nOTE - Argo
Contents
1. 1 Attach the filter unit to a power source 2 Place the suction strainer in the tank of the machinery or equipment e g hydraulic tank 3 Place the discharge pipe in the tank of the machinery or equipment e g hydraulic tank Incorrect insertion of discharge pipe gt At the beginning of filtration filling the filter unit may take a few seconds 4 Switch on the filter unit using the on off switch circuit breaker 5 Check the oil flow for potentially insufficient immersion depth of the suction pipe in the oil tank Incorrect insertion of discharge pipe gt At the beginning of filtration filling the filter unit may take a few seconds 6 Use the clogging indicator to check element contamination at the operating temperature of the medium in question 7 Once filtration is complete pull the discharge pipe out of the tank of the machinery or equipment e g hydraulic tank and draw in air for a maximum of 30 seconds This returns residual oil from the filter housing and the lines above oil level into the tank of the machinery or equipment via the discharge pipe 8 Switch off the filter unit using the circuit breaker 9 Return the suction strainer and discharge pipe to the respective brackets on the filter unit Maximum cleaning power reached gt In order to prevent an oil flow short circuit the distance between the suction and pressure connections should be as great as possible Incorrect measurement resu2. 6 12 T 11 8 10 9 Fig 1 Component overview oo N OU RK W N Power cord 9 Catch basin Particle monitor OPCom Il 10 Suction cup Pressure hose 11 Circuit breaker Valve housing with 1 bar valve 12 Electric motor Clogging indicator 13 RS232 interface Three way stopcock switching lever 14 Suction hose Protective strainer 15 Filter housing with filter element Discharge pipe 16 Filter cover FAPC 016 30961500 09 2013 13 51 ARG Om MHYTOS eee eee reer eee e rere ere eee eee rere eee eee reese eee reer ee ee rere ere eee eee reese res ee rer ee ree eeeee neers eee ree eee eee eeeeeeeeeee eee ree eee eeeeeeeereseeeeeeee About this product D 76703 Kraichtal ARGOL Made in Germany LLMVOES ao O Fig 2 Rating plate 1 Maximum pressure 4 Year of construction 2 Nominal volume flow 5 Type designation 3 Filter fineness 6 Address 14 51 erben FAPC 016 30961500 09 2013 ARGO MA HYTOS Transport and storage 6 Transport and storage 6 1 Transport CAUTION Unit may fall during incorrect transport Injuries Property damage Given that the device weighs 22 kg if carried manually this should absolutely be performed by two persons Wear safety shoes while transporting the filter unit Fig 3 Transport using barrows The compact design enables easy transport of the FAPC 016 filter unit even to inaccessible parts of hydraulic plants Hoses and electrical cables can be atta
3. MISUSC cccscccssscsssesssscsssscsssscessecessecesesesesesesessesessesaseesaseees 8 2 5 Qualification of PErSONNEl cccceccecsecsccsecsecsecsecsecsecsecsecsecsessessecsecsessessessecsecseesecaesaeeaseaees 9 2 6 General safety information eeeneesenenenenennnennnennnennnennnennnennnnennnnennnennnnennnnennnnennnnennnnen 9 2 7 Product and technology dependent safety information 9 3 Le EEE 10 4 Scope OF delivery Luna bbn 11 5 ADOUt This DEORUER seeren eee 12 5 1 PHONE OO CH er 12 0 Device dEescni tiON EEE 12 53 Component OVerVieW aenseessenennenennnnnennnenenennnennennnnnensnssensennsennnsnessnssensennsnnessnssensennsenesenn 13 5 4 Fu ON ee 14 6 Transport and storage ccc evince sseterceeeestecnscijewsuecetnstcbescecocens se dbevesteeceisstevedsextveeee 15 6 1 MI 210 EE EE EE ER Te 15 6 2 SL 01 150 EE E sedotecocacon dnfecesecctornecsndateceecas 16 7 ham ers see ee ei ee 17 8 COMMISSIONING nenne 18 8 1 BALD Fe ES EEE 18 8 2 After switching EEE deteseeucetenoindatinee 19 8 3 in case Of OE AE EEE 19 9 OPIL 20 9 1 Filtering hydraulic fluids when refilling s osoorrvrrrrvrrrrvrrrerrsroresrerrsverrsnenrsnerrrsenrrnennnnene 21 9 2 Filtering fluids in the bypass flow srasernrvrrrrverrrvrrvrvesvrvrsrrnrsrenesrernsverrsnennsneressersssernnnenn 22 9 a Be ete 40 DE ON EE EE iE 23 9 4 Switching of measurement type during filling or cleaning s asesnrvrvrrvrrrrvrvvrrrsrerrrrenenenn 23 10 Repair and maintenance rrrrnnv
4. NON Repair and maintenance 10 3 Replace filter element 1 Pump the filter element until it is empty see Chapter 9 2 Filtering fluids in the bypass circuit Paragraph 7 2 Switch off the filter unit using the on off switch circuit breaker and remove the power cord CAUTION Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it 10 3 1 Remove filter element Fig 7 Remove filter element 1 Unscrew the housing cover 1 anti clockwise 2 Carefully pull cap 1 with filter element 2 out of the filter tube The filter element is mounted on the cap Let the outflowing oil drip into the housing 10 3 2 Remove filter element from cap Fig 8 Remove filter element 1 Slide the filter element on the cover in the direction of arrow 1 and remove in the direction of the arrow 2 2 Dispose of the filter element in accordance with country specific environmental regulations waste code Oil filter 16 01 07 26 51 FAPC 016 30961500 09 2013 ARGOS MA HYTOS Repair and maintenance 10 3 3 Attach filter element Fig 9 Connect filter element 1 Check the filter element type number Does the laser inscription on the filter element match the information on the rating plate or in the instruction manual 2 Mount the filter element in the direction of arrow 2 and snap into
5. by qualified electricians Risk of injury Risk of injury in the event of incorrect handling gt Deinstallation should only be performed by trained personnel CAUTION Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it 10 5 1 Remove motor 1 Loosen the hex nuts pos 8 2 Remove the component Filter tube and housing pos 1 together with the attached measuring sensor by pulling upwards 3 Loosen the pump plate pos 5 with the wheel set consisting of an outer rotor and inner rotor pos 4 from the motor pos 9 by pulling gently upward 4 Loosen the motor 9 from the bracket 5 Dispose of the motor in accordance with country specific environmental regulations When replacing the pump the O rings pos 2 amp pos 6 must absolutely be replaced with new O rings The order number is indicated in the spare parts list FAPC 016 30961500 09 2013 31 51 ARGOS MHYTOS eee ere reece eee ere eee eee reese eee eee eee eee ere eee eee reese ree rere eee seers e rer ese eee rere eee see eee rere e teeter ere eee eeeeee rere e rere eZee eeeZeeresreeereeee res eee rereeeesreeeeere reese ereeeee eee eeeeereee Repair and maintenance 10 5 2 Install motor 1 Mount the motor 9 onto the bracket 2 Lubricate the O rings pos 2 amp pos 6 and place them in the O ring grooves in the p
6. comply with country specific regulations Before commissioning have a qualified electrician check whether line voltage corresponds to motor voltage indicated on the rating plate the power source is appropriately fused gt the line cross section is sufficiently dimensioned gt cables and the connection to the power source are in perfect condition After connection for 3 phase AC motors check whether gt the motor s direction of rotation corresponds to the direction of the rotation arrow on the motor during power up or have this changed by a qualified electrician In particular proceed according to the following steps gt Connect the 230 V power plug to the local power supply FAPC 016 30961500 09 2013 17 51 ARGOS BEHYTOS DC ur Er Er Er Er Er Er Er Er Eur Er Er Er Eur Er Er Er ur rer Commissioning 18 51 eee reer cree reer eee eee eee ree rere eee reer essere eee eee ee eee reese eee reese reer eee eee see reer e resets eee ree ee eeerereeeeseee ree rere eee reeeeeeeeee ree ee eee eee eeresreeeeeeeeee 8 Commissioning 8 1 Before commissioning Do not commission the device until you have read and understood the operating manual You must comply with the information regarding proper use operating conditions and the technical data The unit must be positioned so as to prevent the risk of tipping and so that vibrations are largely absorbed vv yy Vy The unit must be positioned so that cables
7. cover slightly until oil comes through After that retighten the Allen screw Air bubbles in the oil distort the measurement result 8 3 In case of power failure In order to prevent unintended start of the unit always switch the unit off and disconnect the power plug FAPC 016 30961500 09 2013 19 51 ARGOS MHYTOS eee eee rere rere ere e eee eee eee eee eee eee eee eer eee ee ee reese reer eee eee see eee rer ese ee ere reese reese ee eee eee ee eee reese eeeeeeeereree ree ee Zee eeeeeresreeeee rere see eerereeeeseee eee rere e sere eeeeeeeeeeeeeee Operation 9 Operation CAUTION Hazards posed by spilled oil Injuries Risk of slipping If oil leaks the oil covered area must be blocked off immediately and covered with an oil bonding medium risk of slipping Static charge Sparking gt When using low conductivity hydraulic oils or lubricants there is a risk of static charges If this is the case please consult the manufacturer Damage to filter unit as a result of missing or defective intake strainer Property damage The intake strainer must be checked in accordance with the maintenance periods and replaced as required Inaccurate measurement results Incorrect measurements The measured values from the first tive minutes should not be taken into account as the particle counter needs to initialise and the hydraulic circuit must stabilise air bubbles flushing etc The suction side of the filte
8. ee About this product 5 About this product 5 1 Performance description Filter unit FAPC 016 is a mobile filter system for filtering hydraulic fluids and lubricants with a viscosity of 15 mm s min in continuous operation 150 mm s in the bypass flow 300 mm2 max during short term operation Separate installation in the bypass flow or cooling circuit is also possible in order to perform fine filtration and to relieve the main flow filter as is the filtration of fresh oil and cleaning rinsing of contaminated plants in order to protect the components and systems against wear The volume flow is 16 min The operating temperature range is trom 0 C to 60 C 5 2 Device description Filter unit FAPC 016 consists of a support frame in which a filter pump unit is integrated It consists of an electronically operated filter pump with a replaceable filter element and a manometer as a maintenance indicator The on off switch is located on the control box of the pump motor The suction hose is connected at the suction side connection of the pump and the pressure hose is connected at the main filter outlet The particle monitor OPCom II can be configured and programmed directly on the device Measurement data can be transferred to a PC by means of an RS232 interface and then saved for processing on the PC 12 51 FAPC 016 30961500 09 2013 ARGO Ma HYTOS About this product 5 3 Component overview 16 1 15 14 2 3 13 4 5
9. hydraulics as well as knowledge of the associated trade terms In order to guarantee safe use these activities may therefore only be performed by appropriate technicians or by a trained person under the guidance of a technician A technician refers to someone who is able to evaluate the tasks s he is assigned recognise potential hazards and take suitable safety measures on the basis of his her professional training general knowledge and experience and knowledge of the applicable regulations A technician must comply with the relevant technical rules of the industry 2 6 General safety information Please comply with applicable regulations governing accident prevention and environmental protection Please comply with the safety regulations and provisions of the country in which the product is used employed Only use Argo Hytos products that are in technically perfect condition Observe all instructions on the product Individuals who install operate disassemble or maintain Argo Hytos products must not be under the influence of alcohol or other drugs or medications that impair reaction time Please only use accessories and spare parts approved by the manufacturer in order to eliminate the risk of personal injury posed by inappropriate spare parts Please comply with the technical data and environmental conditions specified in the product documentation If unsuitable products are installed or used in safety relevant applications unintended o
10. may be exceeded during operation gt Let the filter unit cool off before touching it Variable viscosity The viscosity of a medium is always temperature dependent Electric drive 1 230 V 50 60 Hz mm s min continuous operation 15 Permissible temperature range 10 65 Allowable suction heads 0 5 E Resistance to media Hydraulic fluids based on mineral oil rapeseed oils and synthetic esters Working position Any position standing preferred FAPC 016 30961500 09 2013 43 51 ARGOS MHYTOS eee ere reer eee eee ere eee eee sere eee eee eee eer eee eee e reese reer eres ees eee e ere reser ee rere eee seers e ee eese eer eer eres reer ereereeee rer ee Zee eeeeeresreeeee eer es eee reereeeesree reer e reese reeeeeeeereeeeeeee Technical data 16 4 Hydraulic circuit diagram Fig 17 Hydraulic circuit diagram 1 Filter 7 Suction filter 2 Clogging indicator 8 Discharge pipe 3 Pressure limiting valve 9 Pressure hose 4 Motor 10 Measurement sensor OPCom ll 5 Pump 11 Pressure holding valve 6 Suction hose 12 Three way stopcock 44 51 FAPC 016 30961500 09 2013 SOON Appendix 17 Appendix 17 1 EC Declaration of Conformity We the company ARGO HYTOS GmbH IndustriestraBe 9 76703 Kraichtal Menzingen Germany declare on our sole responsibility that the products in the model series Filter unit FAPC 016 to which this declaration pertains are in conformity with the following directives Directive 2
11. 006 42 EC Machinery Directive Directive 2004 108 EC EMC Directive Conformity with the directives is assured through compliance with the following standards DIN EN 809 Pumps and Pump Units for Liquids DIN EN 60204 1 VDE 0113 1 2007 06 Safety of machinery Electrical equipment of machines Part 1 General requirements IEC 60204 1 2005 modified German version EN 60204 1 2006 Kraichtal TH Dr Marcus Fischer Thomas Weiser Technical Director Documentation Officer FAPC 016 30961500 09 2013 45 51 ARGOS MHYTOS eee ere rere ree reece rere eee eee ree eee eee eee ere eee reer eee ere e eee eee ese eee ere r ee ee eee rere essere ee rere e eee eer ere eee eeeree eee ee rer ee Zee eeeEeeresreeeee eee eseeeereereeeesree reer e reese reeeeeeeeee rere ee Appendix 17 2 Spare parts list 5 1 16 12 nar 19 I 20 1 4 Ne _ 19 ee S 23 UT IT eer EN el ort 14 Mi 19 Fi Tee I 18 15 22 Fig 18 Spare parts drawing 1 46 51 FAPC 016 30961500 09 2013 ODO Fig 19 Spare parts drawing 2 FAPC 016 30961500 09 2013 Cy Appendix 47 51 ARGOS MHYTOS eee ere reece eee ere er ee eee eee seer eee eee eee eee reese eee r ee sre ree eee eee essere e rer ese eee rere eee eee eee ee eese ee ee ere ree eee eeeeereeee rere eZee eeeeeresreeeeeee reese eer eereeresree ree rere e sere eeeeeeeee rere ee Appendix 13 21 M oT me Ay K 11 Fig 20 Sp
12. 013
13. 30961500 09 2013 EN Filter unit FAPC 016 Original Operating manual The specified data serve to describe the product Where information is also provided regarding use it simply represents example applications and suggestions Catalogue information is not warranted This information does not relieve the user of the responsibility of making his or her own judgements and conducting verifications Our products are subject to a natural wearing and ageing process All rights reserved by ARGO HYTOS GmbH including in the event of intellectual property uses We retain all rights of disposal such as the right to make copies and distribute to third parties A sample configuration is pictured on the title page The delivered product may therefore vary from the illustration Original operating manual SOON Content 1 About this dotMenton Laurnanepnserue imineo 5 1 1 Validity of COCUMENTtATION cccessscessscssssesssccssseesssecessesessesessesessecessesaseesassesaseesaseesaseeses 5 1 2 Required and supplementary documentation cccessesecsecsscssesecsecsecssssecesseseassaseaseaseaseas 5 1 3 PEMA A ON KE OLA ON ee EE EE 6 EASE 10110000 EEE 6 VE 070 EE EE 7 pe verre 7 1 3 4 ADDreVIAtIONS EE 7 2 Safety NON 8 2 1 About this Chapter ccccccccccccscscssssscssssscssssessessesssssessessesseseessessessessessessessessesseseaseeseasees 8 22 Br MS E ee 8 23 IMprOper EE RE EE EEE EE EEE EErEE 8 2 4 Reasonably foreseeable
14. ENER 34 DECOMMISSIONING ssa cvicceinvsadusatezuceantaseescaavncsanunsiaussaactienunrsactisnnsaninanbsbetssinitedeaniest 35 ETT ane 36 DISPOS nen 37 EIN ets EEE EEE A EE E E O 38 MM 38 Transport aid trolley cccccccsssesccscessssssecsecsssecsecseesseececsseeseseceseeseeseceseesieseseseesesaees 38 Hose extensions NER 38 E EE See E E A en E 39 Troubleshooting and fault clearance s rrxnvrnnnvvrnnnvennnnvennnvernnvvrnnnvennnnvnnenvennnner 40 Proceed as follows during troubleshooting neeseseseeseneenenenennenennnnennenennenennnnennenennnnn 40 RUE UN ce ee E T I EHI stenecotenecocedesoasceteceaesoaedecoceteseascedececncoas 41 Technical Galderen nin neiise aienea iirinn i reiradis 42 Huge ee een 42 E E i EE EI T E T ais tise AA dam acne E AT E EAA 43 Operating conditions ER 43 A Ge EEE EE EE A 44 AMI esc PEEN SP PEE PE IEE sec capac KERNE SERIE NEL URL EE E EHEDERWUENERFEIREEERHEGE 45 EC Declaration of Combi nein 45 soare pans EE 46 FAPC 016 30961500 09 2013 ARG Om E HYTOS SOON About this documentation 1 About this documentation 1 1 Validity of documentation This documentation is valid for the following product Filter unit FAPC 016 This documentation is intended for installers operators service technicians and plant operators where required This documentation contains important information needed to install transport commission operate use maintain and disassemble the product securely and properl
15. and hoses are outside of the range of movement of operating personnel tripping hazard gt f no hydraulic oil is sucked in during commissioning turn off the device open the cap on the filter housing and add approximately 0 3 litres of hydraulic oil gt The hydraulic oil to be filtered must be compatible with the previously filtered hydraulic oil If this is not the case the filter unit must be cleaned and the filter element replaced see Filter replacement When using the hoses make sure that it is impossible for the hoses to fall out of the tank during unsupervised operation The suction pipe and discharge pipe must be submerged far enough below the liquid level for oil to be drawn The hydraulic fluid must be water free no oil turbidity Free water in the oil distorts measurement results Close the filter housing cover properly v v yy V Yy Turn the cover by hand as far as it will go there may be a gap that remains visible between the cover and the housing see fig 3 Fig 4 Gap on filter cover FAPC 016 30961500 09 2013 ARGO IA HYTOS SONDE Commissioning 8 2 After switching on For 3 phase AC motors check whether the motor s direction of rotation corresponds to the direction of rotation arrow on the motor during power up or have this changed by a qualified electrician Check the filter unit for leaks Check whether the device is properly vented To do so open the Allen screw on the
16. aning 1 3 4 Abbreviations The following abbreviations are used in this documentation Table 5 Abbreviations Term Meaning FAPC Filter unit with particle monitor FAPC 016 30961500 09 2013 7 51 ARGOS MHYTOS eee ere rere ere eee r cere eee ee eee rere eee eee eee reese eee reese reer eee eee see eee rere eee ere reese eee rere e eee ee eee rere eee eereeeeeeree ree ee Zee eeeZrereEeeeeeeee res eeereereeeesree ree rere eseereeeeeeeeee rere ee Safety information 2 Safety information 2 1 About this chapter The product was manufactured in accordance with generally recognized engineering practice Nevertheless there is a risk of personal injury and property damage if you do not comply with this chapter and the safety information in this documentation gt Please read this documentation carefully and in full before working with the product gt Store the documentation so that it is available to all users at all times gt Always provide the required documentation when allowing third parties to use the product 2 2 intended use This product is a hydraulic component You may use the product as follows e to filter lubes and hydraulic oils during the filling of machines and plants while taking the technical data into account e to filter hydraulic fluids in the bypass flow of machines and plants while taking the technical data into account e For monitoring oil purity when filling machinery and equipment e Monitoring of o
17. are parts drawing 3 48 51 FAPC 016 30961500 09 2013 ARGO UN muHYTOS Appendix 10 2 SN EN j 10 3 10 4 pe oS er 22 7 TIE gt Loy K 10 5 Fig 21 Spare parts drawing 4 FAPC 016 30961500 09 2013 49 51 ARG Om E HYTOS NON Appendix Table 8 Spare parts list 13 Hose 14 Power supply unit FA 016 0735 0 2 14219700 30881300 for FAPC 016 2105 30707700 Serial Designation Pcs Order no Comment no 1 Filter element 1 V7 1220 113 14311300 6 Consisting of pump plate outer rotor and inner rotor Consisting of outer rotor and inner rotor 10 Consisting of positions 10 1 to 10 5 11 Consisting of valve and valve housing Spare parts OPCom II 1 momorsez 10218100 1 30881300 1 Spare parts motor 15 FA 016 1700 17068500 for FAPC 016 2105 30707700 16 Cable complete 1 FA 016 1201 11919900 Consisting of cable and plug for FAPC 016 2105 30707700 17 Installation kit 1 FA 016 1790 17805800 Consisting of screws nuts rubber buffers and spacer Spare parts pressure hose 18 Pipe 1 FA 016 0103 13448700 20 I Spare parts suction hose 22 Consisting of strainer disc and suction cup 3 7 50 51 FAPC 016 30961500 09 2013 A RG ER We produce fluid power solutions ARGO HYTOS GmbH Industriestra e 9 76703 Kraichtal Menzingen Germany Subject to change BE HYTOS Tel 49 7250 0 Fax 49 7250 76 199 info de argo hytos com www argo hytos com 30961500 09 2
18. ched to the device The device can be transported and operated both standing upright and lying flat Please note the instructions in Chapter 2 Basic safety information When using mobile transport aids make sure the unit is stably positioned danger of tipping During transport affix the suction and pressure hoses in the brackets provided for this purpose in order to prevent possible leakage of residual oil FAPC 016 30961500 09 2013 15 51 ARGOS MHYTOS NON Transport and storage 6 2 Storage Filter unit FAPC 016 should be stored in an enclosed space in order to protect it against moisture and condensation DANGER Risk of injury Risk of chemical reactions Chemical substances in the immediate vicinity of the filter unit may react and lead to destruction of the device and personal injury to persons in the immediate vicinity of the device Storage in the immediate vicinity of chemically active substances such as acids bases salts organic solvents and rechargeable batteries is prohibited The ambient temperature during storage of filter unit FAPC 016 should be between 5 C and 30 C with a maximum humidity of 80 Prior to a storage period to exceed six months the device should be filled with oil in order to protect it against rust 16 51 FAPC 016 30961500 09 2013 ARGO MA HYTOS Installation 7 Installation Incorrect energy supply Danger to life Risk of injury gt Always
19. e eee eee e ere ree eeeee eee rere ere eee reer eeee reese eree eee ese eee ereeeeeee ree rere e sere eeee rere eeeeeee 3 General information for the avoidance of property and product damages CAUTION Risk due to improper handling Property damage gt The filter unit may only be used in accordance with Section 2 2 Intended use Leakage or spillage of hydraulic fluid Environmental pollution and groundwater contamination Use an oil binding agent to bind the leaked hydraulic oil Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN 13202 4 may be exceeded during operation Allow the filter unit to cool off before touching it Contamination by liquids and debris Premature wear functional impairments Risk of damage Property damage Ensure cleanliness during installation in order to prevent debris such as welding beads or metal shavings from entering the hydraulic lines and causing wear and malfunctions in the product Make sure the connections hydraulic lines and fittings e g measurement devices are free of dirt and chips Prior to commissioning verify that all hydraulic and mechanical connections are connected and tight and that all of the connectors gaskets and screw connections are correctly installed and undamaged Use residue free industrial wipes in order to remove lubricants and other contamination Make sure that the connections hydraulic lines and fittings are clean Mak
20. e sure that no contaminants penetrate while closing the connections Make sure that no cleaning agents enter the hydraulic system Do not use steel wool or fraying cloths for cleaning Do not use hemp as a gasketing material Improper cleaning Premature wear functional impairments Risk of damage Property damage gt Close all openings using suitable safety screw connections to prevent cleaning agents from penetrating Do not use any aggressive cleaning agents for cleaning Clean the product using a suitable cleaning fluid gt gt Do not use a pressure washer gt Do not use compressed air for cleaning around functional interfaces e g in the area of gaskets FAPC 016 30961500 09 2013 eocece errr eee eee eee errr eee eee er Sr Sr Zr eee Ber eee reer ee eee eee er er er er er Br Zr Br Sr eee eee Bar er er er er Sr Sr Sr Br Bar Sr er er Ber er er er rer rer rer rer rv rv a eee vr rer ee eee vr vr rv vr v rer rv vr vr rv rv rv Er Er ur Er Er Er Er Er Er Er Er ur Er Er Er Er Er Er Er ur ur Er Er Er Er Er ur Scope of delivery 4 Scope of delivery The scope of delivery includes the following e 1 filter unit FAPC 016 e 1 operating manual FAPC 016 30961500 09 2013 11 51 ARGOS MHYTOS eee ere rere ree rere eee eee ee eee eee eee ee eee ee reese reer ee sre reese eee ee see eee rer eee eee e re eee eee ree ee res ee eee reese eeeee eee rere e rere eZee EeeeZeeresreeeeeree ees eeeeereeeeree eee rere e sere ereeeeeee rere
21. f injury in the event of incorrect handling gt Deinstallation should only be performed by trained personnel Final decommissioning and disposal requires complete uninstallation of the entire power supply and mechanical components and disposal of the hydraulic media remaining in the device During uninstallation and disposal all country specific safety and environmental regulations must be complied with FAPC 016 30961500 09 2013 35 51 NON Disassembly 12 Disassembly The filter unit does not need to be disassembled 36 51 FAPC 016 30961500 09 2013 SOON Disposal 13 Disposal Careless disposal of filter unit FAPC 016 and the hydraulic fluid may lead to environmental pollution For this reason please dispose of the filter unit and hydraulic fluid in accordance with applicable national regulations Please dispose of hydraulic fluid residues in accordance with the safety data sheets that apply to these hydraulic fluids FAPC 016 30961500 09 2013 37 51 ARGO Ma HYTOS NONNE Extension 14 Extension 14 1 Optional accessories 14 1 1 Transport aid trolley Order no FA 016 1760 For easy transport of filter unit FAPC 016 it is possible to hook a trolley onto the standing device This allows effortless transport even over long distances Mt IR Py f Fig 14 Optional accessory Trolley 14 1 2 Hose extensions On request ARGO HYTOS will also provide hose extensions cut to your specification
22. g gt Deinstallation should only be performed by trained personnel CAUTION Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it FAPC 016 30961500 09 2013 33 51 ARGOS MA HYTOS wee eee ere eee eer ee eer eee ese eee ere reese reer eee esses ee eee ee seers eee reese reer eee ere reer eee eee e ree reser eee rere seers e teres ee eee rere eee e rere eeee ee eee rere eee eeeeEeerereere ree reese eeeeresreeeee reese Repair and maintenance 10 6 1 Remove particle monitor OPCom II Fig 13 Replace measurement sensor Disconnect the power cable on the bottom of OPCom II cable not shown Undo the threaded elbow at the inlet 1 and at the outlet 2 Loosen the Allen screws 4 O P An Lift off the particle monitor 3 DANGER Danger to life Risk of electrical shock Pull out the mains plug prior to uninstallation Uninstallation should only be performed by qualified electricians 10 6 2 Install particle monitor OPCOM II Installation is performed as described above in reverse order 34 51 FAPC 016 30961500 09 2013 ARG Om BEHYTOS Decommissioning 11 Decommissioning DANGER Danger to life Risk of electrical shock Pull out the mains plug prior to uninstallation Deinstallation should only be performed by qualified electricians Risk of injury Risk o
23. hock Pull out the mains plug prior to uninstallation Deinstallation should only be performed by qualified electricians Risk of injury Risk of injury in the event of incorrect handling gt Deinstallation should only be performed by trained personnel CAUTION Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it Fig 12 Replacement of motor and pump FAPC 016 30961500 09 2013 29 51 ARGOS MHYTOS Dec ur Br Er Er Er Er Er Er Er Eur Er Er Er Eur Er Er Er ur Er Eur Er Er rue ur Repair and maintenance 30 51 OND 10 4 1 Remove pump 1 Loosen the hex nuts pos 8 2 Remove the component Filter tube and housing pos 1 together with the attached measuring sensor by pulling upwards 3 Loosen the pump plate pos 5 with the wheel set consisting of an outer rotor and inner rotor pos 4 from the motor pos 9 by pulling gently upward 4 Dispose of the pump plate the wheel set and the O rings in accordance with country specific environmental regulations When replacing the pump the O rings pos 2 amp pos 6 must absolutely be replaced with new O rings The order number is indicated in the spare parts list 10 4 2 Install pump 1 Fit the outer rotor and inner rotor pos 4 together and place them in the recess provided in the pump plate for this purpose It can be i
24. il purity when cleaning in the bypass flow The product is intended for professional use only and not for private use The intended use presupposes that you have read and understood this documentation in full especially Chapter 2 Safety information 2 3 Improper use Any use other than that described in the Intended use is improper and is therefore not permitted If unsuitable products are installed or used in security relevant applications unintended operating states may occur that may cause personal injury and or property damage For this reason only use a product in safety relevant applications if the use in question is explicitly specified and permitted in the product documentation for instance in explosion protection areas or in safety relevant parts of a controller functional safety Argo Hytos AG assumes no liability for damages in the event of improper use The user alone bears the risks in the event of improper use 2 4 Reasonably foreseeable misuse Pumping of the following media is prohibited e highly flammable liquids e g petrol or thinner explosion hazard The device is not suitable for the extraction of oil sludge and sediment The operator alone is liable for damages resulting trom improper use 8 51 FAPC 016 30961500 09 2013 ARGO IA HYTOS SOON Safety information 2 5 Qualification of personnel The activities described in this documentation require basic knowledge of engineering and
25. lts gt Make absolutely sure that the device is properly vented 22 51 FAPC 016 30961500 09 2013 ARG Om ZEHYTOS SOON Operation 9 3 Data acquisition Filter unit FAPC 016 is equipped with a data memory that can store up to 3000 results Once the storage capacity is reached the last measured value is saved while the oldest measured value is simultaneously overwritten NOTE A description of installation and data transmission is available in the OPCOM II user manual 1 Connect a data cable to the RSR232 socket fig 1 pos 13 2 Connect the plug to a PC or laptop with the appropriate software installed NOTE The relevant software can be downloaded from www argo hytos com The stored results are transferred to the hard disk of the connected PC or laptop and can be stored there 9 4 Switching of measurement type during filling or cleaning When monitoring the purity class a ball valve can be used to switch between downstream of filter e g when filling equipment and upstream of filter e g when cleaning out oil fillings Switch positions are changed using the attached three way stopcock fig 1 pos 6 vor Filter nach Filter Fig 5 Three way stopcock e Switch position upstream of filter Horizontal lever position Oil purity is monitored during the cleaning process Switch position downstream of filter Vertical lever position Oil purity is monitored duri
26. m machine plant electric system controller or to the product If so Which ones Was the product or machine operated as intended How does the fault manifest itself gt Form a clear understanding of the cause of the error Ask the immediate user or machine operator as needed 40 51 FAPC 016 30961500 09 2013 ARG Om ZEHYTOS SONDE Troubleshooting and fault clearance 15 2 Fault table Fault table Table 6 Fault table Problem fault Potential cause Clearance Electric motor does not turn on Electrical cable or mains plug Have cable replaced by a qualified electrician during commissioning defective Establish line voltage and or activate electrical fuse Replace on off switch Replace motor repair at manufacturer Replace pump repair at manufacturer Electric motor switches off during Let motor cool off clean any contaminated ventilation operation slits Replace pump repair at manufacturer Volume flow clearly too low Replace filter element Replace clean intake strainer Heat the medium Adjust suction head Replace suction hose or seal connection sites retighten Replace pump repair at manufacturer Operating noise too loud Replace filter element Replace clean intake strainer Heat the medium Adjust suction head Replace suction hose or seal connection sites retighten Filter unit standing on vibration Improve site conditions sensitive surface e g sheet metal Pump does not prime Replace suction hose or seal con
27. must be kept free of dirt and chips 10 1 Maintenance 10 2 Maintenance overview The filter unit requires no maintenance with the exception of the filter element and the intake strainer Maintenance work Order no Maintenance period Check replace filter element V7 1220 113 3 um As soon as the clogging indicator enters the red range given permissible viscosity Check replace intake strainer FA 016 0110 4 times a year or in the event of abnormalities low volume flow when filter element is cleaned operating noise too loud 24 51 FAPC 016 30961500 09 2013 ARGO MA HYTOS Repair and maintenance 10 2 1 Replace intake strainer Damage to filter unit as a result of missing or defective intake strainer Property damage The intake strainer must be checked in accordance with the maintenance periods and replaced as required Saugschlauch und Saugsieb spaltfrei montieren Fig 6 Replace intake strainer 1 Loosen the hose clamp 1 2 Pull the intake strainer 5 together with the suction cup 4 and the disc 3 off the suction hose 2 3 Clean the intake strainer 5 with cleaning grade petrol or diesel fuel NOTE If damaged replace the intake strainer 5 order no FA 016 0110 4 Place the intake strainer 5 with the suction cup 4 and the disc 3 as shown above on the suction hose 2 5 Secure the hose clamp 1 FAPC 016 30961500 09 2013 25 51 A RG O m E HYTOS
28. nection sites retighten Unit pumped empty on refilling Prime the unit 0 3 1 Intake strainer clogged Clean replace intake strainer Oil on the fan wheel cover Shaft seal leaky Replace motor or repair by the manufacturer Oil leaking out of terminal box Residual oil on the housing after Clean filter unit filter element replacement Leaky screw connector Check screw connectors re tighten and or seal as needed FAPC 016 30961500 09 2013 41 51 ARGOS BEHYTOS ODO Technical data 16 Technical data 16 1 Dimensions EE ODA LA NG c Fig 16 Dimensions 42 51 eee ee ere reer eee eee ere ree ree eee eee e ree ee eee ree ee eee ee eee res ee reer eens FAPC 016 30961500 09 2013 ARGO Ma HYTOS Technical data 16 2 Technical data Table 7 Technical data Nominal flow rate l min 50 Hz 16 l min 60 Hz 19 2 Pressure limiting valve bar 50 5 Max operating pressure bar 4 Filter element V7 1220 13 Bs c gt 200 Clogging indicator Manometer DG 200 17 green 0 2 7 bar red from 2 7 bar Suction side Hose DN 19 with intake strainer Pressure side Hose DN 19 with discharge pipe Electric drive 1 phase 230 V motor 230V 50Hz 0 45kW 230V 60 Hz 0 54 kW Tare weight approx 24 Sound power level db A max 68 under operating conditions permitted for continuous operation 16 3 Operating conditions Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN 13202 4
29. ng the filling process FAPC 016 30961500 09 2013 23 51 ARGOS MHYTOS eee ere rere reer ere er rere eee eee eee eee eee eee ere eee reer ee sre reer eee eee seers ere ree ee eee ree ee eee reer e eee ee eee reese eeeeeeee rere e rere eZee eeeeereseeeeeeee ees eeeerereeeesree ree rere eeereeeeeeeeeeeeeeee Repair and maintenance 10 Repair and maintenance DANGER Danger to life Risk of electrical shock gt Switch off the device and pull out the plug during repair work CAUTION Leaking hydraulic oil Environmental hazard risk of slipping gt Before maintenance and servicing empty the device completely gt Inthe event of a hydraulic oil leak immediately cover the oily surface with an oil binding agent Then immediately dispose of the oil binding agent in accordance with country specific environmental regulations Leaking hydraulic oil Ignition hazard Risk of the electrostatic discharge due to poorly conducting hydraulic fluid If the electrical conductivity of the hydraulic fluid is not known please contact the manufacturer of the hydraulic fluid Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it Functional impairment Dirt entering the pump Filter unit functionality is no longer assured During repair work all components coming into contact with the hydraulic medium
30. nstalled in any position 2 Lubricate the O rings pos 2 amp pos 6 and place them in the O ring grooves in the pump plate provided for this purpose 3 Place the pre assembled pump plate pos 5 with pos 4 on the motor pos 9 In so doing guide the feather key of the motor shaft pos 7 into one of the four feather key grooves of the inner rotor When pressing the pump plate onto the motor make sure that the O ring pos 6 does not slip out of the O ring groove and become damaged between the motor and pump plate The hole for the pin anti rotation lock pos 3 must be opposite the terminal box motor pos 9 4 Wet or fill the wheel sets of the pump with oil 5 Fit the component filter tube with housing pos 1 back together with the pump plate and motor When installing the filter pipe make sure that the O ring pos 2 does not slip out of the O ring groove and become damaged between the pump plate pos 5 and the housing pos 1 6 Secure the component using the nuts pos 8 tightening torque 15 Nm The device can be returned to operation If no oil is drawn during commissioning open the cover on the filter housing and fill with approximately 300 ml of oil FAPC 016 30961500 09 2013 ARGO IA HYTOS Repair and maintenance 10 5 Replace motor DANGER Danger to life Risk of electrical shock Pull out the mains plug prior to uninstallation Deinstallation should only be performed
31. ntion to the danger e Warning indicates the severity of the danger e Nature and source of the danger designates the nature and source of the danger e Consequences describes the consequences in the event of non compliance e Defence indicates how the danger can be avoided Table 2 Hazard classes in accordance with ANSI Z535 6 2006 Warning sign warning Meaning A DAN G E R Indicates a dangerous situation where death or serious bodily injury will result if not avoided Indicates a dangerous situation where death or serious bodily injury may result if not avoided A CAUTI O N Indicates a dangerous situation in which minor to moderate bodily injury may result if not avoided N OTE Property damage The product or the environment may be damaged 6 51 FAPC 016 30961500 09 2013 ARGO IA HYTOS About this documentation 1 3 2 Symbols The following symbols indicate information that is not safety relevant but which enhances understanding of the documentation Table 3 Meaning of the symbols Symbol Meaning If this information is not taken into account the product cannot be used or operated in optimal fashion This symbol specifies that protective goggles should be worn This symbol specifies that protective gloves should be worn This symbol specifies that safety shoes should be worn gt Single independent action step 1 3 3 Terms The following terms are used in this documentation Table 4 Terms Term Me
32. perating states may occur that may cause personal injury and or property damage For this reason only use a product in safety relevant applications if the use in question is explicitly specified and permitted in the product documentation You may only commission the product once it has been determined that the end product e g a machine or plant in which the Argo Hytos products are installed satisfy the country specific provisions safety regulations and standards 2 7 Product and technology dependent safety information CAUTION Leaking hydraulic oil Environmental hazard risk of slipping gt Inthe event of a hydraulic oil leak immediately cover the oily surface with an oil binding agent Then immediately dispose of the oil binding agent in accordance with country specific environmental regulations Leaking hydraulic oil Ignition hazard Risk of the electrostatic discharge due to poorly conducting hydraulic fluid If the electrical conductivity of the hydraulic fluid is not known please contact the manufacturer of the hydraulic fluid Risk of burns Contact temperatures in accordance with DIN EN563 3 and DIN EN13202 4 may be exceeded during operation gt Let the filter unit cool off before touching it FAPC 016 30961500 09 2013 9 51 ARGOS MHYTOS eee ere r rere eee ree re eee eee eee eee General information 10 51 eee rere ewe eee reer eee er ee tere ere see eee rer ee eee rere eee ese ree e
33. place in the direction of arrow 1 10 3 4 Install filter element Fig 10 Install filter element 1 Always replace the O ring in the cover when replacing the filter element O ring order no N007 1175 included with replacement filter elements 2 Carefully insert the cap 1 with the filter element 2 into the filter tube 3 Turn the cover by hand as far as it will go A gap may remain visible between the cover and the filter pipe see Chapter 8 1 Before commissioning fig 3 FAPC 016 30961500 09 2013 27 51 ARGOS MA HYTOS eee ere reece eer eee cere eee reese reer eee eee eee reese eee reese reer eee eee see eee rer ese eee rere eee ree eee ee eee ee eee reese eeseeeeee ee eee rere eZee rerZeeresreeeeeee eee eeerereeeesree eee rere e sere eeeeeeeree rere ee Repair and maintenance 10 3 5 Bleed the filter element Fig 11 Bleed the filter unit 1 Open the bleed screw 1 2 Insert the power cord and return the filter unit into operation When oil begins to run out from the vent opening reseal the vent opening by tightening the bleed screw 1 3 Check to make sure that the ventilation slot of the electric motor is not contaminated and remove any deposits 4 Return the device into operation 5 Check the filter housing for leaks after commissioning 28 51 FAPC 016 30961500 09 2013 ARGO MA HYTOS Repair and maintenance 10 4 Replace pump DANGER Danger to life Risk of electrical s
34. r unit has a protective suction strainer that needs to be maintained on a regular basis A missing protective strainer may lead to damage to the pump see spare parts list for order number The manufacturer accepts no liability if the protective strainer is removed 20 51 FAPC 016 30961500 09 2013 ARGO IA HYTOS SOON Operation 9 1 Filtering hydraulic fluids when refilling 1 Attach the filter unit to a power source 2 Insert the suction strainer into the oil barrel 3 Insert the discharge pipe into a tank e g hydraulic tank Incorrect insertion of discharge pipe gt Make sure that the discharge pipe is below the fluid surface 4 Switch on the filter unit using the on off switch circuit breaker 5 Check the oil flow for potentially insufficient immersion depth of the suction pipe in the oil tank Incorrect insertion of discharge pipe At the beginning of filtration filling the filter unit may take a few seconds 6 Use the clogging indicator to check element contamination at the operating temperature of the medium in question 7 Monitor the fill level on the machine or equipment and switch off the filter unit using the circuit breaker once the desired capacity has been reached 8 Return the suction strainer and discharge pipe to the respective brackets on the filter unit FAPC 016 30961500 09 2013 21 51 A RG O m E HYTOS NON Operation 9 2 Filtering fluids in the bypass flow
35. s 38 51 FAPC 016 30961500 09 2013 ARGOS MA HYTOS Extension 14 1 3 Intake strainer set Order no FA 016 1775 Fig 15 Option Intake strainer set The intake strainer set FA 016 1775 guarantees pump protection when it is not possible to use the existing intake strainer on the suction hose This is the case if the filter unit needs to be connected to hydraulic equipment using a quick release coupling or a ball valve or if the tank opening is not sufficiently large The suction strainer set FA 016 1775 consists of a suction strainer element 280 um 2 a safety device 3 a connection housing with O ring 4 and a connecting piece 1 The intake strainer set FA 016 1775 is constructed in such a manner that the DN 25 hose connection can be rotated 360 and thereby adapted to the hose feed FAPC 016 30961500 09 2013 39 51 ARGOS BEHYTOS NON Troubleshooting and fault clearance 15 Troubleshooting and fault clearance 15 1 Proceed as follows during troubleshooting Form an understanding of the product s functionality in the context of the overall system gt Try to ascertain whether the product provided the required functionality in the overall plant before the error occurred Try to detect changes in the overall system in which the product is installed Have the operating conditions or operating range of the product changed Have changes e g conversions or repairs been made to the overall syste
36. ump plate provided for this purpose 3 Place the pre assembled pump plate pos 5 with pos 4 on the motor pos 9 In so doing guide the feather key of the motor shaft pos 8 into one of the four feather key grooves of the inner rotor When pressing the pump plate onto the motor make sure that the O ring pos 6 does not slip out of the O ring groove and become damaged between the motor and pump plate The hole for the pin anti rotation lock pos 3 must be opposite the terminal box motor pos 9 4 Wet or fill the wheel sets of the pump with oil 5 Fit the component filter tube with housing pos 1 back together with the pump plate and motor When installing the filter pipe make sure that the O ring pos 2 does not slip out of the O ring groove and become damaged between the pump plate pos 5 and the housing pos 1 Secure the component using the nuts pos 8 tightening torque 15 Nm The device can be returned to operation If no oil is drawn during commissioning open the cover on the filter housing and fill with approximately 300 ml of oil 32 51 FAPC 016 30961500 09 2013 ARGO MA HYTOS Repair and maintenance 10 6 Replace particle monitor OPCom II DANGER Danger to life Risk of electrical shock Pull out the mains plug prior to uninstallation Deinstallation should only be performed by qualified electricians Risk of injury Risk of injury in the event of incorrect handlin
37. vrnnnnnnnvnnnnnnnvnvnnnnnnnvnnsnnnnvnnennnnnnnnnnnnnnnnnnnnnnnnnennnnnnn 24 EE EE EE 24 10 2 Maintenance overview cases nennen 24 10 21 NN 25 10 3 Replace filter element nsnsi 26 10 3 1 Remove filter element cece ccccccccsecsesscsecsecscsecsecsecsssessecsesassecsecsssesseseessesaseeseesassasaeeass 26 10 3 2 Remove liter element ion 26 10 3 3 Attach filter element cccccccsccccsecsscscsecsecsssscsecsecsssessesseassessecssesseseessesassesetsasaseeees 27 10 3 4 Install filter element cece csecsesecsecsssecsecsecsesecsecsecessessessesasseseessesessesaecassasaesessassesaeass 27 10 3 5 Bleed the filter element oo ccc ccccsecsesscsecsecsesecsecsecsesessecseessessesssasseseesesasseseesastesaeees 28 10 4 RMN 29 PREE RONOV DD esse NE 30 10 4 2 Install PUD EEE 30 O FC i EEE EEE EEE 31 19 32 rer 31 10 52 Sa MODE 32 10 6 Replace particle monitor OPCom II c eescscsscssesscscsecsscsscsscescsecsecsscsesesssscessesseseateaseaees gt FAPC 016 30961500 09 2013 Content 3 51 eee ere rere eee reece ree ee eee sere eee eee ee eee ree ees ee reese reer eee eee seers e rer ee eee rere eee essere eee reser ee eee ree reer eeeeeeeee rere eZee eeeZreresreeeeeee res eeereree eee ee ree rere eZee eeeeeEeeeeeeeeeee 4 51 10 6 1 10 6 2 11 12 13 14 14 1 14 1 1 14 1 2 14 1 3 15 15 1 15 2 16 16 1 16 2 16 3 16 4 17 17 1 17 2 Remove particle monitor OPCOM Ilsienna aAa 34 istai partide montor OPCOM PEER EE
38. y and in order to clear simple faults gt Read this documentation in full especially Chapter 2 Safety information before working with the product 1 2 Required and supplementary documentation Do not commission the product until you have received the documentation marked with the book icon and you have understood and complied with the information therein Table 1 Required and supplementary documentation Title Document number Document type Datasheet 80 65 3d Operating manual OPCon II FAPC 016 30961500 09 2013 5 51 A RG O m MHYTOS eee ere rere reer eee ere eee ee eee rere eee eee eee reese reer ee sere e eee eee ese eee e rer eee ee re rere eee e ree reese ee ee eee ree reer eeee rere e rere eZee eeeeeresreeeeeee ree eeerereeeeseeee eee ree eer eeeeeeeeeeeeereee About this documentation 1 3 Presentation of information In order to ensure that you can work with your product quickly and safely we use uniform safety information symbols terms and abbreviations These are used in the following sections to aid in comprehension 1 3 1 Safety information This documentation provides safety information prior to action sequences in which there is a risk of personal injury or property damage The measures described to avert dangers must be complied with WARNING Nature and source of the danger Consequences of non compliance gt Measures to avert dangers gt lt Enumeration gt e Warning sign calls atte
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