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1.                             l    l  l   Timer and  re Di           Start up Menu  JE      7 Timer Start up    Lf       LJ  amp z Iz  L JI  operating mode  CJ 3  see table 1 page 41   TIMER FUNCTION START UP FUNCTION   only with AL3 enabled   only if    1 Ji ci   1   Nuda s EE  LI  t Timer Acton       LETI Hold time  PUI   only ft Plac not I I   21 1     0   500 min   go equal to LIF F orto 1  o Sd   see table page 41   EDD    ESSI  L irj Timer setting        Carcin Start up Setpoint   _ 2 II   1   9999 sec  or JU  SL  SP LSP H  os min  aS  EN  Oo   w f    7 Cl Stand by Setpoint   nitri T Output high limit  JU   2 II  only if tod  7  LIU U Z Hat  S SP E S8B OH e art up  EAST oy 5 0   100 0     Back to the   wc parameter    4   Operations    4 3 5 CONFIGURATION MENU    Enter the password before  accessing to the configuration  menu     If a not configured controller is  supplied  when powered up for  the first time  the display shows         m ICI  21  7   JJ     Fs  L cU  1  cs  SZ                               Until the configuration code is  set correctly  the controller  remains in stand by with input  and output deactivated     A 4 4 index code follows the  model of the controller    It has to be set to configure  the controller     see chapter 3 1 page 17     Index  I  L IMIINI    1st part of  configuration  mode                      E g  Enter the code B dcl to   choose      T C type J input with range  0   600  C      Single PID control algorithm    reverse action    Re
2.                      1    ASCON spa    ISO 9001    Certified    ASCON spa   20021 Bollate   Milano  Italy   via Falzarego  9 11  Tel   39 02 333 371  Fax  39 02 350 4243  http   www ascon  it  e mail infoGascon it    Heat   Cool    temperature controller    1 8 DIN   48 x 96    X1 line       User Manual e M I U X1  2 01 01   Cod     J30 478 1AX1 IE       CE    Heat   Cool  temperature controller    1 8 DIN   48 x 96    X1 line       x1    LI Ll  J dU  LJ    SCIAT                      RUN eon  gus  J JI LI  3       A                                              Information    IN    CE    NOTES   ON ELECTRIC  SAFETY AND  ELECTROMAGNETIC  COMPATIBILITY    Please  read carefully these instructions before proceeding with the installation of the  controller    Class Il instrument  rear panel mounting    This controller has been designed with compliance to    Regulations on electrical apparatus  appliance  systems and installations  according to  the European Community directive 73 23 CEE amended by the European Comunity direc   tive 93 68 CEE and the Regulations on the essential protection requirements in electrical  apparatus EN 61010 1  IEC 1010   1    90  A1 92   A2 95    Regulations on Electromagnetic Compatibility according to the European Community  directive n  89 336 CEE  amended by the European Community directive n   92 31 CEE and  the following regulations    Regulations on RF emissions    EN50081   1 residential environments   EN50081   2 for industrial environments  Re
3.                    Process  variable PV       Output OP          eee eee ec ome les Bie tei fie ee ee AIA ada Bien sia Sen Bie    TIMER COUNTING MODES    D   Counting start time   timer launch time   end with control output forced to zero     The time counting starts when the timer is  launched  At the end  the control output is  forced to zero   1     Timer launch Lo   t  Lt ng Cu    I    si             INN                             Setpoint            Process  variable PV       Output OP       eG  A        ieee ee ecce De ee eee Eee le IA AIA teta        1  When the Timer is not running the con   trol output is forced to zero  also before the  Timer launch    E   No control action during  the counting time     The time counting starts when the timer is  launched and the control output is forced to  zero  At the end  the control action starts     j a a E J   Timer launch sa Cool     m      1  sn                           Process  variable PV    Output OP       4   Operations    F   Control action with stand by Setpoint  during the counting time   The time counting starts when the timer is   launched and the control action use the    Stand by Setpoint  At the end  the control  action use the working Setpoint     Timer launch          LM aan    CUIU      J    i       L fr  l JI                                   Setpoint       Process  variable PV                   Output OP       51 5 Al a al hen tena wine ae cine Sime ite amelie wale sirens Be a POTE ONE    4   Operations  
4.                   Coil of the heat  load contactor    2 3 5 E DOUBLE ACTION  RELAY  TRIAC  SSR DRIVE CONTROL OUTPUT                         Coil of the cool  load contactor    Static       Coil of the cool  load contactor    ARG    ARG       2   Electrical connections    2 3 6 ALARM OUTPUTS ENC        2 3 7 OP5 ANALOGUE CONTROL 2 3 8 SERIAL COMMUNICATIONS  OUTPUT  OPTION  INC      OPTION  IN e    A  The relay triac output OP1  OP2 and OP3   can be used as alarm outputs only if they                                     are not used as control outputs  T  C  For control or PV SP retransmission e Galvanic isolation 500V  1 min  e Galvanic isolation Compliance to the EIA RS485 standard  500V  1 min for Modbus Jbus  e 0 4   20MA   7502 or 15V  max  e Setting dip switches   1  Varistor for inductive load 24V only  APlease  read the user  instructions on the    X1 controller  MODBUS JBUS protocol     15    3   Product coding      NE PRODUCT CODING    The complete code is shown on the instru   ment label  The informations about product  coding are accessible from the front panel  by mean of a particular procedure described  at section 5 2 page 47    Configuration code  software        Basic product code  hardware              Instrument label    P N   X1 3150 0000  CONF   0320 2301  S N   A0A 9909 0013    V  L N  100 240V 50 60 Hz   4W    LABEL LMG  CE                                                                               Xi  Ta e fia  r  SN  JJ J JU  SCIAT  e odds   gms IU 1  
5.               Output configuration             3   Product coding       Alarm 1 type and function                            Disabled  Sensor break Loop break alarm  LBA   Absolute ae nigh  active low  Deviation Bove ng  active low  Band aciive out  active in       Heater break  by CT  S     active during ON output state          active during OFF output state                Alarm 2 type and function       Single action Double action n    Relay Heat Relay  Cool Relay 0   SSR drive Heat Relay  Cool SSR drive 1  Heat SSR drive  Cool Relay 2                 2  In consideration of the thermal characteristics of the different cooling liquids   2 different correcting methods of the control output are available  One for water    and the other for oil    OP water   100e OP2 100       3  Only possible whether  Output configuration   meter is different to FF   see page 29           N          OP oil   100  OP2 100        Oor 1  and HEF 5  para                       Disabled  Sensor break Loop break alarm  LBA   Absolute 3035 Me  active low  Deviation la high  active low  Band active out  active in       Heater break  by CT  3     active during ON output state          active during OFF output state    e o 4 o e   e w    o  o  e o   o e  amp  ew   o o              3   Product coding       Alarm 3 type and function       Disabled or used by Timer       Sensor break Loop break alarm  LBA        Absolute active high       active low       Deviation SEUNEU       active low       active low 
6.           Raise       271000   L J tL  ZQIIMN  L JU        ZS   cali 729               mE   la  LII     ILLS          Operator   mode   working Setpoint  displayed    Local  Setpoint display    Lower    Setpoint  modification    e after 2 sec     Setpoint entry   The operation is  acknowledged by  one flash of the  display     4 2 2 MNEMONIC CODES SETTING     e g  configuration see page 28     4   Operations    Press the A or SZ to display the next or previous mnemonic for  the selected parameter   Continued pressing of A o rf  will display further mnemonics  at a rate of one mnemonic every 0 5 sec  The mnemonic displayed  at the time the next parameter is selected  is the one stored in the    parameter        Il  LL  LII  IL                To       Il   L  LI  IL                                  Engineering  Units  Degree  Centigrade    Degree  Fahrenheit    Degree  Centigrade             Il  LL  STI IL                            fie s  LI  IL          aS  C  sS  CJ          Degree  Fahrenheit    no units  defined    Ph    4   Operations    4 3 PARAMETERISATION   MAIN MENU       21 11  7l   Operator  EC E pe                                                                                                                                                   Setpoint Menu Control Menu Aux  parameters Configuration Menu     see page 25   see page 26  Menu  see page 27   see page 28 and 29   ui la F L cU l  H l Ta cl L cU F  COMMANDS nan   nop  noo ni    if configured  UE D UE O UE O
7.       Band      active in       Heater break   active during ON output state          by CT  3  active during OFF output state    olol ojaa o n    ole                 Setpoint type       Local only       Local and 2 tracking stored Setpoints       Local and 2 Stand by stored Setpoints       Local and Remote       Local with trim       Remote with trim    aao  oja               ZI OPERATIONS    8 Status LEDs  greens     4   Operations    4 1 1 KEYS FUNCTIONS AND DISPLAY IN OPERATOR MODE       x1             Communications running  Tuning running  Timer Program running  Remote Setpoint active   First stored Setpoint active  Second stored Setpoint active    BEBE    Aan  Ma    Alarm status LEDs  reds           SCD AT             LII  L1f1   I dU  LJ    RUIN Loe    gems  I 241  11            1J 2 L3                      ND                   AL1 ON   2  AL2 ON  3  AL3ON          PV control input Over Under  in engineering range range  units 14  C1 C1  C  SP operating Setpoint        Local Remote or Stored     Control output LEDs  red                  4  OP1 OP4 ON   CJ OP2 OPA OFF    Entry key for selection and value setting confirmation       Setpoint setting          Menu access       21    4   Operations    4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE       x1          The parameter setting procedure  has a timeout  If no keys are 7          Parameter value  pressed for  at least  30 seconds            LJ  the controller switches back  xd e E  automatically  to the opera
8.      Local   2 Stored Setpoints with  tracking function                                                                                  Input type and range  1  L  TR Pt100 IEC751  99 9   300 0   C   99 9   572 0  F  0  O  TR Pt100 IEC751  200   600   C   328   1112 F  0  1  TC L Fe Const DINA3710   0   600   C 32   1112   F 0 2  TC J Fe Cu4596 Ni IEC584  0   600   C 32   1112   F 0 3  TC T Cu CuNi  200    400   C    328   752   F  0  4  TC K Cromel Alumel IEC584  0   1200   C 32   2192   F 0  5  TC S Pt10 Rh Pt IEC584  0   1600   C 32   2912   F 0 6  TC R Pt1396Rh Pt IEC584  0   1600   C 32   2912   F 0 7  TC B Pt3096Rh o o   Pi6 Rh IEC584 0   1800   C 32   3272   F 01 8  TC N Nicrosil Nisil IEC584   0   1200   C 32   2192   F 0 9  TC E Ni1096Cr CuNi IEC584   0   600   C 32   1112   F 1 0  TC NI NiMo18  0   1100   C 32   2012   F 1 1  TC W3 Re W25 Re 0   2000   C 32   3632   F 1 2  TC W5 Re W26 Re 0   2000   C 32   3632   F 1 3  Dc input 0   50mV linear   Engineering and units 1 4  Dc input 10   50mV linear   Engineering and units 1 5  Custom input and range  1  1 6                 1  For instance  other thermocouples types  AT  with 2 PT 100   custom lin   earisation etc        Engineering and units       ON OFF reverse action       ON OFF direct action       P I D  single reverse action       P I D  single direct action       Linear cool output       Pl D  double action    ON OFF cool output       Water cool output  2           Oil cool output  2      lola a jomni  e z   
9.    T CJ  Ep 15  SLI LL  L     L C LIU  aS  CO o CJ    To start  select 5L rt             To stop  select 5E oF                 Press the key to confirm    6   Commands    6 1    KEYPAD COMMANDS    6 1 3 LOC  REM SELECTION    configuration index  RJ       Operator    Press until  Po                                 or 5   m LI  mode C J LCG  a7  ct IZ  ZS   amp z  a  Select r EU   to enable                                  Remote Setpoint    Select L ac  to enable  Local Setpoint    The selected Setpoint becomes operating  pressing the pu   When in Remote  the green led  REM  is on    50    6 1 4 STORED SETPOINTS SELECTION           configuration index  R          Select vont to free the  Setpoint modification  then  Press                                                             to change the local Setpoint        ore   ee 1t1    LU  77097   ct a  A  Z  3  Press until    Index  R  DENEN x  Cd Select  f    E  e E L to mcs  Gi the first Setpoint   CM l Select 5   c     AE J to force the  5 PL second Setpoint  E       cl    0 I  I Ta I2  I LL  E                                                  Stand by _  Index R  2c  Loe   t C  cH   IIEL   C3  Z H l  1 17 J   rco    IT    zx  Z H sm    21 17 l   IET   IIC              The selected Setpoint  becomes operating  pressing the  key     The corrispondig  green led     S Tor S 2  is on    Select L ac  to come back to the previ   ous local Setpoint value    6 1 5 KEYPAD LOCK    To lock unlock the keypad press  the keys and simulta   n
10.   4 4 4 2 TIMER FUNCTION  OPTION     POWER FAILURE    If there is a power failure dur   ing the Timer execution  the  value of the elapsed time is  lost     Depending on Timer action   E dcb selection  when the   controller restarts you can have   two different situations    e with automatic mode   Edecek     3 6  1   the  Timer function starts again  and the counting time is  reinitialised    e with manual mode           kick    O  1 4 5   the con   trol output is forced to  i  Jif Efod    3 e5  other        wise the control action  restarts using the working  Setpoint    TIMER STARTING    See the Timer starting procedure  at page 49    DISPLAY       n     DIL    aS   eos                 When the Timer is running  the    led is on            l  Lu  aS   C  CO CJ                When the Timer ends  the  Setpoint display shows alterna   tively the message End   and  the Setpoint value until a key is  pressed        TIMER REMAINING TIME    When the timer is running it is  always possible to see the  remaining time and to modify it        ne     DI II                            Operator mode  and Timer running    ES   O sco meg        Press until  rc    H Remaining time    a L fi    En   5  C  se CJ                                        Counting stop     Remaining time    value    Value change    If set to        I    the timer ends    4 4 5 CONFIGURATION MENU    RETRANSMISSION  When OP5 output is present and  not configured as control out   put  it retransmits linearised PV  o
11.   Control output    34    the start of the autotune oper   ation  the PV is far from the  Setpoint of more than 5  of the  span  This method has the big  advantage of fast calculation   with a reasonable accuracy in  the term calculation     Natural frequency    tuning start    PV variable      End of the tuning  operating and setting  of the new calculated   terms     Control output Il      This type is selected when the PV  is close to the SP Setpoint    This method has the advantage  of a better accuracy in the term  calculation with a reasonable  speed calculation        The Fuzzy Tuning determines  automatically the best method  to use to calculate the PID  term  according the process  conditions     FUZZY TUNING  START STOP  PROCEDURE    Start stop of the Fuzzy Tuning  The Tuning operation can be  started or stopped any time     The green led is ON when  the Fuzzy Tuning is in progress   At the end of this operation  the  calculated PID terms parameter  are stored and used by the con   trol algorithm and the controller  goes back to the operator mode   The green led becomes off        m 71L171  ISP  200 tr  J             ZS  Gol                         aer hae  Lt  fig E m   III D          aS  CJ sS  Gm                  M  LL WUL          A  O s2 CJ                   LLL  SLI L  LE   Ewe          DS  D     B          Operator  mode    press until    Control  menu    To start  select    To stop  select    Proportional  band    This parameter specifies the pro   portional
12.  A L J K S R T B N E W thermocouple type   e Connect the wires with the polarity as shown     Use always compensation cable of the correct type  for the thermocouple used     The shield  if present  must be connected to a prop   er earth     B For Pt100 resistance  thermometer   e  f a3 wires system is used  use always cables of the  same diameter  1mm  min    line 20 Q lead maximum  resistance    e When using a 2 wires system  use always cables of the  same diameter  1 5mm  min   and put a jumper between  terminals 11 and 12    C For AT  2x RTD Pt100  Special  When the distance between the controller and the  sensor is 15 mt  using a cable of 1 5 mm    diame     ter  produces an error on the measure of 1 C     R1   R2 must be   3200    2   Electrical connections    1 4    J12     wire resistance  150Q max          i  For 3 wires only  DI uem iu 20 Q lead maximum  resistance  spa  TEE  R1 Use wires of the same  uum thi  length and 1 5 mm   R2 size   PEN 20 Q lead maximum  A 112 resistance     2   Electrical connections    2 3 2 PV CONTROL INPUT    D For mA  mV       mV mA Transmitter   PUT XE q36 24v    b  1    mit   J41     External   shunt 2 59    Rj gt 10MQ    shunt 2 5Q    D1 With 2 wires transducer    1  Auxiliary power supply for external  transmitter 24V   20   30mA max   without short circuit protection       D2 With 3 wires transducer    2 3 3 AUXILIARY INPUT  OPTION     A   From Remote Setpoint  Current 0 4   20mA  Input resistance   300       Voltage  1   5V  0   5
13.  DU23 AY  A  SP    3   Product coding  3 1 MODEL CODE    The product code indicates the specific hardware configuration of the instrument  that can be modified by specialized engineers only          gt  Configuration  Line Basic Accessories 1st part ond part    Mod    i IGO   GGG   O c MIN     0 P e R                                                                                                                         Line  Power supply E Setpoint Programmer   special function IH  100   240V     15    10   3 Not fitted 0  24V     25    1296  or 24V     15    25   5 Start up   Timer 2  Outputs OP1   OP2 EJ  Usermanual ri  Relay   Relay 1 Italian English  std  0  Triac   Triac 5 French English 1  German English 2  Serial Communications Spanish English 3  None 0  RS485 Modbus Jbus SLAVE 5 Front panel colour IC  Dark  std  0  Options Py Beige 1  None 0  5    Analogue output   Remote Setpoint             3   Product coding  3 2 CONFIGURATION CODING                   Index  I   LIIMIIN   A 4 4 index code follows the  model of the controller  1st part of  The code has to be set to con  configu aion  figure the controller it   see  9         chapter 3 1 page 17   E g  Enter the code 0320 to choose     T C type J input with range  0   600  C    Single PID control algorithm    reverse action    Relay output  Index     O   PJIQ JR      2nd part of  configuration  mode    E g  Enter the code 2301 to choose      AL1 absolute  active high     AL2 absolute  active low     ALS Used by Timer
14.  EE DISPLAYS    Page 47   GE Cows    Page 48    TECHNICAL SPECIFICATIONS     Page 52     Co    1   Installation    UNI INSTALLATION    Installation must only be carried out by  qualified personnel     Before proceeding with the installation of  this controller  follow the instructions illus   trated in this manual and  particularly the  installation precautions marked with the  symbol  related to the European  Community directive on electrical protection  and electromagnetic compatibility     To prevent hands or metal touching parts  that may be electrically live  the controllers  must be installed in an enclosure and or  in a cubicle          1 1 GENERAL DESCRIPTION    IP 20 Termination Unit    EN61010   1  IEC1010   1           Product code label    errereen y          Mounting clamps             Sealing front panel gasket                   Panel  surface          Front panel  IP65 protection  EN 650529  IEC 529     1 2 PANEL CUT OUT    48 mm  1 89 in    96 mm  3 78 in    110 mm  4 33 in                   10 mm max    0 39 in max    GU MAK M LLLLLLLLLLLLLL LLL ALL LLL LLL LLL       10 mm max    0 39 in max       1   Installation    1 3 PANEL CUT OUT    92 0 8 mm    3 62 0 031 in    65 mm min    2 56 in min                         4510 6 mm  1 780 028 in    1193 mm min    4 45 in min    ln    1   Installation    1 4 ENVIRONMENTAL RATINGS ANC        Operating conditions          48 Altitude up to 2000 m  Ic Temperature 0   50  C        Rh Relative humidity 5   95   non conden
15.  INPUT  Example     CT input on OP1  alarm on AL2 during on time  configuration digit  O   8   see page 19                    120 ms  hg ERE       OP1     ON OFF TON       Load current       AL2 OFF OFF OFF     TON     SERIAL COMMUNICATIONS    Communication    protocol  nit  Z IL Z  LI LI LI 2  Li  uU LI    Baud rate  LAM II  I LLJ  C IL   L    5 1 OF THE PROCESS VARIABLES         Operator  71701  CH   mode  C   IL       111  C   Engineering  2017 n C J VI  units  oF il       see Table 2 page 29   5 Sa  mei C  9  Manual AUTO  Local 206 FI    ZII OP1  Setpoint Lt 2L  I Z  J  output  modifiable LP Out PID only  lue EG ANE   m OU 9  Lai      21  71 M  Target Setpoint value   I CI 41 11   local mode only    of  not displayed if the  CAS Slopes are disabled    C  9  7  7          Load current  LE    J Timer remaining Le I J  in Ampere  cr  time iz  ur    CT option only   5 modifiable value aS see page 45    if option installed   see page 44                                                                                                           go    m cfi    Z II          aS   mm               mm   J LJ ry          cs  c LJ          Operator  mode    Software  release    5 2 OF THE CONFIGURATION CODES       m  It Te       cS  S LJ          2 IL fl  d J JU       5     C              Ari 2  E U Lc       ZS  e                    ZS     LJ          5   Displays    Engineering  units   see table 2 page 29     Basic  product code   Hardware page 17     15 part of the  configuration cod
16.  OR REMOTE WITH TRIM    92320   1  configuration index  R    1 2 configuration index  R    4 5  mm  see page 30  NTA EAS  EHAA   M     o      tO      1st stored          Ratio   e i      Setpoint ramp  M         Setpoint IL II setpoint  II UI  upfiF F  0 1   999 9 LJ se CJ V  O V digit min E aA  mH  gt           f  m vr s   1nd stored                  J       Lo T a Remote  ey ZI   J  Setpoint ramp down  M    L   Setpoint LJ Itt  J  Setpoint bias  al  UI  GFF  0 1   999 9 og og  OQ sz digit min    4   Operations                      frenis  _ CIL   Control  MID _ Menu  ILL  os  PID On Off  Algorithm Algorithm  91s  Control output      Litho   hysteresis I 2  0 1   10 0  sc  Gi                                                    Tune run stop _  Gert  Stof    Proportional band  0 5   999 9 of span    Integral time  UFF  0 1   100 0 min    Derivative time  HEF  0 01  10 00 min    4 3 2 PARAMETERISATION   CONTROL MENU                                     ERE S   rit  LIL    o     EUH       1  rit  II cz   o Ss   i j  TE  JCI   os   EF    ic  CE    o _     Hi      M ou  Jr  n   os             Overshoot control    0 01   1 00    Manual reset     only with integral time          0 0   100 0  output    Error  dead band    UF F  0 1   10 0 digit    Cycle time     time proportional only     1   200 seconds    Control output  high limit  10 0   100 0     anes  Col    1 E  output    3        ii CHE  JILL          aS  CJ sS  GJ          Output safety value  0 0   100 0     100 0   100 0   
17.  UE O  Cs eS aS Cs  Direct access Z e Z Z o Sas    tothe parameter       NES i  Timer    onlyitl well  lt 5000    4  C  U LIUI  run stop i Tana    2  see page 49      eS I Password Entry 4 I      I    Only if cc E value OPTION I  E I       Setpoint selection I 22000  if installed  i  l  ES local remote I    2 C    ee page 50  1 Must be equal to the      value of the parameter I  l  xe E 4  Looe I  D FRATTA I n l  Z      f   Stored    siii a EIE   J    l  I   Setpoint selection l Li       l Timer Start up Menu L   l  l   I    2 C    ee page 50  I eho ge pat  see page 27     apa      raza VES II III l  mi m  Sr ERN I  l    Back to the Operator mode ETC NUR PRSE  m       4   Operations    4 3 1 PARAMETERISATION   SETPOINT MENU                                                                                                                                            Em           rara         ITE IC i Setpoint low limit low  mam DU    l  range  SP H Note  UL    EAS     3j cur  1  It is not presented if the controller  Bs IH range   has been configured with alarm  am       CD  a  amp  amp           i   2  1  1  Setpoint high limit n   2 not active or of sensor break  EE Pi d rp  ALI alarm threshold EE SP  L    High range type  Digit O P of the configu   O IIC ae sae 80  CJ s ration code is assigned to O or 1   O 7  a A   71  Z 121  AL2 alarm threshold  Oe V   1  LOCAL  REMOTE  PROGRAMM   i  see page 30  configuration index R    0  3  6  uS AL3 alarm threshold LOCAL    2 STORED  LOCAL
18.  band coefficient that  multiplies the error  SP   PV     Integral time    It is the integral time value  that  specifies the time required by the  integral term to generate an out   put equivalent to the proportional  term  When UFF the integral  term is not included in the con     trol algorithm     Derivative  time   It is the time required by the pro   portional term P to repeat the  output provided by the deriva   tive term D  When UFF the  derivative term is not included  in the control algorithm     Overshoot  control  This parameter specifies the span  of action of the overshoot control   Setting lower values  1 00     0 01   the overshoot generated by a  Setpoint change is reduced  The  overshoot control doesn t affect the  effectiveness of the PID algorithm   Setting 1  the overshoot control is  disabled   Manual    Reset    This specifies the control output  value when PV   SP  in a PD only  algorithm  lack of the integral    term     Dead Band  Inside this band for   PV   SP   the control output does not  change to protect the actuator  out   put Stand by     Control output  cycle time   Cool   cycle time   It   s the cycle time of the SSR  drive control output  The PID  control output is provided by the  pulse width modulation of the    Control output  high limit   Cool output  high limit   It specifies the maximum value  the control output can be set   It is applied in manual mode   OO        w   lt   D       o     3    Dod    Output   Safety Value  Output Value
19.  code digit             E  must be 2  see page 19        For example  X3 3100 2000  To select these functions use the  parameter   see page 41      Timer Start up  operator mode   A Selecting Timer or Start    up  the Soft start function   is disabled  therefore the    parameters  St UF  and    GEE D will not be shown      see page 29           4   Operations    4 4 4 1 START UP FUNCTION  OPTION     By means of this function it is  possible to manipulate the con   trol output when the controller  is switched on        To config   ure Start   up func   tion the  parameter       Loop  LUUL  S  pz g L             o                      Timer Start up operating Mode     must be set to    see page 41    Three parameters are associat   ed to the Start up function     ci  0   500 min   Setpoint    GP  LSP H     Control output  high limit  5 0    100 0     The Start up function includes  three phases   1st    Limy      The control output    is limited to the  I H5       2nd    Hold      The process variable  is maintained to the Start up  Setpoint for the time fixed by    the parameter E  5          3rd    Off      When the E  5L time  is elapsed the process vari   able is maintained to the  working Setpoint     Whether the process variable   for any reason  e g  load  change   decreases at a value  lower than  5  5Ll   40 digits    the Start up function starts again    from the    Limy    phase        39    4   Operations    4 4 4 1 START UP FUNCTION  OPTION     When the Start up is
20.  in Hold  phase  if the local Setpoint  becomes lower than the Start   up Setpoint or if the operating  mode changes to manual  the  Start up function passes to the     Off    phase     There are two possibilities    A Start up Setpoint  SFSU  lower than the local  Setpoint    The    Hold    phase starts  when the process variable  PV achieves the   5P 51    with a tolerance of 1 digit            B Start up Setpoint    greater than or equal to  the local Setpoint   When the process variable PV  achieves the local Setpoint  with a  tolerance of 1 digit   the Start up  function passes directly to the  Off   phase     40    If  at the controller power on  the  process variable PV is greater than  the lowest between the 5 P 5l  and the working Setpoint   the  next phase     Hold    or    Off     will  executed instead of the  Limy     phase          zit                      IL   uy oar  Lr uU  Start up  Setpoint  During the  Limy  and     Hold  phases the led is  on              21  30    local Setpoint SP                                       power on noise   Setpoint Sp  1 7   am       PV ot  B   1       1 digit        ERSU  id   H Eb      40 digit NT  BD  OPPS ee  with TC   2596        1sec min       1      Limy     2      Hold g    Off    1     Limy      2     Hold g    Off     B 57 511    Setpoint locale SP  power on    1 digit   noise   je   9 i Setpoint SP               OPZGPH5  with TC    25     1     Limy            3a    Off      1     Limy    3a    Off       4 4 4 2 TI
21.  in case of input  anomaly    4   Operations    Control output  hysteresis   Cool output  hysteresis    SP    Control or alarm output hystere   sis span  set in 96 of the full scale     4   Operations    4 4 2 CONTROL MENU                4 4 2 2 HEAT   COOL CONTROL A Heat  Cool actions separated C Coolaction adjustin   Insert positive  i ref   value  0   10   Example with different relative cool gains  By a sole PID control algorithm  the con      20  EEJ 0 1   10 0  troller handles two different outputs  one 100   100  1000      ae  100         of these performs the Heat action  the other  one the Cool action   It is possible to overlap the outputs                     aT I    CUIU UJ           lil  CUIU UJ          Cool  output       The dead band parameter iln d  is the zone  where it is possible to separate or overlap        e    Cool  output    Heat  output          output             the Heat and Cool actions  10096 5096 096 10096 5096 096  PID output PID output   The Cool action can be adjusted using the B Heat  Cool actions overlapped D On Off Cool action   relative cool gain parameter lr    bid  Insert negative  JE   4   value   10   0     To limit the Heat and Cool outputs the para  10096  100    meters HFH  ana HIP HE   can be used  DEHE                 Ji ee    LU UU       When there is an overlap  the displayed out     put _ ULE  shows the algebric sum of the    Heat and Cool outputs     E PRESE    IAS UU                   100  50  0  100  50  0   PID output PID o
22.  temperature sensors Between 100   240V   y 0 1    1 digits  for mV and mA  the error is minimal  Resistance 6 2 or 3 wires Max  wire Res   PVI thermometer NEC 751 si 0  C connection 200 max  3 wires   nput ME  for AT  R1 R2   C   F selectable Burnout Sensitivity  0 1  C 10   E  T   lt 0 1  C  Sa 12 and must be  lt 320Q   with any combination    100 Wire Res   L J  K S  R  B  N  E  W3  W5 Internal cold junction Line  150   2 max   IEC 584  compensation con NTC Input drift   Thermocouple Rj  gt 10MQ Error 1  C 20  C  0 5  C   2yV  C Env  Temp    C   F selectable Burnout  lt 0 5uV   10 Wire Res   l 4   20mA 0 20mA Burnout  Engineering units  DC input  current  with external shunt 2 5   2 Conf  decimal point position Input drift   Rj 210MQ Init  Scale  999   9999  lt 0 1    20  C Env  Temp   10   50mV  0 50mV Full Scale  999   9999  lt 0 5uV   100 Wire Res   DC input  voltage  Rj  gt 10MQ  min  range of 100 digits              Features     at 25  C environmental temp      Auxiliary inputs    Operating mode  and Outputs       7   Technical specifications                         Description  Current  0 4   20mA  Remote Setpoint  option  Rj   Bor Bias in engineering units and   range  Not isolated Voltage Ratio from  9 99    99 99  0 1  Local   Remote Setpoint  accuracy 0 1 5  0 5  0 10V ocal   Remote Setpoin  Rj   300KQ  50 or 100 mA Current visualisation 1   200A  O input hardware With 1A resolution  pag selectable and Heater Break Alarm  Control output AL1 alarm AL2 alarm AL3 al
23. MER FUNCTION  OPTION     The Timer can t be  enabled with Heat   Cool  control     To enable this function do the fol   lowing    1 In order to use this AL3 func   tion  index  Q  must be set to  LJ in configuration  see p  20     2 To select one of the 6 possi   ble functioning modes of the  Timer  set the value of the 2  following parameters in para   meterisation  see p  27                  Timer Start up  operating mode  By this parameter can be defined    see table 1     the counting start time    the control output status at the  end of the counting    table 1  Timer Start up counting mode Value  Disabled GEE  Start up function    Counting  start time  When inside the   Control mode   2  band Output to 0 3  Control mode   4  When launched Output to 0 5             End mode                   When launched     Control disabled Control mod   B       When launched    stand by Setpoint Control mod               Now the other parameter values  can be entered     Action  By this parameter can be  defined  see table 2     the time units    the starting mode    the OP3 status when the timer  is running   When the timer is not running  the  OP3 takes the opposite status                             table 2  Time Starting  1   OP3 Value  units mode  status  Manual by Off   o  keypad On    Seconds Aut at the Of       power on  2    On   3  Manual by Off   4  keypad On   5  Minutes  Act at the Of       power on  2  On 7                 1  If used by Timer   2  Using this selection  m
24. OL CONTROL     Commands Retransmission Vo       Power    supply  3   switch                            CT Current transformer 50 mA         ARG    Notes    1  Make sure that the power supply voltage is  the same indicated on the instrument    2  Switch on the power supply only after that  all the electrical connections have been  completed    3  In accordance with the safety regulations   the power supply switch shall bring the  identification of the relevant instrument  The  power supply switch shall be easily acces   sible from the operator    4  The instrument is protected with a 0 5 A   T fuse  In case of failure it is suggested to  return the instrument to the manufacturer  for repair    5  To protect the instrument internal circuits  use      2 A T fuses for Relay outputs    1 A  T fuses for Triac outputs   6  Relay contacts are already protected with  varistors    Only in case of 24 V   inductive loads   use model A51 065 30D7 varistors  on  request     2 3 1 POWER SUPPLY Nc        Switching power supply with  multiple isolation and internal  fuse  e Standard version   nominal voltage   100   240V     1596   10    Frequency 50 60Hz  e Low Voltage version   Nominal voltage   24V     25    12    Frequency 50 60Hz  or 24V     15    25    Power consumption 3VA max    Included  0 5A T fused    425K          Supply       For better protection against  noise  it is recommended not to  connect the earth clamp provid   ed for civilian installations     2 3 2 PV CONTROL INPUT   
25. V  0   10V  Input resistence   300KQ    le   j       B  For current  transformer CT  Not isolated    For the measure of the load cur     rent  see page 45     e Primary coil10A   100A   e Secondary coil 50mA default  100mA S3 internal jumper selec   table    ARS    5 watt burden resistor  0 52 for 1A secondary  transformer coil  0 12 for 5A secondary  transformer coil       load CT           10   100A 50 100mA       Jumper for  100 mA   secondary  transformer coil    2 3 5 OP1   OP2   OPS   OP4   OP5 OUTPUTS  OPTION     The functionality associated to  each of the OP1  OP2 and OP3  output is defined during the con   figuration of the instrument index          Z        see page 19         The suggested combinations  are     2   Electrical connections    ARG                                  Control outputs Alarms Retransmission  Heat Cool AL1 AL2 AL3 PV SP  A Single D  B action OP5  C OP1 OP2 OP3 OP5  p   Double ass OP4 0P2 OP3 OPS  action   E OP4 OP2 OP1 OP3 OP5   where    OP1   OP2 Relay or Triac output   OP3 Relay output  for AL3 only    OP4 SSR drive control output   OP5 Retransmission analogue output    2   Electrical connections    2 3 5 A SINGLE ACTION RELAY   TRIAC  CONTROL OUTPUT                   Coil of the heat  load contactor    ARG    2 3 5 B SINGLE ACTION SSR DRIVE    CONTROL OUTPUT          2 3 5 C SINGLE ACTION  ANALOGUE OUTPUT                               Coll of the heat  load contactor    2 3 5 D DOUBLE ACTION  RELAY  TRIAC  RELAY  TRIAC  CONTROL OUTPUT    
26. able size  0 5   1 5 mm    22 a 16 AWG   24 screw terminals M3   amp  Option terminals    Holding screw 0 5 Nm      Positive screw  4 driver PHI  e  Negative screw    driver 0 8 x 4mm  Terminals       l    Pin connector  Zi 1 4 mm 0 055 in max            Fork shape  AMP 165004     5 5 mm   0 21 in             Stripped wire  L 5 5 mm   0 21 in       PRECAUTIONS ENC c  Despite the fact that the instru   ment has been designed to work  in an harsh and noisy environ   mental  level IV of the industrial  standard IEC 801 4   it is recom   mended to follow the following  suggestions     All the wiring must comply with  the local regulations    The supply wiring should be rout   ed away from the power cables   Avoid to use electromagnetic  contactors  power Relays and  high power motors nearby   Avoid power units nearby  espe   cially if controlled in phase angle    Keep the low level sensor input  wires away from the power lines  and the output cables    If this is not achievable  use  shielded cables on the sensor  input  with the shield connected  to earth     2 2 PRECAUTIONS AND ADVISED CONDUCTOR COURSE    Conduit for supply and output cables    A                            Conduit for low level sensor cables                C          D                2   Electrical connections    A   B     AWG    Supply  Outputs    C   Analog inputs  D   Analogue output    E      Digital  input output  Serial Comm s    IO    2   Electrical connections    2 3 EXAMPLE OF WIRING DIAGRAM  HEAT   CO
27. ak with immedi   ate action    This condition is shown by  means the red led of the select   ed alarm as well as     or                                                    O S2 CJ  E 3 So ve     Note  1  In case of sensor break   condition  the alarm action is imme   diate     When the cause of the alarm disappears  the alarm status stops     38    control output  value    Value of the control output dur   ing the Soft start activation time     activation time  Time duration  starting from the    power on  of the Soft start func   tion     oP  100          Soft start     gt   Time    Power on          Input filter  time constant   Time constant  in seconds  of the  RC input filter applied to the PV  input   When this parameter is set to  UF F the filter is bypassed   Filter response   100      63 2  PV    1  Input shift    This value is added to the mea   sured PV input value  Its effect is  to shift the whole PV scale of up  to   60 digits              Controller  address   the address range is from 1 to 247   and must be unique for each con    troller on the communication bus to    the supervisor   When set to LI F the controller is  not communicating    Retransmission  low range   Retransmission  high range    4 4 4 TIMER AND START UP  MENU  OPTION    To improve the instrument per    formances and to reduce the   wiring and installation costs    two special functions are avail    able    4 4 4 4 Start up   4 4 4 2 Timer    In order to have the above func   tions the product
28. anual  starting mode is possible too     4   Operations    Timer  setting   1   9999 sec min      Setpoint   only for E Tad   7      SP  L   5 P  H         4   Operations    4 4 4 2 TIMER FUNCTION  OPTION   TIMER COUNTING MODES    A   Counting start time inside the band   end in control mode     The time counting starts only when the error    is inside a x 1 digit band  The control action  is not affected by the Timer function           I    o  kod    ec  Setpoint  gt     pas aea e eee e dames aoe  ie eee ee teehee tee eS    Timer launch       L  to                              Process  variable PV          Output OP       ey eM cia se eae tt MeL ELTE EL E Imre e mE ee oe teso       B   Counting start time inside the band   end with control output forced to zero     The time counting starts only when the error  is inside a   1 digit band  At the end  the con   trol output is forced to zero   1        j TR po EGR rcs  Timer launch   un Eladj                         1             Unione one ne kee se age oon fee Sos SEE See oe See oe eae         Process  variable PV       Output OP          Lp ge eS E E a E ee ee a eee eee     1  When the Timer is not running the con   trol output is forced to zero  also before the  Timer launch    C   Counting start time   timer launch  time  end in control mode     The time counting starts when the timer is  launched  The control action is not affected  by the Timer function     Timer launch Lm m        m  III            1       LI  J        
29. arm  Retransmiss   Single OP1 Relay Tri OP2 Relay Tiac OP  action  Relay Triac  Relay Triac 3 Relay  OP5 Analogue  LL OP4 SSR drive OP1 Relay Triac OP2 Relay Triac  OP3 Relay OP5 Analogue  PID loop or  On Off with  1  2 or 3 alarms OP1 Relay Triac OP2 Relay Triac OP3 Relay  OP5 Analogue  Double action OP1 Relay Triac   OP4 SSR drive 0P2 Relay Triac  OP3 Relay OP5 Analogue  OP4 SSR drive OP2 Relay Triac OP1 Relay Triac OP3 Relay  OP5 Analogue                         53    7   Technical specifications    Features     at 25  C environmental temp      Control mode    Description    PID with overshoot control or On off   PID with valve drive algorithm  for controlling motorised positioners                                  Algorithm   Proportional band  P  0 5   999 9    Integral time  1  0 1   100 0 min   Derivative time  D  0 01   10 00 min OFF  0  Error dead band 0 1   10 0 digit   Overshoot control 0 01   1 00   Manual reset 0 0   100 0    Cycle time  Time proportional only  1   200 sec   Control output high limit 10 0   100 0    Soft start output value 0 1   100 0  OF F   0       Single action  PID algorithm       Output safety value    0 0   100 0    100 0   100 0  for Heat   Cool        Control output hysteresis    0 1   10 0                       Dead band  10 0   10 0   Relative cool gain 0 1   10 0  Cycle time  Time proportional only  1   200 sec  Control output high limit 10 0   100 0   Cool output hysteresis 0 1   10 0        On Off algorithm    Double action  PID algor
30. e   see pages 18 and 19     2 d part of the  configuration code   see pages 18 and 19     6   Commands    E COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES    The commands can be  entered in 2 ways         6 1 KEYPAD 6 2 SERIAL   see page 49 COMMUNICATIONS  see the manual on this topic   Setpoint modification   Timer start   Local remote selection   Stored Setpoint display   Keypad lock   Outputs lock                   6 1 KEYPAD COMMANDS    6 1 1 SETPOINT MODIFICATION    The Setpoint is directly modified  with the AN keys    Once entered  the new value is  checked and becomes operating  after 2 seconds   The end of this  phase is flagged by flashing  momentarily the display with SP                 m 1 11  Lo  Hn  2crn   c r2                     LIII  Lo  t                eem              LIII  Lo  DI    DIO  a od LL             Z5  CJ  Vv L        Operator  mode    Example of Setpoint  modification from  275 to 350    Modified  Setpoint value    after 2 seconds    Flash momentarily  the SP value to con   firm that it has  become operating   back to the operator  mode    6 1 2 TIMER STARTING  option     Depending on the Timer action   tic k  selection  there can be   two different starting ways      Automatic at the power on     Manual by keypad  digital  inputs or serial communica   tions    To start stop the Timer        6   Commands                  Operator  343   mode  DIN   EMEN    cS  t3 o CJ                   Press until        Fi  fl  Jl Lil     LE  UU  A   
31. eously for 2 seconds    To confirm the keypad  lock unlock the display flashes  once     The keypad lock unlock can be  achieved by serial communica   tions too     tained in case of power  failure     operator mode          LI t  I          Press simultaneously  for 2 seconds    6 1 6 OUTPUTS LOCK    The outputs are switched to the  OFF status by pressing the keys    and W together   When the outputs are locked    the message DEF is dis        played instead of the Setpoint  value    To unlock the outputs press  again the keys simultaneously   the Soft start will be enabled      The outputs lock unlock can  be achieved by serial com   munications too    A The outputs lock unlock  is maintained in case of    power failure     6   Commands    operator mode                Press simultaneously  for 2 seconds    7   Technical specifications    TECHNICAL SPECIFICATIONS    Features     at 25  C environmental temp   Description    From keypad or serial communication the user selects     Total configurability   see chapter 3 2 page 18      the type of input      the type and functionality of the alarms                     the type of control algorithm   the type of Setpoint  Copie aa S page 2a  the type of output   control parameter values  A D converter with resolution of 50 000 points  Common Update measurement time  0 2 seconds  iaracteristits sampling time  0 5 seconds  c Input bias    60     60 digit  Input filter with enable disable  1   30 seconds  Accurac 0 25    1 digits for
32. for Heat   Cool     Heat   Cool  Algorithm       J       aS  C  S  B                               hysteresis aS   On Off only  lO S2                0 1   10 0  sc    Back to the    wrt  parameter                   Dead band   10 0   10 0     Cool relative gain  0 1   10 0    Cool cycle time   only if time  proportioning   1   200 seconds    Cool control output  high limit    PID only   10 0   100 0     4 3 3 PARAMETERISATION   AUXILIARY PARAMETERS MENU       Auxiliary  parameters  Menu       Z  O se m                            AL1 hysteresis  0 1   10 0  of span    Alarm latching  and blocking    functions  nanl  bee  bloc  LEbL    AL2 and AL3 parameters      LI LI  roo    aS  D     B           E ELAO  Jl Lil    aS  D     amp                     Back to the F  If    LBA delay    see page 38    UF F   sensor break  1    5515 sec LBA    Soft start  output value _   EfTad  UFF only     LIF F  0 1   100 0     Hj parameter                                                    Soft start   activation time    only if St   differ   rtt E     ent than UF f    1   9999 sec     Filter time constant  LIF F  1   30 sec    Input shift  UF F   60   60 digit    Communication  address    if option installed   OFF  1   247    LUI  Retransmission  low range     only if installed   whole range    Retransmission  high range   only if installed   whole range    4   Operations    4 3 4 PARAMETERISATION   TIMER AND START UP MENU  If options installed                                                   
33. gulation on RF immunity   EN500082 2 for industrial equipment and system    It is important to understand that it s responsibility of the installer to ensure the compliance  of the regulations on safety requirements and EMC    The repair of this controller has no user serviceable parts and requires special equipment  and specialised engineers  Therefore  a repair can be hardly carried on directly by the  user  For this purpose  the manufacturer provides technical assistance and the repair ser   vice for its Customers    Please  contact your nearest Agent for further information     All the information and warnings about safety and electromagnetic compatibility  are marked with the   ENC amp   sign  at the side of the note         Resources  Main universal input  PAM MIU AT PV     AN Ll Gi       Auxiliary input    AUX  iu    PETRO         Setpoint    er functions  option     p                                  Control Alarms Retransmission  ES  PV SP  0P1 ma mm  pe ul 1  oP OP2 0P3  0P5  OP2 um Single   gt  VA action    uM 2 OP4   0P1 OP2 OP3 OP5  3            D  P4 3 OP1 0P2 0P3           NI     ouble  is mA 4 ction OP1 OP4 OP2 OP3   option  Il  5 OP4 0P2 P1 OP3    as  bad    Fuzzy tuning with automatic selection  El  hme RS485    DI permeato One shot One shot  Supervision Auto tuning Natural Frequency   option     Table of contents    TABLE OF CONTENTS    IRE INSTALLATION Page 4  ELECTRICAL CONNECTIONS         Page 8  PRODUCT CODING    Page 16  OPERATIONS    sss sse Page 21  
34. ithm   Heat   Cool   with overlap    Features     at 25  C environmental temp      OP1 OP2 outputs    OP3 output  OP4 output    OP5 analogue output   option     AL1   AL2   AL3  alarms    Setpoint    Description    SPST Relay N 0   2A 250V  for resistive load  Triac  1A 250V  for resistive load    SPDT relay_N 0   2A 250V  for resistive load  SPDT relay N 0   2A 250V  for resistive load    Control or PV SP  retransmission    Hysteresis 0 1   10 0  c s     Galvanic isolation  500 V  1 min    Resolution 12bit  0 025    Accuracy  0 1 96    7   Technical specifications    In current  0 4   20mA  7509   15V max                Deviation threshold  range  Action type Band threshold 0   range  Absolute threshold whole range             Sensor break  heater break alarm       Acknowledge  latching   activation inhibit  blocking           Active high   Active low  Action   Special functions  Local  Local       Local and Remote       Local with trim       Remote with trim       If option installed       Connected to Timer or program  if options installed     Up and down ramps0 1   999 9 digit min   OFF 0   Low limit  from low range to high limit  High limit  from low limit to high range    7   Technical specifications    Features Description   at 25  C environmental temp    Automatic start at the power on  manual start by keypad  Digital inputs or serial comm s  Tempo di esecuzione  1   9999 sec min  Special functions Stand by Setpoint  from Setpoint low limit to Setpoint high limit   op
35. lay output    Back to  Operator mode                                     Index  O  P  Q  R   2nd partof    17M 1  configuration      JUJ J  mode L anc  aD  SZ  E g  Enter the code     30   to    choose      AL1 absolute  active high     AL2 absolute  active low     AL3 Used by Timer     Local   2 Stored Setpoints with  Tracking function          ZS  O s  em                cS  ODO     B          NO YES  e    Password Entry    Only if C ci c value      5000   33 default from factory        Must be equal to the value  of the parameter    cic t                          OEE    o    _ _    Entry of digits  L CU  1 A Oye   j  S of the configuration code  O s  chapter 3 2 pages 18  19   Eua t  Tai    Entry of digits  L CU  a P Q sli  E of the configuration code  ODO V  chapter 3 2 pages 19  20    m v   1  L  IL1 digital input   JJ JI   function  C3    see table 1              3 rd  2c        aS  O ge BS       KJ    Jt  UJ       cS  CJ  g B                                              LINEAR SCALE  ONLY    N   of decimals  0   3    Low range   999   9999   min   100 digit     High range   999   9999   min   100 digit     REMOTE SETPOINT   if configured     Remote Setpoint  input   see table 2     CT  only on propor   tional output other  than the servomotor     CT primary high  range  Off 1   200 A    ia MTS  E     Ut       D  O 2 BS       isl Seer  L1 LI UJ UI          CS  O S  B                            3 3 default from factory    SERIAL COM   OPTION   if installed     Communicati
36. on  protocol   ot Z I  ml  HIC LI   Liu I    Baud rate  MAMMAL  JL LL  L JLUILI   Lom  A oe  IC LI LI  Ld    ANALOGUE OUTPUT  OPTION OP5   if installed     Analogue control  output range    U cO H cUmA    Control output  selection    HI eo  rin   our     Password  0   9999    f fz  III          ZS  CJ  g B          Back to the L cor    parameter    Table 1    4   Operations    Engineering  units       m  wO IE       Value    Description       mr  I    degree centigrade       degree Fahrenheit       none       mV       Volt          1  UT    mA       Ampere       Bar       PSI       Hh       Table 2       pH    Remote Setpoint  input type       wb riu  C 2  JIO       Value    Description         5 Volt         5 Volt         10 Volt         20 mA          Pep      20 MA    4   Operations    4 4 PARAMETERS    For a simpler use of the con   troller  its parameters have been  organised in groups  menu    according to their functionality  area     4 4 1 SETPOINT MENU    The OP1  OP2 or OP3 outputs  can  be used for alarms if they are not  used as control outputs  It is possible to configure up to 4  alarms  AL1  AL2  AL3  AL4  see  page 19 and 20   selecting  for each  of them   A the type and the operating condi   tion of the alarm  B the functionality of the alarm  acknowledge  latching  IL tc th   see page 37   C the start up disabling  blocking    see page 37   D Loop break or sensor break   see page 38                             A ALARM TYPE AND OPERATION CONDITIONS    Absol
37. point is higher  then the ending point  both  expressed in engineering units    b id 5  starting point      b  a  HR  LR    Example   tr n  100  ni E Ji      20   100 2 80  4  600     200  800    o    Working Setpoint  SP  as com   bination of Local Setpoint  SL   and remote signal    Setpoint type L oct   configuration index  R  2 4   SP   Ee tne REM                  6005  Setpoint type r ENE   configuration index  R    5   SP   REM  r tine SL       ty 135                SIGN   Remote signal    percentage  SPAN   HR LR  SIGN   SPAN  ie    Examples    Local Setpoint  SL  with an  external Trim with multiplying  coeff  of 1 10    Setpoint type   Lact   ni E Ji     0 1    bid5 0    Remote Setpoint  SR  with an   internal Trim with multiplying   coeff  of 1 5    da type  r  Ji   0  2   b 4d 5 20    Remote Setpoint range equal to  the Input range    Setpoint type   L wet   ni E n     1   E m IU j L    LR   SL  0    4   Operations    4   Operations    4 4 2 CONTROL MENU    Tune  4 4 2 1 AUTOMATIC TUNE    The Fuzzy Tuning determines  automatically the best PID term  with respect to the process  behaviour     The controller provides 2 types of     one shot  tuning algorithm  that  are selected automatically accord   ing to the process condition when  the operation is started    This type is selected when  at    STEP response         Setpoint change    a        End of the tuning  operating and setting of  the new calculated  terms        PV variable  Start of autotune  operation     
38. r SP   On configuration  see page 29   it is possible to set   range   O  eo   4 2  Retransmitted   signal    no E FL  e  The following parameters define  the low and high range of the  OPS retransmission output cor   responding to 0   4mA or 20mA   see page 27      Retransmission  low range  Retransmission   high range    Example    e T C S   range 0   1600  C   e Output range  4   20 mA   e Retransmitted signal PV on  800   1200 C range                                                 800 1200 1600    With ri  c greater than  rh it is possible to obtain    a reverse scale     4   Operations    CURRENT TRANSFORMER INPUT    With CT option  it is possible to  display the load current and set  an alarm threshold     The setting can be done by  means the 8 or 9 configuration  index of the codes O  P or Q   see pages 19 and 20     It is possible to set one of the  alarms  see pages 19 and 20  to  have an alarm when  during the  ON time of the time proportion   al output  the load current is less  then the specified threshold   index 8   or during the OFF  time there is a value    396 of full  scale load current     The alarm condition must be  longer than 120 ms to set the  alarm   By the parameter  high range  UFF 1   200A  the load current display can be  adapted to the transformer  characteristics   OFF means dis   abled     During the OFF time the para   meter E   L ur  latches the last on  time current value       4   Operations   4 4 5 CONFIGURATION MENU  CURRENT TRANSFORMER
39. sing                Special conditions Suggestions  2000     40 Altitude  gt  2000 m Use 24V  supply version   fo Temperature  gt 50  C Use forced air ventilation    Rh Humidity  gt  95   Warm up   ZA Conducting atmosphere Use filter       Forbidden Conditions Q                  Corrosive atmosphere         fo    Ke     kk       f    Explosive atmosphere    lo      1 5 PANEL MOUNTING    1 5 1 INSERT  THE INSTRUMENT    1 Prepare panel cut out   2 Check front panel gasket  position   3 Insert the instrument through  the cut out       1 5 2 INSTALLATION  SECURING    1 Fit the mounting clamps   2 Push the mounting clamps  towards the panel surface to  secure the instrument                      1 5 3 CLAMPS  REMOVING    1 Insert the screwdriver in the  clips of the clamps  2 Rotate the screwdriver                1   Installation    1 5 4 INSTRUMENT  UNPLUGGING  FANC lt     1 Push and  2 pull to remove the instrument    Electrostatic discharges can  damage the instrument    1MQ di    Before removing the instrument  the operator must discharge  himself to ground       7    2   Electrical connections       2 ELECTRICAL  CONNECTIONS  o   Ld  3  vc pi    3   El  anc PE  N     Lel  anc   lnc fanc Paln     5  C we Esc ors   5  vC fg  nc Bono  a D  lows ENO op  C  PT  Ei  Nc B3 No JOP   cm  2  vc p  a  F RID pg  E  mV STE aN pp  Moa      AA        E           100    2 1 TERMINATION UNIT                                                          UNC E  Rear 5 7 mm  terminal 0 22 in  cover  C
40. t    value   1st stored    Setpoint   2nd stored  Setpoint   Preset Set values can be set   from the keyboard and serial   communication  The Setpoint    active is indicated by the  1 or   2 green led     4   Operations          If index   R    1  tracking    the previous Local Setpoint  value will be lost  when the  stored Setpoint is selected              If index R    2  Stand by    the Local Setpoint value will not  be lost  when the Stand by  Setpoint is selected  It will oper   ate again when back to Local              See stored Setpoint selection  procedure at page 50    4   Operations    4 4 1 SETPOINT MENU    Setpoint Ratio    Ratio is the coeff  which defines  the remote Setpoint span with  respect to the input span     Remote  Setpoint   Bias defines the starting point of   analogue Remote Setpoint in   eng  units corresponding to the    low limit  current or voltage  of  the remote signal     Remote Setpoint Bias and Ratio                 Remote  signal   10V ab  bias   20  ratio   0 1  a b     bias   100  ratio    0 1             Range          20 100 600   C  a  b   b a  HR    Remote  Setpoint span    LR    PV   process variable  LR   PV low limit  HR   PV high limit  SR   Remote Setpoint  a a    SR starting point  b  b   SR ending point    If SR starting point is lower then  the ending point  both  expressed in engineering units     b id 5  starting point  a    b a  HR LR    Example   tr id5  20  C E Io    100   20   80 _04  600     200  800    If SR starting 
41. tion  Start up Setpoint  from Setpoint low limit to Setpoint high limit   Start up Hold time  0   500min     see page 39  CE E  Control output high limit  5 0    100 096    Ta  The controller selects automatically the best method Step response  FCU EMIL EC  coe according to the process conditions Natural frequency    RS485 isolated  Modbus Jbus protocol  1200  2400  4800  9600 bit sec  3 wires       Timer  see page 41                       Serial comm   option     Auxiliary Supply    Operation  alarm safety    General  characteristics      24V    20  30mA max   for external transmitter supply    Measure input    Detection of out of range  short circuit or sensor break with automatic activation of the safety strategies and alerts on display       Control output    Safety value   100    100           Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time  Access protection Password to access the configuration and parameters data  keypad lock  outputs lock  Power supply 100   240V    15    10   50 60Hz or     fuse protected     24V v   15    25   50 60Hz e 24V    15    25   POWO GODSHIRBUOR AWN ma                   Safety Compliance to EN61010 1  IEC 1010     1   installation class 2  2500V  pollution class 2  instrument class II  Electromagnetic     compatibility Compliance to the CE standards  see page 2    Protection   EN60529  IEC529  IP65 front panel   Dimensions 1 3 DIN   48 x 96  depth 110 mm  weight 250 gr  apx     
42. tor    mode  EA  m Parameter mnemonic  A 4  CS                                                        After having selected the para   meter or the code  press A  and VW to display or modify the  value  see page 23    The value is entered when the  next parameter is selected  by I  pressing the    key  a W             Until the Wy or  gt  are Entry key for selection  pressed or if you wait for 30 sec  and value setting confirmation  onds the parameter value is not  inserted Value modification                Pressing the key  the next  group of parameters is present  Access to the menu for     ed on the display  Parameter setting  Configuration          22    4 2 PARAMETER SETTING    4 2 1 NUMERIC ENTRY   i e  the modification of the Setpoint  value from 275 0 to 240 0      Press A or SZ momentari   ly to change the value of 1 unit  every push   Continued pressing of A  or  S changes the value  at rate  that doubles every second   Releasing the button the rate of  change decreases    In any case the change of the  value stops when it has reached  the max min limit set for the para   meter     In case of Setpoint modification   press Ay or W once to dis   play the local Setpoint instead  of working Setpoint    To evidence this change the dis   play flashes once  Then the  Setpoint can be modified       m 1L E  L   IL   EN  Lt IL                  a  LI   yyy etd  2 ac rn  c o3           D                  a        2   LIII  L J tL  22mm    JU0 LJ          l  EE  C3              
43. ute alarm  full scale     On Active  high           Active  low              low range high range    Alarm threshold    Deviation alarm  SP On Active    p   7 oo                   low range     high range    Alarm threshold    Band alarm                      full scale full scale    alarm threshold    AL1 alarm  threshold   AL2 alarm  threshold   AL3 alarm  threshold   Alarm occurrences of 0P1 0P2    and OP3 outputs  respectively  linked to AL1  AL2 and AL3     The range of the alarm thresh   old correspond to the whole  span and it is not limited by the  SP Setpoint span     When the event occures  the  display will shows the red    leds  1    2 J or 3    respec     tively on     Setpoint   ramp up  Setpoint   ramp down  This parameter specifies the  maximum rate of change of the  Setpoint in digit min   When the parameter is HFF   this function is disabled and  the new Setpoint is reached  immediately after being  entered     Otherwise  the Setpoint value is  reached according to the con   figured rate of change     The new Setpoint value is called   Target Setpoint   It can be dis   played by means the parameter  LAP    see procedure at page 47         When Remote Setpoint is con   figured  we suggest to disable                                  SL  ulandBl  di parameters  GFF   Example Target Setpoint    350  C   Setpoint  change   g JL  ul  10  Initial digit minutes  Setpoint    250  C    t 10          Setpoint    low limit    high limit    Low   high limit of the Setpoin
44. utput    4 4 3 AUXILIARY PARAMETERS MENU    AL1   alarm hysteresis   AL2   alarm hysteresis   AL3   alarm hysteresis  Hysteresis of the threshold of both the  alarms  that activate OP1 and OP2 control  output  It is specified as a   of the full scale     AL1  AL2  AL3  latching   and   blocking    For each alarm it is possible to select the fol     Lech latching   bL ac blocking   Leb both latching  and blocking       Lich  ALARM   ACKNOWLEDGE FUNCTION   The alarm  once occurred  is presented on  the display until to the time of acknowledge   The acknowledge operation consists in  pressing any key    After this operation  the alarm leaves the  alarm state only when the alarm condition  is no longer present        START UP DISABLING    4   Operations    Ramp down    ASP Disable    SP  On                   ff e  Start up    Ramp up    SP    ASP    On  Off    ASP Threshold   SP   range          Disable             Start up         4   Operations    4 4 3 AUXILIARY PARAMETERS MENU    ALARMS WITH LBA  LOOP BREAK ALARM           AND SENSOR BREAK OPERATIONSELECT the code 1 on  O       P  or  Q                parameter is then available     LBA delay    Setting a value between 1 and  9999 sec the alarm works as  LBA Sensor break with delay   1    This condition is shown by  means a red led as well as the  blinking PV display     2300   COLTO  Aar  LIL                                configuration indexes  see pages 21 or 22   The following    Setting OFF the alarm works  as Sensor bre
    
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