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B3S Ops Manual - A52Hydrospace.com

1. N Possible Cause Finding Remedy 12 Mixture too rich high consumption Not confirmed 13 Flame arrester dirty Confirmed Clean the flame arrester Not confirmed Continue at 14 14 Pressure in the fuel tank Confirmed Release the pressure in the fuel tank Not confirmed 9 3 4 Engine performance weak N Possible Cause Finding Remedy 1 Engine misfiring Confirmed Continue at 2 Not confirmed Continue at 15 2 Ignition spark weak Confirmed Continue at 3 Not confirmed Continue at 5 3 Spark plugs dirty or worn out Confirmed Clean the spark plugs Page 66 gt Renew the spark plugs Page 63 Not confirmed Continue at 4 4 Spark plug connection loose Confirmed Connect the spark plugs Not confirmed 5 Fuel mixture not ok Confirmed Continue at 6 Not confirmed 6 Malfunction of fuel injection unit Confirmed Check the fuel injection unit 90 B3S Standup 03 08 2012 Faults and repair measures Trouble shooting US N Possible Cause Finding Remedy 6 Malfunction of fuel injection unit Not confirmed Continue at 7 7 E C U malfunction Confirmed Consult a Benelli dealer for checking the E C U Not confirmed Continue at 8 8 Mixture too lean Confirmed Continue at 9 Not confirmed Continue at 12 9 Low fuel level Confirmed gt Fill the fuel tank Page 36 Not confirmed Continue at 10
2. s put naene Y intake area NEVER DRIVE AFTER CONSUMING DRUGS OR ALCOHOL PWGs and other boats do not have brakes ZX READ AND OBEY THE USER MANUAL There are several warning stickers placed on this watercraft They point out important safety measures for your own protection These stickers must therefore remain in the places provided for them Every user must familiarize himself or herself with the meaning of these stickers Missing damaged or illegible stickers must be replaced immediately and fixed in the correct place Info You can get spare stickers from the licensed Benelli dealer 14 B3S Standup 03 08 2012 pasee v T R y A 44 General information Characteristics of the jet drive 4 3 Characteristics of the jet drive The drive works through the intakes on the bottom sides of the boat via the intake grid In this area there is the jet pump located which ejects the water via an impeller through the jet pump nozzle 03 08 2012 B3S Standup 15 NT Features and functions E Arrangements of controls 5 Features and functions 5 1 Arrangements of controls 5 1 1 Boat side view A Fuel tank lid E Water inlet intake grate B Handle pole F Engine hood lock C Handle bar G Engine hood D Steering nozzle 16 B3S Standup 03 08 2012 NW E Features and functions A Arrangements of controls 5 1 2 Boat rear view Exhaust tai
3. Not confirmed 92 B3S Standup 03 08 2012 Faults and repair measures Trouble shooting 9 3 6 Engine smokes Finding Remedy N Possible Cause Confirmed Contact an authorized Benelli dealer Oil level too high Not confirmed Continue at 2 gt Contact an authorized Benelli dealer 2 Internal damage to the engine Confirmed Not confirmed Continue at 3 3 Water penetrated because of a damaged Confirmed gt Contact an authorized Benelli dealer cylinder head gasket Not confirmed 9 3 7 Engine cannot achieve maximum speed Finding Remedy gt Clean the Jet pump N Possible Cause Confirmed Continue at 2 Jet pump clogged Not confirmed Confirmed Contact an authorized Benelli dealer for replacement Impeller damaged Not confirmed 93 03 08 2012 B3S Standup Faults and repair measures ee i EL Environmental protection ZEE 9 3 8 Cavitation N Possible Cause Finding Remedy 1 Debris caught in the impeller Confirmed Clean and check for damage Not confirmed Continue at 2 2 Impeller damaged Confirmed Contact an authorized Benelli dealer for replacement Not confirmed Continue at 3 3 Water penetrating through leaking oil seals Confirmed gt Contact an authorized Benelli dealer leads to a corrosion of the ball bearings Not confirmed and causes the bearings to s
4. gt Do not rev up the engine for an unnecessary long period of time max 5 sec 8 Revthe starter for a few seconds and extract out the oil from the system Info Don t rev the engine for more than 5 seconds 9 Repeat this procedure 3 4 times to extract the oil completely 10 Clean the oil filter housing and cover 03 08 2012 B3S Standup 59 Maintenance and Servicing Changing the engine oil and oil filter Jum c i 11 Coat a new O ring slightly with engine oil 12 Install a new oil filter 13 Install the oil filter cover and tighten the screws Technical Data 10 N m Tightening torque oil filter cover 7 4 ft lb Required Material Oil filter O Ring 14 Fill the the oil tank with fresh engine oil Required Material Engine Oil fully synthetic 4 stroke Viscosity 5W50 Specification API SJ CF or higher Oil tank Engine Oil 15 Insert the oil dip stick and tighten up 4 0 up to 4 5 1 06 up to 1 19 liq galus 60 B3S Standup 03 08 2012 Maintenance and Servicing SL Changing the engine oil and oil filter oe VAN RS 7 Tree Finishing Tasks CAUTION Material Damage Too much oil in the engine can cause severe engine damage gt Never fill more than 4 5 of oil into the engine 1 Install the spark plugs gt Page 69 Technical Data Tightening torque spark plugs 12 N m 8 9 ft lb 4 DA
5. Technical data Operating temperature A FS La y m S 2e 10 3 Operating temperature Technical Data Operating temperature O up to 48 C 32 up to 118 4 F 97 03 08 2012 B3S Standup 10 Technical data B3S Standup 03 08 2012 98 Appendix Maintenance Plan Appendix A Maintenance Plan A 1 Maintenance Interval Maintenance Tasks Page before every ride Lubrication System Checking the oil level 32 in Engine Oil if A after the first 10 h Boat complete Checking all hose pipes 74 Cooling system Rinsing the water cooling circuit 52 Cylinder Head Checking adjusting the valve clearance 62 Checking the spark plugs 66 Lubrication System Changing the engine oil and oil filter 56 ce Engine Oil if 03 08 2012 B3S Standup 99 Appendix Maintenance Plan e i Ze Interval every 25 h Maintenance Tasks Boat complete Page Checking all hose pipes 74 Electrical System cpl asm Checking the battery clamps 44 Fuel Unit Checking the fuel ventilation valve 55 Jet Pump Lubricate the jet pump 76 i fi Water resistant grease ce Deep penetrating rust protection f Lubrication System Changing the engine oil and oil filter 56 p Engine Oil it Steering Lubricating the steering pivot 75 Lubricating the ste
6. 2012 Sy Maintenance and Servicing Fuel system y A Mk ee E 7 3 Fuel system 7 3 1 Fuel ventilation The fuel filler hose has a check valve The check valve allows air movement When rolling over it will keep any leakage from the PWC to a minimum gt A Fresh air B Fuel tank 7 3 2 Checking the fuel ventilation valve Checking Procedure gt Have the valve checked by an official Benelli dealer according to the inspection table 03 08 2012 B3S Standup 55 S pm is A y A Maintenance and Servicing Lubrication system 7 4 Lubrication system Make sure that the engine oil is always at the prescribed level so that the engine can work properly Change the oil filter and the oil exactly according to the inspection table Info Oil will loose some of its lubrication effects over time Contamination as dirt water unburned fuel can be entrapped into the oil as well 7 5 Changing the engine oil and oil filter Work Material F e Oil filter e O Ring hi Lubricants and Technical Substances e Engine Oil fully synthetic 4 stroke Viscosity 5W50 Specification API SJ CF or higher Filling Quantities Wi e Oiltank 4 0 up to 4 5 Engine Oil 1 06 up to 1 19 liq galus 56 B3S Standup 03 08 2012 VANS Maintenance and Servicing Changing the engine oil and oil filter e Info If the engine is cold when changing the
7. Grip the two rear corners of the PWC with your hands and turn it anti clockwise Plug the safety lanyard in again and start the engine 3 2 4 Breaking in of the B3S according to your possibilities The first ride with your PWC is for breaking it in This period is finished after you have either made one ride for 2 whole hours or you have consumed 2 full gas tanks Observe the following regulations and recommendations during the breaking in period and you will have lots of fun with your PWC 03 08 2012 B3S Standup 7 YZ Sy Safety O Restrictions during operation S A gt During the first 5 minutes of riding time 1 2 throttle lever position should not be exceeded Donotrun the engine during the first 5 hours with more than 3 4 acceleration and do not overstrain it gt Accelerate only for very short times and then ride again with average rpm If you use and maintain your PWC properly it will reward you with a longer life Info Don t forget to take your PWC to a licensed Benelli dealer after 10 hours of operation and have it serviced In case of non observance warranty claims could be lost 3 3 Restrictions during operation The safe use of your PWC depends on the correct riding procedures and a good and safe assessment of the respective situation Use your experience and common sense This is the best way to avoid accidents Before using the PWC pay attention to the following aspects v Neve
8. and other boats might get alarmed and collide 03 08 2012 B3S Standup 9 NT Safety O b Safety rules for riding ETS Before making a sharp turn make sure that there are no watercrafts behind you Ride with foresight and take early steps for avoiding collisions Info Don t forget the B3S does not have brakes gt Don t drink alcohol for practicing the sport safely The rider should wear suitable eye protection Info If you do not do so spray water can pose a safety risk Wear suitable shoes for riding the PWC Info Objects in the water could lead to unnecessary injuries gt Benelli recommends the wearing of suitable neoprene suits to avoid injuries from falling into the water N WARNING Risk of Accident Releasing the throttle lever completely will make the PWC lose its controllability This can lead to hitting objects gt Always pull the throttle lever as much as to keep enough pressure for steering You need to accelerate for riding curves The PWC was not developed for the night Use it only during the day time 10 B3S Standup 03 08 2012 14 Safety Safety rules for riding ikke amp R v A 9 gt Avoid riding in waters with algae flotsam or other obstacles i Info HB These could block the jet pump and or lead to an increased risk of injury gt Stick to the minimum water depth of 60 cm or more Do notattempt to cross ju
9. connections and hose clips for cracks and damage replace if necessary 30 B3S Standup 03 08 2012 Operation Warming up the engine 16 Check the steering for a smooth and steady operation and for excess clearance N WARNING Risk of Accident If the throttle lever gets stuck it can result in a loss of control of the PWC gt Check the throttle lever function several times 17 Check the throttle lever for a smooth and steady operation The throttle lever must return automatically to the original position when it is released 18 Start the engine and run it for a short time 19 Pull off the safety lanyard from the engine cut off button The engine has to stop right away 6 2 Warming up the engine i DANGER Mortal Danger Exhaust fumes contain carbon monoxide a colourless odorless and highly toxic gas Inhalation of exhaust gases can cause a carbon monoxide poisoning asphyxia and death gt Never run the engine in a closed room 03 08 2012 B3S Standup 31 Operation ke a y eec y A Checking the oil level A CAUTION Material Damage The engine can get damaged Always warm up the engine before a ride gt Never switch off the engine with throttle lever fully open Conditions e The PWC is inside the water Operating Procedure 1 Run the engine in idle mode for at least 5 seconds until the oil is distributed over the entire lubrication circulation 2 Afterwa
10. day before starting a ride Checking Procedure AN CAUTION Material Damage The engine can get damaged gt Always warm up the engine before a ride gt Never switch off the engine with throttle lever fully open 03 08 2012 B3S Standup 29 YE Operation Y Daily checks before the ride S A 1 Warm up the engine Page 31 4 DANGER Danger of Explosion The fuel vapors assembled in the engine compartment constitute a fire and explosion risk gt Make sure that there is no fuel leakage in the engine compartment room 2 Check the fuel tank level and refill if necessary Info There is no reserve indicator 3 Remove the engine hood 4 Ventilate the engine compartment for a few minutes so that possible fuel vapors can escape 5 Check the oil level Page 32 6 Check that the engine compartment drainage plug is tightened 7 Check the water inlet for correct attachment and eliminate possible deposits 8 Doa visual inspection of the battery and check for tightness 9 Do a visual inspection of the jet pump and check for tightness 10 Check the status and function of the safety lanyard 11 Check the protective clothing 12 Feel the hull and check for damage 13 Check all bolts nuts and holders that are part of a fixed screw connection or a fixing element for tight fitting Tighten if necessary 14 Check all hose connections for tight fitting 15 Check all hose
11. engine hood 2 2 hh s s ss 26 5 9 Opening closing the fuel filling Cap ee 27 5 9 1 Overfill protection ooa ee 28 6 Operation PPP rr 29 6 1 Daily checks before the ride llle 29 6 2 Warming up the engine sse RR hm om Rh S 9 3 9 Ro n E 31 6 3 Checking the oil level aa sss ssh sh sss 32 6 4 FillingupthefueltanK 6 022 885 RR mk RR UR RO E GE RR Ee 3 EUR Y RD rs 36 6 5 Checking the steering system ee 40 6 6 Battery coos ene ER EURURTROEOE a ERR x Eus E WOES RUE X RR Es AA RUNDE end ORC 40 6 6 1 Maintenance and care ofthe battery o eee eee 41 6 6 2 Charging the battery cles 42 6 6 3 Battery sulfation s gt s p cicada ooo 43 6 6 4 Checking the battery clamps 2 0000 ee 44 6 7 Checking the throttle lever 2n 44 6 8 Checking the safety lanyard ssl 45 6 9 Turning ee Fr a eae AA o ee eS a ae e aa 45 6 10 Starting the engine 2 2 ee 48 6 11 Starting from deep water 2 ee 49 03 08 2012 B3S Standup Hl alo Content O AE Maintenance and Servicing 50 e e e a aa Gee hee acer ta ee EEE A vas E EAE E feces mia Ce a aca aa aban Bhim setae ase atten ae ences 50 7 1 1 Service needed for winter storage 2 ee 50 Rinsing the water cooling circuit 22r 52 1 2 1 Connecting the flush kit 2 csa 0 2 llle 53 Fuel system oir a ee AA Bee RP GS ee eng he heal
12. specialist dealer 03 08 2012 B3S Standup 105 106 Appendix Service Data wel B 4 Engine Check Date Running time of engine Name Address of specialist dealer B3S Standup 03 08 2012 Appendix Service Data Engine Check Running time of engine Name Address of specialist dealer 03 08 2012 B3S Standup 107 r de pr id e Ncc Appendix Service Data B 6 Notes B3S Standup 03 08 2012 108 Appendix Service Data 03 08 2012 B3S Standup 109 eS Index O Index Engine mounts CHECK rasa eE a Maun in Bee 75 BC Checking Tightening bolts 75 Battery 0000 ii a 40 Engine Number Charge nn 42 veis wie mesa eae ea e 13 Maintenance o o o o ooo o 41 Engine oil SUMAN MEM 43 Visual Check ooo 44 Md Bll A E oF Checking oil level o o o o 32 A Craft identification ooo 13 Flush kit Cn Connec iia A a 53 Engine Fuel Svent protection Adjusting idling pM 73 Description oana aaa oo 28 Description ia ono ka eh RR Ra 79 FuelTank Engine data general 80 81 FIU g etis aa ae aae m 36 staring AA T ETT TEE uaa ee 48 Open close sees 27 Valve clearance nnna naaa 62 Fuel ventilation Engine hood Desc
13. this is not done the battery might fail and your PWC might not start 03 08 2012 B3S Standup 41 Operation Battery y LA i If you use your PWC only rarely gt The battery voltage must be checked every week with a voltmeter If the voltage drops below 12 6 Volt the battery must be charged with a suitable charger Required Material Voltmeter Battery charger Optimate 3 If you don t use your PWC for more than two weeks gt The battery must be recharged with a suitable charger Required Material Battery charger Optimate 3 6 6 2 Charging the battery Work Material F e Battery charger Optimate 3 Info If the voltage drops below 12 6 Volt the battery must be charged 42 B3S Standup 03 08 2012 ve 1 e Operation b Battery Preparatory Tasks Remove the battery from the PWC if possible Filling Procedure gt Charge the battery with a suitable charger for sealed batteries Required Material Battery charger Optimate 3 Info E Follow the instructions on the battery cover 6 6 3 Battery sulfation Sulfation is a frequent cause for battery failure It occurs when the battery remains discharged for a long time Info Sulfate is a normal waste product of the chemical reaction in the battery 03 08 2012 B3S Standup 43 NS Operation y A wis y eec Checking the thr
14. 10 Fuel sieves and or filters blocked Confirmed gt Clean the fuel pump sieve filter Not confirmed Continue at 11 11 Fuel tank filler blocked Confirmed Check the fuel tank filler Not confirmed 12 Mixture too rich high consumption Confirmed Continue at 13 Not confirmed 13 Flame arrester dirty Confirmed gt Clean the flame arrester Not confirmed Continue at 14 14 Pressure in the fuel tank Confirmed Release the pressure in the fuel tank Not confirmed 15 Exhaust blocked Confirmed Clean the exhaust system Not confirmed Continue at 16 03 08 2012 B3S Standup 91 Faults and repair measures Trouble shooting es S d B K A N Possible Cause Finding Remedy 16 Water in fuel or oil Confirmed gt Drain the fuel tank refresh oil Not confirmed Continue at 17 17 Exhaust gas escaping in the engine com Confirmed gt Ventilate the engine compartment and partment check for loose sealings Not confirmed Continue at 18 18 Engine overheating Confirmed Continue at 19 Not confirmed 19 Weeds or flotsam in the jet pump Confirmed gt Remove weeds and flotsam Not confirmed Continue at 20 20 Cooling system blocked Confirmed Clean cooling system Not confirmed 9 3 5 Engine knocking N Possible Cause Finding Remedy 1 Poor fuel quality Confirmed gt Refill only recommended fuel
15. Benelli USER MANUAL Imprint Product B3S Standup e B3S Dynamic e B3S Extreme Language ENU Publication Status 03 08 2012 Benelli Benelli Co Ltd 500 28 29 Moo 3 Soi Hemaraj Eastern Seabord Industrial Estate Tambon Tasite Amphur Pluakdaeng Rayong 21140 Thailand Benelli Co Ltd 500 28 29 Moo 3 Soi Hemaraj Eastern Seabord Industrial Estate Tambon Tasite Amphur Pluakdaeng Rayong 21140 Thailand O Copyright reserved by Benelli Co Ltd 2012 All information contained herein is confidential Distribution disclosure duplication or translation of this document in whole or in part is strictly prohibited without express written permission from Benelli Infringement shall incur liability It is loaned subject to return upon demand and on express condition that it is not to be copied or used directly or indirectly in any way whatsoever detri mental to our interests All rights pertaining to patents are reserved Content y X pasee O A ee E Content 1 Dear Customer oss s gov eed See eRe TES I3 4 933 eee ee About the Documentation ce 2 1 General introduction to the Personal Water Craft PWC User Manual Safety sss og eee ea Ee bE REOR eee eS eG Ga bor ee EU bs oOx med 3 1 Preparation before a ride lll ee 3 1 1 ieu g e 424 DT 3 1 2 Important information regarding watercraft helmets llis 3 2 Safety IN
16. CAUTION Environmental Pollution Fuel will expand under the influence of heat and may leak out through the fuel tank ventilation Never fill the fuel tank up to the top edge Pay attention to the maximum level marking 2 Fill in the fuel 38 B3S Standup 03 08 2012 EA T d 9 Operation Filling up the fuel tank Required Material Fuel Tank lt 18 Gasoline Petrol lt 4 8 liq galus Alternative Gasoline Petrol unleaded Octane index 95 up to 98 RON Octane index 285 MON US Premium Super unleaded Octane index 95 up to 98 RON US Premium Regular unleaded Octane index 91 up to 93 Info Do not pour the fuel too fast since the air in the tank will escape and the fuel will not flow in Pay attention to the maximum level 03 08 2012 B3S Standup 39 Operation Checking the steering system PLE gt Q 3 P y i y A 3 Close the fuel filling cap correctly after refilling 6 5 Checking the steering system Checking Procedure 1 Check the correct fixing of the handle pole 2 Move the handle bar slowly from one steering stop position to the other Info The jet pump steering nozzle should move at the same ratio as the steering 6 6 Battery A sealed type battery is installed in the Benelli PWC After the enclosed electrolyte has been filled into the battery for the first time the sealing strip must not be re
17. EE 55 7 3 1 Fuel ventilation 624 ee Gea SA RR y 9 Pee Pee B ROS a RAD x ye 55 7 3 2 Checking the fuel ventilation valve re 55 Lubrication system ee 56 Changing the engine oil and oil filter ee 56 Valve clearance uso EROR e d de op eA Sa E EU RI a Ede Ue ar A de ied Ro oH he dL 62 7 6 1 Checking adjusting the valve clearance ee 62 Renewing the spark plugs ees hh rs 63 7 7 4 Removing the spark plugs o e e 64 7 7 2 Cleaning the spark plugs nonono 66 7 7 3 Checking the spark plugs eh 66 7 74 Checking the candle face 1 e 68 7 7 5 Installing the spark plugs aoaaa aa ee 69 B3S Standup 03 08 2012 O Content 7 8 SIE u aas e eR duga a aes a aa a a a a Ge Se ee a eS 70 7 8 1 Checking the steering system aooaa aa ee 70 7 8 2 Adjusting the steering cable aoaaa ee 71 7 8 3 Adjusting the idling rpm 2 2 ee 73 7 9 Servicing and guarante s Rok o RR Rok da a a E eG 74 7 10 Maintenance tasks checking aaa aa ee 74 7 10 1 Checking all hose pipes ee 74 7 10 2 Checking the engine mounts oaoa ee ee 75 7 10 3 Checking the engine mount bolts o e 75 7 11 Maintenance tasks lubricating aa oaa o 75 7 11 1 Lubricating the steering pivot a aoaaa 000 ee 75 7 11 2 Lubricating the steering cable 0 aaa ee 76 7 11 3 Lubricate the jet pump ee 76 7 12 Maintenance tasks c
18. NGER Mortal Danger Exhaust fumes contain carbon monoxide a colourless odorless and highly toxic gas Inhalation of exhaust gases can cause a carbon monoxide poisoning asphyxia and death gt Never run the engine in a closed room CAUTION Material Damage An overheating could severely damage the engine and the exhaust system gt Never run the engine for more than 10 seconds outside of the water gt Outside of the water run the engine only in idle mode 2 Start the engine and run it in the idle position for 10 sec 03 08 2012 B3S Standup 61 SN Maintenance and Servicing Valve clearance Technical Data 1 500 up to 1 750 rpm 25 up to 29 17 Hz Idling rpm in water 3 Stop the engine 4 Check the oil level Page 32 7 6 Valve clearance The clearance of the valve and the valve seats will be increased by wear and tear This causes a change of valve timing The valve clearance for each individual valve must be checked and adjusted according to maintenance plan Info Please have settings and inspections done only by an official Benelli dealer 7 6 1 Checking adjusting the valve clearance A CAUTION Material Damage When the valve clearance is not adjusted correctly the valve might remain partly open reduc ing the engine performance and deteriorating engine emissions The valves and valve seats will burn and this may cause severe damage to the engine gt Ch
19. SITUCH NS ser eee ee Rew hw cd xe eae XR RU e E WS EDO X Rom dx x B RS 3 2 1 Riding the PWC by children lle 3 2 2 Floatdtlon uos EE Ue EURO RUE ER RUF D E aww xU ee oe 3 2 3 CapsiZing TTC 3 2 4 Breaking in of the B3S according to your possibilities les 3 3 Restrictions during operation ler 3 4 Safety rules for riding pomada adds bebe exem Rec PO PR de rd 03 08 2012 B3S Standup me Content O AE General information 2l llle 13 Craft Identification Number sss sh sh s ses 13 4 1 1 Engine number seek ae eo RR A Ed RE RUE RUE TRUE Ra px PY deos 13 Warning stickers CL 14 Characteristics of the jet drive o ee 15 Features and functions llle lll 16 Arrangements of controls 2 2 oaa sss s s sns 16 5 1 1 Boat Side View ss acu SR 25 a A ae A ke eee d 16 5 1 2 Boat rearview oie carr na a a A e a 17 5 1 3 Boat interior VIEW usu rue laa RA RR 18 5 1 4 Boatdownslde e 222 22364525 al 5B QESG G4 Bex dd sl eR 19 Engine compartment 2 4560652 a o Row xou e X X Xo e EUR ROBORE ROx Ron 20 5 2 1 Engine compartment c cec e b RR aiu Y Ra 20 Engine start stop button ee 21 Safety lanyard s i uu y kA ERE or RUE eA Vo POE Ge ORDER RO Ge a ee EON Y RC eas 22 THONS 6 4 00 ace CIL 22 Sl PCT TUM 24 Disassembling the engine hood lr 24 B3S Standup 03 08 2012 O Content 5 8 Assembling the
20. a new one of the corresponding ampere A Normal B Defect B3S Standup 03 08 2012 84 NI Faults and repair measures y y y Y x Fuse box 9 2 Fuse box The fuse box is part of the wiring harness and is fixed in the engine compart ment There are 3 fuses with different amperage plugged in the fuse box The fuses are protected with a rubber bushing Fuses A 15A B 30A C 3A 03 08 2012 B3S Standup 85 Faults and repair measures O d Trouble shooting gt Info For changing a fuse the rubber bushing can be removed easily 9 3 Trouble shooting 9 3 1 Engine does not start N Possible Cause Finding Remedy 1 Engine has no power Engine does not turn Continue at 2 Engine turns Continue at 8 2 Safety lanyard clip not inserted at engine Confirmed gt Insert the safety lanyard Stop button Not confirmed Continue at 3 3 Battery flat Confirmed gt Charge the battery Page 42 Not confirmed Continue at 4 4 Battery not connected Confirmed Connect the battery Not confirmed Continue at 5 86 B3S Standup 03 08 2012 US Faults and repair measures Trouble shooting N Possible Cause Finding Remedy 5 Water in the engine Confirmed gt Drain the engine Not confirmed Continue at 6 6 Ignition cables with the coils are pulled off Confirmed Install the ignition cables and chec
21. ae eG A AA 96 10 3 Operating temperature ll ss ses 97 AppendlX 4 3 caca OR hos REOR EUROS IB See EE OW X eee EROR eG Ros d CR E EOD ee eee 99 A Maintenance Plan 49k 2055 688240 XR Se Gea GaSe EDe oS E BOB ba OX eas 99 A 1 Maintenance eC TC rc 99 B Service Data s os a xe eM aue AS Ger ei ie dee om a a 103 B 1 PWOG D tails 1 3 2 acdc e gaa E ROS Rue a XC HUE dox REOR UR RAGE E Book ace RR ACE M ROAD RD d Rn 103 B 2 Engine Check 2 129 SER dae Baw Oe eee Ce AERE aur ER rr das d E dod EES 104 B 3 Engine Chi ck Sase dex de aee obe wa e Se ool he eR oe QUIETE qe s Rode eee RUE 105 B 4 Engine Checks CDU 106 B 5 Engine Check carita as ee amp i hate ha li Pa Ale ee oio IUE e De eek oe Bote hs 107 B 6 NOS gt hahah dea w ee aed ope e DU oe bee eee EC ue Poac uds Lhe ee 108 B 7 NOES T SG Behl wh ei ee ok es a Ek eh oe ee SSE eds 109 Index sce eb oo eS a bb A we eS ee OR a a P RBOmgh we ws 110 03 08 2012 B3S Standup VII Content E B3S Standup 03 08 2012 VIII Dear Customer ge y T R y A NS 1 Dear Customer We would like to thank you very much for your trust and congratulate you on the purchase of your new Benelli Standup PWC When we developed the craft we made a point in creating a versatile and fast PWC We didn t forget to include a revolutionary design and a low emission engine technology either All you need to observe and know about your PWC has been summarized in this User Man
22. ance Result 1 of 4 Electrodes and insulator Central grey 1 Spark plug and ignition is O K Result 2 of 4 Electrodes and insulator Light grey 2 Mixture too lean Result 3 of 4 Electrodes and insulator Oily 3 Misfiring or badly sealing piston rings Result 4 of 4 Electrodes and insulator Black 4 Mixture too rich 68 B3S Standup 03 08 2012 Maintenance and Servicing Renewing the spark plugs e 7 7 5 Installing the spark plugs Technical Data e e Tightening torque spark plugs 12 N m 8 9 ftlb e lightening torque ignition coils 10 N m 7 4 ftlb Assembling Procedure 1 Clean the threads of the spark plugs 2 Screw the spark plugs into the cylinder head and then tighten them to the prescribed torque Technical Data Tightening torque spark plugs 12 N m 8 9 ft Ib 03 08 2012 B3S Standup 69 VA NT Maintenance and Servicing B R Steering 3 Install the ignition coils B and tighten the screws A Technical Data Tightening torque ignition coils 10 N m 7 4 ft lb 4 Connect the cable connectors to the ignition coils A Securing screw B Ignition coil 7 8 Steering 7 8 1 Checking the steering system Checking Procedure 1 Check the steering 2 Ifthe steering is stiff or jerky or the cables are damaged contact an official Benelli dealer Info The repair of the steering is to be done by an official Benelli d
23. ase use only antifreeze compatible with Aluminium materials Info The engine cooling system may be damaged when water stays inside Info 7 2 Rinsing the water cooling circuit Technical Data e e Water pipe pressure lt 2 bar lt 29 psi B3S Standup 03 08 2012 52 14 Maintenance and Servicing e SS Rinsing the water cooling circuit Info Rinse the water cooling circuit according to the maintenance plan also after every seawater ride Cleaning Procedure 1 Clamp the water hose to the tail pipe 2 Connect the flush kit to the water hose Page 53 3 Thoroughly rinse the water cooling circuit by starting the engine within 5 sec until the water runs clear of dirt like salt sand sea shells and other pollution Technical Data Water pipe pressure lt 2 bar 29 psi 4 Stop rinsing and switch off the engine 7 2 1 Connecting the flush kit Work Material F e Flush Kit Info The Flush kit enables you to rinse and clean the water cooling circuit after a ride and to maintain your PWC properly 03 08 2012 B3S Standup 53 Maintenance and Servicing Rinsing the water cooling circuit 74 Connecting Procedure 1 A Flush kit device 2 Mount the flush kit connection and connecting piece Required Material Flush Kit Attach the flush kit to the water pipeline on the engine 54 B3S Standup 03 08
24. at the ball connection 72 B3S Standup 03 08 2012 14 Mee 3 R V i B Maintenance and Servicing S Steering Info Make sure the connection locks securely over the ball 11 Asan additional check turn the steering to the left and to the right until the handlebar stops and measure the distance between the jet nozzle and the jet drive outlet lt The distance should be the same on both sides Result The distance is not the same on both sides gt Adjust the steering cable accordingly Teel 7 8 3 Adjusting the idling rpm yi Technical Data o e Idling rpm in water 1 500 up to 1 750 rpm 25 up to 29 17 Hz Info The setting of the idling rpm has to be done by an official Benelli dealer Adjusting Procedure gt Check the idling rpm Technical Data Idling rpm in water 1 500 up to 1 750 rpm 25 up to 29 17 Hz 03 08 2012 B3S Standup 73 VA Maintenance and Servicing O Servicing and guarantee C Result The idling rpm varies from the standard value range gt Check the throttle housing 7 9 Servicing and guarantee In order to keep your PWC in working condition it needs to undergo regular service procedures Professional servicing is absolutely necessary to maintain a permanently low level of emissions for your PWC This operation manual contains all the necessary information and servicing recommendations for your engine One condition for the g
25. by children The PWC is not a toy It is a highly efficient watercraft meant for the transport of one person Minors can put themselves and others in danger with it 03 08 2012 B3S Standup CT NS KK ee CL y A Safety Safety instructions Info Benelli recommends a minimum age of 16 years Info A course for a boat driving licence is recommended and may be mandatory in the area of use 3 2 2 Floatation The PWC is not designed for long term storage in water Info A strong movement of the waves can cause water to enter the water draining system of the engine s interior Water in the engine compartment can consequently cause the craft to sink PWC riders can fall into the water at any time so being a good swimmer is absolutely necessary Don t move further away from the shore with your PWC than you can swim back to by your own force gt Always use a life jacket Otherwise you are in acute danger of drowning 6 B3S Standup 03 08 2012 EA SS SN O Safety Safety instructions 3 2 3 Capsizing CAUTION Material Damage Turning the PWC clockwise can let water penetrate into the exhaust system and damage the en gine ALWAYS turn the PWC anticlockwise If your PWC capsizes proceed as follows Make sure that the motor is off Otherwise pull the safety lanyard imme diately or actuate the engine stop button to switch it off Swim to the stern of your PWC
26. d 9 3 3 Engine not running smoothly N Possible Cause Finding Remedy 1 Engine misfiring Confirmed Continue at 2 Not confirmed 2 Ignition spark weak Confirmed Continue at 3 Not confirmed Continue at 5 88 B3S Standup 03 08 2012 Faults and repair measures Trouble shooting i N Possible Cause Finding Remedy gt Renew the spark plugs Page 63 Not confirmed Continue at 4 4 Spark plug connection loose Confirmed Connect the spark plugs Not confirmed 5 Fuel mixture not ok Confirmed Continue at 6 Not confirmed 6 Malfunction of fuel injection unit Confirmed gt Check the fuel injection unit Not confirmed Continue at 7 7 E C U malfunction Confirmed gt Consult a Benelli dealer for checking the E C U Not confirmed Continue at 8 8 Mixture too lean Confirmed Continue at 9 Not confirmed Continue at 12 9 Low fuel level Confirmed gt Fill the fuel tank Page 36 Not confirmed Continue at 10 10 Fuel sieves and or filters blocked Confirmed gt Clean the fuel pump sieve filter Not confirmed Continue at 11 11 Fuel tank filler blocked Confirmed Check the fuel tank filler Not confirmed 12 Mixture too rich high consumption Confirmed Continue at 13 03 08 2012 B3S Standup 89 Faults and repair measures Trouble shooting e A
27. e TUE JP 1 Unscrew the oil dipstick A from the oil module A Oil dipstick B3S Standup 03 08 2012 34 Operation Checking the oil level lt A 44 v LG 9 2 Wipe the dipstick off with a clean cloth Required Material Nonfuzzing cloth 3 Put the dipstick back inside the oil module 4 Pull the dipstick out again and check the oil level measurement Technical Data The oil level should be between the MIN and MAX mark on the dipstick Result 1 of 2 The oil level is under the MIN mark Refill some oil Required Material Engine Oil fully synthetic 4 stroke Viscosity 5W50 Specification API SJ CF or higher Info Use only Benelli recommended oil Otherwise we cannot recognize war ranty claims Result 2 of 2 The oil level exceeds the MAX mark gt Drain some oil from the oil module Screw the oil dipstick back into the oil module 35 03 08 2012 B3S Standup Operation Filling up the fuel tank y LA i 6 4 Filling up the fuel tank fi Lubricants and Technical Substances e Gasoline Petrol unleaded Octane index 91 up to 98 RON Octane index 285 MON e Gasoline Petrol unleaded Octane index 95 up to 98 RON Octane index 285 MON e US Premium Super unleaded Octane index 95 up to 98 RON e US Premium Regular unleaded Octane index 91 up to 93 Alternative Filling Quantiti
28. e description Engine 8 Engine description 8 1 Engine Engine complete A Intake manifold B Oil module This is a normal aspirated engine with an open loop cooling system The required water for cooling the engine is supplied C Exhaust manifold via the jet pump after the cooling process the water is returned to the sea lake 79 03 08 2012 B3S Standup VA Engine description O Safety notes 8 A The difference between the NA engines from 135hp to 180hp is mainly the ECU map distribution phase and different in take camshafts 8 2 Safety notes Damage to the engine as a result of not approved lubrication or fuel will not be accepted as warranty claim Furthermore the engine will not be repaired by means of fair trading Same applies to damage caused by inappropriate handling and outside effects on the engine If work on the engine is executed no matter which type screws and or nuts have to be fastened with the prescribed tight ening torque Likewise if a certain sequence is prescribed for tightening screws and nuts then this has to be obeyed The same applies to screw locking procedures Always use new seals if sections of the engine have to be installed or removed While handling fuels of all kinds the highest caution is required Work on the engine is forbidden while holding lighted cigarettes or other burning objects This can lead to an inflammation of the fuel Parts of the fuel sys
29. ealer 70 B3S Standup 03 08 2012 14 O Maintenance and Servicing e b Steering 7 8 2 Adjusting the steering cable fi Lubricants and Technical Substances e Liquid glue Adjusting Procedure 1 Hold the handle bar in straight forward position 2 Check the distance of the steering nozzle to the left and the right side lt The distance must be the same on the left and the right side Result The distance is not the same Adjust the steering cable 3 Pull the steering cable back 03 08 2012 B3S Standup 71 A SN Maintenance and Servicing B Steering b E eee KE ii 4 Disconnect the steering cable from the steering nozzle at the ball con nection 5 Pull up the connection lt The cable will be free from the connection 6 Loosen the counter nut at the end of the steering cable on the right hand side Info Keep the steering always in straight forward position AN WARNING Risk of Accident If not adequately assembled the counter nut can loosen up by itself This may lead to risky driving conditions gt Apply liquid glue to the counter nut after it has been adjusted correctly 7 Turn the cable connection to adjust the steering 8 Apply a liquid glue to the nut before tightening it Required Material Liquid glue 9 Apply itto the counter nut too after it has been adjusted correctly 10 Reconnect the steering cable
30. eck the valve clearance and adjust it if necessary 62 B3S Standup 03 08 2012 Maintenance and Servicing Renewing the spark plugs 14 f e a R v A 9 Teel Adjusting Procedure The valve clearance for each individual valve must be checked and adjusted according to the maintenance plan gt Info E Please have settings and inspections done only by an official Benelli dealer 7 7 Renewing the spark plugs Work Material f NGK DCPR 7E e Spark plug Changing Procedure 1 Remove the spark plugs Page 64 2 Check the candle face Page 68 3 Check the spark plugs gt Page 66 Required Material Spark plug NGK DCPR 7E 4 Install the spark plugs gt Page 69 63 03 08 2012 B3S Standup Maintenance and Servicing O d Renewing the spark plugs gt 7 7 1 Removing the spark plugs Work Material I e Spark plug spanner 16 mm SW 16 Removal Procedure A CAUTION Material Damage Changing the spark plugs when the engine is still hot may damage the thread in the cylinder head spark plug hole Only change the spark plugs with a cold or lukewarm engine 1 Disconnect the cable connectors of the 3 ignition coils 2 Unscrew the ignition coils screws A from the cylinder head cover and remove them 3 Remove the ignition coils B A Securing screw B Ignition coil 64 B3S Standup 03 08 2012 Maint
31. eize 9 3 9 Steering too hard or jerky N Possible Cause Finding Remedy 1 Steering nozzle pivot not sufficiently lubri Confirmed gt Lubricate the steering nozzle pivot cated Not confirmed 9 4 Environmental protection Dispose of your waste correctly environmental pollution is against the law Do not pollute beaches coastal areas and waters with petrol and oil Take care of natural habitats and their flora and fauna Make sure to properly dispose of your PWC s empty batteries accumulators engine oil and other parts 94 B3S Standup 03 08 2012 T pn p 1 E y A Faults and repair measures Environmental protection methods Consult your authorized Benelli dealer or the competent local environmental protection authorities for proper waste disposal 03 08 2012 B3S Standup 95 Technical data Dimensions m c i 10 Technical data 10 1 Dimensions Technical Data Length 2 46 m s8 ft 0 9 in Width lt 0 73 m lt 2 ft 4 7 in Height 0 66 m lt 2 ft 2 in Weight dry lt 199 kg lt 438 7 Ib Recommended weight of the rider lt 120 kg lt 264 6 Ib Info Including fuel and items 10 2 Filling Quantity Fuel Tank Gasoline Petrol Gasoline Petrol lt 18 lt 4 8 liq galus Oil tank Engine Oil Engine Oil 4 0 up to 4 5 1 06 up to 1 19 liq galus 96 B3S Standup 03 08 2012
32. enance and Servicing Renewing the spark plugs 4 5 Clean the spark plug holes with compressed air Undo the spark plugs Required Material Spark plug spanner 16 mm SW 16 65 03 08 2012 B3S Standup Maintenance and Servicing Renewing the spark plugs Cleaning the spark plugs 7 7 2 Work Material F e Brass wire brush Cleaning Procedure gt Clean the thread of the spark plugs contaminated with combustion residues Required Material Brass wire brush 7 7 3 Checking the spark plugs Work Material e Feeler Gauge 0 69 up to 0 84 mm 0 0272 up to 0 0331 in Technical Data o Electrode gap spark plug B3S Standup 03 08 2012 Maintenance and Servicing Renewing the spark plugs Checking Procedure 1 Undo the spark plug 2 Insert the feeler gauge between the electrodes of the spark plug Technical Data Electrode gap spark plug 0 69 up to 0 84 mm 0 0272 up to 0 0331 in Required Material i Feeler Gauge a Result The value differs from the standard value range Adjust the electrode gap accordingly A Electrode gap 0 69 0 84 mm 03 08 2012 B3S Standup Maintenance and Servicing Renewing the spark plugs Wak d 7 7 4 Checking the candle face Checking Procedure Check the electrodes Info Conclusions to the operation status of the engine can be made from the appear
33. engine oil some of the old oil may remain in the oil circuit Therefore change Technical Data e lightening torque oil filter cover 10 N m 7 4 ft Ib 4 lightening torque spark plugs 12 N m 8 9 ft Ib 1 500 up to 1 750 rpm 25 up to 29 17 Hz 4 Idling rpm in water the engine oil only when the engine is warm Changing Procedure 1 Remove the oil dip stick 57 03 08 2012 B3S Standup EEE n ce NE e Wee y Maintenance and Servicing Changing the engine oil and oil filter Pump out the oil with an extraction pump put the suction hose as far as possible into the oil module Pump out the oil from the oil module completely Use a suitable con tainer to catch up the oil Info There are separator walls inside the oil module If the oil suction hose is not carefully inserted it may not reach the bottom of the oil module and some of the old oil may remain in the tank 4 Remove the oil filter cover 58 B3S Standup 03 08 2012 N MA y iS A Maintenance and Servicing y A gt L Changing the engine oil and oil filter 5 Remove the oil filter 6 Remove the spark plugs Page 64 7 Again insert the suction hose of the oil extraction pump into the oil module CAUTION Material Damage Reving up the engine with the starter for too long may cause an insufficient lubrication of the en gine and an overload of the starter
34. ering cable 76 100 B3S Standup 03 08 2012 Appendix Maintenance Plan Interval every 50 h Maintenance Tasks Renewing the spark plugs Checking the engine mount bolts every 100 h Checking the engine mounts Checking adjusting the valve clearance Checking the steering system at least once a year Rinsing the water cooling circuit Renewing the spark plugs Checking the engine mount bolts Changing the engine oil and oil filter Page 63 75 75 62 70 52 63 75 56 f Engine Oil 03 08 2012 B3S Standup 101 Appendix Maintenance Plan Interval After every ride in salt water Maintenance Tasks Boat complete Page Cleaning the vehicle inside and outside 78 Cooling system Rinsing the water cooling circuit 52 102 B3S Standup 03 08 2012 Appendix Service Data B Service Data B 1 PWC Details Owner s name Address Phone number E mail Name of the Benelli dealer Hull number Engine number Beginning date of guarantee 03 08 2012 B3S Standup 103 104 Appendix Service Data wel B 2 Engine Check Date Running time of engine Name Address of specialist dealer B3S Standup 03 08 2012 Appendix Service Data Engine Check Running time of engine Name Address of
35. ering system The PWC has a direct steering system A change of direction of the PWC is achieved by turning the steering system in the direction in which you want to go Moving the steering will change the angle of the steering nozzle The ejected water jet out of the steering nozzle causes the boat to move in the desired direction Info Steering is only possible during positive throttle operation 5 7 Disassembling the engine hood Info The engine hood is kept in the correct position by a latch 24 B3S Standup 03 08 2012 By Features and functions Disassembling the engine hood Removal Procedure 1 For taking off the engine hood push up the steering column and lock it in that posi tion Info Do not lean on the propped up steering column 2 Unlock the latch and pull the lock all the way up 3 Unhook upwards 03 08 2012 B3S Standup 25 NS 44 Features and functions Assembling the engine hood eec eee B 7 AN A CAUTION Material Damage Lifting the engine compartment hood beyond its limit can cause fractures of the hood gt Never lift the engine compartment hood more than 20 degrees 4 The rear area of the engine hood is lifted at an angle of approx 20 5 Pull it out carefully backwards from its hold and lift it out 5 8 Assembling the engine hood Assembling Procedure 1 The locking takes place exactly vice versa of the Disassembling the engi
36. es t e FuelTank lt 18 Gasoline Petrol lt 4 8 liq galus A DANGER Danger of Explosion Refueling near an open flame can cause an explosion gt Never refuel near open flames 36 B3S Standup 03 08 2012 Operation Filling up the fuel tank A CAUTION Material Damage Refueling in the rain or in a dusty environment may result in a fuel contamination which can re duce or even damage the engine s functionality gt Avoid refueling under such environmental conditions A CAUTION Danger of Pollution Refueling in the water can lead to environmental pollution gt Never refuel in the water Preparatory Tasks 1 Always keep the PWC horizontal when filling the fuel tank 2 Pull off the safety lanyard Info Make sure the engine is switched off during the refueling procedure 03 08 2012 B3S Standup 37 m Operation Filling up the fuel tank ir Filling Procedure 1 Open the fuel filling cap N DANGER Danger of Explosion The fuel vapors assembled in the engine com partment constitute a fire and explosion risk Make sure that there is no fuel leakage in the engine compart ment room A CAUTION Material Damage Low quality fuels or fuels that are not compliant with the industrial standard can lead to deficient engine performance Continuous knocking can cause severe damage to the engine gt Use a high quality gasoline type with a higher octane rating A
37. ient protection Thin cycling shorts for example are not suitable If you fall into the water or come near the jet pump nozzle you can incur severe injuries Normal swim wear does not provide adequate protection Neoprene shorts Shoes and gloves are also recommended It is advisable to protect the feet with light and flexible shoes This reduces the risk of injuries from hitting sharp objects under the water We also recommend that recreational riders use a helmet In case you plan to take part in races you should definitely wear a helmet approved for the PWC due to the increased risk of accidents from the proximity to other riders and the high speed b Info For appropriate and smart outfits please see our Water and Casual Lines catalogue by Benelli 4 B3S Standup 03 08 2012 Safety Safety instructions y A oe VAN US NG Info Read the instructions and safety directions supplied with the helmet Info Observe the safety regulations and conditions of the respective country 3 1 2 Important information regarding watercraft helmets The helmet protects the head in case of collisions but can also contribute to neck injuries Therefore consider the advan tages and risks of using a helmet You alone must decide on the basis of the prevailing conditions Helmet yes or no Info Observe the official regulations for wearing helmets 3 2 Safety instructions 3 2 1 Riding the PWC
38. iliar with please make sure you learn how to handle and operate your new craft properly before putting it into operation Info Your dealer or the national sailing association or yacht club will be pleased to provide you with information about local riding schools or experienced trainers The sea and wind conditions corresponding to the design categories A B and C range from category A Storm to the most serious conditions in category C including the risk of breaking waves or wind squalls Even if your PWC might resist it these are hazardous conditions for only competent capable and well trained riders in well maintained PWCs Make sure that the expected wind and sea conditions comply with the design category of your PWC and that you are capable of handling the craft under these conditions The Benelli PWC is designed according to ISO 10240 2004 for the category D This manual serves neither as a detailed instruction into maintenance nor troubleshooting 2 B3S Standup 03 08 2012 Mike n e T y Reel y A About the Documentation General introduction to the Personal Water Craft PWC User Manual Should any difficulties arise please contact an authorized Benelli dealer A Maintenance handbook is provided follow it in order to maintain your PWC Always maintain your PWC in a proper condition and monitor any wear and tear that occurs over time as a result the usage of the PWC Any PWC
39. ing the engine DANGER YN Mortal Danger Exhaust fumes contain carbon monoxide a colourless odorless and highly toxic gas Inhalation of exhaust gases can cause a carbon monoxide poisoning asphyxia and death gt Never run the engine in a closed room A CAUTION Material Damage Overheating could severely damage the engine and the exhaust system gt Never run the engine for more than 10 seconds on land and on low rpms Operating Procedure gt Observe a minimum water depth of 60cm Info H Exhaust gases are toxic A Min water depth for operation 60cm 48 B3S Standup 03 08 2012 e p y T R E Y B A Operation Starting from deep water 6 11 Starting from deep water Operating Procedure Make sure that the engine is switched off Swim to the stern Grab the handlebar with both hands Activate the engine start button OQ gv d co mc Riding slowly pull up yourself and rest your knees on the standing area Stand up 03 08 2012 B3S Standup 49 Maintenance and Servicing pa y T Y 4 Tc Storage y A 7 Maintenance and Servicing 7 1 Storage It is necessary to store the craft e fthe PWC is not used for more than 30 days e Atthe end of the season when you shut down the PWC for the winter 7 1 1 Service needed for winter storage A CAUTION Material Damage The battery and the oil may become unusable if the PWC is stored at low temperatures gt Do n
40. k connections Not confirmed Continue at 7 7 Cable coatings defect Confirmed gt Check the cable coatings for defects Not confirmed 8 Low fuel level Confirmed gt Fill the fuel tank Page 36 Not confirmed Continue at 9 9 Pressure in the fuel tank Confirmed Release the pressure in the fuel tank Not confirmed Continue at 10 10 Fuel tank ventilation blocked Confirmed gt Check the fuel tank ventilation Not confirmed Continue at 11 11 Exhaust gas escaping in the engine com Confirmed Ventilate the engine compartment and partment check for loose sealings Not confirmed Continue at 12 12 Air temperature sensor defect Confirmed gt Renew the sensor Not confirmed 03 08 2012 B3S Standup 87 Faults and repair measures Trouble shooting 9 3 2 Engine starts but stops again immediately N Possible Cause Finding Remedy 1 Low fuel level Confirmed Fill the fuel tank Page 36 Not confirmed Continue at 2 2 Pressure in the fuel tank Confirmed Release the pressure in the fuel tank Not confirmed Continue at 3 3 Fuel tank ventilation blocked Confirmed Check the fuel tank ventilation Not confirmed Continue at 4 4 Exhaust gas escaping in the engine com Confirmed gt Ventilate the engine compartment and partment check for loose sealings Not confirmed Continue at 5 5 Air temperature sensor defect Confirmed gt Renew the sensor Not confirme
41. l Safety lanyard switch Engine start stop button Handle pole Handle bar Throttle lever Engine hood lock Water drain plug Steering nozzle F G H moou 03 08 2012 B3S Standup 17 Features and functions Arrangements of controls d 5 1 3 Boat interior view A Handle pole E Water inlet intake grate B Battery F Drive shaft C Steering nozzle G Engine D Impeller H Fuel tank 18 B3S Standup 03 08 2012 Y O Features and functions Arrangements of controls lt A a K DS 5 1 4 Boat downside C Step plate A Water jet inlet intake grate B Riding plate exchangeable 19 03 08 2012 B3S Standup N 24 Features and functions Engine compartment w 5 2 Engine compartment 5 2 1 Engine compartment A Ignition coils D Oil filter cover B Handle pole maintenance clip E Flush kit device C Oil dipstick B3S Standup 03 08 2012 Features and functions Engine start stop button ikke Q Ps y ME y A 5 3 Engine start stop button Engine start stop button The engine start and stop buttons are housed in the switch unit on the left hand steering handlebar Pressing the engine start button will start the engine Info The engine start button is green and marked START Info The engine can only be started if the safety lanyard is plugged in Pressing the engine stop button will stop the engine Info The engine stop b
42. leaning re 78 7 12 1 Cleaning the vehicle inside and outside o a 78 8 Engine description 42 66 544 2600 be SESS EEE OR RR R RR RR RR RT TERR EE es 79 8 1 d ia a A a e a A a Da aa da 79 8 2 Safety Notes usi oa HSS a A BAG ic e ERA a 80 8 3 Engine data general Extreme 22 2 e e s 80 03 08 2012 B3S Standup 8 4 9 1 9 2 9 3 9 4 Content Engine data general Dynamic 0 8 4 1 Filling quantity 8 4 2 Engine management system 8 4 3 Function range engine management 8 4 4 Sensors of the engine management Faults and repair measures ln RA crecr c Fuse DOX 4 wan sdb s EURO ENT Ce Pees Troubleshooting lle 9 3 1 Engine does not start 9 3 2 Engine starts but stops again immediately 9 3 3 Engine not running smoothly 9 3 4 Engine performance weak 9 3 5 Engine knocking lll 9 3 6 Enginesmokes 9 3 7 Engine cannot achieve maximum speed 9 3 8 Cavitation e xxx x eo RO ROE TRUE M 9 3 9 Steering too hard or jerky Environmental protection lens VI B3S Standup 03 08 2012 O Content 10 Technical data as ai a uei ue A a ia eS 96 10 1 DIMENSIONS ohm lead Gidea ATE oe m a rm REOR ia a 96 10 2 Filling Quantity i o a o Bel A Ee R
43. moved again It is not necessary to check the electrolyte level of the battery or to add distilled water 40 B3S Standup 03 08 2012 Operation Battery pa y T y A i The battery is maintenance free You must however maintain the charge of the battery as intended in order to maximize the life of the battery and to guarantee that the battery will supply the current necessary for starting your PWC When used regularly the charging system helps to maintain the full charge of the battery However if your PWC is only used occasionally the battery might possibly get discharged Info B Batteries get discharged on their own because of the way they are built The reason for the discharge depends on the type of battery and the ambient temperature When the temperature rises the degree of discharge will increase 6 6 1 Maintenance and care of the battery CAUTION Material Damage A misbehavior with the battery can cause a damage of the battery or a malfunction of the electrical system Never remove the airtight battery cover Do not replace the Benelli battery with a conventional one Always follow the instructions on the battery cover when charging service free batteries Do not use quick chargers for cars Benelli recommends special chargers For more details contact your official Benelli dealer vow NN Every craft owner is responsible for maintaining the battery in fully charged condition If
44. mps with the PWC Info You risk major injuries and the PWC can get damaged most severely gt The PWC is not suitable for towing other watercrafts or for water skiing Riding the surf is strictly forbidden with the PWC Info It is dangerous and prohibited in most countries gt If you are riding on waves throttle before cutting through a wave Info Riding too fast can cause injuries to the vertebrae Info Attention Wave jumps can cause the hull to break loss of warranty claim Therider must always keep a safe riding speed The latter depends on the visibility weather conditions swell wind etc gt While the jet pump is safer than a propeller safety measures must also be observed 03 08 2012 B3S Standup 11 Safety Safety rules for riding N WARNING Risk of Accident Major accidents can occur due to careless contact with the jet pump y A gt Always keep hands feet clothes and long hair away from the intake grate of the jet pump gt Never insert objects into the jet nozzle while the engine is running Keep clothing feet hands and long hair away from the jet pump intake During a ride with the PWC the safety lanyard must always be tied to the rider v Info During a fall into the water the safety lanyard will be pulled off thus disconnecting the contact to the engine in order to stop the engine and the PWC safely 12 B3S Standu
45. ne hood Page 24 procedure 2 Make sure that the rubber seals fit exactly so that no water can get into the engine compartment 3 Make sure that the engine hood is properly fastened 26 B3S Standup 03 08 2012 e e Features and functions Opening closing the fuel filling cap 5 9 Opening closing the fuel filling cap gt To open the fuel filling cap pull the tab up To close the fuel filling cap push the tab down You have to hear a click 03 08 2012 B3S Standup 27 y Reel y A A j Features and functions Opening closing the fuel filling cap 5 9 1 Overfill protection If gasoline escapes during filling up or runs alongside the overfill protection ensures that no gasoline can enter the engine compartment and reach the standing area B3S Standup 03 08 2012 28 Y Y Operation gt Daily checks before the ride 6 Operation 6 1 Daily checks before the ride N DANGER Mortal Danger Exhaust fumes contain carbon monoxide a colourless odorless and highly toxic gas Inhalation of exhaust gases can cause a carbon monoxide poisoning asphyxia and death gt Never run the engine in a closed room A CAUTION Material Damage Material damage or system failures can occur if your PWC is not checked regularly Do a check up of the basic functionality of your PWC before every ride even with regular inspections Info Conduct the following checks once a
46. onger the pressure at the steering nozzle the stronger the turn N WARNING Risk of Accident The craft cannot be steered when the engine is switched off This leads to a loss of control and can cause an accident gt Never switch off the engine while you are still maneuvering or want to make fast turns he WARNING Risk of Accident Releasing the throttle lever completely will make the PWC lose its controllability This can lead to hitting objects gt Always pull the throttle lever as much as to keep enough pressure for steering da WARNING Risk of Accident The PWC is very sporty and versatile You could loose your hold and fall off during sharp maneu vers gt Always ride according to your personal skills and knowledge gt Accelerate slightly before you start to turn gt Todo a left hand turn move the handle bar to the left gt Todo a right hand turn move the handle bar to the right 46 B3S Standup 03 08 2012 Operation Turning B B y m E e To make wide turns a low steering nozzle pressure is required If you let the throttle lever go there will be hardly any water jet pressure to control the turning operation Info E Only reduced controllability is possible Info If the engine is switched off there is no more water jet pressure and the PWC cannot be moved anymore 03 08 2012 B3S Standup 47 Operation Starting the engine va c ir 6 10 Start
47. ooting Cavitation 2 226 tses m ncm Rr ERE Eu 94 Engine cannot achieve maximum speed 93 Engine knocking llle 92 Engine misfiring llle 88 Engine performance weak 90 Engine smokes 2 00004 93 Engine starts but stops again immediately 88 Steering too hard Orjerky 94 Valves Checking clearance o ooo oocoo ooo 62 Vehicle AA ak Bien as a arent wh aloe Bataan ada 78 Water cooling circuit Clean a ux as Fda eee eo 52 B3S Standup 03 08 2012 e E Design Made in Italy Benelli Co Ltd 500 28 29 Moo 3 Soi Hemaraj Eastern Seaboard Industrial Estate Tambon Tasite Amphur Pluakdaeng Rayong 21140 Thailand Web www benelli group com
48. ot store your PWC at temperatures below 0 C Oil change Change the engine oil and oil filter Page 56 Info The engine can begin to corrode internally due contaminations of water fuel and oil left in the engine for a long time Conservation of the cylinders gt Unscrew the spark plugs of each cylinder gt Fill the spark plug drillings with starter fluid or light oil 50 B3S Standup 03 08 2012 C a N Maintenance and Servicing e 4 B ES Storage Re e Required Material Starter fluid lt 3 cm Starter fluid lt 0 18 in gt Briefly rev up the engine gt Screw in the spark plugs again Battery gt Dismantle the battery gt Store the battery in a dry nonfreezing space Info In order to avoid damage to the battery charge it approx once a month Water cooling circuit gt Rinse the water cooling circuit Page 52 Fuel tank gt Fill the tank up with gasoline Info A full tank prevents the formation of humidity gt Mix the fuel with fuel stabilizer 03 08 2012 B3S Standup 51 Maintenance and Servicing Rinsing the water cooling circuit Fuel begins to decompose itself after approx 30 days Stabilizer protects against decomposition Info Consider the indicated mixing proportion Flush the engine with an Antifreeze mixture via the flush kit Engine Required Material Antifreeze mixture Ple
49. ottle lever 6 6 4 Checking the battery clamps Checking Procedure 1 Check the battery clamps visually they have to be fixed correctly 2 Make sure the covers of the clamps are in place 3 In case of capacity loss look for the cause immediately Info Never operate your PWC with a faulty battery 6 7 Checking the throttle lever Checking Procedure N WARNING Risk of Accident If the throttle lever gets stuck it can result in a loss A of control of the PWC gt Check the throttle lever function several times gt Check the throttle lever for a smooth and steady operation and for ex cess clearance lt The throttle lever must return automatically to its original position when released 44 B3S Standup 03 08 2012 i a LE y y y E gt A Operation Checking the safety lanyard Result The throttle lever does not return automatically gt Have the throttle checked by an official Benelli dealer 6 8 Checking the safety lanyard Checking Procedure gt Check the safety lanyard for damages cracks etc Result Lanyard damaged Replace the lanyard immediately by a new one 6 9 Turning To turn the PWC two simultaneous actions are required e Turning the handle bar e Accelerating It is only through acceleration that the necessary water jet pressure will build up for changing the direction 03 08 2012 B3S Standup Operation y Y Turning The str
50. p 03 08 2012 General information ge y T y A NS Craft Identification Number 4 General information 4 1 Craft Identification Number You will need the craft identification number to register your craft It is used for identifying your craft in order to clearly differ entiate it from other crafts of the same type The manufacturer identification is also required for ordering spare parts gt Incase of theft report the manufacturer identification the exact model description and special characteristics of your craft to the appropriate authorities Info B This makes it possible to identify your PWC 4 1 1 Engine number A non standard engine number with 11 digits for identification is in the crankshaft housing 03 08 2012 B3S Standup 13 General information Warning stickers 4 2 Warning stickers Warning stickers ZA WARNING DO NOT RELEASE THE THROTTLE CONTROL WHEN YOU ARE EVADING To contro the navigation you need to accelerate B and make AVOID ANY CONTACT TO THE EXHAUST The exhaust can be heated Re US pa ZX WARNING A Er MN 2 N result of motor tr HECK ENGI ZX READ AND OBEY THE USER MANUAL SAFETY NOTE TO AVOID THE DANGER OF HEAVY OR FATAL INJURIES YOU ARE OBBLIGED TO WEAR A LIFE JACKET pr are recor d MAKE YOURSELF FAMILIAR WITH THE NAVIGATION INSTRUCTIONS FASTEN THE SAFETY LANYARD ON THE LIFE JACKET Make sure th rd does not get caught on the
51. r allow anyone to ride your PWC without an introduction to the machine and reading the User Manual An explanation of the warning instructions is absolutely necessary and guarantees a safe operation The PWC is not a toy Info Benelli recommends a minimum age of 16 years for its use v v 8 B3S Standup 03 08 2012 NS Mk e AN 7 b y A Safety Safety rules for riding Info Adults are compelled to supervise the underage gt The watercraft has be designed for the exclusive transport of max 3 person gt Please observe the local regulations for the use of your PWC Info You can get precise information on rules and regulations from your licensed Benelli dealer or from the competent maritime authority 3 4 Safety rules for riding The competent authority will tell you whether you need to register your craft license plate gt Observe the navigation regulations applicable in the region v Info You can get the respective information from the Coast Guard or the water protection police It is advisable to consult the local authorities to protect yourself against avoidable difficulties and penalties Ride defensively with a safe speed and always keep a necessary safety distance from other crafts in the water Avoid riding directly behind other boats Do not splash other PWC riders with water Keep a sharp lookout and be careful before making sharp maneuvers vov Nw FY Info You
52. rds run the engine for 2 minutes with max 1 2 throttle lever position on operation temperature 6 3 Checking the oil level Work Material f e Nonfuzzing cloth fi Lubricants and Technical Substances e Engine Oil fully synthetic 4 stroke Viscosity 5W50 Specification API SJ CF or higher 32 B3S Standup 03 08 2012 Operation Checking the oil level A CAUTION Material Damage An incorrect oil level can lead to a severe engine damage gt Check the oil level regularly to ensure that the motor can run properly Make sure that the PWC is in horizontal position operating condition Make sure that the engine is COLD Just check after a short start of 5 seconds CAUTION Material Damage An overheating could severely damage the engine and the exhaust system gt Never run the engine for more than 10 seconds outside of the water gt Outside of the water run the engine only in idle mode WARNING Material Damage An oil level exceeding the overfill mark could cause a major engine damage gt Never allow the oil level to exceed the maximum mark Conditions e The PWC is outside of the water Preparatory Tasks gt Start the engine for a couple of seconds and stop it again lt The engine is at operating temperature 03 08 2012 B3S Standup 33 y LA i Operation Checking the oil level Info The oil level will rise as the engine warms up Checking Procedur
53. regardless of how strongly it is built can experience serious damage due to incorrect handling which is not com pliant with safe skippering Always adjust the speed and direction of the PWC to the current sea conditions Riders should be familiar with the maneuvering procedures during emergencies man overboard rescues etc and the employment of the safety equipment Info Sailing schools and clubs organize regular training courses to this end Keep in mind that safety and other equipment may be compulsory in some countries Info Likewise some countries may request a riding license or authorization according to their national regulations Find out these details from your local dealer and keep in mind that they will just add to your safety and comfort Please keep this manual or CD in a safe place and pass it on to the new owner when you sell the PWC 03 08 2012 B3S Standup alo Safety O DA Preparation before a ride See 3 Safety 3 1 Preparation before a ride 3 1 1 Clothing The rider must wear a life jacket which has been approved by the Coast Guard for use on the PWC Life During the ride shatter proof protective goggles should be used Wind water splashes jacket 4 CN and speed can cause the eyes to water and reduce the rider s vision PWC riders must wear protective clothing This comprises Neoprene shorts or thick close woven and tight fitting clothing which offers suffic
54. ription ooooooooooo ee 55 Disassemble llle 24 Fuel ventilation valve Engine management Check acere xx RR ES 55 Functionrange llle 83 F seboX serios doc fea ee o ed 85 Sensors MP REPRE 997 JBUSeS simon is bes id 84 110 B3S Standup 03 08 2012 Index Hose pipes Safety lanyard oooooooomomommoo 22 Check ouk e a tedden eats 74 Check ETT 45 Safety notes 2 0 cee ee ees 80 AAA Servicing Jetdrive clle ee 15 Daily checks loe eel 29 Jet pump Spark plugs L btricale z 212226 4 oak So boohoo OS a ds 76 Checking DEM 66 Checking candle face o o oo oo o o o 68 O 66 Lanyard umi Y ds Safety lanyard Installing ii iei pietre 69 Removing llle een 64 EA Reio o 63 Oil filter Starter button llle 21 Change ecco dr ERES 56 Steering cable Operating the PWC AUS scs kx a qus d xen SE RACK ERU Reds 71 Starting from deep water 49 Check slum bo ale e ia 70 Steering ance xod s Veet P Vu Pee ees 4 24 Lubricate iore RR ERU derent Ges a 76 Operation before every ride Steering pivot Engine Warm Up leeren 31 Lubricate 226204846 e eka ee Bee ex 75 Steering SySteM oooooomomoomoo 24 ChecK iium ha bebbesd REA EU dda 40 Stop button 1 2 soie ctt ux 21 111 03 08 2012 B3S Standup Index NUS e Throttle lever s cecs ocase RR re ee ee x 22 AAA eso ead as ERE eGak Paws 44 Troublesh
55. sump oil pump Cooling system Open loop cooling system Fuel type 91 octane minimum via active knock control 95 octane recommended 8 4 1 Filling quantity Fuel Tank Gasoline Petrol Gasoline Petrol lt 18 lt 4 8 liq galus Oil tank Engine Oil Engine Oil 4 0 up to 4 5 1 06 up to 1 19 liq galus 8 4 2 Engine management system Benelli SMPI K Sequential Multi Point Injection with Knock Control 82 B3S Standup 03 08 2012 ge v T R y A 4 Engine description Engine data general Dynamic 8 4 3 Function range engine management Engine characteristic based sequential fuel injection and ignition Adjustment to dynamic operating conditions Cold start adjustment Overspeed revolution limiter 8 4 4 Sensors of the engine management Cooling circuit temperature Intake air temperature Height correction Camshaft rpm Cylinder 1 recognition via phase sensor Monitoring of open loop seawater supply via temperature switch Air pressure sensor 03 08 2012 B3S Standup 83 Y p y R A ee E Faults and repair measures Fuses Faults and repair measures 9 9 1 da WARNING Fire Inaccurate fuses can cause fire Do not replace fuses by substitutes Replace fuses only with a new fuse with the correct capacity If a fuse burns through during operation check the electrical system to find the Fuses cause Replace the defect fuse with
56. tem have to be exchanged immediately when there is a visible damage 8 3 Engine data general Extreme Engine Type Marine 3 cylinder 4 stroke Engine family I3C16 TM Displacement 1602 cc Bore x stroke 100 x 68 mm Performance 180 HP Intake System 80 B3S Standup 03 08 2012 pasee y T R y A NS Engine description Engine data general Dynamic Multi point fuel injection Naturally aspirated Electronic throttle body with 60 mm diameter Exhaust system Water cooled single stage downpipe with water injection Valve train Direct acting double overhead camshaft 4 valves per cylinder Compression ratio 11 5 1 Lubrication system Full dry sump oil pump Cooling system Open loop cooling system Fuel type 91 octane minimum via active knock control 95 octane recommended 8 4 Engine data general Dynamic Engine Type Marine 3 cylinder 4 stroke Engine family I3C16 TM Displacement 1602 cc Bore x stroke 100 x 68 mm Performance 135 HP Intake System Multi point fuel injection Naturally aspirated Electronic throttle body with 60 mm diameter 03 08 2012 B3S Standup 81 NS wis y Y eec y A Engine description Engine data general Dynamic Exhaust system Water cooled single stage downpipe with water injection Valve train Direct acting double overhead camshaft 4 valves per cylinder Compression ratio 11 5 1 Lubrication system Full dry
57. tion WD 40 e Water resistant grease Info Regular lubrication and anti rust treatment are indispensable for the life and reliability of your PWC The lubrications are to be carried out according to the inspection table and the section Daily checks before a ride Info The control shaft must be dismantled for lubricating Have this servicing only done by an official Benelli dealer 76 B3S Standup 03 08 2012 ee T d 9 Maintenance and Servicing Maintenance tasks lubricating Lubricating Procedure 1 Lubricate the steering nozzle pivots Required Material Deep penetrating rust protection WD 40 Water resistant grease 2 Lubricate the switch ball and socket joint Required Material Water resistant grease 3 Lubricate the control joint 03 08 2012 B3S Standup 7T y4 Maintenance and Servicing O fz Maintenance tasks cleaning AME Required Material Water resistant grease 7 12 Maintenance tasks cleaning 7 12 1 Cleaning the vehicle inside and outside Cleaning Procedure CAUTION Material Damage or Malfunction Cleaning the vehicle with a high pressure cleaning equipment can cause material damage and a malfunction of the system gt Never use a high pressure cleaning equipment to clean the vehicle Clean the vehicle with clear water 78 B3S Standup 03 08 2012 eke DS PAN 9 Engin
58. ual Observing the service work is also a condition for safeguarding your guarantee claims Please make sure that any service performed on your PWC should be exclusively done by specialists trained by Benelli This User Manual is also available in other languages Should you require any further information please consult our homepage at http www benelli group com It is also important to observe the recommended service intervals after the seller s warranty This will not only pay off during operation but also whenever you want to re sell your PWC We wish you lots of fun with your Benelli PWC Yours truly Benelli team 03 08 2012 B3S Standup About the Documentation O General introduction to the Personal Water Craft PWC User Manual gt is A 2 About the Documentation 2 1 General introduction to the Personal Water Craft PWC User Manual This User Manual has been compiled for your own safety and comfort allowing you to get to know your PWC and to get the most enjoyment from your craft The manual contains detailed information on the PWC itself the system and on the supplied and built in accessories as well as instructions for the operating procedures Please read it carefully and get familiarized with your PWC before using the craft Please note that this manual is not a course on PWC safety or seamanship gt If this is your first PWC or if you have changed to a PWC model that you are not yet fam
59. uarantee given by Benelli is that you have done the change of parts and servicing of your PWC by an authorized Benelli dealer Please read the guidelines for a guarantee carefully Benelli can only grant the guarantee if these guidelines have been met 7 10 Maintenance tasks checking 7 10 1 Checking all hose pipes Checking Procedure gt Check all hose pipes hose clips nuts bolts and fixing elements 74 B3S Standup 03 08 2012 kee APR y n y in y A o Maintenance and Servicing Maintenance tasks lubricating 7 10 2 Checking the engine mounts Checking Procedure 1 Check the engine mounts 2 Renew if necessary 7 10 3 Checking the engine mount bolts Checking Procedure Check the engine mount bolts and tighten them if necessary 7 11 Maintenance tasks lubricating 7 11 4 Lubricating the steering pivot Lubricating Procedure gt Lubricate the steering pivot Info The control shaft must be dismantled for lubrication Have this service done only by an official Benelli dealer 03 08 2012 B3S Standup 75 NS Maintenance and Servicing Maintenance tasks lubricating y A wis y eec 7 11 2 Lubricating the steering cable Lubricating Procedure gt Lubricate the steering cable connection on the steering shaft the ball joints and the steering 7 11 3 Lubricate the jet pump e Lubricants and Technical Substances i e Deep penetrating rust protec
60. utton is red and marked STOP 03 08 2012 B3S Standup 21 Features and functions Safety lanyard va c ee 5 4 Safety lanyard The engine switches off automatically if the safety lanyard is pulled Erc 5 5 Throttle The throttle lever is installed on the right hand side of the steering handle bar 22 B3S Standup 03 08 2012 Features and functions Throttle ge ye T M A i Z gt Before starting the engine make sure that the throttle lever returns smoothly to its original position and that the throttle cable is not damaged WARNING Risk of Accident Releasing the throttle lever completely will make the PWC lose its controllability This can lead to hitting objects gt Always pull the throttle lever as much as to keep enough pressure for steering 4 WARNING Risk of Accident The PWC s physical limits can cause accidents during high speeds gt Always observe the turning radius gt For accelerating pull the throttle lever towards the handlebar Info The lever will return automatically to the idle position when it is released 03 08 2012 B3S Standup 23 VA y Features and functions O Steering gt e A 5 6 Steering WARNING Risk of Accident Steering is only possible during positive throttle operation Releasing the throttle completely poses a risk of accident Besure that the throttle is not in the released position Ste

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