
21. 403 9 20 3 4 ff N Y Torque Requirements i 4 15 Inch Lb for 10 32 Nuts 7 70 Note Allow cable clearance 195 6 on bottom and right 11 60 9 90 side of unit 294 6 251 5 E Optional PCI Module Y 9 i Front View Side View 65 _ 3 30 10 00 2 60 83 8 25 4 66 0 0 90 14 10 0 90 0 50 22 9 358 1 22 9 22 Dia Hole 12 7 10 Places FO 175 4 e 2 2 11 07 44 5 M 281 2 1 5 79 147 1 10 12 e Recommended Panel Cutout 9 82 257 0 249 4 22 Dia Slot 1 03 4 Places 120 2 nonoooanooooon0 gt 0000000000000 o t Y a V V V 1 055 e 117 14 0 29 7 _ 1 97 14 34 50 0 364 2 0 i514 mud 151 6 9 97 253 2 13 97 354 8 15 39 390 9 Rear View Figure 35 5 17 PanelMate ePro PS Family 12 Inch Display Models 7685T 12x Torque Requirements 15 inch 16 for 10 32 nuts Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com For more information visit www EatonElectrical com CA08104001E Cutler Hammer June 2006 Sheet 1593 Application Information Dimensions PanelMate ePro PS Unit Dimensions in Inches mm Operator Interface Panels amp Automation Products 35 5 21
22. 5 5 1 Enclosure Infortmstial viaa pado pex RR RR Ea Rp pod 35 5 2 Communication Interface 2 ossi d x eR EVER XXE REREE ET de 35 5 4 PanelMate Unit Dimensions gaa RE AERA E 35 5 8 PanelMate ePro Unit 51 5 35 5 12 Flat Panel Unit DIMBNSIONS ro xad RET AS AA 35 5 15 PanelMate ePro ES Unit lt 35 5 18 PanelMate ePro PS Unit 35 5 19 Specifications See Eaton s Cutler Hammer Product Specification Guide on enclosed CD ROM 1995 CSI Format cese x ERR ATE Section 16902 2004 CSI Format seco x ee ee need Section 26 29 05 PanelMate Operator Interface CA08104001E For more information visit www EatonElectrical com 35 0 2 PanelMate Product Description PanelMate Product Description Machine builders and manufacturing system designers increasingly recog nize the benefits of using electronic operator interface devices to replace pushbuttons lights gauges and other traditional hardwired devices Most choose dedicated operator inter face systems because they are easy to use fully integrated and cost effective PanelMate The Industry Standard PanelMate units are flexible expand able cost effective alternatives to tra ditional operator control panels A single PanelMate unit easily replaces pa
23. 700 Product Description The PanelMate Power Pro 1700 is available with a 7 4 inch grayscale LCD 7 7 inch color Dual Scan DSTN or 8 4 inch color TFT display with full VGA resolution and 256 shades colors Models are available with either touchscreen acrylic or touchpanel for operator input and can be mounted in a 4 inch deep enclosure The PanelMate Power Pro models require 24 Vdc power input Product Selection Table 35 1 2 PanelMate Power Pro 1700 Operator Stations Description Catalog Number 7 4 Inch Grayscale LCD Display Touchpanel 1755K Touchscreen 1755T 7 7 Inch Color DSTN Display Touchpanel 1775K Touchscreen 1775T 8 4 Inch Color TFT Display Touchpanel 1785K Touchscreen 1785T For more information visit www EatonElectrical com E T N Cutler Hammer June 2006 Sheet 1554 PanelMate Power Pro 3000 Product Description The PanelMate Power Pro 3000 is available with a 10 4 inch color TFT display with full VGA resolution and 256 colors Models are available with either touchscreen glass or acrylic or touchpanel for operator input and with painted steel or stainless steel front panels These units can be mounted in a 5 inch deep enclosure The PanelMate Power Pro models require 24 Vdc power input Product Selection Table 35 1 3 PanelMate Power Pro 3000 Operator Stations Description Catalog Number 10 4 Inch Color TFT Display Touchpanel Painted Steel 3985K Touchpanel Stai
24. 8 BTU hr 23 W 78 BTU hr 23 W 40 Color Dual Scan 2 00 50 8 Minimum 4 00 101 6 Minimum will help guard your unit against elec tromagnetic interference as well as provide proper structural support and good heat dissipation 3000 Series 50 C Color 102 BTU hr 30 W at 24 50 C Color TFT 119 BTU hr 35 W at 120 Vac 5000 Series 50 102 BTU hr 30 W at 24 Vdc 50 137 BTU hr 40 W at 120 Vac Enclosure Sizing and ePro 50 C 116 BTU hr 34 W at 24 Unit Positioning ePro ES 50 C 6 Inch 52 BTU hr 15 W ePro PS EE 55 C 8 Inch 96 BTU hr 28 W 6 00 152 4 Minimum 6 00 152 4 Minimum 6 00 152 4 Minimum 6 00 152 4 Minimum 4 00 101 6 Minimum 2 00 50 8 Minimum 4 00 101 6 Minimum PS Classic 12 Inch 109 BTU hr 32 W 15 Inch 150 BTU hr 44 W BN 68 BTU hr 20 W ePro PS OD 60 C 12 Inch 109 BTU hr 32 W 4 00 101 6 Minimum 3000 Series Color TFT and 5000 Series units are available in 24 Vdc and 120 Vac versions 50 with optional PCI adapter attached PanelMate in Enclosure For more information visit www EatonElectrical com CA08104001E Cutler Hammer June 2006 Sheet 1575 Enclosure Size vs Average Internal Temperature Rise Table 35 5 2 makes the following assumptions Enclosure is fabricated from cold rolled steel All sides of the enclosure are not in
25. DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 5 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 and ePro Description Catalog Number 1785 KE 1771 KC KD KE KF KG AB21 AB 1747 AIC for SLC 500 DH 485 INTFC AB23A AB SLC 500 Direct 6 ft 1 8 m Cable AB24A AB SLC503 504 RS 232 Channel 0 AB25 AB PLC5 RS 232 Channel 0 DF1 AB26 AB PLC5 RS 422 Channel 0 DF1 Cable AB27A AB 1747 AIC for SLC 500 CPU Connector J1 AB28A AB MicroLogix Adapter Cable 1 ft 3 m DB9F to DB9M AB29 Eaton s Cutler Hammer Connectivity Cutler Hammer Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Table 35 3 6 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 ePro Description Catalog Number Cutler Hammer D200 Cable for use with 1100 1700 CH21A 3000 or 5000 only Cutler Hammer D50 D150 D300 D320 RS 485 Cable CH22A for use with 1100 1700 3000 or 5000 only Cutler Hammer D50 D320 D32LT RS 232 Cable for use CH23 with ePro and PMPC RT only requires D50CPM485 For more information visit www EatonElectrical com E T N Cutler Hammer June 2006 353 2 Operator Interfa
26. E T N Cutler Hammer Operator Interface Panels amp Automation Products June 2006 Sheet 1551 35 0 1 Contents Operator Interface Panels amp Automation Products Product Family Overview te ae misled 35 0 2 PanelMate Technology 35 0 2 Hou OE otk aan ae dictan v Doe 35 0 2 PanelMate Operator Interface PanelMate Power Pro 35 1 1 PanelMate Power Pro LT 1100 1700 3000 and 5000 35 1 2 SFI 35 1 3 ES 35 1 4 PanelMate ePre sed ss 35 1 5 PanelMate Flat Panel Displays 35 1 8 PO cue zx Raga pole FERRE ERG dde rd anaes 35 1 9 PanelMate Software PanelMate Configuration Software 35 2 1 Pro Software E Pune eed aad 35 2 2 PanelMate Communications sanus key Ren Re RR RC RR d 35 2 3 Connectivity Utilities Interfaces amp Cables Communication Utilities and Connectivity 35 3 1 2d unu duod ond QUE RR do i Rod a o p bd de D E Rr ad d 35 4 1 Application Information General Application Information 3
27. Network m Modicon Modbus Plus PanelMate configuration software pack ages PMPROSW and PMPROSWSL include a PanelMate 1100 1700 3000 5000 0518 Transfer Serial Cable Table 35 2 1 Windows Configuration Software for PanelMate Power Pro PanelMate PC Pro and PanelMate ePro Siemens S5 Series 3964R Protocol Description Catalog Number PanelMate Power Pro Windows Configuration Software and Manuals with Com PHPROSW munication Software Interfaces for all major PLCs and High Speed Industrial Networks on CD ROM with Tag and Expression Management and Symbol Factory Clipart PMPROSW includes transfer serial cable for PM 1700 3000 5000 0518 PMPROSW includes electronic copies of manuals in PDF format Seat license 1 user Site License See PMPROSW for all users at 1 site location PMPROSWSL PanelMate Power Pro Upgrade from previous PanelMate Power Series Software PMPROSWUP to PanelMate Power Pro software version on CD ROM Requires earlier version of PanelMate Power Series software for installation PanelMate Power Pro Software Upgrade Site License Requires previous installation of PanelMate Power Pro Software Site License PMPROSWSL On CD ROM PMPROSWSLUP Automation Update Service Membership purchases of PanelMate Power Pro software qualify you for product announce ments and free service releases from the Automation Update Service when you register usin
28. Note Low signal level conductors Cate gory 2 have a low tolerance for induced electrical noise Electrical noise can cause a wide range of communications problems resulting in slow or error prone PanelMate operation Be certain to follow all of the installation recommendations for the com munication option you choose Also be sure to follow good wiring placement prac tices as outlined in Cable Segregation and Placement Operator Interface Panels amp Automation Products Communication Interface Options RS 232 Communications Recommended distance Q Up to 50 feet 15 2 m m Recommended cable type size 24 gauge shielded pair RS 232 Grounding Recommendations Grounding of the communication cable shield at both ends will provide the most immunity to high frequency electrical interference However the introduction of low frequency interfer ence by high ground currents in the shield may require grounding only one end Should this approach result in unacceptable high frequency interfer ence then an RS 422 interface should be considered For RS 232 communi cations the maximum rated input volt age at the PanelMate unit s serial port is 30 to 30 volts RS 232 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted
29. Overall Dimensions H x W x D m 5 82 x 7 68 x 1 57 in 147 8 x 195 1 x 40 0 mm Cutout Dimensions H x W 5 55 x 7 40 in 141 0 x 188 0 mm Weight m 1 7 lbs 0 80 kg Product Selection Table 35 1 6 PanelMate ePro ES Operator Interface 74xx Series Description Catalog Number 5 7 Color STN Display 74751 6 Touchscreen User Manual on CD ROM CA08104001E Cutler Hammer June 2006 Sheet 1557 PanelMate ePro PS PanelMate ePro PS Product Description The PanelMate ePro PS family is made up of high performance yet cost effective operator interface products The ePro PS family carries on the PanelMate tra dition of performance in balance with ease of use The ePro PS family sets the standard for hybrid systems by combining the flexibility of Microsoft s Windows XP Embedded operating with the stability and reliability achieved through the solid state hard ware design and exclusive Protect Mode that provides protection for the operating system and software The ePro PS family provides the per formance and flexibility of PC based operator interfaces without the associ ated complexity of a PC on the plant floor With integrated high speed Ethernet serial ports USB ports removable CompactFlash PCMCIA and an optional PCI expansion adapter the ePro PS models can be adapted for a wide variety of user requirements The ePro PS family of products are co
30. PanelMate Power Pro 3000 TouchPanel Keyboard CA08104001E For more information visit www EatonElectrical com 355 10 Operator Interface Panels amp Automation Products E T N Cutler Hammer Application Information Dimensions PanelMate Unit Dimensions in Inches mm Continued June 2006 Sheet 1582 15 00 381 00 44 45 1 75 6 37 44 45 161 80 Le Optional h Sj 4 103 38 Interface Figure 35 5 6 PanelMate Power Pro 5000 Touchscreen 19 00 482 60 Figure 35 5 7 PanelMate Power Pro 5000 TouchPanel Keyboard For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer EN June 2006 Application Information Sheet 1583 Operator Interface Panels amp Automation Products Dimensions PanelMate Unit Dimensions in Inches mm Continued 5 Minimum 9 75 247 65 Maximum 27 00 625 60 7 3 0 23 IN M 22 Dia Hole 28 70 NU Em db SE TNT vb Cutout Optional High Speed latorfaco Figure 35 5 8 PanelMate Power Pro 5000 TouchPanel Keyboard Split Architecture CA08104001E For more information visit www EatonElectrical com Operator Interface Panels amp Automation Products E T N Cutler Hammer 35 5 12 Application Information June 2006 Sheet 1584 Dimensions PanelMate ePro Unit Dimensions in Inches mm Continued
31. SXGA 1280 x 1024 UXGA 1600 x 1200 Colors 16 Million colors SXGA and UXGA 65K colors Operator Entry W Touchscreen interface with resistive technology for gloved hand operation W Pop up on screen alphanumeric keypad support Hardware Mounting Single piece design for easy panel mounting except 7600 Powerful 01 Capabilities Supports ePro Canvas controls m Built in two touch control Full math and logic expressions Communications and 1 0 Capabilities One integrated Ethernet port 10 100Base T W Two serial ports one RS 232 one RS 232 422 485 optically isolated W Four USB ports two V1 1 two V2 0 m One CompactFlash memory card slot Two PCMCIA Type II slots or one Type Ill m Support for optional PCI adapter 12 15 inch Blind Node models m Built in OPC Client Server with sup port for over 50 OPC drivers for both Ethernet and serial connectivity W One video output port Protect Mode m This unique and exclusive feature safeguards the integrity of operating system files and data files by pre venting unauthorized alterations and corruption caused by viruses or unexpected power disruptions Technical Data Voltage m 24 Vdc Power Consumption m 8 inch display models 28 watts m 12 inch display models 32 watts m 15 inch display models 44 watts m Blind Node no display models 20 watts Heat Output m 8 inch display models 28 watts
32. Serial KEPSI5 Kepware OPC Server for Contrex M Series KEPCTM Kepware OPC Server for Simatic 505 Ethernet KEPS5E Kepware OPC Server for Eaton s Cutler Hammer KEPCHD Kepware OPC Servers for SIXNET KEPSXN products BEtherTRAK I O UDR Kepware OPC Server for DDE Client Driver KEPDDE Kepware for Square D SY MAX KEPSOD Kepware OPC Server for Fuji Flex KEPFUJ Kepware OPC Servers for Thermo Westronics KEPTHWSUITE Kepware OPC Servers for GE Fanuc KEPGESUITE E Ethernet Serial Data Kepware OPC Server for KEPTIW Kepware OPC Server for GE Fanuc Focas1 Ethernet KEPGFO E cr tor Toshiba BETIS BUSCO E UNE Honeywell KEPHYW Kepware OPC Server for Telemecanique Uni Telway KEPTEL Kapware OPC Server for Idet KEPIDE Kepware OPC Server for Toyopuc PC2 Serial KEPTPS Kepware OPC Server for Intelligent Actuator KEPIAS Kepware OPC Server for Toyopuc PC3 PC2 Ethernet KEPTP3 Super SEL Kepware OPC Server for WAGO Ethernet KEPWGE Kepware OPC Server for IO Tech PointScan 100 KEPIOT Kepware OPC Server for Yaskawa Memobus Plus KEPYSK Kepware OPC Server for Mitsubishi Ethernet KEPMAE Kepware OPC Server for Yaskawa MP Ethernet KEPYSE Kepware OPC Server for Mitsubishi A Series KEPMTA Kepware OPC Servers for Yokogawa KEPYOKSUITE Kepware OPC Server for Mitsubishi FX KEPMFX ede Oo Serial DX Ethernet Kepware OPC Server for Mitsubishi FX Net KEPMFN Kepware OPC Servers for Modicon KEPMODSUITE E Modbus Plus requires SA 85 card from Square D
33. a in Panel Mate from other PC applications because PanelMate PC Pro is open Bring data from the plant level down to PanelMate or feed data from PanelMate PC Pro to other information systems in the plant m PanelMate PC Pro adheres to Windows standards and is 10096 Windows compatible allowing you to use the extensive networking capabilities of Windows NT W Use of an open hardware software platform allows the customer to precisely meet their ever changing needs with easy processor or capacity upgrades using off the shelf hard ware Supplemental functionality can be added using off the shelf software allowing the user to incor porate control operator interface analysis reporting communications etc into one workstation W Use an efficient Dynamic Link Library DLL interface to connect the tried and true PanelMate operator interface with Steeplechase s popular Visual Logic Controller soft logic PC control package m PanelMate PC Pro has the same functionality as the PanelMate Power Pro and is fully compatible with applications created for Panel Mate Power Series PanelMate Power Pro products Any Power Series Power Pro application will run on PanelMate PC Pro Note When purchasing a PanelMate ePro Operator Interface PanelMate PC Pro Software is already integrated and ready to run Product Selection Table 35 1 9 PanelMate PC Pro Runtime Hardware Key and License Description Catalog Number Runtime Ha
34. able 35 4 1 Transfer Serial Cable Description Catalog Number PanelMate 1100 1700 3000 5000 Additional 0518 Included in configuration software package PMPROSW and PMPROSWSL Converter Connectors Connectors that convert a 9 pin D Shell connector to a RJ11 phone jack style connector Table 35 4 2 Converter Connectors Description Catalog Number RS 232 DB9 RJ11 M converter converts DB9 M 0820 RJ11 Ideal for converting PMPP 1700 cables for use with PMPS 1500 RS 232 RJ11 F DB9 M converter converts RJ11 M 0821 to DB9 M Ideal for converting PMPS 1500 cables for use with PMPP 1700 Table 35 4 3 Storage Modules for PanelMate 1100 1700 3000 5000 Description Catalog Number Configuration Storage Module 0614 Memory unit that allows transfer of one configuration to or from the target PanelMate unit Operator Interface Panels amp Automation Products Table 35 4 5 Adapter Collars Raises front of PanelMate 1 00 Inch 25 4 mm from the Mounting Surface 35 4 1 Description Catalog Number PM 2000 Compact 24 Touchpanel to PM 11 1524TPCOLLAR 17xxK 75xxK 8 Touchpanel Collar For Type 12 installations only PM 2000 26xx 27xx Touchpanel to PM 11xxK 1527TPCOLLAR 17xxK 75xxK 8 Touchpanel Collar For Type 12 installations only PanelMate Overlay Kits The overlay kits a
35. and Trend Archiving features see Cat 76DA m Support for the optional Recipe Management features see Cat 76RM Hardware Requirements Minimum recommended hardware requirements for ePro Software Suite and KEPServer ePro installation m Microprocessor Pentium 800 MHz m Hard disk space 100 MB m Memory 256 MB m Standard I O port Ethernet optional for file transfers Note File transfers can be done via Ethernet or a CompactFlash reader writer Only one method is required at minimum m Drive CD ROM drive for SW installation CompactFlash reader optional for file transfers Note File transfers can be done via Ethernet or a CompactFlash reader writer Only one method is required at minimum m Input devices Keyboard mouse or compatible pointing device m Video X6A 1024 x 768 W Operating system Microsoft Windows SP1 or later or Windows 2000 SP3 or later Description Catalog Number Includes ePro Canvas software for developing applications Runtime software for CANVAS the PanelMate ePro ES and PS and supporting OPC servers drivers Single User License On CD ROM Development software requires Windows 2000 or Windows XP Operating System Includes ePro Canvas Professional software for developing applications Runtime CANVASPRO software for the PanelMate ePro ES and PS Series and supporting OPC servers drivers Single Us
36. ate Power Pro configurations to ePro Canvas applica tions Since the PanelMate ePro PS Classic Ol supports the PanelMate Power Pro and PanelMate ePro PS Runtime software the user can utilize the PanelMate ePro PS Runtime soft ware if and when they are ready The ePro PS Classic Ol is based on the PanelMate ePro PS hardware models with the addition of software and licenses that allow users to run the PanelMate Power Pro Runtime software in addition to the three application kits Document Viewer Headline Manager and Recipe Manager The ePro PS Classic Ol can be thought of as a combination of the PanelMate ePro PS and the PanelMate ePro with the XE without Trend Viewer and the OPC options One difference is in the area of drivers the ePro PS Classic Ol running PanelMate Power Pro configurations does not support native non OPC communication drivers but does support up to three OPC drivers simultaneously For more information visit www EatonElectrical com Applications Whether replacing hardwired pilot devices and pushbuttons or providing machine control and even SCADA functions the ePro PS family of products will fit from both a form and functional standpoint In monitoring and diag nostic applications as well as operator controls for critical start stop ramp job and set point adjustment the Panel Mate ePro PS products offer a reliable and safe interface for a wide range of industrial applications such as W Discre
37. ce Panels amp Automation Products Connectivity Utilities Interfaces amp Cables PanelMate Communication Utilities and Connectivity DeviceNet Connectivity The PanelMate DeviceNet implementation features the ability to monitor status from other slave devices without the need for active involvement from the master device When installed on DeviceNet PanelMate can update its screens with data from the slave devices or from the PC It can also input control pushbutton operations or numeric informa tion to the PC These capabilities permit PanelMate units to function as complete control and monitoring stations on DeviceNet Table 35 3 7 DeviceNet Interface Description Catalog Number For all PanelMate Power Pro 1100 1700 3000 5000 1245DN General Electric Connectivity GE Fanuc GEnius 1 0 Interface to GE PLCs This interface provides a communication port for connection to GE Series 6 and Series 90 PLCs over the GEnius I O Network Table 35 3 8 GEnius 1 0 Interface Description Catalog Number GEnius I O Interface For all PanelMate Power Pro 1100 1700 3000 5000 1243 General Electric Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or e Pro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port us
38. cessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 uf capacitor at the other end to the chas sis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both
39. ctors Even when protected by conduit noise can interfere with your communication lines and networks Therefore it is important to segregate conductors according to their type Category Description Examples Category 1 High Power Conductors These conductors can cause electrical noise in Category 2 conductors when in close proximity Are more tolerant of electrical noise than Category 2 Reference NEC article 725 Class I Reference IEEE level 3 and 4 ac power lines High Power Digital ac and de Lines Typically these conductors are used to connect hard contact switches relays solenoids motors generators and arc welders Category 2 Low Signal Level Conductors These conductors are less tolerant of electrical noise how ever they cause less noise in adjacent conductors Reference NEC Article 725 Class 2 Class 3 Reference IEEE level 1 and level 2 Communication cables Ethernet PLC networks etc Low Power Digital ac and dc I O Lines Typically these conductors are used to connect PLCs and related modules with PanelMate operator stations Cable Placement The following guidelines should be used when installing your communication cables m All Category 2 cables should be shielded and routed in a separate conduit or raceway from Category 1 cables m Route Category 2 cables at least 1 ft 3 m from 120 Vac power lines m Route Category 2 cables at least 2 ft 6 m from 240 Vac power lines
40. ded If more than one protocol is required then the PanelMate ePro base model should be purchased along with the required OPC servers see Table 35 2 4 for additional information about OPC servers And if native serial drivers can be used then the base model is also recommended see Table 35 2 5 for details on native drivers Finally determine if any additional application features are needed The PanelMate ePro XE models feature support for a Document Viewer Recipe Manager Headline Manager and Trend Viewer If the user only needs support for one application kit Document Viewer Recipe Manager or Headline Manager then the X1 models should be selected Note that the X1 models do not support the Trend Viewer Use Table 35 1 5 to determine the correct PanelMate ePro model Features On board Ethernet m Client support for OPC DDE m Support for optional OPC servers over 40 available Can communicate with up to 32 devices m Can run on up 32 simultaneous networks m Comes equipped with one ISA slot for high speed interface cards W Uses flash memory no rotating media W Provides instantaneous shutdown W Configured using the same configu ration software as PanelMate Power Series and Power Pro products m Supports existing PanelMate Power Pro and Power Series applications Supports 200 pages of display information Supports unlimited I O references Supports 65 000 local messages In
41. e on Modicon Modbus Plus communication networks Tip 1 Trunkline dropline is the only acceptable network configuration Star or tree configurations are NOT acceptable Tip 42 A drop cable is used to connect the PanelMate unit to the trunkline tap The drop cable is equipped with a ground lug that must be connected to PanelMate unit s panel ground Tip 43 The minimum cable length between nodes must be at least 10 ft 3 m DeviceNet Communications m Recommended distance Up to 1640 ft 499 9 m at 125K baud m Recommended cable type size Refer to your Cutler Hammer DeviceNet Installation Guide DeviceNet is a non proprietary commu nications network consisting of 5 con ductor shielded cable in trunkline thick and dropline thin styles Up to 64 nodes can be installed on the network Refer to Eaton s Cutler Hammer s DeviceNet Planning and Installation Guide for detailed information on DeviceNet networks The following tips are useful when installing a PanelMate on a DeviceNet communication network Tip 1 The dropline to the PanelMate unit must not exceed 20 ft 6 1 m Tip 2 If the PanelMate unit is the last node on the network termination is required Install a 120 ohm terminator in the unused plug of the connector or install a 120 ohm resistor between pins 4 and 2 of the Phoenix connector Tip 3 The PanelMate unit does not draw power from or supply power to the network It is not necessary
42. e unit from damage due to cur rent swells ground faults or ground potential differentials that can occur in electrical system installations Use an isolated power supply m Use single point grounding m install a power supply solely for the PanelMate unit W Useacurrent limiting power supply m Add circuit breakers Use an Isolated Power Supply Ac to dc power supplies are typically isolated while dc to dc power supplies are often non isolated Check the power supply specifications to ensure that the power supply is fully isolated If used in a Class Div 2 environment then the external power supply must be appropriately rated For more information visit www EatonElectrical com Use Single Point Grounding The external power supply and the PanelMate unit should be grounded to the same point Single point ground ing should be practiced even when the devices are located in separate enclo sures to help prevent ground loop issues Install a Power Supply Solely for the PanelMate Operator Interface Unit If the current external power supply is used for multiple devices add an external power supply specifically for the PanelMate unit A separate exter nal power supply will better protect against system transients and ground potential issues If used in a Class Div 2 environment the external power supply must be appropriately rated Use a Current Limiting Power Supply The external power supply should not
43. els amp Automation Products E T N Cutler Hammer 35 5 18 gute Application Information June 2006 Sheet 1590 Dimensions PanelMate ePro ES Unit Dimensions in Inches mm L 7 40 188 0 4 Torque Limit 3 Inch Ibs Recommended Panel Cutout VELO 187 0 33 1 57 J 40 0 i 0 24 195 1 e i 6s 6 1 0 24 5 83 6 1 5 51 148 1 140 0 0 39 9 9 Y EJ Figure 35 5 15 PanelMate ePro ES 7475T 6 Torque Requirements 3 inch 16 for provided panel mounting screws Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Sheet 1591 Application Information Dimensions PanelMate ePro PS Unit Dimensions in Inches mm Operator Interface Panels amp Automation Products 10 51 j 267 0 3 7 63 193 8 Y NS 2 Front View 9 81 249 2 8 16 207 3 4 91 124 7 165 41 9 035 8 9 90000000000000000000000000000000000 000000000000990000099000000100090000 6 93 6 176 0 000000000000000 000000000000000 MM 130 0 000000000000000
44. er License ON CD ROM Development software requires Windows 2000 or Windows XP Operating System Site License See CANVASPRO for all users at 1 site location CANVASPROSL Table 35 2 3 Licenses for PanelMate ePro PS Runtime Features Description Catalog Number License for PanelMate ePro PS Runtime use of Data Archiving and Trend Archiving 76DA features For use with 1 PS unit only License for PanelMate ePro PS Runtime use of Recipe Management features 76RM For use with 1 PS unit only For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Sheet 1565 Operator Interface Panels amp Automation Products PanelMate Software General Description PanelMate Communications PanelMate ePro and PanelMate PC Pro Communications The PanelMate ePro and PanelMate PC Pro Catalog Number PMPC RT can communicate with a myriad of PLCs and hardware platforms using many different protocols and network strategies In order to provide these connectivity solutions the following communications are supported Table 35 2 4 OPC Servers OLE for Process Control OPC PanelMate ePro and PanelMate PC Pro include OPC client support This means that OPC servers can be used to pro vide connectivity solutions for many different types of com munication protocols OPC provides a fast precise economic and efficient solution to communication needs Eaton Corporation has formed a partnership wit
45. etworks This Upload Down load feature can be used to conduct the following operations without having to disconnect the PanelMate Unit from the PLC or open the enclosure to access the serial ports m Download configurations from a PC in a central location to PanelMate units on a network m Upload PanelMate configurations while units are monitoring and controlling to a PC for backup m Download new PanelMate software enhancements to units Note Requires Modbus Plus Interface Configuration Software or Transfer Utility Table 35 3 11 Modicon Modbus Plus Network Upload Download Description Catalog Number One time use diskette Enables upload download on 0548 operator station To operate customer requires 1 Modbus Plus Interface 1248 to be installed in unit 2 Windows Configuration Software OR Transfer Utility on the PC Modbus Plus Communications and PanelMate This interface provides a communication port for connection to Modicon PLCs over the Modbus Plus network Interface mounts to the back of the online unit and can be mounted in a 4 inch 102 mm deep enclosure Table 35 3 12 Modbus Interface Description Catalog Number Direct Modbus Plus Interface PanelMate Power Pro 1100 1700 3000 5000 1248 Modicon Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications
46. ew PanelMate Power Pro Product Description The PanelMate Power Pro Operator Interfaces are a cost efficient easy to integrate alternative to traditional hardwired operator panels in control systems The PanelMate Power Pro products pack the latest advanced technology operator interface func tionality into a unique versatile line of flatpanel designs The PanelMate Power Pro products have the same cutout and stud pattern as earlier model PanelMate products and offer increased capabilities Control functions such as machine status indication and pushbutton style control are accomplished using built in templates displayed on a vivid screen The PanelMate Power Pro simulates the action and performance of hard wired pushbuttons using sealed recessed membrane control buttons on the touchpanel version or on screen buttons on the touchscreen version The proven intuitive operation remains the same in all PanelMate products Operators select templates or graphic images by moving a finger around the touchpanel or touchscreen After selecting a template the operator performs control actions by pressing control buttons New functionality also allows users to navigate and initiate control action with just one touch touchscreen only if such functionality is configured for the unit using the PanelMate Power Pro Windows based configuration software CA08104001E Operator Interface Panels amp Automation Products Pane
47. g Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through 0 01 pf capacitor at the other end to the chas sis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield and chassis while keeping the capacitor lead length as short as possible RS 485 Multi drop Communications Recommended distance Up to 4000 ft
48. g the forms included in the software packages For more information visit www EatonElectrical com 35 2 2 PanelMate Software Operator Interface Panels amp Automation Products General Description ePro Software Suite ePro Software Suite ePro Software Suite Product Description The ePro Software Suite includes the ePro Canvas application development software in addition to the Runtime software for the PanelMate ePro ES and PS and the OPC servers drivers For users that need additional and enhanced capabilities ePro Canvas Professional software provides all of the features found in the ePro Canvas software with additional functionality The ePro Canvas software is used to develop Operator Interface applications for PanelMate ePro ES and PS indus trial Operator Interface products The powerful editing environment delivers state of the art features previously available only on more expensive high end SCADA packages It offers these capabilities in an intuitive and easily scalable editing interface that allows the developer to keep it simple for simple requirements yet easily scale up in capability to meet more demand ing end user requirements The ePro Canvas graphical user inter face is built on Microsoft Windows NET technology and offers a common look and feel with other Microsoft soft ware based packages This means that developers will feel right at home with the basics of navigating t
49. gistered trademark of SNA Holdings Inc Windows are registered trademarks of Microsoft Corporation Steeplechase is a registered trademark of entivityAPN UL Mitsubishi FX is a registered trademark of Mitsubishi Electric and cUL are federally registered trademarks of Underwriters Automation Inc Modicon is a registered trademark of Laboratories Inc Excel Access Word and Visual Basic are Schneider Electric Industries SA Modbus is a registered registered trademarks of Microsoft Corporation trademark of Modicon a division of Schneider Electric Industries SA For more information visit www EatonElectrical com CA08104001E
50. h Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required com munication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 pf capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uni formly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connec tion at both the shield and chassis while keeping the capacitor lead length as short as possible CA08104001E E T N Cutler Hammer June 2006 Sheet 1577 RS 422 Communications m Recommended distance Up to 4000 ft 1219 2 m Up to 2000 ft 609 6 m for RS 422 connected to A B Channel 0 m Recommended cable type size 22 gauge shielded pair RS 422 Grounding Recommendations This balanced interface will operate with common mode dc or peak ac voltage differentials of 7 to 7 volts between grounds at each end of the cable In cases where the common mode voltage approaches either extreme the system may operate properly when the shield is grounded at only one end of the cable However this arrangement will make
51. h Kepware the leading supplier of OPC connectivity solutions so that the following OPC servers are available to be used with the PanelMate ePro and PanelMate PC Pro Description Catalog Description Catalog Number Number Kepware OPC Servers for Allen Bradley KEPABSUITE Kepware OPC Server for ODBC Client Driver KEPODBC WEthernet DF1 ControlLogix Unsolicited Ethernet Kepware OPC Servers for Omron KEPOMSUITE Kepware OPC Server for Analog Devices KEPAND Host Link Process Suite FINS Ethernet Kepware OPC Servers for Aromat KEPAROSUITE FINS Serial WEthernet Serial Kepware OPC Server for Optimization OptiLogic KEPOOP Kepware OPC Server for AutomationDirect Koyo KEPKDN Kepware OPC Server for Partlow ASCII KEPPAA DirectNET Kepware OPC Server for Philips P8 PC20 KEPPHI Kepware OPC Server for AutomationDirect EBC KEPKEE Kepware OPC Server for Siemens 55 3964R KEPSIE Kepware OPC Server for AutomationDirect ECOM KEPKEC Kepware OPC Server for Siemens S5 KEPSS5 a Server for AutomationDirect Koyo KEPKKS Kepware OPC Server for Siemens S7 MPI KEPMPI Kepware OPC Server for Fischer amp Porter Micro DC1 KEPMDC Kepware Serverte Siemens 57200 MPSS Kepware OPC Server for Busware Ethernet KEPBSW ie en Kepware OPC Server for Contrex Serial KEPCTX Kepware OPC Server for Simatic 505
52. he editor thus reducing the learning curve on the software The included OPC servers drivers sup port Ethernet and serial connectivity to virtually any PLC platform or network as well as a wide array of drives motion controllers and databases No additional fees or activation are required Features ePro Canvas and ePro Canvas Professional support the following Re use and collaboration Modern suite of page controls Integrated multi language support Multiple display resolutions Tag libraries Blinking colors Date entry numeric alphanumeric button control Alarming Alarm and event viewer Passwords and security Event based actions Easy navigation Master pages ePro Canvas Professional supports the following additional features W Conversion of PanelMate Power Pro configurations m PanelMate Power Pro and Trend template support Additional Actions such as Action List Start Action Sound Action and Email Action Cognex DVT vision system support m Component templates m Simulation tool for testing ePro Canvas applications without requiring ePro hardware W Ethernet transfer for easy file transfers to ePro PS m 30 day demo mode W Site license option Product Selection Table 35 2 2 ePro Software Suite Detailed multi color graphic images Document viewer htm pdf txt jpg E T N Cutler Hammer June 2006 Sheet 1564 m Support for the optional Data Archiving
53. hine setup data analysis and archiving For more information visit www EatonElectrical com Operator Interface Panels amp Automation Products E T N Cutler Hammer June 2006 Sheet 1566 Supplied Drivers The PanelMate Configuration Software PMPROSW includes communication support for many different commu nication protocols and strategies The following drivers are available for use with PanelMate ePro and PanelMate PC Pro Table 35 2 5 Available Drivers Driver Type Communication Type for Controller from Supplier Allen Bradley DH Requires Communication Board Catalog Number D712 DHP ISA RS 232 by using A B KF3 module RS 232 RS 422 RS 422 RS 485 RS 232 RS 422 RS 232 RS 422 Allen Bradley DH 485 Allen Bradley DF1 Serial Cutler Hammer D50 D300 GE Master Slave GE Peer to Peer GE Series 90 Network RS 422 GE Series 90 Point to Point RS 422 Modicon ASCII RS 232 Omron RS 232 RS 422 Reliance RS 232 Siemens S7 RS 232 Steeplechase VLC Netsolver DLL Note that the PanelMate ePro supports RS 232 communica tions only A converter is required for RS 422 and RS 485 communications CA08104001E E T N Cutler Hammer June 2006 Operator Interface Panels amp Automation Products 35 3 1 Connectivity Utilities Interfaces amp Cables Sheet 1567 PanelMate Communication Utilities and Connectivity Allen Bradley Connectivity Remote 1 0 Data Highway Data
54. ing D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 9 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number Series 90 Programming Port GE21A Series 90 RS 422 Com 311 711 Module GE22 Series 90 RS 232 Com 311 711 Module GE23 Series 6 6 RS 422 Com 2 J1 Port GE24 Series 6 6 RS 232 Com 2 J2 Port GE25 Mitsubishi Connectivity Mitsubishi Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F For more information visit www EatonElectrical com Sheet 1568 Table 35 3 10 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number A Series AJ71C24 Module RS 232 MI21 A Series AJ71C24 Module RS 422 Cable MI22A FX FXo Series RS 232 RS 422 Converter MI23 Modicon Connectivity Modicon Modbus Plus PLC Network Upload Download One time use diskette enables the PanelMate unit to upload and download PanelMate configurations to PCs via Modicon Modbus Plus PLC n
55. ion instructions refer to the GE Fanuc Automation GEnius Systems and Communications User s Manual The following tips are useful when installing a PanelMate on GEnius communication networks Tip 1 If the PanelMate unit is located at an end of the network termination is required The termination resistor value is dependent on the type of cable used Consult your Genius I O manual for exact requirements Tip 2 Cable type baud rate and cable length must all be compatible and determine the maximum number of nodes allowed on the network Tip 43 Shield Out and Shield In con nections must be daisy chained with the first device s Shield In terminal and the last device s Shield Out terminal left unconnected Tip 44 In high electrical noise installa tions 153 6K baud provides better noise immunity Modicon Modbus Plus Communications m Recommended distance Up to 7500 ft 2286 m at 38 4K baud Shorter lengths at higher baud rates m Recommended cable type size Refer to your Modicon Modbus Plus Network Planning and Installation Guide CA08104001E E T N Cutler Hammer June 2006 Sheet 1579 This proprietary communications network consists of twisted pair shielded cable extending up to 1500 ft 457 2 m with up to 32 nodes For detailed installation instructions refer to your Modicon Mod bus Plus Network Planning and Installa tion Guide The following tips are useful when installing a PanelMat
56. ires and logic common is rec ommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emissions that may exceed the CE mark required limit Addi tionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length Using PanelMate on a PROFIBUS DP Network The following tips are useful when installing a PanelMate on a PROFIBUS DP communication network Tip 1 The PROFIBUS network must be terminated at both ends of every seg ment The termination must be powered at all times Tip 2 As the PROFIBUS DP network allows daisy chained connections wiring for Signal A and Signal B must remain consistent throughout the seg ment It is suggested that the green wire is used for Signal A and the red wire is used for Signal B For more information visit www EatonElectrical com Cable Segregation The low power cabling used for PLC and PC based control systems is very susceptible to electrical noise gener ated by high power condu
57. lMate Operator Interface 35 1 1 General Description PanelMate Power Pro Simplified Machine Control m Higher level functions such as machine setup diagnostics alarm ing trending and custom graphics can be configured easily using the PanelMate Power Pro configuration software This intuitive software significantly reduces the time and effort needed to create your applica tion The software also provides complete compatibility of configura tion files with other PanelMate series products Version 2 1 or later m Realistic representations of machines and processes can be displayed on all PanelMate models Detailed symbols can be designed to the pixel level or selected from a symbol library of over 3000 custom izable and scalable images These graphics make displays more mean ingful and allow operators to easily recognize and understand the dis played data The eight state blinking feature can be used to highlight critical functions provide animation effects and attract the operator s attention to important information Application flexibility is provided by hardware features that include Approved for use in Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure Stainless steel models available for PanelMate Power Pro 3000 and 5000 series Executive firmware stored in nonvolatile flash memory for easy upgrades a Battery backed clock that can be synchronized e
58. lMate software enhancements to units Note Requires Accelerate On Interface XX41 and Windows Configuration Software or Transfer Utility option 40621 m Requires A B RSLinx OEM version 2 0 or higher or A B Interchange software Table 35 3 3 Allen Bradley PLC Network Upload Download Description Catalog Number One time use diskette Enables upload download 0524 on operator station CA08104001E Allen Bradley DH 485 SLC 500 Communications One time use diskette Licensed under A B patented technology this option enables communications to Allen Bradley SLC 500 PLCs through the DH 485 network a single target Power Series online unit 1747 AIC Module is only required when simultaneous interface to PanelMate and PLC programming equipment is desired Table 35 3 4 DH 485 Description Catalog Number Allen Bradley DH 485 SLC 500 Communications One time use diskette PanelMate Power Pro 1100 1700 1525 PanelMate Power Pro 3000 5000 0725 Note Includes royalty for license under Allen Bradley patented technology Allen Bradley Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 and ePro One 15 foot 4 6 m cable unless otherwise stated for communications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a
59. lation I L for instal lation details Allen Bradley Remote 1 0 Link Communications m Recommended distance Up to 10 000 ft 3048 m at 57 6K baud Shorter lengths at higher baud rates m Recommended cable type size PVC Twinaxial cable The Remote I O Link is a proprietary communication network of Allen Bradley The following tips are useful when installing a PanelMate on Remote Link networks Tip 1 Verify the network is termi nated Both ends of an Remote I O Link network must be terminated Resistor value is determined by the network baud rate The resistor value must be the same at both ends of the network m For 57 6K or 115 2K baud use 150 or 82 5 ohms W For 230 4K baud use 82 5 ohms Tip 42 On Remote networks daisy chained networks are preferred but Trunkline dropline is acceptable Star or tree configurations are NOT acceptable Tip 3 devices connected to the Remote I O Link must communicate at the same baud rate For more information visit www EatonElectrical com GE Fanuc GEnius 1 0 Communications m Recommended distance Up to 7500 ft 2286 m at 38 4K baud Shorter lengths at higher baud rates m Recommended cable type size Refer to your GE Fanuc Automa tion GEnius Systems and Communications User s Manual This proprietary communications net work uses twisted pair shielded cable and or fiber optics cable For detailed installat
60. munication Interface Communication Overview This section contains a summary of several popular communication inter face options Each summary provides specific recommendations guidelines and installation tips Potential Problem Areas Improper grounding of communica tions cable causing excessive radiated emissions W Incorrect cable or pin out improper or lack of termination on PanelMate units located at the end of a commu nications network m Failure to maintain minimum maxi mum cable lengths between nodes on a communications network W Exceeding recommended cable or total network distance A variety of communication interface options are available for PanelMate products Options include m RS 232 and RS 422 based communications m RS 485 multi drop communications Open multi drop networks examples DeviceNet PROFIBUS W Proprietary PLC networks examples Allen Bradley Data Highway GE Fanuc GEnius I O Modicon Modbus Plus Eaton does not recommend any specific communications option Your choice should be based on the require ments of your total control system The communications option you choose determines the precautions you need to take when installing and connecting your PanelMate unit For easy reference this chapter con tains a summary of several popular communication interface options Each summary provides specific rec ommendations guidelines and instal lation tips
61. n communications protocols Refer to your Allen Bradley Cable Installation Manual for detailed information The following tips are useful when installing a PanelMate on A B Data Highway and Data Highway Plus communication networks Tip 1 Verify the network is termi nated Both ends of an A B Data High way Data Highway Plus network must contain termination resistors Resistor value is determined by the network baud rate The resistor value must be the same at both ends of the network For 57 6K or 115 2K baud use 150 or 82 5 ohms For 230 4K baud use 82 5 ohms Operator Interface Panels amp Automation Products E T N Cutler Hammer June 2006 Sheet 1578 SERIAL PORT 2 FALILT RELAY Figure 35 5 1 Allen Bradley DH 485 Communications Note All 120 Vac PanelMate Power Series Models Jumpers on the processor board terminate the serial port Jumper JP1 for serial port 1 must be set in position A for 120 ohm termination Tip 42 The minimum cable length is 20 ft 6 1 m between any two nodes Tip 43 On Data Highway Plus net works daisy chained networks are preferred but trunkline dropline is acceptable Star or tree configurations are NOT acceptable Tip 44 In order to comply with CE mark requirements ferrite cores must be installed on the PanelMate unit s Accelerate On cable Steward number 28B0735 000 is recommended Refer to Cutler Hammer PanelMate Accelerate On Interface Instal
62. n the hardware key and are downloaded to a PanelMate Pro LT 1100 from a PC using the provided hardware key and software The PanelMate Pro LT supports 64 I O points as standard and can be upgraded to support a maximum of 512 I O points 7 upgrades installed Table 35 4 7 PanelMate Pro LT Expansion Description Catalog Number I O Reference Point Expansion 64 points per upgrade 1 x 64 1 0 point expansion 1100TAG1 5 x 64 1 0 point expansion 1100 5 10 x 64 I O point expansion 1100TAG10 50 x 64 I O point expansion 1100TAG50 For more information visit www EatonElectrical com 35 4 2 Accessories PanelMate PanelMate ePro PS PCI Adapter Kit The PCI Adapter Kit allows users to use their own PCI circuit board with the PanelMate ePro PS 12 inch 15 inch and Blind Node models The module mounts to the back of the unit and adds 1 30 inches 33 0 mm to the depth of the unit Table 35 4 8 PanelMate ePro PS PCI Adapter Kit Operator Interface Panels amp Automation Products Catalog Number Description PanelMate ePro PS PCI Adapter for use with the 76xx 76 12 inch 15 inch Blind Node models Supports use of 3rd party PCI circuit boards For more information visit www EatonElectrical com E T N Cutler Hammer June 2006 Sheet 1572 PanelMate ePro PS Restore Kits Each Restore Kit provides a simple way to reset the load of the PanelMate ePro PS internal CompactFlash
63. nelMate unit and the other equipment W Leave room for easy access to circuit boards wiring cable connections and regular maintenance E T N Cutler Hammer June 2006 Sheet 1574 Recommended Free Space and Maximum Operating Temperature The free space area is the space between the PanelMate unit s electronics and the top or bottom of the enclosure internal fans helping provide a uni form ambient temperature inside the enclosure PanelMate If the inside temperature of the enclo sure is above the PanelMate unit s recommended range see Table 35 5 1 you must use filtered fans heat exchangers or air conditioners to lower the temperature Because hot air rises to the top of an enclosure the temperature inside can vary greatly from bottom to top A fan can be used to circulate air within the enclosure to maintain a more uniform temperature Make sure the magnetic properties of the equipment used to cool the enclosure do not interfere with your PanelMate unit s operation Note If an air purged enclosure is used it is recommended that the inside outside pressure differential not exceed 5 PSI Table 35 5 1 Recommended Free Space and Maximum Operating Temperature PanelMate Maximum Operating Unit Heat Recommended Model Ambient Temperature Output Free Space Inches mm 1100 Series 50 78 BTU hr 23 W 2 00 50 8 Minimum 4 00 101 6 Minimum 1700 Series 50 C Grayscale and Color TFT 7
64. nels that once contained numerous push buttons indicator lights thumbwheels message displays and alarm annunciators PanelMate Technology Benefits m Replaces conventional control panels at less than half the cost Gives operators more information for better control decisions W Standardizes operator stations and minimizes operator training W Saves processor memory by utilizing Boolean logic and math functions m Reduces hardwiring costs and minimizes installation time W Adds advanced capabilities such as machine diagnostics troubleshooting trending and alarms at no additional cost Product Family Overview Operator Interface Panels amp Automation Products Automates documentation m Meets tight panel space requirements How to Order PanelMate System Components Each PanelMate system requires component selection from three major categories m Operator Interface the online unit or operator station m Configuration Software PC based software used to configure and trans fer applications to and from the Operator Interface m Connectivity includes optional cables hardware interfaces and software utilities Selection Criteria W First select the most appropriate Operator Interface Display Type and Size and Operator Input options for the customer s application Q The selection of the Operator Interface model line is driven by such considerations as the size and complexity
65. nfigured with the ePro Canvas or ePro Canvas Professional editing soft ware The ePro Canvas editor supports a modern suite of graphical templates called controls for replacing hardwired panel devices such as pushbuttons indicator lights bars readouts message displays etc The PanelMate ePro PS family of products includes m PanelMate ePro PS m PanelMate ePro PS OD Outdoor Series PanelMate ePro PS Enterprise Edition m PanelMate ePro PS Classic CA08104001E Operator Interface Panels amp Automation Products PanelMate Operator Interface 35 1 5 General Description PanelMate ePro PS PanelMate ePro PS OD The PanelMate ePro PS OD Outdoor Series operator interface is designed for use in outdoor applications The OD models offer increased visibility in high ambient light increased tempera ture and shock specifications and UV resistance PanelMate ePro PS EE The PanelMate ePro PS EE Enterprise Editions operator interface is designed for end users that need more memory faster processing or additional Win dows XP Embedded components and services to support large ePro Canvas applications or third party software PanelMate ePro PS Classic The PanelMate ePro PS Classic opera tor interface is designed for use by end users that are currently using the PanelMate Power Pro software and are ready for the new PanelMate ePro PS hardware but are not quite ready to convert their PanelM
66. nications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 35 3 17 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Description Catalog Number Number C Series RS 232 21 500 305 RS 232 TI21 CV Series RS 232 22 405 RS 232 1022 Series RS 422 Cable 2 TI 545 85 232 123 CV Series RS 422 Cable OM24A TI 305 02DM TI 405 DCM RS 422 Cable TI25A 545 1101 85 422 Cable 26 Series RS 234 Cable Ovies 1 545 12102 1104 1105 Cable TI27A PROFIBUS DP Connectivity PROFIBUS DP Interface This PROFIBUS DP Slave Adapter interface provides com munications between a PanelMate operator interface and a PROFIBUS network without requiring any additional com munications modules A maximum of one interface can be installed on each PanelMate unit Table 35 3 15 PROFIBUS DP Interface Description Catalog Number PROFIBUS DP Slave I O Interface 1247 For all PanelMate Power Pro 1100 1700 3000 5000 Siemens Connectivity PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used
67. nless Steel 3985SK Touchscreen glass Painted Steel 3985T Touchscreen glass Stainless Steel 3985ST Touchscreen acrylic Painted Steel 3985AT Touchscreen acrylic Stainless Steel 3985SAT PanelMate Power Pro 5000 Product Description The PanelMate Power Pro 5000 features a large easy to see 13 inch color TFT display with full VGA resolution and 256 colors Models are available with a touchscreen glass or touchpanel for operator input and with painted steel or stainless steel The touchpanel versions are available with either of two designs single piece front panel or the split architecture design The touchpanel models can be mounted in a 19 inch rack The cutout and stud patterns for all models are the same as earlier versions of PanelMate products that featured the 13 inch display including the PanelMate 1 11 111 The PanelMate Power Pro models require 24 Vdc power input The PanelMate Power Pro 5000 can also be ordered with an ac power converter mounted on the back Product Selection Table 35 1 4 PanelMate Power Pro 5000 Operator Stations Catalog Number Description 13 Inch Color TFT Single Piece Front Panel Touchpanel Painted Steel 5785K Touchpanel Stainless Steel 5785SK Touchpanel Painted with ac Power Converter 5785K AC Touchscreen Painted Steel 5785T Touchpanel Stainless Steel 5785ST Touchscreen Painted with ac Power Converter 5785T AC 13 Inch Color TFT Split Architectu
68. of the operator interface application performance requirements as well as the eco nomic factors of the overall control system The Display Type is chosen based on the operator s needs text only text and graphics color or grayscale Display Size is selected based on application complexity and the operator s proximity to the Operator Interface Table 35 0 1 PanelMate Operator Stations at a Glance E T N Cutler Hammer June 2006 Sheet 1552 Operator Input options include either touchpanel keypad or touchscreen Operator Interface models Criteria for selection of the best input method include environmental factors airborne particles grease etc and appli cation design numeric input one touch control etc W Second select the appropriate configuration editing software for the chosen Operator Interface Note If the customer already has config uration software they may only need a software upgrade m Finally select required connectivity features such as interface cables optional high speed interface cards and for some Allen Bradley drivers licensing enabler utilities Eaton s Cutler Hammer interface cables are ideal for system and application testing For actual plant floor applications custom cables are generally required to meet the customer s requirements for length environment termination etc Note In order to specify the proper cabling and other connectivity options you m
69. pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the CE required limit Additionally shielded cable pro vides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uni formly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless abso lutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length For more information visit www EatonElectrical com E T N Cutler Hammer June 2006 Sheet 1576 Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail lengt
70. rdware Key to Enable PanelMate PC Pro Runtime Software PMPC RT Key connects to the PC parallel port and has pass through capabilities The hardware key is required for PanelMate online operation Note Runtime software is included with PanelMate Configuration Software PMPROSW and PMPROSWSL For more information visit www EatonElectrical com 35 1 9 35 1 10 Operator Interface Panels amp Automation Products Cutler Hammer June 2006 Sheet 1562 This page intentionally left blank For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Sheet 1563 PanelMate Power Pro PanelMate PC Pro and PanelMate ePro Configuration Software Application Description Windows based configuration software is used to create PanelMate Power Pro PanelMate PC Pro and PanelMate ePro configurations offline on a PC It also permits the editing of character based configurations from earlier version PanelMate Series products The following items can be configured W One touch control for touchscreen models m Customizable pixel level graphics 8 state blink for 256 level color models 3 level password protection m international character set support W Page change by operators and or PLC m User definable online system prompts to permit non English or customized text that can be toggled with standard online prompts by operators W Alarm window wi
71. re Design Touchpanel Painted Steel 5485 Touchpanel Stainless Steel 5485SK Touchpanel Painted with ac Power Converter 5485K AC Accessories Page 35 4 1 CA08104001E Cutler Hammer June 2006 Sheet 1555 PanelMate ePro PanelMate ePro Product Description The PanelMate ePro combines the best features of the PanelMate operator interface and open platform comput ing to create a very powerful operator interface solution The PanelMate ePro is designed to meet the growing use of open networks such as Ethernet to communicate and share data on the factory floor PanelMate ePro models come a variety of different configurations First select display size and operator input type from the following m 8 4 inch color TFT display with keypad m 10 4 inch color TFT display with touchscreen m 10 4 inch color TFT display with keypad stainless steel front panel option available Users that require an 8 inch touchscreen model or a Blind Node model should refer to the PanelMate ePro PS Classic models see Table 35 1 8 Product Selection Table 35 1 5 PanelMate ePro Operator Stations Operator Interface Panels amp Automation Products PanelMate Operator Interface General Description PanelMate ePro Next determine the communication requirements If only one type of PLC protocol will be required for communi cations then the PanelMate ePro with the Bundled OPC is recommen
72. re ideal for protecting your screens from dirt grime and abrasion and are particularly desirable for Panel Mate touchscreen models installed in dirty environments These overlays can be ordered as clear or with an additional anti glare feature The overlays simply adhere to the front of the display and can be easily removed and replaced when required Five overlays are included in each kit Table 35 4 6 Overlay Kits Description Catalog Number Anti Glare Overlay Kit 5 overlays kit for use with 17AGT PanelMate 11xxT 15xxT 17xxT 75xxT 8 76xxT 8 Touchscreen Models Only Clear Protective Overlay Kit 5 overlays kit for use with 17CPT PanelMate 11xxT 15xxT 17xxT 75xxT 8 76xxT 8 Touchscreen Models Only Anti Glare Overlay Kit 5 overlays kit for use with 39AG PanelMate Power Pro 3000 75xx 10 All Models Clear Protective Overlay Kit 5 overlays kit for use with 39CP PanelMate Power Pro 3000 75xx 10 All Models Anti Glare Overlay Kit 5 overlays kit for use with 55AG PanelMate Power Pro 5000 Models Mounting Collars and Plates Mounting plates and collars can be used when replacing older PanelMate products with newer models with no or minimal cutout changes required Table 35 4 4 Adapter Plates Look similar to a Painted Steel Front Panel Description Catalog Number PM 2000 Compact 24xx 25xx Touchpanel to PM 11xxK 1524TP 17xxK 75xxK 8 Touchpanel Plate 2 PM
73. re information visit www EatonElectrical com 35 1 3 35 1 4 Operator Interface Panels amp Automation Products PanelMate Operator Interface General Description PanelMate ePro ES PanelMate ePro ES Select Mode rrert Mode PanelMate ePro ES Product Description The PanelMate ePro ES Operator Interface combines the tradition of PanelMate s intuitive operation with the latest networking connectivity capabilities found in the industrial marketplace It is a small sized cost effective package that is powered by Microsoft Embedded Windows NET technologies The ePro ES model 7475T 6 delivers quality and reliability while providing all the benefits of a PanelMate product in a compact low cost operator panel that is ideal for small applications It is a unique balance of performance and solution that is ideal for replacing hardwired pushbuttons pilot lights and other panel devices The 4 and IP65 enclosure ratings and resis tive touchscreen technology allow for gloved hand operation in harsh indus trial environments The PanelMate ePro ES is the ideal solution for HMI and OI applications with space and cost constraints For traditional PanelMate 1000 users an adapter plate is offered as an acces sory that allows the ePro ES 7475T 6 model to mount directly in an existing PanelMate 1000 cutout making hard ware upgrades easy Whether replacing hardwired pilot devices and pushbutton
74. roducts 35 1 7 June 2006 PanelMate Operator Interface Sheet 1559 General Description PanelMate ePro PS Product Selection Table 35 1 7 PanelMate ePro Operator Interface Description Catalog Number PanelMate ePro PS Operator Interface 8 4 Color TFT Display Touchscreen Acrylic OPC dc User Manual on CD ROM 7685T 8 12 1 Color TFT Display Touchscreen Glass OPC Painted Steel dc 7685T 12 User Manual on CD ROM 12 1 Color TFT Display Touchscreen Glass OPC Stainless Steel dc 7685ST 12 User Manual on CD ROM 15 0 Color TFT Display Touchscreen Glass OPC Painted Steel dc 7685T 15 User Manual on CD ROM 15 0 Color TFT Display Touchscreen Glass OPC Stainless Steel dc 7685ST 15 User Manual on CD ROM Blind Node No Display see Table 35 1 8 for Display Options OPC dc 7600 User Manual on CD ROM PanelMate ePro PS EE Operator Interface 12 1 Color TFT Display Touchscreen Glass OPC Painted Steel dc 7685T 12E User Manual on CD ROM 15 0 Color TFT Display Touchscreen Glass OPC Painted Steel dc 7685T 15E User Manual on CD ROM Blind Node No Display see Flat Panel Displays for Display Options OPC dc 7600E User Manual on CD ROM PanelMate ePro PS OD Operator Interface 12 1 Color TFT Display Touchscreen Glass OPC Painted Steel dc 7685T 120D User Manual on CD ROM 12 1 Color TFT Display Touchscreen Glass OPC Stainless Steel
75. s or providing machine control for cost sensitive manufacturing processes the ePro ES can fit from both a form and functional standpoint In monitoring and diag nostic applications as well as operator controls for critical start stop ramp jog and set point adjustments the ePro ES offers a reliable and safe touchscreen interface for a wide range of industrial uses such as W Discrete manufacturing machine diagnostics and controls m Pump station control panels in the oil and gas industries m Remote water and wastewater control panels m Monitoring and control panels for local facilities air handling equipment Tire manufacturing mixing and building processes m industrial and commercial power house controls building HVAC controls Automotive press and machine parts controls The ePro ES is configured with the ePro Canvas editing software This new and contemporary editing software is a common tool for both the ePro ES and ePro PS family of operator inter face products Features Display 5 7 inch 145 mm Color STN display 256 colors Resolution 1 4 VGA 320 x 240 Brightness 165 nits 165 cd m2 Backlight 20 000 hours typical life Auto dimming Operator Entry Touchscreen interface with resistive technology for gloved hand operation W Pop up on screen alphanumeric keypad support Hardware Mounting m Single piece lightweight design for easy panel mounting m Clip mount for s
76. scale LCD Flatpanel PM Pro LT 1100 PMPP 1700 7 7 inch color DSTN Flatpanel PM Pro LT 1100 PMPP 1700 m 8 4 inch color Flatpanel PMPP 1700 m 10 4 inch color Flatpanel PMPP 3000 m 13 inch color TFT Flatpanel PMPP 5000 W Split Architecture 13 inch color TFT Flatpanel PMPP 5000 m All models available in touchscreen and touchpanel keypad 35 1 2 PanelMate Operator Interface General Description PanelMate Pro LT and Power Pro PanelMate Pro LT 1100 Product Description The PanelMate Pro LT 1100 is available with a 7 4 inch grayscale LCD or 7 7 inch color Dual Scan DSTN display with full VGA resolution and 256 shades colors Models are available with either touchscreen acrylic or touchpanel for operator input and can be mounted in a 4 inch deep enclosure The PanelMate Pro LT 1100 supports applications with up to 64 I O references and a single communication driver The number of supported I O references can be upgraded to 512 points done in blocks of 64 I O points see 1100TAG Options The PanelMate Pro LT 1100 requires 24 Vdc power input Product Selection Table 35 1 1 PanelMate Pro LT 1100 Operator Stations Operator Interface Panels amp Automation Products Description Catalog Number 7 4 Inch Grayscale LCD Display Touchpanel 1155K Touchscreen 1155T 7 7 Inch Color DSTN Display Touchpanel 1175K Touchscreen 1175T PanelMate Power Pro 1
77. splay ELO Touchscreen Glass ac 7585DT 15 17 0 Color TFT Display ELO Touchscreen Glass ac 7585DT 17 For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer June 2006 Sheet 1561 PanelMate PC Pro PanelMate PC Pro Running on a PanelMate ePro Product Description PanelMate PC Pro is an online version of the PanelMate Power Pro executive software and communication drivers designed to run on an industry standard Intel based personal computer and the Windows NT 4 0 operating system PanelMate PC Pro is a full 32 bit Windows NT compliant software package with 32 bit Windows NT PLC drivers created to take advantage of standard open architecture hardware and software developed by other ven dors while maintaining the PanelMate s legendary simplicity and ease of use CA08104001E Operator Interface Panels amp Automation Products PanelMate Operator Interface General Description PanelMate PC Pro Software PanelMate PC Pro and Industrial PC PanelMate PC Pro software can be installed on any PC running Windows NT 4 0 or greater which meets the following minimum requirements Intel Pentium 133 MHz 200 MHz recommended 32 MB DRAM 64 MB recommended 1 GB hard drive m VGA controller and monitor m Pointing device touchscreen preferred m Windows NT Workstation V 4 0 Benefits m PanelMate PC Pro allows the user to tap into the valuable dat
78. sulated freestanding Recommended minimum clearance between the PanelMate unit and the top and bottom of the enclosure m No other heat generating equip ment is installed in the enclosure Note The temperature rise shown repre sents the temperature rise in the enclosure above the outside temperature For exam ple if the temperature outside the enclosure is 35 and the temperature rise in the enclosure is 10 C then the average temper ature inside the enclosure will be 45 CA08104001E Operator Interface Panels amp Automation Products Application Information PanelMate Application Information The following sizing table is offered as an aid in the selection of enclosures to be used with PanelMate products Eaton offers no guarantee or warranty to the specific applicability of this table as actual conditions may vary and methods of the use of our products are beyond our control For specific infor mation about enclosure selection and cooling methods contact your enclo sure vendor 35 5 3 Table 35 5 2 Suggested PanelMate Enclosure Sizes Panel Size in Temperature Rise Type Inches mm Degrees C 1100 with Keypad or Touchscreen 6 00 x 16 00 x 4 00 406 4 x 406 4 x 101 6 10 8 C 6 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 9 3 C 20 00 x 16 00 x 6 00 508 0 x 406 4 x 152 4 7 7 1100 with Touchscreen 2 00 x 12 00 x 6
79. t For safety reasons the equipment should be opened only by quali fied service personnel CA08104001E Operator Interface Panels amp Automation Products Application Information PanelMate Application Information 14 If one of the following situations arises get the equipment checked by service personnel a The power cord or plug is damaged b Liquid has penetrated into the equipment c The equipment has been exposed to moisture d The equipment does not work well or you cannot get it to work according to the user s manual e The equipment has been dropped and damaged f The equipment has obvious signs of breakage Power and Ground Overview The PanelMate operator interface products have been designed to with stand severe environmental conditions typical in industrial installations How ever certain extreme conditions such as serious ground faults have the potential to damage the operator inter face or cause other damage In all cases the installation must protect the operator interface from these extreme conditions and follow local codes and electrical standards and regulations For optimum performance 18 AWG 0 82 mm2 copper wire should be used for power and ground lead con nections and if the operator interface unit is installed in areas of poor power quality then power conditioning may be required The following recommendations are intended to help protect the operator interfac
80. tandard installation Powerful 01 Capabilities W Supports ePro Canvas controls m Built in two touch control m Full math and logic expressions Communications and 1 0 Capabilities m Built in OPC Client Server with support for major PLC serial and Ethernet TCP IP protocols W One integrated ethernet RJ45 m Two serial ports one RS 232 one RS 485 Two PS 2 ports for optional keyboard mouse interface m CompactFlash Memory Interface For more information visit www EatonElectrical com E T N Cutler Hammer June 2006 Sheet 1556 Technical Data Voltage m 24 Vdc 15 15 Power Consumption 15 watts Heat Output W 15 watts 52 BTU hour Current 1 5 amperes Peak Inrush Current 7 amperes Installation Rating Approved for use in NEMA 4 and IP65 installations when properly mounted in a correspondingly rated enclosure System Ambient Temperature Operating 0 50 32 122 F m Non operating 20 60 C 4 140 F System Vibration Operating 10 18 Hz 1 5 mm peak to peak displacement 18 500 Hz 1 G acceleration m Non operating 10 18 Hz 1 5 mm peak to peak displacement 18 500 Hz 1 G acceleration System Shock m Operating 1 m Non operating 1 G Relative Humidity Operating 10 95 at 40 non condensing m Non operating 10 95 at 40 non condensing Agency Certifications m CE mark m FCC Class B
81. te manufacturing machine diagnostics and controls m Oil platform monitoring and control in the petroleum industry W Central and remote water and wastewater control panels m Monitoring and control panels for local facilities air handling equipment Tire manufacturing mixing and building processes m industrial and commercial power house controls building HVAC controls m Material handling and palletizing monitoring and control W Automotive press and machine parts controls Features 8 Inch Display Models m 8 40 inch 213 4 mm color TFT display 16 million colors W Resolution VGA 640 x 480 m Brightness 300 nits 300 cd m m Backlight field replaceable 50 000 hours typical life m Auto dimming 12 Inch Display Models 12 10 inch 307 3 mm color TFT display 16 million colors m Resolution SVGA 800 x 600 m Brightness 370 nits 370 cd m m Backlight field replaceable 50 000 hours typical life m Auto dimming 15 Inch Display Models W 15 00 inch 381 0 mm color TFT display 16 million colors m Resolution XGA 1024 x 768 m Brightness 250 nits 250 cd m m Backlight field replaceable 50 000 hours typical life Auto dimming 35 1 6 Operator Interface Panels amp Automation Products PanelMate Operator Interface General Description PanelMate ePro PS Blind Node No Display Models m Resolution SVGA 800 x 600 XGA 1024 x 768
82. tegrates easily with PLC tag files Provides one touch pushbuttons for non critical operations and two touch pushbuttons select and activate for critical operations Provides multiple software pass word protection Full VGA resolution 640 x 480 256 colors Standards and Certifications m CE m UL cUL and CSA Hazardous Locations Class 1 Div 2 Groups A B C D W Emissions CISPR 22 Class A Radiated and Conducted m Noise Immunity IED 801 2 3 4 6 8 and IEC 61000 4 2 3 4 5 6 8 Technical Data m Voltage 24 Vdc 15 20 m Approved for Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure One Ethernet 10 100Base T port for communications m One 9 pin DB9 M RS 232 serial port for communications One PS 2 mouse interface W One PS 2 keyboard interface One USB interface OPC Kits Features 8 4 Color TFT Keypad 10 4 Color TFT Touchscreen 10 4 Color TFT Keypad Catalog Number Base 7585K 8 7585T 10 7585K 10 4 Kits 7585K 8XE 7585T 10XE 7585K 10XE 1 Selectable Kit 7585K 8X1 7585T 10X1 7585K 10X1 Bundled OPC 7585K 8 OPC 7585T 10 OPC 7585K 10 OPC Bundled OPC 4 Kits Bundled OPC 1 Selectable Kit 7585K 8XE OPC 7585K 8X1 OPC 7585T 10XE OPC 7585T 10X1 OPC 7585K 10XE OPC 7585K 10X1 OPC The SST models are designated by placing an S after the 7585 CA08104001E For mo
83. th a 100 alarm capacity Features m indicator templates m Readout templates m Bar templates m Display templates templates m Table templates m Variable size control button templates W Pop up maintenance window Alarm window W Advanced trend templates Tag name file support W Expression management W 3000 symbol factory clipart CA08104001E Operator Interface Panels amp Automation Products PanelMate Software 35 2 1 General Description PanelMate Configuration Software PLC Communication Interfaces Communication interfaces are avail able for the following programmable controllers and are downloaded from the configuration software AS511 Series Toshiba 2 Note Multiple interfaces be run simultaneously on PanelMate Power Pro 1700 2000 3000 4000 and 5000 units m Allen Bradley PLC 2 PLC 3 PLC 5 and SLC 500 Cutler Hammer D50 D300 D320 GE Fanuc Series 5 6 90 Mitsubishi A Series and FX Series Modicon Modbus ASCII RTU Omron C Series plus CV500 CV1000 m PLC Direct DL 405 Family m Square D SyMax Data Highway Plus DeviceNet m PROFIBUS Transfer Cables Product Selection W Simatic TI 305 405 and 500 505 m Reliance AutoMate High Speed Direct Connectivity Available m Allen Bradley Data Highway and m Allen Bradley Remote I O Link m GE Fanuc GEnius I O
84. that holds the operating system to the factory installed image This kit is typically used as a field recovery method for operating sys tem problems but it can also be used to upgrade the image load of installed units Each Restore Kit can be reused to restore multiple Panel Mate ePro PS units or to restore the same PS unit multiple times The kit used for restoring the factory installed image must match the model type of the unit being restored to main tain product integrity Installation requires a Microsoft compatible USB keyboard and mouse and an Ethernet network connection Table 35 4 9 PanelMate ePro PS Restore Kits Description Catalog Number Kit to restore PanelMate ePro PS and PS OD Display units 76MLPSD to the current factory image load Kit to restore PanelMate ePro PS Blind Node units to the 76MLPSB current factory image load Kit to restore PanelMate ePro PS EE Display units tothe 76MLEED current factory image load Kit to restore PanelMate ePro PS EE Blind Node units to 76MLEEB the current factory image load Kit to restore PanelMate ePro PS Classic Display units to 76MLPSCD the current factory image load Kit to restore PanelMate ePro PS Classic Blind Node units 76MLPSCB to the current factory image load CA08104001E E T N Cutler Hammer June 2006 Sheet 1573 General Application Information Installation Best Practices 1 Never use foreign objects to ac
85. the shield and chassis while keeping the capacitor lead length as short as possible 35 5 5 35 5 6 Application Information Communication Interface Allen Bradley DH 485 Communications Recommended distance Q Up to 4000 ft 1219 2 m m Recommended cable type size Belden 9842 cable Refer to your Allen Bradley Cable Installation Manual for detailed infor mation The following tips are useful when installing a PanelMate on A B DH 485 communication networks Tip 1 All PanelMate units on the A B DH 485 communications network should have optical isolation to prevent serial port damage If the PanelMate model you are installing DOES NOT have built in optical isolation then an Allen Bradley AIC module should be used to provide optical isolation Tip 2 Verify the network is termi nated Both ends of a DH 485 network must contain termination resistors PanelMate Power Series Power Pro units have built in termination resistors that can be activated if needed Allen Bradley Data Highway Data Highway Plus Communications Recommended distance Q Up to 10 000 ft 3048 m at 57 6K baud Q Shorter lengths at higher baud rates Recommended cable type size Belden 9463 blue hose twin axial cable Data Highway and Data Highway Plus are proprietary communication networks of Allen Bradley Generally the structure and components of the two networks are the same but there are differences i
86. ti vate the touchscreen Use a hand gloved hand or stylus Foreign objects such as a screwdriver may cause damage to the touch screen or scratch the front panel reducing the transmissibility 2 Usea light touch to activate the touchscreen Touchscreen activa tion does not require the same force necessary to activate a mechanical switch 3 Disconnect this equipment from the power outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning 4 Do not remove or insert the Com pactFlash memory card while the PanelMate ePro PS unit is powered up Doing so may cause damage to the CompactFlash memory and or processor board Keep this equipment away from condensing humidity 6 Putthis equipment on a reliable surface during installation Drop ping it or letting it fall may cause damage 7 Theopenings on the enclosure are for air convection cooling Protect the equipment from overheating DO NOT COVER THE OPENINGS 8 Always install the unit in a vertical orientation for proper cooling 9 Make sure the voltage of the power source is correct before connecting the equipment to the power outlet 10 Position the power cord so that people cannot step on it Do not place anything over the power cord 11 All cautions and warnings on the equipment should be noted 12 Never pour any liquid into an opening This may cause fire or electrical shock 13 Never open the equipmen
87. to make the V connection but you should do so to secure the wires and prevent shorting Tip 4 In all PanelMate units the DeviceNet signal ground is isolated from chassis ground In locations where problems are caused by high electrical noise you can change the jumper setting on the PanelMate unit s DeviceNet communications card to connect signal ground to chassis ground Refer to Eaton s Cutler Hammer s Pan elMate DeviceNet Interface Installation L L for detailed jumper information CA08104001E Operator Interface Panels amp Automation Products Application Information Communication Interface Tip 5 In order to comply with CE mark requirements ferrite cores must be installed on the PanelMate unit s drop line Steward number 28B1020 100 is recommended for thick line installa tions Steward number 28B0735 000 is recommended for thin line installations Refer to Eaton s Cutler Hammer s PanelMate DeviceNet Interface Instal lation I L for installation details PROFIBUS DP Communications m Recommended distance Up to 3278 ft 999 1 m at 93 7K baud m Recommended cable type size 22 gauge shielded pair PROFIBUS DP is based on RS 485 network technology A PROFIBUS DP network may have up to 126 nodes but maximum length of the network is determined by baud rate PROFIBUS DP Shielding Recommendations A good quality shielded cable consisting of twisted pairs for the required commu nication w
88. tonElectrical com E T N Cutler Hammer June 2006 Sheet 1558 Altitude m Operating 10 000 ft 3 048 m above sea level m Non operating 40 000 ft 12 192 m above sea level Emissions m CISPR 22 Class A Radiated and Conducted Noise Immunity m IEC 801 2 3 4 6 8 m 6100 4 2 3 4 5 6 8 Agency Certifications m CE mark UL cUL and CSA Class Div 2 Groups A B C D Overall Dimensions H x W x D m 8 inch display models 7 63 x 10 51 x 3 90 in 193 8 x 267 0 x 99 1 mm m 12 inch display models 11 60 x 15 90 x 3 90 in 294 6 x 403 9 x 99 1 mm m 15 inch display models 13 50 x 18 60 x 5 00 in 342 9 x 472 4 x 127 0 mm m Blind Node no display models 9 30 x 12 00 x 4 90 in 236 2 x 304 8 x 124 0 mm Note Add 1 30 in 33 0 mm to depth for optional PCI adapter Cutout Dimensions H x W m 8 inch display models 6 50 x 9 38 in 165 1 x 238 3 mm m 12 inch display models 10 12 x 14 34 in 257 0 x 364 2 mm m 15 inch display models 12 05 x 17 01 in 306 1 x 432 1 mm m Blind Node no display models designed for mounting in a cabinet Weight m 8 inch display models 7 0 16 3 18 kg m 12 inch display models 14 0 Ibs 6 35 kg m 15 inch display models 18 0 Ibs 8 16 kg m Blind Node no display models 5 0 Ibs 2 27 kg CA08104001E E T N Cutler Hammer Operator Interface Panels amp Automation P
89. uo Application Information Sheet 1594 Dimensions PanelMate ePro PS Unit Dimensions in Inches mm 4 90 PanelMate ePro PS 124 5 Blind Node 12 00 i 3 60 _ 30 Unit Weight 5 Lbs 2 3 kg 7 6 F 914 Y Note Allow cable clearance 0 4 on bottom and right sss L side of unit CS e S 0 Co 00 00 00 193 0 9 30 S33 9 30 236 2 sss 236 2 0 0 0 00000 00000 00000 00 00 00 fole Y S Y Optional PCI Module Front View Side View 0 34 11 32 8 6 287 5 1 00 10 00 25 4 254 0 0 34 8 6 1 00 11 32 25 4 287 5 7 000000000000000000 000000000000000000 0000000000000000 o 000000000000000000 M H 5 80 Recommended Panel 7 50 147 3 Mounting Layout 190 5 LJ o ooo Soe J 8 32 Tapped Hole 4 Places EN Be 170 OMe 2 y 43 2 0000000000000000000000 070 10 60 0 70 35 17 8 269 2 17 8 Rear View o e Figure 35 5 19 PanelMate ePro PS Family
90. ust know the target PLC or control ler to be used with the Operator Inter face Required information may include the PLC brand Model Number software firmware revision level and hardware software interface type Model Description Typical Application PanelMate Power Pro Steel options 7 4 grayscale LCD 7 7 Color DSTN or 8 4 10 4 13 Color TFT Full VGA display options Touchpanel or Touchscreen options Stainless Small to large applications PanelMate ePro Ethernet standard 8 4 10 4 Color TFT display options Touchpanel or Touchscreen options Stainless Steel options OPC and Application Kit options Small to large applications PanelMate ePro ES 5 7 Color STN display with Touchscreen Ethernet and OPC standard Small applications PanelMate ePro PS 8 4 12 1 15 0 Color TFT display with Touchscreen or Blind Node no display options Stainless Steel options Outdoor options Ethernet and OPC standard Small to large applications Flat Panel Displays 12 1 15 and 17 Color TFT displays with Touchscreen Recommended Small to large applications for use with the PanelMate Blind Node Models PanelMate Runtime Software License for running PanelMate on a PC PanelMate PC Pro Large applications with PC requirements For more information visit www EatonElectrical com CA08104001E Cutler Hammer June 2006 Sheet 1553 PanelMate Power Pro Overvi
91. xternally Two RS 232 RS 422 serial ports for communications or printing alarms and messages except PM 1100 models Optional high speed network interface boards for connectivity to a variety of networks System diagnostics All PanelMate Power Pro systems meet UL CSA CE requirements and UL CSA Class Division 2 Groups A B C D requirements All PanelMate Power Pro models have up to 100 page 5000 message capacity PanelMate Pro LT supports up to 64 I O references expandable up to 512 I O points and a single communication driver For more information visit www EatonElectrical com m Display features on all units provide VGA 640 x 480 resolution with 256 level grayscale on the gray scale versions or 256 color palette on color versions m Touchpanel for all models include a display with electronics module and membrane keypad with off screen 3 x 5 cell control selection cancel key and numeric entry keypad with four redefinable membrane control buttons to the right of the display The PanelMate 5000 units have five membrane control buttons Touchscreen for all models include a display with electronics module and on screen 3 x 5cell control selection four redefinable on screen control buttons on screen cancel key and non intrusive pop up on screen numeric keypad The PanelMate 5000 units have five on screen control buttons Displays Available m 7 4 inch gray

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