User manual
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1. am TM 7EG RS 170 TM 6EG CCIR High Resolution Miniature Cylindrical Camera Operation Manual Januar y 7 2000 69 0045 Rev A Notice The material contained in this manual consists of information that is proprietary to PULNiX America Inc and may only be used by the purchasers of the product PULNiX America Inc makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein PULNiX America Inc reserves the right to make changes without notice Warranty of our solid state cameras have a full three year warranty If any such product proves defective during this warranty period PULNiX America Inc will repair the defective product without charge for parts and labor or will provide a replacement in exchange for the defective product This warranty shall not apply to any damage defect or failure caused by improper use or inadequate maintenance and use Certifications CE Compliance The TM 7EG TM 6EG has been certified to conform to the requirements of Council Directive 89 336 EC for electromagnetic compatibility and to comply with the following European Standards Immunity EN500082 2 1995 Emissions EN55022 1995 Class A CISPR 22 1993 PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Directives However2. DM in e Gg ete 1 1 1 Product Description and 1 IPAE ru m M 1 1 8 System 3 2 INSTALLATION 4 21 Getting Started 4 2 1 1 Unpackirig Instructions ttr Et aped re ER d Rea esu SERERE 4 212 Gomponents List dg eere saa etr pete ap etaed e 4 2 1 3 Accessories and Options it die on eee ERE S e a pa 4 2 1 4 Power Supply and Power Cable Setup sse ener enne 5 2 1 5 Attaching the Camera L6ins ete ca heaves 6 216 Auto Itis Lens Setup tesa Le soba 6 2 1 7 Monitor Display MOde ree eer P ERR EFE RE REEF 6 3 MODES OF ERA 6 EMEN ME 7 302 External Input Signals te IP OR ee ERR XAR LL E EE CELA RE AREE 8 4 TROUBLESHOOTING secina aaia a aa Aaa d NEENA A aadA
3. 9 41 Problems and Soltions irsin aA a CER Ha EO EE ER E RE es 9 4 1 1 Symptom No VideO eiie eerte entree ed e Ced rena SRE Ke se deux rea ue e 9 4 1 2 Symptom Dark Video enr reo cama terae era xe ie ree PARERE S 9 4 1 3 Symptom Non synchronized 2 1 1 1 9 4 2 Information and Support 10 5 APPENDIX 11 11 Product Specifications neret tease Eze Yea eet deba EE EE Eta Code EDU 11 5 1 2 Physical 12 5 1 3 Glass Specifications acd i dees ce ia E o ERR 13 5 1 4 C Mount 14 515 Spectral Response E e petere re o ei ced etia aste ee 15 LIST OF FIGURES z E TT FIGURE 1 TM 7EG TM 6EG System Configuration 3 FIGURE 2 TM 7EG TM 6EG Assembly Drawing Showing Flying Leads 5 FIGURE 3 Timing om 7 FIGURE 4 External Input 8 FIGURE 5 Physical orto oth ptus 12 FIGURE 6 Camera Front End Glass 13 FIGURE
4. Page 2 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera INTRODUCTION z E Tq 1 3 System Configuration Figure 1 below presents a typical system configuration FIGURE 1 TM 7EG TM 6EG System Configuration Display Monitor or PC with frame grabber TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 3 z E Tq INSTALLATION 2 INSTALLATION The following instructions are provided to help you set up your video camera system quickly and easily It is suggested that you read through these instructions prior to unpacking and setting up your camera system 2 1 Getting Started 2 1 1 Unpacking Instructions It is recommended that the original packing cartons for the cameras and lenses be saved in case there is a need to return or exchange an item It is also recommended that any equipment being sent to another location for field installation be bench tested to assure that everything is fully operational as a system 2 1 2 Components List Please begin by checking your order against the Components List below to assure that you have received everything as ordered and that nothing has been overlooked in the packing materials If any item is missing please contact your PULNiX representative immediately TM 7EG TM 6EG camera TM 7EG TM 6EG data sheet TM 7EG TM 6EG manual 2 1 3 Accessories and Options Following is a list of additional accessories and options that may be recomm
5. certain factory installed options or customer requested modifications may compromise electromagnetic compatibility and prohibit use of the CE mark Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance Contact the PULNiX Applications Engineering Department for further information regarding CE compliance FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment 15 operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense WARNING Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the user s authority to operate the equipment TM 7EG TM 6EG Operation Manual Printing January 2000 PULNiX America Inc 1330 Orleans Drive Sunnyvale CA 94089 Tel 408 747 0300 Tel 800 445 5444 Fax 408 747 0880 E mail pulnix jaipulnix com www pulnix com TABLE OF CONTENTS
6. a distant object Slide the adapter up down until the image is in focus Tighten the three set screws on the adapter FIGURE 7 Combination With CS Mount Camera CS Mount Lens Focal Point le 5mm Extension Ring C Mount Lens 5 125 17 526 N Flange Surface of C Mount Page 14 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera 5 1 5 Spectral Response FIGURE 8 TM 7EG TM 6EG Spectral Response 0 9 0 8 0 7 0 6 0 5 0 4 0 3 Relative Sensitivity 0 2 0 1 400 500 600 700 800 900 1000 Wave Length nm TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 15 Page 16 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Industrial Products Division PULNIiX America Inc Tel 408 747 0300 1330 Orleans Drive Tel 800 445 5444 Sunnyvale CA 94089 Fax 408 747 0660 Email imaging jaipulnix com www pulnix com 69 0045 Rev Printed 1 00
7. 7 Combination With CS Mount Camera 14 FIGURE 8 TM 7EG TM 6EG Spectral Response 15 January 7 2000 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Operations Manual 1 INTRODUCTION 1 1 Product Description and Applications The TM 7EG TM 6EG series are state of the art CCD cameras which use a 1 2 high resolution imager These units offer outstanding compactness high performance long life high stability and variable shutter control factory option They are designed to be simple yet high quality cameras for versatile applications such as machine vision image processing robotics medical surveillance helmet cameras pipe inspection underwater microscopy and military 1 2 Features Variable Electronic Shutter and Random CCD Integration The TM 7EG TM 6EG series cameras have a substrate drain type shutter mechanism which provides a superb picture at various speeds without smearing The cameras have the capability to externally vary shutter rate manually via a cable flying lead from 1 60 to 1 10 000 sec in discrete steps factory option Miniaturized and Lightweight PULNiX cameras are built with the same design principles solid state technology miniaturization of lenses housing and cables specialization such as remote imager and image intensified camera versions The use of a CCD image sensor in t
8. Brown EXT HD LS White Video Black GND tt Yellow 12V GND 4 2 000mm 20mm 2 1 4 b Series Power Supplies Attach the 110V line cord to the two terminals marked AC Do not plug the cord into a 110V AC socket until later in the procedure Next attach the gray and yellow leads of the power cable to the ground and 12V DC terminals respectively Be sure to replace the plastic terminal guard on the power supply at this time Note The K series power supplies are designed primarily for OEM users who will be mounting the power supply inside a protective enclosure For use in exposed situations the PD 12 and PD 12U are recommended TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 5 MODES OF OPERATION 2 1 5 Attaching the Camera Lens The TM 7EG TM 6EG has various types of lens mounts available as an option The cylindrical enclosure has M14 x 0 5 threads to adapt a Tamron aspherical lens or a C CS mount lens can also be used Do not force the lens if it does not seat properly Please note that some lenses with extremely long flangebacks may exceed the mounting depth of the camera 2 1 6 Auto lris Lens Setup Auto iris lenses with full video input can be used with the PULNiX TM 7EG TM 6EG although this camera model does not come equipped with auto iris output Note Make sure that the power is removed from the camera before connecting or disconnecting the auto iris lens The
9. achieve full frame resolution 3 0 0 b Frame Mode Frame Mode scans each horizontal row as interlace scanning During Frame Mode integration of each pixel is one frame period i e 33 msec for EIA TM 7EG and 40 msec for CCIR TM 6EG Vertical pixel resolution is good and exact pixel location is obtained Frame Mode tends to show vertical Moire Page 6 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera MODES OF OPERATION z E Tq pattern For applications needing strobe lighting Frame Mode should be used in order to achieve full frame resolution Note The factory setting for the TM 7EG TM 6EG cameras is Field Mode If Frame Mode is required contact PULNiX for the setting The mode selection is a solder jumper on the process board Opening the camera voids the warranty 3 0 4 Timing FIGURE 3 Timing Chart HD Jf 91 all 811 21 40 77 ple 384 pl 3 768 La 40 io BE s imn iS aueeuerkua SZ CCD photo sensors allocation gt H register Optical stop period black period Image sensing period Leni i a m m EE Optical Dummy black period H register output signal ae Effective picture period Jf Jf MS
10. ended or required for your particular application Please check with your PULNiX representative prior to the installation of your video system to determine what you might need 4 0 5 Tamron lens e C CS Mount C CS Mount with Tripod Mount 12 or K25 12V Power Supply or PD 12U Power Supply with American or European cords Option OP60 Frame Mode Option OP29 6 Variable Shutter Control Page 4 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera INSTALLATION FIGURE 2 2 1 4 Power Supply and Power Cable Setup 2 1 4 a Power Supplies PULNiX recommends the following power supplies K25 12 110V AC 12V DC 2 1A power supply K50 12 110V AC 12V DC 4 2A power supply PD 12 110V AC 12V DC 1 2A power supply PD 12U 90 200V AC 12V DC 1 2A power supply The PD 12 power supply can be connected to the PULNiX power cable via a terminal strip or directly When wiring the PD 12 power supply directly please note the following The lead ends must be twisted together and tin soldered for strength and electrical continuity e Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and shorting The 12V lead is marked with a red stripe white lettering be sure not to reverse the leads All connections must be properly insulated to prevent shorting TM 7EG TM 6EG Assembly Drawing Showing Flying Leads Blue EXT VD
11. he video camera module and the availability of special Tamron lenses make it possible to produce a very compact lightweight and robust series of cameras The TM 7EG and TM 6EG are both based on these principles which makes them comparable in size to a remote head Page 1 z E Tq INTRODUCTION High Sensitivity The TM 7EG TM 6EG series is one of most low light sensitive 1 2 CCD cameras available today This is especially important when using the faster shutter speeds The CCD detects images into the near infrared It requires only 1 0 lux of minimum illumination and 0 5 lux minimum illumination at maximum gain In general such a low light camera allows use of a higher lens F value and provides greater depth of field and sharper images Precise Image Geometry On the CCD image sensor the photosensor elements form exact rows both horizontally and vertically so that a very precise image geometry may be obtained Lag High Resistance To Image Burning Compared to the lag of conventional cameras which use a pickup tube the lag of a CCD camera is considerably reduced so that a clear picture may be obtained when shooting a rapid moving object or when shooting in a low illumination environment Since the CCD is highly resistant to image burning the camera may be exposed to bright objects for a long period of time It must be noted however that a smear phenomenon may occur when shooting a very bright object An i
12. nfrared cutoff filter is recommended to obtain a clear picture High Resistance To Magnetic Field and Vibration Mechanical Shock Due to its robust design the CCD imager can withstand strong vibration and shock and little or no noise will appear in the picture Since the TM 7EG TM 6EG series cameras are not influenced by a magnetic field they will produce stable images even when placed next to objects such as electronic furnaces welding machines or NMR scanners Quick Start Up and Low Power Consumption No more than 2 seconds are needed for the TM 7EG TM 6EG series cameras to warm up and shooting may begin within a second after turning on the camera The power consumption is only 3 0W This makes the cameras excellent for use with battery operated systems Genlock Circuit A genlock circuit is built into the TM 7EG TM 6EG series cameras to accept external sync These low cost cameras are designed to be useful in a wide variety of simple but demanding applications which require compactness high resolution and high quality External sync is built into the TM 7EG TM 6EG series for applications where external sync is required Three Year Warranty The CCD solid state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance PULNiX backs all of the TM Series cameras with a three year warranty Warning Opening the camera in any way will void this warranty
13. ount lens adapter PN 32 3770 or C CS mount lens adapter with tripod mount PN 32 3672 Options OP60 Frame mode OP29 6 Variable Shutter Control TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 11 5 1 2 Physical Dimensions FIGURE 5 Physical Dimensions TAMRON LENS 12F005 20 0 0 79 917 0 0 67 TM 7EG WITH TAMRON LENS MOUNT ICX038DLB 028 3 1 11 TM 7EG WITH CS MOUNT Part NO 32 3770 033 0 1 30 TM 7EG WITH CS MOUNT AND TRIPOD MOUNT Part No 32 3672 Page 12 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera 5 1 3 Glass Specifications FIGURE 6 Camera Front End Glass Specifications TAMRON LENS 12F005 REF ICX038DLB IMAGER BOARD X PULNiX TT 222222222225 2 SET SCREW 1 HOUSING FRONT END TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 13 APPENDIX 5 1 4 C Mount Specifications The Flange Back Length of the CS Mount is 12 5mm versus 17 526mm of the C Mount The C CS mount adapter for the TM 7EG can accommodate either style lens In order to determine the position of the lens and the adapter the following procedure should be implemented 1 Attach the lens to the adapter Loosen the set screws on the adapter and slide it over the camera body Set the lens focus to infinity and point the camera at
14. r L 154 re H BLK 10 74 Composite video output 21 56 gt a 77 WU 756 H SYNC 52 81uSec 1ck 69 84nSec 910 rt 63 56 8 1 horizontal line TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 7 3 0 2 External Input Signals MODES OF OPERATION FIGURE 4 External Input Signals 1 Hp frequency 5Volts TTL Level 0 Volts 1 2usec 1 Vp frequency 5Volts TTL Level 0 Volts i to 9H External Sync TM 7EG 15 734 KHz 5 59 94 Hz 5 TM 6EG 15 625 KHz 5 50 Hz 5 8 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera TROUBLESHOOTING z E Tq 4 TROUBLESHOOTING 4 1 Problems and Solutions Following are troubleshooting tips for common problems Generally problems can easily be solved by following these instructions If the following remedies fail to offer a solution to your problems please contact a PULNiX representative 4 1 4 Symptom No Video Remedies Check that the following are properly connected and operational Power supplies e Power cables e Main power source e ens 4 1 2 Symptom Dark Video Remedies Check that the following are properly connected and operational e Shutter selection e ris opening on the lens 4 1 3 Symptom Non synchronized Video Remedies Check that the following are properly connected and operational Proper mode o
15. re is a small chance that the auto iris lens could be damaged by plugging or unplugging it while the camera is powered up Power down the camera before installing the auto iris lens To install the auto iris lens in a PULNiX camera for which the auto iris input is not supplied wire the signal video on the lens into the terminal V peak to peak video output on the camera Point the camera at a light area and then quickly towards a darker area If everything is working properly the iris should adjust for the light change 2 1 7 Monitor Display Mode For monitoring real time video connect the video output to a video monitor or other device 3 MODES OF OPERATION Standard factory setting for this mode selection is Field Mode Frame Mode is available as a factory option OP 6 3 0 0 a Field Mode Field mode scans two horizontal rows together and changes the pair at each interlace scanning This mode is advantageous when using shutter The sensitivity of the CCD is doubled for one field of integration with shutter integration cannot exceed one field resulting in the same sensitivity as the Frame Mode for half of the time period The alternating two row scanning results in a Moire pattern that is hardly noticeable Although Field Mode vertical resolution is not as good as in Frame Mode it is sufficient to see the full vertical resolution of the TV format Field Mode cannot be used for applications needing strobe lighting since it does not
16. utput e Frame grabber software camera selection TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera Page 9 z E Tq TROUBLESHOOTING 4 2 Information and Support Resources For further information and support Phone 408 747 0300 800 445 5444 800 3 PULNIX 24 hour message access Fax 408 747 0660 E mail imaging jaipulnix com Mail PULNIiX America Inc Sales Department 1330 Orleans Drive Sunnyvale CA 94089 ATTN Video Applications Web Site www pulnix com Page 10 TM 7EG TM 6EG High Resolution Miniature Cylindrical Camera 5 APPENDIX 5 1 Specifications 5 1 1 Product Specifications TABLE 1 TM 7EG TM 6EG Product Specifications Table Model TM 7EG Series TM 6EG Series Imager 1 2 inch interline transfer CCD Pixels 768 H x 494 V 752 H x 582 V Cell size 8 4 u x 9 8 um 8 6ux 8 3 um Scanning 525 lines EIA 625 lines CCIR Sync fH 15 734 KHz 596 fH 15 625 KHz 5 59 94 Hz 5 fV 50 Hz 5 TV resolution 570 H x 350 V 560 H x 420 V 50 dB min 56dB typical Min illumination 0 5 lux F 1 4 without IR cut filter AGC On Off Off is factory default Lens mount MIA x 0 5 Tamron C CS mount Operating temp 10 C to 50 C Random Vibration 7 Grms 10 2000 Hz Shock 706 Size Dia x L 17mm Dia x 101 9 mm L 0 67 Dia x 4 0 L Weight 34 0g 1 2 oz Power Supply K25 12V or PD 12U For 110V mains Accessories C CS m
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