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Vacon 5X Book.book - Clark Transmission

1. parameter edit mode and for storing parameter changes This key is used to increase PROG speed in real time mode or to INC a MENU increase parameter values in INC parameter edit mode STOP SHIFT ENTER This key is used to decrease v gt v ee speed in real time mode or to DEC y decrease parameter values in 5 T parameter edit mode Use this key to reset a tripped STOP RESET STOP drive When in Keypad mode ia y use itto STOP a running drive When in programming mode and viewing a parameter use this key to access the Yi gt PIRE parameter so the data can be changed with the UP or DOWN arrows This key enters the data into ENTER memory Figure 6 1 Keypad functions 6 2 CHANGING PARAMETERS To change a parameter value in Level 1 press and release the PROG key while the drive displays STOP The display changes to P 010 indicating parameter 010 To access all parameters Level 2 hold down the SHIFT key and press the PROG key To change Level 1 or Level 2 parameters use the UP or DOWN arrows to select the desired parameter to view or change To display the value of the parameter press and release the 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 17 VACON OPERATION SHIFT key To change the value use the UP or DOWN keys Store the change by pressing and releasing the
2. 1 VACON TABLE OF CONTENTS CONTENTS Document DPD00086 Version release date 19 12 08 1 1 1 1 1 KUON 10 10 1 HUE OCU CUION dio 3 AS 3 Important safety information ooooccccinnonoccncconononnnncnononnnncnnnononnnnnnnnnnonnnnnnncnnannnncnnnnnnnnss 3 Electromagnetic compatibility EMOS aia o da 5 Summary of certifIcatloriS 5 eei eere cede boy e Anecd a A ho 5 About the Vacon 5X drive uiiiiie iiie oimieet ansa ae teca sd ausi caida dei anida 6 Identifying the drive by model number sssssssssssseenem eee 6 Drive model numbers qu ec etre re a re e eer eed e uen 7 Receiving and installation eeeeeseee essen eene een nennen nnne nnn nnn 8 P relminarydtspe eto Ds osi cott heels i ea ute E x E TR ERG 8 Installation precautiIans 5 ioo Ie ee a ed eee re De cet adc e ga 9 Mechanical dimensions ssssssssssssssee eene nennen enne 9 Power WIIN iocis ioi res coa sauer cotenut ac asa rbsaxE ab ima CE uaa a eb eaa Uis a oou xS Dua e ix KNE 11 General wiring information 0 eccccccceeceseceeeeececeeceeceeceeeceeeeeesceaeeeeeeseueseeeeessenieees 11 Drive and motor connections cceeeeeeceeceneeeeeceececeeaeeceeceeeeaeeeesseeeeaeeeeesseneaeeeeseneaes 14 Motor terminal box connections is eee ener eene 14 Contro wIFIBg oui idi diii bre di abes Vii E RE Red dana 15 Control terminal connections sssssssss
3. MAORWN QO 00 Jp 10 O00IF COn c Drive enabled Drive healthy Motor at target speed Drive tripped Motor speed limit Motor current gt limit Motor speed limit Motor current limit Defines the function of the user relay when the operating conditions are met Disabled Contacts open Enabled Contacts closed Options 4 7 relay output is enabled using level set in P 739 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 21 VACON PARAMETERS 7 2 LEVEL 2 PARAMETERS The following chart lists all the Level 2 parameters and their options Table 7 2 Level 2 parameters Page 1 of 3 Description Range Default Explanation Configures the voltage or current format of the analog input signal b 0 10V can be used for bipolar input signals A 50 offset can be applied to Analog input 0 10V b 10V 0 20mA P 206 and 200 scaling in P 207 gives Format t 4 20mA r 4 20mA 0 10V P 302 t 20 4mA r 20 4mA t indicates the drive will trip if signal is removed when drive is enabled r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Analog input offset 500 0 500 0 0 DE ae Analog input sp
4. 36 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 3 VACON INTRODUCTION 1 INTRODUCTION 1 1 PRODUCT OVERVIEW Although the Vacon 5X variable speed AC drive is small in size it is big on performance It is an economical yet powerful solution for many industrial applications It features remote communications capability using Modbus protocol a keypad for easy configuration and standard IP55 enclosures that eliminate the need for mounting in a separate enclosure A separate model with a line disconnect speed potentiometer and direction selector switch is also available Contact your local Vacon distributor for more information This product family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Identifying the drive by model number on page 6 for help in interpreting model numbers Input Voltage Power 230 Vac 230 Vac 460 Vac kW 1 Phase 3 Phase 3 Phase 0 37 x 0 75 X X 1 5 X X X 2 2 X x X 4 0 x x 5 5 Xx 75 x Table 1 1 Availability of Vacon 5X models 1 2 IMPORTANT SAFETY INFORMATION The Vacon 5X variable speed drive is intended for professional incorporation into complete equipment or systems If it is installed incorrectly it may cause a safety hazard The Vacon 5X uses high voltages and currents carries a high level of store
5. OSA ua 400 460V ratings 500V rms AC 5kA rms AC 0 75kW to 7 5 kW All the drives in the above chart are suitable for use on a circuit capable of delivering not more than these specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Tel 358 0 201 2121 e Fax 358 0 201 212205 QUICK START VACON 36 11 APPENDIX A QUICK START GUIDE FOR THEVACON 5X DRIVE Keypad and display information can be found in Operation on page 16 c oe No S E ms B 5 o Y 3 5 5 35 2 3 g E 2 a a a amp amp 3 E 2 3 o o o O um E 2 8 a o o o gt 88 822 8 gt gt Na 9 9 9858 2 o 9 Q a o T lt a a 1 2 3 4 5 6 8 10 11 a Relay 1kQ min 0 10V 55 EB aa 10kQ max 20mA ratings q 9 Eg max 30V DC 5A Os 2 of analog 240V AC 6A M ga output 52 cu co 20 vo 42 o a 3 e0 OS eo U v U o Control terminals Based on default setting out of the box 1 Connect a Start Stop switch from Terminal 1 to 2 2 Close the contact start enable the drive 3 Open the contact stop the drive 4 Connect a 10kQ potentiometer on terminals 5 6 and 7 to vary the speed from 0 60 Hz a a E E e Stop Run 10kQ speed pot For fi aa For cable information refer to drive information Murena rating data in Ratings on page 34 see page 34 Ground ra s L3 Supply voltage AC Supply Voltage 230 460V 60 Hz 1 or 3 phase see dri
6. 12 5 10 4 3 6 45 25 1 19 3 20 7 10 5 25 2 19 3 20 7 10 5 100 47 2 28 8 32 10 5 15 75 100 47 Table 10 2 200 240V 10 3 Phase Input 3 Phase Output Nominal o Nominalinput Fuse of MCR output 150 Max motor Min brake Frame Type B output curr kW current current cable length res value Amps Amps s df m Ohms P Amps P 2 9 2 16 7 10 5 100 47 2 13 7 20 10 5 15 75 100 47 3 20 7 32 18 27 100 47 Table 10 3 380 480V 10 3 Phase Input 3 Phase Output Nominal 150 Frans Nominalinput ds i E output output Max motor Min brake kW size current yP current current cable length res value Amps Amps 60s m Ohms P Amps Amps 1 2 9 5 2 2 3 3 25 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 35 VACON TECHNICAL DATA Table 10 3 380 480V 10 3 Phase Input 3 Phase Output ELi Fuse or MCB Nominal 150 E Nominalinput output output Max motor Min brake Frame Type B size current current current cable length res value Amps Amps 60s m Ohms Amps Amps 1 5 4 10 4 1 6 15 25 2 5 4 10 4 1 6 15 50 100 2 7 6 10 5 8 8 7 50 100 2 12 4 16 9 5 14 25 50 100 3 17 6 20 14 21 100 22 3 22 1 25 18 27 100 22 10 3 MAXIMUM SUPPLY RATINGS FOR UL COMPLIANCE Table 10 4 UL compliance supply voltage information Maximum supply Drive rating Maximum supply voltage short circuit current 230V ratings 0 37kW to 3 7kW
7. Failure to exercise these procedures may result in extensive damage to the drive Contact Technical Support for detailed instructions 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 9 e VACON RECEIVING AND INSTALLATION 3 2 INSTALLATION PRECAUTIONS Improper installation of the Vacon 5X AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty e Install the Vacon 5X unit on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific ingress protection ratings are required e The Vacon 5X must be installed in a pollution degree 1 or 2 environment e Do not install the drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles See Technical data on page 34 for temperature humidity and maximum vibration limits for the Vacon 5X drive e Do not mount the drive near heat radiating elements or in direct sunlight e Mount the drive vertically and do not restrict the air flow to the heat sink fins e The drive generates heat Allow sufficient space around the unit for heat dissipation 3 3 MECHANICAL DIMENSIONS The following table lists dimensions in mm for the Vacon 5X frame size 1 2 and 3 models See the drawing on page 10 for locations of d
8. Keypad Modbus with internal accel decel 3 Control via Modbus RTU RS485 Pl Drive Control 9 P5 0 comms interface using the internal Mode Selection 4 Modbus network control accel decel ramps with accel decel ramp 4 Control via Modbus RTU RS485 adjustment comms interface with accel decel 5 User PI control ramps updated via Modbus 5 User PI control with external 6 User Pl control with analog feedback signal i input 1 summation 6 User PI control with external feedback signal amp summation with analog input If the supply is lost and P 203 0 the drive tries to keep running by reducing 0 Ramp stop brown out the speed of the load using the load as Mains loss ride through a generator Stop mode select 1 Coast to stop 0 If P 203 2 the drive ramps to stop using the P 405 decel ramp when 2 Ramp to stop fast stop mains supple los Thiealso activates constant power braking mode for normal braking Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 20 Table 7 1 Level 1 parameters Page 2 of 2 Description Range Default Explanation Minimum speed 0 0 Hz p speed limit Hz or rpm See Maximum speed up to 500 Hz 50 Hz dl A IS Preset speed 1 0 500 Hz 0 Hz Sets jog preset spe
9. heb Skip frequency Skip frequency center point Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 22 Table 7 2 Level 2 parameters Page 2 of 3 P 509 P 510 P 511 Description Range Default Explanation Motor rated voltage 0 20V to 250V 0 20V to 500V 230V 400V Rated nameplate voltage of the motor Volts Value limited to 250V for low voltage drives Setting to zero disables voltage compensation Motor rated current 25 100 of drive rated current Drive rating Rated nameplate current of the motor Sets overload protection Motor rated speed O to 30 000 rpm 0 When non zero all speed related parameters are displayed in rpm Sets the frequency at which the adjustment voltage set in P 513 is applied See page 24 Adjusts the applied motor voltage to V f characteristic Pale frequency adjust 0 P 503 0 0 Hz V f characteristic P 513 P 608 P 721 P 739 P 802 P 803 adjustment voltage 0 P509 this value at the frequency set in P 512 See page 24 Terminal mode restart function EdgE r Auto 0 Auto 5 Auto 0 Edge r If the drive is powered up with digital input 1 closed enabled the drive will
10. maintained for shielded cable lengths of up to 25 meters The cable shield should be connected to earth ground on both the drive and motor sides 1 4 SUMMARY OF CERTIFICATIONS The Vacon 5X drive meets the following standards Standard Description EN61800 5 1 Safety requirements electrical thermal and energy EN61800 3 Adjustable speed electrical power drives systems Part 3 Limits and methods of measurement of radio interference characteristics of Industrial Equipment EMC cUL America UL 508C and Canada C22 2 No 14 EN55011 Table 1 2 Certifications and standards met by Vacon 5X units Tel 358 0 201 2121 e Fax 358 0 201 212205 ABOUT THE 5X DRIVE VACON 6 2 ABOUT THE VACON 5X DRIVE This chapter contains information about the Vacon 5X drive including how to identify the drive by its model number with a List of all Vacon 5X drive models and ratings 2 1 IDENTIFYING THE DRIVE BY MODEL NUMBER The model number of the Vacon 5X AC drive appears on the shipping carton label and on the technical data label drive nameplate on the unit The model number includes the drive and any options The information provided by the model number is shown below VACON 0005 3L 0018 4 X 3 CILS EMC4 Vacon 5X range bo class EMCC No EMC Number of input phases Category 4 1L Single phase 3L Three phase Main switch option CILS Main switch Drive nominal current A installed Volt
11. minimum 6 Analog input 1 Analog 0 10V 0 20 mA or 4 20mA Digital input 4 Digital 8 30V 7 OV User ground connected terminal 9 8 Analog output Analog 0 10V 20 mA maximum Digital output Digital 0 24V 9 OV User ground connected terminal 7 10 Relay common 11 Relay NO contact Contact 250Vac 6A 30Vdc 5A Table 5 1 Control terminal connections 5 2 RJ45 DATA CONNECTION 1 No connection 2 No connection For MODBUS RTU register map UN information please refer to 5 No connection 6 24V Chapter 7 beginning on is RS MODBUS page 19 For Modbus the data When using MODBUS control formatis fixed as the analog and digital input can o be configured as in MODBUS stop bit no parity control mode P201 3 or 4 Baud rate and address are set in P 900 902 Figure 5 1 RJ45 data connection Tel 358 0 201 2121 e Fax 358 0 201 212205 OPERATION VACON 16 6 OPERATION This chapter describes the keypad and displays and how to change parameters It also describes how to control the Vacon 5X using the keypad or using terminal control mode 6 1 USING THE KEYPAD Use the keypad and display to configure and monitor the Vacon 5X operation When in keypad mode this key is used for starting a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled This key is used for displaying real time information for PROG PROGRAM jaccessing and entering
12. not at the drive end 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 13 VACON CONNECTIONS The motor ground must be connected to one of the ground terminals on the drive 4 1 4 Wiring Precautions Connect the drive according to the connection diagram shown in Figure 4 1 on page 13 ensuring that motor terminal box connections match the output specifications of the drive For recommended cabling and wire sizing see Technical data on page 34 Note MCB or The default setting for the switch on the Fuse drive is FWD REV and the motor speed is changed using the local potentiometer 1 phase mn 4 F1 paa CT Opina optional Changing the setting of P 721 will adjust the functionality of the FWD REV switch 3 phase Input Choke __ Input Filter AC input 50 60Hz Set P 721 5 to disable the operation of the reverse REV setting Local Power Isolator C Cable Screen REV 0 FWD Selector Switch B 1 24V Output 0 10V 2 Digital Input 1 3 Digital Input 2 4 Digital Input 3 5 10V Output o o Relay Common Local Speed Potentiometer 6 Analog Input 1 Relay Contact A l 70V Internal Drive Connections Figure 4 1 Connection diagram for Vacon 5X power wiring Tel 358 0 201 2121 e Fax 358 0 201 212205 CONNECTIONS VACON 14 4 2 DRIVE AND MOTOR CONNECTIONS For one phase sup
13. of P 402 Be sure to check this before starting CAUTION 6 Press the DOWN key to decrease speed The drive decreases speed until you release the DOWN key The rate of deceleration is controlled by the setting in P 403 7 Press the STOP key The drive decelerates to rest at the rate set in P 403 8 The display shows StoP at which point the drive is disabled To preset a target speed before enabling the drive 1 Press the RUN key while the drive is stopped The display shows the target speed 2 Use the UP and DOWN keys to adjust the speed as needed then press the STOP key to return the display to StoP 3 Press the RUN key to start the drive accelerating to the target speed To allow the Vacon 5X to be controlled from the keypad in a forward or reverse direction set P 201 2 and follow these steps Note Operation is the same as when P 201 1 for start stop and changing speed 1 Press the RUN key The display changes to H 0 0 2 Press the UP key to increase speed 3 The drive runs in a forward direction increasing speed until you release the UP key The rate of acceleration is controlled by the setting of P 402 The maximum speed is the speed set in P 302 Be sure to ww check this before starting 4 To reverse the direction of rotation of the motor press the RUN key again 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 19 VACON PARAMETERS 7 PARAMETERS This chapter describes
14. of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equipment should comply with EN60204 1 e Vacon 5X units should be installed only by qualified electrical personnel and in accordance with local and national regulations and codes of practice e Electric shock hazard Disconnect and ISOLATE the Vacon 5X before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnected e Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the power supply e Ensure correct earthing grounding connections The earth ground cable must be sufficient to carry the maximum supply fault current which normally is limited by the fuses or MCB The STOP function does not remove potentially lethal high voltages Be sure to ISOLATE the drive and wait 10 minutes before starting any work on it e fit is desired to operate the drive at any frequency speed above the rated speed P 503 P 511 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation e The fan i
15. the Level 1 and Level 2 parameters for the Vacon 5X drive their defaults and options for user control Note All parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 7 1 LEVEL 1 PARAMETERS The following chart lists all the Level 1 parameters and their options Table 7 1 Level 1 parameters Page 1 of 2 Description Range Default Explanation Previous 4 trips stored in order of occurrence with the most recent first TN Trip log Last four trips stored Read only UV trip is stored only once More fault event logging functions are accessible through parameter group zero P 010 displays the most recent four trips together with the run time stamp For example U Volts 576h 42 28 means undervoltage after 576 hrs 42 m 28 s The most recent trip is always displayed first The time stamp is displayed by pressing the DOWN key repeatedly Pressing the DOWN key again displays the next most recent fault message Standby mode is enabled automatically when the drive is at zero speed for gt 20s Primary control mode for Vacon 5X 0 Terminal control 1 Uni directional keypad control Keypad START button does not reverse direction 0 Terminal control 1 Keypad control FWD 2 Keypad control FWD and 2 Bi directional keypad control REV Keypad START button toggles Terminal 3 Modbus network control between FWD and REV
16. with power and frame size Tel 358 0 201 2121 e Fax 358 0 201 212205 RECEIVING AND INSTALLATION VACON 8 3 RECEIVING AND INSTALLATION 3 1 PRELIMINARY INSPECTION Before storing or installing the Vacon 5X AC drive thoroughly inspect the device for possible shipping damage Upon receipt 1 Remove the drive from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative 2 Remove the cover and inspect the drive for any apparent damage or foreign objects Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged 3 Readthe technical data label affixed to the drive and ensure that the correct power and input voltage for the application has been purchased 4 If you will be storing the drive after receipt place it in its original packaging and store itin a clean dry place free from direct sunlight or corrosive fumes where the ambient temperature is not less than 40 C 40 F or greater than 60 C 149 F EQUIPMENT DAMAGE HAZARD N Do not operate or install any drive that appears damaged Failure to follow this instruction can result in injury or equipment damage CAUTION 5 Ifthe Vacon 5X unit has been stored without power applied for 30 36 months special start up procedures should be used to reform the high voltage filter capacitors before using the unit
17. 201 2121 e Fax 358 0 201 212205 WIRING CONFIGURATIONS VACON 30 8 3 KEYPAD MODE P 201 1 OR 2 Digitalinput1 Digital input 2 Digital input 3 Analog input Comments T1 T2 T4 T6 Open Stop disable Closed remote Closed remote DOWN Open Forward Closed Run UP push button push button 24V Reverse enable Open Stop disable Closed remote Closed remote DOWN Open Keypad spd ref Closed Run UP push button push button 24V Preset spd 1 enable Open Stop External trio input Connect external disable Closed remote Open Tri a a Closed remote DOWN thermistor type Closed Run UP push button eee push button PT100 or similar to Closed Run Ene enable digital input 3 Open Stop disable Closed remote Open Keypad spd ref Closed Run UP push button Closed Analog input 1 Analoginput I enable Open Stop tematica Connect external disable Open Fwd run Open Tri per Open Keypad spd ref thermistor type Closed Run Closed Rev run PEN SOP 24V Preset spd 1 PT100 or similar to Closed Run MUN enable digital input 3 Open Fwd oer Closing both digital Stop Open Rev stop da input Open Keypad spd ref inputs 1 and 2 Closed Fwd Closed Rev run es iin 24V Preset spd 1 causes a fast stop Run P 405 NOTE By default if the enable signal is present the drive will not be enabled until the START button is pressed To automatically enable th
18. Digital input 3 T4 Open Analog spd ref Closed Preset spd 1 Analog input T6 Analog input 1 reference Comments Normally open NO Momentary close to run Normally closed NC Momentary open to stop Normally open NO Momentary close to rev Analog input 1 reference Closing both digital inputs 1 and 2 causes a fast stop P 405 Open Stop disable Closed Run enable Open Fast stop disable Closed Run enable NOTE Negative preset speeds are inverted 8 2 Open Analog spd ref Closed Preset spd 1 Analog input 1 reference if Run Reverse is selected TYPICAL APPLICATIONS FOR TERMINAL MODE The diagrams on the following pages illustrate applications where parameter 201 control mode selection is set to O terminal control mode and the settings for parameter 721 digital input function select control the function of the digital inputs Tel 358 01201 2121 e Fax 358 0 201 212205 WIRING CONFIGURATIONS VACON 28 8 2 1 Analog speed input with 1 preset speed and Fwd Rev switch Terminal Mode P 201 0 P 721 0 N 1 24V Output O Stop disable C Run enable O Forward C Reverse O Analog Speed Ref C Preset Speed 1 Parameter 721 is set to 0 10V Output Analog Speed Ref J 8 2 2 Analog speed input with 2 preset speeds Terminal Mode P 201 0 P 721 1 24V Output O Stop disable C Run enab
19. ENTER key To return to real time mode press and release the PROG key The display shows STOP if the drive is stopped or displays the real time information for example speed if the drive is running 6 3 RESETTING FACTORY DEFAULT SETTINGS To reset factory default parameter settings press the UP DOWN and STOP keys for more than two seconds The display shows P dEF Press the STOP key to acknowledge and reset the drive 6 4 TERMINAL CONTROL When delivered the Vacon 5X is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xxx have the default values as indicated in Chapter 7 beginning on page 19 To use terminal control 1 Connect the motor to the drive checking the motor connection matches that of the voltage rating 2 Enter the motor data from the nameplate P 509 motor rated voltage P 510 motor rated current P 503 motor rated frequency 3 Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled 4 Connect a potentiometer 1kQ to 10kQ maximum between terminals 5 and 7 and the wiper to terminal 6 5 With the potentiometer set to zero switch on the supply to the drive The display shows StoP 6 Close the control switch terminals 1 2 The drive is now enabled and the output frequency and speed are controlled by potentiometer The display shows zero speed in Hz H 0 0 with the potentiometer t
20. ND DIGITAL INPUT CONFIGURATIONS This chapter provides information about wiring and connections for terminal mode keypad mode with examples of typical applications for which you might use the terminal mode with the Vacon 5X drive 8 1 TERMINAL MODE P 201 0 Table 8 1 Terminal mode configurations Page 1 of 2 Par Digital input 1 Digital input 2 Digital input 3 Analog input Comments 721 T1 T2 T4 T6 Open Stop 0 disable Open Forward run Open Analog speed ref Analog input 1 Closed Run Closed Reverse run Closed Preset speed 1 reference enable Open Stop 4 disable Open Analog spd ref Open Preset spd 1 Analog input 1 Closed Run Closed Preset spd 1 2 Closed Preset spd 2 reference enable Dig input 2 Dig input 3 Preset spd 4 preset speeds Open Stop Open Open 1 Open Preset selectable 2 disable Closed Open 2 speeds 1 4 Analog input used Closed Run 0 Closed 3 Closed Max speed as digital input enable pen oe P 302 Closed status 8V Closed Closed 4 lt Vin lt 30V Open Stop External trip input Connect external ME disable Open analog spd ref Open Tri ner sad Analog input 1 thermistor type 3 Closed Run Closed Preset spd 1 pen p reference PT100 or similar Closed Run E A enable to digital input 3 Open atop Switches between disable Open analog input 1 Analog input 1 Analog input 2 reference analog inputs 1 C
21. SS Input phase loss trip Drive meant for use with a 3 phase supply has lost one input phase SPIN F Spin start failed Spin start function failed to detect the motor speed data F Internal memory fault Parameters not saved defaults reloaded l Retry If problem recurs contact an authorized Vacon distributor 4 20 F 2 inputeurrentoutof Check input current in range defined by P 205 SC Flt Internal drive fault Contact an authorized Vacon distributor FauLty Internal drive fault Contact an authorized Vacon distributor Tel 358 01201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 34 10 TECHNICAL DATA This chapter provides ratings and environmental information for the Vacon 5X drives Dimensional data and diagrams for the Vacon 5X models are in Receiving and installation on page 8 10 1 ENVIRONMENTAL INFORMATION Operational ambient temperature range Storage ambient temperature range Maximum altitude Maximum humidity 10 2 RATINGS 0 50 degrees C 40 60 degrees C 2000 m Derate above 1000 m 1 100 m 95 non condensing Table 10 1 200 240V 10 1 Phase Input 3 Phase Output Nominal 6 Nominal Fuse or MCB output 150 Max motor Min brake Frame Type B output curr i input current current cable length res value size 60s Amps Amps Amps m Ohms P Amps P 1 6 7 6 2 3 3 45 25 1
22. Too 0 0 30 0 1 0 im a gain high a value gives instability User Pl integral 0 05 30 08 06 High value gives slower more time constant damped response User PI digital 0 100 0 0 Sets the preset reference used when reference P 869 0 User PI reference 0 Digital Sets the source for the PI control 0 reference signal When set to 1 select 1 Analog a analog input 1 is used Madkus enable OP buS OP buS disables Modbus baudrate select fixed at 115 2 kbps OP buS Setting a baud rate enables Modbus 9 6k to 115 2 kbps Modbus at that baudrate Serial 2L Adr Unique drive address for communications Adr 0 disable 1 63 1 remmiinieatian network address Time before a trip during a comms loss can be set in ms 0 no trip t 3000 0 disables the comms trip Trip enable delay t 30 100 1000 3000 ms 3 sec trip t drive will trip if time is exceeded r drive ramps to stop if the time is exceeded Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 24 7 3 ADJUSTING VOLTAGE FREQUENCY V F CHARACTERISTICS The V f characteristic is defined by Voltage several parameters as shown in Figure rso9 7 1 Reducing the voltage at a particular frequency reduces the current in the motor and therefore redu
23. age Frame size 2 200 240 V 10 1 FA 4 380 480 V 10 2 F2 3 F3 X Xseries Figure 2 1 Drive model number scheme Technical specifications for each of the the Vacon 5X models are given in Technical data on page 34 See Drive model numbers on page 7 for a list of all the Vacon 5X drive model numbers 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 7 VACON ABOUT THE 5X DRIVE 2 2 DRIVE MODEL NUMBERS The following chart lists each of the drive models with frame size power and protection ratings Motor Shaft Power and Current Order Type Code High overload Frame Size P kW 1 H Protection VACON 0005 1L 0002 2 X 1 0 37 2 3 F1 VACON 0005 1L 0004 2X 1 0 75 4 3 F1 IP55 VACON 0005 1L 0007 2X 1 1 5 7 F1 IP55 VACON 0005 1L 0007 2 X 2 1 5 7 F1 IP55 VACON 0005 1L 00112 X2 2 2 10 5 F1 IP55 VACON 0005 3L 0002 2 X 1 EMC4 0 37 2 3 F1 IP55 VACON 0005 3L 0004 2 X 1 EMC4 0 75 4 3 F1 IP55 VACON 0005 3L 0007 2 X 2 1 5 7 F2 IP55 VACON 0005 3L 0011 2X 2 2 2 10 5 F2 IP55 VACON 0005 3L 0014 2X 3 4 14 F3 IP55 VACON 0005 3L 0002 4 X 1 0 75 2 2 F1 IP55 VACON 0005 3L 0004 4 X 1 1 5 4 1 F1 IP55 VACON 0005 3L 0004 4 X 2 1 5 4 1 F2 1P55 VACON 0005 3L 0006 4 X 2 2 2 5 8 F2 1P55 VACON 0005 3L 0010 4 X 2 4 9 5 F2 1P55 VACON 0005 3L 0014 4 X 3 5 5 14 F3 IP55 VACON 0005 3L 0018 4 X 3 7 5 18 F3 IP55 Table 2 1 Drive models
24. an 0 500 0 100 Analog input scaling resolution 0 1 Selects the format of the 2nd analog input salia 0 10V 0 20mA v indicates the drive will trip if signal forat t 4 20mA r 4 20mA 0 10 is removed when drive is enabled t 20 4 mA r 20 4mA r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Preset speed 2 0 500 Hz 0 Hz Sets jog preset speed 2 Preset speed 3 0 500 Hz 0 Hz Sets jog preset speed 3 Preset speed 4 0 500 Hz 0 Hz Sets jog preset speed 4 When gt 0 DC injection braking DC injection on activated when speed reaches zero stop 0 to 25 0s O disabled with stop signal applied Only applied on disable Stop not on enable Uses the level set in P 502 0 Disabled Brake chopper i Enabled with s w Software protection for standard enable not S1 oe M 0 brake resistors 200W 2 Enabled without s w protection When enabled automatically reduces Energy optimiser 0 Disabled 0 applied motor voltage on light load 1 Enabled ae E Minimum value is 5096 of nominal Motor rated 25 Hz to 500 Hz 50 Hz Rated nameplate frequency of the frequency motor Set P 503 before adjusting Speed reference held at upper or f lower skip frequency limit until input Skip frequency 0 500 Hz 0 Hz signal reaches the opposite skip hysteresis band e frequency limit Speed ramps through the skip frequency band at a rate set by P 402 and P 403 0 500 Hz 0 Hz Set P 503 before adjusting
25. ance with European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is installed complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC directive 2004 108 EC For use on domestic supplies shielded motor cable must be used with the shield terminated to earth ground on both the motor and drive sides The installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct shielding techniques to minimize emissions When installed in this way a Vacon 5X unit with a built in filter has emission levels lower than those defined in EN61800 3 category C2 for first environments for shielded cable lengths of up to 5 meters For cable lengths longer than 5 meters the emission levels may exceed those defined by EN61800 3 category C2 In this case further mitigation methods such as fitting an external filter must be employed if the emission limits are to maintained When used on industrial supplies or second environments the installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct shielding techniques to minimize emissions The emissions limits defined by EN61800 3 category C3 second environments are
26. ces the torque and power The V f curve can be further modified by using P 513 and P 512 P509 2 where P 513 determines the percentage increase or decrease of the voltage applied to the motor at the frequency P502 specified in P 512 This can be useful if Default Linear V F P513 motor instability is experienced at gt certain frequencies In this case pone P503 2 P505 P503 P302 increase or decrease the voltage P 513 Frequency at the speed of the instability P 512 Figure 7 1 Voltage frequency relationship For applications requiring energy savings typically HVAC and pumping applications the energy optimiser P 501 parameter can be enabled This automatically reduces the applied motor voltage on light loads 7 4 P 00 READ ONLY DRIVE STATUS PARAMETERS GROUP ZERO If you scroll to P 00 pressing SHIFT then displays P 00 A where A represents the secondary number within P 00 from 1 20 You can then scroll to the required P 00 parameter To display the value of that particular group zero parameter press SHIFT again For parameters having multiple values for example software ID pressing the UP or DOWN keys displays the different values within that parameter To return to the next level up press ENTER Pressing PROG without pressing the UP or DOWN keys changes the display to the next level up main parameter level that is P 000 If the UP or DOWN keys are pressed while on the lower le
27. d electrical energy and controls mechanical devices that can cause injury Pay close attention to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience to do it correctly Please ensure that the safety information and instructions presented here are read and followed including information regarding transport storage installation and use of the Vacon 5X Please also be aware of the specified environmental limitations of the product See Technical data on page 34 Tel 358 0 201 2121 e Fax 358 0 201 212205 INTRODUCTION VACON 4 Throughout this manual important safety information is included with warning and caution notes Please read the following information carefully and all warning and caution information in the manual Indicates a potentially hazardous Indicates a potentially hazardous situation which if not avoided situation which if not avoided could could result in injury or death result in damage to property WARNING CAUTION Safety of machinery and safety critical applications The level of integrity offered by the Vacon 5X control functions for example Stop Start Forward Reverse and Maximum Speed is not sufficient for use in safety critical applications without independent channels
28. digital enable i input 3 Open Stop E Ltripi i disable Open Master speed ref ais a a a Analog input pr is veh pen Irip and Stop controlled via MR de Closed Analog input Closed Run reference RS485 Keypad speed Open Stop ref Drive auto runs if disable Open Master speed ref External trip input digita input ae Closed R Open Trip No effect depending onthe P 802 ene un Closed Keypad speed ref Closed Run setting Note A parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 8 5 USER PI CONTROL MODE P 201 5 OR 6 Digital input 1 Digital input 2 Digital input 3 Analog input iai T1 T2 T4 T6 AES Open Stop 0 2 4 5 disable pa ables eed pli edback anateg No effect 8 12 Closed Run 1 P input enable Open Stop disable Open PI control PI feedback analog i Analog input 1 Closed Run Closed Analog input 1 input enable Open Stop Open Pl control External trip input Connect external disable Open Tri PI feedback thermistor type Closed Run Closed Preset speed pen Tip analog input PT100 or similar to 1 Closed Run D enable digital input 3 NOTES By default the PI reference is set for a digital reference level set in P 866 When using an analog reference set P 869 1 analog and connect reference signal to analog input 1 T6 Th
29. dressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 23 VACON PARAMETERS Table 7 2 Level 2 parameters Page 3 of 3 r 30 100 1000 3000 ms Description Range Default Explanation Custom scaling factor applied to drive speed If P 511 0 speed in Hz is Display speed 0 000 to 6 000 0 scaled by this factor If P 511 gt 0 speed scaling factor in rpm is scaled Displayed as a real time variable on the drive display shown by c Access code 0 9 999 0 Allows only selected parameter definition access When enabled the drive starts from the detected motor rotor speed Short start delay possible if rotor stationary Spin Start S2 and Recommended for high inertia load S3 only 0 Disabled applications DC injection on 1 Enabled For Size 1 drives setting this start S1 parameter to 1 enables DC injection braking on enable Set the duration and levels with P 407 and P 502 respectively p If an increasing feedback signal User Plopersting JD Direct 0 should increase the speed of the mode 1 Inverse i motor set to Inverse mode User PI ann analog input T4 This parameter selects the feedback 1 1st analog input T5 0 feedback select signal source 2 Motor load current User PI proport Higher value used for high inertia
30. e default settings for proportional gain P 852 integral gain P 853 and feedback mode P 850 are suitable for most HVAC and pumping applications The analog reference used for PI control can also be used as the local speed reference when P 721 1 The following diagrams illustrate various applications where parameter 201 control mode selection is set to 5 user PI control mode and the settings for parameter 721 digital input function select are set for 0 1 and 3 respectively Tel 358 0 201 2121 e Fax 358 0 201 212205 WIRING CONFIGURATIONS VACON 32 8 5 1 Remote closed loop Pl feedback control with local preset speed 1 PI Mode P 201 5 P 721 0 24V Output O Stop disable C Run enable O PI Control C Preset Speed 1 PI Feedback Signal 10V Output Local Analog Ref ov Parameter 201 is set to 5 Parameter 721 is set to 0 8 5 2 Remote closed loop PI feedback control with local analog speed input 4 Mode P 201 5 P 721 1 24V Output O Stop disable C Run enable O PI Control C Local Speed Ref PI Feedback Signal 10V Output Local Analog Ref ov 0 M He Parameter 201 is setto 5 Parameter 721 is set to 1 8 5 3 Remote closed loop PI feedback control w local preset speed 1 motor thermistor trip ei Mode P 201 5 P 721 3 24V Output O Stop disable C Run enable O PI Con
31. e drive with the enable signal is present set P 802 2 or 3 This then disables the use of the START or STOP buttons The following example shows a remote push button speed control with Forward Reverse Parameter 721 is set to 0 Parameter 201 is set to 1 or 2 Figure 8 1 Terminal Mode P 201 1 or 2 P 721 0 24V Output C Remote UP 10V Output O Forward C Reverse 0v O Stop disable C Run enable C Remote DOWN p y ol Trip Run O Suitable for PTC Motor Thermistors of type PT100 or similar Note 1 Motor Thermistor amp E Trip Connection N 1 24V Output 4 Digital Input 3 Trip Level set at 2 5 kQ Only operational using E trip terminal function on Digital Input 1 or 2 Example Remote push button speed control with FWD REV 24 hour support 358 0 40 837 1150 e Email vaconfavacon com y 31 VACON WIRING CONFIGURATIONS 8 4 MODBUS CONTROL MODE P 201 3 OR 4 Digital input 1 Digital input 2 Digital input 3 Analog input Pape T1 T2 T4 T6 commen Run and stop Open Stop commands given via disable the RS485 link and Closed Run None Noite Neg digital input 1 must be enable closed for the drive to run Open Stop ra Connect external disable Open Master speed ref External trip input thermistor type PT100 Open Trip No effect P ne ci a Closed Preset speed 1 Closed Run or similar to
32. ed 1 Acceleration Acceleration ramp time from Oto base ramp time onto 95 speed P 503 in seconds Deceleration ramp time from base Deceleration speed P 503 to standstill in 0 to 600s 5s seconds When set to zero fastest ramp time e possible ramp time without trip is activated 2nd deceleration ramp time from base speed P 503 to standstill in 2nd decel ramp 0 25 05 0 seconds If set to zero the drive coasts time Fast Stop to stop Select with fast stop function via digital input setting or on mains loss as set by P 203 Applies an adjustable boost to Vacon 0 0 to 25 0 of max output Mater i voltage Output at low speed to Voltage boost power assist with starting sticky loads For voltage NT dependent continuous applications at low speed using a forced ventilation motor Digital output mode Digital output mode Drive enabled Options 0 to 7 select a digital voltage Drive healthy output signal Motor at target speed Disabled 0V Drive tripped Enabled 24V 25mA limit Analog output Motor speed gt limit 8 Options 4 to 7 digital output is function select Motor current gt limit Motor speed lt limit Motor current lt limit nalog output mode Motor speed Motor current enabled using level set in P 721 Analog output mode Option 8 Motor speed signal range 0 10V 0 500 Hz P 302 Option 9 Motor current signal range 0 10V 0 200 of P 510 Userrelay output select
33. f fitted inside the Vacon 5X starts automatically when the heat sink temperature reaches approximately 45 degrees C WARNING Carefully inspect the Vacon 5X unit before installation to ensure it is undamaged Indoor use only Flammable material should not be placed close to the drive The entry of conductive or flammable materials or foreign objects should be prevented Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and number of phases 1 or 3 phase correspond to the rating of the Vacon 5X as delivered e Anisolator should be installed between the power supply and the drive IETT e Never connect the mains power supply to the output terminals U V or W e Protect the drive by using slow blowing HRC fuses or MCB located in the mains supply of the drive Do not install any type of automatic switchgear between the drive and the motor e Wherever control cabling is close to power cabling maintain a minimum separation of 4 inches and arrange crossings at 90 degrees e Ensure that all terminals are tightened to the appropriate torque setting 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 5 e VACON INTRODUCTION 1 3 ELECTROMAGNETIC COMPATIBILITY EMC The Vacon 5X is designed to high standards of EMC and is optionally fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compli
34. hould be individually connected directly to the site ground bus bar through the filter if installed Vacon 5X ground connections should not loop from one drive to another or to from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping The safety ground is required by code for the drive One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes The drive safety ground must be connected to the system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically For shield termination the safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminator or EMI clamp to connect the shield to the safety ground terminal Note When shielded cable is used for control and signal wiring the shield should be grounded at the source end only
35. ible for conforming to all applicable code requirements with respect to grounding all equipment Use the dedicated ground terminal to ground the drive unit Do not use mounting screws bolts or the chassis Many parts in this drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing the drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death 4 1 GENERAL WIRING INFORMATION Be sure that the installation wiring conforms with local standards Where local codes exceed these requirements they must be followed 4 1 1 Wiring Practices When making power and control connections observe these precautions e Never connect input AC power to the output terminals T1 U T2 V or T3 W Damage to the drive will result e Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run in the same conduit this separation reduces the possibility of coupling electrical noise between circuits e Cross conduits at right angles whenever power and control wiring intersect e Good wiring practice also requires separation of control circuit wiring from all power wiring Since power delivered from the drive contains high frequencies which ma
36. imensions Frame 1 2 3 Voltage V 200 240 200 240 380 480 200 240 380 480 kW 0 37 1 0 1 5 2 2 1 5 4 0 4 5 5 7 5 A 200 310 310 B 166 276 276 D 141 251 251 5 E E 33 33 33 E F 162 176 243 Es 6 140 164 210 5 a H 128 153 197 5 I 4 2 4 2 4 2 J 8 4 8 4 8 4 Table 3 1 Mechanical dimensions for Vacon 5X models Control Terminal Torque settings of 0 5 Nm Power Terminal Torque settings of 1 Nm Note that the size 2 and 3 drives have 4 symmetrical mounting points Tel 358 01201 2121 e Fax 358 0 201 212205 RECEIVING AND INSTALLATION VACON 10 OY O m Figure 3 1 Vacon 5X dimensions 24 hour support 358 0 40 837 1150 e Email vaconfdvacon com 11 VACON CONNECTIONS 4 POWER WIRING This chapter provides information about connecting power wiring to the Vacon 5X drive HAZARDOUS VOLTAGE Read and understand this manual in its entirety before installing or operating the Vacon 5X drive Installation adjustment repair and maintenance of these drives must be performed by qualified personnel e Disconnect all power before servicing the drive WAIT 5 MINUTES until the DC bus capacitors discharge DANGER DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present nstall all covers before applying power or starting and stopping the drive The user is respons
37. le O Analog Speed Ref C Preset Speed 1 2 O Preset Speed 1 C Preset Speed 2 Parameter 721 is set to 1 10V Output Analog Speed Ref 8 2 3 Four preset speeds and Fwd Rev switch Terminal Mode P 201 0 P 721 2 24V Output O Stop disable C Run enable O Preset1 0 Preset 2 Parameter 721 is set to 2 1 Preset 3 1 Preset 4 10V Output O Preset Speeds 1 4 C Max Speed P 302 0v 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 29 VACON WIRING CONFIGURATIONS 8 2 4 Analog speed input with 1 preset speed and motor thermistor trip T erminal Mode P 201 0 P 721 3 24V Output O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 O External Trip C Run Permit Parameter 721 is set to 3 10V Output 4 5 6 Analog Speed Ref Q ov 8 2 5 Local or remote analog speeds 2 analog inputs T erminal Mode P 201 0 P 721 4 24V Output O Stop disable C Run enable O Local Speed Ref C Remote Speed Ref ae Parameter 721 is set to 4 Remote Speed Ref 10V Output Local Analog Ref 0v CQ eo 8 2 6 Push button Fwd Rev Stop with fast stop using 2nd deceleration ramp rs Mode P 201 0 P 721 11 gt 24V Output C Run Forward O Stop Parameter 721 is set to 11 C Run Reverse Fast Stop P 306 Tel 358 01
38. losed Run Closed analog input 2 reference and2 enable Open Fwd Closing both Stop Open Reverse stop Open Analog spd ref Analog input 1 digital inputs 1 Closed Fwd Closed Reverse run Closed Preset spd 1 reference and 2 causes a Run fast stop P 405 Open Stop gs y Connect external disable Open Forward o ment Analog input 1 thermistor type Closed Run Closed Reverse ab oia reference PT100 or similar Closed Run DOM enable to digital input 3 Open stop Open Stop disable External trip input Closing hoth disable Analog input 1 digital inputs 1 Closed Reverse run Open Trip Closed Fwd lenablel Closed Run reference and 2 causes a Run enable fast stop P 405 Digital input 3 Analog input Preset spd Open Stop Open Open 1 disable Open Forward Closed Baca gt Closed Run Closed Reverse P enable Open Closed 3 Closed Closed 4 Digitalinput3 Analog input 1 filo Open Stop Open Stop disable spee Closing both disable bend eee His Open Open 1 digital inputs 1 Closed Fwd eriabl Closed Open 2 and 2 causes a Run enable Open Closed 3 fast stop P 405 Closed Closed 4 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 27 VACON WIRING CONFIGURATIONS Table 8 1 Terminal mode configurations Page 2 of 2 Digital input 1 T1 Normally open NO Momentary close to run Digital input 2 T2 Normally closed NC Momentary open to stop
39. me since last trip 2 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if trip occurred undervoltage not considered a trip Not reset by power down power up cycling unless a trip occurred prior to power down Run time since last disable 0 to 99 999 hours Run time clock stopped on drive disable value reset on next enable Drive effective Actual drive effective output switching frequency This value may be lower than the selected frequency in P 803 if the drive is too hot The drive switching frequency E automatically reduces the switching frequency to prevent an over temperature trip and maintain operation DC bus voltage log 0 1000V 8 most recent values prior to trip Thermistor temperature log 20 120 degrees C 8 most recent values prior to trip Motor current 0 to 2x rated current 8 most recent values prior to trip Software ID IO and motor control examples 1 00 ATAE Version number and checksum 1 on left hand side indicates I O processor 2 indicates motor control Drive serial number 000000 999999 00 000 99 999 Unique drive serial number Example 540102 32 005 Drive identifier Drive rating Drive rating drive type Ex 0 37 1 230 3P out Tel 358 0 201 2121 e Fax 358 0 201 212205 WIRING CONFIGURATIONS VACON 26 8 ANALOG A
40. not run The switch must be opened and closed after power up or after clearing a trip for the drive to run Auto 0 Drive will run when digital input 1 is closed if not tripped Auto 1 5 The drive will make 1 5 attempts to automatically restart after a trip 25s between attempts If fault has cleared the drive restarts To reset the counter drive must be powered down Reset the counter on the keypad or by re enabling the drive Digital input function select Defines the function of the digital inputs depending on the control mode setting in P 201 See page 26 for more information User relay output limit Keypad mode restart function 0 0 to 100 0 Minimum speed 1 Previous speed 2 Minimum speed Auto run 3 Previous speed Auto run 100 Sets the limit for P 705 If set to O or 2 the drive will always start from minimum speed If set to 1 or 3 the drive ramps up to the operating speed prior to the last STOP command If set to 2 or 3 the status of digital input 1 controls the drive to start or stop The start and stop keys on the drive will not function in this case Effective switching frequency 4 32kHz 8 16 kHz Sets maximum effective switching frequency of the drive If rEd appears switching frequency is reduced to the level in P00 14 due to excessive drive heatsink temp Defaults are model dependent Note that all parameters can be ad
41. ply power should be connected to L1 L and L2 N For three phase supplies power should be connected to L1 L2 and L3 Phase sequence is not important The motor should be connected to U V and W For drives with a dynamic brake transistor an optional external braking resistor will need to be connected to DC and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit D D ES Figure 4 2 Vacon 5X Size 1 connections D D DC ole U V w Figure 4 3 Vacon 5X Size 2 and 3 connections 4 3 MOTOR TERMINAL BOX CONNECTIONS Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor Ensure that the motor is connected for the proper voltage configuration that matches the Vacon 5X drive s output rating 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 15 VACON CONTROL WIRING 5 CONTROL WIRING This chapter provides information about connecting control wiring to the Vacon 5X drive 5 1 CONTROL TERMINAL CONNECTIONS Control Terminal Signal Description 1 24V user output 24V 100 mA 2 Digital input 1 Positive logic ETT Logic 1 input voltage range 8V 30V DC 3 Digital input 2 Logic 0 input voltage range OV 4V DC 4 Digital input 3 Digital 8 30V Analog input 4 Analog 0 10V 0 20 mA or 4 20 mA 5 10V user output 10V 10 mA 1k Ohms
42. r current in the brake resistor circuit Check the cabling to the OLb Brake channel over current brake resistor Check brake resistor value Ensure that minimum resistance values from the rating tables are observed Brake resistor overload Increase deceleration time reduce load OL br Brake resistor overload inertia or add further brake resistors in parallel Ensure that minimum resistance values from the rating tables are observed Check wiring to motor look for ph ph or ph ground short circuit PS Trp Internal power stage fault Check drive ambient temperature more space or cooling needed Check that drive is not forced into overload O Uolt Over voltage on DC bus Supply problem or increase decel ramp time with P 403 U Uolt Under voltage on DC bus This occurs routinely when power is switched off If it occurs during run check the power supply voltage O t Heatsink over temperature E ambient temperature More space or cooling may be U t Under temperature Trip occurs when ambient temperature is less than 0 degrees C th Flt Faulty thermistor on heatsink Refer to an authorized Vacon distributor l External trip on digital input 2 E trip requested on digital input 2 or 3 Normally closed contact has E triP or 3 opened for some reason l If motor thermistor is connected check to see if motor is too hot SC P Comms loss trip Check communication link between drive and external devices Ensure each drive in the network has a unique address P LO
43. ssseeeeee eene ener 15 AREA 15 Opera ii id 16 A o 16 Changing Parameters cccccccccceesececeeeeceneeeeeecececneeeeeeecececeeeeececueseeeeececueeeeeeseseieeees 16 Resetting factory default settings rise ceaeeeseenananeaeneas 17 Terminal control oia 17 Keypad control itt dent et set ne ep te t Y ien 18 Parametros aa 19 Level 1 parameters ccccoocoooccnnnonononcnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnn nennen een en nre nrn nene n nennen nnns 19 Level Z parameters seeded liec Pa qe aa 21 Adjusting Voltage frequency V f characteristics 24 P 00 read only drive status parameters Group Zero 24 Analog and digital input configurations sees eere 26 Terminakmode RED NA cc o ta 26 Typical applications for terminal mode sssssssssseseeeennene 27 Keypad mode P 201 1 or a drid 30 Modbus control mode P 201 9 01 caga e aa acte Ta lala 31 User PI control mode P 201 5 oro aorta 31 Troubleshooting and fault messageS ssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nna 33 LE opniDpcIl Ln m garcia aa 34 Environmental information essssssssssssessseneee eene nennen nennen 34 Tel 358 0 201 2121 e Fax 358 0 201 212205 TABLE OF CONTENTS VACON 2 10 20 ROS e fett itte tb t i 34 10 3 Maximum supply ratings for UL compliance oooonooccccccioooccnnconononncnnnnonnnnncnncnnnnnnnnno 35 11 Appendix A Quick Start Guide for the Vacon 5X Drive
44. trol C Preset Speed 1 O External Trip C Run Permit 10V Output PI Feedback Signal Parameter 201 is set to 5 Parameter 721 is set to 3 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 33 VACON TROUBLESHOOTING 9 TROUBLESHOOTING AND FAULT MESSAGES This chapter provides fault messages and codes for the X5 drive along with suggestions for corrective action If you need to contact technical support our 24 hour support telephone number is 358 0 40 837 1150 Fault messages e Description Corrective Action P dEF Factory default parameters Press STOP drive is ready to configure for a particular application have been loaded Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor Overcurrent on drive output wiring error 0 1 E ne Motor accelerating decelerating the accel decel time too short Over temperature on the drive m y heatsink requiring too much power If P 402 or P 403 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload Check to see when the decimal points are flashing drive in LttrP after delivering gt 100 of value overload and either decrease acceleration rate or load Check in P 510 for a period of time cable length to be sure it is within specifications range Ove
45. urned to minimum 7 Turn the potentiometer to maximum The motor will accelerate to 50 Hz the default value of P 302 under the control of the accelerating ramp time P 402 The display shows 50 Hz H 50 0 at max speed 8 To display motor current A briefly press the PROG key 9 Press PROG again to return to the speed display 10 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable swtich is opened the drive decelerates to stop at which time the display shows StoP If the potentiometer is turned to zero with the enable disable closed the display shows 0 0 Hz H 0 0 If left in this state for 20 seconds the drive goes into standby mode and the display shows Standby waiting for a speed reference signal Tel 358 01201 2121 e Fax 358 0 201 212205 OPERATION VACON 18 6 5 KEYPAD CONTROL To control the Vacon 5X from the keypad in a forward direction only set P 201 1 and follow these steps 1 Connect the motor as for terminal control described in Section 6 4 on page 17 2 Enable the drive by installing a hard wired jumper between control terminals 1 and 2 The display shows StoP 3 Press the RUN key The display shows H 0 0 4 Press the UP key to increase speed 5 The drive runs in a forward direction increasing speed until you release the UP key The rate of acceleration is controlled by the setting
46. ve rating information in Ratings on page 34 Motor nameplate ace ti E eke otor connection Ensure that the Enter motor rated voltage V 16 P 509 motor is connected for the proper Enter motor rated current A in P 510 voltage configuration that matches Enter motor rated frequency Hz in P 503 the Vacon 5X drive s output rating 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 37 VACON QUICK START Tel 358 01201 2121 e Fax 358 0 201 212205 VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW vacon com DPDO0086
47. vel for example P00 05 to change the P 00 index press PROG to display that parameter value The following parameters are used for determining and monitoring status of a drive Table 7 3 P 00 read only drive status parameters Page 1 of 2 Description Explanation 1st analog input value 2nd analog input value Display range 0 100 100 max input voltage 0 100 100 max input voltage Displayed in Hz if P 511 0 otherwise displayed in P1 302 P1 302 rpm The 302 refers to the frequency programmed in P 302 Digital input status Binary value Drive digital input status Reserved 0 Reserved Speed reference input Reserved 0 Reserved 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 25 VACON PARAMETERS Table 7 3 P 00 read only drive status parameters Page 2 of 2 Description Display range Explanation Appliedimot r 0 600V AC Value of RMS voltage applied to motor voltage DC bus voltage 0 1000V DC Internal DC bus voltage Internal heatsink temperature 20 100 degrees C Temperature of heatsink in degrees C Hours run meter O to 99 999 hours Unaffected by resetting factory parameters Run time since last trip 1 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred Reset also on next enable after a drive power down Run ti
48. y cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring Tel 358 0 201 2121 e Fax 358 0 201 212205 CONNECTIONS VACON 12 4 1 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring as follows e Use only VDE UL or CUL recognized wire e Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V Class 1 wire for 400 Vac systems e Wire gauge must be selected based on 125 of the continuous input current rating of the drive Wire gauge must be selected from wire tables for 75 C insulation rating and must be of copper construction See Ratings on page 34 for the continuous output ratings for the drive See the following table for a summary of power terminal wiring specifications Drive Size Specifications 1 8 Nm nominal torque or 1 2 0 Nm maximum torque 1 5 10 mm 7 15 AWG wire 3 4 Nm nominal torque 10 16 mm 5 7 AWG wire 4 0 Nm nominal torque 25 mm 3 AWG wire 2 3 Table 4 1 Power terminal wiring specifications for the Vacon 5X drive NOTE Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive 4 1 3 Grounding Guidelines The ground terminal for each Vacon 5X unit s

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