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1. Ute LRE Ha cus Bene inen Le Ee ee TTA TR omm gt dum impu TH F A b deem ne Aum eres Select you desired options If you are already using an Advanced DTM the option to get a license will not be available You do not need an Advanced DTM license to purchase positioner upgrades or to upgrade positioners The Advanced DTM license adds the following functionality to the DTM e Advanced Dashboard Valve Health View Positioner Health View Actuator Health View Control Health View HDRL Test FLOWSERVE User Manual ValveSight Diagnostics for HART gt i e Data Logging Function e Term Trends of Key Parameters e Partial Stroke Test Pro diagnostics required on positioner Add Advanced Diagnostics Upgrade Advanced diagnostic upgrades are used to upgrade a positioner from Standard to Advanced diagnostics All Logix 3000MD series po sitioners use pressure sensors in the positioner control algorithm to enhance valve stability The positioner with Advanced diagnostics performs calculations such as detection of loss of pressure diagnostic signatures and logging This area shows the number of upgrades originally ordered the total number used and remaining upgrades that are still available Type in the number of additional Advanced upgrades you desire After activating the license key go to the
2. SFLGENO0001 00 12 08 Printed in the USA To find your local Flowserve representative For more information about Flowserve Corporation visit www flowserve com or call USA 1 800 225 6989 Flowserve Corporation has established industry leadership in the design and manufacture of its products When properly selected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user must therefore assume the ultimate responsibility for the proper sizing and selection installation operation and maintenance of Flowserve products The purchaser user should read and understand the Installation Operation Maintenance IOM instructions included with the product and train its employees and contractors in the safe use of Flowserve products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as
3. FLOWSERVE ValveSight Diagnostics User Manual for ogix MD Positioners with HART L2 anam lou gu ree el HAET 1 Cire Fe Yee Ee Heb nay n EC Ma Rr Chanel UG Xon E ot LiTH DEVLEI lai Lax DEVE VERSION ID dienen Dageenhe T ACTUATOR AFI emm vA ete Wie etd chew FLOW SERVE E i eu uT ELILT er Wie 1 ULH Fem l F u I Lac XI ice mnt eao LE Areg 5 Arira vitra HAAT m ALERTA Tr lire Ph gr Lum m OO iihi larem Heras Eupe irae aem curs L L 1 lumi 1 v ERTEN mme rei iB vau Dana Dna Gaio by Demat n rus Lime z L ied mim iz t i Parra iriri ATE Pete peras enn imd PHD z Lye ae et Pet bm es mim Loni nes a 703 v P LT jJ Jphorg Poo Char I Ling nce n Bl Fibra 23 uH Dm bang dest a Bis darum i in meer HII ERERER ER AFE ares 53 nbi Liri Fik Dai d 122 aes se A E amp Check Cad
4. j e Com Ra ow ees FLOWSERVE N Soft Limit Settings User Manual ValveSight Diagnostics for HART The Soft Limit Settings box has two fields for setting the soft limits The Low Setpoint field is the value below which the positioner stops following the command signal and holds the position at the specified limit The High Setpoint field is the value above which the positioner stops following the command signal and holds the position at the specified limit Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 12 5 Stroke Characterization The Characterization screen enables you to change the relationship between the command and the position of the valve This relationship is shown by the characterization curve The characterization curve changes the command or Input Signal into a corresponding Output Signal gt The actual valve position corresponds to the Output Signal Three types of characterization curves are available Linear Equal Percent and Custom 4 UMS i mir tar 2 z a 1 Hirr Liara r a L in mr iam d peli Linear Characterization Curve 100 Output Signal d E H FLOWSERVE m a i teir ienen ears remedier T Dus mmi in ae gee ee eee 27x Um Pu irm omen em ca
5. 6 5 Control Health This screen displays the indicator that determines the control health And mplications and Possible Solutions button is available When the button is selected information regarding that indicator will be displayed to the right This page is only available with the Advanced DIM used with a positioner that has been upgraded with Pro diagnostics Otherwise use the Configuration gt Alarms Alerts gt Command Deviation screen to set limits eco ci ei gy ee Deviation Alert The deviation is shown in the Actual Value display box It represents the position command minus the actual valve position The are two settings to adjust the sensitivity of this alert The first setting is the Tolerable Error band for the valve assembly The second setting is the Deviation Time Frame These settings will help to prevent the alarm from occurring during normal changes in command As the deviation value becomes greater than the Tolerable Error a timer is started If the deviation remains larger than the Tolerable Error for longer than the time indicated in the Deviation Time Frame display box the Control Health bar on the Dashboard will turn red and an alarm will be send in response to a HART command 48 To adjust the limits type in the desired value or use the page up down buttons on your keyboard Press the Apply button at the bottom of the screen to activate the new limits in the positioner
6. Indicates the portion or the circuit board that drives the piezo is bad or piezo valve itself is bad Indicates that functions in the firmware took longer than expected This can be caused when intermittent operation oc curs when connecting power Indicates the check sum of the internal data was not updated correctly This may affect the function of the positioner in vari ous ways or not at all User Manual ValveSight Diagnostics for HART Follow routine procedures for mainte nance when the limit is reached such as checking the packing tightness and checking the linkages for wear mis alignment and tightness After mainte nance reset the cycle accumulator Follow routine procedures for mainte nance when the limit is reached such as checking the packing tightness and checking linkages for wear misalign ment and tightness After maintenance reset the travel accumulator The calibration may be cancelled by briefly pushing the QUICK CAL button The command calibration can only be cancelled by the software The pressure calibration can only be cancelled by the software The analog output calibration can only be cancelled by the software Regulate the temperature of the posi tioner If the temperature reading is in error replace the main board Regulate the temperature of the posi tioner If the temperature reading is in error replace the main board Check internal wiring and connecto
7. Watch Dog Time Out Alarm Non Volatile Ram Checksum Alarm Valve Cycles Limit Indicates that the cycle limit has been ex ceeded The cycle counting criterion and count limit are set by the user to track the usage of the valve Indicates that the total accumulated travel limit has been exceeded The cycle count ing criterion and count limit are set by the user to track the usage of the valve Indicates that the calibration sequence Started either by using the local QUICK CAL button or by Flowserve supplied software Indicates the command calibration se quence started by using Flowserve sup plied software Indicates a pressure calibration sequence controlled by Flowserve supplies soft ware Indicates the analog output calibration se quence started controlled by FloOwserve supplied software Indicates an automatic step in the calibra tion process that is done with the valve at 50 position This must be completed for proper calibration Indicates the internal electronics have ex ceeded the user set limit The maximum limit of the electronics and default setting is 185 F 85 C High temperature may limit the life of the positioner Indicates the internal electronics have ex ceeded the user set limit The minimum limit of the electronics and the default set ting is 40 F 40 C Low temperature may inhibit responsiveness and accuracy Indicates that the circuit board is drawing too much power
8. Ports COM LET E Cente amor Pook CORE ef GOP Printer Port LPTI FIATA USE HART Inter Processors IN FLOWSE RVE User Manual ValveSight Diagnostics for HART wee e Double click on the FDT Container which is the M amp M Frame to open it You will see a widow on the right of the screen called Device Catalog At the bottom of the screen click on Update This should allow the Frame to identify both the COMM DTM and the Valve Sight DTM CC and esa ee dazavmerosolTunbternet explorer QUI tim Tel 7 Te Desk o Todi Hep Oe 4902205 4782 n amp e Onthe left side of the screen you will see a window Network View Right click on the My Network icon Select Add Ed View Deis Todi Window De 26002 4 488 e Select OEM HART Communication DTM You will now see the OEM HART Communication DTM in the Network View window Device Type Merion Mendor H1 Communication OTM 1 1 8 2007 12 06 CodeWrights GmbH HARAT Communication 1 0 5 2007 12 18 Software GmbH FLOWSE RVE User Manual ValveSight Diagnostics for HART To configure the communication port right click the OEM HART Communication DTM in the Network Views window Select Configura tion Select the correct port where the modem is installed Check with the modem man
9. The error will clear as soon as the valve position goes inside the Tolerable Error A deviation alert is informational only and will not affect the operation of the positioner or control valve The illustration at the bottom of the screen is a graphical representation showing how these factors work and when an alarm will be generated Diagnostics This screen provides navigation to the following screens Data Logger on line data collection tool Trends on line long term data Ramp Signature Test off line otep Signature Test off line HDRL off line Partial Stroke off line FLOWSE RVE User Manual ValveSight Diagnostics for HART Adjusting the Graphs At the top of each graph window there are several controls for viewing the graph Resume Returns the graph to the original scale Scroll Allows you to use the cursor to scroll the axes moving the location of the data on the chart Zoom Allows you to use the cursor to zoom the axes Zoom In Zooms in the whole graph Zoom Out Zooms the whole graph out Zoom Box Allows you to select any area of the graph The selected area will be magnified to fit the chart Cursor Allows you to find precise values for the data displayed Select the Cursor button then select the data series you wish to examine from the legend at the right of the graph It will have an indicator which shows precise values from the appropriate scale on the left Use your mouse to drag t
10. gt Valve Health Indicates the valve actuator friction has passed the user set limit High friction can cause loop oscillations poor position con trol jerky motion or valve sticking It can be caused by build up from the process on to reduce friction Stroke the valve to the stem trim or seat by a failing bearing clear off build up Clear any external or guides in the valve and actuator galling mechanical obstruction loosen the of the trim or stem excessively tightened packing clean the stem repair or re packing linages or other valve actuator me place the actuator Highly localized chanical issues friction or very jerky travel can indicate internal galling Repair or replace in ternal valve components Determine if the friction is significantly interfering with the valve control If not consider increasing the friction warning limit Consider the following Indicates the friction has passed below the user Set limit Health gt Valve Health Indicates the valve actuator friction has passed the user set limit The alarm in dicates a more severe condition than the warning High friction can cause loop os cillations poor position control jerky mo tion or valve sticking It can be caused by build up from the process on the stem trip or seat by a failing bearing or guides in the Determine if the friction is significantly interfering with the valve control If not consider increasing the friction warni
11. 124 0 2006 0 1 4 124 0 2006 0 1 4 124 0 2006 0 1 4 124 0 2006 0 CEN Commumcahor P Wi ober eb Te DM face Dor didi Mendar VOROGAWA Y UK G ANA Y UK G AV A VOROGAWA YOKOGAMA VOROGAWA Flowserve Y UK G ANA Y UK OG AV A Y UK G AV A VOROGAWA YOKOGAMA Save the project to your desktop or somewhere easy to remember This will save you time so you do not have to create Li HART f Buen FLOWSERVE User Manual ValveSight Diagnostics for HART gt 3 4 Launching the ValveSight DTM To launch the ValveSight DTM ensure the modem is connected to a device and right click on the HART Channel 0 gt Logix and select Go Online Double click the HART Channel 0 Logix or right click and select Online Parameter d Upscad hom a Forwater io device 3 5 E ea eb a eR ML Leah UT ul Aui c ma Er E SSS a 1 FLOWSERVE User Manual ValveSight Diagnostics for HART gt i To take advantage of ValveSight s full diagnostic capabilities an Advanced license for the ValveSight DTM and upgrades for the Logi
12. Away Information box gives details about the test results Time indicates the time for the valve to begin moving after the command was sent Pressure is the difference between the pressures in the two ports The Time to Target is the actual time it requires for the valve to arrive within 2 of the final value The Result gives a Pass Fail indication of the test based on the reference time to target and the actual time to target Data Management At the bottom of the screen there are buttons to manage the signature data You can Save the data to a file or Load retrieve a previously stored signature from a file for viewing The Start button begins the partial stroke Clicking the Stop button aborts a signature in process and returns the valve to normal operation 8 Calibration This screen provides navigation to the following screens e Actuator Stroke Friction includes pressure sensors position and friction e includes only position e Analog Output must have analog output hardware e Analog Input eel FLOWSERVE User Manual ValveSight Diagnostics for HART 8 1 Actuator Stroke Friction Calibration The Actuator Stroke Friction Calibration is a combined calibration that is available for models with pressure sensors It calibrates the fol lowing Internal pressure sensors of the positioner e ravel of the valve position zero and span e ain values for the position is calculate
13. Configuration Positioner Upgrade screen to upgrade a positioner that is on line Add Pro Diagnostics Upgrades Pro diagnostic upgrades are used to upgrade a positioner from Advanced diagnostics to Pro diagnostics In addition to all of the functional ity of Standard and Advanced positioners the positioner with Pro diagnostics adds full diagnostic capabilities including continuous on line friction pneumatic leak and actuation ratio analyses Pro diagnostics supports comprehensive health views in the ValveSight DTM Partial stroke tests and long term trends of key parameters are also available with Pro diagnostics This area shows the number of upgrades originally ordered the total number used and remaining upgrades that are still available Type the number of additional Pro upgrades you desire After activating the license key go to the Configuration Positioner Upgrade screen to upgrade a positioner that is on line Activation After completing the desired inputs contact Flowserve as directed on the screen The information on this screen such as Machine ID and Upgrade Code will be required to process your request Flowserve will provide a Vew Code Enter this code and select the Activate Code button This will apply the Advanced DTM license and add your ability to use Advanced and Pro positioner upgrades This will not apply Advanced or Pro positioner upgrades to an attached positioner To upgrade a positioner see the Positioner U
14. Range error indicates that the current supplied for the 0 position is not correct The 100 Signal Out of Range error indicates that the cur rent supplied for the 100 position is not correct The Range Too Small error indicates that a larger current span from 0 to 100 is required At the bottom of each screen in the Analog Input calibration is a Status field that indicates any actions required or if the process is ready for the next step The first screen of the Analog Input Calibration Wizard requires no input Click the Next button to start the wizard Instructions are pro vided on the screens that follow 9 Configuration The purpose of the Configuration screen is to redirect the user to the various Configuration screens or to any of the main navigation screens FLOWSERVE uh 9 1 License Upgrade Management This screen allows the user the following functionality e Obtain and apply an Advanced DTM license e Obtain Advanced DTM diagnostics upgrades for positioners e Obtain Pro diagnostics upgrades for positioners This screen is available in on line or off line mode select License Upgrades AD FECE u DUGtcuEE ee Amp oma agm ium qoas zu BU url User Manual ValveSight Diagnostics for HART um alee C TE Bei E LINE li a lebed Lam E AFH IUE Uo heiir
15. Veglzamd Se FLOWSERVE User Manual ValveSight Diagnostics for HART gt i At the bottom of each screen in the Analog Output Calibration is a Status field that indicates any actions required or if the process is ready for the next step The first screen of the Analog Output Calibration Wizard requires no input Click the Next button to start the wizard Instructions are provided on the screens that follow 0 4 Analog Input The Analog Input Calibration provides a way to change the relationship between the 4 20 mA input and the stroke of the valve This calibra tion is required if the 4 20 mA signal to the positioner needs to be spanned to something other than 4 20 mA The calibration values are updated to match the stroke calibration of the positioner automatically every time a stroke calibration is done The Analog Input calibration must have an external current source connected to complete the calibration Welcome to the Analog Culiberntion Wizard rtm mri manm bh Home ge hee Boh Kirit n EI ey de Monitor The Monitor box shows the Command A D input value This reflects the value of the command signal before it is converted to The Design Current shows the current detected by the positioner Calibration Flags The Calibration Flags display box indicates alarms that can become active if errors occur during calibration The 0 Signal Out of
16. a HART command 48 As the cycle counts pass the Final Warning limit the valve health bar on the Dashboard will turn completely yellow To adjust the warning limits use your mouse to slide the limit pointers on the graph You can also click on the arrows next to the value you wish to change The page up down keys and up down arrow keys will also change the values After changing the values press the Apply button Troubleshooting If the valve cycles are climbing too rapidly adjust the deadband to a larger value If the valve cycles are climbing too slowly adjust the deadband to a smaller value Valve Travel The amount of valve travel is displayed here as indicated on the graph and in the Current Value display box The Deadband value indicates the travel required before a travel begins to be counted To view more information about what Valve Cycles can mean click the mplications and Possible Solutions button The Initial Warning limit is fixed at 9096 of the full warning limit As the cycle counts pass the Initial Warning limit the valve health bar on the Dashboard will begin to turn yellow and a warning will be sent in response to a HART command 48 As the cycle counts pass the Final Warning limit the valve health bar on the Dashboard will turn completely yellow To adjust the warning limits use your mouse to slide the limit pointers on the graph You can also click on the arrows next to the value you wish to change The page up down keys
17. a warranty or guarantee express or implied regarding any matter with respect to this product Because Flowserve is continually improving and upgrading its product design the specifications dimensions and information contained herein are subject to change without notice Should any question arise concerning these provisions the purchaser user should contact Flowserve Corporation at any one of its worldwide operations or offices 2008 Flowserve Corporation Irving Texas USA Flowserve is a registered trademark of Flowserve Corporation flowserve com Flowserve Headquarters 5215 N O Connor Blvd Suite 2300 Irving TX 75039 Telephone 9 2 443 6500 Control Valve Manufacturing 1350 Mountain Springs Parkway opringville UT 84663 3004 USA Telephone 1 801 489 8611 Fax 1 801 489 3719 Singapore 12 Tuas Ave 20 638824 Republic of Singapore Telephone 65 862 3332 Fax 65 862 4940 Austria Kasernengasse 6 Villach Austria 9500 Telephone 43 0 4242 41181 0 Fax 43 0 4242 41181 50 Australia 14 Dalmore Dr scoresby Victoria Australia 3179 Telephone 61 3 9759 3300 Fax 461 3 9759 3301 China 585 Hanwei Plaza 7 Guanghua Road Beijing China 100004 Telephone 86 10 6561 1900 The ValveSight system can be used on any control valve
18. and up down arrow keys will also change the values After changing the values press the Apply button Troubleshooting If the valve travel is climbing too rapidly adjust the deadband to a larger value If the valve travel is climbing too slowly adjust the deadband to a smaller value 6 2 Friction Tolerance Setting This page provides a way to automatically set the friction limits This page is only available with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics FLOWSE RVE User Manual ValveSight Diagnostics for HART FE bi ibri le ee La dh a 1 i i ET fi popl i GT z ANTO GE Cd P rim a x rx I ra im ss The friction of the valve actuator assembly is displayed here as indicated on the graph and in the Nominal Value and Current Value display boxes The Current Value is the most recently calculated friction value A newly calculated friction value requires that the valve moves a small amount typical in normal operation The Nominal Value is the value stored in memory on the positioner and is updated every 10 minutes Also shown are the Nominal Supply Pressure and the Actuator Size The actuator size can be changed in the Configur ation gt Information gt Actuator screen The limits can be set to Tight Tolerance Normal Tolerance Loose Tolerance or No Limi
19. feedback movement was detected Non settle Timeout indicates unstable feedback Estimated Position The Estimated Position box shows the current position of the valve This may not be accurate if there is a lot of latency in the commu nication with the positioner Stroke Calibration State The Stroke Calibration State box shows the Calibration State and the Calibration Progress Depending on the latency of the communica tion connection to the positioner not all steps may be shown during a calibration Data Management The Start Calibration button initiates the calibration process and the Abort button ends the calibration in process and resumes normal op eration Always allow the calibration to finish before navigating away from the Calibration screen Otherwise use the Abort button before navigating away 0 3 Analog Output The Analog Output Calibration is available for positioners that have been supplied with the analog output module This calibration is required if the 4 20 mA signal from the positioner needs to be spanned to something other than 4 20 mA This option is also used to reverse the output if needed The analog output is updated to match the stroke calibration of the positioner automatically every time a Stroke calibration is done The analog output calibration must have an external power supply and current meter connected to complete the calibration Fa ee Welcome to the Analog Output
20. graph and in the Temperature Value display box An upper and lower limit are set When the temperature moves beyond these limits a warning is generated These limits correspond with temperature capabilities of the positioner electronics Pilot Relay Response Time The pilot relay response time is displayed on the graph and in the Current Value display box This represents the time in milliseconds for the pilot relay to respond to a command Two limits are set and also adjustable When the response time grows beyond these limits a warning is generated then an alarm To adjust the limits use the page up down buttons on your keyboard or use the mouse to click on and slide the limit indicators on the graph Press the Apply button at the bottom of the screen to activate the new limits in the positioner Pilot Relay Cycles The number of relay cycles is displayed on the graph and in the Current Value display box It represents the number of pilot relay cycles since factory reset or since the Counter Reset button was selected Two limits are set and also adjustable The lower limit is fixed at 90 of the upper limit As the cycle counts pass the Initial Warning limit the Positioner Health bar on the Dashboard will begin to turn yellow and a warning will be sent in response to a HART command 48 As the cycle counts pass the Final Warning limit the valve health bar on the Dashboard will turn completely yellow To adjust the limits use the
21. has failed Indicates the internal pressure sensor at Port 2 is either saturated with a pressure over 150 PSI 10 3 bar or the sensor con nection has failed Indicates that during a pressure sensor calibration the range of applied pressures to Port 1 was too small for optimum per formance Indicates that during a pressure sensor calibration the range of applied pressures to Port 2 was too small for optimum per formance Indicates that the positioner has detected a leak in the actuation assembly Leakage from the actuator can cause decreased responsiveness and excessive air gas con sumption Low supply pressure can also trigger this warning User Manual ValveSight Diagnostics for HART If alarm persists for more than 30 min utes the piezo assembly is damaged and should be replaced Regulate the supply pressure at the positioner above 30 PSI 2 1 bar Recalibrate pressure sensors Ensure system air gas supply is adequate Re pair kinked supply tubing Check the pressure sensor board connections and replace pressure sensor board if neces sary Check for pneumatic leaks in the actuator and actuator tubing Regulate the supply pressure at the posi tioner below the maximum limit recom mended for your actuator Recalibrate pressure sensors Check the pressure sensor board connections Replace pressure sensor board if necessary Regulate the supply pressure at the positioner above 30 PSI 2 1 b
22. low supply pressure Indicates the pilot relay cycle limit set by the user has been exceeded The pilot relay cy cles indicate the activity level of the pilot relay as it maintains a valve s position Excessive cycles can contribute to a worn pilot relay which can lead to high air consumption Indicates the total accumulated pilot relay travel of full pilot relay span set by the user has been exceeded The pilot relay trav el indicates the activity level of the pilot relay as it maintains a valve s position Excessive travel can contribute to a worn pilot relay which can lead to a high air consumption Indicates the pilot relay spool or poppet appears to be unable to move in the upper pressurized direction and is not respond ing This could be due to low supply pres sure a hall sensor that is out of calibration a broken piezo stuck relay or a wire connec tion problem Indicates the pilot relay spool or poppet appears to be unable to move in the lower depressurized direction and is not respond ing This could be due to a hall sensor that is out of calibration a broken piezo stuck relay or a wire connection problem User Manual ValveSight Diagnostics for HART Possible Solutions Check response of the valve If its OK adjust the Pilot Relay Re sponse limits Check the spool for debris oil corrosion and ice on the spool Clean or replace the spool assembly Replace the piezo or drive module assemb
23. no immediate issues Yellow generally indicates a developing issue and red indicates a serious issue The command source Analog or Digital is also displayed The command source can be changed from the Dashboard screen 4 2 Main View This view provides easy access to all major functions of the DTM A z 5 ie Tee m im FUCHS RV idu gom 4 3 Dashboard View The Dashboard is the first screen that will appear when the DTM is launched The Dashboard gives an overview of the status and health of the Positioner Actuator Valve system using the GUI The Dashboard is an online view with real time information about the device 12 Or FLOWSERVE User Manual ValveSight Diagnostics for HART There two DIM Dashboards Basic Advanced The Basic DIM Dashboard contains less information and graphical components than the Advanced DIM Dashboard Below is the view for the Advanced DTM Dashboard It also allows the user to change position of the valve as desired qoem aui E P 44 HART Communication To the right of the alarm indicator area at the top of the screen is the HART communication display It shows that status of information that is continually sent to and received from the device Where no change is seen here communication is either slow or has been inter rupted 4 5 Navigation Buttons The navigation buttons can be used to view other DTM screens The menu struct
24. switches on the positioner To change the characterization curve on this screen select the Override DIP Switches button then choose the desired curve from the Characterization Selection drop down box Press Apply and the changes will take affect immediately The Retrieve button will display the curve presently used by the positioner To customize the custom curve select the Custom button This can be done before or after the Custom curve is applied WARNING Overriding the DIP switches on the Logix positioner may cause the valve to stroke suddenly Continue only if you are certain the changes will not cause harm to personnel or processes When the Software DIP Switch Status shows Enabled the characterization curve selected won the DIP switches Linear Equal Percent or Custom will be reinstated when a stroke calibration is performed When changing the characterization curve consider changing the Software DIP Switch Status to Disabled This way the changes you make will not be discarded if another stroke calibration QUICK CAL is performed To change the status to Disabled use the Configuration Basic Local Interface screen Turn the Local Interface switch to Off This disables the buttons on the positioner Custom Characterization Curve The Custom Characterization curve can be modified by the user To do this change the values in the Output Signal 9o column by using the up down buttons or page up down buttons on the keyboard You can mo
25. wee e following wizard will install the ValveSight DTM for the Logix positioner Please follow the instructions in the wizard is ValveSight Logix3 200 DTM InstallShield Wizard Welcome to the InstallShield Wizard for Yalvesight Logix3200 DTM The Installshield R 3 Wizard will install ValveSight Logix3200 DTM on your computer To continue click WARMING This program is protected by copyright law and international treaties Cancel 3 2 Configuring the HART Modem and Communication DIM If the modem is a serial port move onto the next step The USB modem requires you to install a driver Note which USB slot you use If you use it in a different slot later you must reinstall the driver for the new USB slot e Right click on My Computer and select Manage e Click on Device Manager and select Ports e Note in which port the modem was installed and open it L3 Computer Management action yew Window Heip Bm Ard T m aa Computer Local B FLOWSERX 74z23DD Mis System Tonks Botteries itl Event Viewer Compuber B Deane Genk cei Local Users and Groups adapters ona noe Longe ao DYDICD ROM divas dud Human Inrerface Des ces i IDE im 135 Bus host controllers SS Keyboards bice iul pirti cherie n erwies and applications o Rod Rod Rok
26. EE rumba Pe Cu Pe de TOLE EET T m i im oom T ma Waly Sebo Hl F ee e eee bnm 5 n ee FLOWSERVE User Manual ValveSight Diagnostics for HART gt i The second calibration screen shows the detailed status of the calibration as it takes place Calibration Console The Calibration Console box displays the Date Last Calibrated and Last Calibrated By fields The Today s Date field is automatically up dated Enter the user s initials into the New Calibration By field supply Pressure The Supply Pressure box must have the current supply pressure entered for an accurate calibration The default for this field is the pres Sure used for the last calibration Calibration Flags The Calibration Flags box indicates alarms that can become active if errors occur during the calibration Supply Pressure Low indicates a lack of supply pressure Port 1 and Port 2 indicate errors with the pressure sensors Port Gages The Port Gages box shows a graphical representation of Port 1 and Port 2 gages with the pressure based on the last calibration and fields with the A D Count coming from the sensors in the positioner The A D Counts are shows strictly as a diagnostic to indicate there is a signal coming from the sensors and also to estimate the stability of the pressures If the A S counts read zero then the sensor has most likely failed and should be replaced Calibration Status
27. HART Modem Communication DTM CodeWrites M amp M OEM HART Communication DTM 1 0 5 Yokogawa ABB MTL HART Multiplexer Interoperability Tested Frames M amp M FDT Container Pactware Point to Point ABB Freelance ABB Composer Yokogawa Fieldmate schneider ABB 800 XA Frames Being Tested Yokogawa PRM 3 02 Installation amp Communication successfully tested Honeywell FDM C200 Honeywell FDM C300 Invensys Foxboro The DD has been successfully tested on the following field components HART Tokenizer Version 6 DD Host SDC 625 and HandHeld User Manual ValveSight Diagnostics for HART NOTE Use of the DTM or DD on system components other than those listed above is at the users own risk Certifications The FDT Group certified the ValveSight DTM version 0 1 0 0 for Logix 3200MD on July 4th 2008 The HART Communication Foundation registered the DD for Logix 3200MD on December 22nd 2008 Regulators Use a regulator on all Logix MD devices with pressure sensors Fluctuations in supply pressure can trigger alarms Keeping the pres sure steady will help reduce alarms and provide for more accurate diagnostics FLOWSE RVE User Manual ValveSight Diagnostics for HART 2 General Information The following information is designed to assist in the installation and use of the ValveSight diagnostic solution ValveSight diagnostics are compatible with the Flowserve LogixMD family of positioners Modifying this pro
28. LEDs blink ina sequence The Time On box shows the time each LED will remain on The Time Off shows the amount of time between blinks The Sequence Interval shows the amount of time between the beginning of one sequence of blinks to the beginning of the next Sequence of blinks Select the Default button to change all three values back to the factory settings Data Management select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 12 3 Position Cutoff This screen allows the user to change the position cutoff limits Minimum Position Cutoff MPC mode is used to ensure a fully open or fully closed position Under normal operation the positioner is balancing the pressure in the actuator to maintain the position of the valve When the commanded position moves past a position cutoff limit the positioner will engage all available force to move the valve to a fully closed or open position One side of the actuator will be saturated with full supply pressure while the other side will be left with no air gas pressure The status of this mode is displayed on the Dashboard Or FLOWSE RVE User Manual ValveSight Diagnostics for HART wee a it OPTEI pes i iarra 1 xm m a m FLEA SERVE COEM dm g ee m oo Fia bm ima tee diem m Lor m bee siu mz F mh islas
29. Per denies mrri mi m im le Feed PEE 1 bs roam oram dann eem uum wa hd ua h 1 pam im Upper Position Cutoff Setting The Upper Position Cutoff Setting box shows the input command signal above which the positioner applies full force to open the valve The default value is 11096 Lower Position Cutoff Setting The Lower Position Cutoff Setting box shows the input command signal below which the positioner applies full force to close the valve The default value is 196 Data Management select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 12 4 Soft Limits ooft Limits are software controlled travel stops for the valve assembly Since they are software controlled soft limits are not held in the memory on loss of signal or air because the software is not able to control the valve in these situations If soft limits are active they show as grey areas at either end of travel on the main dashboard view r 1 gt mri sien JA E m ag CA ai e 4 Bee UE MN PE mmi T WS ow eR t ka a aa 0o 1 HARA IEF ANCE H BS Cua o foe tia m te wm uam r Eu a E M 1 Sl SS im 1 Lee
30. The Calibration Status box updates any progress of the current calibration Depending on the latency of the communication connection to the positioner not all steps may be shown during a calibration Data Management The Start Calibration button initiates the calibration process and the Abort button ends the calibration in process and resumes normal op eration Always allow the calibration to finish before navigating away from the Calibration screen Otherwise use the Abort button before navigating away 0 2 Stroke The Stroke calibration is a combined calibration that calibrates the travel of the valve position zero and span If auto tuning is enabled the gain values for the positioner are also calculated FLOWSERVE User Manual ValveSight Diagnostics for HART wee Stroke Calibration Console The Stroke Calibration Console box has fields for the Date Last Calibrated and Last Calibrated By The Today s Date field is updated automatically Enter the initials of the user in the New Calibration By field otroke Calibration Flags The Stroke Calibration Flags box indicates alarms that can become active if errors occur during calibration 0 Position Out of Range and 100 Out of Range errors indicate that the feedback arm has moved too far in one direction Feedback Range Small indicates the feedback arm should be shortened ILO Unstable indicates trouble with the inner loop system No Motion Timeout indicates little or no
31. The text changes depending on the status 5 3 Alarm Configuration This view is used to enable or disable any user configurable indicators Select the line item to be changed Select Enable or Disable as desired then Apply After disabling the status will no longer be included in reply to HART command 48 the Alarm Annunciator screen will show the status as disabled darkened color and the device will no longer display the LED status code for the indicator oum BT E ee f i mera ash lam irna m la awh RYT t de Eur acp inmi 58 ume auctae a bui o I2 p m EF 33 uie bar en mum ana a ch F pum i ae Pe mi L EL r 1 Tamh s i i tuum i Fraari mmu T wu bb Lue nga I TE kairiri M ae 1 1T arr i i t m ii il r n ru re ir LT LiT 6 Health The health in 4 areas of the system valve positioner actuator and control is displayed in 4 bar graphs shown in the center of the Dash board As the graphs change colors from green to yellow to red they indicate developing issues Clicking on the link to the right of each graph will open a screen containing additional information These graphs repr
32. a alion x mu 4 1 F Car xm Lr E Dp Cotes Pos ioe Actuaira Sepa 19 mmn Vague riesce Far Fast j T Arica Input 10 Z mrpr al ras lipp aces te ered Cee Te rimi XLI Kia xw Dre iim prac asd 8 LO ey 5 sinn Barer it m esten rn N ga ARH um ir Faika Eugenii ERJ nm i HAR TI Pitter bip ioen ilepa Da erra Edt LED Pmi Cun Sart imus Traks Chas actae ValveSight Coe 598 lg qm Dads Jen Aca Group FIELD COMMUNICATION PRO wi EDT v Certified Experience In Motion gt FLOWSERVE wee Contents 1 System Requirements 2 General Information 3 Installation and Setup Instructions User Manual ValveSight Diagnostics for HART 3 1 Installing the Frame COMM DTM amp ValveSight DTM 3 2 Configuring the Modem amp COMM DTM T 3 3 Configuring ValveSight DTM for LogixMD Devices 10 3 4 Launching the ValveSight DTM 11 3 5 Licensing the DTM for Advanced Diagnostics 11 4 Views 12 41 Status Area 12 4 2 Main View 12 4 3 Dashboard View 12 44 HART Communication 13 4 5 Navigation Buttons 13 4 6 Command and Position 13 4 7 Command Source 13 4 8 Health Status 13 4 9 DIP Switch Configuration 13 410 Press
33. anie hun comqeorseni 36 erint Cleo cho be eal Loh ebur quoi iet bo Gord rue hl FOT Halt Comm DTM and Via eight Loge J Comer pierima requees si least EDG MB ef dak space FLOWSERVE User Manual ValveSight Diagnostics for HART selecting to install the Frame Communication DTM and ValveSight DTM will into 3 installation wizards e The following wizard will install the FRAME Please follow the instructions in the wizard T3 MEM fdtCONTAINER InstallShield Wizard industrial software solutions Welcome to the InstallShield Wizard for fdtCONTAINER The InstallShield R Wizard will install M amp M FdECORNTAIMNER on vour computer To continue click Mex WARNING This program is protected by copyright law and international treaties Cancel e following wizard will install the OEM HART Communication DTM Please follow the instructions in the wizard T3 OEM HART Communication DIM InstallShield Wizard industrial software solutions Io Welcome to the InstallShield Wizard for HART Communication The InstallShield R Wizard will install OEM HORT Communication OTM on your computer To continue click Mexk WARNING This program is protected by copyright law and international treaties Cancel Or FLOWSE RVE User Manual ValveSight Diagnostics for HART
34. ar Recalibrate pressure sensors Ensure system air gas supply is adequate Re pair kinked supply tubing Check the pressure sensor board connections and replace pressure sensor board if neces sary Check for pneumatic leaks in the actuator and actuator tubing Check the supply pressure Calibrate pressure sensors Check the pressure sensor board connections and replace pressure sensor board if necessary Check the supply pressure Calibrate pressure sensors Check the pressure sensor board connections and replace pressure sensor board if necessary Adjust the supply pressure to a higher value so the positioner can prop erly span the sensors then recalibrate Briefly push the QUICK CAL button to acknowledge this condition and the positioner will operate using the current short stroke calibration values if valid Adjust the supply pressure to a higher value so the positioner can prop erly span the sensors then recalibrate Briefly push the QUICK CAL button to acknowledge this condition and the positioner will operate using the current short stroke calibration values if valid Repair pneumatic leaks at the tubing junctions and actuator seals Ensure proper supply pressure Default Enable Refer to DIM 22 PSI 150 PSI 30 PSI 0 7 scfm Blink Code YRRY Screen Health gt Positioner Health Health gt Actuator RYYG Health Health gt Actuator YYGR Health Healt
35. arameters from the last good calibration Calibration gt RGYY Stroke Check linkages and air supply to make sure the sys N A tem is properly connected If the time out occurred because the actuator is very large then simply retry the QUICK CAL and the positioner will automatically adjust for a longer actuator by doubling the time al lowed for movement This error maybe cleared by briefly pushing the QUICK CAL button which will force the positioner to use the parameters from the last good calibration Calibration gt RGYG Stroke Check for loose linkages or a loose positioner sen N A sor This error may be cleared by briefly pushing the QUICK CAL button which will force the positioner to use the parameters from the last good calibration This error may appear on some very small actuators during the initial calibration Recalibrating may clear the problem RGGR Calibration gt Stroke Repeat the stroke calibration to get a more accurate N A ILO value To proceed using the less accurate ILO value this error may be cleared by briefly pushing the QUICK CAL button Lowering the gain setting maybe help if the actuator is unstable during the calibration Gain settings can be physically adjusted on the device A lower letter represents lower gain Use the buttons on the positioner to adjust the valve to N A YGYR the desired fully open position See the explanation of Jog Calibrate in the QUICK CAL section of ma
36. ations and Possible Solutions button FLOWSERVE User Manual ValveSight Diagnostics for HART gt i Since low friction or high friction can both be problematic warning and alarm limits are shown for both low and high friction To adjust the limits use your mouse to slide the alarm and warning limit pointers on the graph You can also click on the arrows next to the value you wish to change The page up down keys and up down arrow keys will also change the values After changing the values press the Apply button To have the software automatically suggest limits for your valve press the Friction Tolerance Settings button Troubleshooting The pressure sensors must be working properly in order for the friction value to be accurate Calibrate using the Calibration gt Actuator Stroke Friction screen This calibration will require the valve to stroke It will also update the Nominal Friction Value Valve Cycles The number of valve cycles is displayed here as indicated on the graph and in the Current Value display box The Cycle Deadband value indicates the travel required before a cycle is counted To view more information about what Valve Cycles can mean click the Implications and Possible Solutions button The Initial Warning limit is fixed at 90 of the full warning limit As the cycle counts pass the Initial Warning limit the valve health bar on the Dashboard will begin to turn yellow and a warning will be sent in response to
37. ch indicator an Implications and Possible Solutions but ton is available When the button is selected information regarding that indicator will be displayed on the right This page 1 only available with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics FLOWSE RVE User Manual ValveSight Diagnostics for HART amp ry i 1 haaa m iur gm EG ES Actuator Pneumatic Leak The pneumatic leak is displayed on the first graph and in the Current Value and Nominal Value display boxes The Nominal Value is the value stored in memory on the positioner and is updated every 10 minutes It represents the pneumatic leak not counting the normal air gas consumption of the positioner This indicator reflects leaks in Port 1 Port 2 or across the actuator O ring Two limits are set and also adjustable As the leak value passes the Leak Warning limit the Actuator Heath bar on the Dashboard will begin to turn Yellow and a warning will be sent in response to a HART command 48 As the leak value passes the Leak Alarm limit the Actuator Health bar on the Dashboard will turn red and an alarm will be sent in response to a HART command 48 To adjust the limits use the page up down buttons on your keyboard or use the mouse to click on and slide the limit indicators on the graph Press the Apply button at the bottom of the screen to activate the new limits to the posi
38. cified range Reset the indicator if more travel is needed or adjust the command signal back in the specified range Deviation 110 Time 60 Seconds Configuration gt RRRR Alarms Alerts gt Command Devia tion Configuration gt GYGY Custom gt Soft Limits Configuration gt GYGY Custom gt Soft Limits Configuration gt GYGG Alarms Alerts gt Travel Alerts Configuration gt GYGG Alarms Alerts gt Travel Alerts FLOWSERVE A o N 19 0 2 21 wee Indicator MPC Active Mode Local Interface Enabled Disabled Error History Reset Alert Actuation Ratio Warning Pneumatic 1 ability to Fail Safe Warning Friction High Warning Friction Low Warning Friction High Alarm Friction Low Alarm Refer to DTM Screen Configuration gt Custom gt Posi tion Cutoff Default Enable Settings Disable 110 and 1 Indicates that tight shutoff MPC is active The command is beyond the user set limit for tight shutoff feature This is a normal condition for all valves when closed The factory default setting triggers this at com mand signals below 1 This indication may also occur on 3 way valves at both ends of travel if the high MPC value has been Set If tight shutoff is not desired reset the tight shutoff limits to the correct values or adjust the command signal inside of the specified MPC valu
39. d if auto tuning is enabled e Friction of the valve assembly Once set the friction value continues to update on its own during normal operation RE Am ubreoser ec Actuator The Actuator box has fields to enter the data for an actuator installed on the connected valve assembly Selecting the Manufacturer and Model will automatically generate the effective area of the actuator This is important in calculating the friction force values Selecting Other in either of these boxes will allow you to type in the effective area of the actuator The Pressure Units of Measurement UOM can be selected here as well Data Management Select the Apply button to save the settings to the positioner Retrieve will display the values currently stored in the positioner Next will move to the next screen in the calibration process Bebe 1 _ alip B i LI r m P a E mi C FLOAN SERVE j 2 die e m m DES be rcc m eni em eerie mw ma i Feri Meal nal Bibl eee IL p gt m Len La aged T i 1 rou M m rx b bis i aha Ex WA m P V ray asm H eps d olia rig i 4 Fee rum memi A emat s C ee f Mp zum Vent vemm TTD e 4 vai Bae ee P
40. de will not be available if pressure sensors are not detected by the positioner 9 3 Basic Local Interface The Logix MD positioners have a local interface that provides support for essential setup and calibration functions of the unit The Logix MD positioners can also be remotely configured The features on this page allow for remote configuration and override the selections indicated on the positioner DIP switches um am hm siem T a lt _ EI La Lm Lai a ramm bat x s ey sh n V bl hee ea till P ammi mh mar SLIDE a Jem Se c Local Interface The Local Interface box contains an On Off switch This switch enables disables the ability of a user to change the configuration at the device The default is On Active DIP Switch Settings Software This area shows the settings that are currently active They override the settings that are on the device DIP switches Change the settings in this area and select Apply WARNING Changing these settings may cause sudden stroke movement Physical DIP Switch Settings Software This area shows the settings that are currently selected on the DIP switches on the positioner To make changes at the positioner change the DIP switch and press the QUICK CAL button The selection will be updated on this screen in both the Physical and Active DIP Switch setti
41. duct or using procedures other than those outlined in this document could drastically affect performance and be hazardous to personnel and equipment and my void existing warranties some older positioner models can be upgraded to become Logix MD positioners that will then be compatible with the ValveSight DIM See your Flowserve representative to discuss upgrade options 3 Installation and Setup Instructions 3 1 Installing the Frame COMM DIM and ValveSight DTM You can download a free version of the ValveSight DTM from Flowserve s Customer FTP site Open the folder ftp DIM Installs and select the Logix MD device for which you want to download the ValveSight software There is also a download with a Frame and Communication DTM included if needed Flowserve s Customer FTP site ftp fcdftp flowserve com Username cust fcd Password flow2fcd e To install only the ValveSight DTM select the following option 15 Setup Install LGX32700 DIM FDTContainer and HART COMM Select Components Which components should be installed Select the components you want to install clear the components you do not want to install Click Nest when you are ready to continue Curent election requires at least 16 3 MB of disk space e To install the Frame Communication DTM and the ValveSight DTM please select the following option n Setup Install LGX 32700 DERI Fr Container and elect Componenti heh Gener thud Ee anelli E
42. e If local control is desired then the local interface must be re enabled from the remote software Configuration gt Basic Local Interface Indicates PC software has been used to dis able the local interface This code is only present for a short time when the QUICK CAL button is pressed Alarms gt Alarm Status Indicates that a flag has been set for the position to clear its internal history The positioner will automatically reset the flag once the history has been cleared Start 90 End 100 10 000 Ibs Health gt Actuator Health Indicates a decreased ability of the system to actuate the valve It is based on the ra tio of available force to required force to actuate It is affected by the process load friction spring force and available supply pressure Increase the supply pressure Reduce the friction Check the actuator spring Re size the actuator Adjust user set limits Health gt Actuator Health Indicates that upon loss of air supply the valve may not move to the fail safe posi tion The spring alone is not adequate to overcome the friction and process load in the system The system is relying on pneu matic force to actuate in the direction the spring is pushing The fail safe spring may have failed or was not sized properly for the application Friction or process load may have increased Check for high friction Repair or re place actuator spring Reduce process load Health
43. ea A time and date stamp will be applied This informa tion can be cleared by selecting the Clear Log button or saved to disk by selecting the Save to Disk button 5 2 Alarm Annunciators The Alarm Annunciator screen displays all indicators and their current status The legend shows the color codes for the status of the indicators J i t i i LU AMI i pi id Or LOWS gt RVE User Manual ValveSight Diagnostics for HART N Alarm Annunciator Legend Legend Indicators Enabled Disabled NotAvailable LightGrey Device Information White e Indicates that the feature or condition is not available or active Indicators may not be available if the configuration of the hardware or software does not support them Green Indicates that the feature is available but not active Yellow Indicates that an active warning alert or mode is present Red Indicates that an active alarm or state is present that could seriously limit the operation of the valve Darkened Grey Green Yellow or Red Indicates that the feature or alarm has been disabled and will not be reported externally To disable an indicator use the Alarms gt Alarm Configuration screen The darkened color shows what the status of the indicator would be if it were enabled e White Indicates device information
44. echanical Action Select the Fail Position and Actuation Type Some diagnostic evaluations change with single or double acting actuation so accurate infor mation is important Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 10 2 Valve Body The Valve Body screen allows the user to document the configuration of the valve body m ae s Bl ER a i am res ad LI RES Valve Body Information The Tag and Serial Number are displayed Use the drop down box to select the Manufacturer Model Body Size Body Material End Con nections Flow Direction Pressure Class and Leak Class Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner Or LOWS gt RVE User Manual ValveSight Diagnostics for HART 10 3 Valve Trim The Valve Trim user screen allows the user to document the configuration of the valve trim installed on the connected control valve as sembly et a ER ox 4 E RE 2 TI m FLOM SE RS u 1 E E TRE EXE EE 2 ee M air acini F mami Valve Trim Using the drop down boxes select the Number Size Characteristic Type Material Stroke Length Stroke Units Stem Diameter a
45. elease of the feedback linkage Indicates that the positioner feedback sensor is rotating clockwise to close In normally configured positioners a spring will turn the sensor counter clockwise upon release of the feedback linkage This affects the fail safe position of the valve in the event of linkage failure User Manual ValveSight Diagnostics for HART Possible Solutions The system is designed to accept a Signal that is between approximately 3 5 mA and 22 mA Recalibrate making sure to set the limits inside that range Recalibrate making sure to use a larger difference between signal limits Pressure sensors are available to install in the device Contact your Flowserve sales representative An analog output board is available to install in he device See your Flowserve sales representative Use the Valve Stability DIP switch to toggle this mode on or off If high friction is set and this indicator nev er comes on the error band limits may need to be adjusted Ensure the feedback sensor spring will lead to a proper fail safe posi tion If needed an optional internal biasing spring is available that can change the direction of failure posi tion if the feedback linkage should break 14 Frequently Asked Questions This section is designed to answer common questions you may have If you still have questions please visit the ValveSight website at http www valvesight com We will continually add and update in
46. ep test the values in the Step Test Settings box will need to be set The Duration is settle time monitored after the Step begins After adjusting the settings press Start at the bottom of the screen to begin the test Graph Settings The Graph Settings box allows you to select the items that are displayed on the graph Any item can be shown or hidden after the data has been downloaded from the positioner All the data is acquired regardless of this setting Monitors The Monitors box shows the information regarding the status of the test Test Status shows complete when the test is finished Elapsed Time shows the real time that has passed since the test process started The Data Acquisition Progress shows the progress of the test The two buttons between the settings and the graph control how the data is shown View Step Test Dort wm Lote LL Poston AL Pressure pal Pe cen s nm nn 1 00 150 2n 2 4n 500 350 4n Step Time s FLOWSE RVE User Manual ValveSight Diagnostics for HART The View Step Test button shows all of the signals relative to time the X axis during the signature test View Pressure vs Position Pressure pal Fashion s The View Pressure vs Position button sets up the graph to show the position on the X axis with the corresponding pressures on the Y axis Declining pressures during the test can indicate that the unit is starved of air supply Data Mana
47. es uem Pase ee um m n 08 i briter uns rne Don pes CPUS RUE Peur ee m AR PEE ee a CU pA 4g E rimi 5m iege Brit rs ee Seis eem i imum ds r E am a H mma LI am a a r a H am 1 F 1p 2 ada EE hgn o 1 are ke Characterization Curve 1 mp mmm m mo m m zm m mmm m a pom ee m 4 2 2 Pal 100 Input Signal rer FLOWSERVE wee Equal Percent Characterization Curve Characterization Curv i mem Y I CEET E E L 1 c 1 1 1 1 Pi mma 1 1 1 1 1 1 F mmt melas Soe F 1 1 1 a eee eae eee 947 80 oe eee TE 1 J 1 1 1 1 m mm m m mm mm 213 ILIA 1 i E i p HE ommo erm m TI P DE DE Poise la 40 E E 1 a a 1 1 1 1 Lj i 1 1 I 100 murium i a 34 i p sisi ni rie mi me IFTTT Uu Output Signal s Characterization Configuration The curves may be selected on the Characterization screen or by using the DIP
48. esent a complete analysis of the system This page is only available with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics om a alo ee sa emm FLOWSE RVE User Manual ValveSight Diagnostics for HART ra d F m Glos see jum adie 6 1 Valve Health This screen shows the indicators of Valve Health For each indicator key parameters are shown including alarm limits The user adjustable alarm limits can be changed here Clicking on the mplications and Possible Solutions button displays a detailed description about what the indicator means and how it works Also displayed are suggestions for making repairs This page is only available with the Advanced DTM and a positioner that has been upgraded with Pro diagnostics A Sh TT ooh ee ee ee Son nh COULE i mian IE UH Lirama di arr ts E VUE anna I b a SLE e 1 ra dU Friction The friction of the valve actuator assembly is displayed here as indicated on the graph hand in the Nominal Value and Current Value display boxes The Current Value is the most recently calculated friction value A newly calculated friction value requires that the valve moves a small amount typical in normal operation The Nominal Value is the value stored in memory on the positioner and is updated every 10 minutes To view more information about what low or high friction can mean click the mplic
49. ettings and the graph control how the data is shown View Ramp Test The View Ramp Test button shows all of the signals relative to time on the X axis during the signature test If a bi directional signature has been taken it will show the second signature as if it occurred right after the first View Pasiti n View Signal wi Command View Faction T hret Ramp Test phai in 20 Pott _ um Part 2 al 620 mit um L Picci 421 amp a 220 21 0 0 20 40 En 80 100 120 140 Peo Kamp Time View Pressure vs Position The View Pressure vs Position button sets up the graph to show the position on the X axis with the corresponding pressures lf a bi directional signature has been taken it shows both the sets of pressures relative to the valve position Virw Hamp esl Vorw Signal vs Command Vora Friction Thru t 3 ri mm Pesition fa FLOWSE RVE User Manual ValveSight Diagnostics for HART View Signals vs Command The View Signals vs Command button sets the graph to show the command on the X axis with the corresponding signals If a bi direc tional signature has been taken it shows both the sets of signals relative to the command Vit Ramp Test Vae Pressunr ve Position ibe 389 Ori Signals vs Command View 100 Popon opening fat open Port 2 opening z L Co
50. f 10 will be shown in the Accumulated Travel box The Stroke Travel Length scales the Accumulated Travel For example if the Accumulated Travel shows 1000 and the Stroke Travel Length is adjusted from 100 to 50 the Accumulated Travel will then show 500 Stroke Cycle Counter Cycle Count is shown For example if the valve travels toward the open position then toward the closed position the Cycle Count value will increase by 1 The Cycle Alert Limit can be changed by typing in a new value The Cycle Dead Band is the distance which the valve must move before Cycle Count begins to increment For example if the position of the valve is at 50 and the Cycle Dead Band is set to 5 0 the valve will have to move to at least 55 0 and back to 50 before the Cycle Count will show movement Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 11 2 Command Deviations The Command Deviations screen allows you to set limits on the amount of deviation and how long the deviation lasts before an alarm is triggered Jem Sree Command Deviation Alert There are two settings to adjust the sensitivity of this alert The first setting is the Tolerable Error band for the valve assembly The second setting is the Deviation Time Frame These settings will help to prevent the alarm from occurring during normal changes in com mand As the devia
51. formation on the website Default Enable RefertoDTM Bliink Settings Disable Q What is the maximum number of field devices ValveSight will support A ValveSight will support an unlimited number of compatible Logix positioners Screen Code Calibration gt Analog Input Calibration gt Analog Output For DIP switches Configuration gt Basic Local Interface For error band settings Configu ration gt Alarms Alerts gt Command Deviation Q What computer operating systems does ValveSight work with e g PC or Mac A FDI DTM standards are Windows based and require a compatible operating system from Microsoft on the computer running the frame FLOWSE RVE User Manual ValveSight Diagnostics for HART wee Q Will ValveSight work across multiple facilities A The ValveSight diagnostic solution is not limited by physical or geographic boundaries only by the plant s own network security architecture Provided that the plant allows distributed access to its control network ValveSight can be used for any remote location Q What kind of training do plant managers need to undergo to use ValveSight A ValveSight is easy to use and has been specifically designed to require minimal training It has an intuitive graphical user interface and extensive help file information Flowserve will provide additional support and training as needed Q gt gt To Will the data be lost if p
52. from a file for viewing 7 5 Trends The purpose of this screen is to display data gathered over time The data is stored on the device Upon entering the Trends screen the data is automatically retrieved The data is averaged as the period of time increases For example the average of the data on the 24 Hours chart will represent one point on the 30 Days chart The average for the 30 Days chart will represent one point on the 12 Months chart etc This way trends over long periods can be observed as well as any short term deviations This page is only available with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics a FLOWSERVE N Variable Display Controls User Manual ValveSight Diagnostics for HART 25 Yarn m bs sua 1 an Variables can be displayed individually by selecting the buttons above the graphs There is also a button for all channels that will display all of the data The Data Acquisition Progress field shows the download progress of the complete set of trend data Data Management Use the Clear Trends button to erase all the trends from the positioner memory Use the Retrieve button to begin the data retrieval process The Stop button will end the data retrieval but the data that has been retrieved will still be displayed 7 6 Partial Stroke Partial Str
53. gement At the bottom of the screen there are buttons to manage the signature data You can Save the data to a file or Load retrieve a previously Stored signature from a file for viewing 73 HDRL HDRL tests are a powerful tool for benchmarking valve performance in a shop or installed valves that are not in service By stepping the valve up and down through these preset points and monitoring the response a valve assembly can quickly be tested and verified whether it is operating to specification This page is only available with the Advanced DTM Or LOWS gt RVE User Manual ValveSight Diagnostics for HART N Hysteresis and Deadband The Hysteresis and Deadband display box shows the Average and Maximum values from the test for the combined hysteresis and dead band The positioner does not separate the hysteresis from the deadband Repeatability The Repeatability display box shows the Average and Maximum values from the test for the repeatability of the system Linearity Error The Linearity Error display box shows how closely the system follows a best fit straight line to a response Monitors The Monitors box shows information regarding the status of the test Start Time shows the time of day when the test was started Elapsed Time shows the real time that has passed since the test process started The Data Acquisition Progress shows the progress of the test Posi
54. ger provides a way to monitor real time data As data is sent from the device it is plotted on a graph This page is only avail able with the Advanced DTM Or FLOWSERVE User Manual ValveSight Diagnostics for HART wee i Graph Settings The Graph Settings box allows the selection of the items to be shown on the graph All the data is acquired regardless of this setting Any item can be hidden or shown after the data has been downloaded from the positioner The Uncheck All button turns all the selections off An explanation of some options are as follows e Position The actual position of the valve e Control Command The characterized signal The Position should match the Control Command See the Configuration Custom Stroke Characterization screen to change the stroke characterization e 4 20 Command The analog input signal which can differ from the Control Command when in digital command source mode Data Logger Settings The Data Logger Settings box controls the timing and duration of the data collection The Interval determines how often data will be requested The Duration and Duration Units selections determine how long the data will be gathered Elapsed Time The elapsed time shows how long the data collection has been active Data Management At the bottom of the screen there are buttons to manage the signature data You can Save the data to a file or Load retrieve a previously stored signature
55. h gt Actuator YYYG Health Calibration gt YYGY Actuator Stroke Friction YYGY Calibration gt Actuator Stroke Friction Calibration gt YYGY Actuator Stroke Friction Calibration gt YYGY Actuator Stroke Friction Health gt Actuator YRGR Health gt FLOWSERVE Indicator 8 Pilot Relay Re sponse Warning Pilot Relay Re sponse Alarm Pilot Relay Cycles Limit Alert Pilot Relay Travel Limit Alert Hall Sensor Upper Position Alarm 4 49 0 1 52 5 4 5 5 3 Hall Sensor Lower Position Alarm Indicates that the pilot relay is sticking Slow to respond This affects the responsive ness increases the chance of limit cycling and excessive air consumption The pilot relay is part of the inner loop and consists of the driver module assembly with piezo I P relay which is coupled to the pilot valve The value of this indicator corresponds with inner loop lag Delayed response can be caused by a partially clogged piezo or debris oil corro sion ice or low supply pressure Indicates that the pilot relay is sticking or extremely slow to respond This affects the responsiveness increases the chance of limit cycling and excessive air consumption The pilot relay consists of the driver module as sembly with piezo I P relay which is coupled to the pilot valve Delayed response can be caused by a partially clogged piezo or debris oil corrosion ice or
56. he cursor to the desired position 7 1 Ramp Test Ramp Tests are a powerful tool for bench testing valves in a shop or installed valves that are not in service and can be fully or partially Stroked By ramping up the valve with a known input and monitoring the response you can note changes over time and pinpoint problems that are developing or existing Zo fie E Uia hihiri Eg Pur Ti Beir LiT eed fer 1 r E zd orm F ER T wu arie o DL PELLE Top dim E a irat Paap ARER id Or LOWS gt RVE User Manual ValveSight Diagnostics for HART b Ramp Test Settings Before starting a ramp test the values in the Ramp Test Settings box will need to be set The Hold Time is additional settle time before the ramp begins The Test Duration controls the speed of the ramp Press Start at the bottom of the screen to begin the test Graph Settings The Graph Settings box allows the user to select the items that are displayed on the graph Any items can be shown or hidden after the data has been downloaded from the positioner Monitors The Monitors display box shows information regarding the status of the test Test Status shows complete when the test is finished Elapsed Time shows the real time that has passed since the test process started The Data Acquisition Progress shows the progress of the test The 4 buttons between the s
57. i mM DA LI me LATE LE CE BE aT Lac order Sam je eed Tee Cee cd LE misa Bur BID um DIRE er ir barga tmm PEDES nomm moro Gm EE arm riure e Pipp epi Piiira remm tine es aa Dl ices ing Ps F T PLI RE RR Lima bel Cu MTRGJIE IU d um mee emo rem LE 3 Feicrz urs rouen Tea 2o CERT ay HE rir T Se IF deed es CEGFSNE mm SS rn a amr rud ee a wr ee mh eun ee uus emn amp Beh SR eS ee ee ee oe er chan nah im b eii Tel Pata si E ba ELILEMI AER Si mm San Ph Bom c hom m o apr ee m bom l Ep WE Ej ii T i ae GENE Tem ED mE io ar re immi Lor ir a pau paa pee Alarm History This area shows the last 8 indicators alarms warnings alerts or modes that have been detected by the positioner The top item is the most recent The history can be cleared using the Reset History button A more detailed description of each item can be displayed by clicking on a listed indicator Error Log While Connected to Device Any indicators that occur while this view is active will appear in the Error Log ar
58. in docu ment for operation Recalibrate making sure to use a larger difference be N A Calibration gt tween command signal limits The difference must Analog Input exceed 2 mA The system is designed to accept a signal between N A Calibration gt approximately 3 5 mA and 22 mA Recalibrate making Sure to set the limits inside that range Analog Input gt FLOWSERVE Command Loop 0 Signal Out of Range Warning Analog Output Range Too Small Warning 72 Pressure Sensor Board Present Absent Analog Output Board Present Absent Pressure Control Locked Inactive Feedback Poten tiometer Rotation Reversed Normal Indicates that during Command Loop Analog Input Calibration the 0 signal was out of range Indicates during an Analog Output Calibration the difference between the milliamp signal at 0 and the milliamp signal at 100 was too small Indicates pressure sensors are physically present in the positioner Otherwise the sen Sor option has not been installed The sen sors are required for many of the diagnostic features Indicates an analog output board is physi cally present in the positioner Otherwise the board option has not been installed Indicates that the positioner feedback sensor is rotating clockwise to close This affects the fail safe position of the valve in the event of linkage failure In normal configurations a spring will turn the sensor counter clockwise upon r
59. lowserve ee software ew Position Deviation Alarm Soft Stop Upper Limit Alert 10 Soft Stop Lower Limit Alert 11 Position Upper Limit Alert 2 Position Lower Limit Alert Indicates the difference between the command and the actual position has been greater than the user set limit for longer than the user set time Indicates the unit is being commanded to exceed a user set upper position limit and the internal software is holding the position at the limit The function is similar to a mechanical limit stop except it is not active if the unit is un powered Indicates the unit is being commanded to exceed a user set lower position limit and the internal software is holding the position at the limit The function is similar to a mechanical limit stop except it is not active if the unit is unpowered The position has reached or is exceed ing a user set upper position indicator similar to a limit switch indicator The position has reached or is exceed ing a user set lower position indicator similar to a limit switch indicator Review active alarms and warnings to find root causes of this alarm Reset the limit if more travel is need ed or adjust the command signal back in the specified range Reset the limit if more travel is need ed or adjust the command signal back in the specified range Reset the indicator if more travel is needed or adjust the command signal back in the spe
60. ly Maintain a clean water free air gas supply Check response of the valve If its OK adjust the Pilot Relay Re sponse limits Check the supply pressure Check the spool for de bris oil corrosion and ice on the spool Clean or replace the spool assembly Maintain a clean water free air gas supply Inspect for high air consumption and signs of wear Inspect for high air consumption and signs of wear Check for adequate supply pres sure A hall sensor problem may be cleared by briefly pushing the QUICK CAL button which will force the positioner to use the parameters from the last valid cali bration Check the internal wiring harnesses for good connections Check the spool valve for sticking problems If the positioner still does not operate replace the pi ezo driver module assembly and or spool assembly A hall sensor problem may be cleared by briefly pushing the QUICK CAL button which will force the positioner to use the parameters from the last valid cali bration Check the internal wiring harnesses for good connections Check the spool valve for sticking problems If the positioner still does not operate replace the pi ezo driver module assembly and or spool assembly Enable Refer to DTM Disable Screen Code Health Positioner YRGG Health Yes Health Positioner RRGG Health Start Yes Health Positioner GRGG Health 45 000 000 Health Positioner GRGG Health E
61. m rcm Pms md i i ism ud m Ipa a es 1 Jer Lee vel gt p gi zre 1 id a iae ei M mo V ob ter ea till pamm 4 al mum EEUU EROS I o Data Management At the bottom of the screen are buttons to Apply the entire positioner configuration to the device Retrieve the positioner configuration from the device Load a previously stored configuration for viewing Save a copy of the current configuration and Print a positioner configura tion 10 Information This screen provides navigation to the following screens e Actuator e Valve Body e Valve Trim HART Information Mai Tey E F namm dk bee E Ex FLOWSE RVE User Manual ValveSight Diagnostics for HART gt 10 1 Actuator The Actuator screen allows the user to document the configuration of the actuator pr A5 m a Era oe Aa Tl d cw aoe Actuator a erie Using the drop down boxes select the configuration for Manufacturer Model Size Spring Type and Style Selecting the actuator manu facturer and model automatically generates a size This size is important in generating accurate friction values If the actuator model is not shown select Other and type in the effective area of the actuator diaphragm or piston M
62. mei omes O uns ee m m nm Boe Bers Hm a um seu E mi mE rrr u ohn Fs Tei i EPEE P3 beana uud T 8 remm LE Bid ook Tir Jr hoan E bj mum cw mo Se Tum evam iud rmm a Sad ie cromo TE EL i im Units The Units box has an Electronics Housing Temperature UOM and an Actuator Pressure UOM fields with the following options e Electronics Housing Temperature UOM Celsius or Fahrenheit e Actuator Pressure UOM Lbs in psi 100 kPa bar Kg cm2 KiloPascals kPa or Percent select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner gt FLOWSERVE b User Manual ValveSight Diagnostics for HART 13 Comprehensive Indicator Index The following table contains a full listing of the possible Alarms Alerts Warnings and Indicators available in the ValveSight Diagnostics tool Indicato Implications Possible nable DM ae Solutions PE Initializing Mode 1 Factory Reset State Digital Command Source Squawk Mode On Off Jog Command State Displays a blink sequence 3 times when the unit is powering up Indicates the unit has had a factory re set and has not yet been calibrated The unit will not respond to commands and will remain in the failsafe position until a calibra
63. mnand opening g 4 at Position opening E charg z rt 1 closing g T Port 2 um Port 2 choosing E Command cien a mm L Pie clic eg 0 10 a MI in Zn 90 Im Command f4 View Friction Thrust The View Friction Thrust button calculates the friction in the valve based on the pressures measured during the signature test This fric tion is independent of the friction calculation which is shown in the Valve Health screen View Ramp Tesi View Pressure ve Position View Signal va Command e QA Or Friction amp Thrust v Position Faction 165 0 Ax xl an iO 8 Ti 8 100 Pesitien 5 Data Management At the bottom of the screen there are buttons to manage the signature data You can Save the data to a file or Load retrieve a previ ously stored signature from a file for viewing 7 2 step Test Step Tests are a powerful tool for bench testing valves in a shop or installed valves that are not in service and can be fully or partially Stroked By stepping the valve with a known step size and monitoring the response you can note changes over time and pinpoint problems that are developing or existing Or LOWS gt RVE User Manual ValveSight Diagnostics for HART a Hm Freier ei b u dum ieee C Step Test Settings Before starting a st
64. nd RRYR Blink 50 000 000 Deadband 5 Start Yes 360 000 000 End 400 000 000 Deadband 5 Yes FLOWSERVE Indicator Feedback Range Too Small Alarm 57 0 Position Out of Range Alarm 100 Position Out of Range Alarm 59 No Motion Time Out Alarm Non Settle Time Out Alarm Inner Loop Offset Time Out Alarm 62 Jog Calibration State 64 Command Loop Range Too Small Warning 65 Command Loop 100 Signal Out of Range Warning Indicates that during a cali bration the range of motion of the position feedback arm was too small for optimum performance Indicates that during cali bration the feedback sensor moved beyond its range of operation at the 0 closed position Indicates that during cali bration the feedback sensor moved beyond its range of operation at the 100 open position Indicates that during calibra tion there was no motion of the actuator based on the current stroke time configu ration Indicates that during calibra tion the position feedback sensor did not settle Indicates that the Inner Loop Offset value did not set dur ing calibration This could result in less accurate posi tioning Indicates that during a job calibration the unit is wait ing for the user to manually adjust the valve position to the desired 100 open po sition m LL Indicates that duri
65. nd Pack ing Style Data Management select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 10 4 HART Information The HART Information screen allows the user to document the HART configuration of the positioner puppe T x a Ci D 2 a _ ree ek z UM Poma mers ighi BEI iu C HART Information The Device Type is shown Type in the Message field twenty four 24 characters and the Descriptor field twelve 12 characters to save custom information about the valve assembly Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner Or FLOWSE RVE User Manual ValveSight Diagnostics for HART wee 11 Alarms Alerts This screen provides navigation to the Deviations and Travel Alerts screens El s Wat Lg ee da tr Bt OMA CO grt ou SEEN al ERI PL aquas T ba r Eee pog emen rri 1 omm Emm iarr Hi same WE m F amem n al mum mcg Lut D 11 1 Counters The Counters screen allows the user to set limits to valve travel and cycle alerts This page is available when the Control Heal
66. ng a Com mand Loop Analog Input Calibration the difference between the signal at 0 and the signal at 100 was too small The system is de signed to accept a difference greater than 2 mA Indicates that during Com mand Loop Analog Input Calibration the 100 signal was out of range User Manual ValveSight Diagnostics for HART Default RefertoDTM Bliink Settings Disable Screen Code Check for loose linkages and or adjust the feedback N A Calibration gt RGGY pin to a position closer to the follower arm pivot to Stroke create a larger angle of rotation and recalibrate Brief ly pushing the QUICK CAL button acknowledges this condition and the positioner will operate using the current short stroke calibration if otherwise a good calibration Adjust the positioner mounting linkage or feedback N A Calibration gt RGGY potentiometer to move the position sensor back into Stroke range then restart the calibration This error may be cleared by briefly pushing the QUICK CAL button which will force the positioner to use the parameters from the last good calibration Calibration gt RGGY Stroke To correct the condition adjust the positioner mount N A ing linage or feedback potentiometer to move the po sition sensor back into range then restart the calibra tion This error may be cleared by briefly pushing the QUICK CAL button which will force the positioner to use the p
67. ng limit Consider the following to reduce friction Stroke the valve to clear off build up Clear any external mechanical obstruction loosen the packing clean the stem repair or re place the actuator Highly localized friction or very jerky travel can indicate internal galling Repair or replace in ternal valve components valve and actuator calling of the trim or Stem excessively tightened packing link ages or other valve actuator mechanical issues 10 000 Ibs Health gt Valve Health Indicates the friction has passed below the user Set limit The alarm indicates a more severe condition than the warning Check for a packing leak Tighten or replace the valve packing Check for packing leak Tighten or re 0 Ibs Yes Health gt Valve place the valve packing Health User Manual ValveSight Diagnostics for HART Blink Code GGGY GGYG YRYG YRGY RRGR RRGY gt FLOWSERVE Indicator Alert No Valve Travel Limit Alert Stroke Calibration Mode N Command Loop Calibration Mode N Pressure Calibra tion Mode n2 Analog Output Calibration Mode DRO co Set Inner Loop Offset Mode 29 N A 30 31 C2 No Circuit Board Temperature High Warning oo oo Circuit Board Temperature Low Warning A Co oOo Shunt Voltage Reference Alarm Piezo Voltage Alarm oOo
68. ngs display areas The Retrieve button can be used to show the current software and positioner settings Or LOWS gt RVE User Manual ValveSight Diagnostics for HART 9 4 Configuration Management The Configuration Management screen provides back up and restore support for positioners that have had custom configuration work done on them If there has been no custom set up then the local DIP switch settings provide all of the configuration data necessary for a replacement unit The Apply Retrieval Progress bar shows the actual progress and the Abort button aborts the current Apply Retrieval Baa ba t rU 4 SEVEE ERG SA CET Se 7 oe ee age oa _ a on m A mee Seek Pa ed Devy4 ee FLOW SERWE i Am us ap ee EH T MI Iu B Lu ro mi rris 1 ii pre am or d Sees comm 2 al Pl S Pee Ss idle rd inl Ge ee el iil Tai Pilah lioi ee Vb He ou i Cee PE PE es Se ee E ee Dt aoa gen on Bem a nra halt Ban Boy BILL TT ie and Bas rues eae lee Cle P m Ski 1 ier E Tram Seems egal Cumbre 7 a T te Le Sere Um r3 are Fi EA ETEF t mi BEL d URS CVM ER ilis Tipe ir um Fm um gum gn E ih Te
69. o view the value of a Edit Variables The Edit Variables screen displays a variable list containing the Variable Number Description and Type of variable variable select the variable by clicking on the line item FLOWSERVE User Manual ValveSight Diagnostics for HART Variable When a variable is selected from the list the current value of that variable is shown in the Variable Value field To edit a variable type in the new value and click on the Apply button After clicking Apply a range check is performed and the results are displayed in the Range Validation field Only variables of tyoe RW may be edited To ensure the value has been applied select the Retrieve button This will refresh the Variable Value field with the value stored in the positioner Variable Range The Low Limit and High Limit for a variable is shown in the respective fields These show the criteria for the Range Validation test 12 2 LED This screen is used to change the timing on the blink codes shown on the positioner This can be useful to identify a particular posi tioner aa 5 te i ee NS rama uzk laum ieee ni 1 aut FLOA SERYE Tr de wu sa TI EH eee Sl E e iram nie e as rom ren on mri ir ks rm wg xar 1 r 1 pom T FUE duet ur rm D zl Valvafighk ae ne LED Flash Control Variables The
70. oke tests are a powerful tool for in service testing of valves that can be partially stroked Normally this is used with safety valves that are fully open and can be stroked partially closed without affecting the process By stepping the valve with a known step size and monitoring the response an increase in stroking time or increase in loads will indicate that the valve may need servicing This page is only available with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics FLOWSERVE User Manual ValveSight Diagnostics for HART gt i Partial Stroke Test Settings The Time To Target determines the acceptance criterion for the Pass Fail result of the test If the valve does not move to within 2 of the Stop Position before the Time to Target time has lapsed the result of the test will be Fail Test Duration determines the amount of time data collection will continue after the test has started Graph Settings The Graph Settings box allows for selection of the items Position Command Port 1 Pressure Port 2 Pressure IL Command and IL Position to be displayed on the graph All data is collected regardless of these settings Monitors The Monitors box shows information regarding the status of the test Test Status shows Complete when the data has been collected Partial Stroke Test Progress shows the progress of the test Break Away Information The Break
71. ower is lost to the plant facility Interruption of external power will not result in any loss of information What kind of backup is needed for ValveSight All configuration alarm and diagnostic information displayed on ValveSight is stored locally in non volatile memory within the device and require no external backup Signatures of device performance can be saved in local files that can be read at any time using the DTM Configuration files can be saved in a similar way In the event of catastrophic failure of a single device loss of any information is limited only to the affected unit Configuration information can be loaded onto a new device What monitoring devices can connect to ValveSight e g Can get updates on my wireless phone Blackberry home computer etc At this time ValveSight is not supported by any of these monitoring devices Can ValveSight work on existing devices For existing devices ValveSight compatible firmware must be installed on each desired device This requires a field ser vice technician and takes only a few minutes per device Please contact your sales representative for details How long does ValveSight installation take ValveSight is installed in a point to point frame environment by a simple routine that is similar to installing application software onto a personal computer Typically install time is less than 10 minutes This may vary for integrated frame ap plications FLOWSERVE
72. page up down buttons on your keyboard or use the mouse to click on and slide the alarm limit indicator on the graph Press the Apply button at the bottom of the screen to activate the new limits in the positioner Pilot Relay Travel The number of cycles is displayed on the graph and in the Current Value display box It represents the travel of the relay in full scale since factory reset or since the Travel Reset button was selected Two limits are set and also adjustable The lower limit is fixed at 90 of the upper limit As the cycle counts pass the Initial Warning limit the Positioner Health bar on the Dashboard will begin to turn yellow and a warning will be sent in response to a HART command 48 As the cycle counts pass the Final Warning limit the valve health bar on the Dashboard will turn completely yellow To adjust the limits use the page up down buttons on your keyboard or use the mouse to click on and slide the alarm limit indicator on the graph Press the Apply button at the bottom of the screen to activate the new limits in the positioner Binary Indicators The status of diagnostic indicators is displayed at the bottom of this screen These indicators also affect the health status bars on the Dashboard Select the Implications and Possible Solutions buttons to view additional information about these positioner indicators 6 4 Actuator Health This screen displays all of the indicators that determine the actuator health For ea
73. pgrades screen Note All purchases activated on a PC apply to that PC only Device upgrades must be made from the PC that was used to purchase them The Advanced DTM license will apply only to the PC that was used to purchase it No additional upgrade is needed for devices that were purchased from the factory at the desired level Only those devices which need additional functionality after purchase should be upgraded From this page using the links at the bottom you can go directly to the Apply Positioner Upgrades screen or the Dashboard 9 2 Positioner Upgrades This screen allows the user to Apply and advanced upgrade to a Standard positioner or Apply a Pro upgrade to an Advanced positioner 7 i I a 1 I auem Sa call nis ei jap Bo FLOAWSERWE 1 T NES oF 1 1 a Lou FLOWSE RVE User Manual ValveSight Diagnostics for HART N This screen shows the number of upgrades originally ordered the total number used and remaining upgrades that are still available from the computer in use To obtain additional upgrades see the ValveSight License Upgrade Management screen To upgrade a device go on line with the positioner that you desire to upgrade Select the upgrade desired This will upgrade the positioner and decrease the number of remaining upgrades by one Only a Standard positioner may be upgraded to Advanced Only an Advanced positioner may be upgraded to Pro Note The ability to upgra
74. re Port 2 Out of Range Warning A Pressure Port 1 Range Small Warning A Pressure Port 2 Range Small Warning Pneumatic Leak Warning ability to Fail Safe Implications Indicates that the peizo may be damaged This may prevent the proper failure posi tion upon loss of signal power This con dition may occur briefly on an air to close valve that is held for long periods of time in the closed position or and air to open valve held in the open position Indicates that the supply pressure is be low the user set alarm limit Low supply pressure can Cause poor valve response or positioner failure The minimum recom mended supply pressure is 30 PSI 2 1 bar for proper operation The unit will fail at less than approximately 17 PSI 1 2 bars Low supply pressure indicates can also be caused by pneumatic leak Indicates the positioner has determined that the supply pressure is above the user Set warning limit Indicates the supply pressure is below the user set warning limit Lows supply pressure can Cause poor valve response or positioner failure The minimum recom mended supply pressure is 30 PSI 2 1 bar for proper operation The unit will fail at less than approximately 17 PSI 1 2 bars Low supply pressure indicates can also be caused by pneumatic leak Indicates the internal pressure sensor at Port 1 is either saturated with a pressure over 150 PSI 10 3 bar or the sensor con nection
75. rs for electrical shorts If no shorts are found and alarm persists replace the main circuit board If the unit is functioning and controlling replace the piezo if it does not operate replace the main circuit board Remove power and then reconnect to clear this alarm If the alarm persists replace the main circuit board Error may clear with time If error persists cycle power and complete a QUICK CAL If the error still persists replace the main circuit board sm LLL Enable Referto DTM Blink Disable Screen Code Health gt Valve Health Health gt Valve GRGG Health Start Yes 36 000 000 End 40 000 000 Deadband 5 Yes Calibration gt YGYG Stroke YGYG Yes Calibration gt Analog Input Yes Calibration gt YGYG Actuator Calibration gt YGYG Analog Output Calibration gt YGYG Stroke 185 F Yes Health gt Posi YYGG 85 C tioner Health 40 Yes Health gt Posi YYGG 40 C tioner Health N A Yes Health gt Posi RRRY tioner Health N A Yes Health gt Posi RRYG tioner Health N A Yes Health gt Posi RRRY tioner Health N A Yes Health gt Posi RRRY tioner Health FLOWSERVE Electronic In Warning Supply Pressure Low Alarm Supply Pressure High Warning n2 Supply Pressure Low Warning Pressure Port 1 Out of Range Warning A gt N Pressu
76. s different that what is actively used by the software The software overrides the physical switch DIP settings can be changed in the software using the Configuration Basic Local Interface screen in the DTM A quick calibration performed at the device makes the software use the physical DIP setting Or LOWS gt RVE User Manual ValveSight Diagnostics for HART N 4 10 Pressure Pressure values are shown here In order for the values to be accurate a calibration must be completed from the Calibration Actuator Stroke Friction screen The units for pressure can be changed in the Custom gt Units screen Depending on the device configuration some pressure data may not be available Data from active sensors will be shown Where pressure information is not available the display will be inactive 4 11 Temperature This gage shows the temperature on the circuit board inside the positioner The units of measurement for the temperature can be changed in the Custom Units screen 4 12 Basic Dashboard View The basic dashboard does not show health information and does not graphically display pressure or temperature 5 Alarms This display provides navigation to the Alarm Status Alarm Annunciator and Alarm Configuration screens Tore LITE E FLOWSE RVE User Manual ValveSight Diagnostics for HART wee 5 1 Alarm Status 3 L4 Ma 47 Ra Ea n T osa Saas ee cm
77. th Screen is not available DE e Teh 5 a v Ra Ra f Fs ee i s DEGm ee n E em m NL te Rec Patt No Wt eS Cee parua on dz Taa num ibn lary am em EEN EFO eee 8 egg tae DS Pus ie um bees Sain pri aria ma T m ERO agi mar m o d Ar m n 181 lcm nm rrei bap E Uii aao mug MULE EEE PeF ur cipe p ener r r aed _ i Ee zi AD x Helii Apu are ee AM WAS CUEtUM ERE EC Fe mx ier or LI Py Pena bes ur rum En auum ed i m mr dim E tow V al eA gpl ime Ages _ Travel Accumulator Accumulated Travel is shown in For example if the valve travels from fully open to fully closed the Accumulated Travel value will increase by 100 The Travel Alert Limit can be changed by typing in a new value FLOWSERVE User Manual ValveSight Diagnostics for HART gt i The Accumulator Deadband is the distance which the valve must move before Accumulate Travel begins to increment For example if the position of the valve is at 0 and the Accumulator Deadband is set to 5 0 the valve will have to move to 5 0 before an Accumulated Travel will start to show movement As the valve reaches 10 an increment o
78. tion Settling Time The Position Settling Time box has a field to select the proper time settling between steps The three buttons between the settings and the graph control how the data is shown Control Signal The Control Signal button shows all of the signals relative to time on the X axis during the signature test H R hn Position 5 Time The HDR button sets the graph to show the position on the axis with the corresponding calculated hysteresis deadband and repeat ability values Or FLOWSE RVE User Manual ValveSight Diagnostics for HART e biria Hi Position Error vs Position E Ez a Cycle nne amp am em Tet el Decker um am SS MI e tr 1 Ci eL 0 10 20 3 40 50 70 a 50 100 Command i Linearity The Linearity button sets the graph to show the position on the X axis and graphs how closely the system follows a best fit straight line to a response l e for each of the up and down motions of the test eai guae Le Command i Data Management At the bottom of the screen there are buttons to manage the signature data You can Save the data to a file or Load retrieve a previously stored signature from a file for viewing 7 4 Data Logger The Data Log
79. tion is complete Indicates a HART signal is needed to change the position command and the analog 4 20 mA input signal is ignored When ON indicates a user has set the positioner to flash a special sequence so that it can be visually located Indicates the unit has been placed in a local override mode where the valve can only be stroked using the two local Jog buttons Wait for power up to complete Calibrate Proper ValveSight opera tion will require stroke actuator and friction calibration to be completed A manual Command Source Reset is provided to change the command back to analog control mode from the local interface if a PC or hand held configurator is not available This is done while a QUICK CAL is in prog ress by holding down both the Jog buttons up and down while briefly pressing the QUICK CAL button A new QUICK CAL must be done after resetting This mode is cancelled if the QUICK CAL button is briefly pressed The Squawk mode is selected again remotely or if more than one hour has passed since the command was issued Control the valve using the Jog but tons This mode may be cancelled by briefly pushing the QUICK CAL button YGGR N A Yes N A RGRR N A E Dashboard GGYY OFF Configuration GGRR Custom LED YGYY Signature in Indicates that a test has been initiated Signatures can only be cancelled by Diagnostics YGGY Progress Mode Flowserve supplied software F
80. tion value becomes greater than the Tolerable Error a timer is started If the deviation remains larger than the Tolerable Error for longer than the time indicated by the Deviation Time Frame the Control Health bar on the Dashboard screen will turn red and an alarm will be sent in response to a HART command 48 To adjust the limits type in the desired value or use the page up down buttons on your keyboard Press the Apply button at the bottom of the screen to activate the new limits in the positioner Or FLOWSE RVE User Manual ValveSight Diagnostics for HART This error will clear as soon as the valve position goes inside of the tolerable error deviation alert is informational only and will not affect the operation of the positioner or control valve The illustration at the bottom of the page is a graphical representation showing how these factors work and when an alarm will be gener ated 11 3 Travel Alerts The Travel Alerts screen allows you to set limits on the travel of the valve When valve travel exceeds either limit an alert is generated IPIS Jdem aiir Travel Alerts There are two settings that determine the upper and lower limits of this alert the Low Setpoint limit and the High Setpoint limit To adjust the limits type in the desired value or use the page up down buttons on your keyboard Press the Apply button to activate the new limits in the positioner These alerts cannot be turned off but the
81. tioner oupply Pressure The supply pressure is displayed on the graph and in the Current Value and Nominal Value display boxes The Nominal Value is the value stored in memory on the positioner and is updated every 10 minutes It represents the pneumatic leak not counting the normal air gas consumption of the positioner Three limits are set and also adjustable As the supply pressure value drops below the Low Warning limit or above the High Warning limit the Actuator Health bar on the Dashboard will begin to turn yellow and a warning will be sent in response to a HART command 48 As the supply pressure value passes the Low Alarm limit the Actuator Health bar on the Dashboard will turn red and an alarm will be sent in response to a HART command 48 As the value passes the Full Warning limit the Actuator Health bar on the Dashboard will turn completely yellow To adjust the limits use the page up down buttons on your keyboard or use the mouse to click on and slide the limit indicators on the graph Press the Apply button at the bottom of the screen to activate the new limits in the positioner Troubleshooting The status of diagnostic indicators is displayed at the bottom of this screen These indicators also affect the health status bars on the Dashboard Select the mplications and Possible Solutions button to view additional information about these positioner indicators Or FLOWSERVE User Manual ValveSight Diagnostics for HART gt i
82. ts depending on the application Each op tion can be selected by clicking the corresponding button As each option is selected the limits will change and text will be shown in the Implications box that tells about applications where those limits could be applied After selecting one of the 4 options the limits can still be adjusted individually Use your mouse to slide the alarm and warning limit point ers onthe graph You can also click on the arrows next to the value you wish to change The page up down keys and up down arrow keys will also change the values After changing the values press the Apply button Press the Retrieve button to get the limit values currently used in the positioner When the DTM views a device that has not been upgraded with Advanced Diagnostics or when the DTM has not been upgraded this screen becomes unavailable 6 3 Positioner Health This screen displays all of the indicators that determine the positioner health For each indicator an mplications and Possible Solutions button 15 available When the button is selected information regarding that indicator will be displayed to the right This page is only avail able with the Advanced DTM used with a positioner that has been upgraded with Pro diagnostics mwar iw cam i m FLOWSERVE User Manual ValveSight Diagnostics for HART gt i Positioner Temperature The temperature inside the positioner is displayed on the first
83. ufacturer to select the correct Access Mode Under the Communications Mode set the correct Access Mode Click the Apply or Okay button to apply modem configuration changes ee eh otk ITI EN wer Dee Malo mamla 2 3 RET omari _ ii NE c2 OEM RAAT Cereales DTH D N KART omamis OTH Sabet mihi amery FLOWSERVE b 3 3 e the ValveSight Logix DTM right click on the OEM HART Communication DTM in the Network Views window and select Add De wee Deve fag fils User Manual ValveSight Diagnostics for HART mei explere uie eee Configuring the ValveSight DTM for LogixMD Devices e Select the LogixMD model of your device Device Type EJA V2 1 EJ V1 2 12 lt 910 V1 1 Ext PH150 V1 1 50150 v1 1 ISC202 V1 2 152 450 1 1 ISC450 V2 1 Lox s200MD PH150 v2 1 02 V1 3 PH450 V1 1 PH450 V2 1 FAME 1 2 RCECT F3Vw1 2 Optional a field network in the future TEL ng geste Bi co DER HART Goer 13 HAAT Charca Oe D CN Version 1 4 124 5 2006 0 1 4 124 6 2006 0 1 4 124 13 2006 1 4 124 0 2006 0 1 4 124 0 2006 0 1 4 124 0 2006 0 1 4 124 0 2006 0 1 4 124 0 2006 0 5 2008 08 01 1 4 124 0 2006 0 1 4 124 0 2006 0 1 4
84. ure 14 411 Temperature 14 412 Basic Dashboard View 14 5 Alarms 14 5 1 Alarm Status 15 5 2 Alarm Annunciators 15 5 3 Alarm Configuration 16 6 Health 16 61 Valve Health 17 6 2 Friction Tolerance Setting 18 6 3 Positioner Health 19 6 4 Actuator Health 20 6 5 Control Health 22 Diagnostics 22 71 Ramp Test 23 7 2 Step Test 20 7 2 HDRL 2 74 Data Logger 29 1 5 Trends 30 7 6 Partial Stroke 31 FLOWSERVE 8 Calibration 8 1 Actuator Stroke Friction Calibration 8 2 Stroke 8 3 Analog Output 8 4 Analog Input Configuration 91 Licensing Upgrade Management 9 2 Positioner Upgrades 9 3 Basic Local Interface 9 4 Configuration Management 10 Information 11 12 13 14 10 1 Actuator 10 2 Valve Body 10 3 Valve Trim 10 4 HART Information Alarms Alerts 111 Counters 11 2 Command Deviations 11 3 Travel Alerts Custom 12 1 Edit Variables 12 2 LED 12 3 Position Cutoff 12 4 Soft Limits 12 5 Stroke Characterization 12 6 Units Comprehensive Indicator Table FAQs User Manual ValveSight Diagnostics for HART 32 33 34 35 36 36 37 38 39 40 40 41 41 42 41 43 43 44 45 45 46 47 47 48 49 51 52 58 gt FLOWSERVE b oystem Requirements The ValveSight DTM has been successfully tested with the following system components Computer Systems Windows XP Service Pack 2 512 M Ram Power Supply Non filtered 4 20 mA Modem IFAC HART Modem Viator RS232 Serial
85. ure to the left can also be used to navigate to the vari ous DIM screens 4 6 Command and Position The command is shown by the pointer on the command chart The position is shown to the right in order to easily compare the two The command chart also displays the settings for travel limits and position cutoff limits 4 7 Command Source The command source can be changed to analog or digital mode by clicking the switch here After changing to digital mode a new position command can be sent to the positioner by dragging the command pointer above 4 8 Health Status The health of the system in 4 areas valve positioner actuator and control is displayed in 4 bar graphs in the center of the dashboard As the graphs turn color from green to yellow to red they indicate developing issues Clicking on the link to the right of each graph will open a page containing additional information which will be discussed in a later section These graphs represent a complete analysis of the system When the DTM views a device that has not been upgraded with Advanced Diagnostics the Health Status area is not active 4 9 DIP Switch Configuration The status of the 8 DIP switches is shown here For a complete description of the function of each DIP switch please refer to the nstalla tion Operation and Maintenance Instructions for your specific Logix 3000 series device An X Shown next to any of the DIP switches indicates that the physical switch i
86. ve the location of the points on the graph with your mouse if you first click on the Select button white arrowhead at the top of the graph After the Output Signal values have been changed select Apply WARNING Applying new custom characterization values while the positioner is set to CUSTOM will cause closure member movement User Manual ValveSight Diagnostics for HART FLOWSE RVE User Manual ValveSight Diagnostics for HART The default button the top of the graph will load the default custom curve Rangeability curves can be automatically generated by adjust ing the Inherent Rangeability value default 30 and selecting the graphing icon next to it Select Apply to make the curve active Select the Reset button to return to the custom curve currently stored in the positioner Save and Load curves that you customize by using the corresponding buttons at the bottom of your screen Retrieve will display the cus tom curve currently stored in the positioner 12 6 Units Units of measure change the display and calculation of values on other DTM screens The units for the electronics housing Temperature and the actuator Pressures can be set for the Logix MD positioner here Position is always displayed in 0 100 of travel A m Te Bie en LEM 5 9A Da d t prre Ru BEER j LC mmn T FLOWSERVE r m z Lr
87. xMD Series positioners may be purchased using the Configuration gt License Upgrade Management screen The Advanced DTM License adds the following functionality to the DIM Advanced Dashboard Valve Health View Positioner Health View Actuator Health View Control Health View HDRL Test Data Logging Function Long Term Trends of Key Parameters Partial Stroke Test Pro diagnostics required on positioner Complete the information requested on the screen then contact Flowserve as indicated You will need the information on this screen to process your request Flowserve will provide a new license code to you The screen must be filled out accurately and the new code entered in order for the new code to activate After activating the code the Advanced DTM license will be active the DTM menus will expand and positioner upgrades will be available for use Note All purchases activated on a PC apply to that PC only Device upgrades must be made from the PC that was used to purchase them The Advanced DTM license will apply to the PC that was used to purchase it 4 Views 4 1 Status Area a Active Indicator 27 1811 Nominal Command Source Analog The Status area is displayed on most DTM screens It displays the same indicator alarm warning alert or mode that is currently dis played with an LED blink code on the device The first color of the device blink code green yellow or red is also indicated Generally green indicates
88. y can be effectively disabled when set out of the active range of the valve travel The default set ting of 10 for the Low Setpoint and 110 for the High Setpoint effectively deactivate these alerts This alert will clear as soon as the valve position goes inside of the set point limits A travel alert is informational only and will not affect the operation of the positioner or control valve The illustration at the bottom of the page is a graphical representation showing how these factors work and when an alert is generated Data Management Select Apply to save the selections to the positioner Retrieve can be used to view values currently stored in the positioner 12 Custom The Custom configuration screen provides for the configuration of special functions in the Logix MD series positioners This screen pro vides navigation to the following screens Edit Variables LED Position Cutoff Soft Limits stroke Characterization Units User Manual ValveSight Diagnostics for HART FLOWSERVE bh Dada a la t rU 414 La GRE Tn px SEE all LI Sal iS Fai eS ied Dew rE OM e ROS REST 7 al mar 12 1 Edit Variables This screen is used to view and change variables used by the DTM It is mainly for troubleshooting and is not used under normal circum stances um aes T

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