SD-100 Dispenser User Manual
Contents
1. and filling Suitable for all types of fluids it includes a suck back feature to ensure low viscosity liquids do not drip from the dispense tip The SD 100 provides a micro controlled timer programmable from 0 01 to 9999 seconds Included hoses fittings and dispense tips make the unit ready to use right out of the box Special Features and Benefits of the SD 100 Feature Benefit Adjustable vacuum cuckback Clean drip free cycle shut off Digital timer with a range of 0 01 t0 9999 se ohds Precision control over fluid dispense Delivers micro shots beads or Timed or manual mode with adjustable time and pressure fills settings includes the ability to save a set time in memory 9 Programmable memory slots Memory saves system settings for future cycles Activation by foot pedal or external signal optional finger Manual or system integrated operation switch available Adjustable air pressure fluid Adjust and set the proper air pressure setting for very thin regulator fluids to very thick fluids ol a fo t Vs SD 100 Syringe Dispenser User Guide Figure 1 Main Components of the SD 100 Syringe Dispenser 716307 Filter Regulator with Dump Valve optional NPT Input OD Tube Output 717022 Air Pressure Connector 4 Male Quick Connect Twist Lock Push In Connector Power Cord Air Cap Adapter Syringe Barrel 717253 Foot Switch 715466 Syringe Stand Suck Back Control SD 102. 0 Digital Syringe Dispenser User Guide Front Control Panel The front control panel of the SD 100 Figure 2 includes Suck Back Control Keeps a steady pull of air pressure in the syringe when not dispensing This will help if material is leaking from the syringe Pressure Gauge Shows the amount of pressure being applied to the syringe via the aircap to dispense Air Pressure Regulator Adjusts the amount of pressure being used to dispense In order to reach a desired pressure level first pull the knob out to unlock it so it will rotate Turn the knob counter clockwise to a point below the desired pressure and then turn the dial clockwise to reach the desired pressure Barrel Valve Air Cap Outlet Air outlet where valve or barrel can be hooked up Digital Display Displays information pertaining to the programming and use of the unit SET Used as an up scroll key and to begin programming a mode V MEM Used as a down scroll key and to save recall a program lt SHOT Used as a left scroll key and to begin dispensing MODE EXIT Used to toggle between dispensing modes and to exit some functions The SD 100 has the following operation modes MANUAL In this mode the unit will dispense as long as the foot pedal or SHOT button is pressed TIMER The unit will dispense for a set amount of time regardless of how long the foot pedal or shot button is pressed CYCLE The unit will disp
3. e the risk of injury read and understand this guide before assembling and using Dymax fluid dispensing equipment General Safety Considerations All users of Dymax fluid dispensing equipment should read and understand this user guide before assembling and using the equipment To learn about the safe handling and use of dispensing fluids obtain and read the MSDS for each fluid before using it Dymax includes an MSDS with each adhesive sold MSDS for Dymax products can be requested through the Dymax website Specific Safety Considerations Using Safe Operating Pressures Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components and serious personal injury To minimize the risk of rupturing components and injury do not exceed the maximum operating pressure of the components in your fluid dispensing system see system specifications on page 18 Preventing Injection Injury Discharging fluids or compressed air with a dispensing tip against your skin can cause very serious injection injury To minimize the risk of injection injury do not place the dispensing tip in contact with your skin E SD 100 Digital Syringe Dispenser User Guide Product Overview Description of the SD 100 Syringe Dispenser The SD 100 digital liquid dispenser with its versatile design is perfectly suited for a wide variety of dispensing applications from microdot deposits to large potting
4. ense and wait for a specified amount of time before dispensing again It will cycle continuously until the EXIT button is pressed SD 100 Syringe Dispenser User Guide Lo Figure 2 SD 100 Front Panel Suck Back Control PS Barrel Valve Air Pressure Air Cap Outlet Regulator Pressure Gauge Digital Display ra ee Oe Figure 3 Rear Panel Foot Switch Jack Power Cord Receptacle 100 240V 220mA 50 60Hz e AIR OUTLET AIR INLET 0 to 7 bar A cE Garta lx Power Switch Fuse Holder SD 100 Digital Syringe Dispenser User Guide Rear Panel The rear panel of the SD 100 Figure 3 includes Power Cord Receptacle Connection point for the power cord Fuse Holder Power Switch Foot Switch Jack Connection point for the foot switch Pressing the foot switch starts a dispense cycle In timed operation pressing and releasing the foot switch dispenses fluid for the length of time displayed on the digital display In manual operation pressing and holding the foot switch dispenses fluid until the switch is released Air Outlet Port Connection point for air out Air Inlet Port Connection point for air in Assembly and Setup Unpacking and Inspecting Your Shipment When your SD 100 syringe dispensing system arrives inspect the box for damage and notify the shipper of box damage immediately Open the box and check for equipment damage If parts are damaged notify
5. ernal Voltage 24 VDC Input 70 100 psi 5 7 bar Output 1 100 psi 0 1 7 bar 0 01 9999 seconds 600 minute 8 625 x 8 50 x 2 625 22 cm x 21 cm x 6 7 cm 2 2 Ibs 1 kg 2 years from purchase date CE RoHs 2002 95 EC Warranty SD 100 Syringe Dispenser User Guide From date of purchase Dymax Corporation offers a two year warranty against defects in material and workmanship on all system components excluding consumables with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Air Connections 7 11 Assembly and Setup 10 Auto Purge Function 15 Back Panel Controls 10 Components 7 Error Codes and Troubleshooting 16 Features and Benefits 6 10 Fluid Connections 11 Front Panel Controls 8 Memory Loading from Memory 14 Saving to Memory 13 Operation Modes Cycle Mode 13 Manual Mode 12 Timer Mode 12 Optional Equipment 17 Parts Included 11 Product Overview 6 Pur
6. ging the System 15 Safety 5 Preventing Injection Injury 5 Using Safe Operating Pressures 5 Setting the Decimal Point 15 Spare Parts and Accessories 17 Specifications 18 Troubleshooting 16 Unpacking 10 Warranty 19 Dymax Corporation 860 482 1010 info dymax com www dymax com Dymax Oligomers amp Coatings 860 626 7006 oligomers amp coatings dymax com www dymax oc com Dymax Europe GmbH 49 0 611 962 7900 info_de dymax com www dymax de Dymax UV Adhesives amp Equipment Shenzhen Co Ltd 86 755 83485759 dymaxasia dymax com www dymax com cn Dymax UV Adhesives amp Equipment Shanghai Co Ltd 86 21 37285759 dymaxasia dymax com www dymax com cn Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Korea LLC 82 2 784 3434 info dymax kr www dymax co kr 2012 Dymax Corporation All rights reserved All trademarks in this guide except where noted are the property of or used under license by Dymax Corporation U S A Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Dymax s standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Dymax is wil
7. ing the SHOT button on the front of the SD 100 unit The material will continue to dispense for as long as the user is pushing down on the foot pedal or pressing the SHOT button As soon as either of these are released the dispensing will stop The unit will also count the amount of time you are dispensing during a cycle which may be helpful in determining a time to be used when programming the timer mode If you need to adjust the decimal point to allow for the timer to show a higher or smaller value press the SET button then use the A and to adjust the position 1 Press the MODE button to cycle to Manual Mode 2 Press the SHOT button or the foot pedal to start dispense Release either to stop dispense Timer Mode The Timer Mode allows the user to dispense for a set period of time despite how long the foot pedal is pressed For example If you would like to set the dispenser to dispense for 1 second follow the instructions below 1 Press the MODE button until the timer mode is selected 2 Press the SET button The first digit on the right side of the display will start blinking 3 Press the lt button twice The third digit from the right on the digital display should be blinking 4 Press the A button once to increase the value of this digit To adjust the decimal refer to page 15 5 Press Exit Mode to save as current setting SD 100 Syringe Dispenser User Guide To use timer mode you can either press the SHOT butto
8. isplay should show 5 seconds To load the timer mode settings switch to timer mode then follow the same directions SD 100 Syringe Dispenser User Guide Setting the Decimal Point The decimal point is normally set at a default place between the second and third digits on the display This can be changed to allow for a longer or shorter dispense time To change the decimal place position press the SET button then the lt button 4 times This will make the decimal point blink When the decimal point is blinking you can then press the A or Y buttons to adjust its position Auto Purge Function The auto purge function is used when a material is being dispensed that may cure in the dispensing needle if left sitting for long periods of time Before auto purging your material be sure to read over the material MSDS for any precautions that may need to be taken Also be sure that you have a proper storage container for the purged material In order to setup auto purge on the SD 100 dispenser the user must configure both the time it needs to dispense dispense time and the time it pauses before dispensing again wait time The total time will be the time it takes the dispenser to complete the whole cycle Cycle Time Dispense Time Wait Time For example let s say you wanted to auto purge one second worth of material every five seconds for a total time of six seconds What you need to do is Set the dispense time to 1 second Se
9. ling to assist users in their performance testing and evaluation Data sheets are available for valve controllers or pressure pots upon request
10. n Data sheets are available for valve controllers or pressure pots upon request SD 100 Syringe Dispenser User Guide Contents Product OVErViCW cccccccsssssscccececessccscceeecessscccceeeeeessscccecceeseesssccssceeseeessscenseeeeee Description of the SD 100 Syringe Dispenser Special Features and Benefits of the SD 100 Front Control Panelen t niente cadena iene 8 RE 10 Assembly and Setup s iccccciceccccssccccesecacecessascesntacecentansecctaseccntadernnccnecensccencnnaceracanee 10 Unpacking and Inspecting Your Shipment c c cccsceceseesseesseeeeseesseesseeesnees 10 Parts Included in the SD 100 Syringe Dispenser pp 11 System INFErCONNOCE innne iniaa a r nr a a n aai 11 Operating the Systems siececsiscsiccsescsescctvecsacscensiasseeescensesetevenenaesisidaatiesedededssaasseses 12 OPGNatiOn csicscde cceesiexecs A E cannon ate less ESRA TNA 12 Saving Dispense to Memory veian soovis 13 Loading from Memory Setting the Decimal Point Auto P rge FUNCOM iis cecsiccdesesencc cused cdevssaaccnieedssevicnssdedsneduernsosdect seedeateeteyeuueeee MFOUDIESHOOUING aseeseen sasso sesana sasas ea chic axsiacssccecets scgensstncsesestucsanaseneseasees 16 Spare Parts and Accessories esssssssssecseeesssseccseeeusesseessennesseesesnneessceesnneessecseeneessee 17 OptionS ACCessorieSs 4 17 Specificeatignms Specifications WAPTANAY cceccrecrrrrrrrrcccceeccsssscssecesssssssssesssssssssss
11. n on the front panel of the SD 100 unit or press down on the foot pedal Cycle Mode Cycle mode allows the user to create a repeating cycle of dispensing This is programed by setting a wait time between dispensing This mode is reliant on the previous setting that was made in timer mode to determine the length of dispensing during the cycle For example If you would like to dispense for 1 second then wait for 5 seconds and cycle these times over again you would need to have already set your timer mode for 1 second see previous page for these instructions To set the 5 second wait time in your cycle follow the directions below 1 Press the MODE button until the cycle mode is selected 2 Press the SET button The first digit on the right side of the digital display will start blinking 3 Press the lt button two times The third digit from the right should be blinking 4 Press the A button five times The display should now show a 5 second wait time To adjust the decimal refer to page 15 5 Press Exit Mode to save as current setting To use the cycle mode press the SHOT button on the SD 100 to activate the cycle To deactivate the cycle press the EXIT button Saving Dispense to Memory The SD 100 has the storage capacity for up to 9 programs that can be saved to its memory for future recall The memory will always save your current settings for the particular mode you are in For example If you want to save your c
12. ot SD 100 Digital Syringe Dispenser g User Guide 47 pi o e _ ae i Om n 445 yA amp SDYMAX sal ot Ths SD 100 Digital Syringe Dispenser User Guide About Dymax UV Visible light curable adhesives Systems for light curing fluid dispensing and fluid packaging Dymax manufactures industrial adhesives light curable adhesives epoxy resins cyanoacrylates and activator cured adhesives We also manufacture a complete line of manual fluid dispensing systems automatic fluid dispensing systems and light curing systems Light curing systems include LED light sources spot flood and conveyor systems designed for compatibility and high performance with Dymax adhesives Dymax adhesives and light curing systems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Dymax is willing to assist users in their performance testing and evaluatio
13. ssssssssssesseseeseseeeeeesesseseeeeeeenenes 19 SD 100 Digital Syringe Dispenser User Guide Introduction This guide describes how to assemble use and maintain the Dymax SD 100 syringe dispensing system safely and efficiently Intended Audience This user guide was prepared for experienced process engineers maintenance technicians and manufacturing personnel If you are new to pneumatically operated fluid dispensing equipment and do not understand the instructions contact Dymax Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Customer Support and Application Engineering teams are available in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email Dymax at info dymax com Please see the back cover of this manual for additional Dymax locations y gt Dymax adhesive Product Data Sheets PDS on our website y Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives SD 100 Syringe Dispenser User Guide Safety WARNING If you use this fluid dispensing equipment without first reading and understanding the information in this guide personal injury can result from the uncontrolled release of high pressure gas injection or exposure to chemicals To reduc
14. t enough air pressure Increase the air pressure or use a larger orifice dispense tip SD 100 Syringe Dispenser User Guide Spare Parts and Accessories Options Accessories Item Air Cap Assemblies Plastic 3 mL Plastic 5 mL Plastic 10 mL Plastic 30 55 mL Air Filters Filter Regulator with Dump Valve Foot Switches Replacement Foot Switch Power Cords Power Cord North American Type B 120V Power Cord China Europe Type G 220 240V Power Cord International No Plug End Installed Stands Syringe Stand 3 Position Suspended Syringe Stand Syringes Pistons Syringe Clear 3 mL Piston Gray 3 mL Syringe Clear 5 mL Piston Gray 5 mL Syringe Clear 10 mL Piston Gray 10 mL Syringe Clear 30 mL Piston Gray 30 mL Tip Caps Dispense Tips amp Connectors Air Pressure Connector Syringe Tip Cap Dispense Tip Kit assorted Part Number 717600 T17603 717602 717601 T16307 717253 717021 717247 T17248 715466 715505 715652 715656 711169 T11171 711172 711174 711176 711181 717022 711182 716972 SD 100 Digital Syringe Dispenser User Guide Specifications Specifications Property Part Numbers Power Requirements Air Requirements Dispense Time Cycle Speed Dimensions W x D x H Weight Unit Warranty Certifications Specification 717242 International Version no power cord 717241 Asian Version type G power cord Input Voltage 90 260 VAC Int
15. t the wait time to 5 seconds SD 100 Digital Syringe Dispenser User Guide Troubleshooting If you are experiencing a problem with your SD 100 Syringe Dispenser please look through the following troubleshooting section If your unit is still not working properly after reviewing the troubleshooting recommendations please contact Dymax Application Engineering for assistance IMPORTANT Before dispensing always check to make sure that tubing and connections are not damaged or loose Always replace damaged parts immediately Table 2 Troubleshooting Chart for SD 100 Controller Problem Unit will not dispense Possible Cause Clogged dispensing tip Corrective Action Replace the clogged tip with a new dispensing tip Unit is not properly connected to air or power Check that all electrical and air utilities are operating and connected Air cap line is clamped shut Make sure that the tubing clamp is not on the air cap line Syringe barrel is not full Add material to the syringe barrel or replace it with a new filled barrel Foot pedal is not connected Fully insert the foot pedal into connector on rear of system Continued flow bleeding or dripping after the dispenser is shut off Not enough vacuum Increase the amount of vacuum you are using Air or material is being pulled up into the tubing Vacuum is too high Decrease the amount of vacuum you are using No flow No
16. the shipper and submit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem SD 100 Syringe Dispenser User Guide Parts Included in the SD 100 Syringe Dispenser SD 100 digital syringe dispense controller Air cap adapter 1 each for 3 5 10 and 30 55 mL barrels Air hose and fittings Foot switch Power cord 717241 Type G power cord 717242 No power cord Syringe stand Start up kit containing assorted dispense tips Printed user guide System Interconnect 1 Connect air hose to filtered compressed air 70 100 psi 5 7 bar and connect fitting to the dispenser Insert the foot switch plug Insert and twist the male quick connect into the dispenser Insert the power cord s female plug into the dispenser and insert the male plug into a grounded outlet Attach the syringe barrel with tip cap on the syringe barrel with the material to be dispensed Lock the barrel to the air cap assembly as shown in Figure 4 Figure 4 Barrel and Air Cap Assembly Lock Procedure SD 100 Digital Syringe Dispenser User Guide Operating the System Operation Manual Mode Manual mode allows the user to dispense for an unlimited amount of time by either pressing down on the supplied foot pedal or push
17. urrent timer mode setting to Program 9 you will first need to select timer mode then proceed with saving You can also save your cycle mode settings to Program 9 by following the same procedure To save your current settings to memory address 9 follow the instructions below SD 100 Digital Syringe Dispenser User Guide While in timer or cycle mode change to the mode you would like to save then press and hold the MEM Memory key for 2 seconds until the unit beeps The display will show Ld 1 Load from Memory 1 Press the MEM key again to change from Ld 1 to Sv 1 Save to Memory 1 Press the A key 8 times to get to memory address 9 Press the EXIT key to complete the save To save your current cycle mode settings switch the mode to cycle and then continue with the above procedure Loading from Memory After saving your cycle and timer mode settings to the SD 100 memory you can recall them to be used again Both the cycle mode and timer mode need to be loaded separately by switching to the mode you would like to load For example To load the cycle time that was saved in Memory 9 on the previous page follow the steps below Switch to cycle mode then press and hold the MEM Memory key for 2 seconds until the unit beeps The display will show Ld 1 Load from Memory 1 Press the A key 8 times to get to memory address 9 Press the EXIT button to complete the load Program 9 cycle mode settings are now in effect The d
Download Pdf Manuals
Related Search