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TM-1-4940-355-12-and-P

1. 0027 00 Door Slider Assembly 0027 00 Side Box Left Hand Assembly 0027 00 National Stock Number 0028 00 Part Number 00200000 0 0 0029 00 Components of End Item and Basic Issue Items Lists 0030 00 Expendable and Durable Items 11651 0031 00 LIST OF ILLUSTRATIONS WP FIGURE TITLE PAGE NO 1 Container Components 1 Windshield Bolt Typical 3 Places 2 Cargo Bed Area 1 Removing Handrail Assemblies and Ladder 2 Storage Areas 3 Side Handrail Assembly Preparation for Storage 4 Handrail Safety Bars Stowed on Safety Rail Assembly Mount Change 1 OIO OO OJjO O O OJO O O O O O O O O O O O O O O OJO OO OJO NINININININININININININININININININININ ININININ j OIO gt gt OJO 2 2 gt 2 gt l 0 5 1 01 4 05 ov A fe
2. Remarks for Components of End Items List Basic Issue Items 2 2 2 Expendable and Durable Items List 0017 00 4 OIOIO gt 21212 eoo OO DID OO olo 169 6 OO NIN ojo eo 0114 OJO OO OJO OO NIN NIN OJO OO 5225 ololo olele 1 11 1 ololo bd id oo on 0027 00 1 olo olo MIN NIN olo olo af 154 oO O N N oO h O 0027 00 1 0027 00 2 0027 00 2 0027 00 2 0027 00 2 0027 00 2 0027 00 3 0030 00 3 PAGE NO 0008 00 1 TUN 0011 00 1 0011 00 1 ie ei a Change 1 1 4940 355 12 amp P HOW TO USE THIS MANUAL This manual is divided into chapters and work packages numbered in sequence Figures and tables are also numbered in sequence FINDING INSTRUCTIONS YOU NEED Chapter Work Package Work Package titles and page numbers are listed in the Table of Contents Figure numbers and titles are listed in List of Illustrations table numbers and titles in List of Tables Subject Index is in the back of the manual Index lists all subjects in the manual in alphabetical order with Work Package numbers
3. 10 10 5320 01 338 5022 05693 55 86 i OQ 18 11 PAOZZ 5320 01 185 1681 05693 55 810 tete s tans 11 0027 00 27 Change 1 0027 00 1 4940 355 12 amp P 5019491 Figure 8 Slider Door Assembly Change 1 0027 00 28 1 NO 2 SMR CODE XDOZZ XDOZZ PAOZZ XDOZZ PAOZZ 3 NSN 5320 01 095 2604 5320 01 258 6060 1 4940 355 12 amp P 0027 00 4 MS P N WHERE CAGE APPLICABLE CODE 80298 80298 05693 80298 05693 5 6 7 PART DESCRIPTION AND NUMBER USABLE ON CODE UOC Group 013004 Slider Door Assembly 50154 210 80298 86025 027 Plate 2 50154 745 a 1 SSPQ 66 RIVET 4 86025 026 Latch n 2 BSPQ 610 6 END OF FIGURE 0027 00 29 Change 1 0027 00 1 4940 355 12 amp P 21 MS019492 Figure 9 Side Box Left Hand Assembly Change 1 0027 00 30 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC QTY Group 0140 Side Box Left Hand Assembly 50154 202 80298 1 PAOZZ 5320 01 258 6060 05693 5 610 zi 7 2 XDOZZ 80298 86025
4. 0021 00 Replacing Rear Mounting 0022 00 CHAPTER 5 SUPPORTING INFORMATION FRETS USING Maintenance Allocation Chart MAC 0024 00 Maintenance Allocation Chart 0025 00 Repair Parts and Special Tools List 0026 00 Repair Parts and Special Tools 0027 00 SECM 0027 00 Overhead Cargo Maintenance Rack Assembly 0027 00 Front Rear Handrail 0027 00 GROUP 011002 Side Handrail 0027 00 GROUP 011003 Ladder Assembly 0027 00 GROUP 011004 Safety Rail Mount 0027 00 GROUP 012 Side Box Right Hand 0027 00 GROUP 013 Main Box Assembly sheet 1 012 0027 00 Main Box Assembly sheet 2 012 0027 00 Door Front RH LH Assembly 0027 00 Door Back RH 40 2 0027 00 Door Back LH
5. 1 4940 355 12 amp P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 2 SEPTEMBER 2003 OPERATOR S AND UNIT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM P N 50154 001 NSN 4940 01 442 2734 MOUNTED ON HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE HMMWV HEAVY HVY MODEL M1097A2 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can improve this manual If you find any mistakes or if you know of a way to improve these procedures please let us know Mail your letter or DA Form 2028 Recommended Changes to Publications and Blank Forms located in the back of this manual directly to Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 5000 A reply will be furnished to you You may also provide DA Form 2028 information to AMCOM via e mail fax or the World Wide Web Our fax number is DSN 788 6546 or Commercial 256 842 6546 Our e mail address is 2028 redstone army mil Instructions for sending an electronic 2028 may be found at the back of this manual immediately preceding the hard copy 2028 For the World Wide Web use https amcom2028 redstone army mil DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TABLE OF CONTENTS WP Sequence No WARNING SUMMARY HOW TO USE THIS MANUAL General 11181 VOM sn ee 0001 00 CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION Equipment De
6. 1 4940 355 12 amp P CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO 1 WASHINGTON D C 15 MARCH 2005 TECHNICAL MANUAL OPERATOR S AND UNIT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM P N 50154 001 NSN 4940 01 442 2734 MOUNTED ON HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE HMMWV HEAVY HVY MODEL M1097A2 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TM 1 4940 355 12 amp P 2 September 2003 is updated as follows File this sheet in front of the manual for reference This change is a result of MWO 1 4940 355 50 1 New or updated text is indicated by a vertical bar in the margin of the page Changes to the RPSTL are indicated by an asterisk placed to the left of the item number column Added or changed illustrations are indicated by a vertical bar adjacent to the figure number Remove old pages and insert new pages as indicated below DAA Remove Pages Insert Pages A B blank blank i v vi blank iH iv 7 Replace the following work packages with their revised version Work Package Number WP 0002 00 WP 0012 0 WP 00170 WP 0020 0 WP 0027 OO0 through 0031 00 1 4940 355 12 amp P 1 By Order of the Secretary ofthe Army PETER J SCHOOMAKER General United States Army Official Chief of Staff SANDRAR RILEY Administrative Assistant to the Secret
7. 1 4940 355 12 amp P TECHNICAL MANUAL OPERATOR S AND UNIT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM P N 50154 001 NSN 4940 01 442 2734 MOUNTED ON HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE HMMWV HEAVY HVY MODEL M1097A2 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY 2 September 2003 1 4940 355 12 amp P WARNING SUMMARY Personnel performing operations procedures and practices which are included or implied in this Technical Manual shall observe the following warnings Failure to observe these warnings and precautionary information can cause serious injury death or destruction of material WARNING Six people are required to lift and move the Main Box Assembly Empty Main Box of all contents WARNING Four people are required to lift and move the Overhead Rack Assembly WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC a b Blank URGENT
8. 5023091 Figure 7 Overhead Cargo Maintenance Rack Assembly Installation NOTE Loctite sealing compound to bolts during installation and apply RTV waterproofing compound around all bolt holes on Main Box Assembly Install two 3 8 inch bolts with lock washers and flat washers 5 6 7 in sequence through Overhead Rack Assembly and Angle Support into existing tapped holes in Main Box Assembly Do not tighten Figure 7 11 12 Install two 3 8 inch bolts with lock washers flat washers and nuts 4 3 2 1 sequence through Angle Figure 7 Support and Overhead Rack Assembly Do not tighten Change 1 0020 00 7 0020 00 1 4940 355 12 amp P 13 14 15 16 17 18 19 20 Install eight 3 8 inch bolts with lock washers flat washers nuts 16 14 13 12 in sequence through front supports into Rack Assembly slots Use shims 9 as necessary to level Overhead Rack Assembly Do not tighten Figure 7 NOTE The following alignment is accomplished using slotted holes in Overhead Rack Assembly Discontinue manual support and align Overhead Rack Assembly to vehicle Ensure that all bolts are hand tightened and then torque bolts as shown below 3 8 16 Dry 35 45 Ibs ft Wet 25 35 Ibs ft WARNING Ladder is rated for a maximum of 300 pounds Insert ladder 3 hooks up into slots in Overhead Rack Assembly Ensure that stabilizer bar 5 is folded out towa
9. Cargo tie down straps which connect to the shelf tracks in the side and center boxes are provided for tie down of loose equipment parts The overhead cargo maintenance rack assembly is equipped with tie down rings around its perimeter The rings will accept standard air cargo tie down strap and or other devices for the securing of cargo The rack assembly will accommodate a maximum of 500 pounds Removable handrail assemblies are included for personnel safety during maintenance operations stepladder is also available for access to the rack assembly The rack assembly provides storage space for the handrail assemblies and ladder The main box is equipped with a top slider door which will allow cargo to be loaded from hoists or similar top entry style loading systems All doors of the container are equipped with hasps and staples that will readily accept a standard padlock CAUTION Do not operate vehicle with Overhead Cargo Maintenance Rack Assembly handrail assemblies fully extended Serious damage could occur Prior to travel the handrail assemblies must be lowered to the intermediate position or removed and stowed The ladder must be removed and stowed 0002 00 1 Change 1 15 March 2005 1 4940 355 12 amp P 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS gt NO SA NN SONS NS NN SORORIS OR S SN NN ERS T R SN N N 4
10. Figure 1 Left Side Box Assembly 0018 00 2 1 4940 355 12 amp P 0018 00 REPAIR REPLACEMENT Bonded Panel Repairs NOTE Core material in these panels is end core balsa with a thickness of 0 250 in 1 Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 Replacing Door Seal 1 Remove old door seal 27 from door 7 2 Remove old adhesive oxidation dirt and or other contaminates from door seal area 3 Rough sand door seal seat area with 100 Grit Paper Item 6 WP 0031 00 or similar to prepare surface for adhesive Clean roughened area with acetone Item 1 WP 0031 00 Apply Permabond Cyanoacrylate Superglue Adhesive Item 2 WP 0031 00 in a continuous bead on front back and edge of door seal seat area 6 Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set TOUCH UP PAINTING WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC 1 Prime surface
11. SERIEN 2 9 7 777 5 c SONS X E RAR RR e O LI nc TERN c II gt 2 OR RRR QU ORR SN 47 2 RO 5 RO 7 E WAY B N O M e Sun o 8 ER S n OR i Y VAN J 53 gt 92 5 D R WS y od D gt O a LO gt 5 08 N 5023094 Storage Areas 2 0012 00 2 Figure Change 1 1 4940 355 12 amp P 0012 00 13 Secure chain assemblies 1 on each side handrail assembly with bungee cords 2 to handrail forming V configuration so that chains do not interfere with grating Figure 3 14 Stow the 2 side handrail assemblies in curbside center storage area 2 and secure with strap Figure 2 5023103 Figure 3 Side Handrail Assembly Preparation for Storage 15 Secure 2 handrail safety bars 1 to Safety Rail Assembly Mount 2 with Velcro straps 3 and stow in roadside center storage shelf 16 Secure Safety Rail Assembly Mount with web strap 4 Figure 4 Ga S BAYS ES gt Sa MS023097 Figure 4 Handrail Safety Bars Stowed on Safety Rail Assembly Mount 0012 00 3 Change 1 1 4940 355 12 amp P 0012 00 17 While manually supporting the Overhead Cargo Maintenance Rack Assembly dis
12. SHOP EQUIPMENT CONTACT MAINTENANCE SECM OPERATION UNDER USUAL CONDITIONS OVERHEAD RACK CAUTION Overloading overhead rack can cause damage to rack and HMMWV When stowing equipment on overhead rack care must be taken not to overload Overhead rack is not designed to carry more than 500 pounds Heavy items should be loaded toward rear as much as possible Insure that equipment is secured to rack tie down rings LEFT HAND AND RIGHT HAND SIDE BOX DOORS WARNING Failure to use locking pins could allow door to fall causing injury to personnel Each side box is equipped with locking pin When doors are opened insert locking pin in door stay to secure door in raised position OVERHEAD SLIDER DOOR Disengage the slider door from latched position by forcefully pushing upward on the door This will shift the door into sliding position The door slides toward the front of the HMMWV Close the slider door by sliding it to the rear of the HMMWV and pressing the door down into latched position Use the latches on the sides to lock the door down MAIN BOX CAUTION Secure stored equipment prior to moving SECM It is essential that heavy items be secured in place prior to moving when stored in main box Movement of SECM will cause shifting of items within this storage facility Damage to stored items and to main box will result by loose equipment 0005 00 1 2 Blank 1 4940 355 12 amp P 0006 00 SHOP EQUIPMENT CONTACT MAINTE
13. Strap Tie Assembly Shelf Bolt 3 8 16 2 00 Washer Lock 3 8 Washer Flat 3 8 END OF FIGURE 0027 00 7 QTY Change 1 1 0027 00 1 4940 355 12 amp P Figure 5 Front Door Assembly 0027 00 22 5019488 1 NO Ci C 2 3 SMR CODE NSN XDOZZ XDOZZ PAOZZ 5320 01 321 8626 XDOZZ PAOZZ 5320 01 258 6060 XDOOO 4 MS P N WHERE CAGE APPLICABLE CODE 80298 80298 05693 80298 05693 5 6 7 PART DESCRIPTION AND NUMBER USABLE ON CODE UOC QTY Group 013001 Front Door Assembly RH LH 50154 209 80298 50154 742 Plate 2 50154 739 FINDE sen 2 SSPQ 64 FIN 20 86025 029 with Staple 2 BSPQ 610 Five ee 14 32 15 Latch Dog 2 24248 END OF FIGURE 0027 00 23 Change 1 0027 00 1 4940 355 12 amp P 5019489 Figure 6 Right Hand Back Door Assembly Change 1 0027 00 24 1 NO N O N 2 SMR CODE XDOZZ PAOZZ PAOZZ PAOZZ PAOZZ XDOZZ PAOZA 3 NSN 5320 01 095 2604 5330 01 447 1917 5340 01 447 1916 5320 01 338 5022 1 4940 355 12 am
14. WARNINGS CAUTIONS AND NOTES WARNING A warning denotes a condition or procedure which when not complied with can result in injury or death to personnel and damage to equipment CAUTION A caution denotes a condition or procedure which when not complied with can result in damage to equipment NOTE A note highlights a condition or statement which aids the reader Change 1 1 4940 355 12 amp P 0001 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM GENERAL INFORMATION SCOPE Type of manual Operator and Unit Maintenance Equipment Name Shop Equipment Contact Maintenance Container Purpose of Equipment To provide a container on the High Mobility Multi Purpose Wheeled Vehicle HMMWV HEAVY VARIANT HVY Model 1097A2 for the transport of spare parts tools and equipment MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and records used for equipment maintenance will be those prescribed by DA PAM 738 751 Functional Users Manual for the Army Maintenance Management System Aviation TAMMS A REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your Shop Equipment Contact Maintenance needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about the equipment Let us know why you don t like the design or performance Put it in an SF 368 Quality Deficiency Report Mail it to the address specified in DA PAM 378 751 Functional Users Ma
15. 32 8 feet 1 hectometer 10 dekameters 328 08 feet 1 kilometer 10 hectometers 3 280 8 feet Weights 1 centigram 10 milligrams 15 grain 1 decigram 10 centigrams 1 54 grains 1 gram 10 decigram 035 ounce 1 decagram 10 grams 35 ounce 1 hectogram 10 decagrams 3 52 ounces 1 kilogram 10 hectograms 2 2 pounds 1 quintal 100 kilograms 220 46 pounds 1 metric ton 10 quintals 1 1 short tons To change inches feet yards miles square inches square feet square yards square miles acres cubic feet cubic yards fluid ounces pints quarts gallons ounces pounds short tons pound feet pound inches To centimeters meters meters kilometers square centimeters square meters square meters square kilometers square hectometers cubic meters cubic meters milliliters liters liters liters grams kilograms metric tons Newton meters Newton meters Fahrenheit temperature The Metric System and Equivalents Approximate Conversion Factors Multiply by 2 540 305 914 1 609 6 451 093 836 2 590 405 028 765 29 573 473 946 3 785 28 349 454 907 1 356 11296 Liquid Measure 1 centiliter 10 milliters 34 fl ounce 1 deciliter 10 centiliters 3 38 fl ounces 1 liter 10 deciliters 33 81 fl ounces 1 dekaliter 10 liters 2 64 gallons 1 hectoliter 10 dekaliters 26 42 gallons 1 kiloliter 10 hectoliters 264 18 gallon
16. 10 Overhaul That maintenance effort service action prescribed to restore an item to a completely serviceable operational condition as required by maintenance standards in appropriate technical publications Overhaul is normally the highest degree of maintenance performed by the Army Overhaul does not normally return an item to like new condition 11 Rebuild Those services actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards Rebuild is the highest degree of materiel maintenance applied to Army equipment The rebuild operation includes the act of returning to zero those age measurements e g hours miles considered in classifying Army equipment components EXPLANATION OF COLUMNS IN THE MAC Columns 1 and 2 Functional Groups The functional groupings in the sample below identify maintenance significant components assemblies subassemblies and modules with the next higher assembly GROUP GROUP NUMBER DESCRIPTION NUMBER DESCRIPTION 04 POWER PLANT 0401 ENGINE GENERAL Servicing handling 0405 ACCESSORY GEAR BOX ACCESSORY inspection requirements overhaul and SECTION MODULE Input and output retirement schedules External lines and gears seals chip detector housings drive hoses As applicable shaft bearings 0402 COMPRESSOR SECTION 0406 FUEL SYSTEM COLD SECTION MODULE Fuel control fuel boost pump governors Rotor blades vanes impe
17. 3 4 5 6 7 ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC i Group 011002 i Side Handrail Assembly 1005702 80298 1 XDOFF 81996 1005725 Assy Handrail Side 1 u XDOZZ 81996 1005741 Cap Handrail 3 a XDOZZ 81996 1005724 Handrail Safety 1 4 XDOZZ 81996 1005739 Bushing Nylon 9 5 PAOZZ 39428 8947127 Connector Threaded 2 6 PAOZZ 39428 3692 15 Snap Safety 2 ui PAOZZ OKVE6 3592T15 Chain Short Link AR 8 PAOZZ OKVEG 94975A247 Pin Quick Release w Lanyard 3 9 XDOZZ 81996 1005729 Extension Handrail 3 10 XDOZZ 81996 1005730 Assy Chain Safety 1 11 PAOZZ 5305 01 009 7124 96906 5 51957 30 Screw Pan Head 6 32UNV 2B x 500 Ig END OF FIGURE 0027 00 11 Change 1 1 4940 355 12 amp P 0027 00 e YN Figure 2 4 Ladder Assembly 0027 00 12 Change 1 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC Group 011003 Ladder Assembly 1005702 80298 1 XDOFF 81996 1005725 Assy Ladder 1 2 PAOZZ OKVE6 94975A166 Pin QuickRelease w Lanyard 2 3 Locknut 2 54 Flat washer 2 5 Bolt 2 6 XDOZZ 81996 1005704 Assy Stabilizer 1 XDOZZ 81996 1005705 Stabilizer 1 8 XDOZZ 81996 1005706 Stop Rubber 1 ug PAOZZ 91735 450 Pin Clevis w included E Ring 2 10 XDOZZ
18. 5023093 Figure 3 Strapping Replacement NOTE Apply Loctite sealing compound to all bolts before installation and apply RTV waterproofing compound around all bolt holes on main box assembly Rear Angle Support Replacement Removal 1 Remove Overhead Cargo Maintenance Rack Assembly according tb WP 0012 00 2 Remove 2 outer bolts 1 lock washers 2 and flat washers 3 from the angle support bracket 4 Figure 4 Installation 1 Connect the replacement angle support bracket 4 with 2 bolts 1 lock washers 2 and flat washers 3 0017 00 3 Change 1 1 4940 355 12 amp P 0017 00 5026566 Figure 4 Rear Angle Bracket Inner Bracket and Front Support Replacement Remove all contents from the Overhead Cargo Maintenance Rack Assembly 1 Inner Bracket Replacement 2 Remove the inner bracket by removing 3 bolts 6 lock washers 7 and flat washers 8 from inside the 5 Main Box Figure 4 Install the replacement by installing 3 bolts 6 lock washers 7 and flat washers 8 from the inside of the Main Box through the inner bracket 3 0017 00 4 Change 1 1 4940 355 12 amp P 0017 00 Front Support outer Replacement Removal CAUTION Replace front supports one at a time The side of the rack being worked on should be manually supported 1 Remove all contents from the Overhead Cargo Maintenance Rack Assembly 2 Remove outer front support 9 by removing 2
19. Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL Part numbers for bulk material are also referenced in the Description Column of the line item entry for the item to be manufactured fabricated Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in TM 1 1500 204 23 10 Index Numbers ltems which have the word BULK in the figure column will have an index number shown in the item number column This index number is a cross reference between the NSN P N index work packages and the bulk material list in the repair parts list work package Illustrations List The illustrations in this RPSTL contain unit authorized items Illustrations published in this TM that contain unit authorized items also appear in this RPSTL The tabular list in the repair parts list work package contains only those parts coded O in the third position of the SMR code therefore there may be a break in the item number sequence HOW TO LOCATE REPAIR PARTS 1 When NSNs or P Ns Are Not Known First Using the table of contents determine the assembly group to which the item belongs This is necessary since figures are prepared for assembly groups and subassembly groups and lists are divided into the same groups Second Find the figure covering the functional group or the subfunctional group to which the item belongs Third Identify the item on the figure and note th
20. St MO Zip 77777 Date Sent 19 OCT 93 Pub no 55 2840 229 23 Pub Title TM 10 Publication Date 04 JUL 85 11 Change Number 7 12 Submitter Rank MSG 13 Submitter FName Joe 14 Submitter MName T 15 Submitter LName Smith 16 Submitter Phone 123 123 1234 17 Problem 1 18 Page 2 19 Paragraph 3 20 Line 4 21 NSN 5 22 Heference 6 23 Figure 7 24 Table 8 25 ltem 9 26 Total 123 2 Text This is the text for the problem below line 27 cbe 2329 Use Part Il reverse for Repair Parts Spe DATE RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISC4 8 3 0 0 2 Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Aviation and Missile Command MSG Jane Doe ATTN AMSAM MMC MA NP 1234 Any Street Redstone Arsenal AL 35898 Nowhere Town AL 34565 PART 1 ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Organizational Direct Support And General Support Maintenance Manual for Machine Gun 50 TM 9 1005 433 24 16 Sep 2002 Caliber M3P and M3P Machine Gun Electrical Test Set BLANK FORMS Used On Avenger Air Defense Weapon System ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH
21. Y RR ER RAR N v Y RY CONS RY R y N N 9 N QN RO ISIN 50707 NY Y 79494 SN e 7 2 5023100 Figure 1 Container Components 0002 00 2 Change 1 1 4940 355 12 amp P EQUIPMENT DATA 0002 00 The container components as seen in work package 0027 00 Figure 1 weigh a total of 783 pounds components are as follows Figure 1 Rack assembly overhead cargo maintenance 1 Mirror bracket curbside 2 Mirror bracket roadside 3 Backwall canvas 4 Box side right hand 5 Box main compartment 6 Box side left hand 7 EQUIPMENT HEIGHT WITH OVERHEAD RACK INSTALLED TRAVEL CLEARANCE REQUIRED Handrails at full extension 126 2 inches Handrails at intermediate extension 109 inches Handrails removed 87 inches EQUIPMENT MEASUREMENTS SECM Assembly Main Box Assembly Large back portion Small front portion Side Box Assemblies Overhead Cargo Maintenance Rack Assembly End of Work Package WIDTH 85 25 49 37 18 82 0002 00 3 4 Blank LENGTH 121 5 86 45 41 45 76 HEIGHT Refer to Equipment Height Paragraph 56 33 34 1 1 4940 355 12 amp P
22. oxidation dirt and or other contaminates from door seal area 3 Rough sand door seal seat area with 100 Grit Paper Item 6 WP 0031 00 or similar to prepare surface for adhesive Clean roughened area with acetone Item 1 WP 0031 00 Apply Permabond Cyanoacrylate Superglue Adhesive Item 2 WP 0031 00 in a continuous bead on front back and edge of door seal seat area 6 Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set Touch Up Painting WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC 1 Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 in accordance with TM 43 0139 ASSEMBLY 1 Attach door seal 20 to door 7 by following steps 2 6 in Replacing Door Seal above 2 Attach 2 handles 18 with 10 rivets 17 through the handle box and 2 backing plates 19 3 Attach lanyard 15 and locking pin 16 using 1 rivet 14 4 Attach 2 latches 13 with 14 rivets 12 5 Attac
23. 0027 00 Permabond Cyanoacrylate Superglue Adhesive Item TM 43 0139 2 WP 0031 00 MIL P 23377 Primer Item 8 0031 00 ETE nona one WP 0020 00 MIL C 22750 Number 34094 Green 383 Item 9 wp Assembled WP 0020 00 0031 00 Number 8802 extrudable sealant Item 4 WP 0031 00 DISASSEMBLY NOTE Only disassemble as far as necessary to get to the part to be replaced NOTE The following steps should be performed for each door Remove 3 rivets 1 and hasp 2 or 4 rivets 1 and staple 2 Figure 1 on next page Remove 20 rivets 3 hinge 4 and door 5 or 6 Remove 11 rivets 7 and door stop 8 from left door 5 Remove door seal 9 or 10 Loosen 2 locking bolts 11 Turn D ring lock handle 12 causing rods 13 to become disengaged from blocks 14 Turn 2 rods 13 1 4 turn and remove from D ring lock 12 Remove 4 rivets 15 and D ring lock 12 with handle Remove 8 rivets 16 and 2 blocks 14 Jr 25 de qu c 0016 00 1 0016 00 1 4940 355 12 amp P 5019470 Figure 1 Back Door Assembly REPAIR OR REPLACEMENT Bonded Panel Repairs NOTE Core material in these panels is end core balsa with a thickness of 0 250 in 1 Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 0016 00 2 1 4940 355 12 amp P 0016 00 Replacing Door Seal 1 Remove
24. 029 Hasp 1 3 XDOZZ 80298 50154 776 e 1 4 XDOZZ 80298 97004 001 all 17 5 XDOZZ 80298 97002 001 Bolt Hex 5 16 18 1 00 8 6 PAOZZ 5310 00 974 6623 80298 83001 018 Washer Lock 5 16 8 7 XDOZZ 80298 97001 001 Nut Hex 516 18 a 8 8 PAOZZ 80298 98006 001 Stay Door with 2 9 XDOZZ 80298 60247 001 1 10 XDOZZ 74284 9017 560 anne 2 11 XDOZZ 74284 9312A320 Lanyard 12 ee ea 2 12 PAOZZ 5820 01 095 2604 05693 SSPQ 66 RVO 2 13 XDOZZ 80298 98005 001 Handle and Plate Backer 2 14 XDOZZ 80298 82068 001 Nut Hex 3 8 16 8 15 PAOZZ 5310 01 476 1622 39428 91102A031 Washer Lock 3 8 8 16 XDOZZ 80298 50154 781 Plate Backing 4 17 PAOZZ 5340 01 447 4939 80298 50154 751 Washer 4 18 PAOZZ 5310 01 259 0296 96906 MS51412 6 Washer Flat 3 8 16 12 19 XDOOO 96906 97024 010 Bolt 3 816 cial aida 4 20 XDOZZ 80298 50154 770 Pad Cross 1 21 PAOZZ 5320 01 338 5022 80298 SSPQ 86 hil M 8 22
25. 2 Attach 4 48 Shelf Supports 11 in the back portion of the Main Box Assembly using 24 rivets 10 3 Attach Velcro 9 to outside of front portion of Main Box Assembly 1 from back portion at the bottom angling to 4 away at the top 4 Attach a shelf bracket 7 at level heights for each portion of the Main Box Assembly 5 Set back shelf 5 and front shelf 6 on the shelf brackets 7 6 Attach 6 handles 2 and 6 backing plates 3 using 30 rivets 1 Seal all outside joints seams bolts and rivet heads with Number 8802 extrudable sealant Item 4 WP 0031 8 Place storage tray 8 in Main Box Assembly 9 Insert rear mounting bar 14 10 Secure tie down straps 4 to shelves 5 and 6 0013 00 2 0013 00 1 4940 355 12 amp P 5019466 Figure 1 Main Box Disassembly End of Work Package 0013 00 3 4 Blank 1 4940 355 12 amp P 0014 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM FRONT DOOR COMPONENT INITIAL SETUP Tools And Special Tools Personnel Required Tool Kit Acft Maint B01 Table 2 WP 0025 00 One MOS 67 Series or MOS 68 Series Materials Parts References MIL P 23377 Primer Item 8 WP 0031 00 TM 1 1500 204 23 10 MIL C 22750 Number 34094 Green 383 Item 8 Repair Parts and Special Tools List WP 0027 00 WP 0031 00 43 0139 Equipment Conditions Number 8802 extrudable sealant Item 4 0031 SECM Assembled WP 0020 00 DISASSEMBLY NOTE Only disa
26. 4 17 1 3 1 5 4 2 4 3 4 4 1 1 6 5 8 6 4 7 2 3 3 9 17 1 2 1 4 4 1 3 5 4 22 9 15 Change 1 15 March 2005 1 4940 355 12 amp P This WP supersedes WP 0029 00 dated 2 September 2003 0029 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM PART NUMBER INDEX PART NUMBER 1005702 1005703 1005704 1005705 1005706 1005708 1005710 1005711 1005722 1005723 1005724 1005725 1005729 1005730 1005731 1005733 1005739 1005741 1005745 1005746 1005754 1005755 1005760 1005764 3592115 3692 15 4240 LH 10 50069 001 50154 201 50154 202 50154 204 50154 206 50154 207 50154 209 50154 210 50154 601 50154 727 50154 733 O oS ITEM h A 50154 734 50154 738 50154 739 50154 742 50154 744 50154 745 90154 751 50154 766 50154 770 50154 771 50154 776 90154 781 50154 787 50154 799 60188 005 60188 006 60247 001 80032 006 80032 014 81009 007 81009 053 82068 001 83001 018 83002 001 83002 010 86012 024 86012 048 86015 503 86025 026 86025 027 86025 028 0029 00 1 FIG NN gt CO CO CO CO amp gt CO CO CO CO KO CO CO 0101 40 14 ITEM 0 NOOA Change 1 15 Ma
27. Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPSTL Shop Equipment Contact Maintenance SECM TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER ITEMS SUPPORTED RECOMMENDED ACTION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 Use Part Il reverse for Repair Parts Spe DATE RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM BLANK FORMS For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART 1 ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPS
28. Shut doors securely Door seals worn or broken Inspect and replace damaged seals using appropriate instructions un 0015 00 WP 0016 00 WP 0018 00 or WP 0019 00 Doors hard to close Rusty door hinges Oil hinges with lubricating oil Item 7 Table 1 WP 0031 00 Hinges broken Replace hinges using appropriate Sand in hinges Clean hinges with compressed air 0008 00 1 2 Blank 1 4940 355 12 amp P 4 MAINTENANCE INSTRUCTIONS FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM 1 4940 355 12 amp P 0009 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM SERVICE UPON RECEIPT INITIAL SETUP Tools And Special Tools References Tool Kit Acft Maint BO1 Table 2 WP 0025 00 TM 9 2320 280 10 TRUCK UTILITY HEAVY VARIANT 4X4 M1097 2320 01 346 9317 EIC Personnel Required M1097A2 Two MOS 67 Series or MOS 68 Series SECM Assembled WP 0020 00 VEHICLE PREPARATION 1 Prior to mounting container ensure canvas components are installed in accordance with instructions contained in TM 9 2320 280 10 2 At vehicle windshield Figure 1 remove upper hinge bolt 1 flat washer 2 and lock washer 3 from each of three window hinge locations across windshield and store with Organizational Maintenance MS019461 Figure 1 Windshield Bolt Typical 3 Places 0009 00 1 0009 00 9 4940 355 12 amp P At vehicle cargo bed remove tie down rings three in rear two forward betwee
29. TM 750 244 1 4 Procedures for the Destruction of Aviation Ground Support Equipment FSC 4940 to Prevent Enemy Use 0023 00 1 2 Blank 1 4940 355 12 amp P 0024 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM MAINTENANCE ALLOCATION CHART MAC INTRODUCTION AVIATION MAINTENANCE ALLOCATION CHART This MAC assigns maintenance functions in accordance with the Aviation Maintenance concept for Army aviation These maintenance levels Aviation Unit Maintenance AVUM Aviation Intermediate Maintenance AVIM and depot maintenance are depicted in the as AVUM corresponds to an O code in the Repair Parts and Special Tools List RPSTL corresponds to an code in the RPSTL DEPOT corresponds to a D code in the RPSTL The maintenance to be performed below depot and in the field is described as follows Aviation Unit Maintenance AVUM AVUM activities will be staffed and equipped to perform high frequency On Aircraft maintenance tasks required to retain or return aircraft systems to a serviceable condition The maintenance capability of the AVUM will be governed by the Maintenance Allocation Chart MAC and limited by the amount and complexity of Ground Support Equipment GSE facilities required authorized manning strength and critical skills available The range and quantity of authorized spare modules components will be consistent with the mobility requirements dictated by the air m
30. XDOZZ 74284 4240 10 Bracket 2 422042221 4 23 XDOZZ 80298 50154 766 ee ee T 2 24 XDOZZ 80298 80032 006 al ic MEI Um TET 4 2b XDOZZ 96906 590725 62 BOM 3 8 TE nen 4 26 XDOZZ 80298 50154 771 Plate Fuel Can sauna ke Dh arenal 1 27 XDOZZ 80298 98002 001 Latch with 2 28 XDOZZ 80298 80032 014 EDI EPOR 10 END OF FIGURE End Of Work Package Change 1 0027 00 31 32 Blank 1 4940 355 12 amp P 0028 00 This WP supersedes WP 0028 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM STOCK NUMBER FIG ITEM 5315 00 051 4108 2 1 12 2 2 5 9305 00 071 2072 4 10 9310 00 167 0751 4 12 9010 00 584 5272 4 11 5305 00 82 9489 4 21 9310 00 974 6623 3 18 9 6 9305 01 009 7124 2 1 6 2 2 11 9320 01 085 2604 3 21 6 3 7 4 8 3 9 12 5320 01 185 1681 7 11 5320 01 258 6060 3 15 4 14 5 5 7 7 8 5 9 1 5310 01 259 0296 3 2 4 23 9 18 5340 01 309 8696 4 9 End Of Work Package STOCK NUMBER 5340 01 310 4048 5320 01 321 8626 5320 01 338 5022 8145 01 429 4965 2540 01 446 8362 2540 01 446 8363 5340 01 446 8364 5340 01 446 8366 5340 01 446 8367 2590 01 446 8369 5340 01 447 1916 5330 01 447 1917 5340 01 447 4939 4940 01 447 8587 2540 01 449 0991 5342 01 452 0584 5310 01 476 1622 0028 00 1 2 NATIONAL STOCK NUMBER NSN INDEX FIG ITEM 4 19 5 3 3 9 6 10 9 21
31. and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items NOTE When you use an NSN to requisition an item the item you receive may have a different P N from the number listed DESCRIPTION AND USABLE ON CODE UOC Column 6 This column includes the following information 1 The federal item name and when required a minimum description to identify the item 2 P Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated 3 Hardness Critical Item HCI A support item that provides the equipment with special protection from electromagnetic pulse EMP damage during a nuclear attack 4 statement END OF FIGURE appears just below the last item description in column 6 for a given figure in both the repair parts list and special tools list work packages QTY Column 7 The QTY quantity per figure column indicates the quantity of the item used in the breakout shown on the illustration figure which is prepared for a functional group subfunctional group or an assembly A V appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application 0026 00 4 1 4940 355 12 amp P 0026 00 EXPLANATION CROSS REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1 National Stock Number NSN Index Work Pa
32. bolts 10 flat washers 11 lock washers 12 and nuts 13 Figure 4 3 Remove 3 bolts 14 lock washers 15 and flat washers 16 from windshield hinge 4 Remove installed shim s 17 Installation 1 Install 3 bolts 14 lock washers 15 and flat washers 16 through front support 9 to windshield hinge using additional flat washers between windshield and support as needed to ensure vertical alignment Figure 4 2 Install 2 bolts 10 flat washers 11 lock washers 12 and nuts 13 through rack assembly slots and front support 9 Use shim s 17 as necessary to level rack assembly Front Support center Replacement Removal 1 Remove all contents from the Overhead Cargo Maintenance Rack Assembly 2 Remove center front support 18 by removing 4 bolts 19 flat washers 20 lock washers 21 and nuts 22 connecting support to rack assembly frame Figure 4 3 Remove 3 bolts 23 lock washers 24 and flat washers 25 from windshield hinge 4 Remove installed shims 26 Installation 1 Install 3 bolts 23 lock washers 24 and flat washers 25 to windshield hinge using additional flat washers between windshield and support as needed to ensure vertical alignment Figure 4 2 Install 4 bolts 19 flat washers 20 lock washers 21 and nuts 22 through rack assembly slots and front support 18 Use shim s 26 as necessary to level rack assembly Front Support Shim Replacement Remove install
33. center or outer front support using above procedures as appropriate for shim replacement Mirror Bracket Replacement 1 Remove top mounting bolts from mirror frame assembly Fold top of mirror assembly out of way Replace mirror bracket DU 195049 Install mounting bolts in mirror frame assembly 0017 00 5 Change 1 0017 00 1 4940 355 12 amp P Handrail Extension Nylon Bushing Replacement 1 e E x o With handrails removed from Overhead Cargo Maintenance Rack Assembly remove and discard two rivets 1 Figure 5 Remove 2 and set aside Pull out locking pin 3 and remove extension 4 by pushing upwards through the handrail assembly 5 Remove nylon bushing 6 from extension by submersing briefly in hot water 1 minute and sliding off or remove by cutting Install new nylon bushing 6 onto extension and slide it all the way to the top of the extension If bushing is too tight submerse in hot water for 30 seconds before installing Insert extension down into top of handrail assembly 5 Install locking pin 3 Install cap 2 and secure with two new rivets 1 MS026543 Figure 5 Handrail Extension Nylon Bushing Replacement Change 1 0017 00 6 1 4940 355 12 amp P 0017 00 Touch Up Painting WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be
34. down straps 4 from shelves 5 and 6 Lift and remove back shelf 5 and front shelf 6 Remove 8 shelf brackets 7 Remove storage tray 8 Remove Velcro 9 Remove 24 rivets 10 and 4 shelf supports 11 Remove 12 rivets 12 and 4 shelf supports 13 Ce 208 Slide rear mounting bar 14 out the side of main box assembly REPAIR OR REPLACEMENT Bonded Panel Repairs NOTE Core material used in these panels is end core balsa with a thickness of 0 25 in 1 Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 0013 00 1 0013 00 1 4940 355 12 amp P TOUCH UP PAINTING WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC 1 Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 accordance with TM 43 0139 ASSEMBLY Attach 4 24 Shelf Supports 13 in the front portion of the Main Box Assembly using 12 rivets 12
35. items that you will need to operate and maintain the SECM This list is for information only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items or CTA 8 100 Army Medical Department Expendable Durable Items EXPLANATION OF COLUMNS IN THE EXPENDABLE DURABLE ITEMS LIST Column 1 Number This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item e g Use brake fluid item 5 WP 0098 00 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item include as applicable C Operator Crew O Unit AVUM F Direct Support AVIM H General Support D Depot Column 3 National Stock Number NSN This is the NSN assigned to the item which you can use to requisition it Column 4 Description This identifies the item Column 5 CAGE Code This identifies the Commercial and Government Entity Code CAGEC Column 6 Part Number This identifies the part number for the item Column 7 Unit of Measure U M This code shows the physical measurement or count of an item such as gallon dozen gross etc 0031 00 1 Change 1 15 March 2005 0031 00 1 4940 355 12 amp P Table 1 Expendable Durable Items List 4 6 PART NUMBER LEVEL DESCRIPTION NUMBER 6810 01184 4796
36. latch 8 and line up bolt holes Insert bolt 6 into bolt hole and tighten until latch is secure in door 3 Attach hasp and staple 5 to door 3 and main box assembly with 7 rivets 4 Attach hinge 2 to door 3 with 5 rivets 1 Attach hinge 2 to main box assembly with 5 rivets 1 Seal all outside joints seams bolts and rivet heads with Number 8802 extrudable sealant Item 4 WP 0031 Nm as A End Of Work Package 0014 00 2 1 4940 355 12 amp P 0015 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM SLIDER DOOR COMPONENT INITIAL SETUP Tools And Special Tools Personnel Required Tool Kit Acft Maint 01 Table 2 WP 0025 00 One MOS 67 Series or 5 68 Series Materials Parts References 100 Grit Paper Item 6 WP 0031 00 TM 1 1500 204 23 10 Acetone Item 1 WP 0031 00 Repair Parts and Special Tools 1151 WP 0027 00 Permabond Cyanoacrylate Superglue Adhesive TM 43 0139 Item 2 WP 0031 00 Equipment Conditions MIL P 23377 Primer Item 8 0031 00 MIL C 22750 Number 34094 Green 383 Item 9 SECM Assembled WP 0020 00 WP 0031 00 8802 extrudable sealant 4 WP 0031 00 DISASSEMBLY NOTE Only disassemble as far as necessary to get to the part to be replaced 1 Open tailgate then open back doors of SECM Unlatch 2 slider door draw latches 1 Figure 1 Push upward large arrow on the back edge of slider door to disengage door 2 from latched position 3 to
37. required to lift and move main box assembly Main box must be empty of all contents NOTE A forklift with at least 40 inch tines may also be used to lift main box assembly 4 Slide main box to rear of vehicle Use lifting handles located on sides and front of main box or forklift to move box to the ground Hemove two spacer plates 7 Remove rear cab curtain and install original equipment canvas and associated hardware as per instructions contained in TM 9 2320 280 10 MS019465 Figure 7 Main Box Assembly Removal End Of Work Package Change 1 0012 00 6 1 4940 355 12 amp P 0013 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM MAIN BOX COMPONENT INITIAL SETUP Tools And Special Tools References Tool Kit Acft Maint BO1 Table 2 WP 0025 00 TM 1 1500 204 23 10 Repair Parts and Special Tools List WP 0027 00 Materials Parts TM 43 0139 MIL P 23377 Primer Item 8 WP 0031 00 MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 Equipment Conditions Number 8802 extrudable sealant Item 4 WP 0031 Side boxes Overhead Rack and Main Box removed from HMMWV WP 0012 00 Personnel Required One MOS 67 Series or MOS 68 Series DISASSEMBLY NOTE Only disassemble as far as necessary to get to the part to be replaced NOTE Contents must be removed from Main Box prior to disassembly 1 Remove 30 rivets 1 6 handles 2 and 6 backing plates 3 from sides and front of main box assembly Figure 1 Remove tie
38. serviceability of an item by comparing its physical mechanical and or electrical characteristics with established standards through examination e g by sight sound or feel 2 Test To verify serviceability by measuring the mechanical pneumatic hydraulic or electrical characteristics of an item and comparing those characteristics with prescribed standards 3 Service Operations required periodically to keep an item in proper operating condition i e to clean includes decontaminate when required to preserve to drain to paint or to replenish fuel lubricants chemical fluids or gases 4 Adjust To maintain or regulate within prescribed limits by bringing into proper or exact position or by setting the operating characteristics to specified parameters Align To adjust specified variable elements of an item to bring about optimum or desired performance Calibrate To determine and cause corrections to be made or to be adjusted on instruments of test measuring and diagnostic equipments used in precision measurement Consists of comparisons of two instruments one of which is a certified standard of known accuracy to detect and adjust any discrepancy in the accuracy of the instrument being compared 7 Remove Install To remove and install the same item when required to perform service or other maintenance functions Install may be the act of emplacing seating or fixing into position a spare repair part or module compon
39. 00 Loctite Sealing compound blue Item 10 WP 0031 00 Loctite Sealing compound red Item 11 WP 0031 00 RTV Sealing compound 13 WP 0031 00 DISASSEMBLY NOTE Only disassemble as far as necessary to get to the part to be replaced Fold vehicle side mirrors in chock wheels and set brakes before work begins Remove all contents from the Overhead Cargo Maintenance Rack Assembly Unlatch safety bars 1 and safety chains 2 Figure 1 Remove locking pin 3 from each handrail nest extract handrails Descend ladder 4 to ground Remove locking pins 5 from ladder 4 Lift ladder 4 from slots 9 XM ge SS Ie I 0017 00 1 Change 1 15 March 2005 1 4940 355 12 amp P 0017 00 I IN X x S N 8 TEN N Y 2 WRK 2 OXON RN WY EA YR A RY 5023090 Figure 1 Removing Handrail Assemblies and Ladder REPAIR OR REPLACEMENT Locking Pin Assembly Replacement 1 from handrail 2 Remove install screw 3 to replace assembly Figure 2 ing pin Remove lock 1 88 HS 2 MS026540 Figure 2 Locking Pin Assembly Replacement 0017 00 2 Change 1 1 4940 355 12 amp P 0017 00 Strapping Replacement Remove install rivet 1 to replace Velcro strap 2 or web strap 3 Figure 3
40. 0003 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM THEORY OF OPERATION The Army SECM provides a relatively large and weather resistant tool and repair parts container installed on the HMMWV The container assembly is composed of four primary components along with appropriate attaching parts and hardware When installed on the HMMWV an associated item of equipment ASIOE to the SECM System the unit becomes a highly mobile system capable of providing contact maintenance to all army aircraft vehicle container can be outfitted with tool sets from the New Aircraft Tool System NATS as well as repair parts and other supplies in support of contact maintenance missions for all army aircraft The contact maintenance mission is to repair any downed aircraft as far forward on the battle field as possible thereby returning the aircraft to it s mission or allowing a one time flight to a repair facility thereby avoiding destruction or capture of the aircraft The SECM Container is also storable off vehicle which allows the container to function as a temporary storage facility for tools and repair parts 0003 00 1 2 Blank 1 4940 355 12 amp P 2 OPERATOR INSTRUCTIONS FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM 1 4940 355 12 amp P 0004 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS Not Applicable 0004 00 1 2 Blank 1 4940 355 12 amp P 0005 00
41. 776 Hinge 1 13 XDOZZ 80298 97002 001 Bolt Hex 5 16 18 x 1 00 8 14 XDOZZ 80298 86025 027 Hasp and Staple 1 15 PAOZZ 5320 0 1 258 6060 05693 5 610 Rivet 7 16 PAOZZ 80298 98006 001 Stay Door with Backer 2 17 XDOZZ 80298 97001 001 Nut Hex 5 16 18 8 18 PAOZZ 5310 00 974 6623 80298 83001 018 Washer Lock 5 16 8 19 XDOZZ 74284 98007 001 Lanyard 12 2 20 XDOZZ 740284 9017 560 Pin Locking 2 21 PAOZZ 5320 01 085 2604 05693 55 66 Rivet 2 22 XDOZZ 80298 50154 770 Pad Cross Link 1 23 PAOZZ 80298 98002 001 Latch with Rivets 2 24 XDOZZ 80298 80032 014 Hivet 10 25 XDOZZ 80298 98005 001 Handle and Plate Backer 2 END OF FIGURE 0027 00 17 18 Blank Change 1 1 4940 355 12 amp P 0027 00 5019486 Figure 4 Main Box Assembly sheet 1 of 2 0027 00 19 Change 1 1 4940 355 12 amp P 0027 00 5019487 Figure 4 Main Box Assembly sheet 2 of 2 0027 00 20 Change 1 1 NO 2 SMR CODE PAOOO PAOOO PAOOO PAOOO XDOZZ XDOZZ XDOZZ XDOZZ PAOZZ PAOZZ PAOZZ PAOZZ XDOZZ PAOZZ XDOZZ XDOZZ PAOZZ XDOZZ PAOZZ XDOZZ PAOZZ PAOZZ PAOZZ 3 NSN 5342 01 452 0584 5340 01 446 8364 5340 01 446 8366 5340 01 446 8367 5340 01 309 8696 5305 00 071 2072 5010 00 584 5272 5310 00 167 0751 5320 01 258 6060 8145 01 429 4965 5340 01 310 4048 5305 00 782 9489 590725 66 5310 01 476 1622 535338 46 5310 01 259 0296 551412 6 MS P N WHERE APPLICA
42. 81996 1005710 Hook Ladder 2 END OF FIGURE 0027 00 13 Change 1 1 4940 355 12 amp P 0027 00 5023107 Figure 2 5 Safety Rail Mount Assembly 0027 00 14 Change 1 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC Group 011004 Safety Rail Mount Assembly 1005702 80298 1 XDOFF 81996 1005764 Assy Mount Safety Rail 1 52 PAOZZ 81996 1005760 Strapping Assy 5 END OF FIGURE 0027 00 15 Change 1 0027 00 1 4940 355 12 amp P 5019485 Figure 3 Side Box Right Hand Assembly Change 1 0027 00 16 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC Group 0120 Side Box Right Hand Assembly 50154 204 80298 1 XDOOO 96906 97024 010 Bolt 3 8 16 x 4 4 2 PAOZZ 5310 01 259 0296 96906 551412 6 Washer Flat 3 8 16 A 3 PAOZZ 5340 01 447 4939 80298 50154 751 Washer Rubber 4 4 XDOZZ 80298 50154 781 Plate Backing Curved 4 5 PAOZZ 5310 01 476 1622 39428 91102 031 Washer Lock 3 8 4 6 XDOZZ 80298 82068 001 Nut Hex 3 8 16 4 7 XDOZZ 80298 50154 766 Shelf 2 8 XDOZZ 74284 4240 LH 10 Bracket Shelf 4 9 PAOZZ 5320 01 338 5022 80298 SSPQ 86 Rivet 8 10 XDOZZ 80298 60247 001 Seal Bulb 1 11 XDOZZ 80298 97004 001 Hivet 17 12 XDOZZ 80298 50154
43. 996 1005723 Support 1 10 XDOZZ 81996 1005755 Shin Center 1 11 XDOZZ 81996 1005731 Support Side Roadside 1 12 PAOZZ 5315 00 051 4108 80205 5 17987 Pin Quick Release w Lanyard 14 END OF FIGURE 0027 00 7 Change 1 0027 00 1 4940 355 12 amp P 5023104 Figure 2 2 Front Rear Handrail Assembly Change 1 0027 00 8 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC QTY Group 011001 5 Front Rear Handrail Assembly 5 1005702 80298 u XDOFF 81996 1005708 Assy Handrail Front Rear 2 2 XDOZZ 81996 1005741 Cap Handrail 3 3 XDOZZ 81996 1005739 Bushing Nylon 2 4 XDOFF 81996 1005729 Extension Handrail 3 s PAOZZ 5315 00 051 4108 80205 NASM17987 Pin Quick Release w Lanyard 3 6 PAOZZ 5305 01 009 7124 96906 MS 51957 30 Screw Pan Head 6 32UNV 2B x 500 lg 3 END OF FIGURE 0027 00 9 Change 1 0027 00 1 4940 355 12 amp P P gt LOS SS q s PT d Ma EET E d MS023095 ME Figure 2 3 Side Handrail Assembly Change 1 0027 00 10 1 4940 355 12 amp P 0027 00 2
44. Acetone 8040 00 142 9193 Adhesive Liquid Permabond Cyanoacrylate Super glue 80298 35103 903 Plug core 12 12 12 25 8030 00 723 2746 Proseal Mil S 8802 9535 00 084 4448 Aluminum Sheet 6061 T6 063 Sandpaper 100 Grit 9150 00 231 6689 Lubricating Oil General Purpose VV L 800 preservative PL S 8010 00 142 9279 MIL P 23377 Primer 8010 01 229 7546 MIL C 22750 Number 34094 Green 383 Loctite BLUE 243 Non Permanent 24079 Loctite Red 271 Permanent 27141 Coating Anti Slip 6506T51 RTV Sealing Compound 7587 42 End Of Work Package Change 1 0031 00 2 1 4940 355 12 amp P By Order of the Secretary of the Army Official PETER J SCHOOMAKER General United States Army Chief of Staff pel B hd JOEL B HUDSON Administrative Assistant to the Secretary of the Army 0320209 DISTRIBUTION To be distributed in accordance with Initial Distribution Number IDN 314104 requirements for TM 1 4940 355 12 amp P These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028 The subject line must be exactly the same and all fields must be included however only the following fields are mandatory 1 3 4 5 6 7 8 9 10 13 15 16 17 and 27 From Whomever lt whomever wherever army mil gt To 2028 redstone army mil Subject DA Form 2028 From Joe Smith Unit home Address 4300 Park City Hometown
45. BLE 535338 48 515795 818 535305 116 4 80298 80298 80298 80298 80298 39428 80298 80298 80298 98906 02978 80298 80298 05693 80298 80298 80298 74284 80298 80298 96906 39428 96906 5 NUMBER 50154 209 50154 207 50154 206 50154 210 86012 048 9489K98 86012 024 60188 005 86015 503 81009 053 ERNA24S 83002 010 50154 787 BSPQ 610 98005 001 98005 001 50069 001 50154 799 86060 375 60188 006 81009 007 91102 031 83002 001 0027 00 21 1 4940 355 12 amp P 6 DESCRIPTION AND USABLE ON CODE Group 0130 Main Box Assembly 50154 201 80298 Assembly Door Front RH LH SER FIG 5 FOR BREAKDOWN Assembly Door Back RH SER FlG 6 FOR BREAKDOWN Assembly Door Back LH SER 7 FOR BREAKDOWN Assembly Door Slider FIG 8FOR BREAKDOWN Support Shelf 48 e CS Support Shelf 24 Assembly Shelf Front Bracket Shelf Bolt 172 13 X 2 2 D ee Washer LOCK Washer Handle Lifting Plate Backing Tray Storage 8 Bar Rear Mounting
46. H UP PAINTING 6 WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 accordance with TM 43 0139 ASSEMBLY 1 If seal 1 has been removed from door 2 attach new seal following instructions in Replacing Door Seal above Figure 2 Attach striker plates 3 to door 2 with 4 rivets 4 Attach 2 draw latches 5 to main box assembly 6 with 8 rivets 7 Place door 2 on main box assembly 7 aligning bolts 5 with open slots in rails 6 Figure 1 End Of Work Package 0015 00 3 4 Blank 1 4940 355 12 amp P 0016 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM BACK DOOR COMPONENT INITIAL SETUP Tools and Special Tools Personnel Required Tool Kit Acft Maint B01 Table 2 WP 0025 00 One MOS 67 Series or MOS 68 Series Materials Parts References 100 Grit Paper Item 6 WP 0031 00 TM 1 1500 204 23 10 Acetone Item 1 WP 0031 00 Repair Parts and Special Tools List WP
47. ION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 Use Part Il reverse for Repair Parts Spe DATE RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM BLANK FORMS For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART 1 ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPSTL Shop Equipment Contact Maintenance SECM ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE SIGNATURE AUTOVON PLUS EXTEN SION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE
48. NANCE SECM OPERATION UNDER UNUSUAL CONDITIONS COLD When operating in cold conditions do not move SECM from a cold area to a warm area more often than necessary Doing so will cause condensation within SECM and on stored equipment HEAT When operating in hot climates always attempt to park SECM out of direct sunlight Direct sun on a closed SECM can cause temperatures to exceed safe limits on stored equipment especially batteries If shade is not available and no blowing dust is evident open doors for ventilation 0006 00 1 2 Blank 1 4940 355 12 amp P 3 TROUBLESHOOTING PROCEDURES FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM 1 4940 355 12 amp P 0007 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM TROUBLESHOOTING INDEX SCOPE This section provides information for maintenance personnel to use in locating the cause of SECM malfunctions WP 0008 Table 1 lists malfunction symptoms their probable causes and the corrective action to be applied proper description of the fault from the users of the SECM can reduce the time spent in locating the fault INDEX SECM Troubleshooting WP 0008 Table 1 0007 00 1 2 Blank 1 4940 355 12 amp P 0008 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM TROUBLESHOOTING PROCEDURES Table 1 SECM Troubleshooting MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION Water or sand inside SECM Doors not shut properly
49. NCE SECM 1 4940 355 12 amp P 0023 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM REFERENCES SCOPE This appendix lists all forms technical manuals and miscellaneous publications referenced in this manual FORMS DA Form 2028 Recommended Changes to Publications and Blank Forms Or OO M M OR Product Quality Deficiency Report LOGISTICS AND STORAGE 743 200 1 cu Storage and Materials Handling MAINTENANCE OF SUPPLIES AND EQUIPMENT ARTIO Supply Policy Below the Wholesale Level 73954152 ausos Reporting Of Supply Discrepancies AR ZOO Vasen Army Material Maintenance Concepts and Policies DA PAM 710 2 2 Supply Support Activity System Manual Procedures DA PAM 738 751 Functional User s Manual for the Army Maintenance Management System Aviation TAMMS A 1 543 0139 ic bets Painting Operations Instructions for Field Use TM 9 2320 280 10 S ai Heavy Variant 4x4 M1097 2320 01 346 9317 EIC BBM 1097A2 OTHER PUBLICATIONS CTA 8 100 see Army Medical Department Expendable Durable Items qure rA isos Expendable Durable Items Medical Class V Repair Parts and Heraldic Items FM 55 450 Series Multi Service Helicopter External Air Transport TM 1 1500 204 23 Series 1 10 General Aircraft Maintenance Manual
50. NCTION 4 MAINTENANCE 5 TOOLS AND 6 LEVEL EQUIPMENT REMARKS REF CODE CODE AVUM DEPOT 0 D B01 B02 B90 B01 B90 B01 B02 B90 B01 B90 B01 B02 B90 B01 B90 B01 B02 B90 B01 B90 B01 B02 B90 B01 B90 5 01 02 90 01 90 01 02 90 01 90 1 01 02 90 0 01 B90 0025 00 1 SECM Assembly Overhead Rack Assembly Inspect Replace Repair Right Side Box Inspect Replace Repair Box Main Compartment Inspect Replace Repair Front Door Assembly Inspect Replace Repair Right Back Door Assembly Inspect Replace Repair CO Left Back Door Assembly Inspect Replace Repair Slider Door Assembly Inspect Replace Repair Left Side Box Inspect Replace Repair 0025 00 1 4940 355 12 amp P Table 2 Tools and Test Equipment for SECM 1 2 3 4 TOOL OR TEST EQUIPMENT MAINTENANCE NATIONAL REF CODE CATEGORY NOMENCLATURE STOCK NUMBER UNIT LEVEL TOOL KIT ACFT MAINT 5180 01 375 6925 UNIT LEVEL TOOL KIT SHEET METAL 5180 01 376 0436 UNIT LEVEL AVIATION FOOT LOCKER 4920 01 377 5412 Table 3 Remarks for SECM NOT APPLICABLE 0025 00 2 1 4940 355 12 amp P 0026 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM REPAIR PARTS AND SPECIAL TOOLS LIST INTRODUCTION SCOPE This RPSTL lists and authorizes spares and repair parts special tools special test measurement and diagnostic equipment TMDE and other special support e
51. NO NO NO 1 WP0005 Test or Corrective Action column should identify a different WP number PG 3 Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE SIGNATURE AUTOVON PLUS EXTEN SION 788 1234 MSG Jane Doe SFC DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE Commander U S Army Aviation and Missile Command MSG Jane Doe 8 30 02 ATTN AMSAM MMC MA NP 1234 Any Street Redstone Arsenal AL 35898 Nowhere Town AL 34565 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER uM TITLE TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NUMBER ITEMS SUPPORTED N PART REMARKS Any general remarks blank form bla gee ay be used if more space is needed v RECOMMENDED ACTION 4 or suggestions for improvement of publications and 4 TYPED GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION MSG Jane Q Doe SFC 788 1234 USAPA V3 01 Use Part Il reverse for Repair Parts Spe DATE RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM BLANK FORMS For use of this form s
52. O 5023100 Figure 1 SECM Assembly 0027 00 2 Change 1 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC Group 01 SECM Assembly 50154 001 80298 1 XDODD 2590 01 446 8369 81996 1005702 Assembly Overhead Cargo 1 Maintenance Rack 1 5 SER FIGURES 2 THROUGH 2 5 FOR BREAKDOWN 2 XDOZZ 81996 1005746 Bracket Mirror Curbside 1 3 XDOZZ 81996 1005745 Bracket Mirror Roadside 1 4 PAOZZ 4940 01 447 8587 80298 50154 601 Canvas Back Wall 1 5 2540 01 446 8362 80208 50154 204 Assembly Side Box RH 1 SER FIG 3 FOR BREAKDOWN 6 2540 01 449 0991 80298 50154 201 Assembly Main Box 1 SHE FIG 4 FOR 7 PAOOO 2540 01 446 8363 80298 50154 202 Assembly Side Box LH 1 SER FIG 9 FOR BREAKDOWN END OF FIGURE 0027 00 3 Change 1 1 4940 355 12 amp P 0027 00 WORRY RX A N V 22 lt gt 5550557 NN ANNA N W N NY XX RX LA 217 M COUR ANNA Y WV MS026635 Figure 2 Overhead Cargo Maintenance Rack Assembly 0027 00 4 Change 1 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE N
53. Package 0017 00 7 8 Blank Change 1 1 4940 355 12 amp P 0018 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM SIDE BOX LEFT HAND COMPONENT INITIAL SETUP Tools and Special Tools Personnel Required Tool Kit Acft Maint B01 Table 2 WP 0025 00 One MOS 67 Series or MOS 68 Series Materials Parts References 100 grit paper Item 6 WP 0031 00 TM 1 1500 204 23 10 Acetone Item 1 WP 0031 00 Repair Parts and Special Tools List WP 0027 00 Permasond Superglue Adhesive Item Equipment Conditions 003100 pc Item 8 0031 00 Side Box Removed From HMMWV WP 0012 00 MIL C 22750 Number 34094 Green 383 9 0031 00 Number 8802 extrudable sealant Item 4 WP 0031 00 DISASSEMBLY 1 Remove 14 rivets 1 and hinge 2 Figure 1 2 Remove 8 bolts 3 8 nuts 4 8 lock washers 5 2 door stays 6 and door 7 3 Remove 7 rivets 8 and hasp and staple 9 4 Remove two shelves 10 from box Remove 8 rivets 11 and 4 shelf brackets 12 from shelves 10 5 Remove 4 bolts 13 4 nuts 14 8 lock washers 15 4 flat washers 16 4 rivets 17 and fuel can plate 18 Remove 14 rivets 19 and 2 latches 20 Remove rivet 21 lanyard 22 and locking pin 23 Remove 10 rivets 24 and 2 handles 25 with 2 backing plates 26 Remove door seal 27 0018 00 1 0018 00 1 4940 355 12 amp P gt Fi 11 dee 12 5019472
54. TL Shop Equipment Contact Maintenance SECM ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE SIGNATURE AUTOVON PLUS EXTEN SION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPSTL Shop Equipment Contact Maintenance SECM TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER ITEMS SUPPORTED RECOMMENDED ACTION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 Linear Measure 1 centimeter 10 millimeters 39 inch 1 decimeter 10 centimeters 3 94 inches 1 meter 10 decimeters 39 37 inches 1 dekameter 10 meters
55. UMBER USABLE ON CODE UOC Group 0110 Overhead Cargo Maintenance Rack Assembly 1005702 80298 1 XAOZZ 81996 1005714 Assembly Platform 1 SER FIGURES 2 THROUGH 2 5 FOR BREAKDOWN 2 XDOZZ 81996 1005708 Assembly Handrail 2 3 XDOZZ 81996 1005725 Assembly Handrail Side 2 4 XDOZZ 81996 1005703 Assembly Ladder 2 5 XDOOO 2540 01 446 8362 81996 1005764 Assembly Mount Safety Rail 1 END OF FIGURE 0027 00 5 Change 1 1 4940 355 12 amp P 0027 00 MAIN BOX 5023098 Platform Assembly Figure 2 1 0027 00 6 Change 1 1 4940 355 12 amp P 0027 00 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC j Group 0110 Platform Assembly 1005714 80298 g PAOZZ 5310 00 477 6768 96906 5 35649 2384 Hexnut 375 160 10 2 PAOZZ 5310 01 385 9419 96906 5 35338 141 Washer Lock 375 15 ES PAOZZ 5310 00 773 7618 80205 5 15795 814 Washer Flat 375 10 4 PAOZZ 5305 01 423 8235 96906 MS 35307 364 Screw Hex Hd 375 16UNC x 1 50 15 5 XDOZZ 81996 1005711 Angle 1 6 XDOZZ 81996 1005733 Bracket Ines 1 7 XDOZZ 81996 1005754 Shim Side eit xerit tetto 2 8 XDOZZ 81996 1005722 Support Side Curbside 1 9 XDOZZ 81
56. air Parts and Special Tools List WP 0027 TM 9 2320 280 10 TRUCK UTILITY HEAVY Materials Parts Mounting Bar P N 50154 799 Figure 4 Item 18 097 2320 01 346 9317 0027 00 00 Personnel Reauired Equipment Conditions One MOS 67 or MOS 68 Series Side boxes and Overhead Rack removed from WP 0012 00 Replacing Rear Mounting Bar 1 Remove or unfasten rear cab curtain from container 2 Remove 3 mounting bolts 1 3 lock washers 2 and 3 flat washers 3 3 Remove 2 mounting bolts 4 3 lock washers 5 and 3 flat washers 6 and spacer 7 Figure 1 MS019483 Figure 1 Rear Mounting Bar Replacement 0022 00 1 0022 00 1 4940 355 12 amp P WARNING Six people are required to lift and move main box assembly NOTE Contents must be removed from Main Box prior to disassembly 4 Slide container 8 towards rear of vehicle and allow it to protrude enough to gain access to the mounting tube Replace mounting bar 9 by sliding old bar out and sliding new bar in Slide container back into vehicle and reinstall all mounting hardware 1 through 6 ensuring spacer 7 is placed between main box and HMMWV 7 Re Install rear cab curtain Do not tighten until main box is installed Follow instructions contained in TM 9 2320 280 10 End Of Work Package 0022 00 2 1 4940 355 12 amp P 5 SUPPORTING INFORMATION FOR SHOP EQUIPMENT CONTACT MAINTENA
57. ary ofthe Army 0506302 Distribution To be distributed in accordance with the initial distribution number IDN 314104 requirements for TM 1 4940 355 12 amp P 1 4940 355 12 amp P LIST PAGES WORK PACKAGES Dates of issue for original and changed pages are 2 Sep 2003 15 Mar 2005 Original Change 1 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 19 AND TOTAL NUMBER OF WORK PACKAGES IS 31 CONSISTING OF THE FOLLOWING PAGE WP CHANGE PAGE WP NO NO NO WP 0013 00 3 pages Title 0 WP 0014 00 2 pages a b blank 0 WP 0015 00 3 pages A B blank 1 WP 0016 00 3 pages 1 1 WP 0017 00 7 pages WP 0001 00 1 page 0 WP 0018 00 4 pages Chap 1 title page 0 WP 0019 00 3 pages WP 0002 00 3 pages 1 WP 0020 00 9 pages WP 0003 00 1 page 0 WP 0021 00 1 page Chap 2 title page 0 WP 0022 00 2 pages WP 0004 00 1 page 0 Chap 5 title page WP 0005 00 1 page 0 WP 0023 00 1 page WP 0006 00 1 page 0 WP 0024 00 5 pages Chap 3 title page 0 WP 0025 00 2 pages WP 0007 00 1 page 0 WP 0026 00 6 pages WP 0008 00 1 page 0 WP 0027 00 31 pages Chap 4 title page 0 WP 0028 00 1 page WP 0009 00 2 pages 0 WP 0029 00 2 pages WP 0010 00 1 page 0 WP 0030 00 4 pages WP 0011 00 1 page 0 WP 0031 00 2 pages WP 0012 00 6 pages 1 Zero in this column indicates an original page A B Blank CHANGE NO 0 0 0 0 1 0 0 1 0 0 0 0 0 0 0 1 1 1 1 1 Change 1
58. ckage STOCK NUMBER Column This column lists the NSN in National item identification number NIIN sequence The NIIN consists of the last nine digits of the NSN NSN When using this column to locate an item UPC ignore the first four digits of the NSN 9 5385 However the complete NSN should be used NIIN when ordering items by stock number FIG Column This column lists the number of the figure where the item is identified located The figures are in numerical order in the repair parts list and special tools list work packages ITEM Column The item number identifies the item associated with the figure listed in the adjacent FIG column This item is also identified by the NSN listed on the same line 2 Part Number P N Index Work Package P Ns in this index are listed in ascending alphanumeric sequence vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through 2 followed by the numbers 0 through 9 and each following letter or digit in like order PART NUMBER Column Indicates the P N assigned to the item FIG Column This column lists the number of the figure where the item is identified located in the repair parts list and special tools list work packages ITEM Column The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column SPECIAL INFORMATION Fabrication Instructions
59. connect the assembly from MS026542 Figure 5 the three front supports 1 2 and 3 by removing 8 bolts 4 flat washers 5 lock washers 6 nuts 7 and all shims 8 and 9 18 Remove 2 bolts 10 flat washers 11 lock washers 12 and nuts 13 securing assembly to Angle Support 14 at rear of rack assembly 19 Lift and remove Overhead Cargo Maintenance Rack Assembly from top of HMMWV Figure 5 Overhead Cargo Maintenance Rack Assembly Removal 0012 00 4 Change 1 1 4940 355 12 amp P 0012 00 LEFT AND RIGHT SIDE BOX ASSEMBLIES REMOVAL NOTE The following steps are to be completed for each side box 1 Remove all contents from side box prior to its removal NOTE Retain attaching hardware for future installation 2 Remove 4 bolts 1 4 nuts 2 4 lock washers 3 4 flat washers 4 4 rubber washers 5 and 4 curved backing plates 6 Figure 2 3 Remove side box assembly 7 and pad 8 5019464 Figure 6 Side Box Assembly Removal 0012 00 5 Change 1 0012 00 1 4940 355 12 amp P MAIN BOX ASSEMBLY REMOVAL 1 Remove all contents of main box prior to its removal NOTE Retain attaching hardware for future installation 2 Remove three bolts 1 three lock washers 2 and three flat washers 3 at the rear of HMMWV Figure 3 3 Remove two bolts 4 two lock washers 5 and two flat washers 6 from front of Main Box Assembly WARNING oix people are
60. de of D ring lock 12 and twist 1 4 turn locking rods in D ring lock Turn D ring lock handle 12 allowing rods 13 to be inserted into blocks 14 Return D ring lock handle 12 to resting position Tighten locking bolts 11 to secure rods 13 Attach hinge 4 to door 5 or 6 using 10 rivets 8 Attach door 5 or 6 to Main Box Assembly using 10 rivets 3 through hinge 4 po A to If door seal 9 or 10 has been removed complete steps 2 through 6 in Replacing Door Seal above 10 Attach hasp 2 on left door 5 with 3 rivets 1 and staple 2 on right door 6 with 4 rivets 1 11 Attach doorstop 8 to left door 5 using 11 rivets 7 12 Seal all outside joints seams bolts and rivet heads with Number 8802 extrudable sealant Item 4 WP 0031 End Of Work Package 0016 00 3 4 Blank 1 4940 355 12 amp P 0017 00 This WP supersedes WP 0017 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM OVERHEAD CARGO MAINTENANCE RACK ASSEMBLY COMPONENTS INITIAL SETUP Tools and Special Tools Personnel required Tool Kit Acft Maint B01 Table 2 WP 0025 00 One MOS 67 series or MOS 68 series Materials Parts References MIL P 23377 Primer 8 WP 0031 00 TM 43 0139 MIL C 22750 Number 34094 Green 383 9 WP WP 0012 00 Removal of Major Components 0031 00 T Number 8802 extrudable sealant Item 41 WP 0031 00 00 Coating Anti Slip Item 12 WP 0031
61. e and Durable Items List WP 0031 00 REPAIR PARTS For information relating to repair parts refer to Repair Parts and Special Tools List Introduction WP 0026 00 and Repair Parts and Special Tools List WP 0027 00 SCHEDULED MAINTENANCE ACTION INDEX WP 0025 00 Table 1 identifies the scheduled maintenance actions to be performed on SECM by organizational through general support personnel 0010 00 2 Blank 1 4940 355 12 amp P 0011 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM PMCS Table 1 PMCS Schedule PROCEDURE AFTER USE ACTION EACH SEMI HMWWV SCHEDULE Check for missing or 5 pef WP 0013 WP 0013 damaged parts 0019 00 Check for missing Touch up Paint per WP 0013 00 through 0019 00 Clean SECM Clean SECM when HMMWV is cleaned 00011 00 1 2 Blank 1 4940 355 12 amp P 0012 00 This WP supersedes WP 0012 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM REMOVAL OF MAJOR COMPONENTS INITIAL SETUP Tools And Special Tools Equipment Conditions Tool Kit Acft Maint BO1 Table 2 WP 0025 00 SECM Assemblea WP 0020 00 Personnel Required Six MOS 67 Series or MOS 68 Series OVERHEAD CARGO MAINTENANCE RACK ASSEMBLY REMOVAL ea Nm eS DO NE WARNING At least four people are required to lift and handle the Overhead Cargo Maintenance Rack Assembly The assembly weighs approximately 228 pounds CAUTION Care should be taken w
62. e next higher maintenance level Higher maintenance levels will perform the maintenance functions of lower maintenance levels when required by the commander who has the authority to direct such tasking 0024 00 2 1 4940 355 12 amp P 0024 00 assignment of a maintenance function will not be construed as authorization to carry the related repair parts or spares in stock Information to requisition or otherwise secure the necessary repair parts will be as specified in the associated RPSTL Normally there will be no deviation from the assigned level of maintenance In cases of operational necessity at the request of a lower maintenance level and on a one time basis transfer of maintenance functions to the lower level may be accomplished by specific authorization of the maintenance officer of the higher level of maintenance to which the function is assigned The special tools equipment etc required by the lower level of maintenance to perform this function will be furnished by the maintenance level to which the function is assigned This transfer of a maintenance function to a lower maintenance level does not relieve the higher maintenance level of the responsibility for the function The higher level of maintenance will provide technical supervision and inspection of the function being performed at the lower level MAINTENANCE FUNCTIONS Maintenance functions will be limited to and defined as follows 1 Inspect To determine the
63. e number s Fourth Look in the repair parts list work packages for the figure and item numbers The NSNs and part numbers are on the same line as the associated item numbers 0026 00 5 0026 00 1 4940 355 12 amp P 2 When NSN Is Known First If you have the NSN look in the STOCK NUMBER column of the NSN index work package The NSN is arranged in NIIN sequence Note the figure and item number next to the NSN Second Turn to the figure and locate the item number Verify the item is the one you are looking for 3 When P N Is Known First If you have the P N and not the NSN look in the PART NUMBER column of the P N index work package Identify the figure and item number Second Look up the item on the figure in the applicable repair parts list work package 0026 00 6 1 4940 355 12 amp P 0027 00 This WP supersedes WP 0027 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM REPAIR PARTS AND SPECIAL TOOLS LIST 0027 00 1 Change 1 15 March 2005 1 4940 355 12 amp P 0027 00 a NN EA SAR lt NEON RRR S N X XXX Y Q SN A TRIAS QR RNY ROR N ROO RR RO S Y SO RO V Y NN REY NS y RR NN SOS NN N M RR A NS EA SA lt 7 l
64. ee AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART 1 ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPSTL Shop Equipment Contact Maintenance SECM ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE SIGNATURE AUTOVON PLUS EXTEN SION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE Commander U S Army Aviation and Missile Command ATTN AMSAM MMC MA NP Redstone Arsenal AL 35898 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 1 4940 355 12 amp P 02 September 2003 Operator s and Unit Maintenance Manual Including RPSTL Shop Equipment Contact Maintenance SECM TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER ITEMS SUPPORTED RECOMMENDED ACT
65. el XXX XXX Model XXXX XXX Model XXXXX 0030 00 1 Change 1 15 March 2005 0030 00 1 4940 355 12 amp P Column 7 Unit of Measure U M Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 2 Column 8 Qty Rar Indicates the quantity required Table 1 Components of End Items COEI List 1 3 5 6 ILLUS PART USABLE ON NUMBER DESCRIPTION NUMBER CODE Overhead Cargo Maintenance Rack 1005702 Assembly 4940 01 447 8587 Rear Curtain Assembly 50154 601 2540 01 446 8362 Right Side Box Assembly 50154 204 2540 01 449 0991 Main Box Assembly 50154 201 2540 01 446 8363 Left Side Box Assembly 50154 202 Change 1 0030 00 2 0030 00 1 4940 355 12 amp P QO X XY BI 59 EN Wo DVR 9 SOS RR een RRR OR RAR OR RR N M WKY RNY 7 XS NN RR SQQ RO M V SS 5023100 Figure 1 Components of End Items Change 1 0030 00 3 0030 00 1 4940 355 12 amp P Table 2 Basic Issue Items List NOT APPLICABLE End Of Work Package Change 1 0030 00 4 1 4940 355 12 amp P 0031 00 This WP supersedes WP 0031 00 dated 2 September 2003 EXPENDABLE AND DURABLE ITEMS LIST SCOPE This work package lists expendable and durable
66. embly jigging or alignment The manufacture of airframe parts will be limited to those items which can be fabricated with tools and equipment found in current air mobile tool and shop sets Evacuate unserviceable modules components and end items beyond the repair capability of AVUM to the support AVIM 2 Less than Company Size Aviation Units Aviation elements organic to brigade group battalion headquarters and detachment size units are normally small and have less than 10 aircraft assigned Maintenance tasks performed by these units will be those which can be accomplished by the aircraft crew chief or assigned aircraft repairman and will normally be limited to preventive maintenance inspections servicing spot painting module component fault diagnosis and replacement of selected modules components Repair functions will normally be accomplished by the support AVIM unit Aviation Intermediate Maintenance AVIM 1 Provides mobile responsive one stop maintenance support Maintenance functions which are not conducive to sustaining air mobility will be assigned to depot maintenance 0024 00 1 0024 00 1 4940 355 12 amp P 2 May perform all maintenance functions authorized to be done at AVUM Repair of equipment for return to user will emphasize support of operational readiness requirements Authorized maintenance includes replacement and repair of modules components and end items which be accomplished efficiently with a
67. ent or assembly in a manner to allow the proper functioning of an equipment or system 8 Replace To remove an unserviceable item and install a serviceable counterpart in its place Replace is authorized by the MAC and assigned maintenance level is shown as the third position code of the Source Maintenance and Recoverability SMR code 9 Repair The application of maintenance services including fault location troubleshooting removal installation disassembly assembly procedures and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage fault malfunction or failure in a part subassembly module component or assembly end item or system NOTE The following definitions are applicable to the repair maintenance function Services Inspect test service adjust align calibrate and or replace Fault location troubleshooting The process of investigating and detecting the cause of equipment malfunctioning the act of isolating a fault within a system or Unit Under Test UUT 0024 00 3 0024 00 1 4940 355 12 amp P Disassembly assembly The step by step taking apart or breakdown of a spare functional group coded item to the level of its least component identified as maintenance significant i e assigned an SMR code for the level of maintenance under consideration Actions Welding grinding riveting straightening facing machining and or resurfacing
68. es and TM 743 200 1 For regulatory requirements pertaining to equipment placed in administrative storage refer to AR 750 1 0001 00 1 2 blank 1 4940 355 12 amp P 1 DESCRIPTION AND THEORY OF OPERATION FOR SHOP EQUIPMENT CONTACT MAINTENANCE SECM 1 4940 355 12 amp P 0002 00 This WP supersedeb WP 0002 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM EQUIPMENT DESCRIPTION AND DATA CHARACTERISTICS The Shop Equipment Contact Maintenance SECM is a bonded composite structure which includes the main center container two side boxes and an overhead cargo maintenance rack When the SECM container is assembled and installed the HMMWYV it provides for the transport of aircraft maintenance repair parts tools and equipment The SECM container when mounted on the HMMWV can be transported by highway rail marine or air C130 C141 C17 or C5 aircraft or externally by helicopter as prescribed in FM 55 450 Series The SECM when mounted on the HMMWV can be operated in any geographical area and under any climatic condition CAPABILITIES AND FEATURES The side boxes are equipped with adjustable shelves which can be positioned up or down in one inch increments There is also one universal 8 inch high parts tray in each side box The trays are provided for small parts tool transport The main box is also equipped with two shelves which can be adjusted at one inch increments
69. h 4 shelf brackets 10 to 2 shelves 11 using 8 rivets 9 6 Attach hasp and staple 8 using 7 rivets 7 7 Attach 2 door stays 6 to door 7 using 4 bolts 3 4 nuts 4 and 4 lock washers 5 8 Attach hinge 2 to door using 7 rivets 1 9 Attach door to box at hinge 2 using 7 rivets 1 10 Attach 2 door stays 6 to box using 4 bolts 3 4 nuts 4 and 4 lock washers 5 11 Seal all outside joints seams bolts and rivet heads with Number 8802 extrudable sealant Item 4 WP 0031 End Of Work Package 0019 00 3 4 Blank 1 4940 355 12 amp P 0020 00 This WP supersedes WP 0020 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM ASSEMBLY OF MAJOR COMPONENTS INITIAL SETUP Tools and Special Tools Personnel Required Tool Kit Acft Maint BO1 Table 2 WP 0025 00 Six MOS 67 Series or MOS 68 Series References Equipment Conditions Service Upon Receipt WP 0009 00 SECM Removed From HMMWV Maintenance Allocation Chart a Repair Parts and Special Tools List WP 0027 00 TM 9 2320 280 10 TRUCK UTILITY HEAVY VARIANT 4X4 M1097 2320 01 346 9317 EIC BBM M1097A1 VEHICLE PREPARATION 1 Verify HMMWV is prepared to receive SECM according td WP 0009 00 Service Upon Receipt 2 Chock wheels and set brakes INSTALLATION 1 Lay out and inventory SECM container components as listed in Table 1 WP 0030 00 2 Install new rear cab curtain loosely Figure 1 Do not tighten until ma
70. hen lowering Overhead Cargo Maintenance Rack Assembly to prevent damage to canvas components of HMMWV CAUTION Overhead Cargo Maintenance Rack Assembly should remain manually supported until all attaching hardware has been removed NOTE Retain all attaching hardware for future installation Fold vehicle side mirrors in chock wheels and set brakes before work begins Remove all contents from the Overhead Cargo Maintenance Rack Assembly Remove safety bars 1 and unlatch safety chains 2 Figure 1 Remove locking pins 4 and collapse handrail assembly extensions 5 Descend ladder 6 to ground Remove locking pins 9 from ladder 6 Lift ladder 6 from slots 0 Replace locking pins 9 in Overhead Cargo Maintenance Rack Assembly Remove locking 3 from each handrail nest extract handrails and replace locking pins in nests Remove locking pins 7 from ladder stabilizer 8 and fold into storage position Replace locking pins 7 0012 00 1 Change 1 15 March 2005 1 4940 355 128 TM 1 0012 00 lt O jo 2 0 O 3 A S ERE o O 1 5 N 0 h O D C 1 amp 2 a O x N DN g E El 15 ao cn O 842 li 9 Y lt 5 O 0 D COR
71. ide boxes 1 on side box pads 2 on top of wheel wells of HMMWV Figure 5 2 MS019478 Figure 5 Side Box Positioning Change 1 0020 00 4 1 4940 355 12 amp P 0020 00 Tighten nut side only turning bolt will strip rubber sealing washers 7 Attach sidebox 1 in place using 4 bolts 2 4 lock washers 3 inside main box 4 rubber washers 4 between main box and side box 1 and 4 curved backing plates 5 4 flat washers 6 and 4 nuts 7 inside side box 1 Figure 6 MS019479 Figure 6 Installation of Side Boxes 0020 00 5 Change 1 0020 00 1 4940 355 12 amp P 8 Fold vehicle side mirrors in 9 Remove all items from storage compartments of Overhead Cargo Maintenance Rack Assembly Position the assembly in front of the vehicle WARNING At least four people are required to lift and handle the Overhead Rack Assembly assembly weighs approximately 218 pounds CAUTION Overhead rack assembly should remain manually supported until all bolts have been installed and tightened 10 Protect HMMWV roof canvas lift and position the Overhead Rack Assembly on top of HMMWV Ensure rear of Overhead Rack Assembly is positioned on the angle support 8 attached to the Main Box Assembly and the front of Overhead Rack Assembly is positioned on all three front supports 10 11 15 Figure 7 Change 1 0020 00 6 0020 00 1 4940 355 12 amp P OUTSIDE OF MAIN BOX
72. in box is installed Follow instructions contained in TM 9 2320 280 10 5019474 Figure 1 Rear Cab Curtain Installation 0020 00 1 Change 1 15 March 2005 0020 00 1 4940 355 12 amp P WARNING Six people are required to lift and move Main Box Assembly Empty Main Box of all contents NOTE forklift with at least 40 inch tines may also be used to lift Main Box Assembly Using lifting handles pick up and place main box in HMMWV cargo bed Figure 2 JSR IT 5019475 Figure 2 Main Box Installed Change 1 0020 00 2 1 4940 355 12 amp P 0020 00 4 Bolt front of main box in place with two bolts 1 two lock washers 2 two flat washers 3 and two spacers 4 Figure 3 Reuse hex nuts from tie down rings stored with the Organizational Maintenance during VEHICLE PREPARATION MS019476 Figure 3 Front Attachment Typical Two Places NOTE If permanently attached threaded nut plates have been installed they must be removed from HMMWV at the three rear most locations in order to install Main Box 5 Bolt rear of main box in place with three 3 8 16 x 2 inch bolts 1 lock washers 2 and flat washers 3 Bolt locations are underneath vehicle Figure 4 1 MS019477 Figure 4 Rear Attachment Typical Three Places 0020 00 3 Change 1 0020 00 1 4940 355 12 amp P Left side box is equipped with a fuel can mounting plate 6 Position left and right s
73. ller stators inlet fuel filter assembly sequence valve fuel guide vanes mainframe particle separator manifold fuel nozzle external lines and bleed valve bearings seals external lines and hoses hoses 0403 COMBUSTION SECTION HOT SECTION 0407 ELECTRICAL SYSTEM MODULE Electrical control units exciters Liners nozzles stators rotor seals couplings thermocouples ignition harness electrical blades cables history record torque overspeed sensor Np sensor external lines and hoses 0404 POWER TURBINE POWER TURBINE 0408 OIL SYSTEM MODULE Tanks oil filter oil cooler lube and Nozzles rotors blades exit guide vanes scavenger pumps oil filter bypass sensor exhaust frame drive shaft bearings seals external lines and hoses external lines and hoses Column 3 Maintenance Function Column 3 lists the functions to be performed on the items listed in column 2 Column 4 Maintenance Level The maintenance levels AVUM AVIM and DEPOT are listed on the MAC with individual columns that include the work times for maintenance functions at each maintenance level Work time presentations such as 0 1 indicate the average time expressed in manhours in whole hours or decimals it requires a maintenance level to perform a specified maintenance function If a work time has not been established the columnar presentation will indicate Maintenance levels higher than the level of maintenance indicated are authorized t
74. ls Parts References 100 grit paper Item 6 WP 0031 00 TM 1 1500 204 23 10 Acetone Item er Repair Parts and Special Tools List 0027 00 Permabond Cyanoacrylate Superglue Adhesive Item Equi 2 WP 0031 00 quipment Conditions MIL P 23377 Primer Item 8 WP 0031 00 SECM Assembled WP 0020 00 MIL C 22750 Number 34094 Green 383 9 0031 00 Number 8802 extrudable sealant Item 4 WP 0031 00 DISASSEMBLY Remove 14 rivets 1 and hinge 2 Figure 1 Remove 8 bolts 3 8 nuts 4 8 lock washers 5 2 door stays 6 and door 7 Remove 7 rivets 8 and hasp and staple 9 Remove two shelves from box Remove 8 rivets 10 and 4 shelf brackets 11 from two shelves 12 Remove 14 rivets 13 and 2 latches 14 Remove rivet 15 lanyard 16 and locking pin 17 Remove 10 rivets 18 and 2 handles 19 with 2 backing plates 20 Remove door seal 21 ete ae Se qw c 0019 00 1 0019 00 1 4940 355 12 amp P 5019473 Figure 1 Assembly Side Box Right Hand REPAIR OR REPLACEMENT Bonded Panel Repairs NOTE Core material in these panels is end core balsa with a thickness of 0 250 in 1 Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 0019 00 2 1 4940 355 12 amp P 0019 00 Replacing Door Seal 1 Remove old door seal 20 from door 2 Remove old adhesive
75. n front seats and any other hardware that may be attached to floor or fender wells and store with Organizational Maintenance Floor and fender wells should be clean and free of all appendages dirt and corrosion Remove plywood insulation between rear seats if it has been previously installed Figure 2 MS019462 Figure 2 Cargo Bed Area 4 Atrear of vehicle cab remove and retain rear cab curtain and associated hardware as per instructions contained 9 2320 280 10 and store with Organizational Maintenance SECM INSTALLATION 1 Follow procedures identified in WP 0020 00 SECM Assembly of Major Components End Of Work Package 0009 00 2 0010 00 9 4940 355 12 amp P SHOP EQUIPMENT CONTACT MAINTENANCE SECM PMCS INTRODUCTION INITIAL SETUP Tools And Special Tools References Tool Kit Acft Maint 01 Table 2 WP 0025 00 Expendable and Durable Items List Table 1 WP 0031 00 Personnel Required Repair Parts and Special Tools List Introduction WP 0026 00 One 5 67 Series 5 68 Series Repair Parts and Special Tools List WP 0027 00 Maintenance Allocation Chart Table 1 WP 0025 00 Equipment Conditions SECM Assembled WP 0020 00 COMMON TOOLS SPECIAL TOOLS CONSUMABLE MATERIAL AND REPAIR PARTS Common tools required to perform maintenance on SECM are in the Aviation General Mechanic s Tool Kit CONSUMABLE MATERIAL For information relating to consumable materials refer to the Expendabl
76. nents of common tool sets and or Class VII are not listed EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO Column 1 Indicates the number used to identify items called out in the illustration SMR CODE Column 2 The SMR code containing supply requisitioning information maintenance level authorization criteria and disposition instruction as shown in the following breakout SOURCE MAINTENANCE RECOVERABILITY CODE CODE CODE XX XX X 1 two positions How to 3 position 4 position 5 position get an item Who can install Who can do Who determines replace or use complete repair disposition action on the item on the item unserviceable items Complete Repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the Repair function in a use user environment in order to restore serviceability to a failed item 0026 00 1 0026 00 1 4940 355 12 amp P Source Code The source code tells you how you get an item needed for maintenance repair or overhaul of an end item equipment Explanations of source codes follow SOURCE CODE PA PB PC PD PE PF PG KD KF KB MO Made at unit AVUM level MF Made at DS AVIM level MH Made at GS level ML Made at SRA MD Made at depot AO Assembled by unit AVUM level AF Assembled by DS AVIM level AH Assembled by GS level AL Assembled by SRA AD Assembled by depo
77. nual for the Army Maintenance Management System Aviation TAMMS A or as specified by the acquiring activity We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items While corrosion 15 typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corro sion problem If a corrosion problem is identified it can be reported using SF 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem This form should be submitted to the address specified in DA PAM 738 751 Functional Users Manual for the Army Maintenance Management System 5 DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Instructions for destruction of this equipment are contained in 750 244 1 4 Procedures for Destruction of Aviation Ground Support Equipment FSC 4940 to prevent enemy use PREPARATION FOR STORAGE OR SHIPMENT For general technical information on preparation for storage and shipment refer to TM 1 1500 204 23 Seri
78. o TABLE 1 4940 355 12 amp P Overhead Cargo Maintenance Rack Assembly Removal Side Box Assembly Removal Main Box Assembly Removal Main Box Disassembly Main Box Assembly Front Door Main Box Assembly Slider Door Slider Door Disassembly Back Door Assembly Removing Handrail Assemblies and Ladder Locking Pin Assembly Replacement Strapping Replacement Rear Angle Bracket Inner Bracket and Front Support Replacement Handrail Extension Nylon Bushing Replacement Left Side Box Assembly Assembly Side Box Right Hand Rear Cab Curtain Installation Main Box Installed Front Attachment Typical Two Places Rear Attachment Typical Three Places Side Box Positioning Installation of Side Boxes Overhead Cargo Maintenance Rack Assembly Installation Installation of Ladder and Handrail Assemblies Rear Mounting Bar Replacement SECM Assembly Overhead Cargo Maintenance Rack Assembly Platform Assembly Front Rear Handrail Assembly Side Handrail Assembly Ladder Assembly Safety Rail Mount Assembly Side Box Right Hand Assembly Main Box Assembly sheet 1 of 2 Main Box Assembly sheet 2 of 2 Front Door Assembly Right Hand Back Door Assembly Left Hand Back Door Assembly Slider Door Assembly Side Box Left Hand Assembly Components of End Items LIST OF TABLES TITLE SECM Troubleshooting sete E careto MAC 10r 0 P Tools and Test Equipment for
79. o perform the indicated function 0024 00 4 1 4940 355 12 amp P 0024 00 Column 5 Tools and Equipment Reference Code Column 5 specifies by code those common tool sets not individual tools common TMDE and special tools special TMDE and special support equipment required to perform the designated function Column 6 Remarks Code When applicable this column contains a letter code in alphabetical order which is keyed to the remarks EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS Column 1 Tool or Test Equipment Reference Code The tool or test equipment reference code correlates with a code used in column 5 ofthe MAC Column 2 Maintenance Level The lowest level of maintenance authorized to use the tool or test equipment Column 3 Nomenclature Name or identification of the tool or test equipment Column 4 National Stock Number NSN The NSN of the tool or test equipment 9 Column 5 Tool Number The manufacturer s part number EXPLANATION OF COLUMNS IN THE REMARKS Column 1 Remarks Code The code recorded in column 6 ofthe MAC Column 2 Remarks This column lists information pertinent to the maintenance function being performed as indicated in the MAC 0024 00 5 6 Blank 1 4940 355 12 amp P 0025 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM MAINTENANCE ALLOCATION CHART Table 1 MAC for SECM 1 2 3 GROUP MAINTENANCE NUMBER DESCRIPTION FU
80. obility concept Assignments of maintenance tasks to divisional company size aviation units will consider the overall maintenance capability of the division the requirement to conserve personnel and equipment resources and air mobility requirements 1 Company Size Aviation Units Perform those tasks which consist primarily of preventive maintenance and maintenance repair and replacement functions associated with sustaining a high level of aircraft operational readiness Perform maintenance inspections and servicing to include preflight daily intermediate periodic or phased and special inspections as authorized by the MAC or higher headquarters Identify the cause of equipment system malfunctions using applicable technical manual troubleshooting instructions Built In Test Equipment BITE installed aircraft instruments or Test Measurement and Diagnostic Equipment TMDE Replace worn or damaged modules components that do not require complex adjustments or system alignment and which can be removed installed with available skills tools and ground support equipment Perform operational and continuity checks and make minor repairs to the electrical system Inspect service and make operational capacity and pressure checks to hydraulic systems Perform servicing functional adjustments and minor repair replacement to the flight control propulsion power train and fuel systems Accomplish airframe repair that does not require extensive disass
81. old door seal 9 or 10 from door 5 or 6 2 Remove old adhesive oxidation dirt and or other contaminates from door seal area 3 Rough sand door seal seat area with 100 Grit Paper Item 6 WP 0031 00 or similar to prepare surface for adhesive Clean roughened area with acetone Item 1 WP 0031 00 Apply Permabond Cyanoacrylate Superglue Adhesive Item 2 WP 0031 00 in a continuous bead on front back and edge of door seal seat area 6 Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC 1 Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 accordance with TM 43 0139 ASSEMBLY TOUCH UP PAINTING NOTE The following steps should be performed on each door Attach 2 blocks 14 to top and bottom on insides of door 5 or 6 using 8 rivets 16 Attach D ring lock 12 to door 5 or 6 using 4 rivets 15 Insert 2 rods 13 into insi
82. p P 4 5 WHERE CAGE APPLICABLE CODE 80298 80298 05693 80298 80298 05693 05693 5 50154 733 86025 028 SSPQ 66 50154 744 50154 738 SSPQ 812 SSPQ 86 6 7 DESCRIPTION AND USABLE ON CODE Group 013002 Right Hand Back Door Assembly 50154 207 80298 Plate Door 1 Assembly Lock D Ring 1 il 4 Seal DOOF ny ee 1 A 1 VENOUS 10 nee 18 END OF FIGURE 0027 00 25 0027 00 Change 1 0027 00 1 4940 355 12 amp P 5019490 Figure 7 Left Hand Back Door Assembly Change 1 0027 00 26 1 2 3 4 5 6 7 MS P N ITEM SMR WHERE CAGE PART DESCRIPTION AND NO CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE UOC QTY Group 013003 Left Hand Back Door Assembly 50154 206 80298 1 XDOZZ 80298 50154 734 Plate Door 1 2 22 5330 01 447 1917 80298 50154 744 SEA DOO A 1 3 PAOZZ 80298 86025 028 Assembly Lock D 1 4 PAOZZ 5320 01 095 2604 05693 55 66 I 4 5 XDOZZ 80298 50154 727 e 1 6 77 80298 86025 029 with Staple 1 7 PAOZZ 5320 01 258 6060 05693 BSPQ 610 ID 3 8 22 5340 01 447 1916 80298 50154 738 rc mH 1 9 XDOZZ 05693 55 812 I
83. present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 in accordance with TM 43 0139 Use Coating Anti Slip Item 12 WP 0031 00 ladder steps ASSEMBLY 1 2 Chock wheels and set brakes before work begins Remove ladder 4 from rear storage compartment and insert hooks in Overhead Cargo Maintenance Rack Assembly Figure 1 Remove locking pins 5 to lower stabilizer bar 6 toward vehicle Install locking pins 5 Figure 1 Remove handrail assemblies from forward storage compartment and extend all vertical handrail extensions Secure with locking pins 3 Ascend ladder to Overhead Cargo Maintenance Rack Assembly Install extended handrail assemblies into appropriate handrail nests beginning with center extension first and then the outer two extensions Secure in the nests with locking pins Remove the safety assemblies from the roadside middle storage area and attach the safety chains and bars to each side handrail assembly Stow the bungee cords Latch safety bars 1 and safety chains 2 Figure 1 End Of Work
84. quipment required for performance of Operator s and Unit maintenance of the SECM It authorizes the requisitioning issue and disposition of spares repair parts and special tools as indicated by the source maintenance and recoverability SMR codes GENERAL In addition to the Introduction work package this RPSTL is divided into the following work packages 1 Repair Parts List Work Packages Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance These work packages also include parts which must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending figure and item number sequence Sending units brackets filters and bolts are listed with the component they mount on Bulk materials are listed by item name in FIG BULK at the end of the work packages Repair parts kits are listed separately in their own functional group and work package Repair parts for reparable special tools are also listed in a separate work package Items listed are shown on the associated illustrations 2 Special Tools List Work Packages Work packages containing lists of special tools soecial TMDE and special support equipment authorized by this RPSTL as indicated by Basis of Issue BOI information in the DESCRIPTION AND USABLE ON CODE UOC column Tools that are compo
85. rch 2005 0029 00 PART NUMBER FIG ITEM 86025 029 5 4 7 6 9 2 86060 375 4 19 8947 27 2 3 5 9017 560 3 20 9 10 91102 031 3 5 4 22 9 15 91735A450 2 4 9 9312A320 9 11 9489K98 4 6 94975 166 2 4 2 94975 247 2 3 8 97001 001 3 17 9 7 97002 001 3 13 9 5 97004 001 3 11 9 4 97024 010 3 1 9 19 98002 001 3 23 9 27 98005 001 3 25 4 16 9 13 98006 001 3 16 9 8 98007 001 3 19 End Of Work Package Change 1 TM 1 4940 355 12 amp P PART NUMBER BSPQ 610 C 32 15 ERNA24S MS 15795 814 MS 35307 364 MS 35338 141 MS 35649 2384 MS 51412 6 551957 30 590725 62 5 17987 SSPQ 64 SSPQ 66 SSPQ 810 SSPQ 812 SSPQ 86 0029 00 2 ITEM 15 1 4940 355 12 amp P 0030 00 This WP supersedes WP 0030 00 dated 2 September 2003 SHOP EQUIPMENT CONTACT MAINTENANCE SECM COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEMS LISTS SCOPE This work package lists and for the SECM to help you inventory items for safe and efficient operation of the equipment GENERAL The and information is divided into the following lists Components of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the SECM As part of the end item these items must be with the end item whenever it is issued or transferred between propert
86. rd vehicle Install locking pins 4 Figure 8 Obtain each handrail assembly and extend all vertical handrail extensions Secure with locking pins Insert extended handrail assemblies into appropriate handrail nests beginning with center extension first and then outer two Install locking pins in nests Attach safety chains 2 and safety bars 1 of each side rail assembly to appropriate handrail assembly Figure 8 Return vehicle mirrors to original position Change 1 0020 00 8 0020 00 1 4940 355 12 amp P SN RR NN AN NN KY RY W X W ND MS023099 les f Ladder and Handrail Assembl lon O Figure 8 Installat End Of Work Package Change 1 0020 00 9 10 Blank 1 4940 355 12 amp P 0021 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM PREPARATION FOR STORAGE AND SHIPMENT INITIAL SETUP References Equipment Conditions TM 9 2320 280 10 TRUCK UTILITY HEAVY SECM Assembled WP 0020 00 VARIANT 4X4 M1097 2320 01 346 9317 EIC BBM M1097A1 Ship HMMWV with SECM installed to destination using guidelines TM 9 2320 280 10 End Of Work Package 0021 00 1 2 Blank 1 4940 355 12 amp P 0022 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM REPLACING REAR MOUNTING BAR INITIAL SETUP Tools And Special Tools References Tool Kit Acft Maint 01 Table 2 WP 0025 00 Rep
87. s Square Measure 1 sq centimeter 100 sq millimeters 155 sq inch 1 sq decimeter 100 sq centimeters 15 5 sq inches 1 sq meter centare 100 sq decimeters 10 76 sq feet 1 sq dekameter are 100 sq meters 1 076 4 sq feet 1 sq hectometer hectare 100 sq dekameters 2 47 acres 1 sq kilometer 100 sq hectometers 386 sq mile Cubic Measure 1 cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu inches 1 cu meter 1000 cu decimeters 35 31 cu feet To change ounce inches centimeters meters meters kilometers square centimeters square meters square meters square kilometers square hectometers cubic meters cubic meters milliliters liters liters liters grams kilograms metric tons Temperature Exact 5 9 after subtracting 32 Celsius temperature To Newton meters inches feet yards miles square inches square feet square yards square miles acres cubic feet cubic yards fluid ounces pints quarts gallons ounces pounds short tons Multiply by 007062 394 3 280 1 094 621 155 10 764 1 196 386 2 471 35 315 1 308 034 2 113 1 057 264 035 2 205 1 102 080961 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available informa
88. s with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 accordance with TM 43 0139 ASSEMBLY 1 Attach 2 handles 25 with 10 rivets 24 through the handle box and 2 backing plates 26 2 Attach 2 lanyards 22 and 2 locking pins 23 using 2 rivets 21 3 Attach 2 latches 20 with 14 rivets 19 4 Attach fuel can plate 18 with 4 rivets 17 at outside corners of fuel can plate 5 Attach 4 bolts 13 8 lock washers 15 4 flat washers 16 and 4 nuts 14 to fuel can plate 18 6 Attach 4 shelf brackets 12 to 2 shelves 10 using 8 rivets 11 7 Attach hasp and staple 9 using 7 rivets 8 8 Attach door seal 27 to door by following steps 2 6 in Replacing Door Seal above 9 Attach hinge 2 to door using 7 rivets 1 10 Attach door 7 to box at hinge 2 using 7 rivets 1 0018 00 3 0018 00 1 4940 355 12 amp P 11 2 door stays 6 to connecting box and door 7 using 8 bolts 3 8 nuts 4 and 8 lock washers 5 12 roof all outside joints seams bolts and rivet heads with Number 8802 extrudable sealant Item 4 WP 0031 00 End Of Work Package 0018 00 4 1 4940 355 12 amp P 0019 00 SHOP EQUIPMENT CONTACT MAINTENANCE SECM SIDE BOX RIGHT HAND COMPONENT INITIAL SETUP Tools and Special Tools Personnel Required Tool Kit Acft Maint B01 Table 2 WP 0025 00 One MOS 67 Series or MOS 68 Series Materia
89. scription and 0002 00 Theory of mme nnne nenne 0003 00 CHAPTER 2 OPERATOR INSTRUCTIONS Operator Controls and 0004 00 Operation Under Usual Conditions 0005 00 Operation Under Unusual Conditions 000 000 0000 0006 00 Change 1 1 4940 355 12 amp P CHAPTER 3 TROUBLESHOOTING PROCEDURES OO TINGLING OX assess Troubleshooting 20 000000 narcos CHAPTER 4 MAINTENANCE INSTRUCTIONS Service Upon Receipt PMOS 14114016 0010 00 ms 0011 00 Removal Of Major nennen nnne nnne nnn 0012 00 Maim Box COMPONEN mean nee 0013 00 Front Door secarse 0014 00 Slider Door COMPONS sanieren 0015 00 Back Door muc oae 0016 00 Overhead Cargo Maintenance Rack Assembly Component 0017 00 Side Box Left Hand Component 0018 00 Side Box Right Hand 0019 00 Assembly of Major Components 0020 00 Preparation for Storage and
90. sembly Refer to NOTE below If an item is not available from salvage order it using the CAGEC and P N Installation drawings diagrams instruction sheets field service drawings identified by manufacturer s P N Item is not stocked Order an XD coded item through normal supply channels using the CAGEC and P N given if no NSN is available 0026 00 2 1 4940 355 12 amp P 0026 00 Cannibalization or controlled exchange when authorized be used as source of supply for items with the above source codes except for those items source coded XA or those aircraft support items restricted by requirements of AR 750 1 Maintenance Code Maintenance codes tell you the level s of maintenance authorized to use and repair support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows Third Position The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove replace and use an item The maintenance code entered in the third position will indicate authorization to the following levels of maintenance Maintenance Code Application Explanation Crew or operator maintenance done within Unit level AVUM maintenance Unit level AVUM maintenance can remove and use the item F Direct support AVIM maintenance can remove replace and use the item H General support maintenance can remove replace and
91. sliding position 4 4 Slide door open until bolts 5 align with open slots 6 in rail then raise door off Main Box 7 3 MS019468 2 Figure 1 Main Box Assembly Slider Door 0015 00 1 0015 00 1 4940 355 12 amp P 5 Peel seal 1 from the door 2 Figure 2 5019469 Figure 2 Slider Door Disassembly 6 Remove 2 striker plates 3 from door 2 by removing 4 rivets 4 7 Remove 2 draw latches 5 from main box 6 by removing 8 rivets 7 0015 00 2 1 4940 355 12 amp P 0015 00 REPAIR Bonded Panel Repairs 1 NOTE Core material in these panels is end core balsa with a thickness of 0 250 in Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 Replacing Door Seal 1 Once seal 1 has been peeled from door 2 remove old adhesive oxidation other contaminates from door seal area Figure 2 Rough sand door seal seat area with 100 Grit Paper Item 6 WP 0031 00 or similar to prepare surface for adhesive Clean roughened area with acetone Item 1 WP 0031 00 Apply permabond cyanoacrylate superglue adhesive Item 4 WP 0031 00 in a continuous bead on front back and edge of door seal seat area Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set TOUC
92. ssemble as far as necessary to get to the part to be replaced 1 Remove 10 rivets 1 hinge 2 and door 3 Figure 1 5019467 Figure 1 Main Box Assembly Front Door 2 Remove 7 rivets 4 and hasp and staple 5 0014 00 1 0014 00 1 4940 355 12 amp P 3 Remove bolt 6 and mounting bracket 7 from latch 8 4 Swing latch 8 toward outside of door 3 and remove REPAIR OR REPLACEMENT Bonded Panel Repairs NOTE Core material in these panels is end core balsa with a thickness of 0 250 in 1 Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1 1500 204 23 10 Material listing for repair supplies will be found in WP 0031 00 TOUCH UP PAINTING WARNING Chemical agent resistant coating CARC is extremely toxic and flammable Never use where sparks smoking or open flame may be present CARC if improperly used may cause long term health problems Avoid contact with skin breathing of fumes or ingestion of dried particles Use must be monitored by local safety office and preventive medicine support activity Refer to TM 43 0139 for applicable safety precautions prior to removal or application of CARC 1 Prime surfaces with MIL P 23377 Primer Item 8 WP 0031 00 and paint with MIL C 22750 Number 34094 Green 383 Item 9 WP 0031 00 accordance with TM 43 0139 ASSEMBLY Insert latch 8 into latch opening of door 3 On inside of door 3 place mounting bracket 7 over
93. t XA XB XC XD APPLICATION EXPLANATION Stock items use the applicable NSN to requisition request items with these source codes They are authorized to the level indicated by the code entered in the 3 position of the SMR code NOTE Items coded PC are subject to deterioration Items with these codes are not to be requested requisitioned individually They are part of a kit which is authorized to the maintenance level indicated in the 3 position of the SMR code The complete kit must be requisitioned and applied Items with these codes are not to be requisitioned requested individually They must be made from bulk material which is identified by the P N in the DESCRIPTION AND USABLE ON CODE UOC column and listed in the bulk material group work package of the RPSTL If the item is authorized to you by the 3 position code of the SMR code but the source code indicates it is made at higher level order the item from the higher level of maintenance Items with these codes are not to be requested requisitioned individually The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code If the 3 position of the SMR code authorizes you to replace the item but the source code indicates the item is assembled at a higher level order the item from the higher level of maintenance Do not requisition an XA coded item Order the next higher as
94. tes a cannibalization activity in accordance with AR 710 2 Supply Policy Below the Wholesale Level and DA PAM 710 2 2 Supply Support Activity System Manual Procedures The aircraft maintenance company within the maintenance battalion of a division will perform AVIM functions consistent with air mobility requirements and conservation of personnel and equipment resources Additional intermediate maintenance support will be provided by the supporting nondivisional AVIM unit USE OF THE MAC NOTE Approved item names are used throughout this MAC Generic terms nomenclature if any are expressed in parentheses and are not to be considered as official terminology This MAC assigns maintenance functions to the lowest level of maintenance based on past experience and the following considerations Skills available Work time required Tools and test equipment required and or available Only the lowest level of maintenance authorized to perform a maintenance function is indicated If the lowest maintenance level cannot perform all tasks of any single maintenance function e g test repair then the higher maintenance level s that can accomplish additional tasks will also be indicated A maintenance function assigned to a maintenance level will automatically be authorized to be performed at any higher maintenance level A maintenance function that cannot be performed at the assigned level of maintenance for any reason may be evacuated to th
95. tion slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
96. use the item L Specialized repair activity can remove replace and use the item D Depot can remove replace and use the item Fourth Position The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair perform all authorized repair functions NOTE Some limited repair may be done on the item at a lower level of maintenance if authorized by the Maintenance Allocation Chart MAC and SMR codes Maintenance Code Application Explanation O Unit AVUM is the lowest level that can do complete repair of the item F Direct support AVIM is the lowest level that can do complete repair of the item H General support is the lowest level that can do complete repair of the item L Specialized repair activity XXXX is the lowest level that can do complete repair of the item D Depot is the lowest level that can do complete repair of the item Z Non reparable No repair is authorized B No repair is authorized No parts or special tools are authorized for maintenance of B coded item However the item may be reconditioned by adjusting lubricating etc at the user level 0026 00 3 0026 00 1 4940 355 12 amp P Recoverability Code Recoverability codes assigned to items to indicate the disposition action on unserviceable items The recoverability code is shown in the fifth position of the SMR code as follo
97. vailable skills tools and equipment Establishes the Direct Exchange DX program for AVUM units by repairing selected items for return to stock when such repairs cannot be accomplished at the AVUM level 4 Inspects troubleshoots performs diagnostic tests repairs adjusts calibrates and aligns aircraft system modules components AVIM units will have capability to determine the serviceability of specified modules components removed prior to the expiration of the Time Between Overhaul TBO or finite life Module component disassembly and repair will support the DX program and will normally be limited to tasks requiring cleaning and the replacement of seals fittings and items of common hardware Airframe repair and fabrication of parts will be limited to those maintenance tasks which can be performed with available tools and test equipment Unserviceable reparable modules components and end items which are beyond the capability of AVIM to repair will be evacuated to depot maintenance 5 Performs aircraft weight and balance inspections and other special inspections which exceed AVUM capability 6 Provides quick response maintenance support including aircraft recovery and air evacuation on the job training and technical assistance through the use of mobile maintenance contact teams Maintains authorized operational readiness float aircraft Provides collection and classification services for serviceable unserviceable materiel Opera
98. ws Recoverability Code Application Explanation 2 Nonreparable item When unserviceable condemn dispose of the item at the level of maintenance shown in the third position of the SMR code Reparable item When uneconomically reparable condemn and dispose of the item at the unit level F Reparable item When uneconomically reparable condemn and dispose of the item at the direct support level H Reparable item When uneconomically reparable condemn and dispose of the item at the general support level D Reparable item When beyond lower level repair capability return to depot Condemnation and disposal of item are not authorized below depot level L Reparable item Condemnation and disposal not authorized below Specialized Repair Activity SRA A requires special handling or condemnation procedures because of specific reasons such as precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions NSN Column 3 The NSN for the item is listed in this column CAGEC Column 4 The Commercial and Government Entity Code CAGEC is a five digit code which is used to identify the manufacturer distributor or Government agency activity that supplies the item PART NUMBER Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design
99. y accounts Items of COEI are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items These essential items are required to place the SECM in operation operate it and to do emergency repairs Although shipped separately packaged must be with the SECM during operation and when it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST Column 1 Illus Number Identifies the figure number where the item is illustrated Column 2 National Stock Number NSN Identifies the stock number of the item to be used for requisitioning purposes Column 3 Description Identifies the Federal item name all capital letters followed by a minimum description when needed Column 4 CAGE Code Identifies the CAGEC commercial and Government entity code Column 5 Part Number Identifies the part number Column 6 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Add the following only as applicable Replace Xs with appropriate codes and model numbers These codes are identified below Code Used on XXX Mod

TM-1-4940-355-12-and-P

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