manual - Stella Series
Contents
1. JOIN _ 10 OIN ung JOWJOJSUCI eduuod oje sosseld d Anis elepjeo uonoubi A H d 910 0 Ly OSes IN 940 0IN a ws d SE e L K A ye SO way i SWUM zy ON VN O E SOW JO welg Peg Perg oouelg P ani njg njg aNIg f i Ol 8 9 xt Zd iF w P d WS G ejg de VG nig ON lt UM 01g ON VN 9UOLJEIN yeg L E OJON Ld ZH0S AOOV 1 MOd uolze u uul v UOUMS dos e o UM Buu u gt os 109 89 s seud uu dojs IO UO9 SSI OOUUlg EUUaUDe pieoq dojs E O x dojs 890 EPAUIS x yg ms inss id uolsseid YIH Zd yo ims inss id dund d CH CH LO aP LO Wei CO oO N CH O Ki OD e 2 Q A Op lt gt Bel O 0 2 2 O JOIOW AV O ISOS S814 Zd pti JUNE JOWJOJSUeI edwod 0 e sossald d E BIEPIEO uono ubi A H gt edwod 1OJON LW OJSEJI N eler Lis G E 4 di e elsouu u l EI Sc ON WN 0 E SO WS vida Joe ge eem ng ong i OL g Cd aeS P eg WG nig 3 2 ON UMOJG N WN QUO EIN yeg L d i Oh ZH0S Ac de 1 MOd SUOIZEJUS WI2. Uwe dojs e 0 Um ew yos S u o seud a Buis dojs 0 UOD asejouo wi 0911 ew yYIS DECLARATION OF CONFORMITY Ithe undersigned representative of the following manufacturer IDROBASE s r l head office in BORGORICCO PD Via del industria 25 declares that the product MODELL STELLA with serial number to be report by the purchaser by relesing to the identification plato is in accordance with the following Directive 89 336 CEE Directive EMC Directive and subsequent emendaments 73 23 CEE Directive Llow Voltage Directive and subsequent emendaments 98 37 CE Directive Macchiney Directive and subsequent emendaments and that all following standards have been applied EN 55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 EN60335 2 79 Place BORGORICCO PD ITALY DATE 25 05 2010 Sign Legal representative Distributed by Australian Pump Industries 02 8865 3500 Distributed by Australian Pump Industries 02 8865 3500 Distributed by Australian Pump Industries 02 8865 3500 i Certificazione di qualit Quality assured firm n 9 190 IDRH 11 02 2005 UNI ES ISO 9001 2000 IDROBASE idrobase PASSION FOR WATER d G C AUSTRALIAN PUMP INDUSTRIES PTY LTD 7 Gladstone Road Castle Hill NSW 2 Ph 02 9894 4144 Fax 02 9894 4240 website www aussiepumps com au Email wiorenzdaussiepumps com au 35010 BORGORICCO PD ITALY 35010 BORGORICCO
3. Distributed by Australian Pump Industries 02 8865 3500 MOUNTING ACCESSORIES l 2 3 4 5 CONNECTION AND INSTALLATION OF THE WATER SUPPLY N Unroll the high pressure tube and insert the connection to the nipple and tighten by hand Screw the other end of the lance onto the thread of the gun and tighten by hand Assemble the handle Assemble the wheels studs Assemble the injector Connect the Stella to a source of clean water at a minimum pressure of 2 bar The quantity of the water supply must be at least three times the maximum capacity of the Stella The water that feeds the Stella must be free from any impurities If impurities exist they must not exceed 50 microns Otherwise you have to adopt a proper filtration system The hardness of the water must be within the following values from 7 F to 14 F CONNECTION AND INSTALLATION OF THE ELECTRICAL SUPPLY 10 11 12 The power supply must respond to the rating of the Stella The Stella must be properly connected to an efficient grounded system matching and combined with a circuit breaker with a sensitivity of lt 30mA in A class The electrical connection must be done in accordance with the IEC 309 Rule and without the use of extensions PRELIMINARY CHECK AND FIRST START 13 14 15 16 17 18 19 20 Put the pressure washer in a stable position on a flat and dry surface Make sure that the electric plug of the pre
4. Distributed by Australian Pump Industries 02 8865 3500 10 SPARE PARTS 10 1 SPARE PARTS The user is not authorised for any reason to interfer with the machine with the exception of carrying out ordinary main tenance detailed in this instruction manual For possible repairs seek advice from the manufacturer 10 2 SPARE PARTS The pressure washer comes delivered with this instruction manual with the spare parts booklet enclosed You can find the codes of particular spare parts in the corresponding section Distributed by Australian Pump Industries 02 8865 3500 11 DESTRUCTION DISPOSAL 11 1 DESTRUCTION AND DISPOSAL When the machine is no longer required for use it is recommended that it is rendered inoperative by cutting the power cable It is recommended that the parts that can be dangerous are rendered safe for example remove all electrical parts while following current legislation regarding their disposal Remove scrap iron and take to a recycling centre Distributed by Australian Pump Industries 02 8865 3500 pieoq dojs E O dojs EIOL DOUD x yoyms onge Uossad UBIH Zd LUS sinsseid dwnd d dv ojejsosseld Zd dund CH CH LO aP LO Wei CO oO N CH O Ki OD O 2 Q A dp lt gt Bel O 0 bel 2 Hi O
5. IDROBASE PASSION FOR WATER G e E CGB Operator s Manual From serial number 1121001 onwards idrobase Distributed by Australian Pump Industries 02 8865 3500 FAST GUIDE FOR CORRECT USE OF AUSSIE STELLA HOT WATER PRESSURE CLEANER Refer to User Manual for guidance on all safety precautions to be taken when using hot water pressure cleaners and for full set of instructions ELECTRICAL SUPPLY 1 The power supply must correspond to the rating of the hot water machine 2 The hot water machine must be earthed and be used with a circuit breaker 3 Do not use extension leads DIESEL 1 Diesel fuel must uncontaminated 2 Never let the diesel fuel tank run dry STANDARD USE 1 Turn on the machine from the control panel keeping the gun open Wait for steady pressure 2 Wind BY PASS valve up to highest setting for maximum flow 3 Set thermostat to required temperature 4 To turn off the machine turn the thermostat to OFF and wait for the jet of water to cool before turning off the machine USING STEAM 1 Turn on machine from the control panel keeping the gun open Wait for steady pressure 2 Wind BY PASS valve down to lowest setting reduces flow to minimum 3 Turn thermostat to required STEAM setting 4 Do not release the gun trigger when working in the steam mode 5 To turn off the machine turn the thermostat to OFF adjust unloader to highest position and run uni
6. PD ITALIA Via Dell Industria 25 Tel 39 049 9335903 Fax 39 049 9335922 E mail idrobase idrobase com www idrobase com Distributed by Australian Pump Industries 02 8865 3500
7. technician Remove the plug from the socket and insert correctly 1 Check that all of the hoses are in good condition If cracked or broken replace them 2 Check connetion to water mains 3 Check the connection to the water supply Check that the float is not obstructed If necessary replace it 4 Clean or replace the water filter 5 Call the Service center 1 Relase air 2 Switch off the machine diassemble the nozzle and clean it 3 Check the water supply circuit 4 Check the positioning of the hose or replace it 1 Switch off the machine diassemble the nozzle and clean it 2 replace or celar the inlet and outlet pipes if neccesary call the service center for a check on the machine 1 Check eletric connection 2 Active lance Push the power switch 3 Active the lance In case of repeated interventions do not use the machine and consult a qualified technician 4 Check the power supply and connect the machine again Blocked burner wihte smoke from the boiler even when the running tempe rature has been reached 1 No diesel fuel is supplied 2 No spark 1 Air In excess in the comburent 1 Check de fuel level 2 Make sure the filter is not blocked and that no air comes in the circuit 3 Check integrity of motor pump coupling 4 Make sure the pump has not stopped 1 Check the start up transformer 2 Check the position of electrodes 1 Adjust he pressure of diesel fuel 10 bar
8. 4 Halding pag 43 5 5 Standard equipment pag 43 5 6 Installation and connection pag 43 5 7 Cleaning and disinfecting pag 45 5 8 Reinstallation and reuse pag 45 5 9 Destruction and disposal pag 45 6 Operation and use pag 46 6 1 Description of operation pag 46 6 2 Range of applications pag 46 6 3 Intended usage pag 46 6 4 Working limits pag 47 6 5 Positioning of the operator and danger area pag 47 6 6 Safety features and working indications pag 47 6 7 Persistent hazards pag 49 6 8 Safety gear for the operator pag 49 6 9 Training pag 49 7 User istructions pag 49 7 1 Description of the safety controls pag 49 Distributed by Australian Pump Industries 02 8865 3500 7 2 Manoeuring description to be carried out and operation pag 49 7 3 Trial stage pag 50 7 4 Interrupting the running total stop pag 50 7 5 Work stoppage pag 51 7 6 Regulation pag 51 7 7 Stopping and pausing operation pag 51 7 8 Stopping operation pag 51 7 9 Emergency stop pag 51 7 10 Resetting conditions pag 51 7 11 Storage operation pag 52 8 Maintenance pag 53 8 1 Regular maintenance pag 53 8 2 Extraordinary maintenance pag 54 8 3 Technical information pag 54 9 Troubleshooting pag 55 10 Spare parts pag 56 10 1 Spare parts pag 56 10 2 Spare parts pag 56 11 Destruction disposal pag 57 11 1 Destruction disposal pag 57 Declaration of conformity pag 60 Distributed by Australian Pump Industries 02 8865 3500 1 APPLICATI
9. is considered to be operating DO NOT REMOVE YOUR GRIP FROM THE GUN 7 6 REGULATION The machine is tested by the manufacturer and the working pressure already regulated before being despatched In case you wish to work with a lower pressure manually rotate the pressure regulating valve anticlockwise In normal working circumstances it is also possible to regulate the temperature of the water jet by adjusting the thermo stat control until the maximum temperature allowed is reached as recorded in the technical data table page 11 Reference to operation of smaller steam units is not allowed 7 7 STOPPING AND PAUSING OPERATION When you have finished the washing procedure stop the machine and store it according to the following sections 7 8 STOPPING OPERATION l When using a hot water machine run the pressure washer with cold water for a few minutes by turning the ther mostat to 0 C zero C Completely close the tap connected to the water supply Empty the pressure washer of any residual water by pressing the trigger of the gun for a few seconds Turn the power switch to the OFF position Remove the plug from the wall socket Eliminate any remaining pressure in the high pressure hose by keeping pressed the trigger on the gun for a few seconds Nn BW WN 7 9 EMERGENCY STOP To carry out an emergency stop press the ON OFF switch on the control panel to the OFF position 7 10 RESETTING CONDITIONS To reset the initial condit
10. render it unusable empty the contents of the fuel tank and drain the lubricanting oil from the high pressure pump It is recommended that all parts which could be dangerous are rendered safe removing all of the electrical compo nents while conforming to current legislation regarding the scrapping of these materials The various components should be disposed of at an appropriate recycling centre THE DISPOSAL OF THE MACHINE MUST BE CARRIED OUT ACCORDING TO THE LAWS OF THE COUNTRY IN WHICH IT IS TO BE DISPOSED FOR MORE INFORMATION CALL 39 049 933 5903 Distributed by Australian Pump Industries 02 8865 3500 6 OPERATION AND USE 6 1 DESCRIPTION OF OPERATION The pressure cleaner is ready for use only after having carried out the steps 1 to 12 detailed In section 5 6 Starting up the pressure washer will first increase the pressure and if required the temperature of the water to the maximum values found in the technical data table and then discharge a volume of water according to the quantity described in section 2 1 USES and in the section 6 3 Intended Usage 6 2 RANGE OF APPLICATIONS The pressure washer STELLA MAGGIORE is the optimum product for all businesses who equire a more reliable durable and safe pressure washer that can be used continuously for up to 12 hours a day 6 3 INTENDED USAGE The pressure washer is designed for the following uses cleaning machines such as industrial vehicles for
11. the wrong product do not use the pressure cleaner and refer to a qualified technician or the retailer for advice 7 3 TRIAL STAGE The NEW high pressure washer needs to pass a fast trial stage of the motor pump group The trial stage consists in making the unit run for no longer than 1 hour and then wait for another 1 hour so it cools down This should be done 5 times 7 4 INTERRUPTING THE RUNNING TOTAL STOP The pressure washer model with total stop will stop running automatically when the trigger on the gun is released The pressure washer will restart as soon as the trigger on the gun is pressed WARNING Remember that when the pressure washer is in total stop it is still in effect running Do not leave the machine unsupervised even for a short time without having previously taken the following steps press the power switch to the OFF position remove the plug from the wall socket close the tap of the water supply press the trigger on the gun to discharge the residual pressure inside the hoses Distributed by Australian Pump Industries 02 8865 3500 7 5 WORK STOPPAGE The pressure washer stops supplying a jet of high pressure water when the trigger on the gun is released Using this function it is possible to temporally suspend the washing process WARNING The machine must not be operated with the pistol closed trigger released for more than 2 or at max 3 minutes WARNING The machine in this condition
12. 9 049 9335136 for more information Distributed by Australian Pump Industries 02 8865 3500 1 5 CASES IN WHICH THE MANUFACTURER IS NOT LIABLE The manufacturer is not liable for damage caused by the following Improper use of the machine or use by untrained personal Use of non genuine spare patts Non compliance with maintenance Unauthorized modifications or operation Non observance in total or part of the Instruction manual 1 6 SAFETY To guarantee a long pump life it is forbidden to circulate liquids with sand or other solid particles that compromise the efficient running of the valves pistons and seals Fit any other filters to the waterfeeding circuit Only environmentally friendly chemicais which are fully biodegradable should be used in the machine Do not use paints adds solvents oily or very dense materials Never use the machine in or near any flammabie pro ducts or environments e g gas or petrol fumes Protect the machine from extreme cold and adverse weatherconditions Avoid starting in extremely cold conditions as damage may occurto the pump and motor The machine should only be used by an adult perator who has been suitably trained Never leave the machine unattended when It is switched on or if children are present Do not use the machine in the presence of unauthorized personnel or persons who are not wearing suitable protective garments Although a suitable grip is provided with the lance the w
13. E ORIGINAL COMPONENTS ACCESSORIES SPARE PARTS AND CONTROL SYSTEMS ARE NOT USED The warranty starts from the date of purchase The valid date of purchase is that indicated on the receipted or invoice issued at the time the equipment is delivered by the retailer IDROBASE undertakes to repair or replace free of charge any parts that have manufacturing faults within the warranty period Faults not clearly due to materials or manufacturing shall be examined at one of our Technical Assistance Centres or at our headquarters and charged according to the results The following are excluded from the warranty accidental damage due to transport negligence or inappropriate treatment incorrect or improper use or In stallation i e not complying to the instruction manual and any situations that do not depend on machine standards and operation or on electrical and equipment use The warranty is invalidated if the equipment is repaired or tampered with by unauthorised third parties The equipment shall not be replaced nor the warranty extended after it has been repaired for faults The warranty does not cover cleaning the working parts or replacing consumable components such as pump oil nozzle lances etc IDROBASE 1s not liable for any damage to persons or objects due to incorrect installation or improper use of the equipment 1 4 CONDITIONS FOR RETURNS It will be the responsibility of the end user to return the product to the retailer or telephone 3
14. HAS NEVER TO BE REMOVED FROM THE CASE WHERE IT IS Distributed by Australian Pump Industries 02 8865 3500 2 PRODUCT PRESENTATION 2 1 PURPOSE The high pressure washer Stella was conceived to be the best tool for pressure cleaning in industries like shipyards he avy road haulage construction machinery industrial machine shops industrial tanning food industry etc The machine can be used in the cleaning for example of motor parts production machinery encrusted with oil layers of combusta ble waste products the removal of barnacles encrusted on ship hulls washing trailers encrusted with salt salt on the streets In winter greasy smog also to wash trains buses and anywhere paint is covered by layers of dirt and grime 2 2 COMPOSITION Referring to the picture below the pressure washer is composed of a stainless steel frame equipped with wheels and with a plate on which are fitted the motor pump regulating valve control panel and hoses The heating unit which produces hot water is composed of an electric motor diesel pump filter and heating coil and is attached between the base and the handlebars At the front of the machine 1s placed the diesel tank which is equipped with a visible level indicator to determine the amount of diesel remaining and at the back there is the water tank with a floating switch inside 5 ELECTRICPANEL WITH a a HYpRoSPRAYGUN n wasiinGiance Dist
15. ONS 1 1 GENERAL WARNINGS BEFORE INSTALLING AND USING THE MACHINE IT IS COMPULSORY THAT THE INSTALLER AND USERS READ AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE IT MUST ALWAYS BE VAILABLE DURING THE NORMAL OPERATION OF THE MACHINE AND IT IS IMPERATIVE THAT IT IS RETAINED FOR FU TURE REFERENCE UNTIL THE DISPOSAL OF THE MACHINE THE COPYRIGHT OF THIS MANUAL INSTRUCTION FOR INSTALLATION AND USE IS THE PROPERTY OF IDROBASE S R L ALL OF THE INFORMATION TEXT DRAWINGS DIAGRAMS ETC CONTAINED IN THIS MANUAL IS CONFIDENTIAL NO PART OF THIS MANUAL CAN BE REPRODUCED AND DISTRIBUTED EITHER IN PART OR COMPLETE BY ANY MEANS OF REPRODUCTION PHOTOCOPIES MICROFILM OR OTHER WITHOUT WRITTEN AUTHORI SATION FROM IDROBASE S R L 1 2 DATAPLATE WITH CE MARK MACHINE IDENTIFICATION The machine is distinguished by a manufacturer s plate IDROTECH Via dell industria 25 35010 BORGORICCO PD Tel 39 049 9335908 Fax 39 049 9335922 www idrotech com MASSA kg PORTATA PRESSIONE bar I M C FREQUENZA ii kW CORRENTE A pj jj 1 J ASSOR 1 3 WARRANTY All of our apparatus are subjected to accurate and rigorous tests and are covered under warranty in accordance with statutory law from manufacturing defects THE WARRANTY IS INVALIDATED IF THE USE OF THE MACHINE DOES NOT CONFORM TO THE INSTRUCTIONS FOR USE CONTAINED IN THIS MANUAL AND IF TH
16. ater pressure at the start of the discharge from the nozzle opening of the trigger produces a REACTIVE FORCE recoil which needs to be COUNTERBALANCED The necessary counterbalance force required is shown In the table below and is expressed in Newlons This equipment has been designed for use with the detergentrecommended by the manufacturer The use of other deter gents or chemical products other than those specified may af fect the safety of the equipment 1 7 SYMBOLS In this manual the symbols depicted describe important functions of the machine for the installation for the use and disposal For correct and safe use of the machine the operator must read carefully all parts of this manual lending spe cial attention to the warning symbols and manufacturer s plate PAY ATTENTION TO SAFETY IN THE WORKPLACE KL Follow the instructions displayed on the warning signs Failure to do so may cause severe injury or endanger personal safety Ensure that the signs are present and legible If they are not they should be fitted or replaced This manual must be read before using or carrying out maintenance or other operations on the machine Do not allow unauthorized personnel to use the machine Distributed by Australian Pump Industries 02 8865 3500 1 8 GLOSSARY The following symbols advise the operator of dangerous situations or the important operations for the correct running of the machine WARNING SIGNS This manual must br rea
17. d before using or carrying out maintenance or other operations on the machine INFORMATION The informations contained in this manual shows the right procedures for the correct maintenance and use of the machine WARNING The caution indicates special procedures that if not observed can cause damage to persons or property WARNING Maintenance or repairs must never be carried out white the machine is live switched on Always discon nect from the electrical supply before carrying out repairs or removing the cover WARNING Avoid storing or using the machine in extreme temperatures Frost may cause serious damage to the high pressure pump WARNING Protective garments should be worm WARNING Only use recommended liquid detergents the use of other materials may endanger the safety of the user or damage the machine WARNING Do not aim the jet at electrical sockets people animals or in order to clean clothes or footwear The high pressure jet can be dangerous if used inappropriately 1 9 NOTES ON THE LABELS Never remove the labels from the machine If they have deteriorated ask your retailer or the manufacturer directly for a replacement THE MANUFACTURER IS NOT LIABLE IN ANY WAY IN THE EVENT OF ACCIDENTS OR BREAKAGE DUE TO NON OBSERVANCE OF THE WARNINGS IN CASE OF ANY CONFUSION REGARDING ANYTHING IN THIS MANUAL CONTACT THE RETAILER IMMEDIATELY THE STICKER SHOWING THE WAY OF USE AND RESTRICTIONS
18. e safety regulations WARNING If the pressure washer is used in a closed enviroment make sure that the exhaust fumes are expelled in an appropriate way and that there is sufficient ventilation there is danger of asphyxiation WARNING The machine must not be left running for more than 2 or 3 minutes maximum with the gun trigger in the closed posi tion Distributed by Australian Pump Industries 02 8865 3500 USING WITH DETERGENT The machine was designed to be used with detergents recommended by the manufacturer The recommended detergents are those that are 90 biodegradable The use of other detergents or chemical products can negatively affect the safety and the correct running of the pressure washer To fill the pressure washer with detergent insert the suction hose n 14 pag 9 into the tank con taining the detergent and open the tap WARNING After the use of detergents or disinfectants it is useful to run the machine for a few minutes with clean water to rinse out the circuit WARNING Do not use the pressure washer to suck In any products containing solvents petrol thinners acetone combustable oils toxic products or irritants because the vapours are highly inflammable explosive toxic or irritant Read carefully the instructions and warnings recorded on the label on the detergent used WARNING Keep separate and clearly marked the tanks containing the diesel and the detergents If one of the tanks is filled with
19. eck an anomaly in the pressure regulating system WARNING In case of repeated intervention by the safety systems do not use the pressure washer before having it checked by a qualified technician C PRESSURE REGULATING VALVE is a valve correctly calibrated by the Manufacturer that prevents the pressure from increasing past the maximum value allowed by recirculating the excess water through the pump D LOCKING MECHANISM FOR THE GUN TRIGGER is a safety catch that allows you to lock the trigger of the gun in the closed position preventing accidental use Furthermore on the machine there are a series of adhesive labels on the casing and on the protective cover for the belt drive that prohibit the use of the pressure washer without the respective protection Refer to section 1 8 for the complete description of the graphical symbols E the THERMOSTAT device that operates the boiler and manages the regulation of the temperature F FLOW SWITCH device that detects the passage of water internally within a line G PRESSURE SWITCH device that detects the pressure difference in the water inlet and outlet 6 7 PERSISTENT HAZARDS The pressure washer was designed to eliminate as much as possible any cause of danger when in use however RISK OF BURNS from the heating unit exhaust described in the warning section of this manual and indicated below This label is placed on the casing of the machine near the danger RISK OF INJURY f
20. ension in the drive belt Check the pump is securely fixed Check the motor is securely fixed Check the safety systems Check the pressure regulating valve 8 3 TECHNICAL INFORMATION MODELL FLOW RATE l min a OIL PUMP QUANTITY gasolio Litri Distributed by Australian Pump Industries 02 8865 3500 9 TROUBLESHOOTING FAULT CAUSES SOLUTION The pressure washer does not start when the power switch is pressed Remember what you have ead in section 7 4 interuption of running TOTAL STOP Vibration in delivery piper or in sprayer No water or detergent to the lance even when the pump is working Pressure in the pump is above normal level but the pressure to the lance is weak The machine motor pump unit won t start A safety feature to which the pressure washer is connected has triggered fuse circuit breaker etc The power plug is not inserted correctly 1 The pump takes in air 2 No water supply 3 Water filter is dirty or blocked 4 Pump valve damaged 1 Air in the circuit 2 Lance nozzle is blocked 3 No water to the lance 4 deergent intake pipe is faulty or badiy fitted 1 lance nozzle is blocked 2 Circuit is blocked 1 Mains voltage too low 2 Gun deactivated or swich is turned OFF 3 Circuit breaker has triggered 4 Power supply failur Reset or replace the safety feature In case of repeated interventions do not use the machine and consult a qualified
21. hird parties without the written permission of IDROBASE which is the sole owner Descriptions and illustrations contained in this publication does not mean demanding IDROBASE therefore reserves the right to make changes at any time to bodies details accessories supplies appropriate for any manufacturing or commercial improvement Distributed by Australian Pump Industries 02 8865 3500 4 TECHNICAL DATA AND SPECIFICATIONS 4 1 TECHNICAL DATA The following table describes the models and specifications of the machine TECNICAL DATA Pressure Flow rate EE bar immun 1000 100 11 1000 200 15 OVERALL DIMENSIONS cm AB BS 570 1130 890 Distributed by Australian Pump Industries 02 8865 3500 5 UNPACKING AND INSTALLATION 5 1 UNPACKING The machine is packed in a plain cardboard box for protection The cardboard can be removed with the appropriate equipment however cellophane staples and adhesive tape can cut or injure 1f not handled with care The machine should be unpacked and set up on a level surface near a drain amp water supply and the components carefully checked WARNING Use the appropriate safety equipment and give maximum care in the opening of the packaging Straps or staples if not handled with care can cause injury The disposal of the packaging must be carried out to conform to all local laws and regulations After having unpacked the machine make sure that the pressure washer is c
22. ions refer to the section 7 2 DESCRIPTION OF THE OPERATIONS Distributed by Australian Pump Industries 02 8865 3500 7 11 STORAGE OPERATION 7 Wait for the pressure washer to cool taking care not to leave it unattended or near inflammable materials 8 Carefully re wind the power cable 9 Remove the water hose from the tap 10 Carefully re wind the high pressure hose while avoiding twisting or bending 11 Store the pressure washer in a level clean dry place WARNING The pressure washer cannot withstand very cold temperatures Do not leave the machine in an enviroment in which the temperature is less than 5 C In case of storage in a cold enviroment with a temperature less than 5 C first follow the procedure for stopping the machine and only after having consulted a qualified technician is it possible to use antifreeze in the pressure washer Unsuitable liquid antifreeze can damage the seals of the pump The failure to respect these simple precautions can caused serious damage to the pressure washer Distributed by Australian Pump Industries 02 8865 3500 8 MAINTENANCE WARNING Every time the pressure washer is cleaned or maintained it must first be stopped by following the steps described in paragraph 6 1 To guarantee machine safety you are advised to use only spare parts authorised by the manufacturer DO NOT CARRY OUT TEMPORARY OR DANGEROUS REPAIRS 8 1 REGULAR MAINTENANCE CAUTION During
23. nimals or fragile objects The failure to observe this warning can cause serious injury or damage like cuts and lacerations The manufacturer can not be held liable for any damage accidents or injuries to people or animals due to the disregard of this prohibition 6 6 SAFETY FEATURES AND WARNING INDICATIONS The pressure washer is equipped with the following safety features A PROTECTIVE AMMETER it is an integrated safety feature of the power switch that turns off the pressure cleaner in case of electrical overload automatically tripping the power switch into the OFF position Whenever this safety feature is activated this sequence must be followed remove the plug from the wall socket press the trigger on the pressure cleaner to release any residual pressure remaining wait for 10 minutes for the pressure washer to cool down disconnect the electric plug and verify that it complies with the instructions contained in the paragraph Connection and installation of the electricity supply checking the extension lead used reconnect the electric plug and repeat the procedure for start up descibed in the aragragh initial activity and start up NEVER direct spray jet at any surface that may contain asbestos material Distributed by Australian Pump Industries 02 8865 3500 B SAFETY VALVE is a maximum pressure valve correctly calibrated by the manufacturer that discharges excess pressure whenever you need to ch
24. omplete including all of the requested accessories 5 2 INACTIVITY During a period of inactivity store the machine in a cool dry place not below 5 C WARNING The pressure washer does not function in extreme cold If storing in a cold enviroment with a temperature less than 5 C antifreeze must be introduced into the machine while running and only after having consulted a qualified techni cian The use of unsuitable antifreeze can damage the seals in the pump To disregard these instructions can seriously damage the pressure washer Distributed by Australian Pump Industries 02 8865 3500 5 3 TRANSPORT The machine comes delivered on a wooden pallet and covered with cardboard packaging firmly bound with plastic straps by staples The machine is usually transported by truck The unloading of the truck is carried out by means of fork lift truck with appropriate equipment or manually using appropriate equipment while respecting the normal health and safety regula tions 5 4 HANDLING Always use a fork lift truck to move or handle the machine 5 5 STANDARD EQUIPMENT Check that the packaging contains the following components High pressure washer High pressure hose with quick connection M22x1 5 Gun Lance Injector Unit handle Wheel studs 5 6 INSTALLATION AND CONNECTION For easier understanding of the operation and of the terms used refer to the illustration in section 2 2 on page 9
25. operation the system must maintain a noise level that complies with legislation Furthermore there must be no water leakage from the pumping module or the lines MAINTENANCE FREQUENCY INTERVENTION Check that the cables of the relative plugs are in a good state of repair Verify also that the water hose high pressure hose connections gun Each time the system is used and lance are in excellent condition NB If one or more of these components are damaged do not use the machine and consult a qualified tecnician Cleaning the water suction filter For general cleaning it is sufficient to pass the filter under running water or blow with an air compressor In more difficult cases use a descaling product or purchase a replace Every 50 ours ment filter from a recommended spare parts centre or from the retailer Cleaning of the fuel filter For a general cleaning it is enough to disassemble the containment glass remove the cartridge and using compressed air you can clean the filter Distributed by Australian Pump Industries 02 8865 3500 8 2 EXTRAORDINARY MAINTENANCE CAUTION Extraordinary maintenance should only be performed only by a specialized technician MAINTENANCE FREQUENCY INTERVENTION Replace the pump oil see section 7 3 for the type of oil to use Clean or replace the diesel filter cup pump and nozzle Adjustment or replacement of the electrodes Clean the heater Every 500 hours Check the t
26. or from failing to observe the instructions in this manual Distributed by Australian Pump Industries 02 8865 3500 6 4 WORKING LIMITS Prolonged inactivity machine stopped in temperatures less than 5 C 5 degrees centigrade can cause damage or breakage to the pump hoses and to the parts in general It is therefore advisable to completely empty the machine Read the warning notice in section 5 2 of this manual and if more information is requi red contact the retailer or manufacturer 6 5 POSITIONING OF THE OPERATOR AND DANGER AREAS The machine is equipped with a 10 metre long High Pressure hose so the operator never loses sight of the machine and the relevant electrical and hydraulic connections he can move around freely and wash within this area WARNING The pressure washer has an exhaust for the evacuation of exhaust fumes that is considered a DANGER AREA because it emits hot fumes from the combustion of diesel DO NOT TOUCH the exhaust because it can be very hot and it is EXPRESSLY FORBIDDEN to cover the exhaust with objects clothes or any other items Do not expose the face or any other part of the body to the exhaust fumes WARNING The pressure washer produces a jet of high pressure water from the nozzle at the end of the lance that is considered a DANGER AREA because it can produce serious damage due to the high force of the water IT IS EXPRESSLY FORBIDDEN to direct the jet against people or parts of the body a
27. ributed by Australian Pump Industries 02 8865 3500 3 LAYOUT OF THE MANUAL This manual shows the correct use and maintenance of the machine 3 1 INFORMATION This manual is an essential document for the safe use of the equipment It should be kept in a safe place and must be accessible to the user repairer to ensure the correct use of the machine and thereby avoid any risks through incorrect Installation misuse or negligence This manual should always be available to the user and or maintenance which must be informed about the correct use of the machine and any residual risks The instructions in this manual does not supersede the safety and technical data installation and also use for operating which are applied directly on the machine The user must follow the safety regulations to the country of installation in addition to the rules dictated by common sense You should not use the machine if you experience any defects or damage that could compromise the original security the responsible for the installation the user or maitenance technician has to report any anomalies to the manufacturer The machine is built for specific applications Should not be changed and or used for applications different than those specified in the field of use Instructions drawings tables and all that is contained in the following documents are of technical nature and there fore any confidential information can not be provided to t
28. rom the nozzle at the end of the lance described in the warning section of this manual and indica ted below This label is placed on the casing of the machine near the danger 6 8 SAFETY GEAR FOR THE OPERATOR During the running of the pressure washer it is obligatory to wear the following safety gear goggles if possible a protective mask boots with anti slip soles safety gloves 6 9 TRAINING It is the responsibility of the proprietor and or supervisor to assign an operator and train them in the use of the pressure washer according to the instructions in this manual THE MACHINE MUST ONLY BE OPERATED BY A TRAINED OPERATOR WHO USES THE MACHINE IN ACCORDANCE WITH THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND OR THE MANUAL FOR ANY EXTERNAL EQUIPMENT Distributed by Australian Pump Industries 02 8865 3500 7 USER INSTRUCTIONS THE MANUFACTURER DOES NOT ACCEPT ANY RESPONSIBILITY FOR ANY IMPROPER USE OF THE MACHINE NOT FORESEEN IN THIS MANUAL 7 1 DESCRIPTION OF THE SAFETY CONTROLS The high pressure washer is equipped with a watertight control panel where there is the ower switch ON OFF the thermostat to regulate the water temperature and the electrical connections to the motors and the control adjustment components Refer to the electrical diagram in section 12 for the graphical representation of the components 7 2 MANOEUVRING DESCRIPTION TO BE CARRIED OUT AND OPERATION After going through all the operating s
29. ssure washer has not been inserted into the socket of the general switch Make sure that the electric switch and the thermostat regulator of the pressure washer are In the OFF position In case you fill up the tank of the pressure washer using a can make sure that it doesn t contain impurities or water Never let the fuel tank empty Turn the water supply tap on and make sure that there aren t any drippings Make sure that the detergent tap 1s closed Turn the general switch on I position ON Distributed by Australian Pump Industries 02 8865 3500 WARNING Before starting the pressure washer put on suitable protective clothing that will not interfere with the high pressure jet Do not use the machine if in the presence of people without suitable protective clothing 5 7 CLEANING AND DISINFECTING To clean the machine use only liquid detergents The use of other detergents can impair the safety and correct opera tion of the machine Check that the water filters that are used with the machine are of the correct size and that they are periodically remo ved checked and cleaned 5 8 REINSTALLATION AND REUSE To reuse the machine after a period of inactivity carry out the steps in section 5 7 Setting up 5 9 DESTRUCTION AND DISPOSAL WARNING The destruction of the pressure washer must only be carried out by a qualified person or by a qualified technician When it has been decided to destroy the machine and to
30. t on cold for a minimum of five minutes to ensure coil is cool before turning off machine DO NOT 1 Do not run the machine in BY PASS for more than three continuous minutes 2 Do not leave machine unattended unless switched off 3 Do not use machine if there water is leaking from the hose or the gun lance 4 Do not leave machine In environmental conditions below 5 C 5 Do not remove the gun the lance or hose without first relieving the pressure in hose 6 Never tamper with the BY PASS valve settings These are factory set 7 Never close the gun when using steam 8 Never stop the machine after using steam and without having first cooled it down 9 Do not use the machine with dirty water Not following these procedures could damage the machine and void warranty AUSTRALIAN PUMP E E eech INDEX 1 Application pag 36 1 1 General warning pag 36 1 2 Dataplate with CE mark pag 36 1 3 Warranty pag 36 1 4 Conditions for returns pag 36 1 5 Cases in witch the manufacturer is not liable pag 37 1 6 Safety pag 37 1 7 Symbols pag 37 1 8 Glossary pag 38 1 9 Notes on the labels pag 38 2 Product presentation pag 39 2 1 Purpose pag 39 2 2 Composition pag 39 3 Layout of the manual pag 40 3 1 Information pag 40 4 Technical data and specifications pag 41 4 1 Technical data pag 41 5 Unpacking and installation pag 42 5 1 Unpacking pag 42 5 2 Inactivity pag 42 5 3 Transport pag 43 5
31. tages listed in chapters 5 6 and from point 1 to 12 to get the h p washer to start 13 Turn on the Stella with the general switch keep the gun open and wait for the pressure to go steady 14 Turn on the burner with the thermostat knob and position it at the desired temperature 15 The first step to turn off the Stella is to turn OFF the burner by putting the thermostat knob on the OFF posi tion wait for the water coming out to become cold then you can continue with turning off the Stella 16 Turn on the Stella with the general switch keep the gun open and wait for the pressure to go steady 17 Adjust the BY PASS valve in the STEAM STAGE position 18 Turn on the burner via the thermostat and position it at the desired temperature 19 During the washing operation with steam do never close the gun 20 The first step to turn off the Stella is to turn off the burner by putting the thermostat knob on the OFF posi tion wait for the water coming out to be cold then you can close the gun and continue with turning off the Stella WARNING Care and attention must be taken when using the pressure washer The machine must only be used by an operator who has been correctly instructed in its use Do not allow anyone else to use the pressure washer without first verifying that they have been properly trained in its use and that they have read this manual and fully understood the instructions for use and th
32. the transportation of goods and people trains hulls of boats lorries and trailers buildings persistent dirt with or without the use of detergents descaling in general unblocking of hoses using suitable accessories from the manufacturer washing pavements and floors Do not leave the Stella for more than three continuous minutes in BY PASS Do not leave the Stella in the TOTAL STOP position without the presence of the operator Do not leave the Stella in the TOTAL STOP position when there is loss of water from the hose from the gun nozzle Do not leave the Stella in environmental conditions with a low temperature below 5 C Do not remove the gun the lance or hose without first relieving the pressure Do NEVER tamper with the setting of the BY PASS valve The right setting is made from the producer and never can be change Do never close the gun when it works in the steam position Do never stop the Stella after working in the steam position and without having first cooled it down Do not use the Stella with water in which impurities are bigger than 50 microns WARNING If you have to use this machine inside vehicles boats trains or aeroplanes consult the technical department of the manufacturer because further instructions may be required WARNING Every other use is inappropriate The manufacturer can not be considered responsible for any damage resulting from improper use
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