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1. es 11 12 Step Anchoring The 3 dote od debt NN es ES 12 13 Step o7 Raising the Cross TUDES idus aoro Mte cra le iral ARR E E E ER DA DC RADAR DR RR 13 Step 6 Powerside Runway Installation 0 0 0 n 14 Step 7 Offside Runway Installation nananana naana 14 Step 8 Cable Sheave Installation Re 15 16 16 17 Step 10 Power Unit Installation rrr 17 Step 11 Routing Hydraulic Hoses 1 mn 17 18 Step 12 7 Ro ting AIF LINES elected te ie e bL cae qus 19 Step 13 Power Unit Hook Up u ennt ca a e e eda m RR ER Re epe qu a OA GS 22 Step 14 Inspecting Slack Safety Springs 22 Step 15 Lift Start Up Final 22 23 Step 16 Attaching Approach Ramps Tire stops liliis 23 24 Step 17 Leveling System fake cake pha badass ROUTE ROS EUR 24 Step 19 Bleeding eee xr eer der ud ut ee dei 25 Optional Equipment Installation rr 26 27 Step 19 Operation
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4. 35 Make sure unit and wall outlet are wired properly MOTOR WILL NOT RUN POSSIBLE CAUSE 1 Fuse blown 5 2 1 3 4 2 Limit switch burned out 1 2 3 4 3 Microswitch burned out 1 2 3 4 4 Motor burned out 1 2 3 4 6 5 Voltage to motor incorrect 2 1 8 REMEDY INSTRUCTION 1 Check for correct Compare supply voltage with voltage on motor nametag Check that the wire is sized correctly N E C table 310 12 requires AWG 10 for 25 Amps 2 Check motor is wired Compare wiring of motor to electrical diagram on drawing 3 Don t use extension According to N E C The size of the conductors should be such that the voltage drop would not exceed 3 to the farthest outlet for power Do not run motor at 115 VAC damage to the motor will occur 4 Replace with new Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair See Installation See Installation Manual 8 Check wall outlet voltage and Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders
5. Tel 1 805 933 9970 PROVIDING AUTOMOTIVE SERVICE SOLUTIONS Fax 1 805 933 9160 www bendpak com 14 000 POUND CAPACITY COMMERCIAL GRADE FOUR POST OPEN FRONT ALIGNMENT AUTO TRUCK LIFT This instruction manual has been prepared especially for you Your new lift is the product of over 35 years of continuous research testing and development itis the most technically advanced lift on the market today READ THIS ENTIRE MANUAL BEFORE INSTALLATION amp OPERATION BEGINS RECORD HERE THE LIFT AND POWER UNIT INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES ON THE LIFT AND ON THE POWER UNIT endpak com Model No Lifting Capacity Serial No Power Unit Model Power Unit Date Of Mfg Power Unit Serial Date of Mfg Power Unit No Voltage Amperage This information is required when calling for parts or warranty issues PRODUCT WARRANTY BendPak 4 Post Lifts are covered under warranty for five years on equipment structure to be free of defects in material and workmanship Power units hydraulic cylinders and all other assembly components such as turnplates slip plates cables chains valves switches etc are covered under warranty for one year against defects in material or workman ship under normal use BendPak Inc shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs fo
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8. Replace oil seal and install 4 Bleed lt See Installation Manual 5 See Installation Consult Lift Manufacturer 6 Check vehicle Compare weight of vehicle to weight limit of the lift 7 Flush release Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new Replace with new part 9 Return unit for repair Return unit for repair 10 Check motor is wired Compare wiring of motor to electrical diagram on power unit drawing 11 Inlet screen clogged Clean inlet screen or replace 12 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly 37 POSSIBLE CAUSE 1 Air in oil 1 2 3 2 Check valve leaks 6 3 Oylinders leak internally 7 4 Lowering valve leaks 4 5 1 7 6 5 Leaking fittings 8 REMEDY 1 Check oil Oil seal damaged and cocked Bleed Flush release valve Replace with new valve Return unit for repair See Installation Manual LIFT WILL NOT STAY UP INSTRUCTION DP The oil level should be up to
9. This is for ground only 13 DANGER The power unit used on this lift contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidentally plugged in during service I 14 WARNING RISK OF EXPLOSION This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors This machine should not be located in a recessed area or below floor level 15 MAINTAIN WITH CARE Keep lift clean for better and safer performance Follow manual for proper lubrication and maintenance instructions Keep control handles and or buttons dry clean and free from grease and oil 16 STAY ALERT Watch what you are doing Use common sense Be aware 17 CHECK FOR DAMAGED PARTS Check for alignment of moving parts breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged 18 NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing TOOLS REQUIRED Rotary Hammer Drill or Similar 3 4 Masonry Bit Hammer 4 Foot Level Open End Wrench Set SAE Metric Socket And Ratchet Set SAE Metric Hex Key Allen Wrench Set Large Crescent Wrench Large Pipe Wrench Crow Bar Chalk Line Medium Flat Screwdriver Tape Measure 25 Foot Minimum Needle Nose Pliers
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11. offer assistance of any kind during installation of the above equipment model s hold the manufacturer and installation company harmless of all liability for losses damages expenses claims and judgments in connection with or arising out of any personal injury or alleged damage to property sustained or alleged to have been sustained in connection with the installation of the above equipment model s understand that the lifts above are supplied with concrete fasteners meeting the criteria of the American National Standard Automotive Lifts Safety Requirements for Construction Testing and Validation ANSI ALI ALCTV 1998 and that will be responsible for all charges related to any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC Customer Signature Print Name Date Post Installation Check Off L Base and Columns Properly Shimmed And Stable Lubrication of Critical Components 0 Anchor Bolts Tightened L Lift Adapters O Runways Properly Attached and Secured L Check For Overhead Obstructions 0 Electric Power Supply Confirmed 0 Runways Level O Cables Chains Adjusted Properly Screws Bolts and Pins Secured Safety Locks Functioning Properly O Surrounding Area and Lift Clean In Appearance 0 Check For Hydraulic Leaks O Proper Operation Maintenance and Safety Explained LJ oi
12. 3 29 AWARNING WIRE ROPE INSPECTION AND MAINTENANCE 9 Lifting cables should be replaced every three five years or when visible signs of damage are apparent DO NOT USE LIFT WITH DEFECTIVE WORN CABLES 9 Lifting cables should be maintained a well lubricated condition at all times Wire rope is only fully protected when each wire strand is lubricated both internal and external Excessive wear will shorten the life of the wire rope The factory suggested wire rope lubricant that penetrates to the core of the rope and provides long term lubrication between each individual strand is 90 WT gear oil or ALMASOL Wire Rope Lubricant In order to make sure that the inner layers of the rope remain well lubricated lubrication should be carried out at intervals not exceeding three months during operation All sheaves and guide rollers in contact with the moving rope should be given regular visual checks for surface wear and lubricated to make sure that they run freely This operation should be carried out at appropriate intervals generally not exceeding three months during operation For all sheave axles the factory recommends standard wheel bearing grease For all sheaves and or guide rollers the factory recommends 90 WT gear oil or similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT 9 Lifting cables should be visually inspected at least once each day when in u
13. 4 Cable C Cable D L Cable A Cable B View of Cylinder Guide Assembly from Cylinder side Lug end of Cable Assemblies Par Description HDSO M4 4LSX HDSO 14 14LSX 5595065 HDS HDSO 14 14LSX 14LSXE HDS 14X CABLE ASSEMBLY 012 4100mm ST 1 C HDSO 14 14LSX 5595066 HDS HDSO 14 14LSX 14LSXE HDS 14X CABLE ASSEMBLY 012 5732mm ST 1 Hpso 1414Lsx 5595534 HDSO 14 14LSX CABLE ASSEMBLY 012 x 11076mm ST 1 B D 0 14 1448 5595535 HDSO 14 14LSX CABLE ASSEMBLY 912 x 9435mm ST 1 5 8 Cable Sheave Installation DANGER DANGER DO NOT PROCEED unless visual confirmation is made of ALL safety locks ALL locks MUST be engaged before proceeding Failure to comply with these instructions may result in severe personal injury or death See page 13 1 Inspect Cables to insure proper lengths All Cables should have ID tags showing proper Cable lengths 2 In order to install the Cables it is necessary to first extend the Hydraulic Cylinder Remove both Cylinder port plugs then use an air gun or come along to extend the Cylinder IMPORTANT Be careful not to damage the chrome rod during this step See Fig 8 1 AWARNING DO NOT exceed 50 PSI If cylinder does not move Immediatley STOP and use come along or other Pulling devise Keep hands clear y Rubber tip Airgun port Cylinder 3 Loosely route the C
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15. An air supply 30 PSI Min 3 CFM Min will be required for the safety lock mechanisms See Step 12 IMPORTANT NOTICE These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily harm and void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Please read entire manual prior to installation STEP 1 Selecting Site Before installing your new lift check the following 1 LIFT LOCATION Always use architects plans when available Check layout dimension against floor plan requirements making sure that adequate space if available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc 3 DEFECTIVE FLOOR Visually inspect the site where the lift is to be installed and check for cracked or defective concrete A CAUTION 4 OPERATING TEMPERATURE Operate lift only between temperatures of 41 104 F 5 Liftis designed for INDOOR INSTALLATION ONLY STEP 2 Floor Requirements A WARNING This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Failure to do so could cause personal injury or death A level floor is suggested for proper use a
16. a visual line of site on the lift AT ALL TIMES ALWAYS make sure that all FOUR LOCKS are disengaged If one of the locks inadvertently locks on descent the lift and or vehicle may disrupt causing personal injury or death A WARNING 9 NEVER EXCEED THE RATED CAPACITY of lift 9 NOT USE LIFT if any component is found to be defective or worn 9 NEVER OPERATE LIFT with any person equipment below ALWAYS STAND CLEAR of lift when lowering or raising 9 ALWAYS INSURE SAFETY LOCKS ARE ENGAGED before entering work area 9 NEVER LEAVE LIFT IN ELEVATED CONDITION unless all four safety locks are engaged WEEKLY MAINTENANCE 1 Check all cable connections bolts and pins to insure proper mounting 2 Lubricate safety lock pivot points with general purpose oil or WD 40 MONTHLY MAINTENANCE 1 Check safety locks to insure they are in good operating condition 2 ihe Open Pront Gamage Roles andas 4 Check all cables for excessive signs of wear on both sides with general purpose grease in the hole located in the Carriage Roller using a needle point type 5 Make a visual inspection of ALL MOVING PARTS grease Foupler oss FI 131 318 2 and check for excessive signs of wear 6 Replace ALL FAULTY PARTS before lift is put back into operation Carriage Rollers 3 Lubricate the Open Front Sheave Roller Pins with general purpose grease in the grease fittings located in the Sheave Roller Pin See Fig 19
17. install warning labels could fail to warn and lead to serious personal injury or death to operator or bystander or damage to property Be sure everyone who operates this equipment understands all the information caution warning and danger labels Keep the labels clean so they are legible This applies to all caution warning and danger labels It is the OWNER S RESPONSIBILITY to provide information to all operators for safe operation of this lift Replace any damaged or worn labels Once any part of a label becomes illegible it should be replaced The part numbers for the labels are located in the lower right corner of the label Replacement labels may be ordered through your dealer or the address below When installing and or replacing labels be sure the surface is clean and dry peel the backing off the label and apply to the reservoir as shown below Be sure to wipe with a clean cloth to rub out all air bubbles Config A Long Narrow Reservoir Config B Shorter Wide Reservoir Green Safety Label Safety TT Lock Safety Label Yellow Safety Attachment Label Attachment Safety Label BendPak BendPak Ranger 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 www bendpak com 21 5 13 Power Unit Hook Up 1 Have a certified electrician run the Power Supply to motor Refer to the data plate found on the motor for proper power sup
18. items Will void all warranties on pneumatic components Pat ___ 0 5508021 5890603 3 11 5890605 14 Male Branch Tee 38 Tube 1 REV 01 06 09 5570784 Push Fitting 5570800 Rolling Jack at L 5550503 Powerside Runway OPTIONAL EQUIPMENT INSTALLATION Utility Air Electric Workstation Utility Station may be mounted on the vertical column of the lift or on a wall IMPORTANT Check State or Local codes for any height requirements for the electrical outlets before mounting Adapter Plate Required for HD 9 12 HDS14 To mount the Utility Station on a Lift Column use the Box as a template mark and drill 11 32 diameter holes Use 5 16 diameter bolts and lock nuts to secure to the side of the lift IMPORTANT The hole locations are critical to avoid interference with the carriage slide blocks For Wall mounting mount in the same fashion use appropriate hardware for either sheet rock or concrete IMPORTANT All electrical wiring shall comply with all State and Local Codes Connect electrical wiring to single phase 60Hz 115 volt electrical supply using suitable conduit not supplied The duplex receptacle must be connected through the GFCI with the input line to the box connected to a circuit breaker or time delay fuse rated at 20 amps Both receptacles must be grounded to the box Conne
19. the bleed screw in the reservoir with the lift all the way down UR MM Replace oil seal around pump shaft E E E EE Refer to Installation Manual EE Hold release handle down and start unit allowing it to run for 15 seconds du te efus Senet Replace with new valve ch glee Return unit for repair Me die E epe el tar tanh an Consult Lift Manufacturer Check complete hydraulic system for leaks Tighten all hydraulics fittings and inspect all hoses 38 Z JO 133HS 07 1 519 OS 3 81209448 A33 ON OMG 3215 lan 93334 Y L OSOH 09066 VO VINVS ld GOOMNOWAT 9791 2475 S619 39 ER INAWdIHS OL S318VO OINO SINN QV33HL QS SOULS ZNIOV3OVd SNOILONALSNI ONIddlHS 33 Y L OSAH SLAY d qaldl234dS ASIMYAHLO SS3TNf 31 JW JONY 0102 05 90 wi eee NH VIR 6005 61 90 Ov WW JWVN ONIMVAG 31v2 LON OG Y 7 INSWITAMIVIddOLELOSOH 7070095 OZ Y OZ IIM ST 2 dOIS 220007891 Y 2 YOOHS JHM 27000251 y ING XZZW INN 91 1 8 user x 210 IAYO 1 7 I OSOH 58556955 El i i 8
20. 0 degree Hydraulic fitting at the Cylinder Port On the pipe thread side of the fitting itis recommended to use Teflon tape or pipe sealer DO NOT USE TEFLON TAPE on the JIC flared end See Fig 11 3 3 Install the 90 Air Fitting in the Return Port on the Cylinder On the pipe thread side of the fitting itis recommended to use teflon tape or pipe sealer See Fig 11 4 4 Install the Flex hose to the outside of the POWERSIDE RUNWAY adjacent to the Power Unit Tighten securely See Fig 11 5 Flex Tube Note HPU hidden for clarity 18 5 Run the Power Hose 90 End towards HPU and Return Air lines through the Flex Flex hose making sure to pass through the retaining rings MAKE SURE HOSES ARE KEPT CLEAR OF CABLES See Fig 11 6 11 7 Flex Hose 114441 Run the Power Unit Hydralic Hose 90 end and the Return Air Line Hose through the Flex Hose to the HPU 6 Connect the Power Unit Hose 90 end and the Air Line to the appropriate fitting on the HPU DO NOT use Teflon tape on the JIC Fittings See Fig 11 8 Return Air Line Power Unit Hydraulic Hose 90 end STEP 12 Routing Air Lines 1 Route the air line as shown below making sure to position the push button air valve with the INLET facing towards the AIR SOURCE and the OUTLET facing the direction of the LIFT A filter regulator lubricator must be installed on air supply at lift Failure to do so will void t
21. 28 34 Troubleshooting Guide x3 deberes title dare cues oe Rd p OL 35 38 Part NumberiEIste 11 Soa a bee b ERIT du d E eee eg a a 39 44 Maintenance Records tO a edd sd 45 Installation cout 46 INSTALLER OPERATOR PLEASE READ AND FULLY UNDERSTAND BY PROCEEDING YOU AGREE TO THE FOLLOWING have visually inspected the site where the lift is to be installed and verified the concrete to be in good condition and free of cracks or other defects understand that installing a lift on cracked or defective concrete could cause lift failure resulting in personal injury or death 1 understand that a level floor is required for proper installation and level lifting 9 1 understand that am responsible if my floor is of questionable slope and that will be responsible for all charges related to pouring a new level concrete slab if required and any charges 9 understand that BendPak lifts are supplied with concrete fasteners meeting the criteria of the American National Standard Automotive Lifts Safety Requirements for Construction Testing and Validation ANSI ALI ALCTV 2006 and that will be responsible for all charges related to any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International
22. Building Code IBC will assume full responsibility for the concrete floor and condition thereof now or later where the above equipment model s are to be installed Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property 9 understand that Bendpak lifts are designed to be installed in indoor locations only Failure to follow installation instructions may lead to serious personal injury or death to operator or bystander or damage to property or lift DANGER Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property A WARNING Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 1 805 933 9970 www bendpak com INSTALLER OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps makes installation and operation safer however it does not take the place of safe operating practices Always wear durable work clothing during any installation and or service activity Shop aprons or shop coats may also be worn however loose fitting clothing should be avoided Tight fitting leather gloves ar
23. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO A WARNING INSTALLATION AND OPERATION BY PROCEEDING YOU AGREE THAT he safe operating temperature rango this product is YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF A CAUTION THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH REV A 08 23 10 p n 5900164 INSTALLATION AND OPERATION MANUAL 14 000 POUND CAPACITY COMMERCIAL GRADE FOUR POST OPEN FRONT ALIGNMENT LIFTS Model HDSO 14 HDSO 14LSX Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual SHIPPING DAMAGE CLAIMS When this equipment is shipped title passes to the purchaser upon receipt from the carrier Consequently claims for the material damaged in shipment must be made by the purchaser against the transportation company at the time shipment is received READ FIRST e Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual BE SAFE Your new lift was designed and built with safety in mind However your overall safety can be increased by proper training and thoughtful operation on the part of the operator DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Bend
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26. ables around the Sheaves refer to the diagram on page 15 and then install the Sheave Pin and screw in the Sheave Pin Retaining Screw It may be or necessary to loosen the Sheave Pin and move or adjust the pulleys during cable installation See Fig 8 2 Sheave Pin STEP 9 Cable Installation DANGER DANGER Failure to route lifting cables as described may lead to serious personal injury and or death to operator or bystander and or may cause damage to property A WARNING WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES DO NOT PLACE WASHERS SPACERS OR OTHER DEVICES TO SHORTEN THE EFFECTIVE CABLE LENGTH AS DAMAGE TO THE LIFT OR INJURY TO PERSONS MAY OCCUR 1 Make sure the Cylinder Flange Plate is installed with the guide assembly facing down and the Cylinder retainer plate on the outside of the guide Lug ends of cables start at Cylinder See Fig 9 1 Utility Rail 1 1 4 firum threads must pfotru de through 2 Route the threaded Cable ends through the ends of each Cross Tube over the Slack Safety Sheave then to the top of each Column Secure using the M22 Hex Head Nuts and Flat Washers Tighten each nut until there is at least one inch of threads protruding through the top of t
27. ach Column are square and aligned with the chalk line See Fig 4 1 A CAUTION ALWAYS WEAR SAFETY GOGGLES 2 Using the Base Plate on each Column as a guide drill each anchor hole approximately 4 1 2 deep using a rotary hammer drill and 3 4 concrete bit See Fig 4 2 Drill hole approximately 4 1 2 deep 3 After drilling remove dust thoroughly from each hole using compressed air and or bristle brush Make certain that the Columns remain aligned with the chalk line 4 Assemble the Washers and Nuts on the Anchors then tap into each hole with a hammer until the Washer rests against the Base Plate Be sure that if shimming is required enough threads are left exposed See Fig 4 3 Tap anchor bolts into each hole with a hammer until the washer rests agajnst the baseplate 5 If shimming is required insert the Shims as necessary under the Base Plate so that when the Anchor bolts are tightened the Columns will be plumb See Fig 4 4 Anchor Bolts 6 After any necessary Shims are installed tighten each anchor nut three to five turns past finger tight See Fig 4 5 Tighten Nut 3 5 Turns Do Not Use Impact VVrench IMPORTANT If Anchor Bolts do not hold when torqued to required amount concrete must be replaced Saw cut and remove 24 x 24 square area under each Column base then re pour with reinforced 2500 PSI concrete to a depth of six inches minimum keying new concrete under existi
28. ands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer DO NOT override self closing lift controls CLEAR AREA if vehicle is on danger of falling STAY ALERT Watch what you are doing Use common sense Be aware CHECK FOR DAMAGED PARTS Check for alignment of moving parts breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing When the lift is being lowered make sure everyone is standing at least six feet away Be sure there are no jacks tools equipment left under the lift before lowering Always lower the vehicle down slowly and smoothly 34 T RAISE INSTRUCTION The oil level should be up to the bleed screw in the reservoir with the lift all the way down See Installation Manual Hold release handle down and start unit allowing it to run for 15 seconds Replace oil with clean Dexron ATF Tighten fasteners to recommended torques If handle does not move freely replace bracket or handle ass
29. ate 3 Remove any pre installed Cable Sheaves from the Powerside runway making sure to pay attention to the order in which they are removed This will help at the time of re installation See Page 15 A CAUTION ENSURE THAT THE FRONT POST UPPER AND LOWER SLIDE BLOCKS ARE ORIENTED AS SHOWN IN FIGURE 3 3 ON PAGE 11 BEFORE PROCEEDING 4 Position the Powerside Runway on top of the Cross Tubes with the utility rail towards the center The fitting holes located at the side of the Powerside Runway should be adjacent to the Power Unit Column Align the holes in the Runway with the holes on the Cross Tubes and bolt together using four M12 x 7 75 x 90 Hex Head Bolts and Washers See Fig 6 4 Power Unit Bracket Rear Cross Tube Power Side Runway with Cylinder Utility Rails STEP 7 Offside Runway Installation 1 Position the Offside Runway on top of the Cross Tubes with the utility rail located inside See Fig 7 1 Rear Cross Tube Offside be RA Runway Utility Rails DANGER DANGER DO NOT PROCEED with cable installation or go near the lift work area unless visual confirmation is made of ALL safety locks ALL locks MUST be engaged before proceeding Failure to comply with these instructions may result in severe personal injury or death See page 13 HDSO 14 14LSX CABLE ROUTING Cable A Cable Routing Routing Cable Routing C a b le u D n Routing
30. ave been recommended The lift should be raised just until the vehicle s wheels are about one foot off the ground If contact with the vehicle is uneven or it appears that the vehicle is not sitting secure carefully lower the lift and readjust Always consider potential problems that might cause a vehicle to slip i e heavy cargo undercoating etc 9 attention when walking under a vehicle that is up on the hydraulic lift 33 DANGER DO NOT leave the controls while the lift is still in motion DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered REMAIN CLEAR of lift when raising or lowering vehicle DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift DO NOT lower the vehicle until people materials and tools are clear ALWAYS INSURE that the safeties are engaged and lowered on to the safety ladders before any attempt is made to work on or near vehicle Some vehicle maintenance and repair activities may cause the vehicle to shift Follow the manufacturer s guidelines when performing these operations The use of jack stands or alternate lift points may be required when completing some repairs READ AND UNDERSTAND all safety warning procedures before operating lift KEEP HANDS AND FEET CLEAR Remove h
31. binding 1 2 Release valve clogged 5 4 2 3 3 Pressure fitting too long 6 REMEDY INSTRUCTION 1 See Installation Consult Lift Manufacturer 2 Replace Replace with new part 3 Return for repair 4 Check oll d Ne ee S Use clean 10 WT hydraulic oil or Dexron ll automatic transmission fluid only If ATF is contaminated replace with clean ATF and clean entire system 5 Clean release valve Wash release valve in solvent and blow out with air 6 Replace fitting with short thread lead Replace fitting with short thread lead WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1 Airin oil 1 2 3 4 2 Cylinder binding 5 3 Cylinder leaks internally 5 4 Lift overloaded 6 5 5 Lowering valve leaks 7 8 1 5 9 6 Motor runs backwards 10 12 9 7 Pump damaged 5 9 8 Pump wont prime 1 2 3 4 5 11 9 9 Relief valve leaks 8 5 9 10 Voltage to motor incorrect 10 12 5 REMEDY INSTRUCTION 1 The oil level should be up to the bleed screw the reservoir with the lift all the way down 2 Check Tighten Replace inlet hose assembly 3 Oil seal damaged
32. ct main air supply to 1 4 ball valve inlet on the Utility Station Run 3 8 line from compressor or main air system to Utility Station Install Quick Couplers to the 1 4 male fittings the box V The air supply between the filter and the lubricator will be non lubricated used for tire inflation or blowing off The air outlet on the left side will be lubricated for air tool use Regulator Instructions Outlets e Regulate pressure by raising the knob then turning clockwise to increase and counterclockwise to de crease Push knob down to lock setting Air Lubricator Adjust the oil mist using the screwdriver slot located on top of the lubricator To fill the lubricator first depressurize the air system For Air Hose remove the slotted screw plug the body Replace Storage the screw before repressurizing Adapter Plate Required for HD 9 12 HDS 14 27 5 19 Operation To Raise Lift 1 Position vehicle tires in the center of each runway 2 Set parking brake or use wheel chock to hold vehicle in position 3 Before raising vehicle be sure all personnel are clear of the lift and surrounding area Pay careful attention to overhead clearances 4 Raise the lift to the desired height by pressing the push button on the power unit DANGER VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA Suspension components us o
33. cus on the target scale Engineer s Level Transit 8 Adjust the adjustment nut on the safety ladder bar at the top of the column at B until the crosshairs of the Level align to reference mark on the target scale See Fig 17 1 9 Repeat steps locating the target assembly at points and and adjusting safety ladders at each correspond ing column until the reference mark on the target scale is on the crosshairs of the Level The runways are now level at all four points See Fig 17 1 10 To complete the leveling procedures lock each safety ladder jam nut tightly against bottom of column top plate See Fig 17 2 Top Adjusting Nut Safety Ladder Jam Nut Safety Note Column made transparent for clarity 11 Next load vehicle onto the lift 12 Raise the lift to full height Listen and watch as the primary safeties engage the safety ladder Synchronize by adjusting the cables so that all four latches click at same time Make necessary adjustments to the cables allowing compensation for stretch A WARNING WARNING Safety locks may not engage at exactly the same time when vehicles are being raised They should be close Be sure that all four corners have passed the SAME safety ladder bar slot before lowering lift on the safety locks NEVER lower lift on different safety lock position or damage to the lift may result STEP 18 1 Lift must be fully lower
34. d operation of your lift Failure to comply with these instructions can result in serious bodily harm and void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION DEFINITIONS OF HAZARD LEVELS Identify the hazard levels used in this manual with the following definitions and signal words DANGER DANGER Watch for this symbol It Means Immediate hazards which will result in severe personal injury or death A WARNING WARNING Watch for this symbol It Means Hazards or unsafe practices which could result in severe personal injury or death A CAUTION CAUTION Watch for this symbol It Means Hazards or unsafe practices which may result in minor personal injury product or property damage OWNER S RESPONSIBILITY To maintain the lift and user safety the responsibility of the owner is to read and follow these instructions 9 Follow all installation and operation instructions 9 Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes 9 Carefully check the lift for correct initial function 9 Read and follow the safety instructions Keep them readily available for machine operators 9 Make certain all operators are properly trained know h
35. d on basic automotive lift installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury 1 READ AND UNDERSTAND all safety warning procedures before operating lift 2 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 3 KEEP WORK AREA CLEAN Cluttered work areas invite injuries 4 Consider work area environment Do not expose equipment to rain DO NOT use in damp or wet locations Keep area well lighted 5 ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift 6 USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer 7 DO NOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS INSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live terminal
36. e recommended to protect technician hands when handling parts Sturdy leather work shoes with steel toes and oil resistant soles should be used by all service personnel to help prevent injury during typical installation and operation activities Eye protection is essential during installation and operation activities Safety glasses with side shields goggles or face shields are acceptable Back belts provide support during lifting activities and are also helpful in providing om worker protection Consideration should also be given to the use of hearing protection if service activity is performed in an enclosed area or if noise levels are high THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OR YOURSELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE INTRODUCTION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Check the voltage phase and proper amperage requirements for the motor shown on the motor plate Wiring should be performed by a certified electrician only IMPORTANT SAFETY INSTRUCTIONS Read these safety instructions entirely IMPORTANT NOTICE Do not attempt to install this lift if you have never been traine
37. ed before changing or adding fluid 2 Raise and lower lift six times The cylinder is self bleeding After bleeding system fluid level in power unit reservoir may be down Add more fluid if necessary to raise lift to full height It is only necessary to add fluid to raise lift to full height 3 To pressure test run lift to full rise and run motor for approximately 3 seconds after lift stops This will place pressure on the hydraulic system Stop and check all fittings and hose connections Tighten or reseal if required 25 POST INSTALLATION CHECK OFF Columns Properly Shimmed and Stable Anchor Bolts Tightened Pivot Sheave Pins Properly Attached Electric Power Supply Confirmed Cables Adjusted Properly Safety Locks Functioning Properly Check For Hydraulic Leaks Oil Level Lubrication of Critical Components Check For Overhead Obstructions Runways Level Screws Bolts and Pins Secured Surrounding Area Clean Operation Maintenance and Safety Manuals on Site A WARNING WARNING Wheels Chock must be used on the rear wheels See Fig 18 1 OPTIONAL EQUIPMENT INSTALLATION HD 9 12X 14 Rolling Jack Air Line Kit Installation Part 5174009 Power T 5550502 Unit Air Supply should not exceed 125 PSI Damage to components may result if air pressure exceeds 125 PSI IMPORTANT filter regulator oiler is recommended between air source and lift The absence of these
38. elping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials TABLE OF CONTENTS Contents Page No Warranty Serial Number 1 2 Definitions of Hazard Levels 1o cran pere RR ERE ERR ee ee rara ree dee OU 3 Owners Responsibility Vet aeg LECT ERI EARS RAE ets 3 Before You Begin ot edel eie bebe tebe tek RIDERE EE 3 Installers Operators Agreement Protective Equipment nannaa aaae 5 niger cio TT 6 Safety Warning Instructions 2 Lippe RE Wm 4 6 Required buabe d et ee E 7 Hep Selecting SiGe vs vs ERE d abedd deseada dd i qd dd ds tace be tete ete x t dnte uta 7 Step 2 Floor 7 Concrete Specification S 3 4 wee eee DR a 7 Assembly View Description ot Parts 25445445 teftueterueresereraetaqzeTamaetasfast e 8 Floor Plan Specifications aesti Rr RR oh RR Rea doe BUD RR ead 9 Power Unit LOcationy le ly Al eee ae ae ae 10 Step 3 Column and Cross Tube 1
39. embly Compare wiring of motor to electrical diagram on drawing Consult Lift Manufacturer Replace with new part Return unit for repair Bolts should be 15 to 18 ft Ibs Clean inlet screen or replace LIFT WILL NO POSSIBLE CAUSE 1 Airin oil 1 2 8 13 2 Oylinder binding 9 3 Oylinder leaks internally 9 4 Motor run backward under pressure 11 5 Lowering valve leaks 3 4 6 10 11 6 Motor runs backwards 7 14 11 7 Pump damaged 10 11 8 Pump won t prime 1 8 13 14 3 12 10 11 9 Relief valve leaks 10 11 10 Voltage to motor incorrect 7 14 11 REMEDY 1 Check for proper oil 2 Bleed cylinders oli RA 3 Flush Release valve to rid possible contamination 4 Dirty oll dor tent p Xe IE 5 Tighten all 5 6 Check for free movement of 7 Check motor is wired 8 Oil seal damaged Replace oil seal around pump shaft 9 See Installation 10 Replace with 11 Return unit 12 Check pump mounting bolts 13 Inlet screen clogged 14 Check wall outlet voltages and wiring
40. en or loosen each Cable to reach the proper height The Cable Nuts MUST be tightened until there is at least one inch of threads protruding through the nut See Fig 15 2 1 Lock Position A WARNING All Cable Nuts MUST be tightened on each end until there is at least one inch of threads protruding through the nut Failure to do so could result in serious injury or death NOTE There will be initial stretching of the cables in the beginning and or with increased loads Adjust the cables as outlined above a week after first use then every three to six months thereafter depending on usage and or to compensate for stretch 8 After connecting the air supply press the PUSH BUTTON AIR VALVE and check that all safety locks are functioning properly Lower the lift by pressing the push button air valve and power unit lowering valve simultaneously 23 A WARNING KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal 10 Run the lift up and down a few times to insure that the locks are engaging uniformly and that the safety release mechanisms are functioning Re adjust if necessary STEP 16 Attaching Approach Ramps Tire Stops 1 Install the approach ramps on the entry side
41. epresent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI its member companies 1992 by ALI Inc ALI WL200c Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer s vehicles By operating lifts safely you can insure that your shop is profitable productive and safe Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift TRAINING SHOULD INCLUDE BUT NOT LIMITED TO Proper positioning of the vehicle on the runway See manufacturers minimize wheel base loading requirements 9 Use of the operating controls 9 Understanding the lift capacity 9 Proper use of jack stands or other load supporting devices Proper use understanding and visual identification of safety lock devices and their operation 9 Reviewing the safety rules 9 Proper housekeeping procedures lift area should be free of grease oil tools equipment trash and other debris Adaily inspection of the lift should be completed prior to its use Safety devices operating controls lift arms and o
42. he Nut The Cables will remain loose until start up and final Cable adjustments are made See Fig 9 2 9 3 Attach secondary safety spring here only to allow safety to move freely Route lifting cable on slack safety sheave as shown 1 Minimum Install each Nut until 1 Minimum of threads are exposed 3 After routing the Cables double check to make sure all are properly positioned and remain within the grooves of ALL Sheaves See Fig 9 4 9 5 remain Sheave Grooves Before lift start up check all cables for proper routing STEP 10 Power Unit Installation 1 Mount the Power Unit Air Valve Mounting Bracket Vibration Dampner and Flex Tube Mounting Bracket to the Power Unit Mounting Bracket using the M8 hex bolts and Nylock Nuts Fill the reservoir with 12 quarts of 10 WT hydraulic oil or Dexron automatic transmission fluid See Fig 10 1 Flex Tube Bracket Assy STEP 11 Routing Hydraulic Hoses 1 Remove the shipping plugs from both ports prior to installing the fittings See Fig 11 1 Remove Port cap plugs 2 Install the 90 degree Hydraulic Fitting to the POWER PORT and the 90 Air Fitting to the RETURN PORT of the Power Unit Port Location May Vary Check documentation with Power Unit or contact Tech Support See Fig 11 2 Fig 11 2 Return Port 90 Air Line Fitting Power Port 90 O ring Fitting 2 Install the 9
43. he warranty Cut the provided 1 4 air line tubing with a sharp blade to lengths as required Tubing must be cut square with no burrs Note To assemble air line tubing into fitting use firm manual pressure to push tubing into the fitting until it bottoms out To remove air line tubing from the fitting hold push sleeve in against fitting and at the same time pull out on tubing Pay careful attention to keep air line clear of any pinch points Improper assembly may result in safety lock failure An air supply 30 PSI Min 3 CFM Min will be required for the safety lock mechanisms AIR PRESSURE SHOULD BE REGULATED TO 125 PSI MAX See Fig 12 1 AIRLINE ROUTING Route Airline Through Short Cross Tubes pu ah Then Out Access Hole i Airline Push Fitting Push Button Air Valve Mounting Bracket Feed Airline Through Pipe Retainers On Bottom Side Of Runways Flex Push Button Tube Male Branch Air Valve L Fitting Tee Fitting Feed Airline Through Tubing On Outside Of Cross Tube Fig 12 1 19 DANGER DANGER DO PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED IMPORTANT POWER UNIT INSTALLATION NOTES DO NOT run power unit with no oil Damage to pump can occur The p
44. ing Keep clear of pinch points when lift is moving Chock wheel to prevent vehicle movement Do not override self closing lift controls The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by ALI Inc 200 32 SAFETY INSTRUCTIONS 4 Read operating and safety manuals before using lift SAFETY INSTRUCTIONS Proper maintenance and inspection is necessary for safe operation SAFETY INSTRUCTIONS The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from Do not operate or its member companies a damaged lift 1992 by ALI Inc Lift to be used by trained operator ONLY Authorized personnel only in lift area The messages and pictographs shown are generic in nature and are meant to generally r
45. l Level L Operation and Safety Manual s Left at Site the undersigned confirm that the above installation procedure s were completed understand that will be responsible for maintaining this equipment as outlined in the accompanied Installation and Operation Manual and ANSI ALI ALOIM Safety Requirements for Operation Inspection and Maintenance understand that personal injury and or damage to property can occur if the above equipment model s are not maintained or used improperly and take full responsibility for training my employees on proper use and maintenance of this equipment hold the manufacturer and installation company harmless of all liability for losses damages including loss of use expenses demands claims and judgments in connection with or related to improper use improper training or lack of required maintenance understand that the warranty does not cover replacement of parts worn or damaged due to normal use or lack of required maintenance Customer Signature Print Name Date Installer Signature Print Name Date Installer Company Name Street Address ___ OPTIONAL EQUIPMENT PROVIDING AUTOMOTIVE SERVICE SO Brand BendPak Model RJ 7 Description Four Post Bridge Jack These four post bridge jacks are the perfect accessory that adapt to BendPak four post lifts The bridge jacks are used to raise the front or rear portion of a vehicle off the runways allowing operators to pe
46. n Make sure the spring ends are secure at both ends DO NOT ATTEMPT TO RAISE THE LIFT UNTIL THE SLACK SAFETY SPRINGS ARE ATTACHED AND THE ROLLERS ARE PULLED CLEAR FROM THE LADDER See Fig 14 1 Fig 14 1 Inspect the slack safety springs as shown Make sure the spring ends are secure at both ends STEP 15 Lift Start Up Final Adjustments 1 Make sure the Power Unit reservoir is full with 12 quarts of 10 WT hydraulic oil or Dexron lll automatic transmission fluid 2 Spray the inside of the Columns where the Slide Blocks glide with a light lubricant or WD 40 3 Test the Power Unit by pressing the push button switch If the motor sounds like it is operating properly raise the lift and check all Hose Connections for leaks If the motor gets hot or sounds peculiar stop and check all electrical connections 4 Before proceeding double check to make sure all Cables are properly positioned within the grooves of ALL Sheaves Make sure all Cable Sheave retaining pins and or clips are secure 5 Check to make sure that all Slack Safety Locks are cleared and free See Fig 15 1 Slack Safety should be positioned as shown 6 Continue pressing the raise button until the Cables get taught and the lift starts to move 7 RAISE LIFT UNTIL THE CYLINDER BOTTOMS OUT AND THE LIFT STOPS ADJUST EACH CABLE SO THAT EACH SAFETY LOCK RESTS AT ONE INCH ABOVE THE TOP SAFETY LOCK POSITION It may be necessary to tight
47. n this lift are intended to raise and lower lift only and are not meant to be load holding devices Remain clear of elevated lift unless visual confirma tion is made that all primary safety locks are fully engaged and the lift is LOWERED onto the safety locks Refer to installation operation manual for proper safety lock procedures and or further instruction SAFETY LOCKS SAFETY LOCKS ENGAGED NOT ENGAGED OK TO PROCEED REMAIN CLEAR SAFETY LADDER SAFETY LADDER SLACK SAFETY PRIMARY SAFETY iani f SLACK SAFETY PRIMARY SAFETY 05 5 After vehicle is raised to the desired height lower the lift onto the nearest safety lock Do not allow cables to become slack ALWAYS INSURE ALL SAFETY LOCKS ARE ENGAGED before entering work area 28 To Lower Lift 1 Before lowering vehicle be sure all personnel are clear of the lift and surrounding area Pay careful attention to overhead clearances Insure all tools and equipment have been cleared from under the lift 2 Raise the lift off of the safety locks by pressing the push button on the power unit Make sure you raise the lift by at least two inches to allow adequate clearance for the locks to clear 3 Press the push button air safety valve and HOLD 4 Pushthe LOWERING HANDLE on the power unit until the lift has descended completely A WARNING When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear ALWAYS keep
48. nd installation and level lifting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab DANGER 9 NOT install or use this lift on any asphalt surface or any surface other than concrete 9 DO NOT install or use this lift on expansion seams or on cracked or defective concrete 9 DO NOT install or use this lift on a second elevated floor without first consulting building architect NOT install or use this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS HDSO 14 4 Min Thickness 3 000 PSI HDSO 14LSX 4 Min Thickness 3 000 PSI DANGER All models MUST be installed on 3000 PSI concrete only conforming to the minimum requirements shown above New concrete must be adequately cured by at least 28 days minimum IMPORTANT NOTE BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard Automotive Lifts Safety Requirements for Construction and Validation ANSI ALI ALCTV 2006 Lift buyers are responsible for any special structural and or seismic anchoring requirements specified by any other agencies and the Uniform Building Code UBC and or International Building Code IBC A DANGER When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury Prior to removing the bol
49. ng floor STEP 5 Raising The Cross Tubes 1 Before proceeding it will be necessary to first raise the Cross Tubes off the ground to facilitate Cable routing and final assembly A CAUTION ENSURE THAT THE FRONT POST UPPER AND LOWER SLIDE BLOCKS ARE ORIENTED AS SHOWN IN FIGURE 3 3 ON PAGE 11 BEFORE PROCEEDING 13 2 Manually raise the Cross Tubes until the primary Safety Locks engage and rest on the lock position second down from the top of the ladder or approximately 66 off the ground It is important that the SLACK SAFETY LOCK IS CLEARED The Slack Safety Lock must never rest on the Safety Ladder See Fig 5 1 IMPORTANT NOTE It is important that the SLACK SAFETY LOCK IS CLEARED The slack safety lock must never rest on the safety ladder Primary Safety Slack Safety should be positioned as shown 3 The Columns and Cross Tubes will now be in position and spaced properly for the Runways See Fig 5 2 Approximately 66 STEP 6 Powerside Runway Installation 1 Locate the Powerside Runway easily identified by the Cylinder and Sheave Roller mounting structures welded on the underside The Powerside Runway will be positioned on the side of the lift where the Power Unit is installed See Fig 6 1 Powerside Runway Insert hair pins here Welded on Spacer this side ylinder Guide Assy 1 1 4 minimum threads 2 Cylinder Retainer must protrude through nut Pl
50. of the lift 2 For HDOS 14LSX use Lower Pin See Fig 16 1 Rotor Clip Note Portion of Ramp made transparent for clarity 3 Adjust the angle of the raised Approach Ramps using the Bolt and the Locking Nuts on the under side of the Ramps See Fig 16 2 Locking Nuts Adjusting Bolt 3 Install the Front Tire Stops See fig 16 3 Install the Front Tire Stops using four M14 x 2 x 40 Hex Bolts Nuts and Washers STEP 17 Leveling Synchronizing 1 Using an engineer s automatic Level transit locate the Level at a convenient location in the shop that allows an unobstructed view of all four corners of the runways 2 Follow the Level manufacturer s instructions for proper setup of the Level Be sure it is adjusted level in all directions 3 Raise the lift approximately 30 40 Then lower the lift until all primary safeties are engaged in each column and the runways are completely resting on the primary safeties 4 Place a Level target on the right front corner of the runway See Fig 17 1 5 Beginning with A position sight the level to the target and mark the number or the graduation on the inch scale of the target that aligns to the cross hairs of the Level See Fig 17 1 NOTE Use a pencil marking pen or attach a paper clip onto the target scale at the crosshair reference 6 Next move the target and place it at point B on the runway See Fig 17 1 7 Rotate the Level and fo
51. off of the base of the Column NOTE Raise the ladder at least 1 2 off of the base of the column or damage to the lift will occur Be sure to position the cable hole INWARD See Fig 3 6 3 7 Ladder Top Nut 1 M16 X 2 Nylock Nut M Fig 3 6 Cable Hole Towards the EX Inside Secure Top Cap with M 6x 1 25mm Hex Head Bolts amp M6 x1 Nylock Nut Column Top Ladder Jam Nut M16 X2 Fig 3 7 Install the nut on each Safety ladder until approximately one inch of threads are exposed Jam Nut T Tighten the top nut on each safety ladder until one inch of threads are exposed and the ladder is raised at least 1 2 off of the base of the column DO NOT raise the ladder more than one inch off of the base of the column or damage to the lift will result STEP 4 Anchoring The Columns IMPORTANT NOTE BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard Automotive Lifts Safety Requirements for Construction Testing and Validation ANSI ALI ALCTV 2006 Lift buyers are responsible for any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC 1 Before proceeding double check the measurements and make certain that the Bases of e
52. ow to safely and correctly operate the unit and are properly supervised 9 Allow unit operation only with all parts in place and operating safely 9 Carefully inspect the unit on a regular basis and perform all maintenance as required 9 Service and maintain the unit only with authorized or approved replacement parts 9 Keep all instructions permanently with the unit and all decals on the unit clean and visible BEFORE YOU BEGIN Receiving The shipment should be thoroughly inspected as soon as it is received The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by your invoice If any of the goods called for on this bill of lading are shorted or damaged do not accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods Do this for your own protection NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered after receipt and request the carrier to make an inspection If the carrier will not do so prepare a signed statement to the effect that you have notified the carrier on a specific date and that the carrier has failed to comply with your request ITIS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with the carrier promptly Support your claim with copies of the bill of lading freight bill invoice and photographs if available Our willingness to assist in h
53. ower unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fuse For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only Single Phase Three Phase COMMON RAISE Dos 17 1211 rant 1 U dnb L3 2451 i un j gt VOLTAGE 230 VOLT 3e SUPPLY 1 NOTE GROUND SCREW IN WIRING BOX NOTE MOTOR IS NOT PROTECTED AGAINST TEMPERATURE OR CURRENT OVERLOADS SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS 20 Important Safety Label Placement Guidelines Equipment Four Post Lifts Revised 06 05 08 AWARNING THESE ANSI ALI ALCTV 2006 MANDATED SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON S working near the lift The safety stickers must be installed as per the instructions below prior to the completion of installation Failure to properly
54. ply and wire size DANGER RISK OF EXPLOSION This equipment has internal arcing or parts that may spark and should not be exposed to flammable vapors Motor should not be located in a recessed area or below floor level NEVER expose motor to rain or other damp environments DAMAGE TO MOTOR CAUSED BY WATER IS NOT COVERED UNDER WARRANTY IMPORTANT NOTE CAUTION Never operate the motor line voltage less than 208V Motor damage may occur which is not covered under warranty Have a certified electrician run appropriate power supply to motor Size wire for 25 amp circuit See Motor Operating Data Table IMPORTANT Use separate circuit for each power unit Protect each circuit with time delay fuse or circuit breaker For single phase 208 230V use 25 amp fuse Three phase 208 240V use 25 amp fuse For three phase 400V and above use 15 amp fuse All wiring must comply with NEC and all local electrical codes Fig 131 BOWER UNIT Push Button Switch PRESS TO RAISE Wiring Scehmatic Filler Cap FILL WITH 12 QTS 10 WT HYDRAULIC FLUID OR DEXRON III ATF HM Reservoir Lowering Handle PRESS TO LOWER LIFT 22 STEP 14 Inspecting The Slack Safety Springs DANGER The following steps involve the SLACK CABLE SAFETY DEVICE and MAIN SAFETY Failure to follow these steps could result in serious injury or death in the event of cable failure 1 Inspect the ends of the SLACK SAFETY LOCK SPRINGS as show
55. r the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance damages resulting from purchaser s neglect or failure to operate products in accordance with instructions provided in the owner s manual s and or other accompanying instructions supplied normal wear items or service normally required to maintain the product in a safe operating condition any component damaged in shipment other items not listed but may be considered general wear parts damage caused by rain excessive humidity corrosive environments or other contaminants THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF A BENDPAK INC PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED 2 IMPORTANT NOTICE Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury These instructions must be followed to insure proper installation an
56. rform efficient wheel and brake service A pair of jacks allows the entire vehicle to elevated Each jack has telescoping arms and frame contact pads that can be extended over the runways and positioned under vehicle lifting points Telescoping rail supports accommodate adjustable runways for different tread widths Each jack features three safety lock positions and stackable truck and van adapters for increased lifting height and better access to frame contact points on high ground clearance vehicles The jacks come equipped with a commercial grade air hydraulic pump requiring a maximum pressure of 125 PSI and 10 20 CFM Min Arm Reach 42 1067 mm The design material and specifications are subject to change without notice BendPak BendPak Incorporated and Ranger Products and their respective logos are registered trademarks Copyright 2005 BendPak Incorporated BendPak Ranger 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Fax 1 805 933 9160 47 Bena 6 B PROVIDING AUTOMOTIVE SERVICE SOLUTIONS Ranger PROD Ee 1 5 d Be The best automotive service equipment on the 7 E For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com pn 5900164 PROVIDING AUTOMOTIVE SERVICE SOLUTION
57. ross tubes making sure the Plastic Slide Blocks and Buttons are still in position and drop down into the top of the Columns NOTE The Large Sheave Window should be positioned inward and adjacent the Power Unit Column See Fig 3 3 A CAUTION ENSURE THAT THE FRONT POST UPPER AND LOWER SLIDE BLOCKS AND BUTTON SLIDES ARE IN POSITION AS SHOWN 11 UHMW SLIDE BUTTONS UHMW SLIDE BLOCKS Slide Blocks Must Remain 2 In Position zd Power Unit Mounting Bracket Power Unit Mounitng Bracket Wee 4 A BEFORE PROCEEDING 4 With the Columns standing and the cross tubes in position install the Safety Ladders Pass the ladders through the Column openings and drop down through the Slide Block guide slots on the Cross Tube until the Ladders come to rest on the Base Plates DO NOT BOLT Columns down at this time See Fig 3 4 3 5 IMPORTANT NOTE Position a nut on the threaded rod as shown PRIOR to installing the column top caps This nut will secure the ladder and prevent it from raising upwards while the lift is being operated 5 The Columns and Cross Tubes will now be in position and spaced properly for the Runways 6 Install the Column TOP CAPS using the M10 X 1 50 X 50 hex bolts nuts amp washers Install the nut on each Safety Ladder until 1 2 of threads are exposed and the ladder is raised at least 1 2
58. se as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES 9 Lifting cables should be removed from service when you see six randomly distributed broken wires within any one lay length or three broken wires in one strand within one lay length CENTER WIRE amo w SN ONE LAY LENGTH 1 WIRE RE The three basic components of a typical wire rope OTHER REASONS TO REPLACE LIFTING CABLES Corrosion that pits the wires and or connectors Evidence of kinking crushing cutting bird caging or a popped core Wear that exceeds 10 of a wire s original diameter Evidence of heat damage HOW TO FIND BROKEN WIRES 9 The first step is to relax the rope to a stationary position and move the pick up points off the sheaves Clean the surface of the rope with a cloth a wire brush if necessary so you can see any breaks 9 Flex the rope to expose any broken wires hidden in the valleys between the strands 9 Visually check for any broken wires One way to check for crown breaks is to run a cloth along the rope to check for possible snags 9 With an probe between wires and strands and lift any wires that appear loose Evidence of internal broken wires may require a more extensive rope examination 30 7075065 N d Buisn
59. ther critical parts should be inspected prior to using the lift All maintenance and repairs of the lift should be completed by following the manufacturer s requirements Lift repair parts should meet or exceed OEM specifications Repairs should only be completed by a qualified lift technician 9 The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY 9 It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer 9 The center of gravity should be followed closely to what the manufacturer recommends 9 Always make sure you have proper overhead clearance Additionally check that attachments vehicle signs campers antennas etc are not in the way 9 sure that prior to the vehicle being raised the doors trunk and hood are closed securely 9 Prior to being raised make sure there is no one standing closer than six feet from the lift After positioning the vehicle on the lift runways set the emergency brake make sure the ignition is off the doors are closed overhead obstructions are cleared and the transmission is in neutral 9 Double check that the automatic chock devices are in position and then when the lift is raised observe the chocks 9 Put pads or adapters in the right position under the contact points that h
60. ts make sure the posts are held securely by a fork lift or some other heavy lifting devise ASSEMBLY VIEW Power Unit Smal Mounting Window Large Window Holes Runway Power Side Runway Window IMPORTANT NOTE The power unit must be installed at the location shown above It is important to locate the POWER SIDE runway with cylinder on the SAME SIDE as power unit location Rolling Jack Utility rails on the side of each runway MUST be installed to the inside 8 FLOOR PLAN N Diagonal Measurements N _ Must be Equal Front IMPORTANT NOTE Check Diagonal Measurements To Confirm Square Layout Diagonal Measurements Must Be Equal ___ MOEL __ 504445 143 3638 mm 143 3638 mm 215 5 5472 mm 215 5 5472 mm 244 6195 mm 244 6195 mm 9 1 4 235 mm 9 1 4 235 mm 775 1190 120 3046 120 3046 mm 44 57 11134 mm 199 5054 199 5054 mm 174 4420 mm 174 4420 mm 100 2540 mm 100 2540 mm Min Wheelbase 75 Rated Capacity Lock Spacing Every 4 102 mm Every 4 102 mm This dimension may be limited with the addition of rolling jacks See Rolling jack specifications on separate page sdwey yoeoiddy g oqnixo J hu 1 t Aemuny o9piSJ9MOd 1 EE dH 1 eefe K fe episui BU

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