Home

Owner`s Manual - Tomberlin Automotive Group

1. The charger will automatically apply sufficient power to bring the VANISH s batteries to full charge It will also automatically shut itself off when they are fully charged If left connected the charger will occasionally check the Page 50 VANISH Operator s Manual batteries condition and apply enough power to maintain a full charge tis recommended to plug the charger in even after short trips 10 minutes This will assist in getting the maximum life from your VANISH batteries Batteries emit hydrogen which is an explosive gas While charging keep vehicle in well ventilated areas Do not cover the vehicle while charging as an accumulation of hydrogen gas could result in an explosion Do not attempt to service the charger If the charger requires service take it to an authorized Tomberlin Dealer or approved technician Do not overload the AC circuit The voltage of the charger should be between 110 130 volt and the current should be 15 18 Amp VANISH Operator s Manual Page 51 Do not smoke or expose sparks or open flames near the vehicle The electrolyte in the batteries is highly acidic and poisonous Avoid contact with skin eyes and clothing Severe burning and scaring may result Remedial measures in case of contact with battery acid External Flush with water for 15 minutes Call physician immediately Internal Drink large quantities of milk or water followed with milk of magnes
2. Turn the key off Block the rear wheels on the downhill side aR WON gt Page 88 VANISH Operator s Manual HAULING CARGO The VANISH was designed to haul loads within a limited weight range Never exceed the weight capacities listed in the specifications table of this Owner s Manual Cargo weight should be evenly distributed and mounted as low as possible When operating over rough or hilly terrain reduce speed and cargo weight to maintain stable driving conditions REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO Always load the cargo box with the load as far forward and as low as possible When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Always operate the vehicle with extreme care when hauling or towing loads Slow down and drive in the lowest gear available Secure all loads before operating Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle Operate only with stable and safely arranged loads When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle Heavy loads can cause braking and control problems Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill Avoid or use extrem
3. causing sever injury or death Do not travel at excessive speeds It is dangerous and can cause loss of vehicle control and tipping resulting in severe injury or death TRAIL OBSTACLES KEEP ALERT Look ahead and learn to read the trail as you ride Stay on the right side of the trail if possible and be constantly alert for hazards such as logs rocks and low hanging branches Not all obstacles are visible Travel with caution on trails Severe injury or death can result if your VANISH comes in contact with hidden obstacles VANISH Operator s Manual Page 49 Do not use the charger if The plug is loose or does not make good contact The plug or wires get hot The connector pins are bent or corroded The plug receptacle or connector is damaged in any way Using the charger with any of the above issues could result in a fire or personal injury Inspect cords and connections for cracks or fraying Replace if any problems are found Make sure all connectors are clean and dry Do not pull on the charger wires With the charger properly plugged into the AC outlet The charger will read the battery condition and activate within two to ten seconds The charger indicative light will display one by one and then returns to charging state Note The charger is built into the vehicle Due to the heat caused when charging the cargo box should be raised when charging in hot weather conditions
4. 81 ft lbs 108 112 Nm Page 112 VANISH Operator s Manual TIGHTNESS The following items should be checked occasionally for tightness HUB NUT TORQUE SPECIFICATIONS Front Hub Nuts 42 45 ft Ibs 58 62 Nm Rear Hub Nuts 78 81 ft Ibs 108 112 Nm NOTE All nuts that have a cotter pin installed must be serviced by an authorized dealer FRONT WHEEL HUB TIGHTENING Front wheel bearing tightness and spindle nut retention are critical component operations Service work must be performed by your authorized TOMBERLIN AUTOMOTIVE GROUP dealer ACCELERATOR FREEPLAY If the accelerator pedal has excessive play due to cable stretch or incorrect adjustment it will cause a delay in accelerator response especially at low motor speed The accelerator may also not open fully ACCELERATOR FREEPLAY INSPECTION 1 Place the transmission in neutral Set the parking brake 2 Turn key switch on 3 Measure the distance the accelerator pedal moves before the motor begins to pick up speed Freeplay should be 1 8 to 1 4 inches VANISH Operator s Manual Page 113 STEERING INSPECTION The steering assembly of the VANISH should be checked periodically for loose nuts and bolts Before driving the VANISH tighten any loose nuts and bolts you find CAMBER AND CASTER Not adjustable See your dealer TOE ALIGNMENT See your local TOMBERLIN dealer Page 114 VANISH Operator s Manual FRONT SUSPENSION Front Adju
5. One 15A spare fuse is provided inside the fuse box Fuses are designed to open when a circuit overload exists in individual electrical system circuits If any electrical system fails to operate then the fuses should be checked FUSE LIST 30A CHARGE Green 15A MAIN Blue 10A LIGHT Red 15A SPARE Blue me qu Page 122 VANISH Operator s Manual BRAKELIGHT LAMP REPLACEMENT ax co OQ If the brake or turn signal light does not work the bulb may need to be replaced Remove the taillight lens cover mounting screws Remove the lens cover and set aside for reassembly Remove the bulb Apply dielectric grease to the socket and install a new bulb Test the taillight brake light for proper operation 6 Reinstall the lens cover peo e VANISH Operator s Manual Page 123 PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work Maintenance Servicing Interval d Dealer or Performed Person Page 124 VANISH Operator s Manual VANISH Operator s Manual Page 125 SCHEDULED MAINTENANCE PROCEDURE Scheduled inspection procedures for VANISH Scheduled Interval Routine maintenance Accelerator pedal Check if it is capable of by owner normal operation ad just when necessary Accelerator micro Check if it is capable of switch normal operation Battery pack Ensure adequate charge Service brake system Check if it is capable of normal operation adjust when necessary Ch
6. e DRIVING CONDITIONS uiua dee waa ete 85 CHARGING THE VANISH BATTERIES 95 e MAINTENANCE uade xam a CR D RERO Eat 105 e STORAGE AND CLEANING sire rt ERVxRAR 132 WARRANT Y usas aca cado dO pda i ba bas a ds 135 WELCOME Welcome to our worldwide family of Tomberlin owners We proudly produce an exciting line of utility and recreational products Low Speed Vehicles LSV All terrain vehicles ATVs Neighborhood vehicles Scooters We believe Tomberlin sets a standard of excellence for all on road utility and recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your Tomberlin vehicle For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but major repairs should be performed only by a factory certified technician Your Tomberlin dealer knows your vehicle best and is interested in your total satisfaction Be sure to return to your dealership for all of your service needs during and after the warranty period Familiarizing yourself with the Operator s Manual and warnings will help avoid possible personal injury and property loss We hope that you will consider this manual an indispensable part of the vehicle The information contained in this document is subject to change without notice Tomberli
7. not attempt to alter the vehicle in any manner which would affect stability control or top speed Such alterations may lead to serious injury or death violate State and Local laws and will void the manufacturer s warranty Page 40 VANISH Operator s Manual Failure to follow the warnings contained in this manual can result in severe injury or death A Tomberlin VANISH is not a toy and can be hazardous to operate This vehicle handles differently than other vehicles A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Keep this manual with the vehicle No person under the age of 12 may ride as a passenger in this vehicle Any passenger must be able to comfortably reach the floor and hand holds The VANISH is not equipped to carry a child restraint seat Do not carry a child that cannot properly fit the factory seat belt VANISH Operator s Manual Page 41 BATTERY COMPARTMENT WARNING Sulfuric acid in batteries will burn skin eyes and clothing Do not tip batteries Keep vent caps tight and level In event of injury flush with water and call physician immediately High voltage cables and terminals are contained within this compartment Improper contact between battery terminals can result in electrical shorts Electrical shorts can result in burns or a battery explosion Do not use
8. not insert any foreign objects into the retractor mechanism Periodically check for smooth operation and replace if the mechanism is not operating properly This VANISH must be inspected each time before riding to insure it is in proper working order If proper inspection is not performed severe injury or death could result Always use leg restrain webbing If you have a malfunctioning accelerator pedal do not drive You could get hurt if you ride when you have a sticky accelerator pedal Have your local Tomberlin dealer fix the accelerator Page 46 VANISH Operator s Manual Make sure the accelerator pedal doesn t stick Check this by pushing the accelerator pedal and then let it go If it comes right back to where it was before you pushed it then it s okay If it comes back slowly or stays forward you have a sticky accelerator This means that something is wrong or broken f you have malfunctioning brakes do not drive You could get hurt if you ride when you have malfunctioning brakes Have your local Tomberlin dealer fix the sticky brakes Operating the vehicle while the parking brake is engaged could cause an accident resulting in serious injury or death It could also result in driveline or motor damage Always be sure to disengage the parking brake before operating the vehicle CAUTION Do not attempt to shift the transmission while the vehicle is moving or while operating on hilly terrain Al
9. rod is useful for propping the hood storage cover open VANISH Operator s Manual Page 67 TRANSMISSION GEAR SHIFT LEVER The transmission gear shift lever is located in the middle of the VANISH dashboard The gear shift lever has three 3 positions Low High and Neutral There is a button on left side of knob that must be depressed to shift between gears To Shift between gears H gt L Push in shift lever button and move the lever up H gt N Push in shift lever button and move the lever down DO NOT attempt to shift gears while the vehicle is moving or motor is turning Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended f you cannot change gears do not force gear shift lever into gear Instead try to change to the Neutral position first press the accelerator lightly then try to change gears Maintaining shift linkage adjustment is important to assure proper transmission function Should you experience any shifting problem see your local TOMBERLIN dealer LOW NEUTRAL Push left side button to shift Page 68 VANISH Operator s Manual n the event the vehicle needs to be pushed or winched place transmission in neutral N to relieve motor braking and permit free rolling Never park vehicle when in neutral N always place in H or L BATTERY DISCHARGE METER The VANISH is equipped with a
10. switch is set to the middle neutral N setting the vehicle will not move and the motor will not turn The vehicle will accelerate up to its top speed of 25 mph at which time power will be reduced to the motor f the vehicle speed begins to exceed 25 mph automatic motor braking will occur VANISH Operator s Manual Page 65 When the reverse position is selected vehicle top speed is reduced Smooth slow acceleration will substantially increase the vehicle range Always remember to disengage the parking brake prior to operating the vehicle Due to safety interlock the VANISH will not move until the park brake is fully off STEERING WHEEL Check the steering wheel for the specified free play and smooth operation Park the VANISH on level ground Lightly turn the steering wheel left and right There should be 5 15 mm of free play 1 To turn left turn the steering wheel to the left 2 To turn right turn the steering wheel to the right Steering Wheel Page 66 VANISH Operator s Manual HOOD LATCH KNOB The VANISH comes equipped with a convenient storage area under the hood The hood latch knob is located on the underside of transmission gear shifter To release hood latch pull the release knob To secure hood knob must be pushed in before closing lid Pull to release hood latch Push before closing hood Hood latch is located on underside of dash near gear shifter Cup The provided support
11. the batteries Rinse off residual solution 2 Inspect the wires and terminal connections for corrosion fraying or damage Replace wires if necessary Ensure battery wire terminal connector nuts are tightened to 100 in Ibs 11nm 3 The electrolyte level in the batteries should be checked weekly by viewing the level indicator on each cell of the battery filling system 4 Torque battery hold down straps to 40 in Ibs to ensure the batteries are held in place securely 5 After each use the VANISH should be placed on charge The batteries should never be left discharged longer than absolutely necessary VANISH Operator s Manual Page 105 WATERING GUIDELINES AND INSTRUCTIONS The following maintenance is required 1 ALWAYS WATER BATTERIES AFTER FULLY CHARGING The electrolyte levels inside the battery rise during the charging cycle and fall during the discharge cycle 2 BATTERIES NEED TO BE WATERED EVERY 2 4 WEEKS depending on battery usage operating tempatures and the age of the batteries 1 Be sure batteries are fully charged Purge air from hose line attached to the 2 5 gallon tank before connecting to the watering system Place the gravity feed tank at least three 3 feet above the top of the batteries open vent cap This will ensure sufficient water flow 2 Connect the 2 5 gallon gravity feed tank to the battery filling system by inserting the male connector from the kit into the female connector on th
12. the battery wires or terminals are damaged or corroded they should be replaced or cleaned Failure to do so may cause them to overheat during operation Components such as the motor controller and resistor may become hot during operation To avoid burns allow these components time to cool before performing service on the vehicle Never operate your VANISH if the brake pedal does not feel firm or extends more than half way to the floor Immediately stop operation if your vehicle pulls severely to one side while braking Do not continue operation VANISH Operator s Manual Page 53 Do not attempt to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your local Tomberlin dealer They have the training and tools to make adjustments VANISH tires can become distorted by over inflation Ballooning stretching of rubber and fiber cords Once a tire has been over inflated it will not return to its original size Operating your VANISH with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling which could cause an accident resulting in serious injury or death Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode Only a qualified technician should repair or inspect the vehicle It is important to abide by all procedures describe
13. AROUND YOU THE HIGHER THE RISK OF INJURY To reduce these risks Obey all traffic regulations Avoid roads with regular traffic even if the speed limit is low Whenever possible stay on roads and lanes limited to low speed vehicles THIS PRODUCT CONTAINS OR EMITS CHEMICALS OR SUBSTANCES THAT HAVE BEEN DETERMINED BY THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM VANISH Operator s Manual Page 39 The VANISH contains batteries which can emit quantities of explosive gases Keep the vehicle in a well ventilated area and away from sparks and open flames Ventilate when charging or operating the vehicle in enclosed areas Do not perform service or maintenance on batteries while vehicle is charging The VANISH does not offer protection from lightning flying debris or other storm hazards Upon indication of severe weather conditions seek appropriate shelter immediately Only authorized mechanics should perform maintenance or repair on the VANISH It is required to abide by all regulations and safety decals on the vehicle while performing any type of maintenance or repairs Use only insulated tools to handle the battery pack and electrical components Remove all jewelry and loose items before performing maintenance procedures Improper application or maintenance will lead to deterioration of vehicle performance and reduce the overall life of the vehicle Do
14. ARRANTY TOMBERLIN LIMITED WARRANTY FOR VANISH LSV 1 WARRANTY Tomberlin Automotive Group Inc hereby warrants to the original purchaser of a new Model VANISH shall be free from defects in material and workmanship under normal use and service for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED ONE YEAR All non wear vehicle components including the 6 Volt Batteries solid state controller vehicle frame chassis suspension a arms shock absorbers shock mounts and associated hardware rack and pinion steering gearbox transaxle motor and charger are warranted for one year or 5 000 miles whichever occurs first with respect to parts and labor against defects in material and workmanship from date of delivery Such repair labor shall be performed only by Tomberlin Automotive Group Inc its authorized Tomberlin Automotive Group dealers or distributors or a service agent approved by the Tomberlin Automotive Group IF THE VEHICLE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO THE TOMBERLIN AUTOMOTIVE GROUP AT THE TIME OF THE ORIGINAL RETAIL TRANSACTION THIS WARRANTY MAY BE CONSIDERED VOID PLEASE INSURE THAT YOUR DEALER HAS WARRANTY REGISTERED YOUR VANISH VANISH Operator s Manual Page 135 2 LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO a Abuse or neglect such as overch
15. Battery Discharge Meter It functions similarly to a fuel gauge in an automobile The Battery Discharge Meter is an indicator of the remaining power in the battery pack The Battery Discharge Meter has 10 indicator light sections When the upper most section is illuminated the battery pack contains a full charge When the battery discharge is down by 70 the two remaining lights will flicker as a warning When the vehicle is at 8096 discharge reduced performance will occur indicating the immediate need to recharge the batteries Continued operation beyond this discharge state will result in reduced battery life and possible damage to the batteries FULL EMPTY The batteries charge level is shown in one of the ten illuminated sections VANISH Operator s Manual Page 69 TURN SIGNAL HORN A multi function stalk to the left of the steering wheels controls the turn signal and horn It functions similar to an automobile for turn signaling Pushing down on the stalk indicates a left turn pushing up a right turn To activate the horn gently pull the stalk towards the steering wheel Turn Signal Push up for right turn Push Horn Pull towards steering wheel down for left turn Turn signal stalk horn Note Stalk will not automatically return to the off position after a turn the operator should manually move the stalk to the center position upon completing each turn Page 70 VANISH Operator s Manual
16. Do not start vehicle until all occupants are seated with their seat belt properly fastened Remain seated with seat belt fastened while moving Two 2 persons maximum per seating row Operate from driver side only Keep entire body in vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Inspect battery terminals cables and batteries before each use Always wear full face shield rubber gloves and rubber apron when working with or in close proximity to batteries Turn the ignition switch to the off position remove the key set the park brake unplug the charger and place the transmission in neutral before inspecting or performing any type of service on the vehicle Connections should be tight and free of corrosion Utilize only insulated tools when working with electrical connections The tightness of the battery terminal nuts should be between 95 105 inch pounds of torque Do not over tighten Loose and or over tightened connections can cause battery failure explosion and or fire Do Not Overfill the Batteries and keep batteries clean and free of moisture If any high heat condition or burning smell is noticed immediately park the vehicle in a safe location place the ignition in the off position move yourself and passengers away quickly to a safe distance from the vehicle and contact your dealer for assistan
17. NG CONDITIONS MAKING TURNS Practice making turns at slow speeds The TOMBERLIN AUTOMOTIVE GROUP VANISH is equipped with a solid rear axle that drives both rear wheels equally at all times This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel and the inside tire must slip traction slightly during the turn DRIVING ON SLIPPERY SURFACES Slow down when entering slippery areas Engage 4WD drive before wheels begin to lose traction Correct a skid by turning in the direction of the skid and shifting your body weight forward Never apply brakes during a skid Complete loss of VANISH control can result Whenever possible avoid excessively slippery surfaces Reduce speed maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids DRIVING UPHILL If you MUST to travel uphill always travel straight uphill and 1 2 Avoid steep hills 15 maximum Always check the terrain carefully before ascending any hill Never climb hills with excessively slippery or loose surfaces oS Keep both feet on the floor Proceed at a steady rate of speed VANISH Operator s Manual Page 85 6 Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill T If the vehicle stalls while climbing a hill apply the brakes stop Place the direction s
18. NISH Operator s Manual prevent sparks or battery explosion caused by shorting the battery terminals or wiring Remove the batteries or cover the exposed terminals with an insulating material Do not ride this vehicle without batteries properly installed Driving VANISH without batteries properly installed may cause short circuit and result in shorting out electrical system causing a fire resulting in severe injury or death CAUTION Neither the glove compartment nor under hood storage is waterproof To prevent damage latch hood securely when operating vehicle Always operate the vehicle with seat belts properly fastened Make sure the seat belts are latched securely and are free from twists or kinks Position the shoulder belt across the top of the shoulder Wear the shoulder belt across chest not under both arms Loose fitting safety belts significantly reduce protection Keep belts snug and positioned low on the hips Do not exceed the recommend number of occupants for VANISH Operator s Manual Page 45 the vehicle Maximum occupants on the single bench VANISH Two CAUTION Inspect the safety belt webbing and hardware periodically Check for cuts frays or loose parts Replace components if excessive wear or damage is noticed Keep safety belts clean and dry To clean use mild soap and warm water Do not use bleach dye or abrasive cleaners as this will weaken the belt webbing material Do
19. O AVOID THE HAZARD Always wear an approved helmet that fits properly when operating in rough terrain You should also wear eye protection goggles or face shield gloves long sleeved shirt or jacket and long pants POTENTIAL HAZARD Operating this VANISH after consumption of alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Page 26 VANISH Operator s Manual Could cause you to react more slowly Could affect your balance and perception Could cause an accident resulting in severe injury or death HOW TO AVOID THE HAZARD NEVER consume alcohol or drugs before or while driving the VANISH or any other vehicle POTENTIAL HAZARD Operating this VANISH at excessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the VANISH which can cause an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always travel at a proper speed for the terrain visibility operating conditions and your experience POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of rolling the vehicle and or causing an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps VANISH Operator s Manual Page 27 POTENTIAL HAZARD Failure to inspect the VANISH before operating Failure to properly maintain the VANISH WHAT CAN HAPPEN Increased possibility of an accident or equip
20. PARKING BRAKE The parking brake lever is located at the center of the seat extending from the floor Pull the lever up and to the rear to engage the parking brake To release push in and hold the release button on the end of the lever and push the lever all the way down Spring pressure helps return the lever to the released position Parking Brake Up Engaged If the Parking Brake is engaged while the key switch is in the On Position a green P light will illuminate above the speedometer and the vehicle will not operate until the parking brake is completely lowered and P light goes off VANISH Operator s Manual Page 71 SAFETY BELT The VANISH is equipped with safety belts for both the operator and passenger Always wear the safety belts when operating and riding the vehicle Press to release Safety Belt Check that the Safety belt functions properly To properly secure the seat belts pull the metal tab out away from the retractor and insert tab into buckle located nearest you A click will be heard when the tab is securely latched Position the lap belt as low as possible on the hips not the waist Properly adjust and ensure a snug fit by pulling the shoulder portion upward The retractor will lock the belt during sudden stops Page 72 VANISH Operator s Manual It may also lock if the person leans forward too quickly Slow easy motions will allow for free travel To release the safety belt press th
21. S OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY THE TOMBERLIN AUTOMOTIVE GROUP AND EXCLUDED FROM THIS WARRANTY THE USER AND TOMBERLIN AUTOMOTIVE GROUP EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE USER TOMBERLIN AUTOMOTIVE GROUP MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF TOMBERLIN AUTOMOTIVE GROUP HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY Page 138 VANISH Operator s Manual 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE TOMBERLIN AUTOMOTIVE GROUP BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATING TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact Tomberlin Automotive Group or a Tomberlin Automotive Group Authorized dealer or distributor VANISH Operator s Manual Page 139 TOMBERLIN AUTOMO
22. TIVE GROUP INC 3123 WASHINGTON ROAD AUGUSTA GA 30907 WWW TOMBERLIN NET 706 860 8880
23. TOMBERLIN CONSUMER DISCLAIMER Tomberlin reserves the right to change the suggestions gained in this consumer support site It is intended primarily for educational purposes only Some experienced consumers prefer to do the maintenance and service themselves for the Do It Yourself owners Tomberlin strongly encourages interaction with your local dealer first and to never attempt a procedure you are unfamiliar with safely performing An electric vehicle has a significant voltage that can result in shock fire and injury if not performed by a professional Damage to the vehicle can also occur Some procedures require specific torque settings that when not followed can result in dangerous possibly life threatening situations Many errors will not surface immediately The information herein has generally proven to enhance the life cycle safety and overall ownership experience when properly followed Tomberlin assumes no liability for the content provided in this consumer educational section and it is possible that an error with regard to spelling grammar nomenclature and translation is present Note that the information provided should be treated as live documents meaning they are always in a state of refinement correction and improvement Check back often and if printed check back prior to reliance to assure they remain current Never attempt to manipulate the vehicle to exceed the speed as required by regulations The highest speed range for Tomberl
24. a few precautions your VANISH can be cleaned much like an automobile WASHING It is recommended to use automobile car wash soaps and mild household cleaners Do not use a pressure washer as the overspray may damage some of the electrical components especially the batteries charger and control switches Many expensive repair bills can result from the damage caused by the high pressure wash to wheel bearings transmission seals body panels brakes and warning labels Battery acid bugs asphalt and tar should be washed away with mild non reactive solvents to prevent possible staining The best and safest way to clean your VANISH is with a garden hose and a pail of mild soap and water Use a professional type washing mitten cleaning the upper body first and the lower parts last Rinse with water frequently and dry with a chamois to prevent water spots NOTE If warning labels are damaged contact your TOMBERLIN dealer for replacement VANISH Operator s Manual Page 133 WAXING Your VANISH can be waxed with any non abrasive past wax Avoid the use of harsh cleaners since they can scratch the body finish TRANSPORTING Whenever the VANISH is to be transported the following measures should be taken 1 Turn key to OFF place transmission in H gear 2 Always tie the frame of the VANISH to the transporting unit securely using suitable straps 3 Always lock the parking brake Page 134 VANISH Operator s Manual W
25. aged at any time The Switch will be illuminated when engaged 2 3mph 5 6mph Page 80 VANISH Operator s Manual 4WD SWITCH The 4WD switch has two positions Four Wheel Drive 4WD and Two Wheel Drive 2WD Press the top of the switch to engage 4WD Press the bottom of the switch to revert to 2WD To engage 4WD release accelerator pedal and press 4WD switch To return to 2WD release accelerator pedal and press 2WD switch Never operate 4WD on pavement or above 15 mph as drivetrain damage could occur Select 2WD 4WD according to surface conditions 4WD provides more traction in slippery conditions In some situations the front gearcase may remain locked after turning the 4WD switch off If this occurs you may notice increased steering effort and some vehicle speed restriction Perform the following procedure to unlock the front gearcase 1 Stop the vehicle 2 Move the direction selector to reverse Operate in reverse for at least 10 feet 3 m 3 Stop completely 4 Move the direction selector to forward and drive forward 5 If the front gearcase remains locked after following these instructions return the vehicle to your dealer for service Steering effort is increased when operating in 4WD and use 4WD at low speeds VANISH Operator s Manual Page 81 CAUTION Never operate 4WD on pavement or above 15 mph as drivetrain damage may occur BRAKES OPERATION NOTES Your VANISH is equipped with 4 Whee
26. ain plug Torque to specification Add the recommended oil as needed Do not overfill Reinstall the fill plug Torque to specification Check for leaks Dispose of used oil properly oonugosd VANISH Operator s Manual Page 119 FRONT DIFFERENTIAL Always check and change the front differential oil at the intervals outlined in the Periodic Maintenance Chart Maintain the oil level even with the bottom thread of the fill plug hole Refer to the Differential Specifications Chart for recommended lubricants capacities and torque specifications OIL CHECK 1 Position the vehicle on a level surface 2 Remove the fill plug 3 Check the oil level 4 Add the recommended oil as needed 5 Reinstall the fill plug Torque to specification OIL CHANGE 1 Support the vehicle securely with a jackstand 2 Remove the front tire on the driver s side 3 Remove the fill plug 4 Place a drain pan under the drain plug on the bottom right hand side 5 Remove the drain plug Allow the oil to drain completely 6 Clean the drain plug Reinstall the drain plug Torque to specification 7 Add the recommended oil 8 Reinstall the fill plug Torque to specification 9 Check for leaks 10 Discard used oil properly Page 120 VANISH Operator s Manual 1 Drain bolt E Changing the front differential VANISH Operator s Manual Page 121 FUSE The fuses are located under the hood behind the access panel
27. al and press 2WD switch Four wheel drive Two wheel drive CAUTION Never operate 4WD on pavement or above 15 mph as drivetrain damage may occur Steering effort is increased in 4WD t is normal for front differential to make more noise when in 4WD due to engagement of drive gears VANISH Operator s Manual Page 63 HAZARD LIGHT The Hazard emergency Light causes the left and right turn signals to flash in unison The LCD indicator light also flashes the red triangle emergency light as well as the turn signals Hazard ON Hazard OFF Page 64 VANISH Operator s Manual BRAKE PEDAL The brake pedal is the smaller foot pedal located to the left of the larger accelerator pedal The brake pedal engages all four brakes of the VANISH wheels for shorter stopping distances To slow the vehicle down the operator should depress the brake pedal BRAKE PEDAL ACCELERATOR PEDAL Depress the brake pedal to slow or stop the vehicle Apply the brakes while turning key switch to on ACCELERATOR PEDAL The accelerator pedal is the larger right pedal on the floorboard Push the pedal down to increase motor speed and to increase vehicle speed Spring pressure returns the pedal to the rest position when released Always check that the accelerator pedal returns normally before starting the motor When depressed the accelerator pedal will engage the drive motor in the direction the FNR switch is set If the FNR
28. arger and socket Check if it is free of damage and mechani cally sound Parking brake system Check if it is capable of normal operation adjust when necessary Reverse Check if it is capable of normal operation Key Switch and Drive Check if it is capable Select of normal operation Tires Check if abrasion or deterioration has occurred check tire pressure Warning decals Ensure that all decals are in appropriate location and of ap propriate quality Page 126 VANISH Operator s Manual Weekly Inspection by Battery Pack Clean the posts and owner remove the dust thoroughly Check electrolyte level Do not overfill Wires and Ports Check if they are se cure verify that they are undamaged Entire vehicle Check if the parts are loose tighten as needed Check maximum speed of vehicle lt 25 mph Check tire pressure and adjust to 10 PSI FRONT 14 PSI REAR Check all items included in above mentioned routine checks VANISH Operator s Manual Page 127 Monthly inspection items by owner or qualified mechanic Battery Pack Service brake system Accelerator micro switch Front wheel bearing Front and Rear Differential Clean the ports and remove the dust thoroughly Check electrolyte level Do not overfill Check if it is capable of normal operation check if the braking pedal movement has appropriate range of motion and adjust when necessary Check if the brake wire is damag
29. arging undercharging improper battery fluid level maintenance loose wiring or rusted or corroded hardware b Lack of proper maintenance as described in the vehicle s Operator s Manual c Damages caused by improper installation of a component d Vehicles charged by systems other than the Tomberlin charger provided with the VANISH e Neglect breakage freezing fire explosion wreckage flooding the addition of any chemical or excessive operation of the battery in an undercharged condition below half charge 1 200 specific gravity Semiconductor parts such as diodes and fuses which are vulnerable to electrical overloads including lightning strikes h Transportation expenses for warranty services are excluded from this warranty Also excluded from any Tomberlin Automotive Group warranty are all fuses decals except safety decals light bulbs lubricants trim pieces seats and routine wear items such as the charger cord plug and receptacle brake pads shoes brushes bushings mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Also excluded from warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alterati
30. bed in the Owner s Manual VANISH Operator s Manual Page 33 POTENTIAL HAZARD Overloading this VANISH WHAT CAN HAPPEN Could cause changes in vehicle handling that could lead to an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this VANISH Cargo should be properly distributed and securely attached Reduce speed Allow greater distance for braking POTENTIAL HAZARD Operating this VANISH with improper modifications WHAT CAN HAPPEN Improper installation of non OEM accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this VANISH through improper installation or use of non OEM accessories Page 34 VANISH Operator s Manual GENERAL OPERATOR SAFETY Do not carry a passenger until you have at least two hours of driving experience with this vehicle Always keep arms and legs inside the cab frame while the vehicle is in motion Always use occupant restraints such as seat belts and leg restraint webs STALLING WHILE CLIMBING A HILL Stalling or rolling backwards while climbing a hill could cause an overturn Always maintain a steady speed when climbing a hill If all forward speed is lost Apply the brakes Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to c
31. ce and repair If fire or smoke is detected contact your local fire department immediately Do not store your vehicle inside if any of these conditions exist Onl ded batteri f th t size nly use recommended batteries of the correct size 87735202 000 VANISH Operator s Manual Page 17 Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death NEVER operate this vehicle if you are under 16 and NEVER operate this vehicle without a valid driver s license 87851205 000 VEHICLE ROLLOVER could cause severe injury or death This cab frame is not designed or intended to provide rollover protection ALWAYS WEAR YOUR SEAT BELT for maximum protection Page 18 VANISH Operator s Manual WARNING Any changes repairs or modifications to the controller motor or electrical system outside the parameters set by the factory or the original design may be in violation of Federal Motor Vehicle Safety Standards Additionally this could void the warranty cause damage to the vehicle and or serious bodily injury to the driver passenger of the car 87852203 000 Warning Concerning Modifications VANISH Operator s Manual Page 19 IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE PSI FRONT 10 REAR 14 MAXIMUM CARGO BOX CAPACITY 500 LBS Reduce speed and allow greater distance for braking when carrying cargo Overloading or carry
32. ch cushion locked in place Steering check to be sure the steering operates freely Look for any unusual looseness in any area Steering steering should be smooth and consistent with no excessive play in the steering wheel Forward Reverse Switch ensure proper operation Recommended riding gear helmet goggle and proper clothing long pants long sleeves or jacket Reverse Buzzer the reverse buzzer should sound when the key is in the ON position and the direction is set to reverse General listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and performance Have a certified Tomberlin Dealer or authorized technician investigate anything unusual Page 76 VANISH Operator s Manual OPERATING INSTRUCTIONS Study and understand the controls Read the safety decals on the vehicle Disconnect the battery charger cable if connected Wear advised gear for protection while operating Secure the foot restraint nets Sit in the driver s seat and fasten seat belt Adjust rear view mirrors to ensure maximum awareness view area 8 Make sure everyone is seated with seat belts properly fastened 9 Turn the wheels in the desired direction of motion 10 Apply the brakes 11 Place the direction selector in neutral N 12 Turn the key to the ON position Wait about a second for the contractor to close before continuing 13 Shift lever from N to L or H 14 Move the direction selector to F for
33. d in this manual and all safety signs such as Danger Warning or Caution Page 54 VANISH Operator s Manual f a problem is found during routine maintenance or inspection do not operate the vehicle until the problem has been repaired When parking on an incline set the key switch to Off and the FWD REV switch to Neutral set the park brake Use blocks to secure the wheels Always follow these precautions when hauling cargo Never exceed the maximum weight capacity of the vehicle When determining the weight you are adding to the vehicle include the weight of the operator passenger accessories loads in the rack or box and the load on the trailer tongue The combined weight of these items must not exceed the maximum weight capacity of 1000 Ibs f the weight distribution on the box is located toward the rear of the box when the release lever is pulled upward the box may dump unexpectedly and cause serious injury to the operator or bystanders Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the box Operating the vehicle while the cargo box is raised could result in severe injury The box could close unexpectedly and cause injury to the driver or passenger The rear tires will also catch the rear of a raised box damaging the vehicle and creating hazardous driving conditions Never operate this vehicle with the cargo box in the raised positi
34. der the influence of alcohol ordrugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle Rollover warning decal on passenger side panel VANISH Operator s Manual Page 23 PRECAUTIONS The VANISH is designed and manufactured as a Low Speed Vehicle LSV Always operate your VANISH in compliance with your state and local vehicle regulations including registration titling insurance seat belt usage and operator s licensing Only licensed drivers 16 years or older are to drive and operate the VANISH Obey all traffic laws Always fasten your seat belts Never ride alone Always drive within the sight of another rider Always drive your VANISH while sitting down Keep both hands on the steering wheel and keep both feet on the floor boards Don t ride your VANISH over railroad tracks Your VANISH makes noise that will keep you from hearing cars trucks or trains that may be coming towards you Learn where there are lakes rivers ponds and ditches in your driving area and stay away from them Never ride on frozen water The ice could cause an accident resulting in severe injury or death All ice can be dangerous Always be alert and pay attention to where you are driving Pay attention to other drivers and be even more careful around them because you don t know what they re going to do Never follow another vehicle too closely Always allow plenty of time and space to st
35. e gravity feed tank 3 When the flow indicator stops spinning the indicator eyes come to the top on the valves giving a visual indication that the correct electrolyte level has been reached Simply push the release button on the female connector to disconnect 4 After watering re attach the plastic dust cap to keep dirt and debris from entering the watering system Leave the dust cap on until the next watering SUSPENSION Page 106 VANISH Operator s Manual VEHICLE MAINTENANCE PERIODIC MAINTENANCE SCHEDULE Periodic maintenance will help keep your VANISH in the safest most reliable condition Inspection adjustment and lubrication intervals of important components are explained in the chart on the following pages Maintenance intervals are based upon average riding conditions and an average VANISH speed of approximately 15 mph A VANISH that is subjected to severe use such as operation in wet dusty or salt water areas should be inspected and serviced more frequently If you are not familiar with safe service and adjustment procedures have your local TOMBERLIN dealer perform these operations Inspect clean lubricate adjust or replace parts as necessary Inspection may reveal the need for replacement parts Always use genuine parts available from your local TOMBERLIN dealer VANISH Operator s Manual Page 107 CAUTION Due to the nature of the adjustments marked with a m in the following
36. e Group s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at Tomberlin Automotive Group s option of the vehicle or component thereof that is deemed to be defective Replacement shall mean furnishing during the applicable VANISH Operator s Manual Page 137 limited warranty period a new vehicle or factory reconditioned vehicle or component thereof that is identical or the reasonable equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period If Tomberlin Automotive Group elects to repair the vehicle it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of Tomberlin Automotive Group and Tomberlin Automotive Group reserves the right to test any component returned for warranty 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty contact your local Tomberlin Automotive Group authorized dealer 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE TOMBERLIN AUTOMOTIVE GROUP MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATION
37. e caution when operating with loads that extend over the cargo box sides Stability and maneuverability may be adversely affected causing the vehicle to overturn Do not travel faster than the recommended speeds Vehicle should never exceed 10 mph 16 kph while towing a load on a level grass surface Vehicle speed should never exceed 5 mph 8 kph when towing loads VANISH Operator s Manual Page 89 in rough terrain while cornering or while ascending or descending a hill TOWING VEHICLE To tow the vehicle turn the ignition switch to the off position and place the FWD REV switch in neutral Place the gearbox in neutral N Release the parking brake Do not exceed 10 mph 16 kph Drivetrain damage will occur if towed faster than 10 mph 16 kph Use extreme caution while turning Do not allow persons in the vehicle while being towed Avoid stopping on a hill when towing Do not allow to roll backwards as this may cause the vehicle to overturn Do not tow the vehicle behind any type of automobile on public roads unless it is on an approved trailer with a minimum load rating of 2 000 Ibs Towing improperly can alter vehicle handling and may cause loss of control or brake instability Page 90 VANISH Operator s Manual TOWING A TRAILER Always follow these precautions when towing loads 1 Never load more than 150 Ibs 68 1 kg tongue weight on the towing bracket 2 Do not operate the vehicle faster than 10 mph 16 km
38. e proper cord wire gauges for the cord length used lt 25 ft 7 5m 50ft 15m 100 ft 30 m Gauge 16AWG 14 AWG 10 AWG 1 5 mm2 2 5 mm2 6 0 mm2 AVOID connecting the QuiQ charger and another device to a single 15A 20A circuit or the circuit may become overloaded Page 96 VANISH Operator s Manual PROCEDURE Charger Plug Rear view of the unit showing location of charger plug Inspect and replace the charger if it has been dropped or damaged in any way Inspect the cords and connectors for cracks and fraying If cracks or frays are detected replace immediately Plug charger into appropriate 3 prong extension cord Watch Charger LED Indicator to verify charging has begun per next section Open the cargo box and any door enclosures or zippers This will decrease charger temperature which allows it to operate more efficiently and shorten charge times Always use extension cords with the appropriate ratings for the country in which it is used In North America this is a UL rating The cords must also be rated for the conditions in which they are used such as being rated for protection from oil in a garage or workshop environment VANISH Operator s Manual Page 97 BATTERY CHARGER SAFETY INSTRUCTIONS WARNING Use charger only with an algorithm selected that is appropriate to the specific battery type Other usage may cause personal injury and damage Lead acid batteries may generate explosive hydroge
39. e red buckle release button and allow the belt to retract If the belt does not retract check for kinks or twist Also check the belt webbing for wear cuts or damage The VANISH is not equipped for child safety seats or infant carrying seats Children under 12 years of age should not be transported in the VANISH Pregnant disabled or injured persons should consult their doctor for specific recommendations before operating or being a passenger in the VANISH GLOVE COMPARTMENT GLOVE BOX Lock is located on the glove box door Insert the key into the key hole turn the key to right to release the lock and pull door towards seat to open VANISH Operator s Manual Page 73 12V POWER OUTLET The VANISH features a 12V power outlet for powering external devices Replace dust debris cover when not in use Maximum rated capacity is 10 amps 12V Outlet Page 74 VANISH Operator s Manual PRE OPERATING INSPECTION Before the VANISH is driven you must always perform a Pre operation inspection Each vehicle has been thoroughly inspected by both the manufacturer and dealer Before the initial operation it is important that the user inspect the vehicle using the following guidelines General all parts are securely fastened to the vehicle no parts are missing and all screws and nuts are properly tightened Inspect for any damaged parts or loose bolts or fasteners Review all warning decals and placement on the vehicle Sa
40. ecommended differential gear oil up to the brim of the filler hole Install the oil filler bolt and then tighten it to the specified torque Check for oil leakage If oil leakage is found check for the cause VANISH Operator s Manual Page 117 Final Gear The recommended gear oil is SAE 80W 90 Refill the differential oil about 150 ml The filler drain bolt toque 24 Nm Page 118 VANISH Operator s Manual TRANSMISSION 2 SPEED Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart Maintain the oil level even with the bottom thread of the fill plug hole Refer to the transmission Specifications Chart for recommended lubricants capacities and torque specifications OIL CHECK The fill plug is located at the right rear of the vehicle 1 Position the vehicle on a level surface 2 Remove the fill plug 3 Check the oil level 4 Add the recommended oil as needed 5 Reinstall the fill plug Torque to specification OIL CHANGE The drain plug is located on the lower right side of the transmission near the fill plug Refer to the transmission Specifications Chart for recommended lubricants capacities and torque specifications 1 Remove the fill plug 2 Place a drain pan under the drain plug 3 Remove the drain plug Allow the oil to drain completely 4 Wipe the magnetic end of the drain plug clean to remove accumulated metallic filings Reinstall the dr
41. ed replace if necessary Check if there is any flaw or dam age ensure that the switch is fixed to the framework Check if there is any flaw or dam age ensure that the switch is fixed to the framework Check the front and rear differential and fill oil to oil seal position Check all items included in above routine weekly checks Page 128 VANISH Operator s Manual Quarterly inspection Accelerator pedal items by owner or qualified mechanic Driving System Entire vehicle Brake Fluid Check if it is capable of normal operation adjust when neces sary Carry out lubrication as per schematic dia gram for lubrication of vehicle Carry out lubrication as per schematic dia gram for lubrication of vehicle Check the hydraulic fluid and fill to high est position Check all routine weekly monthly inspection items VANISH Operator s Manual Page 129 Semi Annual Inspec Battery Pack Check the specific tion items by quali gravity electrolyte fied mechanic level height and charging voltage Service brake system Check if it is capable of normal operation check if the service brake system is capable of adequate movement clean and adjust as necessary Check the brake shoes and replace them when necessary Check if there is any rupture breakage or short circuit Direction selector Check contact and wire connection ensure secure con nection Front wheel align ment Ent
42. elector switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed 8 Remain alert and be prepared to take emergency action TRAVELING DOWNHILL When descending a hill 1 Drive directly downhill 2 Slow down 3 Slightly apply brakes to help in slowing SIDE HILL RIDING Driving on a sidehill is not recommended Improper procedure could cause loss of control or overturn Avoid crossing the side of any hill unless absolutely necessary In the event you do enter into a situation where side hill riding is unavoidable 1 Slow down 2 Exercise extreme caution 3 Steer slightly into the hill to maintain vehicle direction 4 Avoid crossing the side of a steep hill 15 maximum E 30 IF THE VEHICLE BEGINS TO TIP QUICKLY TURN THE FRONT WHEEL DOWNHILL IF POSSIBLE Page 86 VANISH Operator s Manual DRIVING THROUGH WATER 1 Determine water depths and currents 2 Choose a crossing where both banks have gradual inclines 3 Proceed slowly avoiding rocks and obstacles if possible 4 Remember that wet brakes do not always operate normally After crossing dry the brakes by applying light pressure to the levers until braking action is normal 5 Avoid operating through deep or fast flowing water After leaving water always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal The VANISH can operate thr
43. fety Belts visually inspect and test for safe operation Tires check for proper inflation as identified on the vehicle Certification Label Wheels check for tightness of wheel nuts and axle nuts Check that axle nuts are secured by cotter pins Batteries check electrolyte level in all cells of each battery If any cell is low add distilled water as described in the Battery Care section of this manual All wires should be free of corrosion Batteries should be fully charged before first use of vehicle Brakes check hydraulic fluid level If it is low immediately call a qualified mechanic for service Check free play and operation of brake pedal ensure proper brakelight operation make sure the brake pedal is operating smoothly It should not go more than half way to the floor when depressed The vehicle should come to a smooth stop when operating If excessive or low pedal pressure pulling to one side or unusual noise is noticed while braking have the vehicle serviced immediately Parking Brake make sure the hand operated parking brake is functioning properly The parking brake should engage the rear tires when in the up position and allow the vehicle to roll smoothly when in the released VANISH Operator s Manual Page 75 position and transmission is placed in the neutral position Charger cord plug and receptacle inspect for cracks loose connections or frays Seat ensure that the seat is locked back in place and ben
44. ffic regulations Ensure the passengers can properly operate the safety belts before allowing them to ride Avoid operating at night because the vehicle may be difficult to see by others If the vehicle must be operated at night make sure you use head lamps and tail lamps Bring the vehicle to a complete stop prior to shifting between FWD REV Failure to do so may injure an unsuspecting passenger and or damage the vehicle Operate the vehicle from the driver s seat only To help prevent the risk of serious injury driver and passenger should keep all body parts inside the vehicle at all times Avoid sudden and sharp turns The VANISH is not equipped to carry a child restraint seat Do not carry a child that cannot properly fit the factory seat belt Page 38 VANISH Operator s Manual GENERAL WARNINGS The following safety procedure should be followed during vehicle operation maintenance or repair other special warning signs are described in this manual THE TOMBERLIN VANISH IS EQUIPPED TO OPERATE AT A TOP SPEED OF 25 MPH 40 KPH AND IS INTENDED FOR USE AS A LOW SPEED VEHICLE NEVER OPERATE THE VEHICLE ON ANY ROAD PUBLIC OR PRIVATE WITH A POSTED SPEED LIMIT ABOVE 35 MPH WHEN OPERATING VEHICLE ON PUBLIC ROADS THIS VEHICLE OFFERS MUCH LESS CRASH PROTECTION THAN A REGULAR CAR VAN OR TRUCK THIS MEANS A HIGHER RISK OF INJURY OR DEATH IN COLLISIONS EVEN AT LOW SPEEDS THE HIGHER THE SPEED OF THE TRAFFIC
45. fire Do not touch hot drive system components Always keep combustible materials away from the drive system Should an accident occur have a qualified service dealer check the entire vehicle including but not limited to brakes accelerator and steering for possible damage Safe operation of this vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death All parts and accessories added to this vehicle should be designed for use on this VANISH and should be installed and used according to instructions Switch vehicle to off position remove key and set parking brake prior to exiting driver s seat Your VANISH is designed to carry the driver and one passenger Never carry more than one passenger in this vehicle Never carry passengers in the cargo bed unless in factory authorized seating Follow all warnings and VANISH Operator s Manual Page 37 precautions Make sure you know where you are going to ride when your VANISH is started Make sure the area around you and your VANISH is safe All drivers must have a valid driver s license Always wear seat belts and use leg restraint nets Do not carry children on your lap or between the seats Do not allow anyone to hang onto any part of the vehicle while operating Obey all tra
46. fluid until the level reaches the upper limit 3 Put on the cover and tighten Page 110 VANISH Operator s Manual TIRE TIRE PRESSURE TIRE INSTALLATION Range is significantly affected by tire pressure alignment terrain and driving style Always maintain proper tire pressure as specified on safety labels Important Safeguards Maintain proper tire pressure according to the following chart Always use original size load capacity and type tire Make certain the wheels are installed properly Always replace tires when tread depth is worn to 1 8 in 3 cm or less Tread Depth Tire Size Wheel Nut Torque Fom Rea Front Rear VANISH Operator s Manual Page 111 WHEEL REMOVAL PROCEDURE 1 Stop the motor and lock the parking brake 2 Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a suitable stand under the footrest frame 4 Remove the wheel nuts and remove the wheel WHEEL INSTALLATION 1 Lock the parking brake place the wheel in the correct position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation 2 Attach the wheel nuts and finger tighten them 3 Lower the vehicle to the ground 4 Securely tighten the wheel nuts according to the chart below Front Rear Wheel Nuts 22 29 ft lbs 30 40 Nm 4 Front Hub Nut 2 45 ft Ibs 58 62 Nm Rear Hub Nut 78
47. ger time period This mode limits both speed and torque to obtain the maximum driving range Use the following table to select the Power and Transmission combination that best suites your terrain and operation goals H Press the middle position of the switch to select High H mode Use High H mode for most on road conditions The vehicle will operate at speeds up to 25 MPH 40 km h L Press the bottom of the switch to select Low L mode Low L mode is recommended for short term operation in extreme load conditions Use Low mode when towing hauling loads or maneuvering over obstacles Speed will be limited to a maximum of 15 MPH 24 km h and regenerative braking increases to improve control in aggressive terrain Return the mode switch to High mode for normal operation VANISH Operator s Manual Page 79 Po High Gear Low Gear poe Power Soret CM irtee xm Cp em T m DW mese m mm mimm Examples of usage Best Range M H Fun all day Top Speed H H In a hurry Max Torque L L Climbing obstacles Note Scout mode speeds below 5 mph may not register on speedometer May display 0 mph The VANISH is the only UTV on the market to have an S Scout Speed control feature Scout mode will govern the speed of the VANISH to a constant 2 3 mph in Low gear and 5 6 mph in High gear This feature is particularly useful when navigating rough terrain safely and quietly Scout Mode S can be eng
48. h when towing Towing a trailer increases braking distance 3 Do not tow more than the recommended weight for the vehicle See the towing capacity chart below 4 Attach a trailer to the trailer hitch bracket only Do not attach a trailer to any other location or you may lose control of the vehicle 5 Never tow a trailer on a grade steeper than 15 Total Towed Total Towed Total Load Weight Load Weight Hitch Level Ground 15 grade Vertical Weight VANISH 1500 lbs 750 Ibs 150 Ibs 10 mph 680 kg 340 kg 68 1 kg 16 kph VANISH Operator s Manual Page 91 DUMPING THE CARGO BOX DUMP BED 1 e 10 11 12 Page 92 Select a level site to dump the cargo box Do not attempt to dump or unload the vehicle while parked on an incline Apply the brakes Set the park brake Place the direction selector in neutral keep the Gearbox in Low L or High H Turn the key off Dismount the vehicle Ensure that the cargo is positioned evenly or toward the front of the cargo box Release the tailgate latches Stand clear and pull up on the dump bed lift handle The support rod will hold the dump box in place When ready to lower cargo box back into position push the dump bed release lever towards the rear to remove support rod Dump bed will return to half dump or to rest depending on pressure applied to release lever Be careful not to pinch anything under closing bed Close the tailgate and secu
49. hable cord 3 conductor 16 AWG minimum and rated SJT terminating in a ground type IEC 60320 C 14 plug rated 250V 13A minimum or b for all other countries a safety approved detachable cord 3 conductor 1 5mm minimum rated appropriately for industrial use The cord set must be terminated on one end VANISH Operator s Manual Page 99 with a grounding type input connector appropriate for use in the country of destination and on the other end and output grounding type IEC 60320 C14 plug 3 The enclosure of the charger has been tested successfully to EN60529 meeting IP66 The AC supply inlet is rated to IP20 which is suitable for indoor use only Keep all AC connections clean and dry TROUBLESHOOTING INSTRUCTIONS If a fault occurs count the number of red flashes between pauses and refer to the table below Red Flashes Cause Solution le Battery High Voltage Check battery size and condition and reset charger MS interrupt AC power for 15 seconds C Battery Low Voltage Check battery size and condition and reset charger PESE VN interrupt AC power for 15 seconds e e Se Charge Timeout caused by Check connections P Nas ia fi battery pack not reaching required voltage Charger output was Operate charger at a lower ambient temperature reduced due to high temperatures e X W Check Battery battery could not Check for shorted or damaged cells OURS ETSETN be trickle charged up to minimum voltage a an an e Over Te
50. high pressure water to wash the battery compartment otherwise damage to the vented batteries will occur Tampering with or unauthorized modification of this unit could result in serious personal injury void the warranty and can result in permanent damage to the vehicle Refer to your owner s manual or contact your local Tomberlin dealer with any questions If working on components within the battery compartments only use properly insulated tools Page 42 VANISH Operator s Manual BATTERY CHARGING WARNING Explosive gases are released when batteries are charged Keep sparks flames and cigarettes away Shield eyes when working near batteries Do not charge batteries in a non ventilated enclosed area or near flammable materials Do not attempt to charge frozen leaking or damaged batteries Connect battery charger to properly rated electrical receptacle with GFCI Do not charge with storage or weather cover on vehicle or with the cab enclosure doors closed as fire and explosion are possible Refer to Owner s Manual or contact your local Tomberlin dealer with any questions BATTERY CAUTION CAUTION Batteries require regular maintenance Failure to maintain batteries in accordance with the owner s manual can result in battery damage vehicle malfunction fire and or severe injury or death VANISH Operator s Manual Page 43 RIDING GEAR RECOMMENDATIONS VANISH riding in rough ter
51. ia or vegetable oil call physician immediately Eyes Flush with water for 15 minutes Call physician immediately Wear safety glasses while working on the vehicle or charger Wear a full face shield and rubber gloves while working on or near the batteries Use insulated tools while working on any electrical components CAUTION Turn the vehicle and all accessories off while charging The eight 6 volt batteries in this vehicle are specifically designed deepcycle batteries Automotive batteries should never be used in this vehicle The same type and size lead acid batteries should be used if replacements are necessary Alternative batteries such as sealed batteries and absorbed glass mat Page 52 VANISH Operator s Manual batteries will require a different charging program and should not be used It is important to properly condition new batteries New batteries will take 20 to 50 charges to reach their full potential During this period it is important not to exceed a 50 discharge level Batteries should be fully charged before first use of vehicle before removal from storage and before use each day Charge batteries whenever possible avoid deep discharging of batteries as it will shorten their life Batteries contain high current Do not overfill or allow water to stand on top of the batteries Doing so could result in personal injury and or property damage Use distilled water do not use well water CAUTION If
52. ided may result in death or serious injury Page 14 VANISH Operator s Manual CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor moderate injury or property damage SAFETY DECALS AND LOCATIONS Safety decals have been placed on the vehicle for your protection Read and follow the instructions of the labels on the vehicle carefully If any of the labels depicted in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If any of the operation warning decals are damaged defaced destroyed or illegible it is important that they be replaced with new decals Please contact the manufacturer or your dealer to obtain new decals Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death VANISH Operator s Manual Page 15 NEVER Operate At speeds too fast for your skills or the conditions After or while using Alcohol or Drugs m On hills steeper than 15 degrees _ 15 With more than one passenger or a passenger under age twelve or who cannot comfortably reach the floor and hand holds Exceed cargo box maximum load rating or gross vehicle weight With non Tomberlin approved accessories they may seriously affect stability ALWAYS Wear your seatbelt Vehicle rollover co
53. in E Merge PTV s and LSV s are factory set at 15 19 mph as a PTV or 22 25 mph as an LSV Consumers should always exercise prudent common sense measures use proper safety gear with tools designed specifically for the task Always utilize insulated tools around electrical connections Never exceed your comfort level and when in doubt stop and call your local dealer Tomberlin Authorized Dealers are always your best resource If you notice an error or have an idea that will improve our efforts here please email your idea to info tomberlin net VANISH OPERATOR S MANUAL Electric 4x4 Low Speed Vehicle LSV A WARNING THE TOMBERLIN VANISH IS EQUIPPED TO OPERATE ATA TOP SPEED OF 25 MPH 40KPH AND IS INTENDED FOR USE AS ALOW SPEED VEHICLE NEVER OPERATE THE VEHICLE ON ANY ROAD PUBLIC OR PRIVATE WITH A POSTED SPEED LIMIT ABOVE 35 MPH A WARNING WHEN OPERATING VEHICLE ON PUBLIC ROADS THIS VEHICLE OFFERS MUCH LESS CRASH PROTECTION THAN A REGULAR CAR VAN OR TRUCK THIS MEANS A HIGHER RISK OF INJURY OR DEATH IN COLLISIONS EVEN AT LOW SPEEDS THE HIGHER THE SPEED OF THE TRAFFIC AROUND YOU THE HIGHER THE RISK OF INJURY To reduce these risks Obey all traffic regulations Avoid roads with regular traffic even if the speed limit is low Whenever possible stay on roads and lanes limited to low speed vehicles Wear your safety belts at all times Avoid operating vehicle at night because your vehicle may be ha
54. ing tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried as low as possible in box For stability on rough or hilly terrain reduce speed and cargo Do not extend load over the side of the box Read Owner s Manual for more detailed loading information Never load cargo on tailgate 87864205 000 Tire pressure cargo box capacity warning Page 20 VANISH Operator s Manual TO IMPROVE BATTERY LIFE Keep batteries fully charged even after short trips Keep connected to Tomberlin Charger whenever possible Limit the number of times of heavy discharge BATTERY MAINTENANCE Consult owner s manual Always follow safety warnings wear eye protection and proper clothing Check battery electrolyte level monthly or more often during heavy use Add only distilled water to batteries Never charge when battery electrolyte level is below the battery plates 87852204 000 Do not operate the battery charger with a damaged cord or plug Do not connect the charger and another device to a single 15A 20A circuit or the circuit may become overloaded Do not alter AC cord or plug provided if it does not fit outlet have outlet inspected by a qualified electrician Do not use an extension cord that is not properly wired and in good electrical condition Do not use extension cord s that total more than 50 feet in length 15 meters Always make sure that all the wire
55. ire vehicle Check all of the above routine weekly monthly quarterly inspection items Page 130 VANISH Operator s Manual SCHEDULED OILING LUBRICATION PROCEDURES FOR ELECTRIC VEHICLE Scheduled Inspection Position Recommended lubri Interval cating oil Quarterly Brake pedal General purpose inspection mainshaft lithium base grease items by owner or qualified mechanic Mainshaft and 2 General purpose button head lithium base grease pin parking brake pedal Shaft accelera 3 General purpose tor pedal lithium base grease Reservoir 4 Brake fluid DOT3000 Front suspen 5 General purpose sion lithium base grease Annual Inspec Check the driv AE 80W 90 transmis tion Items to ing axle and fill sion oil be carried out 20 3 oz gear by qualified lube see ser mechanic only vice manual for instructions Check the front wheel bearing General purpose lithium base grease VANISH Operator s Manual Page 131 STORAGE amp CLEANING STORAGE When your VANISH is to be stored for a period of more than 60 days certain preparations should be made for the motor and fuel system to prevent rust and or corrosion of motor parts Supplies Needed Vinyl amp rubber protectant SAE 80W 90 transmission oil SAE 80W 90 rear gearcase oil 1 2 4 5 Clean wash and dry VANISH Apply vinyl and rubber protectant to all vinyl and plastic surfaces Clean battery leads and charge batteries
56. l Brakes There are actually three systems designed to limit your speed 1 The main pedal braking is done on all four wheels with a hydraulic brake system which includes front wheel disc brakes and rear wheel disc brakes This system requires periodic maintenance Inspect for brake pad wear disc wear and hydraulic fluid loss Consult your Tomberlin Dealer or qualified Technician if excess wear or if fluid loss is noted Do not attempt to move the vehicle The second braking system is a hand operated mechanical parking brake This hand lever mechanically engages independent rear brakes to keep the car stationary when parked or left unattended Always engage the parking brake when parking the VANISH or leaving it unattended The third braking system utilizes the VANISH s electric motor It will limit your top speed to 25 mph while going downhill by transferring some of the excess energy back into the batteries It will also engage to slow the vehicle if it starts to roll away once stopped Release the accelerator pedal completely Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls Zero Speed Detect the VANISH s motor will inhibit the vehicle from rolling until the accelerator is depressed When pushed motor braking should only allow the Page 82 VANISH Operator s Manual vehicle to travel 1 to 3 mph When such motion is detected a beeper will sou
57. maintenance table it is recommended that service be performed by an authorized Tomberlin dealer Adjustments marked with must be performed more often if VANISH is under severe use such as dirty or wet conditions Hours or Miles Brake System Check Operation Tires Pre ride Pre ride Check inflation PSI Front 10 PSI Rear 14 PSI fasteners Inspect periodically replace as miles necessary Inspect adjust lubricate replace if Cable necessary pre ride inspection item Inspect lubricate tighten fasteners Rear Differential Monthly Inspect daily adjust and lubricate if needed Toe Adjustment As required As re Periodic inspection adjust when quired parts are replaced Page 108 VANISH Operator s Manual LUBRICATION RECOMMENDATIONS Lubrication Frequency Recommendation Change annually or at 200 hrs Transmission SAE 80W 90 Front SAE 80W 90 Differential Gear Oil Front A arm Grease Locate fittings Every 3 mos and Rear and grease VANISH Operator s Manual Page 109 CHECKING HYDRAULIC BRAKE FLUID LEVELS FRONT AND REAR BRAKES The Brake fluid Reservoir is located under the hood behind an access panel Check the fluid level With the VANISH on level ground check by viewing under the dashboard the fluid level in the reservoir is between the upper and lower level lines BRAKE FLUID REFILLING METHOD 1 Take off the cover 2 Refilling the recommended DOT 4 brake
58. ment damage Could cause an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always inspect your VANISH each time you use it to make sure the VANISH is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual POTENTIAL HAZARD Failure to use extra care when operating this VANISH on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react This could result in the VANISH rolling or driver losing control of the vehicle and causing an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing conditions when operating the VANISH Page 28 VANISH Operator s Manual POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Could cause damage to terrain loss of vehicle control rolling the vehicle or causing an accident resulting in severe injury or death HOW TO AVOID HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the VANISH on such terrain Always be especially cautious on rough terrain POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Driver could lose control of the VANISH rolling the vehicle
59. mperature Charger shut Ensure sufficient cooling air flow and reset charger AASAINGINEIS PEN down due to high internal interrupt AC power for 15 seconds temperature 3 ec oe CA 4 Charger Internal Fault Reset charger interrupt AC power for 15 seconds Return to qualified service depot if fault persists Note This is a Class A product complying with United States Federal Communications Commission Code of Federal Regulations 47CFR part 15 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 2009 Delta Q Technologies Corp All rights reserved PN 710 0098 Rev 1 Page 100 VANISH Operator s Manual ALGORITHMS CHECK DEFAULT CHARGE ALGORITHM Enter Algorithm Display Mode 1 2 3 Disconnect AC Power Remove positive lead from battery pack Apply AC Power and the charger will display the algorithm number after the Power On Self Test All algorithms will display as a series of flashes of the 80 LED Algorithms 1 6 will also be indicated by the Ammeter LEOs Algorithm number display repeats for 11 seconds the Algorithm Display Mode ends Remove AC Power and reconnect positive lead CHANGE DEFAULT CHARGE ALGORITHM Enter Algorithm Display Mode as above While Algorithm Number is displayed for 11 seconds touch positive lead to the battery pack positive terminal for 3 0 seconds O 5s Remove lead from battery pack Algo
60. n gas during normal operation Keep sparks flames and smoking materials away from batteries Provide adequate ventilation during charging Never charge a frozen battery Study all battery manufactures s specific precautions ie maximum charge rates and if cell caps should be removed while charging DANGER Risk of electric shock Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances A grounded outlet is required to reduce risk of electrical shock do not use ground adapters or modify plug Do not touch uninsulated portion of output connector or uninsulated battery terminals Disconnect AC supply before making or breaking the connections to the battery Do not open or disassemble charger Do not operate this charger if the AC supply cord is damaged or if the charger has received a sharp blow been dropped or otherwise damged in any way refer all repair work to the manufacturer or qualified personnel This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilites or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Page 98 VANISH Operator s Manual OPERATING INSTRUCTIONS CAUTION Charger e
61. n reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold VANISH Operator s Manual Page 9 IN Record your vehicle s identification numbers and key number in the spaces provided Remove the spare key and store it in a safe place A key can be duplicated only by ordering a key blank using your key number and mating it with one of your existing keys The key switch must be replaced if all keys are lost Vehicle Model Number VANISH 4x4 LSV 2010 mE oos Motor Serial Number TT BEEN Frame VIN is located on panel to left of brake pedal and also stamped into the vehicle frame to the upper left of the front right side tire Page 10 VANISH Operator s Manual SPECIFICATIONS Yes Meets or Exceeds Included AS 4 Meets FMVSS Windshield 500 With Machined Aluminum Clamps Drivers and Passengers Side Dual 35 Watt Headlights Tail Lights Brake Lights Turn Lighting Signals Hazard Flasher Lights Front Rear amp Side Reflectors Speedometer Program Instrumentation Mode ScoutMode F N R Switch Battery Life Indicator 3 Modes Low 100 Torque 15 mph Multi Mode Switch Max Range 5096 Torque 15 mph High Speed 8096 Torque 25 mph Yes 3 mph amp 6 mph Max Scout Mode Speed Control Controlled Speed When Engaged At Will Leg Restraints Side Web Leg Restraints Auxillary Power 12 Volt Accessory Outlet Standard Battery Filling Banery aci
62. nclosure may be hot during charging Use hand protection of handling the charger while charging 1 Extension cords must be 3 wire cord no longer than 30m 100 at 1OAWG or 7 5m 25 at 16AWG per UL guidelines 2 Only connect ONE QuiQ charger to a single 15A circuit or the circuit may become overloaded 3 Charger 10 LED Display LED Colour Indication following Power On Self Test Fault Charger error Reset charger power and refer to Red Sp Flashing Troubleshooting Instructions below AC Power good AC On Solid mber Flashing Low AC Voltage check voltage and extension cord length see above for guidelines 100 Charge Solid Charging complete Charger in Maintenance Mode Green Flashing Absorption phase complete In Finish phase Solid Bulk charge phase complete 80 charged In v e Am Absorption phase Flashing With no battery connected indicates algorithm selected by number of flashes TN Ammeter 1 Solid Displays approximate scale of current output during LL bulk phase mn I Flashing High internal charger temperature Output reduced Also displays algorithm 1 6 for 11 seconds if no Wi battery is connected MAINTENANCE INSTRUCTIONS 1 Do not expose charger to oil dirt mud or direct heavy water spray when cleaning vehicle 2 If the detachable input power supply cord set is damaged replace with a cord that is a for North America UL or CSA listed approved detac
63. nd Motor Braking the top speed of the VANISH is limited to 25 mph even while going down an incline The motor braking will engage to limit the top speed of the vehicle The motor acts as a generator transferring some of the excess energy into recharging the batteries Pedal Up Braking the VANISH will also apply motor braking while stopping An extra force may be felt while coming to a complete stop This indicates a transfer of some of the excess energy back into the batteries Rear Park Brake DISC BRAKE The VANISH has two disc brakes on front and two on the rear Check the operation of rear brake pedal and brake function before driving Be sure to periodically check the brake shoes If the brake shoe is worn to the wear limit have a local dealer replace a new brake shoe Always test brake lever travel and reservoir fluid level before riding Rear brake disk nut toque 21 ft Ib VANISH Operator s Manual Page 83 PARKING THE VANISH After stopping the VANISH engage the parking brake by pulling up on the hand lever Turn the key switch off remove the key and place the FWD REV switch in the Neutral position If the vehicle begins to move while parked motor braking and an alarm should engage If the vehicle begins to move after being parked safely return to the operating position if possible to re engage the parking brake e e Parking Brake Up Engag Page 84 VANISH Operator s Manual DRIVI
64. ng system Systems With Fill Tank VANISH Operator s Manual Page 11 Tomberlin VANISH LSV Dimenios Weight With Batteries 1550 Ib 704 5 kg Wheelbase 72 8 in 185 0 cm 107 5 x 57 8 x 75 5 With Length Width Height Canopy Top 273 cm 147 cm 192 cm Ground Clearance 10 5 26 6 cm Under Foot Platform Load Capacity 35 x 36 75 x 8 Bed Box Dimension 88 9 cm x 93 3 cm x 20 3 cm Bed Box Capacity 500 Ib 226 8 kg Total Payload Capacity Occupants amp Cargo 1000 Ibs 454 5 kg Hitch Towing Rating 1 500 Ib 681 8 kg Cargo Containment System Molded in Bed Load Dividers Hitch Type 2 Receiver Seating Bench Seat 2 Occupants Storan Glove Box amp 9 Front Trunk Storage Single 48 Volt High Efficiency Motor Type AC Induction Motor Kollmorgen TSP 112 4 130 24 hp Peak Controller Kollmorgen 350 amp 8 6 Volt Lead Acid in 1 48 Batteries Volt Pack Sized for Optional AGM Charger Delta Q Automatic Onboard 9 120 Volt Input Current 8 12 Hours dependent on Retos ime depth of discharge Total Battery Capacity 1205 Leid Banery Maxe Top Speed 25mph 40 2 km h Range in Max Range Mode on 50 Miles will vary based on Level Hard Ground driving conditions Page 12 VANISH Operator s Manual TT High Low Neutral Gear Box Transmission with Transfer Case Drive System On Demand 4x4 2WD Front y limited slip differential gear Shaft Drive with Low N
65. oise Final Drive Gears Dual Hydraulic Discs Dual hydraulic Discs Re Generative Braking Hand Actuated Independent Parking Brake System Dual Mechanical Rear Disc Suspension Independent Double Wishbone 6 2 Travel 15 7 cm Independent Double Rear Suspension Wishbone IRS 9 5 Travel 24 1 cm 578F 25 x 10 12 Off Road Kenda Wheels Stamped Steel Front 10 psi_ Rear 14 psi 25 x 10 12 Off Road Kenda Rear Tires 579 Wheels Stamped Steel Front 10 psi Rear 14 psi VANISH Operator s Manual Page 13 SAFETY WARNING DECALS The VANISH is an on and off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area The following signal words labels and symbols appear throughout this manual and on your vehicle Your safety is involved when these words and symbols are used Become familiar with their meanings before reading the manual SAFETY ICONS It is required to read the Owner s manual completely before operating the vehicle or attempting repair work Any violations of instructions in the manual may lead to property loss serious injury or even death Pay special attention to important statements with the words such as Danger Warning Caution A DANGER indicates an extremely hazardous situation which if not avoided may result in death or serious injury A WARNING indicates a hazardous situation which if not avo
66. ometer Odometer Trip Odometer 0 Trip Toggle Reset Switch press once to toggle between trips press and hold to reset a trip a gt OONAOS Page 58 VANISH Operator s Manual KEY SWITCH The key switch is located on the right side of steering column and has three positions ON OFF LOCK The key can only be removed in the OFF Position TO LOCK STEERING Turn key counter clockwise to lock position As pressure is applied to turn key turn steering wheel to engage pin and lock Do not force key or it may break VANISH Operator s Manual Page 59 DIRECTION SELECTOR SWITCH Forward Neutral Reverse The direction selector has three selections F Forward R Reverse and a N Neutral toggle position located between the F and R positions When the direction selector is in the center position the vehicle is in neutral In the neutral position the vehicle will not move if the accelerator is depressed Place the switch in neutral before turning the key ON Push the top of the switch to choose Forward operation Push the bottom of the switch to choose Reverse operation Always come to a complete stop before reversing direction When the switch is in the Reverse setting the R will be illuminated Page 60 VANISH Operator s Manual SCOUT MODE SWITCH When in Scout mode the vehicle operates quietly and slowly When the Scout mode is active the switch will illuminate green Use it in combination with the L
67. on VANISH Operator s Manual Page 55 Do not tow behind an automobile or truck on any public roads To tow the vehicle on public roads use a trailer with a minimum load rating of 2 000 Ibs FOR MORE INFORMATION ABOUT SAFETY call Tomberlin at 1 888 400 0790 Page 56 VANISH Operator s Manual FEATURES amp CONTROLS It is imperative that all operators of the VANISH be familiar with the controls prior to operation To avoid unintentional acceleration and vehicle damage do not turn the direction selector switch forward reverse until the vehicle has come to a complete stop CONSOLE OVERVIEW 4 1 2 3 4 o 14090 o SNe 10 12V Power Outlet Power Selector M Max Range H High L Low Low High Headlight Switch LCD Digital Gauge includes Speedometer and Odometer Headlight Switch Hazard Light 4WD 2WD Selector Switch Direction Selector Switch F Forward N Neutral R Reverse Scout Mode Switch Transmission Gear Shift Lever L Low H High N Neutral VANISH Operator s Manual Page 57 LCD DIGITAL DISPLAY 1 Left Turn Indicator 2 Hazard Indicator Hazard Light 2 Left Turn Indicator 1 and the right turn Indicator 6 will all flash when Hazard Light is active 3 Parking Brake Indicator Illuminated green when Parking Brake is engaged Headlight LOW Beam Indicator Headlight HIGH Beam Indicator Right Turn Indicator MPH KPH Toggle Switch Speed
68. on abuse or neglect Page 136 VANISH Operator s Manual Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion Tomberlin Automotive Group does not warrant that the original VANISH components are suitable for use in any application As is the use of any electrical device a prudent owner will read and study the vehicle s Owner s Manual the charger s owner s manual the operating instructions and all warning labels and will exercise due care in working on or around electrical devises 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IS HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR TIRE DIAMETERS BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEM OF THE CAR THAT CAUSE IT TO PERFORM OUTSIDE OF TOMBERLIN SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS WARNING any modification or alteration of any vehicle beyond factory specifications including those affecting weight distribution stability or speed of the vehicle can cause serious personal injury or death 4 SOLE REMEDY Tomberlin Automotiv
69. ontrol speed If you begin rolling downhill Never press the accelerator Apply the brakes gradually until the vehicle is fully stopped Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed IMPROPER HILL CLIMBING Climbing hills improperly can cause loss of control or vehicle overturn Always follow proper procedures for climbing hills as described in the owner s manual VANISH Operator s Manual Page 35 DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or overturn Always follow proper procedures for traveling down hills as described in the owner s manual Use the brake pedal to control speed when descending a hill Never travel down a hill at high speed Always descend a hill with the direction selector on FORWARD Never descend a hill in neutral Always check the terrain carefully before descending a hill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill UNAUTHORIZED USE OF THE VEHICLE Leaving the keys in the vehicle can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the key when the vehicle is not in use Page 36 VANISH Operator s Manual HOT DRIVE SYSTEMS The motor and controller are very hot during and after use of the vehicle Hot components can cause burns and
70. op your VANISH Safety warning signs may appear shocking at first glance Safety warnings are there to remind you to avoid serious accidents and personal injury Page 24 VANISH Operator s Manual POTENTIAL HAZARDS POTENTIAL HAZARD Operating this VANISH without proper instruction WHAT CAN HAPPEN The risk of an accident with severe injury or death is greatly increased if the operator does know not how to operate the VANISH properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Educate yourself using this manual and learn the terrain on which you intend to ride POTENTIAL HAZARD Carrying a passenger in the cargo bed unless in factory authorized seating at designated speeds VANISH Operator s Manual Page 25 WHAT CAN HAPPEN A passenger riding in the cargo bed could be ejected from the vehicle unexpectedly or may contact moving components both of which can result in severe injury or death HOW TO AVOID THE HAZARD Never allow passengers to ride in the cargo bed unless in factory authorized seating at designated speeds POTENTIAL HAZARD Operating this VANISH in rough terrain without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an Approved helmet increases your chances of severe head injury or death in event of an accident Operating without eye protection can result in severe injury in event of an accident HOW T
71. or causing an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for turning Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed VANISH Operator s Manual Page 29 POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control cause VANISH to overturn or cause an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Never depress the accelerator suddenly The VANISH could flip over backwards Never go over the top of any hill at high speed An obstacle sharp drop or another vehicle or person could be on the other side of the hill POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause VANISH to overturn causing an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner s Manual Always check the terrain carefully before you start down any hill Never go down a hill at high speed Page 30 VANISH Operator s Manual Avoid going down a hill at an angle that could cause the vehicle to lean sharply to one side Go straight down the hill where p
72. ossible POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control VANISH to roll or cause an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Avoid hills with excessively slippery or loose surfaces Never attempt to turn the VANISH around on any hill until you have mastered the turning technique on level ground Practice turning at low speeds on level ground before attempting to turn at faster speeds Do not turn at excessive speeds Avoid crossing the side of a steep hill if possible POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the VANISH You may also regain traction unexpectedly both of which may allow the VANISH to overturn causing an accident resulting in severe injury or death HOW TO AVOID THE HAZARD On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control VANISH Operator s Manual Page 31 POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the VANISH to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees If you cannot avoid obstacles use extreme caution when riding over obstacles POTENTIAL HAZARD Riding on frozen lakes and ri
73. ough water up to a maximum recommended depth equal to the floorboards Approx 12 NOTICE Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards NOTE If the VANISH is run through water it is critical that it is serviced as outlined in the maintenance chart of this manual These areas need special attention gear lube and all grease fittings VANISH Operator s Manual Page 87 DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Look ahead and learn to read the terrain Be constantly alert for hazards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible 4 Move the drive mode switch and or transmission to Low L if needed DRIVING IN REVERSE Follow these precautions when operating in reverse 1 Always check for obstacles or people behind the vehicle Always inspect left and right fields of vision before backing Always avoid backing downhill Back slowly Apply the brakes lightly for stopping Avoid turning at sharp angles Never accelerate suddenly oof Oh PARKING ON AN INCLINE Avoid parking on an incline if possible If it s unavoidable follow these precautions Apply the brakes Set the park brake Place transmission in Low L
74. ow High Transmission and HML power switch to find the perfect combination of torque speed and noise settings for your driving needs Scout mode will limit top speed to 2 3 mph in low gear and 5 6 mph in high gear Perfect for slow controlled vehicle operations VANISH Operator s Manual Page 61 HEADLIGHTS This VANISH is equipped with headlights that have high and low beam settings The lights will not function unless the key is on The Headlight ON OFF Switch is located right of the LCD digital soeedometer To turn lights on 1 Turn the key to the ON position 2 Depress shining bulb side of the headlight switch the upper side of the Headlight ON OFF switch 3 Select High Low beam by pressing toggle switch on left of the LCD digital speedometer When high beam is active operator can press low beam momentarily to flash low beam This can be useful for signaling or getting attention There are also illuminated indicators on the LCD digital gauge Green normal beams Blue high beams D High Beam for brighter light 2D Low Beam for normal light Page 62 VANISH Operator s Manual 2WD 4WD SELECTION SWITCH The 2WD 4WD selection switch is used for changing the manner in which motor power is supplied to the wheels Select 2WD 4WD according to surface conditions 4WD provides more traction in slippery conditions To engage 4WD release accelerator pedal and press 4WD switch to return to 2WD release accelerator ped
75. rain requires special protective clothing and equipment to help reduce chances of injury Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent severe head injury Make sure your helmet meets or exceeds your state s safety standards and bears either the Department of Transportation DOT label the American National Standards Institute label ANSI z90 1 or the Snell Memorial Foundation label Eye Protection Do not depend on sunglasses or the windshield for eye protection A pair of goggles or helmet face shield offers the best protection for your eyes They should be shatterproof and should be kept clean Check for one of these marks to be sure your choice of eye protection is of shatterproof design z2 1 or VESC8 Clothing To protect your body long sleeves and pants should always be worn It is also suggested that your footwear should be ankle or higher boots PRECAUTIONS DURING MAINTENANCE Always disconnect the main power connector before servicing or unplugging any electrical components Always follow all safety instructions in the maintenance portion of this owner s manual as well as the following Make sure the vehicle is properly immobilized before beginning any maintenance Always block the chassis securely before working under the vehicle Turn the key off and remove it from the vehicle Insulate any tools used within the battery area to Page 44 VA
76. rd for others to see To reduce the chance of the vehicle tipping over reduce speed when turning and maneuvering thru curves and hills Never drink and drive Not only is drinking and driving unsafe but doing so may violate state and local laws A WARNING THIS PRODUCT CONTAINS OR EMITS CHEMICALS OR SUBSTANCES THAT HAVE BEEN DETERMINED BY THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM FOREWORD Thank you for choosing the VANISH Your satisfaction with your new vehicle is important to all of us at Tomberlin This user manual was prepared with the comfort and safety of the occupants in mind It provides all the details necessary to safely operate and maintain your vehicle Carefully read the manual before operating your VANISH If you have any questions regarding your VANISH contact your local TOMBERLIN dealer for assistance Please take the time to review this Operator s Manual and abide by all safety and operation warnings before allowing you or anyone to operate your VANISH CONTENTS WELCOME s sscmacictieseaadveny esdaemmawdnaing 9 S VIN oee ETE E sa ETE E E VR TR OR 10 e SPECIFICATIONS sijccareegedseeseeaserasedes 11 e SAFETY WARNING DECALS sero Ern Rn 14 e POTENTIAL HAZARDS swtiated xk bah se daca 25 e GENERAL OPERATOR SAFETY crura 35 e FEATURES AND CONTROLS 025cscseecetanes 57 e PRE OPERATING INSPECTION wis ese cn rn 75 e OPERATING INSTRUCTIONS krerr t xx RE 77
77. re both tailgate latches Ensure cargo box is securely latched VANISH Operator s Manual Dump bed release lever Dump bed lift handle For loading and unloading the tailgate of the dump box can be opened by releasing the latches on the right left side Maximum Load 500 Ibs 227kg CARGO BOX LATCHES Pull to unlatch cargo box gate Open the gate by releasing the latches VANISH Operator s Manual Page 93 TWO STAGE DUMP The dump box has a two stage dump motion Stage 1 Stage 2 Stage 1 Cargo box half way extended in dump motion Stage 2 Cargo box fully extended in dump motion Support the dump box in the tilted position with the Support Rod provided on the bottom of the bed for motor maintenance and adjustment Page 94 VANISH Operator s Manual CHARGING THE VANISH BATTERIES The following section will explain how to charge your VANISH and maintain battery life Please note the following Do not attempt to alter the charger plug in any way Do not use the charger near volatile liquids such as gasoline paints thinners and other flammables The charger can ignite flammable materials and vapors Do not expose the charger to rain or liquids Keep the charger dry Do not place anything near the charger cooling vents Severe electrical shock may occur Always wear safety goggles or eye protection rubber gloves and a mask before handling batteries Locate all cords and wires in locations tha
78. rithm Number will increment To increment the Algorithm Number again repeat Steps 2 and 3 within 30 seconds Touch positive lead to positive terminal and hold until relay clicks gt 10 seconds The new default algorithm is now stored Remove AC Power and check default algorithm as above VANISH Operator s Manual Page 101 RETURNING VANISH TO SERVICE 2 3 4 Check battery electrolyte levels add distilled water if necessary Fully charge the batteries Adjust the tire pressure to the recommended levels Perform Pre Operation Inspection If a fault occurs count the number of red flashes between pauses and refer to the troubleshooting section BATTERIES TO MAXIMIZE BATTERY LIFE To extend the life of your batteries Keep batteries fully charged whenever possible Avoid deep discharging of batteries whenever possible Check battery electrolyte levels often add distilled water as necessary Always check and maintain water level monthly Use only distilled water Water level should be kept 1 4 6 mm below fill well Do not overfill the battery Always keep batteries fully charged For maximum life charge your vehicle at every opportunity Use only the charger supplied with the vehicle Inspect battery connections regularly Failure to properly maintain your batteries will void warranty coverage Page 102 VANISH Operator s Manual BATTERY CONDITIONING AND EFFECT OF LOW TEMPERATURE New batteries canno
79. rovide the best range and will traverse most terrain Push the side button to go from High Gear to either Low or Neutral It is not necessary to push the button on the side to go into High from Low or Neutral Gear Neutral Gear serves as the Run Tow Switch that is in a conventional electric vehicle The Vanish is the only Electric UTV with this Neutral feature and eliminates the need to get off and reach under the vehicle when needed SHIFTING FROM HIGH GEAR TO LOW GEAR With the high torque available from the motor and transmission combination the Vanish is designed to protect the transmission from damage when shifting to Low Gear Bring the VANISH to a complete stop and ensure the motor is not turning Press the side button and push the gear shift lever upwards to Low Gear Page 78 VANISH Operator s Manual Lightly press the accelerator for the first few feet if the Vanish goes a few feet and stops then fully release the accelerator pedal momentarily and Low Gear will fully engage and you can apply power and continue on If this occurs the transmission is operating correctly with the exceptionally high torque at low RPM the transmission shifting mechanism is designed to protect the transmission gears by forcing a restart in Low Gear to ensure full engagement POWER MODE SWITCH M Move the switch to the upper position to select the Maximum Range M mode Use this mode to operate the vehicle a greater distance or for a lon
80. s in the extension cord are sized to 14 AWG or larger Always connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances Always use a grounded outlet to reduce risk of electric shock do not use ground adapters or modify plug 87852205 000 Battery maintenance and extension cord warnings on inner rear fender VANISH Operator s Manual Page 21 A CAUTION TO AVOID TRANSMISSION DAMAGE SHIFT GEAR ONLY WHEN VEHICLE IS STOPPED AND AT IDLE PUSH L3 STEP ON BRAKE PEDAL WHEN SHIFTING GEAR n PUSH THE KNOB ON THE SHIFTING LEVER N2 WHEN SHIFTING THE GEAR TO N OR L 87859204 000 A CAUTION 2WD 4WD SWITCH Do not push switch to engage 4WD if the rear wheels are spinning This may cause severe drive shaft and transmission damage See your Owner s Manual 87004201 001 2W0 4WD SWITCH ines qoem ew V v Se ji Transmission and 4WD 2WD warnings on dashboard Page 22 VANISH Operator s Manual ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only Keep entire body inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate un
81. ster Ring 1 Special Wrench 2 Position Indicator The front R L side suspensions can be adjusted to any of five 5 pre load positions so they can be matched to load and riding conditions Always be sure to adjust both front left and front right shock absorbers to the same position Failure to do so could result in severe injury or death VANISH Operator s Manual Page 115 REAR SUSPENSION Rear Adjuster Ring The rear suspension can be adjusted with the threaded adjustor ring at the base of the rear shocks Adjust to the proper setting for load and riding conditions Always be sure to adjust both front left and front right shock absorbers to the same position and insure locking ring if tight against adjusting ring Failure to do so could result in severe injury or death Page 116 VANISH Operator s Manual GEARCASES LUBRICATION REAR DIFFERENTIAL LUBRICATION The rear differential lubricant level should be checked and changed in accordance with the maintenance schedule Be sure vehicle is level before proceeding Check vent hose to be sure it is routed properly and unobstructed THE DIFFERENTIAL GEAR OIL Changing the differential gear oil 1 2 Place the vehicle on a level surface Place a container under the differential final gear case to collect the used oil Remove the oil filler bolt and the drain bolt to drain the oil Install the drain bolt and then tighten it to the specified torque Add the r
82. t initially hold all of their capacity The approximate capacity of the battery pack increases as the number of charge cycles increases of Charge Cycles New Percent of Full Capacity 80 90 95 100 Battery Capacity vs Temperature Battery Temperature C 7 4 16 27 3 3 3 3 Capacity vs Temperature Capacity vs Temperature 3 8 Battery Temperature F VANISH Operator s Manual Page 103 AMBIENT TEMPERATURE IMPLICATIONS ON BATTERIES 1 Battery range decreases as ambient temperature decreases This can affect the range by up to 30 2 Batteries discharge when left uncharged They can discharge up to 13 per month higher rates in warmer climates with the key off and much faster if the key is left on 3 Batteries can freeze if left uncharged at low ambient temperatures Percent Charged 100 Approximate Freezing Point 60 F 0 F 25 F 51 C 18 C 4 C Electrolyte Freezing Point vs State of Charge Specific Gravity 1 120 1 160 e L E 5 a te tz vo v z v Freezing Point C State of Charge Page 104 VANISH Operator s Manual MAINTENANCE BATTERY PACK CARE AND MAINTENANCE BATTERY CARE The following maintenance is required 1 Keep batteries clean Ensure the battery cell tops are secure Wash the battery tops and terminals of batteries with a solution of 1 gallon water and 1 cup baking soda Do not allow solution to enter
83. t will not be driven over or present a tripping hazard When not in use keep your VANISH plugged into the charger even during long absences Lift cargo box to access batteries VANISH Operator s Manual Page 95 EXPLANATION The charger is computer controlled and will monitor and maintain your batteries peak condition The AC side of the charger uses a three prong plug While charging use a three prong wall receptacle with a proper ground If the charger is left connected to AC power supply a refresh charge will occur after 10 days if the battery voltage has dropped below a pre programmed level If a refresh charge tries to start but the AC power is disconnected the charger will wait 8 days for AC to be restored At this point the charger will go into sleep mode and a DC disconnect will be required to reset the charger visit your Tomberlin dealer to reset the charger OUTLET AND CORD TYPE Use any three prong 110 240 volt home outlet Must have available minimum 15 amps of current To avoid the risk of electrical shorting the battery charger must be grounded through a properly installed three prong outlet Do not use an adapter plug to go from three prongs to a two prong outlet This will result in an ungrounded condition and increase the risk of electrical shock and or fire 1 When using an extension cord avoid excessive voltage drops by using a grounded 3 wire 10 AWG cord no longer than 30m 100 2 Use th
84. uld cause severe injury or death Use extreme caution on pavement as it may seriously affect handling and control Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns while applying heavy throttle Operate slowly in reverse avoid sharp turns or sudden braking Make sure passenger reads and understands all safety labels Watch for branches or other hazards that could enter vehicle Wear eye protection and keep hands and feet in vehicle at all times Wearing a D O T approved helmet is strongly encouraged especially when operating ff road canis LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 87849201 000 Page 16 VANISH Operator s Manual Rollover or falling off may cause death Read operating instructions in owners manual before operation Do not drive through water above the floor of the vehicle Battery motor and or controller damage will occur Operate in compliance with all state and local laws including Use of seat belts Driver s license requirements Improper use of alcohol or drugs Set parking brake before leaving vehicle Turn key switch off and remove key when not in use Maximum speed is regulated by motor braking To tow or service vehicle turn key to off shift transmission to neutral Maximum towing speed 25mph 40kmh drivetrain damage will occur if towed faster than25mph 40kmh Before using this vehicle read operating instructions
85. vers WHAT CAN HAPPEN Severe injury or death can result if the VANISH and or the operator break through the ice HOW TO AVOID THE HAZARD Never ride your VANISH on a frozen body of water POTENTIAL HAZARD Operating this VANISH through deep more than 12 or fast flowing water Page 32 VANISH Operator s Manual WHAT CAN HAPPEN Loss of traction and loss of control which could lead to an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Avoid operating the VANISH through deep or fast flowing water If you cannot avoid water which exceeds the recommended maximum depth go slowly balance your weight carefully avoiding sudden movement maintain a slow and steady forward motion do not make sudden turns or stops and do not make sudden accelerator changes Remember that wet brakes have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads POTENTIAL HAZARD Operating this VANISH with incorrect size tires rating or with uneven tire pressure WHAT CAN HAPPEN Using incorrect size or rating tires on this VANISH or operation of this VANISH with uneven tire pressure may cause loss of control and increases the risk of an accident resulting in severe injury or death HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this vehicle Always maintain proper tire pressure as descri
86. ward or R reverse 15 Check your surroundings and determine your path of travel 16 Release Parking Brake 17 Keeping both hands on the steering wheel release the brake pedal and gradually push the accelerator toward the floor to begin driving 18 Drive slowly Practice maneuvering and using the accelerator and brakes on level surfaces 19 Do not carry a passenger until you have at least two hours of driving experience with this vehicle Never carry more than one passenger in this vehicle Never allow a passenger to ride in the cargo box unless ina Tomberlin authorized seat kit 20 Use the brake to stop and limit vehicle speed 21 To stop the vehicle release the accelerator pedal completely and brake to a complete stop 22 Set the park brake VANISH Operator s Manual Page 77 NOM FON 23 Place the direction selector to neutral 24 Turn the key off TRANSMISSION OPERATIONAL INSTRUCTIONS NEUTRAL HIGH LOW Your VANISH is a high torque UTV and its design provides the operator with a wide range of power and gear inputs to ideally suit most conditions The VANISH is unique as it has a 2 Speed Mechanical Transmission While it needs no clutch to shift from High to Low Gear the VANISH is designed to require a specific procedure to change the transmission gears The Gear Selector N H L is designed to be shifted only when the Vanish is stopped and the motor is not turning For most conditions High Gear will p
87. ways place the transmission in gear with the parking brake locked whenever the vehicle is left unattended CAUTION If your VANISH is stored operated in salt water areas it must be rinsed with fresh water to prevent corrosion that can be caused by seawater VANISH Operator s Manual Page 47 Changing the drive mode switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure Reduce speed and allow greater distance for braking when carrying cargo All loads must be secured before moving vehicle Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle Loads must be carried as low as possible Carrying high loads raises the center of gravity of the vehicle and creates a less stable operating condition When cargo loads are carried high the weight of the loads must be reduced to maintain stable operating conditions Operate only with stable and safely arranged loads When handling off centered loads which cannot be centered securely fasten load and operate with extra caution Do not travel faster than the recommended speeds Page 48 VANISH Operator s Manual Do not operate this VANISH on hilly terrain If you cannot avoid operating in hilly terrain use extreme caution Braking and handling are greatly affected Loss of vehicle control or overturning of the VANISH could result
88. with on board charger Leave connected during storage Place unit on stand so tires are not touching the ground and let all the air out This will keep tires from getting flat spots Drain and refill the transmission oil with 20 3 oz 600 cc SAE 80W 90 Lubricate cables with SAE 80W 90 oil or chain amp cable oil Batteries in a low state of charge are more likely to freeze Charge batteries fully before storing the vehicle 1 3 Turn the key off place FWD REV switch in Neutral and chock the wheels to prevent rolling Do not apply the parking brake Fully Charge the batteries If possible keep the battery charger hooked up to the vehicle so that the batteries will not discharge A computer on the charger will automatically monitor and charge the batteries If a reliable AC power supply is not available disconnect the charger from the vehicle and disconnect the batteries Clean battery tops and terminals with a solution of Page 132 VANISH Operator s Manual water and baking soda 1 gallon of water for 1 cup of baking soda Do not allow this solution to enter the batteries 4 Inspect and clean battery wires Damaged or frayed wires should be replaced Store the vehicle in a cool dry location 5 Lubricate front suspension and all other periodic lubrication points CLEANING AND APPEARANCE Keeping your VANISH clean will not only improve its appearance but it can also extend the life of various components With

Owner`s Manual - Tomberlin Automotive Group

Contents

Download Pdf Manuals

Related Search

Related Contents