Information - PROGNOST® SenSim
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1. ill PROGNOST ut M Intelligence on Duty ss type Eddy Current Willy PROGNOST Channel I sanser 3300 XL 8mm vem mange Mar 2000 16 87 Oy Vo ol 3000 Jim Frequency 10 0 Ja WES TT PROGNOS I SenSim Sensor signal simulation instead of stimulation Voting schemes static and dynamic signal simulation a Wu tas E A N A 4 Gur sek N L Kod kul HELEN Enhance Safety Proof Test Intervals PTI Safety Instrumented Systems SIS perform specified functions to achieve a safe state of process when dangerous conditions occur It is their aim to mitigate consequential events Loops of Safety Instrumented Systems consist of e Sensors Logic solvers processing the sensor signal and giving outputs e Final elements taking action to bring the process to a safe state e g safety shutdown Regulatory requirements According to the IEC 61511 Lifecycle Concept many SIS specific monitoring and test activities are required to maintain the desired level of safety integrity i e Safety Integrity Level SIL This validation is called Proof Test Interval PTI and has to be carried out on a regular basis Proof tests must be conducted as defined procedures that ensure tests are done correctly and systematically Failed devices must be repaired or exchanged to achieve completely reliable process safety n ia l 7 MI x M l E 1 E2. desired frequency and amplitude The defined and precise violation of real safety limit settings makes the execution of PTI Proof Test Interval compliant to IEC regulatory requirements no manipulation of safety limits to initiate Alert Shutdown Unsafe conditions um 2000 85 105 125 145 165 185 205 225 245 265 285 305 325 345 365 385 OUT OF RANGE Upper a Lower Preview _ o Stat Standard VSST sample for a Rod Position signal 8 segments VSST Valid Speed Safety Test The VSST is especially designed for performing the PTI on sys tems designed for monitoring reciprocating machinery with Segmented Vibration Monitoring While PROGNOST SILver monitors every revolution subdivided into 36 or 8 segments this functionality helps to realistically simulate ALERT and SHUTDOWN situations by violating a selected number of segmented safety limits over a defined number of consecu tive revolutions Additionally it can simulate a signal out of range situation important to test the systems capability of detecting UNSAFE conditions of the monitoring system itself The TDC offset setting helps to configure the Trigger signal exactly referenced to the TDC of the cylinder under test 200X voting logic Testing of voting routines such as 200X are supported by the 2 channel architecture of PROGNOST SenSim 200X archi tectures with large X values typically indicate applications where unacceptable proc
3. measuring loops the Generator will produce the previously configured simulation values in order to check the measuring loop and safety protection systems Tl SenSim 14 EN PROGNOST SenSim Starter Kit 3000062 PROGNOST SenSim Starter Kit PROGNOST SenSim Generator with power supply PROGNOST SenSim Handheld with power supply Connecting cable Generator Handheld Sensor cable Trigger Namur Short circuit plug Trigger Namur Sensor cables Cut End Channel 1 amp Channel 2 2 pcs Short circuit plug Channel 1 amp Channel 2 Configure your PROGNOST SenSim online www prognost sensim com Single items spare parts additional cable options AA PROGNOST SenSim GD1 Generator PROGNOST SenSim HH1 Handheld PROGNOST SenSim SKT Starter Kit PROGNOST SenSim PG1 Power Supply Generator PROGNOST SenSim PH1 Power Supply Handheld PROGNOST SenSim GD1 HH1 cable 2 0m PROGNOST SenSim CH1 2 Cut End cable 2 5m PROGNOST SenSim CH1 2 Vibration MIL cable 2 5m PROGNOST SenSim CH1 2 Pressure M16 cable 2 5m PROGNOST SenSim CH1 2 Pressure M12 cable 2 5m PROGNOST SenSim Ch1 2 Ch2 Short Circuit plug PROGNOST SenSim Trigger Namur Cut End cable 2 5m PROGNOST Systems GmbH Daimlerstr 10 48432 Rheine Germany Se 49 0 59 71 808 190 nd fy 49 0 59 71 808 19 42 BA info prognost com www prognost com PROGNOST Systems Inc 1018 Hercules Ave Houston TX 77058 USA 1 281 480 930
4. 0 g 1 281 480 9302 infousa prognost com IN
5. c PROGNOST SenSim simulates sensors with the following signal types e 4 20 mA Simulates for example pressure temperature flow level transmitters e CP IEPE Simulation of dynamic ICP vibration signals The signal is phase referenced i e simulated per revolution over 360 crank angle Eddy Current Overlaying static signals with dynamic signals allows to simulate the dynamic piston rod position of a reciprocating compressor and dynamic shaft position of other rotating equipment e g centrifugal compressors gas turbines or pumps e Voltage Simulation of 10 V voltage for norm signals in the field of measurement and control technologies e Trigger Rotation speed simulation from 30 up to 65 000 rom is possible e Pulse Lube Oil for simulation of lubrication instrumenta tion e g Loft 600 KIS and Kracht Strain Gauge indirect pressure measurement at high pres sure compressors Hyper CP integrated circuit piezoelectric IEPE integrated electronics piezoelectric Realistically testing of safety protection functions and algorithms 200X voting Signal plausibility check e Counting of consecutive revolutions with safety limit violation phase referenced signal Eliminating the risk of sensor damage The testing procedures can be carried out without taking off the sensors This eliminates all associated risks such as sensor damage or recalibration issues Adjustable to any
6. eld Generator e PROGNOST SenSim Handheld Cable Channel 1 Channel 2 Cut End e Charger Multi Country e Cable Trigger Namur Cut End e Outdoor case with shoulder strap e Short circuit plug Channel 1 Channel 2 e Short circuit plug Trigger Namur and Eddy Current e Cable Strain Gauge Cut End e Cable Lube Oil Cut End Go online for additional cable options and individual product configuration www prognost sensim com It all adds up to PROGNOST SenSim Configuration PROGNOST SenSim I out Proof Test Time savings and flexibility One device for the simulation of all types of sensors e g e Vibration e Position Displacement Temperature e Level e Flow Pressure Damage simulation Realistic signals up to 10 kHz allow simulation of real life conditions Risk avoidance No calibration issues or damage of sensors due to disassem bly mechanical stimulation and reassembly Eliminates the need of mechanical signal stimulation e g shaker Regulatory compliance Proof Test Interval of SIS Safety Protection systems with real safety limits and check of safety algorithms e g voting consecutive revolutions Verification Reliable and user friendly With PROGNOST SenSim Handheld users are able to configure the PROGNOST SenSim Generator for simulating signals After configuration data is applied to the Genera tor which is then ready to be used independently from the Handheld After connecting the
7. ess conditions can occur in multiple distinct locations Proof testing this architecture requires two different signals of the same kind in parallel PROGNOST SenSim simulates concurrently the following sensor signals fully phase referenced one channel each sensor s ICP IEPE 4 20mA e Eddy Current Voltage Signal shaping PROGNOST SenSim provides unmatched signal shaping options e Simulation of sensor physics signal spread Definable amplitudes on every part of the revolution e Realistic simulation of static and dynamic sensors up to 10 kHz PROGNOST SenSim Generator sensor 3300 x 8mm mim E SS c TRIGGER CH2 CH 1 NAMUR ICP IEPE EDDY CURRENT 4 20mA EDDY CURRENT VOLTAGE POWER CON Or USB SurrLy Off Technical data Battery Lithium Polymer battery pack 3 7 V 2600 mAh 9 7 Wh up to 5 hrs run time e BEES time 3 hrs Environmental conditions conditions Operating Temperature 20 C to 60 C 4 F to 140 F 20 C to 60 C 4 F to 140 F as per IEC 529 EN60529 IP 50 Technical data per channel Minimum Standard Maximum Unit SignalRange 0 0 0 6 11 16 y BiasVoltage pp PPM FrequencyRange 0 0 11 10 i ICP EPEcurnt E 10 m Resolution pp P J Bt LineartyEmor fulrange Ps SignalRange 4 11 20 mA gt FrequencyRange 1 0 11 10 kHz Oupulmpedane pp tw Ohm gt Reso
8. lution pp O BEER Bi Linearity Error full range E Signal Range 0 0 0 49 pp j V SOS Frequency Range p 0 S 10 kHz Oupulmpedane pp to Ohm LoadCurent pp pos J ma Resolution o D PB gt Linearity Error fullrang E SignalRange 0 0 430 11 10 V S FrequencyRange 0 0 J 10 kz gt Outputlmpedane tm Resolution pp n J Bt Linearity Error full range ts Metal detected O 12 ma gt Metalnotdetected Y 24 1 ma SwitchingFrequency _ 05 J 50 Hz gt InputVoltage A ss Metaldetected poo Metal notdetected pp Apoyo Switching Frequency 1 05 11 80 H gt Load Current pg pg mA SignalRange pf 2 pp 2 mw FrequencyRange 0 0 31 kz Bridge Resistance 130 Ohm gt Resolution pp 100 Bit Linearity Error fullrange PP 05 InputVoltage ppm PPM PulsesperMinute 1 06 11 60 Hz Load Current 20 mA PROGNOST SenSim Handheld sional Type Eddy Current sensor 3200 XL 8mm Technical data Intel Atom Processor N2600 1 6 GHz Dual Core Passive cooling Sunlight readable display III Up to 8 hrs run time hot swappable charging time around 3 hrs Environmental conditions ss 45 C to 60 C C49 F 140 F it 1 3 kg including 2 batteries 3 lbs including 2 batteries PROGNOST SenSim Starter Kit CCT a ES La A OG Nu T Iani Hardware Cable e PROGNOST SenSim Generator e Cable Handh
9. r Monitoring rotating equipment The population of rotating equipment in the process industry is huge Pumps compressors and auxiliary systems are integral parts of the production process Many of these are rated as critical and call for a reliable and adequate safety protection system The most commonly used method for condition mon itoring and safety protection of rotating machines is vibration analysis with velocity acceleration and proximity sensors PROGNOST SenSim is the first and only product available that is able to simulate sensor outputs including their electri cal behavior producing realistic static and dynamic signals One device for all testing routines 4 1 A STRAIN TRIGGER Cu2 CH 1 GAUGE KAMURA KP EPE EDDY CURRENT 4 20m EDDY CURRENT VOLIAGE PROGNOST SenSim al n Lac Li Power On USB SUPPLY Orr T 7 F PROGNOST SenSim is a portable device for the simulation of sensorsignals It simulates static and dynamic signals for measuring loop test routines Sensor simulation capabilities e Simulation of sensors with separate setting for static and dynamic signal components e Simulation of full sensor measuring range e Predefined Sensor library including most commonly used Eddy Current and Acceleration Velocity Sensor Types User conveniently apply values in units they regularly deal with g s inch sec mil bar etc eliminating the need for complex electrical conversion into mV mA et
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