Diy Electric Bike Conversion Kits User Manual
Contents
1. 4 6 Installation Steps 7 17 Charging 17 18 Taking out assembly the batteries 18 IW PY T 10 Warranty 19 20 Parts Introduction There s a packing list in each kits carton please check the parts before converting any missing parts please contact us Here list full sorts parts please find your part and read carefully 1 Hand Built motor wheel reflector C 4 reflector motor line x ig motor line V brake motor wheel 2 Lithium battery amp Charger on off troll COontrouer Charging T port Battery power display Charging p rt R wa wa controller battery af Battery power displa Turn onon Sal SES battery on the side Rear pack Signals REO GREEN Charging plug connect local power K Turn on off T controller box Charging Er anne battery battery body Seat Post Charger 3 Controller PAS Battery yellow black brown black red display yallow gqraan lackiblue red brake levers mE black yellow throttle red black blue Motor line greenyellow blue Normal controller 4 Brake levels blackfred PAS plug blackfred brown Water proof main line plug connect ane cable J main line2. Power plug connect batlery Motor line plug connect motor line bluegreen yellow Water prool controller Economic brake levels 5 Throttles handle bars throttle generally mount on the right side Thumb throttle normal handle bars N throttle turn on off switch Throttle normal with twist switch Water proof plug brake levels handle bars throttle Thumb throttle waterproof 6 PAS pedal assisted system magnic plate i aaar 7 Display Please refer LCD display manual with packing cartons Battery power display Please refer LCD display manual with packing cartons 6km h walking Press or to adjust button PAS class 1 1 1 3 LED normal LC DB normal LCD water proof 8 Motor lines 9 One cable system palig ual Pe brake levers red red reer disp NWY g i throttle yellow Installation Guide Tools P l J f n N NO 4 No 2 No 3 No 4 a 5mm dmm a Nos Noe P NOT Nog 47mm 10mm 17mm 36mm 1 14mm J N i A gt l a Step 1 Make sure your bike is suitable for conversion Our ebike kit is universal and can be used to convert most conversional bicycles however there are criteria which much be meet first Your front forks and rear dropouts must be wide enough to accept hub motor front fork dropout MUST BE at least 100mm rear conversions REQUIRED 135mm at least the open
3. DIY Electric bike conversion Kits User Manual Please kindly read the user manual carefully before starting convert the bicycle Please kindly keep the user manual in your hand in order to to read it conveniently Please convert the bicycle on the basic of full understanding of the manual Brief Introduction The DIY electric bike kit is supplied as a set of do it yourself parts for users to convert their bicycles to electric bicycles generally it has full kit with all systems and kits battery amp chargers are not included here short as full ebike kit and ebike kit in the manual To convert a bicycle could be interested but it could be dangerous if you do not have mechanical ability you should obtain the assistance of a professional electric bicycle dealer or other qualified technician Please kindly read the user manual carefully before starting convert the bicycle and get start to convert it on the basic of full understanding of the manual we disclaim any responsibility injury damage or other consequences arising from the use of this product User Precautions We want have a fun ride but also safe one please read following information thoroughly even you are an experienced rider take the opportunity to familiarize yourself with this conversion kits before you take your first trip 6 We recommend the kit has been installed by professional electric bike dealer or qualified technician Read all of the enclosed ins
4. ct with power it will decrease battery and charger s life 3 Please arrange charging when you take electric bike kits from distributors stop charging when signals turn to green 17 4 Photos of charging plug amp charging port Signals RED GREEN Charging plug connect local power Charging p rt connect battery body Taking out assembly the batteries 1 Tub battery Ignition Please refer tub battery introduction Turn left right lock unlock battery 2 Seat post amp rear pack battery Ignition turn on off battery Push turn left right unlock lock battery Maintenance We recommend to have the spoke tension of the rear wheel and the torque of all screws checked by a qualified dealer after the first 200km 125 miles In order to ensure extended use of the propulsion system all plug in contacts of the system should be checked every two to three months and cleaned with a soft and dry brush if necessary It must be ensured that no dirt or humidity penetrates the battery docking station when the battery 1s removed Clean CAUTION Never use a high pressure washer or a garden hose to clean the propulsion system The force f a water jet could damage the electrical components of the propulsion system We recommend a soft sponge or a soft brush to clean the bicycle Use a moist rag to clean the battery docking station Always use very little water and keep water away from the electrical contacts Check the plug i
5. ing on the fork or rear frame MUST BE suitable to fit hub motor axles too wide is not acceptable X generally the diameter of motor axle is 10mm Step 2 Transfer your tire amp tub amp Install the motor wheel You will need to transfer your existing tire and tub or a new tire and tub to hand built motor wheel Now we start to insert the motor wheel Front V brake motor wheel 1 take out the original bicycle wheel 2 insert the screws of torque arm on two sides of the fork 3 fit the spacers on the axle X spacer quantity depends on the width of dropout 4 insert the motor wheel on the fork 5 fit the torque arm spacer and tight the screw 6 fit the spacers out of torque arm and tight the screws 7 do same again on the other side done Front disc brake motor wheel 1 take out the original bicycle wheel and release the caliper 2 dismantle the original disc and install it on the motor wheel when tight the screws of disc please must tight them in diagonal direction 3 fit the spacers close to motor X spacers quantities depend on your bicycle Rear disc V brake motor 1 Take out the original real bicycle wheel from the bike 2 Install the disc free wheel on the motor when tight the screws of disc please must tight them in diagonal direction 3 Ins Pee n 5 mmn tall the motor wheel and tight it Step 3 Install the brake levers amp throttle amp handle bars l take ou
6. n connections for moisture after cleaning and let these dry if necessary before using the bicycle Warranty All product warranties are effective at the purchase date from the local distributor damaged caused by water dropping or any collision is NOT covered Motor year Battery 2 years Kits amp battery charger 6monthes NOTICE Water damage to the battery Improperly caring for the battery The battery warrant does not include damage from power surges use of improper charger improper maintenance or other such misuse or normal wear our battery packs are water resistant and fine in the rain but should NEVER be submerged in liquid Batteries need to be stored fully charged and kept in a cool dry environment They should be charged immediately after every use and never stored for long periods of time empty of without maintenance charging Limited warranty does not cover or apply to the following Normal wear and tear any damage failure and or loss caused by accident misuse neglect abuse and or failure to follow instructions or 19 warning as stated on the manual Rentals Commercial Use The limited warranty does not cover or apply to rentals and commercial purpose unless these products are authorized by us we disclaim the warranty of non authorized reseller or retailer or any replacement maintenance or accessory parts not sold by us Dealer information Battery No Purchase Date
7. t the original brake levers and handle bars left amp right 3 fit the electric brake levers on the bike and tight the screws left amp right tool No 1 4 fit the throttle generally right side 5 fit the new handle bars left amp right you may need to warm the handle bars if they are hard to fit Step 4 Install display 1 release the screws on the back of display fit it on the handle bar 2 adjust the display location and tight the screws done Step 5 Install PAS 1 take out the chain plate pedal crank arm from bicycle 2 take out the spacers and fit the PAS mental plate then fit spacers back 4 fit the chain plate pedal crank arm back and tight them done Setp 6 Intall battery and controller Tub battery l take out the bottle bracket on the bicycle 2 insert the bracket of tub battery tight the screws 3 ht the tub battery lock it turn off the battery switch please refer assembly batteries chapter 4 connect all electronic lines with controller please refer controller introduction Seat post battery 1 dismantle the controller box X Please kindly keep these screws they are in special size and hard to resend 2 twine the rubber around the hole of controller box insert the saddle seat stem adjust the box location and tight the screws Loa No 4 No 6 1 0rmrm tool No 6 10m 14 3 connect all electronic lines with controller tool No 4 5 insert the seat post batter
8. tallation and operating instructions and follow the instructions prior to its first use e The ebike kit has lots of electric parts do not dismantle the parts let them fall down or punctured them 6 The electric parts are fine in the rain but should NEVER be submerged in liquid e Batteries should be charged immediately after every use and never stored for long periods of time empty of without maintenance charging The bike should be checked carefully after long time idle Watch out other new riders while have a riding test Make sure the tires have proper pressure before riding Make sure the brakes are operating properly before riding Always wear a helmet when riding an electric bicycle for your own safety it 1s law in some areas 6 Do not use a mobile phone or other electronics devices while riding an electric bicycle it 1s imperative that you pay attention to traffic 6 If possible ride in all bike lines and always in correct direction of traffic Adhere to all valid traffic regulations Keep in mind that other traffic participants may underestimate the speed of an electric bicycle Ride with both hands on the handlebars when riding your electric bicycle Ride as defensively as possible Contents Brief Introduction 2 User Precautions 2 Parts Introduction
9. y Rear pack battery 1 take out the existing rear pack please 2 go No 2 if this is not existing 15 connect all electronic lines with controller Ta 1 6 6 put the controller into the box build up the box done b i a Step 7 Make final adjustments amp Enjoy Make sure the brakes are adjusted the wheel is secure screws are tighten everything is functioning as expected you need to twist the throttle to test the hub motor with the motor wheel lifted off the ground if anything 1s not working properly please contact the distributors for help Now you are ready to have fun riding be careful and take it slow until you get feel of your ebike Take time to learn your new ebike and how it handles now that is motorized Ride a few miles and stop to check everything over again Be 100 sure that the wheel is secure and nothing has come loose You should inspect your ebike and component regularly to ensure all connectors are secure especially the controller and battery connectors Charging Charging plug to connect local power Charging port to connect battery 1 Please insert charging port on battery in advance then insert charging plug with local power you are free to charging with battery on the bike or taking out battery to office home etc 2 The charging signal is red during charging it turns to green after full charging do not over charging or leave charger conne
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