MTS 810 & 858 Material Testing Systems
Contents
1. MTS Model 658 Bio Environmental Chamber gt Corrosion Resistant Pull Rods and Fixtures gt MultiPurpose TestWare Thermal Mechanical Fatigue Testing Thermal Mechanical Fatigue TMF Toolkit Test Application Software an original toolkit created by MTS simplifies the set up and running of TMF tests without sacrificing flexibility With real time plots you can monitor both thermal mechanical wave shapes and advanced properties such as strain hardening or softening as a function of cycles The MTS Toolkit includes automated post test analysis to assist you in creating test summaries and reports Standards ASTM E606 E2368 ISO T6164 Typical Configuration gt FlexTest 810 Material Testing System gt MTS Model 646 Grips MTS Model 632 53 Extensometer gt Induction Heater gt Air Cooling System gt MultiPurpose TestWare with TMF Toolkit Test Application Software Additional MTS Testing Capabilities MTS 809 Axial Torsion Materials Testing Systems provide extremely stiff high natural frequency load frames with integral axial and torsional actuators Axial Torsion loading of tubular specimens has proven to be a valuable method for investigating material response to both static and fatigue multi axial stresses ah A09 Avia Tersus Test Syst Axial Torsion Testing RUNE The MTS 858 offers similar capabilities for lower force appli cations These systems are id2. lt E S a a c o o Frequency HZ m P kN 10 KN 022 Load Frame Model 359 25 kN 5 5 kip ServoValve s 252 24G 1 38lpm 10 gpm Actuator Static Force 25 kN 5 5 kip Grip 647 02 6 8 kg 15 0 Ibs Actuator Nominal Stroke 100mm 4 inches HPU 505 07 60 Hz 26 5 7 gpm System Oil Pressure 210 bar 3000 psi Specimen Displacement vs Frequency Specimen Displacement MM D A Frequency HZ KN 010 KN 022 Load Frame Model 359 25 kN 5 5 kip ServoValve s 252 25G 1 57 lpm 15 gpm Actuator Static Force 25 kN 5 5 kip Grip 647 02 6 8 kg 15 0 Ibs Actuator Nominal Stroke 100 4 inches HPU 505 07 60 Hz 26 5 7 gpm System Oil Pressure 210 bar 3000 psi Systems illustrated include accumulation pressure and return hoses selected to match the other component rat ings listed Hydraulic power supplies have been selected to not limit performance provided by other components Performances illustrated represent a mathematical prediction of system performance acting against a spring specimen Your MTS Sales representative can discuss these and other performance options available 27 MTS E REGIONAL BUSINESS CENTERS THE AMERICAS MTS Systems Corporation 14000 Technology Drive Eden Prairie MN 55344 2290 USA Telehone 1 952 937 4000 Toll Free 1 800 944 1687 Fax 1 952 937 4515 E mail info mts com
3. Internet www mts com MTS Systems Corporation Nano instruments Innovation Center 1001 Larson Drive Oak Ridge TN 37830 8014 USA Telephone 1 865 481 8451 Fax 1 865 481 8455 E mail nano mts com EUROPE MTS Systems 58 rue Auguste Perret Europarc 94000 Cr teil France Telephone 33 1 58 43 90 00 Fax 33 1 58 43 90 01 E mail contact france mts com MTS Systems GmbH Hohentwielsteig 3 14163 Berlin Germany Telephone 49 30 81002 0 Fax 49 30 81002 100 E mail euroinfo mts com MTS Systems S R L Corso Cincinnato 228 b 10151 Torino TO Italy Telephone 0039 011 4517511 Fax 0039 01 1 4517501 E mail mtstorino mts com MTS Systems Norden AB S dra L ngebergsgatan 16 SE 421 32 Vastra Fr lunda Sweden Telephone 46 31 68 6999 Fax 46 31 68 6980 E mail norden mts com MTS Systems Ltd UK Brook House Somerford Court Somerford Road Cirencester GL7 1TW Glos UK Telephone 44 1285 648800 Fax 44 1285 658052 E mail mike reeves mts com ASIA PACIFIC MTS Japan Tokyo 2 12 3 Midori Sumida ku Tokyo 130 0021 Japan Telephone 81 3 5624 6101 Fax 81 3 5624 6106 E mail mtsj info mts com MTS Systems Korea Inc 5th Floor Core Building 8 1 Sunae Dong Bundang Gu Seongnam City Gyeonggi Do 463 825 Korea Telephone 82 31 714 7151 Fax 82 31 714 7198 E mail yangseok yoo mts com MTS Systems China Inc Unit 23 02 Landmark Bldg No 8 North Dong San Huan Road Chaoyan
4. Kennesaw GA Kittredge CO Liverpool NY Livonia MI Lodi OH Los Angeles CA Massillon OH Mentone IN Minneapolis MN New Carlisle OH Northville MI Orlando FL Oviedo FL Pedricktown NJ Peoria IL Philadelphia PA Pinckney MI Pinon Hills CA Pittsburgh PA Pleasant Prairie WI Plymouth MI Port Vue PA Purvis MS Raleigh NC Richfield MN Rio Rancho NM Rockford IL Saginaw MI Scottsdale AZ Seattle WA Simi Valley CA Spring TX Springfield OH St Louis MO St Peters MO Sterling Heights MI Streamwood IL Topeka KS Westerville OH Williamstown NJ CENTRAL AND SOUTH AMERICA Argentina Buenos Aires Brazil Sao Paulo Chile Santiago Colombia Bogota Costa Rica San Jose Peru Lima Venezuela Caracas EUROPE Bulgaria Sofia Czech Republic Brno France Le Chesnay Paris Germany Berlin Delmenhorst Ehingen Nattheim Rastatt Wendeburg Greece Athens Italy Pianezza Torino Netherlands Gouda Poland Warsaw Romania Bucharest Russia Moscow Spain Barcelona Madrid Sweden Gothenburg Switzerland Hallau Turkey Istanbul Ukraine Kiev United Kingdom Northhamptonshire Stroud Glocester Surrey AFRICA AND THE MIDDLE EAST Egypt Heliopolis Israel Tel Aviv Jordan Amman Morocco Casablanca Saudi Arabia Riyadh South Africa Johannesburg Tunisia Tunis United Arab Emirates Dubai ASIA PACIFIC Hong Kong Hong Kong India Bombay Indonesia Jakarta Japan
5. are available for large size specimens to complete the test system Typical Configuration MTS Model 311 High Force Load Frame up to 3000 tons MTS Model 647 Grips up to 1200 kN MultiPurpose TestWare or TestWorks High Frequency Testing MTS 1000 Hz high cycle fatigue test systems provide accurate and reliable accelerated fatigue testing The systems maintain a high waveform fidelity while running at high frequency as well as highly accurate control made possible with an MTS high response voice coil servovalve and AdapTrac control software Typical Configuration 1000 Hz High Cycle Fatigue Test System MTS Model 318 505 Load Frame gt High Performance Actuator with 25 kN 25 4 mm Low mass grips and fixtures gt High flow voice coil servovalve gt MultiPurpose TestWare with AdapTrac Software Elastomer Testing Elastomer test systems meet the high frequency high precision testing requirements of automotive and material industries The standard configuration features a frequency range of 0 01 to 1000 Hz with 10 kN force and displacements of 20 mm Designed for measuring dynamic properties such as K phase E tan delta energy and damping coefficients over its wide frequency range Typical Configuration 1000 Hz High Frequency Elastomer Test System gt Specially designed Model 831 50 Load Frame up to 10 kN gt FlexTest GT Controller 48 kHz acquisition rate MTS Model 505
6. by allowing you to manage several stations from one PC screen Or if you prefer the PC per Station option enables you to employ additional PCs so different opera tors can run their respective test sta tions without having to share a PC This option also makes it possible to support test stations in different locations The FlexTest GT runs with MTS 793 software and a multitasking Windows operating system allowing you to take advantage of the full array of proven MTS test application software Ethernet Hub Comparison of FlexTest SE and FlexTest GT Controllers FlexTest SE BASIC with BASIC with 2kHz 6kHz processor processor PLUS PC Automation Opt Opt 8 Yes Max update rate 2kHz 6kHz 6kHz Built in A D inputs 1 1 1 Built in D A outputs 3 3 3 Valve Drivers 1 1 1 Conditioners up to 3 up to 3 up to 5 DIO 4 pair P 4 pair 4 pair P Basic TestWare Opt F Opt F Yes MultiPurpose TestWare Opt F Opt F Opt Testworks 4 No Opt F Opt Fatigue amp Fracture No Opt F Opt Remote Station Control No No No Remote Setpoint Adjust Opt F S Opt FG Opt 6 Temp Control No Opt F Yes A Can upgrade with PC Automation in the field B If PC automation is included use PLUS or 2 Channel model column information C Pending other hardware options selected D One pair dedicated to hydraulic interlock three pair definable by user E Set of 16 16 Digital Inputs Outputs ar
7. 00 psi Specifications are subject to change without notice Contact MTS to verify critical specifications 10 359 15 359 15 359 25 359 25 Standard Extended Standard Extended 15 kN 3 3 kip 15 kN 3 3 kip 2b kN 5 5 kip 25 kN 5 5 kip 789 mm 31 0 in 1289 mm 50 7 in 789 mm 31 0 in 1289 mm 50 7 in 278 mm 10 9 in 278 mm 10 9 in 278 mm 10 9 in 278 mm 10 9 in 460 mm 18 1 in 460 mm 18 1 in 460 mm 18 1 in 460 mm 18 1 in 76 mm 3 0 in 76 mm 3 0 in 76 mm 3 0 in 76 mm 3 0 in 625 mm 24 6 in 625 mm 24 6 in 625 mm 24 6 in 625 mm 24 6 in 527 mm 20 8 in 527 mm 20 8 in 527 mm 20 8 in 527 mm 20 8 in 1378 mm 54 25 in 1879 mm 74 0 in 1378 mm 54 25 in 1879 mm 74 0 in 1687 mm 66 4 in 2187 kN 86 1 in 1687 mm 66 4 in 2187 kN 86 1 in 275x106 N m 1 57 106 Ib in 275x106 N m 1 57x106 Ib in 275x106 N m 1 57x106 Ib in 275x106 N m 1 57 x106 Ib in measured measured measured measured 192 kg 425 Ib 231 kg 508 Ib 192 kg 425 Ib 231 kg 508 Ib Columns Solid steel for high stiffness and chrome plated for long life and easy cleaning T ____858 Table Top System gt Precision machining maintains load unit Designed for a high natural co alignment over their entire length frequency 7 gt stiffness for precise dis placement measurement and increased dynamic performance Strain gage design is accurate for both static and dynamic
8. 07 SilentFlo Hydraulic Power Unit MTS Model 793 3x Elastomer Application Software Q High Rate Testing High rate systems provide robust load frames with high performance servohydraulic controls high speed data acquisition and TestWorks soft ware to provide operator interface test analysis and reporting These systems provide reliable results for automotive crash worthiness testing forging simulation and other high strain rate or high penetration rate testing needs Typical Configuration MTS Model 819 1x Load Frame up to 100 kN gt High flow voice coil servovalve Low Mass Grips Components of the 810 System Load Unit Assembly A complete load frame assembly requires the selection of the frame actuator size actuator rod load cell thread and hydraulic service mani fold The servovalve s and other options are selected separately The 810 system employs MTS Model 318 load unit assemblies that are force rated up to 500 KN This floor mounted frame has high axial and lateral stiffness that improves test accuracy and system performance This load frame is available in a vari ety of sizes and can be easily configured for many different applications Please see Performance Curves on page 20 for more details Crosshead mounted load cell provides an accu rate force reading for measurement and control The displacement transducer is integral to
9. 505 07 60 Hz 26 5 lom 7 gpm 210 bar 3000 psi 21 22 810 Performance Curves continued Specimen Displacement vs Frequency lt E amp Q c o Frequency HZ m Q KN 50 KN 07100 kN 77225 Load Frame Model 378 25 250kN 55 ServoValve s 252 246 1 38lpm 10gpm Actuator Static Force 250 kN 55 kip Grip 647 25 77 kg 169 Ibs Actuator Nominal Stroke 150 6 inches HPU 505 11 60 Hz 41 6lpm 11 gpm System Oil Pressure 210 bar 3000 psi Specimen Displacement vs Frequency Specimen Displacement MM D A Frequency HZ kN 0750 KN 777100 kN 77225 Load Frame Model 378 25 250kN 55 ServoValve s 252 25G x 2 1141 30 gpm Actuator Static Force 250 kN 55 kip Grip 647 25 77 kg 169 Ibs Actuator Nominal Stroke 150mm 6 inches HPU 505 30 60 Hz 113 5 Ipm 30 gpm System Oil Pressure 210 bar 3000 psi lt t S o 2 ET E O o al HEUS Load Frame Model 378 50 Actuator Static Force Actuator Nominal Stroke System Oil Pressure Specimen Displacement MM D A Specimen Displacement vs Frequency HN eee lt HHH EIL NS Frequency HZ m KN 07100 kN 77250 kN 777450 kN 500 110 kip ServoValve s 252 246 1 38 10 gpm 500 kN 110 kip Grip 647 50 148kg 326 Ibs 150 mm 6 inches HPU 505 11 60 Hz 41 6
10. Ipm 11 gpm 210 bar 3000 psi Specimen Displacement vs Frequency Frequency HZ Load Frame Model 378 50 Actuator Static Force Actuator Nominal Stroke System Oil Pressure KN 100 kN 77250 kN 77450 kN 500 kN 110 kip ServoValve s 252 256 2 114lpm 30 gpm 500 110 Grip 647 50 148kg 326 Ibs 150 6 inches HPU 505 30 60 Hz 113 5 lpm 30 gpm 210 bar 3000 psi Systems illustrated include accumulation pressure and return hoses selected to match the other component ratings listed Hydraulic power supplies have been selected to not limit performance provided by other compo nents Performances illustrated represent a mathematical prediction of system performance acting against a spring specimen Your MTS Sales representative can discuss these and other performance options available 23 24 858 Performance Curves The graphs on the following pages illustrate the dynamic performance characteristics of a sampling of configurations available for the 810 and 858 systems Actual performance will depend upon the specimen under test grips and fixtures employed and the components selected in your system MTS can assist you in configuring a system to meet your test requirements Specimen Displacement vs Frequency lt 0 a o o Frequency HZ 0 kN 2 5 KN m4 Load Frame Model 559 25 kN 5 5 kip Actuator
11. MTS 810 amp 858 Material Testing Systems MTS EE Versatile multipurpose servohydraulic testing systems for static and dynamic tests nis div cm 8 sooo Ed 5 0000 858 Table Top System gt ty EX icm f IT ge MTS 810 amp 858 Test Systems Meeting the Full Spectrum of Testing Needs Superior Testing and Global Support for all Environments Test engineers worldwide rely on MTS Material Testing Systems and unrivaled global support to achieve outstanding results for both static and dynamic material and component testing Renowned for their unmatched accuracy flexibility high performance and innovative standard features these systems pro vide for years of superior testing for all types of test and lab environments With a large selection of fully fatigue rated MTS load units control technology and accessories to choose from tightly integrated systems can be easily configured to meet an extremely wide array of test requirements Unmatched Accuracy gt An integral actuator design stiff low mass crossheads and special force transducers deliver superior axial and lateral stiffness gt Precision machined columns actuator rods and laser guided factory alignment ensure unprece dented alignment accuracy gt Highly accurate MTS load cells exhibit low hysteresis and long term stability gt Linear Variable Differential Transducers mounted co axially with actu
12. Nagoya Tokyo Malaysia Selangor People s Republic of China Beijing Shanghai Republic of Korea Daejon Seoul Singapore Singapore Taiwan Kaohsiung Taichung Taipei Thailand Bangkok AUSTRALIA AND NEW ZEALAND Australia Melbourne Sydney 2006 MTS SYSTEMS CORPORATION 100 154 137 810 amp 858 PRINTED IN U S A 3 06
13. Static Force 15 kN 3 3 kip Actuator Nominal Stroke 100 mm 4 inches System Oil Pressure 70 bar 1000 psi ServoValve s 252 22G 1 9 5 lpm 2 5 gpm Grip 647 01 4 1 kg 9 0 Ibs HPU 572 14 60 Hz 15 1 lpm 4 gpm Specimen Displacement vs Frequency lt E E S E a c o o Frequency HZ KN 4 5 m9 Load Frame Model 359 25 kN Actuator Static Force 15 kN Actuator Nominal Stroke System Oil Pressure 5 5 kip 3 3 kip 100 4 inches 140 bar 2000 psi ServoValve s 252 23G 1 19 Ipm Grip 647 01 4 1 kg HPU 572 14 60 Hz b gpm 9 0 Ibs 15 1 lpm 4 gpm Specimen Displacement vs Frequency TES rae si und endi 53 n um A n lt c E S 2 a c o o Frequency HZ KN KN m 13 5 kN Load Frame Model 359 25kN 5 5 ServoValve s 252 236 1 19lpm Actuator Static Force 15 kN 3 3 kip Grip 647 01 4 1 kg 9 0 Ibs Actuator Nominal Stroke 100 4inches HPU 505 07 60 Hz 26 5 Ipm 7 gpm System Oil Pressure 210 bar 3000 psi Specimen Displacement vs Frequency Specimen Displacement MM D A Frequency HZ m Q KN m Q KN m 13 5 kN Load Frame Model 359 25kN 5 5 ServoValve s 252 246 1 38lpm 10 gpm Actuator Static Force 15 kN 3 3 kip Grip 647 01 4 1 kg 9 0 Ibs Actuator Nomin
14. al Stroke 100 4 HPU 505 07 60 Hz 26 5 7 gpm System Oil Pressure 210 bar 3000 psi 20 Specimen Displacement vs Frequency 858 Performance Curves continued nm pb n T im HT TH IWIN 15 gpm 9 0 Ibs 41 6 lom 11 gpm 57 lpm 4 1kg ServoValve s 252 25G x 1 Grip 647 01 HPU 505 11 60 Hz Frequency HZ Specimen Displacement vs Frequency KN o Q kN 13 5 5 5 kip 3 3 kip 100 mm 4 inches 210 bar 3000 psi 25 kN 15 kN 359 Load Frame Model Actuator Static Force Actuator Nominal Stroke System Oil Pressure diam TH lg J TH Hb Hl I I Ii id TAE OG uL gui r a ii E i a ni Fi WW 1ueure2ejdsiq 2 15 0 Ibs 5 gpm 26 5 lom 7 gpm 19 Ipm 6 8 kg ServoValve s 252 23G x 1 Grip 647 02 HPU 505 07 60 Hz Frequency HZ m Q KN 0710 KN 022 5 5 kip 5 5 kip 3000 psi 100 mm 4 inches 25 kN 25 kN 210 bar 399 Actuator Nominal Stroke Actuator Static Force System Oil Pressure Load Frame Model 26 Specimen Displacement vs Frequency
15. and Assemblies Standards Various Industry and Corporate Standards ASTM ISO FDA and DIN Standards Typical Configuration gt FlexTest 810 or 858 Material Testing System gt MultiPurpose TestWare gt TestWorks Application Software gt Adaptive Compensation and Calculations Software gt Specialized Fixtures High Temperature Testing Super alloys ceramics and advanced materials need advanced testing equipment MTS has industry proven grips furnaces and extensometers to elevate the capa bility of your FlexTest material testing system to meet the demands of high temperature testing Test Examples Elevated Temperature Fatigue Tensile Standards ASTM E606 ISO 783 Typical Configuration gt FlexTest 810 Material Testing System MTS Model 653 MTS Model 647 10 Grips with water cooled wedges gt MTS Model 632 53 Extensometer Cyclic Fatigue Application Software Biomedical Testing MTS 858 material testing systems are designed with many features to provide high performance at the low forces needed for biomedical testing including very low friction actuators These clean and powerful systems are available with a wide range of specialized grips fixtures and environ ments to test biomedical materials and products Test Examples Hip Stem Fatigue Dental Implant Wear Bone Screw Fatigue Standards ASTM F1440 F2118 Typical Configuration 858 Material Testing System
16. ators deliver precise actuator position measurement Flexibility gt MTS load units perform both highly accurate monotonic tests and dynamic test applications gt Flexible test spaces hydraulic lifts and locks and conveniently placed controls facilitate easy crosshead positioning gt MTS servovalves are available in a wide variety of force and flow capacities 810 systems can accommodate to two servovalves port shut offs allow operation of one or both valves gt MTS load units require no special mounting or foundation High Performance gt Lightweight crossheads and stiff components reduce load frame deflections and increase perfor mance envelopes gt Extremely low friction actuators and high response servovalves ensure superior test control gt Close coupled accumulators enable high frequency servo valve response resulting in low distortion and reduced line noise gt Hydraulic service manifolds pro vide smooth ramping of system pressure to ensure precise control during system start up Innovative Features gt Five port servovalves ensure that pressure changes low to high high to low and rapid shutoff are made under system control to guarantee smooth transitions Local hydraulic station control integral with actuator mounted manifold provides unmatched convenience and First on Last off management of hydraulic power gt Off Low Slow High pressure control provides true bum
17. aving and restoring PID settings Ordine scope to observe signals Digital display of measurements Full range calibrations Integrates with third party data acquisition and program generation v v wv v y Integral Front Panel Controls The FlexTest SE model features front panel sys tem controls that supplement the PC interface to facilitate convenient test monitoring and speci men handling elimi nating the need for an additional Remote Station Control pendant This intuitive front panel combines a sharp multi color dis play with easy to read graphics and an array of controls including dedicated menu keys a keypad HPS HSM program run stop hold E stop and a rotary adjustment knob Portability and Convenience Lightweight FlexTest SE controllers are designed for portability featuring a multiposition handle to facil itate easy transport to other test locations Addi tionally there are a variety of ways to position a FlexTest SE controller either on or near a load frame it can be secured to an adjustable arm attached to the load frame itself mounted on a portable adjustable stand near the load frame or it can sim ply be placed on a table or cart Remote Station Control Option FlexTest GT A proven control solution for complex multichannel multistation material and component testing The FlexTest GT digital controller features the power and flexibility to deliver high speed real time closed loop contr
18. c is a cost effective control solution for simple single channel single station strength or fatigue tests on materials or compo nents for which a simple command and a single result are all that is required Examples include aff gt Tensile test reporting peak load and maximum adii elongation MIS 858 Table Top System gt High Cycle Fatigue test reporting number of cycles to failure gt Durability reporting material degradation after block cyclic loading gt Integrates with third party data acquisition and program generation FlexTest SE Plus Coupled with a PC running MTS 793 software the FlexTest SE Plus is a higher capacity control solution for more demanding single channel sin gle station materials tests It supports more hard ware and software options than the Basic model w The FlexTest SE Plus allows you to Take advantage of a wide array of proven MTS test application software to run a wide variety of tests gt Customize and automate test procedures gt Acquire and store test data gt Generate test reports gt Network to other PCs gt Monitor test status from remote PCs me addis amd S AREIS le EEE S AS 14 FlexTest The FlexTest GT is a proven control solu tion for performing complex materials and component testing Capable of supporting up to 8 channels and multiple stations the FlexTest GT enhances productivity
19. e Axial Wedge Grips 634 11 31 Axial Extensometer gt Basic or MultiPurpose TestWare testing software gt Cyclic Fatigue TestWare testing software Monotonic Testing Your monotonic testing needs can be performed with preci sion and ease on a FlexTest material testing system equipped with the industry leading TestWorks Application Software TestWorks provides powerful capabilities with simplified operation and complete reporting of your test results Test Examples Tensile Compression Bend Stress Relaxation Standards ASTM E8 E9 E21 ISO 6892 Typical Configuration gt FlexTest 810 or 858 Material Testing System gt TestWorks Application Software or MultiPurpose Testware gt Variety of Mechanically and Hydraulically Actuated Grips gt Fixtures gt Extensometers Environmental Testing Integrated solutions with MTS designed grips fix tures chambers and extensometers fulfill your testing requirements over a wide range of temperatures This integrated solution gives assurance that you can put your focus on successful results Test Examples Fatigue Testing of Composite materials Standards ASTM D3479 D6115 Typical Configuration gt FlexTest 810 Material Testing System gt MTS Model 651 Chamber gt MTS Model 647 All Temp Grips gt MultiPurpose Testware or Cyclic Fatigue TestWare gt Adaptive Compensation Fracture Testing MTS provides the most complete Linear Elas
20. e available as an option F Requires PC automation G Requires available IO Carrier slot and encoder interface board Via serial communications to appropriate temperature control system for non TMF applications FlexTest GT 2 Channel Yes Yes 6kHz 6kHz 1 0 3 0 2 up to 8 up to 6 up to 24 4 pair P Opt E Yes Yes Opt Opt Opt Opt Opt Opt No Opt Opt amp Opt amp Yes Yes If a customer wants a stand alone controller to run tests without requiring a PC and expects to need FlexTest SE Plus model capabilities in the future then the 6kHz processor upgrade should be ordered with the FlexTest SE Basic model controller Specifications descriptions in gray shading apply to both FlexTest SE and FlexTest GT models Parameter FlexTest SE Station configurations Number of station 1 station Servo Control Control channels 1 FlexTest SE Basic and Plus models 2 FlexTest SE 2 Channel model FlexTest GT up to 4 stations up to 8 channels Control modes Any connected transducer typically load strain or displacement calculation option for automated applications and load limited displacement for specimen loading DDC loop update rate 6kHz 2kHz for Basic model unless optional upgrade processor provided Data Acquisition 6kHz Resolution 16 bit Sample rate Up to 6kHz sampling rate Number of channels 1 per internal conditioner 6 per Analog input board All channels simultaneous sample and hold Signal Conditione
21. eally suited for small components Biomedical applications and lower strength materials Typical Configuration gt FlexTest 858 or 809 Axial Torsional Material Test System MTS Model 646 or 647 Axial Torsional Wedge Grips Two Channel Controller gt MTS Model 632 68 or 632 80 Extensometer gt MultiPurpose TestWare Planar Biaxial Testing MTS capabilities include Planar Biaxial Testing Systems These systems are utilized when it is desired to investigate true in plane stress states of materials or biaxial loading of design elements System features include high load axis stiffness for low stored energy and integral actuators with high lateral stiffness to minimize buckling Powerful features in the FlexTest control soft ware make centroid control easy to implement High Force Testing d MTS high force testing systems are rigid 4 column testing units designed especially for precise application of high force high dis a placement loads and fatigue Typical Configuration gt Bi Axial Test Frame gt MTS Model 647 Hydraulic Wedge Grips gt Four Channel Controller gt Centroid Control cycles Load frames are available hie to accommodate a wide variety of Algorithm E Dau gt MultiPurpose specimens components or full TestWare scale test articles and force capaci ties range from 100 to 3 000 tons or higher Grips fixtures and trans ducers
22. em Oil Pressure 210 bar 3000 psi ServoValve s 252 25G x 1 57 1 15 gpm Grip 647 02 6 8 kg 15 0 Ibs HPU 505 20 60 Hz 76lpm 20 gpm Specimen Displacement vs Frequency L E 4 _ m LLL LLL eS o a Specimen Displacement MM D A Frequency HZ KN 1 0 KN 25 kN 0745 kN Load Frame Model 318 10 100 kN 22 kip Actuator Static Force 50 kN 11 kip Actuator Nominal Stroke 150 mm 6 inches System Oil Pressure 210 bar 3000 psi ServoValve s 252 25Gx 1 57lpm 15 gpm Grip 647 10 30 4kg 66 9 Ibs HPU 505 20 60 Hz 76 lpm 20 gpm lt n a o o Load Frame Model 378 10 Actuator Static Force Actuator Nominal Stroke System Oil Pressure Specimen Displacement MM D A Load Frame Model 378 10 Actuator Static Force Actuator Nominal Stroke System Oil Pressure Specimen Displacement vs Frequency Frequency HZ KN om 25 KN 45 7790 kN 100kN 22 ServoValve s 252 236 1 19 1 5 100 22 kip Grip 647 10 30 4kg 66 9 Ibs 150 6 inches HPU 505 20 60 Hz 76 lpm 20 gpm 210 bar 3000 psi Specimen Displacement vs Frequency Frequency HZ KN 25 KN 45 7790 kN 100 22 kip ServoValve s 252 24G x 2 761 20 gpm 100 kN 22 Grip 647 10 30 4 66 9 Ibs 150 6 inches HPU
23. floor space the 858 load unit can fit conveniently on an existing laboratory bench or sit on its own portable custom cart While extremely compact the 858 system provides a broad range of test enhancing features including gt Force ranges from 5 kN 1 1 kip to 25 kN 5 5 kip A moderate performance range see Performance Curves on pages 24 27 gt The ability to test lower strength materials ranging from plastics to aluminum gt Accommodation of subsized to standard specimens gt The capability to perform tension compression bend and fatigue tests specialized tests for biomedical and biomechanical testing and durability testing on small components gt Wide column spacing to accommodate larger fixtures environmental chambers and furnaces The Flexibility to Perform A Full Spectrum of Material or Component Tests Fatigue Testing MTS FlexTest material testing systems provide high stiff ness precision aligned load frames with integral actuators When the FlexTest system is coupled with MTS patented grips for consistent loading and alignment fixtures for minimizing specimen bending strain the system is ideally suited for fatigue testing Test Examples Constant Amplitude Variable Amplitude Block Loading Low Cycle Fatigue and High Cycle Fatigue Standards ASTM E606 ASTM E466 ISO 1099 ISO 12106 j Typical Configuration gt FlexTest 810 Material Test System 646 or 647 Multi Purpos
24. g District Beijing 100004 P R China Telephone 86 10 65900931 Fax 86 10 65900942 E mail mtsbje 163bj com MTS Systems Hong Kong Inc Rm 602 Golden Gate Commercial Building 136 8 Austin Road Tsim Sha Tsui Kowloon Hong Kong Telephone 852 2301 2200 Fax 852 2722 7240 E mail anthony mtshk com hk MTS TestWare and TestWorks are registered trademarks and FlexTest and SilentFlo are trademarks of MTS Systems Corporation RTM No 211177 Windows ia a trademark of Microsoft Corporation MTS Systems Corporation 14000 Technology Drive Eden Prairie MN 55344 2290 USA ISO 9001 CERTIFIED SALES AND SERVICE LOCATIONS NORTH AMERICA Canada Longueuil Ouebec Montreal Quebec Port Perry Ontario Tecumseh Ontario Toronto Ontario Windsor Ontario Mexico Aguascalientes United States Alexandria IN Arcanum OH Armada MI Atlanta GA Auburn WA Aurora OH Ballston Lake NY Bancroft MI Berlin NJ Boston MA Campbellsport WI N Canton OH Carrollton TX Celina OH Chaska MN Chicago IL Chino CA Clarkston MI Claymont DE Coventry CT Cypress CA Dallas Fort Worth TX Davison MI Dearborn MI Denver CO Denver PA Detroit MI Dickinson TX Edmond OK Elkton TN Enumclaw WA Findlay OH Fort Wayne IN Fultonville NY Gig Harbor WA Grafton OH Grand Blanc MI Grand Haven MI Greensboro NC Harrisville RI Hollister CA Houston TX Howell MI Hudson NC Jemez Springs NM Kansas City KS
25. head at a convenient location Emergency stop shuts off hydraulics Dampen external vibrations Hydraulic lifts and locks gt Allow easy repositioning of the crosshead and fast crosshead locking unlocking Hydraulic actuator gt Integrally mounted in the base plate to shorten the force train for increased stiffness better side load capability and more accurate test results gt Available in a variety of force ratings and stroke lengths Includes a co axially mounted displacement transducer for precision displacement control and measurement Actuator manifold gt Provides mounting for up to two servovalves of equal or different sizes Mounted on the actuator for the highest possible response and most accurate test control gt Available with close coupled accumulators that help minimize hydraulic pressure fluctuations for improved test control and data accuracy Options for MTS 318 Load Unit Assemblies gt Air bag vibration isolators Alignment adjustment fixtures Extended length columns gt Actuator stroke lengths gt Test area guard gt Crosshead actuator mounting gt Hydrostatic actuator bearings gt Actuator anti rotate Low force load transducers gt Low force actuator high stiff ness load unit combinations gt Actuator rod bellows Components of the 858 System The 858 employs a MTS Model 359 load unit that is fatigue rated at 25 kN 5 5 kip This freestanding load unit can be ope
26. lly designed cart E gt Integrally mounted in the crosshead to shorten the force train for increased stiffness better side load capability and more accurate test results Available in two force ratings Includes a co axially mounted displacement transducer for precision displacement control and measurement 11 FlexTest SE amp GT Control Options MTS 810 systems include your choice of FlexTest SE or GT digital servocontrollers FlexTest con trollers are reliable and easy to use and are designed to address the full spectrum of material and com ponent testing needs With a common set of proven and reliable hardware and software and capabili ties ranging from one to eight channels and one to four stations this family of digital controllers pro vides the pricing flexibility to accommodate a broad range of budgets as well as a comprehen sive set of features for performing the material testing application specific to your particular test ing needs FlexTest SE Plus Both FlexTest GT and PC driven FlexTest SE con trollers employ proven MTS Model 793 Software used daily on thousands of MTS controllers world wide This powerful control package features a Windows multi tasking operating system that allows you to define new tests acquire data and analyze results of prior and current tests while other tests are still in progress Model 793 Software makes it easy to integrate your FlexTest control system into your o
27. ntrol lets you engage the actuator manually to hydraulic controls and an interlock indicator it provides run stop and hold controls a display screen and function keys and an actuator position ing control for specimen loading Once a specimen is loaded transducers can be auto zeroed from the computer or from the RSC For multichannel sys tems the actuator command toggles between axes Multistation configurations require a dedicated RSC per station The lightweight RSC can be located on the PC table or cart if this is near the load frame or it can be mounted on a stand by the load frame if the PC is not located nearby Typical FlexTest GT Configurations gt One valve driver 2 stage or 3 stage per control channel gt Two digital universal conditioners DUCs per control channel gt Digital inputs and outputs for HSM and HPU interlock Popular Options gt Basic TestWare MultiPurpose TestWare Start stop or hold your test program TestWorks and Fatigue and Fracture Software gt Additional DUCs gt Auxiliary A D inputs gt Set of 16 digital inputs and 16 digital outputs for user defined operation Command the hydraulic pressure of the hydraulic service manifold Indicator signals that an interlock has been tripped Station stop 13 FlexTest Digital Servocontrollers Addressing the full spectrum of material and component testing needs 4 FlexTest SE Basic The FlexTest SE Basi
28. ol data acquisition func tion generation and transducer conditioning for multichannel multistation applications allowing several test systems to be driven from one con troller It accommodates up to 32 modules that can be distributed among 8 channels and 4 sta tions as required with the option to add 16 user programmable digital inputs and digital outputs Hardware Driven Flexibility The flexible design of the FlexTest GT lets you reconfigure the system easily as your needs change By adding hardware modules you can expand your system s capabilities and customize it for a wide range of tests This includes the abil ity to use externally conditioned signals as control modes In addition you can use D A signals as low rate control channels for signals like pressure or temperature Portable Remote Station Control The optional Remote Station Control RSC pro vides a convenient portable control interface for carrying out simple operations such as specimen handling and test setup The FlexTest GT requires an RSC to comply with CE safety standards for material testing applications The RSC simplifies many operations including operating the hydraulic controls moving the actuator to mount speci mens and starting and stopping tests In addition Programmable display shows sensor outputs and the current control mode The display can be used to change control modes and zero sensors Actuator position ICT co
29. ompression and peel tear tests we well as complicated non standard tests gt MTS Fatigue and Fracture Testing Software for general purpose and material specific testing applications 500 kN 110 kip 250 kN 55 kip Very High Steel Super Alloys Medium Large Low Cycle Fatigue Fracture Toughness Versatile Configurable 810 The 810 Material Testing System delivers a broad array of testing capabilities for both low and high force static and dynamic testing By selecting from a variety of force capacities servovalve flow ratings pump capacities software and accessories the floor standing 810 system can easily be configured to meet your specific material or component test ing needs The versatile 810 system features gt Force ranges from 25 kN 5 5 kip to 500 kN 110 kip gt A wide performance range see Performance Curves on pages 20 23 gt The ability to test materials ranging in strength from plastics to aluminum com posites and steel gt A large test space to accom modate standard medium and large size specimens grips fixtures and environ mental subsystem po The capability to perform a wide variety of test types from tensile to high cycle fatigue fracture mechanics and durability of components Full Featured Compact 858 The 858 Material Testing System is a cost effective choice for low force static and dynamic testing applications Designed to preserve valuable
30. pless start and protects specimens gt Force limited stroke control for specimen insertion protects both operators and specimens Material Testing Continuum 5 EE SS m m 1 moo v mon Force Range Range of Available Performance Material Strength Specimen Size Tension Compression Test Type Moderate Plastics Subsized 100 kN 22 kip 25 kN 5 5 kip Elastomers Aluminum Standard Bend Creep Durability EET o 0 BNR sis super aove High Cycle Fatigue Fatigue Crack Growth MTS Proven Control Solutions FlexTest SE amp GT Digital servo controllers from MTS make up a powerful array of reliable flexible and easy to use controllers designed to address the full spectrum of material and component testing needs These systems employ robust VME based MTS hardware and pro vide the pricing flexibility to accom modate a broad range of budgets An array of MTS material testing software perform test definition test execution and report genera tion for virtually all types of material tests including tension bending and compression testing fatigue life studies and fracture growth studies MTS software programs include gt MTS s MultiPurpose TestWare for flexibility to meet the demands of quickly changing test require ments in your standard and non standard testing applications gt MTS TestWorks to perform all of your tensile flex c
31. rated at frequencies up to 30 Hz without having to secure it to the lab bench or the optional cart that is available from MTS The 359 load unit features a generous horizontal test space between the columns which enables easy speci men mounting Load units with extended columns can be ordered to gain additional vertical free space The basic load unit configurations each use an integral crosshead mounted linear actuator with an attached mani fold This provides close coupled servovalves and accumu lators for improved performance and reduced pressure fluctuations A selection of linear actuators are available to achieve a wide range of scale force data from 5 kN to 25 kN The full scale force is dependent on the output pressure of the particular MTS hydraulic power unit selected Optional hydraulic lifts can be provided to facilitate repositioning of the crosshead See Performance Curves on page 24 Specifications By Frame Configuration Load unit specifications Model Force capacity Vertical test space A Working height B Column spacing C Column diameter D Base width E Base depth F Diagonal Clearance G Overall Height H Stiffness Weight Test space is the maximum distance between the load cell and the actuator with the actuator fully retracted t Determined at each load unit s full fatigue rating with its crosshead raised 800 mm 31 5 in above the base plate 8 Rated actuator force at 21 MPa 30
32. rganization s computer networks and to share data with other networked equipment It also allows you to take advantage of the full array of proven MTS test application software A high capacity control solution for more demanding single channel single station material and component testing The PC driven FlexTest SE Plus digital controller delivers real time closed loop control of demand ing single channel single station tests FlexTest SE Plus hardware includes a high power VME proces sor capable of yielding a 6kHz update rate a single 2 or 3 stage valve driver up to 5 digital universal conditioners DUCSs an encoder interface board and a set of 6 auxiliary input channels The Plus model is also capable of supporting a temperature control system via serial communications Additional capabilities include gt Bumpless start gt Hydraulics on mode switching gt Auto zeroing gt Auto tuning Typical FlexTest SE Plus Configuration gt One valve driver 2 stage or 3 stage gt Two digital universal conditioners DUCs gt One analog input for data signal or external program gt Three analog outputs gt Digital inputs and outputs for interlock and user defined use Popular Options gt Basic TestWare MultiPurpose TestWare TestWorks and Fatigue and Fracture Software gt Up to three additional DUCs gt Set of six additional A D inputs gt On line scope gt Adjustable arm or stand 12 S
33. rs Resolution 19 bit Data sample rate 100kHz Signal Processing 32 bit double precision computation Program Generation 32 bit Frequency range 0 001 Hz to 600 Hz Waveforms Sine square triangle ramp and any user defined waveform Maximum ramp time 21000 years 16 Specifications continued Parameter Valve Drive 2 Stage 493 14 FlexTest SE FlexTest GT Dual balance differential current source Maximum output Dither Valve Drive 3 Stage 493 15 Maximum drive current Dither Excitation Input Feedback Digital Universal Conditioner Excitation Transducer ID cable Interlocks Analog Inputs Input channels Input voltage Analog Outputs Output channels Output voltage Max load Digital I O Input Output Hydraulics Hydraulic service manifold contact outputs HSM proportional output Run stop contact outputs Digital Controller Dimensions Height Width Depth Weight Environmental Temperature Relative humidity Power Input Input voltage Input surge Static current Circuit protection Standards EMC Safety Communication to PC Online Documentation 25 or 50 mA selectable 20V across 1Kohm load Adjustable 0 to 5 V p p frequency adjustable 1 to 4915 Hz 50mA at 20V Adjustable 0 to 5 V p p frequency adjustable 1 to 4915 Hz Balanced AC coupled output 100mA max 20V frequency set to 9 8kHz Differential AC coupled with adjustable gain and zero Proportional and differential For resi
34. sst 2 6 108 N m 1 5 x 106 Ib in 4 3 108 N m 2 4 x 108 Ib in 7 5 x 108 N m 4 3x 1 106 Ib in Weight 500kg 1100 Ib 910 kg 2000 Ib 1770 kg 3900 Ib Test space is the maximum distance between the load cell and the actuator with the actuator fully retracted Optional extended height versions available add 300 mm 12 inches to pertinent dimensions tDetermined at each load unit s full fatigue rating with its crosshead raised 1270 mm 50 in above the base plate Crosshead Designed for a high natural N frequency gt stiffness for precise dis placement measurement and increased dynamic performance Grips and fixtures optional gt The largest variety of hydraulic and mechanical grips and loading fixtures are available from MTS Grip controls optional gt Provide fingertip control of hydraulic grips and clamping pressure 7 Columns optional specific needs Isolator pads Alignment fixture Force transducers Solid steel for high stiffness and chrome plated for long life and easy cleaning Precision machining maintains load unit alignment over their entire length gt Precise load train alignment in minutes Strain gage design is accurate for both static and dynamic testing force ratings are available to meet your Load unit control module gt Puts control of the hydraulic lifts and locks for repo sitioning the cross
35. stive or reactive type transducers Balanced constant voltage or constant current 0 20 VDC supports 4 or 8 wire connections Supports shunt calibration value Bridge balancing and completion for quarter and half arm bridges Excitation failure in hardware conditioner saturation in software 16 bit resolution 1 built in plus 6 per optional 493 45 board 22 V p p maximum 6 per each optional 493 45 board 3 built in plus 6 per optional 493 46 board 10V 2000 ohm 1000 pf 4 in 4 out 1 pair dedicated to hydraulic interlock 16 in 16 out 493 72 option ON voltage 2 7 26VDC 0 5mA min Input Resistance 2K ohm Open Collector Open Emitter 30VDC max VCE max 1V 6mA IC max 20mA 6 per each optional 493 46 board 1A 24V 20 to 800m4Ay 2 or 4 sec ramp 0 2 or 4 sec ramp off selectable 1 30 VDC must use one of above Digital 1 0 2A 30 VDC 13 cm 5 2 in 61 cm 24 in 43 cm 17 in 37 cm 14 5 in 43 cm 17 in 66 cm 26 in 8 6 kg 19 Ib 45 4 kg 100 Ib 5 C to 40 C 10 to 85 non condensing 100 240 VAC 47 63 Hz lt 50A max for 1 2 cycle lt 100A max for 1 2 cycle 4A 115VAC 2 230VAC 12A 115VAC 6A 230VAC Short circuit protection by duty cycle current foldback with automatic recovery EN 5008 2 1995 Electromagnetic compatibility Generic immunity standard Part 2 Industrial environment EN 55011 1991 Limits and Methods of Measurement of Radio Interference Characteristics of Ind
36. sup plier The MTS staff of materials scientists engineers and techni cians are known around the world for their expertise experience and insight into virtually all types of material and finished product testing Ongoing Software Assurance The most economic and automatic way to make way to make sure you are always running the latest and greatest software on your MTS controllers is to enroll in the MTS Software Assurance Program and guarantee the maintenance enhancement and sup port of your system s performance Productivity Enhancing Training Maximize the productivity and lifetime of your test system investment with our hands on learning courses Our courses cover systems and software operation and maintenance testing principles methodologies and applications Learn more at http www mts com training training asp Market All gt MultiPurpose TestWare MPT easy to use drag and drop environment for building standard and nonstandard tests Link basic processes includ ing function generation data acquisition events and triggers to quickly and easily build complex tests Use your favorite spreadsheet program or analysis package to analyze plot and report data gt TestWorks Software enables you to easily define and run test methods for tensile compression flexure and other simple monotonic tests Acquire and manipulate data from displacement time load and up to six strain channels as well as store
37. test setup data along with test results so you can easily determine how a test was run and repeat it as desired v High Cycle Low Cycle and Advanced Low Cycle Fatigue Testing Software is designed for the defi nition execution and analysis of constant ampli tude high cycle and low cycle fatigue tests gt and Jic Fracture Toughness Testing Software performs plane strain and plane stress fracture toughness tests on compact tension and bend SE B test specimens gt Programming Libraries include drivers for LabVIEW Visual Basic and C programming environments to assist you in developing cus tomized test applications 19 20 810 Performance Curves The graphs on the following pages illustrate the dynamic performance characteristics of a sampling of configurations available for the 810 and 858 systems Actual performance will depend upon the specimen under test grips and fixtures employed and the components selected in your system MTS can assist you in configuring a system to meet your test requirements Specimen Displacement vs Frequency c 1111 tt il 1 T pill Wi ll il il A af y di i lt w c S e a a c e o0 Frequency HZ m Q KN o5 KN m7710 kN 720 Load Frame Model 378 10 100 22 Actuator Static Force 25 kN 5 5 kip Actuator Nominal Stroke 150 6 inches Syst
38. testing Adjustable position to provide IL test space flexibility gt force ratings are available to meet your specific needs Force transducers Alignment fixture optional Precise load train alignment in minutes Load unit control module Puts control of the hydraulic lifts for repositioning the crosshead at a convenient location optional Emergency stop shuts off hydraulics Grip controls optional gt Provide fingertip control of hydraulic grips and clamping pressure Isolator pads Dampen external vibrations Actuator manifold Provides mounting for servovalve Mounted the actuator for the highest Options for MTS 359 possible response and most accurate test UORIEMISSOITIOHOS control gt Air bag vibration isolators G iE Close coupled accumulators that help Alignment adjustment fixtures minimize hydraulic pressure fluctuations Extended length columns B for improved test control and data accuracy Actuator stroke lengths a Local control of hydraulic pressure with est area guard proportional valve for bumpless start gt Crosshead actuator mounting Hydrostatic actuator bearings Hydraulic lifts optional gt Actuator antirotate C gt Allow easy repositioning of the crosshead gt Low force load transducers D gt Hydraulic lifts A Hydrauli tuat actuator gt Specia
39. the actuator for position measurement and control Other options such as crosshead mounted actu ators actuator antirotate hydrostatic bearing actu ators and air isolator pads are available with the 518 Integral actuator design shortens the force train providing higher lateral stiffness Low fric tion actuator ensures the best possible test control and resolution There are two hydraulic service manifold options for the 318 Load Units The 298 11 provides OFF ON pressure control while the 298 12 has OFF LOW HIGH pressure control with a controlled pressure transition to and from high pressure lt lt gt SU Specifications by Frame Configuration Load unit specifications Model 318 10 318 25 318 50 Force capacity maximum 100 kN 22 kip 250 kN 55 kip 500 kN 110 kip Available actuator ratings 15 25 50 100 kN 100 250 kN 250 500 kN 3 3 5 5 11 22 kip 22 55 kip 55 100 kip Vertical test space A 1308 mm 51 5 in 1625 641 2108 83 in Working height 889 mm 3bin 889 mm 3bin 889 mm 3bin Column spacing C 533mm 21in 635 mm 25 1 762mm 30 in Column diameter D 64mm 2 51in 76mm 3in 102mm 4in Base width E 864 mm 34 1 1003 mm 39 5 in 1245 mm 49 in Base depth F 610mm 241 762mm 30in 914mm 36 In Diagonal Clearance G 2718 107 in 3251 128 in 3835 mm 151 in Overall Height H 2540mm 100 in 3023 mm _ 119 in 3581 mm 141 in Stiffne
40. throughput World Class Field Service One of the keystones of our Lifecycle Management program _ is the 250 highly trained and skilled professional Field Service Engineers stationed in more than 60 cities around the world _ A wide variety of Support Service offerings are available to maintain peak effectiveness Contact your MTS FSE at http www its com world wide continents asp Proven MTS Software Both FlexTest GT and PC driven FlexTest SE con trollers employ proven MTS Model 793 Software used daily on thousands of MTS controllers world wide This powerful control package features a Windows multi tasking operating system that allows you to define new tests acquire and share data and analyze results of prior and current tests while other tests are still in progress Take advantage of the full array of proven MTS test application software gt Basic TestWare Software enables you set up and run sim ple monotonic and cyclic tests by defining the rate frequency amplitude and mean for sine triangle square and ramp com mand signals Capture data while a test is running and store it in standard formats for easy importation into your favorite analysis plotting and word processing programs Trusted and Experienced Testing Partners MTS is more than a leading physical test equipment
41. tic and Elastic Plastic Fracture Toughness solutions In addition to Klc J Integral and CTOD fracture criteria software MTS provides Fatigue Crack Propagation solutions MTS Fracture Mechanics Application software improves the accuracy of your testing while still being easy and flexible to use Predefined test templates provide the capability of testing to various ASTM ISO and British test standards Run time graphical displays allow for monitoring the tests progress and in order to react to events as they occur Test Examples Fracture Toughness Fatigue Crack Growth Crack Propagation Klc Jlc Standards ASTM E399 E647 B645 E1820 ISO 12737 12108 12135 Typical Configuration FlexTest 810 or 858 Material Test System 640 grips or 642 Bend Fixture 632 02 and 632 03 Clip On Displacement Gages gt Fracture Toughness or Fatigue Crack Growth Test Application Software Crack Length Monitor Application Software gt MultiPurpose TestWare Component Testing MTS material testing systems have flexible test space and a wide range of performance packed in a durable frame powered by a controller with a suite of advanced control algorithms suitable for a variety of component tests FlexTest testing systems are software driven with MTS MultiPurpose TestWare providing a powerful and simple process to easily run complex component tests Test Examples Durability Strength and Physical Properties of Components
42. to use They utilize variable displacement pump units for maximum electrical efficiency automatic interlocks that protect against low oil level and high temper ature conditions and 3 micron return line filtra tion designed specifically for servohydraulic testing system use The SilentFlo 505 07 hydraulic power unit Hydraulic power supply specifications Model 505 07 505 11 505 20 505 30 Flow rate lpm gpm lpm gpm lpm gpm lpm gpm At 50 Hz 22 7 6 41 6 11 62 5 16 5 100 7 26 6 At 60 Hz 26 5 7 41 6 11 75 20 113 30 An additional economical MTS Hydraulic Power Units is available for testing with lower flow requirements These high efficient low noise pumps are used to produce smooth hydraulic fluid output low in entrained air and free of pres sure spikes that can produce erratic test results Highly effective filtration systems protect against silting that degrades system performance distorts data and damages machinery Specifications Model 512 14 Flow rate lpm gpm At 50 Hz 12 5 3 3 At 60 Hz 15 1 4 0 Water Cooled Air Cooled 18 System Lifecycle Management Extend Your System Life Improve Your ROI Let MIS help you efficiently and cost effectively maintain and enhance your lab resources with our Lifecycle Management approach As a result you will improve the return on your investment by gt Extending your systems useful life gt Expanding your systems testing capabilities gt Enhancing your systems testing
43. ustrial Scientific and Medical ISM Equipment EN 61010 1 1993 Safety requirements for electrical equipment for measurement control and laboratory use Dedicated 100 Mbit Ethernet connection with 10 Mbyte sec data transfer rate FlexTest SE User manual System Software manual MultiPurpose Testware manual System Software manual MultiPurpose Testware manual The specifications shown conform to CE compliance The specification allows for 10 of the values stated The actual voltage that the FlexTest controllers can operate within is 90 264 VAC 17 HPU Solutions Hydraulic Power Unit MTS has a hydraulic power unit CHPU that fits your needs We offer units with flow ratings from 3 8 to 114 Lpm 1 5 to 30 gpm or even higher if you need it The HPU most commonly used with the 810 test system is the SilentFlo model 505 07 This super quiet pump operates at an amazingly low 58 dB A That s as quiet as your typical office photo copier no pump room required The SilentFlo 505 07 HPU provides continuous pressure of 21 MPa 3000 psi and a flow rating of 26 5 Lpm 7 gpm when operating 60 Hz The SilentFlo HPU is a fully integrated machine includ ing both the hydraulic system components and the fuses electrical disconnect motor starters and control logic Simply connect electric power and water to the unit and it s ready to run SilentFlow HPUs feature advanced technology and integrated controls that make them easy
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