Operating Manual - Spechtenhauser Pumpen GmbH
Contents
1. Only carry out work on the pump when the pump is disconnected from the network by removing the network plug from the power supply Prevent acci dental restart of the pump by taking appropriate measures 3 Now mount the intake nozzle with the opening downwards to the suction side fixed coupling 4 Bring the pump into the low level pumping po sition To do this open the locks of the folding bar of the carrying basket see Image 4 and rotate the folding bar under the pump see Image 5 Image 4 9 Ensure that no stones or other hard objects such as pond foils can be taken in 6 Now plug the network plug into the socket again and switch the pump on again 7 If the intake nozzle gets stuck on solids first turn off the pump then pull the power plug and remove the solids from the intake nozzle Image 5 8 Pump the liquid until the pump intakes air Switch the pump off again SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 11 Operating manual Mobile speciality pump Mini WOODY As the intake nozzle reach until about 1 cm above the ground it is possible that there are still floating solids in this gap For this reason only use the low level pumping device of the pump for draining residual water 4 5 Low level pumping at low water level With help of the glove t2. The submersible pump Mini WOODY is designed for strongly soiled waste water or sewage including solids or long fibres in case of flood control flooding pipe bursts or water level reduction It is blockage free for solids up to 55 mm in size The pumps are designed for mobile use For permanent fixed installation the use of Sewage pumps made of cast Iron is recommended SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 2 Safety instructions General safety instructions as per VDMA 24292 This operation manual gives basic instructions that should be followed carefully during installation operation and maintenance It is essential that this manual is carefully read by the responsible personnel operator before assembly and com missioning It is always to be kept available at the installation usage site of the pump 2 1 Markings and symbols in this operating instructions Safety instructions given in the operating manual the non observance of which could cause danger to life have been specifically highlighted with the general dan ger symbol The presence of dangerous voltage is identified with the safety symbol Other safety points in these instructions the non observance of which may en danger machinery or its operation are marked a
3. 95 EG EN 13857 EN 60034 1 5 EN 809 EN 60335 1 EN 12100 1 2 A1 EN 60335 2 41 Bei einer nicht mit uns abgestimmten nderung des Ger tes verliert diese Erkl rung ihre G ltigkeit By altering the device without approval the declaration would invalidate Toute modification de la machine effectuee sans notre accord annule la validite de la presente declaration 86875 Waal 20 03 2012 SHG Spechtenhauser Hochwasser und Gewasserschutz GmbH Name des Bevollmachtigten der technischen Unterlagen nach MRL 2006 42 EG SHG Spechtenhauser Hochwasser und Gewasserschutz GmbH Gewerbestra e 3 86872 Waal Germany ochen Wagner Geschaftsfuhrer SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 EN Operating manual Mobile speciality pump Mini WOODY SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Ge Operating manual Mobile speciality pump Mini WOODY SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 23
4. and rectification SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Oo oe A SA SS G Un On a a bb bb HK a NK WKY N LA bh bei N bh be bh ke be Sa Wa O l CG a L A N N N m Feb Operating manual Mobile speciality pump Mini WOODY 1 General Information Dear Lustomer Thank you for your decision to purchase and install this top quality product Please follow these operating instructions especially those concerning safety They are there for your safety will save you trouble and guard from loss of guar antee One important point first If the failure of this submersible pump power failure technical defect can lead to major material or non material damage you may have to take precautions by installing a second pump with dual pump control alarm systems independent of the mains emergency generators and other equipment For information please contact our customer service department 1 1 Versions The following versions of Mini WOODY pumps are available e Mini WOODY C 700 Pump including carrying frame 2 2 kW alternating Current motor motor protection switch including Shock proof plug with bayonet fixing and protective cap 20 m heavy duty power cable C Storz cou pling on inlet and outlet side intake socket made of PE with C Storz coupl
5. carrying handles to transport the pump e Never lift or lower the pump by the power cable or connected hoses Always use Chains or suitable ropes 2 6 Safety instructions relevant for maintenance inspection and assembly work It shall be the user s responsibility to ensure that all maintenance inspection and assembly work is performed by authorized and qualified personnel who have adequately familiarized themselves with the subject matter by studying this manual in detail Any work on the machine shall only be performed when it is at stand still it is being imperative that the procedure for shutting down the machine described in this manual be followed see chapter 6 Pumps and pump units which convey hazardous media must be decontaminated All waste emissions such as used oil must be appropriately disposed of oil spills must be cleaned up and emissions to the environment must be reported On completion of work all safety and protec tive facilities must be reinstalled and made operative again 2 7 Unauthorized modifications and manufacturing of spare parts Any modification may be made to the pump only after consultation with the man ufacturer Using spare parts and accessories authorised by the manufacturer Is in interest of safety Use of other parts may exempt the manufacturer from any warranty or compensation claims 2 8 Unauthorised modes of operation The reliability of the pump delivered will be only guaranteed if it is used in t
6. ASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY gt gt AN Mount a dimensionally stable spiral pressure hose with matching coupling C or B Storz to the outlet side of the pump A suitable fire hose can now be connected to this spiral hose Lay this at a suitable drain or collection tank The end of the pressure hose must be adequately secured against im pact The fire hose should be laid without kinks where possible to achieve an optimum pumping power It is strongly recommended that you use the op tional dimensionally stable spiral pressure hose for the first 3 m Danger Ensure that the pressure hose end is adequately secured and fixed Other wise there is the risk of the hose end being hit when switching on the pump lf the pump is to be lowered into a shaft attach a suitable length of rope to the eyelet provided for this purpose on the middle carry handle Caution To lower the pump only the designated abseiling eyelet is used Under no circumstances should the pump be lowered to the mains cable or the con nected hoses Lower the pump on this rope into the liquid Danger from suspended loads When lowering the pump ensure that no one is under the pump in the Shaft Make sure that the pump is standing safely Ensure that the pump
7. CHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 16 Operating manual Mobile speciality pump Mini WOODY 4 Remove the countersunk screw with Torx M6 from the impeller 9 Remove the impeller For this use the extraction tool which is available as a special accessory to remove the impeller from the shaft If the impeller is pulled from the shaft the tolerance ring used in assembly has to be re placed by a new one D Remove the pulled impeller 6 2 Assembling the impeller When assembling the impeller the following steps are to be taken 1 Ensure that the polygon connection impeller and shaft have been cleaned 2 Evenly place the impeller on the motor shaft and push it down until it stops SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 17 Operating manual Mobile speciality pump Mini WOODY 3 The impeller has to be pressed until it stops 4 Screw the impeller with the motor shaft using the screw with Torx M6 To fasten the screws medium strength screw lock ing Loctite is to be used Please refer to Table 6 2 1 Screw tightening torque for the correct screw tightening torque 9 Attach the O ring whi
8. HTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 3 5 Construction and materials e All housing parts made of light metal e All screw connections made of stainless steel e Impeller made of wear resistant and self cleaning aluminium bronze e Endurance run suitable double mechanical seals made of SiC SiIC and SiC carbon e Carrying frame made of stainless steel e Intake nozzle made of PE 3 6 Dimensions 335 280 SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 4 Operating the pump Caution The pump may only be operated in compliance with the instructions and infor mation of this operating manual Caution All 230 V versions of the Mini WOODY are fitted with a thermal protection switch Once the maximum operating temperature is exceeded the thermal pro tection switch automatically shuts down the pumps If the temperature falls be low the maximum operating temperature again the pumps start up again imme diately For this reason work is only to be carried out on the pump when the pump is switched off at the netwo
9. Operating Manual Mobile speciality pump Mini WOODY SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ Gewerbestr 3 86875 Waal Germany Operating manual Mobile speciality pump Mini WOODY Table of contents 1 General Information 1 1 1 2 1 3 Versions Marking of the pumps Application 2 Safety instructions 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 Markings and symbols in this operating instructions Qualifications of personnel Hazards in the event of non compliance with the safety instructions Safety regulations for owner operator Safety instructions relevant for operation Safety instructions relevant for maintenance inspection and assembly work Unauthorized modifications and manufacturing of spare parts Unauthorised modes of operation 3 Technical data 3 1 3 2 3 3 3 4 3 9 3 6 Equipment and weight Electrical data Performance Capacity head table Construction and materials Dimensions 4 Operating the pump 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 Explanation of the standard motor protection switch Operating the pump Series connection of Mini WOODY pumps Low level pumping Low level pumping at low water level Suction operation of the pump Use of the pump with float switches Operation with emergency power generator 5 Accessory G Service and Maintenance 6 1 6 2 6 3 6 4 Dismantling the impeller Assembling the impeller Network cable Motor 7 Malfunctions causes
10. VA emergency power generators When used with 5 kVA power generators additional lighting of two times 1000 W is even possible In cases of emergency the use of an extension cable with a 5 kVA emergency power gener ator is possible without any problem With generators with higher power exten sion cables can be used without restriction The used extension cable must have a wire cross section of at least 2 5 mm or larger to keep the voltage drop in the cable as low as possible SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 14 Operating manual Mobile speciality pump Mini WOODY 5 Accessory The following accessories are available for the mobile sewage pump Mini WOODY e PVC spiral hose e Motor protection plug with float switch e 0 kVA emergency power generator e Non return flap wit 5m transparent PVC spiral hose e PRCD Portable Residual Current Device 230V 16A 30mA protection class IP 54 installed in the power cable of the pump e Accessory packs In case of further questions please contact your local retailer SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 19 Operating manual Mobile speciality pump Mini WOODY 6 Service an
11. all be complied with SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 2 5 Safety instructions relevant for operation Always follow these safety instructions before using the pump Danger of electric shock e Protect plug and socket connections against moisture and increasing water levels in flood areas e When using the pump in swimming pools or ponds and the surrounding area DIN VDE 0100 must be complied with e Hazards resulting from electricity are to be prevented see for example the national specifications or the regulations of your local electricity supply com pany General danger AN e f hot or cold machine components involve hazards they must be guarded against accidental contact e Guards for moving parts e g couplings nozzles must not be removed from the machine while in operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft Seal must be drained away so as to prevent any risk to persons or the envi ronment Statutory regulations are to be complied with Damage of the pump due to Inappropriate use e Store the pump in dry rooms only If kept dry and clean the pump can be Stored down to a minimum temperature of 20 C The flooded pump must not freeze e Always use the
12. ation is inserted into an Fl secured residual cur rent circuit breaker safety socket it is to be ensured that the green rocker switch on the motor protection Switch is pressed at position O in order to rule out ac E g cidental starting of the pump To start the pump the DEE DEE green rocker switch is to be set to position 1 motor protection switch SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 4 1 2 Rotary current version With the exception of pumps with the optional integrated float switches all ro tary current versions of the Mini WOODY are fitted with the standard motor protection switch see Image 1 2 Point 4 7 of this operating manual is to be observed with pumps which are fitted with float switches Before the standard motor protection plug is insert ed into an Fl secured safety socket for operation of the pump it is to be ensured that the red push button on the motor protection plug is pressed in g order to rule out accidental starting of the pump Red control lamp If the red control lamp Falsche Phasenlage wrong phase position lights up when inserting the motor protection plug the rotating field has to be changed Remove the plug from the socket and turn the re versing contact on the motor protection sw
13. ch is available as a spare part to the mo tor flange 6 Place the spiral housing over the impeller mounted on the motor flange 7 Screw the spiral housing to the motor using four cylindrical screws with hexagon sockets M8 To fasten the screws medi um strength screw locking Loctite is to be used Please refer to Table 6 2 1 Screw tightening torque for the correct screw tightening torque SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 18 Operating manual Mobile speciality pump Mini WOODY 8 Place the pump in the basket and screw it in the basket using the four cylindrical screws with hexagon sockets M8 To fasten the screws medium strength screw locking Loctite is to be used Please refer to table 6 2 1 Screw tightening torque for the correct screw tightening torque 6 2 1 Screw tightening torques Screw Screw connection Tightening torque Motor spiral housing Pump carrying basket 6 3 Network cable In the event of a cable defect the damaged cable can be replaced by a Spechtenhauser network cable in a few steps 6 3 1 Dismantling of network cable 1 Remove the three cylindrical screws with the hexa f gon sockets M5 from the housing 2 Unplug the cable screw and plugs and the coupling from the housing Open the connection cable plug and u
14. d Maintenance It shall be the user s responsibility to ensure that all maintenance inspection and assembly work is performed by authorized and qualified personnel who have adequately familiarized themselves with the subject matter by studying this manual in detail Any work on the machine shall only be performed when it is at stand still it is being imperative that the procedure for shutting down the machine described in this manual is be followed Pumps and pump units which convey hazardous media must be decontaminated All waste emis sions such as used oil must be appropriately disposed of oil spills must be cleaned up and emis sions to the environment must be reported On completion of work all safety and protective facili ties must be reinstalled and made operative again 6 1 Dismantling the impeller If stubborn blockages form in the spiral housing the spiral housing and the impeller can be dis mantled via the following steps 1 Unscrew the four cylindrical screws with hexagon sockets M8 with which the pump is mounted in the basket Now remove the pump from the basket 2 Remove the four cylindrical screws with the hexagon sock ets M8 from the spiral housing 3 Remove the spiral housing With stubborn blockages it may be necessary to remove the spiral housing with the help of two screwdrivers To do so place the screwdriver on the two designated slots on the spiral housing and lift the spiral housing out SHG SPE
15. e Dilute medium if possible oth erwise cease operation and use Motor protection trips out Pumped medium too dense another pump Lower viscosity of medium by heating if possible otherwise cease operation and use anoth Viscosity of pumped medium too high er pump 400 v version Replace defective fuse or have Motor running on two phases motor repaired if coil defective Leaky motor The motor has to be checked by the Spechtenhauser service In all further questions please contact our customer service department SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 20 Operating manual Mobile speciality pump Mini WOODY EG Konformit tserkl rung Declaration of EC Conformity Attestation de Conformite CE Hiermit erkl ren wir dass alle Exemplare unserer Ger te Herewith we declare that all our devices Nous attestons par la presente que tous nos produits Mini CHIEMSEE den wesentlichen Schutzanforderungen folgender EG Richtlinien entsprechen comply with the following provisions applying to correspondent aux principales directives LE suivantes EG Maschinenrichtlinie 2006 42 EG EG Niederspannunugs Richtlinie 2006 95 EG Angewandte harmonisierte Normen insbesondere Applied harmonized standards in particular Principales normes harmonisees 2006 42 EG 2006
16. estr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 10 Operating manual Mobile speciality pump Mini WOODY sion as soon as the water level has sunk so far that the pump is taking in air 10 Clean the pump with clear water after each use particularly after using it with muddy liquid In addition let the pump run for about 10 minutes in a basin with clean water The pump is to then be completely emptied 4 3 Series connection of Mini WOODY pumps To achieve pumping heights of over 15 m series connection of Mini WOODY pumps is possible With this the pressure side of the first Mini WOODY is con nected to the next Mini WOODY over a dimensionally flexible hose 4 4 Low level pumping In normal operation the liquid is pumped to the top of the intake nozzle The pump then intakes air and the pumping flow breaks off To pump flu ids up to a residual water level of a few millime tres the intake nozzle has to be mounted with the opening facing downwards to the suction side fixed coupling see Image 3 If low level pumping is to be carried out the fol Image 3 lowing points are to be observed 1 Pump the medium according to section 4 2 of this user manual with the in take nozzle facing upwards until the pump intakes air 2 Now switch the pump off and remove the network plug Secure the pump against restarting Danger from electric shock
17. he manner intended in accordance with this manual The limit values specified in the data sheet must under no circumstances be exceeded These installation and operation instructions do not supersede or exclude generally valid regulation and standards SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Head H bar Operating manual Mobile speciality pump Mini WOODY 3 Technical data 3 1 Equipment and weight Mini WOODY C 700 B 1000 B 1200 B 1400 D Inlet Outlet C Storz B Storz Max solid passage mm GC 40 50 O 59 Fluid temperature C 0 40 Weight kg 29 Cable length m 20 Cable type HO7BQ F 3 2 Electrical data C 700 B 1000 B 1400 230 50 IP 68 3 3 Performance Head H bar 0 03 06 09 Mini WOODY C 700 l min 700 690 637 550 750 760 ini u Mini WOODY B 1400 D l min 1400 1210 1002 778 560 305 3 4 Capacity head table 2 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 Mini WOODY C 700 Mini WOODY B 1000 Mini WOODY B 1200 Mini WOODY B 1400 D 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 Capacity Q l min SHG SPEC
18. ing and coupling wrench e Mini WOODY B 1000 Like Mini WOODY C 700 but with B Storz cou pling on inlet and outlet side and intake socket made of PE with B Storz coupling e Mini WOODY B 1200 Like Mini WOODY B 1000 but with 2 5 kW alter nating current motor e Mini WOODY B 1400 Like Mini WOODY B 1200 but with 2 7 kW alter nating current motor e VMini WOODY B 1400 D Like Mini WOODY B 1400 but with 400 V three phase motor 1 2 Marking of the pumps Each Mini WOODY pump is marked by a nameplate The nameplate gives information about field 1 field 3 SHG Spechtenhauser Hoghwasser und Gew sserschutz an J GmbH Gewerbestra e 3 D 86875 Waal Germany field 2 Mini CHIEMSEE B 1000 kk EE field 4 IP 68 ES 2810 1 min i 8 7 A Qmax 1000 min N field 5 field 10 field6 field 11 field8 field 12 field 13 field 9 Field 1 Manufacturer Field 6 Electrical input Field 11 Nominal rotation speed Field 2 Type designation Field 7 Operating voltage Field 12 Rated current consumption Field 3 Year of manufacture Field 8 Frequency Field 13 Max delivery rate Field 4 Serial number Field 9 Max delivery height Field 5 Max immersion depth Field 10 Protection class SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 Operating manual Mobile speciality pump Mini WOODY 1 3 Application
19. is switched off To do this the green rocker switch on the motor protection switch has to be pressed to position O alternate Current version and or the red push button on the motor protection switch pressed rotary current version Insert the network plug into an Fl secured protection socket alternate current or CEE socket rotary current ver sion 400 V version Now check the phase position If the red light phase control on the motor protection switch is lit the rotating field has to be changed Remove the plug from the socket and turn the reversing contact on the motor protec tion switch using an appropriate screwdriver Never modify the socket for this purpose Insert the motor protection plug into the socket again The red light Wrong phase position should no longer be lit Danger from electrical shock Ensure that the network socket at the network socket connection is dry Never carry out changes on the plug The plug must be Fl secured residual Current circuit breaker Switch the pump on by pressing the green rocker switch to position 1 Lal ternate current and or by pressing the green power button on the motor protection plug rotary version The pump should now pump with the defined pumping performance Switch the pump off again by pressing the green rocker switch to position O alternate current and or by pressing the red button rotary current ver SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerb
20. itch us ing an appropriate screwdriver Never modify the socket for this purpose Insert the motor protection plug into the socket again The red light wrong phase position should no longer be lit Image 1 2 400 V Standard motor protection plug Green push button To start the pump the green push button on the motor protection switch is to be pressed Red push button To switch off the pump the red push button on the motor protection plug is to be pressed 4 2 Operating the pump AN AN For safe working on and with the pump the wearing of safety shoes and safety gloves is recommended in order to prevent injury from crushing or cutting Each time when using the pump also ensure the following points 1 Transport the pump to the place of use Caution Always transport the pump with the han dies provided for this purpose only 2 Mount the intake nozzle handle protection with the opening upwards on the coupling on the inlet side of the pump see Image 2 Image 2 This avoids the suction of stones or other hard objects from the ground On the other hand a sufficient water level remains in this way in order to carry out low level pumping after shutting off the pump without additional filling of the pump Danger The PE intake nozzles on the inlet side are used to protect the impeller from contact The pumps themselves may not be operated without the appropri ate contact protection SHG SPECHTENHAUSER HOCHW
21. nplug the cable from the coupling 6 3 2 Assembling the network cable Assembly of the network cable is carried out in the reverse order of disassembly 6 4 Motor With all pumps opening of the engine is not permitted Repairs and maintenance on the motor may only be carried out by Spechtenhauser Customer Service or at the plant In case of infringe ment all claims for warranty and damages are lost SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 19 Operating manual Mobile speciality pump Mini WOODY 7 Malfunctions causes and rectification Problem Cause Remedy Motor does not run No power supply Check the fuses replace if nec essary Check the power cable for damage Blown fuses Replace fuses and locate the reason for their failure Pump runs but gives no water Pump blocked by impurities Clean the pump Pressure line blocked Clean the pressure line Air in the pump Vent the pump and the pres Sure line Vent the suction hose and the non return flap if a non return flap is used Check if a tolerance ring is in Stalled ties the system too high powerful pump um too high necessary Reverse the direction of rota Incorrect direction of rotation tion see chapter 0 Power input too high Check motor protection switch is correctly adjusted check against type plat
22. operating the pump with float switches also note points listed under sec tion 4 2 The following is also to be observed 1 Mount the float switch on the cable lug in such a way that it cannot be sucked by the pump 2 The float switch must only hang in the medium to the extent that it switches off shortly before the pump sucks air at the latest 3 The position of the float weight on the network cable of the float switch may not be changed SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 20 03 12 15 13 Operating manual Mobile speciality pump Mini WOODY 4 7 4 Operation with pluggable float switch Pluggable float switches can be delivered as both rotary current and alternate current versions To operate the pump with a pluggable float circuit see Figure 6 9 first insert the pluggable circuit into an Fl secured socket and then connect the motor protection plug to the intermateable float Kees circuit When operating the pump with pluggable Float Circuit float circuits also note the points listed under section 4 2 Use of the Pump and point 4 7 3 Operation with float switch 4 8 Operation with emergency power generator All Mini WOODY pumps can be operated with generators The Mini WOODY B 1000 can be operated with 3 kVA power generators all other models can be op erated with 5 k
23. pump does not start after pressing the reset button please note section in the op erating manual and contact Spechtenhauser Customer Service if necessary To set the pump to float switch operation the switch is to be set to position If the pump is to be operated in normal manual setting the switch must first be set to position Green control lamp rotating field correct Lighting of the green control lamp during Operation of the pump indicates correct run ning of the pump Yellow control lamp rotating field wrong When the yellow lamp lights up the rotary field has to be changed Remove the plug from the socket and turn the reversing contact on the motor protection switch using an appro priate screwdriver Never modify the socket for this purpose Insert the motor protection plug into the socket again The yellow control lamp should no longer be lit Image 6 2 400V Float switch Red control lam Motor protection switch If the red control lamp on the network plug lights up then the motor protection switched has tripped and the pump is switched off To bring the pump back into operation press the reset button on the network plug with a screwdriver or similar object The red light should go out and the pumps start operating again If the motor protection trips again after pressing the reset function please note point in the operating manual 4 7 3 Operation with float switch When
24. rick the pump can also be started at a low water level lt 15 cm For this pull a disposable glove AIDS glove latex glove over the intake nozzle of the pump and bring the pump into the low level pumping position as described under 4 4 Fill the pump with water The disposable glove is used as a flap valve and keeps the water in the pump When starting the pump the dis posable glove tears and the pump starts its low level pumping operation 4 6 Suction operation of the pump 4 7 Use of the pump with float switches 4 7 1 Alternate current version By using the non return valve which is available as a Spechtenhauser accessory with a transparent hose length up to 5 m suction operation of the pump is also possible All couplings used on the suction side must be clean and leak proof As soon as air is able to enter the system on the suction side pumping is no longer possible If the pump is to be used in suction mode the following points are to be ob served 1 Mount the non return flap to the transparent suction hose Caution AAN Only the non return flap from Spechtenhauser is to be used Suction opera tion with ball flap valves is not possible Only use a transparent suction hose as a suction hose 2 Connect the suction hose to the suction side of the pump 3 Fasten a spiral hose to the outlet side of the pump 4 Pour water into this pressure hose only until the suction hose the pump and the pressure hose are filled
25. rk plug by pressing the green rocker switch and the network plug is unplugged In addition appropriate measures are to be taken to secure the pump against accidental restart Note Under no circumstances should the pump be lowered to the mains cable or the connected hoses Note If kept dry the pump can be stored down to a minimum temperature of 20 C The flooded pump must not freeze Note Before starting the pump check that the supplied voltage and frequency match es the information on the nameplate Danger from electric shock Bring electrical plug connections to a flood proof area to protect them from wa ter Watch out for rising water levels in flood areas Danger from electric shock No one should be present inside the pumping medium when the pump is in opera tion The pump may only be operated over Fl secured residual current circuit breaker safety sockets alternate current version or CEE sockets rotary cur rent version Caution For outdoor use the provisions of EN 60 335 2 41 must be observed 4 1 Explanation of the standard motor protection switch 4 1 1 Alternate current version With the exception of pumps with the optional integrat ed float switches all alternate current versions of the Mini WOODY are fitted with the standard motor pro tection switch see Image 1 1 Point 4 7 of this user manual is to be observed with pumps which are fitted with float switches Before the network plug for pump oper
26. s follows symbols directly on the pump itself e g e Direction of rotation e Type plate must be carefully observed and must be maintained in a legible condition 2 2 Qualifications of personnel An authorized certified electrician and mechanic shall carry out all work Scope of responsibility and supervision of the personnel must be exactly defined by the operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the manufacturer or supplier on behalf of the operator moreover the operator is to make sure that the con tents of the operating manual are fully understood by the personnel 2 3 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages or compensation For example non compliance may involve the following hazards e Failure of important functions of the pump e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment owing to hazardous substances being released 2 4 Safety regulations for owner operator All safety instructions contained in this manual all relevant national and local health and safety codes and any other service and safety instructions issued by the owner sh
27. with water If necessary the flap of the non return flap valve will also have to be opened for ventilation 5 Lay the suction hose in the medium to be pumped Ensure that the flap valve is not on the ground but is about 20 cm above the ground This prevents stones from being pumped 6 Lay the pressure hose properly see section 4 2 7 Switch on the pump Pumps which are fitted with the optional float switch also have another motor protection switch Before the network plug of the motor protection switch see Image 6 1 for pump operation Is inserted into an Fl secured safety socket it is to be ensured that the rocker switch on the motor protection switch is set to O OFF in order to rule out acci Image 6 1 230V Float switch Motor protection switch SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de 49 8246 9695 20 shg spechtenhauser de 49 8246 9695 25 20 03 12 15 12 Operating manual Mobile speciality pump Mini WOODY 4 7 2 Rotary current version dental starting of the pump To be able to operate the pump with float switches the rocker switch is to be set to position Il AUTO If the pump is to be oper ated without float switches the rocker switches are to be pressed to positions MANUAL To bring the pump into operation again after triggering the motor protection the black reset button above the rockers switch has to be pressed If the
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